Case 850D, 850E, 855D, 855E Crawler Workshop Repair & Service Manual (COMPLETE & INFORMATIVE for DIY REPAIR) ☆ ☆ ☆ ☆ ☆
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This highly detailed workshop service repair manual for download contains virtually everything you will ever need to repair, maintain, rebuild, refurbish or restore Case 850D, 850E, 855D, 855E Crawler. All diagnostic and repair procedures and gives you access to the same information that professional technicians and mechanics have. You can view and print out the complete repair procedures with this workshop service repair manual Download – you do not need to be skilled with a computer.
Factory repair manuals are the same manuals as those used by the dealers. As they are primarily intended for dealer use the manufacturers usually release a base repair manual when a new model is introduced (either a single manual, multi-volume set or separate volumes) and then release supplementary manuals as the model changes, for example a model facelift or introduction of a new engine. Supplements generally cover only changes to the model and are intended to be used in conjunction with the base repair manual(s). For full coverage you will need the base repair manual and all relevant supplements up to the date your model was manufactured. Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary.
850D/855D CRAWLERS
Table of Contents
1 GENERAL
Safety Rules, Service Manual Introduction, and Torque Specifications ……. 1001
Maintenance and Lubrication ……………….. 1 002
General Engine Specifications ………………. 1010
Detailed Engine Specifications ……………… 1 024
2 ENGINES
Engine and Radiator Removal and Installation …………. 2000
Engine Accessories (Air Cleaner, Ether Injection System,
Muffler, Turbocharger, and Torque Converter) ………….. 2001
Engine Stall Tests …………………. 2002
Cylinder Head and Valve Train ……………… 2415
Cylinder Block, Pistons, Rods, Camshaft, Main Bearings,
Oil Seals, Flywheel and Crankshaft ………………. 2425
Lubrication System ……………………. 2445
Cooling System …………………….. 2455
Turbocharger …………………….. 2465
Turbocharger Failure Analysis ………………. 2565
3 FUEL SYSTEM
Fuel Lines, Fuel Tank, and Engine Controls …………….. 3001
Fuel System and Filters ………………… 3410
Bosch Fuel Injection Pump, Drive Gear, and Timing ………… 3412
Fuel Filters …………………….. 3413
4 ELECTRICAL
Removal and Installation of Electrical Components ………….. 4001
Electrical System Specifications and Troubleshooting ………. : …… 4002
Wiring Diagrams ……………………. 4003
Gauges ……………………… 4004
Batteries ……………………. 4005
Starter and Starter Solenoid ………………. 4006
Delco-Remy Alternator ………………….. 4007
45 Amp Alternator A186124 ………………. 4008
45 Amp Alternator A 187916 ………………. 4009
5 TRACK
Inspection of Track System Components …………….. 5501
Case Lubricated Track ………………….. 5504
Standard Track and Track Frame ……………… 5506
Idler, Track Adjuster, and Recoil Housing …………….. 5508
Sprocket ……………………. 5509
Carrier Roller …………………….. 5510
Track Rollers ………… , …………. 5511
CASE CORPORATION Bur 8-16520
6 POWER TRAIN
Transmission/Torque Converter Diagram and Troubleshooting ……….. 6002
Charging Pump …………………….. 6005
Transmission Control Valve ………………. 6007
Modulator Valve ……………………. 6008
Removal and Installation of Torque Converter ………….. 6009
Torque Converter ………………….. 6010
Transmission ….. -……………………. 6016
Final Drive …………………….. 6017
Transmission Controls ………………….. 6018
Drive Shaft …………………….. 6021
7 BRAKES
Brake Pedals, Removal and Installation of Master Cylinder, Adjustment and
Removing Air From Brake System …………….. 7001
Master Cylinder …………………….. 7002
Brake …………………….. 7003
8 HYDRAULICS
Hydraulic Diagrams, Troubleshooting and Pressure Checks ……….. 8002
Cleaning the Hydraulic System ……………… 8003
Rexroth Hydraulic Pump ……………….. 8005
Vickers Hydraulic Pump ………………… 8006
Equipment Control Valve ………………….. 8007
Cylinders ……………………. 8090
Backhoe Control Valve ………………….. 8107
Removal and Installation of Stabilizer Control Valve …………. 81 08
Stabilizer Control Valve …………………. 8109
9 MOUNTED EQUIPMENT
Air Conditioning Troubleshooting ……………… 9002
Air Conditioning System ………………… 9003
Loader ………………………. 9010
Blade on Dozer Models ………………… 9020
Ripper ……………………….. 9031
ROPS Cab and Canopy ………………… 9061
Operators Seat and Seat Belt ……………….. 9064
Suspension Seat …………………… 9065
Backhoe ……………………. 91 00
Winch …………………….. 9300
Wiring Diagram ……………………….. 850481
Hydraulic Schematic for Dozer ……………………. 850609
Hydraulic Schematic for Loader ………………….. 850610
Bur 8-16520 Issued 9-90 Printed in U.S.A