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Komatsu 107E Series Engines Factory Service & Shop Manual

Pages from SEN00161-08 – 107E-1 Series Engine Shop Manual

MKMTSENG107OPES.PDF
Price: $29.99 USD

Complete workshop & service manual with electrical wiring diagrams for Komatsu 107E-1, 107E-2 Series Engines. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Komatsu 107E-1, 107E-2 Series Engines service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

FILELIST:
SEN00161-08 – 107E-1 Series Engines (SAA6D107E-1, SAA4D107E-1) Shop Manual.pdf
SEN00161-24 – 107E-1 Series Engines Shop Manual.pdf
SEN05623-06 – 107E-2 Series Engines Shop Manual.pdf

EXCERPT:
SEN00258-01 50 Disassembly and assembly
General disassembly of engine 1
This disassembly manual is a general disassembly manual for the SAA4D107E-1 and SAA6D107E-1 engines. Since the shapes,
numbers, locations, etc. of the parts depend on each applicable machine, check them before starting the work.
The photos and illustrations show the 6D107E-1, unless otherwise specified.
1. Preparation work
Before disassembling the engine, check its parts for cracking, damage, etc. and clean it generally and carefully for accurate inspection of its parts and quick disassembly and assembly.
Before cleaning the engine, carefully seal or remove the openings, electric parts, and wiring connectors so that water will
not enter them.
1) Prepare stable 2 engine stands (Blocks [1]) for the right and left and secure the engine assembly on them so that it will not
tip over.
2) Remove oil gauge assembly (2).

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Komatsu 6D105 Series Diesel Engines Factory Service & Shop Manual

Pages from SEBE61360109 – 6D105 Series Diesel Engine Shop Manual

MKMTSENG105OPES.PDF
Price: $29.99 USD

Complete workshop & service manual with electrical wiring diagrams for Komatsu 6D105 Series Diesel Engines (6D105-1, S6D105-1). It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Komatsu 6D105 Series Diesel Engines (6D105-1, S6D105-1)service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

FILELIST:
SEBE61360109 – 6D105 Series Diesel Engines (6D105-1, S6D105-1) Shop Manual.pdf
SEBE6130A04 – 105 Series Diesel Engines (4D105-3, S4D105-3, 6D105-1, S6D105-1) Shop Manual.pdf

EXCERPT:
CONTENTS
01 GENERAL ………. 01
11 STRUCTURE AND FUNCTION …………………… 11
12 TESTING AND ADJUSTING …………………. 12
13 DISASSEMBLY AND ASSEMBLY …………….. 13
14 MAINTENANCE STANDARD …………………. 14

STRUCTURE AND FUNCTION
Function of the governor
1. Engine starting
• If the fuel control lever (14) is pushed to START position, the governor spring (13) connected to the swivel lever (12) integrated with the control lever will be pushed until the tension lever (1) is brought into contact with the full-load stopper (10) at the lower end.
• Then, the sleeve (7) will be shifted to the left, and the control rack (11) will be pulled by the start spring (2) in the direction of increasing the fuel
quantity, making ease the engine starting.
2. Engine idling
• If the control lever (14) is moved back to IDLING position after engine start, the governor spring (13) will become weak in tension, causing the flyweight
to open outward at a low speed. Then, the sleeve (7) will move to the right, pushing the tension lever (1) to a paint where the idling sub-spring (5) applies
tension. Consequently, the floating lever (3) will move to the right with the lower end used as the fulcrum, bringing the control rack (11) into the idling position.
• When the revolution increases, the flyweight opens and move the tension lever to the right, then the idling sub-spring operates to adjust the idling revolution.
If the revolution decrease excessively, the start spring (2} works to keep the idling revolution.

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Komatsu 102 Series Diesel Engines Factory Service & Shop Manual

Komatsu 102 Series Diesel Engines Factory Service & Shop Manual

Pages from SEBM010021 – 102 Series Diesel Engine Shop Manual

MKMTSENG102OPES.PDF
Price: $29.99 USD

Complete workshop & service manual with electrical wiring diagrams for Komatsu 102 Series Diesel Engines (4D102E-1, S4D102E-1, 6D102E-1, S6D102E-1, SA6D102E-1, SAA4D102E-2, SAA6D102E-2). It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Komatsu 102 Series Diesel Engines service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

FILELIST:
SEBM010019 – 102 Series Diesel Engines (4D102E-1, S4D102E-1, 6D102E-1, S6D102E-1, SA6D102E-1, SAA4D102E-2, SAA6D102E-2) Shop Manual.pdf
SEBM010021 – 102 Series Diesel Engines (4D102E-1, S4D102E-1, 6D102E-1, S6D102E-1, SA6D102E-1, SAA4D102E-2, SAA6D102E-2) Shop Manual.pdf
SEBM010023 – 102 Series Diesel Engines Shop Manual.pdf
SRBM010005 – 102 СЕРИЯ ДИЗЕЛЬНЫЙ ДВИГАТЕЛЬ Shop Manual (RU).pdf

EXCERPT:
CONTENTS
01 GENERAL ………. 01-1
11 STRUCTURE AND FUNCTION ……. 11-1
12 TESTING AND ADJUSTING ……. 12-1
13 DISASSEMBLY AND ASSEMBLY …. 13-1
14 MAINTENANCE STANDARD …. 14-1
15 REPAIR AND REPLACEMENT OF PARTS … 15-1

DISASSEMBLY AND ASSEMBLY – DISASSEMBLY OF ENGINE
REMOVAL OF FUEL FILTER HEAD
24mm
If a dual filter head is installed, remove the nut, dual filter head, and O-ring.
Screwdriver
Remove fuel filter adapter and o-ring.
REMOVAL OF FUEL PIPING
Removal of high-pressure fuel piping 14 mm, 17 mm crowsfoot wrench, 19 mm 17 mm, 19 mm
Remove the high-pressure line from the injector.
Caution: For details of the inspection of the fuel line, see Component.

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Komatsu 67(E)-68E-70E-72-74E-75-76(E)-78(E)-82E-84E-88E-94E-95(E)-98(E)-106 Series Diesel Engines Factory Service & Shop Manual

Pages from SEBM031001 – 95-3 Series Diesel Engine Shop Manual

MKMTS67106OPES.PDF
Price: $29.99 USD

Complete workshop & service manual with electrical wiring diagrams for Komatsu 67(E)-68E-70E-72-74E-75-76(E)-78(E)-82E-84E-88E-94E-95(E)-98(E)-106 Series Diesel Engines. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Komatsu 67, 67E, 68E, 70E, 72, 74E, 75, 76, 76E, 78, 78E, 82E, 84E, 88E, 94E, 95, 95E, 98, 98E, 106 Series Diesel Engines service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

SEBE6142A03 – 94 Series Diesel Engine Shop Manual.pdf
SEBE61460114 – 95 Series Diesel Engine Shop Manual.pdf
SEBM002400 – 72-2, 75-2, 78-1, 84-2 Series Diesel Engine Shop Manual.pdf
SEBM011501 – 68E, 74E, 78E, 82E, 84E, 88E Series Diesel Engine Shop Manual.pdf
SEBM013001 – 94E, 98E Series Diesel Engine Shop Manual.pdf
SEBM018803 – 95-2 Series Diesel Engine Shop Manual.pdf
SEBM031001 – 95-3 Series Diesel Engines Shop Manual.pdf
SEBM035103 – 82E, 84E, 88E, 94E, 98E Series Diesel Engine Shop Manual.pdf
SEBM037701 – 70E-5, 76E-5 Series Diesel Engine Shop Manual.pdf
SEBM038300 – 67E-1 (3D67E-1A) Diesel Engine Shop Manual.pdf
SEN01966-15 – 95E-5 Series Diesel Engine Shop Manual.pdf
SEN04211-03 – 82E-6, 84E-6, 88E-6, 94E-6, 98E-6 Series Diesel Engine Shop Manual.pdf
SEN04357-00 – 95E-5 Series (KOHAG SPEC.) Diesel Engine Shop Manual.pdf
SEN04408-00 – 95 Series Diesel Engine Shop Manual.pdf
SEN06060-01 – 95E-6 Series Diesel Engine Shop Manual.pdf
WEBD4D9801 – 4D98 Series, 4D106 Series, S4D106 Series Diesel Engine Shop Manual.pdf

EXCERPT:
CONTENTS
01 GENERAL…………… 01-1
11 STRUCTURE, FUNCTION AND
MAINTENANCE STANDARD……. 11-1
12 TESTING AND ADJUSTING…………….. 12-1
13 DISASSEMBLY AND ASSEMBLY………………. 13-1
15 REPAIR AND REPLACEMENT OF PARTS………………… 15-1

STRUCTURE, FUNCTION AND MAINTENANCE STANDARD BOOST COMPENSATOR
BOOST COMPENSATOR
FUNCTION
• The boost compensator is actuated by the air supply pressure (boost pressure) of the turbocharger.
It acts through a different line from the governor to increase the fuel injection amount when there is high speed and high load.
• On engines equipped with a turbocharger, because of the inertia of the turbocharger, the increase in the fuel injection when the fuel control lever is operated comes earlier than the increase in the amount of air, so the exhaust color is poor when accelerating.
• As a result, on engines equipped with a turbocharger, the fuel setting is made so that the performance of the turbocharger is limited, or so the exhaust gas color is poor, or an intermediate point is chosen.
• The boost compensator improves this situation: the exhaust gas color does not become poor when accelerating and the turbocharger can display its full performance.
• If the fuel setting is made the same as for an engine without boost compensator when the boost compensator is actuated, the fuel injection at low speed (when the boost compensator is not actuated) or when accelerating becomes smaller, so the exhaust color can be greatly improved. It is used frequently for this purpose on engines operating inside tunnels or on ships.
• When the boost pressure becomes above a certain pressure, diaphragm (8) is pushed in, pushes push rod (5), and moves boost compensator lever (9) and floating lever (2) to move control rack (16) in the direction to increase the fuel.
• The actuation pressure and actuation amount are determined by the tension of boost compensator spring (6), and can be adjusted by adjustment screw (7).

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Komatsu Articulated Dump Truck HM350 Factory Service & Shop Manual

Pages from SEN00238-15 – Articulated Dump Truck HM350-2 Shop Manual

MKMTSHM350OPES.PDF
Price: $29.99 USD

Complete workshop & service manual with electrical wiring diagrams for Komatsu Articulated Dump Truck HM350-1, HM350-1L, HM350-2, HM350-2R. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Komatsu Articulated Dump Truck HM350-1, HM350-1L, HM350-2, HM350-2R service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

FILELIST:
CEAM015501 – Articulated Dump Truck HM350-1L Operation & Maintenance Manual.pdf
CEAM017703 – Articulated Dump Truck HM350-2 Operation & Maintenance Manual.pdf
CEAM017704 – Articulated Dump Truck HM350-2 Operation & Maintenance Manual.pdf
CEBM007801 – Articulated Dump Truck HM350-2 Shop Manual.pdf
CEBM015400 – Articulated Dump Truck GALEO HM350-1L Shop Manual.pdf
EEAM022502 – Articulated Dump Truck HM350-1 Operation & Maintenance Manual.pdf
EEAM0024900 – Articulated Dump Truck HM350-2 Operation & Maintenance Manual.pdf
EEAM027403 – Articulated Dump Truck HM350-2 Operation & Maintenance Manual.pdf
EPAM022502 – Articulated Dump Truck HM350-1 Operation & Maintenance Manual.pdf
EPAM024900 – Camião Basculante Articulado HM350-2 Manual de Operação e Manutenção.pdf
EPAM027403 – Camião Basculante Articulado HM350-2 Manual de Operação e Manutenção.pdf
EPAM027602 – Camião Basculante Articulado HM350-2 Manual de Operação e Manutenção.pdf
GEN00021-00 – Articulated Dump Truck GALEO HM350-1 Field Assembly Instruction.pdf
GEN00041-03 – Articulated Dump Truck HM350-2 Field Assembly Instruction.pdf
GEN00080-00 – Articulated Dump Truck GALEO HM350-2R Field Assembly Instruction.pdf
PEN00045-01 – Articulated Dump Truck GALEO HM350-1 Operation & Maintenance Manual.pdf
PEN00045-10 – Articulated Dump Truck HM350-1 Operation & Maintenance Manual.pdf
PEN00119-01 – Articulated Dump Truck GALEO HM350-2 Operation & Maintenance Manual.pdf
PEN00119-04 – Articulated Dump Truck GALEO HM350-2 Operation & Maintenance Manual.pdf
PEN00177-06 – Articulated Dump Truck HM350-1 Operation & Maintenance Manual.pdf
PEN00223-06 – Articulated Dump Truck HM350-2R Operation & Maintenance Manual.pdf
PEN00232-06 – Articulated Dump Truck HM350-2 Operation & Maintenance Manual.pdf
PEN00240-00 – Articulated Dump Truck GALEO HM350-1 Operation & Maintenance Manual.pdf
PEN00379-00 – Articulated Dump Truck HM350-2 Operation & Maintenance Manual.pdf
PEN00380-00 – Articulated Dump Truck HM350-2R Operation & Maintenance Manual.pdf
PEN00475-11 – Articulated Dump Truck HM350-2 Operation & Maintenance Manual.pdf
PEN00476-11 – Articulated Dump Truck HM350-2R Operation & Maintenance Manual.pdf
SEBM024910 – Articulated Dump Truck HM350-1 Shop Manual.pdf
SEBM024912 – Articulated Dump Truck HM350-1 Shop Manual.pdf
SEBM030302 – Articulated Dump Truck HM350-1 (-40C degree Spec.) Shop Manual.pdf
SEN00238-08 – Articulated Dump Truck HM350-2 Shop Manual.pdf
SEN00238-13 – Articulated Dump Truck HM350-2 Shop Manual.pdf
SEN00238-15 – Articulated Dump Truck HM350-2 Shop Manual.pdf
SEN03017-08 – Articulated Dump Truck HM350-2R Shop Manual.pdf
TEN00047-10 – Articulated Dump Truck HM350-1 Operation & Maintenance Manual.pdf
TEN00129-04 – Articulated Dump Truck GALEO HM350-2 Operation & Maintenance Manual.pdf
TEN00229-06 – Articulated Dump Truck HM350-2 Operation & Maintenance Manual.pdf
TEN00239-00 – Articulated Dump Truck GALEO HM350-1 Operation & Maintenance Manual.pdf
TEN00349-00 – Articulated Dump Truck HM350-2 Operation & Maintenance Manual.pdf
TEN00443-07 – Articulated Dump Truck HM350-2 Operation & Maintenance Manual.pdf
TEN00443-11 – Articulated Dump Truck HM350-2 Operation & Maintenance Manual.pdf

EXCERPT:
50 Disassembly and assembly
Disassembly and assembly of operator’s seat assembly
The procedure for disassembling and assembling the operator’s seat assembly [with air suspension (manufactured by ISRING HAUSEN)] is shown below.
If this operator’s seat is equipped.
A: Headrest
B: Seatback
C: Seat cushion
D: Right-hand armrest
E: Left-hand armrest
F: Suspension cover
G: Sliderails
Disassembly
1. Headrest
1) Referring to the figure, check the positions of the 2 clips (2) of headrest stay (1) on both sides.