Day: August 8, 2018

Pages from 9813-0950 – JCB Side Engine Loadalls (535-125 Hi Viz, 535-140 Hi Viz, 540-140, 540-170) Service Manual

Complete workshop & service manual with electrical wiring diagrams for JCB Side Engine Loadalls (535-125 Hi Viz, 535-140 Hi Viz, 540-140, 540-170). It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This JCB Side Engine Loadalls (535-125 Hi Viz, 535-140 Hi Viz, 540-140, 540-170) service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

9813-0950 – JCB Side Engine Loadalls (535-125 Hi Viz, 535-140 Hi Viz, 540-140, 540-170) Service Manual.pdf

EXCERPT:
Service Manual
Side Engine Loadalls
Section 1 – General Information
Section 2 – Care and Safety
Section 3 – Routine Maintenance
Section B – Body and Framework
Section C – Electrics
Section E – Hydraulics
Section F – Transmission
Section G – Brakes
Section H – Steering
Section K – Engine
Section M – Electronic Data Systems
…
Converter Out Pressure and Oil Cooler Flow Rate
K Fig 18. ( T F5-43)
Note that the converter out pressure and oil cooler flow rate are affected by the torque converter relief valve operation. Before carrying out tests check the operation of the relief valve. K Converter Relief (Safety Valve) Pressure ( T F5-38)
1 Stop engine, connect a 0-20 bar (0-300 lbf/in2) pressure gauge and flowmeter into the converter out line as shown at C and K respectively.
Note: The flow meter may cause back pressure. If the torque converter relief valve is not by-passed, it may open and cause false readings.
2 Run the engine at 1000 rev/min with transmission in neutral. The pressure gauge indicates the Converter Out Pressure and the flowmeter indicates the Oil Cooler Flow Rate. Make sure that the readings are correct. K Specifications ( T F5-3)
A high pressure together with low flow could be caused by a blocked oil cooler. Low pressure could be caused by a faulty pump or internal leakage. 3 Repeat step 2, with engine running at 2000 rev/min note gauge readings. K Specifications ( T F5-3) 4 Stop engine, remove test gauges and refit hoses to original position. Remember to remove the torque converter relief valve by-pass assembly and refit the relief valve, (ball, spring and cover/plug).
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Pages from 9803-3630 – JCB Side Engine Loadalls (530-70, 532-120, 533-105, 535-60, 535-95, 535-125, 535-140, 537-135 (550), 540-70, 540-140, 540-170 (5508)) Service Manual

Complete workshop & service manual with electrical wiring diagrams for JCB Side Engine Loadalls (530-70, 532-120, 533-105, 535-60, 535-95, 535-125, 535-140, 537-135 (550), 540-70, 540-140, 540-170 (5508)). It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This JCB Side Engine Loadalls (530-70, 532-120, 533-105, 535-60, 535-95, 535-125, 535-140, 537-135 (550), 540-70, 540-140, 540-170 (5508)) service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

FILELIST:
9803-3630 – JCB Side Engine Loadalls (530-70, 532-120, 533-105, 535-60, 535-95, 535-125, 535-140, 537-135 (550), 540-70, 540-140, 540-170 (5508)) Service Manual.pdf
9803-3665 – JCB Load Control Service Manual (Supplement) (528-70, 532-120, 533-105, 535-95, 537-135 applicable).pdf
9803-3700 – JCB LK1 Personnel Platform Service Manual (Supplement) (532-120, 535-125, 535-140, 537-135 (550), 540-140 (550-140), 540-170 (550-170, 5508)).pdf

EXCERPT:
Service Manual
Side Engine Loadalls
Section 1 – General Information
Section 2 – Care and Safety
Section 3 – Maintenance
Section A – Attachments
Section B – Body and Framework
Section C – Electrics
Section D – Controls
Section E – Hydraulics
Section F – Transmission
Section G – Brakes
Section H – Steering
Section K – Engine
…
System Control
Control of the system is achieved by the cyclic action of the compressor’s electromagnetic clutch. When current is fed to the field coil of the compressor’s clutch, a magnetic field develops between the field coil and the armature which pulls the field coil, complete with clutch assembly, onto the compressor rotor. Since the clutch assembly is turned constantly by the crankshaft pulley drive belt, the compressor armature turns, starting the refrigeration cycle.
Current is fed to the field coil through three series switches whose contacts are controlled by the following:
1 The manual A/C ON/OFF switch A in the control console.
2 The freeze protection thermostat switch monitoring the evaporator temperature.The high and low level binary pressure switch.
The ON/OFF Switch A will start the refrigeration cycle provided that the ambient temperature in the cab is greater than the Thermostatic Switch cut out temperature and the refrigerant pressure remains within the specified Binary
Switch limits.
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Pages from 9813-0200 – JCB Telescopic Handler 527-58 Service Manual

Complete workshop & service manual with electrical wiring diagrams for JCB Telescopic Handler 527-58. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This JCB Telescopic Handler 527-58 service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

9813-0200 – JCB Telescopic Handler 527-58 Service Manual.pdf

EXCERPT:
527-58
Section 1 – General Information
Section 2 – Care and Safety
Section 3 – Routine Maintenance
Section B – Body and Framework
Section C – Electrics
Section E – Hydraulics
Section F – Transmission
Section G – Brakes
Section H – Steering
Section K – Engine
Section M – Electronic Data Systems
…
Left Hand Switch Panel
Removal
1 Park the machine and make it safe. Obey the care and safety procedures. Refer to Section 2 – General Procedures. K Related Topics ( T B5-3)
2 Remove the two screws A that hold the left hand switch panel B in place, disconnect all connections and remove the panel.
3 To remove the rotary switch E:
a Remove the knob C from the front of the panel D.
b Mark the position of the switch housing E in relation to the trim panel D.
c Unscrew the locknut F and remove the switch E from the panel D.
…

Pages from 9813-1500 – JCB Side Engine Loadalls (526-56, 531-70, 531-T70, 533-105, 535-95, 535-T95, 536-60, 536-T60, 536-70, 536-T70, 541-70, 541-T70, 550-80, 550-T80) Service Manual

Complete workshop & service manual with electrical wiring diagrams for JCB Side Engine Loadalls (526-56, 531-70, 531-T70, 533-105, 535-95, 535-T95, 536-60, 536-T60, 536-70, 536-T70, 541-70, 541-T70, 550-80, 550-T80). It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This JCB Side Engine Loadalls (526-56, 531-70, 531-T70, 533-105, 535-95, 535-T95, 536-60, 536-T60, 536-70, 536-T70, 541-70, 541-T70, 550-80, 550-T80) service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

FILELIST:
9813-0900 – JCB Side Engine Loadalls (526-56, 531-70, 531-T70, 533-105, 535-95, 535-T95, 536-60, 536-T60, 536-70, 536-T70, 541-70, 541-T70, 550-80, 550-T80) Service Manual.pdf
9813-1500 – JCB Side Engine Loadalls (526-56, 531-70, 531-T70, 533-105, 535-95, 535-T95, 536-60, 536-T60, 536-70, 536-T70, 541-70, 541-T70, 550-80, 550-T80) Service Manual.pdf

EXCERPT:
Service Manual
Side Engine Loadalls
Section 1 – General Information
Section 2 – Care and Safety
Section 3 – Routine Maintenance
Section B – Body and Framework
Section C – Electrics
Section E – Hydraulics
Section F – Transmission
Section G – Brakes
Section H – Steering
Section K – Engine
Section M – Electrical and Electronic Data Systems
…
Brake Piston Seal Leakage
The most common reason for internal piston seal leakage is a build-up of axle contamination as a result of excessive brake wear caused by extended service periods.
Two types of internal leakage can occur within the axle or hub:
– Low Pressure Leaks – Seal damage, or scoring to seal component surfaces, caused by a build-up of metal particles.
– High Pressure Leaks – Mechanical leakage past a
badly damaged or perished seal.
Note: The low pressure leak test should be performed first. Low pressure leaks are difficult to find using a high pressure test – seals and other components can distort and form a seal under pressure.
The following procedures explain how to check for low or high pressure leaks without the need to dismantle the axle first. The test must only be done when the axle is COLD.
Front Axles
…

Complete workshop & service manual with electrical wiring diagrams for MACK Trucks Engine. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This MACK Trucks Engine service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

FILELIST (740MB PDF):
5-101 – E7 Engine Overhaul.pdf
5-102 – E9 Mack Vs-998 Series Engines Overhaul Procedures.pdf
5-106 – E-Tech Engine Service Manual (Includes Left-Side Redesign).pdf
5-108 – Mechanical Marine Engine M-E7 Operating, Maintenance & Service Manual.pdf
5-110 – ASET AI_AMI Diesel Engines Service Manual for Engines with Exhaust Gas Recirculation (EGR).pdf
5-111 – ASET AC Diesel Engine Service Manual for Engines with Exhaust Gas Recirculation (EGR).pdf
5-114 – MP7 Diesel Engine Service Manual (’07 Emissions Regulations).pdf
5-115 – MP10 Diesel Engine Service Manual (’07 Emissions Regulations).pdf
5-116 – MP8 Diesel Engine Service Manual (EURO 3 Emissions Regulations).pdf
5-117 – MP8 Diesel Engine Service Manual (EURO 4).pdf
8-201 – Vehicle Management and Control (V-Mac 1) Diagnostic Manual.pdf
8-206 – V-MAC II Service Manual.pdf
8-211 – V-MAC III Service Manual.pdf
8-213 – V-MAC IV Service Manual.pdf
8-218 – Fault Code Manual (’07 Emissions Standard).pdf
8-219 – V-MAC IV (EURO 4) Fault Code Manual.pdf
16-104 – Air & Brake System Service Manual.pdf
21394653 – MP7, MP8, and MP10 Engines Operator’s Manual – Maintenance & Lubrication.pdf
22234428 – Mack-Volvo Wiring Diagram 12V MACK, 2013BP PC28, ENG-CU12.pdf
Mack E6_672 4VH Six Cylinder Diesel Engine Overhaul Manual.pdf
Mack E6_672 C.I.D. Diesel Engine 2VH Manual.pdf
PV776-88961816 – Service Manual – Engine Control Module (ECM), Diagnostic Trouble Code (DTC), Guide 2010 Emissions CHU, CXU, GU, TD.pdf
TS92009 – Mack Granite Series (GU Series) Operator’s Manual.pdf
bonus_material
2013-12-09_214655_mack_powerleash_engine_brake_manual.pdf
2013-12-09_220734_mack_mp8_valve_and_injector_adj_pv776-89119132.pdf
2013-12-09_221312_mack_mp8_rocker_arm_replacement_pv776-88945215.pdf
2013-12-09_221625_mack_mp8_cam_bearing_replace_pv776-88940665.pdf
2013-12-09_221929_mack_mp8_timing_gears_and_backlash_pv776-88941026.pdf
2013-12-09_222155_mack_mp8_rocker_arm_checking_pv776-88953002.pdf
2013-12-09_222604_mack_mp8_oil_lubrication_description_pv776-88961671.pdf
2013-12-09_222806_mack_mp8_cam_wear_checking_pv776-88960481.pdf
2013-12-09_223544_mack_mp8_cam_sensor_replacement_pv776-88968446.pdf
2013-12-09_225351_mack_mp8_piston_and_liner_install_pv776-89027178.pdf
2013-12-09_230104_mack_mp8_injector_and_injector_sleeve_replacement_pv776-89115982.pdf
Pin out.pdf

EXCERPT:
CYLINDER HEAD OVERHAUL
Cylinder Heads
DESCRIPTION
Refer to Figure 202.
The cast iron cylinder head is constructed using a special iron alloy. The head contains cored inlet, exhaust and coolant passages, drilled oil passages, replaceable inlet and exhaust guides and seats, various drilled passages and tapped holes. Each cylinder head covers three cylinders and has two inlet and two exhaust valves per cylinder. Circular grooves correspond with the fire ring bead on cylinder sleeves. This design sets the fire ring over the liner, the lip and into groove of the cylinder head while providing a positive combustion pressure seal. Use a rotary brasswire brush to clean the circular groove.
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