Day: May 18, 2019

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Complete workshop & service manual with electrical wiring diagrams for Case 570MXT Loader Landscaper. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Case 570MXT Loader Landscaper service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

2,121 pages, bookmarked, Searchable, Printable, high quality PDF

FILELIST:
6-43571 – 570MXT Loader Landscaper Service Manual.pdf
7-7124 NA – 570MXT Loader Landscaper Parts Catalog.pdf
87659341 NA – 570MXT Loader Series 3, Tier 3 Landscaper Parts Catalog.pdf
87728463 NA – 570MXT Loader Series 3, Tier 3 Landscaper Repair Manual.pdf

EXCERPT:
570MXT SERIES 3 TIER 3 LOADER LANDSCAPER
Table of Contents
General Tab 1
Section Index – General 5-13230
Standard Torque Specifications 1001 8-71603
Fluids and Lubricants 1002 5-13240
Metric Conversion Chart 1003 7-52950
Engine Tab 2
Section Index – Engine 5-13250
Engine and Radiator Removal and Installation 2000 5-13260
Stall Test 2002 5-13270
Diagnosing Engine Oil Consumption 2445 5-13620
Counter Balance Removal and Installation 2447 5-13280
Turbocharger Diagnosis Procedure Family 3 Engines 2465 5-13630
NOTE: For Engine Repair See Engine Repair Manual 87630273.
Fuel System Tab 3
Section Index – Fuel System 5-13290
In Vehicle Injector Pump Removal, Installation and Static Timing 3416 5-13300
NOTE: For Fuel System Repair See Engine Repair Manual 87630273.
Electrical Tab 4
Section Index – Electrical 5-13310
Removal and Installation of Electrical Components 4000 5-13320
Electrical Specifications and Troubleshooting 4001 5-13330
Batteries 4003 6-42331
Starter and Starter Solenoid 4004 6-74560
Instrument Cluster 4005 6-74570
Steering Tab 5
Section Index – Steering 5-13340
Removal and Installation of Steering Components 5000 5-13350
Steering Specification, Pressure Checks and Troubleshooting 5001 5-13360
Steering Control Valve 5002 6-74621
Steering Cylinders 5003 5-13610
Front Axle – Two Wheel Drive 5005 6-74640
Front Axle – Four Wheel Drive 5006 5-13370
Power Train Tab 6
Section Index – Power Train 5-13380
Removal and Installation of Power Train Components 6000 5-13390
Standard Transmission Specifications, Pressure Checks, and Troubleshooting 6002 5-13640
Wheels and Tires 6003 5-13400
Rear Axle and Planetaries 6004 5-13410
Standard Transmission 6007 6-74782
Brakes Tab 7
Section Index – Brakes 5-13420
Removal and Installation of Brake Components 7000 5-13600
Hydraulic Brake Troubleshooting 7002 5-13080
Master Cylinder 7003 6-74830
Hydraulics Tab 8
Section Index – Hydraulics 5-13430
Removal and Installation of Hydraulic Components 8001 5-13440
Hydraulic System Specifications and Troubleshooting 8002 5-13450
Cleaning the Hydraulic System and Hydrostatic System 8003 7-49641
Hydraulic Pump 8004 5-13460
Loader Control Valve 8005 5-13470
Cylinders 8006 5-13480
Three Point Hitch Control Valve 8007 5-13490
Accumulator for Machines With Ride Control and Pilot Control Accumulator 8009 6-74960
Solenoid Valve for Machines with Optional Ride Control 8010 6-74970
Flow Control Valve 8011 5-13500
Lock Valve 8012 5-13510
Mounted Equipment Tab 9
Section Index – Mounted Equipment 5-13520
Pedals and Levers 9001 5-13530
Air Conditioning Troubleshooting 9002 5-13580
Air Conditioning System Service 9004 6-75051
Air Conditioning Components Service 9005 5-13590
Loader 9006 5-12350
ROPS Cab and Canopy 9007 5-13540
Standard and Mechanical Suspension Seat 9009 5-13550
Plug-in Weight 9010 5-13560
Schematic Set
Hydraulic and Electrical Schematics In Rear Pocket 5-13570
…
INSTRUMENT CLUSTER
Removal
1. Disconnect the negative (-) battery cable(s). See Section 4000 in this manual.
2. Loosen and remove the 2 screws that fasten the instrument cluster in the console.
3. Pull the instrument cluster out of the console far enough to disconnect the electrical connector from the rear of the instrument cluster.
4. Disconnect the electrical connector from the socket on the rear of the instrument cluster and remove the instrument cluster from the console.
Installation
1. Connect the electrical connector to the socket on the rear of the instrument cluster.
2. Install the instrument cluster into the console.
3. Install and tighten the 2 screws which fasten the instrument cluster into the console.
4. Connect the negative (-) battery cable(s). See Section 4000 in this manual.
Replacing a Bulb
1. Remove the instrument cluster from the console.
…

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Complete digital official shop manual contains service, maintenance, and troubleshooting information for the Case 521E Tier 3 Wheel loader. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your 521E Tier 3 Wheel loader like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.

This manual for Case 521E Tier 3 Wheel loader is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.

846 + 884 pages, bookmarked, Searchable, Printable, high quality PDF

84243970 (Replaces 87728450) – 521E Tier 3 Wheel loader Service Manual.pdf
87728450 A – EU – 521E TIER III Service Manual.pdf

EXCERPT:
Cleaning and Inspection
IMPORTANT: Do not use compressed air to dry bearings. Allow bearings to air dry.
STEP 37
Clean all parts except friction plates in brake disc pack using cleaning solvent. WEAR FACE PROTECTION WHEN USING COMPRESSED AIR.
Use compressed air to clear passages in planetary ring gear and brake housing.
STEP 38
Inspect bearing rollers for pitting, scoring, deformation, or other damage. Check inner face and bearing cage for deformation, dents, and other damage. Check associated bearing cups for scratches, grooves, or cracks. Check bearings for rough spots or binding by holding bearing and rotating. If bearing binds or action is not smooth, replace the bearing.
STEP 39
Inspect bearing cups for pitting, scoring, cracks, or other damage. Replace if any of these conditions are seen.
NOTE: If a bearing or bearing cup requires replacement, the associated part must also be replaced.
STEP 40
Check planetary ring gear, planetary gears, and planetary carrier gear teeth for cracks, breaks, chipping, or other damage. Replace the part if any of these conditions are seen. Check planetary carrier shaft splines for broken, cracked, or twisted condition. Replace if necessary.
STEP 41
Check wheel end shaft for cracked, broken, or twisted splines. Replace if any of these conditions are seen.
Assembly
NOTE: Tools and axle shown in the following photographs may appear slightly different than the tools and axle you may have. The use of the tools and disassembly/assembly of axle is the same regardless of appearance.
STEP 42
WARNING: Always wear heat protective gloves to prevent burning your hand when handling heated parts.
Heat the wheel end shaft outer bearing to 120° C (248° F) in a bearing oven. Wearing heat resistant gloves or mittens, install the bearing on the wheel end shaft until the bearing is against the shoulder on the wheel end shaft.
STEP 43
Clean mounting surface of seal ring area on wheel end.
…

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Complete workshop & service manual with electrical wiring diagrams for Case 521D Loader. It’s the same service manual used by dealers that guaranteed to be fuLLy functional and intact without any missing page.

Case 521D Loader service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed iLLustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on aLL kinds of devices.

2,900+ pages, bookmarked, Searchable, Printable, high quality PDF

6-40742 – Case 521D Loader Service Manual (EN).pdf
6-40742 – Case Chargeuse modèle 521D Service Manual (FR).pdf
6-40742 – Case Lader 521D Service Manual (DE).pdf

EXCERPT:

TABLE OF CONTENTS
Section Index – General
Standard Torque Specifications
Fluids and Lubricants 1002 6-40762
Metric Conversion Chart 1003 7-52950
Loctite Product Chart
Section Index – Engines
Engine and Radiator Removal and Installation 2000 6-42290
Engine and Radiator Removal and Installation P.I.N. JEE0135501 and Above 2000 6-48920
Stall Tests 2002 6-40770
For Engine Repair, See the Engine Service Manual
Section Index – Fuel System
For Fuel System Repair, See the Engine Service Manual
Section Index – Electrical
Electrical Specifications and Troubleshooting 4002 6-40782
Electrical Specifications and Troubleshooting P.I.N. JEE0135501 and Above 4002 6-48930
Batteries 4003 6-42330
Information and Diagnostic Center 4005 6-42351
Alternator – 65 Ampere 4007 7-12260
Alternator – 45 Ampere 4008 6-42360
Section Index – Steering
Removal and Installation of Steering Components
Steering Specifications, Pressure Checks, and Troubleshooting 5002 6-40790
Steering Control Valve 5003 6-42390
Steering Priority Valve 5004 6-42400
Steering Cylinders 5005 6-42410
Center Pivot 5006 6-42420
Auxiliary Steering Motor and Pump 5008 6-42430
Section Index – Power Train 6-42442
Removal and Installation of Power Train Components 6001 6-42451
Transmission Specifications, Pressure Checks, and Troubleshooting 6002 6-40800
Transmission 6003 6-42460
Front and Rear Axle 6004 6-42470
Front and Rear Axle P.I.N. JEE0135501 and Above 6004 6-48970
Drive Shafts, Center Bearing, and Universal Joints 6005 6-42480
Wheels and Tires 6006 6-42490
Transmission Control Valve 6007 6-42500
Section Index – Brakes
Removal and Installation of Brake Components 7001 6-42521
Hydraulic Brake Troubleshooting 7002 6-40811
Brake Accumulators 7004 6-42531
Parking Brake 7008 6-42540
NOTE: For parking brake and brake pedal adjustments, see Section 9001.
Section Index – Hydraulics
Removal and Installation of Hydraulic Components 8001 6-42560
Hydraulic Specifications, Troubleshooting, and Pressure Checks 8002 6-40820
Cleaning the Hydraulic System 8003 7-49640
Cylinders 8006 6-42590
Coupler Solenoid Locking Valve 8007 6-42600
Pilot Pressure Accumulator and Ride Control Accumulator 8013 6-42621
Mounted Equipment Tab 9
Section Index – Mounted Equipment
Pedals and Levers 9001 6-40830
Air Conditioning Troubleshooting and System Checks For Systems with HFC-134a
Refrigerant 9002 6-42650
Air Conditioner System Service 9003 6-42660
Removal and Installation of Air Conditioning Components For Systems with HFC-134a Refrigerant 9004 6-42671
ROPS Cab and ROPS Canopy 9007 6-42700
Cab Glass Installation 9010 6-42710
Electrical Schematic Foldouts and Hydraulic Schematic Foldout In Rear Pocket 6-40841
Electrical Schematic Foldouts and Hydraulic Schematic Foldout P.I.N
JEE0135501 and Above In Rear Pocket 6-49280
…

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Complete workshop & service manual with electrical wiring diagrams for Case 480D & 480LL . It’s the same service manual used by dealers that guaranteed to be fuLLy functional and intact without any missing page.

This Case 480D & 480LL service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed iLLustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on aLL kinds of devices.

1,200 pages, bookmarked, Searchable, Printable, high quality PDF
Case 480D & 480LL Service Manual.pdf; 1,200 pages

EXCERPT:
FRONT AXLE
Removal
1. Raise the front wheels high enough so that the front axle can be lowered out of the frame.
2. Put an acceptable support under each side of the frame.
3. Raise the loader frame aLL the way and engage the strut on the’ loader frame with the lift cylinder.
4. Disconnect the hoses from the steering control valve at the tee fittings in the left steering cylinder.
5. InstaLL a cap on the tee fittings and a plug in the hoses.
6. Remove the snap ring and flat washer from the rear of the pivot pin for the front axle.
7. Lift one side of the front axle to remove the weight from the pivot pin.
8. Use an acceptable driver and a hammer and drive the pivot pin out of the front axle.
9. Lower the front axle while keeping the front axle in balance from front to rear.
Bushing InstaLLation
There are three bushings used in the front axle; one in the yoke and two in the beam. There is also a bushing instaLLed in the front and rear mounting plate for the front axle. See Figure 2.
1. The bushing in the yoke must be centered in the yoke. Use an acceptable driver and a hammer or portable press to drive the bushing into place.
2. The bushings in the beam must be even with the front and rear of the beam so that the bushings and pivot pin can be lubricated.
3. InstaLL the bushing in the front and rear mounting plate so that the bushing does not extend past the front axle side of the mounting plate.
InstaLLation
1. Raise the front axle into the frame.
…

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Complete digital official shop manual contains service, maintenance, and troubleshooting information for the Case 480C Loader Backhoe. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your Case 480C like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.

This manual for Case 480C Loader Backhoe is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.

900+ pages, bookmarked, Searchable, Printable, high quality PDF

Service Manual.pdf:
828 pages; 480C Loader Backhoe Service Manual

Operator’s Manual (9-3224).pdf:
148 pages; 480C Loader Backhoe Operators Manual

EXCERPT:
TROUBLESHOOTING FOR THE POWER SHUTTLE
Check to Do Before Testing
1. Change the oil in the power shuttle and torque converter and clean the suction screen in the power shuttle according to the instructions under Oil Change on page 2.
2. Check the level of the oil in the power shuttle according to the instructions under Oil Level on page 3.
3. Do the stall checks according to the instructions in Section 2002.
4. Check the adjustment of the linkage for the power shuttle control lever. Make sure that the control arm on the control valve spool can move into the detent positions.
If adjustment is necessary, see Section 6211.
Testing the Power Shuttle with a Pressure Gauge
General Information
There is a check sheet at the end of this section. Make a copy of the check sheet. Use the check sheet to write a record of the indications found in the pressure gauge tests.
See the illustration above for location of test ports.
Test No. 1 – Clutch Circuits
1. Remove the 1/8 NPT Allen head plug from the test port for test No. 1. See location of test port above.
2. Connect a pressure gauge to the test port. The pressure gauge must be accurate in the range of 0 to 300 psi (0 to 2068 kPa, 21 bar).
3. Start the engine. Run the engine at low idle.
4. Read the gauge for oil temperature. The pointer in the gauge must be in the center of the green area.
5. If the temperature is not correct, do the following:
a. Make sure that the parking brake is applied.
b. Move the transmission control lever to fourth and the direction control lever to FORWARD.
c. Slowly increase the engine speed to full throttle. If the machine moves, decrease engine speed and stop the engine. See Section 7106 and adjust the parking brake.
d. Run the engine at full throttle for 40 seconds.
e. Continue to run the engine at full throttle with the direction control lever in NEUTRAL for 10
seconds.
f. Decrease the engine speed to low idle.
g. Repeat steps 5c through Sf until the pointer in the gauge for oil temperature is in the center of the green area on the gauge.
h. Decrease the engine speed to low idle. Move the direction control lever to NEUTRAL, and the transmission control lever to NEUTRAL.
6. Read the pressure gauge. Write the reading on line 1 on the check sheet.
7. Increase the engine speed to full throttle. Read the pressure gauge and write the reading on line 2 on the check sheet.
8. Decrease the engine speed to low idle.
9. Move the direction control lever to FORWARD. Read the pressure gauge and write the reading on line 3 on the check sheet.
10. With the direction control lever in FORWARD, increase the engine speed to full throttle. Read the
pressure gauge and write the reading on line 4 on the check sheet.
11. Decrease the engine speed to low idle.
12. Move the direction control lever to REVERSE. Read the pressure gauge and write the reading on line 5 on the check sheet. ·
13. With the direction control lever in REVERSE, increase the engine speed to full throttle. Read the pressure gauge and write the reading on line 6 on the check sheet.
14. Decrease the engine speed to low idle and stop the engine.
15. Disconnect the pressure gauge and install and tighten the plug for the test port.
Test No. 2 – Cooling Circuit
1. Remove the Allen head plug from the test port for Test No.2.
2. Connect a pressure gauge to the test port. The pressure gauge must be accurate in the range of 0 to
150 psi (0 to 1 034 kPa, 0 to 10.3 bar).
3. Start the engine. Run the engine at low idle.
4. Make sure that the transmission control lever and the direction control lever are in NEUTRAL.
5. Increase the engine speed to full throttle.
6. Read the pressure gauge. Write the reading on line 7 on the check sheet.
7. Decrease the engine speed to low idle.
8. Move the direction control lever to FORWARD.
Increase the engine speed to full throttle.
9. Read the pressure gauge and write the reading on line 8 on the check sheet.
10. Decrease the engine speed to low idle.
11. Move the power shuttle control lever to REVERSE.
Increase the engine speed to full throttle.
12. Read the pressure gauge and write the reading on line 9 on the check sheet.
13. Decrease the engine speed to low idle and stop the engine.
…