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Caterpillar 3406E & 3456 Engine Workshop Repair & Service Manual


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Complete digital official shop manual contains service, maintenance, and troubleshooting information for the Caterpillar 3406, 3406B, 3406C, 3406E Engine. Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your engine like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.

This manual for Caterpillar 3406, 3406B, 3406C, 3406E Engine is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.

ENGINE – GENERATOR SET
Model Prefix
3406 GEN SET ENGINE 75Z
3406B GEN SET ENGINE 2RJ
3406B GEN SET ENGINE 2WB
3406B GEN SET ENGINE 4JK
3406B GEN SET ENGINE 4PM
3406B GEN SET ENGINE 4RG
3406B GEN SET ENGINE 6TG
3406B GEN SET ENGINE 9PL
3406C GEN SET ENGINE 1LS
3406C GEN SET ENGINE 4JK
3406C GEN SET ENGINE 4RG
3406C GEN SET ENGINE 4ZR
3406C GEN SET ENGINE 8FS
3406C GENERATOR SET 9ES
3406C GENERATOR SET C2G
3406C GENERATOR SET C2Y
3406C GENERATOR SET C5G
3406C GENERATOR SET C8G
3406C GENERATOR SET KPS
3406C GENERATOR SET LRX
3406C GENERATOR SET NKM
3406C GENERATOR SET ZKC
3406E GEN SET ENGINE 9NN
3406E GENERATOR SET 8AZ

ENGINE – INDUSTRIAL
Model Prefix
3406 INDUSTRIAL ENGINE 90U
3406 INDUSTRIAL ENGINE 9HB
3406B INDUSTRIAL ENGINE 6TB
3406B INDUSTRIAL ENGINE WJA
3406C INDUSTRIAL ENGINE 3ER
3406C INDUSTRIAL ENGINE 4GW
3406C INDUSTRIAL ENGINE 5H9
3406C INDUSTRIAL ENGINE 7T2
3406C REMAN ENGINE 2MZ
3406E INDUSTRIAL ENGINE 6BR

ENGINE – MACHINE
Model Prefix
3406 ENGINE – MACHINE 11N
3406 ENGINE – MACHINE 41Z
3406 ENGINE – MACHINE 70V
3406 ENGINE – MACHINE 81Y
3406 ENGINE – MACHINE 9AP
3406 ENGINE – MACHINE A5Y
3406 ENGINE – MACHINE BMS
3406B ENGINE – MACHINE 11N
3406B ENGINE – MACHINE 6TB
3406C ENGINE – MACHINE 11N
3406C ENGINE – MACHINE 41Z
3406C ENGINE – MACHINE A5N
3406C ENGINE – MACHINE A5Y
3406C ENGINE – MACHINE TXC
3406E ENGINE – MACHINE 9AP
3406E ENGINE – MACHINE BET
3406E ENGINE – MACHINE BKN

ENGINE – TRUCK
Model Prefix
3406 REMAN ENGINE 8SB
3406 TRUCK ENGINE 8SB
3406 TRUCK ENGINE 92U
3406B REMAN ENGINE 7XC
3406B TRUCK ENGINE 2EK
3406B TRUCK ENGINE 3ZJ
3406B TRUCK ENGINE 4CK
3406B TRUCK ENGINE 4MG
3406B TRUCK ENGINE 5KJ
3406B TRUCK ENGINE 5YG
3406B TRUCK ENGINE 7FB
3406B TRUCK ENGINE 8TC
3406C TRUCK ENGINE 3ZJ
3406C TRUCK ENGINE 4CK
3406C TRUCK ENGINE 5KJ
3406C TRUCK ENGINE 8PN
3406E REMAN ENGINE 4AS
3406E TRUCK ENGINE 1LW
3406E TRUCK ENGINE 1MM
3406E TRUCK ENGINE 2WS
3406E TRUCK ENGINE 5DS
3406E TRUCK ENGINE 5EK
3406E TRUCK ENGINE 6TS

MARINE PRODUCTS
Model Prefix
3406 MARINE ENGINE 91U
3406B MARINE ENGINE 4TB
3406C GEN SET ENGINE 2AM
3406C GEN SET ENGINE 4BM
3406C GENERATOR SET PFH
3406C MARINE ENGINE 1SS
3406C MARINE ENGINE 4T7
3406E MARINE ENGINE 9WR

MANUAL LIST:
bonus_material
RENR1273 – Systems Operation (3406E Truck Engine)
RENR1273 – Testing & Adjusting (3406E Truck Engine)
RENR2237 – Schematic (C-10_C-12_3406E_C-15_C-16 On-Highway Engine Electrical System)
SEBU6758 – Operation & Maintenance Manual (3176B_C-10_C-12_3406E Truck Engine)
SEBU6959 – Operation & Maintenance Manual (3406E & 3456 Industrial Engines)
SEBU7186 – Operation & Maintenance Manual (3406E_C-10_C-12_C-15_C-16 Truck Engine)
SENR1066 – Specifications (3406E & 3456 Industrial Engines)
SENR1067 – Systems Operation (3406E & 3456 Industrial Engines)
SENR1067 – Testing & Adjusting (3406E & 3456 Industrial Engines)
SENR1068 – Disassembly & Assembly (3406E & 3456 Industrial Engine)
SENR1072 – Schematic (3176C, 3196, 3406E & 3456 Industrial Engines)
SENR1073 – Troubleshooting (3176C, 3406E & 3456 Industrial Engines)
SENR5017 – Systems Operation (3406E Truck Engine)
SENR5017 – Testing & Adjusting (3406E Truck Engine)
SENR5577 – Specifications (3406E Truck Engine)
SENR6421 – Disassembly & Assembly (3406E On-Highway Engine)
RENR2238 – Toubleshooting (3406E_C-10_C-12_C-15_C-16_C-18 Truck Engine).pdf
SEBU5595 – Maintenance Intervals Operation and Maintenance Manual Excerpt (3406E Truck Engines).pdf
SEBU7186 – Maintenance Intervals (3406E,C-10,C-12,C-15,C-16 On-Highway Engine).pdf
SENR5016 – Disassembly and Assembly (3406E On-Highway Engine).pdf
SESV1712 – 3406E Engine Controls Electronic Unit Injection (Eui) Technical Presentation.pdf
SESV1712 – Technical Presentation (3406E Engine Controls Electronic Unit Injection (EUI)).pdf

EXCERPT:

Disassembly and Assembly
3406E & 3056 INDUSTRIAL ENGINE Media Number -SENR1068-03 Publication Date -01/11/2004 Date Updated -20/12/2004

Fuel Manifold
SMCS – 1702-010

Remove & Install Fuel Manifold
Fluid Spillage Containment

Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to “Tools And Shop Products Guide”, NENG2500 for tools and supplies suitable to collect and contain fluids in Caterpillar machines. Dispose of fluids according to local regulations and mandates.

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1. Put marks on the fuel lines connected to fuel manifold (1) for purposes of identification. Disconnect the fuel lines to fuel manifold (1).

2. Remove the support clip holding wire (2) to the cylinder block. Disconnect wire (2) at the connector.

NOTICE

Upon installation, the connector must pull into the receptacle using the Allen screws. A clip holds the Allen screws into the connector. Removing the screws will damage the seals.

3. Remove bolts (3) holding fuel manifold (1) to the cylinder block. Remove fuel manifold (1).
4. Install fuel manifold (1) in the reverse order of removal.