Daewoo Nubira/Lacetti 2004 Workshop Repair & Service Manual (COMPLETE & INFORMATIVE for DIY REPAIR) ☆ ☆ ☆ ☆ ☆
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This highly detailed workshop service repair manual for download contains virtually everything you will ever need to repair, maintain, rebuild, refurbish or restore Daewoo Nubira/Lacetti 2004. All diagnostic and repair procedures and gives you access to the same information that professional technicians and mechanics have. You can view and print out the complete repair procedures with this workshop service repair manual Download – you do not need to be skilled with a computer.
Factory repair manuals are the same manuals as those used by the dealers. As they are primarily intended for dealer use the manufacturers usually release a base repair manual when a new model is introduced (either a single manual, multi-volume set or separate volumes) and then release supplementary manuals as the model changes, for example a model facelift or introduction of a new engine. Supplements generally cover only changes to the model and are intended to be used in conjunction with the base repair manual(s). For full coverage you will need the base repair manual and all relevant supplements up to the date your model was manufactured. Please note that workshop manuals are usually written for models sold in a specific country. Differences in specification can exist between models sold in different countries and items such as engines can vary.
EXCERPTS:
MAINTENANCE AND REPAIR
ON–VEHICLE SERVICE
ENGINE COVER
Removal Procedure
1. Remove the bolts and nuts from the engine cover.
2. Remove the engine cover.
Installation Procedure
1. Position the engine cover on the engine.
2. Install the engine cover bolts and nuts.
Tighten
Tighten the engine cover bolts and nuts to 10 NSm(89 lb–ft).
CAMSHAFT COVER
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the engine cover. Refer to ”Engine” in this section.
3. Remove the breather hose, ventilation hose and cam position sensor wiring connector from the camshaft cover.
4. Remove the ignition wires from the spark plug.
5. Remove the camshaft cover bolts and camshaft cover.
6. Remove the camshaft cover gasket.
Installation Procedure
1. Install the camshaft cover gasket on the camshaft cover.
2. Position the camshaft cover on the engine block.
3. Install the camshaft cover bolts.
Tighten
Tighten the camshaft cover bolts to 10 NSm (89 lb–ft).
4. Install the ignition wires to the spark plugs and connect the breather hose, ventilation hose and cam position sensor wiring connector to the can-shaft cover.
5. Install the engine cover.
6. Connect the negative battery cable.
INTAKE MANIFOLD
Removal Procedure
1. Remove the fuel pump fuse.
2. Start the engine. After it stalls, crank the engine for 10 seconds to rid the fuel system of fuel pressure.
3. Disconnect the negative battery cable.
4. Drain the engine coolant. Refer to Section 1D, Engine Cooling.
5. Remove the engine cover and throttle body. Refer to Section 1F, Engine Control.
Installation Procedure
1. Install the rear timing belt cover.
2. Install the rear timing belt cover bolts.
Tighten
Tighten the rear timing belt cover bolts to 10 NSm (89 lb–in).
3. Install the timing belt idler pulley.
4. Install the timing belt idler pulley bolt.
Tighten
Tighten the timing belt idler pulley bolt to 40 NSm (30 lb–ft).
5. Install the timing belt automatic tensioner.
6. Install the timing belt automatic tensioner bolts.
Tighten
Tighten the timing belt automatic tensioner bolts to 25 NSm (18 lb–ft).
7. Install the crankshaft gear.
Notice : Take extreme care to prevent any scratches, nicks or damage to the camshafts.
8. Install the camshaft gears. Refer to ”Camshaft Gears” in this section.
9. Install the timing belt and timing belt cover. Refer to ”Timing Belt” in this section.
ENGINE
Removal Procedure
1. Remove the fuel pump fuse.
2. Start the engine. After it stalls, crank the engine for 10 seconds to rid the fuel system of fuel pressure.
3. Remove the hood. Refer to Section 9R, Body Front End.
4. Drain the engine oil.
5. Disconnect the negative battery cable.
6. Remove the air cleaner outlet hose from the throttle body and air cleaner housing.
7. Disconnect the breather tubes from the camshaft cover.
8. Remove the serpentine accessory drive belt. Refer to Section 6B, Power Steering Pump.
9. Remove the right front wheel. Refer to Section 2E, Tires and Wheels.
10. Remove the right front wheel well splash shield.
11. Drain the engine coolant. Refer to Section 1D, Engine Cooling.
12. Remove the cooling system radiator and the engine cooling fans. Refer to Section 1D, Engine Cooling.
13. Disconnect the upper radiator hose from the thermostat housing.
14. Disconnect the power steering return hose from the power steering pump. Refer to Section 6A, Power Steering System.
15. Disconnect the power steering pressure hose from the power steering pump. Refer to Section 6A, Power Steering System.
16. Disconnect the electrical connector at the direct ignition system (DIS) coil and the electronic control module (ECM) ground terminal at the intake manifold and at the starter motor.