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Complete Diagnosis & Tests Technical Manual with electrical wiring diagrams for John Deere 5075GV, 5090GV, 5075GN, 5090GN, 5105GN, 5075GF,5090GF, 5105GF, 5075GL, 5090GL, 5100GL Tractors, with workshop information to maintain, diagnose, and rebuild like professional mechanics.
John Deere 5075GV, 5090GV, 5075GN, 5090GN, 5105GN, 5075GF,5090GF, 5105GF, 5075GL, 5090GL, 5100GL Tractors workshop Diagnosis & Tests technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm409919 – 5075GV, 5090GV, 5075GN, 5090GN, 5105GN, 5075GF,5090GF, 5105GF, 5075GL, 5090GL, and 5100GL Tractors Diagnostic (Worldwide Edition) Technical Manual.pdf
tm409928 – Diagnostic des tracteurs 5075GV, 5090GV, 5075GN, 5090GN, 5105GN, 5075GF, 5090GF, 5105GF, 5075GL, 5090GL et 5100GL -: (Édition mondiale) French.pdf
tm409929 – Technisches Diagnosehandbuch für Traktoren 5075GV, 5090GV, 5075GN, 5090GN, 5105GN, 5075GF, 5090GF, 5105GF, 5075GL, 5090GL und 5100GL -: (Weltweite Ausgabe) German.pdf
tm409930 – Τρακτέρ 5075GV, 5090GV, 5075GN, 5090GN, 5105GN, 5075GF, 5090GF, 5105GF, 5075GL, 5090GL και 5100GL – Διαγνωστικά -: (Διεθνής έκδοση) Greek.pdf
tm409939 – Diagnosi trattori 5075GV, 5090GV, 5075GN, 5090GN, 5105GN, 5075GF, 5090GF, 5105GF, 5075GL, 5090GL e 5100GL -: (Edizione universale) Italian.pdf
tm409954 – Diagnóstico dos Tratores 5075GV, 5090GV, 5075GN, 5090GN, 5105GN, 5075GF, 5090GF, 5105GF, 5075GL, 5090GL e 5100GL -: (Edição Mundial) Portuguese.pdf
tm409980 – 5075GV, 5090GV, 5075GN, 5090GN, 5105GN, 5075GF, 5090GF, 5105GF, 5075GL, 5090GL ve 5100GL Traktörler Diyagnostik -: (Dünya Çapındaki Sürüm) Turkish.pdf
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Total Pages: 4,277 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English etc…
TABLE OF CONTENTS…1
Section 210: General Information…4192
Group 05: Safety Measures…69
General Information – Safety – Summary of References…73
Recognize Safety Information…75
Understand Signal Words…76
Follow Safety Instructions…77
Prevent Machine Runaway…78
Operating the Tractor Safely…79
Operating the Loader Tractor Safely…81
Passenger Seat…82
Use Safety Lights and Devices…83
Towing Trailers/Implements Safely…84
Use Caution on Slopes, Uneven Terrain, and Rough Ground…85
Freeing a Mired Machine…86
Avoid Backover Accidents…87
Handle Fluids Safely—Avoid Fires…88
Handling Batteries Safely…89
Prepare for Emergencies…91
Avoid High-Pressure Fluids…92
Service Cooling System Safely…93
Remove Paint Before Welding or Heating…94
Avoid Heating Near Pressurized Fluid Lines…95
Work In Ventilated Area…96
Avoid Contact with Agricultural Chemicals…97
Handle Agricultural Chemicals Safely…98
Stay Clear of Rotating Drivelines…100
Wear Protective Clothing…102
Protect Against Noise…103
Practice Safe Maintenance…104
Avoid Hot Exhaust…106
Exhaust Filter Cleaning…107
Clean Exhaust Filter Safely…108
Read Operator’s Manuals for ISOBUS Controllers…111
Use Steps and Handholds Correctly…112
Use Seat Belt Properly…113
Park Machine Safely…114
Use Proper Lifting Equipment…115
Construct Dealer-Made Tools Safely…116
Support Machine Properly…117
Work in Clean Area…118
Illuminate Work Area Safely…119
Service Machines Safely…120
Service Accumulator Systems Safely…121
Service Tires Safely…122
Use Proper Tools…123
Service Front-Wheel Drive Tractor Safely…124
Avoid Eye Contact With Radar…125
Keep ROPS Installed Properly…126
Replace Safety Signs…127
Decommissioning — Proper Recycling and Disposal of Fluids and Components…128
Live With Safety…795
Safety Measures on Electronic Control Units…130
Servicing Electronic Control Units…131
Welding Near Electronic Control Units…132
Keep Electronic Control Unit Connectors Clean…133
Safety Instructions for Replacing a Halogen Bulb…134
Safety Instructions for Replacing Xenon (HID) Bulbs and Ballast Units…136
Group 10: General References…70
General Information – General References, Summary of References…139
General Information – Electrical System, Approach to Tabular Diagnostic Procedures…140
General Information – Electrical System, Troubleshooting Unsolved Problems…142
General Information – Electrical System, Worksheet for Circuit/Harness Test…143
General Information – Electrical System, Visual Check…145
General Information – Electrical System, Electrical Circuit Malfunctions…146
Section 211: Diagnostic Trouble Codes…151
Group ECU: Engine Control Unit for Engine F5D (DOC/DPF)…151
ECU 004151.12 – Fuel Rail Pressure Relief Valve (PRV) Fault…151
ECU 065564.03 – Water-in-Fuel detected…151
ECU 065585.03 – Coolant Temperature Sensor, Voltage Too High…151
ECU 065585.04 – Coolant Temperature Sensor, Voltage Too Low…151
ECU 065587.03 – Manifold Air Temperature Sensor (High-Pressure Pump), Voltage Too High…151
ECU 065587.04 – Manifold Air Temperature Sensor (High-Pressure Pump), Voltage Too Low…151
ECU 065588.00 – Manifold Air Pressure Sensor (High-Pressure Pump) Fault…151
ECU 065588.01 – Manifold Air Pressure Sensor (High-Pressure Pump) Fault…151
ECU 065588.03 – Manifold Air Pressure Sensor (High-Pressure Pump), Voltage Too High…151
ECU 065588.04 – Manifold Air Pressure Sensor (High-Pressure Pump), Voltage Too Low…151
ECU 065589.03 – Fuel Temperature Sensor, Voltage Too High…151
ECU 065589.04 – Fuel Temperature Sensor, Voltage Too Low…151
ECU 065590.03 – Fuel Rail Pressure Sensor, Voltage Too High…151
ECU 065590.04 – Fuel Rail Pressure Sensor, Voltage Too Low…151
ECU 065591.02 – Fuel Rail Pressure Relief Valve (PRV), Opens Too Often…151
ECU 065591.03 – Fuel Rail Pressure Relief Valve (PRV) Fault…151
ECU 065591.04 – Fuel Rail Pressure Relief Valve (PRV) is forced to open by system test…151
ECU 065596.03 – Ambient Temperature Sensor, Voltage Too High…151
ECU 065596.04 – Ambient Temperature Sensor, Voltage Too Low…151
ECU 065601.02 – Crankshaft Position Sensor Fault…151
ECU 065601.04 – Camshaft Position Sensor Signal Invalid…151
ECU 065603.02 – Camshaft Position Sensor Fault…151
ECU 065603.04 – Camshaft Position Sensor Fault…151
ECU 065604.03 – Engine Speed Sensor Signal Mismatch…151
ECU 065609.02 – Fuel Filter Heater Fault…151
ECU 065609.03 – Fuel Filter Heater, Voltage Too High…151
ECU 065609.04 – Fuel Filter Heater, Voltage Too Low…151
ECU 065609.12 – Fuel Filter Heater, Temperature too High…151
ECU 065617.03 – High Pressure Fuel System Fault…151
ECU 065619.03 – High Pressure Fuel System Fault…151
ECU 065619.03 – High Pressure Fuel System Fault…151
ECU 065621.03 – High Pressure Fuel Control Valve Fault…152
ECU 065623.03 – High Pressure Fuel Control Valve Fault…152
ECU 065624.03 – Leakage in Fuel System…152
ECU 065625.02 – High Pressure Fuel Control Valve Fault…152
ECU 065629.03 – Diesel Particulate Filter Fault (Derate Level 1)…152
ECU 065630.03 – EGR Valve Fault (Derate Level 1)…152
ECU 065633.02 – Injector No. 1, Short Circuit…152
ECU 065634.02 – Injector No. 2, Short Circuit…152
ECU 065635.02 – Injector No. 3, Short Circuit…152
ECU 065636.02 – Injector No. 4, Short Circuit…152
ECU 065639.02 – Injector No. 1 Fault…152
ECU 065640.02 – Injector No. 2 Fault…152
ECU 065641.02 – Injector No. 3 Fault…152
ECU 065642.02 – Injector No. 4 Fault…152
ECU 065649.03 – Injector Wiring Bank 1, Short Circuit…152
ECU 065651.03 – Injector Wiring Bank 2, Short Circuit…152
ECU 065660.12 – Control Software Internal Fault…152
ECU 065662.02 – Control Software Internal Fault…152
ECU 065662.03 – Control Software Internal Fault…152
ECU 065662.04 – Control Software Internal Fault…152
ECU 065662.12 – Fuel Injection Limited…152
ECU 065663.12 – Injector No. 1, Incorrect Calibration Code…152
ECU 065679.02 – Oxygen Sensor Fault…152
ECU 065679.03 – Oxygen Sensor, Voltage Too High…152
ECU 065679.04 – Oxygen Sensor, Voltage Too Low…152
ECU 065689.02 – Turbocharger Wastegate Fault…152
ECU 065693.04 – Engine Power Derate Condition Exists…152
ECU 065694.04 – Engine Power Derate Condition Exists…152
ECU 065713.03 – CAN Bus Voltage Too High…152
ECU 065713.04 – CAN Bus Voltage Too Low…152
ECU 065719.02 – Incorrect CAN Bus Message…152
ECU 065736.03 – Incorrect CAN Bus Message…152
ECU 065745.03 – Control Software Internal Fault…152
ECU 065746.02 – Control Software Internal Fault…153
ECU 065746.03 – Control Software Internal Fault…153
ECU 065746.04 – Control Software Internal Fault…153
ECU 065746.12 – Control Software Internal Fault…153
ECU 065747.12 – Control Software Internal Fault…153
ECU 065748.12 – Control Software Internal Fault…153
ECU 065752.12 – Control Software Internal Fault…153
ECU 065753.02 – Control Software Internal Fault…153
ECU 065753.03 – Control Software Internal Fault…153
ECU 065753.12 – Control Software Internal Fault…153
ECU 065754.12 – Control Software Internal Fault…153
ECU 065763.03 – Control Software Internal Fault…153
ECU 065764.03 – Control Software Internal Fault…153
ECU 065766.12 – ECU Supply Voltage No. 1 Fault…153
ECU 065767.03 – ECU Supply Voltage No. 2 Fault…153
ECU 065768.03 – ECU Supply Voltage No. 2 Fault…153
ECU 065771.03 – Barometric Air Pressure, Voltage Too High…153
ECU 065771.04 – Barometric Air Pressure, Voltage Too Low…153
ECU 065777.03 – DPF Differential Pressure Sensor, Voltage Too High…153
ECU 065777.04 – DPF Differential Pressure Sensor, Voltage Too Low…153
ECU 065779.12 – DPF Differential Pressure Sensor Fault…153
ECU 065783.00 – DOC Outlet Temperature Sensor Fault…153
ECU 065783.03 – DOC Outlet Temperature Sensor, Voltage Too High…153
ECU 065783.04 – DOC Outlet Temperature Sensor, Voltage Too Low…153
ECU 065791.02 – Engine Oil Viscosity Too Low…153
ECU 065791.04 – Engine Oil Viscosity Low…153
ECU 131109.03 – Main Relay, Voltage Too High…153
ECU 131109.04 – Main Relay, Voltage Too Low…153
ECU 131110.03 – Unswitched Battery Voltage Too High…153
ECU 131110.04 – Unswitched Battery Voltage Too Low…153
ECU 131127.03 – Fuel Rail Pressure Relief Valve (PRV), Opens Too Often…153
ECU 131127.04 – Fuel Rail Pressure Relief Valve (PRV) is forced to open by system test…153
ECU 131127.12 – Fuel Rail Pressure Relief Valve (PRV) is forced to open by system test…153
ECU 131128.03 – Engine Oil Pressure Sensor Fault…154
ECU 131128.04 – Engine Oil Pressure Low…154
ECU 131158.03 – Engine Power Derate Condition Exists…154
ECU 131161.03 – High Pressure Fuel Control Valve, Voltage Too High…154
ECU 131162.03 – Injector No. 1, Calibration Fault…154
ECU 131162.04 – Injector No. 1, Calibration Fault…154
ECU 131165.03 – Diesel Particulate Filter Fault (Derate Level 3)…154
ECU 131166.03 – EGR Valve Fault (Derate Level 3)…154
ECU 131183.04 – Fuel Rail Pressure Fault…154
ECU 131199.12 – Injector No. 2, Incorrect Calibration Code…154
ECU 131225.04 – Turbocharger Wastegate Fault…154
ECU 131227.03 – Turbocharger Inlet Temperature, Voltage Too High…154
ECU 131227.04 – Turbocharger Inlet Temperature, Voltage Too Low…154
ECU 131252.02 – Incorrect CAN Bus Message…154
ECU 131281.03 – Control Software Internal Fault…154
ECU 131283.12 – Control Software Internal Fault…154
ECU 131284.04 – Control Software Internal Fault…154
ECU 196651.02 – Indicator Light for Glow Plug Fault…154
ECU 196651.03 – Glow Plug, Voltage Too High…154
ECU 196651.04 – Glow Plug, Voltage Too Low…154
ECU 196651.12 – Glow Plug System, Temperature Too High…154
ECU 196697.04 – High Pressure Fuel Control Valve, Voltage Too Low…154
ECU 196698.03 – Injector No. 2, Calibration Fault…154
ECU 196698.04 – Injector No. 2, Calibration Fault…154
ECU 196735.12 – Injector No. 3, Incorrect Calibration Code…154
ECU 196755.02 – Turbocharger Wastegate Valve Fault…154
ECU 196755.03 – Turbocharger Wastegate Valve, Voltage Too High…154
ECU 196755.04 – Turbocharger Wastegate Valve, Voltage Too Low…154
ECU 196755.12 – Turbocharger Wastegate Valve, Temperature Too High…154
ECU 196765.04 – Engine Power Derate Condition Exists…154
ECU 196766.04 – Engine Power Derate Condition Exists…154
ECU 196808.02 – Incorrect CAN Bus Message…154
ECU 196817.12 – Control Software Internal Fault…154
ECU 196820.02 – Control Software Internal Fault…155
ECU 196820.03 – Control Software Internal Fault…155
ECU 196820.04 – Control Software Internal Fault…155
ECU 196820.12 – Control Software Internal Fault…155
ECU 196835.00 – Control Software Internal Fault…155
ECU 196835.01 – Control Software Internal Fault…155
ECU 196835.02 – Control Software Internal Fault…155
ECU 196835.03 – Control Software Internal Fault…155
ECU 196835.04 – Control Software Internal Fault…155
ECU 196835.12 – Control Software Internal Fault…155
ECU 196849.04 – Diesel Particulate Filter Fault…155
ECU 196851.12 – DPF Differential Pressure Sensor Fault…155
ECU 196854.03 – DOC Inlet Temperature Sensor, Voltage Too High…155
ECU 196854.04 – DOC Inlet Temperature Sensor, Voltage Too Low…155
ECU 196857.03 – Diesel Particulate Filter Fault…155
ECU 262182.03 – Engine Control Unit, Voltage Too High…155
ECU 262182.04 – Engine Control Unit, Voltage Too Low…155
ECU 262194.03 – Engine Temperature Too High…155
ECU 262197.12 – Fuel Rail Pressure Sensor Fault…155
ECU 262229.03 – High Pressure Fuel System Fault…155
ECU 262233.03 – High Pressure Fuel Control Valve Fault…155
ECU 262234.03 – Injector No. 3, Calibration Fault…155
ECU 262234.04 – Injector No. 3, Calibration Fault…155
ECU 262271.12 – Injector No. 4, Incorrect Calibration Code…155
ECU 262281.03 – EGR Valve Fault…155
ECU 262285.02 – Actuator for Throttle Fault…155
ECU 262285.12 – Actuator for Throttle, Temperature Too High…155
ECU 262299.03 – Turbocharger Pressure Sensor, Voltage Too High…155
ECU 262299.04 – Turbocharger Pressure Sensor, Voltage Too Low…155
ECU 262301.04 – Engine Power Derate Condition Exists…155
ECU 262302.04 – Engine Power Derate Condition Exists…155
ECU 262356.03 – Control Software Internal Fault…155
ECU 262356.04 – Control Software Internal Fault…155
ECU 262371.03 – Control Software Internal Fault…156
ECU 262371.04 – Control Software Internal Fault…156
ECU 262371.12 – Control Software Internal Fault…156
ECU 262393.03 – Diesel Particulate Filter Fault…156
ECU 327724.01 – Glow Plug Control Unit Fault…156
ECU 327730.03 – Engine Temperature Too High…156
ECU 327733.03 – Fuel Rail Pressure Sensor, Pressure Too High…156
ECU 327756.03 – Engine Speed Extremely High…156
ECU 327769.12 – High Pressure Fuel Control Valve, Temperature Too High…156
ECU 327770.03 – Injector No. 4, Calibration Fault…156
ECU 327770.04 – Injector No. 4, Calibration Fault…156
ECU 327817.03 – EGR Valve Fault…156
ECU 327817.04 – EGR Valve Fault…156
ECU 327819.02 – EGR Valve Fault…156
ECU 327819.12 – EGR Valve, Temperature Too High…156
ECU 327820.03 – Actuator for Throttle Fault…156
ECU 327820.04 – Actuator for Throttle Fault…156
ECU 327821.03 – Actuator for Throttle, Voltage Too High…156
ECU 327821.04 – Actuator for Throttle, Voltage Too Low…156
ECU 327890.03 – Control Software Internal Fault…156
ECU 327892.02 – Control Software Internal Fault…156
ECU 327892.03 – Control Software Internal Fault…156
ECU 327892.04 – Control Software Internal Fault…156
ECU 327892.12 – Control Software Internal Fault…156
ECU 327907.03 – Control Software Internal Fault…156
ECU 327907.04 – Control Software Internal Fault…156
ECU 327907.12 – Control Software Internal Fault…156
ECU 327925.12 – Diesel Particulate Filter Fault…156
ECU 393217.02 – Oxygen Sensor Fault…156
ECU 393218.02 – Oxygen Sensor Fault…156
ECU 393221.03 – Oxygen Sensor Wiring, Short Circuit…156
ECU 393222.02 – Oxygen Sensor Fault…156
ECU 393223.03 – Oxygen Sensor Fault…156
ECU 393223.04 – Oxygen Sensor Fault…157
ECU 393225.02 – Control Software Internal Fault…157
ECU 393226.04 – Oxygen Sensor, Voltage Too High…157
ECU 393227.03 – Oxygen Sensor, Voltage Too High…157
ECU 393227.04 – Oxygen Sensor, Voltage Too Low…157
ECU 393228.03 – Oxygen Sensor, Temperature Too High…157
ECU 393228.04 – Oxygen Sensor, Temperature Too Low…157
ECU 393355.00 – EGR Valve, Voltage Too High…157
ECU 393355.01 – EGR Valve, Voltage Too Low…157
ECU 393355.02 – EGR Valve Fault…157
ECU 393355.03 – EGR Valve, Voltage Too High…157
ECU 393355.04 – EGR Valve, Voltage Too Low…157
ECU 393355.07 – EGR Valve Fault…157
ECU 393357.03 – Actuator for Throttle, Voltage Too High…157
ECU 393357.04 – Actuator for Throttle, Voltage Too Low…157
ECU 393374.04 – Engine Power Derate Condition Exists…157
ECU 393428.02 – Control Software Internal Fault…157
ECU 393428.03 – Control Software Internal Fault…157
ECU 393428.04 – Control Software Internal Fault…157
ECU 393428.12 – Control Software Internal Fault…157
ECU 393460.12 – Regeneration Fault…157
ECU 458796.00 – Glow Plug No.1, Current Too Low…157
ECU 458796.01 – Glow Plug No.3, Current Too Low…157
ECU 458796.02 – Glow Plug No.4, Current Too Low…157
ECU 458796.03 – Glow Plug No.2, Current Too Low…157
ECU 458889.00 – EGR Valve (Position Sensor), Voltage Too High…157
ECU 458889.01 – EGR Valve (Position Sensor), Voltage Too Low…157
ECU 458891.03 – Actuator for Throttle, Voltage Too High…157
ECU 458891.04 – Actuator for Throttle, Voltage Too Low…157
ECU 458893.03 – Actuator for Throttle, Voltage Too High…157
ECU 458893.04 – Actuator for Throttle, Voltage Too Low…157
ECU 458938.02 – Incorrect CAN Bus Message…157
ECU 458995.12 – Diesel Particulate Filter Fault…157
Group EHS2: Electronic Hitch Sensing…158
EHS 001873.03 – Position Sensor Fault, Voltage too High…158
EHS 001873.04 – Position Sensor Fault, Voltage too Low…158
EHS 001881.03 – Draft Sensor Fault, Voltage too High…158
EHS 001881.04 – Draft Sensor Fault, Voltage too Low…158
EHS 000628.12 – Electronic Hitch Sensing Control Unit Internal Failure…158
EHS 000629.12 – Electronic Hitch Sensing Control Unit Internal Failure…158
EHS 000168.17 – Electronic Hitch Sensing Control Unit, Supply Voltage too Low…158
EHS 000168.15 – Electronic Hitch Sensing Control Unit, Supply Voltage too High…158
EHS 000703.11 – Lowering Solenoid Valve Fault…158
EHS 000704.12 – Raising Solenoid Valve Fault…158
EHS 000630.13 – Electronic Hitch Sensing System not Calibrated…158
EHS 000639.09 – Engine Speed Signal Missing…158
Group TCU: Transmission Control Unit…158
TCU 000126.02 – Oil Filter Restricted Sensor, Fault…158
TCU 000126.31 – Transmission Oil Filter Restricted…158
TCU 000127.02 – Transmission Oil Pressure Detected with Engine Off…158
TCU 000127.07 – Transmission Oil Pressure Detected with Shut-Off Solenoid Valve Not Activated…158
TCU 000127.31 – Transmission Oil Pressure too Low…158
TCU 000158.00 – Transmission Control Unit, Supply Voltage too High…158
TCU 000158.01 – Transmission Control Unit, Supply Voltage too Low…158
TCU 000161.02 – Top Shaft Speed Sensor, Out of Range…158
TCU 000161.08 – Top Shaft Speed Sensor, Fault…158
TCU 000177.00 – Transmission Oil Temperature too High…158
TCU 000177.01 – Transmission Oil Temperature too Low…158
TCU 000177.05 – Transmission Oil Temperature Sensor, Signal Voltage too High…158
TCU 000177.06 – Transmission Oil Temperature Sensor, Signal Voltage too Low…158
TCU 000190.09 – Incorrect CAN Bus Message, Engine Speed from ECU…158
TCU 000598.02 – Clutch Pedal Potentiometer and Clutch Pedal Switch, Signals Mismatch…158
TCU 000629.10 – Transmission Control Unit Internal Fault…158
TCU 000629.11 – Transmission Control Unit Internal Fault…158
TCU 000629.12 – Transmission Control Unit Internal Fault…158
TCU 000629.14 – Transmission Control Unit Internal Fault…159
TCU 000629.31 – Transmission Control Unit Internal Fault…159
TCU 000630.02 – Calibration Parameters Out of Range…159
TCU 000630.31 – Calibration Parameters Saving Fault…159
TCU 000639.05 – CAN Bus, High Error Rate…159
TCU 000788.06 – Forward High Clutch or Reverse Clutch, Current too High…159
TCU 003509.00 – 5 Volt Supply Voltage too Low…159
TCU 003509.01 – 5 Volt Supply Voltage too High…159
TCU 003593.06 – Current too High at All Outputs to Solenoid Valve…159
TCU 521221.06 – Forward Low Clutch, Current too High…159
TCU 521221.31 – Forward Low Clutch, Unexpected Slip…159
TCU 521222.31 – Forward High Clutch, Unexpected Slip…159
TCU 521230.02 – Reverse Drive Lever Switch Fault…159
TCU 521230.07 – Reverse Drive Lever Switch Fault…159
TCU 521230.12 – Reverse Drive Lever Switch Fault…159
TCU 521230.14 – Reverse Drive Lever Switch Fault…159
TCU 521230.31 – Reverse Drive Lever Switch Fault…159
TCU 521233.00 – Forward High Clutch Solenoid Valve, Feedback Current Present with Solenoid Valve Not Activated…159
TCU 521233.01 – Forward High Clutch Solenoid Valve, Feedback Current Not Present with Solenoid Valve Activated…159
TCU 521233.31 – Forward High Clutch Solenoid Valve, Measured and Reference Current Mismatch…159
TCU 521234.00 – Forward Low Clutch Solenoid Valve, Feedback Current Present with Solenoid Valve Not Activated…159
TCU 521234.01 – Forward Low Clutch Solenoid Valve, Feedback Current Not Present with Solenoid Valve Activated…159
TCU 521234.31 – Forward Low Clutch Solenoid Valve, Measured and Reference Current Mismatch…159
TCU 521235.00 – Reverse Clutch Solenoid Valve, Feedback Current Present with Solenoid Valve Not Activated…159
TCU 521235.01 – Reverse Clutch Solenoid Valve, Feedback Current Not Present with Solenoid Valve Activated…159
TCU 521235.31 – Reverse Clutch Solenoid Valve, Measured, and Reference Current Mismatch…159
TCU 521236.06 – Main Ring Valve Solenoid Valve, Current too High or Shorted to Ground…159
TCU 521236.31 – Main Ring Valve Solenoid Valve, Feedback Current too High…159
TCU 521237.00 – Forward High Clutch, Pressure too High…159
TCU 521237.01 – Forward High Clutch, Pressure too Low…160
TCU 521237.03 – Forward High Clutch Pressure Sensor, Signal Voltage too High…160
TCU 521237.04 – Forward High Clutch Pressure Sensor, Signal Voltage too Low…160
TCU 521237.14 – Forward High Clutch, Pressure Difference too High…160
TCU 521237.31 – Forward High Clutch Solenoid Valve, Fault…160
TCU 521238.00 – Forward Low Clutch, Pressure too High…160
TCU 521238.01 – Forward Low Clutch, Pressure too Low…160
TCU 521238.03 – Forward Low Clutch Pressure Sensor, Signal Voltage too High…160
TCU 521238.04 – Forward Low Clutch Pressure Sensor, Signal Voltage too Low…160
TCU 521238.14 – Forward Low Clutch, Pressure Difference too High…160
TCU 521238.31 – Forward Low Clutch Solenoid Valve, Fault…160
TCU 521239.00 – Reverse Clutch, Pressure too High…160
TCU 521239.01 – Reverse Clutch, Pressure too Low…160
TCU 521239.03 – Reverse Clutch Pressure Sensor, Signal Voltage too High…160
TCU 521239.04 – Reverse Clutch Pressure Sensor, Signal Voltage too Low…160
TCU 521239.14 – Reverse Clutch, Pressure Difference too High…160
TCU 521239.31 – Reverse Clutch Solenoid Valve, Fault…160
TCU 521383.31 – Reverse Clutch, Unexpected Slip…160
TCU 522202.09 – Incorrect CAN Bus Message, Information from VCU…160
TCU 523735.31 – Driving Clutch Solenoid Valves Activated with Reverse Drive Lever in Neutral or Clutch Pedal Completely Depressed…160
TCU 524173.00 – Clutch Pedal Potentiometer, Value too High…160
TCU 524173.01 – Clutch Pedal Potentiometer, Value too Low…160
TCU 524173.05 – Clutch Pedal Potentiometer, Output Voltage too Low…160
TCU 524173.06 – Clutch Pedal Potentiometer, Output Voltage too High…160
Group TVC: E-SCV Control Unit…160
TVC 053248 – Potentiometer for E-SCV 4 Oil Flow Rate Fault…160
TVC 053249 – Multi-function lever Fault (E-SCV Valve 4)…160
TVC 053250 – E-SCV Valve 4 Fault…160
TVC 053251 – Potentiometer for E-SCV 3 Oil Flow Rate Fault…160
TVC 053252 – Multi-function lever Fault (E-SCV Valve 3)…160
TVC 053253 – E-SCV Valve 3 Fault…160
TVC 053254 – Potentiometer for E-SCV 1 Oil Flow Rate Fault…160
TVC 053255 – E-SCV 1 Control Lever Fault…161
TVC 053256 – E-SCV Valve 2 Fault…161
TVC 053257 – Potentiometer for E-SCV 2 Oil Flow Rate Fault…161
TVC 053258 – E-SCV 2 Control Lever Fault…161
TVC 053259 – E-SCV Valve 1 Fault…161
TVC 053260 – E-SCV Transport Lock Switch Fault…161
TVC 053261 – Control Unit Unswitched Supply Voltage High…161
TVC 053262 – Control Unit Unswitched Supply Voltage Low…161
TVC 053263 – Control Unit 5 V Supply Fault…161
TVC 053264 – Safety Valve Fault…161
TVC 053265 – CAN bus Message Problem (E-SCV Valve 4)…161
TVC 053266 – CAN bus Message Problem (E-SCV Valve 4)…161
TVC 053267 – Incorrect CAN bus Message (E-SCV Valve 4)…161
TVC 053268 – Incorrect CAN bus Message (E-SCV Valve 4)…161
TVC 053270 – Incorrect EEPROM Value (E-SCV Valve 4)…161
TVC 053271 – Setpoint not Neutral (E-SCV Valve 4)…161
TVC 053272 – Supply Voltage Low (E-SCV Valve 4)…161
TVC 053273 – Supply Voltage High (E-SCV Valve 4)…161
TVC 053274 – Setpoint not Reached (E-SCV Valve 4)…161
TVC 053275 – Setpoint not Reached (E-SCV Valve 4)…161
TVC 053276 – Setpoint not Reached (E-SCV Valve 4)…161
TVC 053277 – Unexpected Movement (E-SCV Valve 4)…161
TVC 053278 – Supply Voltage Low (E-SCV Valve 4)…161
TVC 053279 – Supply Voltage High (E-SCV Valve 4)…161
TVC 053280 – Supply Voltage High (E-SCV Valve 4)…161
TVC 053281 – E-SCV Valve 4 Fault…161
TVC 053282 – E-SCV Valve 4 Fault…161
TVC 053283 – E-SCV Valve 4 Stuck Open…161
TVC 053284 – E-SCV Valve 4 Not NEUTRAL…161
TVC 053285 – E-SCV Valve 4 Fault…161
TVC 053286 – CAN bus Message Problem (E-SCV Valve 3)…161
TVC 053287 – CAN bus Message Problem (E-SCV Valve 3)…161
TVC 053288 – Incorrect CAN bus Message (E-SCV Valve 3)…161
TVC 053289 – Incorrect CAN bus Message (E-SCV Valve 3)…162
TVC 053291 – Incorrect EEPROM Value (E-SCV Valve 3)…162
TVC 053292 – Setpoint not Neutral (E-SCV Valve 3)…162
TVC 053293 – Supply Voltage Low (E-SCV Valve 3)…162
TVC 053294 – Supply Voltage High (E-SCV Valve 3)…162
TVC 053295 – Setpoint not Reached (E-SCV Valve 3)…162
TVC 053296 – Setpoint not Reached (E-SCV Valve 3)…162
TVC 053297 – Setpoint not Reached (E-SCV Valve 3)…162
TVC 053298 – Unexpected Movement (E-SCV Valve 3)…162
TVC 053299 – Supply Voltage Low (E-SCV Valve 3)…162
TVC 053300 – Supply Voltage High (E-SCV Valve 3)…162
TVC 053301 – Supply Voltage High (E-SCV Valve 3)…162
TVC 053302 – E-SCV Valve 3 Fault…162
TVC 053303 – E-SCV Valve 3 Fault…162
TVC 053304 – E-SCV Valve 3 Stuck Open…162
TVC 053305 – E-SCV Valve 3 Not NEUTRAL…162
TVC 053306 – E-SCV Valve 3 Fault…162
TVC 053307 – CAN bus Message Problem (E-SCV Valve 2)…162
TVC 053308 – CAN bus Message Problem (E-SCV Valve 2)…162
TVC 053309 – Incorrect CAN bus Message (E-SCV Valve 2)…162
TVC 053310 – Incorrect CAN bus Message (E-SCV Valve 2)…162
TVC 053312 – Incorrect EEPROM Value (E-SCV Valve 2)…162
TVC 053313 – Setpoint not Neutral (E-SCV Valve 2)…162
TVC 053314 – Supply Voltage Low (E-SCV Valve 2)…162
TVC 053315 – Supply Voltage High (E-SCV Valve 2)…162
TVC 053316 – Setpoint not Reached (E-SCV Valve 2)…162
TVC 053317 – Setpoint not Reached (E-SCV Valve 2)…162
TVC 053318 – Setpoint not Reached (E-SCV Valve 2)…162
TVC 053319 – Unexpected Movement (E-SCV Valve 2)…162
TVC 053320 – Supply Voltage Low (E-SCV Valve 2)…162
TVC 053321 – Supply Voltage High (E-SCV Valve 2)…162
TVC 053322 – Supply Voltage High (E-SCV Valve 2)…162
TVC 053323 – E-SCV Valve 2 Fault…162
TVC 053324 – E-SCV Valve 2 Fault…163
TVC 053325 – E-SCV Valve 2 Stuck Open…163
TVC 053326 – E-SCV Valve 2 Not NEUTRAL…163
TVC 053327 – E-SCV Valve 2 Fault…163
TVC 053328 – CAN bus Message Problem (E-SCV Valve 1)…163
TVC 053329 – CAN bus Message Problem (E-SCV Valve 1)…163
TVC 053330 – Incorrect CAN bus Message (E-SCV Valve 1)…163
TVC 053331 – Incorrect CAN bus Message (E-SCV Valve 1)…163
TVC 053333 – Incorrect EEPROM Value (E-SCV Valve 1)…163
TVC 053334 – Setpoint not Neutral (E-SCV Valve 1)…163
TVC 053335 – Supply Voltage Low (E-SCV Valve 1)…163
TVC 053336 – Supply Voltage High (E-SCV Valve 1)…163
TVC 053337 – Setpoint not Reached (E-SCV Valve 1)…163
TVC 053338 – Setpoint not Reached (E-SCV Valve 1)…163
TVC 053339 – Setpoint not Reached (E-SCV Valve 1)…163
TVC 053340 – Unexpected Movement (E-SCV Valve 1)…163
TVC 053341 – Supply Voltage Low (E-SCV Valve 1)…163
TVC 053342 – Supply Voltage High (E-SCV Valve 1)…163
Section 212: Observable Symptoms…720
Group 30: Fuel and Air Intake System…720
Fuel and Air Intake Problems…720
Group 40: Electrical System…720
Electrical System (Summary of References)…724
Starting System Diagnostics…720
Charging System Diagnostics…720
Lighting System Diagnostics…720
Group 45: Electronic Control Units…720
Vehicle CAN Bus Check…738
Group 50: Power Train…720
Drive System Diagnostics…720
Group 60: Steering and Brakes…720
Problems with the Brakes…720
Problems with the Steering System…720
Group 70: Hydraulic System…720
Problems with the Hydraulic System…720
Group 80: Front-Wheel Drive…720
Problems with the Front-Wheel Drive…720
Group 90: Air-Conditioning System…720
Problems with the Air-Conditioning System…720
Section 220: Engine…763
Group 05: Engine – General Information…4192
General Information – Engine Overview…765
Group 10: Engine – Operational Checks…763
Operational Check-Out (Summary of References)…767
Engine Safety Precautions…4103
Preliminary Engine Tests…769
Group 50: Engine – Diagnostic Tests/Adjustments…763
Tests and Adjustments (Summary of References)…771
Dynamometer Test…772
Section 230: Fuel, Air Intake and Cooling Systems…773
Group 20: Fuel, Air Intake and Cooling System – Theory of Operation…773
Summary of References – Theory of Operation…4177
Fuel System – Description…776
Fuel System – Description – Auxiliary Fuel Tank (Optional)…778
Air Intake System – Theory of Operation…781
Engine Cooling System Operation…784
Cooling System Radiator – Description…786
Viscous Clutch of Fan – Theory of Operation…787
Automatic Drive Belt Tensioner – Theory of Operation…789
Cold Weather Starting Aid – Theory of Operation…790
Group 50: Fuel, Air Intake and Cooling Systems – Diagnostic Tests/Adjustments…773
Summary of References – Tests and Adjustments…792
General Information – Fuel, Air Intake and Cooling Systems…793
Explanation of Checks…794
Safety…795
Special Tool List…796
Specifications…4104
Test Air Intake System…798
Test the Low-Pressure Switch in Air Intake System…800
Check the Cooling System for Leaks…802
Testing the Temperature at Which the Thermostat Opens…804
Checking the Viscous Clutch of the Fan…806
Checking the Mechanical Feed Pump…807
Hand and Foot Throttle Adjustments…808
Section 240A: Electrical System (5G VNF)…809
Group 05: Electrical System – General Information (5G VNF)…809
Essential or Recommended Tools…4202
General – Electrical System, Faults, and Circuit Tests…821
General – Electrical System, Test for Open Circuit Under Load…826
Relay Test (10—20 A)…831
Relay Test (20—40 A)…833
Group 30: Electrical System – Schematics (5G VNF)…809
30A – Electrical System (5G VNF) – Summary of Schematics…838
Group 50AA: Starting Motor and Charging System (5G VNF)…809
Essential or Recommended Tools…4202
50AA – Starter Motor and Charging System (5G VNF), Summary of References…843
SE01 – Starting Motor and Charging System (Mechanical Transmission) (5G NF) (Version 1), Diagnostic Schematic…844
SE01 – Starting Motor and Charging System (PowrReverser™ Transmission) (5G NF) (Version 1), Diagnostic Schematic…846
SE01 – Starting Motor and Charging System (Mechanical Transmission) (5GV) (Version 2), Diagnostic Schematic…848
SE01 – Starting Motor and Charging System (PowrReverser™ Transmission) (5GV) (Version 2), Diagnostic Schematic…850
G02 – Alternator (5G VNF), Circuit Test…852
K01 – Starter Motor Relay (5G VNF), Circuit Test…855
M01 – Starting Motor (5G VNF), Circuit Test…859
M02 – Air Conditioning Compressor Clutch (5G VNF), Circuit Test…863
S900 – Battery Cut-Off Switch for Engine F5D (DOC/DPF) (5G VNF), Circuit Test…867
Group 50BA: Vehicle Lights (5G VNF)…809
Essential or Recommended Tools…4202
50BA – Vehicle Lights (5G VNF), Summary of References…872
SE04 – Head and Tail Lights (Cab) (5G NF) (Version 1), Diagnostic Schematic…874
SE04 – Head and Tail Lights (Open Operator Platform) (5G NF) (Version 1), Diagnostic Schematic…876
SE04 – Head and Tail Lights (Cab) (5GV) (Version 2), Diagnostic Schematic…878
SE04 – Head and Tail Lights (Open Operator Platform) (5GV) (Version 2), Diagnostic Schematic…880
SE10 – Beacon Light (Cab) (5G NF) (Version 1), Diagnostic Schematic…882
SE10 – Beacon Light (Open Operator Platform) (5G NF) (Version 1), Diagnostic Schematic…883
SE10 – Beacon Light (Cab) (5GV) (Version 2), Diagnostic Schematic…885
SE10 – Beacon Light (Open Operator Platform) (5GV) (Version 2), Diagnostic Schematic…886
SE13/1 – Clearance Lights, Tail Lights and 7-Terminal Power Outlet Socket (Cab) (5G NF) (Version 1), Diagnostic Schematic…888
SE13/1 – Clearance Lights, Tail Lights and 7-Terminal Power Outlet Socket (Open Operator Platform) (5G NF) (Version 1), Diagnostic Schematic…890
SE13/1 – Clearance Lights, Tail Lights and 7-Terminal Power Outlet Socket (Cab) (5GV) (Version 2), Diagnostic Schematic…892
SE13/1 – Clearance Lights, Tail Lights and 7-Terminal Power Outlet Socket (Open Operator Platform) (5GV) (Version 2), Diagnostic Schematic…894
SE13/2 – Brake Lights and 7-Terminal Power Outlet Socket (5G VNF), Diagnostic Schematic…896
SE13/3 – Turn-Signal, Hazard Warning Lights and 7-Terminal Power Outlet Socket (5G NF) (Version 1), Diagnostic Schematic…898
SE13/3 – Turn-Signal, Hazard Warning Lights and 7-Terminal Power Outlet Socket (5GV) (Version 2), Diagnostic Schematic…900
SE26 – Trailer Brake System (Mechanical Transmission) (5G VNF), Diagnostic Schematic…902
SE26 – Trailer Brake System (PowrReverser™ Transmission) (5G VNF), Diagnostic Schematic…904
B31 – Trailer Brake Pressure Switch (5G VNF), Circuit Test…906
B112/1 – Right Brake Pedal Switch (5G VNF), Circuit Test…1629
B112/2 – Left Brake Pedal Switch (5G VNF), Circuit Test…1632
E01 – Right Headlight (5G VNF), Circuit Test…915
E02 – Left Headlight (5G VNF), Circuit Test…919
E03 – Right Clearance Light (Position Lights) (5G VNF), Circuit Test…923
E03 – Right Clearance Light (Front Turn/Warn Light) (5G VNF), Circuit Test…926
E04 – Left Clearance Light (Position Lights) (5G VNF), Circuit Test…929
E04 – Left Clearance Light (Front Turn/Warn Light) (5G VNF), Circuit Test…932
E07 – Left-Hand H4 Farm Headlight (5G VNF), Circuit Test…935
E08 – Right-Hand H4 Farm Headlight (5G VNF), Circuit Test…939
E13 – Left-Hand Side Tail Light (Rear Tail Light) (5G VNF), Circuit Test…943
E13 – Left-Hand Side Tail Light (Stop Light) (5G VNF), Circuit Test…946
E13 – Left-Hand Side Tail Light (Rear Turn/Warn Light) (5G VNF), Circuit Test…949
E14 – Right-Hand Side Tail Light (Rear Tail Light) (5G VNF), Circuit Test…952
E14 – Right-Hand Side Tail Light (Stop Light) (5G VNF), Circuit Test…955
E14 – Right-Hand Side Tail Light (Rear Turn/Warn Light) (5G VNF), Circuit Test…958
E27 – Beacon Light (5G VNF), Circuit Test…961
H01 – Horn (5G VNF), Circuit Test…968
H80 – Trailer Brake Warning Light (5G VNF), Circuit Test…971
S09 – Multi-Function Lever (5G VNF), Circuit Test…975
S11 – H4 Farm Headlight Switch (5G VNF), Circuit Test…977
S36 – Beacon Light Switch (5G VNF), Circuit Test…980
S106 – Hazard Warning Light Switch (5G VNF), Circuit Test…983
Y31 – Trailer Brake Solenoid Valve (5G VNF), Circuit Test…986
Group 50BB: Roof Harness Systems (Lights, A/C, Radio and Wiper) (5G VNF)…811
Essential or Recommended Tools…4202
50BB – Roof Harness Systems (Lights, A/C, Radio and Wiper) (5G VNF), Summary of References…991
SE24 – Work, Dome, Licence Plate Lights and A/C, Radio, Wiper-System (5G VNF), Diagnostic Schematic…992
E11/L – Left Rear Worklight (5G VNF), Circuit Test…994
E11/R – Right Rear Worklight (5G VNF), Circuit Test…997
E12 – Dome Light (5G VNF), Circuit Test…1000
E18/L – Left Front Worklight (5G VNF), Circuit Test…1003
E18/R – Right Front Worklight (5G VNF), Circuit Test…1006
E21 – License Plate Light (5G VNF), Circuit Test…1009
M03 – Windshield Wiper Motor (5G VNF), Circuit Test…1012
M04 – Rear Wiper Motor with Switch (5G VNF), Circuit Test…1015
M05 – Pump of Washer System (5G VNF), Circuit Test…1018
S15 – Switch for Windshield Wiper and Pump of Washer System (5G VNF), Circuit Test…1021
S92/1 – Front Worklight Switch (5G VNF), Circuit Test…1025
S92/2 – Rear Worklight Switch (5G VNF), Circuit Test…1027
Group 50CA: Operator's Seat (5G VNF)…811
Essential or Recommended Tools…4202
50CA – Operator's Seat (5G VNF), Summary of References…1031
SE20 – Air Suspension Seat (Cab) (5G VNF), Diagnostic Schematic…1032
SE20 – Air Suspension Seat (Open Operator Platform) (5G VNF), Diagnostic Schematic…1034
M06 – Air Suspension Seat Compressor Motor (5G VNF), Circuit Test…1035
Group 50CB: Power Outlet Sockets (5G VNF)…811
50CB – Power Outlet Sockets (5G VNF), Summary of References…1039
SE23 – Power Outlet Sockets (Cab) (5G NF) (Version 1), Diagnostic Schematic…1040
SE23 – Power Outlet Sockets (Open Operator Platform) (5G NF) (Version 1), Diagnostic Schematic…1042
SE23 – Power Outlet Sockets (Cab) (5GV) (Version 2), Diagnostic Schematic…1044
SE23 – Power Outlet Sockets (Open Operator Platform) (5GV) (Version 2), Diagnostic Schematic…1046
Group 50CC: Air Conditioning System (5G VNF)…812
Essential or Recommended Tools…4202
50CC – Air conditioning system (5G VNF), Summary of References…1050
SE07 – Air Conditioning System (5G VNF), Diagnostic Schematic…1051
B150 – Thermostat (5G VNF), Circuit Test…1052
B151 – Fan Resistor (5G VNF), Circuit Test…1055
E28 – Heater and Air-Conditioning Control Panel Backlighting (5G VNF), Circuit Test…1058
M02 – Air Conditioning Compressor Clutch (5G VNF) and M07 – Cab Blower Motor (5G VNF), Circuit Test…1061
M02 – Air Conditioning Compressor Clutch (5G VNF) and M08 and M09 – Air-Conditioning Condenser Fan Motors (5G VNF), Circuit Test…1067
S93 – Heating and Air-Conditioning System Switch (5G VNF), Circuit Test…1075
Group 50EA: Steering System (5G VNF)…812
Essential or Recommended Tools…4202
50EA – Steering System (5G VNF), Summary of References…1080
SE25 – Steering System (Cab) (5G NF) (Version 1), Diagnostic Schematic…1081
SE25 – Steering System (Open Operator Platform) (5G NF) (Version 1), Diagnostic Schematic…1083
SE25 – Steering System (Cab) (5GV) (Version 2), Diagnostic Schematic…1085
SE25 – Steering System (Open Operator Platform) (5GV) (Version 2), Diagnostic Schematic…1087
B979 – Wheel Angle Sensor (5G VNF), Circuit Test…1089
S936 – Front-Wheel Drive Automatic Mode Switch (5G VNF), Circuit Test…1094
S986 – Differential Lock Automatic Mode Switch (5G VNF), Circuit Test…1098
Group 50FA: Electronic Engine Control Unit (5G VNF)…812
Service Equipment and Tools…1842
50FA – Electronic Engine Control (5G VNF), Summary of References…1104
SE91 – Engine F5D (DOC/DPF) (5G VNF), Diagnostic Schematic…1106
SE98 – Hand, Foot Throttle, Cruise Control and Transmission Speed Sensor (Mechanical Transmission) (Cab) (5G NF) (Version 1), Diagnostic Schematic…1108
SE98 – Hand, Foot Throttle, Cruise Control and Transmission Speed Sensor (Mechanical Transmission) (Open Operator Platform) (5G NF) (Version 1), Diagnostic Schematic…1110
SE98 – Hand, Foot Throttle, Cruise Control and Transmission Speed Sensor (PowrReverser™ Transmission) (Cab) (5G NF) (Version 1), Diagnostic Schematic…1111
SE98 – Hand, Foot Throttle, Cruise Control and Transmission Speed Sensor (PowrReverser™ Transmission) (Open Operator Platform) (5G NF) (Version 1), Diagnostic Schematic…1113
SE98 – Hand, Foot Throttle, Cruise Control and Transmission Speed Sensor (Mechanical Transmission) (Cab) (5GV) (Version 2), Diagnostic Schematic…1114
SE98 – Hand, Foot Throttle, Cruise Control and Transmission Speed Sensor (Mechanical Transmission) (Open Operator Platform) (5GV) (Version 2), Diagnostic Schematic…1116
SE98 – Hand, Foot Throttle, Cruise Control and Transmission Speed Sensor (PowrReverser™ Transmission) (Cab) (5GV) (Version 2), Diagnostic Schematic…1117
SE98 – Hand, Foot Throttle, Cruise Control and Transmission Speed Sensor (PowrReverser™ Transmission) (Open Operator Platform) (5GV) (Version 2), Diagnostic Schematic…1118
50FA – A500 – Engine Control Unit (ECM) F5D (DOC/DPF) (5G VNF), Circuit Test…1119
50FA – A510 – Glow Plug Control Unit (GCU) (5G VNF), Circuit Test…1124
50FA – A520 – High Pressure Pump (5G VNF), Circuit Test…1127
50FA – A530 – Actuator for Throttle (5G VNF), Circuit Test…1131
B06 – Transmission Speed Sensor (5G VNF), Circuit Test…1136
50FA – B500 – Coolant Temperature Sensor (5G VNF), Circuit Test…1141
50FA – B501 – Oxygen Sensor for Engine F5D (DOC/DPF) (5G VNF), Circuit Test…1144
50FA – B502 – Camshaft Position Sensor (5G VNF), Circuit Test…1147
50FA – B503 – Fuel Temperature Sensor (5G VNF), Circuit Test…1150
50FA – B504 – Turbocharger Pressure Sensor (5G VNF), Circuit Test…1153
50FA – B505 – Engine Oil Pressure Sensor (5G VNF), Circuit Test…1157
50FA – B506 – Fuel Rail Pressure Sensor (5G VNF), Circuit Test…1160
50FA – B507 – Exhaust Gas Temperature Sensor (5G VNF), Circuit Test…1163
50FA – B508 – Crankshaft Position Sensor (5G VNF), Circuit Test…1166
50FA – B509 – Ambient Temperature Sensor (5G VNF), Circuit Test…1169
50FA – B510 – Water-in-Fuel Sensor (5G VNF), Circuit Test…1172
50FA – B511 – DPF Differential Pressure Sensor for Engine F5D (DOC/DPF) (5G VNF), Circuit Test…1176
50FA – B512 – DOC Inlet Temperature Sensor for Engine F5D (DOC/DPF) (5G VNF), Circuit Test…1179
50FA – B513 – DOC Outlet Temperature Sensor for Engine F5D (DOC/DPF) (5G VNF), Circuit Test…1182
B998 – Hand Throttle Sensor (5G VNF), Circuit Test…1185
B999 – Foot Throttle Potentiometer (5G VNF), Circuit Test…1189
50FA – R501 – Glow Plug for Cylinder 1 (5G VNF), Circuit Test…1193
50FA – R502 – Glow Plug for Cylinder 2 (5G VNF), Circuit Test…1197
50FA – R503 – Glow Plug for Cylinder 3 (5G VNF), Circuit Test…1201
50FA – R504 – Glow Plug for Cylinder 4 (5G VNF), Circuit Test…1205
50FA – R505 – Fuel Filter Heater (5G VNF), Circuit Test…1209
S40 – Presence Sensor Switch (5G VNF), Circuit Test…1213
S992/1 – Cruise Control Switch (ON/OFF/Save) (5G VNF), Circuit Test…1217
S992/2 – Cruise Control Switch (ON/OFF/Save) (5G VNF), Circuit Test…1220
S993 – Cruise Control Switch (Decrease RPM) (5G VNF), Circuit Test…1223
S994 – Cruise Control Switch (Increase RPM) (5G VNF), Circuit Test…1226
50FA – Y501 – Injection Valve for Cylinder 1 (5G VNF), Circuit Test…1229
50FA – Y502 – Injection Valve for Cylinder 2 (5G VNF), Circuit Test…1233
50FA – Y503 – Injection Valve for Cylinder 3 (5G VNF), Circuit Test…1237
50FA – Y504 – Injection Valve for Cylinder 4 (5G VNF), Circuit Test…1241
50FA – Y510 – Turbocharger Wastegate Valve (5G VNF), Circuit Test…1245
50FA – Y520 – High Pressure Fuel Control Valve (5G VNF), Circuit Test…1250
50FA – Y530 – EGR Valve (5G VNF), Circuit Test…1254
Group 50GA: PowrReverser™ Transmission (5G VNF)…814
Essential or Recommended Tools…4202
50GA – PowrReverser™ Transmission (5G VNF), Summary of References…1261
SE90 – Transmission Control Unit (5G NF) (Version 1), Diagnostic Schematic…1262
SE90 – Transmission Control Unit (5GV) (Version 2), Diagnostic Schematic…1264
A320 – Transmission Control Unit (5G VNF), Circuit Test…1266
B60 – Transmission Oil Temperature Sensor (5G VNF), Circuit Test…1273
B63 – Hi/Lo Switch on Transmission (5G VNF), Circuit Test…1278
B64 – Reverse Drive Lever Switch (5G VNF), Circuit Test…1282
Section 240B: Electrical System (5GL)…1661
Group 05: Electrical System – General Information (5GL)…1661
Essential or Recommended Tools…4202
General – Electrical System, Faults, and Circuit Tests (5GL)…1669
General – Electrical System, Test for Open Circuit Under Load (5GL)…1674
Relay Test (10—20 A) (5GL)…1679
Relay Test (20—40 A) (5GL)…1681
Group 30: Electrical System – Schematics (5GL)…1661
30A – Electrical System (5GL) – Summary of Schematics…1684
Group 50AA: Starting Motor and Charging System (5GL)…1661
50AA – Starter Motor and Charging System (5GL), Summary of References…1686
SE01 – Starting Motor and Charging System (Mechanical Transmission) (5GL), Diagnostic Schematic…1687
SE01 – Starting Motor and Charging System (PowrReverser™ Transmission) (5GL), Diagnostic Schematic…1689
G02 – Alternator (5GL), Circuit Test…1691
K01 – Starter Motor Relay (5GL), Circuit Test…1694
M01 – Starting Motor (5GL), Circuit Test…1697
Group 50BA: Vehicle Lights (5GL)…1661
50BA – Vehicle Lights (5GL), Summary of References…1702
SE04 – Head Lights (5GL), Diagnostic Schematic…1703
SE10 – Beacon Light (Cab) (5GL), Diagnostic Schematic…1704
SE10 – Beacon Light (5GL), Diagnostic Schematic…1705
SE13/1 – Clearance, Tail Lights and 7-Terminal Power Outlet Socket (5GL), Diagnostic Schematic…1707
SE13/2 – Brake Lights and 7-Terminal Power Outlet Socket (5GL), Diagnostic Schematic…1708
SE13/3 – Turn-Signal, Hazard Warning Lights and 7-Terminal Power Outlet Socket (5GL), Diagnostic Schematic…1709
SE26 – Trailer Brake Systgem (5GL), Diagnostic Schematic…1710
B31 – Trailer Brake Pressure Switch (5GL), Circuit Test…1711
E01 – Right Headlight (5GL), Circuit Test…1714
E02 – Left Headlight (5GL), Circuit Test…1718
E03 – Right Clearance Light (Position Lights) (5GL), Circuit Test…1722
E03 – Right Clearance Light (Front Turn/Warn Light) (5GL), Circuit Test…1725
E04 – Left Clearance Light (Position Lights) (5GL), Circuit Test…1728
E04 – Left Clearance Light (Front Turn/Warn Light) (5GL), Circuit Test…1731
E13 – Left-Hand Side Tail Light (Position Light) (5GL), Circuit Test…1734
E13 – Left-Hand Side Tail Light (Stop Light) (5GL), Circuit Test…1737
E13 – Left-Hand Side Tail Light (Rear Turn/Warn Light) (5GL), Circuit Test…1740
E14 – Right-Hand Side Tail Light (Position Light) (5GL), Circuit Test…1743
E14 – Right-Hand Side Tail Light (Stop Light) (5GL), Circuit Test…1746
E14 – Right-Hand Side Tail Light (Rear Turn/Warn Light) (5GL), Circuit Test…1749
E27 – Beacon Light (5GL), Circuit Test…1752
H01 – Horn (5GL), Circuit Test…1758
H80 – Trailer Brake Warning Light (5GL), Circuit Test…1760
S09 – Multi-Function Lever (5GL), Circuit Test…1763
S106 – Hazard Warning Light Switch (5GL), Circuit Test…1765
Y31 – Trailer Brake Solenoid Valve (5GL), Circuit Test…1767
Group 50BB: Roof Harness Systems (Lights, A/C, Radio and Wiper) (5GL)…1662
50BB – Roof Harness Systems (Lights, A/C, Radio and Wiper) (5GL), Summary of References…1771
SE24 – Work, Dome, Licence Plate Lights and A/C, Radio, Wiper-System (Cab) (5GL), Diagnostic Schematic…1772
E11/L – Left Rear Worklight (5GL), Circuit Test…1773
E11/R – Right Rear Worklight (5GL), Circuit Test…1776
E12 – Dome Light (5GL), Circuit Test…1779
E21 – License Plate Light (5GL), Circuit Test…1782
M03 – Windshield Wiper Motor (5GL), Circuit Test…1785
M04 – Rear Wiper Motor with Switch (5GL), Circuit Test…1788
M05 – Pump of Washer System (5GL), Circuit Test…1791
S15 – Switch for Windshield Wiper and Pump of Washer System (5GL), Circuit Test…1794
S92 – Worklight Switch (5GL), Circuit Test…1798
Group 50CA: Operator's Seat (5GL)…1662
50CA – Operator's Seat (5GL), Summary of References…1801
SE20 – Air Suspension Seat (5GL), Diagnostic Schematic…1802
M06 – Air Suspension Seat Compressor Motor (5GL), Circuit Test…1803
Group 50CB: Power Outlet Sockets (5GL)…1662
50CB – Power Outlet Sockets (5GL), Summary of References…1807
SE23 – Power Outlet Sockets (5GL), Diagnostic Schematic…1808
Group 50CC: Air Conditioning System (5GL)…1663
50CC – Air Conditioning System (5GL), Summary of References…1811
SE07 – Air Conditioning System (Cab) (5GL), Diagnostic Schematic…1812
B150 – Thermostat (5GL), Circuit Test…1814
B151 – Fan Resistor (5GL), Circuit Test…1817
M02 – Air Conditioning Compressor Clutch (5GL), Circuit Test…1820
M07 – Cab Blower Motor (5GL), Circuit Test…1824
M08 – Air-Conditioning Condenser Fan Motor I (5GL), Circuit Test…1827
M09 – Air-Conditioning Condenser Fan Motor II (5GL), Circuit Test…1830
S93 – Heating and Air-Conditioning System Switch (5GL), Circuit Test…1833
Group 50FA: Electronic Engine Control Unit (5GL)…1663
50FA – Electronic Engine Control (5GL), Summary of References…1837
50FA – Engine F5D (DOC/DPF) (5GL), Diagnostic Schematic…1838
SE98 – Hand, Foot throttle, Cruise Control and Transmission Speed Sensor (Mechanical Transmission) (5GL), Diagnostic Schematic…1840
SE98 – Hand, Foot throttle, Cruise Control and Transmission Speed Sensor (PowrReverser™ Transmission) (5GL), Diagnostic Schematic…1841
Service Equipment and Tools…1842
50FA – A500 – Engine Control Unit (ECM) F5D (DOC/DPF) (5GL), Circuit Test…1843
50FA – A510 – Glow Plug Control Unit (GCU) (5GL), Circuit Test…1848
50FA – A520 – High Pressure Pump (5GL), Circuit Test…1851
50FA – A530 – Actuator for Throttle (5GL), Circuit Test…1855
B06 – Transmission Speed Sensor (5GL), Circuit Test…1860
50FA – B500 – Coolant Temperature Sensor (5GL), Circuit Test…1864
50FA – B501 – Oxygen Sensor for Engine F5D (DOC/DPF) (5GL), Circuit Test…1867
50FA – B502 – Camshaft Position Sensor (5GL), Circuit Test…1870
50FA – B503 – Fuel Temperature Sensor (5GL), Circuit Test…1873
50FA – B504 – Exhaust Manifold Pressure Sensor (5GL), Circuit Test…1876
50FA – B505 – Engine Oil Pressure Sensor (5GL), Circuit Test…1880
50FA – B506 – Fuel Rail Pressure Sensor (5GL), Circuit Test…1883
50FA – B507 – Exhaust Gas Temperature Sensor (5GL), Circuit Test…1886
50FA – B508 – Crankshaft Position Sensor (5GL), Circuit Test…1889
50FA – B509 – Ambient Temperature Sensor (5GL), Circuit Test…1892
50FA – B510 – Water-in-Fuel Sensor (5GL), Circuit Test…1895
50FA – B511 – DPF Differential Pressure Sensor for Engine F5D (DOC/DPF) (5GL), Circuit Test…1899
50FA – B512 – DOC Inlet Temperature Sensor for Engine F5D (DOC/DPF) (5GL), Circuit Test…1902
50FA – B513 – DOC Outlet Temperature Sensor for Engine F5D (DOC/DPF) (5GL), Circuit Test…1905
B998 – Hand Throttle Sensor (5GL), Circuit Test…1908
B999 – Foot Throttle Potentiometer (5GL), Circuit Test…1912
50FA – R501 – Glow Plug for Cylinder 1 (5GL), Circuit Test…1915
50FA – R502 – Glow Plug for Cylinder 2 (5GL), Circuit Test…1919
50FA – R503 – Glow Plug for Cylinder 3 (5GL), Circuit Test…1923
50FA – R504 – Glow Plug for Cylinder 4 (5GL), Circuit Test…1927
50FA – R505 – Fuel Filter Heater (5GL), Circuit Test…1931
S40 – Presence Sensor Switch (5GL), Circuit Test…1935
S992/1 – Cruise Control Switch (ON/OFF/Save) (5GL), Circuit Test…1938
S992/2 – Cruise Control Switch (ON/OFF/Save) (5GL), Circuit Test…1941
S993 – Cruise Control Switch (Decrease RPM) (5GL), Circuit Test…1944
S994 – Cruise Control Switch (Increase RPM) (5GL), Circuit Test…1947
50FA – Y501 – Injection Valve for Cylinder 1 (5GL), Circuit Test…1950
50FA – Y502 – Injection Valve for Cylinder 2 (5GL), Circuit Test…1954
50FA – Y503 – Injection Valve for Cylinder 3 (5GL), Circuit Test…1958
50FA – Y504 – Injection Valve for Cylinder 4 (5GL), Circuit Test…1962
50FA – Y510 – Turbocharger Wastegate Valve (5GL), Circuit Test…1966
50FA – Y520 – High Pressure Fuel Control Valve (5GL), Circuit Test…1971
50FA – Y530 – EGR Valve (5GL), Circuit Test…1975
Group 50GA: PowrReverser™ Transmission (5GL)…1664
50GA – PowrReverser™ Transmission (5GL), Summary of References…1981
SE90 – Transmission Control Unit (5GL), Diagnostic Schematic…1982
A320 – Transmission Control Unit (5GL), Circuit Test…1984
B60 – Transmission Oil Temperature Sensor (5GL), Circuit Test…1991
B63 – Hi/Lo Switch on Transmission (5GL), Circuit Test…1996
B64 – Reverse Drive Lever Switch (5GL), Circuit Test…2000
B65 – Clutch Pedal Potentiometer (5GL), Circuit Test…2006
B73 – Transmission Oil Filter Restriction Sensor (5GL), Circuit Test…2010
B104 – Transmission Top Shaft Speed Sensor (5GL), Circuit Test…2015
B300 – Forward High Clutch Pressure Sensor (5GL), Circuit Test…2022
B301 – Forward Low Clutch Pressure Sensor (5GL), Circuit Test…2026
B302 – Reverse Clutch Pressure Sensor (5GL), Circuit Test…2030
B303 – Transmission Oil Pressure Switch (5GL), Circuit Test…2034
R15 – PWM Enabler (5GL), Circuit Test…2038
S20 – Calibration Switch of Instrument Unit (5GL), Circuit Test…2044
S72 – Clutch Pedal Switch (5GL), Circuit Test…2047
S300 – Hi/Lo Switch (5GL), Circuit Test…2049
Y51 – Reverse Clutch Solenoid Valve (5GL), Circuit Test…2052
Y52 – Forward Low Clutch Solenoid Valve (5GL), Circuit Test…2056
Y53 – Forward High Clutch Solenoid Valve (5GL), Circuit Test…2060
Y300 – Main Ring Valve Solenoid Valve (5GL), Circuit Test…2064
Group 50GC: Differential Lock (5GL)…1665
50GC – Differential Lock (5GL), Summary of References…2068
SE16 – Differential Lock (5GL), Diagnostic Schematic…2069
B987 – Differential Lock Pressure Switch (5GL), Circuit Test…2070
S22 – Differential Lock Switch (5GL), Circuit Test…2073
Y05 – Differential Lock Solenoid Valve (5GL), Circuit Test…2076
Group 50GD: Front Wheel Drive and Park Brake (5GL)…1665
50GD – Front Wheel Drive and Park Brake (5GL), Summary of References…2080
SE15 – Front Wheel Drive and Park Brake (5GL), Diagnostic Schematic…2081
B05 – Park Brake Switch (5GL), Circuit Test…2082
B988 – Front Wheel Drive Pressure Switch (5GL), Circuit Test…2084
S63 – Front-Wheel Drive Switch (5GL), Circuit Test…2087
Y03 – Front-Wheel Drive Solenoid Valve (5GL), Circuit Test…2089
Group 50GE: PTO System (5GL)…1665
50GE – PTO System (5GL), Summary of References…2093
SE94 – Front and Rear PTO System (Mechanical Transmission) (Cab) (5GL), Diagnostic Schematic…2094
SE94 – Front and Rear PTO System (PowrReverser™ Transmission) (Cab) (5GL), Diagnostic Schematic…2095
SE94 – Front and Rear PTO System (Mechanical Transmission) (5GL), Diagnostic Schematic…2096
SE94 – Front and Rear PTO System (PowrReverser™ Transmission) (5GL), Diagnostic Schematic…2098
B07/1 – PTO Switch (540 rpm) (5GL), Circuit Test…2099
B07/2 – PTO Switch (540E/1000 rpm) (5GL), Circuit Test…2103
B36 – Neutral Start Switch (5GL), Circuit Test…2107
B350 – PTO Pressure Sensor (5GL), Circuit Test…2110
B980 – PTO Shaft Output Speed Sensor (5GL), Circuit Test…2114
S21/1 – Ground Drive PTO Selector Switch (5GL), Circuit Test…2118
S21/2 – Independent Rear PTO Selector Switch (5GL), Circuit Test…2123
S350 – Rear PTO Switch (PowrReverser™ Transmission) (5GL), Circuit Test…2128
S999 – Front PTO Switch (5GL) Fault, Circuit Test…2132
Y04 – PTO Solenoid Valve (5GL), Circuit Test…2136
Y350 – PTO Shutoff Solenoid Valve (5GL), Circuit Test…2139
Y999 – Front PTO Solenoid Valve (5GL), Circuit Test…2142
Group 50IA: Instrument Unit (5GL)…1666
50IA – Instrument Unit (5GL), Summary of References…2146
SE02 – Instrument Unit (5GL), Diagnostic Schematic…2147
A330 – Instrument Unit (5GL), Circuit Test…2148
B02 – Air Filter Restriction Sensor (5GL), Circuit Test…2152
B03 – Fuel Level Sensor (5GL), Circuit Test…2154
B69 – Brake Oil Level Sensor (5GL), Circuit Test…2157
B112/1 – Right Brake Pedal Switch (5GL), Circuit Test…2160
B112/2 – Left Brake Pedal Switch (5GL), Circuit Test…2163
S990 – Programming Switch (Menu) (5GL), Circuit Test…2166
S991 – Programming Switch (Save) (5GL), Circuit Test…2169
Group 50JA: CAN Bus System (5GL)…1666
50JA – CAN Bus System (5GL), Summary of References…2173
SE19 – CAN Bus Vehicle (Mechanical Transmission) (5GL), Diagnostic Schematic…2174
SE19 – CAN Bus Vehicle (PowrReverser™ Transmission) (5GL), Diagnostic Schematic…2175
50JA – Controller Area Network (CAN) (5GL), Circuit Test…2176
Section 245: Electronic Control Units…2180
Group 05: Operation and General Information on Diagnostics…2180
Operation and General Information on Diagnostics (Summary of References)…2184
Procedure for Dealing with Diagnostic Trouble Codes…2185
Digital Display Onboard Functionality…2187
Group 10C: Information on How to Reprogram Control Units…2180
Information on How to Reprogram Control Units – Summary of References…2189
General Information on How to Reprogram Control Units…2190
Software Data Files Available for Downloading…2191
Procedure When Replacing Control Units…2193
Important Notes on Programming…2194
Procedure When Programming Control Units…2195
Procedure in the Event of a Programming Problem…2197
Group ECU: ECU – Engine Control Unit…2180
ECU – Engine Control Unit, Summary of References…2199
Control Unit Information and Overview Test…2200
Engine Control Unit Replacement…2201
Engine Replacement…2202
Service ADVISOR™ Readings (Datapoint) list for Engine F5D (DOC/DPF)…2203
ECU Diagnostic Trouble Codes (DTC) Overview (sorted by P-Code)…2206
Engine Oil and Filter Replacement Calibration…2219
DPF Differential Pressure Sensor Calibration for Engine F5D (DOC/DPF)…2220
Oxygen Sensor Calibration for Engine F5D (DOC/DPF)…2221
DPF Calibration for Engine F5D (DOC/DPF)…2222
DOC Calibration for Engine F5D (DOC/DPF)…2223
DPF Ash Service Calibration for Engine F5D (DOC/DPF)…2224
Injector Calibration for Engine F5D (DOC/DPF)…2225
Fuel Rail Pressure Relief Valve Counter Reset for Engine F5D (DOC/DPF)…2227
EGR Valve Calibration for Engine F5D (DOC/DPF)…2228
Glow Plug System Test for Engine F5D (DOC/DPF)…2229
Service Regeneration for Engine F5D (DOC/DPF)…2230
Cylinder Cutout Test for Engine F5D (DOC/DPF)…2231
Group EHS: EHS II – Electronic Hitch Sensing…2181
EHS II – Electronic Hitch Sensing (Summary of References)…2234
Calibration of the EHS II System…2235
EHS II Diagnostic Trouble Codes…2237
Electronic Hitch Sensing, System Information…2238
Electronic Hitch Sensing (EHS II), Operational Check…2239
Group TCU: TCU – Transmission Control Unit…2181
TCU – Transmission Control Unit – Summary of References…2241
Transmission Control Unit – On-Board Configuration…2242
Transmission Control Unit – On-Board Configuration – Vehicle type configuration…2248
Transmission Control Unit – On-Board Configuration – Clutch pedal calibration…2251
Transmission Control Unit – On-Board Configuration – Clutches pressure sensors calibration…2254
Transmission Control Unit – On-Board Configuration – FNR lever comfort parameterization…2257
Transmission Control Unit – On-Board Configuration – Hi Lo comfort parameterization…2260
Transmission Control Unit – On-Board Configuration – Clutch pedal comfort parameterization…2263
Transmission Control Unit – On-Board Configuration – Limp home mode activation…2266
Transmission Control Unit – On-Board Configuration – On board diagnostic…2269
Transmission Control Unit – On-Board Configuration and Calibration Values…2271
Digital Display – TCU Message and Diagnostic Trouble Code (DTC) Overview…2272
Clutch Pedal, Operational Check…2277
Reverse Drive Lever, Operational Check…2278
Forward High Clutch, Operational Check…2279
Forward Low Clutch, Operational Check…2280
Reverse Clutch, Operational Check…2281
TCU Main Ring Pressure, Operational Check…2282
Power Take-Off (PTO), Operational Check…2283
Group TVC: TVC – E-SCV Control Unit…2181
TVC – E-SCV Control Unit – Summary of References…2285
Service ADVISOR Readings (Datapoint) list for TVC E-SCV Control Unit…2286
TVC Diagnostic Trouble Codes…2288
E-SVC – Configuration of Replacement Valve…2290
E-SVC – Changing E-SCV Configuration…2291
E-SVC – Diagnostic LED Output Test Mode…2292
E-SVC – End Cover Valve Test Mode…2293
Group VCU: VCU – Vehicle Control Unit…2182
Digital Display – User Interface…2298
Digital Display – Display Properties (Basic Settings)…2302
Digital Display – Initial Setup (Matching with Tractor)…2317
Oil Service Message Reset…2329
Digital Display – Message and Diagnostic Trouble Code (DTC) Overview…2331
Section 249A: Electrical System – Component Information (5G VNF)…2337
Group 05: Summary of Electrical Components and Harnesses…2337
List of Summary of References…3156
Summary of References of Electrical Components, Assemblies (5G VNF)…2351
Summary of References of Electrical Components, Sensors (5G VNF)…2352
Summary of References of Electrical Components, Lights (5G VNF)…2354
Summary of References of Electrical Components, Fuses, Relays, and Diodes (5G VNF)…2355
Summary of References of Electrical Components, Power Supply and Alternator (5G VNF)…2356
Summary of References of Electrical Components, Monitoring and Signaling Devices (5G VNF)…2357
Summary of References of Electrical Components, Electrical Motors (5G VNF)…2358
Summary of References of Electrical Components, Resistors (5G VNF)…2359
Summary of References of Electrical Components, Switches (5G VNF)…2360
Summary of References of Electrical Components, Wiring Harnesses (5G VNF)…2361
Summary of References of Electrical Components, Connector Information (5G VNF)…2363
Summary of References of Electrical Components, Ground Points (5G VNF)…2365
Summary of References of Electrical Components, Solenoids and Solenoid Valves (5G VNF)…2366
Summary of References of Electrical Components, Other (5G VNF)…2367
Group 40A: Electrical Components – Assemblies (5G VNF)…2337
A005 – Right Speaker (5G VNF), Component Information…2370
A006 – Left Speaker (5G VNF), Component Information…2372
A010 – Radio (5G VNF), Component Information…2374
A050 – CAN Bus Terminator (Vehicle CAN Bus) (5G VNF), Component Information…2377
A051 – CAN Bus Terminator (E-SCV CAN Bus) (5G VNF), Component Information…2379
A210 – EHS Control Unit (5G VNF), Component Information…2381
A320 – Transmission Control Unit (5G VNF), Component Information…2387
A330 – Instrument Unit (5G VNF), Component Information…2391
A500 – Engine Control Unit (ECM) for Engine F5D (DOC/DPF) (5G VNF), Component Information…2395
A510 – Glow Plug Control Unit (ECU) (5G VNF), Component Information…2402
A520 – High Pressure Pump (5G VNF), Component Information…2404
A530 – Actuator for Throttle (5G VNF), Component Information…2406
A997 – E-SCV Control Unit (TVC) (5G VNF), Component Information…2408
Group 40B: Electrical Components – Sensors (5G VNF)…2337
B02 – Air Filter Restriction Sensor (5G VNF), Component Information…2419
B03 – Fuel Level Sensor (5G VNF), Component Information…2421
B05 – Park Brake Switch (5G VNF), Component Information…2423
B06 – Transmission Speed Sensor (5G VNF), Component Information…2425
B07/1 – PTO Switch (540 rpm) (5G VNF), Component Information…2427
B07/2 – PTO Switch (540E/1000 rpm) (5G VNF), Component Information…2429
B08 – PTO Neutral Start Switch (5G VNF), Component Information…2431
B31 – Trailer Brake Pressure Switch (5G VNF), Component Information…2433
B60 – Transmission Oil Temperature Sensor (5G VNF), Component Information…2435
B63 – Hi/Lo Switch on Transmission (5G VNF), Component Information…2437
B64 – Reverse Drive Lever Switch (5G VNF), Component Information…2439
B65 – Clutch Pedal Potentiometer (5G VNF), Component Information…2441
B69 – Brake Oil Level Sensor (5G VNF), Component Information…2443
B73 – Transmission Oil Filter Restriction Sensor (5G VNF), Component Information…2445
B104 – Transmission Top Shaft Speed Sensor (5G VNF), Component Information…2447
B112/1 – Right Brake Pedal Switch (5G VNF), Component Information…2449
B112/2 – Left Brake Pedal Switch (5G VNF), Component Information…2451
B150 – Thermostat (5G VNF), Component Information…2453
B151 – Fan Resistor (5G VNF), Component Information…2455
B200 – Hitch Position Sensor (5G VNF), Component Information…2457
B201 – Draft Sensor (5G VNF), Component Information…2459
B300 – Forward High Clutch Pressure Sensor (5G VNF), Component Information…2461
B301 – Forward Low Clutch Pressure Sensor (5G VNF), Component Information…2463
B302 – Reverse Clutch Pressure Sensor (5G VNF), Component Information…2465
B303 – Transmission Oil Pressure Switch (5G VNF), Component Information…2467
B304 – Refrigerant Pressure Sensor (5G VNF), Component Information…2469
B350 – PTO Pressure Sensor (5G VNF), Component Information…2471
B500 – Coolant Temperature Sensor (5G VNF), Component Information…2473
B501 – Oxygen Sensor for Engine F5D (DOC/DPF) (5G VNF), Component Information…2475
B502 – Camshaft Position Sensor (5G VNF), Component Information…2477
B503 – Fuel Temperature Sensor (5G VNF), Component Information…2479
B504 – Exhaust Manifold Pressure Sensor (5G VNF), Component Information…2481
B505 – Engine Oil Pressure Sensor (5G VNF), Component Information…2483
B506 – Fuel Rail Pressure Sensor (5G VNF), Component Information…2485
B507 – Exhaust Gas Temperature Sensor (5G VNF), Component Information…2487
B508 – Crankshaft Position Sensor (5G VNF), Component Information…2489
B509 – Ambient Temperature Sensor (5G VNF), Component Information…2491
B510 – Water-in-Fuel Sensor (5G VNF), Component Information…2493
B511 – DPF Differential Pressure Sensor for Engine F5D (DOC/DPF) (5G VNF), Component Information…2495
B512 – DOC Inlet Temperature Sensor for Engine F5D (DOC/DPF) (5G VNF), Component Information…2497
B513 – DOC Outlet Temperature Sensor for Engine F5D (DOC/DPF) (5G VNF), Component Information…2499
B979 – Wheel Angle Sensor (5G VNF), Component Information…2501
B990 – PTO Shaft Output Speed Sensor 2 with IPM (Engine Side Sensor) (5G VNF), Component Information…2503
B981 – Potentiometer for E-SCV 2 Oil Flow Rate (5G VNF), Component Information…2505
B982 – Potentiometer for E-SCV 2 Shut-Off Time (5G VNF), Component Information…2507
B983 – Potentiometer for E-SCV 4 Oil Flow Rate (5G VNF), Component Information…2509
B984 – Potentiometer for E-SCV 3 Oil Flow Rate (5G VNF), Component Information…2511
B985 – Potentiometer for E-SCV 1 Oil Flow Rate (5G VNF), Component Information…2513
B986 – Potentiometer for E-SCV 1 Shut-Off Time (5G VNF), Component Information…2515
B987 – Differential Lock Pressure Switch (5G VNF), Component Information…2517
B988 – Front Wheel Drive Pressure Switch (5G VNF), Component Information…2519
B989 – PTO Shaft Output Speed Sensor 2 with IPM (PTO Side Sensor) (5G VNF), Component Information…2521
B980 – PTO Shaft Output Speed Sensor (5G VNF), Component Information…2523
B998 – Hand Throttle Sensor (5G VNF), Component Information…2525
B999 – Foot Throttle Potentiometer (5G VNF), Component Information…2527
Group 40E: Electrical Components – Lights (5G VNF)…2339
E01 – Right Headlight (5G VNF), Component Information…2531
E02 – Left Headlight (5G VNF), Component Information…2533
E03 – Right Clearance Light (5G VNF), Component Information…2535
E04 – Left Clearance Light (5G VNF), Component Information…2537
E05 – Cigarette Lighter (5G VNF), Component Information…2539
E07 – Left-Hand H4 Farm Headlight (5G VNF), Component Information…2542
E08 – Right-Hand H4 Farm Headlight (5G VNF), Component Information…2544
E11/L – Left Rear Worklight (5G VNF), Component Information…2546
E11/R – Right Rear Worklight (5G VNF), Component Information…2548
E12 – Dome Light (5G VNF), Component Information…2550
E13 – Left-hand Side Tail Light (5G VNF), Component Information…2552
E14 – Right-Hand Side Tail Light (5G VNF), Component Information…2554
E18/L – Left Front Worklight (5G VNF), Component Information…2556
E18/R – Right Front Worklight (5G VNF), Component Information…2558
E21 – License Plate Light (5G VNF), Component Information…2560
E27 – Beacon Light (5G VNF), Component Information…2563
E28 – Heater and Air-Conditioning Control Panel Backlighting (5G VNF), Component Information…2566
Group 40F: Electrical Components – Fuses, Relays, and Diodes (5G VNF)…2340
D1 – Suppressor Diode (A/C Compressor – M02) (5G VNF)…2570
F1 – 50 Amp Main Harness Fuse (5G VNF), Component Information…2572
F2 – 60 Amp Glow Plug Fuse (5G VNF), Component Information…2574
F3 – 70 Amp Engine ECU Fuse (5G VNF), Component Information…2576
F3 – 70 Amp Main Fuse (5G VNF), Component Information…2578
F25 – Fan Motor I Fuse (5G VNF), Component Information…2580
F26 – Fan Motor I and II Fuse (5G VNF), Component Information…2582
K1 – PWM Enabler (5G VNF), Component Information…2584
K01 – Starter Motor Relay (5G VNF), Component Information…2586
K08 – Turn-Signal Relay (5G VNF), Component Information…2588
K22 – Power Supply Relay (5G VNF), Component Information…2590
K23 – Front Work Light Relay (5G VNF), Component Information…2592
K24 – Rear Work Light Relay (5G VNF), Component Information…2594
K25 – Air-Conditioning Compressor Clutch Relay (5G VNF), Component Information…2596
K28 – Fan Speed Relay (5G VNF), Component Information…2598
K29 – Relay for Air-Conditioning Condenser Fan Motor I (5G VNF), Component Information…2600
K30 – Relay for Air-Conditioning Condenser Fan Motor I and II (5G VNF), Component Information…2602
K31 – Relay for Air-Conditioning Condenser Fan Motor I and II (5G VNF), Component Information…2604
K996 – LED Enabler Relay (5GV) (Version 2), Component Information…2606
K997 – Seat Switch Relay (5G VNF), Component Information…2608
K998 – Neutral Start Relay (5G VNF), Component Information…2610
P237 – 30 Amp Battery Cut-off Protection Fuse (5G VNF), Component Information…2612
P269 – F1—F6 (Fuse Box) and K1—K4 (Relay Box) (E-SCV) (5G VNF), Component Information…2614
P289 – F1-F16 (Fuse Box) (5G VNF), Component Information…2616
P313 – K1-K7 (Relay Box) (5G VNF), Component Information…2618
P433 – Front PTO Interlock Relay (5G VNF), Component Information…2620
P487 – Fuse/Relay Box F1-F10/K1-K5 for Engine F5D (DOC/DPF) (5G VNF), Component Information…2622
P488 – Power Supply, Fuse/Relay Box F1-F10/K1-K5 for Engine F5D (DOC/DPF) (5G VNF), Component Information…2626
P502 – F1—F6 (Fuse Box) (Cab Wiring Harness) (5G VNF), Component Information…2628
Group 40G: Electrical Components – Power Supply and Alternator (5G VNF)…2341
G01 – Battery (5G VNF), Component Information…2634
G02 – Alternator (5G VNF), Component Information…2638
Group 40H: Electrical Components – Monitoring and Signaling Devices (5G VNF)…2341
H01 – Horn (5G VNF), Component Information…2643
H80 – Trailer Brake Warning Light (5G VNF), Component Information…2645
Group 40M: Electrical Components – Electrical Motors (5G VNF)…2341
M01 – Starting Motor (5G VNF), Component Information…2650
M02 – Air Conditioning Compressor Clutch (5G VNF), Component Information…2653
M03 – Windshield Wiper Motor (5G VNF), Component Information…2655
M04 – Rear Wiper Motor with Switch (5G VNF), Component Information…2657
M05 – Pump of Washer System (5G VNF), Component Information…2659
M06 – Air Suspension Seat Compressor Motor (5G VNF), Component Information…2661
M07 – Cab Blower Motor (5G VNF), Component Information…2663
M08 – Air-Conditioning Condenser Fan Motor I (5G VNF), Component Information…2665
M09 – Air-Conditioning Condenser Fan Motor II (5G VNF), Component Information…2667
Group 40R: Electrical Components – Resistors (5G VNF)…2341
R501 – Glow Plug for Cylinder 1 (5G VNF), Component Information…2671
R502 – Glow Plug for Cylinder 2 (5G VNF), Component Information…2673
R503 – Glow Plug for Cylinder 3 (5G VNF), Component Information…2675
R504 – Glow Plug for Cylinder 4 (5G VNF), Component Information…2677
R505 – Fuel Filter Heater (5G VNF), Component Information…2679
Group 40S: Electrical Components – Switches (5G VNF)…2341
S01 – Main Switch (5G VNF), Component Information…2683
S09 – Multi-Function Lever (5G VNF), Component Information…2685
S11 – H4 Farm Headlight Switch (5G VNF), Component Information…2688
S14 – Fan Switch (5G VNF), Component Information…2690
S15 – Switch for Windshield Wiper and Pump of Washer System (5G VNF), Component Information…2692
S20 – Calibration Switch of Instrument Unit (5G VNF), Component Information…2694
S21/1 – Ground Drive PTO Selector Switch (5G VNF), Component Information…2696
S21/2 – Independent Rear PTO Selector Switch (5G VNF), Component Information…2698
S22 – Differential Lock Switch (5G VNF), Component Information…2700
S36 – Beacon Light Switch (5G VNF), Component Information…2703
S40 – Presence Sensor Switch (5G VNF), Component Information…2706
S61 – Rear Worklight Switch (5G VNF), Component Information…2708
S63 – Front-Wheel Drive Switch (5G VNF), Component Information…2710
S68/1 – Hitch Remote Control Switch (Right Side) (5G VNF), Component Information…2713
S68/2 – Hitch Remote Control Switch (Left Side) (5G VNF), Component Information…2716
S72 – Clutch Pedal Switch (5G VNF), Component Information…2719
S92/1 – Front Worklight Switch (5G VNF), Component Information…2722
S92/2 – Rear Worklight Switch (5G VNF), Component Information…2724
S93 – Heating and Air-Conditioning System Switch (5G VNF), Component Information…2726
S106 – Hazard Warning Light Switch (5G VNF), Component Information…2728
S200 – Raise Limit Switch (5G VNF), Component Information…2730
S300 – Hi/Lo Switch (5G VNF), Component Information…2732
S350 – PTO Switch (5G VNF), Component Information…2736
S900 – Battery Cut-Off Switch for Engine F5D (DOC/DPF) (5G VNF), Component Information…2739
S936 – Front-Wheel Drive Automatic Mode Switch (5G VNF), Component Information…2742
S986 – Differential Lock Automatic Mode Switch (5G VNF), Component Information…2744
S987 – Implement Side Sway Disable Switch (5G VNF), Component Information…2746
S988 – Implement Lateral Positioning Switch (5G VNF), Component Information…2749
Section 249B: Electrical System – Component Information (5GL)…3148
Group 05: Summary of Electrical Components and Harnesses…3148
List of Summary of References…3156
Summary of References of Electrical Components, Assemblies (5GL)…3157
Summary of References of Electrical Components, Sensors (5GL)…3158
Summary of References of Electrical Components, Lights (5GL)…3159
Summary of References of Electrical Components, Fuses, Relays, and Diodes (5GL)…3160
Summary of References of Electrical Components, Power Supply and Alternator (5GL)…3161
Summary of References of Electrical Components, Monitoring and Signaling Devices (5GL)…3162
Summary of References of Electrical Components, Electrical Motors (5GL)…3163
Summary of References of Electrical Components, Resistors (5GL)…3164
Summary of References of Electrical Components, Switches (5GL)…3165
Summary of References of Electrical Components, Wiring Harnesses (5GL)…3166
Summary of References of Electrical Components, Connector Information (5GL)…3167
Summary of References of Electrical Components, Ground Points (5GL)…3168
Summary of References of Electrical Components, Solenoids and Solenoid Valves (5GL)…3169
Group 40A: Electrical Components – Assemblies (5GL)…3148
A320 – Transmission Control Unit (5GL), Component Information…3174
A330 – Instrument Unit (5GL), Component Information…3178
A500 – Engine Control Unit (ECM) for Engine F5D (DOC/DPF) (5GL), Component Information…3185
A510 – Glow Plug Control Unit (ECU) (5GL), Component Information…3192
A520 – High Pressure Pump (5GL), Component Information…3194
A530 – Actuator for Throttle (5GL), Component Information…3196
Group 40B: Electrical Components – Sensors (5GL)…3148
B02 – Air Filter Restriction Sensor (5GL), Component Information…3200
B03 – Fuel Level Sensor (5GL), Component Information…3202
B05 – Park Brake Switch (5GL), Component Information…3204
B06 – Transmission Speed Sensor (5GL), Component Information…3206
B07/1 – PTO Switch (540 rpm) (5GL), Component Information…3208
B07/2 – PTO Switch (540E/1000 rpm) (5GL), Component Information…3210
B08 – PTO Neutral Start Switch (5GL), Component Information…3212
B31 – Trailer Brake Pressure Switch (5GL), Component Information…3214
B36 – Neutral Start Switch (5GL), Component Information…3216
B60 – Transmission Oil Temperature Sensor (5GL), Component Information…3218
B63 – Hi/Lo Switch on Transmission (5GL), Component Information…3220
B64 – Reverse Drive Lever Switch (5GL), Component Information…3222
B65 – Clutch Pedal Potentiometer (5GL), Component Information…3224
B69 – Brake Oil Level Sensor (5GL), Component Information…3226
B73 – Transmission Oil Filter Restriction Sensor (5GL), Component Information…3228
B104 – Transmission Top Shaft Speed Sensor (5GL), Component Information…3230
B112/1 – Right Brake Pedal Switch (5GL), Component Information…3232
B112/2 – Left Brake Pedal Switch (5GL), Component Information…3234
B150 – Thermostat (5GL), Component Information…3236
B151 – Fan Resistor (5GL), Component Information…3238
B300 – Forward High Clutch Pressure Sensor (5GL), Component Information…3240
B301 – Forward Low Clutch Pressure Sensor (5GL), Component Information…3242
B302 – Reverse Clutch Pressure Sensor (5GL), Component Information…3244
B303 – Transmission Oil Pressure Switch (5GL), Component Information…3246
B304 – Refrigerant Pressure Sensor (5GL), Component Information…3248
B350 – PTO Pressure Sensor (5GL), Component Information…3250
B500 – Coolant Temperature Sensor (5GL), Component Information…3252
B501 – Oxygen Sensor for Engine F5D (DOC/DPF) (5GL), Component Information…3254
B502 – Camshaft Position Sensor (5GL), Component Information…3256
B503 – Fuel Temperature Sensor (5GL), Component Information…3258
B504 – Exhaust Manifold Pressure Sensor (5GL), Component Information…3260
B505 – Engine Oil Pressure Sensor (5GL), Component Information…3262
B506 – Fuel Rail Pressure Sensor (5GL), Component Information…3264
B507 – Exhaust Gas Temperature Sensor (5GL), Component Information…3266
B508 – Crankshaft Position Sensor (5GL), Component Information…3268
B509 – Ambient Temperature Sensor (5GL), Component Information…3270
B510 – Water-in-Fuel Sensor (5GL), Component Information…3272
B511 – DPF Differential Pressure Sensor for Engine F5D (DOC/DPF) (5GL), Component Information…3274
B512 – DOC Inlet Temperature Sensor for Engine F5D (DOC/DPF) (5GL), Component Information…3276
B513 – DOC Outlet Temperature Sensor for Engine F5D (DOC/DPF) (5GL), Component Information…3278
B980 – PTO Shaft Output Speed Sensor (5GL), Component Information…3280
B987 – Differential Lock Pressure Switch (5GL), Component Information…3282
B988 – Front Wheel Drive Pressure Switch (5GL), Component Information…3284
B998 – Hand Throttle Sensor (5GL), Component Information…3286
B999 – Foot Throttle Potentiometer (5GL), Component Information…3288
Group 40E: Electrical Components – Lights (5GL)…3150
E01 – Right Headlight (5GL), Component Information…3292
E02 – Left Headlight (5GL), Component Information…3294
E03 – Right Clearance Light (5GL), Component Information…3296
E04 – Left Clearance Light (5GL), Component Information…3298
E05 – Cigarette Lighter (5GL), Component Information…3300
E11/L – Left Rear Worklight (5GL), Component Information…3303
E11/R – Right Rear Worklight (5GL), Component Information…3305
E12 – Dome Light (5GL), Component Information…3307
E13 – Left-hand Side Tail Light (5GL), Component Information…3309
E14 – Right-Hand Side Tail Light (5GL), Component Information…3311
E21 – License Plate Light (5GL), Component Information…3313
E27 – Beacon Light (5GL), Component Information…3316
E999 – Courtesy Lights (Cab) (5GL), Component Information…3319
Group 40F: Electrical Components – Fuses, Relays, and Diodes (5GL)…3150
F1 – 120 Amp Main Harness Fuse (5GL), Component Information…3323
F2 – 60 Amp Glow Plug Fuse (5GL), Component Information…3325
F3 – 70 Amp Engine ECU Fuse (5GL), Component Information…3327
F100 – Load Center (5GL), Component Information…3329
K08 – Turn-Signal Relay (5GL), Component Information…3341
K996 – LED Enabler Relay (5GL), Component Information…3343
P17 – Power Supply, Fuse/Relay Box F1-F10/K1-K5 for Engine F5D (DOC/DPF) (5GL)…3345
P18 – Fuse/Relay Box F1-F10/K1-K5 for Engine F5D (DOC/DPF) (5GL)…3347
Group 40G: Electrical Components – Power Supply and Alternator (5GL)…3150
G01 – Battery (5GL), Component Information…3353
G02 – Alternator (5GL), Component Information…3356
Group 40H: Electrical Components – Monitoring and Signaling Devices (5GL)…3150
H01 – Horn (5GL), Component Information…3360
H80 – Trailer Brake Warning Light (5GL), Component Information…3362
Group 40M: Electrical Components – Electrical Motors (5GL)…3151
M01 – Starting Motor (5GL), Component Information…3367
M02 – Air Conditioning Compressor Clutch (5GL), Component Information…3370
M03 – Windshield Wiper Motor (5GL), Component Information…3372
M04 – Rear Wiper Motor with Switch (5GL), Component Information…3374
M05 – Pump of Washer System (5GL), Component Information…3376
M06 – Air Suspension Seat Compressor Motor (5GL), Component Information…3378
M07 – Cab Blower Motor (5GL), Component Information…3380
M08 – Air-Conditioning Condenser Fan Motor I (5GL), Component Information…3382
M09 – Air-Conditioning Condenser Fan Motor II (5GL), Component Information…3384
Group 40R: Electrical Components – Resistors (5GL)…3151
R501 – Glow Plug for Cylinder 1 (5GL), Component Information…3388
R502 – Glow Plug for Cylinder 2 (5GL), Component Information…3390
R503 – Glow Plug for Cylinder 3 (5GL), Component Information…3392
R504 – Glow Plug for Cylinder 4 (5GL), Component Information…3394
R505 – Fuel Filter Heater (5GL), Component Information…3396
Group 40S: Electrical Components – Switches (5GL)…3151
S01 – Main Switch (5GL), Component Information…3400
S09 – Multi-Function Lever (5GL), Component Information…3402
S14 – Fan Switch (5GL), Component Information…3405
S15 – Switch for Windshield Wiper and Pump of Washer System (5GL), Component Information…3407
S20 – Calibration Switch of Instrument Unit (5GL), Component Information…3409
S21/1 – Ground Drive PTO Selector Switch (5GL), Component Information…3411
S21/2 – Independent Rear PTO Selector Switch (5GL), Component Information…3413
S22 – Differential Lock Switch (5GL), Component Information…3415
S36 – Beacon Light Switch (5GL), Component Information…3418
S40 – Presence Sensor Switch (5GL), Component Information…3421
S61 – Rear Worklight Switch (5GL), Component Information…3423
S63 – Front-Wheel Drive Switch (5GL), Component Information…3425
S72 – Clutch Pedal Switch (5GL), Component Information…3428
S92 – Rear Worklight Switch (5GL), Component Information…3431
S93 – Heating and Air-Conditioning System Switch (5GL), Component Information…3433
S106 – Hazard Warning Light Switch (5GL), Component Information…3435
S300 – Hi/Lo Switch (5GL), Component Information…3437
S350 – Rear PTO Switch (5GL), Component Information…3439
S900 – Battery Cut-Off Switch for Engine F5D (DOC/DPF) (5GL), Component Information…3442
S990 – Programming Switch (Menu) (5GL), Component Information…3444
S991 – Programming Switch (Save) (5GL), Component Information…3446
S992/1 – Cruise Control Switch (ON/OFF/Save) (5GL), Component Information…3448
S992/2 – Cruise Control Switch (ON/OFF/Save) (5GL), Component Information…3450
S993 – Cruise Control Switch (Decrease RPM) (5GL), Component Information…3452
S994 – Cruise Control Switch (Increase RPM) (5GL), Component Information…3454
S999 – Front PTO Switch (5GL), Component Information…3456
Group 40W: Wiring Harnesses (5GL)…3152
W02 – Engine Wiring Harness for Engine F5D (DOC/DPF) (5GL)…3462
W04 – Roof Wiring Harness (Cab) (5GL)…3465
W05 – Hood Wiring Harness (5GL)…3467
W05/1 – Hood Wiring Harness (Adapter) (5GL)…3468
W06 – Wiring Harness for Trailer Brake Valve (5GL)…3469
W12 – Wiring Harness for Tail Lights (5GL)…3470
W17 – Wiring Harness for Beacon Light (5GL)…3471
W22 – Battery Cable (Negative) (5GL)…3472
W25 – Wiring Harness for Hi-Lo Shifting (5GL)…3473
W29 – Main Wiring Harness (Digital Display Side) (Mechanical Transmission) (5GL)…3474
W29 – Main Wiring Harness (Digital Display Side) (PowrReverser™ Transmission) (5GL)…3476
W30 – Main Wiring Harness (Transmission Side) (Mechanical Transmission) (Cab) (5GL)…3478
W30 – Main Wiring Harness (Transmission Side) (PowrReverser™ Transmission) (Cab) (5GL)…3481
W30 – Main Wiring Harness (Transmission Side) (Mechanical Transmission) (Open Operator Platform) (5GL)…3484
W30 – Main Wiring Harness (Transmission Side) (PowrReverser™ Transmission) (Open Operator Platform) (5GL)…3487
W33/1- Wiring Harness for Front PTO Valve (Adapter) (5GL)…3491
W33/2 – Wiring Harness for PTO Switch (5GL)…3492
W38A – Engine Wiring Harness for Engine F5D (DOC/DPF) (5GL)…3494
W43 – Wiring Harness for Air-Conditioning Condenser (Cab) (5GL)…3497
W45 – Engine Power Supply Wiring Harness (5GL)…3498
W45/1 – Battery Cable (Positive) (5GL)…3499
W45/2 – Power Supply for Main Fuse (5GL)…3500
Group 40X: Connector Information (5GL)…3153
J3 / P56 – Connection point between harnesses W29 and W30 (5GL)…3504
J9 / P84 – Connection point between harnesses W29 and W30 (5GL)…3507
J10 / P85 – Connection point between harnesses W29 and W30 (5GL)…3514
J14 – Service Socket (CAN) (5GL), Component Information…3521
J34 / P199 – Connection point between harnesses W17 and W30 (5GL)…3523
J59 / P206 – Connection point between harnesses W06 and W30 (5GL)…3525
J155 / P155 – Connection point between harnesses W25 and W30 (5GL)…3528
P1 / P238 – Connection point between harnesses W04 and W30 (5GL)…3531
P3 / X8.1 – Connection point between harnesses W02 and W38A (5GL)…3534
P14 / X8.2 – Connection point between harnesses W02 and W38A (5GL)…3537
P16 / J5 – Connection point between harnesses W02 and W29 (5GL)…3543
P20 / P21 – Connection point between harnesses W04 (Cab) (5GL)…3547
P21 – Connector (5GL) (Not Used)…3549
P23 / J2 – Connection point between harnesses W02 and W45 (5GL)…3551
P25 – Connector (5GL) (Not Used)…3554
P78 / X2 – Connection point between harnesses W05 and W05/1 (5GL)…3556
P88 / X2 – Connection point between harnesses W05 and W05/1 (5GL)…3559
P124 – 7-Terminal Trailer Socket (5GL), Component Information…3562
P139 – Service Socket (Serial Connection) (5GL), Component Information…3564
P169 / J170 – Connection point between harnesses W30 and W33/2 (5GL)…3566
P177 / J29 – Connection point between harnesses W30 and W33/1 (5GL)…3569
P253 – Connector (5GL) (Not Used)…3572
P688 / J169 – Connection point between harnesses W30 and W33/2 (5GL)…3574
X1 / X1 – Connection point between harnesses W04 and W43 (5GL)…3577
X1 / J13 – Connection point between harnesses W05/1 and W30 (5GL)…3580
X2 / P123 – Connection point between harnesses W12 and W30 (5GL)…3583
X2 / P129 – Connection point between harnesses W12 and W30 (5GL)…3585
X3 / X3.1 – Connection point between harnesses W43 (Cab) (5GL)…3588
X4 / X4.1 – Connection point between harnesses W43 (Cab) (5GL)…3591
X42 – 3-Terminal Power Outlet Socket (5GL), Component Information…3593
Group 40XGND: Ground Points (5GL)…3154
X2 – Ground Connection on Harness W22 (5GL)…3597
P4 – Ground Connection on Harness W04 (5GL)…3598
P83 – Ground Connection on Harness W30 (5GL)…3599
Group 40Y: Electrical Components – Solenoids and Solenoid Valves (5GL)…3154
Y03 – Front-Wheel Drive Solenoid Valve (5GL), Component Information…3602
Y04 – PTO Solenoid Valve (5GL), Component Information…3604
Y05 – Differential Lock Solenoid Valve (5GL), Component Information…3606
Y31 – Trailer Brake Solenoid Valve (5GL), Component Information…3608
Y51 – Reverse Clutch Solenoid Valve (5GL), Component Information…3610
Y52 – Forward Low Clutch Solenoid Valve (5GL), Component Information…3612
Y53 – Forward High Clutch Solenoid Valve (5GL), Component Information…3614
Y300 – Main Ring Valve Solenoid Valve (5GL), Component Information…3616
Y350 – PTO Shutoff Solenoid Valve (5GL), Component Information…3618
Y501 – Injection Valve for Cylinder 1 (5GL), Component Information…3620
Y502 – Injection Valve for Cylinder 2 (5GL), Component Information…3622
Y503 – Injection Valve for Cylinder 3 (5GL), Component Information…3624
Y504 – Injection Valve for Cylinder 4 (5GL), Component Information…3626
Y510 – Turbocharger Wastegate Valve (5GL), Component Information…3628
Y520 – High Pressure Fuel Control Valve (5GL), Component Information…3630
Y530 – EGR Valve (5GL), Component Information…3632
Y999 – Front PTO Solenoid Valve (5GL), Component Information…3634
Section 250A: Drive Train (without Transmission)…3636
Group 20A: Front-Wheel Drive – Theory of Operation…3636
Front-Wheel Drive – Theory of Operation, Summary of References…3639
Front-Wheel Drive Operation – Electro-Hydraulically Shifted…3640
Group 20B: Differential – Theory of Operation…3636
Differential – Theory of Operation, Summary of References…3645
Differential Power Flow…3646
Differential Lock Operation (Hydraulic Version)…3648
Group 20C: Final Drives – Theory of Operation…3636
Final Drives – Theory of Operation, Summary of References…3652
Final Drive Operation…3653
Group 20D: Rear PTO – Theory of Operation…3636
Rear PTO – Theory of Operation, Summary of References…3657
Operation of PTO Dry Clutch…3658
Electro-Hydraulic Rear PTO – Description…3659
Electro-Hydraulic Rear PTO – PTO Solenoid Valves…3661
Electro-Hydraulic Rear PTO – PTO Clutch and PTO Brake…3666
Ground Drive PTO and Electro-Hydraulic Rear PTO – Power Flow…3670
540/540E or 540/1000 rpm Rear PTO Operation…3672
Ground Drive and Independent Rear PTO Operation…3674
Group 40: Drive Train (without Transmission) – Component Information…3636
Drive Systems – Component Location, Summary of References…3677
Drive Systems – Component Location Information…3678
Front-Wheel Drive Components – Electro-Hydraulically Shifted…3679
Differential Components…3681
Differential Lock Components (Hydraulic Version)…3682
Final Drive Components…3684
Electro-Hydraulic Rear PTO – Components…3686
Rear PTO Components…3688
Ground Drive PTO Components…3689
Group 50: Drive Train (without transmisson) – Diagnostic Tests/Adjustments…3636
Essential or Recommended Tools…4202
Drive Systems – Tests and Adjustments, Summary of References…3692
Drive Systems – Tests and Adjustments, Test Ports and Test Equipment…3693
Pressure Relief Valve – Pressure Check…3695
Hydraulic Front-Wheel Drive Clutch – Pressure Check…3697
Hydraulic Differential Lock – Pressure Check…3699
Hydraulic Rear PTO Clutch – Pressure Check…3701
Hydraulic Rear PTO Brake – Pressure Check…3703
Lube Oil Pressure Check…3704
Drive Systems – Tests and Adjustments, Test Result Table…3706
Front-Wheel Drive Lever Will Not Stay in Off Position…3707
Problem with Noises when Driving with Front-Wheel Drive Engaged…3637
Unusual Vibrations when Driving with Front-Wheel Drive Engaged…3637
Excessive Differential Noise…3717
Differential Does Not Work…3718
Differential Lock Does Not Work…3719
Differential Chatters…3720
Axle Noise…3721
Axle Shaft Will Not Turn…3722
PTO Noisy…3723
PTO Will Not Operate…3724
PTO Will Not Stay Engaged…3726
PTO Clutch Lever Adjustment…3727
Section 250B: Mechanical Transmissions…3729
Group 20: Mechanical Transmissions – Theory of Operation…3729
Summary of References – Theory of Operation…4177
Theory of Operation Information – Mechanical Transmissions…3733
Clutch Operation…3734
Transmission Power Flow – Mechanical High-Low…3741
Transmission Power Flow – Electrohydraulic High-Low…3743
Transmission Synchronizer Operation – Mechanical High-Low…3745
Clutch Operation – Electrohydraulic High-Low…3747
Transmission Power Flow – Reverse Speed Gears…3749
Transmission Power Flow – Forward Speed Gears…3751
Transmission Synchronizer Operation – Reverse, Forward, 1st, 2nd, 3rd and 4th Gear…3753
Transmission Power Flow – Range Shift…3755
Group 40: Mechanical Transmissions – Component Information…3729
Summary of References – Component Location…4077
Mechanical Transmissions – Component Location Information…3759
Mechanical Power Train Components…3760
Clutch Components…3764
Transmission Components — 12/12-Speed Transmission…3766
Transmission Components — 24/24-Speed Transmission (Mechanical High-Low Version)…3768
Transmission Components — 24/24-Speed Transmission (Hydraulic High-Low Version)…3770
Group 50: Drive Train (without transmisson) – Diagnostic Tests/Adjustments…3729
Summary of References – Diagnosis, Tests and Adjustments…3773
Specifications…4104
Diagnostic Information – Drive Train (without transmisson)…3775
Jerky or Rough Transmission…3776
Major Transmission Check…3777
Low Transmission Oil Level (Excessive Oil Leakage)…3782
Gears Clash, Shift Hard, or Will Not Engage…3783
Two Speeds Engage Together…3784
Transmission Will Not Stay in Gear…3785
Transmission Noisy…3786
Clutch Pedal Free Play Adjustment…3787
Section 250C: Power Reverser Transmission (24/12)…3790
Group 10: Power Reverser Transmission (24-12) – Operational Checks…3790
Transmission – Introductory Checks…3795
24/12-Speed Transmission – Operational Checks…3799
Group 20: Power Reverser Transmission (24-12) – Theory of Operation…3790
24/12-Speed Transmission – Theory of Operation, Summary of References…3805
24/12-Speed Transmission – Theory of Operation, Layout of Valves and Components…3806
24/12-Speed Transmission – Theory of Operation, Power Flow…3809
24/12-Speed Transmission – Theory of Operation, Hydraulic Schematic…3812
24/12-Speed Transmission – Theory of Operation, EHM III Valves…3814
24/12-Speed Transmission – Theory of Operation, Additional Valves…3816
24/12-Speed Transmission – Theory of Operation, Cooling and Lube Circuit…3817
24/12-Speed Transmission – Theory of Operation, Air Pump…3819
Group 50: Power Reverser Transmission (24-12) – Diagnostic Tests/Adjustments…3790
Essential or Recommended Tools…4202
24/12-Speed Transmission, Tests and Adjustments – Summary of References…3823
Hydraulic System – Safety Measures for Hydraulic Checks…3824
Connect SensoControl Test Equipment…3826
24/12-Speed Transmission, Tests, and Adjustments – Test Ports…3827
24/12-Speed Transmission, Tests and Adjustments – System Check…3830
24/12-Speed Transmission, Tests and Adjustments – EHM III Circuit Pressure Check…3836
24/12-Speed Transmission, Tests and Adjustments – EHM III Pressure Relief Valve Check…3838
24/12-Speed Transmission, Tests and Adjustments – Forward High Clutch Pressure Check…3839
24/12-Speed Transmission, Tests and Adjustments – Forward Low Clutch Pressure Check…3841
24/12-Speed Transmission, Tests and Adjustments – Reverse Clutch Pressure Check…3843
24/12-Speed Transmission, Tests, and Adjustments – Oil Cooler Flow Test…3845
24/12-Speed Transmission, Tests, and Adjustments – Lube Relief Valve Check…3848
24/12-Speed Transmission, Tests, and Adjustments – Oil Cooler Bypass Valve Check…3851
24/12-Speed Transmission, Tests and Adjustments – Clutch Leakage Check…3854
24/12-Speed Transmission, Tests and Adjustments – Test Result Table…3858
Hydraulic System – Heat Up the Hydraulic Oil…3860
Section 260: Steering and Brake Systems…3861
Group 20: Steering and Brake Systems – Theory of Operation…3861
Summary of References – Steering and Brake Systems Theory of Operation…3864
Steering and Brake Systems – General Information…4192
Steering System Operation…3866
Steering Valve Operation – Neutral and Manual Turning…3869
Steering Valve Operation – Power Turning…3872
Brake System Operation…3874
Brake Cylinder Operation – Brake Pedal Depressed…3877
Brake Cylinder Operation – Brake Pedal Released…3878
Trailer Brake System Operation…3879
Tractor Conditions…3882
Functional diagrams – Trailer Brake Valve EEC…3883
Trailer Emergency Conditions…3894
System Components of the Trailer Brake Valve – EEC…3898
Operating Principles Trailer Brake Valve Italy…3899
System Components of the Trailer Brake Valve – Italy…3902
Group 40: Steering and Brake Systems – Component Information…3861
Summary of References – Steering and Brake Systems Component Location…3904
Steering and Brake Systems – Component Location Information…3905
Steering System Components…3906
Brake System Components…3909
Trailer Brake System Components…3911
Group 50: Steering and Brake Systems – Diagnostic Tests/Adjustments…3861
Summary of References – Diagnosis, Tests, and Adjustments…3914
Essential Tools…3915
Specifications…4104
Diagnostic Information – Steering and Brake Systems…3917
Steering System Operational Check…3918
Steering System Diagnosis…3919
Steering Sluggish or Loss of Steering…3924
Brake System Operational Check…3925
Brake System Diagnosis…3926
Excessive Brake Pedal Leak-Down…3928
Excessive Brake Chatter…3929
Trailer Brake Valve Operational Check…3930
Trailer Brake Valve Troubleshooting…3931
Steering Pump Flow Test…4130
Steering Valve Relief Test…3935
Steering Cylinder Leakage Test…3937
Steering Valve Leakage Test…3939
Check Toe-In…3941
Adjust Toe-In…3943
Steering Angle Adjustment…3945
Brake Pedal Adjustment…3947
Park Brake Adjustment…3949
Bleed Brake System…3952
Section 270: Hydraulic System…3963
Group 20: Hydraulic System – Theory of Operation…3963
Summary of References—Theory of Operation…3968
General Information – Hydraulic System Operation…3971
Hydraulic System Operation…3971
Oil Cooler Operation…3976
Hydraulic Filter Operation…3979
Transmission Oil Filters — II Pumps Configuration…3980
Transmission Oil Filters — III Pumps Configuration…3981
Hydraulic Pump Operation…3983
Hydraulic System Operation – Steering and Front-Wheel Drive (12/12-Speed Transmission)…3985
Hydraulic System Operation – Steering and Front-Wheel Drive with Mechanical Hi-Lo (24/24-Speed Transmission)…3987
Hydraulic System Operation – Steering and Front-Wheel Drive with Hydraulic Hi-Lo (24/24-Speed Transmission)…3991
Hydraulic System Operation – Steering and Front-Wheel Drive with Power Reverser (24/12 – Speed Transmission)…3994
Rockshaft Control Valve Operation – Neutral Position…4002
Rockshaft Control Valve Operation – Raise Position…4004
Rockshaft Control Valve Operation – Lower Position…4006
Rockshaft Draft – Sensing Operation…4008
Electro-Hydraulic Hitch Sensing II Operation – Neutral Phase…4010
Electro-Hydraulic Hitch Sensing II Operation – Loading Phase…4012
Electro-Hydraulic Hitch Sensing II Operation – Discharge Phase…4014
Double-Acting Selective Control Valve – Neutral Position…4016
Double-Acting Selective Control Valve – Position 1…4018
Double-Acting Selective Control Valve – Position 2…4020
Double-Acting Selective Control Valve – Float Position…4022
Double-Acting Selective Control Valve – DUAL ACTING/SINGLE CONVERSION…4024
Operating SCV Control Levers…4026
Double-Acting Sleeve Coupler Operation…4027
Flow Divider Valve without Solenoid Valve Operation…4029
Electro-Hydraulic Selective Control Valve…4031
Three-Point Hitch Leveling System…4043
Additional SCVs…4051
Additional SCVs and Lines…4053
Group 30: Hydraulic System – Schematics…3964
Summary of References – Hydraulic System Schematics…4055
Hydraulic Symbols…4056
12/12-Speed Transmission – Steering System without Front-Wheel Drive…4059
24/24-Speed Transmission – Steering System and Front-Wheel Drive with Mechanical Hi-Lo…4060
24/24-Speed Transmission – Steering System and Front-Wheel Drive with Electro-Hydraulic Hi-Lo…4061
Base Transmission Hydraulic Scheme Power Reverser 24/12…4063
SCV and Hitch with Flow Divider (5G VNF)…4065
SCV and Hitch with Flow Divider (5GL)…4071
Group 40: Hydraulic System – Component Information…3964
Summary of References – Component Location…4077
Hydraulic System – Component Location Information…4078
Hydraulic System Components – Steering and Front-Wheel Drive (12/12-Speed Transmission)…4079
Hydraulic System Components – Steering and Front-Wheel Drive with Mechanical Hi-Lo (24/24-Speed Transmission)…4081
Hydraulic System Components – Steering and Front-Wheel Drive with Hydraulic Hi-Lo (24/24-Speed Transmission)…4084
Hydraulic System Components – Steering and Front-Wheel Drive with Power Reverser (24/12 – Speed Transmission)…4086
Hitch Control Lever Linkage Components…4094
SCVs with Levers and Flow Divider Valve…4095
Group 50: Hydraulic System – Diagnostic Tests/Adjustments…3964
Summary of References – Diagnostic Tests/Adjustments…4100
Essential or Recommended Tools…4202
Safety Precautions…4103
Specifications…4104
Diagnostic Information – Hydraulic System…4105
Hydraulic Oil Warm-Up Procedure…4106
Hydraulic System Diagnosis…4107
Insufficient Pump Delivery…4113
Hydraulic Functions Too Slow…4114
Excessive Pump Pressure…4115
Slow Hydraulic Pump Response…4116
Excessive Pump Noise During Operation…4117
Rockshaft Does Not Lift or Lifts Slowly…4118
Rockshaft Does Not Lower or Lowers Slowly…4119
Neutral Position Unstable, Rockshaft Drops After Engine Shut-Down…4120
SCV Control Lever Does Not Return to Neutral Position…4121
SCV Does Not Return to Neutral Position – SCV With Detent Position…4122
SCV Does Not Remain In Detent Position – SCV With Detent Position…4123
Remote Cylinder Does Not Extend or Retract…4124
Remote Cylinder Settles Under Load…4125
Remote Cylinder Operates Too Fast or Too Slow…4126
Hydraulic System Tests – with SCV…4127
Hydraulic System Tests…4128
Transmission Hydraulic System…4129
Pump Flow Test…4130
SCV Relief Valve Test…4133
SCV Leakage Test…4134
EHS II Leakage Test…4135
Rockshaft Lift Cycle Test…4136
Rockshaft Control Lever Friction Adjustment…4138
Hitch Sensitivity Adjustment…4139
Rockshaft Position Control Adjustment…4141
Rockshaft Draft Control Adjustment…4143
Rockshaft Safety and Relief Valve Adjustment…4145
SCV Relief Valve Adjustment…4147
Flow Divider Valve Adjustment…4148
Electro-Hydraulic Hitch Sensing II Adjustment – Draft Sensor Rod Adjustment…4149
Electro-Hydraulic Hitch Sensing Adjustment – Electro-Hydraulic Valve Adjustment…4151
Electro-Hydraulic Hitch Sensing Adjustment – Backstop Limit Switch Adjustment…4153
E-SCV Hydraulic System Test…4155
E-SCV Safety Valve and End-Cover Valve Pressure Test…4157
E-SCV Oil Supply Test…4160
Section 280: Miscellaneous…4162
Group 10: Operational Checks…4162
Operational Test on Front-Wheel Drive Axle…4166
Checking Positive Front-Wheel Lead on Front-Wheel Drive Axle…4169
Section 290: Cab and Open Operator’s Station…4175
Group 20: Cab and Open Operator’s Station – Theory of Operation…4175
Summary of References – Theory of Operation…4177
Theory of Operation Information – Cab and Open Operator’s Station…4178
Principle of Heat Exchange…4179
R134a Refrigerant…4180
Operation of Air-Conditioning System – Air Flow…4181
Air-Conditioning System Operation…4184
Compressor…4186
Condenser…4187
Receiver-Drier…4188
Expansion Valve…4189
Group 40: Cab and Open Operator’s Station – Component Information…4175
General Information…4192
Air-Conditioning System Components…4193
Heating System Components…4196
Group 50: Cab and Open Operator’s Station – Diagnostic Tests/Adjustments…4175
Essential or Recommended Tools…4202
Summary of References — Diagnosis, Tests and Adjustments…4204
Safety Equipment…4205
In an Emergency…4206
Storage of Refrigerant Containers…4207
Important Note…4208
Special or Essential Tools…4209
Special Tools…4210
Diagnostic Information – Cab and Open Operator’s Station…4212
Air-Conditioning System Diagnosis…4213
Pressure Deviations…4224
Air-Conditioning System Troubleshooting…4226
Failure Of Mechanical Type…4230
Section 299: Special Tools…4232
Group 05: Special Tools (Dealer-Fabricated)…4232
Summary of References – Dealer-Manufactured Tools…4235
Draft Control Adjusting Tool…4236
Group 10: Special Tools (Available as Spare Parts)…4232
Summary of References – Special Tools and Test Equipment…4238
D05104ST…4239
FKM10002…4240
FKM10417…4241
KJD10148…4242
FKM10209…4243
JDG10466…4244
KJD10589…4246
FKM10470…4247
FKM10471…4248
FKM10472…4249
FKM10472-4…4250
JDG11668…4251
JDG1478…4252
JDG839…4253
JT05709…4254
JT05719…4255
JT05791A…4256
JT05800…4257
JT05469…4258
JDG716796…4259
FKM10444…4260
D01019AA…4261
JT07120…4262
JT07115…4263
KJD10491…4264
FKM10475…4265
JDG10974EU…4266
KJD10571…4267
KJD10572…4268
KJD10574…4269
KJD10577…4270
OTC7062A…4271
John Deere 5075GV, 5090GV, 5075GN, 5090GN, 5105GN, 5075GF,5090GF, 5105GF, 5075GL, 5090GL, 5100GL Tractors Diagnosis and Tests Service Technical Manual (TM409919)
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