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John Deere 5075GV, 5075GN, 5075GF, 5075GL, 5090GV, 5090GN, 5090GF, 5090GL, 5100GL, 5105GN and 5105GF Operator’s manual (OMER525732)


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Complete Operator’s manual for John Deere 5075GV, 5075GN, 5075GF, 5075GL, 5090GV, 5090GN, 5090GF, 5090GL, 5100GL, 5105GN and 5105GF (MY20- ) Tractors.

omer525732 – 5075GV, 5075GN, 5075GF, 5075GL, 5090GV, 5090GN, 5090GF, 5090GL, 5100GL, 5105GN and 5105GF (MY20- ) Tractors – (European Edition) Operator’s Manual.pdf
omer525737 – Τρακτέρ 5075GV, 5075GN, 5075GF, 5075GL, 5090GV, 5090GN, 5090GF, 5090GL, 5100GL, 5105GN και 5105GF (MY20- ) -: (Ευρωπαϊκή έκδοση) Greek.pdf

PRODUCT DETAILS:
Total Pages: 913 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English Greek

TABLE OF CONTENTS
TABLE OF CONTENTS…………….1
Section 00: Glossary…………….21
Glossary…………….21
Trademarks…………….23
Section 05: Safety…………….25
Recognize Safety Information…………….593
Understand Signal Words…………….28
Follow Safety Instructions…………….29
Prepare for Emergencies…………….30
Wear Protective Clothing…………….31
Protect Against Noise…………….32
Handle Fuel Safely—Avoid Fires…………….33
Fire Prevention…………….34
In Case of Fire…………….35
Avoid Static Electricity Risk When Refueling…………….36
Use Foldable ROPS and Seat Belt Properly…………….38
Stay Clear of Rotating Drivelines…………….39
Use Steps and Handholds Correctly…………….41
Read Operator’s Manuals for ISOBUS Controllers…………….42
Use Seat Belt Properly…………….43
Vibration…………….871
Operating the Tractor Safely…………….45
Avoid Backover Accidents…………….47
Limited Use in Forestry Operation…………….48
Operating the Loader Tractor Safely…………….49
Keep Riders Off Machine…………….50
Passenger Seat…………….51
Use Safety Lights and Devices…………….52
Towing Trailers/Implements Safely…………….53
Use Caution on Slopes, Uneven Terrain, and Rough Ground…………….244
Freeing a Mired Machine…………….55
Avoid Contact with Agricultural Chemicals…………….447
Handle Agricultural Chemicals Safely…………….445
Handling Batteries Safely…………….59
Avoid Heating Near Pressurized Fluid Lines…………….61
Remove Paint Before Welding or Heating…………….62
Handle Electronic Components and Brackets Safely…………….63
Practice Safe Maintenance…………….64
Avoid Hot Exhaust…………….65
Clean Exhaust Filter Safely…………….66
Work In Ventilated Area…………….69
Support Machine Properly…………….70
Prevent Machine Runaway…………….71
Park Machine Safely…………….72
Transport Tractor Safely…………….73
Service Cooling System Safely…………….74
Service Accumulator Systems Safely…………….75
Service Tires Safely…………….387
Service Front-Wheel Drive Tractor Safely…………….77
Tightening Wheel Retaining Bolts/Nuts…………….78
Avoid High-Pressure Fluids…………….558
Do Not Open High-Pressure Fuel System…………….826
Store Attachments Safely…………….81
Decommissioning — Proper Recycling and Disposal of Fluids and Components…………….82
Section 05A: Safety Decals…………….83
Pictorial Safety Signs…………….84
Operator’s Manual…………….85
No Riders (Foldable ROPS)…………….86
Use Seat Belt Properly (Cab or Fixed ROPS)…………….87
Use Seat Belt Properly (Foldable ROPS)…………….88
ROPS in Normal Position (Foldable ROPS)…………….89
Hitch Remote Control (Mechanical Hitch)…………….90
Hitch Remote Control (Electronic Hitch)…………….91
Accumulator — Front Hitch…………….291
Accumulator — Front Suspended Axle…………….93
Pick-Up Hitch…………….346
Hydraulic Lines and Hydraulic Components — Rear Hitch…………….95
Hydraulic Lines and Hydraulic Components — Front Hitch…………….291
Hydraulic Lines and Hydraulic Components — Front Distributors…………….97
Section 10: Vehicle Overview…………….98
Product Identification View…………….99
Section 10A: Operator's Manual – General Information…………….593
Scope of This Manual…………….102
Operator Manual Usage Information…………….593
Comply with Operator's Manuals of Implement Manufacturers…………….104
Operator Training Required…………….105
Section 20: Operating the Engine…………….818
Neutral Start Switch…………….107
Starting the Engine…………….818
Start with a Booster Battery…………….662
Start the Engine with a Slave Battery…………….662
Battery — Disconnect Electrical Circuit (5GV, 5GN, 5GF)…………….117
Battery — Disconnect Electrical Circuit (5GL, 5GL-N)…………….120
Observe Instruments After Starting the Engine…………….818
Engine Oil Pressure Indicator Light…………….123
Alternator Indicator Light…………….124
Air Cleaner Indicator Light…………….125
Transmission Oil Filter Indicator Light…………….126
Coolant Temperature Gauge…………….127
Observe Fuel Level…………….128
Fill Fuel Tank…………….129
Change Engine Speeds…………….130
Warm up the Engine…………….818
Restart a Stalled Engine…………….818
Engines with Turbocharger…………….134
Avoid Idling the Engine…………….818
Observe Engine Work and Idle Speeds…………….136
Stop the Engine…………….818
Park the Tractor…………….138
Section 20A: Cold Weather Operation…………….139
Cold-Weather Operation…………….140
Section 20B: Aftertreatment Equipment (DOC/DPF)…………….142
Note on Exhaust Cleaning System…………….143
Exhaust Filter Cleaning, General Information…………….593
Aftertreatment General Warning (Tractor with DPF System)…………….146
DPF Soot Load, General Information…………….593
Access the DPF Menu on the Digital Display…………….149
Manual Regeneration, General Information…………….593
DPF Soot Load…………….820
Section 30: Controls…………….156
Vehicle Controls (Cab) (5GV, 5GN, 5GF)…………….157
Vehicle Controls (Open Operator Station) (5GF)…………….159
Vehicle Controls (5GL)…………….161
Vehicle Controls (Mechanical Transmission) (Cab) (5GL-N)…………….163
Vehicle Controls (PowrReverser™ Transmission) (Cab) (5GL-N)…………….165
Vehicle Controls…………….167
Section 30A: Instrument Panel…………….173
Instruments and Indicator Lights…………….174
F Inducement General Warning…………….176
Section 30B: Digital Display…………….178
Digital Display – User Interface…………….179
User Menu…………….183
Digital Display – Initial Setup (Matching with Tractor)…………….190
Oil Service Message Reset…………….564
Section 50: Drive Train…………….205
Drive Train – Overview…………….206
Section 50A: Front-Wheel Drive…………….207
Operate Front-Wheel Drive…………….208
Setting of the Steering Angle (Auto 4WD)…………….210
Activation of the Auto 4WD…………….212
Controls on the Right-Hand Cab Post…………….214
Activation of the Suspension System…………….217
Malfunction Error Codes and Indicator Lights…………….220
Section 50B: Differential Lock…………….221
Use Differential Lock…………….222
Section 50C: Brakes…………….827
Use Brakes…………….827
Stop the Tractor…………….225
Hydraulic Trailer Brakes…………….827
Chock Block…………….232
Section 50D: Transmission – General Information…………….593
Reduce Fuel Consumption…………….234
Travel Speeds…………….238
Use Caution on Slopes, Uneven Terrain, and Rough Ground…………….244
Select a Gear…………….245
Cruise Control…………….246
Manually Adjusting the Engine Speed Memories MEM1/ MEM2 (Optional)…………….250
Section 50E: PowrReverser™ Transmission…………….821
Shifting Transmission…………….821
Electrohydraulic Hi-Lo (24/12 – Speed Transmission) (If Equipped)…………….254
Operate Transmission Shift Levers…………….263
Section 50L: Mechanical Transmission…………….821
Shifting Transmission…………….821
Mechanical Hi-Lo (24/24 – Speed Transmission) (5GV, 5GN, 5GF, 5GL, and 5GL-N)…………….262
Operate Transmission Shift Levers…………….263
Section 60: PTO Shaft and Hitch…………….264
Maximum Lifting Force…………….841
Section 60A: PTO Shaft – General Information…………….593
Front PTO — PTO Shield…………….267
PTO Guard…………….269
Operating Instructions…………….271
PTO Automatic Shutoff Function…………….273
Selecting PTO Speeds…………….274
Attaching PTO-Driven Implement…………….275
Section 60B: Front PTO…………….825
Front PTO…………….825
Section 60C: Rear PTO…………….280
Operating the Rear PTO (Mechanical Version)…………….281
Operating the Rear PTO (Electrohydraulic Version)…………….285
Selecting Ground Drive PTO…………….287
Ground Drive PTO Revolution Speeds…………….289
Section 60D: Front Hitch…………….291
Front Hitch…………….291
Front Implement Fixing Points…………….296
Section 60E: Rear Hitch…………….298
Three-Point Hitch Components…………….299
Match Tractor Power to Implement…………….301
Hitch Control Levers (Mechanical Hitch)…………….302
Use the Hitch Position Control (Mechanical Hitch)…………….303
Use the Draft Control (Mechanical Hitch)…………….305
Adjust the Rate-of-Drop…………….307
Transporting Mounted Implements (EHS II)…………….309
Depth Adjustment (EHS II)…………….310
Load/Depth Adjustment (EHS II)…………….311
Raise/Lower Switch (EHS II)…………….313
Height Adjustment (EHS II)…………….314
Adjusting Rate-of-Drop (EHS II)…………….315
Reset the Electronic Hitch Sensing (EHS II)…………….316
Hitch Remote Control (EHS II)…………….317
Prepare the Implement…………….319
Converting Category II Hitch to Category IN or Category I…………….321
Positioning Draft Link Ends…………….322
Quick-Coupling (Hook-Type) Draft Links…………….323
Attaching Implements…………….324
Attach Implements to 3-Point Hitch…………….326
Adjust Sway Blocks…………….329
3-Point Hitch Leveling System (If Equipped)…………….298
Position the Center Link…………….333
Level the Hitch…………….334
Adjust Hitch Control Lever Friction…………….337
Electronic Hitch Sensing II (EHS II)…………….338
Calibrating the System (EHS II)…………….339
Section 60F: Coupling Devices…………….341
Drawbar…………….342
Proper Use of Drawbar…………….343
Height Adjustable Trailer Hitches…………….344
Pick-Up Hitch…………….346
Pick-Up Hitch Decal…………….348
Tow the Tractor…………….349
Section 70: Hydraulic System…………….823
Maximum Permissible Oil Withdrawal…………….353
Section 70A: Hydraulic Connections…………….354
Use Correct Hose Tips…………….355
Connecting Cylinder Hoses…………….356
Connect Hose Under Pressure…………….358
Section 70B: Selective Control Valves – Controls…………….359
Selective Control Valve (SCV) Levers…………….360
Control Lever and Coupler Identification…………….364
Electrically-Actuated Selective Control Valve (Optional)…………….368
Section 70C: Selective Control Valves – Settings…………….377
Double/Single Acting SCVs Conversion…………….378
Flow Divider Valve…………….379
Remote Hydraulic Cylinders…………….382
Section 80: Wheels and Tires…………….386
Service Tires Safely…………….387
Changing Wheels Safely…………….388
Check Implement-to-Tire Clearance…………….389
Tire Pressures…………….573
Mounting Tires…………….391
Tire Combinations…………….392
Section 80A: Front Wheels, Tires, and Treads…………….399
Tighten Wheel Bolts…………….400
Adjusting Front Axle Tread Width…………….402
Check Toe-In…………….404
Adjust Toe-In…………….406
Direction of Tire Rotation…………….408
Tread Adjustment…………….432
Section 80B: Steering Stop and Fender – Settings…………….424
Steering Angle Adjustment…………….425
Section 80C: Rear Wheels, Tires, and Treads…………….427
Tighten Rear Wheel Nuts and Bolts…………….428
Rear Wheel Weights…………….429
Observe Rear Wheel Tread Width Limitations…………….876
Tread Adjustment…………….432
Section 90: Operator's Station and Cab…………….438
Cab Classification According to EN 15695-1 (for Application of Crop Protection Chemicals and Liquid Fertilizer)…………….439
Roll-Over Protective Structure…………….441
Emergency Exits…………….442
Clean Vehicle of Hazardous Pesticides…………….444
Handle Agricultural Chemicals Safely…………….445
Avoid Contact with Agricultural Chemicals…………….447
Operating Roll-Over Protective Structure…………….449
Use the Seat Belt…………….451
Fuse Box…………….452
Section 90A: Seat Adjustment…………….454
Seat Adjustment…………….454
Section 90C: Mirrors…………….456
Mirrors (Open Operator Station)…………….457
Section 90D: Access Steps…………….458
Steps and Handrails…………….459
Section 90E: Wiper / Washer System…………….461
Operator’s Cab Switches…………….462
Section 90F: Heater / Ventilation / Air Conditioning (HVAC)…………….464
Heater and Air Conditioning System Controls (5GV, 5GN, 5GF)…………….465
Heater and Air Conditioning System Controls (5GL-N)…………….471
Section 90G: Lights…………….476
Total View – Lights (Cab) (5GV, 5GN, 5GF)…………….477
Total View – Lights (Open Operator Station)…………….478
Total View – Lights (Cab) (5GL)…………….480
Light Switch and Turn Signal Switch…………….481
Low Beam and High Beam Indicator Light…………….483
Wake up Mode…………….484
Front Clearance Lights, Turn Signal Lights, and Tail Lights…………….485
Turn Signal Lights…………….488
Hazard Warning Light Switch…………….489
Beacon Light…………….490
H4 Farm Headlights (Optional)…………….492
Dome Light…………….493
Worklight Switches (Open Operator Station)…………….494
Worklight Switches (Cab)…………….495
Section 90H: Power Outlet Sockets…………….497
Seven-Terminal Trailer Socket…………….498
Section 90I: Accessories…………….499
Tool Box…………….500
Sun Visor…………….501
Section 100: Performance Ballast…………….502
Select Ballast…………….503
Ballast Limitations…………….504
Measuring Rear Wheel Slip…………….505
Installing Front Weights…………….509
Ballasting Front Wheel Drive Tractors…………….507
With Weight in Three-Point Hitch…………….828
Front Weights…………….509
Section 110: Transport…………….511
Transporting the Tractor…………….512
Select Tire Inflation Pressure…………….513
Drive on Public Roads…………….515
Driving Tractor on Public Roads…………….517
Towing Tractor…………….520
Section 200: Fuel, Lubricants, Hydraulic Oil and Coolant…………….521
Oilscan™ and CoolScan™…………….522
Section 200A: Diesel Fuel…………….524
Diesel Fuel…………….524
Handling and Storing Diesel Fuel…………….526
Lubricity of Diesel Fuel…………….527
Testing Diesel Fuel…………….528
Biodiesel Fuel…………….529
Minimizing the Effect of Cold Weather on Diesel Engines…………….531
Supplemental Diesel Fuel Additives…………….533
Section 200C: Engine Oil…………….534
John Deere Break-In Plus™ Engine Oil…………….535
Engine Break-In Period…………….536
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV…………….537
Engine Oil and Filter Service Intervals…………….539
Section 200D: Engine Coolant…………….540
Diesel Engine Coolant…………….541
Operating in Warm Temperature Climates…………….543
Water Quality for Mixing with Coolant Concentrate…………….544
Testing Diesel Engine Coolant…………….545
Supplemental Coolant Additives…………….546
Section 200E: Other Lubricants…………….547
Transmission and Hydraulic Oil…………….548
Front-Wheel Drive Axle Oil…………….549
Grease for Automated Lubrication Systems…………….551
Mixing of Lubricants…………….552
Lubricant Storage…………….553
Alternative and Synthetic Lubricants…………….554
Section 210: Service — General Information…………….593
Safe Maintenance and Cleaning…………….556
Using High Pressure Washers…………….557
Avoid High-Pressure Fluids…………….558
Storing Fuel…………….559
Ultra Low Sulfur Fuel…………….560
When Performing Services…………….561
Lubrication and Periodic Service…………….563
Oil Service Message Reset…………….564
Use Correct Lubricant…………….567
Other Service Jobs…………….568
Oil Vapor Recirculation System Maintenance…………….569
Turbo Compressor Maintenance…………….570
Overhaul Injection Pump…………….571
Fuel Filters…………….572
Tire Pressures…………….573
Inspect All Tires…………….574
Service Tractor Safely…………….575
Air Intake System Components…………….576
Fuel System Components…………….577
Engine Cooling System Components…………….578
Air-Conditioning System…………….581
Open Hood…………….583
Lifting Points…………….584
Jack up the Tractor – Lifting Points…………….585
Metric Bolt and Screw Torque Values…………….587
Unified Inch Bolt and Screw Torque Values…………….589
Section 210B: Service Intervals…………….591
Information…………….593
Service (Daily / Every 10, After First 50, Every 250, 500, and 750 Hours)…………….594
Service (Every 1000, 1250, 1500, 3000 Hours and Service — As Required)…………….597
Information on Changing Engine Oil…………….600
Engine Oil and Filter Change…………….605
Engine Oil and Filter Change…………….605
Engine Oil and Filter Change…………….605
Engine Oil and Filter Change…………….605
Engine Oil and Filter Change…………….605
Engine Air Cleaner and Cab Air Filters, Service…………….607
Engine Air Cleaner and Cab Air Filters, Service…………….607
Activated Carbon Filters in Cab, Service (If Equipped)…………….611
Activated Carbon Filters in Cab, Service (If Equipped)…………….611
Activated Carbon Filters in Cab, Service (If Equipped)…………….611
Activated Carbon Filters in Cab, Service (If Equipped)…………….611
Cooling System, Service…………….613
Cooling System, Service…………….613
Yearly Service…………….615
Yearly Service…………….615
50 Hour Service…………….591
250 Hour Service…………….591
500 Hour Service…………….591
750 Hour Service…………….591
1000 Hour Service…………….591
1250 Hour Service…………….591
1500 Hour Service…………….591
1750 Hour Service…………….591
2000 Hour Service…………….591
2250 Hour Service…………….591
2500 Hour Service…………….591
2750 Hour Service…………….591
3000 Hour Service…………….591
3250 Hour Service…………….592
3500 Hour Service…………….592
3750 Hour Service…………….592
4000 Hour Service…………….592
4250 Hour Service…………….592
4500 Hour Service…………….592
4750 Hour Service…………….592
5000 Hour Service…………….592
5250 Hour Service…………….592
5500 Hour Service…………….592
5750 Hour Service…………….592
6000 Hour Service…………….592
Information About Further Services…………….641
Record for Further Services…………….642
Section 220A: Service — Cleaning…………….646
Cleaning the Dust Unloading Valve…………….647
Clean Radiator and Oil Cooler…………….648
Radiators, Cleaning…………….650
Clean Air-Conditioning System Condenser…………….654
Service Air Cleaner at Regular Intervals…………….656
Clean Cab Air Filters (5GV, 5GN, 5GF)…………….657
Clean Cab Air Filters (5GL-N)…………….658
Section 220B: Service — Electrical System…………….824
Observe Electrical Service Precautions…………….660
Battery…………….662
Battery Cut-off Switch (If Equipped)…………….667
Bulb Replacement — Safety Instructions…………….669
Checking on Lights…………….670
Adjusting the Headlights…………….671
Replace Headlight Bulbs…………….672
Replace Clearance, Brake, and Turn Signal Light Bulbs…………….673
Replace Rear Working Light Bulb…………….674
Battery, Checking Status / Charge…………….675
Starting Motor…………….676
Main Fuses and Relays (Open Operator Station) (5GL, 5GL-N)…………….677
Main Fuses and Relays (Cab) (5GL, 5GL-N)…………….682
Fuse Check (5GL, 5GL-N)…………….687
Engine Fuses and Relays (5GL, 5GL-N)…………….688
Main Power Supply Fuses and Additional Relays (5GL, 5GL-N)…………….690
Main Fuses and Relays (5GV, 5GN, 5GF)…………….691
Fuses and Relays (E-SCV) (5GV, 5GN, 5GF)…………….692
Fuse Box (Cab) (If Equipped) (5GV, 5GN, 5GF)…………….693
Relays (Cab) (5GV, 5GN, 5GF)…………….695
Engine Fuses and Relays (5GV, 5GN, 5GF)…………….696
Main Power Supply Fuses and Additional Relays (5GV, 5GN, 5GF)…………….698
Fuse and Relay Box (Mechanical Transmission) (5GV, 5GF, 5GN)…………….702
Fuse and Relay Box (PowrReverser™ Transmission) (5GV, 5GN, 5GF)…………….704
Section 220C: Maintenance — Checking Hardware Torques…………….706
After the First 4 and 8 Hours of Operation…………….707
Mounting Bolts of Operator's Cab / Open Station and ROPS…………….709
Section 220D: Service — Checks…………….710
Check Torque of Wheel and Rim Bolts…………….711
Check Engine Oil Level…………….714
Prestarting Checks…………….715
Check the Fuel Filter…………….717
Check Coolant Level…………….720
Check Transmission/Hydraulic System Oil Level…………….722
Check Brake System Oil Level…………….723
Check Brake Operation…………….725
Check Oil Levels in Front-Wheel Drive Axle…………….726
Check Oil Levels in Front-Wheel Drive (Final Drive) Axle…………….728
Check Neutral Start System – 24/12 Transmission…………….821
Check Neutral Start System – 12/12 and 24/24 Transmission…………….821
Check Belt Wear and Belt Tension…………….734
Check Torque of Drawbar Attaching Screws…………….735
Check Front PTO Oil Level…………….736
Check Clutch Pedal Free Travel…………….737
Check Hoses and Hose Clamps…………….739
Check Components of Drawbar and Trailer Hitches…………….740
Check Engine Idle Speeds…………….741
Check and Lubricate Front Axle Pivot Pin…………….742
Check the Seat Belt…………….743
Check Condition of Diesel Engine Coolant…………….744
Radiator Pressure Cap Check…………….745
Inspect Hydraulic Hoses…………….746
Inspect Alternator…………….747
Inspect Suspended Front Axle…………….748
Section 220E: Service — Change…………….749
Change Engine Oil and Replace Oil Filter…………….750
Changing Oil in Front-Wheel Drive Axle…………….752
Change Oil in Front-Wheel Drive Axle Housing…………….753
Change Oil in Front-Wheel Drive Final Drives…………….755
Change Brake System Oil…………….756
Change Engine Coolant…………….757
Change Cooling System Coolant…………….758
Replace Transmission Hydraulic Oil and Suction Strainer…………….759
Change Oil and Replace Oil Filter of Front PTO…………….825
Replace Transmission/Hydraulic Oil Filter Cartridge (First and Second Pump)…………….763
Replace Cab Air Filters…………….765
Replace Diesel Particulate Filter…………….766
Replace Alternator Drive Belt…………….767
Replace Water Pump…………….768
Replace Fuel Filter…………….769
Replace and Clean Engine Air Filter…………….772
Replace Transmission/Hydraulic Oil Filter Cartridge (Third Pump)…………….776
Drain Water and Sediment from Fuel Filter…………….778
Drain Water and Sediment from Fuel Tank…………….780
Adjust PTO Clutch Linkage…………….781
Replace E-SCV End Cover Valve Filter…………….782
Section 220F: Service — Lubrication…………….783
Lubricate Front-Wheel Drive Axle…………….784
Lubricate Front Axle King Pins…………….786
Lubricate Suspended Front Axle…………….787
Lubricate 4WD Shaft…………….789
Lubricate Front Hitch King Pins…………….790
Lubricate 3-Point Hitch…………….792
Lubricate Hub Bearings (Tractors without Front-Wheel Drive)…………….794
Lubricate Draft Links…………….795
Lubricate…………….796
Lubricate Rear Axle Bearings…………….797
Lubricate Front PTO…………….825
Section 300A: Troubleshooting…………….799
Diagnostic Trouble Codes – Operator Information…………….800
Engine Troubleshooting…………….801
Transmission Troubleshooting…………….806
Brakes Troubleshooting…………….807
Rockshaft and Quick-Coupler 3-Point Hitch Troubleshooting…………….808
Remote Hydraulic Cylinders Troubleshooting…………….810
Electrical System Troubleshooting…………….811
Section 400: Storage…………….813
Storage for Long Period…………….814
Remove Tractor from Storage…………….815
Section 500A: Specifications…………….817
Engine…………….818
DPF Soot Load…………….820
Transmission…………….821
Front-Wheel Drive Clutch…………….822
Hydraulic System…………….823
Electrical System…………….824
Front PTO…………….825
Fuel System…………….826
Brakes…………….827
Three-Point Hitch…………….828
Loads and Weights…………….829
Capacities…………….836
Sound Level…………….839
Maximum Lifting Force…………….841
Towable Loads…………….842
Shipping Weights…………….843
Maximum Permissible Axle Loads and Total Weights…………….844
Maximum Permissible Axle Load in Relation to Tires (Normal Operation)…………….846
Load Capacity of Tires with Front Loader…………….861
Vehicle Dimensions…………….862
Safety Note Regarding the Subsequent Installation of Electrical and Electronic Appliances and/or Components…………….869
How to Calculate Permissible Mass…………….870
Vibration…………….871
Limited Battery Warranty…………….872
How to Calculate Maximum Permissible Download on Trailer Hitch…………….874
Observe Rear Wheel Tread Width Limitations…………….876
Section 500B: Serial Numbers…………….878
Type Plates…………….879
Identification Plates…………….880
Product Identification Number…………….881
Engine Serial Number…………….884
Transmission Serial Number…………….885
Front Axle Serial Number…………….886
Suspended Front Axle Serial Number…………….887
Section 600: Change of Ownership…………….888
List of Owners…………….889
Section 700: Service — Predelivery Inspection…………….890
Service Procedure…………….891
Copy for Dealer…………….893
Copy for Owner…………….895

John Deere 5075GV, 5075GN, 5075GF, 5075GL, 5090GV, 5090GN, 5090GF, 5090GL, 5100GL, 5105GN and 5105GF Operator’s manual (OMER525732)


INSTANT DOWNLOAD


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John Deere FPT F5D (DOC_DPF) Diesel Engines Component Technical Manual (CTM407919)


INSTANT DOWNLOAD


Complete service technical manual with Electrical Wiring Diagrams for John Deere FPT F5D (DOC_DPF) Diesel Engines, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.

John Deere FPT F5D (DOC_DPF) Diesel Engines workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

ctm407919 – FPT F5D (DOC/DPF) Diesel Engines for John Deere Machines Component Technical Manual (EN).pdf
ctm407928 – FPT F5D (DOC/DPF) Moteur diesel French.pdf
ctm407929 – Dieselmotor FPT F5D (DOC/DPF) German.pdf
ctm407930 – Κινητήρας ντίζελ FPT F5D (DOC/DPF) Greek.pdf
ctm407939 – Motore diesel FPT F5D (DOC/DPF) Italian.pdf
ctm407953 – Silnik wysokoprężny FPT F5D (DOC/DPF) Polish.pdf
ctm407954 – Motor Diesel FPT F5D (DOC/DPF) Portuguese.pdf
ctm407980 – FPT F5D (DOC/DPF) Dizel Motor Turkish.pdf

PRODUCT DETAILS:
Total Pages: 545 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

TABLE OF CONTENTS
TABLE OF CONTENTS…………….1
Section 01: General Information…………….12
Group 000: Safety…………….12
Understand Signal Words…………….15
Avoid Heating Near Pressurized Fluid Lines…………….16
Avoid High-Pressure Fluids…………….17
Avoid Hot Exhaust…………….18
Avoid Static Electricity Risk When Refueling…………….19
Construct Dealer-Made Tools Safely…………….21
Decommissioning — Proper Recycling and Disposal of Fluids and Components…………….22
Exhaust Filter Cleaning…………….23
Follow Safety Instructions…………….24
Handle Fluids Safely—Avoid Fires…………….25
Handling Batteries Safely…………….26
Illuminate Work Area Safely…………….28
Install All Guards…………….29
Live With Safety…………….30
Practice Safe Maintenance…………….31
Precautions for Welding…………….33
Prepare for Emergencies…………….35
Prevent Acid Burns…………….36
Prevent Battery Explosions…………….38
Prevent Machine Runaway…………….39
Protect Against High Pressure Spray…………….40
Protect Against Noise…………….41
Recognize Safety Information…………….42
Remove Paint Before Welding or Heating…………….43
Replace Safety Signs…………….44
Service Cooling System Safely…………….45
Service Machines Safely…………….46
Stay Clear of Rotating Drivelines…………….47
Support Machine Properly…………….48
Use Proper Lifting Equipment…………….49
Use Proper Tools…………….50
Wait Before Opening High-Pressure Fuel System…………….382
Wear Protective Clothing…………….52
Work in Clean Area…………….53
Work In Ventilated Area…………….54
Group 001: Engine Identification Information…………….13
Engine Serial Number Plate Information – European Market…………….58
Engine Serial Number Plate Information – North American Market…………….61
Emissions Control System Certification Label – North American Market…………….63
Information Relative to Emissions Regulations…………….65
Group 002: Fuels, Lubricants, and Coolants…………….13
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV…………….68
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV…………….70
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Stage IIIB…………….71
Transmission and Hydraulic Oil…………….72
Front-Wheel Drive Axle Oil…………….73
Grease for Automated Lubrication Systems…………….75
Mixing of Lubricants…………….76
Lubricant Storage…………….77
Alternative and Synthetic Lubricants…………….78
Diesel Engine Coolant…………….79
Supplemental Coolant Additives…………….81
Operating in Warm Temperature Climates…………….82
Testing Diesel Engine Coolant…………….83
Storing Fuel…………….84
Handling and Storing Diesel Fuel…………….86
Diesel Fuel…………….86
Minimizing the Effect of Cold Weather on Diesel Engines…………….88
Lubricity of Diesel Fuel…………….90
Biodiesel Fuel…………….91
Testing Diesel Fuel…………….93
Oilscan™ and CoolScan™…………….94
Section 02: Repair and Adjustments…………….95
Group 010: Engine Rebuild…………….95
Summary of References – Engine Rebuild…………….100
Essential or Recommended Tools…………….343
Mount the Engine on Rotary Stand…………….102
Unloading the Engine from the Rotary Stand…………….104
Remove and Install Flywheel…………….106
Power Take-Off (PTO) for Service Air Compressor — Removal…………….109
Power Take-Off (PTO) for Service Air Compressor — Installation…………….110
Final Checks…………….112
Group 020: Cylinder Head and Valves Repair and Adjustment…………….95
Summary of References – Cylinder Head and Valves Repair and Adjustment…………….114
Essential or Recommended Tools…………….343
Cylinder Head — Removal and Installation…………….117
Cylinder Head Hydraulic Seal Check…………….128
Cylinder Head — Flatness Check…………….129
Rocker Assembly — Measurement…………….131
Tappet — Removal…………….132
Tappet — Installation…………….133
Tappet Measurement…………….134
Tappet Cover — Removal and Installation…………….135
Rocker Arm Push Rod — Inspection…………….141
Rocker Arm and Valve — Removal and Installation…………….149
Rocker Arm Shaft Assembly — Installation…………….147
Valve — Removal and Installation…………….149
Valve — Cleaning and Inspection…………….152
Valve — Measurement…………….153
Valve Stem and Valve Guide — Clearance Measurement…………….154
Valve Guide — Measurement…………….155
Valve Guide — Replacement…………….156
Valve Guide — Finishing…………….157
Valve Seat — Grinding and Replacement…………….158
Valve — Recess Measurement…………….160
Valve Spring — Inspection and Measurement…………….161
Glow Plug — Removal and Installation…………….162
Group 030: Cylinder Block, Liners, Pistons, and Rods Repair and Adjustment…………….96
Summary of References – Cylinder Block, Liners, Pistons, and Rods Repair and Adjustment…………….165
Essential or Recommended Tools…………….343
Connecting Rod — Specifications…………….167
Connecting Rod Small End Bushing — Inspection…………….168
Connecting Rod — Measurement…………….169
Connecting Rod and Half Bearings — Assembly…………….172
Pistons and Connecting Rods with Bearings — Removal…………….173
Piston and Connecting Rod — Assembly…………….174
Piston Liner Assembly — Installation…………….177
Piston Spray Jet — Removal…………….179
Piston Spray Jet — Installation…………….180
Piston Rings and Piston Pin — Removal…………….181
Piston Rings — Measurement…………….182
Piston Pin — Measurement…………….184
Piston Pin and Bore — Inspection…………….185
Piston Rings — Installation…………….187
Piston — Measurements…………….189
Piston Protrusion — Measurement…………….191
Cylinder Liner — Measurement…………….192
Cylinder Block — Flatness Check…………….194
Group 040: Crankshaft, Main Bearings, and Flywheel Repair and Adjustment…………….96
Summary of References – Crankshaft, Main Bearings, and Flywheel Repair and Adjustment…………….196
Essential or Recommended Tools…………….343
Crankshaft Pulley — Removal and Installation…………….198
Crankshaft Front Cover and Oil Seal — Installation…………….199
Crankshaft Rear Oil Seal — Removal and Installation…………….202
Crankshaft and Main Bearings — Removal…………….203
Connecting Rod Cap and Bearing Assembly Clearance — Measurement…………….205
Crankshaft — Measurement…………….209
Main Journal Bearing — Clearance Measurement…………….212
Crankshaft Thrust Clearance — Measurement…………….215
Crankshaft and Main Bearings — Installation…………….216
Balancer Shaft — Installation…………….218
Front Crankshaft Gear — Replacement…………….221
Flywheel Housing — Removal…………….222
Flywheel Housing — Installation…………….223
Engine Flywheel — Inspection…………….224
Group 050: Camshaft and Timing Gear Train Repair and Adjustment…………….97
Summary of References – Camshaft and Timing Gear Train Repair and Adjustment…………….226
Essential or Recommended Tools…………….343
Camshaft — Removal and Installation…………….228
Camshaft — Measurement…………….231
Camshaft Bushes — Inspection and Measurement…………….232
Camshaft Bushes — Replacement…………….234
Timing Gear Cover — Removal and Installation…………….235
Idle and Timing Gear — Removal and Installation…………….238
Engine Timing…………….240
Group 060: Lubrication System Repair and Adjustment…………….97
Summary of References – Lubrication System Repair and Adjustment…………….244
Essential or Recommended Tools…………….343
Engine Oil Filter — Removal and Installation…………….246
Engine Oil Heat Exchanger — Removal and Installation…………….248
Oil Pan — Removal and Installation…………….252
Oil Pump — Removal and Installation…………….254
Group 070: Cooling System Repair and Adjustment…………….97
Summary of References – Cooling System Repair and Adjustment…………….257
Essential or Recommended Tools…………….343
Drive Belt — Removal and Installation…………….259
Drive Belt — Inspection…………….262
Water Pump — Removal and Installation…………….263
Thermostat Housing — Removal and Installation…………….265
Group 080: Air Intake and Exhaust System Repair and Adjustment…………….97
Summary of References – Air Intake and Exhaust System Repair and Adjustment…………….270
Essential or Recommended Tools…………….343
Exhaust Manifold — Removal and Installation…………….272
Intake Manifold — Removal and Installation…………….277
Turbocharger — Removal and Installation…………….286
DOC/DPF Filter and Support — Removal and Installation…………….291
EGR — Removal and Installation…………….295
Engine Air Intake Elbow — Removal and Installation…………….299
Y510 – Turbocharger Wastegate Valve — Removal and Installation…………….301
Oil Vapor Recirculation (Blow-By) System — Removal and Installation…………….302
Group 090: Electronic Fuel System Repair and Adjustment…………….98
Summary of References – Electronic Fuel System Repair and Adjustment…………….306
Essential or Recommended Tools…………….343
Low-Pressure Fuel Lines — Removal and Installation…………….309
Fuel Filter and Prefilter — Removal and Installation…………….312
Fuel Line from High-Pressure Pump to Common Rail — Removal and Installation…………….327
Fuel Injection Pump — Removal and Installation…………….319
Common Rail — Removal and Installation…………….327
Common Rail, Pipes, and Combustible Filters…………….335
Injector — Removal and Installation…………….338
Group 110: Electrical Engine Control Repair and Adjustment…………….98
Summary of References – Electrical Engine Control Repair and Adjustment…………….342
Essential or Recommended Tools…………….343
A500 – Engine Control Unit — Removal and Installation…………….344
G02 – Alternator — Removal and Installation…………….346
Alternator Support — Removal and Installation…………….348
Engine Wiring Harness — Removal and Installation…………….350
Section 03: Theory of Operation…………….352
Group 123: Cooling System…………….352
Engine Cooling System…………….358
Group 126: Lubrication System…………….352
Engine Lubrication System…………….367
Group 127: Fuel Supply System…………….352
Fuel Supply System Operation…………….375
Supply Pump…………….378
High-Pressure Fuel System…………….382
Low-Pressure Fuel System…………….383
Low-Pressure Fuel System — Pipe Layout…………….384
Low-Pressure Circuit Pressure Measure Point…………….387
Fuel Filter Operation…………….393
Fuel Injection System Overview…………….394
Injector Calibration Code…………….395
Fuel Rail Pressure Relief Valve (PRV)…………….396
Group 128: Oil Vapor Recirculation System…………….352
Engine Oil Vapor Recirculation…………….399
Group 130: Electronic Fuel System…………….352
G01 — Alternator…………….403
Electronic Injectors…………….405
R501, R502, R503, R504 — Glow Plugs…………….407
A510 — Glow Plug Control Unit…………….408
R505 — Fuel Filter Heater…………….410
B500 — Coolant Temperature Sensor…………….411
B503 — Fuel Temperature Sensor…………….412
B505 — Engine Oil Pressure Sensor…………….413
B506 — Fuel Rail Pressure Sensor…………….414
B507 — Exhaust Gas Temperature Sensor…………….415
B509 — Ambient Air Temperature Sensor…………….416
Air Temperature and Boost Pressure Sensor…………….417
Absolute Exhaust Gas Pressure Sensor…………….418
Camshaft Timing Sensor — Segmental Speed…………….420
Crankshaft Speed Sensor — Incremental Speed…………….421
A530 — Air Throttle Actuator…………….423
High-Pressure Fuel Pump Dosing Unit…………….424
Air Pressure Regulator Valve for Wastegate Actuator…………….426
Y530 — Exhaust Gas Recirculation Valve…………….427
After-treatment System — Sensors and Electronic Components…………….428
DEF Module Connector…………….430
Ammonia (NH3) Sensor Control Unit…………….431
B514 – After-treatment Outlet NH3 Sensor…………….433
B515, B516 — NOx Sensor…………….434
Group 135: Air Intake and Exhaust System…………….353
Turbocharger System…………….438
EGR Exhaust Gas Recycle System…………….440
EGR – Exhaust Cooling System…………….442
3-way Valve…………….444
After Treatment System (ATS)…………….445
ATS system components…………….449
Removal of the DOC-DPF Module…………….450
Assembly of the DOC-DPF Module…………….452
Assembly of the DPF with DOC Module…………….454
Group 138: Electronic Control Unit…………….353
Engine Control Unit…………….457
ECU System Operation…………….458
A500 — Engine Control Unit (ECM) for Engine F5D (DOC/DPF)…………….462
Section 04: Diagnostics…………….466
Group 160: Diagnostic Instructions and Information…………….466
Engine Diagnostic Instructions and Information…………….468
Section 05: Tools…………….469
Group 170: Special Tools…………….469
Summary of References – Special Tools…………….471
JDG99322205…………….472
JDG99361043…………….473
JDG99346259…………….474
JDG99346264…………….475
JDG99396039…………….476
99360076…………….477
99360091…………….478
99360183…………….479
99360268…………….480
JDG99360288…………….481
JDG99360292…………….482
JDG99360362…………….483
JDG99370006…………….484
99360605…………….485
99360616…………….486
JDG99360612…………….487
99390310…………….488
JDG99395216…………….489
99395603…………….490
99395849…………….491
99317915…………….492
JDG99370415…………….493
99389829…………….494
99305455…………….495
SP2275…………….496
Section 06: Specifications…………….497
Group 190: Repair and Diagnostic Specifications…………….497
Metric Bolt and Screw Torque Values…………….500
Unified Inch Bolt and Screw Torque Values…………….502
Engine Views…………….504
Main Engine Specifications…………….509
Group 020 — Cylinder Head Specifications…………….511
Cylinder Head Technical Specifications…………….512
Group 030 — Cylinder Block, Pistons, and Connecting Rods Specifications…………….514
Cylinder Block, Pistons, and Connecting Rods Technical Specifications…………….515
Group 040 — Crankshaft, Main Bearings, and Flywheel Specifications…………….517
Crankshaft, Main Bearings, and Flywheel Technical Specifications…………….518
Group 050 — Timing Gear Specifications…………….520
Timing Technical Specifications…………….521
Group 060 — Lubrication System Specifications…………….522
Group 070 — Cooling System Specifications…………….523
Group 080 — Air Intake and Exhaust System Specifications…………….524
Group 090 — Electronic Fuel System Specifications…………….526
Electronic Fuel System Technical Specifications…………….528
Group 100 — Charging System Specifications…………….529
Group 110 — Electrical Engine Control Specifications…………….531
Group 115 — Aftertreatment Device Specifications…………….543

John Deere FPT F5D (DOC_DPF) Diesel Engines Component Technical Manual (CTM407919)


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Volvo Penta Industrial Engines TAD570VE, TAD571VE, TAD572VE Parts Catalog Manual


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Complete Parts Catalog Manual for Volvo Penta Industrial Engines TAD570VE, TAD571VE, TAD572VE.

47704500 – Volvo Penta Industrial Engines TAD570VE, TAD571VE, TAD572VE Parts Catalog.pdf

PRODUCT DETAILS:
Total Pages: 256 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English

Parts Book – TABLE OF CONTENTS
21 Engine
22 Lubricating System
23 Fuel System
25 Intake and Exhaust System
26 Cooling System
27 Controls
30 Electrical System
64 Steering
90 Miscellaneous Equipments
99 Repair Kits

Volvo Penta Industrial Engines TAD570VE, TAD571VE, TAD572VE Parts Catalog Manual


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