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Complete Operator’s Manual for John Deere 5075GV, 5090GV, 5075GN, 5090GN, 5100GN, and 5075GL Tractors. omer444695 – John Deere 5075GV, 5090GV, 5075GN, 5090GN, 5100GN, and 5075GL Tractors (North-American Edition) Operator’s Manual.pdf omer444696 – Tracteurs 5075GV, 5090GV, 5075GN, 5090GN, 5100GN et 5075GL -: (Édition pour l’Amérique du Nord) French.pdf PRODUCT DETAILS: Total Pages: 755 pages File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality) Language: English French TABLE OF CONTENTS…………….1 Section 00: Glossary…………….20 Glossary…………….20 Trademarks…………….22 Section 05: Safety…………….24 Recognize Safety Information…………….475 Understand Signal Words…………….27 Follow Safety Instructions…………….28 Prepare for Emergencies…………….29 Wear Protective Clothing…………….30 Protect Against Noise…………….31 Handle Fuel Safely—Avoid Fires…………….32 Handle Starting Fluid Safely…………….33 Fire Prevention…………….34 In Case of Fire…………….35 Avoid Static Electricity Risk When Refueling…………….36 Keep ROPS Installed Properly…………….38 Use Foldable ROPS and Seat Belt Properly…………….39 Stay Clear of Rotating Drivelines…………….40 Use Steps and Handholds Correctly…………….42 Read Operator’s Manuals for ISOBUS Controllers…………….43 Use Seat Belt Properly…………….44 Operating the Tractor Safely…………….45 Avoid Backover Accidents…………….47 Limited Use in Forestry Operation…………….48 Operating the Loader Tractor Safely…………….49 Keep Riders Off Machine…………….50 Instructional Seat…………….51 Use Safety Lights and Devices…………….52 Use a Safety Chain…………….53 Transport Towed Equipment at Safe Speeds…………….54 Use Caution on Slopes, Uneven Terrain, and Rough Ground…………….56 Freeing a Mired Machine…………….57 Avoid Contact with Agricultural Chemicals…………….58 Handle Agricultural Chemicals Safely…………….59 Handling Batteries Safely…………….61 Avoid Heating Near Pressurized Fluid Lines…………….63 Remove Paint Before Welding or Heating…………….64 Handle Electronic Components and Brackets Safely…………….65 Practice Safe Maintenance…………….66 Avoid Hot Exhaust…………….67 Clean Exhaust Filter Safely…………….68 Work In Ventilated Area…………….71 Support Machine Properly…………….72 Prevent Machine Runaway…………….73 Park Machine Safely…………….74 Transport Tractor Safely…………….75 Service Cooling System Safely…………….76 Service Accumulator Systems Safely…………….77 Service Tires Safely…………….317 Service Front-Wheel Drive Tractor Safely…………….79 Tightening Wheel Retaining Bolts/Nuts…………….80 Avoid High-Pressure Fluids…………….442 Do Not Open High-Pressure Fuel System…………….687 Store Attachments Safely…………….83 Decommissioning — Proper Recycling and Disposal of Fluids and Components…………….84 Section 05A: Safety Decals…………….85 Replace Safety Signs…………….86 Riders (Open Operator Station)…………….87 Use Seat Belt Properly (Cab)…………….88 Avoid Crushing, Use Seat Belt Properly (Open Operator Station)…………….89 Operate Tractor Safely (Cab)…………….90 Operate Tractor Safely (Open Operator Station)…………….91 Starter Motor (Cab)…………….92 Starter Motor (Open Operator Station)…………….93 Towing Loads Safely (Cab)…………….94 Towing Loads Safely (Open Operator Station)…………….95 Do Not Modify ROPS (Cab)…………….96 Do Not Modify ROPS (Open Operator Station)…………….97 Caution When Operating The Front Loader (Cab)…………….98 Caution When Operating The Front Loader (Open Operator Station)…………….99 Caution When Operating Rear PTO…………….100 Section 10: Vehicle Overview…………….101 Product Identification View…………….102 Section 10A: Operator's Manual – General Information…………….475 Scope of This Manual…………….105 Operator Manual Usage Information…………….475 Comply with Operator's Manuals of Implement Manufacturers…………….107 Operator Training Required…………….108 Section 20: Operating the Engine…………….681 Engines with Turbocharger…………….110 Neutral Start Switch…………….111 Starting the Engine…………….681 Start with a Booster Battery…………….544 Start the Engine with a Slave Battery…………….544 Stop the Engine…………….681 Restart a Stalled Engine…………….681 Change Engine Speeds…………….121 Fill DEF Tank (Diesel Exhaust Fluid)…………….122 Section 20A: Cold Weather Operation…………….125 Cold-Weather Operation…………….126 Section 20B: Aftertreatment Equipment (DOC/DPF)…………….128 Exhaust Filter Cleaning, General Information…………….475 Aftertreatment General Warning (Tractor with DPF System)…………….131 Access the DPF Menu on the Digital Display…………….132 DPF Soot Load, General Information…………….475 Manual Regeneration, General Information…………….475 DPF Soot Load…………….683 Section 20C: Aftertreatment Equipment (DOC/SCR)…………….141 DEF Warning Messages…………….142 DEF Level Warning…………….144 Poor DEF Quality Warning…………….147 SCR System Failures/Tampering Warning…………….149 Aftertreatment General Warning (Tractor with SCR System)…………….151 Aftertreatment General Warning (Tractor without SCR System)…………….152 Section 30: Controls…………….153 Vehicle Controls (5GV, 5GN) (Cab)…………….154 Vehicle Controls (5GV, 5GN) (Open Operator Station)…………….156 Vehicle Controls (5GL)…………….158 Vehicle Controls…………….160 Section 30A: Instrument Panel…………….164 Instruments and Indicator Lights…………….165 Observe Instruments After Starting the Engine…………….681 Engine Oil Pressure Indicator Light…………….168 Alternator Indicator Light…………….169 Air Cleaner Indicator Light…………….170 Transmission Oil Filter Indicator Light…………….171 Coolant Temperature Gauge…………….172 Observe Fuel Level…………….173 Warm Up the Engine…………….681 Avoid Idling the Engine…………….681 Observe Engine Work and Idle Speeds…………….176 Section 30C: Digital Display…………….177 Digital Display – User Interface…………….178 User Menu…………….182 Digital Display – Initial Setup (Matching with Tractor)…………….192 Oil Service Message Reset…………….206 Section 50: Drive Train…………….208 Drive System – Overview…………….209 Section 50A: Front-Wheel Drive…………….210 Operate Front-Wheel Drive…………….211 Section 50B: Differential Lock…………….213 Use Differential Lock…………….214 Section 50C: Brakes…………….691 Stop the Tractor…………….217 Use Brakes…………….691 Park the Tractor…………….222 Parking Brake…………….223 Chock Block…………….224 Section 50D: Transmission – General Information…………….475 Reduce Fuel Consumption…………….226 Travel Speeds…………….230 Section 50E: PowrReverser Transmission…………….684 Shifting Transmission…………….684 Operate Transmission Shift Levers…………….248 Select a Gear…………….249 Cruise Control…………….239 Manually Adjusting the Engine Speed Memory MEM1…………….244 Section 50L: Mechanical Transmission…………….684 Shifting Transmission…………….684 Operate Transmission Shift Levers…………….248 Select a Gear…………….249 Section 60: PTO Shaft and Hitch…………….250 Maximum Lifting Force…………….251 Section 60B: Front PTO…………….253 Front PTO…………….253 Section 60C: Rear PTO…………….255 PTO Guard…………….256 Operating Instructions…………….258 Attaching PTO-Driven Implement…………….260 Operating the Rear PTO (Mechanical Version)…………….261 Operating the Rear PTO (Electrohydraulic Version)…………….263 Selecting PTO Speeds…………….265 Drawbar…………….266 Section 60E: Rear Hitch…………….267 Three-Point Hitch Components…………….268 Match Tractor Power to Implement…………….270 Hitch Control Levers…………….271 Use the Hitch Position Control…………….272 Use the Draft Control…………….274 Position Control Lever Stop…………….276 Adjust the Rate-of-Drop…………….277 Prepare the Implement…………….278 Converting Category II Hitch to Category IN or Category I…………….280 Positioning Draft Link Ends…………….281 Quick-Coupling (Hook-Type) Draft Links…………….282 Attaching Implements…………….283 Attach Implements to 3-Point Hitch…………….284 Adjust Sway Blocks…………….286 Position the Center Link…………….288 Level the Hitch…………….289 Adjust Hitch Control Lever Friction…………….291 Section 70: Hydraulic System…………….685 Maximum Permissible Oil Withdrawal…………….293 Section 70A: Hydraulic Connections…………….294 Use Correct Hose Tips…………….295 Connecting and Disconnecting Cylinder Hoses…………….296 Connect Hose Under Pressure…………….299 Neutral Position…………….300 Retracting and Extending Cylinder…………….301 Return to Sump…………….303 Section 70B: Selective Control Valves – Controls…………….304 Selective Control Valve (SCV) Levers…………….305 Control Lever and Coupler Identification…………….308 Operating the SCV Control Levers…………….312 Double/Single Acting SCVs Conversion…………….313 Flow Divider Valve…………….314 Section 80: Wheels and Tires…………….316 Service Tires Safely…………….317 Changing Wheels Safely…………….318 Check Implement-to-Tire Clearance…………….319 Tire Pressures…………….456 Mounting Tires…………….321 Tire Combinations…………….322 Section 80A: Front Wheels, Tires, and Tread Widths…………….324 Tighten Wheel Bolts…………….578 Adjusting Front Axle Tread Width…………….327 Check Toe-In…………….329 Adjust Toe-In…………….331 Tread Adjustment (without Front-Wheel Drive) (5GV, 5GN)…………….333 Tread Adjustment (with Front-Wheel Drive) (5GV, 5GN)…………….336 Section 80B: Steering Stop and Fender — Settings…………….338 Steering Angle Adjustment…………….339 Direction of Tire Rotation…………….341 Section 80C: Rear Wheels, Tires, and Tread Widths…………….342 Observe Rear Wheel Tread Width Limitations…………….343 Tread Adjustment – Rear Wheels (5GV, 5GN)…………….345 Section 90: Operator's Station and Cab…………….348 Emergency Exits…………….349 Roll-Over Protective Structure…………….351 Operating Roll-Over Protective Structure…………….352 Section 90A: Seat Adjustment…………….355 Seat Adjustment…………….355 Section 90C: Mirrors…………….357 Mirrors (Open Operator Station)…………….358 Section 90F: Heater / Ventilation / Air Conditioning (HVAC)…………….359 Heater and Air Conditioning System Controls…………….360 Operator's Cab Switches…………….366 Section 90G: Lights…………….367 Total View – Lights (Cab) (5GV, 5GN)…………….368 Total View – Lights (2-Post ROPS) (5GV, 5GN)…………….369 Total View – Lights (2-Post ROPS) (5GL)…………….370 Light Switch and Horn Switch…………….371 Light Switch and Turn Signal Switch…………….372 Low Beam and High Beam Indicator Light…………….374 Wake up Mode…………….375 Front Clearance Lights, Turn Signal Lights, and Tail Lights…………….376 Turn Signal Lights…………….378 Hazard Warning Light Switch (Amber Warning Light Switch)…………….380 Worklight Switches (Open Operator Station)…………….381 Worklight Switches (Cab)…………….382 Beacon Light (Optional)…………….383 H4 Farm Headlights (Optional)…………….384 Dome Light…………….385 Section 90H: Power Outlet Sockets…………….386 Seven-Terminal Trailer Socket…………….387 Section 90I: Accessories…………….388 Sun Visor…………….389 Tool Box…………….390 Section 100: Performance Ballast…………….391 Select Ballast…………….392 Ballast Limitations…………….393 Measuring Rear Wheel Slip…………….394 Installing Front Weights…………….399 Ballasting Front Wheel Drive Tractors…………….396 With Weight in 3-Point Hitch…………….397 Rear Wheel Weights…………….398 Front Weights…………….399 Section 110: Transport…………….400 Transporting the Tractor…………….401 Towing Tractor…………….402 Tow the Tractor…………….403 Driving Tractor on Public Roads…………….404 Section 200: Fuel, Lubricants, Hydraulic Oil and Coolant…………….407 Oilscan™ and CoolScan™…………….408 Section 200A: Diesel Fuel…………….410 Diesel Fuel…………….410 Handling and Storing Diesel Fuel…………….412 Lubricity of Diesel Fuel…………….413 Testing Diesel Fuel…………….414 Biodiesel Fuel…………….415 Minimizing the Effect of Cold Weather on Diesel Engines…………….417 Section 200C: Engine Oil…………….419 John Deere Break-In Plus™ Engine Oil…………….420 Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV…………….421 Engine Oil and Filter Service Intervals…………….423 Section 200D: Engine Coolant…………….424 Diesel Engine Coolant…………….425 Operating in Warm Temperature Climates…………….427 Water Quality for Mixing with Coolant Concentrate…………….428 Testing Diesel Engine Coolant…………….429 Supplemental Coolant Additives…………….430 Section 200E: Other Lubricants…………….431 Transmission and Hydraulic Oil…………….432 Front-Wheel Drive Axle Oil…………….433 Grease for Automated Lubrication Systems…………….435 Mixing of Lubricants…………….436 Lubricant Storage…………….437 Alternative and Synthetic Lubricants…………….438 Section 210: Service — General Information…………….475 Safe Maintenance and Cleaning…………….440 Using High-Pressure Washers…………….441 Avoid High-Pressure Fluids…………….442 Storing Fuel…………….443 Ultra Low Sulfur Fuel…………….444 When Performing Services…………….445 Lubrication and Periodic Service…………….447 Oil Service Message Reset (5075 Model)…………….448 Use Correct Lubricant…………….450 Other Service Jobs…………….451 Oil Vapor Recirculation System Maintenance…………….452 Turbo Compressor Maintenance…………….453 Overhaul Injection Pump…………….454 Fuel Filters…………….455 Tire Pressures…………….456 Inspect All Tires…………….457 Service Tractor Safely…………….458 Air Intake System Components…………….459 Fuel System Components…………….460 Engine Cooling System Components…………….461 Air-Conditioning System…………….463 Open Hood (Version 1)…………….465 Open Hood (Version 2)…………….466 Jack Up the Tractor – Lifting Points…………….467 Metric Bolt and Screw Torque Values…………….469 Unified Inch Bolt and Screw Torque Values…………….471 Section 210B: Service Intervals…………….473 Information…………….475 Service (Daily / Every 10, 50, 250, 500, and 750 Hours)…………….476 Service (Every 1000, 1250, 1500, 3000 Hours and Annually Services)…………….478 Information on Changing Engine Oil…………….480 Engine Oil and Filter Change…………….485 Engine Oil and Filter Change…………….485 Engine Oil and Filter Change…………….485 Engine Oil and Filter Change…………….485 Engine Oil and Filter Change…………….485 Engine Air Cleaner and Cab Air Filters, Service…………….487 Engine Air Cleaner and Cab Air Filters, Service…………….487 Activated Carbon Filters in Cab, Service (If Equipped)…………….491 Activated Carbon Filters in Cab, Service (If Equipped)…………….491 Activated Carbon Filters in Cab, Service (If Equipped)…………….491 Activated Carbon Filters in Cab, Service (If Equipped)…………….491 Cooling System, Service…………….493 Cooling System, Service…………….493 Yearly Service…………….495 Yearly Service…………….495 50 Hour Service…………….473 250 Hour Service…………….473 500 Hour Service…………….473 750 Hour Service…………….473 1000 Hour Service…………….473 1250 Hour Service…………….473 1500 Hour Service…………….473 1750 Hour Service…………….473 2000 Hour Service…………….473 2250 Hour Service…………….473 2500 Hour Service…………….473 2750 Hour Service…………….473 3000 Hour Service…………….473 3250 Hour Service…………….474 3500 Hour Service…………….474 3750 Hour Service…………….474 4000 Hour Service…………….474 4250 Hour Service…………….474 4500 Hour Service…………….474 4750 Hour Service…………….474 5000 Hour Service…………….474 5250 Hour Service…………….474 5500 Hour Service…………….474 5750 Hour Service…………….474 6000 Hour Service…………….474 Information About Further Services…………….524 Record for Further Services…………….525 Section 220A: Service — Cleaning…………….529 Cleaning the Dust Unloading Valve…………….530 Clean Radiator and Oil Cooler…………….531 Radiators, Cleaning…………….533 Clean Air-Conditioning System Condenser…………….536 Service Air Cleaner at Regular Intervals…………….537 Clean Cab Air Filters…………….538 Clean Vehicle of Hazardous Pesticides…………….539 Section 220B: Service — Electrical System…………….686 Observe Electrical Service Precautions…………….541 Battery Cut-off Switch (If Equipped)…………….543 Battery…………….544 Bulb Replacement — Safety Instructions…………….549 Checking on Lights…………….550 Adjusting the Head Lights…………….551 Replace Head Light Bulbs…………….552 Replace Clearance, Brake, Turn Signal Light Bulbs and SMV Lights…………….553 Replace Rear Working Light Bulb…………….554 Checking of the charge state of the battery…………….555 Starting Motor…………….556 Fuse Box…………….557 Fuse Check…………….558 Main Fuses and Relays (5GV, 5GN)…………….559 Fuse Box (Cab) (If Equipped) (5GV, 5GN)…………….560 Relays (Cab) (5GV, 5GN)…………….562 Main Fuses and Relays (5GL)…………….563 Engine Fuses and Relays (5GV, 5GN)…………….567 Engine Fuses and Relays (5GL)…………….570 Main Power Supply Fuses and Additional Relays (5GL)…………….572 Fuse and Relay Box (Mechanical Transmission) (5GV, 5GN)…………….573 Fuse and Relay Box (PowrReverser Transmission) (5GV, 5GN)…………….575 Section 220C: Maintenance — Checking Hardware Torques…………….577 Tighten Wheel Bolts…………….578 After the First 4 and 8 Hours of Operation…………….579 Mounting Bolts of Operator's Cab / Open Station and ROPS…………….581 Section 220D: Service — Checks…………….582 Check Torque of Wheel and Rim Bolts…………….583 Check Engine Oil Level…………….585 Check the Fuel Filter…………….586 Check Coolant Level…………….588 Check Transmission/Hydraulic System Oil Level…………….590 Check Brake System Oil Level…………….591 Check Brake Operation…………….593 Check Oil Levels in Front-Wheel Drive Axle…………….594 Check Neutral Start System – 24/12 Transmission…………….684 Check Neutral Start System – 12/12 Transmission…………….684 Check Belt Wear and Belt Tension…………….598 Check Torque of Drawbar Attaching Screws…………….599 Check Clutch Pedal Free Travel…………….600 Check Hoses and Hose Clamps…………….602 Check Components of Drawbar and Trailer Hitches…………….603 Check Engine Idle Speeds…………….604 Check and Lubricate Front Axle Pivot Pin…………….605 Check the Seat Belt (If Equipped)…………….606 Check Condition of Diesel Engine Coolant…………….607 Radiator Pressure Cap Check…………….608 Inspect Hydraulic Hoses…………….609 Inspect Alternator…………….610 Section 220E: Service — Change…………….611 Change Engine Oil…………….612 Change Engine Oil and Replace Oil Filter…………….614 Changing Oil in Front-Wheel Drive Axle…………….616 Change Oil in Front-Wheel Drive Axle Housing…………….617 Change Oil in Front-Wheel Drive Final Drives…………….618 Change Brake System Oil…………….619 Change Engine Coolant…………….620 Change Cooling System Coolant…………….621 Replace Transmission Hydraulic Oil and Filters/Screen…………….622 Replace Transmission/Hydraulic Oil Filter Cartridge (First and Second Pump) (5GL)…………….625 Replace Cab Air Filters…………….627 Replace Diesel Particulate Filter…………….628 Replace Alternator Drive Belt…………….629 Replace Water Pump…………….630 Replace Fuel Filter…………….631 Replace and Clean Engine Air Filter…………….635 Drain Water and Sediment from Fuel Filter…………….639 Drain Water and Sediment from Fuel Tank…………….641 Replace Transmission/Hydraulic Oil Filter Cartridge (Third Pump) (5GL)…………….642 Drain Sediment from DEF (Diesel Exhaust Fluid) Tank…………….645 Replace the Supply Module Filter…………….647 Replace DOC SCR Filters…………….649 Adjust PTO Clutch Linkage…………….650 Section 220F: Service — Lubrication…………….651 Lubricate Front-Wheel Drive Axle…………….652 Lubricate Front Axle King Pins…………….654 Lubricate 3-Point Hitch…………….656 Lubricate Hub Bearings (Tractors Without Front-Wheel Drive)…………….658 Lubricate Draft Links…………….659 Lubricate Rear Axle Bearings…………….660 Lubricate…………….661 Section 300A: Troubleshooting…………….662 Diagnostic Trouble Codes – Operator Information…………….663 Engine Troubleshooting…………….664 Transmission Troubleshooting…………….669 Brakes Troubleshooting…………….670 Rockshaft and Quick-Coupler 3-Point Hitch Troubleshooting…………….671 Remote Hydraulic Cylinders Troubleshooting…………….673 Electrical System Troubleshooting…………….674 Section 400: Storage…………….676 Storage for Long Period…………….677 Remove Tractor from Storage…………….678 Section 500A: Specifications…………….680 Engine…………….681 JD After Treatment System…………….682 DPF Soot Load…………….683 Transmission…………….684 Hydraulic System…………….685 Electrical System…………….686 Fuel System…………….687 Capacities…………….688 Sound Level…………….690 Brakes…………….691 Three-Point Hitch…………….692 Loads and Weights…………….693 Towable Loads…………….694 Shipping Weights…………….695 Maximum Permissible Axle Loads and Total Weights…………….697 Maximum Permissible Axle Load in Relation to Tires (Normal Operation)…………….698 Load Capacity of Tires with Front Loader…………….702 Dimensions (Cab) (5GV, 5GN)…………….703 Dimensions (ROPS) (5GV, 5GN)…………….705 Dimensions (Open Operator Station) (5GL)…………….707 Safety Note Regarding the Subsequent Installation of Electrical and Electronic Appliances and/or Components…………….714 How to Calculate Maximum Permissible Download on Trailer Hitch…………….710 How to Calculate Permissible Mass…………….712 Vibration…………….713 Safety Note Regarding the Subsequent Installation of Electrical and Electronic Appliances and/or Components…………….714 Limited Battery Warranty…………….715 FPT — EPA Non-road Emissions Control Warranty Statement—Compression Ignition…………….717 FPT — CARB Non-road Emissions Control Warranty Statement—Compression Ignition…………….720 Emissions Control System Certification Label…………….722 Section 500B: Serial Numbers…………….723 Identification Plates…………….724 Product Identification Number…………….725 Engine Serial Number…………….727 Transmission Serial Number…………….728 Front Axle Serial Number…………….729 Section 600: Change of Ownership…………….730 List of Owners…………….731 Section 700: Service — Predelivery Inspection…………….732 Service Procedure…………….733 Copy for Dealer…………….736 Copy for Owner…………….738 John Deere 5075GV, 5090GV, 5075GN, 5090GN, 5100GN, and 5075GL Tractors (North-American Edition) Operator’s Manual (OMER444695)

Complete Operator’s Manual for John Deere 5075GV, 5090GV, 5075GN, 5090GN, 5100GN, and 5075GL Tractors.

omer444695 – John Deere 5075GV, 5090GV, 5075GN, 5090GN, 5100GN, and 5075GL Tractors (North-American Edition) Operator’s Manual.pdf
omer444696 – Tracteurs 5075GV, 5090GV, 5075GN, 5090GN, 5100GN et 5075GL -: (Édition pour l’Amérique du Nord) French.pdf

PRODUCT DETAILS:
Total Pages: 755 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English French

TABLE OF CONTENTS…………….1
Section 00: Glossary…………….20
Glossary…………….20
Trademarks…………….22
Section 05: Safety…………….24
Recognize Safety Information…………….475
Understand Signal Words…………….27
Follow Safety Instructions…………….28
Prepare for Emergencies…………….29
Wear Protective Clothing…………….30
Protect Against Noise…………….31
Handle Fuel Safely—Avoid Fires…………….32
Handle Starting Fluid Safely…………….33
Fire Prevention…………….34
In Case of Fire…………….35
Avoid Static Electricity Risk When Refueling…………….36
Keep ROPS Installed Properly…………….38
Use Foldable ROPS and Seat Belt Properly…………….39
Stay Clear of Rotating Drivelines…………….40
Use Steps and Handholds Correctly…………….42
Read Operator’s Manuals for ISOBUS Controllers…………….43
Use Seat Belt Properly…………….44
Operating the Tractor Safely…………….45
Avoid Backover Accidents…………….47
Limited Use in Forestry Operation…………….48
Operating the Loader Tractor Safely…………….49
Keep Riders Off Machine…………….50
Instructional Seat…………….51
Use Safety Lights and Devices…………….52
Use a Safety Chain…………….53
Transport Towed Equipment at Safe Speeds…………….54
Use Caution on Slopes, Uneven Terrain, and Rough Ground…………….56
Freeing a Mired Machine…………….57
Avoid Contact with Agricultural Chemicals…………….58
Handle Agricultural Chemicals Safely…………….59
Handling Batteries Safely…………….61
Avoid Heating Near Pressurized Fluid Lines…………….63
Remove Paint Before Welding or Heating…………….64
Handle Electronic Components and Brackets Safely…………….65
Practice Safe Maintenance…………….66
Avoid Hot Exhaust…………….67
Clean Exhaust Filter Safely…………….68
Work In Ventilated Area…………….71
Support Machine Properly…………….72
Prevent Machine Runaway…………….73
Park Machine Safely…………….74
Transport Tractor Safely…………….75
Service Cooling System Safely…………….76
Service Accumulator Systems Safely…………….77
Service Tires Safely…………….317
Service Front-Wheel Drive Tractor Safely…………….79
Tightening Wheel Retaining Bolts/Nuts…………….80
Avoid High-Pressure Fluids…………….442
Do Not Open High-Pressure Fuel System…………….687
Store Attachments Safely…………….83
Decommissioning — Proper Recycling and Disposal of Fluids and Components…………….84
Section 05A: Safety Decals…………….85
Replace Safety Signs…………….86
Riders (Open Operator Station)…………….87
Use Seat Belt Properly (Cab)…………….88
Avoid Crushing, Use Seat Belt Properly (Open Operator Station)…………….89
Operate Tractor Safely (Cab)…………….90
Operate Tractor Safely (Open Operator Station)…………….91
Starter Motor (Cab)…………….92
Starter Motor (Open Operator Station)…………….93
Towing Loads Safely (Cab)…………….94
Towing Loads Safely (Open Operator Station)…………….95
Do Not Modify ROPS (Cab)…………….96
Do Not Modify ROPS (Open Operator Station)…………….97
Caution When Operating The Front Loader (Cab)…………….98
Caution When Operating The Front Loader (Open Operator Station)…………….99
Caution When Operating Rear PTO…………….100
Section 10: Vehicle Overview…………….101
Product Identification View…………….102
Section 10A: Operator's Manual – General Information…………….475
Scope of This Manual…………….105
Operator Manual Usage Information…………….475
Comply with Operator's Manuals of Implement Manufacturers…………….107
Operator Training Required…………….108
Section 20: Operating the Engine…………….681
Engines with Turbocharger…………….110
Neutral Start Switch…………….111
Starting the Engine…………….681
Start with a Booster Battery…………….544
Start the Engine with a Slave Battery…………….544
Stop the Engine…………….681
Restart a Stalled Engine…………….681
Change Engine Speeds…………….121
Fill DEF Tank (Diesel Exhaust Fluid)…………….122
Section 20A: Cold Weather Operation…………….125
Cold-Weather Operation…………….126
Section 20B: Aftertreatment Equipment (DOC/DPF)…………….128
Exhaust Filter Cleaning, General Information…………….475
Aftertreatment General Warning (Tractor with DPF System)…………….131
Access the DPF Menu on the Digital Display…………….132
DPF Soot Load, General Information…………….475
Manual Regeneration, General Information…………….475
DPF Soot Load…………….683
Section 20C: Aftertreatment Equipment (DOC/SCR)…………….141
DEF Warning Messages…………….142
DEF Level Warning…………….144
Poor DEF Quality Warning…………….147
SCR System Failures/Tampering Warning…………….149
Aftertreatment General Warning (Tractor with SCR System)…………….151
Aftertreatment General Warning (Tractor without SCR System)…………….152
Section 30: Controls…………….153
Vehicle Controls (5GV, 5GN) (Cab)…………….154
Vehicle Controls (5GV, 5GN) (Open Operator Station)…………….156
Vehicle Controls (5GL)…………….158
Vehicle Controls…………….160
Section 30A: Instrument Panel…………….164
Instruments and Indicator Lights…………….165
Observe Instruments After Starting the Engine…………….681
Engine Oil Pressure Indicator Light…………….168
Alternator Indicator Light…………….169
Air Cleaner Indicator Light…………….170
Transmission Oil Filter Indicator Light…………….171
Coolant Temperature Gauge…………….172
Observe Fuel Level…………….173
Warm Up the Engine…………….681
Avoid Idling the Engine…………….681
Observe Engine Work and Idle Speeds…………….176
Section 30C: Digital Display…………….177
Digital Display – User Interface…………….178
User Menu…………….182
Digital Display – Initial Setup (Matching with Tractor)…………….192
Oil Service Message Reset…………….206
Section 50: Drive Train…………….208
Drive System – Overview…………….209
Section 50A: Front-Wheel Drive…………….210
Operate Front-Wheel Drive…………….211
Section 50B: Differential Lock…………….213
Use Differential Lock…………….214
Section 50C: Brakes…………….691
Stop the Tractor…………….217
Use Brakes…………….691
Park the Tractor…………….222
Parking Brake…………….223
Chock Block…………….224
Section 50D: Transmission – General Information…………….475
Reduce Fuel Consumption…………….226
Travel Speeds…………….230
Section 50E: PowrReverser Transmission…………….684
Shifting Transmission…………….684
Operate Transmission Shift Levers…………….248
Select a Gear…………….249
Cruise Control…………….239
Manually Adjusting the Engine Speed Memory MEM1…………….244
Section 50L: Mechanical Transmission…………….684
Shifting Transmission…………….684
Operate Transmission Shift Levers…………….248
Select a Gear…………….249
Section 60: PTO Shaft and Hitch…………….250
Maximum Lifting Force…………….251
Section 60B: Front PTO…………….253
Front PTO…………….253
Section 60C: Rear PTO…………….255
PTO Guard…………….256
Operating Instructions…………….258
Attaching PTO-Driven Implement…………….260
Operating the Rear PTO (Mechanical Version)…………….261
Operating the Rear PTO (Electrohydraulic Version)…………….263
Selecting PTO Speeds…………….265
Drawbar…………….266
Section 60E: Rear Hitch…………….267
Three-Point Hitch Components…………….268
Match Tractor Power to Implement…………….270
Hitch Control Levers…………….271
Use the Hitch Position Control…………….272
Use the Draft Control…………….274
Position Control Lever Stop…………….276
Adjust the Rate-of-Drop…………….277
Prepare the Implement…………….278
Converting Category II Hitch to Category IN or Category I…………….280
Positioning Draft Link Ends…………….281
Quick-Coupling (Hook-Type) Draft Links…………….282
Attaching Implements…………….283
Attach Implements to 3-Point Hitch…………….284
Adjust Sway Blocks…………….286
Position the Center Link…………….288
Level the Hitch…………….289
Adjust Hitch Control Lever Friction…………….291
Section 70: Hydraulic System…………….685
Maximum Permissible Oil Withdrawal…………….293
Section 70A: Hydraulic Connections…………….294
Use Correct Hose Tips…………….295
Connecting and Disconnecting Cylinder Hoses…………….296
Connect Hose Under Pressure…………….299
Neutral Position…………….300
Retracting and Extending Cylinder…………….301
Return to Sump…………….303
Section 70B: Selective Control Valves – Controls…………….304
Selective Control Valve (SCV) Levers…………….305
Control Lever and Coupler Identification…………….308
Operating the SCV Control Levers…………….312
Double/Single Acting SCVs Conversion…………….313
Flow Divider Valve…………….314
Section 80: Wheels and Tires…………….316
Service Tires Safely…………….317
Changing Wheels Safely…………….318
Check Implement-to-Tire Clearance…………….319
Tire Pressures…………….456
Mounting Tires…………….321
Tire Combinations…………….322
Section 80A: Front Wheels, Tires, and Tread Widths…………….324
Tighten Wheel Bolts…………….578
Adjusting Front Axle Tread Width…………….327
Check Toe-In…………….329
Adjust Toe-In…………….331
Tread Adjustment (without Front-Wheel Drive) (5GV, 5GN)…………….333
Tread Adjustment (with Front-Wheel Drive) (5GV, 5GN)…………….336
Section 80B: Steering Stop and Fender — Settings…………….338
Steering Angle Adjustment…………….339
Direction of Tire Rotation…………….341
Section 80C: Rear Wheels, Tires, and Tread Widths…………….342
Observe Rear Wheel Tread Width Limitations…………….343
Tread Adjustment – Rear Wheels (5GV, 5GN)…………….345
Section 90: Operator's Station and Cab…………….348
Emergency Exits…………….349
Roll-Over Protective Structure…………….351
Operating Roll-Over Protective Structure…………….352
Section 90A: Seat Adjustment…………….355
Seat Adjustment…………….355
Section 90C: Mirrors…………….357
Mirrors (Open Operator Station)…………….358
Section 90F: Heater / Ventilation / Air Conditioning (HVAC)…………….359
Heater and Air Conditioning System Controls…………….360
Operator's Cab Switches…………….366
Section 90G: Lights…………….367
Total View – Lights (Cab) (5GV, 5GN)…………….368
Total View – Lights (2-Post ROPS) (5GV, 5GN)…………….369
Total View – Lights (2-Post ROPS) (5GL)…………….370
Light Switch and Horn Switch…………….371
Light Switch and Turn Signal Switch…………….372
Low Beam and High Beam Indicator Light…………….374
Wake up Mode…………….375
Front Clearance Lights, Turn Signal Lights, and Tail Lights…………….376
Turn Signal Lights…………….378
Hazard Warning Light Switch (Amber Warning Light Switch)…………….380
Worklight Switches (Open Operator Station)…………….381
Worklight Switches (Cab)…………….382
Beacon Light (Optional)…………….383
H4 Farm Headlights (Optional)…………….384
Dome Light…………….385
Section 90H: Power Outlet Sockets…………….386
Seven-Terminal Trailer Socket…………….387
Section 90I: Accessories…………….388
Sun Visor…………….389
Tool Box…………….390
Section 100: Performance Ballast…………….391
Select Ballast…………….392
Ballast Limitations…………….393
Measuring Rear Wheel Slip…………….394
Installing Front Weights…………….399
Ballasting Front Wheel Drive Tractors…………….396
With Weight in 3-Point Hitch…………….397
Rear Wheel Weights…………….398
Front Weights…………….399
Section 110: Transport…………….400
Transporting the Tractor…………….401
Towing Tractor…………….402
Tow the Tractor…………….403
Driving Tractor on Public Roads…………….404
Section 200: Fuel, Lubricants, Hydraulic Oil and Coolant…………….407
Oilscan™ and CoolScan™…………….408
Section 200A: Diesel Fuel…………….410
Diesel Fuel…………….410
Handling and Storing Diesel Fuel…………….412
Lubricity of Diesel Fuel…………….413
Testing Diesel Fuel…………….414
Biodiesel Fuel…………….415
Minimizing the Effect of Cold Weather on Diesel Engines…………….417
Section 200C: Engine Oil…………….419
John Deere Break-In Plus™ Engine Oil…………….420
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV…………….421
Engine Oil and Filter Service Intervals…………….423
Section 200D: Engine Coolant…………….424
Diesel Engine Coolant…………….425
Operating in Warm Temperature Climates…………….427
Water Quality for Mixing with Coolant Concentrate…………….428
Testing Diesel Engine Coolant…………….429
Supplemental Coolant Additives…………….430
Section 200E: Other Lubricants…………….431
Transmission and Hydraulic Oil…………….432
Front-Wheel Drive Axle Oil…………….433
Grease for Automated Lubrication Systems…………….435
Mixing of Lubricants…………….436
Lubricant Storage…………….437
Alternative and Synthetic Lubricants…………….438
Section 210: Service — General Information…………….475
Safe Maintenance and Cleaning…………….440
Using High-Pressure Washers…………….441
Avoid High-Pressure Fluids…………….442
Storing Fuel…………….443
Ultra Low Sulfur Fuel…………….444
When Performing Services…………….445
Lubrication and Periodic Service…………….447
Oil Service Message Reset (5075 Model)…………….448
Use Correct Lubricant…………….450
Other Service Jobs…………….451
Oil Vapor Recirculation System Maintenance…………….452
Turbo Compressor Maintenance…………….453
Overhaul Injection Pump…………….454
Fuel Filters…………….455
Tire Pressures…………….456
Inspect All Tires…………….457
Service Tractor Safely…………….458
Air Intake System Components…………….459
Fuel System Components…………….460
Engine Cooling System Components…………….461
Air-Conditioning System…………….463
Open Hood (Version 1)…………….465
Open Hood (Version 2)…………….466
Jack Up the Tractor – Lifting Points…………….467
Metric Bolt and Screw Torque Values…………….469
Unified Inch Bolt and Screw Torque Values…………….471
Section 210B: Service Intervals…………….473
Information…………….475
Service (Daily / Every 10, 50, 250, 500, and 750 Hours)…………….476
Service (Every 1000, 1250, 1500, 3000 Hours and Annually Services)…………….478
Information on Changing Engine Oil…………….480
Engine Oil and Filter Change…………….485
Engine Oil and Filter Change…………….485
Engine Oil and Filter Change…………….485
Engine Oil and Filter Change…………….485
Engine Oil and Filter Change…………….485
Engine Air Cleaner and Cab Air Filters, Service…………….487
Engine Air Cleaner and Cab Air Filters, Service…………….487
Activated Carbon Filters in Cab, Service (If Equipped)…………….491
Activated Carbon Filters in Cab, Service (If Equipped)…………….491
Activated Carbon Filters in Cab, Service (If Equipped)…………….491
Activated Carbon Filters in Cab, Service (If Equipped)…………….491
Cooling System, Service…………….493
Cooling System, Service…………….493
Yearly Service…………….495
Yearly Service…………….495
50 Hour Service…………….473
250 Hour Service…………….473
500 Hour Service…………….473
750 Hour Service…………….473
1000 Hour Service…………….473
1250 Hour Service…………….473
1500 Hour Service…………….473
1750 Hour Service…………….473
2000 Hour Service…………….473
2250 Hour Service…………….473
2500 Hour Service…………….473
2750 Hour Service…………….473
3000 Hour Service…………….473
3250 Hour Service…………….474
3500 Hour Service…………….474
3750 Hour Service…………….474
4000 Hour Service…………….474
4250 Hour Service…………….474
4500 Hour Service…………….474
4750 Hour Service…………….474
5000 Hour Service…………….474
5250 Hour Service…………….474
5500 Hour Service…………….474
5750 Hour Service…………….474
6000 Hour Service…………….474
Information About Further Services…………….524
Record for Further Services…………….525
Section 220A: Service — Cleaning…………….529
Cleaning the Dust Unloading Valve…………….530
Clean Radiator and Oil Cooler…………….531
Radiators, Cleaning…………….533
Clean Air-Conditioning System Condenser…………….536
Service Air Cleaner at Regular Intervals…………….537
Clean Cab Air Filters…………….538
Clean Vehicle of Hazardous Pesticides…………….539
Section 220B: Service — Electrical System…………….686
Observe Electrical Service Precautions…………….541
Battery Cut-off Switch (If Equipped)…………….543
Battery…………….544
Bulb Replacement — Safety Instructions…………….549
Checking on Lights…………….550
Adjusting the Head Lights…………….551
Replace Head Light Bulbs…………….552
Replace Clearance, Brake, Turn Signal Light Bulbs and SMV Lights…………….553
Replace Rear Working Light Bulb…………….554
Checking of the charge state of the battery…………….555
Starting Motor…………….556
Fuse Box…………….557
Fuse Check…………….558
Main Fuses and Relays (5GV, 5GN)…………….559
Fuse Box (Cab) (If Equipped) (5GV, 5GN)…………….560
Relays (Cab) (5GV, 5GN)…………….562
Main Fuses and Relays (5GL)…………….563
Engine Fuses and Relays (5GV, 5GN)…………….567
Engine Fuses and Relays (5GL)…………….570
Main Power Supply Fuses and Additional Relays (5GL)…………….572
Fuse and Relay Box (Mechanical Transmission) (5GV, 5GN)…………….573
Fuse and Relay Box (PowrReverser Transmission) (5GV, 5GN)…………….575
Section 220C: Maintenance — Checking Hardware Torques…………….577
Tighten Wheel Bolts…………….578
After the First 4 and 8 Hours of Operation…………….579
Mounting Bolts of Operator's Cab / Open Station and ROPS…………….581
Section 220D: Service — Checks…………….582
Check Torque of Wheel and Rim Bolts…………….583
Check Engine Oil Level…………….585
Check the Fuel Filter…………….586
Check Coolant Level…………….588
Check Transmission/Hydraulic System Oil Level…………….590
Check Brake System Oil Level…………….591
Check Brake Operation…………….593
Check Oil Levels in Front-Wheel Drive Axle…………….594
Check Neutral Start System – 24/12 Transmission…………….684
Check Neutral Start System – 12/12 Transmission…………….684
Check Belt Wear and Belt Tension…………….598
Check Torque of Drawbar Attaching Screws…………….599
Check Clutch Pedal Free Travel…………….600
Check Hoses and Hose Clamps…………….602
Check Components of Drawbar and Trailer Hitches…………….603
Check Engine Idle Speeds…………….604
Check and Lubricate Front Axle Pivot Pin…………….605
Check the Seat Belt (If Equipped)…………….606
Check Condition of Diesel Engine Coolant…………….607
Radiator Pressure Cap Check…………….608
Inspect Hydraulic Hoses…………….609
Inspect Alternator…………….610
Section 220E: Service — Change…………….611
Change Engine Oil…………….612
Change Engine Oil and Replace Oil Filter…………….614
Changing Oil in Front-Wheel Drive Axle…………….616
Change Oil in Front-Wheel Drive Axle Housing…………….617
Change Oil in Front-Wheel Drive Final Drives…………….618
Change Brake System Oil…………….619
Change Engine Coolant…………….620
Change Cooling System Coolant…………….621
Replace Transmission Hydraulic Oil and Filters/Screen…………….622
Replace Transmission/Hydraulic Oil Filter Cartridge (First and Second Pump) (5GL)…………….625
Replace Cab Air Filters…………….627
Replace Diesel Particulate Filter…………….628
Replace Alternator Drive Belt…………….629
Replace Water Pump…………….630
Replace Fuel Filter…………….631
Replace and Clean Engine Air Filter…………….635
Drain Water and Sediment from Fuel Filter…………….639
Drain Water and Sediment from Fuel Tank…………….641
Replace Transmission/Hydraulic Oil Filter Cartridge (Third Pump) (5GL)…………….642
Drain Sediment from DEF (Diesel Exhaust Fluid) Tank…………….645
Replace the Supply Module Filter…………….647
Replace DOC SCR Filters…………….649
Adjust PTO Clutch Linkage…………….650
Section 220F: Service — Lubrication…………….651
Lubricate Front-Wheel Drive Axle…………….652
Lubricate Front Axle King Pins…………….654
Lubricate 3-Point Hitch…………….656
Lubricate Hub Bearings (Tractors Without Front-Wheel Drive)…………….658
Lubricate Draft Links…………….659
Lubricate Rear Axle Bearings…………….660
Lubricate…………….661
Section 300A: Troubleshooting…………….662
Diagnostic Trouble Codes – Operator Information…………….663
Engine Troubleshooting…………….664
Transmission Troubleshooting…………….669
Brakes Troubleshooting…………….670
Rockshaft and Quick-Coupler 3-Point Hitch Troubleshooting…………….671
Remote Hydraulic Cylinders Troubleshooting…………….673
Electrical System Troubleshooting…………….674
Section 400: Storage…………….676
Storage for Long Period…………….677
Remove Tractor from Storage…………….678
Section 500A: Specifications…………….680
Engine…………….681
JD After Treatment System…………….682
DPF Soot Load…………….683
Transmission…………….684
Hydraulic System…………….685
Electrical System…………….686
Fuel System…………….687
Capacities…………….688
Sound Level…………….690
Brakes…………….691
Three-Point Hitch…………….692
Loads and Weights…………….693
Towable Loads…………….694
Shipping Weights…………….695
Maximum Permissible Axle Loads and Total Weights…………….697
Maximum Permissible Axle Load in Relation to Tires (Normal Operation)…………….698
Load Capacity of Tires with Front Loader…………….702
Dimensions (Cab) (5GV, 5GN)…………….703
Dimensions (ROPS) (5GV, 5GN)…………….705
Dimensions (Open Operator Station) (5GL)…………….707
Safety Note Regarding the Subsequent Installation of Electrical and Electronic Appliances and/or Components…………….714
How to Calculate Maximum Permissible Download on Trailer Hitch…………….710
How to Calculate Permissible Mass…………….712
Vibration…………….713
Safety Note Regarding the Subsequent Installation of Electrical and Electronic Appliances and/or Components…………….714
Limited Battery Warranty…………….715
FPT — EPA Non-road Emissions Control Warranty Statement—Compression Ignition…………….717
FPT — CARB Non-road Emissions Control Warranty Statement—Compression Ignition…………….720
Emissions Control System Certification Label…………….722
Section 500B: Serial Numbers…………….723
Identification Plates…………….724
Product Identification Number…………….725
Engine Serial Number…………….727
Transmission Serial Number…………….728
Front Axle Serial Number…………….729
Section 600: Change of Ownership…………….730
List of Owners…………….731
Section 700: Service — Predelivery Inspection…………….732
Service Procedure…………….733
Copy for Dealer…………….736
Copy for Owner…………….738

John Deere 5075GV, 5090GV, 5075GN, 5090GN, 5100GN, and 5075GL Tractors (North-American Edition) Operator’s Manual (OMER444695)

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Posted on February 25, 2024February 25, 2024 by admin

John Deere 5075GV, 5090GV, 5075GN, 5090GN, 5100GN, and 5075GL Tractors Diagnosis and Tests Service Technical Manual (TM409119)

INSTANT DOWNLOAD

Complete Diagnosis & Tests Technical Manual with electrical wiring diagrams for John Deere 5075GV, 5090GV, 5075GN, 5090GN, 5100GN, and 5075GL Tractors, with workshop information to maintain, diagnose, and rebuild like professional mechanics.

John Deere 5075GV, 5090GV, 5075GN, 5090GN, 5100GN, and 5075GL Tractors workshop Diagnosis & Tests technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm409119 – 5075GV, 5090GV, 5075GN, 5090GN, 5100GN, and 5075GL Tractors Diagnostic (North-American Edition) Technical Manual.pdf
tm409128 – Diagnostic des tracteurs 5075GV, 5090GV, 5075GN, 5090GN, 5100GN et 5075GL -: (Édition pour lAmérique du Nord) French.pdf

PRODUCT DETAILS:
Total Pages: 3,821 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English French

TABLE OF CONTENTS…1
Section 210: General Information…3761
Group 05: Safety Measures…68
General Information – Safety – Summary of References…73
Recognize Safety Information…75
Understand Signal Words…76
Follow Safety Instructions…77
Prepare for Emergencies…78
Wear Protective Clothing…79
Protect Against Noise…80
Handle Fuel Safely—Avoid Fires…81
Handle Starting Fluid Safely…82
Fire Prevention…83
In Case of Fire…84
Avoid Static Electricity Risk When Refueling…85
Keep ROPS Installed Properly…87
Use Foldable ROPS and Seat Belt Properly…88
Stay Clear of Rotating Drivelines…89
Use Steps and Handholds Correctly…91
Read Operator’s Manuals for ISOBUS Controllers…92
Use Seat Belt Properly…93
Operating the Tractor Safely…94
Avoid Backover Accidents…96
Limited Use in Forestry Operation…97
Operating the Loader Tractor Safely…98
Keep Riders Off Machine…99
Instructional Seat…100
Use Safety Lights and Devices…101
Use a Safety Chain…102
Transport Towed Equipment at Safe Speeds…103
Use Caution on Slopes, Uneven Terrain, and Rough Ground…105
Freeing a Mired Machine…106
Avoid Contact with Agricultural Chemicals…107
Handle Agricultural Chemicals Safely…108
Handling Batteries Safely…110
Avoid Heating Near Pressurized Fluid Lines…112
Remove Paint Before Welding or Heating…113
Handle Electronic Components and Brackets Safely…114
Practice Safe Maintenance…115
Avoid Hot Exhaust…117
Clean Exhaust Filter Safely…118
Work In Ventilated Area…121
Support Machine Properly…122
Prevent Machine Runaway…123
Park Machine Safely…124
Transport Tractor Safely…125
Service Cooling System Safely…126
Service Accumulator Systems Safely…127
Service Tires Safely…128
Service Front-Wheel Drive Tractor Safely…129
Tightening Wheel Retaining Bolts/Nuts…130
Avoid High-Pressure Fluids…131
Do Not Open High-Pressure Fuel System…132
Store Attachments Safely…133
Decommissioning — Proper Recycling and Disposal of Fluids and Components…134
Live With Safety…995
Safety Measures on Electronic Control Units…136
Servicing Electronic Control Units…137
Welding Near Electronic Control Units…138
Keep Electronic Control Unit Connectors Clean…139
Safety Instructions for Replacing a Halogen Bulb…140
Safety Instructions for Replacing Xenon (HID) Bulbs and Ballast Units…142
Group 10: General References…69
General Information – General References, Summary of References…145
General Information – Electrical System, Approach to Tabular Diagnostic Procedures…146
General Information – Electrical System, Troubleshooting Unsolved Problems…148
General Information – Electrical System, Worksheet for Circuit/Harness Test…149
General Information – Electrical System, Visual Check…151
General Information – Electrical System, Electrical Circuit Malfunctions…152
Section 211: Diagnostic Trouble Codes…157
Group ECU_F5D: Engine Control Unit for Engine F5D (DOC/DPF)…157
ECU 004151.12 – Fuel Rail Pressure Relief Valve (PRV) Fault…157
ECU 065564.03 – Water-in-Fuel detected…157
ECU 065585.03 – Coolant Temperature Sensor, Voltage Too High…157
ECU 065585.04 – Coolant Temperature Sensor, Voltage Too Low…157
ECU 065587.03 – Manifold Air Temperature Sensor (High-Pressure Pump), Voltage Too High…157
ECU 065587.04 – Manifold Air Temperature Sensor (High-Pressure Pump), Voltage Too Low…157
ECU 065588.00 – Manifold Air Pressure Sensor (High-Pressure Pump) Fault…157
ECU 065588.01 – Manifold Air Pressure Sensor (High-Pressure Pump) Fault…157
ECU 065588.03 – Manifold Air Pressure Sensor (High-Pressure Pump), Voltage Too High…157
ECU 065588.04 – Manifold Air Pressure Sensor (High-Pressure Pump), Voltage Too Low…157
ECU 065589.03 – Fuel Temperature Sensor, Voltage Too High…157
ECU 065589.04 – Fuel Temperature Sensor, Voltage Too Low…157
ECU 065590.03 – Fuel Rail Pressure Sensor, Voltage Too High…157
ECU 065590.04 – Fuel Rail Pressure Sensor, Voltage Too Low…157
ECU 065591.02 – Fuel Rail Pressure Relief Valve (PRV), Opens Too Often…157
ECU 065591.03 – Fuel Rail Pressure Relief Valve (PRV) Fault…157
ECU 065591.04 – Fuel Rail Pressure Relief Valve (PRV) is forced to open by system test…157
ECU 065596.03 – Ambient Temperature Sensor, Voltage Too High…157
ECU 065596.04 – Ambient Temperature Sensor, Voltage Too Low…157
ECU 065601.02 – Crankshaft Position Sensor Fault…157
ECU 065601.04 – Camshaft Position Sensor Signal Invalid…157
ECU 065603.02 – Camshaft Position Sensor Fault…157
ECU 065603.04 – Camshaft Position Sensor Fault…157
ECU 065604.03 – Engine Speed Sensor Signal Mismatch…157
ECU 065609.02 – Fuel Filter Heater Fault…157
ECU 065609.03 – Fuel Filter Heater, Voltage Too High…157
ECU 065609.04 – Fuel Filter Heater, Voltage Too Low…157
ECU 065609.12 – Fuel Filter Heater, Temperature too High…157
ECU 065617.03 – High Pressure Fuel System Fault…157
ECU 065619.03 – High Pressure Fuel System Fault…157
ECU 065619.03 – High Pressure Fuel System Fault…157
ECU 065621.03 – High Pressure Fuel Control Valve Fault…158
ECU 065623.03 – High Pressure Fuel Control Valve Fault…158
ECU 065624.03 – Leakage in Fuel System…158
ECU 065625.02 – High Pressure Fuel Control Valve Fault…158
ECU 065629.03 – Diesel Particulate Filter Fault (Derate Level 1)…158
ECU 065630.03 – EGR Valve Fault (Derate Level 1)…158
ECU 065633.02 – Injector No. 1, Short Circuit…158
ECU 065634.02 – Injector No. 2, Short Circuit…158
ECU 065635.02 – Injector No. 3, Short Circuit…158
ECU 065636.02 – Injector No. 4, Short Circuit…158
ECU 065639.02 – Injector No. 1 Fault…158
ECU 065640.02 – Injector No. 2 Fault…158
ECU 065641.02 – Injector No. 3 Fault…158
ECU 065642.02 – Injector No. 4 Fault…158
ECU 065649.03 – Injector Wiring Bank 1, Short Circuit…158
ECU 065651.03 – Injector Wiring Bank 2, Short Circuit…158
ECU 065660.12 – Control Software Internal Fault…158
ECU 065662.02 – Control Software Internal Fault…158
ECU 065662.03 – Control Software Internal Fault…158
ECU 065662.04 – Control Software Internal Fault…158
ECU 065662.12 – Fuel Injection Limited…158
ECU 065663.12 – Injector No. 1, Incorrect Calibration Code…158
ECU 065679.02 – Oxygen Sensor Fault…158
ECU 065679.03 – Oxygen Sensor, Voltage Too High…158
ECU 065679.04 – Oxygen Sensor, Voltage Too Low…158
ECU 065689.02 – Turbocharger Wastegate Fault…158
ECU 065693.04 – Engine Power Derate Condition Exists…158
ECU 065694.04 – Engine Power Derate Condition Exists…158
ECU 065713.03 – CAN Bus Voltage Too High…158
ECU 065713.04 – CAN Bus Voltage Too Low…158
ECU 065719.02 – Incorrect CAN Bus Message…158
ECU 065736.03 – Incorrect CAN Bus Message…158
ECU 065745.03 – Control Software Internal Fault…158
ECU 065746.02 – Control Software Internal Fault…159
ECU 065746.03 – Control Software Internal Fault…159
ECU 065746.04 – Control Software Internal Fault…159
ECU 065746.12 – Control Software Internal Fault…159
ECU 065747.12 – Control Software Internal Fault…159
ECU 065748.12 – Control Software Internal Fault…159
ECU 065752.12 – Control Software Internal Fault…159
ECU 065753.02 – Control Software Internal Fault…159
ECU 065753.03 – Control Software Internal Fault…159
ECU 065753.12 – Control Software Internal Fault…159
ECU 065754.12 – Control Software Internal Fault…159
ECU 065763.03 – Control Software Internal Fault…159
ECU 065764.03 – Control Software Internal Fault…159
ECU 065766.12 – ECU Supply Voltage No. 1 Fault…159
ECU 065767.03 – ECU Supply Voltage No. 2 Fault…159
ECU 065768.03 – ECU Supply Voltage No. 2 Fault…159
ECU 065771.03 – Barometric Air Pressure, Voltage Too High…159
ECU 065771.04 – Barometric Air Pressure, Voltage Too Low…159
ECU 065777.03 – DPF Differential Pressure Sensor, Voltage Too High…159
ECU 065777.04 – DPF Differential Pressure Sensor, Voltage Too Low…159
ECU 065779.12 – DPF Differential Pressure Sensor Fault…159
ECU 065783.00 – DOC Outlet Temperature Sensor Fault…159
ECU 065783.03 – DOC Outlet Temperature Sensor, Voltage Too High…159
ECU 065783.04 – DOC Outlet Temperature Sensor, Voltage Too Low…159
ECU 065791.02 – Engine Oil Viscosity Too Low…159
ECU 065791.04 – Engine Oil Viscosity Low…159
ECU 131109.03 – Main Relay, Voltage Too High…159
ECU 131109.04 – Main Relay, Voltage Too Low…159
ECU 131110.03 – Unswitched Battery Voltage Too High…159
ECU 131110.04 – Unswitched Battery Voltage Too Low…159
ECU 131127.03 – Fuel Rail Pressure Relief Valve (PRV), Opens Too Often…159
ECU 131127.04 – Fuel Rail Pressure Relief Valve (PRV) is forced to open by system test…159
ECU 131127.12 – Fuel Rail Pressure Relief Valve (PRV) is forced to open by system test…159
ECU 131128.03 – Engine Oil Pressure Sensor Fault…160
ECU 131128.04 – Engine Oil Pressure Low…160
ECU 131158.03 – Engine Power Derate Condition Exists…160
ECU 131161.03 – High Pressure Fuel Control Valve, Voltage Too High…160
ECU 131162.03 – Injector No. 1, Calibration Fault…160
ECU 131162.04 – Injector No. 1, Calibration Fault…160
ECU 131165.03 – Diesel Particulate Filter Fault (Derate Level 3)…160
ECU 131166.03 – EGR Valve Fault (Derate Level 3)…160
ECU 131183.04 – Fuel Rail Pressure Fault…160
ECU 131199.12 – Injector No. 2, Incorrect Calibration Code…160
ECU 131225.04 – Turbocharger Wastegate Fault…160
ECU 131227.03 – Turbocharger Inlet Temperature, Voltage Too High…160
ECU 131227.04 – Turbocharger Inlet Temperature, Voltage Too Low…160
ECU 131252.02 – Incorrect CAN Bus Message…160
ECU 131281.03 – Control Software Internal Fault…160
ECU 131283.12 – Control Software Internal Fault…160
ECU 131284.04 – Control Software Internal Fault…160
ECU 196651.02 – Indicator Light for Glow Plug Fault…160
ECU 196651.03 – Glow Plug, Voltage Too High…160
ECU 196651.04 – Glow Plug, Voltage Too Low…160
ECU 196651.12 – Glow Plug System, Temperature Too High…160
ECU 196697.04 – High Pressure Fuel Control Valve, Voltage Too Low…160
ECU 196698.03 – Injector No. 2, Calibration Fault…160
ECU 196698.04 – Injector No. 2, Calibration Fault…160
ECU 196735.12 – Injector No. 3, Incorrect Calibration Code…160
ECU 196755.02 – Turbocharger Wastegate Valve Fault…160
ECU 196755.03 – Turbocharger Wastegate Valve, Voltage Too High…160
ECU 196755.04 – Turbocharger Wastegate Valve, Voltage Too Low…160
ECU 196755.12 – Turbocharger Wastegate Valve, Temperature Too High…160
ECU 196765.04 – Engine Power Derate Condition Exists…160
ECU 196766.04 – Engine Power Derate Condition Exists…160
ECU 196808.02 – Incorrect CAN Bus Message…160
ECU 196817.12 – Control Software Internal Fault…160
ECU 196820.02 – Control Software Internal Fault…161
ECU 196820.03 – Control Software Internal Fault…161
ECU 196820.04 – Control Software Internal Fault…161
ECU 196820.12 – Control Software Internal Fault…161
ECU 196835.00 – Control Software Internal Fault…161
ECU 196835.01 – Control Software Internal Fault…161
ECU 196835.02 – Control Software Internal Fault…161
ECU 196835.03 – Control Software Internal Fault…161
ECU 196835.04 – Control Software Internal Fault…161
ECU 196835.12 – Control Software Internal Fault…161
ECU 196849.04 – Diesel Particulate Filter Fault…161
ECU 196851.12 – DPF Differential Pressure Sensor Fault…161
ECU 196854.03 – DOC Inlet Temperature Sensor, Voltage Too High…161
ECU 196854.04 – DOC Inlet Temperature Sensor, Voltage Too Low…161
ECU 196857.03 – Diesel Particulate Filter Fault…161
ECU 262182.03 – Engine Control Unit, Voltage Too High…161
ECU 262182.04 – Engine Control Unit, Voltage Too Low…161
ECU 262194.03 – Engine Temperature Too High…161
ECU 262197.12 – Fuel Rail Pressure Sensor Fault…161
ECU 262229.03 – High Pressure Fuel System Fault…161
ECU 262233.03 – High Pressure Fuel Control Valve Fault…161
ECU 262234.03 – Injector No. 3, Calibration Fault…161
ECU 262234.04 – Injector No. 3, Calibration Fault…161
ECU 262271.12 – Injector No. 4, Incorrect Calibration Code…161
ECU 262281.03 – EGR Valve Fault…161
ECU 262285.02 – Actuator for Throttle Fault…161
ECU 262285.12 – Actuator for Throttle, Temperature Too High…161
ECU 262299.03 – Turbocharger Pressure Sensor, Voltage Too High…161
ECU 262299.04 – Turbocharger Pressure Sensor, Voltage Too Low…161
ECU 262301.04 – Engine Power Derate Condition Exists…161
ECU 262302.04 – Engine Power Derate Condition Exists…161
ECU 262356.03 – Control Software Internal Fault…161
ECU 262356.04 – Control Software Internal Fault…161
ECU 262371.03 – Control Software Internal Fault…162
ECU 262371.04 – Control Software Internal Fault…162
ECU 262371.12 – Control Software Internal Fault…162
ECU 262393.03 – Diesel Particulate Filter Fault…162
ECU 327724.01 – Glow Plug Control Unit Fault…162
ECU 327730.03 – Engine Temperature Too High…162
ECU 327733.03 – Fuel Rail Pressure Sensor, Pressure Too High…162
ECU 327756.03 – Engine Speed Extremely High…162
ECU 327769.12 – High Pressure Fuel Control Valve, Temperature Too High…162
ECU 327770.03 – Injector No. 4, Calibration Fault…162
ECU 327770.04 – Injector No. 4, Calibration Fault…162
ECU 327817.03 – EGR Valve Fault…162
ECU 327817.04 – EGR Valve Fault…162
ECU 327819.02 – EGR Valve Fault…162
ECU 327819.12 – EGR Valve, Temperature Too High…162
ECU 327820.03 – Actuator for Throttle Fault…162
ECU 327820.04 – Actuator for Throttle Fault…162
ECU 327821.03 – Actuator for Throttle, Voltage Too High…162
ECU 327821.04 – Actuator for Throttle, Voltage Too Low…162
ECU 327890.03 – Control Software Internal Fault…162
ECU 327892.02 – Control Software Internal Fault…162
ECU 327892.03 – Control Software Internal Fault…162
ECU 327892.04 – Control Software Internal Fault…162
ECU 327892.12 – Control Software Internal Fault…162
ECU 327907.03 – Control Software Internal Fault…162
ECU 327907.04 – Control Software Internal Fault…162
ECU 327907.12 – Control Software Internal Fault…162
ECU 327925.12 – Diesel Particulate Filter Fault…162
ECU 393217.02 – Oxygen Sensor Fault…162
ECU 393218.02 – Oxygen Sensor Fault…162
ECU 393221.03 – Oxygen Sensor Wiring, Short Circuit…162
ECU 393222.02 – Oxygen Sensor Fault…162
ECU 393223.03 – Oxygen Sensor Fault…162
ECU 393223.04 – Oxygen Sensor Fault…163
ECU 393225.02 – Control Software Internal Fault…163
ECU 393226.04 – Oxygen Sensor, Voltage Too High…163
ECU 393227.03 – Oxygen Sensor, Voltage Too High…163
ECU 393227.04 – Oxygen Sensor, Voltage Too Low…163
ECU 393228.03 – Oxygen Sensor, Temperature Too High…163
ECU 393228.04 – Oxygen Sensor, Temperature Too Low…163
ECU 393355.00 – EGR Valve, Voltage Too High…163
ECU 393355.01 – EGR Valve, Voltage Too Low…163
ECU 393355.02 – EGR Valve Fault…163
ECU 393355.03 – EGR Valve, Voltage Too High…163
ECU 393355.04 – EGR Valve, Voltage Too Low…163
ECU 393355.07 – EGR Valve Fault…163
ECU 393357.03 – Actuator for Throttle, Voltage Too High…163
ECU 393357.04 – Actuator for Throttle, Voltage Too Low…163
ECU 393374.04 – Engine Power Derate Condition Exists…163
ECU 393428.02 – Control Software Internal Fault…163
ECU 393428.03 – Control Software Internal Fault…163
ECU 393428.04 – Control Software Internal Fault…163
ECU 393428.12 – Control Software Internal Fault…163
ECU 393460.12 – Regeneration Fault…163
ECU 458796.00 – Glow Plug No.1, Current Too Low…163
ECU 458796.01 – Glow Plug No.3, Current Too Low…163
ECU 458796.02 – Glow Plug No.4, Current Too Low…163
ECU 458796.03 – Glow Plug No.2, Current Too Low…163
ECU 458889.00 – EGR Valve (Position Sensor), Voltage Too High…163
ECU 458889.01 – EGR Valve (Position Sensor), Voltage Too Low…163
ECU 458891.03 – Actuator for Throttle, Voltage Too High…163
ECU 458891.04 – Actuator for Throttle, Voltage Too Low…163
ECU 458893.03 – Actuator for Throttle, Voltage Too High…163
ECU 458893.04 – Actuator for Throttle, Voltage Too Low…163
ECU 458938.02 – Incorrect CAN Bus Message…163
ECU 458995.12 – Diesel Particulate Filter Fault…163
Group ECU_F5G: Engine Control Unit for Engine F5G (DOC/SCR)…164
ECU 004371.31 – Coolant Temperature Sensor, Voltage Too High…164
ECU 004421.31 – Fuel Rail Pressure Relief Valve (PRV), Opens Too Often…164
ECU 004449.31 – Unswitched Battery Voltage Too High…164
ECU 004477.31 – Unswitched Battery Voltage Too High…164
ECU 004506.31 – DEF Tank Level Sensor, Voltage Too High…164
ECU 004566.31 – DEF Dosing Unit Temperature Maximum Range Error…164
ECU 004826.31 – Catalyst Efficiency Fault…164
ECU 004961.31 – Unswitched Battery Voltage Too High…164
ECU 004980.31 – Manifold Air Temperature Sensor (High-Pressure Pump), Voltage Too High…164
ECU 005060.31 – Barometric Air Pressure, Voltage Too High…164
ECU 005157.31 – Fuel Rail Pressure Sensor, Voltage Too High…164
ECU 005176.31 – Turbocharger Wastegate Fault…164
ECU 005302.31 – DEF Dosing Unit Pressure Sensor Error, Voltage Too High…164
ECU 005477.31 – High Pressure Fuel System Fault…164
ECU 005479.31 – EGR Valve Fault…164
ECU 005604.31 – Actuator for Throttle, Voltage Too High…164
ECU 005658.31 – SCR Outlet Temperature, Voltage Too High…164
ECU 005859.31 – Catalyst Efficiency Fault…164
ECU 005957.31 – Fuel Rail Pressure Relief Valve (PRV), Opens Too Often…164
ECU 005961.31 – Catalyst Efficiency Fault…164
ECU 005976.31 – Turbocharger Pressure Sensor, Voltage Too High…164
ECU 006052.31 – Actuator for Throttle, Voltage Too High…164
ECU 006218.31 – DEF Dosing Unit Pump, Pressure Too High (Level 2)…164
ECU 006245.31 – High Pressure Fuel Control Valve Fault…164
ECU 006297.31 – DOC Inlet Temperature Sensor, Voltage Too High…164
ECU 006366.31 – NH3 Sensor Error…164
ECU 006596.31 – Ambient Temperature Sensor, Voltage Too High…164
ECU 006682.31 – DOC Outlet Temperature, Voltage Too High…164
ECU 006730.31 – DEF Dosing Unit Pump, Pressure Too High…164
ECU 006854.31 – DEF Dosing Unit Pump Maximum Range Error…164
ECU 007063.31 – EGR Valve (Position Sensor), Voltage Too Low…164
ECU 007094.31 – DEF Dosing Unit Pressure Sensor, Voltage Too High…164
ECU 007189.31 – Fuel Temperature Sensor, Voltage Too High…165
ECU 007366.31 – DEF Dosing Unit Heater Maximum Range Error…165
ECU 007524.31 – Manifold Air Pressure Sensor (High-Pressure Pump), Voltage Too High…165
ECU 007557.31 – Fuel Rail Pressure Sensor, Pressure Too High…165
ECU 007754.31 – DEF Filter Restricted Warning…165
ECU 007783.31 – EGR Valve Fault…165
ECU 007844.31 – Actuator for Throttle Fault…165
ECU 007860.31 – Actuator for Throttle Fault…165
ECU 007878.31 – DEF Dosing Unit Pump Maximum Range Error…165
ECU 007991.31 – EGR Valve Fault…165
ECU 008599.31 – EGR Valve Fault…165
ECU 008678.31 – DEF Tank CAN Sensor Error…165
ECU 008723.31 – Coolant Temperature Sensor, Voltage Too Low…165
ECU 008778.31 – DEF Dosing Unit Pump, Pressurization Not Possible…165
ECU 008801.31 – Unswitched Battery Voltage Too Low…165
ECU 008805.31 – High Pressure Fuel System Fault…165
ECU 008829.31 – Unswitched Battery Voltage Too Low…165
ECU 008858.31 – DEF Tank Level Sensor, Voltage Too Low…165
ECU 008918.31 – DEF Dosing Unit Temperature Minimum Range Error…165
ECU 009171.31 – Engine Oil Pressure Low…165
ECU 009313.31 – Unswitched Battery Voltage Too Low…165
ECU 009332.31 – Manifold Air Temperature Sensor (High-Pressure Pump), Voltage Too Low…165
ECU 009412.31 – Barometric Air Pressure, Voltage Too Low…165
ECU 009509.31 – Fuel Rail Pressure Sensor, Voltage Too Low…165
ECU 009582.31 – Inlet NOx Sensor Short Circuit…165
ECU 009614.31 – Inlet NOx Sensor Signal Short Circuit…165
ECU 009654.31 – DEF Dosing Unit Pressure Sensor Error, Voltage Too Low…165
ECU 009831.31 – EGR Valve Fault…165
ECU 010010.31 – SCR Outlet Temperature, Voltage Too Low…165
ECU 010034.31 – DOC Outlet Temperature, Voltage Too Low…165
ECU 010085.31 – High Pressure Fuel System Fault…165
ECU 010212.31 – Actuator for Throttle, Voltage Too Low…165
ECU 010296.31 – Turbocharger Wastegate Fault…165
ECU 010328.31 – Turbocharger Pressure Sensor, Voltage Too Low…166
ECU 010404.31 – Actuator for Throttle, Voltage Too Low…166
ECU 010570.31 – DEF Dosing Unit Pump, Pressure Too Low…166
ECU 010649.31 – DOC Inlet Temperature Sensor, Voltage Too Low…166
ECU 010948.31 – Ambient Temperature Sensor, Voltage Too Low…166
ECU 011062.31 – Fuel Rail Pressure Fault…166
ECU 011206.31 – DEF Dosing Unit Pump Minimum Range Error…166
ECU 011415.31 – EGR Valve (Position Sensor), Voltage Too Low…166
ECU 011446.31 – DEF Dosing Unit Pressure Sensor, Voltage Too Low…166
ECU 011541.31 – Fuel Temperature Sensor, Voltage Too Low…166
ECU 011718.31 – DEF Dosing Unit Heater Minimum Range Error…166
ECU 011738.31 – Catalyst Efficiency Fault…166
ECU 011876.31 – Manifold Air Pressure Sensor (High-Pressure Pump), Voltage Too Low…166
ECU 012090.31 – DEF Tank Temperature Fault…166
ECU 012196.31 – Actuator for Throttle Fault…166
ECU 012230.31 – DEF Dosing Unit Pump Minimum Range Error…166
ECU 012647.31 – EGR Valve Fault…166
ECU 012990.31 – Inlet NOx Sensor Error…166
ECU 013074.31 – Camshaft Position Sensor Fault…166
ECU 013130.31 – DEF Dosing Unit Pump Stabilization Error…166
ECU 013146.31 – DEF Dosing Unit Pump Speed Error…166
ECU 013386.31 – DEF Dosing Unit Purging Pump Error…166
ECU 013402.31 – DEF Dosing Unit Pump Speed Error…166
ECU 013523.31 – Engine Oil Pressure Sensor Fault…166
ECU 013612.31 – DOC Inlet Temperature Sensor, Voltage Too High…166
ECU 013642.31 – DEF Dosing Unit Pump Error…166
ECU 011034.31 – DOC Inlet Temperature Sensor, Voltage Too Low…166
ECU 013893.31 – Fuel Rail Pressure Relief Valve (PRV) Fault…166
ECU 014202.31 – DEF Dosing Valve Blocked Fault…166
ECU 014318.31 – NH3 Sensor Error…166
ECU 014539.31 – NH3 Sensor Error…166
ECU 014574.31 – NH3 Sensor Error…166
ECU 015162.31 – DOC Outlet Temperature Sensor Fault…166
ECU 015204.31 – Manifold Air Pressure Sensor (High-Pressure Pump) Fault…167
ECU 015205.31 – High Pressure Fuel Control Valve Fault…167
ECU 015418.31 – DOC Outlet Temperature Sensor Fault…167
ECU 015460.31 – Manifold Air Pressure Sensor (High-Pressure Pump) Fault…167
ECU 015461.31 – Leakage in Fuel System…167
ECU 015534.31 – Outlet NOx Sensor Error…167
ECU 015578.31 – Inlet NOx Sensor Error…167
ECU 015674.31 – DOC Outlet Temperature Sensor Fault…167
ECU 015796.31 – Actuator for Throttle Fault…167
ECU 015802.31 – DEF Pressure Line Blocked…167
ECU 015830.31 – DEF Tank Level Sensor CAN Message Fault…167
ECU 015911.31 – EGR Valve Fault…167
ECU 015930.31 – DOC Outlet Temperature Sensor Fault…167
ECU 015978.31 – DEF Heating Unit Backflow Line Supply Voltage Error…167
ECU 016026.31 – DEF Heating Unit Supply Line Supply Voltage Error…167
ECU 016234.31 – DEF Heating Unit Pressure Line Supply Voltage Error…167
ECU 016282.31 – DEF Dosing Valve Fault, Voltage Too Low…167
ECU 016658.31 – Camshaft Position Sensor Fault…167
ECU 016677.31 – Fuel Rail Pressure Sensor Fault…167
ECU 016725.31 – High Pressure Fuel Control Valve Fault…167
ECU 016914.31 – Camshaft Position Sensor Fault…167
ECU 017318.31 – Injector No. 1, Incorrect Calibration Code…167
ECU 017358.31 – Outlet NOx Sensor Error…167
ECU 017426.31 – Camshaft Position Sensor Signal Invalid…167
ECU 017429.31 – Water-in-Fuel detected…167
ECU 017509.31 – High Pressure Fuel System Fault…167
ECU 017574.31 – Injector No. 3, Incorrect Calibration Code…167
ECU 017682.31 – Crankshaft Position Sensor Fault…167
ECU 017830.31 – Injector No. 4, Incorrect Calibration Code…167
ECU 017998.31 – DEF Quality Sensor Error…167
ECU 018002.31 – Glow Plug Control Unit Fault…167
ECU 018017.31 – Main Relay, Voltage Too High…167
ECU 018086.31 – Injector No. 2, Incorrect Calibration Code…167
ECU 018318.31 – Inlet NOx Sensor Signal Short Circuit…168
ECU 018842.31 – DEF Tank Level Sensor CAN Message Fault…168
ECU 018858.31 – DEF Sensor Temperature CAN message Error…168
ECU 018886.31 – DEF Dosing Unit Pump Communication Error…168
ECU 019086.31 – Outlet NOx Sensor Signal Short Circuit…168
ECU 019402.31 – DEF Quality Sensor Concentration Error…168
ECU 019534.31 – DEF Quality Sensor Error…168
ECU 019658.31 – DEF Quality Sensor Wrong Fluid Error…168
ECU 019678.31 – NH3 Sensor Error…168
ECU 019934.31 – NH3 Sensor Error…168
ECU 020190.31 – NH3 Sensor Error…168
ECU 020245.31 – Water-in-Fuel detected…168
ECU 020346.31 – DEF Heating Unit Supply Voltage Error…168
ECU 020826.31 – DEF Dosing Unit Pump, Current Too Low…168
ECU 020917.31 – Fuel Filter Heater Fault…168
ECU 021077.31 – High Pressure Fuel Control Valve Fault…168
ECU 021270.31 – Injector No. 1 Fault…168
ECU 021430.31 – DEF Heating Unit Supply Line Supply Voltage Error…168
ECU 021462.31 – DEF Back Flow Pump Fault…168
ECU 021526.31 – Injector No. 2 Fault…168
ECU 021608.31 – Turbocharger Wastegate Valve Fault…168
ECU 021782.31 – Injector No. 4 Fault…168
ECU 022038.31 – Injector No. 3 Fault…168
ECU 022170.31 – DEF Tank Heater, Current Too Low…168
ECU 022198.31 – SCR Relay, Current Too Low…168
ECU 022074.31 – DEF Supply Module Heater, Current Too Low…168
ECU 022375.31 – EGR Valve Fault…168
ECU 022458.31 – DEF Heating Unit, Current Too Low…168
ECU 022610.31 – Indicator Light for Glow Plug Fault…168
ECU 023482.31 – DEF Pressure Line Heater, Current Too Low…168
ECU 023990.31 – DEF Dosing Valve Fault…168
ECU 024890.31 – DEF Dosing Unit Pump, Voltage Too High…168
ECU 024936.31 – Turbocharger Wastegate Valve, Voltage Too High…168
ECU 025060.31 – Actuator for Throttle, Voltage Too High…169
ECU 025126.31 – Injector No. 1, Short Circuit…169
ECU 025166.31 – DEF Quality Sensor, Voltage Too High…169
ECU 025316.31 – Actuator for Throttle, Voltage Too High…169
ECU 025382.31 – Injector No. 3, Short Circuit…169
ECU 025525.31 – Fuel Filter Heater, Voltage Too High…169
ECU 025638.31 – Injector No. 4, Short Circuit…169
ECU 025658.31 – DEF Dosing Unit Heater, Voltage Too High…169
ECU 025754.31 – DEF Tank Heater, Voltage Too High…169
ECU 025894.31 – Injector No. 2, Short Circuit…169
ECU 026042.31 – DEF Heating Unit, Voltage Too High…169
ECU 026070.31 – DEF Back Flow Pump, Voltage Too High…169
ECU 026197.31 – High Pressure Fuel Control Valve, Voltage Too High…169
Section 212: Observable Symptoms…912
Group 20: Engine…912
Engine Soot Load Too High…918
Group 30: Fuel and Air Intake System…912
Fuel and Air Intake Problems…912
Group 40: Electrical System…912
Electrical System (Summary of References)…926
Starting System Diagnostics…912
Charging System Diagnostics…912
Lighting System Diagnostics…912
Group 45: Electronic Control Units…912
Vehicle CAN Bus Check…938
Group 50: Power Train…912
Drive System Diagnostics…912
Group 60: Steering and Brakes…912
Problems with the Brakes…912
Problems with the Steering System…912
Group 70: Hydraulic System…912
Problems with the Hydraulic System…912
Group 80: Front-Wheel Drive…912
Problems with the Front-Wheel Drive…912
Group 90: Air-Conditioning System…912
Problems with the Air-Conditioning System…912
Section 220: Engine…956
Group 05: Engine – General Information…3761
General Information – Engine Overview…958
Group 10: Engine – Operational Checks…956
Operational Check-Out (Summary of References)…960
Engine Safety Precautions…3690
Preliminary Engine Tests…962
Group 20: Engine – Aftertreatment System General Information…3761
Summary of References – Aftertreatment System…964
DPF Regeneration – Operating Modes…965
Group 50: Engine – Diagnostic Tests/Adjustments…956
Tests and Adjustments (Summary of References)…967
Dynamometer Test…968
Section 230: Fuel, Air Intake and Cooling Systems…969
Group 20: Fuel, Air Intake and Cooling System – Theory of Operation…969
Summary of References – Theory of Operation…3748
Fuel System – Description…972
Fuel System – Description – Auxiliary Fuel Tank (Optional)…974
Air Intake System – Theory of Operation…976
Engine Cooling System Operation…980
Cooling System Radiator – Description…982
Viscous Clutch of Fan – Theory of Operation…983
Automatic Drive Belt Tensioner – Theory of Operation…985
Cold Weather Starting Aid – Theory of Operation…986
SCR Inducement – Theory of Operation…987
Group 50: Fuel, Air Intake and Cooling Systems – Diagnostic Tests/Adjustments…969
Summary of References – Tests and Adjustments…990
Essential or Recommended Tools…3767
General Information – Fuel, Air Intake and Cooling Systems…993
Explanation of Checks…994
Safety…995
Specifications…3691
Test Air Intake System…997
Test the Low-Pressure Switch in Air Intake System…999
Check the Cooling System for Leaks…1002
Testing the Temperature at Which the Thermostat Opens…1004
Checking the Viscous Clutch of the Fan…1006
Checking the Mechanical Feed Pump…1007
Hand and Foot Throttle Adjustments…1008
Section 240A: Electrical System (5G VNF)…1009
Group 05: General Information (5G VNF)…1009
Essential or Recommended Tools…3767
General – Electrical System, Faults, and Circuit Tests…1018
General – Electrical System, Test for Open Circuit Under Load…1023
Relay Test (10—20 A)…1028
Relay Test (20—40 A)…1030
Group 05A: Summary of References of Diagnostic Schematics (5G VNF)…1009
Diagnostic Schematics, Summary of References…1033
Group 50AA: Starting Motor and Charging System (5G VNF)…1009
Essential or Recommended Tools…3767
50AA – Starting Motor and Charging System for Engine F5G (DOC/SCR), Diagnostic Schematic…1036
50AA – Starting Motor and Charging System for Engine F5D (DOC/DPF), Diagnostic Schematic…1037
50AA – Starting Motor and Charging System for Engine F5G (DOC/SCR), Circuit Test…1038
50AA – Starting Motor and Charging System for Engine F5D (DOC/DPF), Circuit Test…1041
50AA – G02 – Alternator, Circuit Test…1044
50AA – M01 – Starting Motor, Circuit Test…1047
Group 50BA: Head and Tail Lights (5G VNF)…1009
Essential or Recommended Tools…3767
50BA – Head Lights, Diagnostic Schematic…1053
E01 – Right Headlight, Circuit Test…1055
E02 – Left Headlight, Circuit Test…1060
S09 – Multi-Function Lever, Circuit Test (High and Low Beam Function)…1065
50BA – Tail Lights, Diagnostic Schematic…1070
E14 – Right-hand Side Tail Light, Circuit Test…1072
E13 – Left-hand Side Tail Light, Circuit Test…1075
Group 50CA: Horn (5G VNF)…1009
Essential or Recommended Tools…3767
50CA – Horn, Diagnostic Schematic…1080
H01 – Horn, Circuit Test…1082
Group 50FA: Electronic Engine Control Unit (5G VNF)…1009
Essential or Recommended Tools…3767
50FA – Electronic Engine Control Unit, Summary of References…1087
50FA – Engine F5D (DOC/DPF), Diagnostic Schematic…1088
50FA – Engine F5G (DOC/SCR), Diagnostic Schematic…1090
50FA – A052 – Engine Can Bus Terminator for Engine F5G (DOC/SCR), Circuit Test…1092
50FA – A500 – Engine Control Unit (ECM) F5D (DOC/DPF), Circuit Test…1095
50FA – A500 – Engine Control Unit (ECM) F5G (DOC/SCR), Circuit Test…1100
50FA – A510 – Glow Plug Control Unit (GCU), Circuit Test…1105
50FA – A520 – High Pressure Pump, Circuit Test…1108
50FA – A530 – Actuator for Throttle, Circuit Test…1112
50FA – A540 – DEF Dosing Unit for Engine F5G (DOC/SCR), Circuit Test…1117
50FA – A541 – DEF Heating Unit for Engine F5G (DOC/SCR), Circuit Test…1121
50FA – B500 – Coolant Temperature Sensor, Circuit Test…1125
50FA – B501 – Oxygen Sensor for Engine F5D (DOC/DPF), Circuit Test…1128
50FA – B502 – Camshaft Position Sensor, Circuit Test…1131
50FA – B503 – Fuel Temperature Sensor, Circuit Test…1135
50FA – B504 – Turbocharger Pressure Sensor, Circuit Test…1138
50FA – B505 – Engine Oil Pressure Sensor, Circuit Test…1142
50FA – B506 – Fuel Rail Pressure Sensor, Circuit Test…1145
50FA – B507 – Exhaust Gas Temperature Sensor, Circuit Test…1149
50FA – B508 – Crankshaft Position Sensor, Circuit Test…1152
50FA – B509 – Ambient Temperature Sensor, Circuit Test…1155
50FA – B510 – Water-in-Fuel Sensor, Circuit Test…1158
50FA – B511 – DPF Differential Pressure Sensor for Engine F5D (DOC/DPF), Circuit Test…1162
50FA – B512 – DOC Inlet Temperature Sensor for Engine F5D (DOC/DPF), Circuit Test…1165
50FA – B513 – DOC Outlet Temperature Sensor for Engine F5D (DOC/DPF), Circuit Test…1168
50FA – B514 – Aftertreatment Outlet NH3 Sensor for Engine F5G (DOC/SCR), Circuit Test…1171
50FA – B515 – Aftertreatment Outlet NOx Sensor for Engine F5G (DOC/SCR), Circuit Test…1175
50FA – B516 – Aftertreatment Inlet NOx Sensor for Engine F5G (DOC/SCR), Circuit Test…1179
50FA – B517 – SCR Outlet Temperature Sensor for Engine F5G (DOC/SCR), Circuit Test…1183
50FA – B518 – DOC Outlet Temperature Sensor for Engine F5G (DOC/SCR), Circuit Test…1186
50FA – B519 – DOC Inlet Temperature Sensor for Engine F5G (DOC/SCR), Circuit Test…1189
50FA – B520 – Aftertreatment Diesel Exhaust Fluid (DEF) Sensor for Engine F5G (DOC/SCR), Circuit Test…1192
50FA – R501 – Glow Plug for Cylinder 1, Circuit Test…1196
50FA – R502 – Glow Plug for Cylinder 2, Circuit Test…1200
50FA – R504 – Glow Plug for Cylinder 4, Circuit Test…1204
50FA – R505 – Fuel Filter Heater, Circuit Test…1208
50FA – Y501 – Injection Valve for Cylinder 1, Circuit Test…1212
50FA – Y502 – Injection Valve for Cylinder 2, Circuit Test…1217
50FA – Y503 – Injection Valve for Cylinder 3, Circuit Test…1222
50FA – Y504 – Injection Valve for Cylinder 4, Circuit Test…1227
50FA – Y510 – Turbocharger Wastegate Valve, Circuit Test…1232
50FA – Y520 – High Pressure Fuel Control Valve, Circuit Test…1237
50FA – Y530 – EGR Valve, Circuit Test…1242
50FA – Y540 – DEF Tank Heater Valve for Engine F5G (DOC/SCR), Circuit Test…1247
50FA – Y541 – DEF Dosing Valve for Engine F5G (DOC/SCR), Circuit Test…1252
Group 50CB: Wiper and Washer System (5G VNF)…1011
Essential or Recommended Tools…3767
50CB – Windshield Wiper and Washer System, Diagnostic Schematic…1258
50CB – Rear Window Wiper and Washer System, Diagnostic Schematic…1260
50CB – M03 – Windshield Wiper, Circuit Test…1262
50CB – M05 – Pump of Washer System, Circuit Test…1265
50CB – M04 – Rear Wiper Motor, Circuit Test…1267
Group 50GD: Differential Lock (5G VNF)…1011
Essential or Recommended Tools…3767
50GD – Differential Lock (Mechanical Transmission), Diagnostic Schematic…1272
50GD – Differential Lock (PowrReverser™ Transmission), Diagnostic Schematic…1273
50GD – Y05 – Differential Lock Solenoid Valve (Mechanical Transmission), Circuit Test…1275
50GD – Differential Lock (PowrReverser™ Transmission), Circuit Test…1278
Group 50BC: Work Lights, Turn-Signal Lights/Amber Warning and Hazard Warning Light (5G VNF)…1011
Essential or Recommended Tools…3767
50BC – Work Lights, Turn-Signal Lights/Amber Warning and Hazard Warning Light (Cab), Diagnostic Schematic…1286
50BC – E11/L – Left Rear Worklight (Cab), Circuit Test…1287
50BC – E11/R – Right Rear Worklight (Cab), Circuit Test…1290
50BC – E18/L – Left Front Work Light (Cab), Circuit Test…1293
50BC – E18/R – Right Front Work Light (Cab), Circuit Test…1296
50BC – S09 – Multi-Function Lever, Circuit Test (Lights Function)…1299
50BC – S106 – Hazard Warning Light Switch (Cab), Circuit Test…1301
50BC – S61 – Rear Worklight Switch (Open Operator Platform), Diagnostic Schematic…1303
50BC – S61 – Rear Worklight Switch (Open Operator Platform), Circuit Test…1305
Group 50FB: Electronic Engine Controls (5G VNF)…1012
Essential or Recommended Tools…3767
50FB – Cruise Control, Diagnostic Schematic…1310
50FB – S992 – Cruise Control Switch (ON/OFF/Save), Circuit Test…1312
50FB – S993 – Cruise Control Switch (Decrease RPM), Circuit Test…1315
50FB – S994 – Cruise Control Switch (Increase RPM), Circuit Test…1318
50FB – B998 – Hand Throttle Sensor, Diagnostic Schematic…1321
50FB – B998 – Hand Throttle Sensor, Circuit Test…1323
50FB – B999 – Foot Throttle Potentiometer, Diagnostic Schematic…1326
50FB – B999 – Foot Throttle Potentiometer, Circuit Test…1327
Group 50GG: Rear PTO System (5G VNF)…1012
Essential or Recommended Tools…3767
50GG – Rear PTO System, Diagnostic Schematic…1332
50GG – S350 – PTO Switch (PowrReverser™ Transmission), Circuit Test…1334
50GG – B07/1 – PTO Switch (540 rpm), Circuit Test (PTO engaged signal under threshold)…1338
50GG – B07/1 – PTO Switch (540 rpm), Circuit Test (PTO engaged signal inconsistent)…1341
50GG – B07/1 – PTO Switch (540 rpm), Circuit Test (PTO engaged signal over threshold)…1345
50GG – B07/2 – PTO Switch (540E/1000 rpm), Circuit Test (PTO engaged signal under threshold)…1348
50GG – B07/2 – PTO Switch (540E/1000 rpm), Circuit Test (PTO engaged signal inconsistent)…1351
50GG – B07/2 – PTO Switch (540E/1000 rpm), Circuit Test (PTO engaged signal over threshold)…1355
50GG – Rear PTO Speed Selection Switches, Circuit Test (detection failure)…1358
50GG – S21/2 – Independent Rear PTO Selector Switch, Circuit Test (PTO engaged signal under threshold)…1361
50GG – S21/2 – Independent Rear PTO Selector Switch, Circuit Test (PTO engaged signal inconsistent)…1364
50GG – S21/2 – Independent Rear PTO Selector Switch, Circuit Test (PTO engaged signal over threshold)…1368
50GG – S21/1 – Ground Drive PTO Selector Switch, Circuit Test (PTO engaged signal under threshold)…1371
50GG – S21/1 – Ground Drive PTO Selector Switch, Circuit Test (PTO engaged signal inconsistent)…1374
50GG – S21/1 – Ground Drive PTO Selector Switch, Circuit Test (PTO engaged signal over threshold)…1378
50GG – S21/2 – Independent Rear PTO and S21/1 – Ground Drive PTO Selector Switches, Circuit Test (detection failure)…1381
50GG – B989 – PTO Shaft Output Speed Sensor 2 with IPM (PTO Side Sensor), Circuit Test…1384
50GG – B980 – PTO Shaft Output Speed Sensor 2 with IPM (Engine Side Sensor), Circuit Test…1388
50GG – PTO Shaft Output Speed Sensors, Circuit Test (signal not consistent)…1392
50GG – B350 – PTO Pressure Sensor, Circuit Test (open signal failure)…1396
50GG – B350 – PTO Pressure Sensor, Circuit Test (closed signal failure)…1400
50GG – Y350 – PTO Shut-Off Solenoid Valve, Circuit Test…1403
50GG – Y04 – PTO Solenoid Valve, Circuit Test…1406
50GG – B350 – PTO Pressure Sensor, Circuit Test (low pressure)…1409
B980 – PTO Shaft Output Speed Sensor 2 with IPM (Engine Side Sensor), Circuit Test (signal failure)…1412
Group 50CC: Air Conditioning System (5G VNF)…1013
Essential or Recommended Tools…3767
50CC – Air-Conditioning Condenser, Diagnostic Schematic…1418
50CC – Air-Conditioning System, Diagnostic Schematic…1420
50CC – M02 – Air-Conditioning Compressor Clutch, M08 and M09 – Air-Conditioning Condenser Fan Motors, Circuit Test…1422
50CC – M02 – Air-Conditioning Compressor Clutch and M07 – Cab Blower Motor (Air-Conditioning System), Circuit Test…1430
50CC – E28 – Heater and Air-Conditioning Control Panel Backlighting (Air-Conditioning System), Circuit Test…1436
Group 50CE: Radio, Dome, and Spot Light (5G VNF)…1013
Essential or Recommended Tools…3767
50CE – Radio, Dome, and Spot Light, Diagnostic Schematic…1441
50CE – A010 – Radio, Circuit Test…1443
50CE – E12 – Dome Light, Circuit Test…1446
Group 50CF: Beacon Light (5G VNF)…1013
Essential or Recommended Tools…3767
50CF – Beacon Light (Cab), Diagnostic Schematic…1451
50CF – Beacon Light (ROPS), Diagnostic Schematic…1452
50CF – E27 – Beacon Light (Cab), Circuit Test…1453
50CF – E27 – Beacon Light (ROPS), Circuit Test…1456
Group 50CG: Trailer Socket (5G VNF)…1014
Essential or Recommended Tools…3767
50CG – 7-Terminal Trailer Socket, Diagnostic Schematic…1461
50CG – X21W30 – 7-Terminal Trailer Socket, Circuit Test…1463
Group 50GA: Transmission Control Unit (5G VNF)…1014
Essential or Recommended Tools…3767
50GA – Hi-Lo Shifting, Diagnostic Schematic…1470
50GA – Transmission Control Unit, Diagnostic Schematic…1471
50GA – A320 – Transmission Control Unit Supply Voltage Circuit Test…1475
50GA – A320 – 5 – Volt Supply Voltage Circuit Test…1479
50GA – B64 – Reverse Drive Lever Switch Circuit Test…1483
50GA – B65 – Clutch Pedal Potentiometer, Circuit Test…1489
50GA – B73 – Transmission Oil Filter Restricted Sensor, Circuit Test…1493
50GA – B104 – Transmission Top Shaft Speed Sensor, Circuit Test…1497
50GA – B300 – Forward High Clutch Pressure Sensor, Circuit Test…1502
50GA – B301 – Forward Low Clutch Pressure Sensor, Circuit Test…1506
50GA – B302 – Reverse Clutch Pressure Sensor, Circuit Test…1511
50GA – B303 – Transmission Oil Pressure Sensor, Circuit Test…1516
50GA – S300/1 – Hi/Lo Switch (Hi) and S300/2 – Hi/Lo Switch (Lo), Circuit test…1521
50GA – S300/1 – Hi/Lo Switch (Hi), Circuit Test…1524
50GA – S300/2 – Hi/Lo Switch (Lo), Circuit Test…1527
50GA – X9W31 – CAN-Bus Circuit Test…1530
50GA – Y51 – Reverse Clutch Solenoid Valve, Circuit Test…1533
50GA – Y52 – Forward Low Clutch Solenoid Valve, Circuit Test…1540
50GA – Y53 – Forward High Clutch Solenoid Valve, Circuit Test…1547
50GA – Y300 – Main Ring Valve Solenoid Valve, Circuit Test…1553
Group 50GE: Front Wheel Drive and Park Brake (5G VNF)…1014
Essential or Recommended Tools…3767
50GE – Front Wheel Drive and Park Brake, Diagnostic Schematic…1558
50GE – B988 – Front Wheel Drive Pressure Switch, Circuit test…1560
50GE – S63 – Front-Wheel Drive Switch, Circuit Test…1563
50GE – Y03 – Front wheel drive solenoid valve, Circuit Test…1565
Group 50GF: Brake System (5G VNF)…1014
Essential or Recommended Tools…3767
50GF – Brake System (Mechanical Transmission), Diagnostic Schematic…1570
50GF – E13 – Left-hand and E14 – Right-hand side Tail Lights, Circuit Test…1572
50GF – Brake System (PowrReverser™ Transmission), Diagnostic Schematic…1575
50GF – B112/1 – Right Brake Pedal and B112/2 – Left Brake Pedal Switch, Circuit Test…1577
Group 50IA: Instrument Unit (5G VNF)…1015
Essential or Recommended Tools…3767
50IA – Instrument Unit, Diagnostic Schematic…1583
50IA – A330 – Instrument Unit, Circuit Test…1585
50IA – A330 – Instrument Unit – SPI and CAN fail, Circuit Test…1600
Group 50JA: CAN Bus System (5G VNF)…1015
Essential or Recommended Tools…3767
50JA – Vehicle CAN (Controller Area Network) Bus System, Diagnostic Schematic…1606
50JA – Controller Area Network (CAN), Circuit Test…1608
Section 240B: Electrical System (5GL)…1612
Group 05: Electrical System – General Information (5GL)…1612
Essential or Recommended Tools…3767
General – Electrical System, Faults, and Circuit Tests (5GL)…1619
General – Electrical System, Test for Open Circuit Under Load (5GL)…1624
Relay Test (10—20 A) (5GL)…1629
Relay Test (20—40 A) (5GL)…1631
Group 30: Electrical System – Schematics (5GL)…1612
30A – Electrical System (5GL) – Summary of Schematics…1634
Group 50AA: Starting Motor and Charging System (5GL)…1612
50AA – Starter Motor and Charging System (5GL), Summary of References…1636
Essential or Recommended Tools…3767
SE01 – Starting Motor and Charging System (PowrReverser™ Transmission) (5GL), Diagnostic Schematic…1638
G02 – Alternator (5GL), Circuit Test…1641
M01 – Starting Motor (5GL), Circuit Test…1644
R1 – Starter Motor Relay (5GL), Circuit Test…1648
Group 50BA: Vehicle Lights (5GL)…1612
50BA – Vehicle Lights (5GL), Summary of References…1652
Essential or Recommended Tools…3767
SE04 – Head Lights (Open Operator Platform) (5GL), Diagnostic Schematic…1654
SE10 – Beacon Light (Open Operator Platform) (5GL), Diagnostic Schematic…1655
SE13/1 – Clearance, Tail Lights and 7-Terminal Power Outlet Socket (Open Operator Platform) (5GL), Diagnostic Schematic…1656
SE13/2 – Brake Lights and 7-Terminal Power Outlet Socket (Open Operator Platform) (5GL), Diagnostic Schematic…1657
SE13/3 – Turn-Signal, Hazard Warning Lights and 7-Terminal Power Outlet Socket (Open Operator Platform) (5GL), Diagnostic Schematic…1658
E01 – Right Headlight (5GL), Circuit Test…1660
E02 – Left Headlight (5GL), Circuit Test…1664
E13 – Left-Hand Side Tail Light (Position Light) (5GL), Circuit Test…1668
E13 – Left-Hand Side Tail Light (Stop Light) (5GL), Circuit Test…1671
E13 – Left-Hand Side Tail Light (Rear Turn/Warn Light) (5GL), Circuit Test…1674
E14 – Right-Hand Side Tail Light (Position Light) (5GL), Circuit Test…1677
E14 – Right-Hand Side Tail Light (Stop Light) (5GL), Circuit Test…1680
E14 – Right-Hand Side Tail Light (Rear Turn/Warn Light) (5GL), Circuit Test…1683
E27 – Beacon Light (5GL), Circuit Test…1686
E30 – Right Front Turn-Signal/Amber Warning Lights (5GL), Circuit Test…1689
E31 – Left Front Turn-Signal/Amber Warning Lights (5GL), Circuit Test…1692
E32 – Right Rear Turn-Signal/Amber Warning Lights (5GL), Circuit Test…1695
E33 – Left Rear Turn-Signal/Amber Warning Lights (5GL), Circuit Test…1698
H01 – Horn (5GL), Circuit Test…1701
S09 – Multi-Function Lever (5GL), Circuit Test…1703
S106 – Hazard Warning Light Switch (5GL), Circuit Test…1705
Group 50CA: Operator's Seat (5GL)…1613
50CA – Operator's Seat (5GL), Summary of References…1708
Essential or Recommended Tools…3767
SE20 – Air Suspension Seat (5GL), Diagnostic Schematic…1710
M06 – Air Suspension Seat Compressor Motor (5GL), Circuit Test…1712
Group 50CB: Power Outlet Sockets (5GL)…1613
50CB – Power Outlet Sockets (5GL), Summary of References…1716
SE23 – Power Outlet Sockets (Open Operator Platform) (5GL), Diagnostic Schematic…1717
Group 50FA: Electronic Engine Control Unit (5GL)…1613
50FA – Electronic Engine Control (5GL), Summary of References…1719
Essential or Recommended Tools…3767
50FA – Engine F5D (DOC/DPF) (5GL), Diagnostic Schematic…1721
SE98 – Hand, Foot throttle, Cruise Control and Transmission Speed Sensor (PowrReverser™ Transmission) (Open Operator Platform) (5GL), Diagnostic Schematic…1723
50FA – A500 – Engine Control Unit (ECM) F5D (DOC/DPF) (5GL), Circuit Test…1724
50FA – A510 – Glow Plug Control Unit (GCU) (5GL), Circuit Test…1729
50FA – A520 – High Pressure Pump (5GL), Circuit Test…1732
50FA – A530 – Actuator for Throttle (5GL), Circuit Test…1736
B06 – Transmission Speed Sensor (5GL), Circuit Test…1741
50FA – B500 – Coolant Temperature Sensor (5GL), Circuit Test…1745
50FA – B501 – Oxygen Sensor for Engine F5D (DOC/DPF) (5GL), Circuit Test…1748
50FA – B502 – Camshaft Position Sensor (5GL), Circuit Test…1751
50FA – B503 – Fuel Temperature Sensor (5GL), Circuit Test…1754
50FA – B504 – Exhaust Manifold Pressure Sensor (5GL), Circuit Test…1757
50FA – B505 – Engine Oil Pressure Sensor (5GL), Circuit Test…1761
50FA – B506 – Fuel Rail Pressure Sensor (5GL), Circuit Test…1764
50FA – B507 – Exhaust Gas Temperature Sensor (5GL), Circuit Test…1767
50FA – B508 – Crankshaft Position Sensor (5GL), Circuit Test…1770
50FA – B509 – Ambient Temperature Sensor (5GL), Circuit Test…1773
50FA – B510 – Water-in-Fuel Sensor (5GL), Circuit Test…1776
50FA – B511 – DPF Differential Pressure Sensor for Engine F5D (DOC/DPF) (5GL), Circuit Test…1780
50FA – B512 – DOC Inlet Temperature Sensor for Engine F5D (DOC/DPF) (5GL), Circuit Test…1783
50FA – B513 – DOC Outlet Temperature Sensor for Engine F5D (DOC/DPF) (5GL), Circuit Test…1786
B998 – Hand Throttle Sensor (5GL), Circuit Test…1789
B999 – Foot Throttle Potentiometer (5GL), Circuit Test…1792
50FA – R501 – Glow Plug for Cylinder 1 (5GL), Circuit Test…1795
50FA – R502 – Glow Plug for Cylinder 2 (5GL), Circuit Test…1799
50FA – R503 – Glow Plug for Cylinder 3 (5GL), Circuit Test…1803
50FA – R504 – Glow Plug for Cylinder 4 (5GL), Circuit Test…1807
50FA – R505 – Fuel Filter Heater (5GL), Circuit Test…1811
S40 – Presence Sensor Switch (5GL), Circuit Test…1815
S992/1 – Cruise Control Switch (ON/OFF/Save) (5GL), Circuit Test…1818
S992/2 – Cruise Control Switch (ON/OFF/Save) (5GL), Circuit Test…1821
S993 – Cruise Control Switch (Decrease RPM) (5GL), Circuit Test…1824
S994 – Cruise Control Switch (Increase RPM) (5GL), Circuit Test…1827
50FA – Y501 – Injection Valve for Cylinder 1 (5GL), Circuit Test…1830
50FA – Y502 – Injection Valve for Cylinder 2 (5GL), Circuit Test…1834
50FA – Y503 – Injection Valve for Cylinder 3 (5GL), Circuit Test…1838
50FA – Y504 – Injection Valve for Cylinder 4 (5GL), Circuit Test…1842
50FA – Y510 – Turbocharger Wastegate Valve (5GL), Circuit Test…1846
50FA – Y520 – High Pressure Fuel Control Valve (5GL), Circuit Test…1851
50FA – Y530 – EGR Valve (5GL), Circuit Test…1855
Group 50GA: PowrReverser™ Transmission (5GL)…1614
50GA – PowrReverser™ Transmission (5GL), Summary of References…1861
Essential or Recommended Tools…3767
SE90 – Transmission Control Unit (5GL), Diagnostic Schematic…1863
A320 – Transmission Control Unit (5GL), Circuit Test…1865
B60 – Transmission Oil Temperature Sensor (5GL), Circuit Test…1872
B63 – Hi/Lo Switch on Transmission (5GL), Circuit Test…1877
B64 – Reverse Drive Lever Switch (5GL), Circuit Test…1881
B65 – Clutch Pedal Potentiometer (5GL), Circuit Test…1887
B73 – Transmission Oil Filter Restriction Sensor (5GL), Circuit Test…1891
B104 – Transmission Top Shaft Speed Sensor (5GL), Circuit Test…1896
B300 – Forward High Clutch Pressure Sensor (5GL), Circuit Test…1903
B301 – Forward Low Clutch Pressure Sensor (5GL), Circuit Test…1907
B302 – Reverse Clutch Pressure Sensor (5GL), Circuit Test…1911
B303 – Transmission Oil Pressure Switch (5GL), Circuit Test…1915
R15 – PWM Enabler (5GL), Circuit Test…1919
S20 – Calibration Switch of Instrument Unit (5GL), Circuit Test…1925
S72 – Clutch Pedal Switch (5GL), Circuit Test…1928
S300 – Hi/Lo Switch (5GL), Circuit Test…1930
Y51 – Reverse Clutch Solenoid Valve (5GL), Circuit Test…1933
Y52 – Forward Low Clutch Solenoid Valve (5GL), Circuit Test…1937
Y53 – Forward High Clutch Solenoid Valve (5GL), Circuit Test…1941
Y300 – Main Ring Valve Solenoid Valve (5GL), Circuit Test…1945
Group 50GC: Differential Lock (5GL)…1615
50GC – Differential Lock (5GL), Summary of References…1949
Essential or Recommended Tools…3767
SE16 – Differential Lock (Open Operator Platform) (5GL), Diagnostic Schematic…1951
B987 – Differential Lock Pressure Switch (5GL), Circuit Test…1952
S22 – Differential Lock Switch (5GL), Circuit Test…1955
Y05 – Differential Lock Solenoid Valve (5GL), Circuit Test…1958
Group 50GD: Front Wheel Drive and Park Brake (5GL)…1615
50GD – Front Wheel Drive and Park Brake (5GL), Summary of References…1962
Essential or Recommended Tools…3767
SE15 – Front Wheel Drive and Park Brake (Open Operator Platform) (5GL), Diagnostic Schematic…1964
B05 – Park Brake Switch (5GL), Circuit Test…1965
B988 – Front Wheel Drive Pressure Switch (5GL), Circuit Test…1967
S63 – Front-Wheel Drive Switch (5GL), Circuit Test…1970
Y03 – Front-Wheel Drive Solenoid Valve (5GL), Circuit Test…1972
Group 50GE: PTO System (5GL)…1616
50GE – PTO System (5GL), Summary of References…1976
Essential or Recommended Tools…3767
SE94 – Front and Rear PTO System (PowrReverser™ Transmission) (5GL), Diagnostic Schematic…1978
B07/1 – PTO Switch (540 rpm) (5GL), Circuit Test…1980
B07/2 – PTO Switch (540E/1000 rpm) (5GL), Circuit Test…1984
B36 – Neutral Start Switch (5GL), Circuit Test…1988
B350 – PTO Pressure Sensor (5GL), Circuit Test…1991
B980 – PTO Shaft Output Speed Sensor (5GL), Circuit Test…1995
R998 – Resistor for Ground Drive PTO Presence (5GL), Circuit Test…1999
R999 – Resistor for Independent Rear PTO Presence (5GL), Circuit Test…2003
S350 – Rear PTO Switch (PowrReverser™ Transmission) (5GL), Circuit Test…2007
Y04 – PTO Solenoid Valve (5GL), Circuit Test…2011
Y350 – PTO Shutoff Solenoid Valve (5GL), Circuit Test…2014
Group 50IA: Instrument Unit (5GL)…1616
50IA – Instrument Unit (5GL), Summary of References…2018
Essential or Recommended Tools…3767
SE02 – Instrument Unit (PowrReverser™ Transmission) (5GL), Diagnostic Schematic…2020
A330 – Instrument Unit (5GL), Circuit Test…2021
B02 – Air Filter Restriction Sensor (5GL), Circuit Test…2025
B03 – Fuel Level Sensor (5GL), Circuit Test…2028
B69 – Brake Oil Level Sensor (5GL), Circuit Test…2031
B112/1 – Right Brake Pedal Switch (5GL), Circuit Test…2034
B112/2 – Left Brake Pedal Switch (5GL), Circuit Test…2037
S990 – Programming Switch (Menu) (5GL), Circuit Test…2040
S991 – Programming Switch (Save) (5GL), Circuit Test…2043
Group 50JA: CAN Bus System (5GL)…1616
50JA – CAN Bus System (5GL), Summary of References…2047
Essential or Recommended Tools…3767
SE19 – CAN Bus Vehicle (PowrReverser™ Transmission) (5GL), Diagnostic Schematic…2049
50JA – Controller Area Network (CAN) (5GL), Circuit Test…2050
Section 245: Electronic Control Units…2053
Group 05: Operation and General Information on Diagnostics…2053
Operation and General Information on Diagnostics (Summary of References)…2057
Procedure for Dealing with Diagnostic Trouble Codes…2058
Digital Display Onboard Functionality…2060
Group 10C: Information on How to Reprogram Control Units…2053
Information on How to Reprogram Control Units – Summary of References…2062
General Information on How to Reprogram Control Units…2063
Software Data Files Available for Downloading…2064
Procedure When Replacing Control Units…2066
Important Notes on Programming…2067
Procedure When Programming Control Units…2068
Procedure in the Event of a Programming Problem…2070
Group ECU-F5D: ECU – Engine Control Unit for Engine F5D (DOC/DPF)…2053
ECU – Engine Control Unit for Engine F5D (DOC/DPF), Summary of References…2072
Control Unit Information and Overview Test…2073
Engine Control Unit Replacement…2074
Engine Replacement…2075
Service ADVISOR™ Readings (Datapoint) list for Engine F5D (DOC/DPF)…2076
Engine Oil and Filter Replacement Calibration…2079
DPF Differential Pressure Sensor Calibration for Engine F5D (DOC/DPF)…2080
Oxygen Sensor Calibration for Engine F5D (DOC/DPF)…2081
DPF Calibration for Engine F5D (DOC/DPF)…2082
DOC Calibration for Engine F5D (DOC/DPF)…2083
DPF Ash Service Calibration for Engine F5D (DOC/DPF)…2084
Injector Calibration for Engine F5D (DOC/DPF)…2085
Fuel Rail Pressure Relief Valve Counter Reset for Engine F5D (DOC/DPF)…2087
EGR Valve Calibration for Engine F5D (DOC/DPF)…2088
Glow Plug System Test for Engine F5D (DOC/DPF)…2089
Service Regeneration for Engine F5D (DOC/DPF)…2090
Cylinder Cutout Test for Engine F5D (DOC/DPF)…2091
Group ECU-F5G: ECU – Engine Control Unit for Engine F5G (DOC/SCR)…2053
ECU – Engine Control Unit, Summary of References for Engine F5G (DOC/SCR)…2094
Service ADVISOR™ Readings (Datapoint) list for Engine F5G (DOC/SCR)…2095
DOC Calibration for Engine F5G (DOC/SCR)…2098
EGR Cooler Calibration for Engine F5G (DOC/SCR)…2099
EGR Valve Calibration for Engine F5G (DOC/SCR)…2100
Fuel Rail Pressure Relief Valve Counter Reset for Engine F5G (DOC/SCR)…2101
Fuel Rail Pressure Sensor Calibration for Engine F5G (DOC/SCR)…2102
Injector Calibration for Engine F5G (DOC/SCR)…2103
NOx Sensor Calibration for Engine F5G (DOC/SCR)…2105
SCR Catalyst Calibration for Engine F5G (DOC/SCR)…2106
Actuator Test for Engine F5G (DOC/SCR)…2107
Control Unit Information and Overview for Engine F5G (DOC/SCR)…2108
Cylinder Cutout Test for Engine F5G (DOC/SCR)…2109
Cylinder Electronic Compression Test for Engine F5G (DOC/SCR)…2111
Cylinder Misfire Test for Engine F5G (DOC/SCR)…2112
DEF Dosing System Test for Engine F5G (DOC/SCR)…2113
DEF High Flow Rate Test for Engine F5G (DOC/SCR)…2119
DEF Pump Diagnostic Test for Engine F5G (DOC/SCR)…2120
DEF Quantity Test for Engine F5G (DOC/SCR)…2121
Glow Plug System Test for Engine F5G (DOC/SCR)…2122
High Pressure Fuel System Test for Engine F5G (DOC/SCR)…2123
SCR Catalyst Cleaning Procedure for Engine F5G (DOC/SCR)…2125
SCR System Reset for Engine F5G (DOC/SCR)…2126
SCR Catalyst Cleaning Counter Reset…2127
Group TCU: TCU – Transmission Control Unit…2054
TCU – Transmission Control Unit – Summary of References…2129
Transmission Control Unit – On-Board Configuration…2130
Transmission Control Unit – On-Board Configuration – Vehicle type configuration…2134
Transmission Control Unit – On-Board Configuration – Clutch pedal calibration…2137
Transmission Control Unit – On-Board Configuration – Clutches pressure sensors calibration…2141
Transmission Control Unit -On-Board Configuration – FNR lever comfort parameterization…2144
Transmission Control Unit – On-Board Configuration – Hi/Lo comfort parameterization…2147
Transmission Control Unit – On-Board Configuration – Clutch pedal comfort parameterization…2150
Transmission Control Unit – On-Board Configuration – Limp home mode activation…2153
Transmission Control Unit – On-Board Configuration – On board diagnostic…2156
Transmission Control Unit – On-Board Configuration and Calibration Values…2158
Digital Display – TCU Message and Diagnostic Trouble Code (DTC) Overview…2159
Transmission Control Unit – Software Information…2172
Clutch Pedal, Operational Check…2173
Reverse Drive Lever, Operational Check…2174
Forward High Clutch, Operational Check…2175
Forward Low Clutch, Operational Check…2176
Reverse Clutch, Operational Check…2177
TCU Main Ring Pressure, Operational Check…2178
Power Take-Off (PTO), Operational Check…2179
Group VCU: VCU – Vehicle Control Unit…2055
Changing Display and User Menu…2188
User Menu…2188
Initial Setup…2203
Oil Reset…2215
Digital Display – Message and Diagnostic Trouble Code (DTC) Overview…2217
VCU Operational Checks – Diagnostic Trouble Code (DTC)…2223
Section 249A: Electrical System – Component Information (5G VNF)…2227
Group 05: Summary of Electrical Components and Harnesses (5G VNF)…2227
Summary of References of Electrical Components, Assemblies…2239
Summary of References of Electrical Components, Sensors…2240
Summary of References of Electrical Components, Lights…2242
Summary of References of Electrical Components, Fuses, Relays, and Diodes…2243
Summary of References of Electrical Components, Power Supply and Alternator…2244
Summary of References of Electrical Components, Monitoring and Signaling Devices…2245
Summary of References of Electrical Components, Electrical Motors…2246
Summary of References of Electrical Components, Resistors…2247
Summary of References of Electrical Components, Switches…2248
Summary of References of Electrical Components, Wiring Harnesses…2249
Summary of References of Electrical Components, Wiring Diagrams…2250
Summary of References of Electrical Components, Connector Information…2251
Summary of References of Electrical Components, Ground Points…2253
Summary of References of Electrical Components, Solenoids and Solenoid Valves…2254
Summary of References of Electrical Components, Other…2255
Group 40A: Electrical Components – Assemblies (5G VNF)…2227
A005 – Right Speaker, Component Information…2258
A006 – Left Speaker, Component Information…2260
A010 – Radio, Component Information…2262
A050 – CAN Bus Terminator (Vehicle CAN Bus), Component Information…2264
A052 – CAN Bus Terminator (Engine CAN Bus) for Engine F5G (DOC/SCR), Component Information…2266
A320 – Transmission Control Unit, Component Information…2268
A330 – Instrument Unit, Component Information…2272
A500 – Engine Control Unit (ECM) for Engine F5D (DOC/DPF), Component Information…2276
A500 – Engine Control Unit (ECM) for Engine F5G (DOC/SCR), Component Information…2283
A510 – Glow Plug Control Unit (GCU), Component Information…2290
A520 – High Pressure Pump, Component Information…2292
A530 – Actuator for Throttle, Component Information…2294
A540 – DEF Dosing Unit for Engine F5G (DOC/SCR), Component Information…2296
A541 – DEF Heating Unit for Engine F5G (DOC/SCR), Component Information…2298
Group 40B: Electrical Components – Sensors (5G VNF)…2228
B02 – Air Filter Restriction Sensor, Component Information…2304
B03 – Fuel Level Sensor, Component Information…2307
B05 – Park Brake Switch, Component Information…2309
B06 – Transmission Speed Sensor, Component Information…2311
B07/1 – PTO Switch (540 rpm), Component Information…2313
B07/2 – PTO Switch (540E/1000 rpm), Component Information…2315
B08 – PTO Neutral Start Switch, Component Information…2318
B36/1 – Neutral Start Switch, Component Information…2321
B60 – Transmission Oil Temperature Sensor, Component Information…2323
B63 – Hi/Lo Switch on Transmission, Component Information…2325
B64 – Reverse Drive Lever Switch, Component Information…2327
B65 – Clutch Pedal Potentiometer, Component Information…2329
B69 – Brake Oil Level Sensor, Component Information…2331
B73 – Transmission Oil Filter Restriction Sensor, Component Information…2333
B104 – Transmission Top Shaft Speed Sensor, Component Information…2335
B112/1 – Right Brake Pedal Switch, Component Information…2338
B112/2 – Left Brake Pedal Switch, Component Information…2340
B150 – Thermostat, Component Information…2342
B151 – Fan Resistor, Component Information…2344
B300 – Forward High Clutch Pressure Sensor, Component Information…2346
B301 – Forward Low Clutch Pressure Sensor, Component Information…2348
B302 – Reverse Clutch Pressure Sensor, Component Information…2350
B303 – Transmission Oil Pressure Switch, Component Information…2352
B304 – Refrigerant Pressure Sensor, Component Information…2354
B350 – PTO Pressure Sensor, Component Information…2356
B500 – Coolant Temperature Sensor, Component Information…2358
B501 – Oxygen Sensor for Engine F5D (DOC/DPF), Component Information…2360
B502 – Camshaft Position Sensor, Component Information…2362
B503 – Fuel Temperature Sensor, Component Information…2364
B504 – Exhaust Manifold Pressure Sensor, Component Information…2366
B505 – Engine Oil Pressure Sensor, Component Information…2368
B506 – Fuel Rail Pressure Sensor, Component Information…2370
B507 – Exhaust Gas Temperature Sensor, Component Information…2372
B508 – Crankshaft Position Sensor, Component Information…2374
B509 – Ambient Temperature Sensor, Component Information…2376
B510 – Water in Fuel Sensor, Component Information…2378
B511 – DPF Differential Pressure Sensor for Engine F5D (DOC/DPF), Component Information…2380
B512 – DOC Inlet Temperature Sensor for Engine F5D (DOC/DPF), Component Information…2382
B513 – DOC Outlet Temperature Sensor for Engine F5D (DOC/DPF), Component Information…2384
B514 – Aftertreatment Outlet NH3 Sensor for Engine F5G (DOC/SCR), Component Information…2386
B515 – Aftertreatment Outlet NOx Sensor for Engine F5G (DOC/SCR), Component Information…2388
B516 – Aftertreatment Inlet NOx Sensor for Engine F5G (DOC/SCR), Component Information…2390
B517 – SCR Outlet Temperature Sensor for Engine F5G (DOC/SCR), Component Information…2392
B518 – DOC Outlet Temperature Sensor for Engine F5G (DOC/SCR), Component Information…2394
B519 – DOC Inlet Temperature Sensor for Engine F5G (DOC/SCR), Component Information…2396
B520 – Aftertreatment Diesel Exhaust Fluid (DEF) Sensor for Engine F5G (DOC/SCR), Component Information…2398
B980 – PTO Shaft Output Speed Sensor 2 with IPM (Engine Side Sensor), Component Information…2400
B988 – Front Wheel Drive Pressure Switch, Component Information…2403
B989 – PTO Shaft Output Speed Sensor 2 with IPM (PTO Side Sensor), Component Information…2405
B998 – Hand Throttle Sensor, Component Information…2407
B999 – Foot Throttle Potentiometer, Component Information…2409
Group 40E: Electrical Components – Lights (5G VNF)…2229
E01 – Right Headlight, Component Information…2413
E02 – Left Headlight, Component Information…2415
E05 – Cigarette Lighter, Component Information…2417
E07 – Left-Hand H4 Farm Headlight, Component Information…2420
E08 – Right-Hand H4 Farm Headlight, Component Information…2422
E11/L – Left Rear Worklight, Component Information…2424
E11/R – Right Rear Worklight, Component Information…2426
E12 – Dome Light, Component Information…2428
E13 – Left-hand Side Tail Light, Component Information…2430
E14 – Right-Hand Tail Light, Component Information…2432
E18/L – Left Front Work Light, Component Information…2435
E18/R – Right Front Work Light, Component Information…2437
E27 – Beacon Light (ROPS), Component Information…2439
E27 – Beacon Light (Cab), Component Information…2441
E28 – Heater and Air-Conditioning Control Panel Backlighting, Component Information…2443
E30 – Right Front Turn-Signal/Amber Warning Lights, Component Information…2445
E31 – Left Front Turn-Signal/Amber Warning Lights, Component Information…2448
E32 – Right Rear Turn-Signal/Amber Warning Lights, Component Information…2451
E33 – Left Rear Turn-Signal/Amber Warning Lights, Component Information…2454
Group 40F: Electrical Components – Fuses, Relays, and Diodes (5G VNF)…2230
X3.FW29 – F1-F16 (Fuse Box), Component Information…2459
X4W04 – Fuse Box F1—F6 (Cab Wiring Harness)…2461
X100W02B – Fuse/Relay Box F1-F10/K1-K5 for Engine F5G (DOC/SCR), Component Information…2463
F1 – ECU Sensor Fuse (7.5A) for Engine F5D (DOC/DPF), Component Information…2466
F2 – ECU Protection Fuse (20A) for Engine F5D (DOC/DPF), Component Information…2468
F3 – ECU Protection Fuse (7.5A) for Engine F5D (DOC/DPF), Component Information…2470
F4 – Fuel Heater Fuse (20A) for Engine F5D (DOC/DPF), Component Information…2472
X3.RW29 – K1—K7 (Relay Box), Component Information…2474
F3 – 70 Amp Main Fuse, Component Information…2476
F1 – 50 Amp Main Harness Fuse, Component Information…2478
F2 – 50 Amp Glow Plug Fuse, Component Information…2480
F3 – 70 Amp Engine ECU Fuse, Component Information…2482
F25 – Fan Motor I Fuse, Component Information…2484
F26 – Fan Motor I and II Fuse, Component Information…2486
K01 – Starter Motor Relay, Component Information…2488
K01 – ECU Main Relay, Component Information…2490
K02 – Fuel Heater Relay, Component Information…2492
K1 – PWM Enabler, Component Information…2494
K08 – Turn-Signal Relay, Component Information…2496
K22 – Power Supply Relay, Component Information…2499
K23 – Front Work Light Relay, Component Information…2501
K24 – Rear Work Light Relay, Component Information…2503
K25 – Air-Conditioning Compressor Clutch Relay, Component Information…2505
K28 – Fan Speed Relay, Component Information…2507
K29 – Relay for Air-Conditioning Condenser Fan Motor I, Component Information…2509
K30 – Relay for Air-Conditioning Condenser Fan Motor I and II, Component Information…2511
K31 – Relay for Air-Conditioning Condenser Fan Motor I and II, Component Information…2513
K1000 – ECU Keep Alive Relay for Engine F5G (DOC/SCR), Component Information…2515
D1 – Suppressor Diode (A/C Compressor)…2517
D25 – Diode for End Stroke (PowrReverser™ Transmission Safety), Component Information…2519
D26 – Diode for Neutral Signal (PowrReverser™ Transmission Safety), Component Information…2521
Group 40G: Electrical Components – Power Supply and Alternator (5G VNF)…2231
G01 – Battery, Component Information…2528
G02 – Alternator, Component Information…2533
Group 40H: Electrical Components – Monitoring and Signaling Devices (5G VNF)…2231
H01 – Horn, Component Information…2538
Group 40M: Electrical Components – Electrical Motors (5G VNF)…2231
M01 – Starting Motor, Component Information…2543
M02 – Air-Conditioning Compressor Clutch, Component Information…2546
M03 – Windshield Wiper Motor, Component Information…2548
M04 – Rear Wiper Motor with Switch, Component Information…2550
M05 – Pump of Washer System, Component Information…2552
M06 – Air Suspension Seat Compressor Motor, Component Information…2554
M07 – Cab Blower Motor, Component Information…2556
M08 – Air-Conditioning Condenser Fan Motor I, Component Information…2558
M09 – Air-Conditioning Condenser Fan Motor II, Component Information…2560
Group 40R: Electrical Components – Resistors (5G VNF)…2231
R501 – Glow Plug for Cylinder 1, Component Information…2564
R502 – Glow Plug for Cylinder 2, Component Information…2566
R503 – Glow Plug for Cylinder 3, Component Information…2568
R504 – Glow Plug for Cylinder 4, Component Information…2570
R505 – Fuel Filter Heater, Component Information…2572
Group 40S: Electrical Components – Switches (5G VNF)…2231
S01 – Main Switch, Component Information…2576
S09 – Multi-Function Lever, Component Information…2578
S14 – Fan Switch, Component Information…2581
S15 – Switch for Windshield Wiper and Pump of Washer System, Component Information…2583
S20 – Calibration Switch of Instrument Unit, Component Information…2585
S21/1 – Ground Drive PTO Selector Switch, Component Information…2587
S21/2 – Independent Rear PTO Selector Switch, Component Information…2589
S22 – Differential Lock Switch, Component Information…2591
S36 – Beacon Light Switch, Component Information…2595
S40 – Presence Sensor Switch (PowrReverser™ Transmission)…2597
S61 – Rear Worklight Switch, Component Information…2600
S63 – Front-Wheel Drive Switch, Component Information…2602
S72 – Clutch Pedal Switch, Component Information…2605
S92/1 – Front Worklight Switch, Component Information…2607
S92/2 – Rear Worklight Switch, Component Information…2609
S93 – Heating and Air-Conditioning System Switch, Component Information…2611
S106 – Hazard Warning Light Switch, Component Information…2613
S300/1 – Hi/Lo Switch (Hi), Component Information…2615
S300/2 – Hi/Lo Switch (Lo), Component Information…2617
S300/3 – Declutch Switch, Component Information…2619
S350 – PTO Switch (PowrReverser™ Transmission), Component Information…2621
S900 – Battery Cut-Off Switch for Engine F5G (DOC/SCR), Component Information…2624
S900 – Battery Cut-Off Switch for Engine F5D (DOC/DPF), Component Information…2626
S990 – Programming Switch (Menu), Component Information…2628
S991 – Programming Switch (Save), Component Information…2630
S992 – Cruise Control Switch (ON/OFF/Save), Component Information…2632
S993 – Cruise Control Switch (Decrease RPM), Component Information…2634
S994 – Cruise Control Switch (Increase RPM), Component Information…2636
Group 40WA: Wiring Harnesses (5G VNF)…2232
W02A – Engine Wiring Harness for Engine F5D (DOC/DPF)…2641
W02B – Engine Wiring Harness for Engine F5G (DOC/SCR)…2644
W04 (W19, W35) – Cab Wiring Harness…2647
W05 (W52) – Hood Wiring Harness (Cab)…2650
Section 249B: Electrical System – Component Information (5GL)…2948
Group 05: Summary of Electrical Components and Harnesses (5GL)…2948
List of Summary of References (5GL)…2955
Summary of References of Electrical Components, Assemblies (5GL)…2956
Summary of References of Electrical Components, Sensors (5GL)…2957
Summary of References of Electrical Components, Lights (5GL)…2958
Summary of References of Electrical Components, Fuses, Relays, and Diodes (5GL)…2959
Summary of References of Electrical Components, Power Supply and Alternator (5GL)…2960
Summary of References of Electrical Components, Monitoring and Signaling Devices (5GL)…2961
Summary of References of Electrical Components, Electrical Motors (5GL)…2962
Summary of References of Electrical Components, Resistors (5GL)…2963
Summary of References of Electrical Components, Switches (5GL)…2964
Summary of References of Electrical Components, Wiring Harnesses (5GL)…2965
Summary of References of Electrical Components, Connector Information (5GL)…2966
Summary of References of Electrical Components, Ground Points (5GL)…2967
Summary of References of Electrical Components, Solenoids and Solenoid Valves (5GL)…2968
Group 40A: Electrical Components – Assemblies (5GL)…2948
A320 – Transmission Control Unit (5GL), Component Information…2972
A330 – Instrument Unit (5GL), Component Information…2975
A500 – Engine Control Unit (ECM) for Engine F5D (DOC/DPF) (5GL), Component Information…2979
A510 – Glow Plug Control Unit (ECU) (5GL), Component Information…2986
A520 – High Pressure Pump (5GL), Component Information…2988
A530 – Actuator for Throttle (5GL), Component Information…2990
Group 40B: Electrical Components – Sensors (5GL)…2948
B02 – Air Filter Restriction Sensor (5GL), Component Information…2994
B03 – Fuel Level Sensor (5GL), Component Information…2996
B05 – Park Brake Switch (5GL), Component Information…2998
B06 – Transmission Speed Sensor (5GL), Component Information…3000
B07/1 – PTO Switch (540 rpm) (5GL), Component Information…3002
B07/2 – PTO Switch (540E/1000 rpm) (5GL), Component Information…3004
B36 – Neutral Start Switch (5GL), Component Information…3006
B60 – Transmission Oil Temperature Sensor (5GL), Component Information…3008
B63 – Hi/Lo Switch on Transmission (5GL), Component Information…3010
B64 – Reverse Drive Lever Switch (5GL), Component Information…3012
B65 – Clutch Pedal Potentiometer (5GL), Component Information…3014
B69 – Brake Oil Level Sensor (5GL), Component Information…3016
B73 – Transmission Oil Filter Restriction Sensor (5GL), Component Information…3018
B104 – Transmission Top Shaft Speed Sensor (5GL), Component Information…3020
B112/1 – Right Brake Pedal Switch (5GL), Component Information…3022
B112/2 – Left Brake Pedal Switch (5GL), Component Information…3024
B300 – Forward High Clutch Pressure Sensor (5GL), Component Information…3026
B301 – Forward Low Clutch Pressure Sensor (5GL), Component Information…3028
B302 – Reverse Clutch Pressure Sensor (5GL), Component Information…3030
B303 – Transmission Oil Pressure Switch (5GL), Component Information…3032
B350 – PTO Pressure Sensor (5GL), Component Information…3034
B500 – Coolant Temperature Sensor (5GL), Component Information…3036
B501 – Oxygen Sensor for Engine F5D (DOC/DPF) (5GL), Component Information…3038
B502 – Camshaft Position Sensor (5GL), Component Information…3040
B503 – Fuel Temperature Sensor (5GL), Component Information…3042
B504 – Exhaust Manifold Pressure Sensor (5GL), Component Information…3044
B505 – Engine Oil Pressure Sensor (5GL), Component Information…3046
B506 – Fuel Rail Pressure Sensor (5GL), Component Information…3048
B507 – Exhaust Gas Temperature Sensor (5GL), Component Information…3050
B508 – Crankshaft Position Sensor (5GL), Component Information…3052
B509 – Ambient Temperature Sensor (5GL), Component Information…3054
B510 – Water-in-Fuel Sensor (5GL), Component Information…3056
B511 – DPF Differential Pressure Sensor for Engine F5D (DOC/DPF) (5GL), Component Information…3058
B512 – DOC Inlet Temperature Sensor for Engine F5D (DOC/DPF) (5GL), Component Information…3060
B513 – DOC Outlet Temperature Sensor for Engine F5D (DOC/DPF) (5GL), Component Information…3062
B980 – PTO Shaft Output Speed Sensor (5GL), Component Information…3064
B987 – Differential Lock Pressure Switch (5GL), Component Information…3066
B988 – Front Wheel Drive Pressure Switch (5GL), Component Information…3068
B998 – Hand Throttle Sensor (5GL), Component Information…3070
B999 – Foot Throttle Potentiometer (5GL), Component Information…3072
Group 40E: Electrical Components – Lights (5GL)…2950
E01 – Right Headlight (5GL), Component Information…3076
E02 – Left Headlight (5GL), Component Information…3078
E05 – Cigarette Lighter (5GL), Component Information…3080
E13 – Left-hand Side Tail Light (5GL), Component Information…3082
E14 – Right-Hand Side Tail Light (5GL), Component Information…3084
E27 – Beacon Light (5GL), Component Information…3086
E30 – Right Front Turn-Signal/Amber Warning Lights (5GL), Component Information…3088
E31 – Left Front Turn-Signal/Amber Warning Lights (5GL), Component Information…3090
E32 – Right Rear Turn-Signal/Amber Warning Lights (5GL), Component Information…3092
E33 – Left Rear Turn-Signal/Amber Warning Lights (5GL), Component Information…3094
Group 40F: Electrical Components – Fuses, Relays, and Diodes (5GL)…2950
F1 – 120 Amp Main Harness Fuse (5GL), Component Information…3098
F2 – 60 Amp Glow Plug Fuse (5GL), Component Information…3100
F3 – 70 Amp Engine ECU Fuse (5GL), Component Information…3102
F100 – Load Center (5GL), Component Information…3104
K08 – Turn-Signal Relay (5GL), Component Information…3114
P17 – Power Supply, Fuse/Relay Box F1-F10/K1-K5 for Engine F5D (DOC/DPF) (5GL)…3116
P18 – Fuse/Relay Box F1-F10/K1-K5 for Engine F5D (DOC/DPF) (5GL)…3118
Group 40G: Electrical Components – Power Supply and Alternator (5GL)…2950
G01 – Battery (5GL), Component Information…3124
G02 – Alternator (5GL), Component Information…3127
Group 40H: Electrical Components – Monitoring and Signaling Devices (5GL)…2950
H01 – Horn (5GL), Component Information…3131
Group 40M: Electrical Components – Electrical Motors (5GL)…2950
M01 – Starting Motor (5GL), Component Information…3135
M06 – Air Suspension Seat Compressor Motor (5GL), Component Information…3137
Group 40R: Electrical Components – Resistors (5GL)…2950
R501 – Glow Plug for Cylinder 1 (5GL), Component Information…3141
R502 – Glow Plug for Cylinder 2 (5GL), Component Information…3143
R503 – Glow Plug for Cylinder 3 (5GL), Component Information…3145
R504 – Glow Plug for Cylinder 4 (5GL), Component Information…3147
R505 – Fuel Filter Heater (5GL), Component Information…3149
R998 – Resistor for Ground Drive PTO Presence (5GL), Component Information…3151
R999 – Resistor for Independent Rear PTO Presence (5GL), Component Information…3153
Group 40S: Electrical Components – Switches (5GL)…2951
S01 – Main Switch (5GL), Component Information…3157
S09 – Multi-Function Lever (5GL), Component Information…3159
S20 – Calibration Switch of Instrument Unit (5GL), Component Information…3161
S22 – Differential Lock Switch (5GL), Component Information…3163
S36 – Beacon Light Switch (5GL), Component Information…3165
S40 – Presence Sensor Switch (5GL), Component Information…3167
S61 – Rear Worklight Switch (5GL), Component Information…3169
S63 – Front-Wheel Drive Switch (5GL), Component Information…3171
S72 – Clutch Pedal Switch (5GL), Component Information…3173
S106 – Hazard Warning Light Switch (5GL), Component Information…3175
S300 – Hi/Lo Switch (5GL), Component Information…3177
S350 – Rear PTO Switch (5GL), Component Information…3179
S900 – Battery Cut-Off Switch for Engine F5D (DOC/DPF) (5GL), Component Information…3181
S990 – Programming Switch (Menu) (5GL), Component Information…3184
S991 – Programming Switch (Save) (5GL), Component Information…3186
S992/1 – Cruise Control Switch (ON/OFF/Save) (5GL), Component Information…3188
S992/2 – Cruise Control Switch (ON/OFF/Save) (5GL), Component Information…3190
S993 – Cruise Control Switch (Decrease RPM) (5GL), Component Information…3192
S994 – Cruise Control Switch (Increase RPM) (5GL), Component Information…3194
Group 40W: Wiring Harnesses (5GL)…2951
W02 – Engine Wiring Harness for Engine F5D (DOC/DPF) (5GL)…3199
W05 – Hood Wiring Harness (5GL)…3202
W12 – Wiring Harness for Tail Lights (5GL)…3203
W17 – Wiring Harness for Beacon Light (5GL)…3204
W22 – Battery Cable (Negative) (5GL)…3205
W22/1 – Battery Cable (Negative) (Adapter) (5GL)…3206
W25 – Wiring Harness for Hi-Lo Shifting (PowrReverser™ Transmission) (5GL)…3207
W29 – Main Wiring Harness (Digital Display Side) (PowrReverser™ Transmission) (5GL)…3208
W29/1 – Wiring Harness for Brake Pedal Switch (5GL)…3209
W30 – Main Wiring Harness (Transmission Side) (PowrReverser™ Transmission) (Open Operator Platform) (5GL)…3210
W33/2 – Wiring Harness for PTO Switch (5GL)…3213
W38A – Engine Wiring Harness for Engine F5D (DOC/DPF) (5GL)…3214
W45 – Engine Power Supply Wiring Harness (5GL)…3217
W45/1 – Battery Cable (Positive) (5GL)…3219
W45/2 – Power Supply for Main Fuse (5GL)…3221
W53 – Wiring Harness for Turn-Signal/Amber Warning Lights (5GL)…3223
Group 40X: Connector Information (5GL)…2952
J3 / P56 – Connection point between harnesses W29 and W30 (5GL)…3226
J9 / P84 – Connection point between harnesses W29 and W30 (5GL)…3228
J10 / P85 – Connection point between harnesses W29 and W30 (5GL)…3233
J78 – Service Socket (CAN) (5GL), Component Information…3238
J79 / P369 – Connection point between harnesses W17 and W30 (5GL)…3240
J155 / P155 – Connection point between harnesses W25 and W30 (5GL)…3242
P3 / X8.1 – Connection point between harnesses W02 and W38A (5GL)…3245
P14 / X8.2 – Connection point between harnesses W02 and W38A (5GL)…3248
P16 / J5 – Connection point between harnesses W02 and W29 (5GL)…3254
P21 – Connector (5GL) (Not Used)…3258
P23 / J2 – Connection point between harnesses W02 and W45 (5GL)…3260
P25 – Connector (5GL) (Not Used)…3263
P88 / J13 – Connection point between harnesses W05 and W30 (5GL)…3265
P139 – Service Socket (Serial Connection) (5GL), Component Information…3268
P169 / J47 – Connection point between harnesses W30 and Jumper Plug (5GL)…3270
P177 – Connector (5GL) (Not Used)…3273
P320 – 6-Terminal Trailer Socket (5GL), Component Information…3275
P326 / X2 – Connection point between harnesses W30 and W53 (5GL)…3277
P328 / X2 – Connection point between harnesses W30 and W53 (5GL)…3279
P332 / P1 – Connection point between harnesses W30 and W33/2 (5GL)…3281
P382 / J85 – Connection point between harnesses W30 and Jumper Harness (5GL)…3283
J80 / P383 – Connection point between harnesses W30 and Jumper Harness (5GL)…3285
P600 / J600 – Connection point between harnesses W29 and W29/1 (5GL)…3287
X2 / P329 – Connection point between harnesses W12 and W30 (5GL)…3290
X2 / P330 – Connection point between harnesses W12 and W30 (5GL)…3293
X42 – 3-Terminal Power Outlet Socket (5GL), Component Information…3295
Group 40XGND: Ground Points (5GL)…2953
P83 – Ground Connection on Harness W30 (5GL)…3298
RT8 – Ground Connection on Harness W45 (5GL)…3299
RT9 – Ground Connection on Harness W22 (5GL)…3300
RT10 – Ground Connection on Harness W22/1 (5GL)…3301
RT11 – Ground Connection on Harness W22/1 (5GL)…3302
Group 40Y: Electrical Components – Solenoids and Solenoid Valves (5GL)…2953
Y03 – Front-Wheel Drive Solenoid Valve (5GL), Component Information…3305
Y04 – PTO Solenoid Valve (5GL), Component Information…3307
Y05 – Differential Lock Solenoid Valve (5GL), Component Information…3309
Y51 – Reverse Clutch Solenoid Valve (5GL), Component Information…3311
Y52 – Forward Low Clutch Solenoid Valve (5GL), Component Information…3313
Y53 – Forward High Clutch Solenoid Valve (5GL), Component Information…3315
Y300 – Main Ring Valve Solenoid Valve (5GL), Component Information…3317
Y350 – PTO Shutoff Solenoid Valve (5GL), Component Information…3319
Y501 – Injection Valve for Cylinder 1 (5GL), Component Information…3321
Y502 – Injection Valve for Cylinder 2 (5GL), Component Information…3323
Y503 – Injection Valve for Cylinder 3 (5GL), Component Information…3325
Y504 – Injection Valve for Cylinder 4 (5GL), Component Information…3327
Y510 – Turbocharger Wastegate Valve (5GL), Component Information…3329
Y520 – High Pressure Fuel Control Valve (5GL), Component Information…3331
Y530 – EGR Valve (5GL), Component Information…3333
Section 250A: Drive Train (without Transmission)…3335
Group 20A: Front-Wheel Drive – Theory of Operation…3335
Front-Wheel Drive – Theory of Operation, Summary of References…3338
Front-Wheel Drive Operation – Electro-Hydraulically Shifted…3339
Group 20B: Differential – Theory of Operation…3335
Differential – Theory of Operation, Summary of References…3344
Differential Power Flow…3345
Differential Lock Operation (Hydraulic Version)…3347
Group 20C: Final Drives – Theory of Operation…3335
Final Drives – Theory of Operation, Summary of References…3350
Final Drive Operation…3351
Group 20D: Rear PTO – Theory of Operation…3335
Rear PTO – Theory of Operation, Summary of References…3354
Operation of PTO Dry Clutch…3355
Electro-Hydraulic Rear PTO – Description…3356
Electro-Hydraulic Rear PTO – PTO Solenoid Valves…3358
Electro-Hydraulic Rear PTO – PTO Clutch and PTO Brake…3362
540/540E rpm Rear PTO Operation…3365
Group 40: Drive Train (without Transmission) – Component Information…3335
Drive Systems – Component Location, Summary of References…3368
Drive Systems – Component Location Information…3369
Front-Wheel Drive Components – Electro-Hydraulically Shifted…3370
Differential Components…3372
Differential Lock Components (Hydraulic Version)…3373
Final Drive Components…3374
Hydraulic PTO Clutch Components…3449
Rear PTO Components…3377
Group 50: Drive Train (without transmisson) – Diagnostic Tests/Adjustments…3335
Drive Systems – Tests and Adjustments, Summary of References…3379
Drive Systems – Tests and Adjustments, Test Ports and Test Equipment…3380
Pressure Relief Valve – Pressure Check…3382
Hydraulic Front-Wheel Drive Clutch – Pressure Check…3384
Hydraulic Differential Lock – Pressure Check…3386
Hydraulic Rear PTO Clutch – Pressure Check…3388
Hydraulic Rear PTO Brake – Pressure Check…3390
Lube Oil Pressure Check…3391
Drive Systems – Tests and Adjustments, Test Result Table…3393
Front-Wheel Drive Lever Will Not Stay in Off Position…3394
Problem with Noises when Driving with Front-Wheel Drive Engaged…3336
Unusual Vibrations when Driving with Front-Wheel Drive Engaged…3336
Excessive Differential Noise…3404
Differential Does Not Work…3405
Differential Lock Does Not Work…3406
Differential Chatters…3407
Axle Noise…3408
Axle Shaft Will Not Turn…3409
PTO Noisy…3410
PTO Will Not Operate…3411
PTO Will Not Stay Engaged…3413
PTO Clutch Lever Adjustment…3414
Section 250B: Mechanical Transmissions…3416
Group 20: Mechanical Transmissions – Theory of Operation…3416
Summary of References – Theory of Operation…3748
Theory of Operation Information – Mechanical Transmissions…3419
Clutch Operation…3420
Transmission Power Flow – Mechanical High-Low…3427
Transmission Power Flow – Electrohydraulic High-Low…3429
Transmission Synchronizer Operation – Mechanical High-Low…3431
Clutch Operation – Electrohydraulic High-Low…3433
Transmission Power Flow – Reverse Speed Gears…3435
Transmission Power Flow – Forward Speed Gears…3437
Transmission Synchronizer Operation – Reverse, Forward, 1st, 2nd, 3rd and 4th Gear…3439
Transmission Power Flow – Range Shift…3441
Group 40: Mechanical Transmissions – Component Information…3416
Summary of References – Component Location…3672
Mechanical Transmissions – Component Location Information…3445
Mechanical Power Train Components…3446
Clutch Components…3449
Transmission Components — 12/12-Speed Transmission…3451
Group 50: Drive Train (without transmisson) – Diagnostic Tests/Adjustments…3416
Summary of References – Diagnosis, Tests and Adjustments…3454
Specifications…3691
Diagnostic Information – Drive Train (without transmisson)…3456
Jerky or Rough Transmission…3457
Major Transmission Check…3458
Low Transmission Oil Level (Excessive Oil Leakage)…3463
Gears Clash, Shift Hard, or Will Not Engage…3464
Two Speeds Engage Together…3465
Transmission Will Not Stay in Gear…3466
Transmission Noisy…3467
Clutch Pedal Free Play Adjustment…3468
Section 250C: Power Reverser Transmission (24/12)…3471
Group 10: Power Reverser Transmission (24-12) – Operational Checks…3471
Transmission – Introductory Checks…3476
24/12-Speed Transmission – Operational Checks…3480
Group 20: Power Reverser Transmission (24-12) – Theory of Operation…3471
24/12-Speed Transmission – Theory of Operation, Summary of References…3486
24/12-Speed Transmission – Theory of Operation, Layout of Valves and Components…3487
24/12-Speed Transmission – Theory of Operation, Power Flow…3490
24/12-Speed Transmission – Theory of Operation, Hydraulic Schematic…3493
24/12-Speed Transmission – Theory of Operation, EHM III Valves…3496
24/12-Speed Transmission – Theory of Operation, Additional Valves…3498
24/12-Speed Transmission – Theory of Operation, Cooling and Lube Circuit…3499
24/12-Speed Transmission – Theory of Operation, Air Pump…3501
Group 40: Power Reverser Transmission (24-12) – Component Information…3471
Power Reverser™ Train Components…3504
Group 50: Power Reverser Transmission (24-12) – Diagnostic Tests/Adjustments…3471
24/12-Speed Transmission, Tests and Adjustments – Summary of References…3507
Hydraulic System – Safety Measures for Hydraulic Checks…3508
Connect SensoControl Test Equipment…3510
24/12-Speed Transmission, Tests, and Adjustments – Test Ports…3511
24/12-Speed Transmission, Tests and Adjustments – System Check…3514
24/12-Speed Transmission, Tests and Adjustments – EHM III Circuit Pressure Check…3520
24/12-Speed Transmission, Tests and Adjustments – EHM III Pressure Relief Valve Check…3522
24/12-Speed Transmission, Tests and Adjustments – Forward High Clutch Pressure Check…3523
24/12-Speed Transmission, Tests and Adjustments – Forward Low Clutch Pressure Check…3525
24/12-Speed Transmission, Tests and Adjustments – Reverse Clutch Pressure Check…3527
24/12-Speed Transmission, Tests, and Adjustments – Oil Cooler Flow Test…3529
24/12-Speed Transmission, Tests, and Adjustments – Lube Relief Valve Check…3532
24/12-Speed Transmission, Tests, and Adjustments – Oil Cooler Bypass Valve Check…3534
24/12-Speed Transmission, Tests and Adjustments – Clutch Leakage Check…3537
24/12-Speed Transmission, Tests and Adjustments – Test Result Table…3541
Hydraulic System – Heat Up the Hydraulic Oil…3543
Section 260: Steering and Brake Systems…3544
Group 20: Steering and Brake Systems – Theory of Operation…3544
Summary of References – Steering and Brake Systems Theory of Operation…3547
Steering and Brake Systems – General Information…3761
Steering System Operation…3549
Steering Valve Operation – Neutral and Manual Turning…3552
Steering Valve Operation – Power Turning…3555
Brake System Operation…3557
Brake Cylinder Operation – Brake Pedal Depressed…3559
Brake Cylinder Operation – Brake Pedal Released…3560
Group 40: Steering and Brake Systems – Component Information…3544
Summary of References – Steering and Brake Systems Component Location…3562
Steering and Brake Systems – Component Location Information…3563
Steering System Components…3564
Brake System Components…3566
Group 50: Steering and Brake Systems – Diagnostic Tests/Adjustments…3544
Summary of References – Diagnosis, Tests, and Adjustments…3569
Essential or Recommended Tools…3767
Specifications…3691
Diagnostic Information – Steering and Brake Systems…3572
Steering System Operational Check…3573
Steering System Diagnosis…3574
Steering Sluggish or Loss of Steering…3579
Brake System Operational Check…3580
Brake System Diagnosis…3581
Excessive Brake Pedal Leak-Down…3583
Excessive Brake Chatter…3584
Steering Pump Flow Test…3717
Steering Valve Relief Test…3587
Steering Cylinder Leakage Test…3589
Steering Valve Leakage Test…3590
Check Toe-In…3592
Adjust Toe-In…3594
Steering Angle Adjustment…3596
Brake Pedal Adjustment…3598
Park Brake Adjustment…3600
Bleed Brake System…3603
Section 270: Hydraulic System…3607
Group 20: Hydraulic System – Theory of Operation…3607
Summary of References—Theory of Operation…3611
General Information – Hydraulic System Operation…3613
Hydraulic System Operation…3613
Oil Cooler Operation…3618
Hydraulic Filter Operation…3621
Transmission Oil Filters — II Pumps Configuration…3622
Transmission Oil Filters — III Pumps Configuration…3623
Hydraulic Pump Operation…3625
Hydraulic System Operation – Steering and Front-Wheel Drive (12/12-Speed Transmission)…3627
Hydraulic System Operation – Steering and Front-Wheel Drive with Power Reverser (24/12 – Speed Transmission)…3629
Rockshaft Control Valve Operation – Neutral Position…3634
Rockshaft Control Valve Operation – Raise Position…3636
Rockshaft Control Valve Operation – Lower Position…3638
Rockshaft Draft – Sensing Operation…3640
Double-Acting Selective Control Valve – Neutral Position…3642
Double-Acting Selective Control Valve – Position 1…3644
Double-Acting Selective Control Valve – Position 2…3646
Double-Acting Selective Control Valve – Float Position…3648
Double-Acting Selective Control Valve – DUAL ACTING/SINGLE CONVERSION…3650
Setting Detents and Operating SCV Control Levers…3652
Double-Acting Sleeve Coupler Operation…3654
Flow Divider Valve without Solenoid Valve Operation…3656
Group 30: Hydraulic System – Schematics…3607
Summary of References – Hydraulic System Schematics…3659
Hydraulic Symbols…3660
12/12-Speed Transmission – Steering System without Front-Wheel Drive…3663
Base Transmission Hydraulic Scheme Power Reverser 24/12…3664
SCV and Hitch with Flow Divider…3667
Group 40: Hydraulic System – Component Information…3607
Summary of References – Component Location…3672
Hydraulic System – Component Location Information…3673
Hydraulic System Components – Steering and Front-Wheel Drive (12/12-Speed Transmission)…3674
Hydraulic System Components – Steering and Front-Wheel Drive with Power Reverser (24/12 – Speed Transmission)…3676
Hitch Control Lever Linkage Components…3681
SCVs with Levers and Flow Divider Valve…3682
Group 50: Hydraulic System – Diagnostic Tests/Adjustments…3608
Summary of References – Diagnostic Tests/Adjustments…3687
Essential or Recommended Tools…3767
Safety Precautions…3690
Specifications…3691
Diagnostic Information – Hydraulic System…3692
Hydraulic Oil Warm-Up Procedure…3693
Hydraulic System Diagnosis…3694
Insufficient Pump Delivery…3700
Hydraulic Functions Too Slow…3701
Excessive Pump Pressure…3702
Slow Hydraulic Pump Response…3703
Excessive Pump Noise During Operation…3704
Rockshaft Does Not Lift or Lifts Slowly…3705
Rockshaft Does Not Lower or Lowers Slowly…3706
Neutral Position Unstable, Rockshaft Drops After Engine Shut-Down…3707
SCV Control Lever Does Not Return to Neutral Position…3708
SCV Does Not Return to Neutral Position – SCV With Detent Position…3709
SCV Does Not Remain In Detent Position – SCV With Detent Position…3710
Remote Cylinder Does Not Extend or Retract…3711
Remote Cylinder Settles Under Load…3712
Remote Cylinder Operates Too Fast or Too Slow…3713
Hydraulic System Tests – with SCV…3714
Hydraulic System Tests…3715
Transmission Hydraulic System…3716
Pump Flow Test…3717
SCV Relief Valve Test…3720
SCV Leakage Test…3721
EHS II Leakage Test…3722
Rockshaft Lift Cycle Test…3723
Rockshaft Control Lever Friction Adjustment…3725
Hitch Sensitivity Adjustment…3726
Rockshaft Position Control Adjustment…3728
Rockshaft Draft Control Adjustment…3730
Rockshaft Safety and Relief Valve Adjustment…3732
SCV Relief Valve Adjustment…3734
Flow Divider Valve Adjustment…3735
Section 280: Miscellaneous…3736
Group 10: Operational Checks…3736
Operational Test on Front-Wheel Drive Axle…3740
Checking Positive Front-Wheel Lead on Front-Wheel Drive Axle…3743
Section 290: Cab and Open Operator’s Station…3746
Group 20: Cab and Open Operator’s Station – Theory of Operation…3746
Summary of References – Theory of Operation…3748
Theory of Operation Information – Cab and Open Operator’s Station…3749
Principle of Heat Exchange…3750
R134a Refrigerant…3751
Operation of Air-Conditioning System – Air Flow…3752
Air-Conditioning System Operation…3754
Compressor…3756
Condenser…3757
Receiver-Drier…3758
Expansion Valve…3759
Group 40: Cab and Open Operator’s Station – Component Information…3746
General Information…3761
Air-Conditioning System Components…3762
Heating System Components…3764
Group 50: Cab and Open Operator’s Station – Diagnostic Tests/Adjustments…3746
Essential or Recommended Tools…3767
Summary of References — Diagnosis, Tests and Adjustments…3768
Safety Equipment…3769
In an Emergency…3770
Storage of Refrigerant Containers…3771
Important Note…3772
Diagnostic Information – Cab and Open Operator’s Station…3773
Air-Conditioning System Diagnosis…3774
Pressure Deviations…3783
Air-Conditioning System Troubleshooting…3785
Failure Of Mechanical Type…3789
Section 299: Special Tools…3791
Group 05: Special Tools (Dealer-Fabricated)…3791
Summary of References – Dealer-Manufactured Tools…3794
Draft Control Adjusting Tool…3795
Group 10: Special Tools (Available as Spare Parts)…3791
Special Tools (Available as Spare Parts) – Summary of References…3797
D05104ST…3798
FKM10002…3799
FKM10417…3800
KJD10148…3801
FKM10209…3802
JDG10466…3803
KJD10589…3805
JDG11863…3806
FKM10472-4…3807
JDG11668…3808
JDG1478…3809
JDG839…3810
JT02156A…3811
JT03110…3812
JT03123…3813
JT03041…3814
JT03345…3815
JT03364…3816
JT03367…3817
JT05709…3818
JT05719…3819
JT05791A…3820
JT05800…3821
JT05469…3822
FKM10475…3823
JDG11978…3824
JT02098…3825
JDG10975…3826
OTC7062A…3827

John Deere 5075GV, 5090GV, 5075GN, 5090GN, 5100GN, and 5075GL Tractors Diagnosis and Tests Service Technical Manual (TM409119)

INSTANT DOWNLOAD

Posted on February 25, 2024 by admin

John Deere Tractors 5075GV, 5090GV, 5075GN, 5090GN, 5100GN, 5075GL (MY16- ) Repair Service Manual (TM409219)

INSTANT DOWNLOAD

Complete Repair Service Technical Manual for John Deere Tractors 5075GV, 5090GV, 5075GN, 5090GN, 5100GN, 5075GL (MY16- ), with all the shop information to maintain, repair, and rebuild like professional mechanics.

John Deere 5075GV, 5090GV, 5075GN, 5090GN, 5100GN, 5075GL (MY16- ) Tractors workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm409219 – 5075GV, 5090GV, 5075GN, 5090GN, 5100GN, 5075GL (MY16- ) Tractors Repair (North American Edition) Technical Manual.pdf
tm409228 – Remise en état des tracteurs 5075GV, 5090GV, 5075GN, 5090GN, 5100GN et 5075GL (AM16- ) -: (Édition nord-américaine) French.pdf

PRODUCT DETAILS:
Total Pages: 1,773 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English French

TABLE OF CONTENTS…………….1
Section 05: Safety…………….24
Group 05: Safety Measures…………….24
Recognize Safety Information…………….27
Understand Signal Words…………….28
Follow Safety Instructions…………….29
Prepare for Emergencies…………….30
Wear Protective Clothing…………….31
Protect Against Noise…………….32
Handle Fuel Safely—Avoid Fires…………….33
Handle Starting Fluid Safely…………….34
Fire Prevention…………….35
In Case of Fire…………….36
Avoid Static Electricity Risk When Refueling…………….37
Keep ROPS Installed Properly…………….39
Use Foldable ROPS and Seat Belt Properly…………….40
Stay Clear of Rotating Drivelines…………….41
Use Steps and Handholds Correctly…………….43
Read Operator’s Manuals for ISOBUS Controllers…………….44
Use Seat Belt Properly…………….45
Operating the Tractor Safely…………….46
Avoid Backover Accidents…………….48
Limited Use in Forestry Operation…………….49
Operating the Loader Tractor Safely…………….50
Keep Riders Off Machine…………….51
Instructional Seat…………….52
Use Safety Lights and Devices…………….53
Use a Safety Chain…………….54
Transport Towed Equipment at Safe Speeds…………….55
Use Caution on Slopes, Uneven Terrain, and Rough Ground…………….57
Freeing a Mired Machine…………….58
Avoid Contact with Agricultural Chemicals…………….59
Handle Agricultural Chemicals Safely…………….60
Handling Batteries Safely…………….62
Avoid Heating Near Pressurized Fluid Lines…………….64
Remove Paint Before Welding or Heating…………….65
Handle Electronic Components and Brackets Safely…………….66
Practice Safe Maintenance…………….67
Avoid Hot Exhaust…………….69
Clean Exhaust Filter Safely…………….70
Work In Ventilated Area…………….73
Support Machine Properly…………….74
Prevent Machine Runaway…………….75
Park Machine Safely…………….76
Transport Tractor Safely…………….77
Service Cooling System Safely…………….78
Service Accumulator Systems Safely…………….79
Service Tires Safely…………….80
Service Front-Wheel Drive Tractor Safely…………….81
Tightening Wheel Retaining Bolts/Nuts…………….82
Avoid High-Pressure Fluids…………….83
Do Not Open High-Pressure Fuel System…………….102
Store Attachments Safely…………….85
Decommissioning — Proper Recycling and Disposal of Fluids and Components…………….86
Section 10: General Information…………….87
Group 05: Specifications…………….1636
Summary of References – Specifications…………….1636
Engine…………….94
Transmission…………….95
Front-Wheel Drive Clutch…………….96
Hydraulic System…………….97
Electrical System…………….98
Capacities…………….99
Sound Level…………….101
Fuel System…………….102
Brakes…………….103
Three-Point Hitch…………….104
Loads and Weights…………….105
Maximum Lifting Force…………….106
Shipping Weights…………….107
Maximum Permissible Axle Loads and Total Weights…………….109
Load Capacity of Tires…………….110
Observe Rear Wheel Tread Width Limitations…………….114
Metric Bolt and Screw Torque Values…………….116
Unified Inch Bolt and Screw Torque Values…………….118
Diesel Fuel…………….120
Handling and Storing Diesel Fuel…………….121
Do Not Use Galvanized Containers…………….122
Fill Fuel Tank…………….123
Fill DEF (Diesel Exhaust Fluid) Tank (5G VNF)…………….125
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV…………….127
Transmission and Hydraulic Oil…………….129
Front-Wheel Drive Axle Oil…………….130
Multipurpose Extreme Pressure (EP) Grease…………….132
Oil Filters…………….133
Lubricant Storage…………….134
Mixing of Lubricants…………….135
Diesel Engine Coolant…………….136
Operating in Warm Temperature Climates…………….137
Alternative and Synthetic Lubricants…………….138
Serial Number Plates…………….139
Product Identification Number Location…………….140
Engine Serial Number…………….141
Fuel Injection Pump Serial Number Location…………….142
Power Steering Valve Serial Number Location…………….143
Air-Conditioning Compressor Serial Number Location (5G VNF)…………….144
Transmission Serial Number Location…………….145
Front Axle (2WD) Serial Number Location…………….146
Front-Wheel Drive Serial Number…………….147
Group 10: Tune-Up…………….88
Summary of References – Tune-Up…………….149
Using High-Pressure Washers…………….150
Preliminary engine test…………….151
Clean Radiator and Oil Cooler…………….152
Radiators Cleaning…………….154
Clean Air-Conditioning System Condenser (5G VNF)…………….157
Check Hoses and Hose Clamps…………….158
Check Blow-By Hose (5075 Models)…………….159
Clean the Dust Unloading Valve…………….161
Engine Air Filter…………….162
Cleaning the Primary Filter Element…………….164
Cleaning a Dusty Element…………….165
Secondary (Safety) Element…………….166
Clean Cab Air Filters (5G VNF)…………….167
Check Engine Oil Level…………….168
Check Brake System Oil Level (5G VNF)…………….169
Check Brake System Oil Level (5GL)…………….170
Check Coolant Level…………….172
Check Transmission/Hydraulic System Oil Level…………….174
Check the Fuel Filter…………….175
Starting Motor…………….178
Battery – Checking Specific Gravity (5G VNF)…………….179
Battery – Checking Specific Gravity (5GL)…………….180
Check Neutral Start System…………….181
Check Neutral Start System – Power Reverse Transmission (24/12) (5G VN and 5GL) (MY20)…………….184
Check Setting of Head Lights and Work Lights…………….185
Check Lights…………….186
Final Engine Check…………….187
Tractor Operation Check…………….188
Group 15: Predelivery Inspection…………….191
Summary of References – Predelivery Inspection…………….191
Predelivery Inspection…………….191
Section 20: Engine…………….193
Group 00: Removal and Installation of Engine Components…………….193
Summary of References – Remove and Install Engine Components…………….197
Engine Repair…………….199
Specifications…………….1636
Remove Engine (5G VNF)…………….201
Remove Engine (5GL)…………….229
Install Engine…………….238
Water Pump Repair…………….243
Remove and Inspect Radiator (5G VNF)…………….244
Remove and Inspect Radiator (5075) (5G VNF)…………….259
Remove and Inspect Radiator (5GL)…………….273
Install Radiator…………….281
Remove Oil Cooler (5G VNF)…………….282
Remove Oil Cooler (5GL)…………….285
Install Oil Cooler…………….288
Replace Thermostat…………….289
Remove Engine Side Panels (5G VNF)…………….292
Remove Engine Side Panels (5GL)…………….294
Install Engine Side Panels (5G VNF)…………….296
Install Engine Side Panels (5GL)…………….298
Vertical Exhaust Pipe CAB Post Disassembly (5G VNF)…………….300
Vertical Exhaust Pipe Disassembly (5G VNF)…………….304
Horizontal Exhaust Pipe Disassembly (5G VNF)…………….306
Horizontal (Venturi) Exhaust Pipe Disassembly (5075) (5G VNF)…………….308
Horizontal Exhaust Pipe Disassembly (5GL)…………….310
Remove DOC Module (5G VNF)…………….314
Install DOC Module (5G VNF)…………….318
Remove SCR Module (5G VNF)…………….323
Install SCR Module (5G VNF)…………….327
Remove and Install SCR System Support (5G VNF)…………….332
Remove DPF Module (5075) (5G VNF)…………….339
Install DPF Module (5075) (5G VNF)…………….342
Replace DOC Exhaust Pipe (5G VNF)…………….343
Remove DPF Module (5GL)…………….347
Install DPF Module (5GL)…………….354
Replace DPF Exhaust Pipe (5075) (5G VNF)…………….355
Replace DPF Exhaust Pipe (5GL)…………….358
Separate Engine from Support Front Axle (5G VNF)…………….362
Separate Engine from Support Front Axle (5GL)…………….388
Install Engine on Support Front Axle (5G VNF)…………….400
Install Engine on Support Front Axle (5GL)…………….402
A500 – Remove and Install Engine ECU (5G VNF)…………….405
A500 – Remove and Install Engine ECU (5GL)…………….407
B520 – Replace Aftertreatment Diesel Exhaust Fluid (DEF) Sensor (5G VNF)…………….409
Remove Inspect and Install DEF (Diesel Exhaust Fluid) Tank (5G VNF)…………….419
Checking and Cleaning the DEF (Diesel Exhaust Fluid) Filter (5G VNF)…………….432
B515 – Remove and Install Aftertreatment Outlet NOx Sensor (DOC/SCR) (5G VNF)…………….434
B516 – Remove and Install Aftertreatment Inlet NOx Sensor (DOC/SCR) (5G VNF)…………….438
Replace the Power Supply Module (5G VNF)…………….442
Replace the Power Supply Module Filter (5G VNF)…………….446
Y540 – Replace DEF Tank Heater Valve (5G VNF)…………….449
B514 – Remove and Install Aftertreatment Outlet NH3 Sensor (DOC-SCR) (5G VNF)…………….453
B519 – Remove and Install DOC Inlet Temperature Sensor (5G VNF)…………….456
B517 – Remove and Install SCR Outlet Temperature Sensor (5G VNF)…………….459
B518 – Remove and Install DOC Outlet Temperature Sensor (5G VNF)…………….462
Remove and Install SCR Water Reservoir (5G VNF)…………….465
A540 – Replace DEF Dosing Unit (5G VNF)…………….467
Section 30: Fuel and Air Intake Systems…………….471
Group 05: Speed Control Linkage…………….471
Summary of References – Speed Control Linkage…………….474
Hand Throttle Calibration (5G VNF)…………….475
Hand Throttle Calibration (5GL)…………….479
Foot Throttle Calibration (5G VNF)…………….483
Foot Throttle Calibration (5GL)…………….487
Remove and Install Hand Throttle Lever…………….491
Remove and Install Foot Throttle Pedal (5G VNF)…………….493
Remove and Install Foot Throttle Pedal (5GL)…………….498
Remove and Install Foot Throttle Pedal Assembly (5G VN) (MY20)…………….501
Group 10: Fuel System…………….102
Fuel System – Summary of References…………….504
Injection Pump, Nozzle and Governor Repair…………….505
Drain Fuel Tank…………….506
Remove, Inspect, and Install Fuel Tank (5G VNF)…………….507
Remove, Inspect, and Install Fuel Tank (5075) (5G VNF)…………….516
Remove, Inspect, and Install Fuel Tank (5GL)…………….525
Remove, Inspect, and Install Additional Fuel Tank (5G VNF)…………….530
Replace Fuel Filter…………….535
Bleed Fuel System…………….538
Remove, Inspect, and Install Fuel Cooler (5G VNF)…………….540
Remove, Inspect, and Install Fuel Cooler (5GL)…………….543
Group 15: Air Intake System…………….471
Summary of References – Air Intake System…………….546
Turbocharger Repair…………….547
Remove and Install Air Cleaner Element (5G VNF)…………….548
Remove and Install Air Cleaner Element (5075 Models)…………….550
Remove and Install Air Filter Housing (5G VNF)…………….552
Remove and Install Air Filter Housing (5075) (5G VNF)…………….555
Remove and Install Air Filter Housing (5GL)…………….557
Remove and Install Air Intake Hoses (5G VNF)…………….561
Remove and Install Air Intake Hoses (5075) (5G VNF)…………….565
Remove and Install Air Intake Hoses (5GL)…………….569
Remove, Inspect, and Install Air Cooler (5G VNF)…………….572
Remove, Inspect, and Install Air Cooler (5GL)…………….577
Section 40: Electrical System…………….582
Group 05: Battery, Starter Motor, and Alternator…………….582
Battery, Starter Motor, and Alternator – Summary of References…………….585
M01 – Starter Motor Repair…………….586
G01 – Disconnect Battery…………….587
G01 – Connect Battery…………….588
G01 – Remove Battery…………….589
G01 – Install Battery…………….590
S900 – Battery Cut-off Switch…………….591
G01 – Remove and Install Battery (5G VNF)…………….593
G01 – Remove and Install Battery (5GL)…………….595
M01 – Remove and Install Starter Motor (5G VNF)…………….598
M01 – Remove and Install Starter Motor (5GL)…………….600
G02 – Alternator/Regulator Repair…………….602
G02 – Replace Alternator/Regulator…………….603
Check Belt Wear and Tension…………….607
Group 10: Switches and Sensors…………….582
Summary of References – Switches and Sensors…………….611
B02 – Replace Air Filter Restriction Sensor…………….612
B03 – Replace Fuel Level Sensor (5G VNF)…………….615
B03 – Replace Fuel Level Sensor (5075 Models)…………….619
B04 – Replace Engine Oil Pressure Switch…………….622
B05 – Replace Park Brake Switch…………….623
B06 – Replace Transmission Speed Sensor…………….625
B07/1 – Replace PTO Switch (540 rpm)…………….627
B07/2 – Replace PTO Switch (540E/1000 rpm)…………….628
B08 – Replace PTO Neutral Start Switch (5G VNF)…………….629
B36 – Replace Neutral Start Switch…………….631
B56 – Replace Coolant Temperature Sensor…………….632
B69 – Replace Brake Oil Level Sensor (5G VNF)…………….633
B69 – Replace Brake Oil Level Sensor (5GL)…………….635
B72 – Replace Engine Speed Sensor…………….636
B112 – Replace Brake Pedal Switches (5G VNF)…………….637
B112 – Replace Brake Pedal Switches (5GL)…………….639
B150 – Replace Thermostat (5G VNF)…………….642
B151 – Replace Fan Resistor…………….643
B304 – Replace Refrigerant Pressure Sensor (5G VNF)…………….645
B511 – Replace DPF Differential Pressure Sensor (5075) (5G VNF)…………….647
S01 – Replace Main Switch (5G VNF)…………….649
S01 – Replace Main Switch (5GL)…………….651
S09 – Replace Multi-Function Lever (5G VNF)…………….653
S09 – Replace Multi-Function Lever (5GL)…………….655
R998, R999 – Replace Resistances Connector on Ground Drive PTO…………….657
Replace Slow Moving Vehicle Light Unit (5G VNF)…………….658
Replace Slow Moving Vehicle Light Unit (5GL)…………….661
S106 – Replace Hazard Warning Light Switch (5G VNF)…………….662
S106 – Replace Hazard Warning Light Switch (5GL)…………….663
Replace Instrument Panel Switches (5G VNF)…………….665
Replace Instrument Panel Switches (5GL)…………….667
Y13 – Replace Fuel Shut-Off Solenoid Valve…………….669
K01 – Replace Starter Relay (5G VNF)…………….670
K01 – Replace Starter Motor Relay (5GL)…………….671
Remove and Install Dashboard Cowls (5G VNF)…………….672
Remove and Install Dashboard Cowls (5GL)…………….679
Replace Hand Throttle Lever Potentiometer…………….686
B999 – Replace Foot Throttle Pedal Potentiometer (5G VNF)…………….689
B999 – Replace Foot Throttle Pedal Potentiometer (MY20)…………….694
Replace NH3 ECU (5G VNF)…………….695
Replace HCU-CP Unit (DEF Valve – Three Ways) (5G VNF)…………….697
Replace Glow Plug GCU ECU (5G VNF)…………….698
Replace Glow Plug GCU ECU (5GL)…………….701
Section 50A: Drive Train (without Transmission)…………….702
Group 00: Component Removal and Installation…………….702
Drive Systems – Component Removal and Installation, Summary of References…………….705
Specifications…………….1636
Essential or Recommended Tools…………….1576
Remove and Install Front-Wheel Drive Clutch…………….708
Remove and Install Differential Assembly…………….710
Remove and Install Final Drive Assembly (5G VNF)…………….714
Remove and Install Final Drive Assembly (5GL)…………….717
Remove Rear PTO Cover…………….720
Install Rear PTO Cover…………….722
Group 15: Front-Wheel Drive Clutch – Transmission…………….95
Summary of References – Front-Wheel Drive Clutch…………….726
Specifications…………….1636
Disassemble and Inspect Front-Wheel Drive Clutch…………….728
Front-Wheel Drive Clutch Cross Section…………….736
Assemble Front-Wheel Drive Clutch…………….738
Disassemble and Inspect Front-Wheel Drive Clutch – Hydraulically Operated (5GL)…………….747
Front-Wheel Drive Clutch Cross Section- Hydraulic Operated (5GL)…………….749
Assemble Front-Wheel Drive Clutch – Hydraulically Operated (5GL)…………….751
Group 20: Differential…………….702
Summary of References – Differential…………….758
Specifications…………….1636
Essential or Recommended Tools…………….1576
Service Equipment and Tools…………….761
Disassemble, Inspect, and Assemble Four Pinion Differential Assembly…………….762
Four Pinion Differential Backlash Adjustment…………….766
Four Pinion Differential Bearing Preload Adjustment…………….768
Inspect and Repair Hydraulic Differential Lock and Linkage…………….770
Remove, Inspect, and Install Differential Lock Assembly…………….772
Group 25: Final Drives…………….702
Summary of References – Final Drives…………….779
Specifications…………….1636
Essential or Recommended Tools…………….1576
Remove and Inspect Planetary Drive Assembly…………….782
Install Planetary Drive Assembly…………….784
Remove, Inspect, and Install Axle Shaft Assembly…………….787
Group 30: Power Take-Off…………….703
Power Take-Off – Summary of References…………….792
Power Take-Off – Special Tools…………….793
Essential or Recommended Tools…………….1576
Rear PTO Clutch Lever and Linkage – Mechanical Version (Hydraulic Engagement)…………….795
Disassemble, Inspect, and Assemble the PTO Speed Control and Output Shaft…………….797
Remove, Inspect, and Install Hydraulic PTO Clutch Cylinder Assembly – Mechanical Version…………….799
Disassemble, Inspect, and Assemble Rear PTO Drive Shaft Assembly…………….802
Disassemble, Inspect, and Assemble Rear PTO Engagement Sleeve…………….805
Remove and Install Rear PTO Drive Shaft…………….808
Disassemble Electro-Hydraulic Rear PTO Cover…………….810
Assemble Electro-Hydraulic Rear PTO Cover…………….813
Disassemble Electro-Hydraulic Rear PTO Clutch Drive Shaft…………….817
Assemble Electro-Hydraulic Rear PTO Clutch Drive Shaft…………….822
Remove Electro-Hydraulic Rear PTO Drive Shaft…………….827
Disassemble Electro-Hydraulic Rear PTO Drive Shaft…………….828
Assemble Electro-Hydraulic Rear PTO Drive Shaft…………….831
Install Electro-Hydraulic Rear PTO Drive Shaft…………….835
Remove Electro-Hydraulic Rear PTO Input Shaft…………….836
Disassemble and Assemble Electro-Hydraulic Rear PTO Input Shaft…………….837
Install Electro-Hydraulic Rear PTO Input Shaft…………….838
Remove Electro-Hydraulic Rear PTO Brake…………….839
Disassemble Electro-Hydraulic Rear PTO Brake…………….841
Assemble Electro-Hydraulic Rear PTO Brake…………….845
Install Electro-Hydraulic Rear PTO Brake…………….850
Group 35: Transmission Housing – Sensors…………….703
Remove, Inspect and Install Housing Sensors…………….857
Section 50B: Mechanical Transmissions…………….861
Group 00: Removal and Installation of Power Train Components…………….861
Remove and Install Power Train Components – Summary of References…………….864
Remove and Install Power Train Components – Specifications…………….1636
Essential or Recommended Tools…………….1576
Separate Engine from Clutch Housing(5G VNF)…………….867
Install Engine on Clutch Housing (5G VNF)…………….893
Separate Clutch Housing from Transmission…………….898
Install Clutch Housing on Transmission…………….902
Replace Clutch Housing Seal – 12/12 Speed Transmission…………….906
Group 05: Clutch…………….861
Summary of References – Clutch…………….908
Specifications…………….1636
Essential or Recommended Tools…………….1576
Inspect and Repair Clutch Pedal and Linkage…………….911
Remove and Install Clutch Assembly…………….913
Disassemble and Inspect Clutch Assembly…………….917
Assemble Clutch Assembly…………….926
Traction Clutch Finger Adjustment…………….932
PTO Clutch Finger Adjustment…………….934
Remove and Inspect Clutch Release Mechanism…………….936
Install Clutch Release Mechanism…………….939
Remove and Install the Flywheel…………….942
Group 20: Transmission…………….95
Transmission – Summary of References…………….946
Transmission – Specifications…………….1636
Essential or Recommended Tools…………….1576
Remove and Install Transmission…………….950
Inspect and Repair Gear and Range Shift Levers…………….952
Remove, Inspect, and Install Range Shaft…………….956
Range Shaft End Play Adjustment…………….962
Remove, Inspect, and Install Primary and Reverse Shafts…………….963
Primary Shaft End Play Adjustment…………….976
Remove, Inspect, and Install Pinion Shaft…………….978
Pinion Shaft Cone Point Adjustment…………….985
Pinion Bearing Preload Adjustment…………….987
Remove, Inspect, and Install Secondary Shaft…………….990
Secondary Shaft End Play Adjustment…………….1002
Section 50C: Power Reverser Transmission (24-12)…………….1006
Group 00: Removal and Installation of Components – 24/12-Speed Transmission…………….95
Removal and Installation of Components – 24/12-Speed Transmission, Summary of References…………….1009
Removal and Installation of Components – 24/12-Speed Transmission, Specifications…………….1636
Removal and Installation of Components – 24/12-Speed Transmission, Special Tools…………….1011
Essential or Recommended Tools…………….1576
Separate Engine from Clutch Housing (5GL)…………….1013
Install Engine on Clutch Housing (5GL)…………….1028
Separate Clutch Housing from Transmission – 24/12-Speed Transmission…………….1033
Install Clutch Housing on Transmission – 24/12-Speed Transmission…………….1037
Guide of Forward High Clutch Drive Shaft and Cover of Forward Low/Reverse Clutch Drive Shaft – 24/12-Speed Transmission…………….1041
Remove Guide of Forward High Clutch Drive Shaft – 24/12-Speed Transmission…………….1043
Replace Seal Rings of Forward High Clutch Drive Shaft – 24/12-Speed Transmission…………….1045
Install Guide of Forward High Clutch Drive Shaft – 24/12-Speed Transmission…………….1046
Remove Cover of Forward Low/Reverse Clutch Drive Shaft – 24/12-Speed Transmission…………….1050
Replace Seal Rings of Forward Low/Reverse Clutch Drive Shaft – 24/12-Speed Transmission…………….1052
Install Cover of Forward Low/Reverse Clutch Drive Shaft – 24/12-Speed Transmission…………….1055
Remove Air Pump – 24/12-Speed Transmission…………….1058
Install Air Pump – 24/12-Speed Transmission…………….1060
Group 15: Electro-Hydraulic Forward High/Low and Reverse Clutch – 24/12-Speed Transmission…………….95
Electro-Hydraulic Forward High/Low and Reverse Clutch – 24/12-Speed Transmission, Summary of References…………….1063
Electro-Hydraulic Forward High/Low and Reverse Clutch – 24/12-Speed Transmission, Specifications…………….1636
Essential or Recommended Tools…………….1576
Remove Electro-Hydraulic Forward High/Low and Reverse Clutch Assembly – 24/12-Speed Transmission…………….1066
Install Electro-Hydraulic Forward High/Low and Reverse Clutch Assembly – 24/12-Speed Transmission…………….1068
Disassemble, Inspect, and Assemble Electro-Hydraulic Forward High Clutch – 24/12-Speed Transmission…………….1072
Disassemble, Inspect, and Assemble Electro-Hydraulic Forward Low Clutch – 24/12-Speed Transmission…………….1078
Disassemble, Inspect, and Assemble Electro-Hydraulic Reverse Clutch – 24/12-Speed Transmission…………….1084
Remove Secondary Shaft Assembly – 24/12-Speed Transmission…………….1091
Disassemble, Inspect, and Assemble Secondary Shaft Assembly – 24/12-Speed Transmission…………….1092
Install Secondary Shaft Assembly – 24/12-Speed Transmission…………….1097
Remove Drive Shaft Assembly – 24/12-Speed Transmission…………….1098
Replace Clutch Housing Seal – 24/12-Speed Transmission…………….1099
Disassemble, Inspect, and Assemble Drive Shaft Assembly – 24/12-Speed Transmission…………….1100
Install Drive Shaft Assembly – 24/12-Speed Transmission…………….1104
Section 60: Steering and Brake Systems…………….1105
Group 05: Steering System…………….1105
Summary of References – Steering System…………….1108
Specifications…………….1636
Remove and Install Steering Wheel (5G VNF)…………….1111
Remove and Install Steering Wheel (5GL)…………….1113
Remove and Install Steering Column (5G VNF)…………….1115
Remove and Install Steering Column (5GL)…………….1117
Remove and Install Power Steering Valve (5G VNF)…………….1121
Remove and Install Power Steering Valve (5075) (5G VNF)…………….1125
Remove and Install Power Steering Valve (5GL)…………….1129
Remove and Install Steering Cylinder…………….1131
Remove and Install Steering Cylinder (Two-Wheel Drive Tractors)…………….1133
Disassemble, Inspect, and Assemble Steering Cylinder…………….1135
Remove, Inspect, and Install Tie Rod Assembly…………….1139
Steering Cylinder Group (5GL)…………….1144
Group 10: Brake System…………….1105
Summary of References – Brake System…………….1153
Specifications…………….1636
Change Brake System Oil (5G VNF)…………….1155
Change Brake System Oil (5GL)…………….1158
Remove and Install Brake Pump and Pedals (5G VNF)…………….1161
Remove and Install Brake Pump and Pedals (5GL)…………….1167
Disassemble and Inspect Brake Pedals…………….1171
Brake Cylinders Cross Section…………….1172
Remove and Inspect Brakes…………….1173
Install Brakes…………….1176
Inspect and Replace Brake Hydraulic Lines…………….1179
Remove, Inspect, and Install Brake Linkage…………….1182
Remove, Inspect, and Install Park Brake Lever…………….1186
Remove, Inspect, and Install Park Brake Linkage…………….1188
Park Brake Adjustment…………….1194
Remove Brake Pump (5G VNF)…………….1197
Remove Brake Pump (5GL)…………….1203
Install Brake Pump (5G VNF)…………….1207
Install Brake Pump (5GL)…………….1208
Bleed Brake System (5G VNF)…………….1210
Bleed Brake System (5GL)…………….1214
Section 70: Hydraulic System…………….1218
Group 05: Hydraulic Pump and Filter…………….1218
Summary of References – Hydraulic Pump and Filter…………….1221
Specifications…………….1636
Remove and Install Hydraulic Pump (5G VNF)…………….1223
Remove and Install Hydraulic Pump (5GL)…………….1228
Remove Hydraulic Pump External Components…………….1232
Install Hydraulic Pump External Components…………….1236
Replace Hydraulic Filter/Manifold…………….1238
Replace Transmission/Hydraulic Oil Filter Assembly (5G VN) (MY20)…………….1240
Replace Transmission/Hydraulic Oil Filter Cartridge (5G VNF)…………….1243
Replace Transmission/Hydraulic Oil Filter Cartridge (5GL)…………….1245
Inspect and Replace Hydraulic Suction Lines…………….1248
Inspect and Replace Hydraulic Supply Lines (5G VNF)…………….1249
Inspect and Replace Hydraulic Supply Lines (5GL)…………….1250
Group 10: Hitch…………….1218
Summary of References – Hitch…………….1252
Essential or Recommended Tools…………….1576
Specifications…………….1636
Inspect and Repair Hitch Control Lever and Linkage…………….1255
Remove, Inspect, and Install Hitch Valve (5G VNF)…………….1257
Remove, Inspect, and Install Hitch Valve (5GL)…………….1261
Safety and Relief Valve Adjustment…………….1265
Remove, Inspect, and Install Draft and Position Sensing Linkage…………….1267
Sensing Spring Adjustment…………….1270
Remove and Install Rockshaft Assembly…………….1271
Remove, Inspect, and Install Lift Arms and Cylinder of Rockshaft Assembly…………….1275
Remove Hitch Control Linkage…………….1278
Inspect and Repair Hitch Control Linkage…………….1281
Install Hitch Control Linkage…………….1284
Hitch Sensitivity Adjustment…………….1287
Rockshaft Position Control Lever Adjustment…………….1288
Rockshaft Draft Control Lever Adjustment…………….1290
Remove, Inspect, and Install Distributor…………….1292
Distributor Control Valve Adjustment…………….1300
Group 15: Three-Point Hitch…………….104
Summary of References – Three-Point Hitch…………….1303
Inspect and Repair Draft Links…………….1304
Inspect and Repair Adjustable Lift Link…………….1306
Inspect and Repair Hydraulically Adjustable Lift Link…………….1308
Inspect and Repair Center Link…………….1310
Group 20: Selective Control Valves…………….1219
Summary of References – Selective Control Valves…………….1313
Selective Control Valve and Lever Assembly (5G VNF)…………….1314
Selective Control Valve and Lever Assembly (5GL)…………….1316
Remove and Install Selective Control Valve (SCV)…………….1318
Remove and Install Selective Control Valve (SCV) – Tractors with Mid-Mounted Couplers…………….1320
Selective Control Valve Levers – Exploded View (5G VN) (MY20)…………….1323
Selective Control Valve Levers – Exploded View (5GL) (MY20)…………….1325
Remove and Install Pressure Relief Valve…………….1327
Remove, Inspect, and Install Distributor Detent…………….1330
Remove, Inspect, and Install Rockshaft Position Control Lever…………….1336
Remove, Inspect, and Install Rockshaft Draft Control Lever…………….1339
Section 80: Miscellaneous…………….1343
Group 00: Removal and Installation of Components…………….1343
Summary of References – Removal and Installation of Components (Miscellaneous)…………….1346
Specifications…………….1636
Remove Hood (5G VNF)…………….1348
Remove Hood (5075) (5G VNF)…………….1351
Remove Hood (5GL)…………….1353
Install Hood (5G VNF)…………….1355
Install Hood (5GL)…………….1356
Remove and Install Front Axle (Two-Wheel Drive Tractors) (5G VNF)…………….1357
Remove and Install Front Axle – Four Wheel Drive (5GL)…………….1359
Remove, Inspect, and Install Front Axle Drive Shaft (5G VNF)…………….1363
Remove, Inspect, and Install Front Axle Drive Shaft (5GL)…………….1367
Remove and Install Front Axle (Four Wheel Drive Tractors) (5G VNF)…………….1371
Group 10: Front Axle…………….1343
Summary of References – Front Axle…………….1374
Specifications…………….1636
Essential or Recommended Tools…………….1576
Inspect and Replace Pivot Pin and Bushings (5G VNF)…………….1377
Remove and Install Spindle Assembly (5G VNF)…………….1378
Inspect and Replace Spindle Shaft Bushings (5G VNF)…………….1380
Inspect and Replace Front-Wheel Bearings (5G VNF)…………….1381
Remove and Install Epicyclic/Planetary Reduction (5GL)…………….1383
Remove and Install Wheel Hub (5GL)…………….1390
Remove and Install Axle Beam (5GL)…………….1405
Remove and Install Pinion Shaft Seal (5GL)…………….1409
Remove and Install Differential Support (5GL)…………….1412
Remove and Install Differential (5GL)…………….1426
Remove and Install Pinion (5GL)…………….1430
Toe-in/Steering Angle (5GL)…………….1444
Testing After Assembly (5GL)…………….1453
Group 15: Front and Rear Wheels…………….1343
Remove and Install Front or Rear Wheels…………….1456
Group 20: Trailer Mounting and Swinging Drawbar…………….1461
Summary of References – Trailer Mounting and Swinging Drawbar…………….1461
Check the Swinging Drawbar for Wear…………….1460
Swinging Drawbar…………….1461
Group 25: Fenders…………….1344
Summary of References – Fenders…………….1464
Remove and Install Fenders…………….1465
Section 90: Operator's Cab and Open Operator's Station…………….1470
Group 00: Remove and Install Operator's Cab/Open Operator's Station…………….1470
Summary of References – Remove and Install Operator's Cab/Open Operator's Station…………….1474
Remove Operator's Cab (5G VNF)…………….1475
Install Operator's Cab (5G VNF)…………….1502
Remove Open Operator's Station (5G VNF)…………….1505
Install Open Operator's Station (5G VNF)…………….1527
Remove Open Operator's Station (5GL)…………….1530
Install Open Operator's Station (5GL)…………….1546
Group 05: Controls and Instruments…………….1470
Summary of References – Controls and Instruments…………….1550
Remove and Install Right-hand Control Lever Molding (Cab) (5G VNF)…………….1551
Remove and Install Left-hand Control Lever Molding (Cab) (5G VNF)…………….1556
Remove and Install Right-hand Control Lever Molding (Open Operator's Station) (5G VNF)…………….1558
Remove and Install Left-hand Control Lever Molding (Open Operator's Station) (5G VNF)…………….1562
Remove and Install Right-Hand Control Lever Molding (Open Operator’s Station) (5GL)…………….1565
Remove and Install Left-Hand Control Lever Molding (Open Operator’s Station) (5GL)…………….1568
Replace Dashboard (5G VNF)…………….1569
Replace Dashboard (5GL)…………….1571
Group 15: Air-Conditioning System…………….1470
Air Conditioning System – Summary of References…………….1574
Air-Conditioning System – Special Tools…………….1575
Essential or Recommended Tools…………….1576
Air-Conditioning System – Specifications…………….1636
Torques for Tightening Refrigerant Hoses…………….1578
Air-Conditioning System – Safety at Work…………….1579
Storage of Refrigerant Containers…………….1581
Air-Conditioning – Important…………….1582
Service Work on Air-Conditioning System…………….1583
Fill with Refrigerant Oil…………….1587
Discharging the System…………….1589
Evacuating the System…………….1590
Filling With Refrigerant Oil…………….1591
Filling the System…………….1592
Topping Up a Partly Discharged System…………….1593
Leakage Test…………….1594
Replace Air-Conditioning Receiver-Drier…………….1595
Remove, Inspect, and Install Air Conditioning Compressor Belt…………….1598
Remove, Inspect, and Install Air-Conditioning Compressor…………….1602
Remove, Inspect, and Install Air-Conditioning Condenser…………….1607
Check Oil Level in the Compressor…………….1610
Air-Conditioning Evaporator – Parts…………….1611
Remove and Install Air-Conditioning Evaporator…………….1613
Air-Conditioning Control Unit Disassembly…………….1619
Group 20: Heating System…………….1471
Summary of References – Heating System…………….1623
Remove, Inspect, and Install Cab Heater Valve…………….1624
Remove, Inspect, and Install Cab Heater Core…………….1626
Remove, Inspect, and Install Cab Air-Conditioning Core…………….1628
Remove, Inspect, and Install Blower Motor…………….1632
Group 25: Operator's Cab…………….1471
Summary of References – Operator's Cab…………….1635
Specifications…………….1636
Remove and Install Sun Visor…………….1637
Remove and Install Windshield…………….1638
Windshield – Exploded View…………….1642
Remove and Install Lower Front Windows…………….1644
Lower Front Windows – Exploded View…………….1646
Remove and Install Cab Door…………….1648
Remove and Install Inner Handle…………….1650
Cab Door – Exploded View…………….1652
Remove and Install Rear Side Cab Windows…………….1654
Rear Side Cab Windows, Exploded View…………….1656
Remove and Install Rear Window…………….1657
Rear Window – Exploded View…………….1660
Remove and Install Cab Recirculating/Fresh Air Filter…………….1662
Cab Roof Disassembly…………….1664
Post-Cover Disassembly…………….1672
Group 30: Open Operator's Station…………….1472
Summary of References – Open Operator's Station…………….1677
Remove and Install 2-Post ROPS (5G VNF)…………….1678
Remove and Install Roll-Bar (ROPS) (5GL)…………….1684
Group 35: Operator's Seat…………….1472
Summary of References – Operator's Seat…………….1692
Remove and Install Operator's Seat and Support (5G VNF)…………….1693
Remove and Install Operator’s Seat and Support (5GL)…………….1694
Section 99: Special Tools…………….1696
Group 05: Special Tools (Dealer-Fabricated)…………….1696
Summary of References — Dealer-Manufactured Tools…………….1700
Adapter…………….1701
Cone Point Adjustment Tools…………….1702
Draft Control Adjusting Tool…………….1704
Seal Ring Replacement Kit – Tool 1…………….1705
Seal Ring Replacement Kit – Tool 2…………….1706
JDG716796…………….1707
Group 10: Special Tools (Available as Spare Parts)…………….1696
Summary of References – Special Tools and Test Equipment…………….1710
D01019AA…………….1712
D01072AA…………….1713
D01210AA…………….1714
JDG1337…………….1715
JDG1375…………….1716
JDT42…………….1717
KJD10447…………….1718
KJD10492…………….1719
KJD10493…………….1720
KJD10494…………….1721
KJD119034…………….1722
KJD119183…………….1723
KJD715093…………….1724
KJD715583…………….1725
KJD715668…………….1726
KJD715800…………….1727
KJD715801…………….1728
KJD715804…………….1729
KJD715805…………….1730
KJD715808…………….1731
KJD715810…………….1732
KJD715815…………….1733
KJD715821…………….1734
KJD715824…………….1735
KJD715825…………….1736
KJD715826…………….1737
KJD715827…………….1738
KJD715829…………….1739
KJD715830…………….1740
KJD715836…………….1741
KJD715838…………….1742
KJD715843…………….1743
KJD715844…………….1744
KJD715845…………….1745
KJD715848…………….1746
KJD715887…………….1747
KJD715888…………….1748
KJD716105…………….1749
KJD716107…………….1750
KJD716108…………….1751
KJD716110…………….1752
KJD716111…………….1753
KJD716134…………….1754
KJD716138…………….1755
KJD716143…………….1756
KJD716144…………….1757
KJD716170…………….1758
KJD716171…………….1759
KJD716202…………….1760
KJD716211…………….1761
KJD716300…………….1762
KJD716302…………….1763
KJD716303…………….1764
KJD716304…………….1765
KJD716305…………….1766
KJD10567…………….1767
JDG11978…………….1768
JT02098…………….1769
JDG10975…………….1770
7062A…………….1771

John Deere Tractors 5075GV, 5090GV, 5075GN, 5090GN, 5100GN, 5075GL (MY16- ) Repair Service Manual (TM409219)

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Posted on February 25, 2024 by admin

John Deere 5075GV, 5090GV, 5075GN, 5090GN, 5100GN, and 5075GL (MY20- ) Tractors Operator’s Manual (OMER525754)

INSTANT DOWNLOAD

Complete service Operator’s Manual for John Deere 5075GV, 5090GV, 5075GN, 5090GN, 5100GN, and 5075GL (MY20- ) Tractors, with all the technical information to maintain and operate.

omer525754 – John Deere 5075GV, 5090GV, 5075GN, 5090GN, 5100GN, and 5075GL (MY20- ) Tractors (North-American Edition) Operator’s Manual.pdf

PRODUCT DETAILS:
Total Pages: 768 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

TABLE OF CONTENTS…………….1
Section 00: Glossary…………….20
Glossary…………….20
Trademarks…………….22
Section 05: Safety…………….24
Recognize Safety Information…………….483
Understand Signal Words…………….27
Follow Safety Instructions…………….28
Prepare for Emergencies…………….29
Wear Protective Clothing…………….30
Protect Against Noise…………….31
Handle Fuel Safely—Avoid Fires…………….32
Handle Starting Fluid Safely…………….33
Fire Prevention…………….34
In Case of Fire…………….35
Avoid Static Electricity Risk When Refueling…………….36
Keep ROPS Installed Properly…………….38
Use Foldable ROPS and Seat Belt Properly…………….39
Stay Clear of Rotating Drivelines…………….40
Use Steps and Handholds Correctly…………….42
Read Operator’s Manuals for ISOBUS Controllers…………….43
Use Seat Belt Properly…………….44
Operating the Tractor Safely…………….45
Avoid Backover Accidents…………….47
Limited Use in Forestry Operation…………….48
Operating the Loader Tractor Safely…………….49
Keep Riders Off Machine…………….50
Instructional Seat…………….51
Use Safety Lights and Devices…………….52
Use a Safety Chain…………….53
Transport Towed Equipment at Safe Speeds…………….54
Use Caution on Slopes, Uneven Terrain, and Rough Ground…………….56
Freeing a Mired Machine…………….57
Avoid Contact with Agricultural Chemicals…………….58
Handle Agricultural Chemicals Safely…………….59
Handling Batteries Safely…………….61
Avoid Heating Near Pressurized Fluid Lines…………….63
Remove Paint Before Welding or Heating…………….64
Handle Electronic Components and Brackets Safely…………….65
Practice Safe Maintenance…………….66
Avoid Hot Exhaust…………….67
Clean Exhaust Filter Safely…………….68
Work In Ventilated Area…………….71
Support Machine Properly…………….72
Prevent Machine Runaway…………….73
Park Machine Safely…………….74
Transport Tractor Safely…………….75
Service Cooling System Safely…………….76
Service Accumulator Systems Safely…………….77
Service Tires Safely…………….325
Service Front-Wheel Drive Tractor Safely…………….79
Tightening Wheel Retaining Bolts/Nuts…………….80
Avoid High-Pressure Fluids…………….450
Do Not Open High-Pressure Fuel System…………….698
Store Attachments Safely…………….83
Decommissioning — Proper Recycling and Disposal of Fluids and Components…………….84
Section 05A: Safety Decals…………….85
Replace Safety Signs…………….86
Riders (Open Operator Station)…………….87
Use Seat Belt Properly (Cab)…………….88
Avoid Crushing, Use Seat Belt Properly (Open Operator Station)…………….89
Operate Tractor Safely (Cab)…………….90
Operate Tractor Safely (Open Operator Station)…………….91
Starter Motor (Cab)…………….92
Starter Motor (Open Operator Station)…………….93
Towing Loads Safely (Cab)…………….94
Towing Loads Safely (Open Operator Station)…………….95
Do Not Modify ROPS (Cab)…………….96
Do Not Modify ROPS (Open Operator Station)…………….97
Caution When Operating The Front Loader (Cab)…………….98
Caution When Operating The Front Loader (Open Operator Station)…………….99
Caution When Operating Rear PTO…………….100
Accumulator — Front Hitch…………….101
Section 10: Vehicle Overview…………….102
Product Identification View…………….103
Section 10A: Operator's Manual – General Information…………….483
Scope of This Manual…………….106
Operator Manual Usage Information…………….483
Comply with Operator's Manuals of Implement Manufacturers…………….108
Operator Training Required…………….109
Section 20: Operating the Engine…………….692
Engines with Turbocharger…………….111
Neutral Start Switch…………….112
Starting the Engine…………….692
Start with a Booster Battery…………….554
Start the Engine with a Slave Battery…………….554
Stop the Engine…………….692
Restart a Stalled Engine…………….692
Change Engine Speeds…………….123
Fill DEF Tank (Diesel Exhaust Fluid)…………….124
Section 20A: Cold Weather Operation…………….127
Cold-Weather Operation…………….128
Section 20B: Aftertreatment Equipment (DOC/DPF)…………….130
Exhaust Filter Cleaning, General Information…………….483
Aftertreatment General Warning (Tractor with DPF System)…………….133
Access the DPF Menu on the Digital Display…………….134
DPF Soot Load, General Information…………….483
Manual Regeneration, General Information…………….483
DPF Soot Load…………….694
Section 20C: Aftertreatment Equipment (DOC/SCR)…………….143
DEF Warning Messages…………….144
DEF Level Warning…………….146
Poor DEF Quality Warning…………….149
SCR System Failures/Tampering Warning…………….151
Aftertreatment General Warning (Tractor with SCR System)…………….153
Aftertreatment General Warning (Tractor without SCR System)…………….154
Section 30: Controls…………….155
Vehicle Controls (5GV, 5GN) (Cab)…………….156
Vehicle Controls (5GV, 5GN) (Open Operator Station)…………….158
Vehicle Controls (5GL)…………….160
Vehicle Controls…………….162
Section 30A: Instrument Panel…………….167
Instruments and Indicator Lights…………….168
Observe Instruments After Starting the Engine…………….692
Engine Oil Pressure Indicator Light…………….171
Alternator Indicator Light…………….172
Air Cleaner Indicator Light…………….173
Transmission Oil Filter Indicator Light…………….174
Coolant Temperature Gauge…………….175
Observe Fuel Level…………….176
Warm Up the Engine…………….692
Avoid Idling the Engine…………….692
Observe Engine Work and Idle Speeds…………….179
Section 30C: Digital Display…………….180
Digital Display – User Interface…………….181
User Menu…………….185
Digital Display – Initial Setup (Matching with Tractor)…………….195
Section 50: Drive Train…………….209
Drive System – Overview…………….210
Section 50A: Front-Wheel Drive…………….211
Operate Front-Wheel Drive…………….212
Section 50B: Differential Lock…………….214
Use Differential Lock…………….215
Section 50C: Brakes…………….702
Stop the Tractor…………….218
Use Brakes…………….702
Park the Tractor…………….223
Parking Brake…………….224
Chock Block…………….225
Section 50D: Transmission – General Information…………….483
Reduce Fuel Consumption…………….227
Travel Speeds…………….231
Section 50E: PowrReverser™ Transmission…………….695
Shifting Transmission…………….695
Electro-hydraulic Hi-Lo (24/12 – Speed Transmission) (If Equipped)…………….238
Operate Transmission Shift Levers…………….251
Select a Gear…………….252
Cruise Control…………….242
Manually Adjusting the Engine Speed Memory MEM1…………….247
Section 50L: Mechanical Transmission…………….695
Shifting Transmission…………….695
Operate Transmission Shift Levers…………….251
Select a Gear…………….252
Section 60: PTO Shaft and Hitch…………….253
Maximum Lifting Force…………….254
Section 60C: Rear PTO…………….255
PTO Guard…………….256
Operating Instructions…………….258
Attaching PTO-Driven Implement…………….260
Operating the Rear PTO (Mechanical Version) (5GV, 5GN)…………….261
Operating the Rear PTO (Electro-hydraulic Version) (5GV, 5GN, 5GL)…………….264
Selecting PTO Speeds…………….267
Drawbar…………….268
Section 60E: Rear Hitch…………….269
Three-Point Hitch Components…………….270
Match Tractor Power to Implement…………….272
Hitch Control Levers…………….273
Use the Hitch Position Control…………….274
Use the Draft Control…………….277
Position Control Lever Stop…………….279
Adjust the Rate-of-Drop…………….280
Prepare the Implement…………….282
Converting Category II Hitch to Category IN or Category I…………….284
Positioning Draft Link Ends…………….285
Quick-Coupling (Hook-Type) Draft Links…………….286
Attaching Implements…………….287
Attach Implements to 3-Point Hitch…………….288
Adjust Sway Blocks…………….291
Position the Center Link…………….293
Level the Hitch…………….294
Adjust Hitch Control Lever Friction…………….296
Section 70: Hydraulic System…………….696
Maximum Permissible Oil Withdrawal…………….298
Section 70A: Hydraulic Connections…………….299
Use Correct Hose Tips…………….300
Connecting and Disconnecting Cylinder Hoses…………….301
Connect Hose Under Pressure…………….304
Neutral Position…………….305
Retracting and Extending Cylinder…………….306
Return to Sump…………….309
Section 70B: Selective Control Valves – Controls…………….310
Selective Control Valve (SCV) Levers…………….311
Control Lever and Coupler Identification…………….314
Operating the SCV Control Levers…………….319
Double/Single Acting SCVs Conversion…………….320
Flow Divider Valve…………….321
Section 80: Wheels and Tires…………….324
Service Tires Safely…………….325
Changing Wheels Safely…………….326
Check Implement-to-Tire Clearance…………….327
Tire Pressures…………….464
Mounting Tires…………….329
Tire Combinations…………….330
Section 80A: Front Wheels, Tires, and Tread Widths…………….332
Tighten Wheel Bolts…………….588
Adjusting Front Axle Tread Width…………….335
Check Toe-In…………….337
Adjust Toe-In…………….339
Tread Adjustment (without Front-Wheel Drive) (5GV, 5GN)…………….341
Tread Adjustment (with Front-Wheel Drive) (5GV, 5GN)…………….344
Section 80B: Steering Stop and Fender — Settings…………….346
Steering Angle Adjustment…………….347
Direction of Tire Rotation…………….349
Section 80C: Rear Wheels, Tires, and Tread Widths…………….350
Observe Rear Wheel Tread Width Limitations…………….351
Tread Adjustment – Rear Wheels (5GV, 5GN)…………….353
Section 90: Operator's Station and Cab…………….356
Emergency Exits…………….357
Roll-Over Protective Structure…………….359
Operating Roll-Over Protective Structure…………….360
Section 90A: Seat Adjustment…………….363
Seat Adjustment…………….363
Section 90C: Mirrors…………….365
Mirrors (Open Operator Station)…………….366
Section 90F: Heater / Ventilation / Air Conditioning (HVAC)…………….367
Heater and Air Conditioning System Controls…………….368
Operator's Cab Switches…………….374
Section 90G: Lights…………….375
Total View – Lights (Cab) (5GV, 5GN)…………….376
Total View – Lights (2-Post ROPS) (5GV, 5GN)…………….377
Total View – Lights (2-Post ROPS) (5GL)…………….378
Light Switch and Horn Switch…………….379
Light Switch and Turn Signal Switch…………….380
Low Beam and High Beam Indicator Light…………….382
Wake up Mode…………….383
Front Clearance Lights, Turn Signal Lights, and Tail Lights…………….384
Turn Signal Lights…………….386
Hazard Warning Light Switch (Amber Warning Light Switch)…………….388
Worklight Switches (Open Operator Station)…………….389
Worklight Switches (Cab)…………….390
Beacon Light (Optional)…………….391
H4 Farm Headlights (Optional)…………….392
Dome Light…………….393
Section 90H: Power Outlet Sockets…………….394
Seven-Terminal Trailer Socket…………….395
Section 90I: Accessories…………….396
Sun Visor…………….397
Tool Box…………….398
Section 100: Performance Ballast…………….399
Select Ballast…………….400
Ballast Limitations…………….401
Measuring Rear Wheel Slip…………….402
Installing Front Weights…………….407
Ballasting Front Wheel Drive Tractors…………….404
With Weight in 3-Point Hitch…………….405
Rear Wheel Weights…………….406
Front Weights…………….407
Section 110: Transport…………….408
Transporting the Tractor…………….409
Towing Tractor…………….410
Tow the Tractor…………….411
Driving Tractor on Public Roads…………….412
Section 200: Fuel, Lubricants, Hydraulic Oil and Coolant…………….415
Oilscan™ and CoolScan™…………….416
Section 200A: Diesel Fuel…………….418
Diesel Fuel…………….418
Handling and Storing Diesel Fuel…………….420
Lubricity of Diesel Fuel…………….421
Testing Diesel Fuel…………….422
Biodiesel Fuel…………….423
Minimizing the Effect of Cold Weather on Diesel Engines…………….425
Section 200C: Engine Oil…………….427
John Deere Break-In Plus™ Engine Oil…………….428
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV…………….429
Engine Oil and Filter Service Intervals…………….431
Section 200D: Engine Coolant…………….432
Diesel Engine Coolant…………….433
Operating in Warm Temperature Climates…………….435
Water Quality for Mixing with Coolant Concentrate…………….436
Testing Diesel Engine Coolant…………….437
Supplemental Coolant Additives…………….438
Section 200E: Other Lubricants…………….439
Transmission and Hydraulic Oil…………….440
Front-Wheel Drive Axle Oil…………….441
Grease for Automated Lubrication Systems…………….443
Mixing of Lubricants…………….444
Lubricant Storage…………….445
Alternative and Synthetic Lubricants…………….446
Section 210: Service — General Information…………….483
Safe Maintenance and Cleaning…………….448
Using High-Pressure Washers…………….449
Avoid High-Pressure Fluids…………….450
Storing Fuel…………….451
Ultra Low Sulfur Fuel…………….452
When Performing Services…………….453
Lubrication and Periodic Service…………….455
Oil Service Message Reset (5075 Model)…………….456
Use Correct Lubricant…………….458
Other Service Jobs…………….459
Oil Vapor Recirculation System Maintenance…………….460
Turbo Compressor Maintenance…………….461
Overhaul Injection Pump…………….462
Fuel Filters…………….463
Tire Pressures…………….464
Inspect All Tires…………….465
Service Tractor Safely…………….466
Air Intake System Components…………….467
Fuel System Components…………….468
Engine Cooling System Components…………….469
Air-Conditioning System…………….471
Open Hood (Version 1)…………….473
Open Hood (Version 2)…………….474
Jack Up the Tractor – Lifting Points…………….475
Metric Bolt and Screw Torque Values…………….477
Unified Inch Bolt and Screw Torque Values…………….479
Section 210B: Service Intervals…………….481
Information…………….483
Service (Daily / Every 10, 50, 250, 500, and 750 Hours)…………….484
Service (Every 1000, 1250, 1500, 3000 Hours and Annually Services)…………….487
Information on Changing Engine Oil…………….489
Engine Oil and Filter Change…………….494
Engine Oil and Filter Change…………….494
Engine Oil and Filter Change…………….494
Engine Oil and Filter Change…………….494
Engine Oil and Filter Change…………….494
Engine Air Cleaner and Cab Air Filters, Service…………….496
Engine Air Cleaner and Cab Air Filters, Service…………….496
Activated Carbon Filters in Cab, Service (If Equipped)…………….500
Activated Carbon Filters in Cab, Service (If Equipped)…………….500
Activated Carbon Filters in Cab, Service (If Equipped)…………….500
Activated Carbon Filters in Cab, Service (If Equipped)…………….500
Cooling System, Service…………….502
Cooling System, Service…………….502
Yearly Service…………….504
Yearly Service…………….504
50 Hour Service…………….481
250 Hour Service…………….481
500 Hour Service…………….481
750 Hour Service…………….481
1000 Hour Service…………….481
1250 Hour Service…………….481
1500 Hour Service…………….481
1750 Hour Service…………….481
2000 Hour Service…………….481
2250 Hour Service…………….481
2500 Hour Service…………….481
2750 Hour Service…………….481
3000 Hour Service…………….481
3250 Hour Service…………….482
3500 Hour Service…………….482
3750 Hour Service…………….482
4000 Hour Service…………….482
4250 Hour Service…………….482
4500 Hour Service…………….482
4750 Hour Service…………….482
5000 Hour Service…………….482
5250 Hour Service…………….482
5500 Hour Service…………….482
5750 Hour Service…………….482
6000 Hour Service…………….482
Information About Further Services…………….533
Record for Further Services…………….534
Section 220A: Service — Cleaning…………….538
Cleaning the Dust Unloading Valve…………….539
Clean Radiator and Oil Cooler…………….540
Radiators, Cleaning…………….542
Clean Air-Conditioning System Condenser…………….545
Service Air Cleaner at Regular Intervals…………….546
Clean Cab Air Filters…………….547
Clean Vehicle of Hazardous Pesticides…………….548
Section 220B: Service — Electrical System…………….697
Observe Electrical Service Precautions…………….550
Battery Cut-off Switch (If Equipped)…………….552
Battery…………….554
Bulb Replacement — Safety Instructions…………….559
Checking on Lights…………….560
Adjusting the Headlights…………….561
Replace Headlight Bulbs…………….562
Replace Clearance, Brake, Turn Signal Light Bulbs and SMV Lights…………….563
Replace Rear Working Light Bulb…………….564
Check Charge State of the Battery…………….565
Starting Motor…………….566
Fuse Box…………….567
Fuse Check…………….568
Main Fuses and Relays (5GV, 5GN)…………….569
Fuse Box (Cab) (If Equipped) (5GV, 5GN)…………….570
Relays (Cab) (5GV, 5GN)…………….572
Main Fuses and Relays (5GL)…………….573
Engine Fuses and Relays (5GV, 5GN)…………….577
Engine Fuses and Relays (5GL)…………….580
Main Power Supply Fuses and Additional Relays (5GL)…………….582
Fuse and Relay Box (Mechanical Transmission) (5GV, 5GN)…………….583
Fuse and Relay Box (PowrReverser™ Transmission) (5GV, 5GN)…………….585
Section 220C: Maintenance — Checking Hardware Torques…………….587
Tighten Wheel Bolts…………….588
After the First 4 and 8 Hours of Operation…………….589
Mounting Bolts of Operator's Cab / Open Station and ROPS…………….591
Section 220D: Service — Checks…………….592
Check Torque of Wheel and Rim Bolts…………….593
Check Engine Oil Level…………….595
Check the Fuel Filter…………….596
Check Coolant Level…………….598
Check Transmission/Hydraulic System Oil Level…………….600
Check Brake System Oil Level…………….601
Check Brake Operation…………….603
Check Oil Levels in Front-Wheel Drive Axle…………….604
Check Oil Levels in Front-Wheel Drive (Final Drive) Axle…………….605
Check Neutral Start System – 24/12 Transmission…………….695
Check Neutral Start System – 12/12 Transmission…………….695
Check Belt Wear and Belt Tension…………….609
Check Torque of Drawbar Attaching Screws…………….610
Check Clutch Pedal Free Travel…………….611
Check Hoses and Hose Clamps…………….613
Check Components of Drawbar and Trailer Hitches…………….614
Check Engine Idle Speeds…………….615
Check and Lubricate Front Axle Pivot Pin…………….616
Check the Seat Belt…………….617
Check Condition of Diesel Engine Coolant…………….618
Radiator Pressure Cap Check…………….619
Inspect Hydraulic Hoses…………….620
Inspect Alternator…………….621
Section 220E: Service — Change…………….622
Change Engine Oil…………….623
Change Engine Oil and Replace Oil Filter…………….625
Changing Oil in Front-Wheel Drive Axle…………….627
Change Oil in Front-Wheel Drive Axle Housing…………….628
Change Oil in Front-Wheel Drive Final Drives…………….629
Change Brake System Oil…………….630
Change Engine Coolant…………….631
Change Cooling System Coolant…………….632
Replace Transmission Hydraulic Oil and Suction Strainer…………….633
Replace Transmission/Hydraulic Oil Filter Cartridge (First and Second Pump)…………….635
Replace Cab Air Filters…………….638
Replace Diesel Particulate Filter…………….639
Replace Alternator Drive Belt…………….640
Replace Water Pump…………….641
Replace Fuel Filter…………….642
Replace and Clean Engine Air Filter…………….646
Drain Water and Sediment from Fuel Filter…………….650
Drain Water and Sediment from Fuel Tank…………….652
Replace Transmission/Hydraulic Oil Filter Cartridge (Third Pump)…………….653
Drain Sediment from DEF (Diesel Exhaust Fluid) Tank…………….656
Replace the Supply Module Filter…………….658
Replace DOC SCR Filters…………….660
Adjust PTO Clutch Linkage…………….661
Section 220F: Service — Lubrication…………….662
Lubricate Front-Wheel Drive Axle…………….663
Lubricate Front Axle King Pins…………….665
Lubricate 3-Point Hitch…………….667
Lubricate Hub Bearings (Tractors Without Front-Wheel Drive)…………….669
Lubricate Draft Links…………….670
Lubricate Rear Axle Bearings…………….671
Lubricate…………….672
Section 300A: Troubleshooting…………….673
Diagnostic Trouble Codes – Operator Information…………….674
Engine Troubleshooting…………….675
Transmission Troubleshooting…………….680
Brakes Troubleshooting…………….681
Rockshaft and Quick-Coupler 3-Point Hitch Troubleshooting…………….682
Remote Hydraulic Cylinders Troubleshooting…………….684
Electrical System Troubleshooting…………….685
Section 400: Storage…………….687
Storage for Long Period…………….688
Remove Tractor from Storage…………….689
Section 500A: Specifications…………….691
Engine…………….692
JD After Treatment System…………….693
DPF Soot Load…………….694
Transmission…………….695
Hydraulic System…………….696
Electrical System…………….697
Fuel System…………….698
Capacities…………….699
Sound Level…………….701
Brakes…………….702
Three-Point Hitch…………….703
Loads and Weights…………….704
Towable Loads…………….705
Shipping Weights…………….706
Maximum Permissible Axle Loads and Total Weights…………….708
Maximum Permissible Axle Load in Relation to Tires (Normal Operation)…………….709
Load Capacity of Tires with Front Loader…………….713
Dimensions (Cab) (5GV, 5GN)…………….714
Dimensions (ROPS) (5GV, 5GN)…………….716
Dimensions (Open Operator Station) (5GL)…………….718
Safety Note Regarding the Subsequent Installation of Electrical and Electronic Appliances and/or Components…………….725
How to Calculate Maximum Permissible Download on Trailer Hitch…………….721
How to Calculate Permissible Mass…………….723
Vibration…………….724
Safety Note Regarding the Subsequent Installation of Electrical and Electronic Appliances and/or Components…………….725
Limited Battery Warranty…………….726
FPT — EPA Non-road Emissions Control Warranty Statement—Compression Ignition…………….728
FPT — CARB Non-road Emissions Control Warranty Statement—Compression Ignition…………….731
Emissions Control System Certification Label…………….733
Section 500B: Serial Numbers…………….734
Identification Plates…………….735
Product Identification Number…………….736
Engine Serial Number…………….738
Transmission Serial Number…………….739
Front Axle Serial Number…………….740
Section 600: Change of Ownership…………….741
List of Owners…………….742
Section 700: Service — Predelivery Inspection…………….743
Service Procedure…………….744
Copy for Dealer…………….747
Copy for Owner…………….749

John Deere 5075GV, 5090GV, 5075GN, 5090GN, 5100GN, and 5075GL (MY20- ) Tractors Operator’s Manual (OMER525754)

INSTANT DOWNLOAD

Posted on February 25, 2024 by admin

John Deere Tractors 5075GV, 5090GV, 5075GN, 5090GN, 5100GN, 5075GL Diagnosis and Tests Service Technical Manual (TM413319)

INSTANT DOWNLOAD

Complete Diagnosis & Tests Technical Manual with electrical wiring diagrams for John Deere Tractors 5075GV, 5090GV, 5075GN, 5090GN, 5100GN, 5075GL (MY20- ), with workshop information to maintain, diagnose, and rebuild like professional mechanics.

John Deere 5075GV, 5090GV, 5075GN, 5090GN, 5100GN, 5075GL (MY20- ) Tractors workshop Diagnosis & Tests technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm413319 – John Deere 5075GV, 5090GV, 5075GN, 5090GN, 5100GN, and 5075GL (MY20- ) Tractors Diagnostic – (North-American Edition) Technical Manual.pdf

PRODUCT DETAILS:
Total Pages: 3,730 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

TABLE OF CONTENTS…1
Section 210: General Information…3661
Group 05: Safety Measures…67
General Information – Safety – Summary of References…71
Recognize Safety Information…72
Understand Signal Words…73
Follow Safety Instructions…74
Prepare for Emergencies…75
Wear Protective Clothing…76
Protect Against Noise…77
Handle Fuel Safely—Avoid Fires…78
Handle Starting Fluid Safely…79
Fire Prevention…80
In Case of Fire…81
Avoid Static Electricity Risk When Refueling…82
Keep ROPS Installed Properly…84
Use Foldable ROPS and Seat Belt Properly…85
Stay Clear of Rotating Drivelines…86
Use Steps and Handholds Correctly…88
Read Operator’s Manuals for ISOBUS Controllers…89
Use Seat Belt Properly…90
Operating the Tractor Safely…91
Avoid Backover Accidents…93
Limited Use in Forestry Operation…94
Operating the Loader Tractor Safely…95
Keep Riders Off Machine…96
Instructional Seat…97
Use Safety Lights and Devices…98
Use a Safety Chain…99
Transport Towed Equipment at Safe Speeds…100
Use Caution on Slopes, Uneven Terrain, and Rough Ground…102
Freeing a Mired Machine…103
Avoid Contact with Agricultural Chemicals…104
Handle Agricultural Chemicals Safely…105
Handling Batteries Safely…107
Avoid Heating Near Pressurized Fluid Lines…109
Remove Paint Before Welding or Heating…110
Handle Electronic Components and Brackets Safely…111
Practice Safe Maintenance…112
Avoid Hot Exhaust…114
Clean Exhaust Filter Safely…115
Work In Ventilated Area…118
Support Machine Properly…119
Prevent Machine Runaway…120
Park Machine Safely…121
Transport Tractor Safely…122
Service Cooling System Safely…123
Service Accumulator Systems Safely…124
Service Tires Safely…125
Service Front-Wheel Drive Tractor Safely…126
Tightening Wheel Retaining Bolts/Nuts…127
Avoid High-Pressure Fluids…128
Do Not Open High-Pressure Fuel System…129
Store Attachments Safely…130
Decommissioning — Proper Recycling and Disposal of Fluids and Components…131
Live With Safety…999
Safety Measures on Electronic Control Units…133
Servicing Electronic Control Units…134
Welding Near Electronic Control Units…135
Keep Electronic Control Unit Connectors Clean…136
Safety Instructions for Replacing a Halogen Bulb…137
Safety Instructions for Replacing Xenon (HID) Bulbs and Ballast Units…139
Group 10: General References…68
General Information – General References, Summary of References…142
General Information – Electrical System, Approach to Tabular Diagnostic Procedures…143
General Information – Electrical System, Troubleshooting Unsolved Problems…145
General Information – Electrical System, Worksheet for Circuit/Harness Test…146
General Information – Electrical System, Visual Check…148
General Information – Electrical System, Electrical Circuit Malfunctions…149
Section 211: Diagnostic Trouble Codes…154
Group DTC: Digital Display Diagnostic Trouble Code and System Flash Code Overview…154
Diagnostic Trouble Code and System Flash Code Overview — Summary of Reference…177
Group ECU_F5D: Engine Control Unit for Engine F5D (DOC/DPF)…154
ECU 004151.12 – Fuel Rail Pressure Relief Valve (PRV) Fault…154
ECU 065564.03 – Water-in-Fuel detected…154
ECU 065585.03 – Coolant Temperature Sensor, Voltage Too High…154
ECU 065585.04 – Coolant Temperature Sensor, Voltage Too Low…154
ECU 065587.03 – Manifold Air Temperature Sensor (High-Pressure Pump), Voltage Too High…154
ECU 065587.04 – Manifold Air Temperature Sensor (High-Pressure Pump), Voltage Too Low…154
ECU 065588.00 – Manifold Air Pressure Sensor (High-Pressure Pump) Fault…154
ECU 065588.01 – Manifold Air Pressure Sensor (High-Pressure Pump) Fault…154
ECU 065588.03 – Manifold Air Pressure Sensor (High-Pressure Pump), Voltage Too High…154
ECU 065588.04 – Manifold Air Pressure Sensor (High-Pressure Pump), Voltage Too Low…154
ECU 065589.03 – Fuel Temperature Sensor, Voltage Too High…154
ECU 065589.04 – Fuel Temperature Sensor, Voltage Too Low…154
ECU 065590.03 – Fuel Rail Pressure Sensor, Voltage Too High…154
ECU 065590.04 – Fuel Rail Pressure Sensor, Voltage Too Low…154
ECU 065591.02 – Fuel Rail Pressure Relief Valve (PRV), Opens Too Often…154
ECU 065591.03 – Fuel Rail Pressure Relief Valve (PRV) Fault…154
ECU 065591.04 – Fuel Rail Pressure Relief Valve (PRV) is forced to open by system test…154
ECU 065596.03 – Ambient Temperature Sensor, Voltage Too High…154
ECU 065596.04 – Ambient Temperature Sensor, Voltage Too Low…154
ECU 065601.02 – Crankshaft Position Sensor Fault…154
ECU 065601.04 – Camshaft Position Sensor Signal Invalid…154
ECU 065603.02 – Camshaft Position Sensor Fault…154
ECU 065603.04 – Camshaft Position Sensor Fault…154
ECU 065604.03 – Engine Speed Sensor Signal Mismatch…154
ECU 065609.02 – Fuel Filter Heater Fault…154
ECU 065609.03 – Fuel Filter Heater, Voltage Too High…154
ECU 065609.04 – Fuel Filter Heater, Voltage Too Low…154
ECU 065609.12 – Fuel Filter Heater, Temperature too High…154
ECU 065617.03 – High Pressure Fuel System Fault…154
ECU 065619.03 – High Pressure Fuel System Fault…155
ECU 065619.03 – High Pressure Fuel System Fault…155
ECU 065621.03 – High Pressure Fuel Control Valve Fault…155
ECU 065623.03 – High Pressure Fuel Control Valve Fault…155
ECU 065624.03 – Leakage in Fuel System…155
ECU 065625.02 – High Pressure Fuel Control Valve Fault…155
ECU 065629.03 – Diesel Particulate Filter Fault (Derate Level 1)…155
ECU 065630.03 – EGR Valve Fault (Derate Level 1)…155
ECU 065633.02 – Injector No. 1, Short Circuit…155
ECU 065634.02 – Injector No. 2, Short Circuit…155
ECU 065635.02 – Injector No. 3, Short Circuit…155
ECU 065636.02 – Injector No. 4, Short Circuit…155
ECU 065639.02 – Injector No. 1 Fault…155
ECU 065640.02 – Injector No. 2 Fault…155
ECU 065641.02 – Injector No. 3 Fault…155
ECU 065642.02 – Injector No. 4 Fault…155
ECU 065649.03 – Injector Wiring Bank 1, Short Circuit…155
ECU 065651.03 – Injector Wiring Bank 2, Short Circuit…155
ECU 065660.12 – Control Software Internal Fault…155
ECU 065662.02 – Control Software Internal Fault…155
ECU 065662.03 – Control Software Internal Fault…155
ECU 065662.04 – Control Software Internal Fault…155
ECU 065662.12 – Fuel Injection Limited…155
ECU 065663.12 – Injector No. 1, Incorrect Calibration Code…155
ECU 065679.02 – Oxygen Sensor Fault…155
ECU 065679.03 – Oxygen Sensor, Voltage Too High…155
ECU 065679.04 – Oxygen Sensor, Voltage Too Low…155
ECU 065689.02 – Turbocharger Wastegate Fault…155
ECU 065693.04 – Engine Power Derate Condition Exists…155
ECU 065694.04 – Engine Power Derate Condition Exists…155
ECU 065713.03 – CAN Bus Voltage Too High…155
ECU 065713.04 – CAN Bus Voltage Too Low…155
ECU 065719.02 – Incorrect CAN Bus Message…155
ECU 065736.03 – Incorrect CAN Bus Message…156
ECU 065745.03 – Control Software Internal Fault…156
ECU 065746.02 – Control Software Internal Fault…156
ECU 065746.03 – Control Software Internal Fault…156
ECU 065746.04 – Control Software Internal Fault…156
ECU 065746.12 – Control Software Internal Fault…156
ECU 065747.12 – Control Software Internal Fault…156
ECU 065748.12 – Control Software Internal Fault…156
ECU 065752.12 – Control Software Internal Fault…156
ECU 065753.02 – Control Software Internal Fault…156
ECU 065753.03 – Control Software Internal Fault…156
ECU 065753.12 – Control Software Internal Fault…156
ECU 065754.12 – Control Software Internal Fault…156
ECU 065763.03 – Control Software Internal Fault…156
ECU 065764.03 – Control Software Internal Fault…156
ECU 065766.12 – ECU Supply Voltage No. 1 Fault…156
ECU 065767.03 – ECU Supply Voltage No. 2 Fault…156
ECU 065768.03 – ECU Supply Voltage No. 2 Fault…156
ECU 065771.03 – Barometric Air Pressure, Voltage Too High…156
ECU 065771.04 – Barometric Air Pressure, Voltage Too Low…156
ECU 065777.03 – DPF Differential Pressure Sensor, Voltage Too High…156
ECU 065777.04 – DPF Differential Pressure Sensor, Voltage Too Low…156
ECU 065779.12 – DPF Differential Pressure Sensor Fault…156
ECU 065783.00 – DOC Outlet Temperature Sensor Fault…156
ECU 065783.03 – DOC Outlet Temperature Sensor, Voltage Too High…156
ECU 065783.04 – DOC Outlet Temperature Sensor, Voltage Too Low…156
ECU 065791.02 – Engine Oil Viscosity Too Low…156
ECU 065791.04 – Engine Oil Viscosity Low…156
ECU 131109.03 – Main Relay, Voltage Too High…156
ECU 131109.04 – Main Relay, Voltage Too Low…156
ECU 131110.03 – Unswitched Battery Voltage Too High…156
ECU 131110.04 – Unswitched Battery Voltage Too Low…156
ECU 131127.03 – Fuel Rail Pressure Relief Valve (PRV), Opens Too Often…156
ECU 131127.04 – Fuel Rail Pressure Relief Valve (PRV) is forced to open by system test…157
ECU 131127.12 – Fuel Rail Pressure Relief Valve (PRV) is forced to open by system test…157
ECU 131128.03 – Engine Oil Pressure Sensor Fault…157
ECU 131128.04 – Engine Oil Pressure Low…157
ECU 131158.03 – Engine Power Derate Condition Exists…157
ECU 131161.03 – High Pressure Fuel Control Valve, Voltage Too High…157
ECU 131162.03 – Injector No. 1, Calibration Fault…157
ECU 131162.04 – Injector No. 1, Calibration Fault…157
ECU 131165.03 – Diesel Particulate Filter Fault (Derate Level 3)…157
ECU 131166.03 – EGR Valve Fault (Derate Level 3)…157
ECU 131183.04 – Fuel Rail Pressure Fault…157
ECU 131199.12 – Injector No. 2, Incorrect Calibration Code…157
ECU 131225.04 – Turbocharger Wastegate Fault…157
ECU 131227.03 – Turbocharger Inlet Temperature, Voltage Too High…157
ECU 131227.04 – Turbocharger Inlet Temperature, Voltage Too Low…157
ECU 131252.02 – Incorrect CAN Bus Message…157
ECU 131281.03 – Control Software Internal Fault…157
ECU 131283.12 – Control Software Internal Fault…157
ECU 131284.04 – Control Software Internal Fault…157
ECU 196651.02 – Indicator Light for Glow Plug Fault…157
ECU 196651.03 – Glow Plug, Voltage Too High…157
ECU 196651.04 – Glow Plug, Voltage Too Low…157
ECU 196651.12 – Glow Plug System, Temperature Too High…157
ECU 196697.04 – High Pressure Fuel Control Valve, Voltage Too Low…157
ECU 196698.03 – Injector No. 2, Calibration Fault…157
ECU 196698.04 – Injector No. 2, Calibration Fault…157
ECU 196735.12 – Injector No. 3, Incorrect Calibration Code…157
ECU 196755.02 – Turbocharger Wastegate Valve Fault…157
ECU 196755.03 – Turbocharger Wastegate Valve, Voltage Too High…157
ECU 196755.04 – Turbocharger Wastegate Valve, Voltage Too Low…157
ECU 196755.12 – Turbocharger Wastegate Valve, Temperature Too High…157
ECU 196765.04 – Engine Power Derate Condition Exists…157
ECU 196766.04 – Engine Power Derate Condition Exists…157
ECU 196808.02 – Incorrect CAN Bus Message…158
ECU 196817.12 – Control Software Internal Fault…158
ECU 196820.02 – Control Software Internal Fault…158
ECU 196820.03 – Control Software Internal Fault…158
ECU 196820.04 – Control Software Internal Fault…158
ECU 196820.12 – Control Software Internal Fault…158
ECU 196835.00 – Control Software Internal Fault…158
ECU 196835.01 – Control Software Internal Fault…158
ECU 196835.02 – Control Software Internal Fault…158
ECU 196835.03 – Control Software Internal Fault…158
ECU 196835.04 – Control Software Internal Fault…158
ECU 196835.12 – Control Software Internal Fault…158
ECU 196849.04 – Diesel Particulate Filter Fault…158
ECU 196851.12 – DPF Differential Pressure Sensor Fault…158
ECU 196854.03 – DOC Inlet Temperature Sensor, Voltage Too High…158
ECU 196854.04 – DOC Inlet Temperature Sensor, Voltage Too Low…158
ECU 196857.03 – Diesel Particulate Filter Fault…158
ECU 262182.03 – Engine Control Unit, Voltage Too High…158
ECU 262182.04 – Engine Control Unit, Voltage Too Low…158
ECU 262194.03 – Engine Temperature Too High…158
ECU 262197.12 – Fuel Rail Pressure Sensor Fault…158
ECU 262229.03 – High Pressure Fuel System Fault…158
ECU 262233.03 – High Pressure Fuel Control Valve Fault…158
ECU 262234.03 – Injector No. 3, Calibration Fault…158
ECU 262234.04 – Injector No. 3, Calibration Fault…158
ECU 262271.12 – Injector No. 4, Incorrect Calibration Code…158
ECU 262281.03 – EGR Valve Fault…158
ECU 262285.02 – Actuator for Throttle Fault…158
ECU 262285.12 – Actuator for Throttle, Temperature Too High…158
ECU 262299.03 – Turbocharger Pressure Sensor, Voltage Too High…158
ECU 262299.04 – Turbocharger Pressure Sensor, Voltage Too Low…158
ECU 262301.04 – Engine Power Derate Condition Exists…158
ECU 262302.04 – Engine Power Derate Condition Exists…158
ECU 262356.03 – Control Software Internal Fault…159
ECU 262356.04 – Control Software Internal Fault…159
ECU 262371.03 – Control Software Internal Fault…159
ECU 262371.04 – Control Software Internal Fault…159
ECU 262371.12 – Control Software Internal Fault…159
ECU 262393.03 – Diesel Particulate Filter Fault…159
ECU 327724.01 – Glow Plug Control Unit Fault…159
ECU 327730.03 – Engine Temperature Too High…159
ECU 327733.03 – Fuel Rail Pressure Sensor, Pressure Too High…159
ECU 327756.03 – Engine Speed Extremely High…159
ECU 327769.12 – High Pressure Fuel Control Valve, Temperature Too High…159
ECU 327770.03 – Injector No. 4, Calibration Fault…159
ECU 327770.04 – Injector No. 4, Calibration Fault…159
ECU 327817.03 – EGR Valve Fault…159
ECU 327817.04 – EGR Valve Fault…159
ECU 327819.02 – EGR Valve Fault…159
ECU 327819.12 – EGR Valve, Temperature Too High…159
ECU 327820.03 – Actuator for Throttle Fault…159
ECU 327820.04 – Actuator for Throttle Fault…159
ECU 327821.03 – Actuator for Throttle, Voltage Too High…159
ECU 327821.04 – Actuator for Throttle, Voltage Too Low…159
ECU 327890.03 – Control Software Internal Fault…159
ECU 327892.02 – Control Software Internal Fault…159
ECU 327892.03 – Control Software Internal Fault…159
ECU 327892.04 – Control Software Internal Fault…159
ECU 327892.12 – Control Software Internal Fault…159
ECU 327907.03 – Control Software Internal Fault…159
ECU 327907.04 – Control Software Internal Fault…159
ECU 327907.12 – Control Software Internal Fault…159
ECU 327925.12 – Diesel Particulate Filter Fault…159
ECU 393217.02 – Oxygen Sensor Fault…159
ECU 393218.02 – Oxygen Sensor Fault…159
ECU 393221.03 – Oxygen Sensor Wiring, Short Circuit…159
ECU 393222.02 – Oxygen Sensor Fault…160
ECU 393223.03 – Oxygen Sensor Fault…160
ECU 393223.04 – Oxygen Sensor Fault…160
ECU 393225.02 – Control Software Internal Fault…160
ECU 393226.04 – Oxygen Sensor, Voltage Too High…160
ECU 393227.03 – Oxygen Sensor, Voltage Too High…160
ECU 393227.04 – Oxygen Sensor, Voltage Too Low…160
ECU 393228.03 – Oxygen Sensor, Temperature Too High…160
ECU 393228.04 – Oxygen Sensor, Temperature Too Low…160
ECU 393355.00 – EGR Valve, Voltage Too High…160
ECU 393355.01 – EGR Valve, Voltage Too Low…160
ECU 393355.02 – EGR Valve Fault…160
ECU 393355.03 – EGR Valve, Voltage Too High…160
ECU 393355.04 – EGR Valve, Voltage Too Low…160
ECU 393355.07 – EGR Valve Fault…160
ECU 393357.03 – Actuator for Throttle, Voltage Too High…160
ECU 393357.04 – Actuator for Throttle, Voltage Too Low…160
ECU 393374.04 – Engine Power Derate Condition Exists…160
ECU 393428.02 – Control Software Internal Fault…160
ECU 393428.03 – Control Software Internal Fault…160
ECU 393428.04 – Control Software Internal Fault…160
ECU 393428.12 – Control Software Internal Fault…160
ECU 393460.12 – Regeneration Fault…160
ECU 458796.00 – Glow Plug No.1, Current Too Low…160
ECU 458796.01 – Glow Plug No.3, Current Too Low…160
ECU 458796.02 – Glow Plug No.4, Current Too Low…160
ECU 458796.03 – Glow Plug No.2, Current Too Low…160
ECU 458889.00 – EGR Valve (Position Sensor), Voltage Too High…160
ECU 458889.01 – EGR Valve (Position Sensor), Voltage Too Low…160
ECU 458891.03 – Actuator for Throttle, Voltage Too High…160
ECU 458891.04 – Actuator for Throttle, Voltage Too Low…160
ECU 458893.03 – Actuator for Throttle, Voltage Too High…160
ECU 458893.04 – Actuator for Throttle, Voltage Too Low…160
ECU 458938.02 – Incorrect CAN Bus Message…161
ECU 458995.12 – Diesel Particulate Filter Fault…161
Group ECU_F5G: Engine Control Unit for Engine F5G (DOC/SCR)…161
ECU 004371.31 – Coolant Temperature Sensor, Voltage Too High…161
ECU 004421.31 – Fuel Rail Pressure Relief Valve (PRV), Opens Too Often…161
ECU 004449.31 – Unswitched Battery Voltage Too High…161
ECU 004477.31 – Unswitched Battery Voltage Too High…161
ECU 004506.31 – DEF Tank Level Sensor, Voltage Too High…161
ECU 004566.31 – DEF Dosing Unit Temperature Maximum Range Error…161
ECU 004826.31 – Catalyst Efficiency Fault…161
ECU 004961.31 – Unswitched Battery Voltage Too High…161
ECU 004980.31 – Manifold Air Temperature Sensor (High-Pressure Pump), Voltage Too High…161
ECU 005060.31 – Barometric Air Pressure, Voltage Too High…161
ECU 005157.31 – Fuel Rail Pressure Sensor, Voltage Too High…161
ECU 005176.31 – Turbocharger Wastegate Fault…161
ECU 005302.31 – DEF Dosing Unit Pressure Sensor Error, Voltage Too High…161
ECU 005477.31 – High Pressure Fuel System Fault…161
ECU 005479.31 – EGR Valve Fault…161
ECU 005604.31 – Actuator for Throttle, Voltage Too High…161
ECU 005658.31 – SCR Outlet Temperature, Voltage Too High…161
ECU 005859.31 – Catalyst Efficiency Fault…161
ECU 005957.31 – Fuel Rail Pressure Relief Valve (PRV), Opens Too Often…161
ECU 005961.31 – Catalyst Efficiency Fault…161
ECU 005976.31 – Turbocharger Pressure Sensor, Voltage Too High…161
ECU 006052.31 – Actuator for Throttle, Voltage Too High…161
ECU 006218.31 – DEF Dosing Unit Pump, Pressure Too High (Level 2)…161
ECU 006245.31 – High Pressure Fuel Control Valve Fault…161
ECU 006297.31 – DOC Inlet Temperature Sensor, Voltage Too High…161
ECU 006366.31 – NH3 Sensor Error…161
ECU 006596.31 – Ambient Temperature Sensor, Voltage Too High…161
ECU 006682.31 – DOC Outlet Temperature, Voltage Too High…161
ECU 006730.31 – DEF Dosing Unit Pump, Pressure Too High…161
ECU 006854.31 – DEF Dosing Unit Pump Maximum Range Error…161
ECU 007063.31 – EGR Valve (Position Sensor), Voltage Too Low…162
ECU 007094.31 – DEF Dosing Unit Pressure Sensor, Voltage Too High…162
ECU 007189.31 – Fuel Temperature Sensor, Voltage Too High…162
ECU 007366.31 – DEF Dosing Unit Heater Maximum Range Error…162
ECU 007524.31 – Manifold Air Pressure Sensor (High-Pressure Pump), Voltage Too High…162
ECU 007557.31 – Fuel Rail Pressure Sensor, Pressure Too High…162
ECU 007754.31 – DEF Filter Restricted Warning…162
ECU 007783.31 – EGR Valve Fault…162
ECU 007844.31 – Actuator for Throttle Fault…162
ECU 007860.31 – Actuator for Throttle Fault…162
ECU 007878.31 – DEF Dosing Unit Pump Maximum Range Error…162
ECU 007991.31 – EGR Valve Fault…162
ECU 008599.31 – EGR Valve Fault…162
ECU 008678.31 – DEF Tank CAN Sensor Error…162
ECU 008723.31 – Coolant Temperature Sensor, Voltage Too Low…162
ECU 008778.31 – DEF Dosing Unit Pump, Pressurization Not Possible…162
ECU 008801.31 – Unswitched Battery Voltage Too Low…162
ECU 008805.31 – High Pressure Fuel System Fault…162
ECU 008829.31 – Unswitched Battery Voltage Too Low…162
ECU 008858.31 – DEF Tank Level Sensor, Voltage Too Low…162
ECU 008918.31 – DEF Dosing Unit Temperature Minimum Range Error…162
ECU 009171.31 – Engine Oil Pressure Low…162
ECU 009313.31 – Unswitched Battery Voltage Too Low…162
ECU 009332.31 – Manifold Air Temperature Sensor (High-Pressure Pump), Voltage Too Low…162
ECU 009412.31 – Barometric Air Pressure, Voltage Too Low…162
ECU 009509.31 – Fuel Rail Pressure Sensor, Voltage Too Low…162
ECU 009582.31 – Inlet NOx Sensor Short Circuit…162
ECU 009614.31 – Inlet NOx Sensor Signal Short Circuit…162
ECU 009654.31 – DEF Dosing Unit Pressure Sensor Error, Voltage Too Low…162
ECU 009831.31 – EGR Valve Fault…162
ECU 010010.31 – SCR Outlet Temperature, Voltage Too Low…162
ECU 010034.31 – DOC Outlet Temperature, Voltage Too Low…162
ECU 010085.31 – High Pressure Fuel System Fault…162
ECU 010212.31 – Actuator for Throttle, Voltage Too Low…163
ECU 010296.31 – Turbocharger Wastegate Fault…163
ECU 010328.31 – Turbocharger Pressure Sensor, Voltage Too Low…163
ECU 010404.31 – Actuator for Throttle, Voltage Too Low…163
ECU 010570.31 – DEF Dosing Unit Pump, Pressure Too Low…163
ECU 010649.31 – DOC Inlet Temperature Sensor, Voltage Too Low…163
ECU 010948.31 – Ambient Temperature Sensor, Voltage Too Low…163
ECU 011062.31 – Fuel Rail Pressure Fault…163
ECU 011206.31 – DEF Dosing Unit Pump Minimum Range Error…163
ECU 011415.31 – EGR Valve (Position Sensor), Voltage Too Low…163
ECU 011446.31 – DEF Dosing Unit Pressure Sensor, Voltage Too Low…163
ECU 011541.31 – Fuel Temperature Sensor, Voltage Too Low…163
ECU 011718.31 – DEF Dosing Unit Heater Minimum Range Error…163
ECU 011738.31 – Catalyst Efficiency Fault…163
ECU 011876.31 – Manifold Air Pressure Sensor (High-Pressure Pump), Voltage Too Low…163
ECU 012090.31 – DEF Tank Temperature Fault…163
ECU 012196.31 – Actuator for Throttle Fault…163
ECU 012230.31 – DEF Dosing Unit Pump Minimum Range Error…163
ECU 012647.31 – EGR Valve Fault…163
ECU 012990.31 – Inlet NOx Sensor Error…163
ECU 013074.31 – Camshaft Position Sensor Fault…163
ECU 013130.31 – DEF Dosing Unit Pump Stabilization Error…163
ECU 013146.31 – DEF Dosing Unit Pump Speed Error…163
ECU 013386.31 – DEF Dosing Unit Purging Pump Error…163
ECU 013402.31 – DEF Dosing Unit Pump Speed Error…163
ECU 013523.31 – Engine Oil Pressure Sensor Fault…163
ECU 013612.31 – DOC Inlet Temperature Sensor, Voltage Too High…163
ECU 013642.31 – DEF Dosing Unit Pump Error…163
ECU 011034.31 – DOC Inlet Temperature Sensor, Voltage Too Low…163
ECU 013893.31 – Fuel Rail Pressure Relief Valve (PRV) Fault…163
ECU 014202.31 – DEF Dosing Valve Blocked Fault…163
ECU 014318.31 – NH3 Sensor Error…163
ECU 014539.31 – NH3 Sensor Error…163
ECU 014574.31 – NH3 Sensor Error…164
ECU 015162.31 – DOC Outlet Temperature Sensor Fault…164
ECU 015204.31 – Manifold Air Pressure Sensor (High-Pressure Pump) Fault…164
ECU 015205.31 – High Pressure Fuel Control Valve Fault…164
ECU 015418.31 – DOC Outlet Temperature Sensor Fault…164
ECU 015460.31 – Manifold Air Pressure Sensor (High-Pressure Pump) Fault…164
ECU 015461.31 – Leakage in Fuel System…164
ECU 015534.31 – Outlet NOx Sensor Error…164
ECU 015578.31 – Inlet NOx Sensor Error…164
ECU 015674.31 – DOC Outlet Temperature Sensor Fault…164
ECU 015796.31 – Actuator for Throttle Fault…164
ECU 015802.31 – DEF Pressure Line Blocked…164
ECU 015830.31 – DEF Tank Level Sensor CAN Message Fault…164
ECU 015911.31 – EGR Valve Fault…164
ECU 015930.31 – DOC Outlet Temperature Sensor Fault…164
ECU 015978.31 – DEF Heating Unit Backflow Line Supply Voltage Error…164
ECU 016026.31 – DEF Heating Unit Supply Line Supply Voltage Error…164
ECU 016234.31 – DEF Heating Unit Pressure Line Supply Voltage Error…164
ECU 016282.31 – DEF Dosing Valve Fault, Voltage Too Low…164
ECU 016658.31 – Camshaft Position Sensor Fault…164
ECU 016677.31 – Fuel Rail Pressure Sensor Fault…164
ECU 016725.31 – High Pressure Fuel Control Valve Fault…164
ECU 016914.31 – Camshaft Position Sensor Fault…164
ECU 017318.31 – Injector No. 1, Incorrect Calibration Code…164
ECU 017358.31 – Outlet NOx Sensor Error…164
ECU 017426.31 – Camshaft Position Sensor Signal Invalid…164
ECU 017429.31 – Water-in-Fuel detected…164
ECU 017509.31 – High Pressure Fuel System Fault…164
ECU 017574.31 – Injector No. 3, Incorrect Calibration Code…164
ECU 017682.31 – Crankshaft Position Sensor Fault…164
ECU 017830.31 – Injector No. 4, Incorrect Calibration Code…164
ECU 017998.31 – DEF Quality Sensor Error…164
ECU 018002.31 – Glow Plug Control Unit Fault…164
ECU 018017.31 – Main Relay, Voltage Too High…165
ECU 018086.31 – Injector No. 2, Incorrect Calibration Code…165
ECU 018318.31 – Inlet NOx Sensor Signal Short Circuit…165
ECU 018842.31 – DEF Tank Level Sensor CAN Message Fault…165
ECU 018858.31 – DEF Sensor Temperature CAN message Error…165
ECU 018886.31 – DEF Dosing Unit Pump Communication Error…165
ECU 019086.31 – Outlet NOx Sensor Signal Short Circuit…165
ECU 019402.31 – DEF Quality Sensor Concentration Error…165
ECU 019534.31 – DEF Quality Sensor Error…165
ECU 019658.31 – DEF Quality Sensor Wrong Fluid Error…165
ECU 019678.31 – NH3 Sensor Error…165
ECU 019934.31 – NH3 Sensor Error…165
ECU 020190.31 – NH3 Sensor Error…165
ECU 020245.31 – Water-in-Fuel detected…165
ECU 020346.31 – DEF Heating Unit Supply Voltage Error…165
ECU 020826.31 – DEF Dosing Unit Pump, Current Too Low…165
ECU 020917.31 – Fuel Filter Heater Fault…165
ECU 021077.31 – High Pressure Fuel Control Valve Fault…165
ECU 021270.31 – Injector No. 1 Fault…165
ECU 021430.31 – DEF Heating Unit Supply Line Supply Voltage Error…165
ECU 021462.31 – DEF Back Flow Pump Fault…165
ECU 021526.31 – Injector No. 2 Fault…165
ECU 021608.31 – Turbocharger Wastegate Valve Fault…165
ECU 021782.31 – Injector No. 4 Fault…165
ECU 022038.31 – Injector No. 3 Fault…165
ECU 022170.31 – DEF Tank Heater, Current Too Low…165
ECU 022198.31 – SCR Relay, Current Too Low…165
ECU 022074.31 – DEF Supply Module Heater, Current Too Low…165
ECU 022375.31 – EGR Valve Fault…165
ECU 022458.31 – DEF Heating Unit, Current Too Low…165
ECU 022610.31 – Indicator Light for Glow Plug Fault…165
ECU 023482.31 – DEF Pressure Line Heater, Current Too Low…165
ECU 023990.31 – DEF Dosing Valve Fault…165
ECU 024890.31 – DEF Dosing Unit Pump, Voltage Too High…166
ECU 024936.31 – Turbocharger Wastegate Valve, Voltage Too High…166
ECU 025060.31 – Actuator for Throttle, Voltage Too High…166
ECU 025126.31 – Injector No. 1, Short Circuit…166
ECU 025166.31 – DEF Quality Sensor, Voltage Too High…166
ECU 025316.31 – Actuator for Throttle, Voltage Too High…166
ECU 025382.31 – Injector No. 3, Short Circuit…166
ECU 025525.31 – Fuel Filter Heater, Voltage Too High…166
ECU 025638.31 – Injector No. 4, Short Circuit…166
ECU 025658.31 – DEF Dosing Unit Heater, Voltage Too High…166
ECU 025754.31 – DEF Tank Heater, Voltage Too High…166
ECU 025894.31 – Injector No. 2, Short Circuit…166
Section 212: Observable Symptoms…915
Group 20: Engine…915
Engine Soot Load Too High…921
Group 30: Fuel and Air Intake System…915
Fuel and Air Intake Problems…915
Group 40: Electrical System…915
Electrical System (Summary of References)…929
Starting System Diagnostics…915
Charging System Diagnostics…915
Lighting System Diagnostics…915
Group 45: Electronic Control Units…915
Vehicle CAN Bus Check…940
Group 50: Power Train…915
Drive System Diagnostics…915
Group 60: Steering and Brakes…915
Problems with the Brakes…915
Problems with the Steering System…915
Group 70: Hydraulic System…915
Problems with the Hydraulic System…915
Group 80: Front-Wheel Drive…915
Problems with the Front-Wheel Drive…915
Group 90: Air-Conditioning System…915
Problems with the Air-Conditioning System…915
Section 220: Engine…960
Group 05: Engine – General Information…3661
General Information – Engine Overview…962
Group 10: Engine – Operational Checks…960
Operational Check-Out (Summary of References)…964
Engine Safety Precautions…3590
Preliminary Engine Tests…966
Group 20: Engine – Aftertreatment System General Information…3661
Summary of References – Aftertreatment System…968
DPF Regeneration – Operating Modes…969
Group 50: Engine – Diagnostic Tests/Adjustments…960
Tests and Adjustments (Summary of References)…971
Dynamometer Test…972
Section 230: Fuel, Air Intake and Cooling Systems…973
Group 20: Fuel, Air Intake and Cooling System – Theory of Operation…973
Summary of References – Theory of Operation…3648
Fuel System – Description…976
Fuel System – Description – Auxiliary Fuel Tank (Optional)…978
Air Intake System – Theory of Operation…980
Engine Cooling System Operation…984
Cooling System Radiator – Description…986
Viscous Clutch of Fan – Theory of Operation…987
Automatic Drive Belt Tensioner – Theory of Operation…989
Cold Weather Starting Aid – Theory of Operation…990
SCR Inducement – Theory of Operation…991
Group 50: Fuel, Air Intake and Cooling Systems – Diagnostic Tests/Adjustments…973
Summary of References – Tests and Adjustments…994
Essential or Recommended Tools…3667
General Information – Fuel, Air Intake and Cooling Systems…997
Explanation of Checks…998
Safety…999
Specifications…3591
Test Air Intake System…1001
Test the Low-Pressure Switch in Air Intake System…1003
Check the Cooling System for Leaks…1006
Testing the Temperature at Which the Thermostat Opens…1008
Checking the Viscous Clutch of the Fan…1010
Checking the Mechanical Feed Pump…1011
Hand and Foot Throttle Adjustments…1012
Section 240A: Electrical System (5G VNF)…1013
Group 05: Electrical System – General Information (5G VNF)…1013
General – Electrical System, Faults, and Circuit Tests…1025
General – Electrical System, Test for Open Circuit Under Load…1030
Relay Test (10—20 A)…1035
Relay Test (20—40 A)…1037
Group 30: Electrical System – Schematics (5G VNF)…1013
30A – Electrical System (5G VNF) – Summary of Schematics…1041
Group 50AA: Starting Motor and Charging System (5G VNF)…1013
50AA – Starting Motor and Charging System (5G VNF), Summary of References…1044
SE01 – Starting Motor and Charging System (5G VNF), Diagnostic Schematic…1045
G02 – Alternator (5G VNF), Circuit Test…1048
K01 – Starter Motor Relay (5G VNF), Circuit Test…1051
M01 – Starting Motor (5G VNF), Circuit Test…1054
Group 50BA: Vehicle Lights (5G VNF)…1013
50BA – Vehicle Lights (5G VNF), Summary of References…1059
SE04 – Head and Tail Lights (5G VNF), Diagnostic Schematic…1060
SE10 – Beacon Light (Cab) (5G VNF), Diagnostic Schematic…1062
SE10 – Beacon Light (Open Operator Platform) (5G VNF), Diagnostic Schematic…1063
SE13/1 – Clearance Lights, Tail Lights and 7-Terminal Power Outlet Socket (Cab) (5G VNF), Diagnostic Schematic…1064
SE13/1 – Clearance Lights, Tail Lights and 7-Terminal Power Outlet Socket (Open Operator Platform) (5G VNF), Diagnostic Schematic…1065
SE13/2 – Brake Lights and 7-Terminal Power Outlet Socket (Cab) (5G VNF), Diagnostic Schematic…1066
SE13/2 – Brake Lights and 7-Terminal Power Outlet Socket (Open Operator Platform) (5G VNF), Diagnostic Schematic…1068
SE13/3 – Turn-Signal, Hazard Warning Lights and 7-Terminal Power Outlet Socket (Cab) (5G VNF), Diagnostic Schematic…1069
SE13/3 – Turn-Signal, Hazard Warning Lights and 7-Terminal Power Outlet Socket (Open Operator Platform) (5G VNF), Diagnostic Schematic…1071
E01 – Right Headlight (5G VNF), Circuit Test…1072
E02 – Left Headlight (5G VNF), Circuit Test…1076
E07 – Left-Hand H4 Farm Headlight (5G VNF), Circuit Test…1080
E08 – Right-Hand H4 Farm Headlight (5G VNF), Circuit Test…1084
E13 – Left-Hand Side Tail Light (Rear Tail Light) (5G VNF), Circuit Test…1088
E14 – Right-Hand Side Tail Light (Rear Tail Light) (5G VNF), Circuit Test…1091
E27 – Beacon Light (5G VNF), Circuit Test…1094
H01 – Horn (5G VNF), Circuit Test…1100
S09 – Multi-Function Lever (5G VNF), Circuit Test…1103
S11 – H4 Farm Headlight Switch (5G VNF), Circuit Test…1105
S36 – Beacon Light Switch (5G VNF), Circuit Test…1108
S106 – Hazard Warning Light Switch (5G VNF), Circuit Test…1114
Group 50BB: Roof Harness Systems (Lights, A/C, Radio and Wiper) (5G VNF)…1014
50BB – Roof Harness Systems (Lights, A/C, Radio and Wiper) (5G VNF), Summary of References…1117
SE24 – Work, Dome, Licence Plate Lights and A/C, Radio, Wiper-System (Cab) (5G VNF), Diagnostic Schematic…1118
E11/L – Left Rear Worklight (5G VNF), Circuit Test…1120
E11/R – Right Rear Worklight (5G VNF), Circuit Test…1123
E12 – Dome Light (5G VNF), Circuit Test…1126
E18/L – Left Front Worklight (5G VNF), Circuit Test…1129
E18/R – Right Front Worklight (5G VNF), Circuit Test…1132
M02 – Air Conditioning Compressor Clutch (5G VNF), Circuit Test…1135
M03 – Windshield Wiper Motor (5G VNF), Circuit Test…1138
M04 – Rear Wiper Motor with Switch (5G VNF), Circuit Test…1141
M05 – Pump of Washer System (5G VNF), Circuit Test…1144
S15 – Switch for Windshield Wiper and Pump of Washer System (5G VNF), Circuit Test…1147
S92/1 – Front Worklight Switch (5G VNF), Circuit Test…1151
S92/2 – Rear Worklight Switch (5G VNF), Circuit Test…1153
Group 50CA: Operator's Seat (5G VNF)…1014
50CA – Operator's Seat (5G VNF), Summary of References…1156
SE20 – Air Suspension Seat (Cab) (5G VNF), Diagnostic Schematic…1157
SE20 – Air Suspension Seat (Open Operator Platform) (5G VNF), Diagnostic Schematic…1158
M06 – Air Suspension Seat Compressor Motor (5G VNF), Circuit Test…1159
Group 50CB: Power Outlet Sockets (5G VNF)…1014
50CB – Power Outlet Sockets (5G VNF), Summary of References…1163
SE23 – Power Outlet Sockets (Cab) (5G VNF), Diagnostic Schematic…1164
SE23 – Power Outlet Sockets (Open Operator Platform) (5G VNF), Diagnostic Schematic…1165
Group 50CC: Air Conditioning System (5G VNF)…1014
50CC – Air conditioning system (5G VNF), Summary of References…1167
SE07 – Air Conditioning System (Cab) (5G VNF), Diagnostic Schematic…1168
B150 – Thermostat (5G VNF), Circuit Test…1169
B151 – Fan Resistor (5G VNF), Circuit Test…1172
E28 – Heater and Air-Conditioning Control Panel Backlighting (5G VNF), Circuit Test…1175
M07 – Cab Blower Motor (5G VNF), Circuit Test…1178
M08 and M09 – Air-Conditioning Condenser Fan Motors (5G VNF), Circuit Test…1181
S93 – Heating and Air-Conditioning System Switch (5G VNF), Circuit Test…1186
Group 50FA: Electronic Engine Control Unit (5G VNF)…1015
50FA – Electronic Engine Control (5G VNF), Summary of References…1191
SE91 – Engine F5D (DOC/DPF) (5G VNF), Diagnostic Schematic…1193
SE91 – Engine F5G (DOC/SCR) (5G VNF), Diagnostic Schematic…1195
SE98 – Hand, Foot Throttle, Cruise Control and Transmission Speed Sensor (Mechanical Transmission) (Cab) (5G VNF), Diagnostic Schematic…1197
SE98 – Hand, Foot Throttle, Cruise Control and Transmission Speed Sensor (Mechanical Transmission) (Open Operator Platform) (5G VNF), Diagnostic Schematic…1199
SE98 – Hand, Foot Throttle, Cruise Control and Transmission Speed Sensor (PowrReverser™ Transmission) (Cab) (5G VNF), Diagnostic Schematic…1200
SE98 – Hand, Foot Throttle, Cruise Control and Transmission Speed Sensor (PowrReverser™ Transmission) (Open Operator Platform) (5G VNF), Diagnostic Schematic…1202
50FA – A500 – Engine Control Unit (ECM) F5D (DOC/DPF) (5G VNF), Circuit Test…1203
50FA – A500 – Engine Control Unit (ECM) F5G (DOC/SCR) (5G VNF), Circuit Test…1208
50FA – A510 – Glow Plug Control Unit (GCU) (5G VNF), Circuit Test…1213
50FA – A520 – High Pressure Pump (5G VNF), Circuit Test…1216
50FA – A530 – Actuator for Throttle (5G VNF), Circuit Test…1220
50FA – A540 – DEF Dosing Unit for Engine F5G (DOC/SCR) (5G VNF), Circuit Test…1225
50FA – A541 – DEF Heating Unit for Engine F5G (DOC/SCR) (5G VNF), Circuit Test…1229
B06 – Transmission Speed Sensor (5G VNF), Circuit Test…1233
50FA – B500 – Coolant Temperature Sensor (5G VNF), Circuit Test…1237
50FA – B501 – Oxygen Sensor for Engine F5D (DOC/DPF) (5G VNF), Circuit Test…1240
50FA – B502 – Camshaft Position Sensor (5G VNF), Circuit Test…1243
50FA – B503 – Fuel Temperature Sensor (5G VNF), Circuit Test…1246
50FA – B504 – Turbocharger Pressure Sensor (5G VNF), Circuit Test…1249
50FA – B505 – Engine Oil Pressure Sensor (5G VNF), Circuit Test…1253
50FA – B506 – Fuel Rail Pressure Sensor (5G VNF), Circuit Test…1256
50FA – B507 – Exhaust Gas Temperature Sensor (5G VNF), Circuit Test…1259
50FA – B508 – Crankshaft Position Sensor (5G VNF), Circuit Test…1262
50FA – B509 – Ambient Temperature Sensor (5G VNF), Circuit Test…1265
50FA – B510 – Water-in-Fuel Sensor (5G VNF), Circuit Test…1268
50FA – B511 – DPF Differential Pressure Sensor for Engine F5D (DOC/DPF) (5G VNF), Circuit Test…1272
50FA – B512 – DOC Inlet Temperature Sensor for Engine F5D (DOC/DPF) (5G VNF), Circuit Test…1275
50FA – B513 – DOC Outlet Temperature Sensor for Engine F5D (DOC/DPF) (5G VNF), Circuit Test…1278
50FA – B514 – Aftertreatment Outlet NH3 Sensor for Engine F5G (DOC/SCR) (5G VNF), Circuit Test…1281
50FA – B515 – Aftertreatment Outlet NOx Sensor for Engine F5G (DOC/SCR) (5G VNF), Circuit Test…1285
50FA – B516 – Aftertreatment Inlet NOx Sensor for Engine F5G (DOC/SCR) (5G VNF), Circuit Test…1289
50FA – B517 – SCR Outlet Temperature Sensor for Engine F5G (DOC/SCR) (5G VNF), Circuit Test…1293
50FA – B518 – DOC Outlet Temperature Sensor for Engine F5G (DOC/SCR) (5G VNF), Circuit Test…1296
50FA – B519 – DOC Inlet Temperature Sensor for Engine F5G (DOC/SCR) (5G VNF), Circuit Test…1299
50FA – B520 – Aftertreatment Diesel Exhaust Fluid (DEF) Sensor for Engine F5G (DOC/SCR) (5G VNF), Circuit Test…1302
B998 – Hand Throttle Sensor (5G VNF), Circuit Test…1306
B999 – Foot Throttle Potentiometer (5G VNF), Circuit Test…1310
50FA – R501 – Glow Plug for Cylinder 1 (5G VNF), Circuit Test…1314
50FA – R502 – Glow Plug for Cylinder 2 (5G VNF), Circuit Test…1318
50FA – R503 – Glow Plug for Cylinder 3 (5G VNF), Circuit Test…1322
50FA – R504 – Glow Plug for Cylinder 4 (5G VNF), Circuit Test…1326
50FA – R505 – Fuel Filter Heater (5G VNF), Circuit Test…1330
S40 – Presence Sensor Switch (5G VNF), Circuit Test…1334
S992 – Cruise Control Switch (ON/OFF/Save) (5G VNF), Circuit Test…1337
S993 – Cruise Control Switch (Decrease RPM) (5G VNF), Circuit Test…1340
S994 – Cruise Control Switch (Increase RPM) (5G VNF), Circuit Test…1343
50FA – Y501 – Injection Valve for Cylinder 1 (5G VNF), Circuit Test…1346
50FA – Y502 – Injection Valve for Cylinder 2 (5G VNF), Circuit Test…1350
50FA – Y503 – Injection Valve for Cylinder 3 (5G VNF), Circuit Test…1354
50FA – Y504 – Injection Valve for Cylinder 4 (5G VNF), Circuit Test…1358
50FA – Y510 – Turbocharger Wastegate Valve (5G VNF), Circuit Test…1362
50FA – Y520 – High Pressure Fuel Control Valve (5G VNF), Circuit Test…1367
50FA – Y530 – EGR Valve (5G VNF), Circuit Test…1371
50FA – Y540 – DEF Tank Heater Valve for Engine F5G (DOC/SCR) (5G VNF), Circuit Test…1376
50FA – Y541 – DEF Dosing Valve for Engine F5G (DOC/SCR) (5G VNF), Circuit Test…1381
Group 50GA: PowrReverser™ Transmission (5G VNF)…1017
50GA – PowrReverser™ Transmission (5G VNF), Summary of References…1386
SE90 – Transmission Control Unit (PowrReverser™ Transmission) (Cab) (5G VNF), Diagnostic Schematic…1387
SE90 – Transmission Control Unit (PowrReverser™ Transmission) (Open Operator Platform) (5G VNF), Diagnostic Schematic…1389
A320 – Transmission Control Unit (5G VNF), Circuit Test…1391
B60 – Transmission Oil Temperature Sensor (5G VNF), Circuit Test…1398
B63 – Hi/Lo Switch on Transmission (5G VNF), Circuit Test…1403
B64 – Reverse Drive Lever Switch (5G VNF), Circuit Test…1407
B65 – Clutch Pedal Potentiometer (5G VNF), Circuit Test…1413
B73 – Transmission Oil Filter Restriction Sensor (5G VNF), Circuit Test…1417
B104 – Transmission Top Shaft Speed Sensor (5G VNF), Circuit Test…1422
B300 – Forward High Clutch Pressure Sensor (5G VNF), Circuit Test…1429
B301 – Forward Low Clutch Pressure Sensor (5G VNF), Circuit Test…1433
B302 – Reverse Clutch Pressure Sensor (5G VNF), Circuit Test…1437
B303 – Transmission Oil Pressure Switch (5G VNF), Circuit Test…1441
S20 – Calibration Switch of Instrument Unit (5G VNF), Circuit Test…1445
S72 – Clutch Pedal Switch (5G VNF), Circuit Test…1448
Y51 – Reverse Clutch Solenoid Valve (5G VNF), Circuit Test…1451
Y52 – Forward Low Clutch Solenoid Valve (5G VNF), Circuit Test…1455
Y53 – Forward High Clutch Solenoid Valve (5G VNF), Circuit Test…1459
Y300 – Main Ring Valve Solenoid Valve (5G VNF), Circuit Test…1463
Group 50GB: Mechanical Transmission (5G VNF)…1017
50GB – Mechanical Transmission (5G VNF), Summary of References…1467
SE92 – HiLo Shifting (Mechanical Transmission) (Cab) (5G VNF), Diagnostic Schematic…1468
SE92 – HiLo Shifting (Mechanical Transmission) (Open Operator Platform) (5G VNF), Diagnostic Schematic…1469
Group 50GC: Differential Lock (5G VNF)…1017
50GC – Differential Lock (5G VNF), Summary of References…1472
SE16 – Differential Lock (Cab) (5G VNF), Diagnostic Schematic…1473
SE16 – Differential Lock (Open Operator Platform) (5G VNF), Diagnostic Schematic…1474
B987 – Differential Lock Pressure Switch (5G VNF), Circuit Test…1475
S22 – Differential Lock Switch (5G VNF), Circuit Test…1478
Y05 – Differential Lock Solenoid Valve (5G VNF), Circuit Test…1481
Group 50GD: Front Wheel Drive and Park Brake (5G VNF)…1018
50GD – Front Wheel Drive and Park Brake (5G VNF), Summary of References…1485
SE15 – Front Wheel Drive and Park Brake (Cab) (5G VNF), Diagnostic Schematic…1486
SE15 – Front Wheel Drive and Park Brake (Open Operator Platform) (5G VNF), Diagnostic Schematic…1487
B05 – Park Brake Switch (5G VNF), Circuit Test…1488
B988 – Front Wheel Drive Pressure Switch (5G VNF), Circuit Test…1490
S63 – Front-Wheel Drive Switch (5G VNF), Circuit Test…1493
Y03 – Front-Wheel Drive Solenoid Valve (5G VNF), Circuit Test…1495
Group 50GE: PTO System (5G VNF)…1018
50GE – PTO System (5G VNF), Summary of References…1499
SE94 – Front and Rear PTO System (Mechanical Transmission) (Cab) (5G VNF), Diagnostic Schematic…1500
SE94 – Front and Rear PTO System (Mechanical Transmission) (Open Operator Platform) (5G VNF), Diagnostic Schematic…1502
SE94 – Front and Rear PTO System and IPM (PowrReverser™ Transmission) (Cab) (5G VNF), Diagnostic Schematic…1503
SE94 – Front and Rear PTO System and IPM (PowrReverser™ Transmission) (Open Operator Platform) (5G VNF), Diagnostic Schematic…1505
B07/1 – PTO Switch (540 rpm) (5G VNF), Circuit Test…1506
B07/2 – PTO Switch (540E/1000 rpm) (5G VNF), Circuit Test…1510
B36 – Neutral Start Switch (5G VNF), Circuit Test…1514
B350 – PTO Pressure Sensor (5G VNF), Circuit Test…1517
B980 – PTO Shaft Output Speed Sensor (5G VNF), Circuit Test…1521
B989 – PTO Shaft Output Speed Sensor 2 with IPM (PTO Side Sensor) (5G VNF), Circuit Test…1525
R998 – Resistor for Ground Drive PTO Presence (5G VNF), Circuit Test…1529
R999 – Resistor for Independent Rear PTO Presence (5G VNF), Circuit Test…1533
S350 – PTO Switch (5G VNF), Circuit Test…1537
Y04 – PTO Solenoid Valve (5G VNF), Circuit Test…1546
Y350 – PTO Shutoff Solenoid Valve (5G VNF), Circuit Test…1550
Group 50IA: Instrument Unit (5G VNF)…1019
50IA – Instrument Unit (5G VNF), Summary of References…1554
SE02 – Instrument Unit (5G VNF), Diagnostic Schematic…1555
A330 – Instrument Unit (5G VNF), Circuit Test…1557
B02 – Air Filter Restriction Sensor (5G VNF), Circuit Test…1561
B03 – Fuel Level Sensor (5G VNF), Circuit Test…1564
B69 – Brake Oil Level Sensor (5G VNF), Circuit Test…1567
B112/1 – Right Brake Pedal Switch (5G VNF), Circuit Test…1570
B112/2 – Left Brake Pedal Switch (5G VNF), Circuit Test…1573
S990 – Programming Switch (Menu) (5G VNF), Circuit Test…1576
S991 – Programming Switch (Save) (5G VNF), Circuit Test…1579
Group 50JA: CAN Bus System (5G VNF)…1019
50JA – CAN Bus System (5G VNF), Summary of References…1583
SE19 – CAN Bus Vehicle (Mechanical Transmission) (Cab) (5G VNF), Diagnostic Schematic…1584
SE19 – CAN Bus Vehicle (Mechanical Transmission) (Open Operator Platform) (5G VNF), Diagnostic Schematic…1585
SE19 – CAN Bus Vehicle (PowrReverser™ Transmission) (Cab) (5G VNF), Diagnostic Schematic…1586
SE19 – CAN Bus Vehicle (PowrReverser™ Transmission) (Open Operator Platform) (5G VNF), Diagnostic Schematic…1587
50JA – Controller Area Network (CAN), Circuit Test…1588
Section 240B: Electrical System (5GL)…1592
Group 05: Electrical System – General Information (5GL)…1592
Essential or Recommended Tools…3667
General – Electrical System, Faults, and Circuit Tests (5GL)…1599
General – Electrical System, Test for Open Circuit Under Load (5GL)…1604
Relay Test (10—20 A) (5GL)…1609
Relay Test (20—40 A) (5GL)…1611
Group 30: Electrical System – Schematics (5GL)…1592
30A – Electrical System (5GL) – Summary of Schematics…1614
Group 50AA: Starting Motor and Charging System (5GL)…1592
50AA – Starter Motor and Charging System (5GL), Summary of References…1616
Essential or Recommended Tools…3667
SE01 – Starting Motor and Charging System (PowrReverser™ Transmission) (5GL), Diagnostic Schematic…1618
G02 – Alternator (5GL), Circuit Test…1621
M01 – Starting Motor (5GL), Circuit Test…1624
R1 – Starter Motor Relay (5GL), Circuit Test…1628
Group 50BA: Vehicle Lights (5GL)…1592
50BA – Vehicle Lights (5GL), Summary of References…1632
Essential or Recommended Tools…3667
SE04 – Head Lights (Open Operator Platform) (5GL), Diagnostic Schematic…1634
SE10 – Beacon Light (Open Operator Platform) (5GL), Diagnostic Schematic…1635
SE13/1 – Clearance, Tail Lights and 7-Terminal Power Outlet Socket (Open Operator Platform) (5GL), Diagnostic Schematic…1636
SE13/2 – Brake Lights and 7-Terminal Power Outlet Socket (Open Operator Platform) (5GL), Diagnostic Schematic…1637
SE13/3 – Turn-Signal, Hazard Warning Lights and 7-Terminal Power Outlet Socket (Open Operator Platform) (5GL), Diagnostic Schematic…1638
E01 – Right Headlight (5GL), Circuit Test…1640
E02 – Left Headlight (5GL), Circuit Test…1644
E13 – Left-Hand Side Tail Light (Position Light) (5GL), Circuit Test…1648
E13 – Left-Hand Side Tail Light (Stop Light) (5GL), Circuit Test…1651
E13 – Left-Hand Side Tail Light (Rear Turn/Warn Light) (5GL), Circuit Test…1654
E14 – Right-Hand Side Tail Light (Position Light) (5GL), Circuit Test…1657
E14 – Right-Hand Side Tail Light (Stop Light) (5GL), Circuit Test…1660
E14 – Right-Hand Side Tail Light (Rear Turn/Warn Light) (5GL), Circuit Test…1663
E27 – Beacon Light (5GL), Circuit Test…1666
E30 – Right Front Turn-Signal/Amber Warning Lights (5GL), Circuit Test…1669
E31 – Left Front Turn-Signal/Amber Warning Lights (5GL), Circuit Test…1672
E32 – Right Rear Turn-Signal/Amber Warning Lights (5GL), Circuit Test…1675
E33 – Left Rear Turn-Signal/Amber Warning Lights (5GL), Circuit Test…1678
H01 – Horn (5GL), Circuit Test…1681
S09 – Multi-Function Lever (5GL), Circuit Test…1683
S106 – Hazard Warning Light Switch (5GL), Circuit Test…1685
Group 50CA: Operator's Seat (5GL)…1593
50CA – Operator's Seat (5GL), Summary of References…1688
Essential or Recommended Tools…3667
SE20 – Air Suspension Seat (5GL), Diagnostic Schematic…1690
M06 – Air Suspension Seat Compressor Motor (5GL), Circuit Test…1692
Group 50CB: Power Outlet Sockets (5GL)…1593
50CB – Power Outlet Sockets (5GL), Summary of References…1696
SE23 – Power Outlet Sockets (Open Operator Platform) (5GL), Diagnostic Schematic…1697
Group 50FA: Electronic Engine Control Unit (5GL)…1593
50FA – Electronic Engine Control (5GL), Summary of References…1699
Essential or Recommended Tools…3667
50FA – Engine F5D (DOC/DPF) (5GL), Diagnostic Schematic…1701
SE98 – Hand, Foot throttle, Cruise Control and Transmission Speed Sensor (PowrReverser™ Transmission) (Open Operator Platform) (5GL), Diagnostic Schematic…1703
50FA – A500 – Engine Control Unit (ECM) F5D (DOC/DPF) (5GL), Circuit Test…1704
50FA – A510 – Glow Plug Control Unit (GCU) (5GL), Circuit Test…1709
50FA – A520 – High Pressure Pump (5GL), Circuit Test…1712
50FA – A530 – Actuator for Throttle (5GL), Circuit Test…1716
B06 – Transmission Speed Sensor (5GL), Circuit Test…1721
50FA – B500 – Coolant Temperature Sensor (5GL), Circuit Test…1725
50FA – B501 – Oxygen Sensor for Engine F5D (DOC/DPF) (5GL), Circuit Test…1728
50FA – B502 – Camshaft Position Sensor (5GL), Circuit Test…1731
50FA – B503 – Fuel Temperature Sensor (5GL), Circuit Test…1734
50FA – B504 – Exhaust Manifold Pressure Sensor (5GL), Circuit Test…1737
50FA – B505 – Engine Oil Pressure Sensor (5GL), Circuit Test…1741
50FA – B506 – Fuel Rail Pressure Sensor (5GL), Circuit Test…1744
50FA – B507 – Exhaust Gas Temperature Sensor (5GL), Circuit Test…1747
50FA – B508 – Crankshaft Position Sensor (5GL), Circuit Test…1750
50FA – B509 – Ambient Temperature Sensor (5GL), Circuit Test…1753
50FA – B510 – Water-in-Fuel Sensor (5GL), Circuit Test…1756
50FA – B511 – DPF Differential Pressure Sensor for Engine F5D (DOC/DPF) (5GL), Circuit Test…1760
50FA – B512 – DOC Inlet Temperature Sensor for Engine F5D (DOC/DPF) (5GL), Circuit Test…1763
50FA – B513 – DOC Outlet Temperature Sensor for Engine F5D (DOC/DPF) (5GL), Circuit Test…1766
B998 – Hand Throttle Sensor (5GL), Circuit Test…1769
B999 – Foot Throttle Potentiometer (5GL), Circuit Test…1772
50FA – R501 – Glow Plug for Cylinder 1 (5GL), Circuit Test…1775
50FA – R502 – Glow Plug for Cylinder 2 (5GL), Circuit Test…1779
50FA – R503 – Glow Plug for Cylinder 3 (5GL), Circuit Test…1783
50FA – R504 – Glow Plug for Cylinder 4 (5GL), Circuit Test…1787
50FA – R505 – Fuel Filter Heater (5GL), Circuit Test…1791
S40 – Presence Sensor Switch (5GL), Circuit Test…1795
S992/1 – Cruise Control Switch (ON/OFF/Save) (5GL), Circuit Test…1798
S992/2 – Cruise Control Switch (ON/OFF/Save) (5GL), Circuit Test…1801
S993 – Cruise Control Switch (Decrease RPM) (5GL), Circuit Test…1804
S994 – Cruise Control Switch (Increase RPM) (5GL), Circuit Test…1807
50FA – Y501 – Injection Valve for Cylinder 1 (5GL), Circuit Test…1810
50FA – Y502 – Injection Valve for Cylinder 2 (5GL), Circuit Test…1814
50FA – Y503 – Injection Valve for Cylinder 3 (5GL), Circuit Test…1818
50FA – Y504 – Injection Valve for Cylinder 4 (5GL), Circuit Test…1822
50FA – Y510 – Turbocharger Wastegate Valve (5GL), Circuit Test…1826
50FA – Y520 – High Pressure Fuel Control Valve (5GL), Circuit Test…1831
50FA – Y530 – EGR Valve (5GL), Circuit Test…1835
Group 50GA: PowrReverser™ Transmission (5GL)…1594
50GA – PowrReverser™ Transmission (5GL), Summary of References…1841
Essential or Recommended Tools…3667
SE90 – Transmission Control Unit (5GL), Diagnostic Schematic…1843
A320 – Transmission Control Unit (5GL), Circuit Test…1845
B60 – Transmission Oil Temperature Sensor (5GL), Circuit Test…1852
B63 – Hi/Lo Switch on Transmission (5GL), Circuit Test…1857
B64 – Reverse Drive Lever Switch (5GL), Circuit Test…1861
B65 – Clutch Pedal Potentiometer (5GL), Circuit Test…1867
B73 – Transmission Oil Filter Restriction Sensor (5GL), Circuit Test…1871
B104 – Transmission Top Shaft Speed Sensor (5GL), Circuit Test…1876
B300 – Forward High Clutch Pressure Sensor (5GL), Circuit Test…1883
B301 – Forward Low Clutch Pressure Sensor (5GL), Circuit Test…1887
B302 – Reverse Clutch Pressure Sensor (5GL), Circuit Test…1891
B303 – Transmission Oil Pressure Switch (5GL), Circuit Test…1895
R15 – PWM Enabler (5GL), Circuit Test…1899
S20 – Calibration Switch of Instrument Unit (5GL), Circuit Test…1905
S72 – Clutch Pedal Switch (5GL), Circuit Test…1908
S300 – Hi/Lo Switch (5GL), Circuit Test…1910
Y51 – Reverse Clutch Solenoid Valve (5GL), Circuit Test…1913
Y52 – Forward Low Clutch Solenoid Valve (5GL), Circuit Test…1917
Y53 – Forward High Clutch Solenoid Valve (5GL), Circuit Test…1921
Y300 – Main Ring Valve Solenoid Valve (5GL), Circuit Test…1925
Group 50GC: Differential Lock (5GL)…1595
50GC – Differential Lock (5GL), Summary of References…1929
Essential or Recommended Tools…3667
SE16 – Differential Lock (Open Operator Platform) (5GL), Diagnostic Schematic…1931
B987 – Differential Lock Pressure Switch (5GL), Circuit Test…1932
S22 – Differential Lock Switch (5GL), Circuit Test…1935
Y05 – Differential Lock Solenoid Valve (5GL), Circuit Test…1938
Group 50GD: Front Wheel Drive and Park Brake (5GL)…1595
50GD – Front Wheel Drive and Park Brake (5GL), Summary of References…1942
Essential or Recommended Tools…3667
SE15 – Front Wheel Drive and Park Brake (Open Operator Platform) (5GL), Diagnostic Schematic…1944
B05 – Park Brake Switch (5GL), Circuit Test…1945
B988 – Front Wheel Drive Pressure Switch (5GL), Circuit Test…1947
S63 – Front-Wheel Drive Switch (5GL), Circuit Test…1950
Y03 – Front-Wheel Drive Solenoid Valve (5GL), Circuit Test…1952
Group 50GE: PTO System (5GL)…1596
50GE – PTO System (5GL), Summary of References…1956
Essential or Recommended Tools…3667
SE94 – Front and Rear PTO System (PowrReverser™ Transmission) (5GL), Diagnostic Schematic…1958
B07/1 – PTO Switch (540 rpm) (5GL), Circuit Test…1959
B07/2 – PTO Switch (540E/1000 rpm) (5GL), Circuit Test…1963
B36 – Neutral Start Switch (5GL), Circuit Test…1967
B350 – PTO Pressure Sensor (5GL), Circuit Test…1970
B980 – PTO Shaft Output Speed Sensor (5GL), Circuit Test…1974
R998 – Resistor for Ground Drive PTO Presence (5GL), Circuit Test…1978
R999 – Resistor for Independent Rear PTO Presence (5GL), Circuit Test…1982
S350 – Rear PTO Switch (PowrReverser™ Transmission) (5GL), Circuit Test…1986
Y04 – PTO Solenoid Valve (5GL), Circuit Test…1990
Y350 – PTO Shutoff Solenoid Valve (5GL), Circuit Test…1993
Group 50IA: Instrument Unit (5GL)…1596
50IA – Instrument Unit (5GL), Summary of References…1997
Essential or Recommended Tools…3667
SE02 – Instrument Unit (PowrReverser™ Transmission) (5GL), Diagnostic Schematic…1999
A330 – Instrument Unit (5GL), Circuit Test…2000
B02 – Air Filter Restriction Sensor (5GL), Circuit Test…2004
B03 – Fuel Level Sensor (5GL), Circuit Test…2007
B69 – Brake Oil Level Sensor (5GL), Circuit Test…2010
B112/1 – Right Brake Pedal Switch (5GL), Circuit Test…2013
B112/2 – Left Brake Pedal Switch (5GL), Circuit Test…2016
S990 – Programming Switch (Menu) (5GL), Circuit Test…2019
S991 – Programming Switch (Save) (5GL), Circuit Test…2022
Group 50JA: CAN Bus System (5GL)…1596
50JA – CAN Bus System (5GL), Summary of References…2026
Essential or Recommended Tools…3667
SE19 – CAN Bus Vehicle (PowrReverser™ Transmission) (5GL), Diagnostic Schematic…2028
50JA – Controller Area Network (CAN) (5GL), Circuit Test…2029
Section 245: Electronic Control Units…2032
Group 05: Operation and General Information on Diagnostics…2032
Operation and General Information on Diagnostics (Summary of References)…2036
Procedure for Dealing with Diagnostic Trouble Codes…2037
Digital Display Onboard Functionality…2039
Group 10C: Information on How to Reprogram Control Units…2032
Information on How to Reprogram Control Units – Summary of References…2041
General Information on How to Reprogram Control Units…2042
Software Data Files Available for Downloading…2043
Procedure When Replacing Control Units…2045
Important Notes on Programming…2046
Procedure When Programming Control Units…2047
Procedure in the Event of a Programming Problem…2049
Group ECU-F5D: ECU – Engine Control Unit for Engine F5D (DOC/DPF)…2032
ECU – Engine Control Unit for Engine F5D (DOC/DPF), Summary of References…2051
Digital Display – ECU Message and Diagnostic Trouble Code (DTC) Overview…2052
Service ADVISOR™ Readings (Datapoint) list for Engine F5D (DOC/DPF)…2054
Engine Control Unit Replacement…2057
Engine Replacement…2058
Control Unit Information and Overview Test…2059
DPF Differential Pressure Sensor Calibration for Engine F5D (DOC/DPF)…2060
DPF Calibration for Engine F5D (DOC/DPF)…2061
DPF Ash Service Calibration for Engine F5D (DOC/DPF)…2062
DOC Calibration for Engine F5D (DOC/DPF)…2063
Engine Oil and Filter Replacement Calibration…2064
EGR Valve Calibration for Engine F5D (DOC/DPF)…2065
Fuel Rail Pressure Relief Valve Counter Reset for Engine F5D (DOC/DPF)…2066
Injector Calibration for Engine F5D (DOC/DPF)…2067
Oxygen Sensor Calibration for Engine F5D (DOC/DPF)…2069
Glow Plug System Test for Engine F5D (DOC/DPF)…2070
Service Regeneration for Engine F5D (DOC/DPF)…2071
Cylinder Cutout Test for Engine F5D (DOC/DPF)…2072
Group ECU-F5G: ECU – Engine Control Unit for Engine F5G (DOC/SCR)…2033
ECU – Engine Control Unit, Summary of References for Engine F5G (DOC/SCR)…2075
Digital Display – ECU Message and Diagnostic Trouble Code (DTC) Overview for Engine F5G (DOC/SCR)…2076
Service ADVISOR™ Readings (Datapoint) list for Engine F5G (DOC/SCR)…2078
DOC Calibration for Engine F5G (DOC/SCR)…2081
EGR Cooler Calibration for Engine F5G (DOC/SCR)…2082
EGR Valve Calibration for Engine F5G (DOC/SCR)…2083
Fuel Rail Pressure Relief Valve Counter Reset for Engine F5G (DOC/SCR)…2084
Fuel Rail Pressure Sensor Calibration for Engine F5G (DOC/SCR)…2085
Injector Calibration for Engine F5G (DOC/SCR)…2086
NOx Sensor Calibration for Engine F5G (DOC/SCR)…2088
SCR Catalyst Calibration for Engine F5G (DOC/SCR)…2089
Actuator Test for Engine F5G (DOC/SCR)…2090
Control Unit Information and Overview for Engine F5G (DOC/SCR)…2091
Cylinder Cutout Test for Engine F5G (DOC/SCR)…2092
Cylinder Electronic Compression Test for Engine F5G (DOC/SCR)…2094
Cylinder Misfire Test for Engine F5G (DOC/SCR)…2095
DEF Dosing System Test for Engine F5G (DOC/SCR)…2096
DEF High Flow Rate Test for Engine F5G (DOC/SCR)…2102
DEF Pump Diagnostic Test for Engine F5G (DOC/SCR)…2103
DEF Quantity Test for Engine F5G (DOC/SCR)…2104
Glow Plug System Test for Engine F5G (DOC/SCR)…2105
High Pressure Fuel System Test for Engine F5G (DOC/SCR)…2106
SCR Catalyst Cleaning Procedure for Engine F5G (DOC/SCR)…2108
SCR System Reset for Engine F5G (DOC/SCR)…2109
SCR Catalyst Cleaning Counter Reset…2110
Group TCU: TCU – Transmission Control Unit…2033
TCU – Transmission Control Unit, Summary of References…2112
Digital Display – TCU Message and Diagnostic Trouble Code (DTC) Overview…2113
Transmission Control Unit – On-Board Configuration…2119
Transmission Control Unit – On-Board Configuration – Vehicle type configuration…2123
Transmission Control Unit – On-Board Configuration – Clutch pedal calibration…2126
Transmission Control Unit – On-Board Configuration – Clutches pressure sensors calibration…2130
Transmission Control Unit -On-Board Configuration – FNR lever comfort parameterization…2133
Transmission Control Unit – On-Board Configuration – Hi/Lo comfort parameterization…2136
Transmission Control Unit – On-Board Configuration – Clutch pedal comfort parameterization…2139
Transmission Control Unit – On-Board Configuration – Limp home mode activation…2142
Transmission Control Unit – On-Board Configuration – On board diagnostic…2145
Transmission Control Unit – On-Board Configuration and Calibration Values…2147
Transmission Control Unit – Software Information…2148
Clutch Pedal, Operational Check…2149
Reverse Drive Lever, Operational Check…2150
Forward High Clutch, Operational Check…2151
Forward Low Clutch, Operational Check…2152
Reverse Clutch, Operational Check…2153
TCU Main Ring Pressure, Operational Check…2154
Power Take-Off (PTO), Operational Check…2155
Group VCU: VCU – Vehicle Control Unit…2034
VCU – Vehicle Control Unit, Summary of References…2157
Digital Display – VCU Message and Diagnostic Trouble Code (DTC) Overview…2158
Vehicle Control Unit – On-Board Configuration – Operational Checks, Diagnostic Trouble Code (DTC)…2165
Vehicle Control Unit – On-Board Configuration – User Interface…2169
Vehicle Control Unit – On-Board Configuration – Display Properties (Basic Settings)…2173
Vehicle Control Unit – On-Board Configuration – Initial Setup…2183
Vehicle Control Unit – On-Board Configuration – Damper Setting Calibration…2197
Vehicle Control Unit – On-Board Configuration – Hand and Foot Throttle Calibration…2199
Vehicle Control Unit – On-Board Configuration – PTO Setting Calibration…2201
Vehicle Control Unit – On-Board Configuration – Oil Service Message Reset…2208
Section 249A: Electrical System – Component Information (5G VNF)…2211
Group 05: Summary of Electrical Components and Harnesses (5G VNF)…2211
List of Summary of References…2222
Summary of References of Electrical Components, Assemblies (5G VNF)…2223
Summary of References of Electrical Components, Sensors (5G VNF)…2224
Summary of References of Electrical Components, Lights (5G VNF)…2226
Summary of References of Electrical Components, Fuses, Relays, and Diodes (5G VNF)…2227
Summary of References of Electrical Components, Power Supply and Alternator (5G VNF)…2228
Summary of References of Electrical Components, Monitoring and Signaling Devices (5G VNF)…2229
Summary of References of Electrical Components, Electrical Motors (5G VNF)…2230
Summary of References of Electrical Components, Resistors (5G VNF)…2231
Summary of References of Electrical Components, Switches (5G VNF)…2232
Summary of References of Electrical Components, Wiring Harnesses (5G VNF)…2233
Summary of References of Electrical Components, Connector Information (5G VNF)…2234
Summary of References of Electrical Components, Ground Points (5G VNF)…2235
Summary of References of Electrical Components, Solenoids and Solenoid Valves (5G VNF)…2236
Summary of References of Electrical Components, Other (5G VNF)…2237
Group 40A: Electrical Components – Assemblies (5G VNF)…2211
A005 – Right Speaker (5G VNF), Component Information…2240
A006 – Left Speaker (5G VNF), Component Information…2242
A010 – Radio (5G VNF), Component Information…2244
A050 – CAN Bus Terminator (Vehicle CAN Bus) (5G VNF), Component Information…2246
A052 – CAN Bus Terminator (Engine CAN Bus) for Engine F5G (DOC/SCR) (5G VNF), Component Information…2248
A320 – Transmission Control Unit (5G VNF), Component Information…2250
A330 – Instrument Unit (5G VNF), Component Information…2253
A500 – Engine Control Unit (ECM) for Engine F5D (DOC/DPF) (5G VNF), Component Information…2257
A500 – Engine Control Unit (ECM) for Engine F5G (DOC/SCR) (5G VNF), Component Information…2265
A510 – Glow Plug Control Unit (ECU) (5G VNF), Component Information…2272
A520 – High Pressure Pump (5G VNF), Component Information…2274
A530 – Actuator for Throttle (5G VNF), Component Information…2276
A540 – DEF Dosing Unit for Engine F5G (DOC/SCR) (5G VNF), Component Information…2278
A541 – DEF Heating Unit for Engine F5G (DOC/SCR) (5G VNF), Component Information…2280
A996 – Gearshift Lever (5G VNF), Component Information…2283
Group 40B: Electrical Components – Sensors (5G VNF)…2212
B02 – Air Filter Restriction Sensor (5G VNF), Component Information…2288
B03 – Fuel Level Sensor (5G VNF), Component Information…2291
B05 – Park Brake Switch (5G VNF), Component Information…2293
B06 – Transmission Speed Sensor (5G VNF), Component Information…2295
B07/1 – PTO Switch (540 rpm) (5G VNF), Component Information…2297
B07/2 – PTO Switch (540E/1000 rpm) (5G VNF), Component Information…2299
B08 – PTO Neutral Start Switch (5G VNF), Component Information…2301
B36 – Neutral Start Switch (5G VNF), Component Information…2304
B60 – Transmission Oil Temperature Sensor (5G VNF), Component Information…2306
B63 – Hi/Lo Switch on Transmission (5G VNF), Component Information…2308
B64 – Reverse Drive Lever Switch (5G VNF), Component Information…2310
B65 – Clutch Pedal Potentiometer (5G VNF), Component Information…2312
B69 – Brake Oil Level Sensor (5G VNF), Component Information…2314
B73 – Transmission Oil Filter Restriction Sensor (5G VNF), Component Information…2316
B104 – Transmission Top Shaft Speed Sensor (5G VNF), Component Information…2318
B112/1 – Right Brake Pedal Switch (5G VNF), Component Information…2320
B112/2 – Left Brake Pedal Switch (5G VNF), Component Information…2322
B150 – Thermostat (5G VNF), Component Information…2324
B151 – Fan Resistor (5G VNF), Component Information…2326
B300 – Forward High Clutch Pressure Sensor (5G VNF), Component Information…2328
B301 – Forward Low Clutch Pressure Sensor (5G VNF), Component Information…2330
B302 – Reverse Clutch Pressure Sensor (5G VNF), Component Information…2332
B303 – Transmission Oil Pressure Switch (5G VNF), Component Information…2334
B304 – Refrigerant Pressure Sensor (5G VNF), Component Information…2336
B350 – PTO Pressure Sensor (5G VNF), Component Information…2338
B500 – Coolant Temperature Sensor (5G VNF), Component Information…2340
B501 – Oxygen Sensor for Engine F5D (DOC/DPF) (5G VNF), Component Information…2342
B502 – Camshaft Position Sensor (5G VNF), Component Information…2344
B503 – Fuel Temperature Sensor (5G VNF), Component Information…2346
B504 – Exhaust Manifold Pressure Sensor (5G VNF), Component Information…2348
B505 – Engine Oil Pressure Sensor (5G VNF), Component Information…2350
B506 – Fuel Rail Pressure Sensor (5G VNF), Component Information…2352
B507 – Exhaust Gas Temperature Sensor (5G VNF), Component Information…2354
B508 – Crankshaft Position Sensor (5G VNF), Component Information…2356
B509 – Ambient Temperature Sensor (5G VNF), Component Information…2358
B510 – Water-in-Fuel Sensor (5G VNF), Component Information…2360
B511 – DPF Differential Pressure Sensor for Engine F5D (DOC/DPF) (5G VNF), Component Information…2362
B512 – DOC Inlet Temperature Sensor for Engine F5D (DOC/DPF) (5G VNF), Component Information…2364
B513 – DOC Outlet Temperature Sensor for Engine F5D (DOC/DPF) (5G VNF), Component Information…2366
B514 – Aftertreatment Outlet NH3 Sensor for Engine F5G (DOC/SCR) (5G VNF), Component Information…2368
B515 – Aftertreatment Outlet NOx Sensor for Engine F5G (DOC/SCR) (5G VNF), Component Information…2370
B516 – Aftertreatment Inlet NOx Sensor for Engine F5G (DOC/SCR) (5G VNF), Component Information…2372
B517 – SCR Outlet Temperature Sensor for Engine F5G (DOC/SCR) (5G VNF), Component Information…2374
B518 – DOC Outlet Temperature Sensor for Engine F5G (DOC/SCR) (5G VNF), Component Information…2376
B519 – DOC Inlet Temperature Sensor for Engine F5G (DOC/SCR) (5G VNF), Component Information…2378
B520 – Aftertreatment Diesel Exhaust Fluid (DEF) Sensor for Engine F5G (DOC/SCR) (5G VNF), Component Information…2380
B980 – PTO Shaft Output Speed Sensor (5G VNF), Component Information…2382
B987 – Differential Lock Pressure Switch (5G VNF), Component Information…2384
B988 – Front Wheel Drive Pressure Switch (5G VNF), Component Information…2386
B989 – PTO Shaft Output Speed Sensor 2 with IPM (PTO Side Sensor) (5G VNF), Component Information…2388
B990 – PTO Shaft Output Speed Sensor 2 with IPM (Engine Side Sensor) (5G VNF), Component Information…2390
B998 – Hand Throttle Sensor (5G VNF), Component Information…2392
B999 – Foot Throttle Potentiometer (5G VNF), Component Information…2394
Group 40E: Electrical Components – Lights (5G VNF)…2213
E01 – Right Headlight (5G VNF), Component Information…2398
E02 – Left Headlight (5G VNF), Component Information…2400
E05 – Cigarette Lighter (5G VNF), Component Information…2402
E07 – Left-Hand H4 Farm Headlight (5G VNF), Component Information…2405
E08 – Right-Hand H4 Farm Headlight (5G VNF), Component Information…2407
E11/L – Left Rear Worklight (5G VNF), Component Information…2409
E11/R – Right Rear Worklight (5G VNF), Component Information…2411
E12 – Dome Light (5G VNF), Component Information…2413
E13 – Left-hand Side Tail Light (5G VNF), Component Information…2415
E14 – Right-Hand Side Tail Light (5G VNF), Component Information…2417
E18/L – Left Front Worklight (5G VNF), Component Information…2419
E18/R – Right Front Worklight (5G VNF), Component Information…2421
E27 – Beacon Light (5G VNF), Component Information…2423
E28 – Heater and Air-Conditioning Control Panel Backlighting (5G VNF), Component Information…2426
E30 – Right Front Turn-Signal/Amber Warning Lights (5G VNF), Component Information…2428
E31 – Left Front Turn-Signal/Amber Warning Lights (5G VNF), Component Information…2431
E32 – Right Rear Turn-Signal/Amber Warning Lights (5G VNF), Component Information…2434
E33 – Left Rear Turn-Signal/Amber Warning Lights (5G VNF), Component Information…2437
Group 40F: Electrical Components – Fuses, Relays, and Diodes (5G VNF)…2214
F1 – ECU Sensor Fuse (7.5A) for Engine F5D (DOC/DPF) (5G VNF), Component Information…2442
F2 – ECU Protection Fuse (20A) for Engine F5D (DOC/DPF) (5G VNF), Component Information…2444
F3 – ECU Protection Fuse (7.5A) for Engine F5D (DOC/DPF) (5G VNF), Component Information…2446
F4 – Fuel Heater Fuse (20A) for Engine F5D (DOC/DPF) (5G VNF), Component Information…2448
F1 – 50 Amp Main Harness Fuse (5G VNF), Component Information…2450
F2 – 50 Amp Glow Plug Fuse (5G VNF), Component Information…2452
F3 – 70 Amp Engine ECU Fuse (5G VNF), Component Information…2454
F6 – 70 Amp Roof Harness Fuse (5G VNF), Component Information…2456
F25 – Fan Motor I Fuse (5G VNF), Component Information…2458
F26 – Fan Motor I and II Fuse (5G VNF), Component Information…2460
K01 – Starter Motor Relay (5G VNF), Component Information…2462
K01 – ECU Main Relay (5G VNF), Component Information…2464
K02 – Fuel Heater Relay (5G VNF), Component Information…2466
K08 – Turn-Signal Relay (5G VNF), Component Information…2468
K22 – Power Supply Relay (5G VNF), Component Information…2471
K23 – Front Work Light Relay (5G VNF), Component Information…2473
K24 – Rear Work Light Relay (5G VNF), Component Information…2475
K25 – Air-Conditioning Compressor Clutch Relay (5G VNF), Component Information…2477
K28 – Fan Speed Relay (5G VNF), Component Information…2479
K29 – Relay for Air-Conditioning Condenser Fan Motor I (5G VNF), Component Information…2481
K30 – Relay for Air-Conditioning Condenser Fan Motor I and II (5G VNF), Component Information…2483
K31 – Relay for Air-Conditioning Condenser Fan Motor I and II (5G VNF), Component Information…2485
K994 – Declutch Relay (5G VNF), Component Information…2487
K995 – PWM Enabler Relay (5G VNF), Component Information…2489
K1000 – ECU Keep Alive Relay for Engine F5G (DOC/SCR), Component Information…2491
P289 – F1-F16 (Fuse Box) (5G VNF), Component Information…2493
P313 – K1-K7 (Relay Box) (5G VNF), Component Information…2495
X4 – F1—F6 (Fuse Box) (Cab Wiring Harness) (5G VNF), Component Information…2497
X30.1 – Power Supply, Fuse/Relay Box F1-F10/K1-K5 for Engine F5G (DOC/SCR) (5G VNF), Component Information…2499
X100 – Fuse/Relay Box F1-F10/K1-K5 for F5G (DOC/SCR) (5G VNF), Component Information…2501
Group 40G: Electrical Components – Power Supply and Alternator (5G VNF)…2215
G01 – Battery (5G VNF), Component Information…2508
G02 – Alternator (5G VNF), Component Information…2511
Group 40H: Electrical Components – Monitoring and Signaling Devices (5G VNF)…2215
H01 – Horn (5G VNF), Component Information…2516
Group 40M: Electrical Components – Electrical Motors (5G VNF)…2215
M01 – Starting Motor (5G VNF), Component Information…2521
M02 – Air Conditioning Compressor Clutch (5G VNF), Component Information…2524
M03 – Windshield Wiper Motor (5G VNF), Component Information…2526
M04 – Rear Wiper Motor with Switch (5G VNF), Component Information…2528
M05 – Pump of Washer System (5G VNF), Component Information…2530
M06 – Air Suspension Seat Compressor Motor (5G VNF), Component Information…2532
M07 – Cab Blower Motor (5G VNF), Component Information…2534
M08 – Air-Conditioning Condenser Fan Motor I (5G VNF), Component Information…2536
M09 – Air-Conditioning Condenser Fan Motor II (5G VNF), Component Information…2538
Group 40R: Electrical Components – Resistors (5G VNF)…2215
R501 – Glow Plug for Cylinder 1 (5G VNF), Component Information…2542
R502 – Glow Plug for Cylinder 2 (5G VNF), Component Information…2544
R503 – Glow Plug for Cylinder 3 (5G VNF), Component Information…2546
R504 – Glow Plug for Cylinder 4 (5G VNF), Component Information…2548
R505 – Fuel Filter Heater (5G VNF), Component Information…2550
R997 – Resistor for Y50 – HI-LO Solenoid Valve (5G VNF), Component Information…2552
R998 – Resistor for Ground Drive PTO Presence (5G VNF), Component Information…2554
R999 – Resistor for Independent Rear PTO Presence (5G VNF), Component Information…2556
Group 40S: Electrical Components – Switches (5G VNF)…2216
S01 – Main Switch (5G VNF), Component Information…2560
S09 – Multi-Function Lever (5G VNF), Component Information…2562
S11 – H4 Farm Headlight Switch (5G VNF), Component Information…2565
S14 – Fan Switch (5G VNF), Component Information…2567
S15 – Switch for Windshield Wiper and Pump of Washer System (5G VNF), Component Information…2569
S20 – Calibration Switch of Instrument Unit (5G VNF), Component Information…2571
S22 – Differential Lock Switch (5G VNF), Component Information…2573
S36 – Beacon Light Switch (5G VNF), Component Information…2575
S40 – Presence Sensor Switch (5G VNF), Component Information…2577
S61 – Rear Worklight Switch (5G VNF), Component Information…2579
S63 – Front-Wheel Drive Switch (5G VNF), Component Information…2581
S72 – Clutch Pedal Switch (5G VNF), Component Information…2583
S92/1 – Front Worklight Switch (5G VNF), Component Information…2585
S92/2 – Rear Worklight Switch (5G VNF), Component Information…2587
S93 – Heating and Air-Conditioning System Switch (5G VNF), Component Information…2589
S106 – Hazard Warning Light Switch (5G VNF), Component Information…2591
S300 – Hi/Lo Switch (NOT USED) (5G VNF), Component Information…2593
S350 – Rear PTO Switch (5G VNF), Component Information…2596
S900 – Battery Cut-Off Switch for Engine F5G (DOC/SCR) (5G VNF), Component Information…2598
S900 – Battery Cut-Off Switch for Engine F5D (DOC/DPF) (5G VNF), Component Information…2600
S990 – Programming Switch (Menu) (5G VNF), Component Information…2602
S991 – Programming Switch (Save) (5G VNF), Component Information…2604
S992 – Cruise Control Switch (ON/OFF/Save) (5G VNF), Component Information…2606
S993 – Cruise Control Switch (Decrease RPM) (5G VNF), Component Information…2608
S994 – Cruise Control Switch (Increase RPM) (5G VNF), Component Information…2610
Group 40W: Wiring Harnesses (5G VNF)…2216
W02A – Engine Wiring Harness for Engine F5D (DOC/DPF) (5G VNF)…2615
W02B – Engine Wiring Harness for Engine F5G (DOC/SCR) (5G VNF)…2618
W04 – Roof Wiring Harness (Cab) (5G VNF)…2621
W05 – Hood Wiring Harness (5G VNF)…2624
W05/1 – Hood Wiring Harness (Adapter) (5G VNF)…2626
W16 – Wiring Harness for H4 Farm Headlight (Adapter) (5G VNF)…2628
W17 – Wiring Harness for Beacon Light (Adapter) (Open Operator Platform) (5G VNF)…2630
W22 – Battery Cable (Negative) (Cab) (5G VNF)…2631
W22 – Battery Cable (Negative) (Open Operator Platform) (5G VNF)…2632
W25 – Wiring Harness for Hi-Lo Shifting (PowrReverser™ Transmission) (Cab) (5G VNF)…2633
W25 – Wiring Harness for Hi-Lo Shifting (PowrReverser™ Transmission) (Open Operator Platform) (5G VNF)…2634
W29 – Main Wiring Harness (Digital Display Side) (Mechanical Transmission) (5G VNF)…2635
W29 – Main Wiring Harness (Digital Display Side) (PowrReverser™ Transmission) (5G VNF)…2637
W29/1 – Wiring Harness for Brake Pedal Switches (5G VNF)…2639
W30 – Main Wiring Harness (Transmission Side) (Mechanical Transmission) (Cab) (5G VNF)…2640
W30 – Main Wiring Harness (Transmission Side) (Mechanical Transmission) (Open Operator Platform) (5G VNF)…2642
W30 – Main Wiring Harness (Transmission Side) (PowrReverser™ Transmission) (Cab) (5G VNF)…2645
W30 – Main Wiring Harness (Transmission Side) (PowrReverser™ Transmission) (Open Operator Platform) (5G VNF)…2648
W31 – Wiring Harness for RH Controls (Cab) (5G VNF)…2651
W33/2 – Wiring Harness for PTO Switch (5G VNF)…2652
W36 – Fan and Air Conditioning Wiring Harness (Cab) (5G VNF)…2653
W38A – Engine Wiring Harness for Engine F5D (DOC/DPF) (5G VNF)…2654
W38B – Engine Wiring Harness for Engine F5G (DOC/SCR) (5G VNF)…2657
W43 – Wiring Harness for Air-Conditioning Condenser (Cab) (5G VNF)…2660
W45 – Engine Power Supply Wiring Harness (Cab) (5G VNF)…2662
W45 – Engine Power Supply Wiring Harness (Open Operator Platform) (5G VNF)…2663
W45/1 – Battery Cable (Positive) (Cab) (5G VNF)…2664
W45/1 – Battery Cable (Positive) (Open Operator Platform) (5G VNF)…2665
W45/3 – Wiring Harness for Battery Cut-Off Switch Relay (DOC/SCR) (Cab) (5G VNF)…2666
W45/3 – Wiring Harness for Battery Cut-Off Switch Relay (DOC/SCR) (Open Operator Platform) (5G VNF)…2667
W53 – Wiring Harness for Turn-Signal/Amber Warning Lights (Open Operator Platform) (5G VNF)…2668
Group 40X: Connector Information (5G VNF)…2218
J31 / P63 – Connection point between harnesses W29 and W30 (5G VNF)…2679
J33 / P66 – Connection point between harnesses W29 and W30 (5G VNF)…2689
J62 – Service Socket (CAN) (5G VNF), Component Information…2694
J117 / P310 – Connection point between harnesses W25 and W30 (5G VNF)…2697
J121 / P624 – Connection point between harnesses W31 and W33/2 (5G VNF)…2700
P67 / J35 – Connection point between harnesses W30 and W31 (Cab) (5G VNF)…2703
P78 / X2 – Connection point between harnesses W05 and W05/1 (5G VNF)…2710
P205 – 3-Point Hitch Leveling System (NOT USED) (Open Operator Platform) (5G VNF), Component Information…2713
P528 / X1 – Connection point between harnesses W04 and W43 (5G VNF)…2715
P529 / X4 – Connection point between harnesses W04 and W36 (5G VNF)…2718
P600 / J600 – Connection point between harnesses W29 and W29/1 (5G VNF)…2720
P631 / X2 – Connection point between harnesses W30 and W53 (5G VNF)…2723
P632 / X2 – Connection point between harnesses W30 and W53 (5G VNF)…2725
X1 / J17 – Connection point between harnesses W02 and W29 (5G VNF)…2727
X1 / J40 – Connection point between harnesses W05/1 and W29 (5G VNF)…2731
X1 / P79 – Connection point between harnesses W16 and W30 (5G VNF)…2734
X1 / P92 – Connection point between harnesses W17 and W30 (OOS) (5G VNF)…2737
X1 / P80 – Connection point between harnesses W16 and W30 (5G VNF)…2739
X1 / P626 – Connection point between harnesses W17 and W30 (5G VNF)…2742
X5W38B_01 – Connection point between harnesses W38B_01 and W38B (5G VNF)…2744
X8.1 / X8.2 – Connection point between harnesses W02 and W38A (5G VNF)…2746
X8.2 / X8.1 – Connection point between harnesses W02 and W38A (5G VNF)…2749
X15 / X1 – Connection point between harnesses W02 and W45 (5G VNF)…2755
X15.1 / X10 – Connection point between harnesses W02 and W45 (5G VNF)…2758
X16 / P92 – Connection point between harnesses W04 and W30 (5G VNF)…2761
X17 / X1 – Connection point between harnesses W04 and W43 (5G VNF)…2763
X28 / X4 – Connection point between harnesses W04 and W36 (5G VNF)…2766
X25 – EHC Power Supply Connector (NOT USED) (5G VNF), Component Information…2768
X29 / X3 – Connection point between harnesses W04 and W19 (5G VNF)…2770
X30 / X2 – Connection point between harnesses W04 and W19 (5G VNF)…2772
X42 – 3-Terminal Power Outlet Socket (5G VNF), Component Information…2774
X100 – Connection point between harnesses W02 and Fuse/Relay Box F1-F10/K1-K5…2776
Group 40XGND: Ground Points (5G VNF)…2219
P595 – Ground Connection on Harness W45 (5G VNF)…2779
P631 – Ground Connection on Harness W22 (5G VNF)…2780
X1 – Ground Connection on Harness W04 (5G VNF)…2781
X2 – Ground Connection on Harness W04 (5G VNF)…2782
X31 – Ground Connection on Harness W45 (5G VNF)…2783
GND – Ground Connection on Harness W30 (5G VNF)…2784
GND – Ground Connection on Harness W31 (5G VNF)…2785
Group 40Y: Electrical Components – Solenoids and Solenoid Valves (5G VNF)…2219
Y03 – Front-Wheel Drive Solenoid Valve (5G VNF), Component Information…2788
Y04 – PTO Solenoid Valve (5G VNF), Component Information…2790
Y05 – Differential Lock Solenoid Valve (5G VNF), Component Information…2792
Y44 – Fuel Pump (Auxiliary Fuel Tank) (5G VNF), Component Information…2794
Y51 – Reverse Clutch Solenoid Valve (5G VNF), Component Information…2796
Y52 – Forward Low Clutch Solenoid Valve (5G VNF), Component Information…2798
Y53 – Forward High Clutch Solenoid Valve (5G VNF), Component Information…2800
Y300 – Main Ring Valve Solenoid Valve (5G VNF), Component Information…2802
Y350 – PTO Shutoff Solenoid Valve (5G VNF), Component Information…2804
Y501 – Injection Valve for Cylinder 1 (5G VNF), Component Information…2806
Y502 – Injection Valve for Cylinder 2 (5G VNF), Component Information…2808
Y503 – Injection Valve for Cylinder 3 (5G VNF), Component Information…2810
Y504 – Injection Valve for Cylinder 4 (5G VNF), Component Information…2812
Y510 – Turbocharger Wastegate Valve (5G VNF), Component Information…2814
Y520 – High Pressure Fuel Control Valve (5G VNF), Component Information…2816
Y530 – EGR Valve (5G VNF), Component Information…2818
Y540 – DEF Tank Heater Valve for Engine F5G (DOC/SCR) (5G VNF), Component Information…2820
Section 249B: Electrical System – Component Information (5GL)…2834
Group 05: Summary of Electrical Components and Harnesses (5GL)…2834
List of Summary of References (5GL)…2841
Summary of References of Electrical Components, Assemblies (5GL)…2842
Summary of References of Electrical Components, Sensors (5GL)…2843
Summary of References of Electrical Components, Lights (5GL)…2844
Summary of References of Electrical Components, Fuses, Relays, and Diodes (5GL)…2845
Summary of References of Electrical Components, Power Supply and Alternator (5GL)…2846
Summary of References of Electrical Components, Monitoring and Signaling Devices (5GL)…2847
Summary of References of Electrical Components, Electrical Motors (5GL)…2848
Summary of References of Electrical Components, Resistors (5GL)…2849
Summary of References of Electrical Components, Switches (5GL)…2850
Summary of References of Electrical Components, Wiring Harnesses (5GL)…2851
Summary of References of Electrical Components, Connector Information (5GL)…2852
Summary of References of Electrical Components, Ground Points (5GL)…2853
Summary of References of Electrical Components, Solenoids and Solenoid Valves (5GL)…2854
Group 40A: Electrical Components – Assemblies (5GL)…2834
A320 – Transmission Control Unit (5GL), Component Information…2858
A330 – Instrument Unit (5GL), Component Information…2861
A500 – Engine Control Unit (ECM) for Engine F5D (DOC/DPF) (5GL), Component Information…2865
A510 – Glow Plug Control Unit (ECU) (5GL), Component Information…2872
A520 – High Pressure Pump (5GL), Component Information…2874
A530 – Actuator for Throttle (5GL), Component Information…2876
Group 40B: Electrical Components – Sensors (5GL)…2834
B02 – Air Filter Restriction Sensor (5GL), Component Information…2880
B03 – Fuel Level Sensor (5GL), Component Information…2882
B05 – Park Brake Switch (5GL), Component Information…2884
B06 – Transmission Speed Sensor (5GL), Component Information…2886
B07/1 – PTO Switch (540 rpm) (5GL), Component Information…2888
B07/2 – PTO Switch (540E/1000 rpm) (5GL), Component Information…2890
B36 – Neutral Start Switch (5GL), Component Information…2892
B60 – Transmission Oil Temperature Sensor (5GL), Component Information…2894
B63 – Hi/Lo Switch on Transmission (5GL), Component Information…2896
B64 – Reverse Drive Lever Switch (5GL), Component Information…2898
B65 – Clutch Pedal Potentiometer (5GL), Component Information…2900
B69 – Brake Oil Level Sensor (5GL), Component Information…2902
B73 – Transmission Oil Filter Restriction Sensor (5GL), Component Information…2904
B104 – Transmission Top Shaft Speed Sensor (5GL), Component Information…2906
B112/1 – Right Brake Pedal Switch (5GL), Component Information…2908
B112/2 – Left Brake Pedal Switch (5GL), Component Information…2910
B300 – Forward High Clutch Pressure Sensor (5GL), Component Information…2912
B301 – Forward Low Clutch Pressure Sensor (5GL), Component Information…2914
B302 – Reverse Clutch Pressure Sensor (5GL), Component Information…2916
B303 – Transmission Oil Pressure Switch (5GL), Component Information…2918
B350 – PTO Pressure Sensor (5GL), Component Information…2920
B500 – Coolant Temperature Sensor (5GL), Component Information…2922
B501 – Oxygen Sensor for Engine F5D (DOC/DPF) (5GL), Component Information…2924
B502 – Camshaft Position Sensor (5GL), Component Information…2926
B503 – Fuel Temperature Sensor (5GL), Component Information…2928
B504 – Exhaust Manifold Pressure Sensor (5GL), Component Information…2930
B505 – Engine Oil Pressure Sensor (5GL), Component Information…2932
B506 – Fuel Rail Pressure Sensor (5GL), Component Information…2934
B507 – Exhaust Gas Temperature Sensor (5GL), Component Information…2936
B508 – Crankshaft Position Sensor (5GL), Component Information…2938
B509 – Ambient Temperature Sensor (5GL), Component Information…2940
B510 – Water-in-Fuel Sensor (5GL), Component Information…2942
B511 – DPF Differential Pressure Sensor for Engine F5D (DOC/DPF) (5GL), Component Information…2944
B512 – DOC Inlet Temperature Sensor for Engine F5D (DOC/DPF) (5GL), Component Information…2946
B513 – DOC Outlet Temperature Sensor for Engine F5D (DOC/DPF) (5GL), Component Information…2948
B980 – PTO Shaft Output Speed Sensor (5GL), Component Information…2950
B987 – Differential Lock Pressure Switch (5GL), Component Information…2952
B988 – Front Wheel Drive Pressure Switch (5GL), Component Information…2954
B998 – Hand Throttle Sensor (5GL), Component Information…2956
B999 – Foot Throttle Potentiometer (5GL), Component Information…2958
Group 40E: Electrical Components – Lights (5GL)…2836
E01 – Right Headlight (5GL), Component Information…2962
E02 – Left Headlight (5GL), Component Information…2964
E05 – Cigarette Lighter (5GL), Component Information…2966
E13 – Left-hand Side Tail Light (5GL), Component Information…2968
E14 – Right-Hand Side Tail Light (5GL), Component Information…2970
E27 – Beacon Light (5GL), Component Information…2972
E30 – Right Front Turn-Signal/Amber Warning Lights (5GL), Component Information…2974
E31 – Left Front Turn-Signal/Amber Warning Lights (5GL), Component Information…2976
E32 – Right Rear Turn-Signal/Amber Warning Lights (5GL), Component Information…2978
E33 – Left Rear Turn-Signal/Amber Warning Lights (5GL), Component Information…2980
Group 40F: Electrical Components – Fuses, Relays, and Diodes (5GL)…2836
F1 – 125 Amp Main Harness Fuse (5GL), Component Information…2984
F2 – 60 Amp Glow Plug Fuse (5GL), Component Information…2986
F3 – 70 Amp Engine ECU Fuse (5GL), Component Information…2988
F100 – Load Center (5GL), Component Information…2990
K08 – Turn-Signal Relay (5GL), Component Information…3006
P17 – Power Supply, Fuse/Relay Box F1-F10/K1-K5 for Engine F5D (DOC/DPF) (5GL)…3008
P18 – Fuse/Relay Box F1-F10/K1-K5 for Engine F5D (DOC/DPF) (5GL)…3010
Group 40G: Electrical Components – Power Supply and Alternator (5GL)…2836
G01 – Battery (5GL), Component Information…3016
G02 – Alternator (5GL), Component Information…3019
Group 40H: Electrical Components – Monitoring and Signaling Devices (5GL)…2836
H01 – Horn (5GL), Component Information…3023
Group 40M: Electrical Components – Electrical Motors (5GL)…2836
M01 – Starting Motor (5GL), Component Information…3027
M06 – Air Suspension Seat Compressor Motor (5GL), Component Information…3029
Group 40R: Electrical Components – Resistors (5GL)…2836
R501 – Glow Plug for Cylinder 1 (5GL), Component Information…3033
R502 – Glow Plug for Cylinder 2 (5GL), Component Information…3035
R503 – Glow Plug for Cylinder 3 (5GL), Component Information…3037
R504 – Glow Plug for Cylinder 4 (5GL), Component Information…3039
R505 – Fuel Filter Heater (5GL), Component Information…3041
R998 – Resistor for Ground Drive PTO Presence (5GL), Component Information…3043
R999 – Resistor for Independent Rear PTO Presence (5GL), Component Information…3045
Group 40S: Electrical Components – Switches (5GL)…2837
S01 – Main Switch (5GL), Component Information…3049
S09 – Multi-Function Lever (5GL), Component Information…3051
S20 – Calibration Switch of Instrument Unit (5GL), Component Information…3053
S22 – Differential Lock Switch (5GL), Component Information…3055
S36 – Beacon Light Switch (5GL), Component Information…3057
S40 – Presence Sensor Switch (5GL), Component Information…3059
S61 – Rear Worklight Switch (5GL), Component Information…3061
S63 – Front-Wheel Drive Switch (5GL), Component Information…3063
S72 – Clutch Pedal Switch (5GL), Component Information…3065
S106 – Hazard Warning Light Switch (5GL), Component Information…3067
S300 – Hi/Lo Switch (5GL), Component Information…3069
S350 – Rear PTO Switch (5GL), Component Information…3071
S900 – Battery Cut-Off Switch for Engine F5D (DOC/DPF) (5GL), Component Information…3073
S990 – Programming Switch (Menu) (5GL), Component Information…3076
S991 – Programming Switch (Save) (5GL), Component Information…3078
S992/1 – Cruise Control Switch (ON/OFF/Save) (5GL), Component Information…3080
S992/2 – Cruise Control Switch (ON/OFF/Save) (5GL), Component Information…3082
S993 – Cruise Control Switch (Decrease RPM) (5GL), Component Information…3084
S994 – Cruise Control Switch (Increase RPM) (5GL), Component Information…3086
Group 40W: Wiring Harnesses (5GL)…2837
W02 – Engine Wiring Harness for Engine F5D (DOC/DPF) (5GL)…3091
W05 – Hood Wiring Harness (5GL)…3094
W12 – Wiring Harness for Tail Lights (5GL)…3095
W17 – Wiring Harness for Beacon Light (5GL)…3096
W22 – Battery Cable (Negative) (5GL)…3097
W22/1 – Battery Cable (Negative) (Adapter) (5GL)…3098
W25 – Wiring Harness for Hi-Lo Shifting (PowrReverser™ Transmission) (5GL)…3099
W29 – Main Wiring Harness (Digital Display Side) (PowrReverser™ Transmission) (5GL)…3100
W29/1 – Wiring Harness for Brake Pedal Switch (5GL)…3101
W30 – Main Wiring Harness (Transmission Side) (PowrReverser™ Transmission) (Open Operator Platform) (5GL)…3102
W33/2 – Wiring Harness for PTO Switch (5GL)…3105
W38A – Engine Wiring Harness for Engine F5D (DOC/DPF) (5GL)…3106
W45 – Engine Power Supply Wiring Harness (5GL)…3109
W45/1 – Battery Cable (Positive) (5GL)…3111
W45/2 – Power Supply for Main Fuse (5GL)…3113
W53 – Wiring Harness for Turn-Signal/Amber Warning Lights (5GL)…3114
Group 40X: Connector Information (5GL)…2838
J3 / P56 – Connection point between harnesses W29 and W30 (5GL)…3117
J9 / P84 – Connection point between harnesses W29 and W30 (5GL)…3119
J10 / P85 – Connection point between harnesses W29 and W30 (5GL)…3124
J78 – Service Socket (CAN) (5GL), Component Information…3129
J79 / P369 – Connection point between harnesses W17 and W30 (5GL)…3131
J155 / P155 – Connection point between harnesses W25 and W30 (5GL)…3133
P3 / X8.2 – Connection point between harnesses W02 and W38A (5GL)…3136
P14 / X8.1 – Connection point between harnesses W02 and W38A (5GL)…3139
P16 / J5 – Connection point between harnesses W02 and W29 (5GL)…3145
P21 – Connector (5GL) (Not Used)…3149
P23 / J2 – Connection point between harnesses W02 and W45 (5GL)…3151
P25 – Connector (5GL) (Not Used)…3154
P88 / J13 – Connection point between harnesses W05 and W30 (5GL)…3156
P139 – Service Socket (Serial Connection) (5GL), Component Information…3159
P169 / J47 – Connection point between harnesses W30 and Jumper Plug (5GL)…3161
P177 – Connector (5GL) (Not Used)…3164
P320 – 6-Terminal Trailer Socket (5GL), Component Information…3166
P326 / X2 – Connection point between harnesses W30 and W53 (5GL)…3168
P328 / X2 – Connection point between harnesses W30 and W53 (5GL)…3170
P332 / P1 – Connection point between harnesses W30 and W33/2 (5GL)…3172
P382 / J85 – Connection point between harnesses W30 and Jumper Harness (5GL)…3174
J80 / P383 – Connection point between harnesses W30 and Jumper Harness (5GL)…3176
P600 / J600 – Connection point between harnesses W29 and W29/1 (5GL)…3178
X2 / P329 – Connection point between harnesses W12 and W30 (5GL)…3181
X2 / P330 – Connection point between harnesses W12 and W30 (5GL)…3184
X42 – 3-Terminal Power Outlet Socket (5GL), Component Information…3186
Group 40XGND: Ground Points (5GL)…2839
P83 – Ground Connection on Harness W30 (5GL)…3189
RT8 – Ground Connection on Harness W45 (5GL)…3190
RT9 – Ground Connection on Harness W22 (5GL)…3191
RT10 – Ground Connection on Harness W22/1 (5GL)…3192
RT11 – Ground Connection on Harness W22/1 (5GL)…3193
Group 40Y: Electrical Components – Solenoids and Solenoid Valves (5GL)…2839
Y03 – Front-Wheel Drive Solenoid Valve (5GL), Component Information…3196
Y04 – PTO Solenoid Valve (5GL), Component Information…3198
Y05 – Differential Lock Solenoid Valve (5GL), Component Information…3200
Y51 – Reverse Clutch Solenoid Valve (5GL), Component Information…3202
Y52 – Forward Low Clutch Solenoid Valve (5GL), Component Information…3204
Y53 – Forward High Clutch Solenoid Valve (5GL), Component Information…3206
Y300 – Main Ring Valve Solenoid Valve (5GL), Component Information…3208
Y350 – PTO Shutoff Solenoid Valve (5GL), Component Information…3210
Y501 – Injection Valve for Cylinder 1 (5GL), Component Information…3212
Y502 – Injection Valve for Cylinder 2 (5GL), Component Information…3214
Y503 – Injection Valve for Cylinder 3 (5GL), Component Information…3216
Y504 – Injection Valve for Cylinder 4 (5GL), Component Information…3218
Y510 – Turbocharger Wastegate Valve (5GL), Component Information…3220
Y520 – High Pressure Fuel Control Valve (5GL), Component Information…3222
Y530 – EGR Valve (5GL), Component Information…3224
Section 250A: Drive Train (without Transmission)…3226
Group 20A: Front-Wheel Drive – Theory of Operation…3226
Front-Wheel Drive – Theory of Operation, Summary of References…3229
Front-Wheel Drive Operation – Electro-Hydraulically Shifted…3230
Group 20B: Differential – Theory of Operation…3226
Differential – Theory of Operation, Summary of References…3235
Differential Power Flow…3236
Differential Lock Operation (Hydraulic Version)…3238
Group 20C: Final Drives – Theory of Operation…3226
Final Drives – Theory of Operation, Summary of References…3241
Final Drive Operation…3242
Group 20D: Rear PTO – Theory of Operation…3226
Rear PTO – Theory of Operation, Summary of References…3245
Operation of PTO Dry Clutch…3246
Electro-Hydraulic Rear PTO – Description…3247
Electro-Hydraulic Rear PTO – PTO Solenoid Valves…3249
Electro-Hydraulic Rear PTO – PTO Clutch and PTO Brake…3253
540/540E rpm Rear PTO Operation…3256
Group 40: Drive Train (without Transmission) – Component Information…3226
Drive Systems – Component Location, Summary of References…3259
Drive Systems – Component Location Information…3260
Front-Wheel Drive Components – Electro-Hydraulically Shifted…3261
Differential Components…3263
Differential Lock Components (Hydraulic Version)…3264
Final Drive Components…3265
Hydraulic PTO Clutch Components…3340
Rear PTO Components…3268
Group 50: Drive Train (without transmisson) – Diagnostic Tests/Adjustments…3226
Drive Systems – Tests and Adjustments, Summary of References…3270
Drive Systems – Tests and Adjustments, Test Ports and Test Equipment…3271
Pressure Relief Valve – Pressure Check…3273
Hydraulic Front-Wheel Drive Clutch – Pressure Check…3275
Hydraulic Differential Lock – Pressure Check…3277
Hydraulic Rear PTO Clutch – Pressure Check…3279
Hydraulic Rear PTO Brake – Pressure Check…3281
Lube Oil Pressure Check…3282
Drive Systems – Tests and Adjustments, Test Result Table…3284
Front-Wheel Drive Lever Will Not Stay in Off Position…3285
Problem with Noises when Driving with Front-Wheel Drive Engaged…3227
Unusual Vibrations when Driving with Front-Wheel Drive Engaged…3227
Excessive Differential Noise…3295
Differential Does Not Work…3296
Differential Lock Does Not Work…3297
Differential Chatters…3298
Axle Noise…3299
Axle Shaft Will Not Turn…3300
PTO Noisy…3301
PTO Will Not Operate…3302
PTO Will Not Stay Engaged…3304
PTO Clutch Lever Adjustment…3305
Section 250B: Mechanical Transmissions…3307
Group 20: Mechanical Transmissions – Theory of Operation…3307
Summary of References – Theory of Operation…3648
Theory of Operation Information – Mechanical Transmissions…3310
Clutch Operation…3311
Transmission Power Flow – Mechanical High-Low…3318
Transmission Power Flow – Electrohydraulic High-Low…3320
Transmission Synchronizer Operation – Mechanical High-Low…3322
Clutch Operation – Electrohydraulic High-Low…3324
Transmission Power Flow – Reverse Speed Gears…3326
Transmission Power Flow – Forward Speed Gears…3328
Transmission Synchronizer Operation – Reverse, Forward, 1st, 2nd, 3rd and 4th Gear…3330
Transmission Power Flow – Range Shift…3332
Group 40: Mechanical Transmissions – Component Information…3307
Summary of References – Component Location…3572
Mechanical Transmissions – Component Location Information…3336
Mechanical Power Train Components…3337
Clutch Components…3340
Transmission Components — 12/12-Speed Transmission…3342
Group 50: Drive Train (without transmisson) – Diagnostic Tests/Adjustments…3307
Summary of References – Diagnosis, Tests and Adjustments…3345
Specifications…3591
Diagnostic Information – Drive Train (without transmisson)…3347
Jerky or Rough Transmission…3348
Major Transmission Check…3349
Low Transmission Oil Level (Excessive Oil Leakage)…3354
Gears Clash, Shift Hard, or Will Not Engage…3355
Two Speeds Engage Together…3356
Transmission Will Not Stay in Gear…3357
Transmission Noisy…3358
Clutch Pedal Free Play Adjustment…3359
Section 250C: Power Reverser Transmission (24/12)…3362
Group 10: Power Reverser Transmission (24-12) – Operational Checks…3362
Transmission – Introductory Checks…3367
24/12-Speed Transmission – Operational Checks…3371
Group 20: Power Reverser Transmission (24-12) – Theory of Operation…3362
24/12-Speed Transmission – Theory of Operation, Summary of References…3377
24/12-Speed Transmission – Theory of Operation, Layout of Valves and Components…3378
24/12-Speed Transmission – Theory of Operation, Power Flow…3381
24/12-Speed Transmission – Theory of Operation, Hydraulic Schematic…3384
24/12-Speed Transmission – Theory of Operation, EHM III Valves…3387
24/12-Speed Transmission – Theory of Operation, Additional Valves…3389
24/12-Speed Transmission – Theory of Operation, Cooling and Lube Circuit…3390
24/12-Speed Transmission – Theory of Operation, Air Pump…3392
Group 40: Power Reverser Transmission (24-12) – Component Information…3362
Power Reverser™ Train Components…3395
Group 50: Power Reverser Transmission (24-12) – Diagnostic Tests/Adjustments…3362
24/12-Speed Transmission, Tests and Adjustments – Summary of References…3398
Hydraulic System – Safety Measures for Hydraulic Checks…3399
Connect SensoControl Test Equipment…3401
24/12-Speed Transmission, Tests, and Adjustments – Test Ports…3402
24/12-Speed Transmission, Tests and Adjustments – System Check…3405
24/12-Speed Transmission, Tests and Adjustments – EHM III Circuit Pressure Check…3411
24/12-Speed Transmission, Tests and Adjustments – EHM III Pressure Relief Valve Check…3413
24/12-Speed Transmission, Tests and Adjustments – Forward High Clutch Pressure Check…3414
24/12-Speed Transmission, Tests and Adjustments – Forward Low Clutch Pressure Check…3416
24/12-Speed Transmission, Tests and Adjustments – Reverse Clutch Pressure Check…3418
24/12-Speed Transmission, Tests, and Adjustments – Oil Cooler Flow Test…3420
24/12-Speed Transmission, Tests, and Adjustments – Lube Relief Valve Check…3423
24/12-Speed Transmission, Tests, and Adjustments – Oil Cooler Bypass Valve Check…3425
24/12-Speed Transmission, Tests and Adjustments – Clutch Leakage Check…3428
24/12-Speed Transmission, Tests and Adjustments – Test Result Table…3432
Hydraulic System – Heat Up the Hydraulic Oil…3434
Section 260: Steering and Brake Systems…3435
Group 20: Steering and Brake Systems – Theory of Operation…3435
Summary of References – Steering and Brake Systems Theory of Operation…3438
Steering and Brake Systems – General Information…3661
Steering System Operation…3440
Steering Valve Operation – Neutral and Manual Turning…3446
Steering Valve Operation – Power Turning…3449
Brake System Operation…3451
Brake Cylinder Operation – Brake Pedal Depressed…3453
Brake Cylinder Operation – Brake Pedal Released…3454
Group 40: Steering and Brake Systems – Component Information…3435
Summary of References – Steering and Brake Systems Component Location…3456
Steering and Brake Systems – Component Location Information…3457
Steering System Components…3458
Brake System Components…3462
Group 50: Steering and Brake Systems – Diagnostic Tests/Adjustments…3435
Summary of References – Diagnosis, Tests, and Adjustments…3465
Essential or Recommended Tools…3667
Specifications…3591
Diagnostic Information – Steering and Brake Systems…3468
Steering System Operational Check…3469
Steering System Diagnosis…3470
Steering Sluggish or Loss of Steering…3475
Brake System Operational Check…3476
Brake System Diagnosis…3477
Excessive Brake Pedal Leak-Down…3479
Excessive Brake Chatter…3480
Steering Pump Flow Test…3617
Steering Valve Relief Test…3483
Steering Cylinder Leakage Test…3485
Steering Valve Leakage Test…3486
Check Toe-In…3488
Adjust Toe-In…3490
Steering Angle Adjustment…3492
Brake Pedal Adjustment…3494
Park Brake Adjustment…3496
Bleed Brake System (5GL)…3499
Bleed Brake System (5G VNF)…3503
Section 270: Hydraulic System…3507
Group 20: Hydraulic System – Theory of Operation…3507
Summary of References—Theory of Operation…3511
General Information – Hydraulic System Operation…3513
Hydraulic System Operation…3513
Oil Cooler Operation…3518
Hydraulic Filter Operation…3521
Transmission Oil Filters — II Pumps Configuration…3522
Transmission Oil Filters — III Pumps Configuration…3523
Hydraulic Pump Operation…3524
Hydraulic System Operation – Steering and Front-Wheel Drive (12/12-Speed Transmission)…3526
Hydraulic System Operation – Steering and Front-Wheel Drive with Power Reverser (24/12 – Speed Transmission)…3528
Rockshaft Control Valve Operation – Neutral Position…3533
Rockshaft Control Valve Operation – Raise Position…3535
Rockshaft Control Valve Operation – Lower Position…3537
Rockshaft Draft – Sensing Operation…3539
Double-Acting Selective Control Valve – Neutral Position…3541
Double-Acting Selective Control Valve – Position 1…3543
Double-Acting Selective Control Valve – Position 2…3545
Double-Acting Selective Control Valve – Float Position…3547
Double-Acting Selective Control Valve – DUAL ACTING/SINGLE CONVERSION…3549
Setting Detents and Operating SCV Control Levers…3551
Double-Acting Sleeve Coupler Operation…3553
Flow Divider Valve without Solenoid Valve Operation…3555
Flow Divider and Flow Regulator Valve…3557
Group 30: Hydraulic System – Schematics…3507
Summary of References – Hydraulic System Schematics…3560
Hydraulic Symbols…3561
12/12-Speed Transmission – Steering System without Front-Wheel Drive…3564
Base Transmission Hydraulic Scheme Power Reverser 24/12…3565
SCV and Hitch with Flow Divider…3567
Group 40: Hydraulic System – Component Information…3507
Summary of References – Component Location…3572
Hydraulic System – Component Location Information…3573
Hydraulic System Components – Steering and Front-Wheel Drive (12/12-Speed Transmission)…3574
Hydraulic System Components – Steering and Front-Wheel Drive with Power Reverser (24/12 – Speed Transmission)…3576
Hitch Control Lever Linkage Components…3581
SCVs with Levers and Flow Divider Valve…3582
Group 50: Hydraulic System – Diagnostic Tests/Adjustments…3508
Summary of References – Diagnostic Tests/Adjustments…3587
Essential or Recommended Tools…3667
Safety Precautions…3590
Specifications…3591
Diagnostic Information – Hydraulic System…3592
Hydraulic Oil Warm-Up Procedure…3593
Hydraulic System Diagnosis…3594
Insufficient Pump Delivery…3600
Hydraulic Functions Too Slow…3601
Excessive Pump Pressure…3602
Slow Hydraulic Pump Response…3603
Excessive Pump Noise During Operation…3604
Rockshaft Does Not Lift or Lifts Slowly…3605
Rockshaft Does Not Lower or Lowers Slowly…3606
Neutral Position Unstable, Rockshaft Drops After Engine Shut-Down…3607
SCV Control Lever Does Not Return to Neutral Position…3608
SCV Does Not Return to Neutral Position – SCV With Detent Position…3609
SCV Does Not Remain In Detent Position – SCV With Detent Position…3610
Remote Cylinder Does Not Extend or Retract…3611
Remote Cylinder Settles Under Load…3612
Remote Cylinder Operates Too Fast or Too Slow…3613
Hydraulic System Tests – with SCV…3614
Hydraulic System Tests…3615
Transmission Hydraulic System…3616
Pump Flow Test…3617
SCV Relief Valve Test…3620
SCV Leakage Test…3621
EHS II Leakage Test…3622
Rockshaft Lift Cycle Test…3623
Rockshaft Control Lever Friction Adjustment…3625
Hitch Sensitivity Adjustment…3626
Rockshaft Position Control Adjustment…3628
Rockshaft Draft Control Adjustment…3630
Rockshaft Safety and Relief Valve Adjustment…3632
SCV Relief Valve Adjustment…3634
Flow Divider Valve Adjustment…3635
Section 280: Miscellaneous…3636
Group 10: Operational Checks…3636
Operational Test on Front-Wheel Drive Axle…3640
Checking Positive Front-Wheel Lead on Front-Wheel Drive Axle…3643
Section 290: Cab and Open Operator’s Station…3646
Group 20: Cab and Open Operator’s Station – Theory of Operation…3646
Summary of References – Theory of Operation…3648
Theory of Operation Information – Cab and Open Operator’s Station…3649
Principle of Heat Exchange…3650
R134a Refrigerant…3651
Operation of Air-Conditioning System – Air Flow…3652
Air-Conditioning System Operation…3654
Compressor…3656
Condenser…3657
Receiver-Drier…3658
Expansion Valve…3659
Group 40: Cab and Open Operator’s Station – Component Information…3646
General Information…3661
Air-Conditioning System Components…3662
Heating System Components…3664
Group 50: Cab and Open Operator’s Station – Diagnostic Tests/Adjustments…3646
Essential or Recommended Tools…3667
Summary of References — Diagnosis, Tests and Adjustments…3668
Safety Equipment…3669
In an Emergency…3670
Storage of Refrigerant Containers…3671
Important Note…3672
Diagnostic Information – Cab and Open Operator’s Station…3673
Air-Conditioning System Diagnosis…3674
Pressure Deviations…3684
Air-Conditioning System Troubleshooting…3686
Failure Of Mechanical Type…3690
Section 299: Special Tools…3692
Group 05: Special Tools (Dealer-Fabricated)…3692
Summary of References – Dealer-Manufactured Tools…3694
Draft Control Adjusting Tool…3695
Group 10: Special Tools (Available as Spare Parts)…3692
Special Tools (Available as Spare Parts) – Summary of References…3697
D05104ST…3698
FKM10002…3699
FKM10417…3700
KJD10148…3701
FKM10209…3702
JDG10466…3703
KJD10589…3705
JDG11863…3706
JDG11668…3707
JDG1478…3708
JDG839…3709
JT02156A…3710
JT03110…3711
JT03123…3712
JT03041…3713
JT03345…3714
JT03364…3715
JT03367…3716
JT05709…3717
JT05719…3718
JT05791A…3719
JT05800…3720
JT05469…3721
FKM10475…3722
OTC7062A…3723
TIFRX-1A…3724

John Deere Tractors 5075GV, 5090GV, 5075GN, 5090GN, 5100GN, 5075GL Diagnosis and Tests Service Technical Manual (TM413319)

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