Complete service Operator’s Manual for John Deere 5430i Chemical Application Vehicle with Demountable Crop Sprayer, with all the technical information to maintain and operate.
OMWZ54301 – 5430i Chemical Application Vehicle with Demountable Crop Sprayer Operator’s Manual.pdf
omwz54321 English – 5430i Chemical Application Vehicle and Demountable Crop Sprayer Operator’s Manual
omwz54300 German – Fahrzeug 5430izur Ausbringung von Chemikalien mit abnehmbarer Feldspritze
sbwz054301 English – 5430i Chemical Application Vehicle with Demountable Crop Sprayer SERVICE RECORD
omwzw13336 English – 5430i Chemical Application Vehicle and Demountable Crop Sprayer Operator’s Manual
sbwz0543013 Czech – Vozidlo pro aplikaci chemických látek s odnímatelným postřikovačem 5430i
PRODUCT DETAILS:
Total Pages: 672 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
Section 00: Identification Views….17
Identification View….18
Section 01: Introduction to the Machine….19
Standard Machine and Options….20
Accessories….21
Auxiliary Equipment/Information….22
Section 05: Safety….23
Admissible Use….25
Recognize Safety Information….26
Understand Signal Words….27
Follow Safety Instructions….28
Prevent Machine Runaway….167
Use Seat Belt Properly….30
Driving the Vehicle Safely….31
Operate Safely….33
Remove Paint Before Welding or Heating….34
Avoid Heating Near Pressurized Fluid Lines….35
Work In Ventilated Area….36
Keep Riders Off Machine….37
Handle Fuel Safely—Avoid Fires….38
Prepare for Emergencies….39
Wear Protective Clothing….40
Protect Against Noise….41
Prevent Acid Burns….445
Chemical Safety….44
Respiratory Protection….46
Avoid Contact with Pesticides….48
Clean Vehicle of Hazardous Chemicals, Including Pesticides….629
Prevent Development of Micro Organisms….51
Danger Symbols….52
Non-Permissible Use….53
Operators….54
Working Area….55
Skin Protection….56
Maintenance of Means of Personal Protection….84
Tractor Cab….58
Use Safety Lights and Devices….59
Transport Safely….60
Safety During Maintenance Work….61
Service Drive Belts Safely….62
Avoid High-Pressure Fluids….63
Do Not Open High-Pressure Fuel System….64
Prevent Hydraulic System Contamination….65
Service Cooling System Safely….66
Service Accumulator Systems Safely….67
Service Tires Safely….419
Dispose of Waste Properly….69
Replace Safety Signs….70
Section 10: Safety Decals….71
Pictorial Safety Signs….72
User Documentation….73
Turn Off the Engine….74
Transport Position….75
Spray Boom Locking….76
Danger of Poisoning….77
Passengers….78
Engine Compartment Hot Surface….79
Spray Boom Dangers Areas….80
Clean Water….81
Spray Boom Hinge Points….82
Platform Ladder Movement….83
Personal Protection….84
Dangerous Substances….85
Steering and Tread Adjust….86
Spray Boom Movement Range….88
Risk of Explosion….89
Solution System Maximum Working Pressure….90
Section 15: Transport….91
Driving on Public Road….92
Transport Lock Switch….93
Towing The Sprayer….472
Wheel Chocks….467
Public Road Trailer Lights Connection (Option)….96
Section 20: Controls and Instruments….98
Vehicle Controls….99
Multi-Function Lever….100
CommandARM™….102
Controls at Dashboard….103
Key Switch….115
GreenStar 2 System™….106
Switches at B-Post….109
Secondary Brake Switch….138
Controls at Cab Floor….111
Heater and Air-Conditioning Controls….112
Section 25: Operator's Cab….113
Key Switch….115
Adjusting the Steering Wheel….116
Outside Mirror Control Switch….117
Operating the Horn….118
Operating the Hazard Warning Light Switch….119
Operating Turn Signals….120
Head Lights….121
Dome Light….122
Beacon Lights and Transport Lock Switch….123
Working Lights….124
Flood Lights….125
Steering Mode Switch….126
Boom Select Switch….128
IBS Index Boom Section Buttons….129
Spray System Master ON/OFF Switch….130
Left-hand and Right-hand Edge Nozzle Switches – If Equipped….131
Tread Adjust Switch….132
Ladder Switch….133
Solution Pump Switch….134
Agitation Switch….135
Foam Marker Switch….136
Brake Pedal….137
Secondary Brake Switch….138
Speed Range Switch….139
Throttle….140
Wiper Switch….141
Sockets….142
Service ADVISOR SERVICE ADVISOR is a trademark of Deere & Company Socket….113
Fan and Air Louvers….145
Heater….146
Air-Conditioning System….147
Opening Windows….148
Storage Rack….149
Additional Storage Area….150
Operator's Seat….612
Instructional Seat….152
Seat Belts….153
Section 35: Break-in Period….154
Break-In Checks—First 100 Hours….154
Section 40: Prestarting Checks….157
Prestarting Checks….157
Checking Coolant Level….160
Checking Hydrostatic and Hydraulic Oil Level….536
Filling Fuel Tank….162
Check Tires For Damage And Correct Inflation Pressure—Daily….434
Lubricating Suspension Assemblies….544
Drain Moisture from On-Board Air Tank—Daily….165
Section 45: Operating the Machine….166
Prevent Machine Runaway….167
Starting the Engine….168
Cold Weather Starting….171
Warming the Engine….172
Idling Engine….173
Operating the Engine….174
Using Warning Lights….175
Driving the Machine….176
Operating in the Field….178
Reverse Hydro Boost….181
Operating Traction Control (Optional)….182
Operating IBS….183
Reduce Travel Speed….185
Verify Proper Operation of Parking Brake….187
Driving Introduction….188
Parking the Machine….190
Battery Cut-Off Switch….191
Section 50: GreenStar 2 Sprayer Control System….192
Display — Theory of Operation….194
Front of Display….209
Back of Display….209
Display Control….198
Display Secondary Navigation….199
Data Card….200
Power Up….202
Selecting a Desired Input Field with Display Control….203
Input Fields….204
ISO Standard Icons….206
Message Center….207
Display….209
StarFire iTC….211
GreenStar2 Pro….213
SETTINGS softkey….216
DIAGNOSTICS softkey….217
Layout Manager….219
Application Screen Layout – General Information….225
Sprayer – Main….227
Vehicle Status – Indicators….233
Boost Mode….234
Liquid Pressure Regulation….236
Spray Boom Sections Enable and Disable….237
Job Settings….238
Job 1 (Tab)….239
Job 2 (Tab)….241
BoomTrac Pro (Tab) – Option….243
Solution Command System (SCS)….246
Tank Filling (SCS)….247
System Rinse (SCS)….248
Settings (SCS)….250
Nozzle Calculator….252
Automatic Tread Adjustment – Option….254
Wind Speed – Option….257
Machine Settings….259
Vehicle (Tab)….260
Sprayer (Tab)….262
Tank Settings – Sprayer (Tab)….265
Alarm Setup – Sprayer (Tab)….267
Nozzle Presets – Sprayer (Tab)….269
Outer Nozzle Presets – Sprayer (Tab)….271
Boom (Tab)….273
Calibrations Softkey [A]….193
Performance Data….279
Actual (Tab)….280
Field (Tab)….281
Total (Tab)….282
Info (Tab)….283
Section 55: Wet system….284
Function Diagram — Single Diaphragm Pump….286
Function Diagram — Single Diaphragm Pump with Circulation….288
Function Diagram — Single Diaphragm Pump and Centrifugal Pump….290
Function Diagram — Single Diaphragm Pump and Centrifugal Pump with Circulation….292
Function Diagram — Twin Diaphragm Pumps….294
Function Diagram — Twin Diaphragm Pumps with Circulation….296
Pressure Circulation Option….298
Avoid Contact with Chemicals, Including Pesticides….300
Solution Control Compartment — Overview….302
Solution Command System (SCS) Panel….304
Solution Tank….306
Filling Opening….307
Liquid Level Indicator (Solution Tank)….308
Digital Tank Level Indicator….309
Agitation….310
Chemical Eductor….311
Rinsing Empty Containers….313
Agitation (Primary) Pressure Regulator….314
Pressure and Flow Measurement….315
Pressure Filter….316
Electrical Boom Section Valves….317
Hand Washing Tank….318
Rinse Water Tank….319
Solution Tank Rinsing Nozzles….321
Solution Tank Rinsing….322
Protective Clothing Locker….323
Chemical Transport Compartment….324
Pressure Circulation System….325
Suction Filter….326
Solution Tank Transfer Connection….327
Solution Pump Recommendations….328
Replacing Nozzles….329
Checking and Replacing Worn Nozzles….330
Calibrating Nozzles….331
Filling Rinse Water Tank….332
Filling Solution Tank without Using Fill Connection….333
Filling Solution Tank with Solution Pump Option….334
Filling Solution Tank with Centrifugal Pump Option….338
Filling Solution Tank with External Pump….342
Agitation of Solution Tank Contents….345
Draining Solution Tank….346
System Rinse….348
Wash Brush Option….351
Section 60: Spray Booms….353
Spray Boom….354
Boom Folding – General….356
Automatic Boom Folding….358
Manual Boom Folding….361
Boom Maintenance Mode….364
Asymmetric Boom Folding….365
Variable Geometry….368
Boom Tilt Correction….369
Cleaning BoomTrac Sensors….371
Nozzle Body Cleaning….372
Section 65: Working with the Machine….373
Nozzle Selection….374
Adjusting the Nozzle Output….376
Spray Volume Table….377
Spraying with Liquid Fertilizers….382
Field Spraying Nozzle Output with Liquid Fertilizers….385
Liquid Output When Using Drop Hoses….484
Preparing the Spraying Liquid….390
Filling the Sprayer with Water….391
Filling with Crop Protection Chemicals….393
Performing Spraying Operation….394
Processing the Residual Liquids….395
Cleaning the Machine….396
Section 70: Electrical System Service….398
Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems….399
Safety Rules When Replacing Halogen Bulbs….400
Replacing Front Grille Flood Light Bulbs….401
Replacing Halogen Driving Light Bulbs….402
Handling HID Light Bulbs Safely….405
Replacing HID Driving Light Bulbs—If Equipped….406
Replace Cab Midbody, Roof-Side, Outer Floods, and Platform Light Halogen Bulb….408
Replacing Front and Rear Warning Light Bulb….409
Replacing Interior Convenience Light….410
Adjusting Headlights….411
Safeguarding Alternator and Regulator….413
Replacing Fuses and Relays….414
Section 80: Wheels and Tires….418
Service Tires Safely….419
Use Proper Lifting Equipment….421
Wheel Load and Tire Pressure….422
Explanations of Indications on Agricultural Tires….424
Tires Technical Specifications, 300/95R46 (12.1R46)….427
Tires Technical Specifications, 300/95R52 (12.2R52)….428
Tires Technical Specifications, 340/85R48 (13.9R48)….429
Tires Technical Specifications, 380/90R46 (14.1R46)….430
Tires Technical Specifications, 420/80R46 (16.1R46)….431
Tires Technical Specifications, 520/85R38 (20.9R38)….432
Tires Technical Specifications, 520/85R42 (21.2R42)….433
Check Tires For Damage And Correct Inflation Pressure—Daily….434
Attach Lift Bracket….435
Tighten Wheel Hardware….437
Checking Front and Rear Axle Toe-In—Annually….438
Adjusting Front and Rear Axle Toe-In….441
Section 85: Batteries….444
Prevent Acid Burns….445
Servicing Batteries….447
Preventing Battery Damage….448
Section 90: Chassis….449
Raising the Hood….450
Setting Manual Tread Width Option….451
Adjust Tread Adjust Shims and Axle Caps – Manual Option….456
Setting Hydraulic Tread Width Option….459
Adjust Tread Adjust Shims and Axle Caps – Hydraulic Option….463
Using Auto Air Spring Leveling System….466
Wheel Chocks….467
Attaching Lift Bracket….468
Remove and Install Service Brake Caliper….470
Start-Up Procedure After Brake System Repair….471
Towing The Sprayer….472
Bleeding Service Brakes….473
Section 95: Accessories….474
Closed Chemical Transfer….475
Edge Nozzles….476
OC Nozzle Holders….478
Hose Reel with Washing Brush and Spray Gun….480
High Pressure Cleaner….481
Wind Speed Sensor….483
Drop Hoses….484
2” Filling Hose with Strainer and Float….485
2" Check Valve for Filling Hose….486
Calibration Container….487
Section 100: Fuels, Lubricants and Coolants….488
Diesel Fuel….489
Lubricity of Diesel Fuel….490
Handling and Storing Diesel Fuel….491
Diesel Engine Coolant….492
Supplemental Coolant Additives….494
Operating in Warm Temperature Climates….495
Additional Information About Diesel Engine Coolants and Supplemental Coolant Additives….496
Diesel Engine Break-In Oil….498
Diesel Engine Oil….499
Extended Diesel Engine Oil Service Intervals….622
Hydrostatic/Hydraulic Drive Oil….502
Planetary Hub Oil….504
Grease….505
Suspension and Steering Grease….506
Lubricant Storage….507
Alternative and Synthetic Lubricants….508
Section 105: Lubrication and Maintenance….509
Using High Pressure Washers….510
Lubrication and Periodic Service….511
General Information Regarding Condition of Vehicle….512
Opening the Hood….513
Access to Battery….514
Access to Fuses….515
Important Instructions Regarding Alternator….517
After the First 50 Hours….518
After the First 100 Hours….519
As Required….520
Service Sequences – Overview….521
Service – Daily or Every 10 Hours….522
Service – Once a Year….523
Service – Every 250 Hours….524
Service – Every 500 Hours….525
Service – Every 1000 Hours….526
Service – Every 2000 Hours….528
Service – Every 3000 Hours….530
Service – Every 6000 Hours….532
Section 106: Service – Daily or Every 10 Hours….534
Checking the Engine Oil Level….535
Checking Hydrostatic and Hydraulic Oil Level….536
Checking Engine Coolant Level….537
Checking the Fuel Filter….610
Servicing the Fuel Tank….540
Draining the Compressed Air Reservoir….541
Checking Air Springs….542
Checking Lights….543
Lubricating Suspension Assemblies….544
Other Service Jobs….545
Section 107: Service – Once a Year….546
Checking Front Axle Toe-In….547
Clean Sprayer and Coat Exposed Surfaces….549
Inspect Service Brake Components….550
Inspect Hydro Isolators….552
Replace Air Drier Cartridge….553
Inspect Seat Belt….555
Replace Cab Air Filters….556
Check Engine Drive Belt for Wear….557
Section 108: Service – Every 250 Hours….558
Checking Electrolyte Level of Battery….559
Checking the Neutral Start Circuit….560
Checking the Wheel Retaining Nuts….561
Checking Rocker Arm Cover Ventilation….562
Changing Cab Air Filters….563
Checking Air Intake Hoses….569
Checking Engine Drive Belt for Wear….570
Checking Oil Level in Planetary Hubs….571
Checking Solution Tank Straps….573
Checking Brake Operation….574
Checking Axle Gap Adjustment….575
Lubricating Steering Cylinder Ball Joints….577
Lubricating Rotating Steering Arms….578
Lubricating Boom Section Joints….579
Section 109: Service – Every 500 Hours….580
Changing Engine Oil….581
Changing Engine Oil Filter Element….583
Changing the Fuel Filters….584
Checking the Engine Ground Connection….585
Checking the Cab Ground Connection….586
Changing Hydrostatic and Hydraulic Filters….587
Changing Hydraulic Oil….588
Changing Oil in Planetary Hubs….589
Section 110: Service – Every 1000 Hours….593
Checking Viscous Fan….594
Section 111: Service – Every 2000 Hours….595
Checking Engine Valve Clearance….596
Section 112: Service – Every 3000 Hours (Or Every 3 Years)….597
Changing Coolant….598
Section 113: Service – As Required….601
Cleaning the Primary Filter Element….602
Cleaning a Dusty Element….603
Secondary (Safety) Element….604
Installation….605
Servicing the Cab Air Filters….606
Clean Radiator and Condenser (if equipped)….607
Checking the Fuel Filter….610
Bleeding Air from the Fuel System….611
Operator's Seat….612
Prevent Battery Explosions….613
Battery – Checking Specific Gravity….614
Starter Motor….615
Replacing the Drive Belt….616
Fuses and Relais….619
Section 120: Lubrication – Booms….620
Boom Lubrication Locations….621
Service Intervals….622
Tighten Boom Assembly—After First Ten Hours and Every 50 Hours….623
Lubricate Lift Arm Pivots….624
Lubricate Centre Section….625
Lubricate Outer Segments….626
Section 130: Storage….628
Clean Vehicle of Hazardous Chemicals, Including Pesticides….629
Preparation for Storage….630
Protection Against Frost….631
First Activation Following Long Inactivity (Storage, Repair, Etc.)….632
Section 135: Specifications….633
Machine Specification….634
Metric Bolt and Screw Torque Values….638
Unified Inch Bolt and Screw Torque Values….640
Products to be Processed….642
Sound Level….643
Physical Operating Conditions….644
Directives and Standards Applied….645
Declaration of Conformity….646
Combination Matrix 5430i – Part 1 (For Germany Only)….648
Combination Matrix 5430i – Part 2 (For Germany Only)….649
Identification Plates….650
Section IBC: John Deere Keeps You On The Job….652
John Deere Parts….653
The Right Tools….654
Well-Trained Technicians….655
Prompt Service….656
John Deere 5430i Chemical Application Vehicle with Demountable Crop Sprayer Operator’s Manual (OMWZ54301)
