Day: August 30, 2024

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INSTANT DOWNLOAD

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Complete Operator’s Manual for John Deere 7195J, 7210J, and 7225J Tractors, with all the technical information to maintain and operate.

OMR554275 English – John Deere 7195J, 7210J, and 7225J Tractors (South American Edition) Operator’s Manual.pdf
omr554276 Portuguese – Tratores 7195J, 7210J e 7225J -: (Edição sul americana)
omr554278 French – Tracteurs 7195J, 7210J et 7225J -: (Édition Amérique du Sud)
omr319310 Portuguese – Tratores 7185J, 7205J e 7225J -: (Edição Sul-americana)

PRODUCT DETAILS:
Total Pages: 603 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

TABLE OF CONTENTS
Section 00: General View….18
  General View….18
Section 05: Safety….19
  Recognize Safety Information….21
  Understand Signal Words….22
  Follow Safety Instructions….23
  Prepare for Emergencies….24
  Wear Protective Clothing….25
  Protect Against Noise….26
  Handle Fuel Safely—Avoid Fires….369
  Handle Starting Fluid Safely….28
  Fire Prevention….29
  In Case of Fire….30
  Avoid Static Electricity Risk When Refueling….370
  Keep ROPS Installed Properly….33
  Use Foldable ROPS and Seat Belt Properly….34
  Stay Clear of Rotating Drivelines….35
  Use Steps and Handholds Correctly….37
  Read Operator’s Manuals for ISOBUS Controllers….38
  Use Seat Belt Properly….84
  Operator Ability….40
  Operating the Tractor Safely….41
  Avoid Backover Accidents….43
  Limited Use in Forestry Operation….44
  Operating the Loader Tractor Safely….45
  Keep Riders Off Machine….46
  Instructional Seat….47
  Use Safety Lights and Devices….48
  Transport Towed Equipment at Safe Speeds….49
  Use Caution on Slopes, Uneven Terrain, and Rough Ground….51
  Freeing a Mired Machine….360
  Avoid Contact with Agricultural Chemicals….177
  Handle Agricultural Chemicals Safely….54
  Handling Batteries Safely….56
  Avoid Heating Near Pressurized Fluid Lines….58
  Remove Paint Before Welding or Heating….59
  Handle Electronic Components and Brackets Safely….60
  Practice Safe Maintenance….61
  Avoid Hot Exhaust….62
  Clean Exhaust Filter Safely….63
  Prevent Battery Explosions….66
  Work In Ventilated Area….67
  Support Machine Properly….68
  Prevent Machine Runaway….69
  Park Machine Safely….70
  Transport Tractor Safely….71
  Service Cooling System Safely….72
  Service Accumulator Systems Safely….73
  Service Tires Safely….315
  Service Front-Wheel Drive Tractor Safely….75
  Tightening Wheel Retaining Bolts/Nuts….76
  Avoid High-Pressure Fluids….77
  Do Not Open High-Pressure Fuel System….78
  Store Attachments Safely….79
  Decommissioning — Proper Recycling and Disposal of Fluids and Components….80
Section 10: Safety Signs….81
  Replace Safety Signs….82
  Read Operator’s Manual….83
  Use Seat Belt Properly….84
Section 15: Controls and Instruments….85
  Front Console….86
  Ignition Switch….87
  Right Hand Control Console….88
  Corner Post Display….89
  STOP, Service Alert and Information Indicators….90
  Digital Indicators—Tachometer, Ground Speed and Transmission….94
  Gauges—Fuel Level, Engine Oil Pressure and Coolant Temperature….95
  Foot Operated Throttle Control….97
  Park Break—Trailer (If Equipped)….98
  Rear Hitch Raise/Lower Switch—External (If Equipped)….99
Section 16: CommandCenter™….100
  CommandCenter™ Panel….101
  Split-Screen Display….102
  FieldCruise™ Control….111
  CommandCenter—Settings….112
  Setting Day Backlight, Night Backlight and Display Contrast….114
  Setting Rear PTO Engagement Acceleration….117
  Adjusting Implement Selection….119
  Selecting Units and Language….122
  Diagnostics….124
  Setting Clock….125
  Setting Service Alarm Interval….127
Section 20: Lights….129
  Identification Lights….130
  Programming Floodlights….131
  Using Safety Lights and Devices….132
  Light Operation….133
  Turn Signal Lever….135
  Use of Hazard Light….136
  Beacon Light (If Equipped)….137
  Electric Socket to Implement….138
Section 25: Operator's Station….140
  ComfortCommand Seat Adjustment (If Equipped)….141
  Operator Presence Sensor….143
  Operating the Cab Air Conditioning, Defrosting and Heating (Standard Equipment)….144
  Operating Windshield Wiper….147
  Operating Windshield Washer (If Equipped)….148
  Operating Rear Window Wiper and Washer (If Equipped)….150
  Adjusting Steering Wheel and Column….151
  Operating Horn….152
  Mobile Radio and Antenna Installation….153
  Using Electrical Outlets….155
  Using Auxiliary Power Strip….156
  Location of GREENSTAR GREENSTAR is a trademark of Deere & Company System Connections….140
  Using Monitor Mounts….159
  GreenStar™ System Connections….160
  AutoTrac Assisted Steering System (If Equipped)….162
  Positioning Steps and Handrails….164
Section 30: Break-In Period….167
  Break-In Checks….168
Section 35: Operating the Engine….173
  Engine Fuel System and Power Rating….170
  Starting the Engine….171
  Cold Weather Starting….172
  Operating the Engine….173
  Shutting Off the Engine….174
  Restarting Engine Which Has Run Out of Fuel….175
Section 40: Operating the Tractor….176
  Avoid Contact with Agricultural Chemicals….177
  Cleaning Tractor of Hazardous Pesticides….179
  Using Emergency Exit….180
  Use Seat Belt….181
  Transmission-Hydraulic System Warm-Up—Lever Operated SCV….182
  Using Mechanical Front-Wheel Drive (MFWD)….184
  Using The Brakes….186
  Using Differential Lock….187
  Using Trailer Air Brakes (If Equipped)….188
Section 41: Operating the PowrQuad-Plus™ Transmission….190
  Transmission Controls….191
  Operating the Transmission….199
  Transmission Description and Operations….194
  Using Left-Hand Reverser….196
  Using Enabling Mode (Come Home)….203
Section 42: Operating the AutoQuad-Plus™ Transmission….198
  Operating the Transmission….199
  Using Enabling Mode (Come Home)….203
Section 45: Implement Management System….204
  Implement Management System (IMS)—Description and Display….205
  Implement Management System — Programmed Functions….207
  IMS Functions—Hitch (If Equipped)….208
  IMS Functions—Shifting PowrQuad-Plus Transmission….209
  IMS Functions—MFWD….210
  IMS Functions—PTO (If Equipped)….211
  IMS Functions—Differential Lock….212
  Operating Implement Management System (IMS)….213
  Aborting IMS….216
  Clearing IMS Sequence….217
Section 50: Hydraulic Hitch (If Equipped)….218
  Identifying Controls and Switches Relating to Hitch….219
  Hitch Set-up and Use (Quick Reference)….221
  Hitch Lever Usage/Display—Setting Depth and Lock/Absorbing….222
  Setting Hitch Height Limit….224
  Setting Rate of Drop of Hitch….225
  Adjusting Load/Depth Control (Draft Response)….226
  Setting Hitch Slip Response….229
  Using Float Operation….231
  Using External Raise/Lower Switches….233
  Using Hitch Manual Lowering….234
  Hydraulic Hitch and Three-Point Rear Hitch Components….235
  Using Sway Blocks (If Equipped)….236
  Stabilizer Bars….238
  Positioning Center Link….239
  Adjusting Center Link….240
  Positioning Lift Links….241
  Leveling Arms….242
  Vertical Play Adjustment….243
Section 55: Hydraulic Fittings….244
  Connecting Hydraulic Hoses—Rear of Tractor….245
  Disconnecting Hydraulic Hoses—Rear of Tractor….247
  Hydraulic Motor Return and Case Drain Kits….248
  Using Load-Sensing Hydraulic System (Power Beyond)….249
  Examples Using Load-Sensing Hydraulic System (Power Beyond)….250
  Using Implement Requiring Large Volumes of Oil….253
Section 60: Hydraulic System—Lever Controlled SCVs….254
  Hydraulic Valves….255
  Adjusting Rate of Cylinder or Motor Operation (Deluxe SCVs Only)….256
  SCV Symbol Definitions….257
  SCV Lever Detent Operation (Deluxe SCVs Only)….258
  Operating Loader Using SCV….259
  Adjusting Detent Relief Setting (Deluxe SCVs Only)….260
  SCV Lever Lockout….261
  SCV Lever—Neutral Position….262
  SCV Lever—Extend Position….263
  SCV Lever—Retract Position….264
  SCV Lever—Float Position….265
Section 65: Drawbar and Power Take-Off (PTO)….266
  Drawbar Load Limits Based on PTO Type, and Drawbar Length and Position….267
  Adjusting Drawbar Length….269
  Adjusting Drawbar Height….270
  Adjusting Drawbar Side-to-Side….271
  Drawbar with Ball Pin….272
  Installing and Using Clevis Assembly Cat 3 Drawbar….273
  Coupling Implement Driven by PTO….275
  Power Take-Off Operation (PTO)….277
  Using Correct Engine Speed….278
  PTO Reversible Shaft….281
  Lever Position Mode for Rear PTO (if equipped)….283
Section 70: Ballasting for Performance….284
  Ballasting Optimization—Select the Correct Weights….285
  Guidelines for Tractor Ballasting….286
  Power Hop….287
  Ballast Calculation for Optimum Performance….288
  Determining Maximum Ballast….291
  Ballasting Tires with Water….292
  Emptying Tires With Liquid Ballast….293
  Using Liquid Ballast in Tires….294
  Maximum Load per Wheel – Front Tires….296
  Maximum Load per Wheel – Rear Tires….297
  Worksheet to Calculate Ballast Changes….298
  QuikTach Weights Type Identification….299
  Installing QuikTach Weights – Type A….301
  Installing QuikTach Weights – Type B….303
  Using Rear Wheel Weights….305
  Using Implement Codes….308
  Implement Codes….308
  Weight Added to Rear Axle With Hitch Mounted Implements….309
  Adding Rear Ballast (Front Loader)….310
  Ballasting Guide….311
  Measuring Wheel Slip (Manually)….312
Section 75: Wheels, Tires and Tread….314
  Service Tires Safely….315
  Safely Mounting Tires….316
  Tire Parts….317
  Tire Denomination….318
  Tire Tread Types….321
  Tire Inflation Pressure Norms….322
  Inflation Pressure….324
  Tire Combinations….544
  Recommended Tire Pressures per Wheel….326
  Tightening Front Wheel Bolts—MFWD….328
  Check Toe-In….330
  Adjust Toe-In….331
  Adjust Steering Stop Positions (MFWD)….332
  Adjusting Tread of Front Wheels….334
  Adjusting MFWD Fender–Deluxe Pivoting Fenders….338
  Steering Stop and Front Fender Settings….339
  Installing Rear Drive Wheel To Cast Hub….342
  Installing Rear Steel Wheel to Dual Hub….343
  Adjusting and Tightening Rear Drive Wheels—Heavy Duty Cast Drive and Dual Hubs….344
  Instructions for Dual Tires….345
  Single Tire Rear Tread Setting — Cast Wheels….347
  Dual Tire Rear Tread Setting — Cast Wheels….348
  Clamp-on Dual Usage….349
  Rear Dual Wheel Crop Row Setting — Cast Wheels….350
  Adjusting Rear Wheels—Steel….351
Section 80: Transporting….353
  Driving on Public Roads….354
  Transport with Ballast….355
  Towing Loads….356
  Using a Safety Chain….357
  Towing Tractor….358
  Freeing a Mired Machine….360
  Transport on Carrier….362
  Transport with 3-Meter Front Axle….363
Section 85: Fuels, Lubricants and Coolant….364
  Diesel Fuel….365
  Lubricity of Diesel Fuel….367
  Handling and Storing Diesel Fuel….368
  Handle Fuel Safely—Avoid Fires….369
  Avoid Static Electricity Risk When Refueling….370
  Supplemental Diesel Fuel Additives….372
  Biodiesel Fuel….373
  Testing Diesel Fuel….375
  Minimizing the Effect of Cold Weather on Diesel Engines….376
  Filling Fuel Tank….378
  Fuel Filters….380
  Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III….381
  Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines….385
  Engine Oil and Filter Service Intervals — Tier 2 and Stage II Engines….385
  Mixing of Lubricants….387
  Transmission and Hydraulic Oil….388
  Oil Filters….389
  Filter Element for Transmission – Hydraulic System….390
  Front-Wheel Drive Axle Oil….391
  Multipurpose Extreme Pressure (EP) Grease….393
  Alternative and Synthetic Lubricants….394
  Lubricant Storage….395
  Heavy Duty Diesel Engine Coolant….396
  Operating in Warm Temperature Climates….398
  Water Quality for Mixing with Coolant Concentrate….399
  Testing Coolant Freeze Point….400
Section 90: Access to Service Points….402
  Access to Engine Compartment….403
  Remove and Install Engine Side Shields….404
  Access to Batteries….405
  Using High-Pressure Washers….406
  Using Compressed Air….407
Section 95: General Maintenance and Inspection….408
  Observe Service Intervals….409
  Inspecting Tires….410
  Checking Neutral Start System….411
  Checking Transmission PARK Position….413
  Checking Brakes….414
  Servicing Engine Air Intake and Pre-Cleaner….415
  Checking Clevis Assembly Cat 3 Drawbar….417
  Replacing Primary and Secondary Engine Air Filters….418
  Replace Fresh Air Filter….420
  Replace Cab Air Recirculation Filter….422
  Cleaning Engine Compartment….424
  Cleaning Radiator and Oil Cooler/Condenser….425
  Inspecting Fan Belt Tensioner….428
  Replacing Fan Belt….431
  Inspect Seat Belt….434
  Replacing Engine Crankshaft Damper….435
  Inspect and Replace Engine Torsional Damper….436
  Replace Engine Drive Shaft….437
  Inspecting Tractor For Loose Bolts….438
Section 100: Lubrication….439
  Checking Engine Oil Level….440
  Changing Engine Oil and Filter….441
  Checking Transmission-Hydraulic Oil Level….443
  Changing Transmission-Hydraulic Oil and Cleaning Suction Screen….445
  Replacing Transmission Filter….447
  Replacing Hydraulic Oil Filter….448
  Check Front Axle Final Drive Housing Oil Level….449
  Change Front Axle Final Drive Housing Oil….450
  Check Front Axle Differential Housing Oil Level….451
  Change Front Axle Differential Housing Oil….453
  Lubricating MFWD Axle….455
  Lubricating MFWD Universal Joints….457
  Lubricating Hitch Components (If Equipped)….458
  Lubricating Draft Link Support Shaft Bushing….459
  Lubricate Engine Drive Shaft….460
Section 105: Service—Cooling System….461
  Checking Coolant Level (Coolant Recovery Tank)….462
  Draining, Flushing and Refilling Cooling System….465
Section 106: Service—Fuel System….469
  Do Not Modify Fuel System….470
  Draining Water and Sediment from Prefilter and Final Fuel Filter….471
  Replacing Prefilter and Final Fuel Filter….472
  Draining Fuel Tank Sump….475
  Cleaning Fuel Tank Vent Filter….476
  Testing Injection Nozzles….477
  Bleeding Fuel System….478
Section 107: Service—Electrical System….479
  Access to Fuses and Relays….480
  Load Center Fuses and Relays….482
  Handling Halogen Light Bulbs Safely….485
  Replacing Front Grille Floodlight Element….486
  Adjusting Headlights….487
  Replacing Front Belt-Line, Cab Roof (Rear and Side) or Rear Fender Floodlight Element….489
  Replace Cab Roof Hazard Light Bulbs….490
  Replacing Tail Light Bulb….491
  Replacing Instrument and Display Illumination Light Bulb….492
  Replacing Dome Light Bulb….494
Section 110: Troubleshooting….495
  Engine Troubleshooting….496
  Transmission Troubleshooting….501
  Hydraulic System Troubleshooting….502
  Brakes Troubleshooting….503
  Hitch Troubleshooting….504
  Selective Control Valve (SCV) Troubleshooting….506
  Electrical System Troubleshooting….508
  Operator Station Troubleshooting….511
  Tractor Operation Troubleshooting….513
Section 115: Service Codes….514
  Service Codes Information….515
  Service codes….516
Section 120: Storage….536
  Long Storage Period….537
  Removing Tractor From Storage….538
  Paint Finish Care….539
Section 125: Specifications….541
  Specifications….541
  Tire Combinations….544
  Overall Dimensions – Type A….545
  Overall Dimensions – Type B….546
  Speed of Tractor….547
  Metric Bolt and Screw Torque Values….548
  Unified Inch Bolt and Screw Torque Values….550
  Carbon Dioxide Emissions (CO₂)….552
Section 130: Identification Numbers….561
  Keep Proof of Ownership….555
  Keep Machines Secure….556
  Interpreting Machine Serial Number….557
  Interpreting Engine Serial Number….563
  Identification Numbers….561
  Tractor Identification Number….562
  Engine Serial Number….563
  Cab Serial Number….564
  Differential Case Serial Number….565
  MFWD Axle Serial Number….566
Section 135: Lubrication and Service Records….567
  250 Hour Service Interval Record….568
  375 Hour Service Interval Record….569
  750 Hour Service Interval Record….570
  1000 Hour or Annual Service Record….571
  1250 or 1500 Hours Service Record….572
  2000 Hours Service Record….573
  4500 Hours or Five Year Service Record….574
  6000 Hours or Six Year Service Record….575
Section 140: Glossary….576
  Glossary of Terms….577

John Deere 7195J, 7210J, and 7225J Tractors Operator’s Manual (OMR554275)

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INSTANT DOWNLOAD

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INSTANT DOWNLOAD

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Complete Repair Service Technical Manual for John Deere 2WD or MFWD Tractors 7185J, 7195J, 7205J, 7210J, 7225J (Worldwide), with all the technical information to maintain, repair, and ebuild like professional mechanics.

John Deere 2WD or MFWD Tractors 7185J, 7195J, 7205J, 7210J and 7225J workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM802119 English – 7185J, 7195J, 7205J, 7210J, and 7225J Tractors — Repair Technical Manual -: (Worldwide Edition).pdf
tm802128 French – Tracteurs 7185J, 7195J, 7205J, 7210J et 7225J — Manuel technique de remise en état -: (Édition internationale)
tm802154 Portuguese – Tratores 7185J, 7195J, 7205J, 7210J e 7225J — Manual Técnico de Reparo -: (Edição Mundial)

PRODUCT DETAILS:
Total Pages: 1,132 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English …

MAIN SECTIONS
Foreword
   General Information
      Safety
      General Information
      General Specifications
   Engine
      Component Removal and Installation
      Engine Repair
   Fuel, Air Intake and Cooling Systems
      Controls
      Diesel Fuel System
      Air Intake System
      Engine Cooling System
      Hydraulic Oil Cooler and Air Conditioning Condenser/Fuel Cooler
      Exhaust System
   Electrical
      Connectors
      Wiring Harness Routings
      Charging Circuit
      Starting Circuit
      Solenoids and Switches
      Monitoring System
      Auxiliary Lighting and Electrical Components
      Convenience and Accessory Components
   PowrQuad-Plus™ Transmission
      Component Removal and Installation
      Transmission Shifting Mechanisms
      PowrQuad-Plus Module
      Range Box
   MFWD Drive Systems
      Component Removal And Installation
      MFWD Clutch
   Drive Systems
      Component Removal And Installation
      Rear Differential
      Final Drive
      Rear PTO
      Primary Brakes
   Steering and Brakes
      Steering Column
      Hydrostatic Steering
      Brake Valve
   Hydraulics
      Hydraulic System Repair
      Hydraulic Pump And Charge Pump
      Hydraulic System Valves
      Selective Control Valves and Couplers
      Rear 3-Point Hitch
      Bleed Hydraulic System
   Miscellaneous
      Hood
      Wheels
   Operator Station
      Component Removal and Installation
      Heating, Ventilating, and Air Conditioning (HVAC)
      Air Conditioning System
      Air Suspension Seat
      Armrest
      Cab Door and Windshield
   Dealer Tools

TABLE OF CONTENTS
Section 10: General Information….24
  Group 05: Safety….24
    Recognize Safety Information….27
    Understand Signal Words….28
    Follow Safety Instructions….29
    Prepare for Emergencies….30
    Wear Protective Clothing….31
    Protect Against Noise….32
    Handle Fuel Safely—Avoid Fires….33
    Handle Starting Fluid Safely….34
    Keep ROPS Installed Properly….35
    Use Foldable ROPS and Seat Belt Properly….36
    Stay Clear of Rotating Drivelines….37
    Use Steps and Handholds Correctly….39
    Read Operator’s Manuals for ISOBUS Controllers….40
    Use Seat Belt Properly….41
    Operating the Tractor Safely….42
    Limited Use in Forestry Operation….44
    Operating the Loader Tractor Safely….45
    Keep Riders Off Machine….46
    Instructional Seat….47
    Use Safety Lights and Devices….48
    Use a Safety Chain….49
    Transport Towed Equipment at Safe Speeds….50
    Use Caution on Slopes, Uneven Terrain, and Rough Ground….52
    Freeing a Mired Machine….54
    Avoid Contact with Agricultural Chemicals….55
    Handle Agricultural Chemicals Safely….56
    Handling Batteries Safely….58
    Avoid Heating Near Pressurized Fluid Lines….60
    Remove Paint Before Welding or Heating….61
    Handle Electronic Components and Brackets Safely….62
    Practice Safe Maintenance….63
    Avoid Hot Exhaust….65
    Work In Ventilated Area….66
    Support Machine Properly….67
    Prevent Machine Runaway….68
    Park Machine Safely….69
    Transport Tractor Safely….70
    Service Cooling System Safely….71
    Service Accumulator Systems Safely….72
    Service Tires Safely….73
    Service Front-Wheel Drive Tractor Safely….74
    Tightening Wheel Retaining Bolts/Nuts….75
    Avoid High-Pressure Fluids….76
    Do Not Open High-Pressure Fuel System….77
    Store Attachments Safely….78
    Decommissioning — Proper Recycling and Disposal of Fluids and Components….79
  Group 10: General Information….25
    List of References….1060
    Sealants and Adhesives Cross-Reference Chart….82
    Unified Inch Bolt and Screw Torque Values….84
    Metric Bolt and Screw Torque Values….86
    Glossary of Terms….88
  Group 15: General Specifications….1016
    List of References….1060
    QuikTach Weights Type Identification….94
    Specifications….1016
Section 20: Engine….99
  Group 00: Component Removal and Installation….99
    List of References….1060
    Essential, Recommended and Fabricated Tools….990
    Other Material….991
    Specifications….1016
    Remove and Install Engine….105
  Group 05: Engine Repair….99
    List of References….1060
    Specifications….1016
    Repair Engine—Use CTM….133
    Access to Front Crankshaft Seal….119
    Access to Rear Crankshaft Seal….120
    Access to Camshaft….121
    Repair Engine Accessory Drive Assembly….122
    Remove and Install Engine Valve Cover….127
Section 30: Fuel, Air Intake and Cooling Systems….129
  Group 05: Controls….129
    List of References….1060
    Repair Engine—Use CTM….133
  Group 10: Diesel Fuel System….129
    List of References….1060
    Specifications….1016
    Remove and Install Fuel Tanks….137
    Replace Fuel Filter, Fuel Pump, and Bleed Fuel System….142
  Group 15: Air Intake System….129
    List of References….1060
    Specifications….1016
    Inspect and Service Air Intake System….146
  Group 20: Engine Cooling System….129
    List of References….1060
    Essential, Recommended and Fabricated Tools….990
    Specifications….1016
    Test Radiator and Coolant Tank Cap….152
    Remove and Install Radiator….154
    Remove and Install Charge Air Cooler….158
    Inspect Belt Tensioner….160
    Fan Belt Routing….164
  Group 25: Hydraulic Oil Cooler and Air Conditioning Condenser/Fuel Cooler….129
    List of References….1060
    Essential, Recommended and Fabricated Tools….990
    Specifications….1016
    Other Material….991
    Remove Air Conditioning Condenser/Fuel Cooler….170
    Install Air Conditioning Condenser/Fuel Cooler….171
    Remove and Install Hydraulic Oil Cooler….172
    Leak Test Hydraulic Oil Cooler….173
  Group 30: Exhaust System….129
    List of References….1060
    Specifications….1016
    Remove and Install Exhaust System….177
Section 40: Electrical….181
  Group 05: Connectors….181
    List of References….1060
    Essential, Recommended and Fabricated Tools….990
    Other Material….991
    Use Electrical Insulating Compound….189
    Using High-Pressure Washers….190
    Repair AMP Connector….191
    Remove Connector Body from Blade Terminals….193
    CINCH™ Wedgebox Connectors….194
    Exploded View—CINCH Flexbox Connectors….202
    CINCH™ Flexbox Connectors….203
    Repair CPC™ Blade Type Connectors….207
    Repair CPC™, Large MATE-N-LOC™, and METRIMATE™ Pin Type Connectors….208
    Repair DEUTSCH™ Connectors….210
    Repair DEUTSCH™ Implement Connectors….214
    Repair ITT Connector….217
    Repair Small MATE-N-LOC™ Socket Connector….221
    Repair Small MATE-N-LOC™ Pin Connector….222
    Repair (Pull Type) METRI-PACK™ Connectors….223
    Repair (Push Type) METRI-PACK™ Connectors….225
    Repair Molex Connector….228
    Repair SUMITOMO™ Connectors….231
    Repair Tyco Fuel Injector Connector….234
    Repair Weather Pack™ Connector….236
    Repair YAZAKI™ Connectors….239
  Group 10: Wiring Harness Routings….181
    List of References….1060
    Ground Point Locations….244
    A/C Module Harness….246
    Wheel Angle Sensor Harness (AutoTrac™)….248
    SSU Harness (AutoTrac™)….249
    Air Seat Harness….250
    Tail Light Harness….251
    Right-Hand Console Harness….253
    Outer Roof Harness….255
    Hood Light Harness….256
    Transmission Harness….257
    Steering Wheel Position Sensor Harness (AutoTrac™ )….259
    Steering Column Module Harness….260
    Engine/Chassis Harness (Front) – 7185J Engine/Chassis Harness (Front) – 7185J & 7205J{pgNO}182 7205J….261
    Engine/Chassis Harness (Rear) – 7185J Engine/Chassis Harness (Rear) – 7185J & 7205J{pgNO}182 7205J….263
    Engine/Chassis Harness (Front) – 7195J, 7210J Engine/Chassis Harness (Front) – 7195J, 7210J & 7225J{pgNO}182 7225J….264
    Engine/Chassis Harness (Rear) – 7195J, 7210J Engine/Chassis Harness (Rear) – 7195J, 7210J & 7225J{pgNO}182 7225J….266
    Draft Sensor Extension Harness….267
    Air Brake Pressure Switch Harness….268
    Backup Alarm Harness….269
    Cab Harness….270
    Wire Number and Color Codes….272
    Load Center Fuses and Relays….273
    Replace Load Center Fuses and Relays….276
  Group 15: Charging Circuit….182
    List of References….1060
    Repair Alternator—Use CTM….280
    Exploded View—Alternator….182
    Remove and Install Alternator….283
  Group 20: Starting Circuit….182
    List of References….1060
    Essential, Recommended and Fabricated Tools….990
    Specifications….1016
    Repair Starter—Use CTM….289
    Remove and Install Starter Motor….290
    Replace Starter Circuit Relay….291
    Replace Fusible Link….292
  Group 25: Solenoids and Switches….182
    List of References….1060
    Specifications….1016
    Replace Operator Presence Seat Switch….296
    Replace Brake Switch….297
    Replace MFWD Switch….298
    Replace MFWD Solenoid….299
    Replace Differential Lock Switch….300
    Replace Differential Lock and Rear PTO Solenoids….302
    Replace Hitch Raise and Lower Solenoids….303
    Replace Hitch Position Potentiometer Assembly….304
    Replace Clutch Pedal Position Sensor….306
    Remove Electrical Switches, Sensors and Solenoids—PowrQuad-PLUS™ Transmissions….183
    Replace SCV Control Lever….309
  Group 30: Monitoring System….183
    List of References….1060
    Essential, Recommended and Fabricated Tools….990
    Other Material….991
    Specifications….1016
    Replace Engine Oil Pressure Sensor….316
    Replace Engine Crank Speed Sensor….317
    Replace Engine Coolant Temperature Sensor….318
    Replace Air Filter Restriction Indicator Sensor….320
    Replace Fuel Level Sensor….321
    Replace Foot Throttle Sensor….322
    Replace Hydraulic Oil Filter Restriction Sensor….323
    Remove and Install Draft Link Sensor….324
    Adjust Draft Link Sensor….325
    Replace Rear PTO Speed Sensor….329
    Replace Radar Speed Sensor….330
    Replacing Front Console Display Light Bulbs….331
    Replacing Corner Post Display Light Bulbs….332
    Replacing CommandCenter Display Light Bulbs….333
    Replace Wheel Angle Sensor (AutoTrac™)….335
  Group 40: Auxiliary Lighting and Electrical Components….183
    List of References….1060
    Replace Seven-Terminal Outlet Socket….342
    Replace GreenStar™ Terminal Connector….343
    Replace Three-Pin Accessory Outlets….345
    Replace and Adjust Field Lights….347
  Group 45: Convenience and Accessory Components….184
    List of References….1060
    Replace Wiper Motor….350
    Replace Windshield Washer Pumps….352
    Replace Heating, Ventilating, and Air Conditioning (HVAC) Pressurizer Blower Motor….354
Section 50: PowrQuad-Plus™ Transmission….356
  Group 00: Component Removal and Installation….356
    List of References….1060
    Essential, Recommended and Fabricated Tools….990
    Other Material….991
    Specifications….1016
    Sealing Instructions—Drive Train….356
    Remove Drive Train….365
    Install Drive Train….374
    Remove Transmission….376
    Install Transmission….378
    Remove Range Box….379
    Install Range Box….381
  Group 05: Transmission Shifting Mechanisms….356
    List of References….1060
    Specifications….1016
    Repair Range Shift Linkage (PowrQuad™ Plus Transmissions)….385
    Remove and Install Shift Cables….389
    Check And Adjust Shift Cables (PowrQuad™ Plus Transmissions)….391
  Group 10: PowrQuad-Plus Module….356
    List of References….1060
    Essential, Recommended and Fabricated Tools….990
    Other Material….991
    Specifications….1016
    Replace Temperature Sensor And Pressure Switches….401
    Remove And Install Valves In Front Transmission Cover….403
    Repair Shift Valve Housing….408
    Remove And Install Front Transmission Cover….411
    Remove Hydraulic Pump Drive….413
    Repair Hydraulic Pump Drive….415
    Install Hydraulic Pump Drive….419
    Remove and Install Front Valve Housing….422
    Remove Transmission Oil Pump….424
    Exploded View—Transmission Oil Pump….357
    Repair Transmission Oil Pump….427
    Install Transmission Oil Pump….432
    Remove Gear-Shift Planetary Drive….433
    Exploded View—Planetary Drive….434
    Repair Gear-Shift Planetary Drive….435
    Install Gear-Shift Planetary Drive….439
    Remove B1 Brake Housing….442
    Recondition B1 Brake….443
    Install B1 Brake Housing….445
    Remove B2-B3 Brake Housing….446
    Recondition B2 Brake….447
    Recondition B3 Brake….449
    Install B2-B3 Brake Housing….451
    Remove C4 Clutch….452
    Cross Sectional View—C4 Clutch….357
    Exploded View—C4 Clutch….357
    Repair C4 clutch….456
    Install C4 Clutch….459
    Remove Reverse Brake….462
    Exploded View—Reverse Brake….357
    Repair Reverse Brake….465
    Install Reverse Brake….467
    Remove Forward Clutch With Planetary Drive (Forward/Reverse)….468
    Cross Sectional View—Forward Clutch with Planetary Drive….357
    Exploded View—Forward Clutch with Planetary Drive….471
    Repair Forward Clutch With Planetary Drive (Forward/Reverse)….473
    Install Forward Clutch With Planetary Drive (Forward/Reverse)….479
    Exploded View—Output Shaft….357
    Replace Output Shaft….482
  Group 20: Range Box….357
    List of References….1060
    Essential, Recommended and Fabricated Tools….990
    Other Material….991
    Specifications….1016
    Cross Sectional View—Range Box 30 km/h (18 mph)….489
    Exploded View—Input Shaft 30 km/h (18 mph)….358
    Exploded View—Differential Drive Shaft 30 km/h (18 mph)….358
    Remove Intermediate Shaft….493
    Remove Input Drive Shaft….497
    Repair Input Drive Shaft….499
    Install Input Drive Shaft….503
    Adjust Input Drive Shaft End Play….505
    Intermediate Shaft Installation And Cone Point Adjustment….507
    Adjust Intermediate Shaft End Play….512
    Remove, Repair, and Install Shift Cover….514
    Repair Shifting Mechanism….516
    Repair Park Lock….518
    Adjust Range Shift….520
    Replace Speed Sensor….521
Section 56: MFWD Drive Systems….523
  Group 00: Component Removal And Installation….523
    List of References….1060
    Essential, Recommended and Fabricated Tools….990
    Other Material….991
    Specifications….1016
    Sealing Instructions….567
    Remove and Install Front-Wheel Drive Clutch….530
    Remove MFWD Axle….532
    Install MFWD Axle….535
  Group 10: MFWD Clutch….523
    List of References….1060
    Essential, Recommended and Fabricated Tools….990
    Specifications….1016
    General Repair Procedures—MFWD Clutch….541
    Cross-Sectional View—MFWD Clutch (PowrQuad PLUS™ or AutoQuad PLUS™)….543
    Disassemble MFWD Clutch….545
    Disassemble MFWD Clutch Pack….549
    Assemble Front-Wheel Drive Clutch Pack….551
    Assemble Front-Wheel Drive Clutch….554
Section 57: Drive Systems….560
  Group 00: Component Removal And Installation….560
    List of References….1060
    Essential, Recommended and Fabricated Tools….990
    Other Material….991
    Specifications….1016
    Sealing Instructions….567
    Remove Final Drive….568
    Install Final Drive….572
    Remove Rear PTO Assembly….573
    Install Rear PTO Assembly….575
  Group 10: Rear Differential….560
    List of References….1060
    Essential, Recommended and Fabricated Tools….990
    Specifications….1016
    Rear Differential Repair Instructions….580
    Remove Differential….582
    Rear Differential — Cross Sectional View….585
    Disassemble Differential….587
    Assemble Differential….592
    Adjust Differential Preload….598
    Adjust Differential Backlash….600
  Group 20: Final Drive….560
    List of References….1060
    Essential, Recommended and Fabricated Tools….990
    Other Material….991
    Specifications….1016
    General Repair Procedures—Final Drive….607
    Remove Planet Pinion Carrier….609
    Cross-Sectional View—Planet Pinion Carrier….612
    Disassemble Planet Pinion Carrier….613
    Exploded View—Planet Pinion Carrier….615
    Assemble Planet Pinion Carrier….616
    Cross-Sectional View—100 mm Rear Axle Housing And Shaft….618
    Remove Axle Housing….619
    Disassemble And Assemble Axle Housing….621
    Disassemble and Assemble Axle Shaft….622
    Install Axle Housing….624
    Install Planet Pinion Carrier And Check Rolling Drag Torque….625
  Group 30: Rear PTO….561
    List of References….1060
    Essential, Recommended and Fabricated Tools….990
    Other Material….991
    Specifications….1016
    General Repair Procedures—PTO….638
    Cross-Sectional View—PTO Clutch….640
    Remove And Disassemble PTO Clutch….642
    Assemble and Install PTO Clutch….652
    Remove And Disassemble Output Shaft and PTO Shifter….663
    Remove And Disassemble Countershaft….667
    Cross-Sectional View—Two-Speed Shiftable PTO Countershaft….672
    Assemble And Install Countershaft….673
    Cross-Sectional View—Two-Speed Shiftable PTO Output Shaft….677
    Assemble And Install PTO Output Shaft and PTO Shifter….679
    Exploded View—Shiftable PTO Shifter….689
    Install Shifter….690
    Replace PTO Output Shaft Oil Seal….693
  Group 40: Primary Brakes….561
    List of References….1060
    Essential, Recommended and Fabricated Tools….990
    Remove and Install Brake Plates, Disks, and Pistons….697
Section 60: Steering and Brakes….702
  Group 05: Steering Column….702
    List of References….1060
    Specifications….1016
    Remove Cowl and Plenum….706
    Repair Steering Column (Standard and AutoTrac)….708
    Replace Clutch Pedal Return Spring….715
  Group 10: Hydrostatic Steering….702
    List of References….1060
    Specifications….1016
    Remove and Install Steering Control Assembly (Standard and AutoTrac)….721
  Group 15: Brake Valve….702
    List of References….1060
    Essential, Recommended and Fabricated Tools….990
    Specifications….1016
    General Repair Procedures—Brake Valve….702
    Remove and Install Brake Valve….733
    Disassemble, Inspect, and Assemble Brake Valve….737
    Bleed Brakes….748
    Power-Assisted Brake Capacity Test….751
    Manual Brake Capacity Test (Engine OFF)….753
Section 70: Hydraulics….755
  Group 05: Hydraulic System Repair….755
    List of References….1060
    Essential, Recommended and Fabricated Tools….990
    Specifications….1016
    General Repair Procedures—Hydraulic System….755
    Use Special Wrench….762
    Install Hydraulic Fittings….763
  Group 10: Hydraulic Pump And Charge Pump….755
    List of References….1060
    Other Material….991
    Specifications….1016
    Remove and Install Hydraulic Pump….768
    Remove And Install Hydraulic Pump Controller….770
    Repair Hydraulic Pump Controller….773
    Exploded View—Hydraulic Pump….755
    Disassemble, Inspect, and Assemble Hydraulic Pump….778
    Exploded View—Hydraulic Charge Pump….755
  Group 15: Hydraulic System Valves….755
    List of References….1060
    Essential, Recommended and Fabricated Tools….990
    Specifications….1016
    General Repair Procedures—Hitch and Inlet-Priority Valves….755
    Remove And Install Hitch Valve….794
    Exploded View—Hitch Valve….755
    Disassemble, Inspect, and Assemble Hitch Valve….797
    Disassemble, Inspect, and Assemble Inlet-Priority Valve….803
    Test Surge Relief Valve….806
  Group 20: Selective Control Valves and Couplers….755
    List of References….1060
    Specifications….1016
    Other Material….991
    General Repair Procedures—Selective Control Valves….756
    Remove and Install Selective Control Valves….813
    Remove, Install, And Adjust Cables—Manual SCV….815
    Exploded View—Manual Selective Control Valve (Three-Postion)….817
    Replace Control Knob—Manual SCV (Three-Postion)….818
    Inspect Poppet Load-Check Valves—Manual SCV (Three-Postion)….820
    Inspect Pressure Compensator Valve—Manual SCV (Three-Postion)….821
    Inspect Metering Valve—Manual SCV (Three-Postion)….822
    Disassemble, Inspect, And Assemble Control Valve—Manual SCV (Three-Postion)….823
    Exploded View—Manual SCV (Single-Position)….833
    Disassemble, Inspect, And Assemble—Manual SCV (Single-Position)….834
  Group 30: Three-Point Rear Hitch….756
    List of References….1060
    Essential, Recommended and Fabricated Tools….990
    Specifications….1016
    Single-Acting Lift Cylinder—Sectional View….843
    Double-Acting Lift Cylinder—Exploded View….844
    Remove and Install Single-Acting Lift Cylinders….845
    Remove and Install Double-Acting Lift Cylinders….847
    Disassemble, Inspect, and Assemble Lift Cylinder….849
    Remove and Install Stabilizer Bar Bracket….852
    Replace Rockshaft Housing Bushings….854
    Repair Draft Sensing Shaft….857
  Group 40: Bleed Hydraulic System….876
    List of References….1060
    Essential, Recommended and Fabricated Tools….990
    Bleed Hydraulic System….876
Section 80: Miscellaneous….878
  Group 05: Hood….878
    List of References….1060
    Specifications….1016
    Remove and Install Hood….882
  Group 20: Wheels….878
    List of References….1060
    Essential, Recommended and Fabricated Tools….990
    Specifications….1016
    Service Heavy-Duty Wheel Clamps….889
Section 90: Operator Station….899
  Group 00: Component Removal and Installation….899
    List of References….1060
    Essential, Recommended and Fabricated Tools….990
    Specifications….1016
    Remove Cab….906
    Install Cab….914
    Repair Cab….915
  Group 05: Heating, Ventilating, and Air Conditioning (HVAC)….899
    List of References….1060
    Heater Line Routing….918
    Remove HVAC Module….919
    Install HVAC Module….921
    Remove and Install Heater Core….922
    Remove and Install Heater Control Valve….928
    Leak Test Manual Heater Control Valve….927
    Install Heater Control Valve….928
    Remove and Install Control Cable….929
    Adjust Heating/Cooling Controls….931
  Group 10: Air Conditioning System….899
    List of References….1060
    Essential, Recommended and Fabricated Tools….990
    Other Material….991
    Specifications….1016
    Service Parts Kits….941
    Hose and Tubing O-Ring Connection Torques….942
    Discharge Air Conditioning System….943
    Flushing, Purging, and Evacuating Information….945
    Flush Air Conditioning System….947
    Purge Air Conditioning System….951
    Evacuate Air Conditioning System….952
    Charge Air Conditioning System….954
    Refrigerant Oil Information….955
    Check Compressor Oil Charge….956
    Determine Correct Refrigerant Oil Charge….957
    Add Refrigerant Oil to System….959
    Add Refrigerant Oil to Pressurized System….960
    Remove and Install Compressor….962
    Test Volumetric Efficiency….965
    Test Shaft Seal Leakage….968
    Disassemble and Assemble Compressor Clutch….970
    Check Clutch Hub Clearance….972
    Inspect Compressor Manifold….973
    Disassemble, Inspect, and Assemble Compressor….974
    Remove and Install Compressor Relief Valve….977
    Replace Receiver-Dryer….978
    Remove and Install Expansion Valve….979
    Remove Air Conditioning Condenser….981
    Leak Test Condenser….982
    Leak Test Evaporator….983
    Remove and Install Evaporator….986
  Group 15: Air Suspension Seat….900
    List of References….1060
    Essential, Recommended and Fabricated Tools….990
    Other Material….991
    Specifications….1016
    Remove and Install Seat….993
    Repair Seat Air System….995
    Repair Seat Suspension….999
    Repair Seat Back….1006
    Repair Seat Control Knobs….1009
  Group 25: Armrest….900
    List of References….1060
    Disassemble and Assemble Armrest Adjustment Assembly….1013
  Group 30: Cab Door and Windshield….900
    List of References….1060
    Specifications….1016
    Repair Cab Door Latch….1017
    Cab Door Adjustment—Step 1….901
    Cab Door Adjustment—Step 2….901
    Cab Door Adjustment—Step 3….901
    Cab Door Adjustment—Step 4….901
    Cab Door Adjustment—Step 5….901
    Replace Windshield Glass or Seal….1026
Section 99: Dealer Tools….1027
  Group 05: Dealer Fabricated Tools….1027
    List of References….1060
    DF1057—Axle Adjusting Tool….1034
    DFRW4—Axle Wheel Hub Tool….1036
    DFRW20—Compressor Holding Fixture….1038
    DFRW30A—Axle Jacking Tool….1039
    DFRW63 – DFRW64 – DFRW65 – DFRW66 – DFRW81—Tap-Out Harnesses….1040
    DFRW70—Holding Tool….1043
    DFRW92—Mounting Guide Pins….1044
    DFRW94—Rear Axle Support Stand….1045
    DFRW99—540/1000 PTO Adapter Assembly Bearing Installer….1046
    DFRW132—Differential Side Bevel Gear End Play Tool….1047
    DFRW139—Thermal Expansion Valve Replacement Tool….1049
    DFRW151—Radiator Cap Adapter….1051
    DFRW182—Cone Stand Adapter….1052
    DFRW193—Modification to JT07130 Rear PTO Removal Bracket to a JT07130A….1053
    DFRW194—MFWD Input Shaft Holding Tool….1054
  Group 10: Essential And Recommended Tools….1027
    List of References….1060
    D01044AA Bushing, Bearing and Seal Driver Set….1065
    D01045AA Disk Set….1066
    D01047AA 17-1/2 and 30 Ton Hydraulic Puller Set….1067
    D01048AA 17-1/2 Hydraulic Puller Set….1068
    D01173AA 17-1/2 Ton Mechanical Puller Set….1069
    D01290AA Push-Puller….1070
    D01301AA Internal Puller….1071
    D05104ST Radiator Pressure Tester….1072
    D05223ST Engine Rollover Stand….1073
    D05277ST Pulley Remover….1074
    D05361ST Rubber Stopper and Leak Detector Kit….1075
    JDE80 Starter Wrench….1076
    JDG19 Lifting Eyes….1077
    JDG23 Lift Sling….1078
    JDG141 Extraction Tool….1079
    JDG155 Electrical Repair Tool Kit….1080
    JDG215 Compressor Seal and Clutch Repair Kit….1081
    JDG226 Special Hex Drive….1082
    JDG303 Clutch Spring Washer Compressor….1083
    JDG359 DEUTSCH Electrical Repair Tool Kit….1084
    JDG537 Driver Handle….1085
    JDG658 Special Hydraulic Wrench….1086
    JDG707 Crimping Tool….1087
    JDG708 AMP Crimping Tool….1088
    JDG746 Compressor Seal Protector….1089
    JDG747 A/C Compressor Clutch Spanner….1090
    JDG748 Jaws….1091
    JDG749 54-Inch Extension….1092
    JDG750 Swivel Socket….1093
    JDG753 PTO Seal Installer….1094
    JDG754 Spring Compressor….1095
    JDG755 Bushing Installer….1096
    JDG761 Seal Installer….1097
    JDG765 Bushing Installer….1098
    JDG768 Pilot Pins….1099
    JDG770 Seal Installer….1100
    JDG771 Forcing Screw Pilot….1101
    JDG772 Input Planetary Installation Tool….1102
    JDG775 Seal Installer….1103
    JDG778A Rolling Drag Torque Tool….1104
    JDG783 Weather Pack Crimping Tool….1105
    JDG789 Hydraulic Test Adapter….1106
    JDG811 Puller….1107
    JDG820 Flywheel Rotation Tool….1108
    JDG839 Radiator Pressure Tester Adapter….1109
    JDG851 Seal Installer….1110
    JDG865 Crimping Tool….1111
    JDG867 Axle Seal Installer….1112
    JDG882 Mounting Guide Pins….1113
    JDG928 Spanner Wrench….1114
    JDG983 Snap Ring Expander Tool….1115
    JDG1076 Cone Stand and Adapter….1116
    JDG1076A Cone Stands and Adapters….1117
    JDG1090 Yoke Holding Tool….1118
    JDG1123 Driver Disk….1119
    JDG1182 Puller Adapter….1120
    JDG1209 Axle Support Bracket….1121
    JDG1211 Bushing Installer Pilot….1122
    JDG1212 Bushing Remover….1123
    JDG1213 Tie Rod Wrench….1124
    JDG1214 Steering Cylinder Rod Wrench….1125
    JDG1215 Bearing Cup Installer Set….1126
    JDG1216 Ring Gear Holding Tool….1127
    JDG1217 Differential Housing Tool Set….1128
    JDG1218A Seal Installer….1129
    JDG1219 Seal Installer….1130
    JDG1220 Spacer Installer….1131
    JDG1221 Seal Installer Set….1132
    JDG1222 Puller Jaws….1133
    JDG1255 Slinger-Seal Installer….1134
    JDG1272 Bushing-Seal Installer….1135
    JDG1369 Terminal Extractor Tool….1136
    JDG1424 Support Block….1137
    JDG1655A Lifting Bracket….1138
    JDG1662 Spacer Ring….1139
    JDG1706 Bushing Collar Adapter….1140
    JDG1707 Axle Lifting Bracket….1141
    JDG1744 Master Repair Kit….1142
    JDG1826 Seal Driver….1143
    JDG10145 Terminal Crimping Tool….1144
    JDG10146 Extraction Tool….1145
    JDG10198 Terminal Crimping Tool….1146
    JDG10353 DEUTSCH Crimp and Extractor Tool Set….1147
    JDT32 Seal Installer Disk….1148
    JDT44 2-1/2 in. Heavy Duty Socket….1149
    JT01673 Bearing Cup Installer….1150
    JT01778 Threaded Adapter (5/8 in. x 12 mm)….1151
    JT02045 Recovery/Recycling, and Charging Station….1152
    JT02050 Recovery/Recycling Station….1153
    JT02051 Manifold with Gauges….1154
    JT02063 Electronic Leak Detector….1155
    JT02075 Air Conditioning Flushing Unit….1156
    JT02081 Electronic Leak Detector….1157
    JT02098 Air Conditioning R-12/R134a Fitting Kit….1158
    JT02129 Air Conditioning Oil Injector….1159
    JT02147 Tube Fitting….1160
    JT05412 Universal Pressure Test Kit….1161
    JT05471 Gauge w/Quick Coupler, 7000 kPa (70 bar) (1000 psi)….1162
    JT05508 Lift Eye….1163
    JT05726 Wheel and Axle Lift….1164
    JT07045 Hydraulic Pressure Gauge….1165
    JT07056 Service Jack….1166
    JT07115 Master Hydraulic Kit….1167
    JT07118 — Two-Valve Manifold….1168
    JT07119 Test Hose….1169
    JT07122 Splitting Stand….1170
    JT07122-3 Splitting Stand Adapter….1171
    JT07122-10 Splitting Stand Support Adapter Kit….1172
    JT07130A PTO Housing Lifting Fixture….1173
    JT07131A Differential Lifting Tool….1174
    JT07134 — Bleed Pipe….1175
    JT07195B Technician’s Electrical Repair Kit….1176
    JT07208 Hydraulic Fitting Kit….1177
    JT07218 Rear Axle Lifting Tool….1178
    JT07219 Rear Axle Support Stand….1179
    JT07359 Splitting Stand “L” Brackets….1180

John Deere Tractors 7185J, 7195J, 7205J, 7210J, 7225J Repair Service Manual (TM802119)

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INSTANT DOWNLOAD

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INSTANT DOWNLOAD

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Complete Repair Service Technical Manual for John Deere Tractors 7185J, 7195J, 7205J, 7210J & 7225J (Worldwide), with workshop information to maintain, repair, and rebuild like professional mechanics.

John Deere Tractors 7185J, 7195J, 7205J, 7210J, 7225J workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM802019 English – John Deere 7185J, 7195J, 7205J, 7210J, and 7225J Tractors Diagnostics Technical Manual.pdf
tm802028 French – Tracteurs 7185J, 7195J, 7205J, 7210J et 7225J—Manuel technique de diagnostic
tm802054 Portuguese – Tratores 7185J, 7195J, 7205J, 7210J e 7225J — Manual Técnico de Diagnóstico
TM2240 English – Original Diagnosis and Tests Manual
tm2820 English – Starfire Real Time Kinematic (RTK) Base Station Diagnosis and Tests Technical Manual.pdf

PRODUCT DETAILS:
Total Pages: 4,223 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English French Portuguese

MAIN SECTIONS
 Foreword
   General
      Safety
      General Specifications
      General References
   Diagnostic Trouble Codes
      ACU Code Diagnostics
      CAB Code Diagnostics
      CCU Code Diagnostics
      ECU Code Diagnostics
      HCU Code Diagnostics
      ICU Code Diagnostics
      PTQ Code Diagnostics
      SSU Code Diagnostics
      TEC Code Diagnostics
   Observable Symptoms
      Engines
      Fuel and Air
      Electrical
      Control Units
      PowrQuad-Plus Transmissions
      Drive Systems
      Steering and Brakes
      Hydraulics
      Operator Station
   System Diagnosis
      Lighting
      Starting, Charging and Start Aid
      CAN System Diagnosis
      PowrQuad-Plus Transmission
      Differential Lock
      MFWD
      Rear PTO
      Rear Brake
      Steering
      Air Trailer Brake System Diagnosis
      AutoTrac System Diagnosis (TSN -70000)
      AutoTrac System Diagnosis (TSN 70001-)
      Hydraulic System Diagnosis
      Rear Hitch System Diagnosis
      Manual Seat
      Manual Air Conditioning
      Wiper System
   Engines
      General Information
      Test And References
      Engine System Theory of Operation
      Schematics and Diagrams
   Fuel and Air
      Fuel and Air Theory of Operation
   Electrical
      Load Center Fuses and Relays
      Operational Checks
      Tests and Adjustments
      Theory Of Operation
      Functional Schematics
      Connector Information – 7185J and 7205J
      Connector Information – 7195J, 7210J and 7225J
   Control Units
      General References
      Tests and Adjustments
      ACU
      CAB
      CCU
      ECU
      HCU
      ICU
      PTQ
      SSU
      TEC
   PowrQuad-Plus Transmission
      General Information
      Operational Checks
      Tests and Adjustments
      PowrQuad-Plus Theory of Operation
      Schematics and Diagrams
   Drive Systems
      Preliminary And Operational Checks
      Test References
      Theory Of Operation
      Schematics and Diagrams
   Steering and Brakes
      Preliminary Checks
      Preliminary And Operational Checks
      Test And Adjustments
      Theory Of Operation
      Schematics and Diagrams
   Hydraulics
      General References
      Operational and Preliminary Checks
      Tests and Adjustments
      Theory Of Operation
      Schematics and Diagrams
   Operator Station
      Preliminary Checks
      Operational Checks
      Tests and Adjustments
      Theory Of Operation
      Schematics and Diagrams
   Service Tools
      Dealer Fabricated Tools

TABLE OF CONTENTS
Section 210: General….56
  Group 05: Safety….56
    Recognize Safety Information….59
    Handle Fluids Safely—Avoid Fires….60
    Prevent Battery Explosions….61
    Prepare for Emergencies….62
    Prevent Acid Burns….63
    Handle Chemical Products Safely….65
    Avoid High-Pressure Fluids….66
    Park Machine Safely….67
    Support Machine Properly….68
    Wear Protective Clothing….69
    Work in Clean Area….70
    Service Machines Safely….71
    Work In Ventilated Area….72
    Illuminate Work Area Safely….73
    Replace Safety Signs….74
    Use Proper Lifting Equipment….75
    Remove Paint Before Welding or Heating….76
    Avoid Heating Near Pressurized Fluid Lines….77
    Keep ROPS Installed Properly….78
    Avoid Harmful Asbestos Dust….79
    Practice Safe Maintenance….80
    Use Proper Tools….82
    Decommissioning — Proper Recycling and Disposal of Fluids and Components….83
    Prevent Machine Runaway….84
    Handle Starting Fluid Safely….85
    Service Cooling System Safely….86
    Stay Clear of Rotating Drivelines….87
    Protect Against High Pressure Spray….89
    Construct Dealer-Made Tools Safely….90
    Clean Vehicle of Hazardous Pesticides….91
    Live With Safety….92
  Group 10: General Specifications….57
    Reference 210-10-001, General Specifications….94
    Reference 210-10-002, General Reference List….95
  Group 15: General References….57
    Reference 210-15-002, Bolt and Cap Screw Torque Values….98
    Reference 210-15-003, Glossary of Terms….100
    Standard Hydraulic Symbols….108
    Reference 210-15-005, Wiring Diagram and Schematic Information….112
    Reference 210-15-006, Electrical Schematic Symbols….113
    Reference 210-15-007, Reading Wiring Schematics and Diagrams….116
    Reference 210-15-008, Visually Inspect Electrical System….120
    Reference 210-15-009, Seven Step Electrical Procedure With probe light or multimeter….57
    Reference 210-15-010, Using a Probe Light….124
    Reference 210-15-011, Circuit Types….126
    Reference 210-15-012, Circuit Malfunctions….128
    Reference 210-15-013, Troubleshooting Circuit Malfunctions….131
    Reference 210-15-014, Understanding Electrical vs. Electronic Circuits….136
    Reference 210-15-015, Intermittent Electronic Problems….139
    Reference 210-15-016, Relay Circuit Types….142
    Reference 210-15-017, Using a Digital Multimeter….155
    Reference 210-15-101, Troubleshooting Unresolved Problems….157
Section 211: Diagnostic Trouble Codes….158
  Group ACU: ACU Code Diagnostics….158
    ACU 000158.04 – ACU Switched Supply Voltage Low….158
    ACU 000177.17 – Engine Speed Limited Due to Cold Oil….158
    ACU 000237.02 – VIN Security Data Conflict….158
    ACU 000237.14 – VIN Security Not Enabled….158
    ACU 000237.31 – VIN Security Messages Missing….158
    ACU 000581.07 – Transmission Not Responding to Command….158
    ACU 000587.31 – Engine Type Unknown….158
    ACU 000628.02 – ACU EOL Data Fault….158
    ACU 000628.12 – ACU Programming….158
    ACU 000629.11 – ACU Control Unit Fault….158
    ACU 000629.12 – ACU Control Unit Fault….158
    ACU 000630.02 – ACU Calibration Fault/Data Invalid….158
    ACU 000630.13 – ACU Calibration Fault/Not Calibrated….158
    ACU 000974.02 – Hand Throttle Sensor Circuit Voltage Conflict….158
    ACU 000974.03 – Hand Throttle Sensor Circuit Voltage High….158
    ACU 000974.04 – Hand Throttle Sensor Circuit Voltage Low….158
    ACU 001079.02 – ACU Sensor Supply 1 Voltage Fault….158
    ACU 001079.03 – ACU Sensor Supply 1 Voltage High….158
    ACU 001079.04 – ACU Sensor Supply 1 Voltage Low….158
    ACU 001080.02 – ACU Sensor Supply 2 Voltage Fault….158
    ACU 001080.03 – ACU Sensor Supply 2 Voltage High….158
    ACU 001080.04 – ACU Sensor Supply 2 Voltage Low….158
    ACU 002000.09 – ECU Message Missing….158
    ACU 002003.09 – PTI or PTQ Message Missing….158
    ACU 002049.09 – CAB Message Missing….158
    ACU 523664.02 – Speed Band 1 and 2 Switches Conflict….158
    ACU 523923.02 – SCV I Control Lever Switch/Sensor Conflict….158
    ACU 523923.03 – SCV I Control Lever Sensor Circuit Voltage High….158
    ACU 523923.04 – SCV I Control Lever Sensor Circuit Voltage Low….158
    ACU 523953.02 – Speed Control Lever Sensor Circuit Conflict….158
    ACU 523953.03 – Speed Control Lever Sensor Voltage High….158
    ACU 523953.04 – Speed Control Lever Sensor Voltage Low….159
    ACU 523954.07 – Speed Band 1 Adjustment Fault….159
    ACU 523954.11 – Set Speed Adjuster Conflict….159
    ACU 523955.31 – Engine Overload In Manual Mode….159
    ACU 523958.31 – Reversing Ratio Fault….159
    ACU 523960.17 – Operator Not Present At Low Speeds….159
    ACU 523960.31 – Operator Not Seated During Reverser Command….159
    ACU 523961.02 – Park Engaged While in Gear….159
    ACU 523961.07 – Park Lock Engagement Fault….159
    ACU 523962.31 – MFWD Speed Incorrect….159
    ACU 523963.02 – Speed Band 1 Switch/Voltage Conflict….159
    ACU 523966.31 – Transmission Come Home Mode….159
    ACU 523967.02 – Speed Band 2 Switch/Voltage Conflict….159
    ACU 523968.02 – IMS Switch Circuits Conflict….159
    ACU 523968.03 – IMS Switch Circuits Voltage High….159
    ACU 523968.04 – IMS Switch Circuits Voltage Low….159
    ACU 523969.11 – Upshift/Downshift Switch Conflict….159
    ACU 523971.02 – Rear Hitch Control Lever Switch/Sensor Circuit Conflict….159
    ACU 523971.03 – Rear Hitch Control Lever Sensor Circuit Voltage High….159
    ACU 523971.04 – Rear Hitch Control Lever Sensor Circuit Voltage Low….159
    ACU 524020.31 – Transmission in Gear at Power Up….159
    ACU 524103.02 – SCV IV Control Lever Switch/Sensor Circuit Conflict….159
    ACU 524103.03 – SCV IV Control Lever Sensor Circuit Voltage High….159
    ACU 524103.04 – SCV IV Control Lever Sensor Circuit Voltage Low….159
    ACU 524104.02 – SCV III Control Lever Switch/Sensor Circuit Conflict….159
    ACU 524104.03 – SCV III Control Lever Sensor Circuit Voltage High….159
    ACU 524104.04 – SCV III Control Lever Sensor Circuit Voltage Low….159
    ACU 524105.02 – SCV II Control Lever Switch/Sensor Circuit Conflict….159
    ACU 524105.03 – SCV II Control Lever Sensor Circuit Voltage High….159
    ACU 524105.04 – SCV II Control Lever Sensor Circuit Voltage Low….159
    ACU 524212.02 – Rear Hitch Control Lever Switch/Sensor Circuit Conflict….159
    ACU 524212.03 – Rear Hitch Control Lever Sensor Circuit Voltage High….159
    ACU 524212.04 – Rear Hitch Control Lever Sensor Circuit Voltage Low….159
    ACU 524224.02 – Rear PTO Switch Circuit Conflict….160
    ACU 524224.14 – Rear PTO Disabled….160
    ACU 524254.31 – Transmission Enable Circuit Fault….160
  Group CAB: CAB Code Diagnostics….160
    CAB 000091.02 – Foot Throttle Sensor Circuit Voltage Conflict….160
    CAB 000091.03 – Foot Throttle Sensor Circuit Voltage High….160
    CAB 000091.04 – Foot Throttle Sensor Circuit Voltage Low….160
    CAB 000158.00 – CAB Switched Supply Voltage High….160
    CAB 000158.01 – CAB Switched Supply Voltage Low w/Engine Running > 1500 rpm….160
    CAB 000158.17 – CAB Switched Supply Voltage Low w/Engine OFF….160
    CAB 000158.18 – CAB Switched Supply Voltage Low w/Engine Running <1500 rpm….160
    CAB 000237.02 – VIN Security Data Conflict….160
    CAB 000237.14 – VIN Security Not Enabled….160
    CAB 000237.31 – VIN Security Messages Missing….160
    CAB 000628.02 – CAB Control Unit EOL Data Fault….160
    CAB 000628.12 – CAB Programming….160
    ACU 000629.11 – ACU Control Unit Fault….160
    ACU 000629.12 – ACU Control Unit Fault….160
    CAB 001079.02 – CAB Sensor Supply Voltage Fault….160
    ACU 001079.03 – ACU Sensor Supply 1 Voltage High….160
    ACU 001079.04 – ACU Sensor Supply 1 Voltage Low….160
    CAB 001504.30 – Seat Switch Circuit Fault….160
    CAB 002872.02 – Main Light Switch Circuit Fault….160
    CAB 002876.02 – Turn Signal Switch Conflict….160
    CAB 523907.02 – PTO Preselector Switch Conflict….160
    CAB 523908.02 – Rear PTO Remote Switch Conflict….160
    CAB 523922.31 – Secondary Hand Brake on While Moving….160
    CAB 524014.31 – LHR Scroll Position ON Circuit Fault….160
    CAB 524016.04 – CAB Switched Power 2 Voltage Low….160
    CAB 524017.13 – Left Hand Reverser Lever Type Not Selected….160
    CAB 524017.31 – Left Hand Reverser Power Circuit Fault….160
    ACU 524018.31 – Right Hand Reverser Neutral/Park Transition Fault….160
    CAB 524019.31 – LHR Neutral/Not Neutral Transition Fault….160
    CAB 524020.31 – Left Hand Reverser in Gear at Power Up….161
    CAB 524021.31 – LHR Multiple Switch Circuit Fault….161
    CAB 524022.31 – LHR All Switches Off Fault….161
    CAB 524023.31 – LHR Not Neutral or Hold Neutral Switch Off Circuit Fault….161
    CAB 524024.31 – LHR Forward and Reverse Switches ON Circuit Fault….161
    CAB 524025.31 – LHR Forward or Reverse Switch OFF Circuit Fault….161
    CAB 524026.31 – LHR Neutral or Hold Neutral Switch ON Circuit Fault….161
    CAB 524027.31 – LHR Forward, Reverse or Scroll Switch ON Circuit Fault….161
    CAB 524029.02 – Clutch Pedal Sensor Circuit Conflict….161
    CAB 524029.03 – Clutch Pedal Sensor Circuit Voltage High….161
    CAB 524029.04 – Clutch Pedal Sensor Circuit Voltage Low….161
    CAB 524030.31 – LHR Reverse Switch ON Circuit Fault….161
    CAB 524031.31 – LHR Forward Switch ON Circuit Fault….161
    CAB 524032.31 – LHR Not Neutral Switch ON Circuit Fault….161
    CAB 524034.31 – LHR Park Switch ON Circuit Fault….161
    CAB 524035.02 – IVT Selector Circuit Fault….161
    CAB 524036.31 – LHR Neutral Switch ON Circuit Fault….161
    CAB 524037.02 – MFWD Switch Circuit Fault….161
    CAB 524081.31 – LHR Forward, Reverse or Neutral Switch ON Circuit Fault….161
    CAB 524166.02 – Right Brake Pedal Switch/Sensor Circuit Conflict….161
    CAB 524166.03 – Right Brake Pedal Sensor Circuit Voltage High….161
    CAB 524166.04 – Right Brake Pedal Sensor Circuit Voltage Low….161
    CAB 524166.30 – Right Brake Pedal Sensor Adjustment Fault….161
    CAB 524169.02 – Left Brake Pedal Switch/Sensor Conflict….161
    CAB 524169.03 – Left Brake Pedal Sensor Circuit Voltage High….161
    CAB 524169.04 – Left Brake Pedal Sensor Circuit Voltage Low….161
    CAB 524169.30 – Left Brake Pedal Sensor Adjustment Fault….161
  Group CCU: CCU Code Diagnostics….161
    CCU 000090.03 – Rear PTO Oil Temperature Sensor Circuit Voltage High….161
    CCU 000090.04 – Rear PTO Oil Temperature Sensor Circuit Voltage Low….161
    CCU 000096.03 – Fuel Level Sensor Circuit Voltage High….161
    CCU 000096.17 – Fuel Level Low….161
    CCU 000237.02 – VIN Security Data Conflict….161
    CCU 000237.14 – VIN Security Not Enabled….162
    CCU 000237.31 – VIN Security Messages Missing….162
    CCU 000569.05 – Rear Differential Lock Solenoid Circuit Fault….162
    CCU 000628.12 – CCU Programming….162
    CCU 000630.14 – Rear PTO Configuration Invalid….162
    CCU 000976.04 – Rear PTO Shaft Type Sensor Circuit Voltage Low….162
    CCU 001086.18 – Air Brake Pressure Low….162
    CCU 001638.00 – Hydraulic Oil Temperature Very Hot….162
    CCU 001638.03 – Hydraulic Oil Temperature Sensor Circuit Voltage High….162
    CCU 001638.04 – Hydraulic Oil Temperature Sensor Circuit Voltage Low….162
    CCU 001638.16 – Hydraulic Oil Temperature Hot….162
    CCU 001713.00 – Hydraulic Oil Filter Restricted….162
    CCU 001883.00 – Rear PTO Overspeed….162
    CCU 001883.01 – Rear PTO Underspeed….162
    CCU 001883.13 – Rear PTO Not Calibrated….162
    CCU 002035.31 – Hydraulics Not Responding To IMS Commands….162
    CCU 523749.16 – PTO Clutch Slipping Too Long….162
    CCU 523851.02 – IMS Disabled Due to HCU….162
    CCU 524223.03 – Differential Lock Switch Circuit Voltage High….162
    CCU 524224.14 – Rear PTO Disabled….162
    CCU 524235.05 – MFWD Solenoid Circuit Fault….162
    CCU 524236.31 – MFWD Switch/IMS Conflict….162
    CCU 524251.31 – Operator Not Present w/Rear PTO On….162
    CCU 524252.05 – Rear PTO Solenoid Circuit Fault….162
    CCU 524255.31 – Rear PTO Remote Enabled….162
  Group ECU: ECU Code Diagnostics….162
    ECU 000094.03 – Fuel Transfer Pump Pressure Input Voltage High….162
    ECU 000094.04 – Fuel Transfer Pump Pressure Input Voltage Low….162
    ECU 000094.10 – Fuel Rail Pressure Loss Detected….162
    ECU 000094.17 – Fuel Rail Pressure Not Developed….162
    ECU 000097.03 – Water In Fuel Signal Out of Range High….162
    ECU 000097.04 – Water In Fuel Signal Out of Range Low….162
    ECU 000097.16 – Water In Fuel Detected….162
    ECU 000100.01 – Engine Oil Pressure Extremely Low….163
    ECU 000100.03 – Engine Oil Pressure Input Voltage High….163
    ECU 000100.04 – Engine Oil Pressure Input Voltage Low….163
    ECU 000100.18 – Engine Oil Pressure Moderately Low….163
    ECU 000100.31 – Engine Oil Pressure Invalid….163
    ECU 000102.02 – Intake Manifold Pressure Signal Invalid….163
    ECU 000102.03 – Intake Manifold Pressure Signal Out of Range High….163
    ECU 000102.04 – Intake Manifold Pressure Signal Out of Range Low….163
    ECU 000103.00 – Turbo Speed Signal Extremely High….163
    ECU 000103.05 – Turbo Speed Sensor Circuit Has High Resistance….163
    ECU 000103.06 – Turbo Speed Sensor Circuit has Low Resistance….163
    ECU 000103.08 – Turbocharger Speed Missing….163
    ECU 000103.31 – Turbocharger Speed Signal Missing….163
    ECU 000105.00 – Intake Manifold Air Temperature Signal Extremely High….163
    ECU 000105.03 – Manifold Air Temperature Input Voltage High….163
    ECU 000105.04 – Manifold Air Temperature Input Voltage Low….163
    ECU 000105.15 – Intake Manifold Air Temperature Signal Slightly High….163
    ECU 000105.16 – Manifold Air Temperature Moderately High….163
    ECU 000107.00 – Air Filter Differential Pressure….163
    ECU 000108.02 – Barometric Pressure Signal Invalid….163
    ECU 000110.00 – Engine Coolant Temperature Extremely High….163
    ECU 000110.03 – Engine Coolant Temperature Input Voltage High….163
    ECU 000110.04 – Engine Coolant Temperature Input Voltage Low….163
    ECU 000110.15 – Engine Coolant Temperature High Least Severe….163
    ECU 000110.16 – Engine Coolant Temperature Moderately High….163
    ECU 000110.17 – Engine Coolant Temperature Signal Slightly Low….163
    ECU 000110.31 – Engine Coolant Temperature High….163
    ECU 000157.03 – Fuel Rail Pressure Signal Out of Range High….163
    ECU 000157.04 – Fuel Rail Pressure Signal Out of Range Low….163
    ECU 000157.10 – Fuel Rail Pressure Rate of Change Abnormal….163
    ECU 000157.17 – Fuel Rail Pressure Not Developed….163
    ECU 000158.17 – ECU Power Down Error….163
    ECU 000160.02 – Wheel Speed Input Noise….163
    ECU 000174.00 – Fuel Temperature Signal Extremely High….164
    ECU 000174.03 – Fuel Temperature Input Voltage High….164
    ECU 000174.04 – Fuel Temperature Input Voltage Low….164
    ECU 000174.16 – Fuel Temperature High Moderately Severe….164
    ECU 000189.00 – Engine Speed Derate….164
    ECU 000190.00 – Engine Overspeed Extreme….164
    ECU 000190.16 – Engine Overspeed Moderate….164
    ECU 000237.02 – Vehicle Identification Number Invalid….164
    ECU 000237.13 – Vehicle Identification Option Code Invalid….164
    ECU 000237.31 – Vehicle Model Number Invalid….164
    ECU 000412.00 – EGR Temperature Signal Extremely High….164
    ECU 000412.03 – EGR Temperature Signal Out of Range High….164
    ECU 000412.04 – EGR Temperature Signal Out of Range Low….164
    ECU 412.15 – EGR Temperature Signal Slightly High….164
    ECU 000412.16 – EGR Temperature Signal Moderately High….164
    ECU 000611.03 – Injector Shorted to Power….164
    ECU 000611.04 – Injector Shorted to Ground….164
    ECU 000620.03 – Sensor Supply 1 Voltage High….164
    ECU 000620.04 – Sensor Supply 1 Voltage Low….164
    ECU 000627.01 – Electronic Injector Supply Voltage Problem….164
    ECU 000628.12 – ECU Programming….164
    ECU 000629.13 – ECU Error….164
    ECU 000636.02 – Engine Position Sensor Signal Invalid….164
    ECU 000636.05 – Engine Position Sensor Circuit Has High Resistance….164
    ECU 000636.06 – Engine Position Sensor Circuit Has Low Resistance….164
    ECU 000636.08 – Engine Position Sensor Signal Missing….164
    ECU 000636.10 – Engine Position Signal Rate of Change Abnormal….164
    ECU 000637.02 – Crank Position Input Noise….164
    ECU 000637.05 – Engine Position Sensor Circuit Has High Resistance….164
    ECU 000637.06 – Engine Position Sensor Circuit Has Low Resistance….164
    ECU 000637.07 – Engine Timing and Position Signals Out of Sync….164
    ECU 000637.08 – Engine Timing Sensor Signal Missing….164
    ECU 000637.10 – Crank Position Input Pattern Error….164
    ECU 000641.04 – VGT Actuator Supply Voltage Out of Range Low….165
    ECU 000641.12 – VGT Actuator Communication Error….165
    ECU 000641.13 – VGT Actuator Learn Error….165
    ECU 000641.16 – Turbo Actuator Temperature Moderately High….165
    ECU 000647.05 – Engine Fan Drive Circuit Has High Resistance….165
    ECU 000651.02 – Injector Number 1 Part Number Data Invalid….165
    ECU 000651.05 – Injector Number 1 Circuit Has High Resistance….165
    ECU 000651.06 – Injector Number 1 Circuit Has Low Resistance….165
    ECU 000651.07 – Injector Number 1 Not Responding….165
    ECU 000651.13 – Injector Number 1 Calibration Fault….165
    ECU 000652.02 – Injector Number 2 Part Number Data Invalid….165
    ECU 000652.05 – Injector Number 2 Circuit Has High Resistance….165
    ECU 000652.06 – Injector Number 2 Circuit Has Low Resistance….165
    ECU 000652.07 – Injector Number 2 Not Responding….165
    ECU 000652.13 – Injector Number 2 Calibration Fault….165
    ECU 000653.02 – Injector Number 3 Part Number Data Invalid….165
    ECU 000653.05 – Injector Number 3 Circuit Has High Resistance….165
    ECU 000653.06 – Injector Number 3 Circuit Has Low Resistance….165
    ECU 000653.07 – Injector Number 3 Not Responding….165
    ECU 000653.13 – Injector Number 3 Calibration Fault….165
    ECU 000654.02 – Injector Number 4 Part Number Data Invalid….165
    ECU 000654.05 – Injector Number 4 Circuit Has High Resistance….165
    ECU 000654.06 – Injector Number 4 Circuit Has Low Resistance….165
    ECU 000654.07 – Injector Number 4 Not Responding….165
    ECU 000654.13 – Injector Number 4 Calibration Fault….165
    ECU 000655.02 – Injector Number 5 Part Number Data Invalid….165
    ECU 000655.05 – Injector Number 5 Circuit Has High Resistance….165
    ECU 000655.06 – Injector Number 5 Circuit Has Low Resistance….165
    ECU 000655.07 – Injector Number 5 Not Responding….165
    ECU 000655.13 – Injector Number 5 Calibration Fault….165
    ECU 000656.02 – Injector Number 6 Part Number Data Invalid….165
    ECU 000656.05 – Injector Number 6 Circuit Has High Resistance….165
    ECU 000656.06 – Injector Number 6 Circuit Has Low Resistance….165
    ECU 000656.07 – Injector Number 6 Not Responding….166
    ECU 000656.13 – Injector Number 6 Calibration Fault….166
    ECU 000676.03 – Engine Glow Plug Relay Fault….166
    ECU 000676.05 – Engine Glow Plug Relay Fault….166
    ECU 001069.31 – Tire Size Error….166
    ECU 001075.05 – Low Pressure Fuel Pump Circuit Has High Resistance….166
    ECU 001080.03 – Fuel Rail Pressure Sensor Supply Voltage High….166
    ECU 001080.04 – Fuel Rail Pressure Sensor Supply Voltage Low….166
    ECU 001110.31 – Engine Protection Shutdown….166
    ECU 001136.00 – ECU Temperature Signal Extremely High….166
    ECU 001136.16 – ECU Temperature Signal Moderately High….166
    ECU 001172.03 – Compressor Inlet Temperature Signal Out of Range High….166
    ECU 001172.04 – Compressor Inlet Temperature Signal Out of Range Low….166
    ECU 001180.00 – Compressor Inlet Temperature Signal Extremely High….166
    ECU 001180.16 – Compressor Inlet Temperature Signal Moderately High….166
    ECU 001347.03 – High Pressure Fuel Pump Control Valve Signal Out of Range High….166
    ECU 001347.05 – High Pressure Fuel Pump Solenoid Number 1 Circuit Has High Resistance….166
    ECU 001347.07 – High Pressure Fuel Pump Not Able to Meet Required Rail Pressure….166
    ECU 001348.05 – Pump Control Valve #2 Error….166
    ECU 001348.10 – Pump Control Valve #2 Mechanical Problem….166
    ECU 001568.02 – Torque Curve Selection Error….166
    ECU 001569.31 – Fuel Derate….166
    ECU 001639.01 – Fan Speed Signal Missing….166
    ECU 001639.16 – Fan Speed Higher Than Expected….166
    ECU 001639.18 – Fan Speed Lower Than Expected….166
    ECU 002005.09 – ACU Signal Missing….166
    ECU 002005.14 – Communication Error….166
    ECU 002005.19 – Communication Error….166
    ECU 002030.09 – VLC Message Missing….166
    ECU 002049.09 – CAB Signal Missing….166
    ECU 002071.09 – CCU Signal Missing….166
    ECU 002630.00 – Charge Air Cooler Outlet Temperature Signal Extremely High….166
    ECU 002630.03 – Charge Air Cooler Outlet Temperature Signal Out of Range High….166
    ECU 002630.04 – Charge Air Cooler Outlet Temperature Signal Out of Range Low….167
    ECU 002630.15 – Charge Air Cooler Outlet Temperature Signal Slightly High….167
    ECU 002630.16 – Charge Air Cooler Outlet Temperature Signal Moderately High….167
    ECU 002659.02 – EGR Mass Flow Rate Data Invalid….167
    ECU 002659.15 – EGR Mass Flow Rate Data Slightly High….167
    ECU 002659.17 – EGR Mass Flow Rate Data Slightly Low….167
    ECU 002790.16 – Calculated Turbine Outlet Temperature Moderately High….167
    ECU 002791.02 – EGR Valve Position Signal Invalid….167
    ECU 002791.03 – EGR Valve Position Signal Out of Range High….167
    ECU 002791.04 – EGR Valve Position Signal Out of Range Low….167
    ECU 002791.07 – EGR Valve Not Reaching Expected Position….167
    ECU 002791.13 – EGR Valve Calibration Change Error….167
    ECU 002791.31 – EGR Valve Calibration Change Over A Long Time….167
    ECU 002795.07 – VGT Actuator Not Reaching Expected Position….167
    ECU 003509.03 – Sensor Supply Number 1 Voltage Out of Range High….167
    ECU 003509.04 – Sensor Supply Number 1 Voltage Out of Range Low….167
    ECU 003510.03 – Sensor Supply Number 2 Voltage Out of Range High….167
    ECU 003510.04 – Sensor Supply Number 2 Voltage Out of Range Low….167
    ECU 003511.03 – Sensor Supply Number 3 Voltage Out of Range High….167
    ECU 003511.04 – Sensor Supply Number 3 Voltage Out of Range Low….167
    ECU 003513.03 – Sensor Supply Number 5 Voltage Out of Range High….167
    ECU 003513.04 – Sensor Supply Number 5 Voltage Out of Range Low….167
  Group HCU: HCU Code Diagnostics….167
    HCU 000084.02 – Vehicle Speed Update Fault….167
    HCU 000158.04 – HCU Switched Supply Voltage Low….167
    HCU 000168.04 – HCU Unswitched Supply Voltage low….167
    HCU 000190.02 – Rear Hitch Calibration Fault/Engine Speed Low….167
    HCU 000628.12 – HCU Programming….167
    HCU 000630.13 – HCU Calibration Fault/Not Calibrated….167
    HCU 001079.03 – HCU Sensor Supply Voltage High….167
    HCU 001079.04 – HCU Sensor Supply Voltage Low….167
    HCU 001079.05 – HCU Calibration Fault/Sensor Supply Current Low….167
    HCU 001079.06 – HCU Calibration Fault/Sensor Supply Current High….167
    HCU 001638.02 – HCU Calibration Fault/Hydraulic Oil Temperature Low….168
    HCU 001873.03 – Rear Hitch Position Sensor Circuit Voltage High….168
    HCU 001873.04 – Rear Hitch Position Sensor Circuit Voltage Low….168
    HCU 001873.13 – HCU Calibration Fault/Rear Hitch Position Sensor Circuit….168
    HCU 001881.03 – Rear Hitch Draft Sensor Circuit Voltage High….168
    HCU 001881.04 – Rear Hitch Draft Sensor Circuit Voltage Low….168
    HCU 001881.13 – HCU Calibration Fault/Rear Hitch Draft Sensor Circuit….168
    HCU 521000.02 – Rear Hitch External Switch Circuit Fault….168
    HCU 521000.31 – Rear Hitch External Switch Circuit Fault….168
    HCU 521001.02 – HCU Calibration Fault/Rear Hitch Pressure Valve Gain….168
    HCU 521001.05 – Rear Hitch Pressure Solenoid Current Low….168
    HCU 521001.06 – Rear Hitch Pressure Solenoid Current High….168
    HCU 521001.07 – HCU Calibration Fault/Rear Hitch Pressure Valve….168
    HCU 521001.11 – HCU Calibration Fault/Rear Hitch Pressure Valve….168
    HCU 521001.13 – HCU Calibration Fault/Rear Hitch Pressure Valve….168
    HCU 521002.05 – Rear Hitch Return Solenoid Current Low….168
    HCU 521002.06 – Rear Hitch Return Solenoid Current High….168
    HCU 521002.07 – HCU Calibration Fault/Rear Hitch Return Valve….168
    HCU 521002.11 – HCU Calibration Fault/Rear Hitch Return Valve….168
    HCU 521002.13 – HCU Calibration Fault/Rear Hitch Return Valve….168
    HCU 523788.02 – Hydraulic Option Configuration Changed Since Power-up….168
    HCU 523788.14 – Hydraulic Option Configuration Change Not Allowed….168
    HCU 523788.31 – Hydraulic Option Configuration Invalid at Power-Up….168
    HCU 523910.02 – HCU Control Unit Fault….168
    HCU 523952.31 – Rear Hitch Disabled/HCU Configuration….168
    HCU 524016.04 – HCU Switched Supply Voltage Low/Rear Hitch Solenoids….168
    HCU 524212.19 – Rear Hitch Control Lever Fault Message Received….168
    HCU 524212.31 – Rear Hitch Lever Command Missing….168
  Group ICU: ICU Code Diagnostics….168
    ICU 000237.02 – VIN Security Data Conflict….168
    ICU 000237.14 – VIN Security Not Enabled….168
    ICU 000237.31 – ICU VIN Security Messages Missing….168
    ICU 000251.12 – Clock Fault….168
    ICU 000628.12 – ICU Programming….169
    ICU 000629.09 – CPT Message Missing….169
    ICU 000629.12 – ICU Control Unit Fault….169
    ICU 000630.02 – ICU Calibration Fault/Data Invalid….169
    ICU 002000.09 – ECU Message Missing….169
    ICU 002003.09 – PTI/PTQ Message Missing….169
    ICU 002005.09 – ACU Message Missing….169
    ICU 002011.09 – BRC Message Missing….169
    ICU 002019.09 – SSU Message Missing….169
    ICU 002020.09 – SFA Message Missing….169
    ICU 002025.09 – ATC Message Missing….169
    ICU 002030.09 – VLC Message Missing….169
    ICU 002034.09 – SCU Message Missing….169
    ICU 002035.09 – HCU Message Missing….169
    ICU 002049.09 – CAB Message Missing….169
    ICU 002050.09 – CLC Message Missing….169
    ICU 002054.09 – ASU Message Missing….169
    ICU 002071.09 – CCU Message Missing….169
    ICU 002240.09 – TEC Message Missing….169
    ICU 002255.09 – CAN Bus Fault….169
    ICU 523791.14 – ICU Engine Starting Aid Countdown….169
    ICU 524013.03 – ICU Switch Fault….169
  Group PTQ: PTQ Code Diagnostics….169
    PTQ 000084.07 – Vehicle Motion During Calibration….169
    PTQ 000126.16 – Transmission Oil Filter Restricted….169
    PTQ 000127.01 – Transmission Pressure Low….169
    PTQ 000158.00 – PTQ Switched Supply Voltage High….169
    PTQ 000158.01 – PTQ Switched Supply Voltage Low w/Engine Running > 1500 rpm….169
    PTQ 000158.03 – Transmission System Switched Supply Voltage High….169
    PTQ 000158.04 – Transmission System Switched Supply Voltage Low….169
    PTQ 000158.17 – PTQ Switched Supply Voltage Low w/Engine OFF….169
    PTQ 000158.18 – PTQ Switched Supply Voltage Low w/Engine Running < 1500 rpm….169
    PTQ 000191.00 – Transmission Overspeed During Calibration….169
    PTQ 000191.17 – Transmission Underspeed….170
    PTQ 000598.02 – Clutch Pedal Switch / Sensor Circuit Conflict….170
    PTQ 000628.02 – PTQ EOL Data Fault….170
    PTQ 000628.12 – PTQ Reprogramming….170
    PTQ 000629.12 – PTQ Control Unit Fault….170
    PTQ 000630.14 – PTQ Not Calibrated….170
    PTQ 000734.05 – Forward Solenoid Circuit Fault….170
    PTQ 000735.05 – Reverse Solenoid Circuit Fault….170
    PTQ 000736.05 – Four-Speed Solenoid 1 (B1 – B2) Circuit Fault….170
    PTQ 000737.05 – Four-Speed Solenoid 2 (B2 – B3) Circuit Fault….170
    PTQ 000738.05 – Four-Speed Solenoid 3 (B3 – C4) Circuit Fault….170
    PTQ 001079.03 – PTQ Sensor Supply Voltage High….170
    PTQ 001079.04 – PTQ Sensor Supply Voltage Low….170
    PTQ 002000.09 – ECU Message Missing….170
    PTQ 523960.31 – Operator Not Seated During Reverser Command….170
Section 212: Observable Symptoms….1564
  Group 20: Engines….1564
    Engine Problems….1564
  Group 30: Fuel and Air….1564
    Fuel and Air Problems….1564
  Group 40: Electrical….1564
    12V Electrical Problems….1564
    Connector Problems….1564
  Group 45: Control Units….1564
    CAN Messages Missing / Low Idle After Programming….1564
    CAN Messages Missing / CAN Communication Errors….1564
    Codes After Adding / Removing Control Units….1564
    Control Unit Programming Failed….1564
    Control Unit Programming – Multiple Control Units….1564
    Electronic Problems….1564
    ICU System – CommandCenter (ICU) Display Unreadable….1564
    ICU System – Codes Occur When Adding / Removing Control Units….1564
  Group 55: PowrQuad™ PLUS Transmissions….1564
    PowrQuad-Plus Transmission Problems….1564
    Rough Speed Shifts….1564
  Group 56: Drive Systems….1564
    Drive System Problems….1564
    Rear PTO System – Rear PTO Disengages Unexpectedly at Start-Up….1564
    Rear PTO System – Rear PTO Not Calibrated….1564
  Group 60: Steering and Brakes….1564
    AutoTrac System – Accuracy Unacceptable….1564
    AutoTrac System – Not Functional with STARFIRE STARFIRE is a trademark of Deere & Company iTC GPS Receiver….1564
    Steering and Brake System Problems….1564
    Steering – Steering Capacity Low or Stalls Under Load….1564
  Group 70: Hydraulics….1564
    Hydraulic System — Hydraulic Oil Overheats….1564
    Hydraulic System Problems….1564
    Hitch Problems….1565
    Rear Hitch System – Rear Hitch Raises Slowly….1565
    Selective Control Valve Problems….1565
  Group 90: Operator Station….1565
    Air Conditioning and Seat Problems….1565
    Vehicle Noise Complaint….1565
Section 213: System Diagnosis….1652
  Group 40A: Lighting….1652
    Reference 213-40A, Lighting System Diagnosis….1664
  Group 40C: Starting, Charging and Start Aid….1652
    Reference 213-40C, Starting, Charging and Start Aid System Diagnosis….1677
  Group 45: CAN System Diagnosis….1652
    Reference 213-45-001, CAN System Diagnosis….1684
  Group 55: PowrQuad-Plus Transmission….1652
    Reference 213-55, PowrQuad-Plus Transmission System Diagnosis….1696
  Group 56A: Differential Lock….1652
    Reference 213-56A, Differential Lock System Diagnosis….1709
  Group 56B: MFWD….1652
    Reference 213-56B, MFWD System Diagnosis….1718
  Group 56D: Rear PTO….1652
    Reference 213-56D, Rear PTO System Diagnosis….1726
  Group 60A: Rear Brake….1652
    Reference 213-60A, Rear Brake System Diagnosis….1734
  Group 60B: Steering….1652
    Reference 213-60B, Steering System Diagnosis….1744
  Group 60E: Air Trailer Brake System Diagnosis….1652
    Reference 213-60E, Air Trailer Brake System Diagnosis….1753
  Group 60F: AutoTrac System Diagnosis (TSN —70000)….1652
    Reference 213-60F, AutoTrac System Diagnosis (TSN —70000)….1764
  Group 60G: AutoTrac System Diagnosis (TSN 70001—)….1652
    Reference 213-60G, AutoTrac System Diagnosis (TSN 70001—)….1778
  Group 70: Hydraulic System Diagnosis….1652
    Reference 213-70, Hydraulic System Diagnosis….1801
  Group 70C: Rear Hitch System Diagnosis….1652
    Reference 213-70C, Rear Hitch System Diagnosis….1823
  Group 90C: Manual Seat….1652
    Reference 213-90C, Manual Seat System Diagnosis….1831
  Group 90D: Manual Air Conditioning….1652
    Reference 213-90D, Manual Air Conditioning System Diagnosis….1839
  Group 90E: Wiper System….1653
    Reference 213-90E, Wiper System Diagnosis….1848
Section 220: Engines….1852
  Group 05: General Information….1567
    Reference 220-05-001 General Engine Specifications….1855
    Reference 220-05-002 List of All Tractor-Specific Engine Information….1857
  Group 15: Test And References….1852
    Reference 220-15-003, Performance Testing….1861
  Group 20: Engine System Theory of Operation….1852
    Reference 220-20-001 Overview of Tractor Engines….1865
    Reference 220-20-002 Distinguishing Engine Control Units (ECUs)….1866
    Reference 220-20-006, Performance Variables….1867
    Reference 220-20-007, Torque and Power Curve Explanation and Interpretation….1868
    Reference 220-20-008, Engine Cooling Theory Of Operation….1877
  Group 25: Schematics and Diagrams….1852
    Reference 220-25-003, PowrQuad-Plus 6.8L (Focus Level 12) Engine System Wiring Diagram….1881
    Reference 220-25-003, PowrQuad-Plus 6.8L (Focus Level 14) Engine System Wiring Diagram….1883
Section 230: Fuel and Air….1885
  Group 20: Fuel and Air Theory of Operation….1885
    Reference 230-20-001, Fuel Supply System Theory of Operation….1888
    Reference 230-20-002, Air Intake System Theory of Operation….1890
Section 240: Electrical….1892
  Group 05: Load Center Fuses and Relays….1892
    Reference 240-05-001, Fuse Load Center Diagram Listing….1910
    Reference 240-05-002, Load Center Panel….1911
    Reference 240-05-004, Lights, Wipers and A/C Relay Panel….1914
    Reference 240-05-005, Ground Point Locations….1916
  Group 10: Operational Checks….1892
    Reference 240-10-001, Programmable Lighting Operational Check….1923
  Group 15: Tests and Adjustments….1892
    Reference 240-15-002, Starting Circuit Test….1933
    Reference 240-15-003, Charging System Voltage Test….1941
    Reference 240-15-005, Battery Inspection Test….1949
    Reference 240-15-006, Auxiliary Power Strip Circuit Test….1958
    Reference 240-15-007, Lighter Circuit Test….1961
    Reference 240-15-008, Backup Alarm Circuit Test….1964
    Reference 240-15-009, Convenience Outlet #1 Circuit Test….1967
    Reference 240-15-010, Right Junction Block Circuit Test….1971
    Reference 240-15-011, Left Junction Block Circuit Test….1976
    Reference 240-15-012, Warning Horn Circuit Test….1981
    Reference 240-15-013, Dome Lamp Circuit Test….1985
    Reference 240-15-015, LH Door Switch Circuit Test….1990
    Reference 240-15-016, RH Console Light Circuit Test….1994
    Reference 240-15-017, Horn Circuit Test….1998
    Reference 240-15-019, CB Prewire Circuit Test….2002
    Reference 240-15-020, Radio Circuit Test….2005
    Reference 240-15-021, Belt Line Flood Light Circuit Test….2010
    Reference 240-15-022, Rear Fender Flood Light Circuit Test….2015
    Reference 240-15-023, Side Roof Flood Light Circuit Test….2021
    Reference 240-15-024, Rear Roof Flood Light Circuit Test….2026
    Reference 240-15-025, Rotary Beacon Light Circuit Test….2031
    Reference 240-15-026, Front Left Inner Flood Light Circuit Test….2036
    Reference 240-15-027, Front Right Inner Flood Light Circuit Test….2043
    Reference 240-15-028, Front Left Outer Flood Light Circuit Test….2050
    Reference 240-15-029, Front Right Outer Flood Light Circuit Test….2057
    Reference 240-15-030, Left Tail Light Circuit Test….2064
    Reference 240-15-031, Right Tail Light Circuit Test….2073
    Reference 240-15-034, Left Extremity Transport Light Circuit Test….2082
    Reference 240-15-035, Right Extremity Transport Light Circuit Test….2087
    Reference 240-15-036, Left Front Roof Warning Light Circuit Test….2092
    Reference 240-15-037, Right Front Roof Warning Light Circuit Test….2097
    Reference 240-15-038, Left Rear Roof Warning Light Circuit Test….2102
    Reference 240-15-039, Right Rear Roof Warning Light Circuit Test….2108
    Reference 240-15-040, Left Fender Turn Signal Circuit Test….2114
    Reference 240-15-041, Right Fender Turn Signal Circuit Test….2126
    Reference 240-15-049, Left Head Light Circuit Test….2138
    Reference 240-15-050, Right Head Light Circuit Test….2154
    Reference 240-15-080, Front Wiper Switch Circuit Test….2170
    Reference 240-15-081, Front Wiper Motor Circuit Test….2178
    Reference 240-15-082, Front Washer Pump Circuit Test….2183
    Reference 240-15-083, Rear Wiper Switch Circuit Test….2187
    Reference 240-15-084, Rear Wiper Motor Circuit Test….2193
    Reference 240-15-085, Rear Washer Pump Circuit Test….2197
    Reference 240-15-086, Mirror Adjustment Switch Circuit Test….2201
    Reference 240-15-088, Mirror Adjustment Motor Circuit Test….2215
  Group 20: Theory Of Operation….1893
    Reference 240-20-206, Auxiliary Power Strip Theory Of Operation….2230
    Reference 240-20-207, Lighter Theory Of Operation….2231
    Reference 240-20-209, Convenience Outlet Theory Of Operation….2232
    Reference 240-20-210, Junction Block Theory Of Operation….2233
    Reference 240-20-212, Warning Horn Theory Of Operation….2234
    Reference 240-20-213, Dome Lamp Theory Of Operation….2235
    Reference 240-20-215, Left Door Switch Theory Of Operation….2236
    Reference 240-20-216, Console Lamp Theory Of Operation….2237
    Reference 240-20-217, Horn Theory Of Operation….2238
    Reference 240-20-219, CB Prewire Theory Of Operation….2239
    Reference 240-20-220, Radio Theory Of Operation….2240
    Reference 240-20-221, Power Mirror Theory Of Operation….2241
    Reference 240-20-222, Front and Rear Wiper Theory Of Operation….2242
    Reference 240-20-223, Starting and Charging System Theory Of Operation….2243
    Reference 240-20-224, Lighting Theory of Operation….2244
  Group 25: Functional Schematics….1894
    Referência 240-25-001, Functional Schematics Listing….2247
    Referência 240-25-100, Schematic and Component Identification Legend….2248
    Referência 240-25-102A, SE01 – Starting and Charging Circuits – 7185J and 7205J….2253
    Referência 240-25-102B, SE01 – Starting and Charging Circuits – 7195J, 7210J and 7225J….2255
    Referência 240-25-103, SE02 – Standard Seat Circuits….2257
    Referência 240-25-105A, SE03 – Wiper Circuits – 7185J and 7205J….2258
    Referência 240-25-105B, SE03 – Wiper Circuits – 7195J, 7210J and 7225J….2260
    Referência 240-25-106A, SE04 – Manual A/C Circuits – 7185J and 7205J….2262
    Referência 240-25-106B, SE04 – Manual A/C Circuits – 7195J, 7210J and 7225J….2264
    Referência 240-25-108A, SE05 – Radio, Dome Lamp and Multi-Function Switch Circuits – 7185J and 7205J….2266
    Referência 240-25-108B, SE05 – Radio, Dome Lamp and Multi-Function Switch Circuits – 7195J, 7210J and 7225J….2268
    Referência 240-25-109, SE06A – Turn Signal and Tail Light Circuits….2270
    Referência 240-25-111A, SE06C – Programmable Light Circuits – 7185J and 7205J….2272
    Referência 240-25-111B, SE06C – Programmable Light Circuits – 7195J, 7210J and 7225J….2274
    Referência 240-25-113, SE07 – Accessory Connector Circuits….2276
    Referência 240-25-116, SE08 – CAN Termination Circuits….2278
    Referência 240-25-118, SE09 – Corner Post Display and CommandCenter Display (ICU)….2279
    Referência 240-25-122A, SE10 – Multifunction Control Unit – 7185J and 7205J….2280
    Referência 240-25-122B, SE10 – Multifunction Control Unit – 7195J, 7210J and 7225J….2282
    Referência 240-25-123, SE10 – Multifunction Control Unit (ACU Functions)….2284
    Referência 240-25-124, SE10 – Multifunction Control Unit (CAB Functions)….2286
    Referência 240-25-125A, SE10 – Multifunction Control Unit (CCU Functions) – 7185J and 7205J….2287
    Referência 240-25-125B, SE10 – Multifunction Control Unit (CCU Functions) – 7195J, 7210J and 7225J….2289
    Referência 240-25-126, SE10 – Multifunction Control Unit (HCU Functions)….2291
    Referência 240-25-127, SE10 – Multifunction Control Unit (PTQ Functions)….2292
    Referência 240-25-145A, SE16B – 6.8L Engine Control Unit – 7185J and 7205J….2294
    Referência 240-25-145B, SE16B – 6.8L Engine Control Unit – 7195J, 7210J and 7225J….2296
    Referência 240-25-146, SE17 – JDLINK JDLINK is a trademark of Deere & Company Control Unit….1895
    Referência 240-25-147A, SE18 – Tractor Equipment Control Unit – 7185J and 7205J….2298
    Referência 240-25-147B, SE18 – Tractor Equipment Control Unit – 7195J, 7210J and 7225J….2299
    Referência 240-25-148, SE19 – AutoTrac Control Unit….2300
    Referência 240-25-221, Belt Line Flood Light Diagnostic Wiring Diagram….2302
    Referência 240-25-222, Rear Fender Flood Light Diagnostic Wiring Diagram….2303
    Referência 240-25-223, Side Roof Flood Light Diagnostic Wiring Diagram….2304
    Referência 240-25-224, Rear Roof Flood Light Diagnostic Wiring Diagram….2305
    Referência 240-25-225, Rotary Beacon Light Diagnostic Wiring Diagram….2306
    Referência 240-25-226, Front Left Inner Flood Light Diagnostic Wiring Diagram….2307
    Referência 240-25-227, Front Right Inner Flood Light Diagnostic Wiring Diagram….2309
    Referência 240-25-228, Front Left Outer Flood Light Diagnostic Wiring Diagram….2311
    Referência 240-25-229, Front Right Outer Flood Light Diagnostic Wiring Diagram….2313
    Referência 240-25-230, Left Tail Light Diagnostic Wiring Diagram….2315
    Referência 240-25-231, Right Tail Light Diagnostic Wiring Diagram….2316
    Referência 240-25-232, Left Tail Light Diagnostic Wiring Diagram….2317
    Referência 240-25-233, Right Tail Light Diagnostic Wiring Diagram….2318
    Referência 240-25-234, Left Extremity Transport Light Diagnostic Wiring Diagram….2319
    Referência 240-25-235, Right Extremity Transport Light Diagnostic Wiring Diagram….2320
    Referência 240-25-236, Left Front Roof Warning Light Diagnostic Wiring Diagram….2321
    Referência 240-25-237, Right Front Roof Warning Light Diagnostic Wiring Diagram….2322
    Referência 240-25-238, Left Rear Roof Warning Light Diagnostic Wiring Diagram….2323
    Referência 240-25-239, Right Rear Roof Warning Light Diagnostic Wiring Diagram….2324
    Referência 240-25-240, Left Fender Turn Signal Diagnostic Wiring Diagram….2325
    Referência 240-25-241, Right Fender Turn Signal Diagnostic Wiring Diagram….2326
    Referência 240-25-249, Left Head Light Diagnostic Wiring Diagram….2327
    Referência 240-25-250, Right Head Light Diagnostic Wiring Diagram….2329
    Referência 240-25-253, Left Loader Head Light Diagnostic Wiring Diagram….2331
    Referência 240-25-254, Right Loader Head Light Diagnostic Wiring Diagram….2333
    Referência 240-25-271, Belt Line Flood Lights Relay (K23) Diagnostic Wiring Diagram….2335
    Referência 240-25-272, Rear Fender Flood Lights Relay (K3) Diagnostic Wiring Diagram….2336
    Referência 240-25-273, Side Roof Flood Lights Relay (K19) Diagnostic Wiring Diagram….2337
    Referência 240-25-274, Rear Roof Flood Lights Relay (K21) Diagnostic Wiring Diagram….2339
    Referência 240-25-275, Inner Flood Lights Relay (K1) Diagnostic Wiring Diagram….2341
    Referência 240-25-276, Outer Flood Lights Relay (K4) Diagnostic Wiring Diagram….2343
    Referência 240-25-277, Tail Lights Relay (K6) Diagnostic Wiring Diagram….2345
    Referência 240-25-278, Left Turn Signal Relay (K9) Diagnostic Wiring Diagram….2346
    Referência 240-25-279, Right Turn Signal Relay (K8) Diagnostic Wiring Diagram….2347
    Referência 240-25-282, Fender Enable Relay (K10) Diagnostic Wiring Diagram….2348
    Referência 240-25-283, Low Beam Head Light Relay (K12) Diagnostic Wiring Diagram….2349
    Referência 240-25-284, High Beam Head Light Relay (K14) Diagnostic Wiring Diagram….2351
    Referência 240-25-285, Loader Low Beam Head Light Relay (K13) Diagnostic Wiring Diagram….2353
    Referência 240-25-286, Loader High Beam Head Light Relay (K15) Diagnostic Wiring Diagram….2355
    Referência 240-25-406, Auxiliary Power Strip Diagnostic Wiring Diagram….2357
    Referência 240-25-407, Lighter Diagnostic Wiring Diagram….2359
    Referência 240-25-408, Backup Alarm Diagnostic Wiring Diagram….2360
    Referência 240-25-409, Convenience Outlet Diagnostic Wiring Diagram….2362
    Referência 240-25-410, Junction Block Diagnostic Wiring Diagram….2364
    Referência 240-25-412, Warning Horn Diagnostic Wiring Diagram….2366
    Referência 240-25-413, Dome Lamp Diagnostic Wiring Diagram….2368
    Referência 240-25-415, Left Door Switch Diagnostic Wiring Diagram….2369
    Referência 240-25-416, Console Light Diagnostic Wiring Diagram….2370
    Referência 240-25-417, Horn Diagnostic Wiring Diagram….2372
    Referência 240-25-419, CB Prewire Diagnostic Wiring Diagram….2374
    Referência 240-25-420, Radio Diagnostic Wiring Diagram….2375
    Referência 240-25-430, Front Wiper Switch Diagnostic Wiring Diagram….2376
    Referência 240-25-431, Front Wiper Motor Diagnostic Wiring Diagram….2378
    Referência 240-25-432, Front Washer Pump Diagnostic Wiring Diagram….2380
    Referência 240-25-433, Rear Wiper Switch Diagnostic Wiring Diagram….2382
    Referência 240-25-434, Rear Wiper Motor Diagnostic Wiring Diagram….2384
    Referência 240-25-435, Rear Washer Pump Diagnostic Wiring Diagram….2386
    Referência 240-25-436, Intermittent Wiper Enable Relay (K20) Diagnostic Wiring Diagram….2388
    Referência 240-25-437, Intermittent Wiper Pulse Relay (K22) Diagnostic Wiring Diagram….2390
    Referência 240-25-438, Wiper Circuit Relay (K24) Diagnostic Wiring Diagram….2392
    Referência 240-25-439, Power Mirror Diagnostic Wiring Diagram….2394
    Referência 240-25-500, Key Switch Diagnostic Wiring Diagram….2396
    Referência 240-25-502, Accessory Relay Diagnostic Wiring Diagram….2398
    Referência 240-25-503, ELX Relay Diagnostic Wiring Diagram….2399
    Referência 240-25-504, ELX Relay Diagnostic Wiring DiagramAlternator Diagnostic Wiring Diagram….2400
    Referência 240-25-505, ELX Relay Diagnostic Wiring DiagramStarter Motor Diagnostic Wiring Diagram….2401
    Referência 240-25-506, ELX Relay Diagnostic Wiring DiagramNeutral Start Switch Diagnostic Wiring Diagram….2402
    Referência 240-25-507, ELX Relay Diagnostic Wiring DiagramStarter Relay Diagnostic Wiring Diagram….2404
  Group 30: Connector Information – 7185J and 7205J….1897
    Wire Colors and Code Numbers….2625
    A001 — Fuse and Relay Wire Numbers….2626
    A101 — Cab/Steering Column Module….2631
    A111 (J1) — Multifunction Control Unit….2633
    A111 (J2) — Multifunction Control Unit….2635
    A111 (J3) — Multifunction Control Unit….2638
    A210 — A/C Compressor Clutch / Diode Assembly….2640
    A240 — Radio….2642
    A440 — ECU Controller (DE 10)….2426
    A670 — Reverser Module….2651
    A700 (J1) — Autotrac Control Unit….2653
    A700 (J2) — Autotrac Control Unit….2655
    A700 (J3) — Autotrac Control Unit….2658
    A701 — Steering Valve….2660
    A901 — Infocenter Display….2661
    A903 — Corner Post Display….2663
    A906 — Reconfigurable Display….2664
    A908 — GPS Receiver….2666
    A914 — Implement Can Terminating Device….2668
    A920 — Brake Switches….2669
    B240 — Right Front Speaker….2670
    B241 — Left Front Speaker….2671
    B242 — Right Rear Speaker….2672
    B243 — Left Rear Speaker….2673
    B301 — Hand Throttle….2674
    B302 — Fuel Level Sensor….2675
    B303 — Water in Fuel Sensor….2676
    B440 — Engine Oil Pressure Sensor….2677
    B441 — Fuel Temperature Sensor….2678
    B442 — Coolant Temperature Sensor….2679
    B443 — Manifold Air Temperature Sensor….2680
    B444 — Engine Crank Sensor….2681
    B445 — Engine Air Filter….2682
    B500 — Wheel Speed….2687
    B501 — Rear PTO Speed….2688
    B510 — Transmission Oil Pressure Sensor….2689
    B513 — Clutch Pedal….2690
    B573 — Rear PTO Oil Temperature….2691
    B576 — Top Shaft Speed….2692
    B670 — Foot Throttle….2693
    B671 — Enable Pressure….2694
    B700 — Hydraulic Oil Temperature Sensor….2695
    B704 — Steering Input Device 1….2696
    B705 — Steering Input Device 2….2697
    B830 — Rear Hitch….2698
    B870 — Rockshaft Position….2699
    B871 — Draft Position….2700
    B913 — Breakaway….2701
    B919 — Radar Sensor….2702
    B920 — Horn….2703
    B921 — Implement Can Connector….2704
    B922 — Air Brake Pressure….2705
    B923 — ISO Connector….2706
    B960 — Wheel Angle Sensor….2707
    E100 — Dome Lamp….2710
    E101 — Console Light….2711
    E130 — Right Tail Light….2712
    E131 — Left Tail Light….2713
    E132 — Left Fender Extremity Light….2714
    E133 — Right Fender Extremity Light….2715
    E134 — Left Front Roof Warning….2716
    E135 — Right Front Roof Warning….2717
    E140 — Left Head Light….2718
    E141 — Left Head Light….2719
    E165R — Right Brake Light….2720
    E165L — Left Brake Light….2721
    E166R — Right Beltline Flood Light….2722
    E166L — Left Beltline Flood Light….2723
    E167 — Right Turn Light….2724
    E168 — Left Turn Light….2725
    E170 — Front Left Outer Flood Light….2726
    E171 — Front Right Outer Flood Light….2727
    E174R — Right Rear Fender Flood….2728
    E174L — Left Rear Fender Flood….2729
    E176L — Left Rear Roof Floods….2730
    E176R — Right Rear Roof Floods….2731
    FX01 — Fuse Holder….2732
    G003 — Alternator….2733
    H200 — Warning Horn….2734
    H201 — Backup Alarm….2735
    J02 — TECU Controller….2736
    KA1 — Manual HVAC Circulation Blower Motor Relay….2739
    KST — Starter Relay….2740
    KX01 — Relay Connector….2741
    K100 — Turn Signal Warning Flasher….2742
    M210 — Blower Motor….2743
    M211 — Pressurizer Blower Motor….2744
    M240 — Front Wiper Motor….2745
    M241 — Rear Wiper Motor….2746
    M242 — Rear Washer Pump….2747
    M243 — Front Washer Pump….2748
    M301 — Starter Motor….2749
    M302 — Lift Pump….2750
    R210 — Blower Motor Resistor….2751
    S001 — Key Switch….2752
    S101 — Hazard Switch….2754
    S104 — Dome Lamp Switch….2755
    S105R — Right Hand Door Switch….2756
    S105L — Left Hand Door Switch….2757
    S120 — Road Lights Switch….2758
    S121 — Field Lights Switch….2759
    S210 — Blower Switch….2760
    S211 — A/C On/Off Switch….2761
    S212 — A/C Deicing Switch….2762
Section 245: Control Units….2848
  Group 05: General References….2848
    Reference 245-05-001, Recall, Record, and Clear Codes….2865
    Reference 245-05-002, Access Control Unit Addresses….2873
    Reference 245-05-003, Diagnostic Trouble Code Listing….2879
    Reference 245-05-003A, ACU Code List….2880
    Reference 245-05-003D, CAB Code List….2883
    Reference 245-05-003E, CCU Code List….2885
    Reference 245-05-003F, ECU Code List….2886
    Reference 245-05-003H, HCU Code List….2888
    Reference 245-05-003I, ICU Code List….2890
    Reference 245-05-003J, JDL Code List….2891
    Reference 245-05-003M, PTQ Code List….2893
    Reference 245-05-003R, TEC Code List….2895
    Reference 245-05-003S, SSU Code List….2896
    Reference 245-05-004, Control Unit Addresses….2899
    Reference 245-05-004A, ACU Address List….2900
    Reference 245-05-004D, CAB Address List….2902
    Reference 245-05-004E, CCU Address List….2904
    Reference 245-05-004F, ECU Address List….2906
    Reference 245-05-004H, HCU Address List….2908
    Reference 245-05-004I, ICU Address List….2910
    Reference 245-05-004J, JDL Address List….2912
    Reference 245-05-004M, PTQ Address List….2915
    Reference 245-05-004R, TEC and TEI Address List….2917
    Reference 245-05-004S, SSU Address List….2919
    Reference 245-05-005, Programming Control Units….2921
    Reference 245-05-006, CAN Communication Fault Checks….2922
    Reference 245-05-007, CAN Network Voltage Checks….2927
    Reference 245-05-100, Control Unit Locations and Identification….2936
    Reference 245-05-200, CAN Communication System Theory Of Operation….2938
    Reference 245-05-201, VIN Security Fault Diagnosis….2944
    Reference 245-05-300, CAN Communication System Diagnostic Wiring Diagrams….2946
    Reference 245-05-303, PowrQuad-Plus CAN System Diagnostic Wiring Diagram – Cab Harnesses….2947
    Reference 245-05-304, PowrQuad-Plus CAN System Diagnostic Wiring Diagram – Engine and Chassis Harnesses….2948
    Reference 245-05-305, Chassis CAN Circuit Interconnections….2950
  Group 15: Tests and Adjustments….2849
    Reference 245-15-001, Control Units Switched Supply Voltage and Ground Test….2953
    Reference 245-15-002, Control Units Unswitched Supply Voltage and Ground Test….2955
  Group ACU: ACU….2849
    Reference 245-ACU-001, Armrest Control Unit Calibration….2968
    Reference 245-ACU-002, Armrest Control Unit “Beep” Mode Test….2979
    Reference 245-ACU-024, PowrQuad-Plus Hand Throttle Position Sensor Circuit Test….2982
    Reference 245-ACU-025, PowrQuad-Plus Rear PTO Switch Circuit Test….2988
    Reference 245-ACU-026, PowrQuad-Plus IMS Sequence Switch Circuit Test….2993
    Reference 245-ACU-028, PowrQuad-Plus Rear Hitch Control Lever Sensor Circuit Test….2998
    Reference 245-ACU-102, PowrQuad-Plus ACU System Relay, Fuse, and Circuit Testing….3004
    Reference 245-ACU-201, ACU Control Unit Theory Of Operation….3008
    Reference 245-ACU-224, PowrQuad-Plus Hand Throttle Position Sensor Theory Of Operation….3010
    Reference 245-ACU-225, PowrQuad-Plus Rear PTO Switch Theory Of Operation….3011
    Reference 245-ACU-226, PowrQuad-Plus IMS Sequence Switch Theory Of Operation….3012
    Reference 245-ACU-228, PowrQuad-Plus Rear Hitch Control Lever Sensor Theory Of Operation….3013
    Reference 245-ACU-302, PowrQuad-Plus ACU System Relay, Fuse, and Circuit Diagnostic Wiring Diagram….3014
    Reference 245-ACU-324, PowrQuad-Plus Hand Throttle Position Sensor Diagnostic Wiring Diagram….3016
    Reference 245-ACU-325, PowrQuad-Plus Rear PTO Switch Diagnostic Wiring Diagram….3017
    Reference 245-ACU-326, PowrQuad-Plus IMS Sequence Switch Diagnostic Wiring Diagram….3019
    Reference 245-ACU-328, PowrQuad-Plus Rear Hitch Control Lever Diagnostic Wiring Diagram….3021
  Group CAB: CAB….2849
    Reference 245-CAB-001, CAB Control Unit Calibration….3041
    Reference 245-CAB-002, CAB Control Unit “Beep” Mode Test….3060
    CAB — MFWD Switch Circuit Test….3064
    Reference 245-CAB-008, Rear Differential Lock Switch Circuit Test….3070
    Reference 245-CAB-009, Turn Signal Switch Circuit Test….3075
    Reference 245-CAB-010, Hazard Light Switch Circuit Test….3081
    Reference 245-CAB-011, Road Light Switch Circuit Test….3087
    Reference 245-CAB-012, Field Light Switch Circuit Test (070001—)….3093
    Reference 245-CAB-013, Clutch Pedal Position Sensor Circuit Test….3098
    Reference 245-CAB-015, PowrQuad-Plus Foot Throttle Position Sensor Circuit Test….3104
    Reference 245-CAB-017, PowrQuad-Plus Brake Switch Assembly Circuit Test….3110
    Reference 245-CAB-019, High Beam Head Lights Switch Circuit Test….3116
    Reference 245-CAB-020, Operator Presence Switch Circuit Test….3122
    Reference 245-CAB-021, Intermittent Wiper Switch Circuit Test….3126
    Reference 245-CAB-022, Implement Switch Circuit Test….3131
    Reference 245-CAB-024, PowrQuad-Plus Left Hand Reverser Switch Assembly Circuit Test….3135
    Reference 245-CAB-102, PowrQuad-Plus CAB System Relay, Fuse, and Circuit Testing….3141
    Reference 245-CAB-201, CAB Control Unit Theory of Operation….3145
    Reference 245-CAB-207, MFWD Switch Theory of Operation….3148
    Reference 245-CAB-208, Rear Differential Lock Switch Theory of Operation….3149
    Reference 245-CAB-209, Turn Signal Switch Theory of Operation….3150
    Reference 245-CAB-210, Hazard Light Switch Theory of Operation….3151
    Reference 245-CAB-211, Road Light Switch Theory of Operation….3152
    Reference 245-CAB-212, Field Light Switch Theory of Operation (070001—)….3153
    Reference 245-CAB-213, Clutch Pedal Position Sensor Theory of Operation….3154
    Reference 245-CAB-215, PowrQuad-Plus Foot Throttle Position Sensor Theory of Operation….3155
    Reference 245-CAB-217, PowrQuad-Plus Brake Switch Assembly Theory of Operation….3156
    Reference 245-CAB-219, High Beam Head Lights Switch Theory of Operation….3157
    Reference 245-CAB-220, Operator Presence Switch Theory of Operation….3158
    Reference 245-CAB-221, Intermittent Wiper Switch Theory of Operation….3159
    Reference 245-CAB-222, Implement Switch Theory of Operation….3160
    Reference 245-CAB-224, PowrQuad-Plus Left Hand Reverser Switch Assembly Theory of Operation….3161
    Reference 245-CAB-302, PowrQuad-Plus CAB System Relay, Fuse, and Circuit Diagnostic Wiring Diagram….3162
    Reference 245-CAB-347, PowrQuad-Plus MFWD Switch Diagnostic Wiring Diagram….3164
    Reference 245-CAB-348, PowrQuad-Plus Rear Differential Lock Switch Diagnostic Wiring Diagram….3166
    Reference 245-CAB-349, PowrQuad-Plus Turn Signal Switch Diagnostic Wiring Diagram….3167
    Reference 245-CAB-350, PowrQuad-Plus Hazard Light Switch Diagnostic Wiring Diagram….3168
    Reference 245-CAB-351, PowrQuad-Plus Road Light Switch Diagnostic Wiring Diagram….3170
    Reference 245-CAB-352, PowrQuad-Plus Field Light Switch Diagnostic Wiring Diagram (070001—)….3172
    Reference 245-CAB-353, PowrQuad-Plus Clutch Pedal Position Sensor Diagnostic Wiring Diagram….3173
    Reference 245-CAB-354, PowrQuad-Plus Foot Throttle Position Sensor Diagnostic Wiring Diagram….3174
    Reference 245-CAB-355, PowrQuad-Plus Brake Switch Assembly Diagnostic Wiring Diagram….3175
    Reference 245-CAB-358, PowrQuad-Plus High Beam Head Lights Switch Diagnostic Wiring Diagram….3176
    Reference 245-CAB-359, PowrQuad-Plus Operator Presence Switch Diagnostic Wiring Diagram….3178
    Reference 245-CAB-360, PowrQuad-Plus Intermittent Wiper Switch Diagnostic Wiring Diagram….3180
    Reference 245-CAB-361, PowrQuad-Plus Implement Switch Diagnostic Wiring Diagram….3182
    Reference 245-CAB-362, PowrQuad-Plus Left Hand Reverser Switch Assembly Diagnostic Wiring Diagram….3183
  Group CCU: CCU….2851
    Reference 245-CCU-001, CCU Control Unit Calibration….3214
    Reference 245-CCU-002, Central Control Unit “Beep” Mode Test w/ Speed Sensors….3243
    Reference 245-CCU-003, Central Control Unit “Beep” Mode Test w/o Speed Sensors….3246
    Reference 245-CCU-004, Rear PTO Speed Sensor Circuit Test….3247
    Reference 245-CCU-007, Rear PTO Oil Temperature Sensor Circuit Test….3252
    Reference 245-CCU-008, Hydraulic Oil Temperature Sensor Circuit Test….3257
    Reference 245-CCU-009, Hydraulic Oil Filter Switch Circuit Test….3262
    Reference 245-CCU-010, Air Brake Pressure Sensor Circuit Test….3266
    Reference 245-CCU-011, Fuel Level Sensor Circuit Test….3270
    Reference 245-CCU-012, Rear Differential Lock Solenoid Circuit Test….3275
    CCU — MFWD Solenoid Circuit Test….3278
    Reference 245-CCU-014, Rear PTO Solenoid Circuit Test….3281
    Reference 245-CCU-015, Buffered Wheel Speed Circuit Test….3285
    Reference 245-CCU-016, Radar Sensor Circuit Test….3286
    Reference 245-CCU-017, Wheel Speed Sensor Circuit Test….3291
    Reference 245-CCU-018, PowrQuad-Plus Rear PTO Switch Circuit Test….3297
    Reference 245-CCU-102, PowrQuad-Plus CCU System Relay, Fuse, and Circuit Testing….3302
    Reference 245-CCU-201, CCU Control Unit Theory of Operation….3306
    Reference 245-CCU-204, Rear PTO Speed Sensor Theory of Operation….3308
    Reference 245-CCU-205, Rear PTO Switch Theory of Operation….3309
    Reference 245-CCU-207, Rear PTO Oil Temperature Sensor Theory of Operation….3310
    Reference 245-CCU-208, Hydraulic Oil Temperature Sensor Theory of Operation….3311
    Reference 245-CCU-209, Hydraulic Oil Filter Switch Theory of Operation….3312
    Reference 245-CCU-210, Air Brake Pressure Sensor Theory of Operation….3313
    Reference 245-CCU-211, Fuel Level Sensor Theory of Operation….3314
    Reference 245-CCU-212, Rear Differential Lock Solenoid Theory of Operation….3315
    Reference 245-CCU-213, MFWD Solenoid Theory of Operation….3316
    Reference 245-CCU-214, Rear PTO Solenoid Theory of Operation….3317
    Reference 245-CCU-215, Buffered Wheel Speed Theory of Operation….3318
    Reference 245-CCU-216, Radar Sensor Theory of Operation….3319
    Reference 245-CCU-217, Wheel Speed Sensor Theory of Operation….3321
    Reference 245-CCU-302, PowrQuad-Plus CCU System Relay, Fuse, and Circuit Diagnostic Wiring Diagram….3322
    Reference 245-CCU-334, PowrQuad-Plus Rear PTO Speed Sensor Diagnostic Wiring Diagram….3324
    Reference 245-CCU-335, PowrQuad-Plus Rear PTO Switch Diagnostic Wiring Diagram….3326
    Reference 245-CCU-337, PowrQuad-Plus Rear PTO Oil Temperature Sensor Diagnostic Wiring Diagram….3328
    Reference 245-CCU-338, PowrQuad-Plus Hydraulic Oil Temperature Sensor Diagnostic Wiring Diagram….3330
    Reference 245-CCU-339, PowrQuad-Plus Hydraulic Oil Filter Switch Diagnostic Wiring Diagram….3332
    Reference 245-CCU-340, PowrQuad-Plus Air Brake Pressure Sensor Diagnostic Wiring Diagram….3334
    Reference 245-CCU-341, PowrQuad-Plus Fuel Level Sensor Diagnostic Wiring Diagram….3336
    Reference 245-CCU-342, PowrQuad-Plus Rear Differential Lock Solenoid Diagnostic Wiring Diagram….3338
    Reference 245-CCU-343, PowrQuad-Plus MFWD Solenoid Diagnostic Wiring Diagram….3340
    Reference 245-CCU-344, PowrQuad-Plus Rear PTO Solenoid Diagnostic Wiring Diagram….3341
    Reference 245-CCU-345, PowrQuad-Plus Buffered Wheel Speed Signal Diagnostic Wiring Diagram….3342
    Reference 245-CCU-346, PowrQuad-Plus Radar Sensor Diagnostic Wiring Diagram….3344
    Reference 245-CCU-347, PowrQuad-Plus Wheel Speed Sensor Diagnostic Wiring Diagram….3346
  Group ECU: ECU….2852
    Reference 245-ECU-001, Vistronic Fan Speed Control Solenoid and Circuit Test….3351
    Reference 245-ECU-002, Vistronic Fan Speed Sensor Test….3354
  Group HCU: HCU….2852
    Reference 245-HCU-001, HCU Control Unit Calibration….3373
    Reference 245-HCU-002, Hitch Control Unit “Beep” Mode Test….3389
    Reference 245-HCU-004, Rear Hitch Raise Solenoid Circuit Test….3392
    Reference 245-HCU-005, Rear Hitch Lower Solenoid Circuit Test….3397
    Reference 245-HCU-006, Rear Hitch Left External Switch Circuit Test….3402
    Reference 245-HCU-011, PowrQuad-Plus Rear Hitch Position Sensor Circuit Test….3408
    Reference 245-HCU-012, PowrQuad-Plus Rear Hitch Draft Sensor Circuit Test….3414
    Reference 245-HCU-013, PowrQuad-Plus Rear Hitch Control Lever Sensor Circuit Test….3420
    Reference 245-HCU-102, PowrQuad-Plus HCU System Relay, Fuse, and Circuit Testing….3426
    Reference 245-HCU-201, HCU Control Unit Theory Of Operation….3430
    Reference 245-HCU-204, Rear Hitch Raise Solenoid Theory Of Operation….3432
    Reference 245-HCU-205, Rear Hitch Lower Solenoid Theory Of Operation….3433
    Reference 245-HCU-206, Rear Hitch Left External Switch Theory Of Operation….3434
    Reference 245-HCU-208, Rear Hitch Position Sensor Theory Of Operation….3435
    Reference 245-HCU-209, Rear Hitch Draft Sensor Theory Of Operation….3436
Section 255: PowrQuad™ PLUS Transmission….3881
  Group 05: General Information….1567
    Reference 255-05-001, Install Test Equipment….3893
  Group 10: Operational Checks….3881
    Reference 255-10-001, PowrQuad-Plus Transmission Preliminary Checks….3905
    Reference 255-10-002, Transmission Operational Checks….3907
  Group 15: Tests and Adjustments….3881
    Reference 255-15-001, Driving And Preliminary Pressure Test….3915
    Reference 255-15-002, Differential Lock Circuit Leak Test….3918
    Reference 255-15-003, MFWD Leak Test….3921
    Reference 255-15-004, Rear PTO Leak Test….3924
    Reference 255-15-005, Transmission Element Leak Test….3931
    Reference 255-15-006, Lube Pressure Test….3937
    Reference 255-15-007, System Pressure Test….3939
    Reference 255-15-008, Pump Air Leak Test….3941
    Reference 255-15-009, Transmission Pump / Cooler Flow And Valve Test….3944
    Reference 255-15-010, Clutch Cooling Circuit Test….3948
    Reference 255-15-011, Air Pump Vacuum Test….3950
    Reference 255-15-012, Clutch and Brake Element Air Leak Test….3952
    Reference 255-15-013, Clutch Enable Pressure Test….3955
    Reference 255-15-014, Element Leak Test….3958
  Group 20: Theory of Operation….3881
    Reference 255-20-001, PowrQuad-Plus Transmission Theory Of Operation….3968
    Reference 255-20-002, Start-in-Gear and Left Hand Reverser Operation….3971
    Reference 255-20-003, Planetary Operation….3973
    Reference 255-20-004, Pumps And Oil Circuits….3975
    Reference 255-20-005, Reservoir And Valves Pressurization Chart….3985
    Reference 255-20-006, Shifting Theory Of Operation….3986
    Reference 255-20-007, Range Box Operation….3994
  Group 25: Schematics and Diagrams….3881
    Reference 255-25-001, PowrQuad-Plus System Schematic and Diagram Listing….3997
    Reference 255-25-002, Transmission Schematic….3998
    Reference 255-25-003, Transmission Front View Test Port and Component Locations….4002
    Reference 255-25-004, Transmission Right View Test Port and Component Locations….4004
    Reference 255-25-005, Transmission Bottom View Test Port and Component Locations….4006
Section 256: Drive Systems….4008
  Group 10: Preliminary And Operational Checks….4008
    Reference 256-10-001, Preliminary Checks….4011
    Reference 256-10-002, Rear Differential Lock Operational Check….4013
    Reference 256-10-003, MFWD Operational Checks….4014
    Reference 256-10-004, PTO Operational Check….4015
  Group 15: Test References….4008
    Reference 256-15-001, MFWD Clutch Test….4021
    Reference 256-15-002, MFWD Clutch Slippage Test….4028
    Reference 256-15-002, MFWD Clutch Slippage Test….4028
    Reference 256-15-004, Rear PTO Modulating Valve Test….4030
  Group 20: Theory Of Operation….4008
    Reference 256-20-001, Rear Differential Theory Of Operation….4036
    Reference 256-20-002, MFWD Theory Of Operation….4038
    Reference 256-20-005, Rear PTO Theory Of Operation….4041
  Group 25: Schematics and Diagrams….4008
    Reference 256-25-001, Drive Systems Schematics and Diagrams Listing….4046
    Reference 256-25-002, Differential Lock Schematic….4047
    Reference 256-25-003, MFWD Schematic….4048
    Reference 256-25-004, PTO Schematic….4049
Section 260: Steering and Brakes….4050
  Group 05: Preliminary Checks….4050
    Reference 260-05-001, AutoTrac Steering System Preliminary Check….4053
  Group 10: Preliminary And Operational Checks….4050
    Reference 260-10-001, Rear Brakes Preliminary Check….4055
    Reference 260-10-002, Rear Brake Operational Test….4056
    Reference 260-10-003, Steering Preliminary Check….4058
    Reference 260-10-004, Steering Operational Check….4059
    Reference 260-10-007, AutoTrac Steering System Operational Check….4060
  Group 15: Test And Adjustments….4050
    Reference 260-15-001, Bleed Rear Brakes….4064
    Reference 260-15-002, Rear Brake Pressure Test….4066
    Reference 260-15-003, Rear Brake Valve Leak Test….4068
    Reference 260-15-004, Steering Leak Test….4069
    Reference 260-15-005, Rear Brake Pressure Sensor Signal Test….4071
    Reference 260-15-011, Air Brake Pressure Test….4073
    Reference 260-15-013, AutoTrac Steering Accuracy Check….4076
    Reference 260-15-014, Electro-Hydraulic Steering Valve Test….4078
    Reference 260-15-015, Electro-Hydraulic Steering Valve Manual Test….4081
    Reference 260-15-016, Wheel Angle Sensor – Flowmeter Inspection and Disconnected Operational Test (—070000)….4084
  Group 20: Theory Of Operation….4050
    Reference 260-20-100, Steering and Brakes Reference Listing….4086
    Reference 260-20-101, Steering Valve Theory of Operation….4087
    Reference 260-20-102, Gerotor Theory of Operation….4089
    Reference 260-20-103, Steering Cylinder Theory of Operation….4092
    Reference 260-20-110, Brake Valve Theory….4093
    Reference 260-20-111, Brake Pistons, Plates and Disks Operation….4094
    Reference 260-20-112, Air Trailer Brake Theory Of Operation….4096
  Group 25: Schematics and Diagrams….4050
    Reference 260-25-001, Steering and Brakes Schematics and Diagrams Listing….4101
    Reference 260-25-002, AutoTrac Schematic….4102
    Reference 260-25-003, Steering Schematic….4104
    Reference 260-25-004, Brake Schematic….4105
    Reference 260-25-010, Single Gerotor Steering Pump Cross Section….4108
    Reference 260-25-011, Dual Gerotor Steering Pump Cross Section….4110
Section 270: Hydraulics….4112
  Group 05: General References….4112
    Reference 270-05-001, Install Test Equipment….4122
    Reference 270-05-002, Heat Hydraulic Oil….4130
  Group 10: Operational and Preliminary Checks….4112
    Reference 270-10-001, Hydraulic System Preliminary Checks….4133
    Reference 270-10-002, Hydraulic System Operational Checks….4135
    Reference 270-10-003, Rear Hitch Operational Checks….4138
  Group 15: Tests and Adjustments….4112
    Reference 270-15-001, Main Pump Inlet Pressure Test….4142
    Reference 270-15-002, Main Pump Standby Pressure Test….4144
    Reference 270-15-003, Pump Pressure Above Standby Or Near Stall….4146
    Reference 270-15-004, Preliminary Main Pump Pressure Test….4149
    Reference 270-15-005, Load-Sense Valve Test….4152
    Reference 270-15-006, Bleeding Load-Sense and Hydraulic Pressure Circuits….4154
    Reference 270-15-007, Charge Pump Suction Air Leak Test….4156
    Reference 270-15-008, Hydraulic System Leakage Test….4158
    Reference 270-15-009, System Response to A Missing Shuttle Check Valve….4162
    Reference 270-15-010, Main Pump Stall Pressure Test….4165
    Reference 270-15-011, Main Pump Inlet Pressure Test (Pump At Full Flow)….4168
    Reference 270-15-012, Neutral Load-Sense Pressure Test….4170
    Reference 270-15-013, Pump Load-Sense Preliminary Pressure Test….4176
    Reference 270-15-014, Primary Circuit Pressure Test….4178
    Reference 270-15-015, Priority Valve Operational Pressure Test….4181
    Reference 270-15-016, Priority Valve Differential Pressure Test….4183
    Reference 270-15-017, Main Pump Flow Test….4185
    Reference 270-15-018, Pump Load-Sense “Differential” Pressure Test….4191
    Reference 270-15-019, Rear SCV Pilot Pressure Test….4194
    Reference 270-15-020, Pump Pressure Verification Test….4196
    Reference 270-15-023, SCV Leak Down Test….4198
  Group 20: Theory Of Operation….4112
    Reference 270-20-100, Hydraulic System Theory Of Operation….4206
    Reference 270-20-101, Selective Control Valve Theory of Operation….4212
    Reference 270-20-103, Rear Hitch Theory of Operation….4232
  Group 25: Schematics and Diagrams….4113
    Reference 270-25-001, Hydraulic System Schematic and Diagram Listing….4243
    Reference 270-25-010, Priority Valve Component Locations….4244
    Reference 270-25-101, PowrQuad PLUS Hydraulic System Schematic….4248
    Reference 270-25-102, Rear SCV Stack Schematic….4250
Section 290: Operator Station….4252
  Group 05: Preliminary Checks….4252
    Reference 290-05-001, A/C System Preliminary Checks….4255
  Group 10: Operational Checks….4252
    Reference 290-10-003, Manual Seat Operational Check….4258
    Reference 290-10-004, Manual Air Conditioning Operational Checks….4259
  Group 15: Tests and Adjustments….4252
    Reference 290-15-001, Install Test Equipment….4268
    Reference 290-15-002, System Static Pressure Test….4270
    Reference 290-15-008, Summary of A/C Testing….4277
    Reference 290-15-009, A/C System Moisture Removal Procedure….4278
    Reference 290-15-016, Standard Seat Height Control Switch Circuit Test….4280
    Reference 290-15-017, Standard Seat Compressor Assembly Circuit Test….4285
    Reference 290-15-018, Standard Seat Diode Circuit Test….4290
    Reference 290-15-019, Manual HVAC Circulation Blower Motor Circuit Test….4293
    Reference 290-15-020, Manual HVAC Pressurizer Blower Motor Circuit Test….4297
    Reference 290-15-021, Manual HVAC Compressor Clutch Engagement and Cycle Test….4299
    Reference 290-15-022, Manual HVAC System Pressure Check….4311
    Reference 290-15-023, Manual HVAC Temperature Drop Check….4320
  Group 20: Theory Of Operation….4252
    Reference 290-20-001, Manual Air Conditioning Theory of Operation….4331
    Reference 290-20-003, Manual Seat Theory Of Operation….4337
  Group 25: Schematics and Diagrams….4252
    Reference 290-25-003, Manual Seat Suspension Diagnostic Wiring Diagram….4341
    Reference 290-25-019, Blower Motor Switch Diagnostic Wiring Diagram….4343
    Reference 290-25-020, Manual HVAC Circulation Blower Motor Diagnostic Wiring Diagram….4345
    Reference 290-25-021, Manual HVAC Pressurizer Blower Motor Diagnostic Wiring Diagram….4347
    Reference 290-25-022, A/C On / Off Switch Diagnostic Wiring Diagram….4348
    Reference 290-25-023, Air Conditioning De-icing Switch Diagnostic Wiring Diagram….4350
    Reference 290-25-024, A/C Dual Pressure Switch Diagnostic Wiring Diagram….4352
    Reference 290-25-025, A/C Compressor Clutch / Diode Assembly Diagnostic Wiring Diagram….4354
    Reference 290-25-026, Blower Motor Resistor Diagnostic Wiring Diagram….4356
Section 299: Service Tools….4358
  Group 05: Dealer Fabricated Tools….4358
    DFRW2 — Hose Assembly….4364
    DFRW26 — Test Lead For Automotive-Style Fuses….4366
    DFRW51—Electronic Circuit Load Tester….4367
    DFRW66 — Tap Out Harness….4368
    DFRW 88 — Clutch Torque Tool….4369
    DFRW126—Modified Tap Out Harness….4371
    DFRW176—AutoTrac Steering Valve Test Harness….4373
    DFRW177 — Element Test Plate….4378
    DFRW180 — Vistronic Fan Tap Out Harness….4380
    DFRW191 — Red Glad Hand Assembly….4382
    DFRW192 — Blue Glad Hand Assembly….4383
  Group 10: Service Tools and Kits….4358
    38H1033 — -12 ORFS Tee….4385
    38H1272 — -12 ORFS Union….4386
    38H1278 — -6 ORFS Union….4387
    38H1281 — -16 ORFS Union….4388
    38H1415 — -6 ORFS Cap….4389
    38H1419 — -16 ORFS Cap….4390
    AR93820 — ISO Hose Fitting….4391
    AR94522 — ISO SCV Coupler….4392
    D01074AA — 75 GPM In-Line, Dual Scale Hydraulic Tester….4393
    D01169AA — Hydraulic Tester….4394
    D05330ST — Supplemental Accessory Kit….4395
    D05361ST — Rubber Stopper/Leak Detector Kit….4396
    D15032NU — Vacuum Pump Kit….4397
    JDG774 — Solenoid Test Harness….4398
    JDG10466 — Flex Probe Kit….4399
    JDG1424 — Support Block….4400
    JDG1478—Digital Multimeter….4401
    JT01767 — Supplemental Lawn and Grounds Care Products Hydraulic Fitting Kit….4402
    JT02016 — Electrical Diagnostic Receptacle Kit….4403
    JT02051 — Manifold with Gauges….4404
    JT02063 — Electronic Leak Detector….4405
    JT02081—Halogen Leak Detector….4406
    JT02095 — R134a Start-Up Kit….4407
    JT02098 — Air Conditioning Flushing Kit….4408
    JT02148 — Straight Connector (M10 x 1.25M or 1/2-16 ACME)….4409
    JT02153 — Current Clamp-On Probe….4410
    JT02178 — A/C Leak Detection Kit….4411
    JT02219 — Fitting Straight, 1/8 NPTF x 1/2-16 ACME….4412
    JT03232 — Connector 1/4 M NPT X 1/8 F NPT….4413
    JT03261 — Diagnostic Receptacle 1/4 M NPT….4414
    JT03412 — Supplemental Pressure Test Kit….4415
    JT03413 — Supplemental Flow Test Kit….4416
    JT03437 — Plug x Socket – 90° Coupler….4417
    JT03445 — Straight Fitting, (9/16-18 M 37° or M14 X 1.5 M ORB)….4418
    JT03475 — Tee Fitting….4419
    JT03485 — Special Male Quick Coupler (1/8 Male QC x 1 3/16 – 12 UN Female)….4420
    JT03512 — Hydraulic Fitting Kit….4421
    JT03512-1 — 90° Elbow (1 1/16-12 (m) JIC x -12 (f) ORFS)….4422
    JT05412 — Industrial Universal Pressure Test Kit….4423
    JT05418 — Industrial Flow Test Kit….4424
    JT05470 — Universal Pressure Test Kit….4425
    JT05472 — Gauge w/Quick Coupler, 0-400 kPa (0-60 psi)….4426
    JT05473 — Gauge w/Quick Coupler, 0-35000 kPa (0-350 bar; 0-5000 psi)….4427
    JT05474 — Gauge w/Quick Coupler, 0-2000 kPa (0-20 bar; 0-290 psi)….4428
    JT05475 — Gauge, 0-400 kPa (0-4 bar; 0-60 psi)….4429
    JT05476 — 90° Elbow, 1/4 Male Quick Coupler x 7/16-20 F 37° Sw DR….4430
    JT05478A — 90° Elbow 14 mm M X 14 mm F….4431
    JT05480 — Diagnostic Receptacle (M14 x 1.5M ORB x 1/2 Quick Coupler)….4432
    JT05494 — Hydraulic Fitting 7/16-20 M 37° x 3/4-16 M ORB….4433
    JT05497 — Hose Assembly, 3048 mm (120 in.) Long….4434
    JT05690 — Straight Fitting (1 1/16-12 M 37° x 1 3/16-12 F ORFS)….4435
    JT05697A — U-Tube Manometer Kit….4436
    JT05791 — Digital Multimeter….4437
    JT05832 — Battery Load Tester….4438
    JT05833 — Battery Service Kit….4439
    JT05843 — Hydrometer….4440
    JT07030 — (100)/0/200 kPa ((1)/0/2 bar) (30 Hg./0/30 psi) Vacuum / Pressure Gauge….4441
    JT07041 — 0-2,800 kPa (0-28 bar) (0-400 psi) Hydraulic Pressure Gauge….4442
    JT07115 — Master Hydraulic Test Kit….4443
    JT07115 SUP — Supplemental Master Hydraulic Test Kit….4444
    JT07117 — Three-Gauge Manifold….4445
    JT07118 — Two-Valve Manifold….4446
    JT07119 — 5 ft. Test Hose….4447
    JT07120 — Load Valve Assembly….4448
    JT07134 — Bleed Pipe….4449
    JT07135 — Special Hose….4450
    JT07196 — Technicians A/C R134a Service Kit….4451
    JT07207 — Gauge 500 kPa (5 bar; 60 psi)….4452
    JT07209 — Hydraulic Test Kit….4453
    JT07260 — ORFS Adapter Hydraulic Test Kit….4454
    JT07328 — Terminal Test Kit….4455
    JT07328-1 — Grey Male Test Terminal….4456
    JT07328-2 — Grey Female Test Terminal….4457
    JT07328-3 — Violet Male Test Terminal….4458
    JT07328-4 — Violet Female Test Terminal….4459
    JT07328-5 — Brown Male Test Terminal….4460
    JT07328-6 — Brown Female Test Terminal….4461
    JT07328-7 — Orange Male Test Terminal….4462
    JT07328-8 — Orange Female Test Terminal….4463
    JT07328-9 — Dark Blue Male Test Terminal….4464
    JT07328-10 — Dark Blue Female Test Terminal….4465
    JT07328-11 — Red Male Test Terminal….4466
    JT07328-12 — Red Female Test Terminal….4467
    JT07328-13 — Yellow Male Test Terminal….4468
    JT07328-14 — Yellow Female Test Terminal….4469
    JT07328-15 — Green Male Test Terminal….4470
    JT07328-16 — Green Female Test Terminal….4471
    JT07328-17 — Black Male Test Terminal….4472
    JT07328-18 — Black Female Test Terminal….4473
    JT07328-19 — Patch Cords….4474
    R77464 — Pin Terminal….4475
    RE190805 — Diagnostic Receptacle….4476
    RE60701 — Diagnostic Receptacle….4477
    T57553 — Special Nut….4478

John Deere Models 7185J, 7195J, 7205J, 7210J, 7225J Tractors Repair Service Manual (TM802019)

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