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John Deere POWERTECH® 4.5L & 6.8L Diesel Engines Level 1 Electronic Fuel Systems with Delphi (Lucas) DP201 Pump Component Technical Manual (CTM284)


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John Deere POWERTECH® 4.5L & 6.8L Diesel Engines Level 1 Electronic Fuel Systems with Delphi (Lucas) DP201 Pump Component Technical Manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnosis & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices. This manual contains high quality images, circuit diagrams, instructions to help you to maintenance, troubleshoot, diagnose, and repair. This document is printable, without restrictions, contains searchable text, bookmarks, crosslinks for easy navigation.

CTM284 English – John Deere POWERTECH® 4.5L & 6.8L Diesel Engines Level 1 Electronic Fuel Systems with Delphi (Lucas) DP201 Pump Component Technical Manual.pdf
ctm285 Spanish – Motores diésel POWERTECH® de 4,5 l y 6,8 l Sistemas de combustible electrónicos nivel 1 con bomba Delphi (Lucas) DP201
ctm286 French – Moteurs diesel POWERTECH® 4,5 l et 6,8 l Circuits d’alimentation électroniques niveau 1 avec pompe Delphi (Lucas) DP201
ctm287 German – POWERTECH® 4,5-l- u. 6,8-l- Dieselmotoren mit elektronischen Kraftstoffsystemen der Stufe 1 mit Delphi- (Lucas-) Pumpe DP201
ctm288 Italian – Motori diesel POWERTECH® da 4,5 l e 6,8 l Sistemi di iniezione elettronica livello 1 con pompa Delphi (Lucas) DP201

TABLE OF CONTENTS
Section 01: General…………….10
Group 000: Safety…………….10
Handle Fluids Safely — Avoid Fires…………….12
Handle Starting Fluid Safely…………….13
Service Cooling System Safely…………….14
Prevent Battery Explosions…………….15
Prepare for Emergencies…………….16
Handling Batteries Safely…………….17
Avoid High-Pressure Fluids…………….20
Wear Protective Clothing…………….21
Service Machines Safely…………….22
Work In Ventilated Area…………….23
Work in Clean Area…………….24
Remove Paint Before Welding or Heating…………….25
Avoid Heating Near Pressurized Fluid Lines…………….26
Illuminate Work Area Safely…………….27
Use Proper Lifting Equipment…………….28
Construct Dealer-Made Tools Safely…………….29
Practice Safe Maintenance…………….30
Use Proper Tools…………….31
Dispose of Waste Properly…………….32
Live With Safety…………….33
Group 001: Engine Identification…………….10
Engine Model Designation…………….36
Engine Serial Number Plate Information…………….38
Engine Application Chart…………….41
Group 002: Fuels…………….10
Lubricants and Coolant…………….43
Diesel Fuel…………….44
Diesel Fuel Additive Products…………….45
Bio-Diesel Fuel…………….46
Lubricity of Diesel Fuel…………….47
Section 02: Repair and Adjustments…………….48
Group 090: Electronic Fuel System Repair and Adjustments…………….48
Fuel System — General Information…………….51
Relieve Fuel System Pressure…………….52
Remove and Install Final Fuel Filter/Water Separator Base…………….53
Final Fuel Filter Assembly…………….55
Replace Final Fuel Filter/Water Separator…………….57
Remove Fuel Injection Pump…………….59
Repair Fuel Injection Pump…………….63
Install Fuel Injection Pump…………….64
Fuel Injection Pump Timing…………….68
Remove Fuel Injection Nozzles…………….69
Clean Fuel Injection Nozzle Bore…………….71
Clean Fuel Injection Nozzles…………….72
Diagnose Fuel Injection Nozzle Malfunction…………….73
Test Fuel Injection Nozzles…………….75
Disassemble Fuel Injection Nozzles…………….80
Inspect and Clean Fuel Injection Nozzle Body…………….84
Inspect and Clean Valve and Valve Seat…………….86
Inspect Valve Adjusting Mechanism…………….88
Assemble Fuel Injection Nozzles…………….89
Adjust Fuel Injection Nozzles…………….90
Install Seals on Fuel Injection Nozzle…………….95
Install Fuel Injection Nozzles…………….96
Group 110: Electrical Engine Control Repair and Adjustment…………….48
Engine Control Unit (ECU)…………….140
Remove and Install Engine Coolant Temperature Sensor…………….100
Replace Engine Speed Sensor…………….101
Connectors…………….102
Use Electrical Insulating Compound…………….103
Using High-Pressure Washer…………….104
Repair Weather Pack ™ Connector…………….105
Remove Connector Body from Blade Terminals…………….108
Repair (Pull Type) Metri-Pack ® Connectors…………….109
Repair (Push Type) Metri-Pack ® Connectors…………….111
Repair Deutsch ® Connectors…………….114
Repair ECU Connector…………….117
Repair Fuel Injection Pump Connector…………….118
Section 03: Theory of Operation…………….120
Group 130: Electronic Fuel System Operation…………….123
About this Group…………….122
Fuel System Operation…………….123
Fuel Transfer Pump Operation…………….124
Final Fuel Filter/Water Separator Operation…………….125
Fuel Injection Pump Operation…………….127
Fuel Injection Nozzle Operation…………….129
Group 140: Electrical Control System Operation…………….120
Electronic Control System Overview…………….132
Electronic Control System Terminology…………….133
Electronic Control System Operation…………….135
Monitoring Engine Parameters…………….136
Measuring Temperature…………….137
Measuring Throttle Position…………….138
Measuring Engine Speed…………….139
Engine Control Unit (ECU)…………….140
Controller Area Network (CAN)…………….142
Cruise Control Operation…………….143
Governor Droop Mode Selection…………….441
Engine Control Unit (ECU) Self-Diagnosis…………….145
Section 04: Diagnostics…………….146
Group 150: Observable Diagnostics and Tests…………….146
About this Group of the Manual…………….224
E1 – Engine Cranks/Won't Start…………….146
E2 – Engine Misfires/Runs Irregularly…………….146
E3 – Engine Does Not Develop Full Power…………….146
E4 – Engine Emits Excessive White Exhaust Smoke…………….146
E5 – Engine Emits Excessive Black Or Gray Exhaust Smoke…………….146
E6 – Engine Will Not Crank…………….146
E7 – Engine Idles Poorly…………….146
E8 – Abnormal Engine Noise…………….146
F1 – Fuel Supply System Check…………….184
F1 – Fuel Supply System Check…………….184
F2 – Excessive Fuel Consumption…………….146
F3 – Fuel in Oil…………….146
F4 – Excessive Fuel Filter Replacement…………….190
D1 – ECU Does Not Communicate With DST or Service ADVISOR ™…………….193
D1 – ECU Does Not Communicate With DST or Service ADVISOR ™…………….193
Using TIME TRAC ® as a Tachometer…………….198
Check and Adjust Injection Pump Dynamic Timing…………….199
Check Cold Start Switch Operation…………….206
Check Cold Start Advance System Operation…………….207
Check Light Load Advance Operation…………….209
Test Fuel Shut-Off Solenoid…………….210
Check Fuel Transfer Pump…………….211
Check Fuel Supply Quality…………….212
Test for Fuel Drain Back…………….214
Test for Air in Fuel…………….215
Check Fuel Supply Pressure…………….217
Bleed the Fuel System…………….218
Test for Cylinder Misfire (Engine Running)…………….221
Test Fuel Injection Nozzles (Engine Running)…………….222
Group 160: Trouble Code Diagnostics and Tests…………….146
About this Group of the Manual…………….224
Electrical Concepts…………….225
Using a Digital Multimeter…………….226
Electrical Circuit Malfunctions…………….227
Troubleshooting Circuit Malfunctions…………….230
Connecting to Diagnostic Scan Tool (DST) or Service ADVISOR ™…………….234
Data Parameter Description…………….236
Engine Control Unit (ECU) — Level Identification…………….239
Engine Control Unit (ECU) — Donating this Engines’ ECU to be Used Elsewhere…………….240
Engine Control Unit (ECU) — Replacing Current ECU with Another ECU…………….242
Engine Control Unit (ECU) — Replacing Current ECU with Another ECU — Cannot Communicate with Current ECU…………….244
Engine Control Unit (ECU) — Reprogramming Current ECU…………….246
Engine Control Unit (ECU) — Reprogramming Instructions…………….248
Software and Hardware Verification…………….250
Diagnostic Trouble Codes (DTCs)…………….253
Listing of Diagnostic Trouble Codes (DTCs) on ECU…………….254
Diagnostic Procedure…………….256
Intermittent Fault Diagnostics…………….257
000028.03 — Analog Throttle (C) Input High…………….258
000028.03 – Analog Throttle (C) Input High…………….147
000028.04 — Analog Throttle (C) Input Low…………….263
000028.04 – Analog Throttle (C) Input Low…………….147
000029.03 — Analog Throttle (B) Input High…………….268
000029.03 – Analog Throttle (B) Input High…………….147
000029.04 — Analog Throttle (B) Input Low…………….274
000029.04 – Analog Throttle (B) Input Low…………….147
000091.03 — Analog Throttle (A) Input High…………….280
000091.03 – Analog Throttle (A) Input High…………….147
000091.04 — Analog Throttle (A) Input Low…………….286
000091.04 – Analog Throttle (A) Input Low…………….147
000091.07 – Throttle Not Calibrated Properly…………….147
000091.13 – Throttle Calibration Aborted…………….147
000110.03 — Engine Coolant Temperature Input Voltage High…………….294
000110.03 – Engine Coolant Temperature Input Voltage High…………….148
000110.04 — Engine Coolant Temperature Input Voltage Low…………….298
000110.04 – Engine Coolant Temperature Input Voltage Low…………….148
000190.00 – Engine Overspeed…………….148
000190.02 — Engine Speed Input Noise…………….303
000190.02 – Engine Speed Input Noise…………….148
000629.04 — ECU Unswitched Power Missing…………….308
000629.04 – ECU Unswitched Power Missing…………….148
000639.13 — CAN Error…………….311
000639.13 – CAN Error – Continued…………….148
000810.02 — Calculated Vehicle Speed Input Signal Noise…………….315
000810.02 – Calculated Vehicle Speed Input Signal Noise…………….148
000931.02 — Pump Current Instability…………….318
000931.02 – Pump Current Instability…………….148
000931.03 — Pump Current Feedback Input Voltage High…………….324
000931.03 – Pump Current Feedback Input Voltage High…………….148
000931.04 — Pump Current Feedback Input Voltage Low…………….327
000931.04 – Pump Current Feedback Input Voltage Low…………….148
000931.15 — Pump Current Measurement Error (Engine OFF)…………….330
000931.15 – Pump Current Measurement Error (Engine OFF)…………….148
000931.31 — Pump Current Not Controllable…………….334
000931.31 – Pump Current Not Controllable…………….148
001041.02 — Start Signal Missing…………….340
001041.02 – Start Signal Missing…………….148
001041.03 — Start Signal Always Active…………….344
001041.03 – Start Signal Always Active…………….148
001069.02 — Tire Size Error…………….348
001069.02 – Tire Size Error…………….148
001079.03 — Sensor Supply Voltage High…………….351
001079.03 – Sensor Supply Voltage High…………….148
001079.04 — Sensor Supply Voltage Low…………….355
001079.04 – Sensor Supply Voltage Low…………….148
002000.13 – Security Violation…………….149
Section 05: Tools and Other Materials…………….360
Group 170: Electronic Fuel/Control System Repair Tools and Other Materials…………….360
Fuel System Repair and Adjustment Essential Tools…………….363
Fuel System Repair and Adjustment Service Equipment and Tools…………….365
Fuel System Repair and Adjustment Other Materials…………….366
Control System Repair and Adjustment Essential Tools…………….367
Control Repair and Adjustment Other Materials…………….370
Group 180: Diagnostic Service Tools…………….360
Engine Diagnostics and Testing Procedure Tools…………….374
Section 06: Specifications…………….377
Group 200: Repair Specifications…………….377
Electronic Fuel System Repair and Adjustment Specifications…………….380
Electrical Engine Control Repair and Adjustment Specifications…………….382
Group 210: Diagnostic Specifications…………….377
Fuel Injection Pump Specifications (Agricultural Applications)…………….401
Fuel Injection Pump Specifications (OEM)…………….419
Fuel System Diagnostic Specifications…………….439
Torque Curve Selection…………….440
Governor Droop Mode Selection…………….441
Electronic Control System Wiring Diagram for 6010 Series Tractors…………….442
Electronic Control System Wiring Diagram for 6020 and 7020 Series Tractors…………….443

John Deere POWERTECH® 4.5L & 6.8L Diesel Engines Level 1 Electronic Fuel Systems with Delphi (Lucas) DP201 Pump Component Technical Manual (CTM284)


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John Deere Combine Model 9780 CTS Repair Technical Manual (TM4712)


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Complete service repair manual fo John Deere CTS Combine 9780 CTS (SN: 072800 – ), with workshop information to maintain, repair, and rebuild like professional mechanics.

John Deere CTS Combine 9780CTS workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM4712 English – John Deere 9780 CTS Combine Technical Manual (Repair).PDF
tm4709 German – Mahdrescher CTS 9780 (072800 – )
tm4715 French – Moissonneuse-batteuse CTS 9780 (072800 – )
tm4721 Italian – Mietitrebbia 9780 CTS Riparazione

Total Pages: 1,811 pages
File Format: PDF (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
Foreword
General
Safety
Identification Number Location
Specifications
Tune Up and Adjustment
Fuels and Lubricants
Engine
Remove and Install Engine
Lower Engine Repair
Cooling System
Fuel and Air System
Air Intake System
Diesel Fuel System
Electrical System
Batteries
Harness and Connector Repair
Wiring Harness Routing
Fuses, Circuit Breakers and Relays
Lighting
Operator`s Station
Sensors and Switches
Wiper
Alternator
Starting Motor
GREENSTAR Components
Power Train Repair
Transmission and Differential
Single Reduction Final Drive
Hydrostatic System
Cam Lobe Motor
Tires and Wheels
HILLMASTER II
Power Steering and Brakes
Steering
Brakes
Trailer Hitch
Hydraulic Repair
Hydraulic Reservoir
Hydraulic Pumps
Hydraulic Valves
Hydraulic Cylinders
HILLMASTER II Hydraulic Cylinder
Motors
Accumulator
Separator Shell
Gull Wing Doors
Rear Hood
Operator`s Station Repair
Air Conditioning System (R134a)
System Components
Cab
Feeder House Repair
Conveyor
Top Shaft and Slip Clutch
Feeder House Drives and Reverser Gear Case
HEADERTRAK Tilt Cylinder and Frame
HILLMASTER II Tilt Cylinder and Frame
Separator Repair
Beaters
Cylinder Drives
Tine Separator Module
Tine Separators
Engine Gearbox to Module Drives
Tine Separator Gearboxes
Shoe Supply Augers, Chaffer and Sieve Frame
Tailings Elevator and Augers
Primary Countershaft Gearcase
Header Electromagnetic Clutch
Straw Chopper and Chaff Spreader
Grain Tank and Unloading System
Grain Tank Cross Augers
Unloading Auger System Drives
Vertical Unloading Auger and Lower Gear Case
Horizontal Unloading Auger and Gear Case
Clean Grain Elevator and Loading Auger Gear Case
Grain Tank and Extensions
Engine Gear Case and Control Valve Repair
Engine Gear Case and Valve
Dealer Fabricated Tools
Dealer Fabricated Tools
tm4712 – 9780 CTS Combine (072800 – )
Table of Contents
Foreword
Section 10: General
Group 05: Safety
Recognize Safety Information
Understand Signal Words
Handle Fluids Safely-Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Avoid High-Pressure Fluids
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Work in Clean Area
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Avoid Heating Near Pressurized Fluid Lines
Remove Paint Before Welding or Heating
Use Proper Tools
Practice Safe Maintenance
Dispose of Waste Properly
Avoid Harmful Asbestos Dust
Service Tires Safely
Protect Against Noise
Live With Safety
Group 10: Identification Number Location
Type Plates
Combine Type Plate
Engine Serial Number
Hydrostatic Drive Unit Pump
Hydrostatic Drive Unit Motor
2 Speed 4-Wheel Drive Motor
Engine Gear Case
Transmission
Group 15: Specifications
Specifications
Operating Speeds
Ground Speeds
Turning Radius
Dimensions
Dimension Reference Points
Metric Bolt and Cap Screw Torque Values
Unified Inch Bolt and Cap Screw Torque Values
Flat Face Seal Fittings Assembly and Installation-All Pressure Applications
Metric Flat Face Seal Fitting Torque Chart-Standard Pressure Applications
Metric Flat Face Seal Fitting Torque Chart-High Pressure Applications
SAE Flat Face Seal Fitting Torque Chart-Standard Pressure Applications
SAE Flat Face Seal Fitting Torque Chart-High Pressure Applications
Four Bolt Flange Fittings Assembly and Installation-All Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values-Standard Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values-High Pressure Applications
External Hexagon Port Plug Torque Chart
Prevent Hydraulic System Contamination
Check Oil Lines and Fittings
Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems
Group 20: Tune Up and Adjustment
Tune-Up and Adjustment
Care and Maintenance of Belts
Defective Belts
Group 25: Fuels and Lubricants
Diesel Fuel
Storing Fuel
Diesel Engine Coolant
Supplemental Coolant Additives
Liquid Coolant Conditioner
Diesel Engine Oil
Hydrostatic Drive System, Main Hydraulic System and Main Engine Gear Case Oils
Transmission, Final Drives, Feeder House Reverser, Primary Countershaft, Loading Auger Elevator and Two-Speed Separator Drive Gear Cases
Grease
Lubricant Storage
Alternative and Synthetic Lubricants
Section 20: Engine
Group 05: Remove and Install Engine
Essential or Recommended Tools
Specifications
John Deere Engine Repair
Remove Engine
Install Engine
Group 10: Lower Engine Repair
Remove and Install Engine Oil Pan Access Sheet
Group 15: Cooling System
Specifications
John Deere Engine Repair
Remove and Install Rotary Screen
Remove and Install Rotary Screen Brush Kit (Optional)
Remove and Install Radiator
Test Radiator
Test Radiator Cap
Replace Thermostat
Repair or Replace Water Pump
Section 30: Fuel and Air System
Group 05: Air Intake System
Other Material
Specifications
John Deere Engine Repair
Remove and Install Turbocharger
Remove and Install Charge Air Cooler
Remove and Install Air Cleaner Filters
Group 10: Diesel Fuel System
Other Material
Specifications
Bleeding the Fuel System
Remove Fuel Tank
Remove and Install Fuel Level Sensor
Remove and Install Fuel Tank Strainer
Remove Fuel Tank Outlet Screen
Install Fuel Tank Outlet Screen
Section 40: Electrical System
Group 05: Batteries
Prevent Battery Explosions
Handling Batteries Safely
Prevent Damage to Electrical Systems
Checking Electrolyte Specific Gravity
Battery Replacement
Remove, Clean and Install Batteries
Connecting Booster Batteries
Charging Batteries
Connecting Battery Cables
Group 10: Harness and Connector Repair
Essential or Recommended Tools
Other Material
Use Electrical Insulating Compound
Using High-Pressure Washers
Electrical System Visual Inspection
Basic Electrical Component Handling / Precautions for Vehicles Equipped with Computer Controlled Systems
Electrical Connector / Wiring Harness Handling and Repair
Repair WEATHER PACK Connector
Remove Connector Body from Blade Terminals
Repair (Pull Type) METRI-PACK METRI-PACK is a trademark of Delphi Packard Electric Systems Connectors
Repair (Push Type) METRI-PACK Connectors
Repair CPCCPC is a trademark of AMP Inc. , Large MATE-N-LOCMATE-N-LOC is a trademark of AMP Inc. and METRIMATEMETRIMATE is a trademark of AMP Inc. Pin Type Connectors
Repair CPC Blade Type Connectors
Repair Small MATE-N-LOC Socket Connector
Repair Small MATE-N-LOC Pin Connector
Repair DEUTSCH Connectors
Repair CINCH Connectors
Repair Relay Panel Connectors
Repair Reel Reversing Valve Connector
Group 15: Wiring Harness Routing
Replace Harness
Cab Main Wiring Harness
Left-Hand Main Wiring Harness
Right-Hand Main Wiring Harness, With GREENSTARGREENSTAR is a trademark of Deere & Company
Engine Wiring Harness – Reference
Group 20: Fuses, Circuit Breakers and Relays
Specifications
Basic Operation
Power Distribution Board System Basic Description
Circuit Board Replacement
Relays
Power Distribution Board Relay Identification
Engine Compartment Relay Panel Fuse Identification
Engine Compartment Relay Panel Relay Identification
Group 25: Lighting
Safety Rules When Replacing Halogen Bulbs
Cab Head Light Bulb Replacement and Adjustment
Remove and Install HID-Xenon Lights (Optional) (S.N. 074502-)
Auxiliary Field and Access Door, Work Light Bulb Replacement
Rear Residue Discharge Light Bulb Replacement
Side Finder Light Bulb Replacement
Grain Tank and Unloading Auger Light Bulb Replacement
Cleaning Shoe Light Bulb Replacement
Turn Signal and Maximum Tilt Indicator Light Bulb Replacement
Dome and Console Light Bulb Replacement
CommandTouchCommandTouch is a trademark of Deere & Company CornerPost Monitor Light Bulb Replacement
Warning Display Panel Light Bulb Replacement
Group 30: Operator’s Station
Other Material
Specifications
Instruments and Controls Identification
Overhead Warning Display Panel
Remove and Install Overhead Console
Replace Overhead Warning Display Panel Circuit Board
Remove and Install Light Panel Dimmer Switch
Remove and Install Overhead Display Rocker Switches
Remove and Install ClimaTrak ClimaTrak is a trademark of Deere & Company Automatic Air Conditioning/Heater Temperature Control Switch and Fan Switch
Remove and Install Radio
Remove and Install Radio Speaker
Remove and Install Radio Antenna (S.N. -074501)
Remove and Install Radio Antenna (S.N. 074502-)
Replace Cornerpost Main Circuit Board
Remove Header Control Module
Remove Automatic Combine Adjustment (ACA) Display (S.N. 074502-)
Remove Performance Monitor and Digital Tachometer Module
COMMANDTOUCH Console Controls
Remove and Install CommandTouch CommandTouch is a trademark of Deere & Company Console
Remove and Install Header and Separator Engage Switches
Remove and Install DIAL-A-SPEED DIAL-A-SPEED is a trademark of Deere & Company and Header Height/Ground Pressure Control Switches
Remove and Install ClimaTrak ClimaTrak is a trademark of Deere & Company Solar Sensor
Remove and Install Back Light Bulbs for DIAL-A-SPEED and Header Height/Ground Pressure Control Switches
Remove and Install CommandTouch CommandTouch is a trademark of Deere & Company Console Membrane Switches
Remove and Install CommandTouch CommandTouch is a trademark of Deere & Company Console Circuit Board
Replace Neutral Safety Switch
Replace Mini Harness
Remove and Install Multi-Function Handle
Remove and Install Start Switch
Remove and Install Turn Signal/Side Finder Light Switch
Remove and Install Horn Switch
Remove and Install Mirrors
Remove and Install Mirror Switch
Group 35: Sensors and Switches
Other Material
Shaft Speed Sensor Locations
Shaft Speed Sensor Locations
Remove and Install Conveyor Auger, Tailings Elevator, Grain Elevator and Grain Separator Sensors
Remove and Install Cleaning Fan, Cylinder Speed and Feeder House Backshaft Speed Sensors
Remove and Install Straw Chopper Sensor
Remove and Install Grain Tank Sensor
Remove and Install Tailings Sensor
Remove and Install (Shoe/Separator) VisionTrakVisionTrak is a trademark of Deere & Company Sensors
Remove and Install (Return to Cut and Tilt) Header Height/Ground Pressure Control Sensors
Remove and Install Coolant Temperature Sensor
Remove and Install Coolant Temperature Sensor
Remove and Install Fuel Level Sensor
Remove and Install Park Brake Switch
Remove and Install Air Filter Restriction Switch
Remove and Install Engine Gear Case Temperature and Pressure Switches
Remove and Install Hydro Charge Pressure Switch
Remove and Install Hydraulic Reservoir Temperature Sensor
Remove and Install Engine Oil Pressure Switch
Remove and Install Service and Cleaning Shoe Light Switch
Remove and Install Chaffer/Sieve Sensor/Adjusting Motor
Group 40: Wiper
Specifications
Remove and Install Wiper Motor
Adjust Long Windshield Wiper
Remove and Install Windshield Washer
Group 45: Alternator
Specifications
John Deere Engine Accessories-Alternator Repair-Use CTM77
Alternator and Fan Drive Specifications
Remove and Install Alternator
Group 50: Starting Motor
John Deere Starting Motor Repair-Use CTM77
Remove and Install Starting Motor
Remove and Install Starter Relay
Group 55: GREENSTAR Components
Specifications
Remove and Install GREENSTAR Mass-Flow Sensor
Remove and Install GREENSTAR Paddle Wheel
Remove and Install GREENSTAR Moisture Sensor
Remove and Install Position Receiver
Section 50: Power Train Repair
Group 05: Transmission and Differential
Other Material
Specifications
Remove and Repair Shifter Forks and Shifter Cam
Install Shifter Forks and Shifter Cam
Remove and Install Transmission Lube Pump
Remove and Install Suction Screen
Remove Transmission
Transmission Recondition
Disassemble and Repair Transmission
Assemble Transmission
Install Transmission
Remove and Install Gearshift Lever and Linkage
Adjust Gearshift Linkage
Group 10: Single Reduction Final Drive
Essential or Recommended Tools
Service Equipment and Tools
Other Material
Specifications
Remove and Install Final Drive
Disassemble and Assemble Final Drive
Adjust Spindle Bearing (Preferred Method)
Adjust Spindle Bearing (Alternate Method)
Group 15: Hydrostatic System
Essential or Recommended Tools
Service Equipment and Tools
Other Material
Specifications
Serial Number Plate
Clean Hydrostatic Motor and Pump
Flushing the Hydrostatic System
Remove and Install Hydrostatic Motor
Disassemble Hydrostatic Motor
Inspect Parts
Lack of Lubrication
Abrasive Contamination
Cavitation
Over Speeding
Inspect Thrust Plate
Inspect Fixed Swashplate
Inspect Piston Slipper
Inspect Piston Retainer
Inspect Cylinder Block
Inspect Bearing Plate
Inspect Valve Plate
Inspect Bearing and Race
Inspect Servo Piston
Inspect Drive Shaft
Replace Cylinder Block Spring
Assemble Motor
Remove and Install Motor Valve Block (Manifold)
Repair Motor Valve Block
Remove Hydrostatic Pump
Disassemble Hydrostatic Pump
Assemble Hydrostatic Pump
Replace High-Pressure Line Center Pivot O-Rings
Disassemble and Assemble End Cover
Repair Control Valve
Install Hydrostatic Pump
Remove and Install Charge Pump
Repair Charge Pump
Remove and Install Hydrostatic Control Cable
Adjust Hydrostatic Control Linkage
Adjust Displacement Control Valve Neutral
Start-Up Procedure After Hydrostatic System Repair
Group 20: Cam Lobe Motor
Essential or Recommended Tools
Service Equipment and Tools
Other Material
Specifications
Flushing Cam Lobe Motors
Remove Cam Lobe Motor
Install Cam Lobe Motor
Remove and Install Cam Lobe Motor Control Valve
Disassemble and Assemble Cam Lobe Motor Control Valve
Remove and Install Steering Yoke
Disassemble and Assemble Pivot Pins, Bushings, and Seals
Remove and Install Solenoid Valve and Valve Block
Remove and Install Displacement Control Valve
Remove and Install Cam and Piston Carrier
Remove and Install Stack Valve Seals
Remove and Install Axle Bearings and Seals
Group 25: Tires and Wheels
Essential or Recommended Tools
Service Equipment and Tools
Specifications
Tire Identification
Service Tires Safely
Using Liquid Weight
Remove and Install Tire
Drive Wheel Bolt Torque
Rear Wheel Bolt Torque
Jacking Locations
Remove and Install Rear Wheel Weights
Group 30: HILLMASTER II
HILLMASTER II Rocker Assembly-RH Side
HILLMASTER II Rocker Assembly-LH Side
Section 60: Power Steering and Brakes
Group 05: Steering
Essential or Recommended Tools
Service Equipment and Tools
Other Material
Specifications
Remove Steering Valve
Steering Valve
Disassemble Steering Valve
Assemble Steering Valve
Install Steering Valve
Steering Column Components (Upper)
Steering Column Components (Lower)
Disassemble And Assemble Steering Column
Replace Telescoping Shaft Bearings
Remove and Install Steering Cylinder
Repair Steering Cylinder
Toe-In Adjustment
Remove and Install Steering Tie Rod
Remove and Install Rear Spindle Assembly-Non-Powered Heavy Duty
Disassemble and Assemble Rear Spindle Assembly-Non-Powered Heavy Duty
Remove and Install Rear Axle Pivot Bushing
Rear Axle Adjustment
Group 10: Brakes
Service Equipment and Tools
Other Material
Specifications
Deglazing Brake Linings
Remove Brake Drum
Remove Brake Shoe-Heavy Duty
Repair Brakes-Heavy Duty
Assemble Brakes-Heavy Duty
Install Brake Drum
Remove and Install Master Cylinder
Disassemble and Assemble Master Cylinder (Double Bleed Screw)
Brake Fluid Reservoir
Adjusting Master Cylinder
Bleeding Brake System-Double Bleed Screw
Remove and Install Slave Cylinders
Disassemble and Assemble Slave Cylinder
Disassemble and Assemble Brake Pedals
Disassemble and Assemble Parking Brake Pedal
Adjust Park Brake Pedal
Group 15: Trailer Hitch
Remove Hitch
Section 70: Hydraulic Repair
Group 05: Hydraulic Reservoir
Service Equipment and Tools
Other Material
Specifications
Remove and Install Reservoir
Flushing the Hydraulic System
Flushing the Reel/Belt Pickup Drive System
Start-Up Procedure After Hydrostatic System Repair
Group 10: Hydraulic Pumps
Essential or Recommended Tools
Service Equipment and Tools
Other Material
Specifications
Remove Main Hydraulic Pump
Disassembling Hydraulic Pump
Replace Seal
Installing Gasket and Support
Triple Hydraulic Pump
Assembling Hydraulic Pump
Install Main Hydraulic Pump
Reel/Belt Pickup Pump
Remove Chaff Spreader Pump
Chaff Spreader Pump
Disassemble Chaff Spreader Pump
Assemble Chaff Spreader Pump
Install Chaff Spreader Pump
Group 15: Hydraulic Valves
Essential or Recommended Tools
Other Material
Specifications
Remove and Install Hydraulic Valve Stack
Remove and Install Header Height/Ground Pressure Control Valve
Remove and Install Shut-off Valve
Solenoid Control Relief Valve Module
Header Lift Valve Module
Reel Raise/Lower Valve Module
Electro-Hydraulic Feeder House Reverser Valve-General Information
Disassemble Electro-Hydraulic Feeder House Reverser Valve
Threshing Cylinder Speed Valve Module
Auger Swing Valve Module
HILLMASTER II Solenoid Valve Block
Reel Fore/Aft Valve Module
HEADERTRAK Tilt Valve Module
Hydraulic Solenoid Control Valve Leakage Repair
Replacing Pilot Solenoid Assemblies
Replacing Pilot Sleeve O-Rings
Remove Reel/Belt Speed Flow Control Valve
Repair Reel/Belt Speed Flow Control Valve
Install Reel/Belt Speed Flow Control Valve
Reel Reversing Control Valve (S.N. 074502-)
Remove and Install Reel Reversing Control Valve (S.N. 074502-)
Feeder House Multi-Coupler Check Valve Identification
Disassemble, Inspect and Assemble Feeder House Multi-Coupler
Group 20: Hydraulic Cylinders
Specifications
Remove and Install Header Lift Cylinder
Disassemble and Assemble Header Lift Cylinder
Remove and Install Unloading Auger Swing Cylinder
Adjust Unloading Auger Swing Cylinder
Remove and Install Unloading Auger Drive Cylinder
Unloading Auger Drive Cylinder Adjustment
Group 21: HILLMASTER II Hydraulic Cylinder
Making a Special Tool
Other Material
Specifications
General Information
Components of HILLMASTER II Cylinder
Check Valve Components
Components of Compensating Valve
Compensating Valve Installed in Piston
Attachment of HILLMASTER II Cylinder
Group 25: Motors
Remove and Install Chaff Spreader Motor
Group 30: Accumulator
Service Equipment and Tools
Accumulator (General Information)
Checking Header Float System Accumulator
Accumulator Precharge Pressure
Section 80: Separator Shell
Group 05: Gull Wing Doors
Other Material
Remove and Install Gull Wing
Composite Panel Repair
Group 10: Rear Hood
Specifications
Remove and Install Lower Hood Panels
Remove and Install Rear Hood
Section 90: Operator’s Station Repair
Group 05: Air Conditioning System (R134a)
Essential or Recommended Tools
Service Equipment and Tools
Other Material
Specifications
Service Parts Kits
Hose and Tubing O-Ring Connection Torques
Discharge and Recovery of Air Conditioning Refrigerant
Remove and Install Compressor
Test Volumetric Efficiency
Test Shaft Seal Leakage
Disassemble and Assemble Compressor Clutch
Check Clutch Hub Clearance
Inspect Compressor Manifold
Disassemble, Inspect, and Assemble Compressor
Remove and Install Compressor Relief Valve
System Information
Flush Air Conditioning System
Purge Air Conditioning System
Evacuate Air Conditioning System
Compressor Oil Information
Determine Correct Oil Charge
Check Refrigerant Oil Charge
Charge Air Conditioning System
Leak Testing Procedure
Group 10: System Components
Essential or Recommended Tools
Other Material
Air Conditioning System With Precleaner (General Information)
Remove and Install Receiver/Dryer
Replace Blower Motor
Replace Recirculator Motor Drive Module
Replace Heater Control Valve
Remove Condenser
Repair Condenser
Install Condenser
Replace Evaporator
Remove and Install Evaporator Temperature Sensor
Replace Low Pressure Switch
Replace High Pressure Switch
Replace Air Temperature Sensors
Group 15: Cab
Specifications
Remove and Install Cab Windshield
Remove Cab
Install Cab
Replace Rear Window
Remove and Install Cab Roof
Remove and Install Operator’s Seat
Remove and Install Operator Presence Switch
Operator’s Seat Exploded View
Operator’s Seat Air Suspension Assembly-Exploded View
Disassemble and Assemble Operator’s Seat Air Suspension Assembly
Cab Door Latch Striker (S.N. -074501)
Cab Door Latch Striker (S.N. 074502-)
Remove and Install Cab Door (S.N. -074501)
Remove and Install Cab Door (S.N. 074502-)
Disassemble and Assemble Cab Door (S.N. 074502-)
Section 110: Feeder House Repair
Group 05: Conveyor
Other Material
Specifications
Remove and Install Feeder House
Adjust Feeder Conveyor Chain
Remove and Install Conveyor Chain
Measure Conveyor Chain Wear
Removing Conveyor Chain Link
Replace Conveyor Chain Slats
Replace Conveyor Chain Wear Strips
Adjust Drum Height
Remove and Install Conveyor Drum
Conveyor Drum Exploded View-HILLMASTER II
Conveyor Drum Exploded View-Level Land and HEADERTRAK Tilt
Remove And Install Mid-Floor Assembly
Remove And Install Sub-Floor Assembly
Remove and Install Pea Kit Sub-Floor Assembly (Optional)
Feed Plate Support Exploded View
Group 10: Top Shaft and Slip Clutch
Specifications
Drive and Slip Clutch for Top Shaft, Exploded View
Adjust Slip Clutch On Top Shaft
Remove and Install Top Shaft Supports
Disassemble and Assemble Conveyor Top Shaft
Group 15: Feeder House Drives and Reverser Gear Case
Other Material
Specifications
Top Shaft Idler-Exploded View
Feeder House Countershaft and Tensioner-Exploded View
Remove and Install Reverser Gear Case
Feeder House Reverser Gear Case-Exploded View
Disassemble and Assemble Feeder House Reverser Gear Case
Remove and Install Lower Shaft
Disassemble and Assemble Conveyor Drive Chain, Tightener and Guides
Adjust Fixed Speed Feeder House Belt
Group 20: HEADERTRAK Tilt Cylinder and Frame
Other Material
Specifications
HEADERTRAK Tilt Cylinder Hoses and Fittings-Exploded View
Remove and Install HEADERTRAK Tilt Cylinder
Feeder House Shell, Wear Plates and Seal Location Drawings
Tilt Beam and Closure Plates Location Drawings
Remove and Install Tilt Frame
Remove and Install Tilt Beam
Adjust Fore-Aft Turnbuckles
Remove Fore-Aft Tilt Frame
Install Fore-Aft Tilt Frame
Group 25: HILLMASTER II Tilt Cylinder and Frame
Specifications
Tilt Frame-Exploded View
Section 120: Separator Repair
Group 05: Beaters
Essential or Recommended Tools
Other Material
Specifications
Remove and Install Rasp Bars
Static Balance Cylinder
Remove Threshing Cylinder
Install Threshing Cylinder
Remove Concave
Install Concave
Level Concave (Rasp Bar)
Level Concave (Spike Tooth)
Concave Position Sensor and Linkage
Remove and Install Concave Adjusting Motor
Adjust Concave Adjusting Motor
Move Tine Separator Module to the Service Position
Move Tine Separator Module to the Working Position
Serrated Beater Drive Gear Case Idler
Remove Serrated Beater Drive Gear Case
Serrated Beater Drive Gear Case
Disassemble Serrated Beater Drive Gear Case
Install Serrated Beater Drive Gear Case
Serrated Beater and Shaft
Remove Left-Hand Serrated Beater Shaft Bearing
Remove Right-Hand Serrated Beater Shaft Bearing
Remove Serrated Beater Shaft
Install Serrated Beater Shaft
Remove Beater Drive Sheave
Install Beater Drive Sheave
Remove/Install Serrated Beater Wings
Stripper Beater
Remove Stripper Beater Drive Sheave
Remove and Install Stripper Beater Shaft
Remove and Install Stripper Beater
Serrated Beater Cover
Remove Serrated Beater Cover
Remove Stripper Beater Cover
Install Stripper Beater Cover
Install Serrated Beater Cover
Remove Module Feed Assembly
Install Module Feed Assembly
Remove Serrated Beater Lower Covers
Install Serrated Beater Lower Covers
Group 10: Cylinder Drives
Essential or Recommended Tools
Other Material
Specifications
Check Cylinder Drive Runout
Remove and Install Single Speed Extended Range Cylinder Drive Sheave
Remove and Install Dual Range Cylinder Drive Gear Case
Dual Range Cylinder Drive Exploded View
Disassemble and Assemble Dual Range Cylinder Drive Gear Case
Remove and Install Intermediate Cylinder Drive
Repair Intermediate Cylinder Drive
Remove and Install Intermediate Cylinder Drive Support
Disassemble and Assemble Intermediate Cylinder Drive Upper Sheave
Group 15: Tine Separator Module
Essential or Recommended Tools
Specifications
Remove Module
Repair Module
Tine Module Backbone Wearout Repair
Module Frame and Covers
Module Rear Shields and Beater-Exploded View
Beater Motor, Drives and Mounting (S.N. -074501)-Exploded View
Beater Drive and Mounting (S.N. 074502-)-Exploded View
Remove Front Feed Section Assembly
Install Front Feed Section Assembly
Module Grate Assembly
Remove Separator Grates
Install Separator Grates
Replace Grate Fingerbar
Module Crank-Out System
Remove Module Crank-Out System
Install Module Crank-Out System
Install Module
Group 20: Tine Separators
Essential or Recommended Tools
Specifications
Tine Separator Front Bearings and Lube Lines
Tine Separator Tubes
Remove Tine Separators
Install Tine Separators
Repair Tine Separators
Replace Tine Separator Drive Coupler
Replace Tine Separator Flow Dividers
Replace Tines
Replace Discharge Paddles
Group 25: Engine Gearbox to Module Drives
Engine Gearbox to Module Drives-Exploded View
Group 30: Tine Separator Gearboxes
Other Material
Specifications
Module Drive Gear Case, Shaft and Coupling
Module Drive Gear Case-Right-Hand
Module Drive Gear Case-Left-Hand
Remove Module Drive Gear Case
Disassemble Module Drive Left-hand Gear Case
Assemble Module Drive Left-Hand Gear Case
Disassemble Module Drive Right-Hand gear Case
Assemble Module Drive Right-Hand Gear Case
Install Module Drive Gear Case
Group 35: Shoe Supply Augers, Chaffer and Sieve Frame
Other Material
Specifications
Replace Shoe Supply Augers
Replace Shoe Supply Auger Wooden Bearings
Remove and Install Shoe Supply Auger Drive Shaft
Remove and Install Shoe Supply Auger Trough
Remove Separator Drive Jackshaft
Install Separator Drive Jackshaft
Remove and Install Cleaning Fan Drive
Fan Drive Speed Control
Remove Cleaning Fan
Install Cleaning Fan
Remove and Install Cleaning Fan Housing
Adjust Fan Speed Actuator
Shaker Pan Location Drawing
Remove Chaffers, Sieve and Frames
Install Chaffers, Sieve, and Frames
Remove and Install Shoe Pitman Arms
Group 40: Tailings Elevator and Augers
Disassemble Tailings Elevator and Augers
Assemble Tailings Elevator and Augers
Group 45: Primary Countershaft Gearcase
Service Equipment and Tools
Specifications
Remove and Install Primary Countershaft Gear Case
Disassemble and Assemble Primary Countershaft Gear Case
Remove and Install Primary Countershaft with Variable Sheave Assembly
Remove and Install Beater Curtain
Group 50: Header Electromagnetic Clutch
Specifications
Remove Header Electromagnetic Clutch
Disassemble and Assemble Header Electromagnetic Clutch
Install Header Electromagnetic Clutch
Group 55: Straw Chopper and Chaff Spreader
Other Material
Specifications
Straw Chopper Drives
Remove and Install Straw Chopper
Chopper and Blades
Chopper Housing and Knife Bank
Replacing Chopper Blades
Replace Knife Section
Remove and Install Rotor Bearing
Remove and Install Straw Chopper Idler Assembly
Remove and Install Chaff Spreader
Disassemble and Assemble Chaff Spreader Dual Motor Type
Chaff Spreader (Dual Motor) Hoses and Lines
Section 130: Grain Tank and Unloading System
Group 05: Grain Tank Cross Augers
Remove and Install Grain Tank Cross Augers
Group 10: Unloading Auger System Drives
Specifications
Replacing Unloading Auger Drive Belt
Remove and Install Cross Auger Countershaft Hub and Shear Bolt
Remove Unloading Auger Drive Countershaft
Install Unloading Auger Drive Countershaft
Aligning Unloading Auger Drive
Unloading Auger Drive Cylinder Adjustment
Replacing Unloading Auger Grain Saver Door
Group 15: Vertical Unloading Auger and Lower Gear Case
Essential or Recommended Tools
Specifications
Remove Vertical Auger Lower Gear Case And Vertical Auger
Disassemble and Assemble Vertical Auger Lower Gear Case
Install Vertical Auger and Vertical Auger Lower Gear Case
Group 20: Horizontal Unloading Auger and Gear Case
Essential or Recommended Tools
Other Material
Specifications
Inspection of Horizontal Unloading Auger
17 ft. (5.18 m) and 20 ft. (6.1 m) Augers-Two-Piece
Remove Horizontal Auger
Install Horizontal Auger
Remove Horizontal Auger Gear Case
Disassemble And Assemble Horizontal Unloading Auger Gear Case
Install Horizontal Auger Gear Case
Remove Horizontal Unloading Auger Tube
Unloading Auger Elbow, Exploded View
Remove Horizontal Unloading Auger Elbow
Install Horizontal Unloading Auger Elbow
Remove Unloading Auger Charge Housing
Group 25: Clean Grain Elevator and Loading Auger Gear Case
Other Material
Specifications
Adjust Clean Grain Elevator Chain
Clean Grain Elevator Belt Replacement
Clean Grain Loading Auger, Exploded View
Replace Clean Grain Loading Auger Bearing
Remove Clean Grain Loading Auger Assembly
Remove and Install Clean Grain Elevator Gear Case
Disassemble and Assemble Clean Grain Elevator Gear Case
Remove Clean Grain Elevator
Group 30: Grain Tank and Extensions
Grain Tank Base
Grain Tank
Grain Tank Cover Reference
Grain Tank Covers
Grain Tank Lift Cylinder and Linkage
Section 140: Engine Gear Case and Control Valve Repair
Group 05: Engine Gear Case and Valve
Essential or Recommended Tools
Other Material
Specifications
General Information
Remove and Install Engine Gear Case
Engine Gear Case Specifications
Disassemble and Assemble Separator Drive Wet Clutch
Disassemble and Assemble Hydrostatic Gear Set
Set Gear Position
Preload Bearings
Disassemble and Assemble Straw Chopper/Unloading System
Set Separator Gear Position
Preload Bearings
Disassemble and Assemble Separator Drive
Preload Separator Drive Bearings
Set Separator Drive Gear Backlash
Disassemble and Assemble Hydrostatic Pump Drive
Preload Hydrostatic Pump Drive Bearings
Set Hydrostatic Pump Drive Gear Backlash
Disassemble and Assemble Oil Screen
Disassemble and Assemble Oil Trough
Disassemble and Assemble Dipstick Tube
Remove and Install Filter
Remove and Install Pressure Regulating Valve
Disassemble and Assemble Pressure Regulating Valve
Section 199: Dealer Fabricated Tools
Group 05: Dealer Fabricated Tools
DFRW20-Compressor Holding Fixture

John Deere 9780 CTS Combine Repair Service Manual (TM4712)


INSTANT DOWNLOAD



Posted on

John Deere 9780 CTS Combines (European Version) Diagnosis and Tests Service Manual (TM4713)


INSTANT DOWNLOAD



Complete Diagnosis and Tests manual with Electrical Wiring Diagrams for John Deere Combines 9780 CTS (European), with workshop information to maintain, diagnose, and rebuild like professional mechanics.

John Deere 9780 CTS Combines workshop Operation and Tests manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM4713 English – John Deere 9780 CTS Combines (European Version) Technical Manual (Diagnosis and Tests).PDF
tm4710 German – Mähdrescher 9780 CTS Wirkungsweise und Prüfungen
tm4716 French – Moissonneuses- batteuses 9780 CTS Fonctionnementet contrôles
tm4722 Italian – Mietitrebbie 9780 CTS Funzionamento e prove

Total Pages: 5,030 pages
File Format: PDF (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
Foreword
General
Safety
Combine and Component Identification
General Specifications
Diagnostic and Testing Procedures
Electrical System Operational Checkout
Power Train Operational Checkout
Four Wheel Drive Operational Checkout
Parking Brake Operational Checkout
Service Brake Operational Checkout
Hydraulic System Operational Checkout
Main Gearcase Operational Checkout
Steering Operational Checkout
CLIMATRAK™ Operational Checkout
Engine System
General Information
Test Procedures and Adjustments
Engine Type Identification
Engine Diagnostics – Type A
Engine Diagnostics – Type B
Component Identification and Location
Air Intake and Cooling Systems
General Information
Test Procedures and Adjustments
Air Intake System Diagnostics
Engine Cooling Package Diagnostics
Component Identification and Location
Electrical System
How To Use This Diagnostic Information
Accessing Diagnostic Trouble Codes and Addresses
Diagnostic Trouble Codes
Diagnostic Addresses By Controller
Quick Calibration Procedures
Machine Setting Addresses
Functional Schematics
Alternator and Battery Diagnostics – 120 Ampere
Armrest Control Unit Overall Type Identification
Armrest Control Unit Overall Diagnostics (Type A)
Armrest Control Unit Overall Diagnostics (Type B)
Automatic Combine Adjust Type Identification
Automatic Combine Adjust Diagnostics (Type A)
Automatic Combine Adjust Diagnostics (Type B)
Automatic Combine Adjust Diagnostics (Type C)
Auxiliary Power Strip Outlet Diagnostics
Backup Alarm Diagnostics
CAN Bus Type Identification
CAN Bus Type A Diagnostics
CAN Bus Type B Diagnostics
Chopper Vane Adjust Diagnostics
Cleaning Fan Speed Adjust Diagnostics
CLIMATRAK™ Type Identification
CLIMATRAK™ Type A Diagnostics
CLIMATRAK™ Type B Diagnostics
Comfort Command™ Seat Diagnostics
Concave Clearance Adjust Diagnostics
Cornerpost Control Unit Overall Diagnostics
Cornerpost – Area Counter Diagnostics
Cornerpost – Backshaft Speed Diagnostics
Cornerpost – Chaffer Position Diagnostics
Cornerpost – Chopper Vane Position Diagnostics
Cornerpost – Cleaning Fan Speed Diagnostics
Cornerpost – Clock Diagnostics
Cornerpost – Concave Clearance Diagnostics
Cornerpost – Cylinder Speed Diagnostics
Cornerpost – Engine Hourmeter Diagnostics
Cornerpost – Engine Speed Diagnostics
Cornerpost – Temperature Gauge Diagnostics
Cornerpost – Fuel Gauge Diagnostics
Cornerpost – Ground Speed Diagnostics
Cornerpost – HEADERTRAK™ Ground Pressure Diagnostics
Cornerpost – HEADERTRAK™ Tilt Position Diagnostics
Cornerpost – Precleaner Position Diagnostics
Cornerpost – Separator Hourmeter Diagnostics
Cornerpost – Sieve Position Diagnostics
Cylinder Speed Adjust Type Identification
Cylinder Speed Adjust Type A Diagnostics
Cylinder Speed Adjust Type B Diagnostics
Delayed Power Type Identification
Delayed Power Type A Diagnostics
Delayed Power Type B Diagnostics
DIAL-A-SPEED™ – Diagnostics
Engine Compartment Relay Panel Diagnostics
Engine Control Unit Overall Diagnostics
Engine and Fuel Control Diagnostics
Feeder House/Reel Reverser Type Identification
Feeder House/Reel Reverser Type A Diagnostics
Feeder House/Reel Reverser Type B Diagnostics
Four Wheel Drive Diagnostics
Grain Tank Cover Fold Diagnostics
GREENSTAR™ – Yield Mapping/Monitoring Type Identification
GREENSTAR™ – Yield Mapping System Type A Diagnostics
GREENSTAR™ – Yield Mapping System Type B Diagnostics
GREENSTAR™ – Yield Monitor System Diagnostics
GREENSTAR™ – Display Diagnostics
GREENSTAR™ – GPS STARFIRE™ – Receiver Diagnostics
GREENSTAR™ – Mass Flow Sensor Diagnostics
GREENSTAR™ – Mobile Processor Type Identification
GREENSTAR™ – Mobile Processor Type A Diagnostics
GREENSTAR™ – Mobile Processor Type B Diagnostics
GREENSTAR™ – Moisture Sensor Diagnostics
GREENSTAR™ – PC Data Storage Card Diagnostics
GREENSTAR™ – Printer Diagnostics
Header Control Unit Overall Diagnostics
Header Engage Diagnostics
Header Raise/Lower Diagnostics
HEADERTRAK™ – System Type Identification
HEADERTRAK™ – Ground Pressure Diagnostics
HEADERTRAK™ – Return to Cut Diagnostics
HEADERTRAK™ – Stubble Height Diagnostics
HEADERTRAK™ – Automatic Tilt Diagnostics
HEADERTRAK™ – Manual Tilt Type Identification
HEADERTRAK™ – Manual Tilt Type A Diagnostics
HEADERTRAK™ – Manual Tilt Type B Diagnostics
HILLMASTER II™ – Diagnostics
Horn Diagnostics
Left Control Unit Overall Diagnostics
Left Control Unit 2 Overall Diagnostics
Left Control Unit – Control Relay Board Link Diagnostics
Lighting System – Diagnostics
Lighting System – Automatic Beacon Type Identification
Lighting System – Automatic Beacon Type A Diagnostics
Lighting System – Automatic Beacon Type B Diagnostics
Lighting System – Automatic Beacon Type C Diagnostics
Lighting System – Automatic Beacon Type D Diagnostics
Lighting System – Beacon Type Identification
Lighting System – Beacon Type A Diagnostics
Lighting System – Beacon Type B Diagnostics
Lighting System – Beacon Type C Diagnostics
Lighting System – Beacon Type D Diagnostics
Lighting System – Brake Light Diagnostics
Lighting System – Dome Light Diagnostics
Lighting System – Driving Light Type Identification
Lighting System – Driving Light Type A Diagnostics
Lighting System – Driving Light Type B Diagnostics
Lighting System – Driving Light Type C Diagnostics
Lighting System – Driving Light Type D Diagnostics
Lighting System – Exit Lighting Diagnostics
Lighting System – Field Light Type Identification
Lighting System – Field Light Type A Diagnostics
Lighting System – Field Light Type B Diagnostics
Lighting System – Field Light Type C Diagnostics
Lighting System – Field Light Type D Diagnostics
Lighting System – Hazard/Turn Lighting Type Identification
Lighting System – Hazard/Turn Lighting Type A Diagnostics
Lighting System – Hazard/Turn Lighting Type B Diagnostics
Lighting System – Marker Lamp Type Identification
Lighting System – Marker Lamp Type A Diagnostics
Lighting System – Marker Lamp Type B Diagnostics
Lighting System – Panel Lamp Type Identification
Lighting System – Panel Lamp Type A Diagnostics
Lighting System – Panel Lamp Type B Diagnostics
Lighting System – Rear Discharge Lamp Type Identification
Lighting System – Rear Discharge Lamp Type A Diagnostics
Lighting System – Rear Discharge Lamp Type B Diagnostics
Lighting System – Service Lamps – Engine Area Diagnostics
Lighting System – Service Lamps – Gullwing Door Diagnostics
Lighting System – Service Lamps – Shoe Area Diagnostics
Lighting System – Side Finder Lamp Type Identification
Lighting System – Side Finder Lamp Type A Diagnostics
Lighting System – Side Finder Lamp Type B Diagnostics
Lighting System – Stubble Lamp Type Identification
Lighting System – Stubble Lamp Type A Diagnostics
Lighting System – Stubble Lamp Type B Diagnostics
Lighting System – Unloading Auger Light Type Identification
Lighting System – Unloading Auger Light Type A Diagnostics
Lighting System – Unloading Auger Light Type B Diagnostics
Mirror Heating Diagnostics
Electrically Adjustable Mirrors Diagnostics
Multi-Function Lever Diagnostics
Quick-Stop Diagnostics
Radio System Type Identification
Radio System Type A Diagnostics
Radio System Type B Diagnostics
Reel Fore/Aft Type Identification
Reel Fore/Aft Type A Diagnostics
Reel Fore/Aft Type B Diagnostics
Reel Resume – Fore/Aft Diagnostics
Reel Raise/Lower Type Identification
Reel Raise/Lower Type A Diagnostics
Reel Raise/Lower Type B Diagnostics
Reel Resume – Raise/Lower Diagnostics
Reel Speed Diagnostics
Remote Shoe Adjust – Chaffer Diagnostics
Remote Shoe Adjust – Precleaner Diagnostics
Remote Shoe Adjust – Sieve Diagnostics
Right Control Unit Overall Diagnostics
Road/Field System Diagnostics
Separator Engage Diagnostics
Service Power Diagnostics
Starter Motor System Diagnostics
Tailings Monitor Diagnostics
Transmission Lock Diagnostics
Unloading Auger Engage Diagnostics
Unloading Auger Swing Type Identification
Unloading Auger Swing Type A Diagnostics
Unloading Auger Swing Type B Diagnostics
VISIONTRAK™ Diagnostics
Warning Display Panel Type Identification
Warning Display Panel Diagnostics – Type A
Warning Display Panel Diagnostics – Type B
Clean Grain Elevator Speed Warning – Type Identification
Clean Grain Elevator Speed Warning Diagnostics – Type A
Clean Grain Elevator Speed Warning Diagnostics – Type B
Conveyor Auger Speed Warning Diagnostics
Cylinder Speed Warning Diagnostics
Discharge Beater Speed Warning Diagnostics
Engine Air Filter Warning Diagnostics
Engine Oil Pressure Warning Diagnostics
Engine Speed Warning Diagnostics
Engine Temperature Warning Diagnostics
Separator Speed Warning Diagnostics
Grain Tank Cover Warning Diagnostics
Grain Tank Full Warning Diagnostics
Grain Tank 3/4 Full Warning Diagnostics
Hydraulic Oil Temperature Warning Diagnostics
Hydrostatic Charge Pressure Warning Diagnostics
Low Fuel Warning Diagnostics
Main Gearcase Filter Warning Diagnostics
Main Gearcase Pressure Warning Diagnostics
Main Gearcase Temperature Warning Diagnostics
Parking Brake Warning Diagnostics
Straw Chopper Speed Warning Diagnostics
Tailings Elevator Speed Warning Diagnostics
Unloading Auger Engaged Warning Diagnostics
Voltage Warning Diagnostics
Wiper System Diagnostics
Circuit Code Listing
Connector Locations
Connector Repair Procedures
Power Train
General Information
Test Procedures and Adjustments
Final Drive Diagnostics
Transmission Diagnostics
Hydrostatic Diagnostics
Component Location
Four Wheel Drive
General Information
Test Procedures and Adjustments
Four Wheel Drive Two Speed Diagnostics
Component Location
Brake Systems
General Information
Test Procedures and Adjustments
Service Brake Diagnostics
Parking Brake Diagnostics
Component Location
Hydraulic System
General Information
Test Procedures And Adjustments
Basic System Diagnostics
BOSCH Header Height Diagnostics
Chaff Spreader Type Identification
Chaff Spreader Type A Diagnostics
Chaff Spreader Type B Diagnostics
Cylinder Speed Adjust Diagnostics
Discharge Beater Type Identification
Discharge Beater Type A Diagnostics
Discharge Beater Type B Diagnostics
HEADERTRAK™ Tilt Diagnostics
HILLMASTER II™ Diagnostics
Hydraulic System Overheating Diagnostics
Multi-coupler Diagnostics
Reel Fore/Aft Diagnostics
Reel Raise/Lower Diagnostics
Reel Reverser Hydraulic Diagnostics
Reel Speed Type Identification
Reel Speed Adjust Type A Diagnostics
Reel Speed Adjust Type B Diagnostics
Reverser Shift Diagnostics
Unloading Auger Swing Diagnostics
Component Identification and Location
Main Gearcase System
General Information
Test Procedures and Adjustments
Main Gearcase Diagnostics
Main Gearcase Pressure Low Diagnostics
Main Gearcase Temperature High Diagnostics
Main Gearcase Filter Restricted Diagnostics
Separator Engage Diagnostics
Unloading Auger Engage Diagnostics
Component Location
Steering System
General Information
Test Procedures and Adjustments
Steering Diagnostics
Component Location
ClimaTrak
General Information
Test Procedures and Adjustments
CLIMATRAK™ Diagnostics
Component Location
Separator
General Information
Separator Vibration Diagnostics
Component Location
tm4713 – 9780 CTSCombinesOperation and Tests -: (European Version)
Table of Contents
Foreword
Section 210: General
Group 05: Safety
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Handle Starting Fluid Safely
Prevent Acid Burns
Service Cooling System Safely
Avoid High-Pressure Fluids
Park Machine Safely
Support Machine Properly
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Protect Against Noise
Service Tires Safely
Work in Clean Area
Use Proper Tools
Dispose of Waste Properly
Live With Safety
Practice Safe Maintenance
Group 10: Combine and Component Identification
Identification Plates
Combine Identification Number
Engine Serial Number
Hydrostatic Drive Unit Pump
Hydrostatic Drive Unit Motor
Engine Gearcase
Transmission
Two Speed Four Wheel Drive Motors
Chopper Serial Number
2 Speed Cylinder Drive
Group 15: General Specifications
Operating Speeds
Specifications
Ground Speeds (Fast Idle)
Turning Radius
Dimensions
Dimension Reference Points
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
O-Ring Boss Fitting Torque Chart
Flat Face O-Ring Seal Fitting Torque Chart
SAE Four Bolt Flange Fitting Torque Chart
Group 20: Diagnostic and Testing Procedures
Troubleshooting
Group 40: Electrical System Operational Checkout
Electrical System Operational Check
Group 50: Power Train Operational Checkout
Power Train Operational Checkout
Group 55: Four Wheel Drive Operational Checkout
Four Wheel Drive Operational Check
Group 60: Parking Brake Operational Checkout
Parking Brake Operational Check
Group 65: Service Brake Operational Checkout
Service Brake Operational Check
Group 70: Hydraulic System Operational Checkout
Hydraulic System Operational Checkout
Group 75: Main Gearcase Operational Checkout
Main Gearcase Operational Check
Group 80: Steering Operational Checkout
Steering Operational Check
Group 90: CLIMATRAK™ Operational Checkout
CLIMATRAK Operational Check
Section 220: Engine System
Group 05: General Information
General Information
Group 10: Test Procedures and Adjustments
Test Procedures and Adjustments
Group 15A: Engine Type Identification
Engine Type Identification
Group 15B: Engine Diagnostics – Type A
Theory of Operation – Type A
Schematic – Type A
Engine Diagnostics – Type A
Group 15C: Engine Diagnostics – Type B
Theory of Operation – Type B
Schematic – Type B
Engine Diagnostics – Type B
Group 20: Component Identification and Location
Component Identification and Location
Section 230: Air Intake and Cooling Systems
Group 05: General Information
General Information
Group 10: Test Procedures and Adjustments
Test Procedures and Adjustments
Group 15A: Air Intake System Diagnostics
Theory of Operation
Air Intake Schematic
Air Intake Diagnostics
Group 15B: Engine Cooling Package Diagnostics
Theory of Operation
Engine Cooling System Schematic
Engine Cooling Package Diagnostics
Group 20: Component Identification and Location
Component Identification and Location
Section 240: Electrical System
Group 5: How To Use This Diagnostic Information
General Information
Group 10A: Accessing Diagnostic Trouble Codes and Addresses
Accessing Diagnostic Trouble Codes and Addresses
Group 10B: Diagnostic Trouble Codes
Diagnostic Trouble Codes
Group 10C: Diagnostic Addresses By Controller
Diagnostic Addresses By Controller
Group 10D: Quick Calibration Procedures
Quick Cal Procedures
Group 10E: Machine Setting Addresses
Machine Setting Addresses
Group 10F: Functional Schematics
Functional Schematics
Group 10G: Alternator and Battery Diagnostics – 120 Ampere
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Alternator and Battery (120 A) – Diagnostics
Group 15A: Armrest Control Unit Overall Type Identification
Armrest Control Unit Overall Type Identification
Group 15B: Armrest Control Unit Overall Diagnostics (Type A)
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Armrest Control Unit Overall Diagnostics (Type A)
Group 15C: Armrest Control Unit Overall Diagnostics (Type B)
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Armrest Control Unit Overall Diagnostics (Type B)
Group 15D: Automatic Combine Adjust Type Identification
Automatic Combine Adjust Type Identification
Group 15E: Automatic Combine Adjust Diagnostics (Type A)
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Automatic Combine Adjust Diagnostics (Type A)
Group 15F: Automatic Combine Adjust Diagnostics (Type B)
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Automatic Combine Adjust Diagnostics (Type B)
Group 15G: Automatic Combine Adjust Diagnostics (Type C)
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Automatic Combine Adjust Diagnostics (Type C)
Group 15H: Auxiliary Power Strip Outlet Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Auxiliary Power Strip Outlet Diagnostics
Group 15I: Backup Alarm Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Backup Alarm Diagnostics
Group 15J: CAN Bus Type Identification
CAN Bus Type Identification
Group 15K: CAN Bus Type A Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematic
CAN Bus Type A Diagnostics
Group 15L: CAN Bus Type B Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematic
CAN Bus Type B Diagnostics
Group 15M: Chopper Vane Adjust Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Chopper Vane Adjust Diagnostics
Group 15N: Cleaning Fan Speed Adjust Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Cleaning Fan Speed Adjust Diagnostics
Group 15O: CLIMATRAK™ Type Identification
CLIMATRAK Type Identification
Group 15P: CLIMATRAK™ Type A Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
CLIMATRAK CLIMATRAK is a trademark of Deere & Company Type A Diagnostics
Group 15Q: CLIMATRAK™ Type B Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
CLIMATRAK CLIMATRAK is a trademark of Deere & Company Type B Diagnostics
Group 15R: Comfort Command™ Seat Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
COMFORT COMMAND COMFORT COMMAND is a trademark of Deere & Company Seat Diagnostics
Group 15S: Concave Clearance Adjust Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Concave Clearance Adjust Diagnostics
Group 15T: Cornerpost Control Unit Overall Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Cornerpost Control Unit Overall Diagnostics
Group 15U: Cornerpost – Area Counter Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Cornerpost – Area Counter Diagnostics
Group 15V: Cornerpost – Backshaft Speed Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Cornerpost – Backshaft Speed Diagnostics
Group 15W: Cornerpost – Chaffer Position Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Cornerpost – Chaffer Position Diagnostics
Group 15X: Cornerpost – Chopper Vane Position Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Cornerpost – Chopper Vane Position Diagnostics
Group 15Y: Cornerpost – Cleaning Fan Speed Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Cornerpost – Cleaning Fan Speed Diagnostics
Group 15Z: Cornerpost – Clock Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Cornerpost – Clock Diagnostics
Group 15AA: Cornerpost – Concave Clearance Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Cornerpost – Concave Clearance Diagnostics
Group 15AB: Cornerpost – Cylinder Speed Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Cornerpost – Cylinder Speed Diagnostics
Group 15AC: Cornerpost – Engine Hourmeter Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Cornerpost – Engine Hourmeter Diagnostics
Group 15AD: Cornerpost – Engine Speed Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Cornerpost – Engine Speed Diagnostics
Group 15AE: Cornerpost – Temperature Gauge Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Cornerpost – Temperature Gauge Diagnostics
Group 15AF: Cornerpost – Fuel Gauge Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Cornerpost – Fuel Gauge Diagnostics
Group 15AG: Cornerpost – Ground Speed Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Cornerpost – Ground Speed Diagnostics
Group 15AH: Cornerpost – HEADERTRAK™ Ground Pressure Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Cornerpost – HEADERTRAK™ Ground Pressure Diagnostics
Group 15AI: Cornerpost – HEADERTRAK™ Tilt Position Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Cornerpost – HEADERTRAK™ Tilt Position Diagnostics
Group 15AJ: Cornerpost – Precleaner Position Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Cornerpost – Precleaner Position Diagnostics
Group 15AK: Cornerpost – Separator Hourmeter Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Cornerpost – Separator Hourmeter Diagnostics
Group 15AL: Cornerpost – Sieve Position Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Cornerpost – Sieve Position Diagnostics
Group 15AM: Cylinder Speed Adjust Type Identification
Cylinder Speed Adjust – Type Identification
Group 15AN: Cylinder Speed Adjust Type A Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Cylinder Speed Adjust Type A Diagnostics
Group 15AO: Cylinder Speed Adjust Type B Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Cylinder Speed Adjust Type B Diagnostics
Group 15AP: Delayed Power Type Identification
Delayed Power – Type Identification
Group 15AQ: Delayed Power Type A Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Delayed Power Type A Diagnostics
Group 15AR: Delayed Power Type B Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Delayed Power Type B Diagnostics
Group 15AS: DIAL-A-SPEED™ – Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
DIAL-A-SPEED DIAL-A-SPEED is a trademark of Deere & Company Diagnostics
Group 15AT: Engine Compartment Relay Panel Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Engine Compartment Relay Panel Diagnostics
Group 15AU: Engine Control Unit Overall Diagnostics
Theory of Operation
Connector Locations
Electrical Schematic
Engine Control Overall Diagnostics
Group 15AV: Engine and Fuel Control Diagnostics
Theory of Operation
Connector Locations
Electrical Schematics
Engine and Fuel Control Diagnostics
Group 15AW: Feeder House/Reel Reverser Type Identification
Feeder House/Reel Reverser Type Identification
Group 15AX: Feeder House/Reel Reverser Type A Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematic
Feeder House/Reel Reverser Type A Diagnostics
Group 15AY: Feeder House/Reel Reverser Type B Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematic
Feeder House/ Reel Reverser Type B Diagnostics
Group 15AZ: Four Wheel Drive Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematic
Four Wheel Drive Diagnostics
Group 15BA: Grain Tank Cover Fold Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematic
Grain Tank Cover Fold Diagnostics
Group 15BB: GREENSTAR™ – Yield Mapping/Monitoring Type Identification
GREENSTAR Yield Mapping/Monitoring Type Identification
Group 15BC: GREENSTAR™ – Yield Mapping System Type A Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematic
GREENSTAR GREENSTAR is a trademark of Deere & Company Yield Mapping System Type A Diagnostics
Group 15BD: GREENSTAR™ – Yield Mapping System Type B Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematic
GREENSTAR GREENSTAR is a trademark of Deere & Company Yield Mapping System Type B Diagnostics
Group 15BE: GREENSTAR™ – Yield Monitor System Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematic
GREENSTAR Yield Monitor System Diagnostics
Group 15BF: GREENSTAR™ – Display Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematic
GREENSTAR GREENSTAR is a trademark of Deere & Company Display Diagnostic
Group 15BG: GREENSTAR™ – GPS STARFIRE™ – Receiver Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematic
GPS STARFIRE STARFIRE is a trademark of Deere & Company Receiver Diagnostics
Group 15BH: GREENSTAR™ – Mass Flow Sensor Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematic
GREENSTAR GREENSTAR is a trademark of Deere & Company Mass Flow Sensor Diagnostics
Group 15BI: GREENSTAR™ – Mobile Processor Type Identification
GREENSTAR – Mobile Processor Type Identification
Group 15BJ: GREENSTAR™ – Mobile Processor Type A Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematic
GREENSTAR GREENSTAR is a trademark of Deere & Company Mobile Processor Type A Diagnostics
Group 15BK: GREENSTAR™ – Mobile Processor Type B Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematic
GREENSTAR GREENSTAR is a trademark of Deere & Company Mobile Processor Type B Diagnostics
Group 15BL: GREENSTAR™ – Moisture Sensor Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematic
GREENSTAR GREENSTAR is a trademark of Deere & Company Moisture Sensor Diagnostics
Group 15BM: GREENSTAR™ – PC Data Storage Card Diagnostics
Brief Description
Basic Operation
Connector Locations
GREENSTAR GREENSTAR is a trademark of Deere & Company PC Data Storage Card Diagnostics
Group 15BN: GREENSTAR™ – Printer Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
GREENSTAR Printer Diagnostics
Group 15BO: Header Control Unit Overall Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Header Control Unit Overall Diagnostics
Group 15BP: Header Engage Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematic
Header Engage Diagnostics
Group 15BQ: Header Raise/Lower Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematic
Header Raise/Lower Diagnostics
Group 15BR: HEADERTRAK™ – System Type Identification
HEADERTRAK™ – System Type Identification
Group 15BS: HEADERTRAK™ – Ground Pressure Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
HEADERTRAK Ground Pressure Diagnostics
Group 15BT: HEADERTRAK™ – Return to Cut Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
HEADERTRAK Return to Cut Diagnostics
Group 15BU: HEADERTRAK™ – Stubble Height Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
HEADERTRAK Stubble Height Diagnostics
Group 15BV: HEADERTRAK™ – Automatic Tilt Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematic
HEADERTRAK™ – Automatic Tilt Diagnostics
Group 15BW: HEADERTRAK™ – Manual Tilt Type Identification
HEADERTRAK – Manual Tilt Type Identification
Group 15BX: HEADERTRAK™ – Manual Tilt Type A Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
HEADERTRAK™ – Manual Tilt Type A Diagnostics
Group 15BY: HEADERTRAK™ – Manual Tilt Type B Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
HEADERTRAK™ – Manual Tilt Type B Diagnostics
Group 15BZ: HILLMASTER II™ – Diagnostics
Brief Description
Basic Operation
Component Location
Electrical Schematics
HILLMASTER II HILLMASTER II is a trademark of Deere & Company Diagnostics
Group 15CA: Horn Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Horn Diagnostics
Group 15CB: Left Control Unit Overall Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Left Control Unit Diagnostics
Group 15CC: Left Control Unit 2 Overall Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Left Control Unit 2 Overall Diagnostics
Group 15CD: Left Control Unit – Control Relay Board Link Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematic
Left Control Unit – Control Relay Board Link Diagnostics
Group 15CE: Lighting System – Diagnostics
Brief Description
Basic Operation
Operating Light Locations
Service Light Locations
Lighting Usage Chart Type A
Lighting Usage Chart Type B
Group 15CF: Lighting System – Automatic Beacon Type Identification
Lighting System – Automatic Beacon Type Identification
Group 15CG: Lighting System – Automatic Beacon Type A Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematic
Lighting System – Automatic Beacon Type A Diagnostics
Group 15CH: Lighting System – Automatic Beacon Type B Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematic
Lighting System – Automatic Beacon Type B Diagnostics
Group 15CI: Lighting System – Automatic Beacon Type C Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematic
Lighting System – Automatic Beacon Type C Diagnostics
Group 15CJ: Lighting System – Automatic Beacon Type D Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematic
Lighting System – Automatic Beacon Type D Diagnostics
Group 15CK: Lighting System – Beacon Type Identification
Lighting System – Beacon Type Identification
Group 15CL: Lighting System – Beacon Type A Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematic
Lighting System – Beacon Type A Diagnostics
Group 15CM: Lighting System – Beacon Type B Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematic
Lighting System – Beacon Type B Diagnostics
Group 15CN: Lighting System – Beacon Type C Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematic
Lighting System – Beacon Type C Diagnostics
Group 15CO: Lighting System – Beacon Type D Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematic
Lighting System – Beacon Type D Diagnostics
Group 15CP: Lighting System – Brake Light Diagnostics
Brief Description
Basic Operation
Light Locations
Connector Locations
Electrical Schematic
Lighting System – Brake Light Diagnostics
Group 15CQ: Lighting System – Dome Light Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematic
Dome Light System
Group 15CR: Lighting System – Driving Light Type Identification
Lighting System – Driving Light Type Identification
Group 15CS: Lighting System – Driving Light Type A Diagnostics
Brief Description
Basic Operation
Light Locations
Connector Locations
Electrical Schematic
Lighting System – Driving Light Type A Diagnostics
Group 15CT: Lighting System – Driving Light Type B Diagnostics
Brief Description
Basic Operation
Light Locations
Connector Locations
Electrical Schematic
Lighting System – Driving Light Type B Diagnostics
Group 15CU: Lighting System – Driving Light Type C Diagnostics
Brief Description
Basic Operation
Light Locations
Connector Locations
Electrical Schematic
Lighting System – Driving Light Type C Diagnostics
Group 15CV: Lighting System – Driving Light Type D Diagnostics
Brief Description
Basic Operation
Light Locations
Connector Locations
Electrical Schematic
Lighting System – Driving Light Type D Diagnostics
Group 15CW: Lighting System – Exit Lighting Diagnostics
Brief Description
Basic Operation
Light Locations
Connector Locations
Electrical Schematic
Exit Light Diagnostics
Group 15CX: Lighting System – Field Light Type Identification
Lighting System – Field Light Type Identification
Group 15CY: Lighting System – Field Light Type A Diagnostics
Brief Description
Basic Operation
Light Locations
Connector Locations
Electrical Schematic
Lighting System – Field Light Type A Diagnostics
Group 15CZ: Lighting System – Field Light Type B Diagnostics
Brief Description
Basic Operation
Light Locations
Connector Locations
Electrical Schematic
Lighting System – Field Light Type B Diagnostics
Group 15DA: Lighting System – Field Light Type C Diagnostics
Brief Description
Basic Operation
Light Locations
Connector Locations
Electrical Schematic
Lighting System – Field Light Type C Diagnostics
Group 15DB: Lighting System – Field Light Type D Diagnostics
Brief Description
Basic Operation
Light Locations
Connector Locations
Electrical Schematic
Lighting System – Field Light Type D Diagnostics
Group 15DC: Lighting System – Hazard/Turn Lighting Type Identification
Lighting System – Hazard / Turn Lighting Type Identification
Group 15DD: Lighting System – Hazard/Turn Lighting Type A Diagnostics
Brief Description
Basic Operation
Light Locations
Connector Locations
Electrical Schematic
Lighting System – Hazard/Turn Lighting Diagnostics
Group 15DE: Lighting System – Hazard/Turn Lighting Type B Diagnostics
Brief Description
Basic Operation
Light Locations
Connector Locations
Electrical Schematic
Lighting System – Hazard/Turn Lighting Diagnostics
Group 15DF: Lighting System – Marker Lamp Type Identification
Lighting System – Marker Lamp Type Identification
Group 15DG: Lighting System – Marker Lamp Type A Diagnostics
Brief Description
Basic Operation
Light Locations
Connector Locations
Electrical Schematic
Lighting System – Marker Lamp Diagnostics
Group 15DH: Lighting System – Marker Lamp Type B Diagnostics
Brief Description
Basic Operation
Light Locations
Connector Locations
Electrical Schematic
Lighting System – Marker Lamp Diagnostics
Group 15DI: Lighting System – Panel Lamp Type Identification
Lighting System – Panel Lamp Type Identification
Group 15DJ: Lighting System – Panel Lamp Type A Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematic
Lighting System – Panel Lamp Diagnostics
Group 15DK: Lighting System – Panel Lamp Type B Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematic
Lighting System – Panel Lamp Diagnostics
Group 15DL: Lighting System – Rear Discharge Lamp Type Identification
Lighting System – Rear Discharge Lamp Type Identification
Group 15DM: Lighting System – Rear Discharge Lamp Type A Diagnostics
Brief Description
Basic Operation
Light Locations
Connector Locations
Electrical Schematic
Rear Discharge Lighting Diagnostics
Group 15DN: Lighting System – Rear Discharge Lamp Type B Diagnostics
Brief Description
Basic Operation
Light Locations
Connector Locations
Electrical Schematic
Rear Discharge Lighting Diagnostics
Group 15DO: Lighting System – Service Lamps – Engine Area Diagnostics
Brief Description
Basic Operation
Light Locations
Connector Locations
Electrical Schematic
Lighting System – Service Lamps – Engine Area Diagnostics
Group 15DP: Lighting System – Service Lamps – Gullwing Door Diagnostics
Brief Description
Basic Operation
Light Locations
Connector Locations
Electrical Schematic
Gullwing Service Light Diagnostics
Group 15DQ: Lighting System – Service Lamps – Shoe Area Diagnostics
Brief Description
Basic Operation
Light Locations
Connector Locations
Electrical Schematic
Lighting System – Service Lamps – Shoe Area Diagnostics
Group 15DR: Lighting System – Side Finder Lamp Type Identification
Lighting System – Side Finder Lamp Type Identification
Group 15DS: Lighting System – Side Finder Lamp Type A Diagnostics
Brief Description
Basic Operation
Light Locations
Connector Locations
Electrical Schematic
Lighting System—Side Finder Lamp Diagnostics
Group 15DT: Lighting System – Side Finder Lamp Type B Diagnostics
Brief Description
Basic Operation
Light Locations
Connector Locations
Electrical Schematic
Lighting System—Side Finder Lamp Diagnostics
Group 15DU: Lighting System – Stubble Lamp Type Identification
Lighting System – Stubble Light Type Identification
Group 15DV: Lighting System – Stubble Lamp Type A Diagnostics
Brief Description
Basic Operation
Light Locations
Connector Locations
Electrical Schematic
Stubble Lights Diagnostics
Group 15DW: Lighting System – Stubble Lamp Type B Diagnostics
Brief Description
Basic Operation
Light Locations
Connector Locations
Electrical Schematic
Stubble Lights Diagnostics
Group 15DX: Lighting System – Unloading Auger Light Type Identification
Lighting System – Unloading Auger Light Type Identification
Group 15DY: Lighting System – Unloading Auger Light Type A Diagnostics
Brief Description
Basic Operation
Light Locations
Connector Locations
Electrical Schematic
Lighting System – Unloading Auger Lamp Diagnostics
Group 15DZ: Lighting System – Unloading Auger Light Type B Diagnostics
Brief Description
Basic Operation
Light Locations
Connector Locations
Electrical Schematic
Lighting System – Unloading Auger Lamp Diagnostics
Group 15EA: Mirror Heating Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Mirror Heating Diagnostics
Group 15EB: Electrically Adjustable Mirrors Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Electrically Adjustable Mirrors Diagnostics
Group 15EC: Multi-Function Lever Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Multi-Function Lever Diagnostics
Group 15ED: Quick-Stop Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Quick-Stop Diagnostics
Group 15EE: Radio System Type Identification
Radio System Type Identification
Group 15EF: Radio System Type A Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Radio System Type A Diagnostics
Group 15EG: Radio System Type B Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Radio System Type B Diagnostics
Group 15EH: Reel Fore/Aft Type Identification
Reel Fore/Aft Type Identification
Group 15EI: Reel Fore/Aft Type A Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Reel Fore/Aft Type A Diagnostics
Group 15EJ: Reel Fore/Aft Type B Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Reel Fore/Aft Type B Diagnostics
Group 15EK: Reel Resume – Fore/Aft Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Reel Resume – Fore/Aft Diagnostics
Group 15EL: Reel Raise/Lower Type Identification
Reel Raise/Lower Type Identification
Group 15EM: Reel Raise/Lower Type A Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Reel Raise/Lower Type A Diagnostics
Group 15EN: Reel Raise/Lower Type B Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Reel Raise/Lower Type B Diagnostics
Group 15EO: Reel Resume – Raise/Lower Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Reel Resume – Raise/Lower Diagnostics
Group 15EP: Reel Speed Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Reel/Belt Speed Diagnostics
Group 15EQ: Remote Shoe Adjust – Chaffer Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Remote Shoe Adjust – Chaffer Diagnostics
Group 15ER: Remote Shoe Adjust – Precleaner Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Remote Shoe Adjust – Precleaner Diagnostics
Group 15ES: Remote Shoe Adjust – Sieve Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Remote Shoe Adjust – Sieve Diagnostics
Group 15ET: Right Control Unit Overall Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Right Control Unit Diagnostics
Group 15EU: Road/Field System Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Road/Field System Diagnostics
Group 15EV: Separator Engage Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Separator Engage Diagnostics
Group 15EW: Service Power Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Service Power Diagnostics
Group 15EX: Starter Motor System Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Starter Motor System Diagnostics
Group 15EY: Tailings Monitor Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematic
Tailings Monitor Diagnostics
Group 15EZ: Transmission Lock Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Transmission Lock Diagnostics
Group 15FA: Unloading Auger Engage Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Unloading Auger Engage Diagnostics
Group 15FB: Unloading Auger Swing Type Identification
Unloading Auger Swing Type Identification
Group 15FC: Unloading Auger Swing Type A Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Unloading Auger Swing Type A Diagnostics
Group 15FD: Unloading Auger Swing Type B Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Unloading Auger Swing Type B Diagnostics
Group 15FE: VISIONTRAK™ Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
VISIONTRAK VISIONTRAK is a trademark of Deere & Company Diagnostics
Group 15FF: Warning Display Panel Type Identification
Warning Display Panel Type Identification
Group 15FG: Warning Display Panel Diagnostics – Type A
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Warning Display Panel Diagnostics – Type A
Group 15FH: Warning Display Panel Diagnostics – Type B
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Warning Display Panel Diagnostics – Type B
Group 15FI: Clean Grain Elevator Speed Warning – Type Identification
Clean Grain Elevator Speed Warning – Type Identification
Group 15FJ: Clean Grain Elevator Speed Warning Diagnostics – Type A
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Clean Grain Elevator Speed Warning Diagnostics
Group 15FK: Clean Grain Elevator Speed Warning Diagnostics – Type B
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Clean Grain Elevator Speed Warning Diagnostics
Group 15FL: Conveyor Auger Speed Warning Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematic
Conveyor Auger Speed Warning Diagnostics
Group 15FM: Cylinder Speed Warning Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematic
Cylinder Speed Warning Diagnostics
Group 15DT: Discharge Beater Speed Warning Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Warning – Discharge Beater Speed Low Diagnostics
Group 15FN: Engine Air Filter Warning Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Engine Air Filter Warning Diagnostics
Group 15FO: Engine Oil Pressure Warning Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Engine Oil Pressure Warning Diagnostics
Group 15FP: Engine Speed Warning Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Engine Speed Warning Diagnostics
Group 15FQ: Engine Temperature Warning Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Engine Temperature Warning Diagnostics
Group 15FR: Separator Speed Warning Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Warning – Separator Speed Low Diagnostics
Group 15FS: Grain Tank Cover Warning Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Grain Tank Cover Warning Diagnostics
Group 15FT: Grain Tank Full Warning Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Grain Tank Full Warning Diagnostics
Group 15FU: Grain Tank 3/4 Full Warning Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Grain Tank 3/4 Full Warning Diagnostics
Group 15FV: Hydraulic Oil Temperature Warning Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Hydraulic Oil Temperature Warning Diagnostics
Group 15FW: Hydrostatic Charge Pressure Warning Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Hydrostatic Charge Pressure Warning Diagnostics
Group 15FX: Low Fuel Warning Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Low Fuel Warning Diagnostics
Group 15FY: Main Gearcase Filter Warning Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Main Gearcase Filter Warning Diagnostics
Group 15FZ: Main Gearcase Pressure Warning Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Main Gearcase Pressure Warning Diagnostics
Group 15GA: Main Gearcase Temperature Warning Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Main Gearcase Temperature Warning Diagnostics
Group 15GB: Parking Brake Warning Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Parking Brake Warning Diagnostics
Group 15GC: Straw Chopper Speed Warning Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Straw Chopper Speed Warning Diagnostics
Group 15GD: Tailings Elevator Speed Warning Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Tailings Elevator Speed Warning Diagnostics
Group 15GE: Unloading Auger Engaged Warning Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Unloading Auger Engaged Warning Diagnostics
Group 15GF: Voltage Warning Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Voltage Warning Diagnostics
Group 15GG: Wiper System Diagnostics
Brief Description
Basic Operation
Connector Locations
Electrical Schematics
Wiper System Diagnostics
Group 20A: Circuit Code Listing
Circuit Code Listing
Group 20B: Connector Locations
How to use the Connector Information (end views, numbers, location photos)
X100 – X199 Connectors
X200 – X299 Connectors
X300 – X399 Connectors
X500 – X599 Connectors
X600 – X699 Connectors
X700 – X799 Connectors
X800 – X899 Connectors
X900 – X999 Connectors
Group 20C: Connector Repair Procedures
Connector Repair Procedures
Section 250: Power Train
Group 05: General Information
General Information
Group 10: Test Procedures and Adjustments
Test Procedures and Adjustments
Group 15A: Final Drive Diagnostics
Brief Description
Basic Operation
Component Location
Schematic
Final Drive Diagnostics
Group 15B: Transmission Diagnostics
Brief Description
Basic Operation
Component Location
Schematic
Transmission Diagnostics
Group 15C: Hydrostatic Diagnostics
Brief Description
Basic Operation
Component Location
Schematic
Hydrostatic Drive Diagnostics
Group 20: Component Location
Component Location
Section 255: Four Wheel Drive
Group 05: General Information
General Information
Group 10: Test Procedures and Adjustments
Test Procedures and Adjustments
Group 15: Four Wheel Drive Two Speed Diagnostics
Brief Description
Basic Operation
Component Location
Schematic
Two Speed Four Wheel Drive Diagnostics
Group 20: Component Location
Component Location
Section 260: Brake Systems
Group 05: General Information
General Information
Group 10: Test Procedures and Adjustments
Test Procedures and Adjustments
Group 15A: Service Brake Diagnostics
Brief Description
Basic Operation
Component Location
Schematic
Service Brakes Diagnostics
Group 15B: Parking Brake Diagnostics
Brief Description
Basic Operation
Component Location
Schematic
Park Brake Diagnostics
Group 20: Component Location
Component Location
Section 270: Hydraulic System
Group 05: General Information
General Information
Group 10: Test Procedures And Adjustments
Test Procedures And Adjustments
Group 15A: Basic System Diagnostics
Brief Description
Basic Operation
Hydraulic Schematics
Hydraulic Basic System Diagnostics
Group 15B: BOSCH Header Height Diagnostics
Brief Description
Basic Operation
Hydraulic Schematic
BOSCH Header Height Hydraulic Diagnostics
Group 15C: Chaff Spreader Type Identification
Chaff Spreader Type Identification
Group 15D: Chaff Spreader Type A Diagnostics
Brief Description
Basic Operation
Hydraulic Schematic
Chaff Spreader Diagnostics
Group 15E: Chaff Spreader Type B Diagnostics
Brief Description
Basic Operation
Hydraulic Schematic
Chaff Spreader Diagnostics
Group 15F: Cylinder Speed Adjust Diagnostics
Brief Description
Basic Operation
Hydraulic Schematic
Cylinder Speed Adjust Hydraulic Diagnostics
Group 15G: Discharge Beater Type Identification
Discharge Beater Type Identification
Group 15H: Discharge Beater Type A Diagnostics
Brief Description
Basic Operation
Hydraulic Schematic
Discharge Beater Diagnostics (Type A)
Group 15I: Discharge Beater Type B Diagnostics
Brief Description
Basic Operation
Discharge Beater Diagnostics (Type B)
Group 15J: HEADERTRAK™ Tilt Diagnostics
Brief Description
Basic Operation
Hydraulic Schematics
HEADERTRAK-Tilt Diagnostics
Group 15K: HILLMASTER II™ Diagnostics
Brief Description
Basic Operation
Hydraulic Schematic
HILLMASTER II™ Diagnostics
Group 15L: Hydraulic System Overheating Diagnostics
Brief Description
Basic Operation
Hydraulic Schematics
Hydraulic System Overheating Diagnostics
Group 15M: Multi-coupler Diagnostics
Brief Description
Basic Operation
Hydraulic Schematic
Multi-Coupler Diagnostics
Group 15N: Reel Fore/Aft Diagnostics
Brief Description
Basic Operation
Hydraulic Schematics
Reel Fore and Aft Hydraulic Diagnostics
Group 15O: Reel Raise/Lower Diagnostics
Brief Description
Basic Operation
Hydraulic Schematics
Reel Raise and Lower Hydraulic Diagnostics
Group 15P: Reel Reverser Hydraulic Diagnostics
Brief Description
Basic Operation
Hydraulic Schematics
Reel Reverse Diagnostics
Group 15Q: Reel Speed Type Identification
Reel Speed Type Identification
Group 15R: Reel Speed Adjust Type A Diagnostics
Brief Description
Basic Operation
Hydraulic Schematics
Reel Speed Type A Hydraulic Diagnostics
Group 15S: Reel Speed Adjust Type B Diagnostics
Brief Description
Basic Operation
Hydraulic Schematics
Reel Speed Hydraulic Diagnostics
Group 15T: Reverser Shift Diagnostics
Brief Description
Basic Operation
Hydraulic Schematic
Hydraulic Reverser Diagnostics
Group 15U: Unloading Auger Swing Diagnostics
Brief Description
Basic Operation
Hydraulic Schematic
Unloading Auger Swing Hydraulic Diagnostics
Group 20: Component Identification and Location
Component Identification
Section 275: Main Gearcase System
Group 05: General Information
General Information
Group 10: Test Procedures and Adjustments
Test Procedures and Adjustments
Group 15A: Main Gearcase Diagnostics
Brief Description
Basic Operation
Component Location
Schematic
Main Gearcase Diagnostics
Group 15B: Main Gearcase Pressure Low Diagnostics
Brief Description
Basic Operation
Component Location
Schematic
Main Gearcase Pressure Low Diagnostics
Group 15C: Main Gearcase Temperature High Diagnostics
Brief Description
Basic Operation
Component Location
Schematic
Main Gearcase Temperature High Diagnostics
Group 15D: Main Gearcase Filter Restricted Diagnostics
Brief Description
Basic Operation
Component Location
Schematic
Main Gearcase Filter Restricted Diagnostics
Group 15E: Separator Engage Diagnostics
Brief Description
Basic Operation
Component Location
Schematic
Separator Engage Diagnostics
Group 15F: Unloading Auger Engage Diagnostics
Brief Description
Basic Operation
Component Location
Schematic
Unloading Auger Engage Diagnostics
Group 20: Component Location
Component Location
Section 280: Steering System
Group 05: General Information
General Information
Group 10: Test Procedures and Adjustments
Test Procedures and Adjustments
Group 15: Steering Diagnostics
Brief Description
Basic Operation
Component Location
Schematic
Steering Diagnostics
Group 20: Component Location
Component Location
Section 290: ClimaTrak
Group 05: General Information
General Information
Group 10: Test Procedures and Adjustments
Test Procedures and Adjustments
Group 15: CLIMATRAK™ Diagnostics
Brief Description
Basic Operation
Component Location
Schematic
ClimaTrak Diagnostics
Group 20: Component Location
Component Location
Section 300: Separator
Group 05: General Information
General Information
Group 15: Separator Vibration Diagnostics
Brief Description
Basic Operation
Component Location
Schematic
Separator Vibration Diagnostics
Group 20: Component Location
Separator Component Location

John Deere 9780 CTS Combines (European Version) Diagnosis and Tests Service Manual (TM4713)


INSTANT DOWNLOAD



Posted on

John Deere Combine Model 9660 CTS Repair Technical Manual (TM2171)


INSTANT DOWNLOAD



Complete service repair manual for John Deere 9660 CTS Combine, with all the technical information to maintain, repair, and rebuild like professional mechanics.

John Deere 9660 CTS Combine workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

Total Pages: 2,113 pages
File Format: PDF(PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

tm2171 English – John Deere 9660 CTS Combine Repair Technical Manual.pdf
tm1825 English – 900 Series Flex And Rigid Cutting Platforms, 90 Series Corn Heads, 50A Series Row-Crop Heads, 914P Belt Pickup Repair
tm2165 English – 600 Series Flex and Rigid Cutting Platforms Repair Technical Manual
tm9039 Russian – Руководство по техническому обслуживанию и ремонту платформенных жаток серии 600 с гибким и жестким режущим аппаратом
tm9114 French – Remise en état des plates-formes de coupe flexibles et rigides série 600 – Manuel technique
tm9509 Chinese – 600 系列挠性和刚性割台《维修技术手册》
tm9510 German – Technisches Handbuch für Reparaturen der flexiblen und starren Schneidwerke der Serie 600
tm9511 Italian – Manuale tecnico di riparazione delle piattaforme di taglio flessibili e rigide serie 600
tm9512 Portuguese – Manual Técnico de Reparação das Plataformas de Corte Rígidas e Flexíveis Série 600
tm2167 English – 90 Series Corn Heads (705101 – ) Repair
tm2169 English – 900P Belt Pick-Ups (Serial No. 705101-) Repair
tm2171 English – 9660 CTS Combine Repair
tm2173 English – 925D (705701 – ) 930D (705851- ) and 936D (705951 – ) Draper Platform

TABLE OF CONTENTS….1
Section 10: General….30
Group 05: Safety….30
Recognize Safety Information….34
Understand Signal Words….35
Handle Fluids Safely—Avoid Fires….36
Prevent Battery Explosions….219
Handling Batteries Safely….220
Prepare for Emergencies….40
Prevent Acid Burns….41
Handle Chemical Products Safely….43
Avoid High-Pressure Fluids….44
Service Accumulator Systems Safely….45
Wait Before Opening High-Pressure Fuel System….46
Park Machine Safely….47
Support Machine Properly….48
Wear Protective Clothing….49
Work in Clean Area….50
Service Machines Safely….51
Work In Ventilated Area….52
Illuminate Work Area Safely….53
Replace Safety Signs….54
Use Proper Lifting Equipment….55
Remove Paint Before Welding or Heating….56
Avoid Heating Near Pressurized Fluid Lines….57
Service Tires Safely….722
Avoid Harmful Asbestos Dust….59
Practice Safe Maintenance….60
Construct Dealer-Made Tools Safely….61
Use Proper Tools….62
Dispose of Waste Properly….63
Use Adequate Service Facilities….64
Live With Safety….65
Group 10: Specifications….2019
Operating Speeds….69
Ground Speeds (Fast Idle) Two Speed Four Wheel Drive….73
Ground Speeds (Fast Idle) Two Speed Four Wheel Drive….73
Ground Speeds (Separator Full Load)….75
Turning Radius….76
Specifications….2019
Dimensions….80
Dimension Reference Points….81
Unified Inch Bolt and Screw Torque Values….82
Metric Bolt and Screw Torque Values….84
Face Seal Fittings Assembly and Installation—All Pressure Applications….86
Metric Face Seal Fitting Torque Chart—Standard Pressure Applications….87
Metric Face Seal Fitting Torque Chart—High Pressure Applications….89
SAE Face Seal Fitting Torque Chart—Standard Pressure Applications….91
SAE Face Seal Fitting Torque Chart—High Pressure Applications….93
Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications….95
SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications….96
SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications….97
External Hexagon Port Plug Torque Chart….98
Sealants and Adhesives Cross-Reference Chart….100
Prevent Hydraulic System Contamination….102
Check Oil Lines and Fittings….103
Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems….105
Group 15: Tune Up and Adjustment….31
Tune-Up and Adjustment….108
Care and Maintenance of Belts….110
Defective Belts….112
Group 20: Fuels and Lubricants….31
Diesel Fuel….116
Heavy Duty Diesel Engine Coolant….117
Storing Fuel….119
Supplemental Coolant Additives….120
Liquid Coolant Conditioner….121
Diesel Engine Oil….122
Hydrostatic Drive System, Main Hydraulic System and Main Engine Gear Case Oils….124
Transmission, Final Drives, Feeder House Reverser, Primary Countershaft, Loading Auger Elevator….125
Grease….127
Lubricant Storage….129
Alternative and Synthetic Lubricants….130
Section 20: Engine….131
Group 05: Remove and Install Engine….139
Essential or Recommended Tools….2016
Specifications….2019
6081 John Deere Engine Repair….173
Remove Engine….136
Install Engine….139
Group 10: Lower Engine Repair….131
Remove and Install Engine Oil Pan Access Sheet….143
Group 15: Cooling System….131
Service Equipment and Tools….1684
Specifications….2019
6081 John Deere Engine Repair….173
Remove and Install Rotary Screen….149
Remove and Install Rotary Screen Drive….154
Remove and Install Rotary Screen Idler Arm and Sheaves….156
Adjusting Rotary Screen Knife Comb….158
Remove Radiator….159
Install Radiator….162
Test Radiator….165
Test Radiator Cap….166
Replace Thermostat….167
Repair or Replace Water Pump….168
Section 30: Fuel and Air System….169
Group 05: Air Intake System….169
Other Material….2018
Specifications….2019
John Deere Engine Repair….173
Remove and Install Turbocharger….174
Remove and Install Charge Air Cooler….176
Cleaning the Charge Air Cooler….179
Remove and Install Air Cleaner Filters….180
Group 10: Diesel Fuel System….169
Other Material….2018
Specifications….2019
Bleeding Fuel System (S.N. —705402)….184
Bleeding Fuel System 8.1 L Dual Filter System (S.N. 705403— )….186
Remove and Install Fuel Return Line Regulator (S.N. —710400)….190
Remove Fuel Tank….192
Install Fuel Tank….200
Remove and Install Fuel Level Sensor….406
Remove and Install Fuel Tank Strainer and Breather….208
Replace Cold Weather Starting Aid Can….210
Remove and Install Cold Weather Starting Aid….211
Section 40: Electrical System….213
Group 05: Batteries….213
Prevent Battery Explosions….219
Handling Batteries Safely….220
Prevent Damage to Electrical Systems….222
Checking Electrolyte Specific Gravity….223
Battery Replacement….225
Remove and Install Batteries….226
Connecting Booster Batteries….227
Charging Batteries….228
Connecting Battery Cables….230
Group 10: Harness and Connector Repair….213
Essential or Recommended Tools….2016
Other Material….2018
Use Electrical Insulating Compound….238
Using High-Pressure Washers….239
Electrical System Visual Inspection….240
Basic Electrical Component Handling / Precautions for Vehicles Equipped with Computer Controlled Systems….241
Electrical Connector / Wiring Harness Handling and Repair….242
Repair Procedure R-A….243
Repair Procedure R-B….248
Repair Procedure R-C….252
Repair Procedure R-D….257
Repair Procedure R-E….260
Repair Procedure R-F….264
Repair Procedure R-G….268
Repair Procedure R-I….271
Repair Procedure R-J….274
Repair Procedure R-K….279
Repair Procedure R-M….282
Repair Procedure R-N….286
Repair Procedure R-AE….290
Group 15: Wiring Harness Routing….214
Replace Harness….295
Cab Main Wiring Harness….296
Auxiliary Cab Main AUTOTRAC Wiring Harness….297
Left-Hand Main Wiring Harness….298
Right-Hand Main Wiring Harness….299
Engine/Rear Light Wiring Harness….300
Group 20: Fuses, Circuit Breakers and Relays….307
Specifications….2019
Basic Operation….303
Power Distribution Board System Basic Description….304
Circuit Board Replacement….305
Relays….307
Power Distribution Board Relay Identification….308
Engine Compartment Relay Panel Fuse Identification….310
Engine Compartment Relay Panel Relay Identification….312
Group 25: Lighting….214
Safety Rules When Replacing Halogen Bulbs….314
Bulb Part Numbers….315
Cab Head Light Bulb Replacement and Adjustment….316
Remove and Install High Intensity Discharge (HID-Xenon) Lights (Optional)….317
Auxiliary Field, Access Door, Rear Discharge, Grain Tank and Unloading Auger Work Light Bulb Replacement….320
Side Finder Light Bulb Replacement….321
Tail Light Assembly Bulb Replacement….322
Warning Light Bulb Replacement….328
Cleaning Shoe Light Bulb Replacement….325
Turn Signal Indicator Light Bulb Replacement….326
Dome and Console Light Bulb Replacement….327
Warning Light Bulb Replacement….328
COMMANDTOUCH Cornerpost Monitor Light Bulb Replacement….329
Warning Display Panel Light Bulb Replacement….331
Header Float Gauge (Optional) Bulb Replacement….333
Group 30: Operators Station….215
Other Material….2018
Specifications….2019
Instruments and Controls Identification….337
Overhead Warning Display Panel….339
Remove and Install Overhead Warning Display Panel….341
Replace Overhead Warning Display Panel Circuit Board….343
Remove and Install Light Panel Dimmer Switch….344
Remove and Install Overhead Console Rocker Switches….345
Remove and Install Mirrors (Optional)….346
Remove and Install Mirror Switch (Optional)….347
Remove and Install CLIMATRAK Automatic Air Conditioning/Heater Temperature Control Switch and Fan Switch….349
Remove and Install Radio….350
Remove and Install Radio Speakers….351
Remove and Install Radio Antenna….352
Replace Cornerpost Main Circuit Board….353
Remove Header Control Module….357
Remove Performance Monitor and Digital Tachometer Module….358
COMMANDTOUCH Console Controls….359
Remove and Install COMMANDTOUCH Console….361
Remove and Install Header and Separator Engage Switches….363
Remove and Install DIAL-A-SPEED and Active Header Control Switches….364
Remove and Install Backlight Bulbs for DIAL-A-SPEED and Active Header Control Switches….366
Remove and Install Back Light Bulbs for DIAL-A-SPEED and ACTIVE HEADER CONTROL Switches….367
Remove and Install COMMANDTOUCH Console Membrane Switches….368
Remove and Install COMMANDTOUCH Console Circuit Board….374
Replace Neutral Safety Switch….376
Replace Mini Harness….378
Remove and Install Multi-Function Handle….380
Remove and Install Start Switch….381
Remove and Install Starting Aid Switch….383
Remove and Install Turn Signal/Side Finder Light Switch….384
Remove and Install Horn Switch….385
Remove and Install Remote Mirrors (Optional)….386
Remove and Install Remote Mirror Switch (Optional)….387
Group 35: Sensors and Switches….216
Other Material….2018
Specifications….2019
Shaft Speed Sensor Locations….393
Shaft Speed Sensor Locations….393
Remove and Install Ground Speed Sensor….394
Remove and Install Conveyor Auger, Tailings Elevator, Grain Elevator and Grain Separator Sensors….395
Remove and Install Cleaning Fan, Cylinder Speed and Feeder House Backshaft Speed Sensors….396
Remove and Install Straw Chopper Sensor….397
Remove and Install Full Grain Tank Sensor….398
Remove and Install Tailings Sensor….399
Remove and Install (Shoe/Separator) VISIONTRAK VisionTrak is a trademark of Deere & Company Sensors….216
Remove and Install Header Height and Lateral Tilt Control Sensors….401
Remove and Install Coolant Temperature Sensor….403
Remove and Install Fuel Level Sensor….406
Remove and Install Park Brake Switch….407
Remove and Install Air Filter Restriction Switch….408
Remove and Install Engine Gear Case Temperature and Pressure Switches….409
Remove and Install Hydro Charge Pressure Switch….410
Remove and Install Hydraulic Reservoir Temperature Sensor….411
Remove and Install Engine Oil Pressure Switch….412
Remove and Install Service and Cleaning Shoe Light Switch….413
Back-Up Alarm—Exploded View….414
Group 40: Wiper….216
Specifications….2019
Remove and Install Wiper Motor….417
Adjust Windshield Wiper….421
Remove and Install Windshield Washer….423
Group 45: Alternator….216
Specifications….2019
John Deere Engine Accessories—Alternator Repair—Use CTM77….427
Remove and Install Alternator….428
Remove and Install Alternator Belt….431
Remove and Install Voltage Regulator (185 Amp Leece-Neville)….434
Group 50: Starting Motor….217
Service Equipment and Tools….1684
Specifications….2019
John Deere Starting Motor Repair—Use CTM77….440
Remove and Install Starting Motor….441
Replace Starting Motor Dust Cover….442
Group 55: GREENSTAR Components….217
Specifications….2019
Remove and Install GREENSTAR Mass-Flow Sensor….445
Remove and Install GREENSTAR Moisture Sensor….449
Disassemble and Assemble GREENSTAR Moisture Sensor….450
Remove and Install GREENSTAR Moisture Sensor Actuator….452
Remove and install GREENSTAR Moisture Sensor Circuit Board….456
Disassemble and Assemble Position Receiver….458
Remove and Install Position Receiver….460
Section 50: Power Train Repair….461
Group 05: Transmission and Differential….461
Other Material….2018
Specifications….2019
Remove and Repair Shifter Forks and Shifter Cam….468
Install Shifter Forks and Shifter Cam….470
Remove and Install Transmission Lube Pump….473
Remove and Install Suction Screen….476
Remove Transmission….477
Transmission Components….479
Transmission Recondition….482
Disassemble and Repair Transmission….483
Assemble Transmission….492
Install Transmission….496
Remove and Install Gearshift Lever and Linkage….498
Adjust Gearshift Linkage….500
Group 10: Single Reduction Final Drive….461
Essential or Recommended Tools….2016
Service Equipment and Tools….1684
Other Material….2018
Specifications….2019
Remove and Install Final Drive….509
Disassemble and Assemble Final Drive….516
Adjust Spindle Bearing (Preferred Method)….529
Adjust Spindle Bearing (Alternate Method)….530
Group 15: Hydrostatic System….461
Essential or Recommended Tools….2016
Service Equipment and Tools….1684
Other Material….2018
Specifications….2019
Serial Number Plate….538
Clean Hydrostatic Motor and Pump….539
Flushing the Hydrostatic System….540
Remove and Install Hydrostatic Motor….541
Disassemble Hydrostatic Motor….543
Inspect Parts….554
Lack of Lubrication….555
Abrasive Contamination….556
Cavitation….557
Over Speeding….558
Inspect Shaft Seal….559
Inspect Thrust Plate….560
Inspect Fixed Swashplate….561
Inspect Piston Slipper….562
Inspect Piston Retainer….564
Inspect Cylinder Block….566
Inspect Bearing Plate….567
Inspect Valve Plate….570
Inspect Bearing and Race….573
Inspect Servo Piston….574
Inspect Drive Shaft….575
Replace Cylinder Block Spring….576
Assemble Motor….577
Remove and Install Motor Valve Block (Manifold)….591
Repair Motor Valve Block….593
Remove Hydrostatic Pump….595
Disassemble Hydrostatic Drive Pump….597
Assemble Hydrostatic Drive Pump….614
Replace High-Pressure Line Center Pivot O-Rings….634
Disassemble and Assemble End Cover….635
Repair Displacement Control Valve….637
Install Hydrostatic Pump….639
Remove and Install Charge Pump….640
Repair Charge Pump….642
Remove and Install Hydrostatic Control Cable….644
Adjust Displacement Control Valve Neutral….647
Start-Up Procedure After Hydrostatic System Repair….888
Group 20: Cam Lobe Motor….463
Essential or Recommended Tools….2016
Service Equipment and Tools….1684
Other Material….2018
Specifications….2019
Flushing Cam Lobe Motors….661
Remove Cam Lobe Motor….662
Install Cam Lobe Motor….664
Remove and Install Cam Lobe Motor Control Valve….666
Disassemble and Assemble Cam Lobe Motor Control Valve….669
Remove and Install Steering Yoke….671
Disassemble and Assemble Pivot Pins, Bushings, and Seals….679
Remove and Install Solenoid Valve and Valve Block….682
Remove and Install Displacement Control Valve….687
Remove and Install Cam and Piston Carrier….690
Remove and Install Stack Valve Seals….698
Remove and Install Axle Bearings and Seals….703
Group 25: Tires and Wheels….463
Essential or Recommended Tools….2016
Service Equipment and Tools….1684
Specifications….2019
Service Tires Safely….722
Care and Service of Tires….723
Using Liquid Weight….725
Jacking Locations….726
Remove and Install Tire….727
Drive Wheel Bolt Torque….729
Dual Wheels Bolt Torque….730
Rear Wheel Bolt Torque….731
Final Drive Identification….732
Install Axle Extension Tubes….733
Install Dual Wheels and Truss Rod….738
Remove and Install Ladder Landing Extension….745
Section 60: Power Steering and Brakes….748
Group 05: Steering….748
Essential or Recommended Tools….2016
Service Equipment and Tools….1684
Other Material….2018
Specifications….2019
Remove Steering Valve….757
Steering Valve….757
Disassemble Steering Valve….759
Assemble Steering Valve….764
Install Steering Valve….770
Electro-Hydraulic Steering Valve….772
AUTOTRAC Flowmeter….774
Steering Column Components….775
Disassemble And Assemble Steering Column….777
Replace Telescoping Shaft Bearings….783
Remove and Install Steering Cylinder….785
Remove and Install Steering Tie Rod….787
Toe-In Adjustment….788
Remove and Install Rear Spindle Assembly—Non-powered Standard Duty….789
Disassemble and Assemble Rear Spindle Assembly—Non-Powered Standard Duty….791
Remove and Install Rear Spindle Assembly—Non-Powered Heavy Duty….800
Disassemble and Assemble Rear Spindle Assembly—Non-Powered Heavy Duty….804
Remove and Install Rear Axle Pivot Bushing….813
Rear Axle Adjustment….818
Group 10: Brakes….748
Service Equipment and Tools….1684
Other Material….2018
Specifications….2019
Deglazing Brake Linings….825
Remove Brake Drum….826
Remove Brake Shoe—Standard Duty….828
Repair Brakes—Standard Duty….830
Assemble Brakes—Standard Duty….834
Remove Brake Shoe—Heavy Duty….836
Repair Brakes—Heavy Duty….838
Assemble Brakes—Heavy Duty….842
Install Brake Drum….844
Adjust Brake Shoe-to-Drum Clearance….845
Remove and Install Master Cylinder….847
Disassemble and Assemble Master Cylinder (Double Bleed Screw)….848
Brake Fluid Reservoir….850
Adjusting Master Cylinder….851
Bleeding Brake System—Double Bleed Screw….852
Remove and Install Slave Cylinders….856
Disassemble and Assemble Slave Cylinder….857
Disassemble and Assemble Brake Pedals….858
Disassemble and Assemble Parking Brake Pedal….865
Adjust Park Brake Pedal….874
Section 70: Hydraulic Repair….875
Group 05: Hydraulic Reservoir….875
Service Equipment and Tools….1684
Other Material….2018
Specifications….2019
Remove and Install Reservoir….882
Flushing the Hydraulic System….885
Flushing the Reel/Belt Pickup Drive System….887
Start-Up Procedure After Hydrostatic System Repair….888
Group 10: Hydraulic Pumps….875
Essential or Recommended Tools….2016
Service Equipment and Tools….1684
Other Material….2018
Specifications….2019
Remove Main Hydraulic Pump….896
Main Hydraulic Pump….896
Disassemble Main Hydraulic Pump….898
Assemble Main Hydraulic Pump….901
Install Main Hydraulic Pump….904
Remove and Install Reel/Belt Pickup Pump Drive….905
Disassemble and Assemble Reel/Belt Pickup Pump Drive….909
Remove Chaff Spreader Pump….914
Reel/Belt Pickup and Chaff Spreader Pump….917
Disassemble Reel/Belt Pickup and Chaff Spreader Pump….919
Assemble Reel/Belt Pick-Up and Chaff Spreader Pump….922
Install Chaff Spreader Pump….924
Group 15: Hydraulic Valves….875
Service Equipment and Tools….1684
Specifications….2019
Remove and Install Hydraulic Valve Stack….929
Disassemble and Assemble Hydraulic Valve Stack….931
Remove and Install Active Header Height Control Valve….934
Disassemble and Assemble Active Header Height Control Valve….936
Solenoid Control Relief Valve Module….937
Header Lift Valve Module….939
Reel Lift, Variable Speed Feeder House and Threshing Speed Valve Module….945
Two-Way Reel Lift and Variable Speed Feeder House Valve Module….943
Threshing Speed Valve Module….945
Auger Swing Valve Module….947
Reel Fore/Aft Valve Module….949
Electro-Hydraulic Feeder House Reverser Valve—General Information….2021
Remove and Install Electro-Hydraulic Feeder House Reverser Valve and Hoses….952
Disassemble Electro-Hydraulic Feeder House Reverser Valve….954
CONTOUR MASTER (Header Tilt) Valve Module….955
Hydraulic Solenoid Control Valve Leakage Repair….957
Replacing Pilot Solenoid Assemblies….960
Replacing Pilot Sleeve O-Rings….962
Remove and Install Chaff Spreader Flow Control Valve….964
Disassemble and Assemble Chaff Spreader Flow Control Valve….966
Remove Reel/Belt Speed Flow Control Valve….968
Disassemble and Assemble Reel/Belt Speed Flow Control Valve….970
Install Reel/Belt Speed Flow Control Valve….972
Feeder House Multi-Coupler Valve Identification….973
Disassemble, Inspect and Assemble Feeder House Multi-Coupler….974
Group 20: Hydraulic Cylinders….876
Specifications….2019
Remove and Install Header Lift Cylinder….980
Disassemble and Assemble Header Lift Cylinder….982
Remove and Install Unloading Auger Swing Cylinder….984
Disassemble and Assemble Unloading Auger Swing Cylinder….986
Adjust Unloading Auger Swing Cylinder Eyebolt….988
Adjust Unloading Auger Support Stud….990
Remove and Install Unloading Auger Drive Cylinder….991
Unloading Auger Drive Cylinder Adjustment….1888
Group 25: Motors….876
Remove and Install Chaff Spreader Motor….996
Group 30: Accumulator….877
Service Equipment and Tools….1684
Specifications….2019
Accumulator (General Information)….1002
Accumulator Lock-Out….1003
Remove Accumulator….1004
Install Accumulator….1005
Charge Accumulator….1006
Charging an Accumulator With Over 1000 Hours of Combine Operation….1008
Accumulator Precharge Pressure….1009
Additional Precharge Information….1011
Repair Shut-Off Valve….1012
Replace Header Float Gauge….1013
Adjust Header Drop Rate….1014
Section 80: Separator Shell….1015
Group 05: Gull Wing Doors….1015
Other Material….2018
Remove and Install Gull Wing….1018
Composite Panel Repair….1020
Group 10: Cleaning Fan Shields….1015
Specifications….2019
Cleaning Fan Shield Adjustment….1026
Install Bevel Gear Cover and Axle Shield….1029
Group 15: Rear Hood and Lower Panels….1015
Remove and Install Lower Hood Panels….1036
Remove and Install Rear Hood….1042
Section 90: Operator Station Repair….1051
Group 05: Air Conditioning System (R134a)….1051
Essential or Recommended Tools….2016
Service Equipment and Tools….1684
Other Material….2018
Specifications….2019
Service Parts Kits….1062
Hose and Tubing O-Ring Connection Torques….1063
Discharge and Recovery of Air Conditioning Refrigerant….1064
Remove and Install Compressor….1065
Test Volumetric Efficiency….1069
Leak Testing The Air Conditioning System With Dye….1072
Test Shaft Seal Leakage….1074
Disassemble and Assemble Compressor Clutch….1076
Check Clutch Hub Clearance….1078
Inspect Compressor Manifold….1079
Disassemble, Inspect, and Assemble Compressor….1080
Remove and Install Compressor Relief Valve….1084
System Information….1085
Flush Air Conditioning System….1087
Purge Air Conditioning System….1091
Evacuate Air Conditioning System….1092
Compressor Oil Information….1095
Determine Correct Oil Charge….1096
Check Refrigerant Oil Charge….1098
Charge Air Conditioning System….1099
Group 10: System Components….1051
Essential or Recommended Tools….2016
Other Material….2018
Air Conditioning System With Precleaner (General Information)….1103
Remove and Install Receiver/Dryer….1104
Replace Blower Motor….1105
Replace Recirculator Motor Drive Module….1107
Replace Heater Control Valve….1108
Remove Condenser….1111
Repair Condenser….1115
Install Condenser….1116
Replace Evaporator….1120
Remove and Install Evaporator Temperature Sensor….1122
Replace Low Pressure Switch….1124
Replace High Pressure Switch….1125
Replace Air Temperature Sensors….1126
Group 15: Cab….1052
Specifications….2019
Remove and Install Cab Windshield….1129
Remove Cab….1134
Install Cab….1142
Replace Rear Window….1149
Remove and Install Cab Roof….1150
Remove and Install Operator's Seat….1154
Remove and Install Armrest Control Pivot —Style A….1159
Remove and Install Armrest Control Pivot —Style B….1161
Disassemble and Assemble Armrest Control Pivot—Style A….1163
Remove and Install Operator Presence Switch….1167
Operator Seat—Exploded View….1169
Operator Seat Air Suspension Assembly—Exploded View….1171
Disassemble and Assemble Operator Seat Air Suspension Assembly….1173
Remove and Install Cab Door….1178
Disassemble and Assemble Cab Door….1179
Cab Door Latch Striker….1181
Section 110: Feeder House Repair….1183
Group 05: Conveyor….1183
Other Material….2018
Specifications….2019
Remove and Install Feeder House….1188
Adjust Feeder Conveyor Chain….1191
Remove and Install Conveyor Chain….1193
Measure Conveyor Chain Wear….1196
Removing Conveyor Chain Link….1197
Replace Conveyor Chain Slats….1199
Replace Conveyor Chain Wear Strips….1201
Adjust Drum Height….1205
Remove and Install Conveyor Drum….1206
Remove And Install Sub-Floor Assembly….1209
Remove and Install Front Wear Plates….1211
Single Point Latching Level Land—Exploded View….1214
Feed Plate Support—Exploded View….1216
Group 10: Top Shaft and Slip Clutch….1183
Other Material….2018
Specifications….2019
Remove and Install Top Shaft Slip Clutch….1221
Remove and Install Top Shaft Supports….1226
Disassemble and Assemble Top Conveyor Shaft….1232
Group 15: Feeder House Drives and Reverser Gear Case….1183
Other Material….2018
Specifications….2019
Remove and Install Variable Drive Countershaft….1245
Disassemble and Assemble Upper Variable Drive Countershaft….1256
Backshaft Speed Sensor—Exploded View….1262
Remove and Install Variable Drive Sheaves and Cams….1264
Remove and Install Reverser Gear Case….1270
Feeder House Reverser Gear Case—Exploded View….1272
Disassemble and Assemble Feeder House Reverser Gear Case….1275
Disassemble and Assemble Reverser Gear Case Oil Pump….1292
Remove and Install Reverser Shift Piston….1298
Remove and Install Oil Cooler….1302
Remove and Install Backshaft….1305
Disassemble and Assemble Conveyor Drive Chain, Tightener and Guides….1307
Feeder House Variable Speed Belt—Adjustment….1309
Replace Variable Speed Feeder House Belt….1311
Remove and Install Feeder House Air Flow Dust Suppression….1312
Adjust Air Flow Drive Belt….1323
Remove and Replace Air Flow Drive Belt….1324
Group 20: CONTOUR MASTER Tilt Cylinder….1330
CONTOUR MASTERTilt Cylinder Hoses and Fittings….1184
Tilt Cylinder….1330
Remove and Install CONTOUR MASTER Tilt Cylinder….1331
Group 25: CONTOUR MASTER Tilt Frame….1184
Other Material….2018
Specifications….2019
Feeder House Shell, Wear Plates and Seal Location Drawings….1336
Tilt Beam and Closure Plates Location Drawings….1337
Remove and Install Tilt Frame….1339
Remove and Install Tilt Beam….1342
Lateral Tilt Beam with Single Point Latching—Exploded View….1346
Adjust Fore-Aft Turnbuckles….1347
Remove Fore-Aft Tilt Frame….1348
Install Fore-Aft Tilt Frame….1353
Section 120: Separator….1359
Group 05: Separator Repair….1359
Essential or Recommended Tools….2016
Other Material….2018
Specifications….2019
Remove and Install Rasp Bars….1371
Static Balance Cylinder….1375
Remove Threshing Cylinder….1377
Install Threshing Cylinder….1387
Check Concave Wear….1394
Remove Concave….1395
Install Concave….1404
Level Concave (Rasp Bar)….1408
Level Concave (Spike Tooth)….1414
Concave Position Sensor and Linkage….1418
Remove and Install Concave Position Sensor….1420
Remove and Install Concave Adjusting Motor….1421
Adjust Concave Adjusting Motor….1424
Group 10: Beaters….1359
Essential or Recommended Tools….2016
Other Material….2018
Specifications….2019
Tine Separator System Diagram (Rice Combine Illustrated)….1429
Serrated Beater Drive Gear Case Idler….1431
Remove Serrated Beater Drive Gear Case….1436
Serrated Beater Drive Gear Case….1436
Disassemble and Assemble Serrated Beater Drive Gear Case….1438
Install Serrated Beater Drive Gear Case….1442
Serrated Beater and Shaft….1444
Remove Left-Hand Serrated Beater Shaft Bearing….1446
Install Left-Hand Serrated Beater Shaft Bearing….1447
Remove Right-Hand Serrated Beater Shaft Bearing….1448
Install Right-Hand Serrated Beater Shaft Bearing….1451
Remove Serrated Beater Shaft….1454
Install Serrated Beater Shaft….1456
Remove Beater Drive Sheave….1462
Install Beater Drive Sheave….1464
Remove and Install Serrated Beater Wings….1466
Stripper Beater….1468
Remove Stripper Beater Drive Sheave….1470
Remove and Install Stripper Beater Shaft….1472
Remove and Install Stripper Beater….1477
Install Stripper Beater Drive Sheave….1485
Serrated Beater Cover….1486
Remove Serrated Beater Cover….1488
Remove Stripper Beater Cover….1492
Install Stripper Beater Cover….1493
Install Serrated Beater Cover….1495
Remove Module Feed Assembly….1499
Install Module Feed Assembly….1501
Remove Serrated Beater Lower Covers….1503
Install Serrated Beater Lower Covers….1505
Group 15: Cylinder Drives….1360
Essential or Recommended Tools….2016
Other Material….2018
Specifications….2019
Check Cylinder Drive Runout….1514
Remove and Install Single Speed Extended Range Cylinder Drive Sheave….1516
Remove and Install Dual Range Cylinder Drive Gear Case….1517
Disassemble and Assemble Dual Range Cylinder Drive Gear Case….1522
Remove and Install Intermediate Cylinder Drive….1536
Repair Intermediate Cylinder Drive….1541
Remove and Install Intermediate Cylinder Drive Support….1548
Disassemble and Assemble Intermediate Cylinder Drive Upper Sheave….1551
Group 20: Tine Separator Module….1360
Essential or Recommended Tools….2016
Specifications….2019
Move Tine Separator Module to the Service Position….1567
Move Tine Separator Module to the Working Position….1574
Remove Module….1581
Repair Module….1589
Tine Module Backbone Wear Out Repair….1590
Module Frame and Covers….1591
Module Rear Shields….1593
Remove Front Feed Section Assembly….1595
Install Front Feed Section Assembly….1598
Module Grate Assembly….1601
Remove Separator Grates….1603
Install Separator Grates….1605
Replace Grate Fingerbar….1607
Module Crank-Out System….1608
Remove Module Crank-Out System….1610
Install Module Crank-Out System….1612
Install Module….1616
Group 25: Tine Separators….1361
Essential or Recommended Tools….2016
Specifications….2019
Tine Separator Front Bearings and Lube Lines….1626
Tine Separator Tubes….1628
Remove Tine Separators….1630
Install Tine Separators….1636
Repair Tine Separators….1641
Replace Tine Separator Drive Coupler….1642
Replace Tine Separator Flow Dividers….1643
Replace Tines….1644
Replace Discharge Paddles….1648
Group 30: Tine Separator Gear Cases….1361
Other Material….2018
Specifications….2019
Module Drive Gear Case, Shaft and Coupling….1652
Module Drive Gear Case—Right-Hand….1654
Module Drive Gear Case—Left-Hand….1656
Remove Module Drive Gear Case….1658
Disassemble Module Drive Left-hand Gear Case….1660
Assemble Module Drive Left-Hand Gear Case….1664
Disassemble Module Drive Right-Hand gear Case….1670
Assemble Module Drive Right-Hand Gear Case….1674
Install Module Drive Gear Case….1680
Group 35: Engine Gear Case to Module Drives….1362
Essential or Recommended Tools….2016
Service Equipment and Tools….1684
Specifications….2019
Engine Gear Case to Module Drive….1686
Disassemble Module Drive….1688
Assemble Module Drive….1694
Group 40: Shoe Supply Augers, Cleaning Fan, Chaffer and Sieve Frames….1362
Other Material….2018
Specifications….2019
Remove and Install Shoe Supply Augers….1705
Replace Shoe Supply Auger Wooden Bearings….1712
Remove and Install Shoe Supply Auger Drive Shaft….1713
Remove and Install Shoe Supply Auger Trough….1717
Remove Separator Drive Jackshaft….1718
Install Separator Drive Jackshaft….1722
Remove and Install Cleaning Fan Drive….1727
Fan Drive Speed Control….1729
Remove Cleaning Fan….1731
Install Cleaning Fan….1737
Remove and Install Cleaning Fan Housing….1744
Adjust Fan Speed Actuator….1747
Chaffer Extension—Exploded View….1748
Chaffer Frame—Exploded View….1750
Sieve Frame—Exploded View….1752
Remove Chaffer, Sieve and Frames….1754
Replace Shoe Frame Seals….1773
Install Chaffers, Sieve, and Frames….1761
Remove and Install Shaker Pan….1766
Remove and Install Shoe Pitman Arms….1768
Replace Shoe Frame Seals….1773
Group 45: Straw Chopper, Straw Spreader and Chaff Spreader….1363
Service Equipment And Tools….1776
Specifications….2019
Straw Chopper Drives….1778
Remove and Install Straw Chopper….1780
Replace Chopper Blades (Regular Chopper)….1787
Straw Spreader Drive….1789
Disassemble and Assemble Straw Spreader….1791
Remove and Install Chaff Spreader Pan….1794
Remove and Install Chaff Spreader….1797
Disassemble and Assemble Chaff Spreader— Dual Motor Type….1799
Chaff Spreader (Dual Motor) Hoses and Lines….1801
Group 50: Tailings Elevator and Augers….1363
Specifications….2019
Disassemble Tailings Elevator and Augers….1805
Assemble Tailings Elevator and Augers….1818
Group 55: Primary Countershaft Gear Case….1363
Essential or Recommended Tools….2016
Other Material….2018
Specifications….2019
Remove and Install Primary Countershaft Gear Case….1833
Disassemble and Assemble Primary Countershaft Gear Case….1839
Remove and Install Primary Countershaft with Variable Sheave Assembly….1850
Remove and Install Beater Curtain….1854
Group 60: Header Electromagnetic Clutch….1363
Specifications….2019
Remove Header Electromagnetic Clutch….1859
Header Electromagnetic Clutch—Exploded View….1861
Install Header Electromagnetic Clutch….1862
Section 130: Grain Tank and Unloading System Repair….1865
Group 05: Grain Tank Cross Augers….1865
Specifications….2019
Remove and Install Grain Tank Cross Augers….1869
Group 10: Unloading Auger System Drives….1865
Specifications….2019
Replacing Unloading Auger Drive Belt….1878
Remove and Install Cross Auger Countershaft Hub and Shear Bolt….1880
Remove Unloading Auger Drive Countershaft….1881
Install Unloading Auger Drive Countershaft….1883
Aligning Unloading Auger Drive….1886
Unloading Auger Drive Cylinder Adjustment….1888
Replacing Unloading Auger Grain Saver Door….1889
Group 15: Vertical Unloading Auger and Lower Gear Case….1865
Essential or Recommended Tools….2016
Specifications….2019
Remove Vertical Auger Lower Gear Case And Vertical Auger….1895
Disassemble and Assemble Vertical Auger Lower Gear Case….1900
Install Vertical Auger and Vertical Auger Lower Gear Case….1908
Group 20: Horizontal Unloading Auger and Gear Case….1865
Essential or Recommended Tools….2016
Other Material….2018
Specifications….2019
Inspection of Horizontal Unloading Auger….1918
17 Foot and 20 Foot Augers—Two Piece….1865
Remove Horizontal Auger….1921
Install Horizontal Auger….1923
Remove Horizontal Auger Gear Case….1926
Disassemble And Assemble Horizontal Unloading Auger Gear Case….1928
Install Horizontal Auger Gear Case….1933
Remove Horizontal Unloading Auger Tube….1935
Install Horizontal Unloading Auger Tube….1936
Remove and Install Unloading Auger Elbow….1944
Remove Horizontal Auger Elbow….1939
Install Unloading Auger Elbow….1944
Remove Unloading Auger Charge Housing….1949
Install Unloading Auger Charge Housing….1952
Group 25: Clean Grain Elevator and Loading Auger Gear Case….1866
Other Material….2018
Specifications….2019
Clean Grain Elevator Top Access Doors for Drives….1958
Adjust Clean Grain Elevator Chain….1959
Clean Grain Elevator Belt Replacement….1960
Remove and Install Clean Grain Loading Auger and Housing….1962
Disassemble and Assemble Clean Grain Loading Auger Housing….1966
Clean Grain Elevator Upper Shaft, Sprocket and Sheave….1968
Replace Clean Grain Loading Auger Bearing….1970
Remove Clean Grain Elevator….1971
Install Clean Grain Elevator….1982
Remove and Install Clean Grain Elevator Gear Case….1993
Disassemble and Assemble Clean Grain Elevator Gear Case….1999
Group 30: Grain Tank and Extensions….1866
Grain Tank Base….2007
Grain Tank….2009
Grain Tank Extensions….2011
Section 140: Engine Gear Case and Control Valve Repair….2013
Group 05: Engine Gear Case and Valve….2013
Essential or Recommended Tools….2016
Other Material….2018
Specifications….2019
General Information….2021
Remove and Install Engine Gear Case….2022
Engine Gear Case Specifications….2032
Disassemble and Assemble Separator Drive Wet Clutch….2034
Disassemble and Assemble Hydrostatic Gear Set….2046
Set Gear Position….2048
Preload Bearings….2060
Disassemble and Assemble Straw Chopper/Unloading System….2053
Set Separator Gear Position….2058
Preload Bearings….2060
Disassemble and Assemble Separator Drive….2062
Preload Separator Drive Bearings….2066
Set Separator Drive Gear Backlash….2067
Disassemble and Assemble Hydrostatic Pump Drive….2068
Preload Hydrostatic Pump Drive Bearings….2070
Set Hydrostatic Pump Drive Gear Backlash….2071
Disassemble and Assemble Oil Screen….2072
Disassemble and Assemble Oil Trough….2073
Disassemble and Assemble Dipstick Tube….2074
Remove and Install Filter….2075
Remove and Install Pressure Regulating Valve….2076
Disassemble and Assemble Pressure Regulating Valve….2078
Section 199: Dealer Fabricated Tools….2082
Group 05: Dealer Fabricated Tools….2082
DFRW20—Compressor Holding Fixture….2084
DFHXT1—Split Ring Tool….2085

John Deere Combine Model 9660 CTS Repair Technical Manual (TM2171)


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Posted on

John Deere 9560, 9660 Combines Operation and Test Service Manual (TM2162)


INSTANT DOWNLOAD



Complete Diagnistics, Operation and Test manual with electrical wiring diagrams for John Deere 9560 and 9660 Combines (SN. 705201-), with workshop information to maintain, diagnose, and rebuild.

John Deere 9560, 9660 Combines workshop Operation and Test manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM2162 – John Deere 9560 and 9660 Combines Technical manual (Diagnosis and Tests).pdf

Total Pages: 6,038 pages
File Format: PDF (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
Foreword
General
Safety
Combine and Component Identification
General Specifications
Diagnostic and Testing Procedures
Diagnostic Trouble Codes
Accessing Diagnostic Trouble Codes and Addresses
A00 – Engine Control Unit Diagnostic Trouble Codes
C00 – Armrest Control Unit Diagnostic Trouble Codes
C03 – Cornerpost Control Unit Diagnostic Trouble Codes
Calibration Error Codes
E00 – Tailings Master Sensor Diagnostic Trouble Codes
E01 – Header Control Unit Diagnostic Trouble Codes
E02 – Right Control Unit Diagnostic Trouble Codes
E03 – Left Control Unit Diagnostic Trouble Codes
E15 – Control Unit E15 Diagnostic Trouble Codes
ECU – Engine Control Unit Diagnostic Trouble Codes
GREENSTAR Display Warning Messages and Fault Codes
GREENSTAR Data Card Warning Messages
GREENSTAR Mobile Processor Warning Messages
GREENSTAR Moisture Sensor Diagnostic Trouble Codes
HARVEST DOC Warning Messages
Control Unit SSU Last Exit Codes
Control Unit SSU Diagnostic Trouble Codes
STARFIRE iTC Diagnostic Trouble Codes
STARFIRE Receiver Warning Messages
Terrain Compensation Module Fault Codes
UIM – External Display Codes
VTi – GREENSTAR Display 2100/2600
Observable Symptoms
Engine System
Air Intake and Cooling Systems
Electrical
Power Train System
Four Wheel Drive System
Brake System
Hydraulic System
Main Gearcase System
Steering System
CLIMATRAK System
Separator System
Engine System
General Information
Test Procedures and Adjustments
Engine Type Identification
Engine Diagnostics – Type A
Engine Diagnostics – Type B
Component Identification and Location
Air Intake and Cooling Systems
General Information
Test Procedures and Adjustments
Air Intake System Diagnostics
Engine Cooling Package Diagnostics
Component Identification and Location
Electrical System
How To Use This Diagnostic Information
Accessing Diagnostic Trouble Codes and Addresses
Calibration Procedures
Diagnostic Trouble Codes, Warning Messages and Fault Codes
Diagnostic Addresses By Controller
Machine Setting Addresses
Active Header Height Control Diagnostics – Type Identification
Active Header Height Control Diagnostics – Type A
Active Header Height Control Diagnostics – Type B
Active Header Height Control Diagnostics – Type C
Active Header Height Control Diagnostics – Type D
Alternator Type Identification
Alternator and Battery Diagnostics – Type A
Alternator and Battery Diagnostics – Type B
Armrest Control Unit – Overall Diagnostics
Auxiliary Power Strip Outlet Diagnostics
Backup Alarm Diagnostics
CAN Bus Type Identification
CAN Bus 1 Diagnostics – Type A
CAN Bus 1 Diagnostics – Type B
CAN Bus 2 Diagnostics
Cleaning Fan Speed Adjust Diagnostics
CLIMATRAK iagnostics
COMFORT COMMAND eat Diagnostics
CONTOUR MASTER Automatic Tilt Diagnostics
CONTOUR MASTER Manual Tilt Diagnostics
Control Unit E15 – Overall Diagnostics
Control Unit SSU – Overall Diagnostics
Cornerpost Control Unit – Overall Diagnostics
Cornerpost – Cleaning Fan Speed Diagnostics
Cornerpost – CONTOUR MASTER ilt Position Diagnostics
Cornerpost – Deck Plate Spacing Diagnostics
Cornerpost – Engine Hourmeter Diagnostics
Cornerpost – Engine Speed Diagnostics
Cornerpost – Engine Temperature Diagnostics
Cornerpost – Feeder House Speed Diagnostics
Cornerpost – Fuel Gauge Diagnostics
Cornerpost – Ground Speed Diagnostics
Cornerpost – HYDRAFLEX ressure Diagnostics
Cornerpost – Separator Hours Diagnostics
Cornerpost – Threshing Clearance Diagnostics
Cornerpost – Threshing Speed Diagnostics
Deck Plate Adjustment Diagnostics
Delayed Power Diagnostics
DIAL-A-SPEED iagnostics
Draper Speed Adjustment Diagnostics
Engine Compartment Relay Panel Type Identification
Engine Compartment Relay Panel Diagnostics – Type A
Engine Compartment Relay Panel Diagnostics – Type B
Engine Control Unit – Overall Type Identification
Engine Control Unit – Overall Diagnostics – Type A
Engine Control Unit – Overall Diagnostics – Type B
Engine And Fuel Control Type Identification
Engine and Fuel Control Diagnostics – Type A
Engine and Fuel Control Diagnostics – Type B
Feeder House Reverse Diagnostics
Four Wheel Drive Diagnostics
Fuel Transfer Pump Diagnostics
Glow Plug Diagnostics
GREENSTAR ata Card Type Identification
GREENSTAR ata Card Diagnostics – Type A
GREENSTAR ata Card Diagnostics – Type B
GREENSTAR isplay Type Identification
GREENSTAR isplay Diagnostics – Type A
GREENSTAR isplay Diagnostics – Type B
GREENSTAR ocumentation Type Identification
GREENSTAR ocumentation Diagnostics – Type A
GREENSTAR ocumentation Diagnostics – Type B
GREENSTAR ocumentation Diagnostics – Type C
GREENSTAR xternal Display Control Diagnostics
GREENSTAR ass Flow Sensor Diagnostics
GREENSTAR obile Processor Diagnostics
GREENSTAR Moisture Sensor Type Identification
GREENSTAR Moisture Sensor Diagnostics – Type A
GREENSTAR Moisture Sensor Diagnostics – Type B
GreenStar RTK Type Identification
GreenStar RTK Diagnostics – Type A
GreenStar RTK Diagnostics – Type B
GreenStar RTK Diagnostics – Type C
GreenStar StarFire Type Identification
GreenStar StarFire Diagnostics Type A
GreenStar StarFire Diagnostics Type B
GreenStar StarFire Diagnostics – Type C
GreenStar StarFire Diagnostics – Type D
GREENSTAR teering – Auto Type Identification
GREENSTAR teering – Auto Diagnostics – Type A
GREENSTAR teering – Auto Diagnostics – Type B
GREENSTAR teering – Auto Diagnostics – Type C
GREENSTAR teering – Auto Diagnostics – Type D
GreenStar Steering Auto Diagnostics – Type E
GreenStar Steering Auto Diagnostics – Type F
GREENSTAR teering – Manual Diagnostics
Header Control Unit – Overall Diagnostics
Header Engage Diagnostics
Header Raise/Lower Diagnostics
Horn Diagnostics
HYDRAFLEX Pressure Adjustment Diagnostics
Left Control Unit – Overall Diagnostics
Left Control Unit – Control Relay Board Link Diagnostics
Lighting System – Overall Diagnostics
Lighting System – Daytime Running Lights Diagnostics
Lighting System – Dome Light Diagnostics
Lighting System – Exit Lighting Diagnostics
Lighting System – Field Lights Type Identification
Lighting System – Field Lights Diagnostics – Type A
Lighting System – Field Lights Diagnostics – Type B
Lighting System – Hazard/Turn Lights Diagnostics
Lighting System – Marker Lights Diagnostics
Lighting System – Panel Lights Diagnostics
Lighting System – Rear Discharge Lights Diagnostics
Lighting System – Road Lights Diagnostics
Lighting System – Engine Area Service Lights Diagnostics
Lighting System – Gullwing Door Service Lights Diagnostics
Lighting System – Shoe Service Lights Diagnostics
Lighting System – Side Finder Lights Diagnostics
Lighting System – Stubble Lights Diagnostics
Lighting System – Unloading Auger Light Diagnostics
Mirrors – Heating Diagnostics
Mirrors – Adjustment Diagnostics
Multifunction Control Handle Diagnostics
Quick-Stop Diagnostics
Radio System Entertainment Diagnostics
Reel Fore/Aft Diagnostics
Reel Fore/Aft Resume Diagnostics
Reel Raise/Lower Type Identification
Reel Raise/Lower Diagnostics – Type A
Reel Raise/Lower Diagnostics – Type B
Reel Raise/Lower Resume Diagnostics
Reel/Belt Speed Adjust Diagnostics
Right Control Unit – Overall Diagnostics
Road/Field System Diagnostics
Separator Engage Diagnostics
Start Aid Diagnostics
Starting Motor System Diagnostics
Tailings Monitor System Diagnostics
Threshing Clearance Adjust Diagnostics
Threshing Speed Adjustment Diagnostics
Unloading Auger Engage Diagnostics
Unloading Auger Swing Diagnostics
Variable Speed Feeder House Diagnostics
VISIONTRAK iagnostics
Warning Display Panel – Overall Diagnostics
Warning – Clean Grain Elevator Speed Diagnostics
Warning – Conveyor Auger Speed Diagnostics
Warning – Cylinder Speed Diagnostics
Warning – Engine Air Filter Plugged Diagnostics
Warning – Engine Oil Pressure Diagnostics
Warning – Engine Speed Type Identification
Warning – Engine Speed Diagnostics – Type A
Warning – Engine Speed Diagnostics – Type B
Warning – Engine Temperature Diagnostics
Warning – Low Fuel Diagnostics
Warning – Grain Separator Speed Low Diagnostics
Warning – Grain Tank Full – Type Identification
Warning – Grain Tank Full Diagnostics – Type A
Warning – Grain Tank Full Diagnostics – Type B
Warning – Hydraulic Oil Temperature Diagnostics
Warning – Hydrostatic Charge Pressure Diagnostics
Warning – Main Gearcase Filter Restricted Diagnostics
Warning – Main Gearcase Pressure Diagnostics
Warning – Main Gearcase Temperature Diagnostics
Warning – Parking Brake Diagnostics
Warning – Separator Plugged Diagnostics
Warning – Straw Chopper Speed Diagnostics
Warning – Tailings Elevator Speed Diagnostics
Warning – Unloading Auger Engaged Diagnostics
Warning – Voltage Diagnostics
Wiper System Diagnostics
Circuit Code Listing
Connector Information
Connector Repair Procedures
Power Train System
General Information
Test Procedures and Adjustments
Final Drive Diagnostics
Transmission Diagnostics
Hydrostatic Drive Diagnostics
Component Identification and Location
Four Wheel Drive System
General Information
Test Procedures and Adjustments
Four Wheel Drive Two Speed Diagnostics
Component Identification and Location
Brake System
General Information
Test Procedures and Adjustments
Park Brake Diagnostics
Service Brakes Diagnostics
Component Identification and Location
Hydraulic System
General Information
Test Procedures And Adjustments
Basic Hydraulic System Diagnostics
Belt Pickup Drive Type Identification
Belt Pickup Drive Diagnostics – Type A
Belt Pickup Drive Diagnostics – Type B
Belt Pickup Drive Diagnostics – Type C
CONTOUR MASTER™ Header Tilt Diagnostics
Deck Plate Adjust Diagnostics
Draper Belt Drive Diagnostics
Feeder House Gearcase Cooler Diagnostics
Feeder House Reverser Shift Diagnostics
Header Raise/Lower Diagnostics
HYDRAFLEX™ Pressure Adjust Diagnostics
Hydraulic System Overheating Diagnostics
Multi-coupler Diagnostics
Reel Drive Diagnostics
Reel Fore/Aft Diagnostics
Reel Raise/Lower Type Identification
Reel Raise/Lower Diagnostics – Type A
Reel Raise/Lower Diagnostics – Type B
Spreader Diagnostics
Threshing Speed Adjust Diagnostics
Unloading Auger Swing Diagnostics
Variable Speed Feeder House Diagnostics
Windscreen Raise/Lower Diagnostics
Component Identification and Location
Main Gearcase System
General Information
Test Procedures and Adjustments
Main Gearcase Overall Diagnostics
Main Gearcase Filter Restricted Diagnostics
Main Gearcase Pressure Low Diagnostics Type Identification
Main Gearcase Pressure Low Diagnostics – Type A
Main Gearcase Pressure Low Diagnostics – Type B
Main Gearcase Temperature High Diagnostics Type Identification
Main Gearcase Temperature High Diagnostics – Type A
Main Gearcase Temperature High Diagnostics – Type B
Separator Engage Diagnostics
Unloading Auger Engage Diagnostics
Component Identification and Location
Steering System
General Information
Test Procedures and Adjustments
Steering System Type Identification
Steering Diagnostics – Type A
Steering Diagnostics – Type B
Component Identification and Location
CLIMATRAK™ System
General Information
Test Procedures and Adjustments
CLIMATRAK iagnostics
Component Identification and Location
Separator System
General Information
Separator Vibration Diagnostics
Component Identification and Location
tm2162 – 9560 and 9660 Combines Diagnosis and Tests
Table of Contents
Foreword
Section 210: General
Group 05: Safety
Recognize Safety Information
Handle Fluids Safely—Avoid Fires
Prepare for Emergencies
Prevent Battery Explosions
Prevent Acid Burns
Handle Chemical Products Safely
Handle Starting Fluid Safely
Avoid High-Pressure Fluids
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Protect Against Noise
Work in Clean Area
Work In Ventilated Area
Illuminate Work Area Safely
Service Machines Safely
Construct Dealer-Made Tools Safely
Service Cooling System Safely
Service Accumulator Systems Safely
Wait Before Opening High-Pressure Fuel System
Replace Safety Signs
Use Proper Lifting Equipment
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Service Tires Safely
Avoid Harmful Asbestos Dust
Practice Safe Maintenance
Use Proper Tools
Dispose of Waste Properly
Live With Safety
Group 10: Combine and Component Identification
Identification Plates
Combine Identification Number
Dual Range Cylinder Drive Gearcase
Engine Serial Number For 9560
Engine Serial Number For 9660
Feeder House Reverser Gearcase
Hydrostatic Drive Unit Pump
Hydrostatic Drive Unit Motor
Main Gearcase
Transmission
Two Speed Four Wheel Drive Motors
Group 15: General Specifications
Operating Speeds
Specifications – 9560 Combine
Specifications – 9660 Combine
Dimensions
Dimension Reference Points
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Face Seal Fittings Assembly and Installation—All Pressure Applications
Metric Face Seal Fitting Torque Chart—Standard Pressure Applications
SAE Face Seal Fitting Torque Chart—Standard Pressure Applications
External Hexagon Port Plug Torque Chart
O-Ring Boss Fitting Torque Chart
SAE Four Bolt Flange Fitting Torque Chart
Group 20: Diagnostic and Testing Procedures
Troubleshooting
Section 211: Diagnostic Trouble Codes
Group 1: Accessing Diagnostic Trouble Codes and Addresses
Accessing Diagnostic Trouble Codes And Addresses – Instructions For Accessing Diagnostic Trouble Codes And Addresses Using The Cornerpost
Group 2: A00 – Engine Control Unit Diagnostic Trouble Codes
NOTE – Use the ECU (Combine) folder to diagnose all A00 diagnostic trouble codes.
Group 3: C00 – Armrest Control Unit Diagnostic Trouble Codes
C00 000158.04 – Control Circuit Power (cc# 023) Is Below 10.5 VDC – Priority 3
C00 000170.03 – CLIMATRAK Cab Air Temperature Sensor Voltage Too High – Greater Than 4.8 VDC – Priority 3
C00 000170.04 – CLIMATRAK Cab Air Temperature Sensor Voltage Too Low – Less Than 0.1 VDC – Priority 3
C00 000172.03 – CLIMATRAK Outside Air Temperature Sensor Voltage Too High – Greater Than 4.8 VDC – Priority 3
C00 000172.04 – CLIMATRAK Outside Air Temperature Sensor Voltage Too Low – Less Than 0.1 VDC – Priority 3
C00 000190.09 – CAN Bus Message Missing From Engine Control Unit – Engine Speed – Priority 3
C00 000605.04 – CLIMATRAK Low Pressure Switch (cc# 914) Is 12 VDC – Priority 3
C00 000627.03 – Delayed Power (cc# 006) Voltage Is Above 16 VDC – Priority 1
C00 000627.04 – Delayed Power (cc# 006) Voltage Is Below 10.5 VDC – Priority 3
C00 000628.12 – Controller Cannot Exit Boot Block Program – Priority 1
C00 000630.11 – Controller Failed EEPROM Test At Power Up – Priority 1
C00 000639.19 – CAN Bus Messages Are Not Being Transmitted Or Received Correctly – Priority 3
C00 000875.04 – CAN Bus Message From Left Control Unit Indicates That CLIMATRAK Clutch Signal (cc# 913) Is 12 VDC – Priority 3
C00 001490.08 – Feeder House Speed Unknown – Priority 2
C00 001498.11 – The Header Engage Output Transistor Detects An Open, Short, Over Voltage, Or Over Temperature Condition – Priority 3
C00 001499.11 – The Separator Engage Output Driver Detects An Open, Short, Over Voltage, Or Over Temperature Condition – Priority 3
C00 001499.12 – The Separator Engage Fault Detection Circuit Indicates A Failure – Priority 2
C00 001504.11 – The Seat Switch Has Been Closed Continuously For 6 Hours – Priority 1
C00 001547.03 – CLIMATRAK Core Temperature Sensor Voltage Too High – Greater Than 4.47 VDC – Priority 3
C00 001547.04 – CLIMATRAK Core Temperature Sensor Voltage Too Low- Less Than 0.1 VDC – Priority 3
C00 001548.03 – CLIMATRAK Outlet Air Temperature Sensor Voltage Too High – Greater Than 4.8 VDC – Priority 3
C00 001548.04 – CLIMATRAK Outlet Air Temperature Sensor Voltage Too Low – Less Than 0.1 VDC – Priority 3
C00 001549.07 – CLIMATRAK Water Valve Position Is Greater Than 30% Different Than The Commanded Position – Priority 3
C00 200017.09 – CAN Bus Message(s) Missing From Cornerpost Control Unit – Priority 3
C00 200018.09 – CAN Bus Message(s) Missing From Left Control Unit – Priority 3
C00 200201.11 – Separator Engage Switch Inputs Are Incorrect – Priority 3
C00 200202.11 – Header Engage Switch Inputs Are Incorrect – Priority 3
C00 200203.11 – Armrest Switch Matrix Inputs Are Incorrect – Priority 3
C00 200204.03 – Multifunction Control Handle Switch Matrix Inputs Are Incorrect – Priority 3
Group 4: C03 – Cornerpost Control Unit Diagnostic Trouble Codes
C03 000096.09 – CAN Bus Message Missing From Right Control Unit – Fuel Level Priority 3
C03 000110.09 – CAN Bus Message Missing From Engine Control Unit – Engine Coolant Temperature – Priority 3
C03 000190.09 – CAN Bus Message Missing From Engine Control Unit – Engine Speed – Priority 3
C03 000627.03 – Delayed Power (cc# 006) Voltage Out Of Range High – Greater Than 16 VDC – Priority 3
C03 000628.12 – Controller Cannot Exit Boot Block Program – Priority 1
C03 000630.11 – EEPROM Failed Test At Power Up – Priority 1
C03 000639.19 – CAN Bus Messages Are Not Being Transmitted Or Received Correctly – Priority 3
C03 001079.03 – Concave Position Sensor Supply Voltage High – Greater Than 5.5 VDC – Priority 3
C03 001079.04 – Concave Position Sensor Supply Voltage Low – Less Than 4.5 VDC.
C03 001486.03 – Concave Position Sensor Voltage Is Too High – Greater Than 4.5 VDC – Priority 3
C03 001486.04 – Concave Position Sensor Voltage Is Too Low – Less Than 0.5 VDC – Priority 3
C03 001487.03 – Dimmer Voltage Is Too High – Greater Than 4.5 VDC – Priority 3
C03 001487.04 – Dimmer Voltage Is Too Low – Less Than 0.5 VDC – Priority 3
C03 001492.08 – Cab Interior Backlighting Output Transistor Detects An Open, Short, Over Voltage, Or Over Temperature Condition – Priority 3
C03 001493.09 – CAN Bus Message Missing From Master Tailings Sensor – Tailings Volume – Priority 3
C03 001500.11 – A Switch on Cornerpost Display Unit 1 Is Closed For Longer Than 30 Seconds Priority 3
C03 001501.11 – A Switch on Cornerpost Display Unit 2 Is Closed For Longer Than 30 Seconds – Priority 3
C03 001502.11 – A Switch on Cornerpost Display Unit 3 Is Closed For Longer Than 30 Seconds – Priority 3
C03 001503.09 – CAN Bus Message Missing From Armrest Control Unit – Armrest Switch Status – Priority 3
C03 001510.09 – CAN Bus Message Missing From Right Control Unit – Combine Temperatures – Priority 3
C03 001511.09 – CAN Bus Message Missing From Right Control Unit – Grain Loss – Priority 3
C03 001515.09 – CAN Bus Message Missing From Header Control Unit – Header Data – Priority 3
C03 001552.03 – CLIMATRAK Temperature Setpoint Adjust Voltage Too High – Greater Than 4.5 VDC – Priority 3
C03 001552.04 – CLIMATRAK Temperature Setpoint Adjust Voltage Too Low – Less Than 0.5 VDC – Priority 3
C03 001552.13 – CLIMATRAK Temperature Setpoint Adjust Not Calibrated – Priority 3
C03 001553.03 – CLIMATRAK Fan Speed Adjust Voltage Too High – Greater Than 4.5 VDC- Priority 3
C03 001553.04 – CLIMATRAK Fan Speed Adjust Voltage Too Low – Less Than 0.5 VDC – Priority 3
C03 001553.13 – CLIMATRAK Fan Speed Adjust Not Calibrated – Priority 3
C03 001565.09 – CAN Bus Message Missing From Armrest Control Unit – Separator And Header Engage Status – Priority 3
C03 001567.09 – CAN Bus Message Missing From Header Control Unit – Control Mode – Priority 3
C03 100100.09 – CAN Bus Message Missing From Left Control Unit – System Data – Priority 3
C03 100101.09 – CAN Bus Message Missing From Left Control Unit – System Data – Priority 3
C03 100106.11 – A Switch on Cornerpost Display Unit 4 Is Closed For Longer Than 30 Seconds – Priority 3
Group 5: Calibration Error Codes
E101 – Left Height Sensor 2 Voltage Less Than 0.5 VDC
E102 – Left Height Sensor 2 Voltage Greater Than 4.5 VDC
E103 – Left Height Sensor 2 Voltage Noisy
E104 – Left Height Sensor 2 Voltage Range Less Than 2.0 VDC
E105 – Left Height Sensor 2 Voltage High
E106 – Left Height Sensor 2 Voltage Low
E111 – Right Height Sensor 2 Voltage Less Than 0.5 VDC
E112 – Right Height Sensor 2 Voltage Greater Than 4.5 VDC
E113 – Right Height Sensor 2 Voltage Noisy
E114 – Right Height Sensor 2 Voltage Range Less Than 2.0 VDC
E115 – Right Height Sensor 2 Voltage High
E116 – Right Height Sensor 2 Voltage Low
E121 – Center Height Sensor 2 Voltage Less Than 0.5 VDC
E122 – Center Height Sensor 2 Voltage Greater Than 4.5 VDC
E123 – Center Height Sensor 2 Voltage Noisy
E124 – Center Height Sensor 2 Voltage Range Less Than 2.0 VDC
E125 – Center Height Sensor 2 Voltage High
ER01 – Installation Calibration Must Be Done
ER02 – No Header Connected Or Invalid Header Type
ER03 – No Corn Head Connected Or Invalid Header Type
ER11 – HYDRAFLEX Pressure Not Detected
ER21 – CONTOUR MASTER Angle Sensor Voltage Less Than 0.5 VDC
ER22 – CONTOUR MASTER Angle Sensor Voltage Greater Than 4.5 VDC
ER23 – CONTOUR MASTER Angle Sensor Voltage Noisy
ER24 – CONTOUR MASTER Angle Sensor Voltage Range Less Than 2.0 VDC
ER25 – CONTOUR MASTER Angle Sensor Left Voltage High
ER26 – CONTOUR MASTER Angle Sensor Right Voltage Low
ER27 – CONTOUR MASTER Angle Sensor Center Voltage Problem
ER41 – Deck Plate Sensor Voltage Less Than 0.5 VDC
ER42 – Deck Plate Sensor Voltage Greater Than 4.5 VDC
ER43 – Deck Plate Spacer Voltage Noisy
ER44 – Deck Plate Sensor Voltage Range Less Than 2.0 VDC
ER45 – Deck Plate Sensor Voltage High
ER46 – Deck Plate Sensor Voltage Low
ER51 – Header Height Resume Sensor Voltage Less Than 0.5 VDC
ER52 – Header Height Resume Sensor Voltage Greater Than 4.5 VDC
ER53 – Header Height Resume Sensor Voltage Noisy
ER54 – Header Height Resume Sensor Voltage Range Less Than 2.0 VDC
ER55 – Header Height Resume Sensor Lowered Voltage Greater Than 2.5 VDC
ER56 – Header Height Resume Sensor Raised Voltage Problem
ER59 – Header Height Resume Sensor Has Different Values For Same Position
ER71 – Left Height Position Sensor Voltage Less Than 0.5 VDC
ER72 – Left Height Position Sensor Voltage Greater Than 4.5 VDC
ER73 – Left Height Position Sensor Voltage Noisy
ER74 – Left Height Position Sensor Voltage Range Problem
ER75 – Left Height Position Sensor Lowered Voltage Greater Than 2.5 VDC
ER76 – Left Height Position Sensor Raised Voltage Less Than 2.5 VDC
ER77 – Left and Right Height Sensor Not Stopping The Same
ER81 – Right Height Sensor Voltage Less Than 0.5 VDC.
ER82 – Right Height Position Sensor Voltage Greater Than 4.5 VDC
ER83 – Right Height Position Sensor Voltage Noisy
ER84 – Right Height Position Sensor Voltage Range Problem
ER85 – Right Height Position Sensor Lowered Voltage Greater Than 2.5 VDC
ER86 – Right Height Position Sensor Raised Voltage Less Than 2.5 VDC.
ER91 – Center Header Sensor Voltage Less Than 0.5 VDC.
ER92 – Center Header Height Position Sensor Voltage Greater Than 4.5 VDC
ER93 – Center Header Height Position Sensor Voltage Noisy
ER94 – Center Header Height Position Voltage Problem
ER95 – Center Header Height Position Sensor Lowered Voltage Greater Than 2.5 VDC
ER96 – Center Header Height Position Sensor Raised Voltage Less Than 2.5 VDC
Group 6: E00 – Tailings Master Sensor Diagnostic Trouble Codes
E00 000190.09 – CAN Bus Message Missing From Engine Control Unit – Engine Speed – Priority 3
E00 000628.12 – Controller Cannot Exit Boot Block Program – Priority 2
E00 000630.11 – EEPROM Failed Test At Power Up – Priority 2
E00 000639.09 – CAN Bus Messages Are Not Received By The Tailings Master Control Unit In A Timely Manner – Priority 3
E00 000639.19 – CAN Bus Messages Are Not Being Transmitted Or Received Correctly – Priority 3
E00 001493.11 – Tailings System Failure – Priority 3
E00 001493.15 – Tailings System Calibration Is Out Of Range High – Priority 3
E00 001493.17 – Tailings System Calibration Is Out Of Range Low – Priority 3
E00 001494.08 – Stuck Photo Receiver Detected In Master Tailings Sensor – Priority 3
E00 001494.11 – Master Tailings Sensor Failure – Priority 3
E00 001495.08 – Stuck Photo Receiver Detected In Slave Tailings Sensor – Priority 3
E00 001495.11 – Slave Tailings Sensor Failure – Priority 3
E00 001496.07 – Tailings Elevator Paddle Missing – Priority 3
E00 001500.09 – CAN Bus Message Missing From Cornerpost Control Unit – Priority 3
E00 001511.09 – CAN Bus Message Missing From Right Control Unit – Seed Size – Priority 3
E00 001565.09 – CAN Bus Message Missing From Armrest Control Unit – Header And Separator Engaged – Priority 3
Group 7: E01 – Header Control Unit Diagnostic Trouble Codes
E01 000084.09 – CAN Bus Message Missing From Cornerpost Control Unit – Wheel Speed – Priority 3
E01 000190.09 – CAN Bus Message Missing From Engine Control Unit – Engine Speed – Priority 3
E01 000627.03 – Controller Supply Voltage Out Of Range High – Greater Than 16 VDC – Priority 1
E01 000628.12 – Controller Cannot Exit Boot Block Program – Priority 1
E01 000630.11 – System Not Calibrated Or EEPROM Failed Test At Power Up – Priority 3
E01 000639.13 – Multiple CAN Bus Messages Have Not Been Received By The Header Control Unit In A Timely Manner – Priority 3
E01 000639.19 – CAN Bus Messages Are Not Being Transmitted or Received Correctly – Priority 2
E01 001079.03 – Height Sensor Power (cc# 481) Voltage Is Too high – Greater Than 5.25 VDC – Priority 2
E01 001079.04 – Height Sensor Power (cc# 481) Voltage Is Too Low – Less Than 4.75 VDC – Priority 2
E01 001080.03 – Height Sensor Power 2 (cc# 471) Voltage Is Too High – Greater Than 5.25 VDC – Priority 2
E01 001080.04 – Height Sensor Power 2 (cc# 471) Voltage Is Too Low – Less Than 4.75 VDC – Priority 2
E01 001515.13 – Header Not Calibrated – Priority 2
E01 001516.13 – Header Float System Not Calibrated For Currently Attached Header – Priority 2
E01 001518.02 – The Voltage Of Circuit Codes 436, 487, 488, and 489 Changed While Active Header Height Control Was An Automatic Mode – Priority 3
E01 001518.07 – Header Not Connected Or Invalid Connection – Priority 3
E01 001518.14 – Cannot Activate Header Height Sensing Or CONTOUR MASTER – Priority 3
E01 001519.11 – Header Raise Valve Driver Detects An Open, Short, Over Voltage, Or Over Temperature Condition – Priority 2
E01 001520.11 – Header Lower Valve Driver Detects An Open, Short, Over Voltage, Or Over Temperature Condition – Priority 2
E01 001521.11 – Tilt Left Valve Driver Detects An Open, Short, Over Voltage, Or Over Temperature Condition – Priority 2
E01 001522.11 – Tilt Right Valve Driver Detects An Open, Short, Over Voltage, Or Over Temperature Condition – Priority 2
E01 001523.11 – HYDRAFLEX Diverter Valve Driver Detects An Open, Short, Over Voltage, Or Over Temperature Condition – Priority 2
E01 001524.11 – Reel Forward Valve Driver Detects An Open, Short, Over Voltage, Or Over Temperature Condition – Priority
E01 001525.11 – Reel Aft Valve Driver Detects An Open, Short, Over Voltage, Or Over Temperature Condition – Priority 3
E01 001526.11 – Reel Raise Valve Driver Detects An Open, Short, Over Voltage, Or Over Temperature Condition – Priority 3
E01 001527.11 – Reel Lower Valve Driver Detects An Open, Short, Over Voltage, Or Over Temperature Condition – Priority 3
E01 001528.11 – Active Header Control Valve Driver Detects An Open, Short, Over Voltage, Or Over Temperature Condition – Priority 3
E01 001530.11 – Unload (Dump) Valve Driver Detects An Open, Short, Over Voltage, Or Over Temperature Condition – Priority 3
E01 001531.06 – Reel Speed Increase Driver Detects An Open, Short, Over Voltage, Over Temperature Condition – Priority 2
E01 001532.06 – Reel Speed Decrease Driver Detects An Open, Short, Over Voltage, Over Temperature Condition – Priority 2
E01 001533.03 – Height Resume Sensor (cc# 828) Voltage Is Too High – Greater Than 4.5 VDC – Priority 2
E01 001533.04 – Height Resume Sensor (cc# 828) Voltage Is Too Low – Less Than 0.5 VDC – Priority 2
E01 001534.03 – Left Header Height Sensor (cc# 412) Voltage Is Too High – Greater Than 4.5 VDC – Priority 2
E01 001534.04 – Left Header Height Sensor (cc# 412) Voltage Is Too Low Less Than 0.5 VDC – Priority 2
E01 001535.03 – Right Header Height Sensor (cc# 454) Voltage Is Too High – Greater Than 4.5 VDC – Priority 2
E01 001535.04 – Right Header Height Sensor (cc# 454) Voltage Is Too Low – Less Than 0.5 VDC – Priority 2
E01 001536.03 – Center Header Height Sensor (cc# 414) Voltage Is Too High – Greater Than 4.5 VDC or Shorted Pads Of The DIAL-A-MATIC Sensor – Priority 2
E01 001536.04 – Center Header Height Sensor (cc# 414) Voltage Is Too Low – Less Than 0.5 VDC Or No Signal From DIAL-A-MATIC Sensor – Priority 2
E01 001537.03 – Reel Fore/Aft Position Sensor Or Deck Plate Position Sensor (cc# 834) Voltage Too High – Greater Than 4.5 VDC – Priority 3
E01 001537.04 – Reel Fore/Aft Position Sensor Or Deck Plate Position Sensor (cc# 834) Voltage Too Low – Less Than 0.5 VDC – Priority 3
E01 001538.03 – Reel Height Sensor (cc# 835) Voltage Too High – Greater Than 4.5 VDC – Priority 3
E01 001538.04 – Reel Height Sensor (cc# 835) Voltage Too Low – Less Than 0.5 VDC – Priority 3
E01 001539.03 – CONTOUR MASTER Angle Sensor (cc# 833) Voltage Too High – Greater Than 4.5 VDC – Priority 3
E01 001539.04 – CONTOUR MASTER Angle Sensor (cc# 833) Voltage Too Low – Less Than 0.5 VDC – Priority 3
E01 001541.02 – Reel Speed Unknown – Priority 2
E01 001544.09 – CAN Bus Message Missing From Armrest Control Unit – Multifunction Control Handle Switch Status – Priority 3
E01 298618.07 – Reel Raise/Lower Resume System Has Malfunctioned – Priority 2
E01 298618.12 – Reel Raise/Lower Set Point Was Not Reached Within 15 Seconds – Priority 3
E01 298619.04 – HYDRAFLEX Pressure Sensor (cc# 413) Voltage Is Too Low – Less Than 0.5 VDC) – Priority 3
E01 298619.07 – Reel Fore/Aft Resume System Has Malfunctioned – Priority 2
E01 298620.12 – Reel Fore/Aft Setpoint Was Not Reached Within 15 Seconds – Priority 3
E01 298621.07 – HYDRAFLEX System Has Malfunctioned – Priority 2
E01 298621.12 – HYDRAFLEX Pressure Setpoint Was Not Reached Within 15 Seconds – Priority 3
E01 523132.11 – Reel Diverter Valve Driver Detects An Open, Short, Over Voltage, Or Over Temperature Condition – Priority 3
E01 524260.03 – Center Height Sensor 2 Voltage Out Of Range High – Priority 2
E01 524260.04 – Center Height Sensor 2 Voltage Out Of Range Low – Priority 2
E01 524261.03 – Right Height Sensor 2 Voltage Out Of Range High – Priority 2
E01 524261.04 – Right Height Sensor 2 Voltage Out Of Range Low – Priority 2
E01 524278.03 – Left Height Sensor 2 Voltage Out Of Range High – Priority 2
E01 524278.04 – Left Height Sensor 2 Voltage Out Of Range Low – Priority 2
Group 8: E02 – Right Control Unit Diagnostic Trouble Codes
E02 000096.03 – Fuel Level Signal (cc# 652) Voltage Is Too High – Greater Than 4.50 VDC – Priority 3
E02 000096.04 – Fuel Level Signal (cc# 652) Voltage Is Too Low – Less Than 0.20 VDC – Priority 3
E02 000627.03 – Electronic Power (cc# 021) Voltage Is Too High – Greater Than 16 VDC – Priority 1
E02 000628.12 – Controller Cannot Exit Boot Block Program – Priority 1
E02 000630.11 – EEPROM Failed Test On Power Up – Priority 2
E02 000639.19 – CAN Bus Messages Are Not Being Transmitted Or Received Correctly – Priority 2
E02 001498.09 – CAN Bus Message Missing From Armrest Control Unit – Header Engage Status – Priority 3
E02 001500.09 – CAN Bus Message Missing From Cornerpost Control Unit – Machine Configuration – Priority 3
E02 001508.03 – Hydraulic Oil Temperature Sensor (cc# 775) Voltage Is Too High – Greater Than 4.97 VDC – Priority 2
E02 001508.04 – Hydraulic Oil Temperature Sensor (cc# 775) Voltage Is Too Low – Less Than 0.29 VDC – Priority 2
E02 001508.11 – Hydraulic Oil Temperature Alarm Driver Detects An Open, Short, Over Voltage, Or Over Temperature – Priority 2
E02 001509.03 – Main Gearcase Oil Temperature Sensor (cc# 774) Voltage Is Too High-Greater Than 4.97 VDC – Priority 2
E02 001509.04 – Main Gearcase Oil Temperature Sensor (cc# 774) Voltage Is Too Low – Less Than 0.29 VDC – Priority 2
E02 001509.11 – Main Gearcase Oil Temperature Driver Detects An Open, Short, Over Voltage, Or Over Temperature – Priority 2
E02 001565.09 – CAN Bus Message Missing From Armrest Control Unit – Discrete Input Status – Priority 3
Group 9: E03 – Left Control Unit Diagnostic Trouble Codes
E03 000190.09 – CAN Bus Message(s) Missing From Engine Control Unit – Engine Speed – Priority 3
E03 000627.03 – Electronic Power (cc# 021) Voltage Is Too High – Greater Than 15.5 VDC – Priority 1
E03 000628.12 – Controller Cannot Exit Boot Block Program – Priority 1
E03 000630.11 – EEPROM Failed Test On Power Up – Priority 3
E03 000639.19 – CAN Bus Messages Are Not Being Transmitted Or Received Correctly – Priority 3
E03 000876.11 – CLIMATRAK Compressor Driver Detects An Open, Short, Over Voltage, Or Over Temperature Condition – Priority 2
E03 001497.11 – Unloading Auger Engage Driver Detects An Open, Short, Over Voltage, Or Over Temperature Condition – Priority 3
E03 001500.09 – CAN Bus Message(s) Missing From Cornerpost Control Unit – Ground Speed And/Or Machine Configuration – Priority 3
E03 001503.09 – CAN Bus Message(s) Missing From Armrest Control Unit – Priority 3
E03 001515.09 – CAN Bus Message(s) Missing From Header Control Unit – Priority 3
E03 200126.11 – Unloading Auger Swing In Driver Or The Unloading Auger Swing Out Driver Detects An Open, Short, Over Voltage, Or Over Temperature Condition – Priority 3
E03 200128.03 – SideHill Engage Is Not ON, But 12 VDC Is Detected On The SideHill Engage Signal (cc# 447) Of The Left Control Unit – Priority 1
E03 200128.04 – SideHill Engage Signal (cc# 447) Is Not 12 VDC When ON – Priority 1
E03 200129.11 – Feeder House Reverse Driver Detects An Open, Short, Over Voltage, Or Over Temperature – Priority 2
E03 200132.11 – Left Brake Light Driver Detects An Open, Short, Over Voltage, Or Over Temperature Condition – Priority 1
E03 200133.11 – Right Brake Light Driver Detects An Open, Short, Over Voltage, Or Over Temperature Condition – Priority 1
E03 200134.11 – Left Marker Light Driver Detects An Open, Short, Over Voltage, Or Over Temperature Condition – Priority 1
E03 200135.11 – Right Marker Light Driver Detects An Open, Short, Over Voltage, Or Over Temperature Condition – Priority 1
E03 200136.11 – CLIMATRAK Clutch Driver Detects An Open, Short, Over Voltage, Or Over Temperature – Priority 3
E03 200137.11 – Feeder House Reverser Driver Detects An Open, Short, Over Voltage, Or Over Temperature Condition – Priority 2
E03 200140.03 – 12 VDC Detected On Power Ground (cc# 010) Of Control Relay Board – Priority 2
E03 200141.04 – 12 VDC Not Detected On Unswitched Electronic Power (cc# 022) Of Control Relay Board – Priority 2
E03 200142.04 – 12 VDC Not Detected On Light Power (cc# 014) Of Control Relay Board – Priority 2
E03 200143.04 – 12 VDC Not Detected On Control Power (cc# 016) Of Control Relay Board – Priority 2
E03 200144.04 – 12 VDC Not Detected On Light Power 2 (cc# 046) Of Control Relay Board – Priority 2
E03 200145.04 – 12 VDC Not Detected On Light Power 3 (cc# 047) Of Control Relay Board – Priority 2
E03 200146.04 – 12 VDC Not Detected On Light Power 2 – Priority 2
E03 200147.04 – 12 VDC Not Detected On Fan Speed Adjust Power (cc# 051) Of Control Relay Board – Priority 2
E03 200148.04 – 12 VDC Not Detected On Light Power 5 (cc# 049) Of Control Relay Board – Priority 2
E03 200149.11 – Indicates A Problem In The Serial Communication Link Between The Left Control Unit And The Control Relay Board – Priority 2
Group 10: E15 – Control Unit E15 Diagnostic Trouble Codes
E15 000628.12 – Controller Cannot Exit Boot Block Program – Priority 2
Group 11: ECU – Engine Control Unit Diagnostic Trouble Codes
ECU 000091.09 – CAN Bus Message Containing Throttle Input Not Valid Or Not Received – Priority 3
ECU 000094.03 – Fuel Pressure Sensor Voltage Out Of Range High – Greater Than 4.75 VDC – Priority 1
ECU 000094.04 – Fuel Pressure Sensor Voltage Out Of Range Low – Priority 1
ECU 000094.10 – Sudden Decrease In Rail Pressure Detected – Priority 2
ECU 000094.13 – Fuel Pressure Sensor Reading Is Higher Than Expected – Priority 1
ECU 000094.17 – During Starting, Rail Pressure Is Not Developed After A Short Time Cranking – Priority 2
ECU 000097.03 – Water In Fuel Sensor (cc# 136) Voltage Out Of Range High – Priority 2
ECU 000097.04 – Water In Fuel Sensor (cc# 136) Voltage Out Of Range Low – Priority 2
ECU 000097.31 – Water Is Detected In Fuel – Priority 2
ECU 000100.01 – Oil Pressure Sensor Is Open After Engine RPM Is Above Cranking Speed – Priority 1
ECU 000100.04 – Oil Pressure Sensor Is Closed When Engine Is Not Running – Priority 2
ECU 000105.00 – Engine Manifold Air Temperature Above 100°C / 212°F – Priority 1
ECU 000105.03 – Engine Manifold Air Temperature Sensor Voltage Is Out Of Range High – Priority 2
ECU 000105.04 – Engine Manifold Air Temperature Sensor Voltage Is Out Of Range Low – Priority 2
ECU 000105.16 – Engine Manifold Air Temperature Above 88°C / 190°F (Moderately Severe Level) – Priority 2
ECU 000107.00 – Air Filter Restricted Switch Indicates A Plugged Air Filter – Priority 2
ECU 000110.00 – Engine Coolant Temperature Above 115°C / 240°F (Most Severe Level) – Priority 1
ECU 000110.00 – Engine Coolant Temperature Above 120°C / 248°F (Most Severe Level) – Priority 1
ECU 000110.03 – Engine Coolant Temperature Sensor Voltage Is Out Of Range High – Priority 2
ECU 000110.04 – Engine Coolant Temperature Sensor Voltage Is Out Of Range Low – Priority 2
ECU 000110.15 – Engine Coolant Temperature Above 105°C / 221°F – Priority 2
ECU 000110.16 – Engine Coolant Temperature Above 110°C / 230°F – Priority 2
ECU 000111.01 – Coolant Level Low. Engine Coolant Temperature Above 125°C / 257°F – Priority 1
ECU 000158.17 – Controller Not Powered Down Properly – Priority 2
ECU 000174.03 – Engine Fuel Temperature Sensor Voltage Is Out Of Range High – Priority 2
ECU 000174.04 – Engine Fuel Temperature Sensor Voltage Is Out Of Range Low – Priority 2
ECU 000174.16 – Engine Fuel Temperature Above Normal Range (Greater Than 65°C / 149°F) – Priority 2
ECU 000174.16 – Engine Fuel Temperature Above Normal Range (Greater Than 80°C / 176°F) – Priority 2
ECU 000611.03 – The Injector Driver Has Detected A Short To Battery In The Injector Wiring – Priority 1
ECU 000611.04 – The Injector Driver Has Detected A Short To Ground In The Injector Wiring – Priority 1
ECU 000620.03 – Engine Control Unit Internal 5 Volts DC Supply Out Of Range Or Incorrect High – Priority 2
ECU 000620.04 – Engine Control Unit Internal 5 Volts DC Supply Out Of Range or Incorrect Low – Priority 2
ECU 000627.01 – All Injector Currents Are Out Of Specification – Priority 2
ECU 000636.02 – Electrical Noise Detected On Pump Position Sensor + (cc# 172) And/Or Pump Position Sensor – (cc# 173) – Priority 2
ECU 000636.08 – Pump Position Sensor Signal Is Missing – Priority 2
ECU 000636.10 – Pump Position Sensor Signal Has Incorrect Pulse Pattern – Priority 2
ECU 000637.02 – Electrical Noise Detected On Engine Speed Sensor + (cc# 174) and/or Engine Speed Sensor – (cc# 175) – Priority 2
ECU 000637.07 – Position Relationship Between Engine Speed Sensor And Pump Position Sensor Not Correct – Priority 2
ECU 000637.08 – Engine Speed Sensor Signal Is Missing – Priority 2
ECU 000637.10 – Engine Speed Sensor Signal Has Incorrect Pulse Pattern – Priority 2
ECU 000651.05 – The Current To Injector #1 Is Less Than Expected – Priority 2
ECU 000651.06 – The Current To Injector #1 Increases Too Rapidly – Priority 2
ECU 000651.07 – The Fuel Flow To Cylinder #1 Is Lower Than Expected – Priority 2
ECU 000652.05 – The Current To Injector #2 Is Less Than Expected – Priority 2
ECU 000652.06 – The Current To Injector #2 Increases Too Rapidly – Priority 2
ECU 000652.07 – The Fuel Flow To Cylinder #2 Is Lower Than Expected – Priority 2
ECU 000653.05 – The Current To Injector #3 Is Less Than Expected – Priority 2
ECU 000653.06 – The Current To Injector #3 Increases Too Rapidly – Priority 2
ECU 000653.07 – The Fuel Flow To Cylinder #3 Is Lower Than Expected – Priority 2
ECU 000654.05 – The Current To Injector #4 Is Less Than Expected – Priority 2
ECU 000654.06 – The Current To Injector #4 Increases Too Rapidly – Priority 2
ECU 000654.07 – The Fuel Flow To Cylinder #4 Is Lower Than Expected – Priority 2
ECU 000655.05 – The Current To Injector #5 Is Less Than Expected – Priority 2
ECU 000655.06 – The Current To Injector #5 Increases Too Rapidly – Priority 2
ECU 000655.07 – The Fuel Flow To Cylinder #5 Is Lower Than Expected – Priority 2
ECU 000656.05 – The Current To Injector #6 Is Less Than Expected – Priority 2
ECU 000656.06 – The Current To Injector #6 Increases Too Rapidly – Priority 2
ECU 000656.07 – The Fuel Flow To Cylinder #6 Is Lower Than Expected – Priority 2
ECU 000676.03 – Glow Plug Relay Output (cc# 191) Is High When Engine Control Unit is Not Energizing The Glow Plug Relay – Priority 2
ECU 000676.05 – Glow Plug Relay Output (cc# 191) Is Low When Engine Control Unit Is Energizing The Glow Plug Relay – Priority 2
ECU 000931.11 – Transfer Pump Relay Signal (cc# 36) Driver Detects An Open Or Short Circuit Condition – Priority 2
ECU 001080.03 – Rail Pressure Sensor Power (cc# 721) Voltage Too High – Priority 1
ECU 001080.04 – Rail Pressure Sensor Power (cc# 721) Voltage Too Low – Priority 1
ECU 001347.03 – Driver Detects Problem In Circuit To Pump Solenoid Low (cc# 178) – Priority 1
ECU 001347.05 – Driver Detects Problem In Circuit To Pump Solenoid High (cc# 176) – Priority 1 9560, Priority 2 9660
ECU 001347.07 – Rail Pressure Control Is Unable To Match Required Rail Pressure – Priority 2
ECU 001347.10 – Pump Solenoid 1 Is Not Delivering Expected Fuel Flow – Priority 2
ECU 001348.05 – Driver Detects Problem In Circuit To Pump Solenoid Low 2 (cc# 179) – Priority 2
ECU 001348.10 – Pump Solenoid 2 Is Not Delivering Expected Fuel Flow – Priority 2
ECU 001569.31 – Engine Protection – Power Derated Due To Other Faults – Priority 2
ECU 002000.13 – Engine Control Unit Security Violation – Priority 1
Group 12: GREENSTAR Display Warning Messages and Fault Codes
GREENSTAR Display 20 – CAN Bus Problem
GREENSTAR Display 21 – CAN Bus Problem
GREENSTAR Display 22 – Language Selection Problem
GREENSTAR Display 30 – CAN Bus Problem
GREENSTAR Display 31 – CAN Bus Problem
GREENSTAR Display 33 – Internal Error
GREENSTAR Display 40 – Parallel Tracking Problem
GREENSTAR Display 41 – Parallel Tracking Problem
GREENSTAR Display 44 – Parallel Tracking Problem
GREENSTAR Display 45 – Parallel Tracking Problem
GREENSTAR Display 46 – Parallel Tracking Problem
GREENSTAR Display 47 – Display Address Change
GREENSTAR Display 49 – CAN Bus Problem
GREENSTAR Display 50 – Automatic Steering Problem
GREENSTAR Display 52 – CAN Bus Problem
GREENSTAR Display 54 – CAN Bus Problem
GREENSTAR Display 55 – AutoTrac Problem
GREENSTAR Display 60 – Flash Erase Failed
GREENSTAR Display 61 – Contour Write Error
GREENSTAR Display 110 – Check Wiring (CAN Bus)
GREENSTAR Display 113 – Incompatible Monitor Or Controller
GREENSTAR Display 120 – No GPS
GREENSTAR Display 121 – No Differential GPS
GREENSTAR Display 122 – WAAS In Use
GREENSTAR Display 123 – SF1 In Use
GREENSTAR Display 124 – GPS Updates Are 1 Hz.
GREENSTAR Display 126 – AutoTrac Disabled
GREENSTAR Display 200 – CAN Bus Problem
GREENSTAR Display 201 – CAN Bus Problem
GREENSTAR Display 210 – CAN Bus Problem
GREENSTAR Display 211 – CAN Bus Problem
GREENSTAR Display 213 – Internal Error
GREENSTAR Display 220 – Parallel Tracking Problem
GREENSTAR Display 221 – Parallel Tracking Problem
GREENSTAR Display 224 – Parallel Tracking Problem
GREENSTAR Display 225 – Parallel Tracking Problem
GREENSTAR Display 226 – Parallel Tracking Problem
GREENSTAR Display 227 – Automatic Steering Problem
GREENSTAR Display 230 – Display Address Change
GREENSTAR Display 231 – CAN Bus Problem
GREENSTAR Display 232 – CAN Bus Problem
GREENSTAR Display 233 – Language Selection Problem
GREENSTAR Display 235 – CAN Bus Problem
GREENSTAR Display 236 – AutoTrac Problem
Group 13: GREENSTAR Data Card Warning Messages
GREENSTAR KeyCard And PC Data Storage Card 100 – Indicates A Problem With The KeyCard Or PC Data Storage Card
GREENSTAR KeyCard And PC Data Storage Card 150 – Indicates The Data Card Has Been Removed
GREENSTAR KeyCard And PC Data Storage Card 151 – Indicates No Setup Data On PC Data Storage Card
GREENSTAR KeyCard And PC Data Storage Card 152 – Indicates That The PC Data Storage Card Is Full
GREENSTAR KeyCard And PC Data Storage Card 155 – Indicates KeyCard Has Been Removed
GREENSTAR KeyCard And PC Data Storage Card 156 – Indicates No KeyCard Data On PC KeyCard
GREENSTAR KeyCard And PC Data Storage Card 157 – Indicates Invalid Key – Field Mapping Disabled
GREENSTAR KeyCard And PC Data Storage Card 158 – More Than One KeyCard Has Been Detected
Group 14: GREENSTAR Mobile Processor Warning Messages
GREENSTAR Mobile Processor 280 – Switched Power To The Mobile Processor Has Failed
GREENSTAR Mobile Processor 281 – Unswitched Power To The Mobile Processor Has Failed
GREENSTAR Mobile Processor 282 – Internal Voltage Failure To The Mobile Processor
Group 15: GREENSTAR Moisture Sensor Diagnostic Trouble Codes
GREENSTAR Moisture Sensor 000190.14 – .
GREENSTAR Moisture Sensor 003509.18 – Low Voltage
GREENSTAR Moisture Sensor 003510.16 – High Voltage
GREENSTAR Moisture Sensor 003510.18 – Low Voltage
GREENSTAR Moisture Sensor 003511.16 – High Voltage
GREENSTAR Moisture Sensor 003511.18 – Low Voltage
GREENSTAR Moisture Sensor 522878.16 – Over Temperature
GREENSTAR Moisture Sensor 522976.14 – Loss Of Communication With Mobile Processor
GREENSTAR Moisture Sensor 522979.16 – High Voltage
GREENSTAR Moisture Sensor 522979.18 – Low Voltage
GREENSTAR Moisture Sensor 523105.12 – Motor Failure – Moisture Disabled
GREENSTAR Moisture Sensor 523105.14 – Motor Stalled
GREENSTAR Moisture Sensor 523106.11 – Relay Failure
GREENSTAR Moisture Sensor 523107.06 – Actuator Shorted
GREENSTAR Moisture Sensor 523107.07 – Plunger Initialization Failure
GREENSTAR Moisture Sensor 523114.13 – Moisture Curve Invalid
GREENSTAR Moisture Sensor 523114.14 – Moisture Curve Modify
GREENSTAR Moisture Sensor 523114.31 – Moisture Curve Conflict
GREENSTAR Moisture Sensor 523138.14 – Offset Out Of Range
GREENSTAR Moisture Sensor 523143.18 – Low Voltage
GREENSTAR Moisture Sensor 523312.14 – .
GREENSTAR Moisture Sensor 523313.03 – Mass Flow Out Of Range
GREENSTAR Moisture Sensor 523313.04 – Mass Flow Out Of Range
GREENSTAR Moisture Sensor 523316.18 – Low Voltage
GREENSTAR Moisture Sensor 523866.14 – .
GREENSTAR Moisture Sensor 523910.18 – .
GREENSTAR Moisture Sensor 523951.16 – High Voltage
GREENSTAR Moisture Sensor 523951.18 – Low Voltage
GREENSTAR Moisture Sensor 524196.14 – Flow Compensation Reset
GREENSTAR Moisture Sensor 524197.13 – Moisture Calibration Failure
GREENSTAR Moisture Sensor 524197.14 – Moisture Calibration Pending
Group 16: HARVEST DOC Warning Messages
HARVEST DOC 200 – GPS Communications Failure
HARVEST DOC 201 – No GPS Position Information
HARVEST DOC 202 – No GPS Differential Correction
HARVEST DOC 231 – Recording Failed
HARVEST DOC 280 – Electronic Power (cc# 21) Failure
HARVEST DOC 281 – Delayed Power (cc# 6) Failure
HARVEST DOC 282 – Mobile Processor Internal Voltage Failure
HARVEST DOC 451 – No Moisture Sensor
HARVEST DOC 452 – Harvest Monitor Communications Late
Group 17: Control Unit SSU Last Exit Codes
SSU – Last Exit Code = None
SSU – Last Exit Code = Steer Whl or Steering Wheel Moved
SSU – Last Exit Code = Too Slow or Speed Too Slow
SSU – Last Exit Code = Too Fast or Speed Too Fast
SSU – Last Exit Code = Reverse Timeout
SSU – Last Exit Code – Track or Track Number Changed
SSU – Last Exit Code = Lost Dual GPS or Invalid GPS Signal
SSU – Last Exit Code = SSU Error or SSU Fault
SSU – Last Exit Code = OK
SSU – Last Exit Code = No GSD or Invalid Display Message
SSU – Last Exit Code = No PT Turned Off or Invalid Display Setting
SSU – Last Exit Code = No KeyCard or No AutoTrac Activation
SSU – Last Exit Code = Heading Error or Heading Error Too Large
SSU – Last Exit Code = Lateral Error or Off-Tracking Error Too Large
SSU 001504.14 – Last Exit Code = No Operator or Out Of Seat
SSU – Last Exit Code = Low Oil Temperature or Oil Temperature Too Cold
SSU – Last Exit Code = No TCM or No TCM Corrections
SSU – Last Exit Code = Act Code or Invalid SSU Activation Code
SSU – Last Exit Code = Diagnostics or SSU In Diagnostic Mode
SSU – Last Exit Code = Hdr Sw or Header Off
SSU – Last Exit Code = Road Sw or Road Mode
SSU – Last Exit Code = Voltage Too Low or Invalid SSU Voltage
SSU – Last Exit Code = 0 Speed Timeout or Vehicle Too Slow
SSU – Last Exit Code = Curvature or Curve Too Sharp
SSU – Last Exit Code = Wrong Direction or Vehicle Not Travelling Forward
SSU – Last Exit Code = Shutting Down or Vehicle Shutting Down
SSU – Last Exit Code = Bad Gear or Gear Data Error
SSU – Last Exit Code = Bad Resume or Resume Switch Error
SSU – Last Exit Code = Key Switch Error
SSU – Last Exit Code = Not Enabled or AutoTrac Not Enabled
SSU – Last Exit Code = Acquiring Line
SSU – Last Exit Code = Tracking On Line
SSU – Last Exit Code = Unknown Direction
Group 18: Control Unit SSU Diagnostic Trouble Codes
SSU 000084.09 – CAN Bus Message Containing Ground Speed Not Available – Priority 2
SSU 000168.03 – Auxiliary Unswitched Power (cc# 039) Out Of Range High – Priority 2
SSU 000168.04 – Auxiliary Unswitched Power (cc# 039) Out Of Range Low – Priority 2
SSU 000177.09 – CAN Bus Message Containing Transmission Oil Temperature Not Available – Priority 2
SSU 000517.09 – CAN Bus Message Containing GPS Based Ground Speed Not Available – Priority 2
SSU 000628.02 – Control Unit SSU Malfunction – Priority 2
SSU 000628.12 – Controller Cannot Exit Boot Block Program – Priority 3
SSU 000629.12 – Control Unit SSU Malfunction, Watchdog Timer Reset – Priority 2
SSU 000630.13 – AutoTrac System Not Calibrated – Priority 2
SSU 000767.09 – CAN Bus Message Containing Backup Alarm Switch Information Not Available – Priority 2
SSU 001079.03 – Flowmeter Power (cc# 879) Out Of Range High – Priority 3
SSU 001079.04 – Flowmeter Power (cc# 879) Out Of Range Low – Priority 3
SSU 001504.09 – CAN Bus Message Containing Seat Switch Status Not Available – Priority 2
SSU 001504.14 – Operator Out Of Seat During AutoTrac Operation – Priority 2
SSU 001639.09 – CAN Bus Message Containing Hydraulic Oil Temperature Not Available – Priority 2
SSU 001807.02 – Steering Input Device Indicates Clockwise Rotation When Steering Flowmeter Indicates Counter-Clockwise Rotation – Priority 2
SSU 001807.03 – Steering Input Device 1 Power (cc# 861) Out Of Range High – Priority 3
SSU 001807.04 – Steering Input Device 1 Power (cc# 861) Out Of Range Low – Priority 3
SSU 001807.05 – Steering Input Device 1 Power (cc# 861) Current Out Of Range Low – Less Than 4 mA – Priority 3
SSU 001807.06 – Steering Input Device 1 Power (cc# 861) Current Out Of Range High – Greater Than 20 mA – Priority 3
SSU 1807.08 – Steering Input Device Signals Missing – Priority 2
SSU 001807.10 – Steering Input Device 1 And 2 Signals Do Not Match – Priority 2
SSU 001807.14 – Steering Input Device 1 And 2 Indicate Different Steering Rates – Priority 3
SSU 522273.00 – Steering Valve Signal (cc# 959) Out Of Range High – Priority 2
SSU 522273.01 – Steering Valve Signal (cc# 959) Out Of Range Low – Priority 2
SSU 522331.09 – CAN Bus Message Containing Multifunction Control Handle Position Sensor Information Not Available – Priority 2
SSU 522387.07 – Steering Flowmeter Detected No Motion – Auto Trac ON – Priority 2
SSU 522394.09 – CAN Bus Message Containing Terrain Compensation Module Information Not Available – Priority 2
SSU 523651.02 – Control Unit SSU Malfunction: Stack Overflow – Priority 2
SSU 523698.09 – CAN Bus Message Containing GREENSTAR Display AutoTrac Navigation Information Not Available – Priority 2
SSU 523766.02 – Invalid AutoTrac Activation Code – Priority 2
SSU 523767.09 – CAN Bus Message Containing Resume Button 2 And Resume Button 3 Status Not Available – Priority 2
SSU 523795.02 – Steering Valve Plumbed Incorrectly
SSU 523795.03 – Steering Valve Signal Less Than 25% Duty Cycle – Priority 3
SSU 523795.04 – Steering Valve Signal Greater Than 75% Duty Cycle – Priority 3
SSU 523795.12 – Electro-Hydraulic Steering Valve Or Wiring Faulty – Priority 2
SSU 523795.13 – Electro-Hydraulic Steering Valve Deadband Calibration Fault – Priority 2
SSU 523810.00 – Steering Valve Supply Power (cc# 081/021 – pin H1) Out Of Range High – Priority 2
SSU 523810.01 – Steering Valve Power (cc# 081/021 – pin H1) Out Of Range Low – Priority 2
SSU 523821.02 – Machine Mismatch – Harness Identification Jumper Circuit – Priority 2
SSU 523822.02 – Steering Flowmeter Direction Or Plumbing Incorrect – Priority 2
SSU 523822.05 – Steering Flowmeter Power (cc# 879) Current Out Of Range Low – Less Than 20 mA – Priority 2
SSU 523822.06 – Steering Flowmeter Power (cc# 879) Current Out Of Range High – Greater Than 50 mA – Priority 2
SSU 523822.07 – Steering Flowmeter Range Too Small During Calibration – Priority 2
SSU 523822.08 – Flowmeter Signal 1 (cc# 892) Or Flowmeter Signal 2 (cc# 893) Missing – Priority 2
SSU 523822.10 – Wheel Motion Detected By Steering Flowmeter With No Steering Input Device Motion – Priority 2
SSU 523822.14 – Steering Flowmeter Motion Low While Steering Manually – Priority 2
SSU 523824.03 – Steering Input Device 2 Power (cc# 882) Out Of Range High – Priority 3
SSU 523824.04 – Steering Input Device 2 Power (cc# 882) Out Of Range Low – Priority 3
SSU 523824.05 – Steering Input Device 2 Power (cc# 882) Current Out Of Range Low – Less Than 4 mA – Priority 3
SSU 523824.06 – Steering Input Device 2 Power (cc# 882) Current Out Of Range High – Greater Than 20 mA – Priority 3
SSU 523824.10 – Steering Input Device 2 Signals Do Not Match Steering Input Device 1 Signals – Priority 3
SSU 523824.14 – Steering Input Device 2 Signal A (cc# 888) And Steering Input Device 2 Signal B (cc# 889) Indicate Different Steering Rates – Priority 3
SSU 524221.09 – CAB Bus Message Containing Terrain Compensation Module Yaw Rate Information Not Available – Priority 2
Group 19: STARFIRE iTC Diagnostic Trouble Codes
iTC 000168.18 – RTK Base Station Voltage Low
iTC 000232.02 – Corrected GPS Position Not Available
iTC 000232.14 – RTK Extend Lost
iTC 000841.31 – Signal Interference From Satellite
iTC 000956.16 – Roll Sensor Is Out Of Normal Range
iTC 002146.13 – TCM Not Calibrated
iTC 002146.14 – iTC Temperature Sensor Out Of Range
iTC 002854.31 – RTK Rover Radio Link Lost
iTC 522338.13 – Receiver Not Receiving On Alternate Frequency
iTC 522339.31 – GPS Corrections License Expired
iTC 522552.11 – STARFIRE Network Fault
iTC 523274.02 – GPS Position Not Available
iTC 523309.07 – Yaw Sensor Out Of Range
iTC 523309.16 – Yaw Sensor Not Responding
iTC 523310.02 – Memory Fault
iTC 523319.18 – Low Switched Voltage
iTC 523441.31 – No STARFIRE Height Dimension
iTC 523442.31 – No STARFIRE Fore/Aft Set
iTC 523572.31 – Power Shutdown Fault
iTC 523773.03 – Vehicle CAN High Line Voltage High
iTC 523773.04 – Vehicle CAN High Line Voltage Low
iTC 523774.03 – Vehicle CAN Low Line Voltage High
iTC 523774.04 – Vehicle CAN Low Line Voltage Low
iTC 523792.18 – Low Unswitched Voltage
iTC 524209.16 – RTK Rover Too Far From Base Station
iTC 524210.16 – RTK Base Station Not Using Visible Satellites
iTC 524257.14 – RTK Base Station Position Survey In Progress
iTC 524257.16 – RTK Base Station Relocation
Group 20: STARFIRE Receiver Warning Messages
STARFIRE Receiver 301 – STARFIRE Network Problem
STARFIRE Receiver 302 – Receiver Not Receiving On Alternate Frequency
STARFIRE Receiver 303 – GPS Correction License Has Expired
STARFIRE Receiver 304 – Corrected GPS Position Is Not Available
STARFIRE Receiver 305 – GPS Position Is Not Available ID
STARFIRE Receiver 306 – Updating GPS Software
STARFIRE 308 – RTK Base Station Moved
Group 21: Terrain Compensation Module Fault Codes
Terrain Compensation Module 000956.16 – Roll Sensor Out Of Range
Terrain Compensation Module 002028.12 – No STARFIRE Communication
Terrain Compensation Module 002146.13 – Terrain Compensation Module Not Calibrated
Terrain Compensation Module 002146.14 – Temperature Sensor Out Of Range
Terrain Compensation Module 523309.07 – Yaw Sensor Not Responding
Terrain Compensation Module 523309.16 – Yaw Sensor Out Of Range
Terrain Compensation Module 523310.02 – Memory Error
Terrain Compensation Module 523319.18 – Low Switched Voltage
Terrain Compensation Module 523441.31 – No STARFIRE Height Setting
Terrain Compensation Module 523442.31 – No STARFIRE Fore/Aft Setting
Terrain Compensation Module 523572.31 – Unsafe Shutdown
Terrain Compensation Module 523773.03 – STARFIRE CAN Voltage Out Of Range
Terrain Compensation Module 523773.04 – STARFIRE CAN Voltage Out Of Range
Terrain Compensation Module 523774.03 – STARFIRE CAN Voltage Out Of Range
Terrain Compensation Module 523774.04 – STARFIRE CAN Voltage Out Of Range
Terrain Compensation Module 523792.01 – No Unswitched Voltage
Terrain Compensation Module 523792.18 – Low Switched Voltage
Group 22: UIM – External Display Codes
000168.03 – External Display Control Switched Power Too High
000168.04 – External Display Control Switched Power Too Low
000628.02 – External Display Control Internal Fault
000629.12 – External Display Control Internal Error
000639.14 – CAN Bus Message Sent By The Implement is Faulty or Incomplete
523526.10 – Button J is Defective
523527.10 – Button I is Defective
523528.10 – Button H is Defective
523529.10 – Button G is Defective
523530.10 – Button F is Defective
523531.10 – Button E is Defective
523532.10 – Button D is Defective
523533.10 – Button C is Defective
523534.10 – Button B is Defective
523535.10 – Button A is Defective
523536.10 – Menu Button is Defective
523537.10 – Abort Button is Defective
523538.10 – Confirm Button is Defective
523910.02 – External Display Control Unit has an Internal Fault Diagnostic Trouble Code
Group 23: VTi – GREENSTAR Display 2100/2600
000168.03 – Display Unswitched Supply Voltage High
000168.04 – Display Unswitched Supply Voltage Low
001386.00 – Display Unit Temperature High
001386.01 – Display Unit Temperature Low
003597.02 – Display Internal Supply Voltage Fault
003598.02 – Display Internal Supply Voltage Fault
003599.02 – Display Internal Supply Voltage Fault
523310.12 – Displays Non Volatile Memory Read/Write Failure
523319.03 – Display Switched Supply Voltage High
523319.04 – Display Switched Supply Voltage Low
523773.03 – Vehicle CAN High Line Voltage High
523773.04 – Vehicle CAN High Line Voltage Low
523774.03 – Vehicle CAN Low Line Voltage High
523774.04 – Vehicle CAN Low Line Voltage Low
524050.12 – Real Time Clock is Bad
524215.03 – Implement CAN High Line Voltage High
524215.04 – Implement CAN High Line Voltage Low
524217.03 – Implement CAN Low Line Voltage High
524217.04 – Implement CAN Low Line Voltage Low
Section 212: Observable Symptoms
Group 220: Engine System
Section 220 Common Links
Engine System Diagnostics
Group 230: Air Intake and Cooling Systems
Section 230 Common Links
Air Intake System Diagnostics
Engine Cooling Package Diagnostics
Group 240: Electrical
Section 240 Common Links
Accessing Diagnostic Trouble Codes and Addresses
Active Header Height Control Diagnostics
Alternator and Battery Diagnostics
Armrest Control Unit – Overall Diagnostics
Auxiliary Power Outlet Diagnostics (Power Strip)
Backup Alarm Diagnostics
CAN Bus Diagnostics
Cleaning Fan Speed Adjust Diagnostics
CLIMATRAK Diagnostics
COMFORT COMMAND Seat Diagnostics
CONTOUR MASTER – Automatic Tilt Diagnostics
CONTOUR MASTER – Manual Tilt Diagnostics
Control Unit E15 – Overall Diagnostics
Control Unit SSU – Overall Diagnostics
Cornerpost Control Unit – Overall Diagnostics
Cornerpost – Cleaning Fan Speed Diagnostics
Cornerpost – CONTOUR MASTER Position Diagnostics
Cornerpost – Deck Plate Spacing Diagnostics
Cornerpost – Engine Hours Diagnostics
Cornerpost – Engine Speed Diagnostics
Cornerpost – Engine Temperature Diagnostics
Cornerpost – Feeder House Speed Diagnostics
Cornerpost – Fuel Gauge Diagnostics
Cornerpost – Ground Speed Diagnostics
Cornerpost – HYDRAFLEX Pressure Diagnostics
Cornerpost – Separator Hours Diagnostics
Cornerpost – Threshing Clearance Diagnostics
Cornerpost – Threshing Speed Diagnostics
Deck Plate Adjustment Diagnostics
Delayed Power Diagnostics
DIAL-A-SPEED Diagnostics
Draper Speed Adjust Diagnostics
Engine Compartment Relay Panel Diagnostics
Engine Control Unit – Overall Diagnostics
Engine and Fuel Control Diagnostics
Feeder House Reverse Diagnostics
Four Wheel Drive Diagnostics
Fuel Transfer Pump Diagnostics
Glow Plug Diagnostics
GREENSTAR – Display Diagnostics
GREENSTAR – Data Card Diagnostics
GREENSTAR Documentation Diagnostics
GREENSTAR – External Display Control Diagnostics
GREENSTAR – Mass Flow Sensor Diagnostics
GREENSTAR – Mobile Processor Diagnostics
GREENSTAR – Moisture Sensor Diagnostics
GREENSTAR – RTK Diagnostics
GREENSTAR – STARFIRE Diagnostics
GREENSTAR Steering – Auto Diagnostics
GREENSTAR Steering – Manual Diagnostics
Header Control Unit – Overall Diagnostics
Header Engage Diagnostics
Header Raise/Lower Diagnostics
Horn Diagnostics
HYDRAFLEX Pressure Adjust Diagnostics
Left Control Unit – Overall Diagnostics
Left Control Unit – Control Relay Board Link Diagnostics
Lighting System – Overall Diagnostics
Lighting System – Daytime Running Lights Diagnostics
Lighting System – Dome Lights Diagnostics
Lighting System – Exit Lights Diagnostics
Lighting System – Field Lights Diagnostics
Lighting System – Hazard/Turn Lights Diagnostics
Lighting System – Marker Lights Diagnostics
Lighting System – Panel Lights Diagnostics
Lighting System – Rear Discharge Lights Diagnostics
Lighting System – Road Lights Diagnostics
Lighting System – Engine Area Service Lights Diagnostics
Lighting System – Gullwing Doors Service Lights – Diagnostics
Lighting System – Shoe Service Lights Diagnostics
Lighting System – Side Finder Lights Diagnostics
Lighting System – Stubble Lights Diagnostics
Lighting System – Unloading Auger Light Diagnostics
Mirrors – Heating Diagnostics
Mirrors – Adjustment Diagnostics
Multifunction Control Handle Diagnostics
Quick-Stop System Diagnostics
Radio System Diagnostics
Reel Fore/Aft Adjustment Diagnostics
Reel Fore/Aft Resume Diagnostics
Reel Raise/Lower Diagnostics
Reel Raise/Lower Resume Diagnostics
Reel/Belt Speed Adjust Diagnostics
Right Control Unit – Overall Diagnostics
Road/Field System Diagnostics
Separator Engage Diagnostics
Start Aid Diagnostics
Starting Motor System Diagnostics
Tailings Monitor System Diagnostics
Threshing Clearance Adjust Diagnostics
Threshing Speed Adjust Diagnostics
Unloading Auger Engage Diagnostics
Unloading Auger Swing Diagnostics
Variable Speed Feeder House Diagnostics
VISIONTRAK Diagnostics
Warning Display Panel – Overall Diagnostics
Warning – Clean Grain Elevator Speed Diagnostics
Warning – Conveyor Auger Speed Diagnostics
Warning – Cylinder Speed Diagnostics
Warning – Engine Air Filter Plugged Diagnostics
Warning – Engine Oil Pressure Diagnostics
Warning – Engine Speed Diagnostics
Warning – Engine Temperature Diagnostics
Warning – Low Fuel Diagnostics
Warning – Grain Separator Speed Diagnostics
Warning – Grain Tank Full Diagnostics
Warning – Hydraulic Oil Temperature Diagnostics
Warning – Hydrostatic Charge Pressure Diagnostics
Warning – Main Gearcase Filter Restricted Diagnostics
Warning – Main Gearcase Pressure Diagnostics
Warning – Main Gearcase Temperature Diagnostics
Warning – Parking Brake Diagnostics
Warning – Separator Plugged Diagnostics
Warning – Straw Chopper Speed Diagnostics
Warning – Tailings Elevator Speed Diagnostics
Warning – Unloading Auger Engaged Diagnostics
Warning – Voltage Low Diagnostics
Wiper System Diagnostics
Group 250: Power Train System
Section 250 Common Links
Final Drive Diagnostics
Transmission Diagnostics
Hydrostatic Drive Diagnostics
Group 255: Four Wheel Drive System
Section 255 Common Links
Two Speed Four Wheel Drive Diagnostics
Group 260: Brake System
Section 260 Common Links
Parking Brake Diagnostics
Service Brake Diagnostics
Group 270: Hydraulic System
Section 270 Common Links
Basic Hydraulic System Diagnostics
Belt Pickup Drive Diagnostics
CONTOUR MASTER Header Tilt Diagnostics
Deck Plate Adjust Diagnostics
Draper Belt Drive Diagnostics
Feeder House Gearcase Cooler Diagnostics
Feeder House Reverser Shift Diagnostics
Header Raise/Lower Diagnostics
HYDRAFLEX Pressure Adjust Diagnostics
Hydraulic System Overheating Diagnostics
Multi-coupler Diagnostics
Reel Drive Diagnostics
Reel Fore/Aft Diagnostics
Reel Raise/Lower Diagnostics
Spreader Diagnostics
Threshing Speed Adjust Diagnostics
Unloading Auger Swing Diagnostics
Variable Speed Feeder House Diagnostics
Windscreen Raise/Lower Diagnostics
Group 275: Main Gearcase System
Section 275 Common Links
Main Gearcase Overall Diagnostics
Main Gearcase Filter Restricted Diagnostics
Main Gearcase Pressure Low Diagnostics
Main Gearcase Temperature High Diagnostics
Separator Engage Diagnostics
Unloading Auger Engage Diagnostics
Group 280: Steering System
Section 280 Common Links
Steering Diagnostics
Group 290: CLIMATRAK System
Section 290 Common Links
CLIMATRAK System Diagnostics
Group 300: Separator System
Section 300 Common Links
Separator Vibration Diagnostics
Section 220: Engine System
Group 05: General Information
General Information
Group 10: Test Procedures and Adjustments
Test Procedures and Adjustments
Group 15A: Engine Type Identification
Engine Type Identification
Group 15B: Engine Diagnostics – Type A
Theory of Operation – Type A
Schematics – Type A
Engine Diagnostics – Type A
Group 15C: Engine Diagnostics – Type B
Theory of Operation – Type B
Schematics – Type B
Engine Diagnostics – Type B
Group 20: Component Identification and Location
Component Identification and Location
Section 230: Air Intake and Cooling Systems
Group 05: General Information
General Information
Group 10: Test Procedures and Adjustments
Test Procedures and Adjustments
Group 15A: Air Intake System Diagnostics
Theory of Operation
Air Intake Schematic
Air Intake System Diagnostics
Group 15B: Engine Cooling Package Diagnostics
Theory of Operation
Engine Cooling System Schematic
Engine Cooling Package Diagnostics
Group 20: Component Identification and Location
Component Identification and Location
Section 240: Electrical System
Group 5: How To Use This Diagnostic Information
General Information
Group 10A: Accessing Diagnostic Trouble Codes and Addresses
Accessing Diagnostic Trouble Codes and Addresses
Group 10B: Calibration Procedures
Calibration Procedures – Header Operational Calibration
Calibration Procedures – Header Installation
Calibration Procedures – CONTOUR MASTER Angle Sensor
Calibration Procedures – Machine Harvesting Threshold
Calibration Procedures – Concave Position Sensor
Calibration Procedures – Chaffer Operational Calibration
Calibration Procedures – Chaffer Installation
Calibration Procedures – Sieve Operational Calibration
Calibration Procedures – Sieve Installation
Calibration Procedures – Service (SEU) Indicator Clear
Calibration Procedures – CLIMATRAK Fan Speed Adjust
Calibration Procedures – CLIMATRAK Temperature Setpoint Adjust
Calibration Procedures – GREENSTAR AutoTrac Assisted Steering
Calibration Procedures – Tailings Monitor System
Group 10C: Diagnostic Trouble Codes, Warning Messages and Fault Codes
Codes _ Priority Information
Codes – A00 – Engine Control Unit Diagnostic Trouble Codes
Codes – C00 – Armrest Control Unit Diagnostic Trouble Codes
Codes – C03 – Cornerpost Control Unit Diagnostic Trouble Codes
Codes – E00 – Tailings Master Sensor Diagnostic Trouble Codes
Codes – E01 – Header Control Unit Diagnostic Trouble Codes
Codes – E02 – Right Control Unit Diagnostic Trouble Codes
Codes – E03 – Left Control Unit Diagnostic Trouble Codes
Codes – E15 – Control Unit E15
Codes – Calibration Error Codes
Codes – ECU – Engine Control Unit Diagnostic Trouble Codes
Codes – SSU – Control Unit SSU
Codes – SSU – Last Exit Codes
Codes – GREENSTAR Display Warning Messages and Fault Codes
Codes – GREENSTAR – KeyCard and PC Data Storage Card Warning Messages
Codes – GREENSTAR Mobile Processor Warning Messages
Codes – HARVEST DOC Warning Messages
Codes – Moisture Sensor Diagnostic Trouble Codes
Codes – STARFIRE iTC Diagnostic Trouble Codes
Codes – STARFIRE Receiver Warning Messages
Codes – Terrain Compensation Module Diagnostics Trouble Codes
Codes – UIM – External Display Control
Codes – VTi – GreenStar Display 2100/2600
GreenStar Display 2100/2600 Reprogramming Errors
Group 10D: Diagnostic Addresses By Controller
Diagnostic Addresses – A00 Engine Control Unit
Diagnostic Addresses – A1C GPS Receiver
Diagnostic Addresses – A80 GreenStar Display
Diagnostic Addresses – A92 Terrain Compensation Module
Diagnostic Addresses – AD2 GreenStar Mobile Processor
Diagnostic Addresses – C00 Armrest Control Unit
Diagnostic Addresses – C03 Cornerpost Control Unit
Diagnostic Addresses – E00 Tailings Master Sensor
Diagnostic Addresses – E01 Header Control Unit
Diagnostic Addresses – E02 Right Control Unit
Diagnostic Addresses – E03 Left Control Unit
Diagnostic Addresses – E04 Left 2 Control Unit
Diagnostic Addresses – E05 Left Control Unit 3
Diagnostic Addresses – E12 Moisture Sensor
Diagnostic Addresses – ECU Engine Control Unit
Diagnostic Addresses – Control Unit E13 (VCM)
Diagnostic Addresses – Control Unit E14 (SFC)
Diagnostic Addresses – Control Unit E15
Diagnostic Addresses – Control Unit iTC
Diagnostic Addresses – Control Unit SSU
Diagnostic Addresses – Control Unit UIM
Diagnostic Addresses – Control Unit VTi
Group 10E: Machine Setting Addresses
Machine Setting Addresses
Group 15A: Active Header Height Control Diagnostics – Type Identification
Active Header Height Control – System Type Identification
Group 15B: Active Header Height Control Diagnostics – Type A
Theory of Operation – Type A
Electrical Schematic – Type A
Active Header Height Control Diagnostics – Type A
Group 15C: Active Header Height Control Diagnostics – Type B
Theory of Operation – Type B
Electrical Schematic – Type B
Active Header Height Control Diagnostics – Type B
Group 15D: Active Header Height Control Diagnostics – Type C
Theory of Operation – Type C
Electrical Schematic – Type C
Active Header Height Control Diagnostics – Type C
Group 15E: Active Header Height Control Diagnostics – Type D
Theory of Operation – Type D
Electrical Schematic – Type D
Active Header Height Control Diagnostics – Type D
Group 15F: Alternator Type Identification
Alternator Type Identification
Group 15G: Alternator and Battery Diagnostics – Type A
Theory of Operation – Type A
Electrical Schematics – Type A
Alternator and Battery Diagnostics – Type A
Group 15H: Alternator and Battery Diagnostics – Type B
Theory of Operation – Type B
Electrical Schematics – Type B
Alternator and Battery Diagnostics – Type B
Group 15I: Armrest Control Unit – Overall Diagnostics
Theory of Operation
Electrical Schematics
Armrest Control Unit Overall Diagnostics
Group 15J: Auxiliary Power Strip Outlet Diagnostics
Theory of Operation
Electrical Schematics
Auxiliary Power Strip Outlet Diagnostics
Group 15K: Backup Alarm Diagnostics
Theory of Operation
Electrical Schematics
Backup Alarm Diagnostics
Group 15L: CAN Bus Type Identification
CAN Bus Type Identification
Group 15M: CAN Bus 1 Diagnostics – Type A
Theory of Operation – Type A
Electrical Schematic – Type A
CAN Bus 1 Diagnostics – Type A
Group 15N: CAN Bus 1 Diagnostics – Type B
Theory of Operation – Type B
Electrical Schematic – Type B
CAN Bus 1 Diagnostics – Type B
Group 15O: CAN Bus 2 Diagnostics
Theory of Operation
Electrical Schematic
CAN Bus 2 Diagnostics
Group 15P: Cleaning Fan Speed Adjust Diagnostics
Theory of Operation
Electrical Schematics
Cleaning Fan Speed Adjust Diagnostics
Group 15Q: CLIMATRAKCLIMATRAK is a trademark of Deere & Company Diagnostics
Theory of Operation
Electrical Schematics
CLIMATRAK CLIMATRAK is a trademark of Deere & Company Diagnostics
Group 15R: COMFORT COMMANDCOMFORT COMMAND is a trademark of Deere & Company Seat Diagnostics
Theory of Operation
Electrical Schematics
COMFORT COMMAND COMFORT COMMAND is a trademark of Deere & Company Seat Diagnostics
Group 15S: CONTOUR MASTERCONTOUR MASTER is a trademark of Deere & Company – Automatic Tilt Diagnostics
Theory of Operation
Electrical Schematics
CONTOUR MASTER – Automatic Diagnostics
Group 15T: CONTOUR MASTERCONTOUR MASTER is a trademark of Deere & Company – Manual Tilt Diagnostics
Theory of Operation
Electrical Schematic
CONTOUR MASTER CONTOUR MASTER is a trademark of Deere & Company – Manual Tilt Diagnostics
Group 15U: Control Unit E15 – Overall Diagnostics
Theory of Operation
Electrical Schematics
Control Unit E15 – Overall Diagnostics
Group 15V: Control Unit SSU – Overall Diagnostics
Theory of Operation
Electrical Schematics
Control Unit SSU – Overall Diagnostics
Group 15W: Cornerpost Control Unit – Overall Diagnostics
Theory of Operation
Electrical Schematics
Cornerpost Control Unit – Overall Diagnostics
Group 15X: Cornerpost – Cleaning Fan Speed Diagnostics
Theory of Operation
Electrical Schematics
Cornerpost – Cleaning Fan Speed Diagnostics
Group 15Y: Cornerpost – CONTOUR MASTERCONTOUR MASTER is a trademark of Deere & Company Tilt Position Diagnostics
Theory of Operation
Electrical Schematic
Cornerpost -CONTOUR MASTER CONTOUR MASTER is a trademark of Deere & Company Tilt Position Diagnostics
Group 15Z: Cornerpost – Deck Plate Spacing Diagnostics
Theory of Operation
Electrical Schematics
Cornerpost – Deck Plate Spacing Diagnostics
Group 15AA: Cornerpost – Engine Hourmeter Diagnostics
Theory of Operation
Electrical Schematics
Cornerpost – Engine Hourmeter Diagnostics
Group 15AB: Cornerpost – Engine Speed Diagnostics
Theory of Operation
Electrical Schematics
Cornerpost – Engine Speed Diagnostics
Group 15AC: Cornerpost – Engine Temperature Diagnostics
Theory of Operation
Electrical Schematics
Cornerpost – Engine Temperature Diagnostics
Group 15AD: Cornerpost – Feeder House Speed Diagnostics
Theory of Operation
Electrical Schematics
Cornerpost – Feeder House Speed Diagnostics
Group 15AE: Cornerpost – Fuel Gauge Diagnostics
Theory of Operation
Electrical Schematics
Cornerpost – Fuel Gauge Diagnostics
Group 15AF: Cornerpost – Ground Speed Diagnostics
Theory of Operation
Electrical Schematics
Cornerpost – Ground Speed Diagnostics
Group 15AG: Cornerpost – HYDRAFLEXHYDRAFLEX is a trademark of Deere & Company Pressure Diagnostics
Theory of Operation
Electrical Schematics
Cornerpost – HYDRAFLEX HYDRAFLEX is a trademark of Deere & Company Pressure Diagnostics
Group 15AH: Cornerpost – Separator Hours Diagnostics
Theory of Operation
Electrical Schematics
Cornerpost – Separator Hours Diagnostics
Group 15AI: Cornerpost – Threshing Clearance Diagnostics
Theory of Operation
Electrical Schematics
Cornerpost – Threshing Clearance Diagnostics
Group 15AJ: Cornerpost – Threshing Speed Diagnostics
Theory of Operation
Electrical Schematics
Cornerpost – Threshing Speed Diagnostics
Group 15AK: Deck Plate Adjustment Diagnostics
Theory of Operation
Electrical Schematics
Deck Plate Adjustment Diagnostics
Group 15AL: Delayed Power Diagnostics
Theory of Operation
Electrical Schematics
Delayed Power Diagnostics
Group 15AM: DIAL-A-SPEEDDIAL-A-SPEED is a trademark of Deere & Company Diagnostics
Theory of Operation
Electrical Schematics
DIAL-A-SPEED DIAL-A-SPEED is a trademark of Deere & Company Diagnostics
Group 15AN: Draper Speed Adjustment Diagnostics
Theory of Operation
Electrical Schematics
Draper Speed Adjustment Diagnostics
Group 15AO: Engine Compartment Relay Panel Type Identification
Engine Compartment Relay Panel Type Identification
Group 15AP: Engine Compartment Relay Panel Diagnostics – Type A
Theory of Operation – Type A
Electrical Schematics – Type A
Engine Compartment Relay Panel Diagnostics – Type A
Group 15AQ: Engine Compartment Relay Panel Diagnostics – Type B
Theory of Operation – Type B
Electrical Schematics – Type B
Engine Compartment Relay Panel Diagnostics – Type B
Group 15AR: Engine Control Unit – Overall Type Identification
Engine Control Unit – Overall Type Identification
Group 15AS: Engine Control Unit – Overall Diagnostics – Type A
Theory of Operation – Type A
Electrical Schematic – Type A
Engine Control Unit – Overall Diagnostics – Type A
Group 15AT: Engine Control Unit – Overall Diagnostics – Type B
Theory of Operation – Type B
Electrical Schematic – Type B
Engine Control Unit – Overall Diagnostics – Type B
Group 15AU: Engine And Fuel Control Type Identification
Engine And Fuel Control Type Identification
Group 15AV: Engine and Fuel Control Diagnostics – Type A
Theory of Operation – Type A
Electrical Schematics – Type A
Engine and Fuel Control Diagnostics – Type A
Group 15AW: Engine and Fuel Control Diagnostics – Type B
Theory of Operation – Type B
Electrical Schematics – Type B
Engine and Fuel Control Diagnostics – Type B
Group 15AX: Feeder House Reverse Diagnostics
Theory of Operation
Electrical Schematic
Feeder House Reverse Diagnostics
Group 15AY: Four Wheel Drive Diagnostics
Theory of Operation
Electrical Schematic
Four Wheel Drive Diagnostics
Group 15AZ: Fuel Transfer Pump Diagnostics
Theory of Operation
Electrical Schematic
Fuel Transfer Pump Diagnostics
Group 15BA: Glow Plug Diagnostics
Theory of Operation
Electrical Schematic
Glow Plug Diagnostics
Group 15BB: GREENSTARGREENSTAR is a trademark of Deere & Company Data Card Type Identification
GreenStar Data Card Type Identification
Group 15BC: GREENSTARGREENSTAR is a trademark of Deere & Company Data Card Diagnostics – Type A
Theory of Operation – Type A
Electrical Schematic – Type A
GREENSTAR GREENSTAR is a trademark of Deere & Company – Data Card Diagnostics – Type A
Group 15BD: GREENSTARGREENSTAR is a trademark of Deere & Company Data Card Diagnostics – Type B
Theory of Operation – Type B
Electrical Schematic – Type B
GreenStar Data Card Diagnostics – Type B
Group 15BE: GREENSTARGREENSTAR is a trademark of Deere & Company Display Type Identification
GreenStar GreenStar is a trademark of Deere & Company Display Type Identification
Group 15BF: GREENSTARGREENSTAR is a trademark of Deere & Company Display Diagnostics – Type A
Theory of Operation
Electrical Schematics – Type A
GREENSTAR GREENSTAR is a trademark of Deere & Company Display Diagnostics – Type A
Group 15BG: GREENSTARGREENSTAR is a trademark of Deere & Company Display Diagnostics – Type B
Theory of Operation – Type B
Electrical Schematics – Type B
GreenStar Display Diagnostics – Type B
Group 15BH: GREENSTARGREENSTAR is a trademark of Deere & Company Documentation Type Identification
GreenStar GreenStar is a trademark of Deere & Company Documentation Type Identification
Group 15BI: GREENSTARGREENSTAR is a trademark of Deere & Company Documentation Diagnostics – Type A
Theory of Operation
Electrical Schematic – Type A
GreenStar Documentation Diagnostics – Type A
Group 15BJ: GREENSTARGREENSTAR is a trademark of Deere & Company Documentation Diagnostics – Type B
Theory of Operation
Electrical Schematic – Type B
GREENSTAR GREENSTAR is a trademark of Deere & Company Documentation Diagnostics – Type B
Group 15BK: GREENSTARGREENSTAR is a trademark of Deere & Company Documentation Diagnostics – Type C
Theory of Operation – Type C
Electrical Schematic – Type C
GreenStar Documentation Diagnostics – Type C
Group 15BL: GREENSTARGREENSTAR is a trademark of Deere & Company External Display Control Diagnostics
Theory of Operation
Electrical Schematics
GreenStar External Display Control Diagnostics
Group 15BM: GREENSTARGREENSTAR is a trademark of Deere & Company Mass Flow Sensor Diagnostics
Theory of Operation
Electrical Schematics
GREENSTAR GREENSTAR is a trademark of Deere & Company Mass Flow Sensor Diagnostics
Group 15BN: GREENSTAR GREENSTAR is a trademark of Deere & Company Mobile Processor Diagnostics
Theory of Operation
Electrical Schematics
GREENSTAR GREENSTAR is a trademark of Deere & Company Mobile Processor Diagnostics
Group 15BO: GREENSTAR Moisture Sensor Type Identification
GreenStar Moisture Sensor Type Identification
Group 15BP: GREENSTAR Moisture Sensor Diagnostics – Type A
Theory of Operation
Electrical Schematic
Moisture Sensor Diagnostics
Group 15BQ: GREENSTAR Moisture Sensor Diagnostics – Type B
Theory of Operation
Electrical Schematic
Moisture Sensor Diagnostics
Group 15BR: GreenStar RTK Type Identification
RTK (Real Time Kinematic) Type Identification
Group 15BS: GreenStar RTK Diagnostics – Type A
Theory of Operation
Electrical Schematic – Type A
GREENSTAR RTK Diagnostics – Type A
Group 15BT: GreenStar RTK Diagnostics – Type B
Theory of Operation
Electrical Schematic – Type B
GREENSTAR RTK Diagnostics – Type B
Group 15BU: GreenStar RTK Diagnostics – Type C
Theory of Operation
Electrical Schematic – Type C
GREENSTAR RTK Diagnostics
Group 15BV: GreenStar StarFire Type Identification
STARFIRE Type Identification
Group 15BW: GreenStar StarFire Diagnostics Type A
Theory of Operation – Type A
Electrical Schematic – Type A
StarFire StarFire is a trademark of Deere & Company iTC Receiver Diagnostics
Group 15BX: GreenStar StarFire Diagnostics Type B
Theory of Operation – Type B
Electrical Schematic – Type B
StarFire iTC Receiver Diagnostics
Group 15BY: GreenStar StarFire Diagnostics – Type C
Theory of Operation – Type C
Electrical Schematics – Type C
GREENSTAR GREENSTAR is a trademark of Deere & Company STARFIRE STARFIRE is a trademark of Deere & Company Diagnostics – Type C
Group 15BZ: GreenStar StarFire Diagnostics – Type D
Theory of Operation
Electrical Schematic – Type D
GREENSTAR GREENSTAR is a trademark of Deere & Company STARFIRE Diagnostics – Type D
Group 15CA: GREENSTARGREENSTAR is a trademark of Deere & Company Steering – Auto Type Identification
GreenStar GreenStar is a trademark of Deere & Company Steering – Auto – Type Identification
Group 15CB: GREENSTARGREENSTAR is a trademark of Deere & Company Steering – Auto Diagnostics – Type A
Theory of Operation – Type A
Electrical Schematic
GreenStar GreenStar is a trademark of Deere & Company Steering – Auto – Diagnostics – Type A
Group 15CC: GREENSTARGREENSTAR is a trademark of Deere & Company Steering – Auto Diagnostics – Type B
Theory of Operation – Type B
Electrical Schematic – Type B
GreenStar GreenStar is a trademark of Deere & Company Steering – Auto Diagnostics – Type B
Group 15CD: GREENSTARGREENSTAR is a trademark of Deere & Company Steering – Auto Diagnostics – Type C
Theory of Operation – Type C
Electrical Schematic – Type C
GreenStar GreenStar is a trademark of Deere & Company Steering – Auto – Diagnostics – Type C
Group 15CE: GREENSTARGREENSTAR is a trademark of Deere & Company Steering – Auto Diagnostics – Type D
Theory of Operation – Type D
Electrical Schematic – Type D
GreenStar GreenStar is a trademark of Deere & Company Steering – Auto Diagnostics – Type D
Group 15CF: GreenStar Steering Auto Diagnostics – Type E
Theory of Operation
Electrical Schematic
GreenStar GreenStar is a trademark of Deere & Company Steering – Auto Diagnostics
Group 15CG: GreenStar Steering Auto Diagnostics – Type F
Theory of Operation
Electrical Schematic
GreenStar GreenStar is a trademark of Deere & Company Steering – Auto Diagnostics
Group 15CH: GREENSTARGREENSTAR is a trademark of Deere & Company Steering – Manual Diagnostics
Theory of Operation
Electrical Schematics
GreenStar GreenStar is a trademark of Deere & Company Steering – Manual – Diagnostics
Group 15CI: Header Control Unit – Overall Diagnostics
Theory of Operation
Electrical Schematics
Header Control Unit Overall Diagnostics
Group 15CJ: Header Engage Diagnostics
Theory of Operation
Electrical Schematics
Header Engage Diagnostics
Group 15CK: Header Raise/Lower Diagnostics
Theory of Operation
Electrical Schematics
Header Raise/Lower Diagnostics
Group 15CL: Horn Diagnostics
Theory of Operation
Electrical Schematics
Horn Diagnostics
Group 15CM: HYDRAFLEX Pressure Adjustment Diagnostics
Theory of Operation
Electrical Schematics
HYDRAFLEX Pressure Adjustment Diagnostics
Group 15CN: Left Control Unit – Overall Diagnostics
Theory of Operation
Electrical Schematics
Left Control Unit – Overall Diagnostics
Group 15CO: Left Control Unit – Control Relay Board Link Diagnostics
Theory of Operation
Electrical Schematic
Left Control Unit – Control Relay Board Link Diagnostics
Group 15CP: Lighting System – Overall Diagnostics
Theory of Operation
Light Switch Operation
Group 15CQ: Lighting System – Daytime Running Lights Diagnostics
Theory of Operation
Electrical Schematic
Lighting System – Daytime Running Lights Diagnostics
Group 15CR: Lighting System – Dome Light Diagnostics
Theory of Operation
Electrical Schematic
Lighting System – Dome Light Diagnostics
Group 15CS: Lighting System – Exit Lighting Diagnostics
Theory of Operation
Electrical Schematics
Lighting System – Exit Lighting Diagnostics
Group 15CT: Lighting System – Field Lights Type Identification
Lighting System – Field Lights Type Identification
Group 15CU: Lighting System – Field Lights Diagnostics – Type A
Theory of Operation – Type A
Electrical Schematics – Type A
Lighting System – Field Lights Diagnostics – Type A
Group 15CV: Lighting System – Field Lights Diagnostics – Type B
Theory of Operation – Type B
Electrical Schematics – Type B
Lighting System – Field Lights Diagnostics – Type B
Group 15CW: Lighting System – Hazard/Turn Lights Diagnostics
Theory of Operation
Electrical Schematics
Lighting System – Hazard/Turn Lights Diagnostics
Group 15CX: Lighting System – Marker Lights Diagnostics
Theory of Operation
Electrical Schematics
Lighting System – Marker Lights Diagnostics
Group 15CY: Lighting System – Panel Lights Diagnostics
Theory of Operation
Electrical Schematic
Lighting System – Panel Lights Diagnostics
Group 15CZ: Lighting System – Rear Discharge Lights Diagnostics
Theory of Operation
Electrical Schematics
Lighting System – Rear Discharge Lights Diagnostics
Group 15DA: Lighting System – Road Lights Diagnostics
Theory of Operation
Electrical Schematics
Lighting System – Road Lights Diagnostics
Group 15DB: Lighting System – Engine Area Service Lights Diagnostics
Theory of Operation
Electrical Schematics
Lighting System – Engine Service Lights Diagnostics
Group 15DC: Lighting System – Gullwing Door Service Lights Diagnostics
Theory of Operation
Electrical Schematics
Lighting System – Gullwing Door Service Lights Diagnostics
Group 15DD: Lighting System – Shoe Service Lights Diagnostics
Theory of Operation
Electrical Schematics
Lighting System – Shoe Service Lights Diagnostics
Group 15DE: Lighting System – Side Finder Lights Diagnostics
Theory of Operation
Electrical Schematics
Lighting System – Side Finder Lights Diagnostics
Group 15DF: Lighting System – Stubble Lights Diagnostics
Theory of Operation
Electrical Schematics
Lighting System – Stubble Lights Diagnostics
Group 15DG: Lighting System – Unloading Auger Light Diagnostics
Theory of Operation
Electrical Schematics
Lighting System – Unloading Auger Light Diagnostics
Group 15DH: Mirrors – Heating Diagnostics
Theory of Operation
Electrical Schematics
Mirrors – Heating Diagnostics
Group 15DI: Mirrors – Adjustment Diagnostics
Theory of Operation
Electrical Schematics
Mirrors – Adjustment Diagnostics
Group 15DJ: Multifunction Control Handle Diagnostics
Theory of Operation
Electrical Schematics
Multifunction Control Handle Diagnostics
Group 15DK: Quick-Stop Diagnostics
Theory of Operation
Electrical Schematics
Quick-Stop Diagnostics
Group 15DL: Radio System Entertainment Diagnostics
Theory of Operation
Electrical Schematics
Radio System Diagnostics
Group 15DM: Reel Fore/Aft Diagnostics
Theory of Operation
Electrical Schematics
Reel Fore/Aft Adjustment Diagnostics
Group 15DN: Reel Fore/Aft Resume Diagnostics
Theory of Operation
Electrical Schematics
Reel Resume – Fore/Aft Diagnostics
Group 15DO: Reel Raise/Lower Type Identification
Reel Raise/Lower Type Identification
Group 15DP: Reel Raise/Lower Diagnostics – Type A
Theory of Operation – Type A
Electrical Schematics – Type A
Reel Raise/Lower Diagnostics – Type A
Group 15DQ: Reel Raise/Lower Diagnostics – Type B
Theory of Operation – Type B
Electrical Schematics – Type B
Reel Raise/Lower Diagnostics – Type B
Group 15DR: Reel Raise/Lower Resume Diagnostics
Theory of Operation
Electrical Schematics
Reel Resume – Raise/Lower Diagnostics
Group 15DS: Reel/Belt Speed Adjust Diagnostics
Theory of Operation
Electrical Schematics
Reel/Belt Speed Adjust Diagnostics
Group 15DT: Right Control Unit – Overall Diagnostics
Theory of Operation
Electrical Schematics
Right Control Unit – Overall Diagnostics
Group 15DU: Road/Field System Diagnostics
Theory of Operation
Electrical Schematics
Road/Field System Diagnostics
Group 15DV: Separator Engage Diagnostics
Theory of Operation
Electrical Schematics
Separator Engage Diagnostics
Group 15DW: Start Aid Diagnostics
Theory of Operation
Electrical Schematics
Start Aid Diagnostics
Group 15DX: Starting Motor System Diagnostics
Theory of Operation
Electrical Schematics
Starting Motor System Diagnostics
Group 15DY: Tailings Monitor System Diagnostics
Theory of Operation
Electrical Schematic
Tailings Monitor System Diagnostics
Group 15DZ: Threshing Clearance Adjust Diagnostics
Theory of Operation
Electrical Schematic
Threshing Clearance Adjust Diagnostics
Group 15EA: Threshing Speed Adjustment Diagnostics
Theory of Operation
Electrical Schematic
Threshing Speed Adjust Diagnostics
Group 15EB: Unloading Auger Engage Diagnostics
Theory of Operation
Electrical Schematics
Unloading Auger Engage Diagnostics
Group 15EC: Unloading Auger Swing Diagnostics
Theory of Operation
Electrical Schematic
Unloading Auger Swing Diagnostics
Group 15ED: Variable Speed Feeder House Diagnostics
Theory of Operation
Electrical Schematics
Variable Speed Feeder House Diagnostics
Group 15EE: VISIONTRAKVISIONTRAK is a trademark of Deere & Company Diagnostics
Theory of Operation
Electrical Schematic
VISIONTRAK VISIONTRAK is a trademark of Deere & Company Diagnostics
Group 15EF: Warning Display Panel – Overall Diagnostics
Theory of Operation
Electrical Schematic
Warning Display Panel – Overall Diagnostics
Group 15EG: Warning – Clean Grain Elevator Speed Diagnostics
Theory of Operation
Electrical Schematics
Warning – Clean Grain Elevator Speed Diagnostics
Group 15EH: Warning – Conveyor Auger Speed Diagnostics
Theory of Operation
Electrical Schematic
Warning – Conveyor Auger Speed Diagnostics
Group 15EI: Warning – Cylinder Speed Diagnostics
Theory of Operation
Electrical Schematic
Warning – Cylinder Speed Diagnostics
Group 15EJ: Warning – Engine Air Filter Plugged Diagnostics
Theory of Operation
Electrical Schematic
Warning – Engine Air Filter Plugged Diagnostics
Group 15EK: Warning – Engine Oil Pressure Diagnostics
Theory of Operation
Electrical Schematic
Warning – Engine Oil Pressure Diagnostics
Group 15EL: Warning – Engine Speed Type Identification
Warning – Engine Speed Type Identification
Group 15EM: Warning – Engine Speed Diagnostics – Type A
Theory of Operation – Type A
Electrical Schematic – Type A
Warning – Engine Speed Diagnostics – Type A
Group 15EN: Warning – Engine Speed Diagnostics – Type B
Theory of Operation – Type B
Electrical Schematic – Type B
Warning – Engine Speed Diagnostics – Type B
Group 15EO: Warning – Engine Temperature Diagnostics
Theory of Operation
Electrical Schematics
Warning – Engine Temperature Diagnostics
Group 15EP: Warning – Low Fuel Diagnostics
Theory of Operation
Electrical Schematic
Warning – Low Fuel Diagnostics
Group 15EQ: Warning – Grain Separator Speed Low Diagnostics
Theory of Operation
Electrical Schematics
Warning – Grain Separator Speed Low Diagnostics
Group 15ER: Warning – Grain Tank Full – Type Identification
Warning – Grain Tank Full Type Identification
Group 15ES: Warning – Grain Tank Full Diagnostics – Type A
Theory of Operation – Type A
Electrical Schematics – Type A
Warning – Grain Tank Full Diagnostics – Type A
Group 15ET: Warning – Grain Tank Full Diagnostics – Type B
Theory of Operation – Type B
Electrical Schematics – Type B
Warning – Grain Tank Full Diagnostics – Type B
Group 15EU: Warning – Hydraulic Oil Temperature Diagnostics
Theory of Operation
Electrical Schematics
Warning – Hydraulic Oil Temperature Diagnostics
Group 15EV: Warning – Hydrostatic Charge Pressure Diagnostics
Theory of Operation
Electrical Schematic
Warning – Hydrostatic Charge Pressure Diagnostics
Group 15EW: Warning – Main Gearcase Filter Restricted Diagnostics
Theory of Operation
Electrical Schematics
Warning – Main Gearcase Filter Restricted Diagnostics
Group 15EX: Warning – Main Gearcase Pressure Diagnostics
Theory of Operation
Electrical Schematics
Warning – Main Gearcase Pressure Diagnostics
Group 15EY: Warning – Main Gearcase Temperature Diagnostics
Theory of Operation
Electrical Schematics
Warning – Main Gearcase Temperature Diagnostics
Group 15EZ: Warning – Parking Brake Diagnostics
Theory of Operation
Electrical Schematic
Warning – Parking Brake Diagnostics
Group 15FA: Warning – Separator Plugged Diagnostics
Theory of Operation
Electrical Schematic
Warning – Separator Plugged Diagnostics
Group 15FB: Warning – Straw Chopper Speed Diagnostics
Theory of Operation
Electrical Schematic
Warning – Straw Chopper Speed Low Diagnostics
Group 15FC: Warning – Tailings Elevator Speed Diagnostics
Theory of Operation
Electrical Schematic
Warning – Tailings Elevator Speed Diagnostics
Group 15FD: Warning – Unloading Auger Engaged Diagnostics
Theory of Operation
Electrical Schematic
Warning – Unloading Auger Engaged Diagnostics
Group 15FE: Warning – Voltage Diagnostics
Theory of Operation
Electrical Schematic
Warning – Voltage Low Diagnostics
Group 15FF: Wiper System Diagnostics
Theory of Operation
Electrical Schematics
Wiper System Diagnostics
Group 20A: Circuit Code Listing
Circuit Code Listing
Group 20B: Connector Information
How to use the Connector Information (end views, numbers, location photos)
X100 – X199 Connectors
X200 – X299 Connectors
X300 – X399 Connectors
X500 – X549 Connectors
X550 – X599 Connectors
X600 – X699 Connectors
X700 – X799 Connectors
X800 – X899 Connectors
X900 – X999 Connectors
X6000 – X6100 Connectors
Group 20C: Connector Repair Procedures
Connector Repair Procedures
Section 250: Power Train System
Group 05: General Information
General Information
Group 10: Test Procedures and Adjustments
Test Procedures and Adjustments
Group 15A: Final Drive Diagnostics
Theory of Operation
Schematic
Final Drive Diagnostics
Group 15B: Transmission Diagnostics
Theory of Operation
Schematic
Transmission Diagnostics
Group 15C: Hydrostatic Drive Diagnostics
Theory of Operation
Schematic
Hydrostatic Drive Diagnostics
Group 20: Component Identification and Location
Component Identification and Location
Section 255: Four Wheel Drive System
Group 05: General Information
General Information
Group 10: Test Procedures and Adjustments
Test Procedures and Adjustments
Group 15: Four Wheel Drive Two Speed Diagnostics
Theory of Operation
Hydraulic Schematic
Two Speed Four Wheel Drive Diagnostics
Group 20: Component Identification and Location
Component Identification and Location
Section 260: Brake System
Group 05: General Information
General Information
Group 10: Test Procedures and Adjustments
Test Procedures and Adjustments
Group 15A: Park Brake Diagnostics
Theory of Operation
Schematic
Park Brake Diagnostics
Group 15B: Service Brakes Diagnostics
Theory of Operation
Schematic
Service Brake Diagnostics
Group 20: Component Identification and Location
Component Identification and Location
Section 270: Hydraulic System
Group 05: General Information
General Information
Group 10: Test Procedures And Adjustments
Test Procedures And Adjustments
Group 15A: Basic Hydraulic System Diagnostics
Theory of Operation
Hydraulic Schematics
Basic Hydraulic System Diagnostics
Group 15B: Belt Pickup Drive Type Identification
Belt Pickup Type Identification
Group 15C: Belt Pickup Drive Diagnostics – Type A
Theory of Operation – Type A
Hydraulic Schematic – Type A
Belt Pickup Drive Diagnostics – Type A
Group 15D: Belt Pickup Drive Diagnostics – Type B
Theory of Operation – Type B
Hydraulic Schematic – Type B
Belt Pickup Drive Diagnostics – Type B
Group 15E: Belt Pickup Drive Diagnostics – Type C
Theory of Operation – Type C
Hydraulic Schematic – Type C
Belt Pickup Drive Diagnostics – Type C
Group 15F: CONTOUR MASTER™ Header Tilt Diagnostics
Theory of Operation
Hydraulic Schematic
CONTOUR MASTER™ Header Tilt Diagnostics
Group 15G: Deck Plate Adjust Diagnostics
Theory of Operation
Hydraulic Schematic
Deck Plate Adjust Diagnostics
Group 15H: Draper Belt Drive Diagnostics
Theory of Operation
Hydraulic Schematics
Draper Belt Drive Diagnostics
Group 15I: Feeder House Gearcase Cooler Diagnostics
Theory of Operation
Hydraulic Schematic
Feeder House Gearcase Cooler Diagnostics
Group 15J: Feeder House Reverser Shift Diagnostics
Theory of Operation
Hydraulic Schematic
Feeder House Reverser Shift Diagnostics
Group 15K: Header Raise/Lower Diagnostics
Theory of Operation
Hydraulic Schematic
Header Raise/Lower Diagnostics
Group 15L: HYDRAFLEX™ Pressure Adjust Diagnostics
Theory of Operation
Hydraulic Schematics
HYDRAFLEX™ Pressure Adjust Diagnostics
Group 15M: Hydraulic System Overheating Diagnostics
Theory of Operation
Hydraulic Schematics
Hydraulic System Overheating Diagnostics
Group 15N: Multi-coupler Diagnostics
Theory of Operation
Hydraulic Schematic
Multi-coupler Diagnostics
Group 15O: Reel Drive Diagnostics
Theory of Operation
Hydraulic Schematic
Reel Drive Diagnostics
Group 15P: Reel Fore/Aft Diagnostics
Theory of Operation
Hydraulic Schematic
Reel Fore/Aft Diagnostics
Group 15Q: Reel Raise/Lower Type Identification
Reel Raise/Lower Type Identification
Group 15R: Reel Raise/Lower Diagnostics – Type A
Theory of Operation – Type A
Hydraulic Schematic – Type A
Reel Raise/Lower Diagnostics – Type A
Group 15S: Reel Raise/Lower Diagnostics – Type B
Theory of Operation – Type B
Hydraulic Schematic – Type B
Reel Raise/Lower Diagnostics – Type B
Group 15T: Spreader Diagnostics
Theory of Operation
Hydraulic Schematic
Spreader Diagnostics
Group 15U: Threshing Speed Adjust Diagnostics
Theory of Operation
Hydraulic Schematic
Threshing Speed Adjust Diagnostics
Group 15V: Unloading Auger Swing Diagnostics
Theory of Operation
Hydraulic Schematic
Unloading Auger Swing Diagnostics
Group 15W: Variable Speed Feeder House Diagnostics
Theory of Operation
Hydraulic Schematic
Variable Speed Feeder House Diagnostics
Group 15X: Windscreen Raise/Lower Diagnostics
Theory of Operation
Hydraulic Schematic
Windscreen Raise/Lower Diagnostics
Group 20: Component Identification and Location
Component Identification and Location
Section 275: Main Gearcase System
Group 05: General Information
General Information
Group 10: Test Procedures and Adjustments
Test Procedures and Adjustments
Group 15A: Main Gearcase Overall Diagnostics
Theory of Operation
Hydraulic Schematics
Main Gearcase Overall Diagnostics
Group 15B: Main Gearcase Filter Restricted Diagnostics
Theory of Operation
Hydraulic Schematics
Main Gearcase Filter Restricted Diagnostics
Group 15C: Main Gearcase Pressure Low Diagnostics Type Identification
Main Gearcase Pressure Low Diagnostics Type Identification
Group 15D: Main Gearcase Pressure Low Diagnostics – Type A
Theory of Operation – Type A
Hydraulic Schematic – Type A
Main Gearcase Pressure Low Diagnostics – Type A
Group 15E: Main Gearcase Pressure Low Diagnostics – Type B
Theory of Operation – Type B
Hydraulic Schematic – Type B
Main Gearcase Pressure Low Diagnostics – Type B
Group 15F: Main Gearcase Temperature High Diagnostics Type Identification
Main Gearcase Temperature High Diagnostics Type Identification
Group 15G: Main Gearcase Temperature High Diagnostics – Type A
Theory of Operation – Type A
Hydraulic Schematic – Type A
Main Gearcase Temperature High Diagnostics – Type A
Group 15H: Main Gearcase Temperature High Diagnostics – Type B
Theory of Operation – Type B
Hydraulic Schematic – Type B
Main Gearcase Temperature High Diagnostics – Type B
Group 15I: Separator Engage Diagnostics
Theory of Operation
Hydraulic Schematics
Separator Engage Diagnostics
Group 15J: Unloading Auger Engage Diagnostics
Theory of Operation
Hydraulic Schematics
Unloading Auger Engage Diagnostics
Group 20: Component Identification and Location
Component Identification and Location
Section 280: Steering System
Group 05: General Information
General Information
Group 10: Test Procedures and Adjustments
Test Procedures and Adjustments
Group 15A: Steering System Type Identification
Steering System Type Identification
Group 15B: Steering Diagnostics – Type A
Theory of Operation – Type A
Steering Schematic – Type A
Steering Diagnostics – Type A
Group 15C: Steering Diagnostics – Type B
Theory of Operation – Type B
Hydraulic Schematic – Type B
Steering Diagnostics – Type B
Group 20: Component Identification and Location
Component Identification and Location
Section 290: CLIMATRAK™ System
Group 05: General Information
General Information
Group 10: Test Procedures and Adjustments
Test Procedures and Adjustments
Group 15: CLIMATRAKCLIMATRAK is a trademark of Deere & Company Diagnostics
Theory of Operation
Schematic
CLIMATRAK CLIMATRAK is a trademark of Deere & Company Diagnostics
Group 20: Component Identification and Location
Component Identification and Location
Section 300: Separator System
Group 05: General Information
General Information
Group 15: Separator Vibration Diagnostics
Theory of Operation
Schematic
Separator Vibration Diagnostics
Group 20: Component Identification and Location
Component Identification and Location

John Deere 9560, 9660 Combines Operation and Test Service Manual (TM2162)


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