Complete workshop manual contains service, maintenance, and troubleshooting information for the 2003-2007 Infiniti G35 (V35 Series). Diagnostic and repair procedures are covered in great detail to repair, maintain, rebuild, refurbish or restore your vehicle like a professional mechanic in local service/repair workshop. This cost-effective quality manual is 100% complete and intact as should be without any missing pages. It is the same factory shop manual used by dealers that guaranteed to be fully functional to save your precious time.
This manual for 2003-2007 Infiniti G35 (V35 Series) is divided into different sections. Each section covers a specific component or system and, in addition to the standard service procedures, includes disassembling, inspecting, and assembling instructions. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. It is in the cross-platform PDF document format so that it works like a charm on all kinds of devices. You do not need to be skilled with a computer to use the manual.
Table of Contents….3
PRECAUTIONS….4
Precautions for Battery Service….4
Service Notice or Precaution….4
PREPARATION….5
Special Service Tools….5
Commercial Service Tools….5
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING….6
NVH Troubleshooting Chart….6
CLUTCH PEDAL….7
On-Vehicle Inspection and Adjustment….7
Removal and Installation….8
COMPONENTS….8
REMOVAL….8
INSPECTION AFTER REMOVAL….8
INSTALLATION….8
CLUTCH FLUID….9
Bleeding….9
CLUTCH MASTER CYLINDER….10
Components….10
Removal and Installation….10
REMOVAL….10
INSTALLATION….11
Disassembly and Assembly….11
DISASSEMBLY….11
INSPECTION AFTER DISASSEMBLY….12
ASSEMBLY….12
OPERATING CYLINDER….13
Components….13
Removal and Installation….13
REMOVAL….13
INSTALLATION….13
Disassembly and Assembly….13
DISASSEMBLY….13
INSPECTION AFTER DISASSEMBLY….13
ASSEMBLY….14
CLUTCH PIPING….15
Removal and Installation….15
CLUTCH RELEASE MECHANISM….16
Removal and Installation….16
COMPONENTS….16
REMOVAL….16
INSPECTION AFTER REMOVAL….16
INSTALLATION….17
CLUTCH DISC, CLUTCH COVER….18
Removal and Installation….18
COMPONENTS….18
REMOVAL….18
INSPECTION AND ADJUSTMENT AFTER REMOVAL….18
Clutch Disc….18
Clutch Cover….19
INSTALLATION….19
SERVICE DATA AND SPECIFICATIONS (SDS)….20
Clutch Control System….20
Clutch Master Cylinder….20
Clutch Operating Cylinder….20
Clutch Disc….20
Clutch Cover….20
Clutch Pedal….20
MT….21
Table of Contents….21
PRECAUTIONS….22
Precautions for Battery Service….22
Service Notice or Precautions….22
PREPARATION….23
Special Service Tools….23
Commercial Service Tools….25
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING….26
NVH Troubleshooting Chart….26
DESCRIPTION….27
Cross-Sectional View….27
DOUBLE-CONE SYNCHRONIZER….27
TRIPLE-CONE SYNCHRONIZER….28
M/T OIL….29
Changing M/T Oil….29
DRAINING….29
FILLING….29
Checking M/T Oil….29
OIL LEAKAGE AND OIL LEVEL….29
REAR OIL SEAL….30
Removal and Installation….30
REMOVAL….30
INSTALLATION….30
POSITION SWITCH….31
Checking….31
COMPONENT LOCATION….31
BACK-UP LAMP SWITCH….31
PARK/NEUTRAL POSITION SWITCH….31
SHIFT CONTROL….32
Removal and Installation….32
COMPONENTS….32
REMOVAL….32
INSTALLATION….34
INSPECTION AFTER INSTALLATION….36
AIR BREATHER HOSE….37
Removal and Installation….37
TRANSMISSION ASSEMBLY….38
Removal and Installation….38
COMPONENTS….38
REMOVAL….38
INSTALLATION….40
Disassembly and Assembly….41
COMPONENTS….41
Case Components….41
Gear Components….42
Shift Control Components….44
DISASSEMBLY….46
Case Components….46
Shift Control Components….49
Gear Components….52
INSPECTION AFTER DISASSEMBLY….57
Shift Control….57
Gear and Shaft….57
Synchronizer….58
Baulk Ring Clearance….58
Bearing….60
ASSEMBLY….60
Gear Components….60
Shift Control Components….70
Case Components….73
SERVICE DATA AND SPECIFICATIONS (SDS)….79
General Specifications….79
End Play….79
Snap Rings….80
Baulk Ring Clearance….81
STC….83
Table of Contents….83
EPS….85
PRECAUTIONS….85
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”….85
Precautions for Battery Service….85
Service Notice or Precautions….85
SYSTEM DESCRIPTION….86
Components….86
EPS System Function….86
Fail-Safe Function….86
FAIL-SAFE INPUT/CANCEL CONDITIONS….87
RAS….88
PRECAUTIONS….88
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”….88
Precautions for Battery Service….88
Service Notice or Precautions….88
REAR ACTIVE STEER….89
Removal and Installation….89
COMPONENTS….89
REMOVAL….89
INSTALLATION….89
Disassembly and Assembly….90
COMPONENTS….90
DISASSEMBLY….90
INSPECTION AFTER DISASSEMBLY….90
ASSEMBLY….90
Neutral Position Adjustment….90
SYSTEM DESCRIPTION….92
Components….92
RAS Function….92
Fail-Safe Function….93
TROUBLE DIAGNOSIS….94
How to Perform Trouble Diagnosis….94
BASIC CONCEPT….94
Component Parts Location….95
Schematic….96
Wiring Diagram—RAS—….97
Control Unit Input/Output Signal Standard….103
CIRCUIT TESTER REFERENCE VALUE….103
STANDARD BY CONSULT-II….104
CONSULT-II Function (RAS/HICAS)….105
CONSULT-II MAIN FUNCTION….105
CONSULT-II SETTING PROCEDURE….105
Self-Diagnosis….105
OPERATION PROCEDURE….105
ERASE MEMORY….105
DISPLAY ITEM LIST….105
Data Monitor….107
OPERATION PROCEDURE….107
DISPLAY ITEM LIST….107
Active Test….108
OPERATION PROCEDURE….108
Control Unit Part Number….108
OPERATION PROCEDURE….108
Diagnosis Procedure With Self-Diagnosis Function (Without CONSULT-II)….108
DESCRIPTION….108
SELF-DIAGNOSIS PROCEDURE….108
SELF-DIAGNOSIS DISPLAY….108
SELF-DIAGNOSIS DISPLAY ITEMS….108
HOW TO ERASE SELF-DIAGNOSIS….109
CAN Communication….109
SYSTEM DESCRIPTION….109
For Fast and Accurate Trouble Diagnosis….109
Basic Inspection….109
BASIC INSPECTION 1: POWER SUPPLY CIRCUIT TERMINAL LOOSENESS AND BATTERY….109
BASIC INSPECTION 2: RAS WARNING LAMP INSPECTION….109
BASIC INSPECTION 3: RAS CONTROL UNIT POWER SUPPLY CIRCUIT AND GROUND CIRCUIT INSPECTION….109
Trouble Diagnosis Chart….110
SELF-DIAGNOSIS….110
DIAGNOSIS CHART BY SYMPTOM….111
Inspection 1: RAS Control Unit Malfunction….112
Inspection 2: Motor Power Supply System….112
Inspection 3: RAS Motor Output Malfunction….114
Inspection 4: Vehicle Speed Signal….115
Inspection 5: Steering Angle Signal Malfunction….115
Inspection 6: Rear Main Signal and Rear Sub Signal Malfunction….117
Inspection 7: VDC Malfunction….119
Inspection 8: Engine Speed Signal Malfunction….119
Inspection 9: CAN Communication System Malfunction….120
Inspection 10: Stop Lamp Switch Harness….121
Inspection 11: RAS Warning Lamp Harness….121
Diagnosis Chart by Symptom 1….123
Diagnosis Chart by Symptom 2….123
Check RAS Static/Dynamic Characteristics….125
Component Parts Inspection….126
RAS MOTOR RELAY….126
RAS MOTOR….126
REAR WHEEL STEERING ANGLE SENSOR….126
TILT/TELESCOPIC….127
PRECAUTIONS….127
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”….127
Precautions for Battery Service….127
TILT & TELESCOPIC SYSTEM….128
System Description….128
OPERATION….128
Component Parts and Harness Connector Location….128
Schematic….129
Wiring Diagram—TILTEL—….130
Terminals and Reference Values for Automatic Drive Positioner Control Unit….133
Preliminary Check….134
POWER SUPPLY AND GROUND CIRCUIT INSPECTION….134
Symptom 1: Telescopic System does not Operate….135
Symptom 2: Tilt System does not Operate….137
acc….141
Table of Contents….141
PRECAUTIONS….142
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”….142
Precautions for Battery Service….142
ACCELERATOR CONTROL SYSTEM….143
Components….143
Removal and Installation….143
REMOVAL….143
INSTALLATION….143
INSPECTION AFTER INSTALLATION….143
acs….145
Table of Contents….145
AUTOMATIC SPEED CONTROL DEVICE (ASCD)….146
Description….146
at….147
Table of Contents….147
INDEX FOR DTC….151
Alphabetical Index….151
DTC No. Index….152
PRECAUTIONS….153
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”….153
Precautions for Battery Service….153
Precautions for On Board Diagnostic (OBD) System of A/T and Engine….153
Precautions….154
Service Notice or Precautions….155
A/T FLUID COOLER SERVICE….155
OBD-II SELF-DIAGNOSIS….155
PREPARATION….156
Special Service Tools….156
Commercial Service Tools….157
A/T FLUID….158
Changing A/T Fluid….158
Checking A/T Fluid….158
A/T Fluid Cooler Cleaning….160
A/T FLUID COOLER CLEANING PROCEDURE….160
A/T FLUID COOLER DIAGNOSIS PROCEDURE….161
A/T FLUID COOLER INSPECTION PROCEDURE….162
A/T FLUID COOLER FINAL INSPECTION….162
A/T CONTROL SYSTEM….163
Cross-sectional View….163
Shift Mechanism….164
CONSTRUCTION….164
FUNCTION OF CLUTCH AND BRAKE….164
CLUTCH AND BAND CHART….165
POWER TRANSMISSION….166
“N” Position….166
“P” Position….166
“D1” Position….167
“M1” Position….168
“D2” Position….169
“M2” Position….170
“D3” and “M3” Positions….171
“D4” and “M4” Positions….172
“D5” and “M5” Positions….173
“R” Position….174
TCM Function….175
CONTROL SYSTEM OUTLINE….175
CONTROL SYSTEM DIAGRAM….175
CAN Communication….176
SYSTEM DESCRIPTION….176
Input/Output Signal of TCM….176
Line Pressure Control….177
LINE PRESSURE CONTROL IS BASED ON THE TCM LINE PRESSURE CHARACTERISTIC PATTERN….177
Normal Control….177
Back-up Control (Engine Brake)….177
During Shift Change….178
At Low Fluid Temperature….178
Shift Control….178
NORMAL SHIFT CONTROL….178
Shift Change System Diagram….179
BLIPPING CONTROL….179
Shift Change System Diagram….179
Lock-up Control….180
TORQUE CONVERTER CLUTCH CONTROL VALVE CONTROL….180
Lock-up Control System Diagram….180
Lock-up Released….180
Lock-up Applied….180
SMOOTH LOCK-UP CONTROL….180
Half-clutched State….180
Slip Lock-up Control….180
Engine Brake Control….181
Control Valve….181
FUNCTION OF CONTROL VALVE….181
FUNCTION OF ATF PRESSURE SWITCH….182
ON BOARD DIAGNOSTIC (OBD) SYSTEM….183
Introduction….183
OBD-II Function for A/T System….183
One or Two Trip Detection Logic of OBD-II….183
ONE TRIP DETECTION LOGIC….183
TWO TRIP DETECTION LOGIC….183
OBD-II Diagnostic Trouble Code (DTC)….183
HOW TO READ DTC AND 1ST TRIP DTC….183
Freeze Frame Data and 1st Trip Freeze Frame Data….184
HOW TO ERASE DTC….184
HOW TO ERASE DTC (WITH CONSULT-II)….185
HOW TO ERASE DTC (WITH GST)….186
HOW TO ERASE DTC (NO TOOLS)….186
Malfunction Indicator Lamp (MIL)….186
DESCRIPTION….186
TROUBLE DIAGNOSIS….187
DTC Inspection Priority Chart….187
Fail-safe….187
FAIL-SAFE FUNCTION….187
Vehicle Speed Sensor A/T (Revolution Sensor)….187
Accelerator Pedal Position Sensor….187
Throttle Position Sensor….187
PNP Switch….187
Starter Relay….187
A/T Interlock….188
A/T 1st Engine Braking….188
Line Pressure Solenoid….188
Torque Converter Clutch Solenoid….188
Low Coast Brake Solenoid….188
Input Clutch Solenoid….188
Direct Clutch Solenoid….188
Front Brake Solenoid….188
High and Low Reverse Clutch Solenoid….188
Turbine Revolution Sensor 1 or 2….188
How To Perform Trouble Diagnosis for Quick and Accurate Repair….189
INTRODUCTION….189
WORK FLOW….190
Work Flow Chart….190
DIAGNOSTIC WORKSHEET….191
Information From Customer….191
Diagnostic Worksheet Chart….191
A/T Electrical Parts Location….194
Circuit Diagram….195
Inspections Before Trouble Diagnosis….196
A/T FLUID CHECK….196
A/T Fluid Leakage and A/T Fluid Level Check….196
A/T Fluid Condition Check….196
STALL TEST….196
Stall Test Procedure….196
Judgment Stall Test….197
LINE PRESSURE TEST….198
Line Pressure Test Port….198
Line Pressure Test Procedure….198
Line Pressure….199
Judgment of Line Pressure Test….199
ROAD TEST….200
Description….200
Check Before Engine is Started….200
Check at Idle….200
Cruise Test – Part 1….202
Cruise Test – Part 2….204
Cruise Test – Part 3….205
Vehicle Speed at Which Gear Shifting Occurs….205
Vehicle Speed at Which Lock-up Occurs/Releases….205
Symptom Chart….206
TCM Input/Output Signal Reference Values….229
A/T ASSEMBLY HARNESS CONNECTOR TERMINAL LAYOUT….229
TCM INSPECTION TABLE….229
CONSULT-II Function (A/T)….230
FUNCTION….230
CONSULT-II REFERENCE VALUE….230
CONSULT-II SETTING PROCEDURE….232
SELF-DIAGNOSTIC RESULT MODE….232
Operation Procedure….232
Display Items List….232
How to Erase Self-diagnostic Results….235
DATA MONITOR MODE….235
Operation Procedure….235
Display Items List….235
CAN DIAGNOSTIC SUPPORT MONITOR MODE….239
Operation Procedure….239
DTC WORK SUPPORT MODE….239
Operation Procedure….239
Display Items List….241
Diagnostic Procedure Without CONSULT-II….241
OBD-II SELF-DIAGNOSTIC PROCEDURE (WITH GST)….241
OBD-II SELF-DIAGNOSTIC PROCEDURE (NO TOOLS)….241
TCM SEL….241
Description….241
Operation Procedure….241
Judgment Self-diagnosis Code….243
Erase Self-diagnosis….243
DTC U1000 CAN COMMUNICATION LINE….244
Description….244
On Board Diagnosis Logic….244
Possible Cause….244
DTC Confirmation Procedure….244
WITH CONSULT-II….244
WITH GST….244
Wiring Diagram — AT — CAN….245
Diagnostic Procedure….246
DTC P0615 START SIGNAL CIRCUIT….247
Description….247
CONSULT-II Reference Value….247
On Board Diagnosis Logic….247
Possible Cause….247
DTC Confirmation Procedure….247
WITH CONSULT-II….247
Wiring Diagram — AT — STSIG….248
Diagnostic Procedure….249
DTC P0700 TCM….251
Description….251
On Board Diagnosis Logic….251
Possible Cause….251
DTC Confirmation Procedure….251
WITH CONSULT-II….251
WITH GST….251
Diagnostic Procedure….251
DTC P0705 PARK/NEUTRAL POSITION SWITCH….252
Description….252
CONSULT-II Reference Value….252
On Board Diagnosis Logic….252
Possible Cause….252
DTC Confirmation Procedure….252
WITH CONSULT-II….252
WITH GST….252
Wiring Diagram — AT — PNP/SW….253
Diagnostic Procedure….254
DTC P0717 TURBINE REVOLUTION SENSOR….256
Description….256
CONSULT-II Reference Value….256
On Board Diagnosis Logic….256
Possible Cause….256
DTC Confirmation Procedure….256
WITH CONSULT-II….256
WITH GST….256
Diagnostic Procedure….257
DTC P0720 VEHICLE SPEED SENSOR A/T (REVOLUTION SENSOR)….258
Description….258
CONSULT-II Reference Value….258
On Board Diagnosis Logic….258
Possible Cause….258
DTC Confirmation Procedure….258
WITH CONSULT-II….258
WITH GST….259
Wiring Diagram — AT — VSSA/T….260
Diagnostic Procedure….261
DTC P0725 ENGINE SPEED SIGNAL….263
Description….263
CONSULT-II Reference Value….263
On Board Diagnosis Logic….263
Possible Cause….263
DTC Confirmation Procedure….263
WITH CONSULT-II….263
WITH GST….263
Diagnostic Procedure….264
DTC P0740 TORQUE CONVERTER CLUTCH SOLENOID VALVE….265
Description….265
CONSULT-II Reference Value….265
On Board Diagnosis Logic….265
Possible Cause….265
DTC Confirmation Procedure….265
WITH CONSULT-II….265
WITH GST….265
Diagnostic Procedure….266
DTC P0744 A/T TCC S/V FUNCTION (LOCK-UP)….267
Description….267
CONSULT-II Reference Value….267
On Board Diagnosis Logic….267
Possible Cause….267
DTC Confirmation Procedure….267
WITH CONSULT-II….267
WITH GST….267
Diagnostic Procedure….268
DTC P0745 LINE PRESSURE SOLENOID VALVE….269
Description….269
CONSULT-II Reference Value….269
On Board Diagnosis Logic….269
Possible Cause….269
DTC Confirmation Procedure….269
WITH CONSULT-II….269
WITH GST….269
Diagnostic Procedure….270
DTC P1705 THROTTLE POSITION SENSOR….271
Description….271
CONSULT-II Reference Value….271
On Board Diagnosis Logic….271
Possible Cause….271
DTC Confirmation Procedure….271
WITH CONSULT-II….271
WITH GST….271
Diagnostic Procedure….272
DTC P1710 A/T FLUID TEMPERATURE SENSOR CIRCUIT….274
Description….274
CONSULT-II Reference Value….274
On Board Diagnosis Logic….274
Possible Cause….274
DTC Confirmation Procedure….274
WITH CONSULT-II….274
WITH GST….274
Wiring Diagram — AT — FTS….275
Diagnostic Procedure….276
Component Inspection….278
A/T FLUID TEMPERATURE SENSOR 1….278
A/T FLUID TEMPERATURE SENSOR 2….278
DTC P1721 VEHICLE SPEED SENSOR MTR….279
Description….279
CONSULT-II Reference Value….279
On Board Diagnosis Logic….279
Possible Cause….279
DTC Confirmation Procedure….279
WITH CONSULT-II….279
Diagnostic Procedure….280
DTC P1730 A/T INTERLOCK….281
Description….281
On Board Diagnosis Logic….281
Possible Cause….281
DTC Confirmation Procedure….281
WITH CONSULT-II….281
WITH GST….281
Judgement of A/T Interlock….282
A/T INTERLOCK COUPLING PATTERN TABLE….282
Diagnostic Procedure….282
DTC P1731 A/T 1ST ENGINE BRAKING….284
Description….284
CONSULT-II Reference Value….284
On Board Diagnosis Logic….284
Possible Cause….284
DTC Confirmation Procedure….284
WITH CONSULT-II….284
Diagnostic Procedure….285
DTC P1752 INPUT CLUTCH SOLENOID VALVE….286
Description….286
CONSULT-II Reference Value….286
On Board Diagnosis Logic….286
Possible Cause….286
DTC Confirmation Procedure….286
WITH CONSULT-II….286
WITH GST….286
Diagnostic Procedure….287
DTC P1754 INPUT CLUTCH SOLENOID VALVE FUNCTION….288
Description….288
CONSULT-II Reference Value….288
On Board Diagnosis Logic….288
Possible Cause….288
DTC Confirmation Procedure….288
WITH CONSULT-II….288
WITH GST….289
Diagnostic Procedure….289
DTC P1757 FRONT BRAKE SOLENOID VALVE….290
Description….290
CONSULT-II Reference Value….290
On Board Diagnosis Logic….290
Possible Cause….290
DTC Confirmation Procedure….290
WITH CONSULT-II….290
WITH GST….290
Diagnostic Procedure….291
DTC P1759 FRONT BRAKE SOLENOID VALVE FUNCTION….292
Description….292
CONSULT-II Reference Value….292
On Board Diagnosis Logic….292
Possible Cause….292
DTC Confirmation Procedure….292
WITH CONSULT-II….292
WITH GST….293
Diagnostic Procedure….293
DTC P1762 DIRECT CLUTCH SOLENOID VALVE….294
Description….294
CONSULT-II Reference Value….294
On Board Diagnosis Logic….294
Possible Cause….294
DTC Confirmation Procedure….294
WITH CONSULT-II….294
WITH GST….294
Diagnostic Procedure….295
DTC P1764 DIRECT CLUTCH SOLENOID VALVE FUNCTION….296
Description….296
CONSULT-II Reference Value….296
On Board Diagnosis Logic….296
Possible Cause….296
DTC Confirmation Procedure….296
WITH CONSULT-II….296
WITH GST….297
Diagnostic Procedure….297
DTC P1767 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE….298
Description….298
CONSULT-II Reference Value….298
On Board Diagnosis Logic….298
Possible Cause….298
DTC Confirmation Procedure….298
WITH CONSULT-II….298
WITH GST….298
Diagnostic Procedure….299
DTC P1769 HIGH AND LOW REVERSE CLUTCH SOLENOID VALVE FUNCTION….300
Description….300
CONSULT-II Reference Value….300
On Board Diagnosis Logic….300
Possible Cause….300
DTC Confirmation Procedure….300
WITH CONSULT-II….300
WITH GST….301
Diagnostic Procedure….301
DTC P1772 LOW COAST BRAKE SOLENOID VALVE….302
Description….302
CONSULT-II Reference Value….302
On Board Diagnosis Logic….302
Possible Cause….302
DTC Confirmation Procedure….302
WITH CONSULT-II….302
WITH GST….302
Diagnostic Procedure….303
DTC P1774 LOW COAST BRAKE SOLENOID VALVE FUNCTION….304
Description….304
CONSULT-II Reference Value….304
On Board Diagnosis Logic….304
Possible Cause….304
DTC Confirmation Procedure….304
WITH CONSULT-II….304
WITH GST….304
Diagnostic Procedure….305
DTC P1815 MANUAL MODE SWITCH….306
Description….306
CONSULT-II Reference Value….306
On Board Diagnosis Logic….306
Possible Cause….306
DTC Confirmation Procedure….306
WITH CONSULT-II….306
Wiring Diagram — AT — MMSW….307
Diagnostic Procedure….308
Component Inspection….309
MANUAL MODE SWITCH….309
DTC P1841 ATF PRESSURE SWITCH 1….310
Description….310
CONSULT-II Reference Value….310
On Board Diagnosis Logic….310
Possible Cause….310
DTC Confirmation Procedure….310
WITH CONSULT-II….310
Diagnostic Procedure….311
DTC P1843 ATF PRESSURE SWITCH 3….312
Description….312
CONSULT-II Reference Value….312
On Board Diagnosis Logic….312
Possible Cause….312
DTC Confirmation Procedure….312
WITH CONSULT-II….312
Diagnostic Procedure….313
DTC P1845 ATF PRESSURE SWITCH 5….314
Description….314
CONSULT-II Reference Value….314
On Board Diagnosis Logic….314
Possible Cause….314
DTC Confirmation Procedure….314
WITH CONSULT-II….314
Diagnostic Procedure….315
DTC P1846 ATF PRESSURE SWITCH 6….316
Description….316
CONSULT-II Reference Value….316
On Board Diagnosis Logic….316
Possible Cause….316
DTC Confirmation Procedure….316
WITH CONSULT-II….316
Diagnostic Procedure….317
MAIN POWER SUPPLY AND GROUND CIRCUIT….318
Wiring Diagram — AT — MAIN….318
Diagnostic Procedure….319
CLOSED THROTTLE POSITION AND WIDE OPEN THROTTLE POSITION CIRCUIT….322
CONSULT-II Reference Value….322
Diagnostic Procedure….322
BRAKE SIGNAL CIRCUIT….323
CONSULT-II Reference Value….323
Diagnostic Procedure….323
A/T INDICATOR CIRCUIT….324
Description….324
CONSULT-II Reference Value….324
Diagnostic Procedure….324
A/T INDICATOR SYMPTOM CHART….324
TROUBLE DIAGNOSIS FOR SYMPTOMS….325
Wiring Diagram — AT — NONDTC….325
A/T CHECK Indicator Lamp Does Not Come On….327
SYMPTOM:….327
DIAGNOSTIC PROCEDURE….327
Engine Cannot Be Started in “P” or “N” Position….327
SYMPTOM:….327
DIAGNOSTIC PROCEDURE….327
In “P” Position, Vehicle Moves When Pushed….328
SYMPTOM:….328
DIAGNOSTIC PROCEDURE….328
In “N” Position, Vehicle Moves….329
SYMPTOM:….329
DIAGNOSTIC PROCEDURE….329
Large Shock (“N” to “D” Position)….330
SYMPTOM:….330
DIAGNOSTIC PROCEDURE….330
Vehicle Does Not Creep Backward in “R” Position….332
SYMPTOM:….332
DIAGNOSTIC PROCEDURE….332
Vehicle Does Not Creep Forward in “D” Position….334
SYMPTOM:….334
DIAGNOSTIC PROCEDURE….334
Vehicle Cannot Be Started From D1….336
SYMPTOM:….336
DIAGNOSTIC PROCEDURE….336
A/T Does Not Shift: D1 -> D2….338
SYMPTOM:….338
DIAGNOSTIC PROCEDURE….338
A/T Does Not Shift: D2 -> D3….340
SYMPTOM:….340
DIAGNOSTIC PROCEDURE….340
A/T Does Not Shift: D3 -> D4….342
SYMPTOM:….342
DIAGNOSTIC PROCEDURE….342
A/T Does Not Shift: D4 -> D5….344
SYMPTOM:….344
DIAGNOSTIC PROCEDURE….344
A/T Does Not Perform Lock-up….346
SYMPTOM:….346
DIAGNOSTIC PROCEDURE….346
A/T Does Not Hold Lock-up Condition….347
SYMPTOM:….347
DIAGNOSTIC PROCEDURE….347
Lock-up Is Not Released….349
SYMPTOM:….349
DIAGNOSTIC PROCEDURE….349
Engine Speed Does Not Return to Idle….349
SYMPTOM:….349
DIAGNOSTIC PROCEDURE….349
Cannot Be Changed to Manual Mode….351
SYMPTOM:….351
DIAGNOSTIC PROCEDURE….351
A/T Does Not Shift: 5th Gear -> 4th Gear….351
SYMPTOM:….351
DIAGNOSTIC PROCEDURE….351
A/T Does Not Shift: 4th Gear -> 3rd Gear….352
SYMPTOM:….352
DIAGNOSTIC PROCEDURE….352
A/T Does Not Shift: 3rd Gear -> 2nd Gear….354
SYMPTOM:….354
DIAGNOSTIC PROCEDURE….354
A/T Does Not Shift: 2nd Gear -> 1st Gear….355
SYMPTOM:….355
DIAGNOSTIC PROCEDURE….355
Vehicle Does Not Decelerate by Engine Brake….357
SYMPTOM:….357
DIAGNOSTIC PROCEDURE….357
SHIFT CONTROL SYSTEM….359
Control Device Removal and Installation….359
CONTROL DEVICE COMPONENTS….359
REMOVAL….360
INSTALLATION….360
Control Rod Removal and Installation….361
CONTROL ROD COMPONENTS….361
REMOVAL….361
INSTALLATION….361
Adjustment of A/T Position….361
Checking of A/T Position….362
A/T SHIFT LOCK SYSTEM….363
Description….363
Shift Lock System Electrical Parts Location….363
Wiring Diagram — AT — SHIFT….364
A/T Device Inspection Table….365
Diagnostic Procedure….365
KEY INTERLOCK CABLE….368
Components….368
Removal and Installation….369
REMOVAL….369
INSTALLATION….370
ON-VEHICLE SERVICE….371
Control Valve with TCM and A/T Fluid Temperature Sensor 2….371
COMPONENTS….371
CONTROL VALVE WITH TCM REMOVAL AND INSTALLATION….371
Removal….371
Installation….375
A/T FLUID TEMPERATURE SENSOR 2 REMOVAL AND INSTALLATION….379
Removal….379
Installation….381
Parking Components….382
COMPONENTS….382
REMOVAL….383
INSPECTION….386
INSTALLATION….386
Rear Oil Seal….389
REMOVAL….389
INSTALLATION….389
Revolution Sensor….390
COMPONENTS….390
REMOVAL….390
INSTALLATION….393
AIR BREATHER HOSE….396
Removal and Installation….396
TRANSMISSION ASSEMBLY….397
Removal and Installation….397
REMOVAL….397
INSPECTION….399
Installation and Inspection of Torque Converter….399
INSTALLATION….400
OVERHAUL….401
Components….401
Oil Channel….407
Locations of Adjusting Shims, Needle Bearings, Thrust Washers and Snap Rings….408
DISASSEMBLY….409
Disassembly….409
REPAIR FOR COMPONENT PARTS….425
Oil Pump….425
COMPONENTS….425
DISASSEMBLY….425
ASSEMBLY….426
Front Sun Gear, 3rd One-way Clutch….428
COMPONENTS….428
DISASSEMBLY….428
INSPECTION….428
3rd One-way Clutch….428
Front Sun Gear Snap Ring….429
Front Sun Gear….429
ASSEMBLY….429
Front Carrier, Input Clutch, Rear Internal Gear….430
COMPONENTS….430
DISASSEMBLY….431
INSPECTION….432
Front Carrier Snap Ring….432
Input Clutch Snap Ring….432
Input Clutch Drum….432
Input Clutch Drive Plates….432
Input Clutch Retaining Plate and Driven Plates….432
Front Carrier….433
Rear Internal Gear….433
ASSEMBLY….433
Mid Sun Gear, Rear Sun Gear, High and Low Reverse Clutch Hub….435
COMPONENTS….435
DISASSEMBLY….435
INSPECTION….437
High and Low Reverse Clutch Hub Snap Ring, Rear Sun Gear Snap Ring….437
1st One-way Clutch….437
Mid Sun Gear….437
Rear Sun Gear….437
High and Low Reverse Clutch Hub….437
ASSEMBLY….438
High and Low Reverse Clutch….440
COMPONENTS….440
DISASSEMBLY….440
INSPECTION….441
High and Low Reverse Clutch Snap Ring….441
High and Low Reverse Clutch Drive Plates….441
High and Low Reverse Clutch Retaining Plate and Driven Plates….441
ASSEMBLY….441
Direct Clutch….442
COMPONENTS….442
DISASSEMBLY….442
INSPECTION….442
Direct Clutch Snap Ring….442
Direct Clutch Drive Plates….442
Direct Clutch Retaining Plate and Driven Plates….442
ASSEMBLY….443
ASSEMBLY….444
Assembly (1)….444
Adjustment….456
TOTAL END PLAY….456
Assembly (2)….458
SERVICE DATA AND SPECIFICATIONS (SDS)….465
General Specifications….465
Vehicle Speed at Which Gear Shifting Occurs….465
Vehicle Speed at Which Lock-up Occurs/Releases….465
Stall Speed….465
Line Pressure….465
A/T Fluid Temperature Sensor….466
Turbine Revolution Sensor….466
Vehicle Speed Sensor A/T (Revolution Sensor)….466
Reverse Brake….466
Total End Play….466
atc….467
Table of Contents….467
PRECAUTIONS….471
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”….471
Precautions for Battery Service….471
Precautions for Working with HFC-134a (R-134a)….471
CONTAMINATED REFRIGERANT….472
General Refrigerant Precautions….472
Precautions for Refrigerant Connection….473
ABOUT ONE-TOUCH JOINT….473
Description….473
FEATURES OF NEW TYPE REFRIGERANT CONNECTION….475
O-RING AND REFRIGERANT CONNECTION….476
O-Ring Part Numbers and Specifications….476
Precautions for Servicing Compressor….477
Precautions for Service Equipment….478
RECOVERY/RECYCLING EQUIPMENT….478
ELECTRICAL LEAK DETECTOR….478
VACUUM PUMP….478
MANIFOLD GAUGE SET….478
SERVICE HOSES….479
SERVICE COUPLERS….479
REFRIGERANT WEIGHT SCALE….479
CHARGING CYLINDER….479
Precautions for Leak Detection Dye….479
IDENTIFICATION….480
IDENTIFICATION LABEL FOR VEHICLE….480
PREPARATION….481
Special Service Tools….481
HFC-134a (R-134a) Service Tools and Equipment….482
Commercial Service Tools….484
REFRIGERATION SYSTEM….485
Refrigerant Cycle….485
REFRIGERANT FLOW….485
FREEZE PROTECTION….485
Refrigerant System Protection….485
REFRIGERANT PRESSURE SENSOR….485
PRESSURE RELIEF VALVE….485
V-6 Variable Displacement Compressor….486
GENERAL INFORMATION….486
DESCRIPTION….487
General….487
Operation….488
Component Layout….490
LUBRICANT….491
Maintenance of Lubricant Quantity in Compressor….491
LUBRICANT….491
LUBRICANT RETURN OPERATION….491
LUBRICANT ADJUSTING PROCEDURE FOR COMPONENTS REPLACEMENT EXCEPT COMPRESSOR….492
LUBRICANT ADJUSTING PROCEDURE FOR COMPRESSOR REPLACEMENT….493
AIR CONDITIONER CONTROL….494
Description of Air Conditioner LAN Control System….494
System Construction….494
OPERATION….495
TRANSMISSION DATA AND TRANSMISSION ORDER….495
Start:….495
Address:….495
Opening angle:….495
Error Check:….495
Stop signal:….496
AIR MIX DOOR CONTROL (AUTOMATIC TEMPERATURE CONTROL)….496
FAN SPEED CONTROL….496
INTAKE DOOR CONTROL….496
MODE DOOR CONTROL….496
MAGNET CLUTCH CONTROL….497
SELF-DIAGNOSIS SYSTEM….497
Description of Control System….498
Control Operation….498
DISPLAY SCREEN….499
AUTO.ECON SWITCH….499
TEMPERATURE CONTROL DIAL (POTENTIO TEMPERATURE CONTROL)….499
RECIRCULATION (REC) SWITCH….499
FRESH (FRE) SWITCH….499
DEFROSTER (DEF) SWITCH….499
REAR WINDOW DEFOGGER SWITCH….499
OFF SWITCH….499
A/C SWITCH….499
MODE SWITCH….499
FAN SWITCHES….499
DUAL SWITCH (WITH LEFT AND RIGHT VENTILATION TEMPERATURE SEPARATELY CONTROL SYSTEM)….499
Fail-safe Function….500
Discharge Air Flow….501
System Description….502
SWITCHES AND THEIR CONTROL FUNCTION….502
CAN Communication System Description….503
TROUBLE DIAGNOSIS….504
CONSULT-II Function (BCM)….504
CONSULT-II BASIC OPERATION….504
DATA MONITOR….504
Operation Procedure….504
Display Item List….504
How to Perform Trouble Diagnosis for Quick and Accurate Repair….505
WORK FLOW….505
SYMPTOM TABLE….505
Component Parts and Harness Connector Location….506
ENGINE COMPARTMENT….506
PASSENGER COMPARTMENT….507
Schematic….508
Wiring Diagram — A/C —….509
Auto Amp. Terminals and Reference Value….514
PIN CONNECTOR TERMINAL LAYOUT….514
TERMINALS AND REFERENCE VALUE FOR DISPLAY AND A/C AUTO AMP….514
Self-diagnosis Function….517
DESCRIPTION….517
FUNCTION CONFIRMATION PROCEDURE….518
AUXILIARY MECHANISM: TEMPERATURE SETTING TRIMMER….524
AUXILIARY MECHANISM: FOOT POSITION SETTING TRIMMER….525
AUXILIARY MECHANISM: INLET PORT MEMORY FUNCTION….525
Operational Check….526
CHECKING MEMORY FUNCTION….526
CHECKING BLOWER….526
CHECKING DISCHARGE AIR….526
CHECKING INTAKE AIR….526
CHECKING TEMPERATURE DECREASE….526
CHECKING TEMPERATURE INCREASE….526
CHECKING A/C SWITCH….527
CHECKING AUTO. ECON MODE….527
Power Supply and Ground Circuit for Auto Amp….527
INSPECTION FLOW….527
COMPONENT DESCRIPTION….528
Display and A/C Auto Amp. (Automatic Amplifier)….528
Potentio Temperature Control (PTC)….528
DIAGNOSIS PROCEDURE FOR A/C SYSTEM….528
LAN System Circuit….530
DIAGNOSIS PROCEDURE FOR LAN CIRCUIT….530
Mode Door Motor Circuit….534
INSPECTION FLOW….534
SYSTEM DESCRIPTION….535
Component Parts….535
System Operation….535
Mode Door Control Specification….535
COMPONENT DESCRIPTION….536
Mode Door Motor….536
DIAGNOSIS PROCEDURE FOR MODE DOOR MOTOR….536
Air Mix Door Motor Circuit….537
INSPECTION FLOW….537
SYSTEM DESCRIPTION….538
Component Parts….538
System Operation….538
Air Mix Door Control Specification….538
COMPONENT DESCRIPTION….539
Air Mix Door Motor….539
DIAGNOSIS PROCEDURE FOR AIR MIX DOOR….539
Air Mix Door Motor PBR Circuit….539
DIAGNOSIS PROCEDURE FOR AIR MIX DOOR MOTOR PBR….539
Intake Door Motor Circuit….540
INSPECTION FLOW….540
SYSTEM DESCRIPTION….541
Component Parts….541
System Operation….541
Intake Door Control Specification….541
COMPONENT DESCRIPTION….542
Intake Door Motor….542
DIAGNOSIS PROCEDURE FOR INTAKE DOOR MOTOR….542
Blower Motor Circuit….543
INSPECTION FLOW….543
SYSTEM DESCRIPTION….544
Component Parts….544
System Operation….544
Automatic Mode….544
Starting Fan Speed Control….544
Blower Speed Compensation….545
Fan Speed Control Specification….545
COMPONENT DESCRIPTION….545
Brush-less Motor….545
DIAGNOSIS PROCEDURE FOR BLOWER MOTOR….545
COMPONENT INSPECTION….547
Blower Motor….547
Magnet Clutch Circuit….548
INSPECTION FLOW….548
SYSTEM DESCRIPTION….549
Low Temperature Protection Control….549
DIAGNOSIS PROCEDURE FOR MAGNET CLUTCH….549
COMPONENT INSPECTION….554
Refrigerant Pressure Sensor….554
Insufficient Cooling….555
INSPECTION FLOW….555
PERFORMANCE TEST DIAGNOSIS….556
PERFORMANCE CHART….558
Test Condition….558
Test Reading….558
TROUBLE DIAGNOSIS FOR UNUSUAL PRESSURE….559
Both High- and Low-pressure Sides are Too High….559
High-pressure Side is Too High and Low-pressure Side is Too Low….559
High-pressure Side is Too Low and Low-pressure Side is Too High….560
Both High- and Low-pressure Sides are Too Low….560
Low-pressure Side Sometimes Becomes Negative….561
Low-pressure Side Becomes Negative….561
DIAGNOSIS PROCEDURE FOR INSUFFICIENT COOLING….561
Insufficient Heating….563
INSPECTION FLOW….563
Noise….564
INSPECTION FLOW….564
Self-diagnosis….565
INSPECTION FLOW….565
Memory Function….566
INSPECTION FLOW….566
Ambient Sensor Circuit….566
COMPONENT DESCRIPTION….566
Ambient Sensor….566
AMBIENT TEMPERATURE INPUT PROCESS….567
DIAGNOSIS PROCEDURE FOR AMBIENT SENSOR….567
COMPONENT INSPECTION….568
Ambient Sensor….568
In-vehicle Sensor Circuit….569
COMPONENT DESCRIPTION….569
In-vehicle Sensor….569
Aspirator….569
DIAGNOSIS PROCEDURE FOR IN-VEHICLE SENSOR….570
COMPONENT INSPECTION….571
In-vehicle Sensor….571
Sunload Sensor Circuit….572
COMPONENT DESCRIPTION….572
Sunload Sensor….572
SUNLOAD INPUT PROCESS….572
DIAGNOSIS PROCEDURE FOR SUNLOAD SENSOR….572
COMPONENT INSPECTION….574
Sunload Sensor….574
Intake Sensor Circuit….575
COMPONENT DESCRIPTION….575
Intake Sensor….575
DIAGNOSIS PROCEDURE FOR INTAKE SENSOR….575
COMPONENT INSPECTION….576
Intake Sensor….576
Multiplex Communication Circuit….577
DIAGNOSIS PROCEDURE FOR MULTIPLEX COMMUNICATION….577
A/C AND AUDIO CONTROLLER….579
Removal and Installation….579
REMOVAL….579
INSTALLATION….579
AUTO AMP….580
Removal and Installation of Display and A/C Auto Amp….580
REMOVAL….580
INSTALLATION….580
AMBIENT SENSOR….581
Removal and Installation….581
REMOVAL….581
INSTALLATION….581
IN-VEHICLE SENSOR….582
Removal and Installation….582
REMOVAL….582
INSTALLATION….582
SUNLOAD SENSOR….583
Removal and Installation….583
REMOVAL….583
INSTALLATION….583
INTAKE SENSOR….584
Removal and Installation….584
REMOVAL….584
INSTALLATION….584
BLOWER UNIT….585
Removal and Installation….585
REMOVAL….585
INSTALLATION….585
Disassembly and Assembly….586
BLOWER MOTOR….587
Removal and Installation….587
REMOVAL….587
INSTALLATION….587
INTAKE DOOR MOTOR….588
Removal and Installation….588
REMOVAL….588
INSTALLATION….588
IN-CABIN MICROFILTER….589
Removal and Installation….589
FUNCTION….589
REPLACEMENT TIMING….589
REPLACEMENT PROCEDURES….589
HEATER & COOLING UNIT ASSEMBLY….590
Removal and Installation….590
REMOVAL….590
INSTALLATION….591
Disassembly and Assembly….592
HEATER CORE….594
Removal and Installation….594
REMOVAL….594
INSTALLATION….594
MODE DOOR MOTOR….595
Removal and Installation….595
REMOVAL….595
INSTALLATION….595
AIR MIX DOOR MOTOR….596
Removal and Installation….596
REMOVAL….596
Passenger Side….596
Driver Side (With Left and Right Ventilation Temperature Separately Control System)….596
INSTALLATION….596
DUCTS AND GRILLES….597
Removal and Installation….597
COMPONENT LAYOUT….597
REMOVAL….597
Removal of Center Ventilator Grilles….597
Removal of Side Ventilator Grilles….598
Removal of Defroster Nozzle, Ducts and Ventilator Ducts….598
Removal of Side Defroster Grilles….598
Removal of Foot Ducts….599
Removal of Floor Ducts….599
INSTALLATION….599
REFRIGERANT LINES….600
HFC-134a (R-134a) Service Procedure….600
SETTING OF SERVICE TOOLS AND EQUIPMENT….600
Discharging Refrigerant….600
Evacuating System and Charging Refrigerant….600
Components….602
Removal and Installation of Compressor….602
REMOVAL….602
INSTALLATION….603
Removal and Installation of Compressor Clutch….603
REMOVAL….603
Overhaul….603
Inspection….605
INSTALLATION….605
Break-in Operation….606
Removal and Installation of Low-pressure Flexible Hose….606
REMOVAL….606
INSTALLATION….607
Removal and Installation of High-pressure Flexible Hose….607
REMOVAL….607
INSTALLATION….608
Removal and Installation of Low-pressure Pipe 1 (Engine Compartment)….608
REMOVAL….608
INSTALLATION….609
Removal and Installation of High-pressure Pipe 1 (Engine Compartment)….609
REMOVAL….609
INSTALLATION….610
Removal and Installation of Low-pressure Pipe 2 and High-pressure Pipe 2….610
REMOVAL….610
INSTALLATION….611
Removal and Installation of Liquid Tank….612
REMOVAL….612
INSTALLATION….613
Removal and Installation of Condenser….613
REMOVAL….613
INSTALLATION….614
Removal and Installation of Refrigerant Pressure Sensor….614
REMOVAL….614
INSTALLATION….615
Removal and Installation of Evaporator….615
REMOVAL….615
INSTALLATION….615
Removal and Installation of Expansion Valve….616
REMOVAL….616
INSTALLATION….616
Checking for Refrigerant Leaks….617
Checking System for Leaks Using the Fluorescent Leak Detector….617
Dye Injection….617
Electrical Leak Detector….618
PRECAUTIONS FOR HANDLING LEAK DETECTOR….618
CHECKING PROCEDURE….619
SERVICE DATA AND SPECIFICATIONS (SDS)….621
Compressor….621
Lubricant….621
Refrigerant….621
Engine Idling Speed….621
Belt Tension….621
av….623
Table of Contents….623
PRECAUTIONS….626
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”….626
Precautions for Battery Service….626
PREPARATION….627
Commercial Service Tools….627
AUDIO….628
System Description….628
BASE SYSTEM….628
BOSE SYSTEM….628
Without Telephone System….629
With Telephone System….629
SPEED SENSITIVE VOLUME SYSTEM….630
Component Parts Location….630
Schematic / Base System….631
Wiring Diagram —AUDIO— / Base System….632
Schematic / BOSE System….636
Wiring Diagram — AUDIO— / BOSE System….637
Terminals and Reference Value for Audio Unit for Base System….643
Terminals and Reference Value for Audio Unit for BOSE System….644
Terminals and Reference Value for BOSE Speaker Amp….646
Steering Wheel Audio Control Switch Resistance Inspection….648
Trouble Diagnosis….649
Power Supply Circuit Inspection….650
Steering Wheel Audio Control Switch Does Not Operate….651
WITHOUT TELEPHONE SYSTEM….651
WITH TELEPHONE SYSTEM….652
Speed Sensitive Volume System Does Not Work….652
Removal and Installation for Audio Unit….654
REMOVAL….654
INSTALLATION….654
Removal and Installation for A/C and Audio Controller….655
REMOVAL….655
INSTALLATION….655
Removal and Installation of Door Speaker….655
REMOVAL….655
INSTALLATION….655
Removal and Installation of Tweeter Behind Door Mirror….655
REMOVAL….655
INSTALLATION….655
Removal and Installation of Rear Side Speaker….655
REMOVAL….655
INSTALLATION….656
Removal and Installation of Woofer….656
REMOVAL….656
INSTALLATION….656
Removal and Installation of BOSE Speaker Amp….656
REMOVAL….656
INSTALLATION….657
Removal and Installation of Steering Wheel Audio Control Switch….657
ANTENNA….658
System Description (Radio Antenna)….658
Wiring Diagram —W/ANT— (Radio Antenna)….659
Location of Antenna….660
RADIO ANTENNA….660
TEL ANTENNA….661
Window Antenna Repair….661
ELEMENT CHECK….661
ELEMENT REPAIR….662
NAVIGATION SYSTEM….663
System Description….663
TRAVEL DISTANCE….663
TRAVEL DIRECTION….663
MAP-MATCHING….663
GPS (GLOBALPOSITIONING SYSTEM)….664
COMPONENT DESCRIPTION….665
NAVI Control Unit….665
DVD-ROM Drive….665
Map DVD-ROM….665
Gyro (Angular Speed Sensor)….665
WARNING INDICATIONS….665
Precautions for NAVI Control Unit Replacement….666
Component Parts Location….666
Schematic….667
Wiring Diagram —NAVI—….668
Wiring Diagram — COMM—….673
Terminals and Reference Value for NAVI Control Unit….675
Terminals and Reference Value for Display Unit….677
Terminals and Reference Value for NAVI Switch….678
Terminals and Reference Value for Audio Unit for Base System….679
Terminals and Reference Value for Audio Unit for BOSE System….679
Self-Diagnosis Function….680
DESCRIPTION….680
DIAGNOSIS ITEM….680
Self-Diagnosis Operation Procedure….681
Self Diagnosis Mode….681
DIAGNOSIS RESULT….682
Control Unit Is Red, Gray, or Yellow….682
Connection Line Between Units Is Yellow….682
Confirmation/Adjustment Mode….683
DISPLAY DIAGNOSIS….683
VEHICLE SIGNALS….684
NAVIGATION….684
Steering Angle Adjustment….684
Speed Calibration….685
ERROR HISTORY….685
Transition Screen….685
Count Up Type….685
Error Item….686
DELETE UNIT CONNECTION LOG….687
Power Supply and Ground Circuit Inspection for NAVI Control Unit….688
Power Supply and Ground Circuit Inspection for Display Unit and NAVI Switch….689
Vehicle Speed Signal Inspection….690
Illumination Signal Inspection….691
Ignition Signal Inspection….691
Reverse Signal Inspection (With A/T)….692
Reverse Signal Inspection (With M/T)….692
Navigation System Is Not Operated by NAVI Switch….693
Screen Is Not Shown….694
Color of RGB Image Is Not Proper (Bluish)….696
Color of RGB Image Is Not Proper (Reddish)….697
Color of RGB Image Is Not Proper (Yellowish)….698
RGB Screen Is Rolling….699
Voice Guidance Is Not Heard….700
No Fuel Information Is Displayed….701
Vehicle Condition Setting Is Not Possible….701
No Warning Message Is Displayed (Warning Lamp In Combination Meter Illuminates)….702
The Position of The Current-Location Mark Is Not Correct….702
Radio Wave From The GPS Satellite Is Not Received….702
Driving Test….703
Example of Symptoms Judged Not Malfunction….704
BASIC OPERATION….704
VEHICLE MARK….704
DESTINATION, PASSING POINTS, AND MENU ITEMS CANNOT BE SELECTED/SET….705
VOICE GUIDANCE….705
ROUTE SEARCHING….705
EXAMPLES OF CURRENT-LOCATION MARK DISPLACEMENT….707
THE CURRENT POSITION MARK SHOWS A POSITION WHICH IS COMPLETELY WRONG….710
THE CURRENT POSITION MARK JUMPS….710
THE CURRENT-LOCATION MARK IS IN A RIVER OR THE SEA….711
WHEN DRIVING ON THE SAME ROAD, SOMETIMES THE CURRENT-LOCATION MARK IS IN THE RIGHT PLACE AND SOME….711
LOCATION CORRECTION BY MAP-MATCHING IS SLOW….711
ALTHOUGH THE GPS RECEIVING DISPLAY IS GREEN, THE VEHICLE MARK DOES NOT RETURN TO THE CORRECT LOCA….711
THE NAME OF THE CURRENT PLACE IS NOT DISPLAYED….711
CONTENTS OF THE DISPLAY DIFFER FOR THE BIRD VIEW™ AND THE (FLAT) MAP SCREEN….711
Removal and Installation of NAVI Control Unit….712
REMOVAL….712
INSTALLATION….712
Removal and Installation of GPS Antenna….712
REMOVAL….712
INSTALLATION….712
Removal and Installation of NAVI Switch….713
REMOVAL….713
INSTALLATION….713
Removal and Installation of Display Unit….713
REMOVAL….713
INSTALLATION….713
TELEPHONE….714
System Description….714
HANDS-FREE PHONE SYSTEM….714
Component Parts Location….715
Schematic….716
Wiring Diagram —H/PHON—….717
Terminals and Reference Value for TEL Adapter Unit….723
Terminals and Reference Value for Audio Unit for BOSE System….724
Steering Wheel Audio Control Switch Resistance Inspection….724
Self-Diagnosis Function….724
OPERATION PROCEDURE….725
Basic Inspection of Hands-Free Phone….727
Steering Wheel Audio Control Switch Does Not Operate….727
Voice Activated Control Function Does Not Operate….729
TEL VOICE GUIDANCE IS HEARD WHEN PRESSING STEERING WHEEL AUDIO CONTROL SWITCH….729
TEL VOICE GUIDANCE IS NOT HEARD WHEN PRESSING STEERING WHEEL AUDIO CONTROL SWITCH….730
Removal and Installation of TEL Adapter Unit….732
REMOVAL….732
INSTALLATION….732
Removal and Installation for TEL Antenna….732
REMOVAL….732
INSTALLATION….732
Removal and Installation of Microphone Unit….732
REMOVAL….732
INSTALLATION….733
Removal and Installation of Steering Wheel Audio Control Switch….733
bcs….735
Table of Contents….735
PRECAUTIONS….736
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”….736
Precautions for Battery Service….736
BCM (BODY CONTROL MODULE)….737
System Description….737
BCM FUNCTION….737
COMBINATION SWITCH READING FUNCTION….737
Description….737
Operation description….737
Operation table of BCM and combination switches….738
Sample operation: (When lighting switch 1ST position turned ON)….739
Operation mode….740
CAN COMMUNICATION CONTROL….740
BCM STATUS CONTROL….741
SYSTEMS CONTROLLED BY BCM DIRECTLY….742
SYSTEMS CONTROLLED BY BCM AND IPDM E/R….742
SYSTEMS CONTROLLED BY BCM AND COMBINATION METER….742
SYSTEMS CONTROLLED BY BCM AND INTELLIGENT KEY UNIT….742
MAJOR COMPONENTS AND CONTROL SYSTEM….743
CAN Communication Unit….744
Schematic….745
CONSULT-II Function (BCM)….747
CONSULT–II BASIC OPERATION….747
ITEMS OF EACH PART….747
WORK SUPPORT….749
Operation Procedure….749
Display Item List….749
CAN Communication Inspection Using CONSULT-II (Self-Diagnosis)….749
Removal and Installation of BCM….750
REMOVAL….750
INSTALLATION….750
bl….751
Table of Contents….751
PRECAUTIONS….755
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”….755
Precautions for Battery Service….755
Precautions for Work….755
PREPARATION….756
Special Service Tools….756
Commercial Service Tools….756
SQUEAK AND RATTLE TROUBLE DIAGNOSIS….757
Work Flow….757
CUSTOMER INTERVIEW….757
DUPLICATE THE NOISE AND TEST DRIVE….758
CHECK RELATED SERVICE BULLETINS….758
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE….758
REPAIR THE CAUSE….758
CONFIRM THE REPAIR….759
Generic Squeak and Rattle Troubleshooting….759
INSTRUMENT PANEL….759
CENTER CONSOLE….759
DOORS….759
TRUNK….760
SUNROOF/HEADLINING….760
SEATS….760
UNDERHOOD….760
Diagnostic Worksheet….761
HOOD….763
Fitting Adjustment….763
LONGITUDINAL AND LATERAL CLEARANCE ADJUSTMENT….763
FRONT END HEIGHT ADJUSTMENT….763
SURFACE HEIGHT ADJUSTMENT….764
Removal and Installation of Hood Assembly….765
REMOVAL….765
INSTALLATION….765
Removal and Installation of Hood Lock Control….766
REMOVAL….766
INSTALLATION….767
Hood Lock Control Inspection….767
RADIATOR CORE SUPPORT….769
Removal and Installation….769
REMOVAL….769
INSTALLATION….770
POWER DOOR LOCK SYSTEM….771
Component Parts and Harness Connector Location….771
System Description….772
POWER WINDOW SERIAL LINK….773
OUTLINE….773
Functions Available by Operating the Door Lock and Unlock Switches on Driver's Door and Passenger….773
Functions Available by Operating the Key Cylinder Switch….773
Key Reminder Door System….773
CAN Communication System Description….773
CAN Communication Unit….773
Schematic/With Intelligent Key….774
Wiring Diagram —D/LOCK—/With Intelligent Key….775
Schematic/Without Intelligent Key….779
Wiring Diagram —D/LOCK—/Without Intelligent Key….780
Terminals and Reference Value for BCM….784
Terminal and Reference Value for Power Window Main Switch and Sub-switch….785
Work Flow….786
CONSULT-II Function (BCM)….786
CONSULT-II START PROCEDURE….786
WORK SUPPORT….786
DATA MONITOR….786
ACTIVE TEST….787
Trouble Diagnosis Chart by Symptom….787
Check BCM Power Supply and Ground Circuit….788
Check Door Switch….789
Check Key Switch….791
Check Door Lock and Unlock Switch….793
Check Driver Side Door Lock Actuator….796
Check Passenger Side Door Lock Actuator….797
Check Door Key Cylinder Switch….798
Check Fuel Lid Lock Actuator….799
REMOTE KEYLESS ENTRY SYSTEM….800
Component Parts and Harness Connector Location….800
System Description….801
INPUTS….801
OPERATION PROCEDURE….801
Power Door Lock Operation….802
Hazard and Horn Reminder….802
Auto Door Lock Operation….803
Map Lamp and Keyhole Illumination Operation….803
Panic Alarm Operation….803
Trunk Lid Opener Operation….803
Keyless Power Window Down (Open) Operation….803
CAN Communication System Description….803
CAN Communication Unit….803
Schematic….804
Wiring Diagram — KEYLES—….805
Terminals and Reference Value for BCM….809
Terminals and Reference Value for IPDM E/R….810
CONSULT-II Function (BCM)….812
CONSULT-II START PROCEDURE (MULTI REMOTE ENT)….812
Work Support….812
Data Monitor….813
Active Test….813
CONSULT-II START PROCEDURE (IPDM E/R)….814
Data Monitor….814
Active Test….814
Work Flow….814
Trouble Diagnosis Chart by Symptom….815
Check Keyfob Battery and Function….816
Check ACC Power Supply….817
Check Door Switch….818
Check Key Switch….820
Check IPDM E/R Operation….821
Check Remote Keyless Entry Receiver….822
Check Trunk Lid Function….824
Check Hazard Function….824
Check Horn Function….824
Check Headlamp Function….825
Check Map Lamp and Ignition Keyhole Illumination Function….825
ID Code Entry Procedure….826
KEYFOB ID SETUP WITH CONSULT-II….826
KEYFOB ID SETUP WITHOUT CONSULT-II….828
Keyfob Battery Replacement….829
INTELLIGENT KEY SYSTEM….830
Component Parts and Harness Connector Location….830
System Description….832
DOOR LOCK/UNLOCK/TRUNK OPEN FUNCTION….833
System Diagram….833
Operation Description….833
Operation Condition….834
Outside Key Antenna Detection Area….834
Key Reminder Function….834
Selective Unlock Function for Driver Side….835
Hazard and Horn Reminder….835
Auto Door Lock Function….836
Room Lamp Operation….836
List of Operation Related Parts….836
REMOTE KEYLESS ENTRY FUNCTIONS….837
Door Lock/Unlock Function….837
System Diagram….837
Door Lock/Unlock Function….837
Trunk Open Function….837
Operation Condition….837
Selective Unlock Function….837
Hazard and Horn Reminder….837
Auto Door Lock Function….838
Panic Alarm Function….838
Keyless Power Window Down (Open) Function….839
Room Lamp Illumination Operation….839
List of Operation Related Parts….839
ENGINE START FUNCTION….840
List of Operation Related Parts….840
WARNING CHIME FUNCTION….841
Operation Description….841
Operation Condition….842
List of Operation Related Parts….843
CHANGE SETTINGS FUNCTION….843
Changing Settings Using CONSULT-II….843
INTELLIGENT KEY REGISTRATION….843
STEERING LOCK UNIT REGISTRATION….844
Steering Lock Unit ID Registration….844
CAN Communication System Description….844
CAN Communication Unit….844
Schematic….845
Wiring Diagram — I/KEY —….847
Terminals and Reference Value for Intelligent Key Unit….857
Terminals and Reference Value for Steering Lock Unit….859
Terminals and Reference Value for BCM….859
Terminals and Reference Value for IPDM E/R….861
Terminals and Reference Value for Combination Meter….861
Trouble Diagnosis Procedure….862
PRELIMINALY CHECK….862
WORK FLOW….863
CONSULT-II Functions (INTELLIGENT KEY)….864
CONSULT-II Inspection Procedure….864
CONSULT-II Application Items….864
SELF-DIAGNOSTIC RESULTS….864
DATA MONITOR….864
WORK SUPPORT….865
ACTIVE TEST….866
Trouble Diagnosis Symptom Chart….868
KEY WARNING LAMP (GREEN) ILLUMINATES….868
Conditions of Vehicle (Operating Conditions)….868
KEY WARNING LAMP (RED) ILLUMINATES….868
Conditions of Vehicle (Operating Conditions)….868
KEY WARNING LAMP DOES NOT ILLUMINATE….869
Conditions of Vehicle (Operating Conditions)….869
NON DTC ITEM….869
Conditions of Vehicle (Operating Conditions)….869
ENGINE START CONDITION CHECK….869
DOOR LOCK/UNLOCK FUNCTION MALFUNCTION….870
Conditions of Vehicle (Operating Conditions)….870
REMOTE KEYLESS ENTRY FUNCTION MALFUNCTION….871
Conditions of Vehicle (Operating Conditions)….871
TRUNK OPEN FUNCTION MALFUNCTION….872
Conditions of Vehicle (Operating Conditions)….872
HAZARD AND HORN REMINDER FUNCTION MALFUNCTION….872
Conditions of Vehicle (Operating Conditions)….872
POWER WINDOW DOWN FUNCTION MALFUNCTION….873
Conditions of Vehicle (Operating Conditions)….873
WARNING CHIME FUNCTION MALFUNCTION….873
WARNING LAMP FUNCTION MALFUNCTION….875
Check CAN Communication System….875
Check Power Supply and Ground Circuit….876
Check Key Switch (Intelligent Key Unit Input)….877
Check Key Switch (BCM Input)….879
Check Ignition Knob Switch….880
Check Door Switch….882
Check Trunk Lid Lock Assembly (Trunk Room Lamp Switch)….884
Check Door Request Switch….886
Check Trunk Opener Request Switch….888
Check Unlock Sensor….890
Check Intelligent Key Warning Buzzer (Instrument Panel)….891
Check Intelligent Key Warning Buzzer (ENGINE ROOM)….892
Check Outside Key Antenna….893
Check Inside Key Antenna….895
Check Steering Lock Unit….896
Check Stop Lamp Switch….898
Check Park Position Switch….900
Check “P-SHIFT” Warning Lamp….902
Check “KEY” Warning Lamp (RED)….903
Check “KEY” Warning Lamp (GREEN)….905
Check Hazard Function….906
Check Horn Function….906
Check IPDM E/R Operation….906
Removal and Installation of Intelligent Key Unit….907
REMOVAL….907
INSTALLATION….907
Intelligent Key Battery Replacement….908
INTELLIGENT KEY BATTERY INSPECTION….908
DOOR….909
Fitting Adjustment….909
DOOR….909
Longitudinal Clearance and Surface Height Adjustment at Front End….909
STRIKER ADJUSTMENT….909
Removal and Installation….910
REMOVAL….910
INSTALLATION….910
Door Weatherstrip….911
REMOVAL….911
INSTALLATION….911
DOOR LOCK….912
Component Structure….912
Removal and Installation….912
REMOVAL….912
INSTALLATION….914
TRUNK LID….915
Fitting Adjustment….915
LONGITUDINAL AND LATERAL CLEARANCE ADJUSTMENT….915
SURFACE HEIGHT ADJUSTMENT….915
Removal and Installation of Trunk Lid Assembly….916
REMOVAL….916
INSTALLATION….916
Removal and Installation of Trunk Lid Stay….916
REMOVAL….916
INSTALLATION….917
Removal and Installation of Trunk Lid Lock….917
REMOVAL….917
INSTALLATION….917
Removal and Installation of Trunk Lid Striker….917
REMOVAL….917
INSTALLATION….917
Removal and Installation of Trunk lid Emergency Opener Cable….918
REMOVAL….918
INSTALLATION….918
Removal and Installation of Trunk Lid Weatherstrip….918
REMOVAL….919
INSTALLATION….919
TRUNK LID OPENER….920
Component Parts and Harness Connector Location….920
System Description….920
TRUNK LID OPENER OPERATION….921
Wiring Diagram —TLID— / With Intelligent Key….922
Wiring Diagram —TLID— / Without Intelligent Key….923
Terminals and Reference Value for BCM….925
CONSULT-II Function (BCM)….926
CONSULT-II START PROCEDURE….926
DATA MONITOR….926
ACTIVE TEST….926
Trouble Diagnosis….927
TRUNK DOES NOT OPEN WITH TRUNK LID OPENER SWITCH / WITHOUT INTELLIGENT KEY….927
TRUNK DOES NOT OPEN WITH REAR COMBINATION LAMP LH (OUTSIDE TRUNK LID OPENER SWITCH) / WITHOUT INT….930
TRUNK DOES NOT OPEN WITH TRUNK LID OPENER SWITCH / WITH INTELLIGENT KEY….934
VEHICLE SECURITY (THEFT WARNING) SYSTEM….938
Component Parts and Harness Connector Location….938
System Description….939
DESCRIPTION….939
Operation Flow….939
Setting the Vehicle Security System….939
Canceling the Set Vehicle Security System….940
Canceling the Alarm Operation of the Vehicle Security System….940
Activating the Alarm Operation of the Vehicle Security System….940
POWER SUPPLY AND GROUND CIRCUIT….940
INITIAL CONDITION TO ACTIVATE THE SYSTEM….940
VEHICLE SECURITY SYSTEM ALARM OPERATION….941
VEHICLE SECURITY SYSTEM DEACTIVATION….941
PANIC ALARM OPERATION….941
CAN Communication System Description….942
CAN Communication Unit….942
Schematic….943
Wiring Diagram —VEHSEC—….944
Terminals and Reference Value of BCM….949
Terminals and Reference Value of IPDM E/R….950
CONSULT-II Inspection Procedure….951
CONSULT-ll START PROCEDURE….951
CONSULT-II APPLICATION ITEMS….951
Work Support….951
Data Monitor….951
Active Test….951
Trouble Diagnosis….952
WORK FLOW….952
Preliminary Check….953
Trouble Diagnosis Symptom Chart….954
Diagnostic Procedure 1….955
1 – 1 CHECK DOOR SWITCH….955
1 – 2 CHECK HOOD SWITCH….958
1 – 3 CHECK TRUNK LID LOCK ASSEMBLY (TRUNK ROOM LAMP SWITCH)….960
Diagnostic Procedure 2….961
CHECK SECURITY INDICATOR LAMP….961
Diagnostic Procedure 3….962
CHECK FRONT DOOR KEY CYLINDER SWITCH….962
Diagnostic Procedure 4….962
CHECK VEHICLE SECURITY HORN ALARM….962
Diagnostic Procedure 5….963
CHECK VEHICLE SECURITY HEADLAMP ALARM….963
Diagnostic Procedure 6….963
CHECK DOOR LOCK AND UNLOCK SWITCH….963
IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-NATS)….964
Component Parts and Harness Connector Location….964
System Description….966
DESCRIPTION….966
SECURITY INDICATOR….966
Condition of Security Indicator….966
System Composition….967
ECM Re-Communicating Function….967
Wiring Diagram — NATS —/With Intelligent Key System….968
Wring Diagram — NATS —/Without Intelligent Key System….970
Terminals and Reference Value for Steering Lock Unit/With Intelligent Key System….971
Terminals and Reference Value for Intelligent Key Unit/With Intelligent Key System….971
Terminals and Reference Value for BCM….972
CONSULT-II Function….972
CONSULT-II INSPECTION PROCEDURE….972
CONSULT-II DIAGNOSTIC TEST MODE FUNCTION….973
HOW TO READ SELF-DIAGNOSTIC RESULTS….974
IVIS (NATS) SELF-DIAGNOSTIC RESULTS ITEM CHART….974
Trouble Diagnosis Procedure/With Intelligent Key System….975
PRELIMINALY CHECK….975
WORK FLOW….976
Trouble Diagnosis Procedure/Without Intelligent Key System….977
WORK FLOW….977
Trouble Diagnoses….978
SYMPTOM MATRIX CHART 1….978
SYMPTOM MATRIX CHART 2….978
Diagnostic Procedure 1….979
Diagnostic Procedure 2….981
Diagnostic Procedure 3….981
Diagnostic Procedure 4….984
Diagnostic Procedure 5….985
Diagnostic Procedure 6….986
How to Replace NATS Antenna Amp….987
INTEGRATED HOMELINK TRANSMITTER….988
Wiring Diagram —TRNSCV—….988
Trouble Diagnoses….989
DIAGNOSTIC PROCEDURE….989
SYMPTOM: Transmitter Does Not Activate Receiver….989
BODY REPAIR….991
Body Exterior Paint Color….991
Body Component Parts….992
UNDERBODY COMPONENT PARTS….992
BODY COMPONENT PARTS….994
Corrosion Protection….996
DESCRIPTION….996
Anti-Corrosive Precoated Steel (Galvannealed Steel)….996
Phosphate Coating Treatment and Cationic Electrodeposition Primer….996
ANTI-CORROSIVE WAX….997
UNDERCOATING….998
Precautions in Undercoating….998
STONE GUARD COAT….998
Body Sealing….1000
DESCRIPTION….1000
Body Construction….1003
BODY CONSTRUCTION….1003
Body Alignment….1004
BODY CENTER MARKS….1004
PANEL PARTS MATCHING MARKS….1005
DESCRIPTION….1006
ENGINE COMPARTMENT….1007
Measurement….1007
Measurement Points….1008
UNDERBODY….1009
Measurement….1009
Measurement Points….1010
PASSENGER COMPARTMENT….1011
Measurement….1011
Measurement Points….1012
REAR BODY….1013
Measurement….1013
Measurement Points….1014
Handling Precautions For Plastics….1015
HANDLING PRECAUTIONS FOR PLASTICS….1015
LOCATION OF PLASTIC PARTS….1016
Precautions In Repairing High Strength Steel….1017
HIGH STRENGTH STEEL (HSS) USED IN NISSAN VEHICLES….1017
Replacement Operations….1019
DESCRIPTION….1019
HOODLEDGE….1022
FRONT SIDE MEMBER….1024
FRONT SIDE MEMBER (PARTIAL REPLACEMENT)….1026
FRONT PILLAR….1028
OUTER SILL….1030
REAR FENDER….1032
LOCK PILLAR REINFORCEMENT….1034
REAR PANEL….1036
REAR FLOOR REAR….1038
REAR SIDE MEMBER EXTENSION….1040
br….1043
Table of Contents….1043
PRECAUTIONS….1045
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”….1045
Precautions for Battery Service….1045
Precautions for Brake System….1045
PREPARATION….1046
Commercial Service Tools….1046
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING….1047
NVH Troubleshooting Chart….1047
BRAKE PEDAL….1048
Inspection and Adjustment….1048
ADJUSTMENT….1048
Components….1049
Removal and Installation….1049
REMOVAL….1049
INSPECTION AFTER REMOVAL….1049
INSTALLATION….1050
BRAKE FLUID….1051
Checking Brake Fluid Level….1051
Drain and Refill….1051
Bleeding Brake System….1052
BRAKE PIPING AND HOSE….1053
Hydraulic Circuit….1053
Removal and Installation of Front Brake Piping and Hose….1053
REMOVAL….1053
INSTALLATION….1054
Removal and Installation of Rear Brake Piping and Hose….1054
REMOVAL….1054
INSTALLATION….1054
Inspection after Installation….1055
BRAKE MASTER CYLINDER….1056
On-Vehicle Inspection….1056
LEAK INSPECTION….1056
Removal and Installation….1056
REMOVAL….1056
INSTALLATION….1056
Components….1057
Disassembly and Assembly….1057
DISASSEMBLY….1057
ASSEMBLY….1058
BRAKE BOOSTER….1059
On-Vehicle Inspection….1059
OPERATING CHECK….1059
AIRTIGHT CHECK….1059
Components….1059
Removal and Installation….1060
REMOVAL….1060
INSPECTION AFTER REMOVAL….1060
Output Rod Length Inspection….1060
INSTALLATION….1060
VACUUM LINES….1061
Components….1061
Removal and Installation….1061
Inspection….1062
VISUAL INSPECTION….1062
CHECK VALVE INSPECTION….1062
Airtightness Inspection….1062
FRONT DISC BRAKE….1063
On-Vehicle Inspection….1063
PAD WEAR INSPECTION….1063
Components….1063
Removal and Installation of Brake Pad….1064
REMOVAL….1064
INSTALLATION….1064
Removal and Installation of Brake Caliper Assembly….1065
REMOVAL….1065
INSTALLATION….1065
Disassembly and Assembly of Brake Caliper Assembly….1065
DISASSEMBLY….1066
INSPECTION AFTER DISASSEMBLY….1066
Cylinder Body….1066
Torque Member….1066
Piston….1066
Sliding Pin, Sliding Pin Bolt, and Sliding Pin Boot….1066
ASSEMBLY….1067
DISC ROTOR INSPECTION….1068
Visual Inspection….1068
Runout Inspection….1068
Thickness Inspection….1068
Brake Burnishing Procedure….1068
REAR DISC BRAKE….1069
On-Vehicle Inspection….1069
PAD WEAR INSPECTION….1069
Components….1069
Removal and Installation of Brake Pad….1070
REMOVAL….1070
INSTALLATION….1070
Removal and Installation of Caliper Assembly….1070
REMOVAL….1070
INSTALLATION….1071
Disassembly and Assembly of Caliper Assembly….1071
DISASSEMBLY….1071
INSPECTION AFTER DISASSEMBLY….1072
Cylinder Body….1072
Torque Member….1072
Piston….1072
Sliding Pin Bolts and Sliding Pin Boots….1072
ASSEMBLY….1072
DISC ROTOR INSPECTION….1074
Visual Inspection….1074
Runout Inspection….1074
Thickness Inspection….1074
Brake Burnishing Procedure….1074
SERVICE DATA AND SPECIFICATIONS (SDS)….1075
General Specifications….1075
Brake Pedal….1075
Check Valve….1075
Brake Booster….1075
Front Disc Brake….1075
Rear Disc Brake….1075
brc….1077
Table of Contents….1077
VDC/TCS/ABS….1079
PRECAUTIONS….1079
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”….1079
Precautions for Battery Service….1079
Precautions for Brake System….1079
Precautions for Brake Control….1080
PREPARATION….1081
Special Service Tools….1081
Commercial Service Tools….1081
ON-VEHICLE SERVICE….1082
Adjustment of Steering Angle Sensor Neutral Position….1082
SYSTEM DESCRIPTION….1083
System Diagram….1083
Functions….1083
VDC….1083
TCS….1083
ABS….1083
EBD….1084
Operation That Is Not “System Error”….1084
VDC….1084
TCS….1084
ABS….1084
Hydraulic Pressure Control System Diagram….1085
CAN Communication….1085
SYSTEM DESCRIPTION….1085
TROUBLE DIAGNOSIS….1086
Fail-Safe Function….1086
VDC/TCS SYSTEM….1086
ABS, EBD SYSTEM….1086
How to Perform Trouble Diagnoses….1086
BASIC CONCEPT….1086
DIAGNOSIS FLOW CHART….1087
ASKING COMPLAINTS….1088
EXAMPLE OF DIAGNOSIS SHEET….1088
Component Parts Location….1089
Schematic….1090
Wiring Diagram — VDC —….1091
Control Unit Input/Output Signal Standard….1099
REFERENCE VALUE FROM CONSULT-II….1099
CONSULT-II Functions (ABS)….1101
CONSULT-II MAIN FUNCTION….1101
CONSULT-II SETTING PROCEDURE….1101
Self-Diagnosis….1101
DESCRIPTION….1101
OPERATION PROCEDURE….1101
ERASE MEMORY….1102
DISPLAY ITEM LIST….1102
Data Monitor….1104
OPERATION PROCEDURE….1104
DISPLAY ITEM LIST….1104
Active Test….1106
OPERATION PROCEDURE….1106
TEST ITEM….1107
Solenoid Valve….1107
ABS Motor….1107
For Fast and Accurate Diagnosis….1108
PRECAUTIONS FOR DIAGNOSIS….1108
Basic Inspection….1109
BRAKE FLUID LEVEL AND LEAK INSPECTION….1109
INSPECTION FOR LOOSENESS OF POWER SYSTEM TERMINALS….1109
INSPECTION OF ABS WARNING LAMP, VDCOFF INDICATOR LAMP, SLIP INDICATOR LAMP AND BRAKE WARNING LAMP….1109
TROUBLE DIAGNOSIS FOR SYSTEM….1111
Wheel Sensor System….1111
INSPECTION PROCEDURE….1111
Engine System….1113
INSPECTION PROCEDURE….1113
VDC/TCS/ABS Control Unit 1….1113
INSPECTION PROCEDURE….1113
Pressure Sensor System….1114
INSPECTION PROCEDURE….1114
Steering Angle Sensor System….1116
INSPECTION PROCEDURE….1116
Yaw Rate/Side G Sensor System….1117
INSPECTION PROCEDURE….1117
Solenoid and VDC Change-Over Valve System….1119
INSPECTION PROCEDURE….1119
Actuator Motor and Motor Relay System….1120
INSPECTION PROCEDURE….1120
Actuator Relay System….1122
INSPECTION PROCEDURE….1122
Stop Lamp Switch System….1123
INSPECTION PROCEDURE….1123
VDC/TCS/ABS Control Unit Power and Ground System….1124
INSPECTION PROCEDURE….1124
When “SHIFT POSITION ERROR” Appears in Self-Diagnostic results Display (A/ T Models)….1126
INSPECTION PROCEDURE….1126
VDC/TCS/ABS Control Unit 2….1126
INSPECTION PROCEDURE….1126
Brake Fluid Level Switch System….1127
INSPECTION PROCEDURE….1127
RAS Control Unit System (With RAS)….1127
INSPECTION PROCEDURE….1127
CAN Communication Circuit….1128
INSPECTION PROCEDURE….1128
Component Inspection….1128
VDC OFF SWITCH….1128
ABS MOTOR RELAY AND ACTUATOR RELAY….1128
VDC/TCS/ABS ACTUATOR….1129
Actuator Operation Inspection….1129
TROUBLE DIAGNOSIS FOR SYMPTOMS….1130
Excessive ABS Function Operation Frequency….1130
Unexpected Pedal Reaction….1130
The Braking Distance Is Long….1131
The ABS Function Does Not Operate….1131
Pedal Vibration or ABS Operation Sound Occurs….1131
Vehicle Jerks During VDC/TCS/ABS Control….1132
WHEEL SENSOR….1134
Removal and Installation….1134
REMOVAL….1134
INSTALLATION….1134
VDC/TCS/ABS CONTROL UNIT….1135
Removal and Installation….1135
REMOVAL….1135
INSTALLATION….1135
SENSOR ROTOR….1136
Removal and Installation….1136
REMOVAL….1136
Front….1136
Rear….1136
INSTALLATION….1136
Front….1136
Rear….1136
VDC/TCS/ABS ACTUATOR….1137
Removal and Installation….1137
G-SENSOR….1138
Removal and Installation….1138
REMOVAL….1138
A/T Models….1138
M/T Models….1138
INSTALLATION….1138
STEERING ANGLE SENSOR….1139
Removal and Installation….1139
REMOVAL….1139
INSTALLATION….1139
co….1141
Table of Contents….1141
PRECAUTIONS….1142
Precautions for Battery Service….1142
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”….1142
Precautions for Liquid Gasket….1142
REMOVAL OF LIQUID GASKET SEALING….1142
LIQUID GASKET APPLICATION PROCEDURE….1142
PREPARATION….1144
Special Service Tools….1144
Commercial Service Tools….1145
OVERHEATING CAUSE ANALYSIS….1146
Troubleshooting Chart….1146
COOLING SYSTEM….1148
Cooling Circuit….1148
System Chart….1149
ENGINE COOLANT….1150
Inspection….1150
LEVEL CHECK….1150
LEAK CHECK….1150
Changing Engine Coolant….1150
DRAINING ENGINE COOLANT….1150
REFILLING ENGINE COOLANT….1151
FLUSHING COOLING SYSTEM….1152
RADIATOR….1153
Components….1153
Removal and Installation….1153
REMOVAL….1153
INSTALLATION….1155
INSPECTION AFTER INSTALLATION….1155
Checking Radiator Cap….1155
Checking Radiator….1156
RADIATOR (ALUMINUM TYPE)….1157
Components….1157
Disassembly and Assembly….1157
PREPARATION….1157
DISASSEMBLY….1157
ASSEMBLY….1158
INSPECTION….1160
COOLING FAN….1161
Components….1161
Removal and Installation….1161
REMOVAL….1161
INSTALLATION….1161
INSPECTION AFTER INSTALLATION….1161
DISASSEMBLY AND ASSEMBLY….1162
Disassembly….1162
Assembly….1162
WATER PUMP….1163
Components….1163
Removal and Installation….1163
REMOVAL….1163
INSPECTION AFTER REMOVAL….1165
INSTALLATION….1165
INSPECTION AFTER INSTALLATION….1167
WATER INLET AND THERMOSTAT ASSEMBLY….1168
Components….1168
Removal and Installation….1168
REMOVAL….1168
INSPECTION AFTER REMOVAL….1168
INSTALLATION….1169
INSPECTION AFTER INSTALLATION….1169
WATER OUTLET AND WATER PIPING….1170
Components….1170
Removal and Installation….1170
REMOVAL….1170
INSTALLATION….1170
INSPECTION AFTER INSTALLATION….1171
SERVICE DATA AND SPECIFICATIONS (SDS)….1172
Engine Coolant Capacity (Approximate)….1172
Radiator….1172
Thermostat….1172
di….1173
Table of Contents….1173
PRECAUTION….1175
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”….1175
Precautions for Battery Service….1175
COMBINATION METERS….1176
System Description….1176
UNIFIED METER CONTROL UNIT….1176
POWER SUPPLY AND GROUND CIRCUIT….1176
SPEEDOMETER….1176
TACHOMETER….1177
WATER TEMPERATURE GAUGE….1177
FUEL GAUGE….1177
ODO/TRIP METER….1178
How to Change The Display For Odo/trip Meter….1178
SHIFT-UP INDICATOR….1178
Setting Procedure of Shift-up Engine Speed (rpm)….1179
Component Parts and Harness Connector Location….1180
Arrangement of Combination Meter….1181
Schematic….1182
Wiring Diagram — METER —….1183
Terminals and Reference Value for Combination Meter….1184
Self-Diagnosis Mode of Combination Meter….1184
SELF-DIAGNOSIS FUNCTION….1184
OPERATION PROCEDURE….1184
Trouble Diagnosis….1185
HOW TO PERFORM TROUBLE DIAGNOSIS….1185
PRELIMINARY CHECK….1185
Symptom Chart….1186
Power Supply and Ground Circuit Inspection….1186
Vehicle Speed Signal Inspection….1187
Engine Speed Signal Inspection….1187
Engine Coolant Temperature Signal Inspection….1187
Fuel Level Sensor Signal Inspection….1187
Fuel Gauge Pointer Fluctuates, Indicator Wrong Value or Varies….1189
Fuel Gauge Does Not Move to FULL position….1189
Electrical Components Inspection….1190
FUEL LEVEL SENSOR UNIT….1190
Fuel Level Sensor Unit and Fuel Pump (Main)….1190
Fuel Level Sensor Unit and Fuel Pump (Main) Harness….1190
Fuel Level Sensor Unit (Sub)….1190
Removal and Installation for Combination Meter….1191
REMOVAL….1191
INSTALLATION….1191
Disassembly and Assembly for Combination Meter….1192
DISASSEMBLY….1192
ASSEMBLY….1192
WARNING LAMPS….1193
System Description….1193
OIL PRESSURE WARNING LAMP….1193
Schematic….1194
Wiring Diagram — WARN —….1195
Oil Pressure Warning Lamp Stays Off (Ignition Switch ON)….1203
Oil Pressure Warning Lamp Does Not Turn Off (Oil Pressure Is Normal)….1204
Component Inspection….1205
OIL PRESSURE SWITCH….1205
A/T INDICATOR….1206
System Description….1206
MANUAL MODE….1206
NOT MANUAL MODE….1206
Wiring Diagram — AT/IND —….1207
A/T Indicator Does Not Illuminate….1208
WARNING CHIME….1209
System Description….1209
FUNCTION….1209
IGNITION KEY WARNING CHIME (WITHOUT INTELLIGENT KEY)….1209
IGNITION KEY WARNING CHIME (WITH INTELLIGENT KEY)….1210
When Mechanical Key Is Used….1210
When Intelligent Key Is Carried With The Driver….1210
LIGHT WARNING CHIME….1210
SEAT BELT WARNING CHIME….1211
Component Parts and Harness Connector Location….1211
Schematic….1212
Wiring Diagram — CHIME —….1213
Terminals and Reference Values for BCM….1216
CONSULT-II Function (BCM)….1217
DIAGNOSIS ITEMS DESCRIPTION….1217
CONSULT-II BASIC OPERATION PROCEDURE….1217
DATA MONITOR….1218
Operation Procedure….1218
Display Item List….1218
ACTIVE TEST….1218
Operation Procedure….1218
Display Item List….1219
SELF-DIAG RESULTS….1219
Operation Procedure….1219
Display Item List….1219
Trouble Diagnosis….1219
HOW TO PERFORM TROUBLE DIAGNOSIS….1219
Symptom Chart….1220
Power Supply and Ground Circuit Inspection….1221
Combination Meter Buzzer Circuit Inspection….1222
Driver Side Door Switch Signal Inspection….1222
Key Switch Signal Inspection (Without Intelligent Key)….1223
Key Switch and Ignition Knob Switch Signal Inspection (With Intelligent Key, When Mechanical Key ….1225
Lighting Switch Signal Inspection….1226
Seat Belt Buckle Switch (Driver Side) Signal Inspection….1226
Component Inspection….1228
DRIVER SIDE DOOR SWITCH….1228
KEY SWITCH….1228
KEY SWITCH AND IGNITION KNOB SWITCH….1228
SEAT BELT BUCKLE SWITCH (DRIVER SIDE)….1228
CAN COMMUNICATION….1229
System Description….1229
CAN Communication Unit….1229
COMPASS….1230
System Description….1230
DIRECTION DISPLAY….1230
Wiring Diagram — COMPASS —….1231
Fail-Safe System….1232
DESCRIPTION….1232
Power Supply and Ground Circuit Inspection….1232
Compass Does not Display….1232
Compass Display “– – –”….1233
Forward Direction Indication Slips Off The Mark or Incorrect….1234
Compass Reading Remains Unchanged….1234
Calibration Procedure for Compass….1235
CORRECTION FUNCTIONS OF COMPASS….1236
INITIAL CORRECTION PROCEDURE FOR COMPASS….1236
Removal and Installation of Compass….1236
REMOVAL….1236
INSTALLATION….1236
CLOCK….1237
Removal and Installation of Clock….1237
REMOVAL….1237
INSTALLATION….1237
ec….1239
Table of Contents….1239
INDEX FOR DTC….1246
DTC No. Index….1246
Alphabetical Index….1250
PRECAUTIONS….1254
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”….1254
Precautions for Battery Service….1254
On Board Diagnostic (OBD) System of Engine and A/T….1254
Precaution….1255
PREPARATION….1258
Special Service Tools….1258
Commercial Service Tools….1259
ENGINE CONTROL SYSTEM….1260
System Diagram (A/T models)….1260
System Diagram (M/T models)….1261
Multiport Fuel Injection (MFI) System….1262
INPUT/OUTPUT SIGNAL CHART….1262
SYSTEM DESCRIPTION….1262
VARIOUS FUEL INJECTION INCREASE/DECREASE COMPENSATION….1262
MIXTURE RATIO FEEDBACK CONTROL (CLOSED LOOP CONTROL)….1263
Open Loop Control….1263
MIXTURE RATIO SELF-LEARNING CONTROL….1263
FUEL INJECTION TIMING….1264
Sequential Multiport Fuel Injection System….1264
Simultaneous Multiport Fuel Injection System….1264
FUEL SHUT-OFF….1264
Electronic Ignition (EI) System….1264
INPUT/OUTPUT SIGNAL CHART….1264
SYSTEM DESCRIPTION….1264
Fuel Cut Control (at No Load and High Engine Speed)….1265
INPUT/OUTPUT SIGNAL CHART….1265
SYSTEM DESCRIPTION….1265
AIR CONDITIONING CUT CONTROL….1266
Input/Output Signal Chart….1266
SYSTEM DESCRIPTION….1266
AUTOMATIC SPEED CONTROL DEVICE (ASCD)….1267
System Description….1267
INPUT/OUTPUT SIGNAL CHART….1267
BASIC ASCD SYSTEM….1267
SET OPERATION….1267
ACCELERATE OPERATION….1267
CANCEL OPERATION….1267
COAST OPERATION….1268
RESUME OPERATION….1268
Component Description….1268
ASCD STEERING SWITCH….1268
ASCD BRAKE SWITCH….1268
ASCD CLUTCH SWITCH….1268
STOP LAMP SWITCH….1268
ELECTRIC THROTTLE CONTROL ACTUATOR….1268
ASCD INDICATOR….1268
CAN COMMUNICATION….1269
System Description….1269
EVAPORATIVE EMISSION SYSTEM….1270
Description….1270
SYSTEM DESCRIPTION….1270
EVAPORATIVE EMISSION LINE DRAWING….1271
Component Inspection….1273
EVAP CANISTER….1273
FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FILLER CAP)….1273
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE….1273
FUEL TANK TEMPERATURE SENSOR….1273
EVAP CANISTER VENT CONTROL VALVE….1273
EVAP CONTROL SYSTEM PRESSURE SENSOR….1273
EVAP SERVICE PORT….1274
Removal and Installation….1274
EVAP CANISTER….1274
EVAP CANISTER VENT CONTROL VALVE….1274
How to Detect Fuel Vapor Leakage….1274
WITH CONSULT-II….1275
WITHOUT CONSULT-II….1275
ON BOARD REFUELING VAPOR RECOVERY (ORVR)….1277
System Description….1277
Diagnostic Procedure….1278
SYMPTOM: FUEL ODOR FROM EVAP CANISTER IS STRONG….1278
SYMPTOM: CANNOT REFUEL/FUEL ODOR FROM THE FUEL FILLER OPENING IS STRONG WHILE REFUELING….1279
Component Inspection….1280
REFUELING EVAP VAPOR CUT VALVE….1280
With CONSULT-II….1280
Without CONSULT-II….1281
POSITIVE CRANKCASE VENTILATION….1282
Description….1282
SYSTEM DESCRIPTION….1282
Component Inspection….1282
PCV (POSITIVE CRANKCASE VENTILATION) VALVE….1282
PCV VALVE VENTILATION HOSE….1283
IVIS (INFINITI VEHICLE IMMOBILIZER SYSTEM-NATS)….1284
Description….1284
ON BOARD DIAGNOSTIC (OBD) SYSTEM….1285
Introduction….1285
Two Trip Detection Logic….1285
Emission-Related Diagnostic Information….1286
EMISSION-RELATED DIAGNOSTIC INFORMATION ITEMS….1286
DTC AND 1ST TRIP DTC….1289
How to Read DTC and 1st Trip DTC….1290
FREEZE FRAME DATA AND 1ST TRIP FREEZE FRAME DATA….1290
SYSTEM READINESS TEST (SRT) CODE….1291
SRT Item….1291
SRT Set Timing….1292
SRT Service Procedure….1293
How to Display SRT Status….1294
How to Set SRT Code….1294
Driving Pattern….1295
TEST VALUE AND TEST LIMIT (GST ONLY — NOT APPLICABLE TO CONSULT-II)….1297
HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATION….1299
How to Erase DTC….1299
Malfunction Indicator Lamp (MIL)….1300
DESCRIPTION….1300
ON BOARD DIAGNOSTIC SYSTEM FUNCTION….1301
MIL Flashing Without DTC….1301
HOW TO SWITCH DIAGNOSTIC TEST MODE….1301
How to Set Diagnostic Test Mode II (Self-diagnostic Results)….1301
How to Erase Diagnostic Test Mode II (Self-diagnostic Results)….1302
DIAGNOSTIC TEST MODE I — BULB CHECK….1303
DIAGNOSTIC TEST MODE I — MALFUNCTION WARNING….1303
DIAGNOSTIC TEST MODE II — SELF-DIAGNOSTIC RESULTS….1303
How to Erase Diagnostic Test Mode II (Self-diagnostic Results)….1304
OBD System Operation Chart….1304
RELATIONSHIP BETWEEN MIL, 1ST TRIP DTC, DTC, AND DETECTABLE ITEMS….1304
SUMMARY CHART….1304
RELATIONSHIP BETWEEN MIL, DTC, 1ST TRIP DTC AND DRIVING PATTERNS FOR “MISFIRE ” <EXHAUST QUALITY ….1305
EXPLANATION FOR DRIVING PATTERNS FOR “MISFIRE <EXHAUST QUALITY DETERIORATION>”, “FUEL INJECTION S….1306
<Driving Pattern B>….1306
<Driving Pattern C>….1306
RELATIONSHIP BETWEEN MIL, DTC, 1ST TRIP DTC AND DRIVING PATTERNS….1307
EXPLANATION FOR DRIVING PATTERNS….1308
<Driving Pattern A>….1308
<Driving Pattern B>….1308
BASIC SERVICE PROCEDURE….1309
Basic Inspection….1309
Idle Speed and Ignition Timing Check….1314
IDLE SPEED….1314
With CONSULT-II….1314
With GST….1314
IGNITION TIMING….1314
Method A….1314
Method B….1314
Procedure After Replacing ECM….1315
VIN Registration….1315
DESCRIPTION….1315
OPERATION PROCEDURE….1315
With CONSULT-II….1315
Exhaust Valve Timing Control Learning (M/T models)….1316
DESCRIPTION….1316
OPERATION PROCEDURE….1316
With CONSULT-II….1316
Without CONSULT-II….1316
Accelerator Pedal Released Position Learning….1317
DESCRIPTION….1317
OPERATION PROCEDURE….1317
Throttle Valve Closed Position Learning….1317
DESCRIPTION….1317
OPERATION PROCEDURE….1317
Idle Air Volume Learning….1317
DESCRIPTION….1317
PREPARATION….1317
OPERATION PROCEDURE….1318
With CONSULT-II….1318
Without CONSULT-II….1318
DIAGNOSTIC PROCEDURE….1319
Fuel Pressure Check….1319
FUEL PRESSURE RELEASE….1319
With CONSULT-II….1319
Without CONSULT-II….1320
FUEL PRESSURE CHECK….1320
TROUBLE DIAGNOSIS….1321
Trouble Diagnosis Introduction….1321
INTRODUCTION….1321
WORK FLOW….1322
Overall Sequence….1322
Detailed Flow….1323
DIAGNOSTIC WORKSHEET….1325
Description….1325
Worksheet Sample….1326
DTC Inspection Priority Chart….1327
Fail-Safe Chart….1329
Symptom Matrix Chart….1330
SYSTEM — BASIC ENGINE CONTROL SYSTEM….1330
SYSTEM — ENGINE MECHANICAL & OTHER….1332
Engine Control Component Parts Location (A/T models)….1334
Engine Control Component Parts Location (M/T models)….1340
Vacuum Hose Drawing….1346
Circuit Diagram….1347
ECM Harness Connector Terminal Layout….1349
ECM Terminals and Reference Value….1349
PREPARATION….1349
ECM INSPECTION TABLE….1349
CONSULT-II Function (ENGINE)….1359
FUNCTION….1359
ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION….1360
INSPECTION PROCEDURE….1361
WORK SUPPORT MODE….1361
Work Item….1361
SELF-DIAG RESULTS MODE….1362
Self Diagnostic Item….1362
Freeze Frame Data and 1st Trip Freeze Frame Data….1362
DATA MONITOR MODE….1363
Monitored Item….1363
DATA MONITOR (SPEC) MODE….1367
Monitored Item….1367
ACTIVE TEST MODE….1368
Test Item….1368
DTC & SRT CONFIRMATION MODE….1369
SRT STATUS Mode….1369
SRT WORK SUPPORT Mode….1369
DTC WORK SUPPORT Mode….1369
REAL TIME DIAGNOSIS IN DATA MONITOR MODE (RECORDING VEHICLE DATA)….1370
Description….1370
Operation….1371
Generic Scan Tool (GST) Function….1371
DESCRIPTION….1371
FUNCTION….1372
INSPECTION PROCEDURE….1372
CONSULT-II Reference Value in Data Monitor….1373
Major Sensor Reference Graph in Data Monitor Mode….1377
CLSD THL POS, ACCEL SEN 1, THRTL SEN 1….1377
ENG SPEED, MAS A/F SE-B1, THRTL SEN 1, HO2S2 (B1), INJ PULSE-B1….1377
TROUBLE DIAGNOSIS – SPECIFICATION VALUE….1379
Description….1379
Testing Condition….1379
Inspection Procedure….1379
Diagnostic Procedure….1380
OVERALL SEQUENCE….1380
DETAILED PROCEDURE….1382
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT….1389
Description….1389
Diagnostic Procedure….1389
POWER SUPPLY AND GROUND CIRCUIT….1390
Wiring Diagram….1390
Diagnostic Procedure….1393
Ground Inspection….1397
DTC U1000, U1001 CAN COMMUNICATION LINE….1399
Description….1399
On Board Diagnosis Logic….1399
DTC Confirmation Procedure….1399
Wiring Diagram….1400
Diagnostic Procedure….1401
DTC U1010 CAN COMMUNICATION….1402
Description….1402
On Board Diagnosis Logic….1402
DTC Confirmation Procedure….1402
WITH CONSULT-II….1402
WITH GST….1402
Diagnostic Procedure….1403
DTC P0011, P0021 IVT CONTROL….1404
Description….1404
SYSTEM DESCRIPTION….1404
CONSULT-II Reference Value in Data Monitor Mode….1404
On Board Diagnosis Logic….1405
FAIL-SAFE MODE….1405
DTC Confirmation Procedure….1405
WITH CONSULT-II….1405
WITH GST….1406
Diagnostic Procedure….1406
Component Inspection….1408
INTAKE VALVE TIMING CONTROL SOLENOID VALVE….1408
Removal and Installation….1408
INTAKE VALVE TIMING CONTROL SOLENOID VALVE….1408
DTC P0014 P0024 EVT CONTROL….1409
Description….1409
SYSTEM DESCRIPTION….1409
CONSULT-II Reference Value in Data Monitor Mode….1409
On Board Diagnosis Logic….1410
FAIL-SAFE MODE….1410
DTC Confirmation Procedure….1410
WITH CONSULT-II….1410
WITH GST….1411
Diagnostic Procedure….1411
Component Inspection….1413
EXHAUST VALVE TIMING CONTROL MAGNET RETARDER….1413
Removal and Installation….1413
EXHAUST VALVE TIMING CONTROL MAGNET RETARDER….1413
DTC P0031, P0032, P0051, P0052 A/F SENSOR 1 HEATER….1414
Description….1414
SYSTEM DESCRIPTION….1414
CONSULT-II Reference Value in Data Monitor Mode….1414
On Board Diagnosis Logic….1414
DTC Confirmation Procedure….1414
WITH CONSULT-II….1414
WITH GST….1414
Wiring Diagram….1415
BANK 1….1415
BANK 2….1417
Diagnostic Procedure….1418
Component Inspection….1420
AIR FUEL RATIO (A/F) SENSOR 1 HEATER….1420
Removal and Installation….1420
AIR FUEL RATIO (A/F) SENSOR 1….1420
DTC P0037, P0038, P0057, P0058 HO2S2 HEATER….1421
Description….1421
SYSTEM DESCRIPTION….1421
OPERATION….1421
CONSULT-II Reference Value in Data Monitor Mode….1421
On Board Diagnosis Logic….1421
DTC Confirmation Procedure….1422
WITH CONSULT-II….1422
WITH GST….1422
Wiring Diagram….1423
BANK 1….1423
BANK 2….1425
Diagnostic Procedure….1426
Component Inspection….1428
HEATED OXYGEN SENSOR 2 HEATER….1428
Removal and Installation….1428
HEATED OXYGEN SENSOR 2….1428
DTC P0075, P0081 IVT CONTROL SOLENOID VALVE….1429
Component Description….1429
CONSULT-II Reference Value in Data Monitor Mode….1429
On Board Diagnosis Logic….1429
DTC Confirmation Procedure….1429
WITH CONSULT-II….1429
WITH GST….1429
Wiring Diagram….1430
BANK 1….1430
BANK 2….1432
Diagnostic Procedure….1434
Component Inspection….1436
INTAKE VALVE TIMING CONTROL SOLENOID VALVE….1436
Removal and Installation….1436
INTAKE VALVE TIMING CONTROL SOLENOID VALVE….1436
DTC P0078 P0084 EVT CONTROL MAGNET RETARDER….1437
Component Description….1437
CONSULT-II Reference Value in Data Monitor Mode….1437
On Board Diagnosis Logic….1437
DTC Confirmation Procedure….1437
WITH CONSULT-II….1437
WITH GST….1437
Wiring Diagram….1438
BANK 1….1438
BANK 2….1440
Diagnostic Procedure….1442
Component Inspection….1444
EXHAUST VALVE TIMING CONTROL MAGNET RETARDER….1444
Removal and Installation….1444
EXHAUST VALVE TIMING CONTROL MAGNET RETARDER….1444
DTC P0101 MAF SENSOR….1445
Component Description….1445
CONSULT-II Reference Value in Data Monitor Mode….1445
On Board Diagnosis Logic….1445
DTC Confirmation Procedure….1446
PROCEDURE FOR MALFUNCTION A….1446
With CONSULT-II….1446
With GST….1446
PROCEDURE FOR MALFUNCTION B….1446
With CONSULT-II….1446
Overall Function Check….1447
PROCEDURE FOR MALFUNCTION B….1447
With GST….1447
Wiring Diagram….1448
Diagnostic Procedure….1449
Component Inspection….1451
MASS AIR FLOW SENSOR….1451
With CONSULT-II….1451
Without CONSULT-II….1452
Removal and Installation….1453
MASS AIR FLOW SENSOR….1453
DTC P0102, P0103 MAF SENSOR….1454
Component Description….1454
CONSULT-II Reference Value in Data Monitor Mode….1454
On Board Diagnosis Logic….1454
FAIL-SAFE MODE….1454
DTC Confirmation Procedure….1455
PROCEDURE FOR DTC P0102….1455
With CONSULT-II….1455
With GST….1455
PROCEDURE FOR DTC P0103….1455
With CONSULT-II….1455
With GST….1455
Wiring Diagram….1456
Diagnostic Procedure….1457
Component Inspection….1459
MASS AIR FLOW SENSOR….1459
With CONSULT-II….1459
Without CONSULT-II….1460
Removal and Installation….1460
MASS AIR FLOW SENSOR….1460
DTC P0112, P0113 IAT SENSOR….1461
Component Description….1461
On Board Diagnosis Logic….1461
DTC Confirmation Procedure….1461
WITH CONSULT-II….1461
WITH GST….1461
Wiring Diagram….1462
Diagnostic Procedure….1463
Component Inspection….1464
INTAKE AIR TEMPERATURE SENSOR….1464
Removal and Installation….1464
MASS AIR FLOW SENSOR….1464
DTC P0117, P0118 ECT SENSOR….1465
Component Description….1465
On Board Diagnosis Logic….1465
FAIL-SAFE MODE….1465
DTC Confirmation Procedure….1466
WITH CONSULT-II….1466
WITH GST….1466
Wiring Diagram….1467
Diagnostic Procedure….1468
Component Inspection….1469
ENGINE COOLANT TEMPERATURE SENSOR….1469
Removal and Installation….1469
ENGINE COOLANT TEMPERATURE SENSOR….1469
DTC P0122, P0123 TP SENSOR….1470
Component Description….1470
CONSULT-II Reference Value in Data Monitor Mode….1470
On Board Diagnosis Logic….1470
FAIL-SAFE MODE….1470
DTC Confirmation Procedure….1471
WITH CONSULT-II….1471
WITH GST….1471
Wiring Diagram….1472
Diagnostic Procedure….1473
Component Inspection….1476
THROTTLE POSITION SENSOR….1476
Removal and Installation….1476
ELECTRIC THROTTLE CONTROL ACTUATOR….1476
DTC P0125 ECT SENSOR….1477
Component Description….1477
On Board Diagnosis Logic….1477
DTC Confirmation Procedure….1478
WITH CONSULT-II….1478
WITH GST….1478
Diagnostic Procedure….1478
Component Inspection….1479
ENGINE COOLANT TEMPERATURE SENSOR….1479
Removal and Installation….1479
ENGINE COOLANT TEMPERATURE SENSOR….1479
DTC P0127 IAT SENSOR….1480
Component Description….1480
On Board Diagnosis Logic….1480
DTC Confirmation Procedure….1480
WITH CONSULT-II….1480
WITH GST….1481
Diagnostic Procedure….1481
Component Inspection….1482
INTAKE AIR TEMPERATURE SENSOR….1482
Removal and Installation….1482
MASS AIR FLOW SENSOR….1482
DTC P0128 THERMOSTAT FUNCTION….1483
On Board Diagnosis Logic….1483
DTC Confirmation Procedure….1483
WITH CONSULT-II….1483
WITH GST….1483
Diagnostic Procedure….1483
Component Inspection….1484
ENGINE COOLANT TEMPERATURE SENSOR….1484
Removal and Installation….1484
ENGINE COOLANT TEMPERATURE SENSOR….1484
DTC P0130, P0150 A/F SENSOR 1….1485
Component Description….1485
CONSULT-II Reference Value in Data Monitor Mode….1485
On Board Diagnosis Logic….1485
DTC Confirmation Procedure….1485
PROCEDURE FOR MALFUNCTION A….1485
With CONSULT-II….1485
With GST….1486
PROCEDURE FOR MALFUNCTION B….1486
With CONSULT-II….1486
Overall Function Check….1487
PROCEDURE FOR MALFUNCTION B….1487
With GST….1487
Wiring Diagram….1488
BANK 1….1488
BANK 2….1490
Diagnostic Procedure….1491
Removal and Installation….1494
AIR FUEL RATIO (A/F) SENSOR 1….1494
DTC P0131, P0151 A/F SENSOR 1….1495
Component Description….1495
CONSULT-II Reference Value in Data Monitor Mode….1495
On Board Diagnosis Logic….1495
DTC Confirmation Procedure….1495
WITH CONSULT-II….1495
WITH GST….1496
Wiring Diagram….1497
BANK 1….1497
BANK 2….1499
Diagnostic Procedure….1500
Removal and Installation….1503
AIR FUEL RATIO (A/F) SENSOR 1….1503
DTC P0132, P0152 A/F SENSOR 1….1504
Component Description….1504
CONSULT-II Reference Value in Data Monitor Mode….1504
On Board Diagnosis Logic….1504
DTC Confirmation Procedure….1504
WITH CONSULT-II….1504
WITH GST….1505
Wiring Diagram….1506
BANK 1….1506
BANK 2….1508
Diagnostic Procedure….1509
Removal and Installation….1512
AIR FUEL RATIO (A/F) SENSOR 1….1512
DTC P0133, P0153 A/F SENSOR 1….1513
Component Description….1513
CONSULT-II Reference Value in Data Monitor Mode….1513
On Board Diagnosis Logic….1513
DTC Confirmation Procedure….1514
WITH CONSULT-II….1514
WITH GST….1514
Wiring Diagram….1516
BANK 1….1516
BANK 2….1518
Diagnostic Procedure….1519
Removal and Installation….1524
AIR FUEL RATIO (A/F) SENSOR 1….1524
DTC P0137, P0157 HO2S2….1525
Component Description….1525
CONSULT-II Reference Value in Data Monitor Mode….1525
On Board Diagnosis Logic….1525
DTC Confirmation Procedure….1526
WITH CONSULT-II….1526
Overall Function Check….1526
WITH GST….1526
Wiring Diagram….1528
BANK 1….1528
BANK 2….1530
Diagnostic Procedure….1531
Component Inspection….1534
HEATED OXYGEN SENSOR 2….1534
With CONSULT-II….1534
Without CONSULT-II….1535
Removal and Installation….1535
HEATED OXYGEN SENSOR 2….1535
DTC P0138, P0158 HO2S2….1536
Component Description….1536
CONSULT-II Reference Value in Data Monitor Mode….1536
On Board Diagnosis Logic….1536
DTC Confirmation Procedure….1537
WITH CONSULT-II….1537
WITH GST….1537
Overall Function Check….1537
PROCEDURE FOR MALFUNCTION B….1537
With GST….1537
Wiring Diagram….1538
BANK 1….1538
BANK 2….1540
Diagnostic Procedure….1541
PROCEDURE FOR MALFUNCTION A….1541
PROCEDURE FOR MALFUNCTION B….1543
Component Inspection….1546
HEATED OXYGEN SENSOR 2….1546
With CONSULT-II….1546
Without CONSULT-II….1547
Removal and Installation….1547
HEATED OXYGEN SENSOR 2….1547
DTC P0139, P0159 HO2S2….1548
Component Description….1548
CONSULT-II Reference Value in Data Monitor Mode….1548
On Board Diagnosis Logic….1548
DTC Confirmation Procedure….1549
WITH CONSULT-II….1549
Overall Function Check….1549
WITH GST….1549
Wiring Diagram….1551
BANK 1….1551
BANK 2….1553
Diagnostic Procedure….1554
Component Inspection….1557
HEATED OXYGEN SENSOR 2….1557
With CONSULT-II….1557
Without CONSULT-II….1558
Removal and Installation….1558
HEATED OXYGEN SENSOR 2….1558
DTC P0171, P0174 FUEL INJECTION SYSTEM FUNCTION….1559
On Board Diagnosis Logic….1559
DTC Confirmation Procedure….1559
WITH CONSULT-II….1559
WITH GST….1560
Wiring Diagram….1561
BANK 1….1561
BANK 2….1563
Diagnostic Procedure….1565
DTC P0172, P0175 FUEL INJECTION SYSTEM FUNCTION….1571
On Board Diagnosis Logic….1571
DTC Confirmation Procedure….1571
WITH CONSULT-II….1571
WITH GST….1572
Wiring Diagram….1573
BANK 1….1573
BANK 2….1575
Diagnostic Procedure….1577
DTC P0181 FTT SENSOR….1582
Component Description….1582
On Board Diagnosis Logic….1582
DTC Confirmation Procedure….1582
WITH CONSULT-II….1582
WITH GST….1583
Wiring Diagram….1584
Diagnostic Procedure….1585
Component Inspection….1586
FUEL TANK TEMPERATURE SENSOR….1586
Removal and Installation….1586
FUEL TANK TEMPERATURE SENSOR….1586
DTC P0182, P0183 FTT SENSOR….1587
Component Description….1587
On Board Diagnosis Logic….1587
DTC Confirmation Procedure….1587
WITH CONSULT-II….1587
WITH GST….1587
Wiring Diagram….1588
Diagnostic Procedure….1589
Component Inspection….1590
FUEL TANK TEMPERATURE SENSOR….1590
Removal and Installation….1590
FUEL TANK TEMPERATURE SENSOR….1590
DTC P0222, P0223 TP SENSOR….1591
Component Description….1591
CONSULT-II Reference Value in Data Monitor Mode….1591
On Board Diagnosis Logic….1591
FAIL-SAFE MODE….1591
DTC Confirmation Procedure….1592
WITH CONSULT-II….1592
WITH GST….1592
Wiring Diagram….1593
Diagnostic Procedure….1594
Component Inspection….1597
THROTTLE POSITION SENSOR….1597
Removal and Installation….1597
ELECTRIC THROTTLE CONTROL ACTUATOR….1597
DTC P0300 – P0306 MULTIPLE CYLINDER MISFIRE, NO. 1 – 6 CYLINDER MISFIRE….1598
On Board Diagnosis Logic….1598
DTC Confirmation Procedure….1599
WITH CONSULT-II….1599
WITH GST….1599
Diagnostic Procedure….1599
DTC P0327, P0328 KS….1608
Component Description….1608
On Board Diagnosis Logic….1608
DTC Confirmation Procedure….1608
WITH CONSULT-II….1608
WITH GST….1608
Wiring Diagram….1609
Diagnostic Procedure….1610
Component Inspection….1611
KNOCK SENSOR….1611
Removal and Installation….1612
KNOCK SENSOR….1612
DTC P0335 CKP SENSOR (POS)….1613
Component Description….1613
CONSULT-II Reference Value in Data Monitor Mode….1613
On Board Diagnosis Logic….1613
DTC Confirmation Procedure….1614
WITH CONSULT-II….1614
WITH GST….1614
Wiring Diagram….1615
Diagnostic Procedure….1616
Component Inspection….1619
CRANKSHAFT POSITION SENSOR (POS)….1619
Removal and Installation….1619
CRANKSHAFT POSITION SENSOR (POS)….1619
DTC P0340, P0345 CMP SENSOR (PHASE)….1620
Component Description….1620
CONSULT-II Reference Value in Data Monitor Mode….1620
On Board Diag nosis Logic….1620
DTC Confirmation Procedure….1621
WITH CONSULT-II….1621
WITH GST….1621
Wiring Diagram….1622
BANK 1….1622
BANK 2….1624
Diagnostic Procedure….1625
Component Inspection….1629
CAMSHAFT POSITION SENSOR (PHASE)….1629
Removal and Installation….1629
CAMSHAFT POSITION SENSOR (PHASE)….1629
DTC P0420, P0430 THREE WAY CATALYST FUNCTION….1630
On Board Diagnosis Logic….1630
DTC Confirmation Procedure….1630
WITH CONSULT-II….1630
Overall Function Check….1631
WITH GST….1631
Diagnostic Procedure….1632
DTC P0441 EVAP CONTROL SYSTEM….1636
System Description….1636
On Board Diagnosis Logic….1636
DTC Confirmation Procedure….1636
WITH CONSULT-II….1637
Overall Function Check….1637
WITH GST….1637
Diagnostic Procedure….1638
DTC P0442 EVAP CONTROL SYSTEM….1641
On Board Diagnosis Logic….1641
DTC Confirmation Procedure….1642
WITH CONSULT-II….1642
WITH GST….1643
Diagnostic Procedure….1643
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE….1649
Description….1649
SYSTEM DESCRIPTION….1649
COMPONENT DESCRIPTION….1649
CONSULT-II Reference Value in Data Monitor Mode….1649
On Board Diagnosis Logic….1650
DTC Confirmation Procedure….1650
WITH CONSULT-II….1650
WITH GST….1650
Wiring Diagram….1651
Diagnostic Procedure….1653
Component Inspection….1655
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE….1655
With CONSULT-II….1655
Without CONSULT-II….1656
Removal and Installation….1656
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE….1656
DTC P0444, P0445 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE….1657
Description….1657
SYSTEM DESCRIPTION….1657
COMPONENT DESCRIPTION….1657
CONSULT-II Reference Value in Data Monitor Mode….1657
On Board Diagnosis Logic….1658
DTC Confirmation Procedure….1658
WITH CONSULT-II….1658
WITH GST….1658
Wiring Diagram….1659
Diagnostic Procedure….1661
Component Inspection….1662
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE….1662
With CONSULT-II….1662
Without CONSULT-II….1662
Removal and Installation….1663
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE….1663
DTC P0447 EVAP CANISTER VENT CONTROL VALVE….1664
Component Description….1664
CONSULT-II Reference Value in Data Monitor Mode….1664
On Board Diagnosis Logic….1664
DTC Confirmation Procedure….1665
WITH CONSULT-II….1665
WITH GST….1665
Wiring Diagram….1666
Diagnostic Procedure….1667
Component Inspection….1669
EVAP CANISTER VENT CONTROL VALVE….1669
With CONSULT-II….1669
Without CONSULT-II….1670
DTC P0448 EVAP CANISTER VENT CONTROL VALVE….1671
Component Description….1671
CONSULT-II Reference Value in Data Monitor Mode….1671
On Board Diagnosis Logic….1671
DTC Confirmation Procedure….1672
WITH CONSULT-II….1672
WITH GST….1672
Wiring Diagram….1673
Diagnostic Procedure….1674
Component Inspection….1676
EVAP CANISTER VENT CONTROL VALVE….1676
With CONSULT-II….1676
Without CONSULT-II….1676
DTC P0451 EVAP CONTROL SYSTEM PRESSURE SENSOR….1678
Component Description….1678
CONSULT-II Reference Value in Data Monitor Mode….1678
On Board Diagnosis Logic….1678
DTC Confirmation Procedure….1679
WITH CONSULT-II….1679
WITH GST….1679
Diagnostic Procedure….1679
Component Inspection….1680
EVAP CONTROL SYSTEM PRESSURE SENSOR….1680
DTC P0452 EVAP CONTROL SYSTEM PRESSURE SENSOR….1681
Component Description….1681
CONSULT-II Reference Value in Data Monitor Mode….1681
On Board Diagnosis Logic….1681
DTC Confirmation Procedure….1682
WITH CONSULT-II….1682
WITH GST….1682
Wiring Diagram….1683
Diagnostic Procedure….1684
Component Inspection….1686
EVAP CONTROL SYSTEM PRESSURE SENSOR….1686
DTC P0453 EVAP CONTROL SYSTEM PRESSURE SENSOR….1687
Component Description….1687
CONSULT-II Reference Value in Data Monitor Mode….1687
On Board Diagnosis Logic….1687
DTC Confirmation Procedure….1688
WITH CONSULT-II….1688
WITH GST….1688
Wiring Diagram….1689
Diagnostic Procedure….1690
Component Inspection….1694
EVAP CONTROL SYSTEM PRESSURE SENSOR….1694
DTC P0455 EVAP CONTROL SYSTEM….1695
On Board Diagnosis Logic….1695
DTC Confirmation Procedure….1696
WITH CONSULT-II….1696
WITH GST….1697
Diagnostic Procedure….1697
DTC P0456 EVAP CONTROL SYSTEM….1703
On Board Diagnosis Logic….1703
DTC Confirmation Procedure….1704
WITH CONSULT-II….1704
Overall Function Check….1705
WITH GST….1705
Diagnostic Procedure….1705
DTC P0460 FUEL LEVEL SENSOR….1712
Component Description….1712
On Board Diagnosis Logic….1712
DTC Confirmation Procedure….1712
WITH CONSULT-II….1712
WITH GST….1712
Diagnostic Procedure….1713
Removal and Installation….1713
FUEL LEVEL SENSOR….1713
DTC P0461 FUEL LEVEL SENSOR….1714
Component Description….1714
On Board Diagnosis Logic….1714
Overall Function Check….1714
WITH CONSULT-II….1714
WITH GST….1715
Diagnostic Procedure….1715
Removal and Installation….1715
FUEL LEVEL SENSOR….1715
DTC P0462, P0463 FUEL LEVEL SENSOR….1716
Component Description….1716
On Board Diagnosis Logic….1716
DTC Confirmation Procedure….1716
WITH CONSULT-II….1716
WITH GST….1716
Diagnostic Procedure….1717
Removal and Installation….1717
FUEL LEVEL SENSOR….1717
DTC P0500 VSS….1718
Description….1718
On Board Diagnosis Logic….1718
FAIL-SAFE MODE….1718
DTC Confirmation Procedure….1718
WITH CONSULT-II….1718
Overall Function Check….1720
WITH GST….1720
Diagnostic Procedure….1720
DTC P0506 ISC SYSTEM….1721
Description….1721
On Board Diagnosis Logic….1721
DTC Confirmation Procedure….1721
WITH CONSULT-II….1721
WITH GST….1721
Diagnostic Procedure….1722
DTC P0507 ISC SYSTEM….1723
Description….1723
On Board Diagnosis Logic….1723
DTC Confirmation Procedure….1723
WITH CONSULT-II….1723
WITH GST….1723
Diagnostic Procedure….1724
DTC P0550 PSP SENSOR….1725
Component Description….1725
CONSULT-II Reference Value in Data Monitor Mode….1725
On Board Diagnosis Logic….1725
DTC Confirmation Procedure….1725
WITH CONSULT-II….1725
WITH GST….1725
Wiring Diagram….1726
Diagnostic Procedure….1727
Component Inspection….1729
POWER STEERING PRESSURE SENSOR….1729
Removal and Installation….1729
POWER STEERING PRESSURE SENSOR….1729
DTC P0603 ECM POWER SUPPLY….1730
Component Description….1730
On Board Diagnosis Logic….1730
DTC Confirmation Procedure….1730
WITH CONSULT-II….1730
WITH GST….1730
Wiring Diagram….1731
Diagnostic Procedure….1732
DTC P0605 ECM….1734
Component Description….1734
On Board Diagnosis Logic….1734
FAIL-SAFE MODE….1734
DTC Confirmation Procedure….1734
PROCEDURE FOR MALFUNCTION A….1734
With CONSULT-II….1734
With GST….1734
PROCEDURE FOR MALFUNCTION B….1735
With CONSULT-II….1735
With GST….1735
PROCEDURE FOR MALFUNCTION C….1735
With CONSULT-II….1735
With GST….1735
Diagnostic Procedure….1735
DTC P0643 SENSOR POWER SUPPLY….1737
On Board Diagnosis Logic….1737
FAIL-SAFE MODE….1737
DTC Confirmation Procedure….1737
WITH CONSULT-II….1737
WITH GST….1737
Wiring Diagram….1738
Diagnostic Procedure….1740
DTC P0850 PNP SWITCH….1742
Component Description….1742
CONSULT-II Reference Value in Data Monitor Mode….1742
On Board Diagnosis Logic….1742
DTC Confirmation Procedure….1742
WITH CONSULT-II….1742
Overall Function Check….1743
WITH GST….1743
Wiring Diagram….1744
A/T MODELS….1744
M/T MODELS….1746
Diagnostic Procedure….1747
A/T MODELS….1747
M/T MODELS….1749
DTC P1078 P1084 EVT CONTROL POSITION SENSOR….1750
Component Description….1750
CONSULT-II Reference Value in Data Monitor Mode….1750
On Board Diagnosis Logic….1750
DTC Confirmation Procedure….1750
WITH CONSULT-II….1750
WITH GST….1750
Wiring Diagram….1751
BANK 1….1751
BANK 2….1753
Diagnostic Procedure….1754
Component Inspection….1757
EXHAUST VALVE TIMING CONTROL POSITION SENSOR….1757
Removal and Installation….1757
EXHAUST VALVE TIMING CONTROL POSITION SENSOR….1757
DTC P1148, P1168 CLOSED LOOP CONTROL….1758
On Board Diagnosis Logic….1758
DTC P1211 TCS CONTROL UNIT….1759
Description….1759
On Board Diagnosis Logic….1759
DTC Confirmation Procedure….1759
WITH CONSULT-II….1759
WITH GST….1759
Diagnostic Procedure….1759
DTC P1212 TCS COMMUNICATION LINE….1760
Description….1760
On Board Diagnosis Logic….1760
DTC Confirmation Procedure….1760
WITH CONSULT-II….1760
WITH GST….1760
Diagnostic Procedure….1760
DTC P1217 ENGINE OVER TEMPERATURE….1761
Description….1761
SYSTEM DESCRIPTION….1761
Cooling Fan Control….1761
Cooling Fan Operation….1761
Cooling Fan Relay Operation….1762
COMPONENT DESCRIPTION….1762
Cooling Fan Motor….1762
CONSULT-II Reference Value in Data Monitor Mode….1762
On Board Diagnosis Logic….1762
Overall Function Check….1763
WITH CONSULT-II….1763
WITH GST….1763
Wiring Diagram….1765
Diagnostic Procedure….1767
PROCEDURE A….1769
PROCEDURE B….1770
Main 12 Causes of Overheating….1771
Component Inspection….1772
COOLING FAN MOTORS-1 AND -2….1772
DTC P1225 TP SENSOR….1773
Component Description….1773
On Board Diagnosis Logic….1773
DTC Confirmation Procedure….1773
WITH CONSULT-II….1773
WITH GST….1773
Diagnostic Procedure….1774
Removal and Installation….1774
ELECTRIC THROTTLE CONTROL ACTUATOR….1774
DTC P1226 TP SENSOR….1775
Component Description….1775
On Board Diagnosis Logic….1775
DTC Confirmation Procedure….1775
WITH CONSULT-II….1775
WITH GST….1775
Diagnostic Procedure….1776
Removal and Installation….1776
ELECTRIC THROTTLE CONTROL ACTUATOR….1776
DTC P1421 COLD START CONTROL….1777
Description….1777
On Board Diagnosis Logic….1777
DTC Confirmation Procedure….1777
WITH CONSULT-II….1777
WITH GST….1777
Diagnostic Procedure….1777
DTC P1564 ASCD STEERING SWITCH….1779
Component Description….1779
CONSULT-II Reference Value in Data Monitor Mode….1779
On Board Diagnosis Logic….1780
DTC Confirmation Procedure….1780
WITH CONSULT-II….1780
WITH GST….1780
Wiring Diagram….1781
Diagnostic Procedure….1783
Component Inspection….1786
ASCD STEERING SWITCH….1786
DTC P1572 ASCD BRAKE SWITCH….1787
Component Description….1787
CONSULT-II Reference Value in Data Monitor Mode….1787
On Board Diagnosis Logic….1787
DTC Confirmation Procedure….1789
WITH CONSULT-II….1789
WITH GST….1789
Wiring Diagram….1790
Diagnostic Procedure….1792
A/T MODELS….1792
M/T MODELS….1797
Component Inspection….1802
ASCD BRAKE SWITCH….1802
ASCD CLUTCH SWITCH….1802
STOP LAMP SWITCH….1802
DTC P1574 ASCD VEHICLE SPEED SENSOR….1803
Component Description….1803
On Board Diagnosis Logic….1803
DTC Confirmation Procedure….1803
WITH CONSULT-II….1803
WITH GST….1803
Diagnostic Procedure….1804
DTC P1715 INPUT SPEED SENSOR (TURBINE REVOLUTION SENSOR)….1805
Description….1805
CONSULT-II Reference Value in Data Monitor Mode….1805
On Board Diagnosis Logic….1805
Diagnostic Procedure….1805
DTC P1805 BRAKE SWITCH….1806
Description….1806
CONSULT-II Reference Value in Data Monitor Mode….1806
On Board Diagnosis Logic….1806
FAIL-SAFE MODE….1806
DTC Confirmation Procedure….1806
WITH CONSULT-II….1806
WITH GST….1806
Wiring Diagram….1807
Diagnostic Procedure….1808
Component Inspection….1810
STOP LAMP SWITCH….1810
DTC P2100, P2103 THROTTLE CONTROL MOTOR RELAY….1811
Component Description….1811
CONSULT-II Reference Value in Data Monitor Mode….1811
On Board Diagnosis Logic….1811
FAIL-SAFE MODE….1811
DTC Confirmation Procedure….1811
PROCEDURE FOR DTC P2100….1811
With CONSULT-II….1811
With GST….1812
PROCEDURE FOR DTC P2103….1812
With CONSULT-II….1812
With GST….1812
Wiring Diagram….1813
Diagnostic Procedure….1814
DTC P2101 ELECTRIC THROTTLE CONTROL FUNCTION….1817
Description….1817
On Board Diagnosis Logic….1817
FAIL-SAFE MODE….1817
DTC Confirmation Procedure….1817
WITH CONSULT-II….1817
WITH GST….1817
Wiring Diagram….1818
Diagnostic Procedure….1819
Component Inspection….1822
THROTTLE CONTROL MOTOR….1822
Removal and Installation….1822
ELECTRIC THROTTLE CONTROL ACTUATOR….1822
DTC P2118 THROTTLE CONTROL MOTOR….1823
Component Description….1823
On Board Diagnosis Logic….1823
FAIL-SAFE MODE….1823
DTC Confirmation Procedure….1823
WITH CONSULT-II….1823
WITH GST….1823
Wiring Diagram….1824
Diagnostic Procedure….1825
Component Inspection….1826
THROTTLE CONTROL MOTOR….1826
Removal and Installation….1827
ELECTRIC THROTTLE CONTROL ACTUATOR….1827
DTC P2119 ELECTRIC THROTTLE CONTROL ACTUATOR….1828
Component Description….1828
On Board Diagnosis Logic….1828
FAIL-SAFE MODE….1828
DTC Confirmation Procedure….1828
PROCEDURE FOR MALFUNCTION A AND B….1828
With CONSULT-II….1828
With GST….1829
PROCEDURE FOR MALFUNCTION C….1829
With CONSULT-II….1829
With GST….1829
Diagnostic Procedure….1829
DTC P2122, P2123 APP SENSOR….1830
Component Description….1830
CONSULT-II Reference Value in Data Monitor Mode….1830
On Board Diagnosis Logic….1830
FAIL-SAFE MODE….1830
DTC Confirmation Procedure….1831
WITH CONSULT-II….1831
WITH GST….1831
Wiring Diagram….1832
Diagnostic Procedure….1833
Component Inspection….1835
ACCELERATOR PEDAL POSITION SENSOR….1835
Removal and Installation….1836
ACCELERATOR PEDAL….1836
DTC P2127, P2128 APP SENSOR….1837
Component Description….1837
CONSULT-II Reference Value in Data Monitor Mode….1837
On Board Diagnosis Logic….1837
FAIL-SAFE MODE….1837
DTC Confirmation Procedure….1838
WITH CONSULT-II….1838
WITH GST….1838
Wiring Diagram….1839
Diagnostic Procedure….1840
Component Inspection….1843
ACCELERATOR PEDAL POSITION SENSOR….1843
Removal and Installation….1843
ACCELERATOR PEDAL….1843
DTC P2135 TP SENSOR….1844
Component Description….1844
CONSULT-II Reference Value in Data Monitor Mode….1844
On Board Diagnosis Logic….1844
FAIL-SAFE MODE….1844
DTC Confirmation Procedure….1845
WITH CONSULT-II….1845
WITH GST….1845
Wiring Diagram….1846
Diagnostic Procedure….1847
Component Inspection….1850
THROTTLE POSITION SENSOR….1850
Removal and Installation….1850
ELECTRIC THROTTLE CONTROL ACTUATOR….1850
DTC P2138 APP SENSOR….1851
Component Description….1851
CONSULT-II Reference Value in Data Monitor Mode….1851
On Board Diagnosis Logic….1851
FAIL-SAFE MODE….1851
DTC Confirmation Procedure….1852
WITH CONSULT-II….1852
WITH GST….1852
Wiring Diagram….1853
Diagnostic Procedure….1854
Component Inspection….1858
ACCELERATOR PEDAL POSITION SENSOR….1858
Removal and Installation….1858
ACCELERATOR PEDAL….1858
DTC P2A00, P2A03 A/F SENSOR 1….1859
Component Description….1859
CONSULT-II Reference Value in Data Monitor Mode….1859
On Board Diagnosis Logic….1859
DTC Confirmation Procedure….1859
WITH CONSULT-II….1859
WITH GST….1860
Wiring Diagram….1861
BANK 1….1861
BANK 2….1863
Diagnostic Procedure….1864
Removal and Installation….1870
AIR FUEL RATIO (A/F) SENSOR 1….1870
ASCD BRAKE SWITCH….1871
Component Description….1871
CONSULT-II Reference Value in Data Monitor Mode….1871
Wiring Diagram….1872
Diagnostic Procedure….1874
A/T MODELS….1874
M/T MODELS….1879
Component Inspection….1884
ASCD BRAKE SWITCH….1884
ASCD CLUTCH SWITCH….1884
STOP LAMP SWITCH….1884
ASCD INDICATOR….1885
Component Description….1885
CONSULT-II Reference Value in Data Monitor Mode….1885
Wiring Diagram….1886
Diagnostic Procedure….1887
ELECTRICAL LOAD SIGNAL….1888
Description….1888
CONSULT-II Reference Value in Data Monitor Mode….1888
Diagnostic Procedure….1888
FUEL INJECTOR….1890
Component Description….1890
CONSULT-II Reference Value in Data Monitor Mode….1890
Wiring Diagram….1891
Diagnostic Procedure….1892
Component Inspection….1896
FUEL INJECTOR….1896
Removal and Installation….1896
FUEL INJECTOR….1896
FUEL PUMP….1897
Description….1897
SYSTEM DESCRIPTION….1897
COMPONENT DESCRIPTION….1897
CONSULT-II Reference Value in Data Monitor Mode….1897
Wiring Diagram….1898
Diagnostic Procedure….1899
Component Inspection….1902
FUEL PUMP….1902
CONDENSER….1902
Removal and Installation….1902
FUEL PUMP….1902
IGNITION SIGNAL….1903
Component Description….1903
IGNITION COIL & POWER TRANSISTOR….1903
Wiring Diagram….1904
Diagnostic Procedure….1909
Component Inspection….1914
IGNITION COIL WITH POWER TRANSISTOR….1914
CONDENSER….1915
Removal and Installation….1915
IGNITION COIL WITH POWER TRANSISTOR….1915
REFRIGERANT PRESSURE SENSOR….1916
Component Description….1916
Wiring Diagram….1917
Diagnostic Procedure….1918
Removal and Installation….1920
REFRIGERANT PRESSURE SENSOR….1920
MIL AND DATA LINK CONNECTOR….1921
Wiring Diagram….1921
SERVICE DATA AND SPECIFICATIONS (SDS)….1923
Fuel Pressure….1923
Idle Speed and Ignition Timing….1923
Calculated Load Value….1923
Mass Air Flow Sensor….1923
Intake Air Temperature Sensor….1923
Engine Coolant Temperature Sensor….1923
Air Fuel Ratio (A/F) Sensor 1 Heater….1923
Heated Oxygen Sensor 2 Heater….1923
Crankshaft Position Sensor (POS)….1923
Camshaft Position Sensor (PHASE)….1923
Throttle Control Motor….1924
Fuel Injector….1924
Fuel Pump….1924
ei….1925
Table of Contents….1925
PRECAUTIONS….1927
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”….1927
Precautions for Battery Service….1927
Precautions for Work….1927
PREPARATION….1928
Special Service Tools….1928
Commercial Service Tools….1928
SQUEAK AND RATTLE TROUBLE DIAGNOSES….1929
Work Flow….1929
CUSTOMER INTERVIEW….1929
DUPLICATE THE NOISE AND TEST DRIVE….1930
CHECK RELATED SERVICE BULLETINS….1930
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE….1930
REPAIR THE CAUSE….1930
CONFIRM THE REPAIR….1931
Generic Squeak and Rattle Troubleshooting….1931
INSTRUMENT PANEL….1931
CENTER CONSOLE….1931
DOORS….1931
TRUNK….1932
SUNROOF/HEADLINING….1932
SEATS….1932
UNDERHOOD….1932
Diagnostic Worksheet….1933
CLIP AND FASTENER….1935
Clip and Fastener….1935
FRONT BUMPER….1938
Removal and Installation….1938
REMOVAL….1939
INSTALLATION….1939
REAR BUMPER….1940
Removal and Installation….1940
REMOVAL….1941
INSTALLATION….1941
FRONT GRILLE….1942
Removal and Installation….1942
REMOVAL….1942
INSTALLATION….1942
COWL TOP….1943
Removal and Installation….1943
REMOVAL….1943
INSTALLATION….1943
FENDER PROTECTOR….1944
Removal and Installation….1944
REMOVAL….1944
INSTALLATION….1944
DOOR OUTSIDE MOLDING….1945
Removal and Installation….1945
REMOVAL….1945
INSTALLATION….1945
FRONT PILLAR FINISHER….1946
Removal and Installation….1946
REMOVAL….1946
INSTALLATION….1946
CENTER MUD GUARD….1947
Removal and Installation….1947
REMOVAL….1947
INSTALLATION….1947
WINDSHIELD MOLDING….1948
Removal and Installation….1948
REMOVAL….1948
INSTALLATION….1948
REAR WINDOW MOLDING….1950
Removal and Installation….1950
REMOVAL….1950
INSTALLATION….1950
REAR SPOILER….1951
Removal and Installation….1951
REMOVAL….1951
INSTALLATION….1951
ROOF SIDE MOLDING….1952
Removal and Installation….1952
REMOVAL….1952
INSTALLATION….1952
DOOR FINISHER….1953
Removal and Installation….1953
REMOVAL….1953
INSTALLATION….1954
BODY SIDE TRIM….1955
Removal and Installation….1955
REAR SIDE FINISHER….1955
Removal….1955
Installation….1955
REAR PILLAR GARNISH….1956
Removal….1956
Installation….1956
FRONT PILLAR GARNISH….1956
Removal….1956
Installation….1956
KICKING PLATE….1956
Removal….1956
Installation….1956
CENTER MUD GUARD FINISHER….1956
Removal….1956
Installation….1956
DASH SIDE FINISHER….1956
Removal….1956
Installation….1956
REAR PARCEL SHELF FINISHER….1957
Removal and Installation….1957
REMOVAL….1957
INSTALLATION….1957
FLOOR TRIM….1958
Removal and Installation….1958
REMOVAL….1958
INSTALLATION….1959
HEADLINING….1960
Removal and Installation….1960
REMOVAL….1961
INSTALLATION….1961
TRUNK ROOM TRIM & TRUNK LID FINISHER….1962
Removal and Installation for Trunk Room Trim….1962
TRUNK ROOM TRIM….1962
Removal….1962
Installation….1963
TRUNK LID FINISHER….1963
Removal….1963
Installation….1963
em….1965
Table of Contents….1965
PRECAUTIONS….1968
Precautions for Battery Service….1968
Precautions Necessary for Steering Wheel Rotation After Battery Disconnect….1968
OPERATION PROCEDURE….1968
Precautions for Draining Engine Coolant….1968
Precautions for Disconnecting Fuel Piping….1968
Precautions for Removal and Disassembly….1968
Precautions for Inspection, Repair and Replacement….1969
Precautions for Assembly and Installation….1969
Parts Requiring Angle Tightening….1969
Precautions for Liquid Gasket….1969
REMOVAL OF LIQUID GASKET SEALING….1969
LIQUID GASKET APPLICATION PROCEDURE….1970
PREPARATION….1971
Special Service Tools (SST)….1971
Commercial Service Tools….1973
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING….1976
NVH Troubleshooting —Engine Noise….1976
Use the Chart Below to Help You Find the Cause of the Symptom….1977
DRIVE BELTS….1978
Checking Drive Belts….1978
Tension Adjustment….1978
ALTERNATOR AND POWER STEERING OIL PUMP BELT….1979
A/C COMPRESSOR BELT….1979
Removal and Installation….1979
REMOVAL….1979
INSTALLATION….1979
AIR CLEANER AND AIR DUCT….1980
Components….1980
Removal and Installation….1980
REMOVAL….1980
INSTALLATION….1980
Changing Air Cleaner Filter….1981
INSPECTION….1981
REMOVAL….1981
INSTALLATION….1981
INTAKE MANIFOLD COLLECTOR….1982
Components….1982
Removal and Installation….1982
REMOVAL….1982
INSPECTION AFTER REMOVAL….1984
Surface Distortion….1984
INSTALLATION….1985
Indication of Part Installation Direction….1985
Intake Manifold Collector (Lower)….1985
Intake Manifold Collector (Upper)….1985
Water Hose….1985
Electric Throttle Control Actuator….1986
INTAKE MANIFOLD….1987
Components….1987
Removal and Installation….1987
REMOVAL….1987
INSPECTION AFTER REMOVAL….1988
Surface Distortion….1988
INSTALLATION….1988
Intake Manifold….1988
EXHAUST MANIFOLD AND THREE WAY CATALYST….1989
Components….1989
Removal and Installation….1989
REMOVAL….1989
INSPECTION AFTER REMOVAL….1991
Surface Distortion….1991
INSTALLATION….1991
Exhaust Manifold Gasket….1991
Exhaust Manifold….1991
Air Fuel Ratio Sensor and Heated Oxygen Sensor….1992
OIL PAN AND OIL STRAINER….1993
Components….1993
Removal and Installation….1993
REMOVAL….1993
INSPECTION AFTER REMOVAL….1995
INSTALLATION….1995
INSPECTION AFTER INSTALLATION….1998
IGNITION COIL….1999
Components….1999
Removal and Installation….1999
REMOVAL….1999
INSTALLATION….1999
SPARK PLUG (PLATINUM-TIPPED TYPE)….2000
Components….2000
Removal and Installation….2000
REMOVAL….2000
INSPECTION AFTER REMOVAL….2000
INSTALLATION….2001
FUEL INJECTOR AND FUEL TUBE….2002
Components….2002
Removal and Installation….2002
REMOVAL….2002
INSTALLATION….2004
INSPECTION AFTER INSTALLATION….2006
Check on Fuel Leakage….2006
ROCKER COVER….2008
Components….2008
Removal and Installation….2008
REMOVAL….2008
INSTALLATION….2009
FRONT TIMING CHAIN CASE….2011
Removal and Installation….2011
REMOVAL….2011
INSTALLATION….2015
INSPECTION AFTER INSTALLATION….2021
Inspection for Leaks….2021
TIMING CHAIN….2023
Components (M/T Models)….2023
Components (A/T Models)….2025
Removal and Installation (M/T Models)….2026
REMOVAL….2026
INSPECTION AFTER REMOVAL….2033
Timing Chain….2033
INSTALLATION….2034
INSPECTION AFTER INSTALLATION….2045
Inspection for Leaks….2045
Removal and Installation (A/T Models)….2045
REMOVAL….2045
INSPECTION AFTER REMOVAL….2052
Timing Chain….2052
INSTALLATION….2053
INSPECTION AFTER INSTALLATION….2063
Inspection for Leaks….2063
CAMSHAFT….2064
Components….2064
Removal and Installation….2065
REMOVAL….2065
INSPECTION AFTER REMOVAL….2066
Camshaft Runout….2066
Camshaft Cam Height….2067
Camshaft Journal Oil Clearance….2067
Camshaft End Play….2068
Camshaft Sprocket Runout….2068
Valve Lifter….2068
Valve Lifter Clearance….2069
INSTALLATION….2069
INSPECTION AFTER INSTALLATION….2074
Inspection of Camshaft Sprocket (INT) Oil Groove….2074
Inspection for Leaks….2074
Valve Clearance….2075
INSPECTION….2075
ADJUSTMENT….2078
OIL SEAL….2080
Removal and Installation of Valve Oil Seal….2080
REMOVAL….2080
INSTALLATION….2080
Removal and Installation of Front Oil Seal….2081
REMOVAL….2081
INSTALLATION….2081
Removal and Installation of Rear Oil Seal….2081
REMOVAL….2081
INSTALLATION….2082
CYLINDER HEAD….2083
On-Vehicle Service….2083
CHECKING COMPRESSION PRESSURE….2083
Components….2084
Removal and Installation….2084
REMOVAL….2084
INSPECTION AFTER REMOVAL….2085
Cylinder Head Bolts Outer Diameter….2085
Cylinder Head Distortion….2086
INSTALLATION….2086
INSPECTION AFTER INSTALLATION….2087
Inspection for Leaks….2087
Components….2088
Disassembly and Assembly….2088
DISASSEMBLY….2088
ASSEMBLY….2089
Inspection After Disassembly….2090
VALVE DIMENSIONS….2090
VALVE GUIDE CLEARANCE….2091
Valve Stem Diameter….2091
Valve Guide Inner Diameter….2091
Valve Guide Clearance….2091
VALVE GUIDE REPLACEMENT….2091
VALVE SEAT CONTACT….2093
VALVE SEAT REPLACEMENT….2093
VALVE SPRING SQUARENESS….2094
VALVE SPRING DIMENSIONS AND VALVE SPRING PRESSURE LOAD….2094
ENGINE ASSEMBLY….2095
Components….2095
Removal and Installation….2095
REMOVAL….2096
Outline….2096
Preparation….2096
Engine Room….2096
Passenger Room Side….2097
Vehicle Underbody….2097
Removal Work….2097
Separation Work….2098
INSTALLATION….2098
INSPECTION AFTER INSTALLATION….2099
Inspection for Leaks….2099
CYLINDER BLOCK….2101
Components….2101
Disassembly and Assembly….2102
DISASSEMBLY….2102
ASSEMBLY….2107
How to Select Piston and Bearing….2114
DESCRIPTION….2114
HOW TO SELECT PISTON….2115
When New Cylinder Block is Used….2115
When Cylinder Block is Reused….2115
Piston Selection Table….2115
HOW TO SELECT CONNECTING ROD BEARING….2115
When New Connecting Rod and Crankshaft are Used….2115
When Crankshaft and Connecting Rod are Reused….2116
Connecting Rod Bearing Selection Table….2116
Undersize Bearings Usage Guide….2116
HOW TO SELECT MAIN BEARING….2116
When New Cylinder Block and Crankshaft are Used….2116
When Cylinder Block and Crankshaft are Reused….2117
Main Bearing Selection Table….2118
Main Bearing Grade Table (All Journals)….2119
Undersize Bearing Usage Guide….2119
Inspection After Disassembly….2120
CRANKSHAFT END PLAY….2120
CONNECTING ROD SIDE CLEARANCE….2120
PISTON TO PISTON PIN OIL CLEARANCE….2120
Piston Pin Hole Diameter….2120
Piston Pin Outer Diameter….2120
Piston to Piston Pin Oil Clearance….2120
PISTON RING SIDE CLEARANCE….2121
PISTON RING END GAP….2121
CONNECTING ROD BEND AND TORSION….2122
CONNECTING ROD BIG END DIAMETER….2122
CONNECTING ROD BUSHING OIL CLEARANCE….2123
Connecting Rod Bushing Inner Diameter….2123
Piston Pin Outer Diameter….2123
Connecting Rod Bushing Oil Clearance….2123
CYLINDER BLOCK DISTORTION….2124
MAIN BEARING HOUSING INNER DIAMETER….2124
PISTON TO CYLINDER BORE CLEARANCE….2124
Cylinder Bore Inner Diameter….2124
Piston Skirt Diameter….2125
Piston to Cylinder Bore Clearance….2125
Re-boring Cylinder Bore….2125
CRANKSHAFT MAIN JOURNAL DIAMETER….2126
CRANKSHAFT PIN JOURNAL DIAMETER….2126
CRANKSHAFT OUT-OF-ROUND AND TAPER….2126
CRANKSHAFT RUNOUT….2126
CONNECTING ROD BEARING OIL CLEARANCE….2127
Method by Calculation….2127
Method of Using Plastigage….2127
MAIN BEARING OIL CLEARANCE….2127
Method by Calculation….2127
Method of Using Plastigage….2127
CRUSH HEIGHT OF MAIN BEARING….2128
CRUSH HEIGHT OF CONNECTING ROD BEARING….2128
MAIN BEARING CAP BOLT OUTER DIAMETER….2128
CONNECTING ROD BOLT OUTER DIAMETER (A/T MODELS)….2128
FLYWHEEL DEFLECTION….2129
MOVEMENT AMOUNT OF FLYWHEEL….2129
Movement Amount of Thrust (Fore-and-Aft) Direction….2129
Movement Amount of Radial (Rotation) Direction….2129
DRIVE PLATE (A/T MODELS)….2130
OIL JET….2130
OIL JET RELIEF VALVE….2130
SERVICE DATA AND SPECIFICATIONS (SDS)….2131
Standard and Limit….2131
GENERAL SPECIFICATIONS….2131
DRIVE BELT….2132
INTAKE MANIFOLD COLLECTOR, INTAKE MANIFOLD AND EXHAUST MANIFOLD….2132
SPARK PLUG….2132
CAMSHAFT AND CAMSHAFT BEARING….2133
Valve Lifter….2133
Valve Clearance….2133
Available Valve Lifter….2134
CYLINDER HEAD….2135
Valve Dimensions….2135
Valve Guide….2136
Valve Seat….2137
Valve Spring….2137
CYLINDER BLOCK….2138
PISTON, PISTON RING AND PISTON PIN….2139
Available Piston….2139
Piston Ring….2139
Piston Pin….2139
CONNECTING ROD….2140
CRANKSHAFT….2141
MAIN BEARING….2142
Undersize….2142
Main Bearing Oil Clearance….2142
CONNECTING ROD BEARING….2143
Undersize….2143
Connecting Rod Bearing Oil Clearance….2143
ex….2145
Table of Contents….2145
PREPARATION….2146
Commercial Service Tools….2146
EXHAUST SYSTEM….2147
Checking Exhaust System….2147
Removal and Installation….2147
REMOVAL….2148
INSTALLATION….2148
INSPECTION AFTER INSTALLATION….2148
fax….2149
Table of Contents….2149
PREPARATION….2150
Special Service Tools….2150
Commercial Service Tools….2150
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING….2151
NVH Troubleshooting Chart….2151
FRONT WHEEL HUB AND KNUCKLE….2152
On-Vehicle Inspection….2152
WHEEL BEARING INSPECTION….2152
Removal and Installation….2152
COMPONENTS….2152
REMOVAL….2152
INSPECTION AFTER REMOVAL….2153
Visual Inspection….2153
Steering Knuckle Ball Joint Inspection….2153
Swing Torque Inspection….2153
Rotating Torque Inspection….2153
Axial End Play Inspection….2154
INSTALLATION….2154
SERVICE DATA AND SPECIFICATIONS (SDS)….2155
Wheel Bearing….2155
BALL JOINT….2155
fl….2157
Table of Contents….2157
PRECAUTIONS….2158
Precautions for Battery Service….2158
PREPARATION….2159
Commercial Service Tools….2159
FUEL SYSTEM….2160
Checking Fuel Lines….2160
General Precautions….2160
FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY….2161
Components….2161
Removal and Installation….2161
REMOVAL….2161
INSTALLATION….2163
Main and Sub Fuel Level Sensor Unit….2164
Quick Connector….2164
INSPECTION AFTER INSTALLATION….2165
Components….2165
Disassembly and Assembly….2165
DISASSEMBLY….2165
ASSEMBLY….2166
FUEL TANK….2167
Components….2167
Removal and Installation….2167
REMOVAL….2167
INSTALLATION….2168
INSPECTION AFTER INSTALLATION….2168
SERVICE DATA AND SPECIFICATIONS (SDS)….2169
Standard and Limit….2169
fsu….2171
Table of Contents….2171
PRECAUTIONS….2172
Caution….2172
PREPARATION….2173
Special Service Tools….2173
Commercial Service Tools….2173
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING….2174
NVH Troubleshooting Chart….2174
FRONT SUSPENSION ASSEMBLY….2175
On-Vehicle Inspection….2175
INSPECTION OF BALL JOINT END PLAY OF EACH LINK….2175
Upper Link Ball Joint….2175
Steering Knuckle Lower Ball Joint….2175
Compression Rod Ball Joint….2175
SHOCK ABSORBER INSPECTION….2175
Wheel Alignment Inspection….2176
DESCRIPTION….2176
PRELIMINARY CHECK….2176
GENERAL INFORMATION AND RECOMMENDATIONS….2176
THE ALIGNMENT PROCESS….2177
INSPECTION OF CAMBER, CASTER AND KINGPIN INCLINATION ANGLES….2177
Using a CCK Gauge….2177
Components….2178
Removal and Installation….2179
REMOVAL….2179
INSTALLATION….2179
COIL SPRING AND SHOCK ABSORBER….2180
Removal and Installation….2180
REMOVAL….2180
INSTALLATION….2180
Disassembly and Assembly….2180
DISASSEMBLY….2180
INSPECTION AFTER DISASSEMBLY….2181
Shock Absorber Inspection….2181
Mounting Insulator and Rubber Parts Inspection….2181
Coil Spring Inspection….2181
ASSEMBLY….2181
TRANSVERSE LINK….2183
Removal and Installation….2183
REMOVAL….2183
INSPECTION AFTER REMOVAL….2183
Visual Inspection….2183
INSTALLATION….2183
UPPER LINK….2184
Removal and Installation….2184
REMOVAL….2184
INSPECTION AFTER REMOVAL….2184
Visual Inspection….2184
Ball Joint Inspection….2184
Swing Torque Inspection….2184
Rotating Torque Inspection….2184
Axial End Play Inspection….2185
INSTALLATION….2185
COMPRESSION ROD….2186
Removal and Installation….2186
REMOVAL….2186
INSPECTION AFTER REMOVAL….2186
Visual Inspection….2186
Ball Joint Inspection….2186
Swing Torque Inspection….2186
Rotating Torque Inspection….2186
Axial End Play Inspection….2187
INSTALLATION….2187
STABILIZER BAR….2188
Removal and Installation….2188
REMOVAL….2188
INSPECTION AFTER REMOVAL….2188
INSTALLATION….2188
FRONT SUSPENSION MEMBER….2189
Removal and Installation….2189
REMOVAL….2189
INSPECTION AFTER REMOVAL….2189
INSTALLATION….2189
SERVICE DATA AND SPECIFICATIONS (SDS)….2190
Wheel Alignment (Unladen*)….2190
Ball Joint….2190
Wheelarch Height (Unladen*)….2190
fwd….2191
QUICK REFERENCE INDEX….2191
FOREWORD….2192
QUICK REFERENCE CHART….2193
A: GENERAL INFORMATION….2191
B: ENGINE….2191
C: TRANSMISSION/TRANSAXLE….2191
D: DRIVELINE/AXLE….2191
E: SUSPENSION….2191
F: BRAKES….2191
G: STEERING….2191
H: RESTRAINTS….2191
I: BODY….2191
J: AIR CONDITIONER….2191
K: ELECTRICAL….2191
L: MAINTENANCE….2191
M: INDEX….2191
gi….2196
Table of Contents….2196
PRECAUTIONS….2198
Description….2198
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”….2198
Precautions for NVIS/IVIS (NISSAN/INFINITI VEHICLE IMMOBILIZER SYSTEM – NATS) (If Equipped)….2198
Precautions Necessary for Steering Wheel Rotation After Battery Disconnect….2199
OPERATION PROCEDURE….2199
Precautions for Battery Service….2200
General Precautions….2200
Precautions for Three Way Catalyst….2201
Precautions for Fuel (Unleaded Premium Gasoline Required)….2201
Precautions for Multiport Fuel Injection System or Engine Control System….2202
Precautions for Hoses….2202
HOSE REMOVAL AND INSTALLATION….2202
HOSE CLAMPING….2202
Precautions for Engine Oils….2203
HEALTH PROTECTION PRECAUTIONS….2203
Precautions for Air Conditioning….2203
HOW TO USE THIS MANUAL….2204
Description….2204
Terms….2204
Units….2204
Contents….2204
Components….2205
SYMBOLS….2205
How to Follow Trouble Diagnoses….2206
DESCRIPTION….2206
HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES….2206
HARNESS WIRE COLOR AND CONNECTOR NUMBER INDICATION….2207
TYPE 1: Harness Wire Color and Connector Number are Shown in Illustration….2207
TYPE 2: Harness Wire Color and Connector Number are Shown in Text….2208
KEY TO SYMBOLS SIGNIFYING MEASUREMENTS OR PROCEDURES….2208
How to Read Wiring Diagrams….2210
CONNECTOR SYMBOLS….2210
SAMPLE/WIRING DIAGRAM – EXAMPL -….2211
DESCRIPTION….2212
Harness Indication….2214
Component Indication….2214
Switch Positions….2214
Detectable Lines and Non-Detectable Lines….2215
Multiple Switch….2216
Reference Area….2217
Abbreviations….2218
SERVICE INFORMATION FOR ELECTRICAL INCIDENT….2219
How to Check Terminal….2219
CONNECTOR AND TERMINAL PIN KIT….2219
HOW TO PROBE CONNECTORS….2219
Probing from Harness Side….2219
Probing from Terminal Side….2219
How to Check Enlarged Contact Spring of Terminal….2220
Waterproof Connector Inspection….2221
Terminal Lock Inspection….2221
How to Perform Efficient Diagnosis for an Electrical Incident….2222
WORK FLOW….2222
INCIDENT SIMULATION TESTS….2222
Introduction….2222
Vehicle Vibration….2223
Heat Sensitive….2224
Freezing….2224
Water Intrusion….2224
Electrical Load….2224
Cold or Hot Start Up….2225
CIRCUIT INSPECTION….2225
Introduction….2225
Testing for “Opens” in the Circuit….2225
Testing for “Shorts” in the Circuit….2226
Ground Inspection….2227
Voltage Drop Tests….2227
Control Unit Circuit Test….2229
Control Units and Electrical Parts….2230
PRECAUTIONS….2230
CONSULT-II CHECKING SYSTEM….2231
Description….2231
Function and System Application….2231
Nickel Metal Hydride Battery Replacement….2231
Checking Equipment….2232
CONSULT-II Start Procedure….2232
CONSULT-II Data Link Connector (DLC) Circuit….2233
INSPECTION PROCEDURE….2233
CIRCUIT DIAGRAM….2234
LIFTING POINT….2235
Commercial Service Tools….2235
Garage Jack and Safety Stand….2235
2-Pole Lift….2236
Board-On Lift….2237
TOW TRUCK TOWING….2238
Tow Truck Towing….2238
Vehicle Recovery (Freeing a Stuck Vehicle)….2239
FRONT….2239
REAR….2239
TIGHTENING TORQUE OF STANDARD BOLTS….2240
Tightening Torque Table….2240
RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS….2241
Recommended Chemical Products and Sealants….2241
IDENTIFICATION INFORMATION….2242
Model Variation….2242
IDENTIFICATION NUMBER….2243
IDENTIFICATION PLATE….2243
ENGINE SERIAL NUMBER….2244
AUTOMATIC TRANSMISSION NUMBER….2244
MANUAL TRANSMISSION NUMBER….2244
Dimensions….2244
Wheels & Tires….2245
TERMINOLOGY….2246
SAE J1930 Terminology List….2246
gw….2250
Table of Contents….2250
PRECAUTIONS….2252
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”….2252
Precautions for Battery Service….2252
Handling for Adhesive and Primer….2252
PREPARATION….2253
Special Service Tools….2253
Commercial Service Tools….2253
SQUEAK AND RATTLE TROUBLE DIAGNOSES….2254
Work Flow….2254
CUSTOMER INTERVIEW….2254
DUPLICATE THE NOISE AND TEST DRIVE….2255
CHECK RELATED SERVICE BULLETINS….2255
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE….2255
REPAIR THE CAUSE….2255
CONFIRM THE REPAIR….2256
Generic Squeak and Rattle Troubleshooting….2256
INSTRUMENT PANEL….2256
CENTER CONSOLE….2256
DOORS….2256
TRUNK….2257
SUNROOF/HEADLINING….2257
SEATS….2257
UNDERHOOD….2257
Diagnostic Worksheet….2258
WINDSHIELD GLASS….2260
Removal and Installation….2260
REMOVAL….2260
INSTALLATION….2261
Repairing Water Leaks for Windshield….2261
REAR WINDOW GLASS AND MOLDING….2262
Removal and Installation….2262
REMOVAL….2262
INSTALLATION….2263
SIDE WINDOW GLASS….2264
Removal and Installation….2264
REMOVAL….2264
INSTALLATION….2265
Repairing Water Leaks….2265
POWER WINDOW SYSTEM….2266
Component Parts and Harness Connector Location….2266
System Description….2267
MANUAL OPERATION….2267
Driver Side Door….2267
Passenger Side Door….2268
POWER WINDOW SERIAL LINK….2268
AUTO OPERATION….2268
POWER WINDOW LOCK….2268
RETAINED POWER OPERATION….2269
ANTI-PINCH SYSTEM….2269
POWER WINDOW CONTROL BY THE KEY CYLINDER SWITCH….2269
AUTOMATIC WINDOW ADJUSTING FUNCTION….2269
CAN Communication System Description….2270
CAN Communication Unit….2270
Schematic….2271
Wiring Diagram – WINDOW –….2272
Terminal and Reference Value for BCM….2276
Terminal and Reference Value for Power Window Main Switch….2277
Terminal and Reference Value for Power Window Sub–Switch….2278
CONSULT-II Function (BCM)….2279
CONSULT-II START PROCEDURE….2279
WORK SUPPORT….2279
DATE MONITOR….2279
ACTIVE TEST….2279
Work Flow….2280
Trouble Diagnoses Symptom Chart….2280
Check BCM Power Supply and Ground Circuit….2281
Check Power Window Switch Power Supply Circuit….2282
Check Drive Side Power Window Motor Circuit….2283
Check Passenger Side Power Window Motor Circuit….2284
Check Limit Switch Circuit (Driver Side)….2284
Check Limit Switch Circuit (Passenger Side)….2286
Check Encoder Circuit (Driver Side)….2288
Check Encoder Circuit (Passenger Side)….2290
Check Door Switch….2293
Check Power Window Serial Link….2296
Check Power Window Sub-Switch Power Supply and Ground Circuit….2298
Check Door Key Cylinder Switch….2299
FRONT DOOR GLASS AND REGULATOR….2301
Removal and Installation….2301
DOOR GLASS….2301
Removal….2301
Installation….2302
REGULATOR ASSEMBLY….2302
Removal….2302
Installation….2302
Inspection after Removal….2302
Disassembly and Assembly….2303
REGULATOR ASSEMBLY….2303
Disassembly….2303
Assembly….2303
Inspection after Installation….2303
SETTING OF LIMIT SWITCH….2303
Resetting….2303
FITTING INSPECTION….2303
INSIDE MIRROR….2305
Wiring Diagram–I/MIRR–….2305
Removal and Installation….2306
REMOVAL….2306
INSTALLATION….2306
REAR WINDOW DEFOGGER….2307
Component Parts and Harness Connector Location….2307
System Description….2307
CAN Communication System Description….2309
CAN Communication Unit….2309
Schematic – DEF –….2310
Wiring Diagram –DEF–….2311
Terminal and Reference Value for BCM….2315
Terminal and Reference Value for IPDM E/R….2315
CONSULT-II Function (BCM)….2316
CONSULT-II START PROCEDURE….2316
DATA MONITOR….2316
Display Item List….2316
ACTIVE TEST….2316
Display Item List….2316
Work Flow….2317
Trouble Diagnoses Symptom Chart….2317
Check BCM Power Supply and Ground Circuit….2318
Check Rear Window Defogger Switch Circuit….2319
Check Rear Window Defogger Power Supply Circuit….2320
Check Rear Window Defogger Circuit….2322
Check Door Mirror Defogger Power Supply Circuit….2323
Check Driver Side Door Mirror Defogger Circuit….2324
Check Passenger Side Door Mirror Defogger Circuit….2325
Check Filament….2327
Filament Repair….2328
REPAIR EQUIPMENT….2328
REPAIRING PROCEDURE….2328
DOOR MIRROR….2329
Wring Diagram–MIRROR–….2329
Removal and Installation….2330
REMOVAL….2330
INSTALLATION….2330
Disassembly and Assembly….2331
DISASSEMBLY….2331
ASSEMBLY….2331
idx….2332
Table of Contents….2333
A….2333
B….2333
C….2333
D….2334
E….2334
F….2335
G….2335
H….2335
I….2335
K….2336
L….2336
M….2336
N….2336
O….2336
P….2336
R….2337
S….2337
T….2337
U….2338
V….2338
W….2338
ip….2339
Table of Contents….2339
PRECAUTIONS….2340
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”….2340
Precautions for Battery Service….2340
Precautions….2340
PREPARATION….2341
Special Service Tools….2341
Commercial Service Tools….2341
SQUEAK AND RATTLE TROUBLE DIAGNOSES….2342
Work Flow….2342
CUSTOMER INTERVIEW….2342
DUPLICATE THE NOISE AND TEST DRIVE….2343
CHECK RELATED SERVICE BULLETINS….2343
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE….2343
REPAIR THE CAUSE….2343
CONFIRM THE REPAIR….2344
Generic Squeak and Rattle Troubleshooting….2344
INSTRUMENT PANEL….2344
CENTER CONSOLE….2344
DOORS….2344
TRUNK….2345
SUNROOF/HEADLINING….2345
SEATS….2345
UNDERHOOD….2345
Diagnostic Worksheet….2346
INSTRUMENT PANEL ASSEMBLY….2348
Component Parts Drawing….2348
Removal and Installation….2349
WORK STEP….2349
REMOVAL….2350
(A) Selector lever Knob (A/T Models)….2350
(B) Shift Knob (M/T Models)….2350
(C) Console Finisher (A/T Models)….2350
(D) Console Boot (M/T Models)….2350
(E) Cluster Lid C Side Finisher (RH/LH)….2350
(F) Cluster Lid Finisher Upper….2350
(G) Cluster Lid Finisher Lower….2351
(H) Instrument Finisher B….2351
(I) Cluster Lid C Assembly….2351
(J) Instrument Driver Lower Panel….2351
(K) Steering Column Covers….2351
(L) Lighting and Turn Signal Switch….2351
(M) Wiper and Washer Switch….2352
(N) Knee Protector Lower….2352
(O) Steering Lock Escutcheon….2352
(P) Cluster Lid A Assembly….2352
(Q) Kicking Plate (RH/LH)….2352
(R) Dash Side Finisher (RH/LH)….2352
(S) Instrument Lower Cover….2352
(T) Glove Box Assembly….2352
(U) Instrument Side Panel (RH/LH)….2353
(V) Center Box Assembly….2353
(W) NAVI Control Unit….2353
(X) Passenger Air Bag Module….2353
(Y) Center Console Assembly….2353
(Z) Display and A/C auto amp Assembly….2353
(Aa) Defroster Grille (RH/LH)….2353
(Ab) Side Ventilator Grille (LH)….2353
(Ac) Center Ventilator Grille (LH)….2354
(Ad) Front Pillar Garnish (RH/LH)….2354
(Ae) Instrument Panel and Pad….2354
INSTALLATION….2354
Disassembly and Assembly….2355
CLUSTER LID A ASSEMBLY….2355
Disassembly….2355
Assembly….2355
CLUSTER LID C ASSEMBLY….2356
Disassembly….2356
Assembly….2356
GLOVE BOX ASSEMBLY….2357
Disassembly….2357
Assembly….2357
CENTER BOX ASSEMBLY….2358
Disassembly….2358
Assembly….2358
CENTER CONSOLE (A/T MODELS)….2359
Disassembly….2359
Assembly….2359
CENTER CONSOLE (M/T MODELS)….2360
Disassembly….2360
Assembly….2360
lan….2361
Table of Contents….2361
CAN FUNDAMENTAL….2363
PRECAUTIONS….2363
Precautions When Using CONSULT-II….2363
Precautions for Trouble Diagnosis….2363
Precautions for Harness Repair….2363
SYSTEM DESCRIPTION….2364
CAN Communication System….2364
SYSTEM DIAGRAM….2364
CAN COMMUNICATION CONTROL CIRCUIT….2365
Diag on CAN….2366
DESCRIPTION….2366
System Diagram….2366
TROUBLE DIAGNOSIS….2367
Condition of Error Detection….2367
CAN COMMUNICATION SYSTEM ERROR….2367
WHEN INDICATED “U1000” OR “U1001” IS INDICATED EVEN THOUGH CAN COMMUNICATION SYSTEM IS NORMAL….2367
Symptom When Error Occurs in CAN Communication System….2368
ERROR EXAMPLE….2368
Example: TCM branch line open circuit….2368
Example: Data link connector branch line open circuit….2369
Example: Main Line Between Data Link Connector and ABS Actuator and Electric Unit (Control Unit) ….2370
Example: CAN-H, CAN-L Harness Short Circuit….2371
Self-Diagnosis….2372
CAN Diagnostic Support Monitor….2373
MONITOR ITEM (CONSULT-II)….2373
Without PAST….2373
With PAST….2373
MONITOR ITEM (ON-BOARD DIAGNOSIS)….2374
TROUBLE DIAGNOSES WORK FLOW….2375
Information Needed for Trouble Diagnosis….2375
How to Use CAN Communication Signal Chart….2375
Trouble Diagnosis Flow Chart….2376
Trouble Diagnosis Procedure….2377
INTERVIEW WITH CUSTOMER….2377
INSPECTION OF VEHICLE CONDITION….2378
CHECK OF CAN SYSTEM TYPE (HOW TO USE CAN SYSTEM TYPE SPECIFICATION CHART)….2379
CAN System Type Specification Chart (Style A)….2379
CAN System Type Specification Chart (Style B)….2380
CREATE INTERVIEW SHEET….2381
Interview Sheet (Example)….2381
CREATE DATA SHEET….2382
Create CONSULT-II Data Attachment Sheet….2382
Create On-board Diagnosis Copy Sheet….2383
CREATE DIAGNOSIS SHEET….2384
Print Diagnosis Sheet….2384
Check of Received Data….2384
DETECT THE ROOT CAUSE….2385
Present Error — Open Circuit —….2386
Present Error — Short Circuit —….2392
Past Error — Open Circuit —….2393
Past Error — Short Circuit —….2399
CAN….2400
INDEX FOR DTC….2400
DTC No. Index….2400
HOW TO USE THIS SECTION….2401
Caution….2401
Abbreviation List….2401
PRECAUTIONS….2402
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”….2402
Precautions for Battery Service….2402
Precautions When Using CONSULT-II….2402
Precautions for Trouble Diagnosis….2402
Precautions for Harness Repair….2402
TROUBLE DIAGNOSIS….2404
CAN Diagnostic Support Monitor….2404
MONITOR ITEM LIST (CONSULT-II)….2404
ECM….2404
TCM….2404
VDC/TCS/ABS Control Unit….2405
Intelligent Key Unit….2405
BCM….2405
Driver Seat Control Unit….2406
RAS Control Unit….2406
IPDME/R….2406
CAN System Specification Chart….2407
VEHICLE EQUIPMENT IDENTIFICATION INFORMATION….2407
CAN Communication Signal Chart….2408
TYPE 1/TYPE 2/TYPE3….2408
TYPE 4/TYPE 5/TYPE 6….2409
Schematic….2411
Wiring Diagram — CAN —….2412
Interview Sheet….2416
Data Sheet….2417
CONSULT-II DATA ATTACHMENT SHEET….2417
CAN System (Type 1)….2420
DIAGNOSIS SHEET….2420
CAN System (Type 2)….2421
DIAGNOSIS SHEET….2421
CAN System (Type 3)….2422
DIAGNOSIS SHEET….2422
CAN System (Type 4)….2423
DIAGNOSIS SHEET….2423
CAN System (Type 5)….2424
DIAGNOSIS SHEET….2424
CAN System (Type 6)….2425
DIAGNOSIS SHEET….2425
Component Parts Location….2426
Harness Layout….2426
Malfunction Area Chart….2427
MAIN LINE….2427
BRANCH LINE….2427
SHORT CIRCUIT….2427
Main Line Between TCM and Intelligent Key Unit….2428
Main Line Between VDC/TCS/ABS Control Unit and Data Link Connector….2429
Main Line Between Data Link Connector and Driver Seat Control Unit….2429
ECM Branch Line Circuit….2430
TCM Branch Line Circuit….2431
VDC/TCS/ABS Control Unit Branch Line Circuit….2431
Intelligent Key Unit Branch Line Circuit….2432
BCM Branch Line Circuit….2433
Data Link Connector Branch Line Circuit….2433
Combination Meter Branch Line Circuit….2434
Steering Angle Sensor Branch Line Circuit….2435
Driver Seat Control Unit Branch Line Circuit….2435
RAS Control Unit Branch Line Circuit….2436
IPDM E/R Branch Line Circuit….2437
CAN Communication Circuit….2437
lt….2441
Table of Contents….2441
PRECAUTIONS….2444
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”….2444
Precautions for Battery Service….2444
General Precautions for Service Operations….2444
HEADLAMP – XENON TYPE -….2445
Component Parts and Harness Connector Location….2445
System Description….2445
OUTLINE….2445
HEADLAMP OPERATION….2446
Low Beam Operation….2446
High Beam Operation/Flash-to-Pass Operation….2446
COMBINATION SWITCH READING FUNCTION….2447
EXTERIOR LAMP BATTERY SAVER CONTROL….2447
AUTO LIGHT OPERATION….2447
VEHICLE SECURITY SYSTEM….2447
XENON HEADLAMP….2447
CAN Communication System Description….2447
CAN Communication Unit….2447
Schematic….2448
Wiring Diagram — H/LAMP —….2449
Terminals and Reference Values for BCM….2453
Terminals and Reference Values for IPDM E/R….2455
How to Proceed With Trouble Diagnosis….2455
Preliminary Check….2455
CHECK POWER SUPPLY AND GROUND CIRCUIT….2455
CONSULT-II Functions (BCM)….2456
CONSULT-II BASIC OPERATION….2456
WORK SUPPORT….2456
Operation Procedure….2456
Display Item List….2457
DATA MONITOR….2457
Operation Procedure….2457
Display Item List….2457
ACTIVE TEST….2458
Operation Procedure….2458
Display Item List….2458
CONSULT-II Functions (IPDM E/R)….2458
CONSULT-II BASIC OPERATION….2458
DATA MONITOR….2459
Operation Procedure….2459
All Signals, Main Signals, Selection From Menu….2459
ACTIVE TEST….2459
Operation Procedure….2459
Headlamp Does Not Change To High Beam (Both Sides)….2460
Headlamp Does Not Change To High Beam (One Side)….2462
Headlamp Does Not Illuminate (Both Sides)….2463
Headlamp Does Not Illuminate (One Side)….2465
Headlamps Do Not Turn OFF….2467
General Information for Xenon Headlamp Trouble Diagnosis….2468
Caution:….2468
Xenon Headlamp Trouble Diagnosis….2468
Aiming Adjustment….2469
PREPARATION BEFORE ADJUSTING….2469
For Details, Refer to the Regulations in Your Own Country….2469
LOW BEAM AND HIGH BEAM….2469
ADJUSTMENT USING AN ADJUSTMENT SCREEN (LIGHT/DARK BORDERLINE)….2470
Bulb Replacement….2470
HEADLAMP LOW/HIGH BEAM….2470
FRONT FOG LAMP….2471
PARKING LAMP….2471
FRONT TURN SIGNAL LAMP….2471
Removal and Installation….2472
REMOVAL….2472
INSTALLATION….2472
Disassembly….2473
Assembly….2474
Servicing to Replace Headlamps When Damaged….2474
REMOVAL AND INSTALLATION….2474
DAYTIME LIGHT SYSTEM….2475
Component Parts and Harness Connector Location….2475
System Description….2475
OUTLINE….2475
DAYTIME LIGHT OPERATION….2476
COMBINATION SWITCH READING FUNCTION….2476
EXTERIOR LAMP BATTERY SAVER CONTROL….2476
AUTO LIGHT OPERATION….2476
CAN Communication System Description….2477
CAN Communication Unit….2477
Schematic….2478
Wiring Diagram — DTRL —….2479
Terminals and Reference Values for BCM….2483
Terminals and Reference Values for IPDM E/R….2485
How to Proceed With Trouble Diagnosis….2485
Preliminary Check….2486
CHECK POWER SUPPLY AND GROUND CIRCUIT….2486
CHECK PARKING BRAKE SWITCH CIRCUIT….2487
CONSULT-II Functions (BCM)….2488
CONSULT-II Functions (IPDM E/R)….2488
Daytime Light Control Does Not Operate Properly….2488
Aiming Adjustment….2490
Bulb Replacement….2490
Removal and Installation….2490
AUTO LIGHT SYSTEM….2491
Component Parts and Harness Connector Location….2491
System Description….2491
OUTLINE….2491
COMBINATION SWITCH READING FUNCTION….2492
DELAY TIMER FUNCTION….2492
CAN Communication System Description….2492
CAN Communication Unit….2492
Major Components and Functions….2492
Schematic….2493
Wiring Diagram — AUTO/L —….2494
Terminals and Reference Values for BCM….2497
Terminals and Reference Values for IPDM E/R….2498
How to Proceed With Trouble Diagnosis….2498
Preliminary Check….2499
SETTING CHANGE FUNCTIONS….2499
CHECK POWER SUPPLY AND GROUND CIRCUIT….2499
CONSULT-II Functions (BCM)….2500
CONSULT-II Functions (IPDM E/R)….2500
Symptom Chart….2500
Lighting Switch Inspection….2500
Optical sensor System Inspection….2501
Removal and Installation of Optical Sensor….2503
REMOVAL….2503
INSTALLATION….2503
FRONT FOG LAMP….2504
Component Parts and Harness Connector Location….2504
System Description….2504
OUTLINE….2504
FRONT FOG LAMP OPERATION….2505
COMBINATION SWITCH READING FUNCTION….2505
EXTERIOR LAMP BATTERY SAVER CONTROL….2505
CAN Communication System Description….2505
CAN Communication Unit….2505
Wiring Diagram — F/FOG —….2506
Terminals and Reference Values for BCM….2508
Terminals and Reference Values for IPDM E/R….2510
How to Proceed With Trouble Diagnosis….2510
Preliminary Check….2510
CHECK POWER SUPPLY AND GROUND CIRCUIT….2510
CONSULT-II Functions (BCM)….2511
CONSULT-II Functions (IPDM E/R)….2511
Front Fog lamps Do Not Illuminate (Both Sides)….2512
Front Fog Lamp Does Not Illuminate (One Side)….2514
Aiming Adjustment….2515
Bulb Replacement….2516
TURN SIGNAL AND HAZARD WARNING LAMPS….2517
Component Parts and Harness Connector Location….2517
System Description….2517
TURN SIGNAL OPERATION….2517
LH Turn Signal Lamp….2517
RH Turn Signal Lamp….2518
HAZARD LAMP OPERATION….2518
REMOTE KEYLESS ENTRY SYSTEM OPERATION….2519
COMBINATION SWITCH READING FUNCTION….2519
CAN Communication System Description….2519
CAN Communication Unit….2519
Schematic….2520
Wiring Diagram — TURN —….2521
Terminals and Reference Values for BCM….2524
How to Proceed With Trouble Diagnosis….2525
Preliminary Check….2525
CHECK POWER SUPPLY AND GROUND CIRCUIT….2525
CONSULT-II Functions (BCM)….2526
CONSULT-II BASIC OPERATION….2526
DATA MONITOR….2526
Operation Procedure….2526
Display Item List….2527
ACTIVE TEST….2527
Operation Procedure….2527
Display Item List….2527
Turn Signal Lamp Does Not Operate….2527
Hazard Warning Lamp Does Not Operate But Turn Signal Lamp Operates….2529
Bulb Replacement….2530
FRONT TURN SIGNAL LAMP….2530
REAR TURN SIGNAL LAMP….2530
Removal and Installation….2530
FRONT TURN SIGNAL LAMP….2530
REAR TURN SIGNAL LAMP….2530
LIGHTING AND TURN SIGNAL SWITCH….2531
Removal and Installation….2531
REMOVAL….2531
INSTALLATION….2531
HAZARD SWITCH….2532
Removal and Installation (M/T)….2532
REMOVAL….2532
INSTALLATION….2532
Removal and Installation (A/T)….2532
REMOVAL….2532
INSTALLATION….2532
COMBINATION SWITCH….2533
Wiring Diagram — COMBSW —….2533
Combination Switch Reading Function….2534
Terminals and Reference Values for BCM….2534
CONSULT-II Function (BCM)….2539
CONSULT-II BASIC OPERATION….2539
DATA MONITOR….2539
Operation Procedure….2539
Display Item List….2539
Combination Switch Inspection….2540
Removal and Installation….2542
STOP LAMP….2543
Wiring Diagram — STOP/L —….2543
Bulb Replacement of High-Mounted Stop Lamp….2545
WITH REAR SPOILER….2545
WITHOUT REAR SPOILER….2545
Bulb Replacement of Rear Combination Lamp (Stop Lamp)….2545
Removal and Installation of High-Mounted Stop Lamp….2545
REMOVAL (WITH REAR SPOILER)….2545
INSTALLATION….2545
REMOVAL (WITHOUT REAR SPOILER)….2545
INSTALLATION….2545
Removal and Installation of Rear Combination Lamp (Stop Lamp)….2545
BACK-UP LAMP….2546
Wiring Diagram — BACK/L —….2546
A/T MODELS….2546
M/T MODELS….2547
Bulb Replacement….2548
Removal and Installation….2548
PARKING, LICENSE PLATE AND TAIL LAMPS….2549
Component Parts and Harness Connector Location….2549
System Description….2549
OPERATION BY LIGHTING SWITCH….2550
COMBINATION SWITCH READING FUNCTION….2550
EXTERIOR LAMP BATTERY SAVER CONTROL….2550
CAN Communication System Description….2550
CAN Communication Unit….2550
Schematic….2551
Wiring Diagram — TAIL/L —….2552
Terminals and Reference Values for BCM….2556
Terminals and Reference Values for IPDM E/R….2556
How to Proceed With Trouble Diagnosis….2557
Preliminary Check….2557
CHECK POWER SUPPLY AND GROUND CIRCUIT….2557
CONSULT-II Functions (BCM)….2558
CONSULT-II Functions (IPDM E/R)….2558
Parking, License Plate, Side Marker and Tail Lamps Do Not Illuminate….2559
Parking, License Plate, Side Marker and Tail Lamps Do Not Turn OFF (After Approx. 10 Minutes)….2564
Bulb Replacement….2564
FRONT SIDE MARKER LAMP….2564
LICENSE PLATE LAMP….2564
PARKING LAMP….2564
TAIL LAMP….2564
Removal and Installation….2565
FRONT SIDE MARKER LAMP….2565
Removal….2565
Installation….2565
LICENSE PLATE LAMP….2565
Removal….2565
Installation….2565
PARKING LAMP….2565
TAIL LAMP….2565
REAR COMBINATION LAMP….2566
Bulb Replacement….2566
Removal and Installation….2566
REMOVAL….2566
INSTALLATION….2566
INTERIOR ROOM LAMP….2567
Component Parts and Harness Connector Location….2567
System Description….2568
POWER SUPPLY AND GROUND….2568
SWITCH OPERATION….2569
ROOM LAMP TIMER OPERATION….2570
Without Intelligent Key System….2570
With Intelligent Key System….2570
INTERIOR ROOM LAMP BATTERY SAVER CONTROL….2571
Schematic….2572
Wiring Diagram — ROOM/L —….2574
Terminals and Reference Values for BCM….2580
How to Proceed With Trouble Diagnosis….2581
Preliminary Check….2581
CHECK POWER SUPPLY AND GROUND CIRCUIT….2581
CONSULT-II Functions (BCM)….2582
CONSULT-II BASIC OPERATION….2582
WORK SUPPORT (INT LAMP)….2582
Operation Procedure….2582
Display Item List….2582
DATA MONITOR (INT LAMP)….2582
Operation Procedure….2582
Display Item List….2583
ACTIVE TEST (INT LAMP)….2583
Operation Procedure….2583
Display Item List….2583
WORK SUPPORT (BATTERY SAVER)….2583
Operation Procedure….2583
Display Item List….2584
DATA MONITOR (BATTERY SAVER)….2584
Operation Procedure….2584
Display Item List….2584
ACTIVE TEST (BATTERY SAVER)….2585
Operation Procedure….2585
Display Item List….2585
Map Lamp Control Does Not Operate….2585
Ignition Key Hole Illumination Control Does Not Operate….2586
All Step Lamps Does Not Operate….2588
All Interior Room Lamps Does Not Operate….2589
Bulb Replacement….2589
VANITY MIRROR LAMP….2589
MAP LAMP….2589
STEP LAMP….2590
TRUNK ROOM LAMP….2590
IGNITION KEY HOLE ILLUMINATION….2590
Without Intelligent Key System….2590
With Intelligent Key System….2590
Removal and Installation….2591
MAP LAMP….2591
Removal….2591
Installation….2591
STEP LAMP….2591
Removal….2591
Installation….2591
TRUNK ROOM LAMP….2591
Removal….2591
Installation….2591
ILLUMINATION….2592
System Description….2592
ILLUMINATION OPERATION BY LIGHTING SWITCH….2592
EXTERIOR LAMP BATTERY SAVER CONTROL….2594
CAN Communication System Description….2594
CAN Communication Unit….2594
Schematic….2595
Wiring Diagram — ILL —….2596
Bulb Replacement….2605
GLOVE BOX LAMP….2605
UPPER GLOVE BOX LAMP….2605
ASHTRAY ILLUMINATION….2605
CIGARETTE LIGHTER ILLUMINATION….2605
BULB SPECIFICATIONS….2606
Headlamp….2606
Exterior Lamp….2606
Interior Lamp/Illumination….2606
lu….2607
Table of Contents….2607
PRECAUTIONS….2608
Precautions for Battery Service….2608
Precautions for Liquid Gasket….2608
LIQUID GASKET APPLICATION PROCEDURE….2608
PREPARATION….2609
Special Service Tools….2609
Commercial Service Tools….2609
LUBRICATION SYSTEM….2610
Lubrication Circuit….2610
System Chart….2611
ENGINE OIL….2613
Inspection….2613
OIL LEVEL….2613
OIL APPEARANCE….2613
OIL LEAKAGE….2613
OIL PRESSURE CHECK….2614
Changing Engine Oil….2615
OIL FILTER….2616
Removal and Installation….2616
REMOVAL….2616
INSTALLATION….2616
INSPECTION AFTER INSTALLATION….2616
OIL COOLER….2617
Components….2617
Removal and Installation….2617
REMOVAL….2617
INSPECTION AFTER REMOVAL….2618
Oil Cooler….2618
Relief Valve….2618
INSTALLATION….2618
INSPECTION AFTER INSTALLATION….2618
OIL PUMP….2619
Components….2619
Removal and Installation….2619
REMOVAL….2619
INSTALLATION….2619
INSPECTION AFTER INSTALLATION….2619
Disassembly and Assembly….2619
DISASSEMBLY….2619
INSPECTION AFTER DISASSEMBLY….2620
Clearance of Oil Pump Parts….2620
Regulator Valve Clearance….2620
ASSEMBLY….2621
SERVICE DATA AND SPECIFICATIONS (SDS)….2622
Standard and Limit….2622
OIL PRESSURE….2622
OIL CAPACITY (APPROXIMATE)….2622
OIL PUMP….2622
REGULATOR VALVE….2622
ma….2623
Table of Contents….2623
PRECAUTIONS….2624
Precautions for Battery Service….2624
PREPARATION….2625
Special Service Tools….2625
Commercial Service Tools….2625
GENERAL MAINTENANCE….2626
Explanation of General Maintenance….2626
PERIODIC MAINTENANCE….2628
Introduction of Periodic Maintenance….2628
Schedule 1….2629
EMISSION CONTROL SYSTEM MAINTENANCE….2629
CHASSIS AND BODY MAINTENANCE….2630
Schedule 2….2630
EMISSION CONTROL SYSTEM MAINTENANCE….2630
CHASSIS AND BODY MAINTENANCE….2631
RECOMMENDED FLUIDS AND LUBRICANTS….2632
Fluids and Lubricants….2632
Engine Oil Recommendation….2633
Anti-Freeze Coolant Mixture Ratio….2633
ENGINE MAINTENANCE….2634
Checking Drive Belts….2634
Tension Adjustment….2634
ALTERNATOR AND POWER STEERING OIL PUMP BELT….2635
A/C COMPRESSOR BELT….2635
Changing Engine Coolant….2635
DRAINING ENGINE COOLANT….2635
REFILLING ENGINE COOLANT….2636
FLUSHING COOLING SYSTEM….2637
Checking Fuel Lines….2637
Changing Air Cleaner Filter….2637
VISCOUS PAPER TYPE….2637
Changing Engine Oil….2638
Changing Oil Filter….2638
REMOVAL….2638
INSTALLATION….2639
INSPECTION AFTER INSTALLATION….2639
Changing Spark Plugs (Platinum-Tipped Type)….2639
REMOVAL….2639
INSPECTION AFTER REMOVAL….2640
INSTALLATION….2640
Checking EVAP Vapor Lines….2640
CHASSIS AND BODY MAINTENANCE….2641
Checking Exhaust System….2641
Checking Clutch Fluid Level and Leaks….2641
Checking M/T Oil Leakage….2641
Changing M/T Oil….2642
Checking A/T Fluid….2642
Changing A/T Fluid….2644
Checking Differential Gear Oil….2644
Changing Differential Gear Oil….2644
Balancing Wheels (Bonding Weight Type)….2645
REMOVAL….2645
WHEEL BALANCE ADJUSTMENT….2645
Checking Brake Fluid Level and Leaks….2646
Checking Brake Lines and Cables….2647
Changing Brake Fluid….2647
Checking Disc Brake….2647
ROTOR….2647
CALIPER….2647
PAD….2648
Checking Steering Gear and Linkage….2648
STEERING GEAR….2648
STEERING LINKAGE….2648
Checking Power Steering Fluid and Lines….2648
Axle and Suspension Parts….2649
Lubricating Locks, Hinges and Hood Latch….2649
Checking Seat Belt, Buckles, Retractors, Anchors and Adjusters….2650
SERVICE DATA AND SPECIFICATIONS (SDS)….2651
Standard and Limit….2651
BELT DEFLECTION AND TENSION….2651
ENGINE COOLANT CAPACITY….2651
ENGINE OIL CAPACITY (APPROXIMATE)….2651
SPARK PLUG (PLATINUM-TIPPED TYPE)….2651
WHEEL BALANCE….2651
Tightening Torque….2652
pb….2653
Table of Contents….2653
PRECAUTIONS….2654
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”….2654
PREPARATION….2655
Commercial Service Tools….2655
PARKING BRAKE SYSTEM….2656
Inspection and Adjustment (Pedal Type)….2656
INSPECTION….2656
ADJUSTMENT….2656
Inspection and Adjustment (Lever Type)….2656
INSPECTION….2656
ADJUSTMENT….2657
PARKING BRAKE CONTROL….2658
Components….2658
Removal and Installation….2659
REMOVAL….2659
INSTALLATION….2659
Inspection….2659
PARKING BRAKE SHOE….2660
Components….2660
Removal and Installation….2660
REMOVAL….2660
INSPECTION AFTER REMOVAL….2661
INSTALLATION….2662
BREAKING IN DRUM AND LINING….2662
SERVICE DATA AND SPECIFICATIONS (SDS)….2663
Parking Drum Brake….2663
Parking Brake Control….2663
pg….2665
Table of Contents….2665
POWER SUPPLY ROUTING CIRCUIT….2667
Schematic….2667
Wiring Diagram — POWER —….2668
BATTERY POWER SUPPLY — IGNITION SW. IN ANY POSITION….2668
ACCESSORY POWER SUPPLY — IGNITION SW. IN “ACC” OR “ON”….2673
IGNITION POWER SUPPLY — IGNITION SW. IN “ON” AND/OR “START”….2674
Fuse….2679
Fusible Link….2679
Circuit Breaker….2679
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)….2680
System Description….2680
SYSTEMS CONTROLLED BY IPDM E/R….2680
CAN COMMUNICATION LINE CONTROL….2680
IPDM E/R STATUS CONTROL….2681
CAN Communication System Description….2681
CAN Communication Unit….2681
Function of Detecting Ignition Relay Malfunction….2681
CONSULT-II Function (IPDM E/R)….2682
CONSULT-II BASIC OPERATION….2682
SELF-DIAG RESULTS….2682
Operation Procedure….2682
Display Item List….2682
DATA MONITOR….2683
Operation Procedure….2683
All Signals, Main Signals, Selection From Menu….2683
ACTIVE TEST….2684
Operation Procedure….2684
Auto Active Test….2685
DESCRIPTION….2685
OPERATION PROCEDURE….2685
INSPECTION IN AUTO ACTIVE TEST MODE….2685
Concept of Auto Active Test….2686
Schematic….2687
IPDM E/R Terminal Arrangement….2688
IPDM E/R Power/Ground Circuit Inspection….2689
Inspection With CONSULT-II (Self-Diagnosis)….2690
Removal and Installation of IPDM E/R….2691
REMOVAL….2691
INSTALLATION….2691
GROUND….2692
Ground Distribution….2692
MAIN HARNESS….2692
ENGINE ROOM HARNESS….2696
ENGINE CONTROL HARNESS….2698
BODY HARNESS….2699
BODY NO. 2 HARNESS….2702
HARNESS….2704
Harness Layout….2704
HOW TO READ HARNESS LAYOUT….2704
To Use the Grid Reference….2704
OUTLINE….2705
MAIN HARNESS….2706
ENGINE ROOM HARNESS….2709
Engine Compartment….2709
Passenger Compartment….2711
Battery Cable….2712
ENGINE CONTROL HARNESS….2713
BODY HARNESS….2715
Passenger Compartment….2715
Trunk Room….2717
BODY NO. 2 HARNESS….2718
ROOM LAMP HARNESS….2720
DOOR HARNESS….2721
Driver Side Door….2721
Passenger Side Door….2721
Wiring Diagram Codes (Cell Codes)….2722
ELECTRICAL UNITS LOCATION….2725
Electrical Units Location….2725
ENGINE COMPARTMENT….2725
PASSENGER COMPARTMENT….2726
LUGGAGE COMPARTMENT….2728
HARNESS CONNECTOR….2729
Description….2729
HARNESS CONNECTOR (TAB-LOCKING TYPE)….2729
HARNESS CONNECTOR (SLIDE-LOCKING TYPE)….2730
HARNESS CONNECTOR (LEVER LOCKING TYPE)….2731
ELECTRICAL UNITS….2732
Terminal Arrangement….2732
SMJ (SUPER MULTIPLE JUNCTION)….2733
Terminal Arrangement….2733
STANDARDIZED RELAY….2735
Description….2735
NORMAL OPEN, NORMAL CLOSED AND MIXED TYPE RELAYS….2735
TYPE OF STANDARDIZED RELAYS….2735
FUSE BLOCK – JUNCTION BOX (J/B)….2737
Terminal Arrangement….2737
FUSE, FUSIBLE LINK AND RELAY BOX….2738
Terminal Arrangement….2738
pr….2739
Table of Contents….2739
PREPARATION….2740
Special Service Tools….2740
Commercial Service Tools….2740
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING….2741
NVH Troubleshooting Chart….2741
REAR PROPELLER SHAFT….2742
On-Vehicle Inspection….2742
APPEARANCE AND NOISE INSPECTION….2742
PROPELLER SHAFT VIBRATION….2742
Components….2742
Removal and Installation….2742
REMOVAL….2742
INSPECTION….2743
INSTALLATION….2744
Disassembly and Assembly of Center Bearing….2745
DISASSEMBLY….2745
ASSEMBLY….2746
SERVICE DATA AND SPECIFICATIONS (SDS)….2747
General Specifications….2747
Journal Axial Play….2747
Propeller Shaft Runout….2747
ps….2749
Table of Contents….2749
PRECAUTIONS….2751
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”….2751
Precautions for Battery Service….2751
Service Notice or Precautions for Steering System….2751
PREPARATION….2752
Special Service Tools….2752
Commercial Service Tools….2753
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING….2754
NVH Troubleshooting Chart….2754
POWER STEERING FLUID….2755
Checking Fluid Level….2755
Checking Fluid Leakage….2755
Air Bleeding Hydraulic System….2755
STEERING WHEEL….2757
On-Vehicle Inspection and Service….2757
CHECKING CONDITION OF INSTALLATION….2757
CHECKING STEERING WHEEL PLAY….2757
CHECKING NEUTRAL POSITION ON STEERING WHEEL….2757
CHECKING STEERING WHEEL TURNING FORCE….2757
CHECKING FRONT WHEEL TURNING ANGLE….2758
Removal and Installation….2759
REMOVAL….2759
INSTALLATION….2759
Disassembly and Assembly….2759
COMPONENTS….2759
DISASSEMBLY….2760
ASSEMBLY….2760
STEERING COLUMN….2761
Removal and Installation….2761
COMPONENTS….2761
REMOVAL OF LOWER JOINT, LOWER SHAFT, HOLE COVER, CLAMP, HOLE COVER SEAL, COLLAR AND UPPER JOINT….2762
INSTALLATION OF LOWER JOINT, LOWER SHAFT, HOLE COVER, CLAMP, HOLE COVER SEAL, COLLAR AND UPPER JOINT….2762
REMOVAL OF STEERING COLUMN ASSEMBLY….2762
INSPECTION AFTER REMOVAL OF STEERING COLUMN ASSEMBLY….2763
INSTALLATION OF STEERING COLUMN ASSEMBLY….2763
INSPECTION AFTER INSTALLATION OF STEERING COLUMN ASSEMBLY….2763
Disassembly and Assembly….2763
COMPONENTS….2763
DISASSEMBLY….2764
INSPECTION AFTER DISASSEMBLY….2764
ASSEMBLY….2764
INSPECTION AFTER ASSEMBLY….2764
COMPONENTS (ELECTRICITY TYPE)….2765
DISASSEMBLY….2766
INSPECTION AFTER DISASSEMBLY….2766
ASSEMBLY….2766
INSPECTION AFTER ASSEMBLY….2766
POWER STEERING GEAR AND LINKAGE….2767
Removal and Installation….2767
COMPONENTS (WITHOUT EPS)….2767
COMPONENTS (WITH EPS)….2767
REMOVAL….2767
INSTALLATION….2769
POWER STEERING GEAR….2770
Disassembly and Assembly….2770
COMPONENTS….2770
DISASSEMBLY….2771
INSPECTION AFTER DISASSEMBLY….2772
Boot….2772
Rack Assembly….2772
Gear Sub-Assembly….2772
Gear Housing Assembly….2772
Outer Socket and Inner Socket….2773
ASSEMBLY….2774
POWER STEERING OIL PUMP….2779
On-Vehicle Inspection and Service….2779
CHECKING RELIEF OIL PRESSURE….2779
Removal and Installation….2779
REMOVAL….2779
INSTALLATION….2780
Disassembly and Assembly….2780
COMPONENTS….2780
INSPECTION BEFORE DISASSEMBLY….2781
DISASSEMBLY….2781
INSPECTION AFTER DISASSEMBLY….2781
Body Assembly and Cover Assembly Inspection….2781
Cartridge Assembly Inspection….2781
Relief Valve Assembly Inspection….2781
Flow Control Valve Assembly Inspection….2782
ASSEMBLY….2782
HYDRAULIC LINE….2784
Removal and Installation….2784
COMPONENTS….2784
SERVICE DATA AND SPECIFICATIONS (SDS)….2785
Steering Wheel….2785
Steering Angle….2785
Steering Column….2785
Steering Outer Socket and Inner Socket….2785
Steering Gear….2786
Oil Pump….2786
Steering Fluid….2786
rax….2787
Table of Contents….2787
PRECAUTIONS….2788
Caution….2788
PREPARATION….2789
Special Service Tools….2789
Commercial Service Tools….2790
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING….2791
NVH Troubleshooting Chart….2791
WHEEL HUB….2792
On-Vehicle Inspection….2792
WHEEL BEARING INSPECTION….2792
Removal and Installation….2792
COMPONENTS….2792
REMOVAL….2792
INSPECTION AFTER REMOVAL….2793
Ball Joint Inspection….2793
INSTALLATION….2793
Disassembly and Assembly….2793
DISASSEMBLY….2793
Wheel Bearing….2793
Bushing….2794
INSPECTION AFTER DISASSEMBLY….2794
Wheel Hub….2794
Axle Housing….2794
Back Plate….2794
ASSEMBLY….2794
Bushing….2794
Wheel Bearing….2794
INSPECTION AFTER ASSEMBLY….2795
REAR DRIVE SHAFT….2796
Removal and Installation….2796
COMPONENTS….2796
REMOVAL….2796
INSPECTION AFTER REMOVAL….2796
INSTALLATION….2796
Disassembly and Assembly….2797
COMPONENTS….2797
DISASSEMBLY….2797
Rear Final Drive Side….2797
Wheel Side….2798
INSPECTION AFTER DISASSEMBLY….2798
Shaft….2798
Joint Sub-Assembly (Wheel Side)….2798
Housing (Final drive side)….2798
Ball Cage….2798
Steel Ball….2798
Inner Race….2798
ASSEMBLY….2799
Rear Final Drive Side….2799
Wheel Side….2800
SERVICE DATA AND SPECIFICATIONS (SDS)….2802
Wheel Bearing….2802
Drive Shaft….2802
rf….2803
Table of Contents….2803
PRECAUTIONS….2804
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”….2804
Precautions for Battery Service….2804
Precautions….2804
PREPARATION….2805
Special Service Tools….2805
Commercial Service Tools….2805
SQUEAK AND RATTLE TROUBLE DIAGNOSES….2806
Work Flow….2806
CUSTOMER INTERVIEW….2806
DUPLICATE THE NOISE AND TEST DRIVE….2807
CHECK RELATED SERVICE BULLETINS….2807
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE….2807
REPAIR THE CAUSE….2807
CONFIRM THE REPAIR….2808
Generic Squeak and Rattle Troubleshooting….2808
INSTRUMENT PANEL….2808
CENTER CONSOLE….2808
DOORS….2808
TRUNK….2809
SUNROOF/HEADLINING….2809
SEATS….2809
UNDERHOOD….2809
Diagnostic Worksheet….2810
SUNROOF….2812
Component Parts and Harness Connector Location….2812
System Description….2812
OUTLINE….2812
OPERATION….2812
AUTO OPERATION….2812
RETAINED POWER OPERATION….2812
INITIALIZATION PROCEDURE….2813
INTERRUPTION DETECTION FUNCTION….2813
CAN Communication System Description….2813
CAN Communication Unit….2813
Wiring Diagram — SROOF —….2814
Terminals and Reference Value for BCM….2816
Terminals and Reference Value for Sunroof Motor Assembly….2816
Work Flow….2818
CONSULT-II Function (BCM)….2818
CONSULT-II START PROCEDUCE (RETAINED PWR)….2818
DATA MONITOR….2818
ACTIVE TEST….2818
WORK SUPPORT….2818
Trouble Diagnosis Chart by Symptom….2819
Check BCM Power Supply and Ground Circuit….2819
Check Sunroof Motor Assembly Power Supply and Ground Circuit….2820
Check Sunroof Switch System….2822
Check Door Switch….2823
Wind Deflector Inspection….2825
Link and Wire Assembly….2825
Fitting Adjustment….2825
GAP ADJUSTMENT AND HEIGHT DIFFERENCE ADJUSTMENT….2826
Removal and Installation….2826
SUNROOF UNIT ASSEMBLY….2828
Removal….2828
Installation….2829
GLASS LID….2829
Removal….2829
Installation….2830
SUNSHADE….2830
Removal….2830
Installation….2830
WIND DEFLECTOR….2830
Removal….2830
Installation….2830
SUNROOF MOTOR ASSEMBLY….2831
Removal….2831
Installation….2831
rfd….2833
Table of Contents….2833
PRECAUTIONS….2834
Service Notice or Precautions….2834
PREPARATION….2835
Special Service Tools….2835
Commercial Service Tools….2838
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING….2839
NVH Troubleshooting Chart….2839
DESCRIPTION….2840
Cross-Sectional View….2840
DIFFERENTIAL GEAR OIL….2841
Changing Differential Gear Oil….2841
DRAINING….2841
FILLING….2841
Checking Differential Gear Oil….2841
OIL LEAKAGE AND OIL LEVEL….2841
FRONT OIL SEAL….2842
Removal and Installation….2842
IDENTIFICATION STAMP OF REPLACEMENT FREQUENCY OF FRONT OIL SEAL….2842
REMOVAL….2843
INSTALLATION….2844
SIDE OIL SEAL….2847
Removal and Installation….2847
REMOVAL….2847
INSTALLATION….2847
REAR FINAL DRIVE ASSEMBLY….2849
Removal and Installation….2849
COMPONENTS….2849
REMOVAL….2849
INSTALLATION….2850
Disassembly and Assembly (R200 2-Pinion)….2851
COMPONENTS….2851
ASSEMBLY INSPECTION AND ADJUSTMENT….2852
Total Preload Torque….2852
Drive Gear Runout….2852
Tooth Contact….2853
Backlash….2854
Companion Flange Runout….2855
DISASSEMBLY….2856
Differential Assembly….2856
Drive Pinion Assembly….2858
INSPECTION AFTER DISASSEMBLY….2860
ADJUSTMENT AND SELECTION OF ADJUSTING WASHERS….2860
Differential Side Gear Clearance….2860
Side Bearing Preload….2861
Pinion Gear Height….2862
ASSEMBLY….2865
Drive Pinion Assembly….2865
Differential Assembly….2867
Disassembly and Assembly (R200V LSD)….2871
COMPONENTS….2871
ASSEMBLY INSPECTION AND ADJUSTMENT….2872
Total Preload Torque….2872
Drive Gear Runout….2872
Tooth Contact….2873
Backlash….2874
Companion Flange Runout….2875
DISASSEMBLY….2876
Differential Assembly….2876
Drive Pinion Assembly….2878
INSPECTION AFTER DISASSEMBLY….2880
ADJUSTMENT AND SELECTION OF ADJUSTING WASHERS….2880
Differential Side Gear Clearance….2880
Side Bearing Preload….2881
Pinion Gear Height….2882
ASSEMBLY….2885
Drive Pinion Assembly….2885
Differential Assembly….2887
SERVICE DATA AND SPECIFICATIONS (SDS)….2891
General Specifications….2891
Inspection and Adjustment….2891
DRIVE GEAR RUNOUT….2891
DIFFERENTIAL SIDE GEAR CLEARANCE….2891
PRELOAD TORQUE….2891
BACKLASH….2891
COMPANION FLANGE RUNOUT….2891
SELECTIVE PARTS….2892
Side Gear Thrust Washer….2892
Pinion Height Adjusting Washer….2892
Side Bearing Adjusting Washer….2892
rsu….2893
Table of Contents….2893
PRECAUTIONS….2894
Cautions….2894
PREPARATION….2895
Special Service Tools….2895
Commercial Service Tools….2895
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING….2896
NVH Troubleshooting Chart….2896
REAR SUSPENSION ASSEMBLY….2897
On-Vehicle Inspection….2897
INSPECTION SUSPENSION ARM BALL JOINT AXIAL END PLAY….2897
SHOCK ABSORBER INSPECTION….2897
Wheel Alignment Inspection….2897
DESCRIPTION….2897
PRELIMINARY INSPECTION….2897
GENERAL INFORMATION AND RECOMMENDATIONS….2897
THE ALIGNMENT PROCESS….2898
CAMBER INSPECTION….2898
TOE-IN….2898
Components….2899
Removal and Installation….2900
REMOVAL….2900
INSTALLATION….2900
SHOCK ABSORBER….2901
Removal and Installation….2901
REMOVAL….2901
INSPECTION AFTER REMOVAL….2901
INSTALLATION….2901
Disassembly and Assembly….2901
DISASSEMBLY….2901
INSPECTION AFTER DISASSEMBLY….2902
Bound Bumper and Bushing….2902
ASSEMBLY….2902
SUSPENSION ARM….2903
Removal and Installation….2903
REMOVAL….2903
INSPECTION AFTER REMOVAL….2903
Visual Inspection….2903
Ball Joint Inspection….2903
Swing Torque Inspection….2903
Rotating Torque Inspection….2903
Axial End Play Inspection….2904
INSTALLATION….2904
RADIUS ROD….2905
Removal and Installation….2905
REMOVAL….2905
INSPECTION AFTER REMOVAL….2905
INSTALLATION….2905
FRONT LOWER LINK….2906
Removal and Installation….2906
REMOVAL….2906
INSPECTION AFTER REMOVAL….2906
INSTALLATION….2906
REAR LOWER LINK & COIL SPRING….2907
Removal and Installation….2907
REMOVAL….2907
INSPECTION AFTER REMOVAL….2907
INSTALLATION….2907
STABILIZER BAR….2908
Removal and Installation….2908
REMOVAL….2908
INSPECTION AFTER REMOVAL….2908
INSTALLATION….2908
REAR SUSPENSION MEMBER….2909
Removal and Installation….2909
REMOVAL….2909
INSPECTION AFTER REMOVAL….2909
INSTALLATION….2909
SERVICE DATA AND SPECIFICATIONS (SDS)….2910
Wheel Alignment (Unladen*)….2910
Ball Joint….2910
Wheelarch Height (Unladen*)….2910
sb….2911
Table of Contents….2911
PRECAUTIONS….2912
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”….2912
Precautions for Seat Belt Service….2912
AFTER A COLLISION….2912
Precautions for Battery Service….2913
SEAT BELTS….2914
System Description….2914
SEAT BELT WARNING CHIME….2914
SEAT BELT WARNING LAMP….2914
Removal and Installation of Front Seat Belt….2914
REMOVAL OF SEAT BELT RETRACTOR….2914
INSTALLATION OF SEAT BELT RETRACTOR….2915
REMOVAL OF SEAT BELT BUCKLE….2915
INSTALLATION OF SEAT BELT BUCKLE….2915
Removal and Installation of Rear Seat Belt….2916
REMOVAL….2916
INSTALLATION….2916
Seat Belt Inspection….2917
AFTER A COLLISION….2917
PRELIMINARY CHECKS….2917
SEAT BELT RETRACTOR ON-VEHICLE CHECK….2918
Emergency Locking Retractors (ELR) and Automatic Locking Retractors (ALR)….2918
ELR Function Stationary Check….2918
ALR Function Stationary Check….2918
ELR Function Moving Check….2918
SEAT BELT RETRACTOR OFF-VEHICLE CHECK….2919
LATCH (LOWER ANCHORS AND TETHER FOR CHILDREN) SYSTEM….2920
Removal and Installation….2920
REMOVAL….2920
INSTALLATION….2920
TOP TETHER STRAP CHILD RESTRAINT….2921
Removal and Installation….2921
REMOVAL….2921
INSTALLATION….2921
sc….2923
Table of Contents….2923
PRECAUTIONS….2924
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”….2924
Precautions for Battery Service….2924
PREPARATION….2925
Special Service Tools….2925
Commercial Service Tools….2925
BATTERY….2926
How to Handle Battery….2926
METHODS OF PREVENTING OVER-DISCHARGE….2926
CHECKING ELECTROLYTE LEVEL….2927
Sulphation….2927
SPECIFIC GRAVITY CHECK….2927
Hydrometer Temperature Correction….2927
CHARGING THE BATTERY….2928
Charging Rates….2928
Trouble Diagnoses with Battery/Starting/Charging System Tester (Battery)….2928
DIAGNOSTIC RESULT ITEM CHART….2930
Removal and Installation….2931
REMOVAL….2931
INSTALLATION….2931
STARTING SYSTEM….2932
System Description….2932
M/T MODELS….2932
A/T MODELS….2933
Wiring Diagram — START —….2934
M/T MODELS….2934
A/T MODELS….2936
Trouble Diagnosis with Battery/Starting/Charging System Tester (Starting)….2937
DIAGNOSTIC RESULT ITEM CHART….2937
WORK FLOW….2938
DIAGNOSTIC PROCEDURE 1….2939
Check “B” Terminal Circuit….2939
DIAGNOSTIC PROCEDURE 2….2940
Check “S” Connector Circuit….2940
MINIMUM SPECIFICATION OF CRANKING VOLTAGE REFERENCING COOLANT TEMPERATURE….2940
Removal and Installation….2941
REMOVAL….2941
INSTALLATION….2941
Disassembly and Assembly….2942
INSPECTION AFTER DISASSEMBLY….2942
Pinion/Clutch Check….2942
CHARGING SYSTEM….2943
System Description….2943
MALFUNCTION INDICATOR….2943
Wiring Diagram — CHARGE —….2944
Trouble Diagnosis with Battery/Starting/Charging System Tester (Charging)….2945
DIAGNOSTIC RESULT ITEM CHART….2946
WORK FLOW….2947
PRELIMINARY INSPECTION….2948
DIAGNOSTIC PROCEDURE 1….2949
Check “L” Terminal Circuit (Open)….2949
DIAGNOSTIC PROCEDURE 2….2950
Check “L” Terminal Circuit (Short)….2950
DIAGNOSTIC PROCEDURE 3….2950
Check “S” Terminal Circuit….2950
DIAGNOSTIC PROCEDURE 4….2951
Check “B” Terminal Circuit….2951
Removal and Installation….2952
REMOVAL….2952
ALTERNATOR PULLEY INSPECTION….2953
INSTALLATION….2953
Disassembly and Assembly….2954
SERVICE DATA AND SPECIFICATIONS (SDS)….2955
Battery….2955
Starter….2955
Alternator….2955
se….2957
Table of Contents….2957
PRECAUTIONS….2959
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”….2959
Service Notice….2959
Precautions for Battery Service….2959
Precautions for Work….2959
PREPARATION….2961
Special Service Tools….2961
Commercial Service Tools….2961
SQUEAK AND RATTLE TROUBLE DIAGNOSES….2962
Work Flow….2962
CUSTOMER INTERVIEW….2962
DUPLICATE THE NOISE AND TEST DRIVE….2963
CHECK RELATED SERVICE BULLETINS….2963
LOCATE THE NOISE AND IDENTIFY THE ROOT CAUSE….2963
REPAIR THE CAUSE….2963
CONFIRM THE REPAIR….2964
Generic Squeak and Rattle Troubleshooting….2964
INSTRUMENT PANEL….2964
CENTER CONSOLE….2964
DOORS….2964
TRUNK….2965
SUNROOF/HEADLINING….2965
SEATS….2965
UNDERHOOD….2965
Diagnostic Worksheet….2966
CLIP AND FASTENER….2968
Description….2968
AUTOMATIC DRIVE POSITIONER….2969
System Description….2969
MANUAL OPERATION….2969
AUTOMATIC OPERATION….2969
MEMORY STORING AND KEYFOB INTERLOCK STORING….2970
MEMORY SWITCH OPERATION….2971
KEYFOB INTERLOCK OPERATION….2971
FAIL- SAFE MODE….2972
CANCEL OF FAIL-SAFE MODE….2972
Component Parts and Harness Connector Location….2973
CAN Communication System Description….2974
CAN Communication Unit….2974
Schematic….2975
Wiring Diagram — AUT/DP —….2977
Terminals and Reference Values for BCM….2986
Terminals and Reference Values for Automatic Drive Positioner Control Unit….2986
Terminals and Reference Values for Driver Seat Control Unit….2987
Work Flow….2991
Preliminary Check….2991
CHECK POWER SUPPLY AND GROUND….2991
CONSULT-II Function (AUTO DRIVE POS.)….2993
CONSULT-II START PROCEDURE….2993
SELF-DIAGNOSIS RESULTS….2994
Display Item List….2994
DATA MONITOR….2994
Selection from Menu….2994
ACTIVE TEST….2995
Display Item List….2995
Check Can Communication System….2996
Symptom Chart….2996
Check Sliding Motor Circuit….2997
Check Reclining Motor Circuit….2999
Check Front Lifting Motor Circuit….3000
Check Rear Lifting Motor Circuit….3002
Check Telescopic Motor Circuit….3003
Check Tilt Motor Circuit….3004
Check Sliding Sensor Circuit….3006
Check Reclining Sensor Circuit….3007
Check Front Lifting Sensor Circuit….3008
Check Rear Lifting Sensor Circuit….3009
Check Telescopic Sensor Circuit….3010
Check Tilt Sensor Circuit….3011
Check Tilt Sensor and Telescopic Sensor Power and Ground Circuit….3012
Check Door Switch (Driver Side) Circuit….3013
Check Sliding Switch Circuit….3015
Check Reclining Switch….3016
Check Front Lifting Switch Circuit….3018
Check Rear Lifting Switch Circuit….3019
Check Sliding and Reclining Switch Ground Circuit….3020
Check Lifting Switch (Front and Rear) Ground Circuit….3021
Check Telescopic Switch Circuit….3021
Check Tilt Switch Circuit….3023
Check P Range Switch Circuit (A/T Models)….3025
Check Parking Brake Switch Circuit (M/T Models)….3027
Check Key Switch and Ignition Knob Switch Circuit (With Intelligent Key)….3028
Check Key Switch Circuit (Without Intelligent Key)….3029
Check Seat Memory and Set Switch Circuit….3031
Check Memory Indicator Lamp Circuit….3032
Check UART Communication Line Circuit….3034
Check Sliding Limit Switch Signal….3035
Check Seatback Switch Signal….3036
Check Power Walk-in Switch Signal….3037
Check Seat Belt Buckle Switch Signal….3038
POWER SEAT….3040
Component Parts and Harness Connector Location….3040
System Description….3041
POWER WORK–IN SYSTEM….3041
FORWARD OPERATION….3041
BACKWARD OPERATION….3041
CONDITION OF POWER WALK-IN SYSTEM OPERATING PERMISSION….3041
OPERATION STOP CONDITION OF POWER WORK–IN SYSTEM….3041
Schematic/For Driver Seat….3042
Wiring Diagram — SEAT —/For Driver Seat….3043
Schematic/For Passenger Seat….3049
Wiring Diagram — SEAT —/For Passenger Seat….3050
Terminal and Reference Value for Driver Side Seat Control Unit….3054
Terminal and Reference Value for Passenger Side Seat Control Unit….3055
Work Flow….3056
Symptom Chart….3056
Check BCM Power Supply and Ground Circuit….3057
Check Driver Seat Control Unit Power Supply and Ground Circuit….3058
Check Passenger Seat Control Unit Power Supply and Ground Circuit….3058
Check Sliding Switch (Driver Side)….3060
Check Sliding Switch (Passenger Side)….3061
Check Sliding Motor….3062
Check Sliding Sensor….3063
Check Reclining Motor (Driver Side)….3064
Check Reclining Motor (Passenger Side)….3065
Check Lifting Motor (Rear)….3067
Check Lifting Motor (Front)….3068
Check Passenger Side Door Switch….3069
Check Passenger Side Seat Belt Buckle Switch….3070
Check Door Switch and Seat Belt Buckle Switch….3072
Check A/T Shift Lever P Position Signal (with A/T Models)….3075
Check Parking Brake Signal (with M/T Models)….3077
Check Vehicle Speed Signal….3078
Check Sliding Limit Switch Signal….3079
Check Seatback Switch Signal….3080
Check Power Walk-in Switch Signal….3081
HEATED SEAT….3082
Description….3082
Schematic….3083
Wiring Diagram — HSEAT —/With A/T Models….3084
Wiring Diagram — HSEAT —/With M/T Models….3087
FRONT SEAT….3090
Removal and Installation….3090
REMOVAL….3092
INSTALLATION….3092
Disassembly and Assembly….3093
SEATBACK TRIM AND PAD….3093
Disassembly….3093
Assembly….3094
REMOVAL OF SEATBACK ASSEMBLY….3094
INSTALLATION OF SEATBACK ASSEMBLY….3094
SEAT CUSHION TRIM AND PAD….3094
Disassembly….3095
Assembly….3095
REAR SEAT….3096
Removal and Installation….3096
REMOVAL….3096
INSTALLATION….3096
srs….3097
Table of Contents….3097
PRECAUTIONS….3099
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”….3099
Precautions for SRS “AIR BAG” and “SEAT BELT PRE-TENSIONER” Service….3099
Precautions for Battery Service….3099
Occupant Classification System Precaution….3099
PREPARATION….3100
Commercial Service Tools….3100
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)….3101
SRS Configuration….3101
Front Seat Belt Pre-tensioner With Load Limiter….3102
Front Side Air Bag….3102
Side Curtain Air Bag….3102
Occupant Classification System (OCS)….3103
Passenger Air Bag Status Condition….3103
Component Parts of Occupant Classification System….3103
Passenger Seatbelt Warning Systemlt….3104
TROUBLE DIAGNOSIS….3105
Trouble Diagnosis Introduction….3105
DIAGNOSIS FUNCTION….3105
HOW TO PERFORM TROUBLE DIAGNOSIS FOR QUICK AND ACCURATE REPAIR….3105
Information from Customer….3105
Preliminary Check….3105
WORK FLOW….3106
Component Parts Location….3107
Schematic….3108
Wiring Diagram — SRS —….3109
CONSULT-II Function….3114
DIAGNOSIS MODE FOR CONSULT-II….3114
HOW TO CHANGE SELF-DIAGNOSIS MODE WITH CONSULT-II….3114
From User Mode to Diagnosis Mode….3114
From Diagnosis Mode to User Mode….3114
HOW TO ERASE SELF-DIAGNOSTIC RESULTS….3115
Self-Diagnosis Function (Without CONSULT-II)….3115
HOW TO CHANGE SELF-DIAGNOSIS MODE WITHOUT CONSULT-II….3115
HOW TO ERASE SELF-DIAGNOSIS RESULTS….3115
SRS Operation Check….3116
DIAGNOSTIC PROCEDURE 1….3116
Checking Air Bag Operation by Using “AIR BAG” Warning Lamp — User Mode….3116
Trouble Diagnosis with CONSULT-II….3118
DIAGNOSTIC PROCEDURE 2….3118
DTC No. Index (“SELF-DIAG [CURRENT]”)….3118
DIAGNOSTIC PROCEDURE 3….3123
DIAGNOSTIC PROCEDURE 4 (CONTINUED FROM DIAGNOSTIC PROCEDURE 2)….3125
DIAGNOSTIC PROCEDURE 5….3125
DTC No. Index (“SELF-DIAG [PAST]” or “TROUBLE DIAG RECORD”)….3126
Trouble Diagnosis without CONSULT-II….3131
DIAGNOSTIC PROCEDURE 6….3131
Inspecting SRS Malfunctioning Parts by Using “AIR BAG” Warning Lamp — Diagnosis Mode….3131
WARNING LAMP FLASH CODE CHART….3131
Trouble Diagnosis: “AIR BAG” Warning Lamp Does Not Turn OFF….3135
DIAGNOSTIC PROCEDURE 7….3135
Trouble Diagnosis: “AIR BAG” Warning Lamp Does Not Turn ON….3136
DIAGNOSTIC PROCEDURE 8….3136
Trouble Diagnosis: Passenger Seatbelt Warning System….3137
DRIVER AIR BAG MODULE….3138
Removal and Installation….3138
REMOVAL….3138
INSTALLATION….3139
SPIRAL CABLE….3140
Removal and Installation….3140
REMOVAL….3140
INSTALLATION….3141
FRONT PASSENGER AIR BAG MODULE….3142
Removal and Installation….3142
REMOVAL….3142
INSTALLATION….3142
SIDE CURTAIN AIR BAG MODULE….3143
Removal and Installation….3143
REMOVAL….3143
INSTALLATION….3144
CRASH ZONE SENSOR….3145
Removal and Installation….3145
REMOVAL….3145
INSTALLATION….3145
SIDE AIR BAG (SATELLITE) SENSOR….3146
Removal and Installation….3146
REMOVAL….3146
INSTALLATION….3146
FRONT SEAT BELT PRE-TENSIONER….3147
Removal and Installation….3147
DIAGNOSIS SENSOR UNIT….3148
Removal and Installation….3148
REMOVAL….3148
INSTALLATION….3148
ECU DISCRIMINATED NO….3148
OCCUPANT CLASSIFICATION SYSTEM CONTROL UNIT….3149
Removal and Installation….3149
COLLISION DIAGNOSIS….3150
For Frontal Collision….3150
SRS INSPECTION (FOR FRONTAL COLLISION)….3150
For Side Collision….3152
WHEN THE SIDE AIR BAG IS ACTIVATED IN THE SIDE COLLISION:….3152
WHEN SRS IS NOT ACTIVATED IN THE SIDE COLLISION:….3152
SRS INSPECTION (FOR SIDE COLLISION)….3152
wt….3155
Table of Contents….3155
PRECAUTIONS….3157
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”….3157
Precautions for Battery Service….3157
Service Notice or Precautions….3157
PREPARATION….3158
Special Service Tools….3158
Commercial Service Tools….3158
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING….3159
NVH Troubleshooting Chart….3159
ROAD WHEEL….3160
Inspection….3160
ALUMINUM WHEEL….3160
STEEL WHEEL….3160
ROAD WHEEL TIRE ASSEMBLY….3161
Balancing Wheels (Bonding Weight Type)….3161
REMOVAL….3161
WHEEL BALANCE ADJUSTMENT….3161
Tire Rotation….3162
DESCRIPTION….3162
Safety Device Preventing from Being Incorrectly Installed….3162
TIRE PRESSURE MONITORING SYSTEM….3164
System Components….3164
System Description….3164
TRANSMITTER….3164
REMOTE KEYLESS ENTRY RECEIVER….3164
BCM (BODY CONTROL MODULE)….3165
LOW TIRE PRESSURE WARNING LAMP….3165
Low tire pressure warning lamp indication….3165
Can Communication….3165
SYSTEM DESCRIPTION….3165
TROUBLE DIAGNOSIS….3166
How to Perform Trouble Diagnosis….3166
BASIC CONCEPT….3166
INTRODUCTION….3166
WORK FLOW….3167
Wiring Diagram — T/WARN —….3168
Trouble Diagnosis Chart….3170
TROUBLE DIAGNOSIS CHART FOR SYMPTOMS….3170
Control Unit Input/Output Signal Standard….3171
ID Registration Procedure….3173
ID REGISTRATION WITH ACTIVATION TOOL….3173
ID REGISTRATION WITHOUT ACTIVATION TOOL….3173
Transmitter Wake Up Operation….3174
WITH ACTIVATION TOOL….3174
CONSULT-II Function (BCM)….3174
CONSULT-II MAIN FUNCTION….3174
CONSULT-II SETTING PROCEDURE….3174
WORK SUPPORT MODE….3174
Operation Procedure….3174
ID Read….3175
ID Regist….3175
SELF-DIAG RESULTS MODE….3175
Operation Procedure….3175
How to Erase Self-diagnosis Results….3176
DATA MONITOR MODE….3176
Operation Procedure….3176
ACTIVE TEST MODE….3178
Operation Procedure….3178
Diagnosis Procedure with Warning Lamp Function (Without CONSULT-II)….3179
DESCRIPTION….3179
FUNCTION….3179
MALFUNCTION CODE CHART….3179
LOW TIRE PRESSURE WARNING LAMP SYMPTOM CHART….3180
Preliminary Check….3182
BASIC INSPECTION….3182
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS….3183
Transmitter or Control Unit (BCM)….3183
MALFUNCTION CODE NO. 21, 22, 23 or 24….3183
Transmitter – 1….3183
MALFUNCTION CODE NO. 31, 32, 33, 34, 41, 42, 43, 44, 45, 46, 47 or 48….3183
Transmitter – 2….3184
MALFUNCTION CODE NO. 35, 36, 37 or 38….3184
Vehicle Speed Signal….3185
MALFUNCTION CODE NO. 52….3185
TROUBLE DIAGNOSIS FOR SYMPTOMS….3186
Warning Lamp Does Not Come On When Ignition Switch Is Turned On….3186
DIAGNOSTIC PROCEDURE….3186
Warning Lamp Stays On When Ignition Switch Is Turned On….3186
DIAGNOSTIC PROCEDURE….3186
Warning Lamp Blinks When Ignition Switch Is Turned On….3188
DIAGNOSTIC PROCEDURE….3188
Turn Signal Lamp Blinks When Ignition Switch Is Turned On….3189
DIAGNOSTIC PROCEDURE….3189
ID Registration Can Not Be Completed….3189
DIAGNOSTIC PROCEDURE….3189
TRANSMITTER….3190
Removal and Installation….3190
REMOVAL….3190
INSTALLATION….3190
SERVICE DATA AND SPECIFICATIONS (SDS)….3192
Road Wheel….3192
Tire….3192
Tightening Torque….3192
ww….3193
Table of Contents….3193
PRECAUTION….3195
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT BELT PRE-TENSIONER”….3195
Precautions for Battery Service….3195
FRONT WIPER AND WASHER SYSTEM….3196
Components Parts and Harness Connector Location….3196
System Description….3196
OUT LINE….3196
LOW SPEED WIPER OPERATION….3197
HIGH SPEED WIPER OPERATION….3197
INTERMITTENT OPERATION….3197
Wiper Intermittent Dial Position Setting….3198
AUTO STOP OPERATION….3198
WASHER OPERATION….3198
MIST OPERATION….3198
FAIL-SAFE FUNCTION….3199
COMBINATION SWITCH READING FUNCTION….3199
Description….3199
Operation Description….3199
BCM – Operation Table of Combination Switches….3200
Sample Operation: (When Wiper Switch Turned to LOW Position)….3200
Operation Mode….3201
CAN Communication System Description….3201
CAN Communication Unit….3201
Schematic….3202
Wiring Diagram — WIPER —….3203
Terminals and Reference Values for BCM….3206
Terminals and Reference Values for IPDM E/R….3209
How to Proceed With Trouble Diagnosis….3209
Preliminary Check….3210
CHECK POWER SUPPLY AND GROUND CIRCUIT….3210
CONSULT-II Functions (BCM)….3211
CONSULT-II BASIC OPERATION….3211
WORK SUPPORT….3211
Operation Procedure….3211
Display Item List….3211
DATA MONITOR….3211
Operation Procedure….3211
Display Item List….3211
ACTIVE TEST….3212
Operation Procedure….3212
Display Item List….3212
CONSULT-II Functions (IPDM E/R)….3213
CONSULT-II BASIC OPERATION….3213
DATA MONITOR….3213
Operation Procedure….3213
All Signals, Main Signals, Selection From Menu….3213
ACTIVE TEST….3213
Operation Procedure….3213
Front Wiper Does Not Operate….3214
Front Wiper Does Not Return to Stop Position….3216
Only Front Wiper Low Does Not Operate….3217
Only Front Wiper Hi Does Not Operate….3219
Only Front Wiper Intermittent Does Not Operate….3220
Front Wiper Interval Time Is Not Controlled by Vehicle Speed….3220
Front Wiper Intermittent Operation Switch Position Cannot Be Adjusted….3221
Wiper Does Not Wipe When Front Washer Operates….3221
After Front Wiper Operate for 10 Seconds They Stop for 20 Seconds, and After Repeating the Operat….3222
Front Wiper Does Not Stop….3223
Removal and Installation of Front Wiper Arms, Adjustment of Wiper Arms Stop Location….3224
REMOVAL….3224
INSTALLATION….3224
Removal and Installation of Front Wiper Drive Assembly….3225
REMOVAL….3225
INSTALLATION….3225
Disassembly and Assembly of Front Wiper Motor and Linkage….3226
DISASSEMBLY….3226
ASSEMBLY….3226
Washer Nozzle Adjustment….3227
Washer Tube Layout….3228
Removal and Installation of Front Washer Nozzle….3228
Removal and Installation of Front Washer Joint….3228
REMOVAL….3228
INSTALLATION….3228
CHECK VALVE INSPECTION….3228
Inspection of Front Wiper and Washer Switch Circuit….3228
Removal and Installation of Front Wiper and Washer Switch….3229
REMOVAL….3229
INSTALLATION….3229
Removal and Installation of Washer Tank….3229
REMOVAL….3229
INSTALLATION….3230
Removal and Installation of Front Washer Pump….3230
REMOVAL….3230
INSTALLATION….3230
CIGARETTE LIGHTER….3231
Wiring Diagram — CIGAR —….3231
WITH A/T….3231
WITH M/T….3232
Removal and Installation….3233
REMOVAL….3233
INSTALLATION….3233
POWER SOCKET….3234
Wiring Diagram — P/SCKT —….3234
Removal and Installation of Console Power Socket….3235
REMOVAL….3235
INSTALLATION….3235
HORN….3236
Wiring Diagram — HORN —….3236
Removal and Installation….3237
REMOVAL….3237
INSTALLATION….3237
EXCERPT:
STEERING COLUMN
INSPECTION AFTER REMOVAL OF STEERING COLUMN ASSEMBLY
Check steering column assembly for damage or other malfunctions. Replace if there are.
Measure the length “L” as shown in the figure if vehicle has been involved in a minor collision. Replace steering column assembly if outside the standard.
Measure steering column rotating torque using preload gauge.
Replace steering column assembly if outside the standard.
INSTALLATION OF STEERING COLUMN ASSEMBLY
Installation is the reverse order of removal. For tightening torque, refer to PS-13, “COMPONENTS” .
INSPECTION AFTER INSTALLATION OF STEERING COLUMN ASSEMBLY
Make sure that steering wheel operates smoothly by turning several times from full left stop to full right stop.
Disassembly and Assembly NGS00014
COMPONENTS
1. Meter bracket 2. Steering column mounting clamp 3. Spring
4. Jacket tube assembly 5. Lock nut 6. Telescopic lock block
7. Telescopic lock guide 8. Telescopic lock bolt 9. Telescopic lever
10. Adjust stopper 11. Steering adjust bolt 12. Tilt lever stopper
13. Tilt lever
DISASSEMBLY
Remove all parts from jacket tube assembly.
When remove tilt lever, perform as shown in the figure.
When remove telescopic lever, perform as shown in the figure.
INSPECTION AFTER DISASSEMBLY
Check tilt and telescopic mechanism components for malfunction. Replace if there are.
ASSEMBLY
Assemble is the reverse order of the disassembly. For tightening torque, refer to PS-15, “COMPONENTS” .
INSPECTION AFTER ASSEMBLY
Check tilt and telescopic mechanism operating range.
…
Infiniti G35 Workshop Repair Service Manual 2003-2007
