Day: September 27, 2024

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INSTANT DOWNLOAD

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Complete service repair manual with Electrical Wiring Diagrams for John Deere 300, 312, 314, 316 Hydrostatic Tractors, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.

John Deere 300, 312, 314, 316 Hydrostatic Tractors workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

SM2104 (English 01 MAY 82) – John Deere 300, 312, 314, 316 Hydrostatic Tractors Service Manual.pdf

SM2104 TM – All Inclusive 300, 312, 314 & 316 Hydrostatic Lawn & Garden Tractors
Language: English
Equipment Model: 300,312,314,316
Serial Number: 055001-070000,070001-,-,-120000,120001-,080001-095000,-055000
Version: 01MAY82

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SM2104 TM – All Inclusive 300, 312, 314 & 316 Hydrostatic Lawn & Garden Tractors

TABLE OF CONTENTS
SECTION 10 – GENERAL
SECTION 20 – KOHLER ENGINE
SECTION 30 – FUEL SYSTEM
SECTION 40 – ELECTRICAL SYSTEM
SECTION 50 – POWER TRAIN
SECTION 60 – HYDRAULIC SYSTEM
SECTION 70 – MISCELLANEOUS
SECTION 80 – SPECIAL SERVICE TOOLS
SECTION 90 – TRACTOR ATTACHMENTS

John Deere 300, 312, 314, 316 Hydrostatic Tractors Repair Service Manual (SM2104)

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INSTANT DOWNLOAD

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Complete All Inclusive Technical Manual with electrical wiring diagrams for John Deere 280, 284, 300, 304, 320, 324 Tractors, with workshop information to maintain, diagnose, repair, and rebuild like professional mechanics (Diagnosis, Operation, Tests, Repair, Service, Troubleshooting).

John Deere 280, 284, 300, 304, 320, 324 Tractors workshop technical service manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM700419 – John Deere 280,284,300,304,320,324 Tractors Service Manual.pdf
tm700414 – John Deere 280, 284, 300, 304, 320, 324 and B350 拖拉機維修技術手冊.pdf
John Deere 284 Tractor Parts Catalog (PC4639).pdf
John Deere 300 Tractor Parts Catalog (PC4640).pdf
John Deere 304 Tractor Parts Catalog (PC4641).pdf
John Deere 320 and 330 Series Tractors Parts Catalog (PC496).pdf
John Deere 320 Tractor Parts Catalog (PC4642).pdf
John Deere 324 Tractor Parts Catalog (PC4643).pdf

PRODUCT DETAILS:
Total Pages: 1,093 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
Foreword
General information
Safety regulations
Technical specifications
Fuel and lubricant oil
Position of serial number plate
Discharge oil and water before servicing
Engine
Engine
Cooling system
Fuel system, air intake and exhaust
Speed control lever
Fuel system
Air intake and exhaust system
Electrical system
Battery and engine
Electrical system components
Wiring harness
Fuses and relays
Electrical schematic
Drive system
Rear PTO shaft
Clutch
Feeder
Gearbox
Rear differential
Final drive
MFWD
Steering and brake
Steering system
Brake
Air brake (optional)
Hydraulic system
Hydraulic pump and lifter filter element
Lifter
Hydraulic oil pipe
Trailer device
Miscellaneous
Engine hood and shield
Three-point suspension device
Wheel
Front counterweight tray
Driving cab
Remove and install components
Seat
Special tools (made by dealers)
Special tools (made by dealers)
Work checking procedures
Work checking procedures
Engine operational principles, test and adjust
Component locations
Operational principles
Diagnose, test and adjust
Operational principles, test and adjustment of fuel/air intake system
Component locations
Operational principles
Diagnose, test and adjust
Operational principles, test and adjustment of electrical system
Component locations
Operational principles
Diagnose, test and adjust
Circuit diagram
Operational principles, test and adjustment of drive system
Component locations
Operational principles
Diagnose, test and adjust
Operational principles, test and adjustment of steering and braking devices
Component locations
Operational principles
Diagnose, test and adjust
Operational principles, test and adjustment of hydraulic system
Component locations
Operational principles
Diagnose, test and adjust

TABLE OF CONTENTS
Section 10: General information….195
Group 05: Safety regulations….18
Live With Safety….23
Recognize Safety Information….24
Understand the meaning of sign words….25
Follow Safety Instructions….26
Handle Fluids Safely—Avoid Fires….27
Prevent Battery Explosions….28
Handle Batteries Safely….29
Prepare for Emergencies….30
Remove Paint Before Welding or Heating….31
Avoid High-Pressure Fluids….32
Engine Coolant….33
Prevent Machine Runaway….34
Avoid Heating Near Pressurized Fluid Lines….35
Work In Ventilated Area….36
Use starting fluid safely….37
Wear Protective Clothing….38
Noise isolation….39
Service front-wheel driven tractor safely….40
Tighten wheels-fixing bolts/nuts….41
Store implements safely….42
Produce dealer self-made tools safely….43
Use fuel safely – prevent fire….44
Practice Safe Maintenance….45
Stay away from rotating drive shaft….46
Use steps and handrails correctly….47
Operate tractor safely….48
Limited use for forestry operation….51
Use loader and tractor safely….52
Keep riders off the machine….53
Instructor's seat….54
Using safety warning lights and devices….55
Use safety chains….56
Transport towed implements at safe speed….57
Be cautious on slopes and uneven terrain….59
Drag a machine out of mud pits….60
Avoid contact with pesticides….61
Handle pesticides safely….62
Handle Global Positioning System (GPS) receiver safely….64
Stay away from high-temperature radiation….65
Avoid tractor being out of control….66
Transport tractor safely….67
Service the cooling system safely….68
Service the accumulator system safely….69
Park Machine Safely….70
Use Proper Lifting Equipment….71
Support Machine Safely….72
Work in Clean Area….73
Illuminate Work Area Safely….74
Service Machines Safely….75
Use Proper Tools….76
Service Tires Safely….77
Safe Servicing of Front-Wheel Drive….78
Use Seat Belt Properly….79
Keep ROPS Installed Properly….80
Dispose of Waste Properly….81
Group 10: Technical specifications….628
Technical specifications of 2WD machine….87
MFWD technical specifications….92
Front-wheel drive axle oil (standard)….98
Maximum control force….99
Minimum turning radius….100
PTO shaft properties….101
Traction properties….102
Properties of hydraulic suspension system….103
Pouring capacity (L)….104
Metric bolt and screw torque values….105
Torque values of imperial bolts and screws….107
Hydraulic system imperial connector torque….110
Hydraulic system metric connector torque….111
Clean air filter….113
Check hose clamps….114
Clear the dust on engine cover and hood grille….115
Clean radiator….116
Check the oil level of gearbox and lifter….117
Clean battery….118
Check neutral start circuit….119
Tractor operation check….120
Group 15: Fuel and lubricant oil….20
Handle fuel safely — Avoid fire….122
Handle fluid safely — Avoid fire….123
Handling and storing of diesel fuel….124
Cold weather operation….125
Hot weather operation….126
Diesel….127
Lubricity of diesel….129
Test diesel….130
Fill the fuel tank….131
Alternative and synthetic lubricant oil….133
Storage of lubricant oil….134
Diesel engine break-in oil….135
Diesel engine oil….137
Engine oil filter….139
Heavy-duty diesel engine coolant….140
Liquid coolant conditioner….142
Transmission and hydraulic oil….143
Refuel gearbox….144
Regularly check and service the gearbox….145
Use correct transmission/hydraulic oil filter elements….146
Lubricating grease (specific applications)….147
Lubricating grease….148
Group 20: Position of serial number plate….21
Serial number….150
Tractor serial number….151
Tractor machine serial number – 13 digits PIN….152
Engine serial number….153
Group 25: Discharge oil and water before servicing….21
MFWD model front axle oil discharge….155
MFWD model drive transfer case oil discharge….156
Steering oil tank discharge….157
Gearbox oil discharge….158
Lifter oil discharge….159
Oil tank diesel discharge….160
Discharge cooling water….161
Engine oil discharge….163
Section 20: Engine….164
Group 05: Engine….164
Basic or recommended tools….166
Technical specifications….628
Engine maintenance….168
Remove and install engine….219
Group 10: Cooling system….164
Technical specifications….628
Maintenance of engine water pump….175
Remove, install and adjust fan drive belt….176
Remove, check and install radiator….178
Remove thermostat….182
Install thermostat….184
Section 30: Fuel system, air intake and exhaust….186
Group 05: Speed control lever….186
Technical specifications….628
Check and repair engine control mechanism assembly….189
Adjust throttle lever….191
Adjust synchronization of foot throttle pedal and throttle handle….192
Group 10: Fuel system….186
General information….195
Technical information….196
Remove, check and install fuel tank….197
Replace fuel transfer pump….200
Replace sediment bowl….201
Replace fuel filter….203
Exhaust air from fuel system….635
Group 15: Air intake and exhaust system….186
Technical specifications….628
Remove, check and install air filter….209
Remove, check and install muffler….211
Section 40: Electrical system….213
Group 05: Battery and engine….213
Remove and install battery….217
Remove and install engine….219
Group 10: Electrical system components….213
Service equipment and tools….222
Replace water temperature sensor….223
Replace engine oil pressure sensor….224
Replace dashboard….225
Replace keyswitch….227
Replacement light switch / working light switch / warning light switch….230
Replace high/low beam switch / turning signal switch / horn switch….232
Replace brake light switch….234
Replace gearbox neutral switch….236
Replace PTO shaft neutral switch….238
Replace horn….239
Replace flasher….240
Replace trailer socket (optional)….241
Replace air pressure alarm switch (optional)….242
Group 15: Wiring harness….662
Cable repair pliers….244
Remove and install electrical connectors….245
Separate blade terminals and connectors….246
Replace connector….247
Install contact….249
Replace tractor wiring harness….250
Battery cables, headlight wiring harness, engine wiring harness….251
Left rear light wiring harness, right rear light wiring harness, start relay wiring harness, meter and switch wiring harness….252
Group 20: Fuses and relays….213
Locations of fuses….254
Fuse specifications and functions….255
Replace start relay….256
Group 25: Electrical schematic….749
Cable color codes….748
Electrical schematic….749
Section 50: Drive system….261
Group 10: Rear PTO shaft….261
Exploded view of rear PTO control assembly….265
Exploded view of PTO shaft protection cover assembly….267
Exploded view of PTO shaft….268
Remove, check and assemble PTO control assembly….270
Remove and check rear PTO shaft assembly….273
Assemble rear PTO shaft assembly….278
Group 15: Clutch….261
Exploded view of clutch assembly (single)….287
Exploded view of clutch assembly (double)….288
Disassemble, check and assemble clutch assembly (single)….290
Group 20: Feeder….261
Exploded view of feeder (single clutch)….297
Exploded view of feeder (dual clutch)….299
Remove and install feeder….302
Disassemble, check and assemble feeder….304
Group 25: Gearbox….261
Exploded view of gearbox….308
Exploded view of gearbox (MFWD)….310
Exploded view of first shaft….312
Exploded view of first shaft (dual clutch)….314
Exploded view of second shaft….316
Exploded view of second shaft (dual clutch)….318
Exploded view of gearbox cover….319
Remove and install gearbox….321
Remove and install gearbox cover….325
Disassemble, check and assemble shift shaft….327
Disassemble and check first shaft and second shaft….329
Assemble first shaft and second shaft….334
Group 30: Rear differential….261
General repair procedures – rear differential….347
Exploded view of differential assembly….348
Remove and install differential assembly….349
Disassemble, check and assemble differential assembly….353
Adjust differential backlash….358
Group 35: Final drive….262
General repair procedures – final drive….360
Exploded view of final drive assembly….361
Remove and install final drive assembly….363
Disassemble and check final drive assembly….367
Assemble final drive assembly….370
Group 40: MFWD….262
Exploded view of MFWD control handle….375
Exploded view of drive transfer case and drive shaft….376
Remove and install drive transfer case….378
Disassemble, check and assemble drive transfer case….381
Exploded view of front box….387
Disassemble and check front box….390
Assemble front box….396
Exploded view of front wheel final drive assembly….406
Disassemble and check front wheel final drive assembly….408
Assemble front wheel final drive assembly….415
Section 60: Steering and brake….427
Group 05: Steering system….427
Technical specifications….628
Remove and install steering wheel….430
Remove and install steering column (MFWD)….431
Remove and install steering column (2WD)….432
Remove and check steering gear aggregate (2WD)….436
Disassemble hydraulic steering oil tank (MFWD)….440
Remove, check and install steering cylinder assembly (MFWD)….442
Disassemble constant flow pump….446
Disassemble full hydraulic steering gear….448
Adjust toe-in (MFWD)….833
Adjust front wheel toe-in and wheel tread (2WD model)….455
Group 10: Brake….427
Technical specifications….628
Disassemble and check brake pedal and connection lever mechanism….461
Disassemble and check brake drum housing assembly….466
Install brake drum housing assembly….470
Install brake pedal and connection lever mechanism….475
Group 10B: Air brake (optional)….427
Remove and install brake valve….483
Remove and install air reservoir….485
Remove and install air outlet pipe connector….486
Remove and install bracket….487
Remove and install air pipe….488
Air pump maintenance….494
Section 70: Hydraulic system….495
Group 05: Hydraulic pump and lifter filter element….495
Remove and install gear pump….497
Remove and install lifter filter element….498
Group 10: Lifter….495
Technical specifications….628
Remove and install lifter assembly….501
Group 15: Hydraulic oil pipe….495
Technical specifications….628
Remove and install forepump oil inlet front pipe….506
Remove and install lifter oil pump inlet pipe….508
Remove and install hydraulic lifter oil pump outlet pipe….510
Remove and install lifter oil inlet pipe….512
Group 20: Trailer device….495
Technical specifications….628
Remove and install trailer device….516
Section 80: Miscellaneous….518
Group 05: Engine hood and shield….518
Remove engine hood….522
Install engine hood….525
Remove and install engine hood strut….527
Remove and install engine hood lock….528
Remove and install PTO shaft shield….530
Group 10: Three-point suspension device….518
Adjust upper lever….533
Remove and install upper lever assembly….534
Adjust oblique lever….536
Remove and install oblique lever….537
Remove and install lower lever….540
Adjust external stopper chain assembly….542
Remove and install external stopper chain….543
Group 15: Wheel….518
Technical specifications….628
Remove and install guide wheels….549
Remove and install front drive wheels….550
Remove and install drive wheels….551
Remove and install rear wheel counterweight….552
Group 20: Front counterweight tray….518
Remove, check and install front counterweight tray….556
Section 90: Driving cab….559
Group 05: Remove and install components….559
Remove and install fenders….564
Remove and install pedals….568
Remove and install rear-view mirrors….570
Remove and install toolbox….571
Group 10: Seat….559
Remove and install seat….575
Section 99: Special tools (made by dealers)….578
Group 05: Special tools (made by dealers)….578
Special tool Q23-5 for installing bearing 305….580
Special tool Q23-6 for installing bushes….581
Special tool Q22-56 for installing oil seals….582
Special tool Q22-57 for installing bearings….583
Special tool Q22-105 for installing brake camshaft….584
Special tool Q22-3 for installing reverse gear composite bush….585
Special tool Q23-3 for installing bearing 6207….586
Special tool Q22-106 for installing bearing 30211 inner ring….587
Section 210: Work checking procedures….588
Group 10: Work checking procedures….588
Information of work checking procedures….590
Engine oil level and status check….591
Coolant level and status check….593
Gearbox oil level check….595
Hydraulic oil check….597
Fan and belt check….599
Fuel system check….601
Air intake system check….603
Electrical system check….605
Hydraulic system check….606
Indicator bulb check….607
Engine start check….609
Steering check….610
Clutch check….611
Shift lever check….612
Brake check….614
Other checks….616
Section 220: Engine operational principles, test and adjust….617
Group 05: Component locations….617
Information of component locations….839
Engine external components – left side….620
Engine external components – right side….621
Group 10: Operational principles….617
Information of operational principles….843
Operational principles of engine cooling system….624
Group 15: Diagnose, test and adjust….617
Technical specifications….628
Cooling system test….629
Throttle adjustment….630
Fan/generator drive belt adjustment….633
Exhaust air from fuel system….635
Air filter blockage….637
Section 230: Operational principles, test and adjustment of fuel/air intake system….639
Group 05: Component locations….639
Information of component locations….839
Fuel system components….642
Air intake system components….643
Group 10: Operational principles….639
Information of operational principles….843
Operational principles of fuel system….647
Operational principles of air intake system….650
Group 15: Diagnose, test and adjust….639
Diagnostic information….848
Fuel/air intake system diagnosis, test and adjustment….653
Section 240: Operational principles, test and adjustment of electrical system….654
Group 05: Component locations….654
Information of component locations….839
Engine electrical components – right side….658
Engine electrical components – left side….659
Electrical components of dashboard and main control panel….660
Wiring harness….662
Group 10: Operational principles….654
Information of operational principles….843
Fuses….666
Relays….668
Operational principles of starting system….669
Operational principles of battery charging system….671
Operational principles of lighting system – left/right turning signal….673
Operational principles of lighting system – high/low beam and dashboard light….675
Operational principles of lighting system – working light….677
Operational principles of lighting system – taillight, front screen light and brake light….679
Operational principles of lighting system – hazard warning light….681
Operational principles of dashboard system – water temperature gauge….683
Operational principles of dashboard system – engine oil pressure indicator….685
Operational principles of air pressure indicator (optional)….687
Operational principles of horn….689
Group 15: Diagnose, test and adjust….654
Diagnostic information….848
Cable color table….695
Starting system test point – normal operation….696
Battery charging system test point….699
Lighting system test points – left/right turning signal….701
Lighting system test points – high/low beam and dashboard light….705
Lighting system test points – working light….709
Lighting system test points – taillight, front screen light and brake light….712
Lighting system test points – hazard warning light….716
Dashboard system test points – water temperature gauge….719
Dashboard system test points – engine oil pressure….722
Air pressure test point….725
Horn test point….727
Battery voltage test….729
Charging battery….730
Keyswitch test….731
Fuse test….733
Neutral start switch test….734
Light switch test….735
Turning signal switch test….737
Hazard alarm switch test….739
Working light switch test….741
Front floodlight high/low beam switch test….743
Horn switch test….745
Group 20: Circuit diagram….655
Cable color codes….748
Electrical schematic….749
Section 250: Operational principles, test and adjustment of drive system….750
Group 05: Component locations….750
Information of component locations….839
Drive system components….754
Clutch components….755
Gearbox components….758
Final drive components….760
Rear PTO components….762
Group 10: Operational principles….750
Information of operational principles….843
Operational principles of single-acting clutch….766
Operational principles of double-acting clutch….768
Operational principles of single-acting gearbox….770
Operational principles of double-acting gearbox….773
Operational principles of final drive….776
Operational principles of rear PTO shaft….778
Operational principles of drive transfer case transmission….780
Operational principles of MFWD….782
Group 15: Diagnose, test and adjust….750
Diagnostic information….848
Isolate defective components….787
Clutch slippage….789
Clutch incomplete separation….790
Clutch engagement….791
Clutch non-separation….792
Clutch pedal non-return….793
Unstable or unsteady power transmission….794
Gearbox oil level low (serious oil leakage)….795
Bumping gear, difficult shifting or non-engagement….796
Gearbox failing to stay at gear position….797
PTO shaft noisy….798
Difficulty in PTO shaft engagement….799
PTO shaft failing to stay at engaged status….800
Differential being noisy….801
Section 260: Operational principles, test and adjustment of steering and braking devices….802
Group 05: Component locations….802
Information of component locations….839
Steering system components….805
Shoe type braking system components….810
Group 10: Operational principles….802
Information of operational principles….843
Operational principles of mechanical steering system….813
Operational principles of hydraulic steering system….816
Operational principles of braking system….819
Group 15: Diagnose, test and adjust….802
Diagnostic information….848
Isolate defective components – steering system….824
Being difficult or failed to steer….825
Isolate defective components – brake….826
Steering cylinder leakage test….827
Check toe-in (2WD)….828
Adjust toe-in (2WD)….829
Check toe-in (MFWD)….832
Adjust toe-in (MFWD)….833
Brake pedal adjustment….835
Section 270: Operational principles, test and adjustment of hydraulic system….837
Group 05: Component locations….837
Information of component locations….839
Lifter assembly….840
Group 10: Operational principles….837
Information of operational principles….843
Operational principles of hydraulic system….844
Group 15: Diagnose, test and adjust….837
Diagnostic information….848
Preliminary checks of hydraulic system….849
Entire hydraulic system is not working / hydraulic oil pump does not supply oil….850
Insufficient oil supply from oil pump….851
Oil pump pressure is too high….852
Too much noise is generated when oil pump works….853
Lifter does not lift or lifting speed is too slow….854

John Deere 280, 284, 300, 304, 320, 324 Tractors Service Manual (TM700419)

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INSTANT DOWNLOAD

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INSTANT DOWNLOAD

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Complete parts catalog manual for John Deere 300D, 310D & 315D BACKHOE LOADERS , with all the technical parts information to maintain, diagnose, repair & rebuild like professional mechanics.

PRODUCT DETAILS:
Total Pages: 1,112 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

PC2321 (Jul-19) English – John Deere 300D, 310D & 315D BACKHOE LOADERS PARTS CATALOG.PDF

Engine Serial Number Plate

First Line Designates
T-John Deere Dubuque Works 4039 (3.9 Liter) TT Turbocharged Engine DT Non-Turbocharged Engine
1. Engine Manufacturer
2. Number Of Cylinders And Liters
3. Fuel Type Or Special Condition
4. Engine Serial Number
Second Line Designates
See Following Table
5. The Engine Application And Factory User.
Engine Model Backhoe Loader Model
4039DT007 300D
4039DT012 300D
4039DT010 300D
4039DT013 300D
4039DT008 310D, 315D
4039DT014 310D, 315D
4039TT002 310D, 315D
4039TT004 310D, 315D
4039TT003 310D, 315D
4039TT005 310D, 315D

1. Designates customer’s code number John Deere Part Number
2. Designates type of lubricant M1L-L-2105B, SAE90
3. Designates ZF-parts-list number 4464 006 101
4. Designates axle type AP-11H
5. Designates axle serial number 12345
6. Designates total ratio of the axle 20.28
7. Designates version Sp. Diff. (with or without self-locking differential)
8. Designates lubricant specification 05
9. Designates capacity LTR (differential carrier and planetary gear assembly)

MAIN SECTIONS
Table of Contents
01 Wheels & Tires & Tracks
0110 Powered Wheels, Tires & Fastenings … 64
0120 Non-powered Wheels, Tires & Fastening … 66
02 Axles, Differentials & Suspension Systems
0201 Drive Axle Hsg & Support (Inc. Final Drives) … 68
0210 Differential Or Bevel Drive … 70
0230 Non-powered Wheel Axles … 76
0250 Axle Shaft, Bearings, Reduction Gears … 82
03 Transmission
0315 Controls … 110
0325 Input Drive Shafts & U-joints… 124
0341 Housing, Covers and Complete Transmissions… 126
0350 Gears, Shafts & Power Shift Clutches … 146
0360 Transmission Hydraulics… 156
04 Engine
0401 Crankshaft And Main Bearing… 174
0402 Camshaft And Valve Actuating Means … 176
0403 Connecting Rods And Pistons … 180
0404 Cylinder Block… 182
0407 Engine Oiling System … 192
0408 Ventilating System … 200
0409 Cylinder Head and Valves … 202
0410 Exhaust Manifold … 204
0413 Fuel Injection System … 206
0414 Intake Manifold … 214
0415 Engine Balancer … 216
0416 Turbocharger … 218
0417 Water Pump… 220
0418 Thermostats, Housing & Water Piping… 222
0419 Engine Oil Cooler… 224
0420 Fuel Filter… 226
0421 Fuel Transfer Pump … 230
0422 Starting Motor And Fastenings … 232
0423 Alternator And Generator Mounting… 240
0429 Fan Drive (Damper, Idler, Pulleys, & Belt) … 242
0433 Flywheel, Housing & Fastenings … 244
0452 Gasket Replacement Kits … 246
05 Engine Auxiliary System
0505 Cold Weather Starting Aids … 250
0510 Engine Cooling Systems… 254
0515 Engine Speed Controls… 264
0520 Intake System … 266
0530 External Exhaust Systems… 282
0540 Engine Mounting… 286
0560 External Fuel Supply Systems… 288
06 Torque Converter
0641 Converter/Retarder Housing & Cover… 298
09 Steering System
0960 Power Steering Hydraulic System … 300
10 Service Brakes
1011 Service Brake Active Elements… 326
1060 Service Brakes Hydraulics… 330
11 Parking Brakes
1115 Controls Linkage … 334
13 Miscellaneous Vehicle
1313 Hand Tools… 340
1320 Vehicle Finish & Trim … 344
1330 Shipping & Packaging… 352
1369 Greases, Oils, Fuels & Coolants… 356
1370 Lubrication Systems … 372
1399 Fuel Filter… 376
16 Vehicle Electrical Systems
1671 Batteries, Support & Cables … 378
1672 Alternator, Regulator & Charging System Wiring… 388
1673 Vehicle Lighting System… 392
1674 Wiring Harness And Switches … 402
1676 Instruments & Indicators … 436
17 Frame Chassis Or Supporting Structure
1740 Frame Installation … 438
1746 Frame Bottom Guards … 444
1749 Chassis Weights … 448
18 Operators Station
1810 Operator Enclosure… 452
1821 Seat And Seat Belts… 488
1822 Steps & Handholds … 512
1830 Heating & Air Conditioning… 514
19 Sheet Metal & Styling
1910 Hood Or Engine Enclosure … 574
1913 Miscellaneous Shields … 580
1921 Grille & Grille Housing … 584
1927 Fenders… 590
20 Safety, Convenience & Miscellaneous
2001 Radio … 594
2002 Mirror … 596
2004 Warning Devices Including Horn & Reverse Alarm … 598
2005 Toolbox … 606
21 Vehicle Main Hydraulic System
2160 Vehicle Hydraulics … 608
31 Loader
3102 Bucket (Including Teeth) … 662
3115 Controls Linkage … 680
3140 Frames… 704
3160 Loader Hydraulics… 708
33A Backhoe & Excavator
3301 Blades & Side Cutters… 802
3302 Bucket With Teeth… 804
3315 Controls Linkage… 824
3340 Backhoe & Excavator Frames … 876
3360 Hydraulic System… 912
33B Backhoe & Excavator
3360A Hydraulic System … 1000

Alphabetical Index
A/C COMPRESSOR DRIVE BELT (790702 – ) … 556
Absorber, Backhoe Street Pads … 880, 881
Absorber, Seat Suspension And Shock Absorber (With Suspended
Seat)… 506
ACCESSORY RELAY ( – 778668)… 408, 410
ACCESSORY RELAY (778669 – )… 412, 414
Actuator, Bucket Leveling and Return-to-Dig Linkage ( – 802199) … 680
Actuator, Bucket Leveling and Return-to-Dig Linkage ( – 814526) … 682
Actuator, Bucket Leveling and Return-to-Dig Linkage (802200 – ) … 684
Actuator, Bucket Leveling and Return-to-Dig Linkage (850000 – ) … 686
ACTUATOR, PARK BRAKE … 336
Actuator, PARK BRAKE ACTUATOR AND CONTROLS… 336
ADHESIVE, SILICONE RUBBER… 354
ADJUSTER HEIGHT KIT 300D… 510
ADJUSTER HEIGHT SPRING 300D… 510
ADJUSTER LATCH KIT 300D… 494
ADJUSTER PUCK KIT 300D … 494
ADJUSTER, SEAT WITH SUSPENDED SEAT ( – 815114) … 488
ADJUSTING STRAP, ALTERNATOR … 240
Air Cleaner (w/o Turbocharger) … 271
Air Cleaner (With Turbocharger) … 266
AIR CLEANER (WITH TURBOCHARGER) … 266
AIR CLEANER (WITHOUT TURBOCHARGER)… 271
AIR CLEANER BRACKET (WITH TURBOCHARGER) ( – 802199).. 267
AIR CLEANER BRACKET (WITH TURBOCHARGER) ( – 814526).. 268
AIR CLEANER BRACKET (WITH TURBOCHARGER) (802200 – ).. 269
AIR CLEANER BRACKET (WITH TURBOCHARGER) (850000 – ).. 270
AIR CLEANER BRACKET (WITHOUT TURBOCHARGER) ( – 802199) … 272
AIR CLEANER BRACKET (WITHOUT TURBOCHARGER) ( – 814526) … 273
AIR CLEANER BRACKET (WITHOUT TURBOCHARGER) (802200 -) … 274
AIR CLEANER BRACKET (WITHOUT TURBOCHARGER) (850000 -) … 275
Air Cleaner Bracket And Hose (w/o Turbocharger) ( – 802199) … 272
Air Cleaner Bracket And Hose (w/o Turbocharger) ( – 814526) … 273
Air Cleaner Bracket And Hose (w/o Turbocharger) (802200 – ) … 274
Air Cleaner Bracket And Hose (w/o Turbocharger) (850000 – ) … 275
Air Cleaner Bracket And Hose (With Turbocharger) ( – 802199) … 267
Air Cleaner Bracket And Hose (With Turbocharger) ( – 814526) … 268
Air Cleaner Bracket And Hose (With Turbocharger) (802200 – ) … 269
Air Cleaner Bracket And Hose (With Turbocharger) (850000 – ) … 270
AIR CLEANER ELEMENT (WITH TURBOCHARGER) … 266
AIR CLEANER ELEMENT (WITHOUT TURBOCHARGER)… 271
AIR CLEANER FILTER … 266, 271, 376
AIR CLEANER HOSE (WITH TURBOCHARGER) ( – 802199)… 267
AIR CLEANER HOSE (WITH TURBOCHARGER) ( – 814526)… 268
AIR CLEANER HOSE (WITH TURBOCHARGER) (802200 – )… 269
AIR CLEANER HOSE (WITH TURBOCHARGER) (850000 – )… 270
AIR CLEANER HOSE (WITHOUT TURBOCHARGER) ( – 802199).. 272
AIR CLEANER HOSE (WITHOUT TURBOCHARGER) ( – 814526).. 273
AIR CLEANER HOSE (WITHOUT TURBOCHARGER) (802200 – ).. 274
AIR CLEANER HOSE (WITHOUT TURBOCHARGER) (850000 – ).. 275
AIR CLEANER VACUUM SENSOR … 276
AIR COMPRESSOR CLUTCH KIT (790702 – )… 559
AIR COMPRESSOR STATOR KIT (790702 – ) … 559
Air Conditioner O-Ring Repair Kit (Parts Listed Below Are Not Illustrated) … 352
AIR CONDITIONING (FREEZE/COMPRESSOR) SWI TCH (816287 -) … 536
AIR CONDITIONING (FREEZE/COMPRESSOR) SWI TCH (850000 -) … 538
AIR CONDITIONING BOX ( – 850000)… 534
AIR CONDITIONING BOX (801200 – 816286)… 530
AIR CONDITIONING BOX (816287 – )… 532, 536
AIR CONDITIONING BOX (850000 – )… 538
AIR CONDITIONING BRACKET (790702 – ) … 556
AIR CONDITIONING BRACKETS ( – 802199) … 544
AIR CONDITIONING BRACKETS ( – 814526) … 546
AIR CONDITIONING COMPRESSOR (790702 – ) … 556, 559
Air Conditioning Compressor And Manifold (R134A Refrigerant) (790702 – )… 559
AIR CONDITIONING COMPRESSOR CLUTCH AND SERVICE
VALVES ( – 790701) … 558
AIR CONDITIONING COMPRESSOR HARDWARE KIT ( -790701) … 563
Air Conditioning Compressor Hardware Kit (R134A Refrigerant)… 564
Air Conditioning Compressor Lubricant… 362
AIR CONDITIONING COMPRESSOR SEAL KIT ( – 790701)… 560
Air Conditioning Compressor Seal Kit (R134A Refrigerant) (790702 -) … 562
AIR CONDITIONING CONDENSER AND HOSES (816287 – ) … 570
Air Conditioning Condenser and Hoses (850000 – )… 572
Air Conditioning Condenser, Receiver Dryer And Hoses ( -814526) … 568
AIR CONDITIONING CONDENSER, RECEIVER DRYER AND HOSES ( – 816286)… 566
Air Conditioning Drive Belt, Brackets And Support (R134A Refrigerant) (790702 – )… 556
AIR CONDITIONING DUCTS ( – 816287) … 522
AIR CONDITIONING DUCTS ( – 850000) … 524
AIR CONDITIONING DUCTS (801200 – 816286) … 520
AIR CONDITIONING EVAPORATOR COIL ( – 850000)… 534
AIR CONDITIONING EVAPORATOR COIL (801200 – 816286)… 530
AIR CONDITIONING EVAPORATOR COIL (816287 – )… 532, 536
AIR CONDITIONING EVAPORATOR COIL (850000 – )… 538
AIR CONDITIONING FILTERS ( – 850000)… 534
AIR CONDITIONING FILTERS (801200 – 816286)… 530
AIR CONDITIONING FILTERS (816287 – )… 532, 536
AIR CONDITIONING FILTERS (850000 – )… 538
AIR CONDITIONING FRESH AIR INTAKE ( – 816287) … 522
AIR CONDITIONING FRESH AIR INTAKE ( – 850000) … 524
AIR CONDITIONING FRESH AIR INTAKE (801200 – 816286) … 520
AIR CONDITIONING HIGH PRESSURE SWITCH … 426
AIR CONDITIONING HOUSING ( – 850000)… 534
AIR CONDITIONING HOUSING (801200 – 816286)… 530
AIR CONDITIONING HOUSING (816287 – )… 532, 536
AIR CONDITIONING HOUSING (850000 – )… 538
AIR CONDITIONING LOW PRESSURE SWITCH… 426
AIR CONDITIONING LUBRICANT… 356
AIR CONDITIONING MOTOR ( – 802199) … 544
AIR CONDITIONING MOTOR ( – 814526) … 546
AIR CONDITIONING MOTOR (802200 – 816286) … 548
AIR CONDITIONING MOTOR (816287 – ) … 550
AIR CONDITIONING MOTOR (850000 – ) … 552
AIR CONDITIONING MOTOR RESISTOR (802200 – 816286)… 548
AIR CONDITIONING REFRIGERANT COMPRESSOR MOUNT ( -790701) … 554
AIR CONDITIONING SWITCH… 436
AIR CONDITIONING VALVE ( – 814526) … 568
AIR CONDITIONING VALVE ( – 816286) … 566
AIR CONDITIONING VALVE (816287 – ) … 570
AIR CONDITIONING VALVE (850000 – ) … 572
AIR CONDITIONING WIRING HARNESS … 426
AIR CONDITIONING WIRING HARNESS AND SWITCHES… 426
AIR CONDITIONING/COMPRESSOR HARDWARE KIT ( -790701) … 563
AIR CONDITIONING,HEATING,VENTILATION (816287 – ) … 536
AIR CONDITIONING,HEATING,VENTILATION (850000 – ) … 538
Air Intake System … 215
Air Intake System (With Turbocharger) … 214
AIR STACK CAP … 284
ALARM SYSTEM, BACK-UP ( – 781840)… 600
ALARM SYSTEM, BACK-UP ( – 802199)… 602
ALARM SYSTEM, BACK-UP ( – 814526)… 603
ALARM SYSTEM, BACK-UP (802200 – )… 604
ALARM SYSTEM, BACK-UP (850000 – )… 605
ALTERNATOR ( – 817881) … 390
Alternator (78 Amp) ( – 778740)… 388
Alternator (78A,Delco-Remy 10480058) (778741 – 787513)… 389
ALTERNATOR (817882 – ) … 391
ALTERNATOR ADJUSTING STRAP… 240
Alternator And Attaching Parts ( – 817881)… 390
Alternator And Attaching Parts (817882 – )… 391
ALTERNATOR ATTACHING PARTS ( – 817881) … 390
ALTERNATOR ATTACHING PARTS (817882 – ) … 391
ALTERNATOR CAPACITOR (817882 – )… 391
ALTERNATOR FAN (817882 – ) … 391
ALTERNATOR HARNESS… 416, 418
ALTERNATOR HARNESS DIODE … 416, 418
Alternator Mounting Brackets … 240
ALTERNATOR PULLEY ( – 817881)… 390
ALTERNATOR PULLEY (817882 – )… 391
ALTERNATOR RELAY, (6 VOLT) (778669 – )… 414
ALTERNATOR RELAY, 6-VOLT ( – 778668) … 408, 410
ALTERNATOR RELAY, 6-VOLT (778669 – ) … 412
Alternator Reman … 390
ALTERNATOR SHIELD ( – 817881) … 390
Alternator, Alternator And Attaching Parts ( – 817881) … 390
Alternator, Alternator And Attaching Parts (817882 – ) … 391
Alternator, Alternator Reman, Alternator And Attaching Parts ( -817881) … 390
Alternator, Alternator Reman, Alternator And Attaching Parts (817882 -) … 391
Alternator, Engine Wiring Harness … 416
Anchor, BRAKE BAND, LINING AND LINKAGE … 334
ANGLE,BACKREST ADJUSTMENT 300D … 500
Antenna, Antenna Cable, Radio, Harness And Speakers (For Use With Cab Only) … 594
ANTENNA, RADIO … 594
Antenna, Radio, Harness And Speakers (For Use With Cab Only) .. 594
ANTI-CAVITATION CHECK VALVE ( – 784145) … 732
ANTI-CAVITATION CHECK VALVE (784146 – 797440) … 726
ANTI-SKID MAT … 484
ARM RESTS 300D … 500
ARM RESTS, 300D … 492
Arm, Brake Valve and Pedals… 330
ARM, DIFFERENTIAL LOCK ( – 802199)… 71
ARM, DIFFERENTIAL LOCK ( – 814526)… 72
Arm, DIFFERENTIAL LOCK PEDAL AND LINKAGE ( – 802199) … 71
Arm, Differential Lock Pedal and Linkage ( – 814526)… 72
Arm, DIFFERENTIAL LOCK PEDAL AND LINKAGE (802200 – ) … 73
Arm, Differential Lock Pedal and Linkage (850000 – )… 74
Arm, Engine Speed Control Linkage … 264
Arm, FRONT WINDOW WIPER MOTOR… 480
ARM, LOADER LIFT … 704
Arm, Loader Lift Arm … 704
Arm, Main Frame (850000 – ) … 442
Arm, PARK BRAKE ACTUATOR AND CONTROLS … 336
ARM, REVERSER CONTROL ( – 792482)… 130
Arm, Rocker Arm Shaft, Rocker Arm Shaft, Push Rods and Rocker
Arms… 177
Arm, Rocker Arm, Rocker Arm Shaft, Push Rods and Rocker Arms.. 177
…
John Deere 300D, 310D & 315D BACKHOE LOADERS PARTS CATALOG (PC2321)

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INSTANT DOWNLOAD

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INSTANT DOWNLOAD

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Complete Repair manual for John Deere 300D, 310D, 315D Backhoe Loaders, with workshop information to maintain, repair, service like professional mechanics.

John Deere 300D, 310D, 315D Backhoe Loaders workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM1497 – 300D, 310D, 315D Backhoe Loaders Technical Manual (Repair).pdf

Total Pages: 1,234 pages
File Format: PDF bookmarked, ToC, Searchable, Printable)
Language: English

TABLE OF CONTENTS
Section 00: General Information….25
Group 0001: Safety Information….25
Handle Fluids Safely—Avoid Fires….29
Prevent Battery Explosions….30
Prepare for Emergencies….31
Prevent Acid Burns….32
Handle Chemical Products Safely….34
Avoid High-Pressure Fluids….35
Park Machine Safely….36
Support Machine Properly….37
Wear Protective Clothing….38
Work in Clean Area….39
Service Machines Safely….40
Work In Ventilated Area….41
Illuminate Work Area Safely….42
Replace Safety Signs….43
Use Proper Lifting Equipment….44
Remove Paint Before Welding or Heating….45
Avoid Heating Near Pressurized Fluid Lines….46
Keep ROPS Installed Properly….47
Service Tires Safely….48
Avoid Harmful Asbestos Dust….49
Practice Safe Maintenance….50
Use Proper Tools….51
Dispose of Waste Properly….52
Live With Safety….53
Group 0002: General Specifications….1219
300D Specifications….1219
300D Backhoe Loader….25
300D Backhoe Loader (Continued)….25
300D Backhoe Loader Buckets….25
300D Backhoe Loader Drain And Refill Capacities….25
300D Backhoe Loader Lifting Capacities—KG (LB)….25
310D Specifications….1219
310D Backhoe Loader….26
310D Backhoe Loader (Continued)….26
310D Buckets….26
310D Drain And Refill Capacities….26
310D Backhoe Loader Lifting Capacities—KG (LB)….26
315D Specifications….1219
315D Sideshift Backhoe Loader….26
315D Sideshift Backhoe Loader (Continued)….26
315D Buckets….26
315D Sideshift Backhoe Loader Drain And Refill Capacities….26
315D Lift Capacity—LB (KG)….26
Group 0003: Torque Values….26
Hardware Torque Specifications….1219
Checking Wheel Fasteners….91
Unified Inch Bolt and Cap Screw Torque Values….92
Metric Bolt And Cap Screw Torque Values….93
Additional Metric Cap Screw Torque Values….95
Check Oil Lines And Fittings….97
Service Recommendations for 37° Flare and 30° Cone Seat Connectors….98
Service Recommendations for O-Ring Boss Fittings….100
Service Recommendations for Flat Face O-Ring Seal Fittings….102
Service Recommendations For Inch Series Four Bolt Flange Fittings….104
Service Recommendations for Metric Series Four Bolt Flange Fitting….106
Group 0004: Fuels And Lubricants….26
Diesel Fuel….110
Storing Fuel….112
Do Not Use Galvanized Containers….113
Fuel Tank….114
Engine Break-In Oil….115
Diesel Engine Oil….116
Mechanical Front Wheel Drive Oil….119
Hydraulic And Reverser Oil….118
Mechanical Front Wheel Drive Oil….119
Grease….120
Grease For Extendible Dipperstick….121
Alternative and Synthetic Lubricants….122
Lubricant Storage….123
Mixing of Lubricants….124
Diesel Engine Coolant….125
Section 01: Wheels….126
Group 0110: Powered Wheels And Fastenings….126
Service Equipment And Tools….1171
Specifications….1219
Remove Rear Wheel Assembly….130
Remove Front Wheel Assembly….143
Remove Tire….144
Install Tire….146
Install Rear Wheel Assembly….137
Install Front Wheel Assembly….148
Group 0120: Non-Powered Wheels And Fastenings….126
Service Equipment And Tools….1171
Specifications….1219
Remove Front Wheel Assembly….143
Remove Tire….144
Install Tire….146
Install Front Wheel Assembly….148
Section 02: Axles And Suspension Systems….149
Group 0225: Input Drive Shafts And U-Joints….149
Specifications….1219
Remove And Disassemble Drive Shaft….154
Assemble And Install Drive Shaft….156
Group 0230: Non-Powered Wheel Axles….149
Service Equipment And Tools….1171
Other Material….1218
Specifications….1219
Axle, Hub And Knuckle Assembly….162
Remove Hub Assembly….164
Remove Spindle And Knuckle Assembly….166
Install Spindle And Knuckle Assembly….168
Install Hub Assembly….171
Remove Tie Rod….174
Install Tie Rod….175
Remove Non-Powered Front Axle….176
Remove And Install Axle Pivot Bushings….178
Install Non-Powered Front Axle….179
Adjust Non-Powered Front Axle Toe-In….181
Group 0240: Powered Wheel Axle (MFWD)….149
Special Or Essential Tools….1217
Service Equipment And Tools….1171
Other Material….1218
Specifications….1219
Remove Powered Front Axle….193
Install Powered Wheel Axle….196
Disassemble Knuckle Housing And Wheel Hub With Planetary Drive—APL-735 (SN —796033)….199
Disassemble Axle Shaft And Constant Velocity Joint—APL-735 (SN —796033)….205
Knuckle Housing And Wheel Hub With Planetary Drive Exploded View….206
Assemble Axle Shaft And Constant Velocity Joint—APL-735 (SN —796033)….208
Assemble And Adjust Knuckle Housing And Wheel Hub With Planetary….210
Remove And Install Differential….453
Differential Exploded View….222
Disassemble Differential….428
Assemble Differential….430
Disassemble Knuckle Housing And Wheel Hub With Planetary Drive—APL-2025 (SN 796034— )….241
Disassemble Axle Shaft And Constant Velocity Joint—APL-2025 Axle (SN 796034— )….246
Knuckle Housing And Planetary Hub Exploded View—APL-2025 (SN 796034— )….247
Assemble Axle Shaft And Constant Velocity Joint—APL-2025 (SN 796034— )….249
Assemble And Adjust Knuckle Housing And Wheel Hub With Planetary—APL-2025 (SN 796034— )….250
Remove Differential—APL-2025 Axle (SN 796034— )….259
Disassemble Differential—APL-2025 Axle (SN 796034— )….262
Exploded View Of Differential Housing—APL-2025 Axle (SN 796034— )….264
Exploded View Of Pinion Shaft—APL-2025 Axle (SN 796034— )….265
Adjust Cone Point—APL-2025 Axle (SN 796034— )….266
Assemble Bevel Pinion Shaft—APL-2025 Axle (SN 796034— )….268
Assemble Differential Housing —APL-2025 Axle (SN 796034— )….272
Adjust MFWD Axle Toe-In….280
Group 0250: Axle Shaft, Bearings, And Reduction Gears….150
Special Or Essential Tools….1217
Service Equipment And Tools….1171
Other Material….1218
Specifications….1219
Remove And Install Rear Axle….286
Remove Brake Disk And Final Drive Pinion Shaft To Disassemble Axle….292
Remove Planetary Pinion Assembly….293
Disassemble And Assemble Planetary Pinion Carrier….294
Remove Axle Shaft To Disassemble Axle Housing….301
Disassemble Axle Housing….301
Remove And Inspect Brake Pressure Plate….303
Disassemble And Inspect Rear Axle Shaft….304
Assemble Rear Axle Shaft….305
Install Brake Pressure Plate And Brake Disk (SN —796851)….307
Install Brake Pressure Plate And Brake Disk (SN 796852— )….645
Assemble Axle Housing….310
Install And Grease Axle Shaft….312
Adjust Axle Bearings….313
Install Final Drive Pinion Shaft And Brake Disk….317
Install Stop Screws And Pressure Test Brake Piston (SN —796851)….640
Pressure Test Brake Piston (SN 796852— )….647
Group 0299: Dealer Fabricated Tools….151
DF1002 Rolling Drag Torque Bar….323
Section 03: Transmission….325
Group 0300: Removal And Installation….325
Special Or Essential Tools….1217
Service Equipment And Tools….1171
Other Material….1218
Specifications….1219
Remove Reverser With Torque Converter….334
Remove And Install Torque Converter From Reverser….337
Install Reverser With Torque Converter….338
Remove Transaxle….341
Install Transaxle….344
Remove And Install MFWD Transfer Case….393
Group 0315: Controls Linkage….325
Other Material….1218
Specifications….1219
Remove And Install Shifter Linkage (SN —796528)….353
Remove And Install Shifter Linkage (SN 796529—802199)….355
Remove And Install Shifter Linkage (SN 802200— )….357
Group 0325: Input Drive Shafts And U-Joints….325
Specifications….1219
Remove And Install Drive Shaft….361
Group 0350: Gears, Shafts, Bearings, And Power Shift Clutch….325
Special Or Essential Tools….1217
Service Equipment And Tools….1171
Other Material….1218
Specifications….1219
Reverser Repair Information….369
Remove And Disassemble Front Cover And Reverse Brake….370
Remove And Disassemble Input Shaft And Forward Clutch….372
Remove Planetary Assembly And Bearing Retainer….374
Assemble Input Shaft And Forward Clutch….376
Assemble Bearing Retainer….381
Install Bearing Retainer….382
Install Planetary Assembly….383
Install Input Shaft And Forward Clutch….384
Assemble And Install Reverse Brake And Front Cover….385
Transaxle—300D….387
Transaxle—310D, 315D (SN —796033)….389
Transaxle—310D, 315D (SN 796034— )….391
MFWD Transfer Case….393
Remove Brake Lines, Shift Bracket And Link….395
Remove Park Brake Actuator….396
Remove Axles….397
Remove Transaxle Cover….399
Remove Park Brake Shaft….400
Remove Transmission Lube Pump….401
Remove Third And Fourth Speed Shifter Shaft And Fork….403
Remove Transmission Drive Shaft….405
Remove Differential Lock….406
Remove Differential….408
Remove First And Second Speed Shifter Shaft And Fork….409
Remove Differential Drive Shaft—300D….410
Remove Differential Drive Shaft—310D, 315D….413
Remove And Install Oil Lines….416
Disassemble Lube Pump….417
Assemble Lube Pump….418
Disassemble Transmission Drive Shaft….421
Assemble Transmission Drive Shaft….423
Disassemble Differential….428
Assemble Differential….430
Adjust Differential Drive Shaft Cone Point….433
Adjust Differential Housing Preload….436
Install Differential Drive Shaft—300D….437
Install Differential Drive Shaft—310D, 315D….440
Adjust Differential Drive Shaft Rolling Drag Torque….448
Second Speed Gear End Play—310D, 315D….450
Install First And Second Speed Shifter Shaft And Fork….451
Install Differential….453
Adjust Differential Housing Backlash….454
Install Differential Lock Assembly….455
Install Transmission Drive Shaft….457
Install Transmission Lube Pump (SN —797883)….459
Install Transmission Lube Pump (SN 797884— )….462
Install Third And Fourth Speed Shifter Shaft….464
Install Transmission Drive Shaft Quill….466
Adjust Transmission Drive Shaft End Play….467
Install Park Brake Shaft….468
Install Transmission Cover….469
Install Axles….470
Install Park Brake Actuator….472
Install Brake Lines, Shift Bracket And Link….473
Disassemble And Assemble MFWD Transfer Case….474
Group 0360: Hydraulic System….327
Specifications….1219
Other Material….1218
Remove And Install Solenoid Valves (SN —792482)….486
Remove And Install Solenoid Valves (SN 792483— )….487
Remove And Install Directional Control/Regulator Valve (SN —792482)….489
Disassemble Directional Control/Regulator Valve (SN —792482)….490
Assemble Directional Control/Regulator Valve (SN —792482)….492
Remove And Install Regulator Valve (SN 792483— )….493
Disassemble And Assemble Directional Control Valve (SN 792483— )….494
Remove And Install Oil Suction Screen….495
Remove Charge Pump….496
Disassemble Charge Pump….497
Assemble Charge Pump….499
Install Charge Pump….500
Group 0399: Dealer Fabricated Tools….327
DFT1103 Spacer….502
DFT1121 Rivet Forming Tool….503
JT38000 Differential Lifting Tool….504
Section 04: Engine….505
Group 0400: Removal And Installation….505
4039 John Deere Engine—Use CTM8….505
Special Or Essential Tools….1217
Specifications….1219
Remove Engine….511
Remove Reverser And Torque Converter….520
Install Torque Converter And Reverser….522
Install Engine….524
Section 05: Engine Auxiliary Systems….531
Group 0505: Cold Weather Starting Aids….531
Specifications….1219
Remove And Install Engine Coolant Heater….534
Remove And Install Starting Aid Nozzle….536
Remove And Install Starting Aid Solenoid….538
Group 0510: Cooling Systems….531
Other Material….1218
Service Equipment And Tools….1171
Remove And Install Fan….542
Remove And Install Fan Belts….544
Fan Belt Tension Adjustment….546
Remove And Install Radiator And Oil Cooler….548
Group 0515: Speed Controls….531
Disassemble And Assemble Speed Control Linkage….553
Group 0520: Intake System….531
Special Or Essential Tools….1217
Remove And Install Air Cleaner….557
Disassemble And Assemble Air Cleaner….558
Test Air Intake System….559
Group 0560: External Fuel Supply System….531
Other Material….1218
Remove And Install Fuel Tank….563
Section 06: Torque Converter….566
Group 0651: Turbine, Gears And Shaft….566
Service Equipment And Tools….1171
Other Material….1218
Remove And Install Torque Converter….570
Air Test Torque Converter….571
Section 09: Steering System….572
Group 0960: Hydraulic System….572
Service Equipment And Tools….1171
Other Material….1218
Specifications….1219
Remove And Install Steering Pump (SN —802199)….577
Disassemble, Inspect And Assemble Steering Pump (SN —802199)….578
Remove And Install Steering Column….580
Repair Tilt Steering Column….582
Remove And Install Steering Valve….583
Disassemble Steering Valve….586
Cross Section Of Steering Valve….590
Assemble Steering Valve….592
Remove And Install Non-Powered Axle Steering Cylinder….597
Disassemble Non-Powered Axle Steering Cylinder….599
Cross Section Of Non-Powered Axle Steering Cylinder….602
Assemble Non-Powered Axle Steering Cylinder….604
Remove And Install Steering Cylinder Bushings….610
Cross Section Of APL735 MFWD Axle Steering Cylinder….611
Disassemble And Assemble APL735 MFWD Axle Steering Cylinder….612
Cross Section Of APL2025 MFWD Axle Steering Cylinder….619
Disassemble And Assemble APL2025 MFWD Axle Steering Cylinder….621
Adjust Tracking Angle For MFWD Axle….627
Section 10: Service Brakes….628
Group 1011: Active Elements….628
Special Or Essential Tools….1217
Other Material….1218
Specifications….1219
Remove And Inspect Brake Disk And Pressure Plate (SN —796851)….635
Install Brake Pressure Plate And Brake Disk (Serial No. —796851)….637
Install Stop Screws And Pressure Test Brake Piston (SN —796851)….640
Remove And Inspect Brake Disk And Pressure Plate (SN 796852— )….642
Install Brake Pressure Plate And Brake Disk (SN 796852— )….645
Pressure Test Brake Piston (SN 796852— )….647
Reclaim Transaxle Case Braking Surface….648
Polish Transaxle Case Braking Surface….653
Transaxle Case Clean-Up Procedure….658
Group 1060: Hydraulic System….628
Special Or Essential Tools….1217
Service Equipment And Tools….1171
Other Material….1218
Specifications….1219
Remove And Install Brake Valve….665
Disassemble And Assemble Brake Valve….667
Adjust Brake Pedals….671
Bleed Brakes….673
Adjust Service Brakes (SN —796851)….675
Group 1099: Dealer Fabricated Tools….628
DFT1122 Transaxle Turning Tool….678
Section 11: Park Brake….679
Group 1111: Active Elements….679
Other Material….1218
Park Brake Cross Section….682
Remove Park Brake Active Elements….684
Install Park Brake Active Element….688
Adjust Park Brake….692
Group 1160: Hydraulic System….679
Remove And Install Park Brake Actuator….698
Disassemble And Assemble Brake Actuator And Controls (SN —802199)….701
Disassemble And Assemble Park Brake Controls (SN 801200— )….704
Section 16: Electrical Systems….707
Group 1671: Batteries, Support And Cables….707
Specifications….1219
Battery Safety….711
Check Battery Electrolyte Level And Terminals….713
Procedure For Testing Batteries….716
Remove And Install Battery….717
Group 1672: Alternator, Regulator And Charging System Wiring….707
John Deere Engine Accessories—Use CTM11….720
Service Equipment And Tools….1171
Specifications….1219
Remove And Install Alternator….723
Adjust Alternator Belt Tension….725
Group 1673: Lighting System….707
Remove And Install Drive And Work Light….728
Remove And Install Halogen Bulb….729
Remove And Install Front Console….730
Remove And Install Side Console Panel Bulbs….732
Remove And Install Display Module Bulbs….734
Remove And Install Turn, Brake And Tail Light Bulbs….736
Remove And Install Front Turn Light Bulb….737
Remove And Install Dome Light And Swivel Light….738
Group 1674: Wiring Harness And Switches….707
Special Or Essential Tools….1217
Other Material….1218
Replace DEUTSCH DEUTSCH is a trademark of the DEUTSCH CO. Connectors….707
InstallDEUTSCH DEUTSCH is a trademark of Deutsch Co. Contact….707
Replace WEATHER PACK WEATHER PACK is a trademark of PACKARD ELECTRIC Connector….707
Replace SURE-SEAL SURE-SEAL is a trademark of Cannon. Connector With Weather Pack Connector….707
InstallWEATHER PACK WEATHER PACK is a trademark of Packard Electric Contact….707
Remove Connector Body From Blade Terminals….754
Remove And Install Fuses….755
Remove And Install Loader Lever Switch….757
Remove And Install Gear Shift Lever Switch….759
Remove And Install FNR Switch….760
Remove And Install Brake Light Switch….761
Remove And Install Reverser Pressure Switch (SN —778668)….762
Remove And Install Forward/Reverse Solenoid….763
Remove And Install Clutch Disconnect Solenoid….764
Remove And Install Reverse Alarm Switch (Early Machines)….765
Remove And Install MFWD Solenoid….766
Adjust MFWD Solenoid….767
Remove And Install MFWD Indicator Switch….768
Remove And Install Park Brake Sensing Switch….769
Group 1675: System Controls….708
Remove And Install Logic Module….772
Remove And Install Return-To-Dig Switch….774
Group 1676: Instruments And Indicators….708
Other Material….1218
Specifications….1219
Remove And Install Engine Coolant Temperature Switch….779
Remove And Install Engine Oil Pressure Switch….780
Remove And Install Air Filter Restriction Switch….781
Remove And Install Reverser Temperature Switch (SN —796854)….782
Remove And Install Hydraulic Filter Restriction Switch (SN —796854)….783
Remove And Install Tachometer/Hour Meter….784
Remove And Install Fuel Gauge….786
Remove And Install Fuel Gauge Sender….787
Group 1677: Motors And Actuators….708
Starter Motor Repair—Use CTM77….789
Remove And Install Starting Motor….790
Remove And Install Starter Relay….792
Section 17: Frames, Chassis Or Supporting Structure….793
Group 1740: Frame Installation….793
Special Or Essential Tools….1217
Specifications….1219
Welding Repair Of Major Structures….797
Remove And Install RIVNUT RIVNUT is a registered trademark of The BF Goodrich Co. (KREMNUT) Fasteners….793
Group 1749: Chassis Weights….793
Specifications….1219
Remove And Install Counterweight….803
Remove And Install Frame Bumper — 300D,310D….804
Section 18: Operator’s Station….805
Group 1800: Removal And Installation….805
Service Equipment And Tools….1171
Specifications….1219
Remove And Install Cab Or ROPS….811
Group 1810: Operator Enclosure….805
Other Material….1218
Specifications….1219
Disassemble And Assemble Fixed Right Front Cab Window And Wiper Motor….828
Disassemble And Assemble Right Cab Door And Wiper Motor….831
Disassemble And Assemble Left Cab Door And Wiper Motor….835
Adjust Cab Right Door Latch And Hinges….839
Adjust Cab Left Door Latch And Hinges….842
Adjust Cab Door Handle Screw….845
Disassemble And Assemble Cab Side Windows….846
Adjust Cab Side Windows….848
Disassemble And Assemble Upper Rear Window And Wiper Motor….849
Adjust Upper Rear Window….851
Disassemble And Assemble Lower Rear Windows….852
Adjust Lower Rear Window….854
Remove And Install Windowpanes….855
Remove and Install Headliner (S.N. —823355)….856
Remove and Install Headliner (S.N. 823356— )….859
Group 1821: Seat And Seat Belt….805
Specifications….1219
Remove And Install Seat Assembly….864
Disassemble And Assemble Non-Suspension Seat….865
Disassemble And Assemble Seat Base—Non-Suspended….867
Disassemble And Assemble Suspension Seat….869
Disassemble And Assemble Suspended Seat Adjuster….870
Disassemble And Assemble Seat Suspension….872
Group 1830: Heating And Air Conditioning….805
Special Or Essential Tools….1217
Service Equipment And Tools….1171
Other Material….1218
Specifications….1219
Remove And Install Heater Core….886
Remove And Install Heater Control Valve….888
Remove And Install Heater Temperature Control Cable….890
Remove And Install Heater/Blower Motor (SN —802199)….891
Remove And Install Heater/Blower Motor (SN 802200— )….892
Disassemble And Assemble Heater/Blower Motor (SN —802199)….893
Disassemble And Assemble Heater/Blower Motor (SN 802200— )….895
Disassemble And Assemble Air Ducts (SN —802199)….896
Disassemble And Assemble Air Ducts (SN 802200— )….898
Proper Refrigerant Handling….899
R12 And R134A Refrigerant Cautions….900
Refrigerant Hoses And Tubing Inspection….901
Leak Testing….902
Check And Adjust Compressor Belt Tension….903
Remove And Install Condenser….904
Remove And Install Receiver/Dryer….906
Remove And Install Evaporator….908
Remove And Install Expansion Valve….910
Remove And Install Clutch Cycle Switch….911
Remove And Install High And Low Pressure Switches….912
Remove And Install Compressor….913
R134A Component Oil Charge….916
Disassemble And Assemble Compressor Clutch—R134A….918
Check Clutch Hub Clearance—R134A….920
Inspect Compressor Manifold—R134A….921
Disassemble, Inspect And Assemble Compressor—R134A….922
Remove And Install Compressor Relief Valve—R134A….926
R12 Component Oil Charge….927
Volumetric Efficiency Test—R12 Only….929
Disassemble And Inspect Compressor—R12….931
Clutch Pulley, Bearing And Hub Inspection—R12….937
Replace Clutch Pulley Bearing—R12….938
Replace Shaft Seal Seat—R12….940
Assemble Compressor—R12….941
Check Clutch Hub Clearance—R12….943
Remove And Install Compressor Relief Valve—R12….944
Group 1899: Dealer Fabricated Tools….807
DFRW-20 Compressor Holding Fixture….946
DFT1101 Cab And ROPS Lift Bracket….947
Section 19: Sheet Metal And Styling….948
Group 1910: Hood And Engine Enclosure….948
Disassemble And Assemble Hood And Engine Enclosure….952
Group 1913: Miscellaneous Shields….948
Specifications….1219
Disassemble And Assemble Steps….957
Disassemble And Assemble Battery Box….958
Disassemble And Assemble MFWD Shaft Guard (SN —802199)….961
Disassemble And Assemble MFWD Shaft Guard (SN 802200— )….962
Group 1921: Grille And Grille Housing….948
Disassemble And Assemble Grille And Grille Housing….965
Group 1927: Fenders….948
Disassemble And Assemble Fenders….968
Section 20: Safety, Convenience And Miscellaneous….969
Group 2001: Radio….969
Other Material….1218
Remove And Install Radio And Speakers….972
Remove And Install Antenna….975
Group 2004: Horn And Warning Devices….969
Other Material….1218
Remove And Install Horn….978
Remove And Install Reverse Alarm Switch (SN —802199)….979
Remove And Install Reverse Warning Alarm….980
Adjust Reverse Alarm Volume….981
Section 21: Main Hydraulic System….982
Group 2160: Hydraulic System….982
Other Material….1218
Specifications….1219
Remove And Install Main Hydraulic Pump….986
Disassemble And Inspect Hydraulic Pump (SN —802199)….988
Assemble Hydraulic Pump (SN —802199)….991
Disassemble And Inspect Main Hydraulic Pump (SN 802200— )….995
Assemble Main Hydraulic Pump (SN 802200— )….997
Remove And Install Auxiliary Pump (SN 802200— )….999
Disassemble And Inspect Auxiliary Pump (SN 802200— )….1001
Assemble Auxiliary Pump (SN 802200— )….1002
Remove And Install Pump Drive Shaft Assembly….1004
Remove And Install Priority Valve (SN —802199)….1007
Disassemble And Assemble Priority Valve (SN —802199)….1009
Remove And Install Hydraulic Filter….1011
Remove And Install Hydraulic Reservoir (SN —802199)….1013
Hydraulic Reservoir….1016
Remove And Install Hydraulic Reservoir (SN 802200— )….1020
Remove And Install Suction Screen….1025
Remove And Install Oil Cooler (SN —802199)….1027
Remove And Install Hydraulic Oil Cooler (SN 802200— )….1029
Remove And Install System Relief Valve (SN —802199)….1031
Disassemble And Assemble System Relief Valve (SN —802199)….1034
Remove And Install System Relief Valve (SN 802200— )….1035
Disassemble And Assemble System Relief Valve (SN 802200— )….1037
Section 31: Loader….1039
Group 3100: Remove And Install….1039
Remove Loader….1045
Install Loader….1049
Group 3102: Bucket….1039
Remove And Install Loader Bucket….1054
Remove And Install Cutting Edge….1056
Group 3115: Controls Linkage….1039
Specifications….1219
Loader Bucket Level Indicator And Return-To-Dig Switch Adjustment….1063
Loader Control Valve Linkage Adjustment….1066
Group 3140: Frames….1039
Service Equipment And Tools….1171
Remove And Install Bucket Cylinder Linkage….1070
Group 3160: Hydraulic System….1039
Special Or Essential Tools….1217
Other Material….1218
Specifications….1219
Remove And Install Loader Control Valve (SN —802199)….1076
Disassemble And Assemble Loader Control Valve (SN —802199)….1078
Disassemble And Assemble Bucket Head End Relief Valve (SN —802199)….1079
Disassemble And Assemble Bucket Rod End Relief Valve (SN —802199)….1080
Disassemble And Assemble Bucket Section (SN —802199)….1082
Disassemble And Assemble Lift Check Plug (SN —802199)….1086
Disassemble And Assemble Anti-Cavitation Check Valve (SN —802199)….1088
Disassemble And Assemble Boom Section (SN —802199)….1090
Disassemble And Assemble End Plate And Cover (SN —802199)….1093
Remove And Install Loader Control Valve (SN 802200— )….1095
Disassemble And Assemble Loader Control Valve (SN 802200— )….1097
Replace Wiper Rings And Seals Of Loader Control Valve Sections (SN 802200— )….1100
Remove And Install Loader Control Valve Relief Valves (SN 802200— )….1106
Cross Section Of System Relief Valve (SN 802200— )….1108
Cross Section Of Bucket Curl And Boom Raise Circuit Relief Valve (SN 802200— )….1110
Cross Section Of Auxiliary And Bucket Dump Relief Valve With Anti-Cavitation (SN 802200— )….1112
Cross Section Of Boom Anti-Cavitation Valve (SN 802200— )….1114
Disassemble And Assemble Priority Section (SN 802200— )….1115
Disassemble And Assemble Bucket Section (SN 802200— )….1117
Disassemble And Assemble Boom Section (SN 802200— )….1119
Disassemble And Assemble Auxiliary Section (SN 802200— )….1121
Remove And Install Loader Boom Cylinder….1123
Remove And Install Loader Bucket Cylinder….1125
Disassemble Bucket And Boom Cylinders….1127
Cross Section Of Bucket And Boom Cylinder….1130
Assemble Bucket And Boom Cylinder….1132
Group 3199: Dealer Fabricated Tools….1040
DF1033 Electromagnet Jig….1139
Section 33: Backhoe….1140
Group 3300: Removal And Installation….1140
Remove And Install Backhoe—315D….1146
Group 3302: Bucket….1140
Service Equipment And Tools….1171
Remove And Install Bucket And Bucket Links….1151
Remove And Install Bucket Bushings….1152
Remove And Install Bucket Tooth Shank….1154
Remove And Install Bucket Cutting Edge….1159
Group 3315: Control Linkage….1140
Remove And Install Backhoe Control Valve Linkage….1163
Backhoe Valve Linkage Adjustment….1165
Stabilizer Valve Linkage Adjustment….1167
Adjust Boom Lock Linkage….1169
Group 3340: Frames….1140
Service Equipment And Tools….1171
Other Material….1218
Specifications….1219
Remove And Install Dipperstick….1174
Remove And Install Boom….1177
Remove And Install Swing Frame….1180
Remove Extendible Dipperstick (SN —787833)….1182
Install Extendible Dipperstick (SN —787833)….1184
Remove Extendible Dipperstick Extension (SN —787833)….1186
Remove And Install Extendible Dipperstick Extension Bearing Strips (SN —787833)….1191
Install Extendible Dipperstick Extension (SN —787833)….1194
Remove And Install Extendible Dipperstick Collar (SN —787833)….1196
Adjust Extendible Dipperstick Collar (SN —787833)….1197
Remove Extendible Dipperstick (SN 787834— )….1198
Install Extendible Dipperstick (SN 787834— )….1201
Replace Extension Support Pads (SN 787834— )….1203
Remove Extendible Dipperstick Extension (SN 787834— )….1206
Remove And Install Extendible Dipperstick Bearing Strips (SN 787834— )….1210
Install Extendible Dipperstick Extension (SN 787834— )….1212
Remove And Install Side Shift Frame—315D….1215
Group 3360: Hydraulic System….1141
Special Or Essential Tools….1217
Other Material….1218
Specifications….1219
Remove And Install Backhoe Control Valve….1223
Disassemble And Assemble Backhoe Control Valve—300D (SN —802199)….1228
Disassemble And Assemble Circuit Relief Valve With Anti-Cavitation—300D (SN —802199)….1230
Disassemble And Assemble Circuit Relief Valve—300D (SN —802199)….1231
Disassemble And Assemble Swing, Boom, Bucket And Crowd Sections—300D (SN —802199)….1232
Cross Section Of Boom Section—300D (SN —802199)….1234
Cross Section Of Bucket Section—300D (SN —802199)….1236
Cross Section Of Crowd Section—300D (SN —802199)….1238
Disassemble And Assemble Backhoe Control Valve—300D (SN 802200— ), 310D, 315D….1240
Remove And Install Backhoe Valve Relief Valves—300D (SN 802200— ), 310D, 315D….1242
Disassemble And Assemble Circuit Relief Valve With Anti-Cavitation—300D (SN 802200— ), 310D, 315D….1244
Disassemble And Assemble Circuit Relief Valve—300D (SN 802200— ), 310D, 315D….1245
Disassemble And Assemble Auxiliary Valve Section—300D (SN 802200— ), 310D, 315D….1246
Disassemble And Assemble Boom, Crowd And Bucket Valve Section—300D (SN 802200— ), 310D, 315D….1248
Disassemble And Assemble Swing Valve Section—300D (SN 802200— ), 310D, 315D….1250
Replace Wiper Rings And Seals Of Control Valve Sections—300D (SN 802200— ), 310D, 315D….1252
Disassemble And Assemble Outlet Valve Section—300D (SN 802200— ), 310D, 315D….1257
Remove And Install Stabilizer Valve….1259
Disassemble And Assemble Stabilizer Valve….1261
Remove And Install Bucket Cylinder….1264
Remove And Install Crowd Cylinder….1266
Remove And Install Boom Cylinder….1268
Remove And Install Swing Cylinder….1270
Remove And Install Stabilizer Cylinder—300D, 310D….1273
Remove And Install Stabilizer Cylinder—315D….1275
Disassemble Bucket, Crowd, Boom, Swing And Stabilizer Cylinder….1277
Cross Section Of Bucket Cylinder….1283
Cross Section Of Crowd Cylinder—300D….1285
Cross Section Of Crowd Cylinder—310D, 315D….1287
Cross Section Of Boom Cylinder—300D….1289
Cross Section Of Boom Cylinder—310D, 315D….1291
Cross Section Of Stabilizer Cylinder—300D, 310D….1293
Cross Section Of Stabilizer Cylinder—315D….1295
Cross Section Of Swing Cylinder—300D, 310D….1297
Cross Section Of Swing Cylinder—315D….1299
Assemble Bucket, Crowd, Boom, Swing And Stabilizer Cylinder….1301
Remove And Install Extendible Dipperstick Extension Cylinder (SN —787833)….1309
Disassemble And Assemble Extendible Dipperstick Extension Cylinder (SN —787833)….1311
Remove Extendible Dipperstick Extension Cylinder (SN 787834— )….1316
Install Extendible Dipperstick Extension Cylinder (SN 787834— )….1318
Disassemble Extendible Dipperstick Extension Cylinder (SN 787834— )….1320
Assemble Extendible Dipperstick Extension Cylinder (SN 787834— )….1324
Remove And Install Side Shift Locking Valve—315D….1328
Remove, Repair And Install Side Shift Locking Pistons And Bushings—315D….1330

John Deere 300D, 310D, 315D Backhoe Loaders Repair Service Manual (TM1497)

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INSTANT DOWNLOAD

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INSTANT DOWNLOAD

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John Deere 300D, 310D, 315D Backhoe Loaders Workshop Service Repair manual with Electrical Wiring Diagrams (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnosis & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

John Deere 300D, 310D, 315D Backhoe Loader manual contains high quality images, circuit diagrams, instructions to help you to maintenance, troubleshoot, diagnose, and repair. This document is printable, without restrictions, contains searchable text, bookmarks, crosslinks for easy navigation.

tm1496 – 300D, 310D, 315D Backhoe Loader Operation and Test Technical Manual.pdf

TABLE OF CONTENTS
Section 9000: General Information….15
Group 01: Safety Information….15
Handle Fluids Safely—Avoid Fires….19
Prevent Battery Explosions….20
Prepare for Emergencies….21
Prevent Acid Burns….22
Handle Chemical Products Safely….24
Avoid High-Pressure Fluids….25
Park Machine Safely….26
Support Machine Properly….27
Wear Protective Clothing….28
Work in Clean Area….29
Service Machines Safely….30
Work In Ventilated Area….31
Illuminate Work Area Safely….32
Replace Safety Signs….33
Use Proper Lifting Equipment….34
Remove Paint Before Welding or Heating….35
Avoid Heating Near Pressurized Fluid Lines….36
Keep ROPS Installed Properly….37
Service Tires Safely….38
Avoid Harmful Asbestos Dust….39
Practice Safe Maintenance….40
Use Proper Tools….41
Dispose of Waste Properly….42
Live With Safety….43
Group 02: General Specifications….15
300D Specifications….15
300D Backhoe Loader….15
300D Backhoe Loader (Continued)….15
300D Backhoe Loader Buckets….15
300D Backhoe Loader Drain And Refill Capacities….15
300D Backhoe Loader Lifting Capacities—KG (LB)….15
310D Specifications….16
310D Backhoe Loader….16
310D Backhoe Loader (Continued)….16
310D Buckets….16
310D Drain And Refill Capacities….16
310D Backhoe Loader Lifting Capacities—KG (LB)….16
315D Specifications….16
315D Sideshift Backhoe Loader….16
315D Sideshift Backhoe Loader (Continued)….16
315D Buckets….16
315D Sideshift Backhoe Loader Drain And Refill Capacities….16
315D Lift Capacity—LB (KG)….16
Group 03: Torque Values….16
Hardware Torque Specifications….80
Checking Wheel Fasteners….81
Unified Inch Bolt and Screw Torque Values….82
Additional Metric Cap Screw Torque Values….84
Check Oil Lines And Fittings….86
Service Recommendations for 37° Flare and 30° Cone Seat Connectors….87
Service Recommendations for O-Ring Boss Fittings….89
Service Recommendations For Flat Face O-Ring Seal Fittings….91
Service Recommendations For Inch Series Four Bolt Flange Fittings….93
Service Recommendations for Metric Series Four Bolt Flange Fitting….95
Group 04: Fuels And Lubricants….16
Fuel Specifications….98
Low Sulfur Diesel Fuel Conditioner….99
Storing Fuel….100
Do Not Use Galvanized Containers….101
Fuel Tank….102
Engine Oil….103
Transaxle Oil….104
Hydraulic And Reverser Oil….105
Mechanical Front Wheel Drive Oil….106
Grease….107
Grease For Extendible Dipperstick….108
Lubricant Storage….109
Mixing of Lubricants….110
Diesel Engine Coolant….111
Section 9005: Operational Checkout Procedure….152
Group 10: Operational Checkout Procedure….152
Operational Checkout Procedure….152
Section 9010: Engine….191
Group 05: Theory Of Operation….191
4039 John Deere Engine—Use CTM8….191
General Engine Description….194
Engine—Sectional View….196
Group 10: System Operational Checks….199
System Operational Checks….199
4039 John Deere Engine—Use CTM8….191
Group 15: System Diagnostic Information….191
4039 John Deere Engine—Use CTM8….191
Make Visual Inspection Of Engine And Supporting Systems….213
Diagnose Engine Malfunctions….215
Group 20: Adjustments….191
JT05801 Clamp-On Electronic Tachometer Installation….765
Fan Belt Tension Adjustment….229
Adjust Speed Control Lever Tension….231
Engine Speed Control Linkage….232
Slow And Fast Idle….234
Group 25: Tests….191
JT05801 Clamp-On Electronic Tachometer Installation….765
JT05800 Digital Thermometer Installation….766
JT07158 TIME TRAC TIME TRAC is a registered trademark of the Stanadyne Automotive Corp. INSTALLATION….191
Cooling System….241
Air Filter Restriction Indicator Switch….243
Air Intake System Leakage Test….244
Radiator Air Flow Test….246
JT05529 Air Flow Meter Test Record….248
Turbocharger Boost Pressure-Engine Performance Test—310D, 315D….250
Injection Pump Timing….252
Injection Pump Static Timing Adjustment….254
Section 9015: Electrical System….256
Group 05: System Information….256
Visually Inspect Electrical System….262
Electrical Circuit Malfunctions….263
High Resistance Circuit….265
Open Circuit….267
Grounded Circuit….269
Shorted Circuit….271
Multimeter….273
Seven Step Electrical Test Procedure….667
Wiring Diagram And Schematic Information….276
Reading A System Functional Schematic….292
Reading A Wiring Diagram….278
Electrical Schematic Symbols….280
Group 10: System Diagrams….256
Component Identification Table….284
Fuse Specifications….286
Wiring And Schematic Diagrams Legend….288
System Functional Schematic….292
Cab Roof Harness (W5) Wiring Diagram….295
Cab Roof Harness (W5) Component Location….296
Cab Side Console Harness (W6) Wiring Diagram (S.N. —778668)….297
Cab Side Console Harness (W6) Component Location (S.N. —778668)….298
Cab Floor Harness (W6) Wiring Diagram (S.N. —778668)….299
Cab Floor Harness (W6) Component Location (S.N. —778668)….300
Cab Side Console Harness (W6) Wiring Diagram (S.N. 778669—XXXXXX)….301
Cab Side Console Harness (W6) Wiring Diagram (S.N. XXXXXX— )….302
Cab Side Console Harness (W6) Component Location (S.N. 778669— )….303
Front Console Harness (W7) Wiring Diagram….304
Front Console Harness (W7) Component Location….305
Engine Harness (W8) Wiring Diagram….306
Engine Harness (W8) Component Location….307
Blower Harness (W10) Wiring Diagram….308
Blower Harness (W10) Component Location….309
Radio Harness (W12) Wiring Diagram….310
Radio Harness (W12) Component Location….311
Air Conditioning Compressor Harness (W11) Wiring Diagram….312
Air Conditioning Compressor Harness (W11) Component Location….313
Auxiliary Valve Harness (W14) Wiring Diagram….314
Auxiliary Valve Harness (W14) Component Location….315
Group 15: Sub-System Diagnostics….257
Power Circuit Operational Information….317
Power Circuit Theory Of Operation….318
Power Circuit Schematic….319
Start Circuit Operational Information….329
Start Circuit Theory Of Operation….330
Start Circuit Schematic….331
Charging Circuit Operational Information….339
Charging Circuit Theory Of Operation….340
Charge Circuit Schematic….341
Display Module And Logic Module Circuit Operational Information (S.N. —XXXXXX) With Logic Module….353
Display Module And Logic Module Circuit Theory Of Operation (S.N. —XXXXXX) With Logic Module….354
Display Module And Logic Module Circuit Operational Information (S.N. XXXXXX— ) Without Logic Module….355
Display Module Circuit Theory Of Operation (S.N. XXXXXX— ) Without Logic Module….356
Display Module And Logic Module Circuit Schematic….357
Logic Module (S.N. —XXXXXX)….361
Indicator Circuit Specifications….362
Indicator Circuit Operational Information….363
Indicator Circuit Theory Of Operation (S.N. —XXXXXX) With Logic Module….364
Indicator Circuit Theory Of Operation (S.N.XXXXXX— ) Without Logic Module….365
Indicator Circuit Schematic….366
MFWD Circuit Operational Information….379
MFWD Circuit Theory Of Operation….380
MFWD Circuit Schematic….381
Start Aid Circuit Operational Information….385
Start Aid Circuit Theory Of Operation….386
Start Aid Circuit Schematic….387
Fuel Shut-Off Circuit Operational Information….394
Fuel Shut-Off Circuit Theory Of Operation….395
Fuel Shut-Off Circuit Schematic….396
Reverse Alarm Circuit Specifications Cab (S.N. —794216) ROPS (S.N. —794259)….398
Reverse Alarm Circuit Operational Information….399
Reverse Alarm Circuit Theory Of Operation….400
Reverse Alarm Circuit Schematic….401
Dome Light Circuit Operational Information….408
Dome Light Circuit Theory Of Operation….409
Dome Light Circuit Schematic….410
Radio Circuit Operational Information….413
Radio Circuit Theory Of Operation….414
Radio Circuit Schematic….415
Wiper/Washer Circuit Operational Information….418
Wiper/Washer Circuit Theory Of Operation….419
Wiper/Washer Circuit Schematic….420
Blower Circuit Operational Information….842
Blower Circuit Theory Of Operation….843
Blower Circuit Schematic….844
Drive And Work Light Circuit Operational Information….432
Drive And Work Light Circuit Theory Of Operation….433
Drive And Work Light Circuit Schematic….434
Park Brake/Clutch Disconnect Circuit Specifications….438
Park Brake/Clutch Disconnect Circuit Operational Information….439
Park Brake/Clutch Disconnect Circuit Theory Of Operation….440
Park Brake/Clutch Disconnect Circuit Schematic….441
Horn Circuit Operational Information….455
Horn Circuit Theory Of Operation….456
Horn Circuit Schematic….457
Turn Signal, Flasher And Brake Light Circuit Operational Information….460
Turn Signal, Flasher And Brake Light Circuit Theory Of Operation….461
Turn Signal, Flasher And Brake Light Circuit Schematic….462
Beacon Circuit Operational Information….469
Beacon Circuit Theory Of Operation….470
Beacon Circuit Schematic….471
Return-To-Dig Circuit Operational Information….474
Return-To-Dig Circuit Theory Of Operation….475
Return-To-Dig Circuit Schematic….476
Fuel Gauge And Hour Meter Circuit Specifications….481
Fuel Gauge And Hour Meter Circuit Operational Information….482
Fuel Gauge And Hour Meter Circuit Theory Of Operation….483
Fuel Gauge And Hour Meter Circuit Schematic….484
Side Shift Locking Valve Circuit Operational Information—315D….491
Side Shift Locking Valve Circuit Theory Of Operation—315D….492
Side Shift Locking Valve Circuit Schematic—315D….493
Auxiliary Valve Circuit Operational Information….496
Auxiliary Valve Circuit Theory Of Operation….497
Auxiliary Valve Circuit Schematic….498
Group 20: References….259
Alternators And Starting Motors—Use CTM77….505
JT05801 Clamp-On Electronic Tachometer Installation….765
Battery Operation….507
Battery Specifications….508
Diagnose Battery Malfunctions….509
Check Battery Electrolyte Level And Terminals….510
Procedure For Testing Batteries….513
Using Booster Batteries—12 Volt System….514
Alternator Operation—78 Amp Delco Remy (Serial No.—787513)….516
Alternator Operation—95 Amp Bosch (Serial No. 787514— )….518
Alternator Operation—95 Amp Bosch….519
Monitor Test In Machine….520
Logic Module Test In Machine (S.N. —XXXXXX)….521
Logic Module Bench Test (S.N. —XXXXXX)….524
Tachometer Calibration….526
Section 9020: Power Train….527
Group 05: Theory Of Operation….527
Park Brake Operation….530
Reverser Operation….531
Reverser Operation (SN —792482)….532
Reverser Oil Flow (SN 792483— )….536
Disconnect Clutch Solenoid Activated (SN —792482)….538
Directional Control Valve (SN —792482)….540
Torque Converter Operation….541
Oil Flow To And From Torque Converter (SN —792482)….543
Transaxle—300D….545
Transaxle—310D, 315D (SN —796033)….547
Transaxle—310D, 315D (SN 796034— )….549
Second Speed Operation….551
Third Speed Operation….552
Synchronizer Operation….553
Brake Valve Operation….555
Service Brake Pressure Lubrication (SN —796851)….557
Service Brake Pressure Lubrication (SN 796852— )….558
MFWD System Operation….559
MFWD Differential Operation—Unequal Traction….561
MFWD Differential Operation—Equal Traction….563
Group 10: System Operational Checks….199
System Operational Procedure….725
Group 15: System Diagnostic Information….527
Reverser Oil Passage Identification….590
Diagnose Power Train Malfunctions….593
Group 20: Adjustments….527
Adjust Brake Pedals And Equalizing Valves….611
Adjust Park Brake….614
Bleeding Brakes….617
Check And Adjust Toe-In….619
Group 25: Tests….528
JT05801 Clamp-On Electronic Tachometer Installation….765
JT05800 Digital Thermometer Installation….766
Transaxle Oil Warm-Up Procedure….624
Transaxle Pump Flow Test….625
Reverser Oil Warm-Up Procedure….627
Torque Converter Speed Test….628
Brake Valve Leakage Test….630
Park Brake Release Pressure Test….632
Reverser Disconnect Clutch Solenoid (SN —792482)….635
Reverser Disconnect Clutch Solenoid Test (SN 792483— )….637
Reverser Cooler Pressure Test (SN —792482)….639
Reverser Cooler Pressure Test (SN 792483— )….641
Reverser/Converter-In Relief Valve Test (SN —792482)….643
Reverser/Converter-In Relief Valve Test (SN 792483— )….645
Reverser Oil Cooler Restriction Test (SN —792482)….647
Reverser Oil Cooler Restriction Test (SN 792483— )….650
Reverser Leakage Test Using Four-Gauge Method (SN —792482)….653
Reverser Leakage Test Using Four-Gauge Method (SN 792483— )….655
Reverser Pump Flow Test (SN —792482)….657
Reverser Pump Flow (SN 792483— )….660
Complete Reverser Test (SN —792482)….663
Complete Reverser System Test (SN 792483— )….665
Test Procedure….667
Reverser Test Procedure Chart….669
Specifications And Analysis….670
Section 9025: Hydraulics….673
Group 05: Theory Of Operation….673
Open-Center Hydraulic System….677
Main Hydraulic System….679
Main Hydraulic Pump….681
Priority Valve (300D, 310D S.N. —802199) (315D, All Machines)….682
Hydraulic Filter Operation….687
Steering Valve Operation….688
Loader Control Valve—GRESEN (300D, 310D S.N. —802199) (315D, All Machines)….694
Loader Control Valve Operation—HUSCO (300D, 310D S.N. 802200— )….698
Loader Circuit Relief Valve With Anti-Cavitation—HUSCO (300D, 310D, S.N. 802200— )….702
Loader Circuit Relief Valve Without Anti-Cavitation— HUSCO (300D, 310D, S.N. 802200— )….703
Stabilizer Valve Operation….704
Backhoe Control Valve Operation—GRESEN (300D, S.N. —802199)….705
Backhoe Control Valve Operation—HUSCO (310D, 315D, All Machines) (300D, S.N. 802200— )….709
Regenerative Outlet—HUSCO….712
Side Shift Locking Valve—315D….714
Group 10: System Operational Checks….199
System Operational Procedure….725
Group 15: Diagnostic Information….673
Use These Seven Basic Steps To Diagnose And Test The Hydraulic System….736
Make A Pretest Inspection And An Operation Check Of The Machine….737
Hydraulic System Pretest….738
Diagnose Hydraulic System Malfunction….739
Hydraulic System Component Location And System Schematic (300D, 310D, S.N. —802199) (315D, All Machines)….747
Hydraulic System Component Location (300D, 310D, S.N. 802200— )….748
Hydraulic System Schematic (300D, 310D, S.N. 802200— )….749
Group 20: Adjustments….673
Loader Bucket Level Indicator And Return-To-Dig Switch Adjustment….754
Loader Control Valve Linkage Adjustment….758
Backhoe Valve Linkage Adjustment….760
Stabilizer Valve Linkage Adjustment….762
Group 25: Tests….674
JT05801 Clamp-On Electronic Tachometer Installation….765
JT05800 Digital Thermometer Installation….766
Hydraulic Oil Warm-Up Procedure….767
System Relief Test (300D, 310D S.N. —802199) (315D, All Machines)….768
System Relief Test (300D, 310D S.N. 802200— )….771
Main Pump Flow Test….773
Priority Relief Valve Pressure Test (300D, 310D S.N. —802199) (315D, All Machines)….776
Priority Relief Valve Pressure Test (300D, 310D S.N. 802200— )….779
Steering Pump Relief Pressure Test (300D, 310D S.N. —802199) (315D, All Machines)….781
Auxiliary Pump Relief Pressure Test (300D, 310D S.N. 802200— )….783
Steering Pump Flow Test (300D, 310D S.N. —802199) (315D, All Machines)….785
Auxiliary Pump Flow Test (300D, 310D S.N. 802200— )….787
Hydraulic Oil Cooler Restriction Test….789
Circuit Relief Valve Test—With Remote Pump….792
Circuit Relief Valve Test—300D, With Amplification Cylinder….796
Circuit Relief Valve Test—310D, 315D, With Amplification Cylinder….803
Steering System Leakage Test….809
Steering Cylinder Leakage Test….820
Hydraulic Cylinder Drift Test Procedure….814
Function Drift Test….815
Cylinder Leakage Test….820
Backhoe Or Loader Valve Leakage Test….822
Stabilizer Valve Lockout Leakage Test….826
Side Shift Valve Leakage Test—315D….828
Cycle Time Specifications….830
Section 9031: Heating And Air Conditioning….832
Group 05: Theory Of Operation….832
Proper Refrigerant Handling….909
R12 And R134A Refrigerant Cautions….910
Refrigerant Theory Of Operation….837
Air Conditioning Circuit Operational Information….839
Air Conditioning Circuit Theory Of Operation….840
Air Conditioning Circuit Schematic….841
Blower Circuit Operational Information….842
Blower Circuit Theory Of Operation….843
Blower Circuit Schematic….844
Receiver/Dryer Operation….845
Expansion Valve Operation….847
Compressor Relief Valve Operation….848
Temperature Control….849
Group 10: System Operational Checks….199
Air Conditioning Operational Checks….863
Group 15: Diagnostic Information….832
Diagnose Air Conditioning Electrical Malfunctions….877
Air Conditioning Component Location….878
Group 20: Adjustments….832
Proper Refrigerant Handling….909
R12 And R134A Refrigerant Cautions….910
R12 Component Air Charge….883
R12 Refrigerant Recovery, Recycling Station Installation Procedure….884
R12 Refrigerant Evacuation And Charging Station Installation Procedure….886
Recover R12 System….888
Evacuate R12 System….890
Charge R12 System….893
R134A Compressor Oil Charge Check….895
R134A Compressor Oil Removal….896
R134A Component Oil Charge….897
R134A Refrigerant Recovery, Recycling And Charging Station Installation Procedure….899
Recover R134A System….901
Evacuate R134A System….903
Charge R134A System….905
Check And Adjust Compressor Belt Tension….907
Group 25: Test….833
Proper Refrigerant Handling….909
R12 And R134A Refrigerant Cautions….910
R134A Air Conditioning System Test….911
Pressure Diagnostic Chart….915
Low Pressure Switch Test….916
High Pressure Switch Test….918
Clutch Cycle Switch….920
Leak Testing….921
Refrigerant Hoses And Tubing Inspection….922

John Deere 300D, 310D, 315D Backhoe Loader Workshop Operation and Test Technical Manual (tm1496)

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