September 27, 2024 - Page 2 of 2

Posted on September 27, 2024 by admin

John Deere 3150 Tractor Technical Manual + Parts Catalog (TM4410 PC4207)

Complete service repair manual with Electrical Wiring Diagrams for John Deere 3150 Tractor with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.

John Deere 3150 Tractor workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

John Deere 3150 Tractor (North America Edition) Parts Catalog (PC4207).pdf
TM4410 – John Deere 3150 Tractor Technical Manual.pdf

PRODUCT DETAILS:
Total Pages: 1,023 pages
File Format: PDF
Language: English

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John Deere 3150 Tractor (North America Edition) Parts Catalog (PC4207)
20 ENGINE….3
ST229315 – SHORT BLOCK ASSEMBLY….5
ST229316 – CYLINDER BLOCK (FRONT AND RH VIEW)….7
ST229317 – CYLINDER BLOCK (REAR AND LH VIEW)….10
ST229318 – Oil Filter and Dipstick….12
ST229319 – FRONT PLATE….14
ST229320 – VENT TUBE….16
ST229321 – ROCKER ARM COVER….18
ST229322 – ROCKER ARMS_SHAFT_TAPPETS_PUSH RODS….20
ST229323 – Rocker Arm_Shaft_Tappet_Push Rod….22
ST229324 – CYLINDER HEAD….24
ST229325 – VALVES_VALVES SEATS_SPRINGS_RETAINERS….26
ST229326 – CYLINDER HEAD – CONVERSION PARTS….29
ST229327 – VALVES_VALVES SEATS_SPRINGS_RETAINERS….31
ST229328 – CAMSHAFT….33
ST229329 – IDLE GEARS….35
ST229330 – IDLE GEARS….37
ST229331 – IDLE GEARS….39
ST229332 – TIMING GEAR COVER….41
ST229333 – TIMING GEAR COVER….44
ST229335 – MAGNETIC PICK UP….47
ST229336 – MAGNETIC PICK-UP….49
ST229337 – OIL FILLER….51
ST229338 – CRANKSHAFT _ BEARINGS – KIT….53
ST229339 – BEARINGS , THRUST BEARING (CRANKSHAFT)….56
ST229340 – BEARINGS , THRUST BEARING (CRANKSHAFT)….59
ST229341 – CRANKSHAFT PULLEY….62
ST229342 – PISTON _ CONNECTING ROD _ LINER….64
ST229343 – FLYWHEEL HOUSING….67
ST229344 – FLYWHEEL….69
ST229345 – SENDING UNIT-COOLANT TEMPERATURE-ENGINE OIL PRESSURE_PILOT BEARING….71
ST229346 – OIL PAN….73
ST229347 – MOUNTING PARTS FOR OIL PAN….75
ST229348 – OIL PUMP….77
ST229349 – OIL PUMP, KIT….79
ST229350 – ENGINE OIL COOLER….81
ST229351 – RADIATOR_COOLANT HOSES….84
ST229353 – ENGINE COOLANT HEATER….87
ST229354 – THERMOSTAT_THERMOSTAT HOUSING….89
ST229356 – WATER PUMP_FAN….91
ST229357 – WATER PUMP….94
ST229359 – ENGINE GASKET SET….96
ST229774 – MAGNETIC PICK UP….98
ST229792 – ENGINE COOLANT HEATER….100
30 FUEL AND AIR….102
ST223753 – FUEL TRANSFER PUMP 'AIRTEX' (REPLACEMENT PUMP)….103
ST229360 – DRY AIR CLEANER….105
ST229361 – PRE-CLEANER….107
ST229362 – AIR PRE-CLEANER (FOR DRY AIR CLEANER)….109
ST229363 – AIR INTAKE MANIFOLD….111
ST229364 – EXHAUST MANIFOLD….113
ST229365 – EXHAUST SYSTEM….115
ST229366 – FUEL TANK….117
ST229369 – ADDITIONAL FUEL TANK-MOUNTING SUPPORT….120
ST229370 – FUEL LINES….122
ST229371 – WATER TRAP….126
ST229372 – FUEL FILTER….129
ST229373 – FUEL PREHEATING SYSTEM….132
ST229374 – FUEL TRANSFER PUMP 'SOFABEX'….134
ST229377 – AIRTEX FUEL TRANSFER PUMP ASSEMBLY (REPLACEMENT PUMP)….136
ST229379 – FUEL INJECTION NOZZLE STANADYNE….138
ST229380 – FUEL INJECTION PUMP….141
ST229381 – FUEL INJECTION PUMP LINES….143
ST229382 – SPEED CONTROL LINKAGE….146
ST229383 – SHUT-OFF KNOB….150
ST229384 – THERMOSTART STARTING AID….152
ST229386 – ETHER COLD WEATHER STARTING AID….154
ST753175 – Additional Fuel Tank….156
ST753176 – Fuel Transfer Pump 'Corona'….158
ST753177 – THERMOSTART STARTING AID….160
40 ELECTRICAL….162
ST229389 – ALTERNATOR (55A)….165
ST229391 – ALTERNATOR (55A)….169
ST229392 – BATTERY….172
ST229394 – STARTING MOTOR KIT….174
ST229395 – STARTING MOTOR….176
ST229397 – INSTRUMENT HOUSING, LEFT-HAND….179
ST229398 – INSTRUMENT HOUSING, RIGHT-HAND….182
ST229399 – SPEED-HOUR METER….185
ST229400 – ELECTRICAL INSTRUMENTS….187
ST229402 – LIGHT BAR….190
ST229403 – HEADLIGHTS (FOUR-POST ROLL-GARD)….192
ST229404 – HEADLIGHTS (SGB)….194
ST229405 – WARNING LIGHTS AND TAIL LIGHTS….196
ST229406 – REAR WORK LIGHT….198
ST229407 – DOME LIGHT-CONSOLE LIGHT (SGB)….201
ST229408 – DOME LIGHT – CONSOLE LIGHT (FOUR-POST ROLL-GARD)….203
ST229409 – RADIO AND LOUDSPEAKER COVERS SGB….205
ST229412 – WIRING HARNESS – ENGINE….207
ST229413 – WIRING HARNESS – DASH….209
ST229414 – CONTROL UNIT-AUTOMATIC ENGAGEMENT OF FRONT WHEEL DRIVE….211
ST229415 – WIRING HARNESS TRANSMISSION….213
ST229416 – WIRING HARNESS (FOUR-POST ROLL-GARD)….215
ST229417 – WIRING HARNESS (SGB)….218
ST229418 – WIRING HARNESS_RADIO AND LOUDSPEAKER (SGB)….222
ST229421 – REPAIR-KIT FOR ROOF WIRING HARNESS LH WINDSHIELD WIPER – SGB….224
ST229425 – ELECTRICAL REMOTE CONTROL….226
ST229427 – TURN SIGNAL CONTROL….229
ST229429 – Electrical Outlet Socket, 7-Terminal….231
ST229430 – Electrical Outlet Socket Supplementary Wiring Kit, 7 Terminal….233
ST229431 – ELECTRICAL OUTLET SOCKET….235
ST229432 – ELECTRICAL OUTLET SOCKET….237
ST229434 – CIGAR LIGHTER….239
ST229435 – MOTOROLA FENDER MOUNT RADIO AND ANTENNA….241
ST229436 – AM AND AM-FM PUSH-BUTTON RADIO (MOTOROLA)….244
ST229437 – RADIO SPEAKER KIT….247
ST229439 – WARNING LAMP (FLASHING) (6.1M (19'11'), 6.2M (20'8'), 6.5M (21'4') SIZES)….249
ST229440 – FLOOD LAMPS….251
ST229441 – REAR FLOOD LAMPS (SOUND-GARD BODY)….254
ST229442 – LAMP EXTENSION KIT….256
ST229443 – PERFORMANCE TRAK II MINI-MONITOR (ANALOG TACHOMETER)….258
ST229444 – RADAR SENSOR FOR DIGITAL TACHOMETER….261
ST753181 – Alternator Attaching Parts….264
ST753182 – Alternator Attaching Parts….266
ST753184 – ALTERNATOR (55A)….268
ST753186 – Battery….271
ST753187 – Starting Motor….273
ST753189 – SOCKET….275
ST753191 – WIRING HARNESS LOUDSPEAKER (SGB)….277
ST753193 – Electrical Connectors….279
ST753196 – Electrical Connectors….283
ST753197 – Electrical Remote Control Kit….287
ST753198 – Electrical Remote Control Wiring Kit….289
ST753201 – Horn….291
ST753203 – CONVENIENCE ELECTRICAL OUTLET SOCKET….293
ST753204 – Radio Antenna Kit….295
50 POWER TRAIN….297
ST223441 – GASKET KIT….300
ST229445 – CLUTCH HOUSING….302
ST229446 – CLUTCH HOUSING….304
ST229448 – ENGINE CLUTCH….307
ST229449 – SLAVE CYLINDER WITH THROW-OUT BEARING _ INDIVIDUAL PARTS….309
ST229450 – CONVERSION KIT FOR ENGINE CLUTCH….311
ST229451 – CLUTCH OPERATING PARTS….313
ST229452 – RESERVOIR FOR CLUTCH….316
ST229453 – Repair Kit For Clutch Master Cylinder….318
ST229454 – OIL PUMP_ PTO DRIVE SHAFT_ CLUTCH SHAFT….320
ST229455 – TRANSMISSION OIL PUMP – OIL LINES….323
ST229456 – SHIFT COVER….325
ST229457 – SHIFT COVER….327
ST229458 – SHIFT COVER….329
ST229459 – CONTROL VALVE_SENDING UNIT….333
ST229460 – HI-LO SHIFT LINKAGE….337
ST229461 – HI-LO SHIFT LINKAGE….340
ST229462 – HI-LO CLUTCH….344
ST229463 – COVER _ LEVER….348
ST229464 – PTO CONTROL LINKAGE….350
ST229465 – PTO CLUTCH….352
ST229467 – FRONT WHEEL DRIVE….355
ST229468 – FRONT WHEEL DRIVE MULTI-DISK CLUTCH….357
ST229469 – FRONT WHEEL DRIVE COVER _ SOLENOID VALVE….360
ST229471 – FRONT WHEEL DRIVE – SOLENOID….362
ST229472 – FRONT WHEEL DRIVE – SOLENOID VALVE _ SERVICE KIT….364
ST229473 – OIL MANIFOLD _ OIL LINES….366
ST229475 – TRANSMISSION CASE _ END COVER….369
ST229476 – TRANSMISSION CASE….371
ST229477 – TRANSMISSION CASE-CONVERSION KIT….373
ST229478 – TRANSMISSION CASE….375
ST229479 – OIL DIPSTICK….379
ST229481 – TRANSMISSION DRIVE SHAFT AND SYNCHRONIZING PARTS….381
ST229482 – HOLLOW DRIVE SHAFT….385
ST229483 – REVERSE RANGE-CONVERSION KIT (SYNCHR. TRANSM. WITH HI-LO AND FWD)….389
ST229484 – PINION SHAFT _ GROUP SHAFT….393
ST229485 – CONSOLE SHIFT….397
ST229486 – CONSOLE SHIFT LINKAGE….400
ST229487 – SHIFTER SHAFT HOUSING….404
ST229488 – COVER FOR SHIFT LINKAGE….406
ST229490 – TRANSMISSION OIL LINES _ OIL CUP….408
ST229491 – LUBRICATING LINES _ OIL CUP….410
ST229492 – TRANSMISSION OIL FILTER….413
ST229494 – INDEPENDENT PTO 540-1000 RPM (INTERCHANGEABLE)….415
ST229496 – FRONT AND REAR PTO GUARDS….418
ST229497 – DIFFERENTIAL LOCK MECHANISM….421
ST229498 – DIFFERENTIAL….425
ST229499 – FINAL DRIVE _ REAR AXLE….428
ST229500 – FRONT WHEEL DRIVE SHAFT….432
ST229501 – FRONT WHEEL DRIVE ANTI-WRAPPING GUARD….434
ST229503 – FRONT WHEEL DRIVE-STEERING AXLE (APL 350)….436
ST229504 – FRONT WHEEL DRIVE ELEMENTS (INPUT)….438
ST229505 – FRONT WHEEL DRIVE DIFFERENTIAL MULTI-DISK LOCK….441
ST229506 – FRONT WHEEL DRIVE – AXLE BRIDGE_TIE ROD….443
ST229507 – FRONT WHEEL DRIVE – KNUCKLE HOUSING….449
ST229508 – FRONT WHEEL DRIVE – UNIVERSAL JOINT DOUBLE….453
ST229509 – FRONT WHEEL DRIVE – UNIVERSAL JOINT DOUBLE….455
ST229510 – FRONT WHEEL DRIVE – PLANETARY DRIVE….457
ST229511 – BELT PULLEY (540 RPM)….460
ST229956 – PTO BEARING QUILL CONVERSION KIT….465
ST229989 – PTO COUNTERSHAFT….467
ST231833 – FRONT WHEEL DRIVE – SOLENOID….469
60 STEERING AND BRAKES….471
ST229512 – HYDROSTATIC STEERING – STEERING COLUMN….472
ST229513 – HYDROSTATIC STEERING – STEERING UNIT….476
ST229514 – HYDROSTATIC STEERING – STEERING UNIT….479
ST229516 – HYDROSTATIC STEERING OIL LINES….481
ST229517 – OIL LINES AND ATTACHING PARTS FOR HYDROSTATIC STEERING….484
ST229518 – STEERING CYLINDER….486
ST229519 – BRAKE DISK….490
ST229521 – BRAKE VALVE….492
ST229522 – RETURN LINE STEERING UNIT _ BRAKE VALVE….494
ST229523 – FIELD INSTALLATION KIT-OIL RETURN (SGB)….498
ST229524 – BRAKE OIL LINES….501
ST229525 – HANDBRAKE LEVER AND LINKAGE….504
ST229526 – HANDBRAKE-BAND….508
70 HYDRAULICS….511
ST223575 – SELECTIVE CONTROL VALVE OVERHAUL KIT….514
ST229527 – HYDRAULIC PUMP DRIVE 40CM3 (2.40IN3)….516
ST229528 – HYDRAULIC PUMP 40CM3 (2.4IN3)….518
ST229529 – HYDRAULIC PUMP 40CM3 (2.4IN3)….520
ST229530 – PUMP COVER AND VALVES 40CM3 (2.4IN3)….524
ST229531 – HYDRAULIC PUMP ELECTRIC DESTROKE KIT….528
ST229532 – HYDRAULIC PUMP KIT MODEL NO. EA1 40CM3 (2.4IN3)….531
ST229534 – FLOW CONTROL VALVE….533
ST229535 – HYDRAULIC OIL LINES….535
ST229536 – HYDRAULIC OIL RESERVOIR _ OIL COOLER….538
ST229537 – TRANSMISSION CASE OIL FILLER NECK….541
ST229538 – PARTS FOR RATE-OF-DROP ADJUSTMENT….543
ST229539 – NEUTRAL START SWITCH _ CONVERSION KIT….545
ST229540 – ROCKSHAFT HOUSING….547
ST229541 – ROCKSHAFT CYLINDER AND VALVE HOUSING….550
ST229542 – ROCKSHAFT _ PISTON _ LIFT ARMS….554
ST229543 – ROCKSHAFT CYLINDER AND VALVE HOUSING-LINKAGE….556
ST229544 – ADDITIONAL LIFT CYLINDER _ ATTACHING PARTS….558
ST229545 – ADDITIONAL LIFT CYLINDER SEAL KIT….561
ST229546 – HYDRAULIC CONTROL LEVER SUPPORT….563
ST229547 – ROCKSHAFT CONTROL LEVER….565
ST229548 – SELECTOR LEVER….568
ST229549 – ROCKSHAFT OVERHAUL KIT….571
ST229550 – PARTS FOR LOAD CONTROL….573
ST229551 – THREE POINT HITCH CENTER LINK….577
ST229552 – THREE POINT HITCH TELESCOPING DRAFT LINKS….580
ST229553 – THREE POINT HITCH LIFT LINK, LEFT-HAND….583
ST229554 – THREE POINT HITCH LIFT LINKS RH….586
ST229555 – SWAY BLOCKS AND SUPPORTS….589
ST229557 – SELECTIVE CONTROL VALVE (POPPET TYPE)….591
ST229558 – SELECTIVE CONTROL VALVE (POPPET TYPE)….595
ST229559 – BRACKET FOR SELECTIVE CONTROL VALVES (POPPET TYPE)….597
ST229560 – OIL LINES FOR SELECTIVE CONTROL VALVES….599
ST229561 – SELECTIVE CONTROL VALVE LINKAGE (POPPET TYPE)….602
ST229562 – OIL LINES FOR BREAKAWAY COUPLERS….605
ST229563 – BREAKAWAY COUPLER….608
ST229564 – RECEPTACLE FOR BREAKAWAY COUPLER….611
ST229565 – DUST CAP FOR BREAKAWAY COUPLERS….614
ST229566 – LEAK-OFF OIL HOSES (FRONT) FOR BREAKAWAY COUPLER….616
ST229567 – LEAK-OFF OIL HOSES (REAR) FOR ISO BREAKAWAY COUPLERS….618
ST229569 – REMOTE CONTROL CYLINDER, INDIVIDUAL PARTS….620
ST229570 – Remote Cylinder Parts, 3' X 8' (Mechanical Stop)….624
ST229571 – Remote Cylinder Parts, 3' X 8' (Hydraulic Stop)….628
ST229573 – REMOTE CYLINDER CONVERSION KIT (3'X8' HYDRAULIC STOP TO MECHANICAL STOP)….632
ST229574 – REMOTE CYLINDER AND HOSES (3'X8')….634
ST229577 – HYDRAULIC PUMP ELECTRIC DESTROKE KIT (REPLACEMENT PUMP WITH SERIAL PLATE)….637
ST229579 – REGULAR-DUTY IMPLEMENT QUICK COUPLER….639
ST229580 – Hitch Quick Coupler, 3- Point….642
ST229583 – IMPLEMENT HYDRAULIC OIL LINES AND FITTINGS….644
ST230088 – SELECTIVE CONTROL VALVE ASSY. (POPPET TYPE)….647
ST230120 – REMOTE CYLINDER OVERHAUL KIT (3'X8' HYDRAULIC STOP)….649
ST230126 – SELECTIVE CONTROL VALVE OIL FILTER RETURN KIT….651
ST232072 – ADAPTER BUSHING….653
ST232075 – O-RING KIT….655
ST232078 – TRANSMISSION AND HYDRAULIC OIL….657
80 WHEELS, FRONT AXLES, SHEET METAL….659
ST229585 – DRAWBAR….661
ST229586 – DRAWBAR HAMMER STRAP….664
ST229587 – GUIDING MEMBERS FOR SAFETY CHAIN ON SWINGING DRAWBAR….666
ST229589 – SIDE FRAMES….668
ST229590 – FRONT SUPPORT….670
ST229591 – QUICK-TATCH FRONT WEIGHTS….673
ST229592 – ADDITIONAL QUICK-TATCH FRONT WEIGHTS….675
ST229595 – FRONT WHEELS….677
ST229596 – REAR WHEELS….679
ST229597 – CAST REAR WHEELS FOR PINION ADJUSTED AXLE….681
ST229598 – WEIGHTS FOR REAR WHEELS….684
ST229600 – WEIGHTS FOR CAST REAR WHEELS (RACK AND PINION AXLE)….686
ST229601 – REAR WEIGHTS FOR 28', 30' OR 38' CAST AND HEAVY CAST WHEELS PINION ADJUSTED AXLE….688
ST229603 – FRONT FENDERS (FRONT WHEEL DRIVE)….690
ST229604 – FRONT FENDERS (FRONT WHEEL DRIVE)….692
ST229605 – REAR FENDERS….694
ST229607 – HOOD _ GRILLE….697
ST229608 – BATTERY BOX….700
ST229609 – STEPS….703
ST229610 – STEP ON FRONT AXLE….705
ST229611 – SHEET METAL TOOLBOX INSTALLATION….707
ST229613 – SLOW MOVING VEHICLE (SMV) WARNING SHIELD….709
ST229614 – TOOLS….711
ST229615 – DECALS….713
ST229616 – TORQ-GARD PLUS 50 ENGINE OIL….716
ST230141 – FRONT BLOCK WEIGHTS….719
ST230156 – VALVES FOR TUBELESS TIRES….721
ST230164 – FRONT PLATE….723
ST230172 – TOOLBOX AND SUPPORTS….725
ST230177 – PLASTIC PLUG….727
90 OPERATOR'S STATION….730
ST229620 – SUPPORT BRACKET (SGB)….732
ST229621 – FOUR-POST ROLL-GARD BODY….735
ST229622 – SOUND-GARD BODY FOR REPLACEMENT….737
ST229623 – SOUND-GARD BODY FOR REPLACEMENT (FULLY TRIMMED)….739
ST229624 – SOUND-GARD BODY FRAME WITH DOORS….741
ST229625 – DOOR HANDLES _ LATCH….745
ST229626 – WINDOWS….749
ST229627 – WINDOW RUBBER MOUNTINGS _ SEALS….753
ST229628 – FRAME STRIPS….756
ST229629 – WINDOW RUBBER MOUNTINGS _ SEALS….758
ST229631 – REAR SLIDING WINDOW KIT….760
ST229633 – ROLLGARD ROOF….763
ST229634 – SOUND-GARD BODY ROOF….765
ST229635 – CAB ROOF HEADLINER….768
ST229636 – AIR CIRCULATION FILTER PARTS….771
ST229637 – AIR CIRCULATION PARTS – BLOWER….773
ST229639 – HEATER PARTS (SGB)….775
ST229640 – EVAPORATOR AND REAR PIPES….779
ST229641 – AIR CONDITIONING LINES (EARLY DESIGN)….783
ST229642 – AIR CONDITIONING LINES (NEW DESIGN)….786
ST229644 – COMPRESSOR MOUNTING PARTS (WITH AIR CONDITIONING)….789
ST229649 – AIR JETS….791
ST229650 – CAB LINING (SGB)….793
ST229651 – PLATFORM MATS AND COVER….796
ST229652 – CONTROL SUPPORT _ COWL….798
ST229653 – INSTRUMENT PANEL….801
ST229654 – DASH INSULATION….804
ST229655 – ASHTRAY….806
ST229656 – GEAR SHIFT CONSOLE (SGB)….808
ST229657 – FRONT WINDSHIELD WIPER LH….810
ST229658 – FRONT WINDSHIELD WIPER RH….812
ST229659 – WINDSHIELD WIPER MOTOR – REPAIR KIT….815
ST229660 – REAR WINDSHIELD WIPER….817
ST229663 – REAR-VIEW MIRROR (SGB) – LH….819
ST229666 – OUTSIDE REAR VIEW MIRROR….821
ST229667 – SEAT SUPPORT BASE (WITHOUT ROCKSHAFT)….823
ST229668 – PERSONAL-POSTURE SEAT (SGB)….825
ST229669 – SEAT CUSHIONS WITH 4-POST-ROLL-GARD….829
ST229670 – SAFETY BELT WITH 4-POST-ROLL-GARD….831
ST229671 – SEAT ADJUSTMENT AND COVER (PERSONAL-POSTURE SEAT SGB, ROLL-GARD)….833
ST229672 – SEAT SUSPENSION (PERSONAL-POSTURE SEAT SGB, ROLL-GARD)….835
ST230194 – INDIVIDUAL PARTS-FIELD KIT FOR REMOTE CYLINDER CONTROL UNIT….839
ST230207 – COMPRESSOR FOR AIR CONDITIONING….841
ST230208 – CONVERSION KIT – AIR CONDITIONING FROM R12 TO R134A (SGB)….844
ST230209 – CONDENSER (SGB)….846
ST230210 – HEADLINER….848
ST230227 – REAR VIEW MIRROR (SGB) – RH….850
ST232157 – DOOR LH….852
ST232186 – WINDSHIELD WASHER….854
ST232188 – SIDE AND REAR SUN VISOR….857
ST232191 – INSIDE REAR VIEW MIRROR….859
ST232203 – FIRE EXTINGUISHER….861
TM4410 – John Deere 3150 Tractor Technical Manual….863

John Deere 3150 Tractor Technical Manual + Parts Catalog (TM4410 PC4207)

INSTANT DOWNLOAD

Posted on September 27, 2024 by admin

John Deere 450J Crawler Dozer Repair Service Manual (TM12275)

INSTANT DOWNLOAD

Complete service repair manual for John Deere 450J Crawler Dozer (S.N. from 216243), with all the workshop information to maintain, repair, and service like professional mechanics.

John Deere 450J Crawler Dozer workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM12275 English – John Deere 450J Crawler Dozer Technical Manual – Repair.PDF
tm12276 French – 450J (216243— ) Bouteur chenillé.pdf
tm12277 Spanish – 450J (SN 216243— ) Bulldozer sobre orugas.pdf

MAIN SECTIONS
Foreword
Technical Information Feedback Form
General Information
Safety
Torque Values
Tracks
Track System
Axles and Suspension Systems
Drive Axle Housing and Support
Axle Shaft, Bearings, and Reduction Gear
Transmission
Removal and Installation
Controls Linkage
Hydrostatic System
Engine
Removal and Installation
Engine Auxiliary Systems
Cold Weather Starting Aids
Radiator and Fan Shroud
Engine Speed Control
Intake System
External Exhaust System
Mounting Frame
External Fuel Supply System
Dampener Drive
Elements
Park Brake
Removal and Installation
Control Linkage
Hydraulic System
Equipment Attaching
Ripper
Operator`s Station
Removal and Installation
Operator`s Enclosure
Seat and Seat Belt
Heating and Air Conditioning
Sheet Metal and Styling
Hood and Engine Enclosure
Grille and Grille Housing
Main Hydraulic System
Hydraulic System
Bulldozer
Blades
Control Linkage
Frames
Hydraulic System
Dealer Fabricated Tools

TABLE OF CONTENTS
Section 00: General Information…11
Group 01: Safety…11
Recognize Safety Information…14
Follow Safety Instructions…15
Operate Only If Qualified…16
Wear Protective Equipment…17
Avoid Unauthorized Machine Modifications…18
Inspect Machine…19
Stay Clear of Moving Parts…20
Avoid High-Pressure Fluids…21
Avoid High-Pressure Oils…22
Beware of Exhaust Fumes…23
Prevent Fires…24
Prevent Battery Explosions…25
Handle Chemical Products Safely…26
Dispose of Waste Properly…27
Prepare for Emergencies…28
Add Cab Guarding For Special Uses…29
Start Only From Operator's Seat…30
Prevent Unintended Machine Movement…31
Avoid Work Site Hazards…32
Keep Riders Off Machine…34
Avoid Backover Accidents…35
Avoid Machine Tip Over…36
Prevent Unintended Detonation of Explosive Devices…38
Park And Prepare For Service Safely…39
Service Cooling System Safely…40
Remove Paint Before Welding or Heating…41
Make Welding Repairs Safely…42
Drive Metal Pins Safely…43
Group 03: Torque Values…11
Metric Bolt and Cap Screw Torque Values…46
Additional Metric Cap Screw Torque Values…48
Unified Inch Bolt and Cap Screw Torque Values…50
Service Recommendations for 37° Flare and 30° Cone Seat Connectors…52
Service Recommendations for O-Ring Boss Fittings…54
O-Ring Boss Fittings In Aluminum Housing Service Recommendations—Excavators…56
Service Recommendations for Flared Connections—Straight or Tapered Threads…59
Service Recommendations For Flat Face O-Ring Seal Fittings…61
O-Ring Face Seal Fittings With SAE Inch Hex Nut And Stud End For High Pressure Service Recommendations…63
O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For Standard Pressure Service Recommendations…65
O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For High Pressure Service Recommendations…68
Service Recommendations for Metric Series Four Bolt Flange Fitting…71
Service Recommendations For Inch Series Four Bolt Flange Fittings…73
Inch Series Four Bolt Flange Fitting For High Pressure Service Recommendations…75
Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings…77
Service Recommendations For O-Ring Boss Fittings With Shoulder…80
Metric 24° O-Ring Seal DIN 20078 Service Recommendations…83
Section 01: Tracks…87
Group 0130: Track System…87
Rock Guards and Chain Guides Remove and Install…90
Carrier Roller Remove and Install…92
Carrier Roller Disassemble and Assemble…95
Metal Face Seals Inspection…98
Track Roller Remove and Install…100
Track Roller Disassemble and Assemble…101
Track Roller Leakage Test…103
Track Shoe Remove and Install…104
Lubricated Track Chain (Saw Tooth Master Split Link) Remove and Install…107
Lubricated Track Chain Disassembly (Turn Bushings and Lubricate Chain)…111
Lubricated Track Chain Assembly (Turn Bushings and Lubricate Chain)…115
Lubricated Track Chain Disassemble and Assemble (Turn Pins and Not Lubricate)…124
Front Idler Remove and Install…131
Front Idler Disassemble, Inspect, and Assemble…133
Front Idler Adjustment…136
Front Idler Oil Level Check…138
Track Tension Adjuster Remove and Disassemble…140
Track Tension Adjuster Assemble and Install…142
Track Idler Recoil Spring Remove and Install…144
Track Idler Recoil Spring Disassemble and Assemble…146
Sprocket Remove and Install…152
Track Frame Remove and Install…154
Track Frame Disassemble and Assemble…156
Frame Wear Strips Remove and Install…159
Section 02: Axles and Suspension Systems…161
Group 0201: Drive Axle Housing and Support…161
Final Drive Remove and Install…167
Group 0250: Axle Shaft, Bearings, and Reduction Gear…161
Final Drive Disassemble and Assemble…188
Section 03: Transmission…204
Group 0300: Removal and Installation…204
Hydrostatic Pump Remove and Install…217
Hydrostatic Motor Remove and Install…229
Group 0315: Controls Linkage…204
Transmission Control Lever (TCL) Remove and Install…235
Transmission Control Lever (TCL) Disassemble and Assemble…237
Group 0360: Hydrostatic System…204
Hydrostatic Pumps Disassemble…274
Hydrostatic Charge Pump Disassemble and Assemble…287
Pump Displacement Control Valve (PDCV) Disassemble and Assemble…293
Multi-Function Valve Disassemble and Assemble…297
Neutral Charge Relief Valve Disassemble and Assemble…300
Hydrostatic Pump Assemble…301
Hydrostatic Motor Disassemble…314
Hydrostatic Motor Assemble…320
Oil Cooler Thermal Bypass Valve Remove and Install…337
Hydrostatic Filter Remove and Install…339
Hydrostatic Filter Disassemble and Assemble…340
Hydrostatic Reservoir Remove and Install…342
Section 04: Engine…346
Group 0400: Removal and Installation…346
Engine Remove and Install…358
Section 05: Engine Auxiliary Systems…369
Group 0505: Cold Weather Starting Aids…369
Engine Coolant Heater Remove and Install…373
Start Aid Remove and Install…376
Starting Aid Solenoid Remove and Install…378
Group 0510: Radiator and Fan Shroud…369
Fan Blade and Shroud Remove and Install…382
Cooling Package Remove and Install…384
Group 0515: Engine Speed Control…369
Decelerator/Brake Pedal Remove and Install…388
Decelerator/Brake Pedal Disassemble and Assemble…389
Group 0520: Intake System…369
Air Cleaner Remove and Install…397
Group 0530: External Exhaust System…369
Muffler Remove and Install…399
Group 0540: Mounting Frame…369
Engine and Power Train Mounting…402
Group 0560: External Fuel Supply System…369
Fuel Tank Remove and Install…406
Section 07: Dampener Drive…408
Group 0752: Elements…408
Dampener Drive Remove and Install…411
Section 11: Park Brake…413
Group 1100: Removal and Installation…413
Park Brake Valve Remove and Install…415
Park Brake Remove and Install…416
Group 1115: Control Linkage…413
Park Lock Linkage Remove and Install…422
Park Lock Linkage Disassemble and Assemble…424
Group 1160: Hydraulic System…413
Park Brake Valve Disassemble and Assemble…431
Park Brake Disassemble and Assemble…434
Section 15: Equipment Attaching…439
Group 1540: Ripper…439
Ripper Remove and Install…442
Section 18: Operator's Station…444
Group 1800: Removal and Installation…444
Cab or ROPS Remove and Install…456
Group 1810: Operator's Enclosure…444
Slide Glass Remove and Install…468
Stationary Glass Remove and Install…470
Sliding Window Remove and Install…472
Front Window Wiper Remove and Install…474
Door Window Wipers Remove and Install…476
Rear Window Wiper Remove and Install…478
Window Washer Pumps Remove and Install…480
Group 1821: Seat and Seat Belt…444
Standard Seat Remove and Install (Old)…485
Deluxe Seat Remove and Install…489
Air Suspension Seat Remove and Install…498
Group 1830: Heating and Air Conditioning…444
R134a Refrigerant Cautions…502
R134a Compressor Oil Charge Check…503
R134a Compressor Oil Removal…504
R134a Component Oil Charge…505
Leakage Testing…507
R134a Refrigerant Recovery, Recycling and Charging Station Installation Procedure…508
Recover R134a System…510
Evacuate R134a System…512
Charge R134a System…514
Air Conditioner System Cleaning Procedures…516
Purge R134a System…517
Flush R134a System…518
Evaporator or Heater Core Remove and Install…521
Expansion Valve Remove and Install…525
A/C Freeze Switch Remove and Install…526
Upper Cab Heater Blower Motor and Heater Blower Resistor Remove and Install…527
Cab Upper Heater Disassemble and Assemble…528
Cab or ROPS Under Seat Heater Disassemble and Assemble…530
Receiver-Dryer Remove and Install…533
Condenser Remove and Install…534
Compressor Remove and Install…535
Compressor Clutch Disassemble and Assemble…537
Clutch Hub Clearance Check…539
Compressor Manifold Inspect…540
Compressor Disassemble and Assemble…541
Section 19: Sheet Metal and Styling…545
Group 1910: Hood and Engine Enclosure…545
Hood Remove and Install…548
Hood Support and Engine Side Shields Remove and Install…550
Group 1921: Grille and Grille Housing…545
Grille and Grille Housing Removal…555
Grille and Grille Housing Installation…558
Section 21: Main Hydraulic System…562
Group 2160: Hydraulic System…562
Hydraulic Pump Remove and Install…567
Hydraulic Pump (With Winch Option) Disassemble and Assemble…571
Hydraulic Pump (Without Winch Option) Disassemble and Assemble…576
Hydraulic Reservoir Remove and Install (S.N. —243763)…579
Hydraulic Reservoir Remove and Install (S.N. 243764— )…583
Hydraulic Reservoir and Hydrostatic Reservoir Cleanout Cover Remove and Install…588
Hydraulic Reservoir Disassemble and Assemble…592
Hydraulic Filter Remove and Install…594
Hydraulic Filter Disassemble and Assemble…595
Section 32: Bulldozer…597
Group 3201: Blades…597
Blade Remove and Install (S.N. —178254)…602
Blade Remove and Install (S.N. 178255— )…606
Blade Ball and Socket Alignment Procedure…610
Blade Retainer Split Bearing Installation…612
Cutting Edges and End Bits Remove and Install…614
Group 3215: Control Linkage…597
Hydraulic Control Lever Linkage Remove and Install…618
Auxiliary Hydraulic Control Lever Linkage Remove and Install…621
Group 3240: Frames…597
C-Frame Remove and Install…627
C-Frame Remove and Install (New)…631
Group 3260: Hydraulic System…597
Hydraulic Control Valve Remove and Install…642
Hydraulic Control Valve Disassemble and Assemble…645
Hydraulic Control Valve Disassemble and Assemble—IGC…647
Wiper Seals and Lip Seals on Hydraulic Control Valve Remove and Install…650
Auxiliary Control Valve Section Disassemble and Assemble…658
Angle Control Valve Section Disassemble and Assemble…660
Tilt Control Valve Section Disassemble and Assemble…662
Lift Control Valve Section Disassemble and Assemble…664
System and Angle Circuit Relief Valve Disassemble and Assemble…667
Integrated Grade Control (IGC) Lever Remove and Install…669
Integrated Grade Control (IGC) Lever Disassemble and Assemble…672
Tilt Cylinder Remove and Install…674
Angle Cylinder Remove and Install…676
Lift Cylinder Remove and Install…678
Angle, Lift, and Tilt Cylinders Disassemble and Assemble (John Deere 120 Series Cylinders)…680
Section 99: Dealer Fabricated Tools…681
Group 9900: Dealer Fabricated Tools…681
DF1041 Track Nut Removal Tool…683
DF1063 Final Drive Lift Bracket…684
DFT1087 Track Recoil Spring Disassembly and Assembly Guard Tool…686
DFT1119 Pump Support…687
DFT1130 Adapter…688
DFT1132 Hydrostatic Motor Removal and Installation Tool…689
DFT1137 Hydrostatic Motor Removal and Installation Tool…690
DFT1165 Left Hand Hydrostatic Motor Lifting Bracket…691
DFT1166 Final Drive Lifting Bracket Adapter…692
DFT1167 Final Drive Lifting Bracket Adapter Spacer…693
DFT1168 Right Hand Hydrostatic Motor Lifting Bracket…694
DFT1211 Final Drive Lifting Bracket Adapter…695
DFT1278 30 mm Wrench with 3/4 in. Drive…696
DFRW20 Compressor Holding Fixture…697
ST4920 Track Recoil Spring Disassembly and Assembly Tool…698

John Deere 450J Crawler Dozer Repair Service Manual (TM12275)

INSTANT DOWNLOAD

Posted on September 27, 2024 by admin

John Deere Crawler Dozer 450J Operation & Test Service Manual (TM12272)

INSTANT DOWNLOAD

Complete Operation & Test manual with Electrical Wiring Diagrams for John Deere Crawler Dozer 450J, with workshop information to maintain, diagnose, rebuild like professional mechanics.

John Deere Crawler Dozer 450J workshop Diagnostics & Test manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM12272 English – John Deere 450J Crawler Dozer Technical Manual – Operation & Test.PDF
tm12273 French – 450J (216243— ) Bouteur chenillé
tm12274 Spanish – 450J (216243— ) Bulldozer sobre orugas

MAIN SECTIONS
Foreword
Technical Information Feedback Form
General Information
Safety
Diagnostic Trouble Codes (DTC)
Standard Display Monitor (SDM) Diagnostic Trouble Codes
Engine Control Unit (ECU) Diagnostic Trouble Codes
Transmission Control Unit (TCU) Diagnostic Trouble Codes
Electrohydraulic Controller (EHC) Diagnostic Trouble Codes
Blade Control Joystick (BCJ) Diagnostic Trouble Codes
Operational Checkout Procedure
System Operational Checks
Engine
Theory Of Operation
Diagnostic Information
Tests
Electrical System
System Information
System Diagrams
Sub-System Diagnostics
Monitor Operation
References
Hydraulic System
Theory of Operation
Diagnostic Information
Adjustments
Tests
Hydrostatic System
Theory of Operation
Diagnostic Information
Test
Heating and Air Conditioning
Theory of Operation
Diagnostic Information
Test

TABLE OF CONTENTS
Section 9000: General Information….16
Group 01: Safety….16
Recognize Safety Information….18
Follow Safety Instructions….19
Operate Only If Qualified….20
Wear Protective Equipment….21
Avoid Unauthorized Machine Modifications….22
Inspect Machine….23
Stay Clear of Moving Parts….24
Avoid High-Pressure Fluids….25
Avoid High-Pressure Oils….26
Beware of Exhaust Fumes….27
Prevent Fires….28
Prevent Battery Explosions….29
Handle Chemical Products Safely….30
Dispose of Waste Properly….31
Prepare for Emergencies….32
Add Cab Guarding For Special Uses….33
Start Only From Operator's Seat….34
Prevent Unintended Machine Movement….35
Avoid Work Site Hazards….36
Keep Riders Off Machine….38
Avoid Backover Accidents….39
Avoid Machine Tip Over….40
Prevent Unintended Detonation of Explosive Devices….42
Park And Prepare For Service Safely….43
Service Cooling System Safely….44
Remove Paint Before Welding or Heating….45
Make Welding Repairs Safely….46
Drive Metal Pins Safely….47
Section 9001: Diagnostic Trouble Codes (DTC)….48
Group 10: Standard Display Monitor (SDM) Diagnostic Trouble Codes….55
Standard Display Monitor (SDM) Diagnostic Trouble Codes….55
000096.03 – Fuel Level Sender Open or Short….48
000096.04 – Fuel Level Sender Short to Gnd….48
000107.03 – Eng Air Filter Short to Power….48
000107.04 – Eng Air Filter Restricted….48
000177.03 – Trans Oil Temp Open or Short to Power….48
000177.04 – Trans Oil Temp Short to Gnd….48
000177.16 – Transmission Oil Temperature High….48
000609.09 – CAN Comm No TCU Msg….48
001638.00 – Hydraulic Oil High Temp….48
001638.03 – Hydraulic Oil Temp Short to Power….48
001638.04 – Hydraulic Oil Temp Short to Gnd….48
001713.31 – Hydraulic Oil Filter Restricted….48
002000.09 – CAN Comm No ECU Config….48
003156.09 – CAN Blade Mode Missing From EHC….48
003359.31 – Trans Oil Filter Restricted….48
Group 20: Engine Control Unit (ECU) Diagnostic Trouble Codes….87
Engine Control Unit (ECU) Diagnostic Trouble Codes….87
000091.09 – CAN Throttle Missing from TCU….48
Group 30: Transmission Control Unit (TCU) Diagnostic Trouble Codes….92
Transmission Control Unit (TCU) Diagnostic Trouble Codes….92
000070.00 – Park Lock Lever Inputs Both On….48
000070.01 – Park Lock Lever Inputs Both Off….48
000091.00 – Throttle Sensor Input Greater Than Max Cal….48
000091.01 – Throttle Sensor Input Less Than Min Cal….48
000091.03 – Throttle Sensor Short to Power….48
000091.04 – Throttle Sensor Open or Short….48
000091.15 – Throttle Sensor Min Cal Too High….48
000091.16 – Throttle Sensor Max Cal Too High….48
000091.17 – Throttle Sensor Min Cal Too Low….48
000091.18 – Throttle Sensor Max Cal Too Low….49
000158.03 – TCU System Volts Too High….49
000158.04 – TCU System Volts Too Low….49
000177.00 – Transmission Overtemp….49
000190.09 – CAN Comm No Engine Speed….49
000521.00 – Decel Sensor Input Greater Than Max Cal….49
000521.01 – Decel Sensor Input Less Than Min Cal….49
000521.03 – Decel Sensor Short to Power….49
000521.04 – Decel Sensor Open or Short….49
000521.05 – Decel Sensor Brake Cal Too Low….49
000521.06 – Decel Sensor Brake Cal Too High….49
000521.15 – Decel Sensor Min Cal Too High….49
000521.16 – Decel Sensor Max Cal Too High….49
000521.17 – Decel Sensor Min Cal Too Low….49
000521.18 – Decel Sensor Max Cal Too Low….49
000581.00 – Speed Buttons Input Greater Than Max Cal….49
000581.01 – Speed Buttons Input Less Than Min Cal….49
000581.03 – Speed Buttons Short to Power….49
000581.04 – Speed Buttons Open or Short….49
000581.15 – Speed Buttons Min Cal Too High….49
000581.16 – Speed Buttons Max Cal Too High….49
000581.17 – Speed Buttons Min Cal Too Low….49
000581.18 – Speed Buttons Max Cal Too Low….49
000604.03 – TCL Neut Switch Open Circuit….49
000604.04 – TCL Neut Switch Short Circuit….49
000604.15 – TCL Neut Switch Min Cal Too High….49
000604.16 – TCL Neut Switch Max Cal Too High….49
000604.17 – TCL Neut Switch Min Cal Too Low….49
000604.18 – TCL Neut Switch Max Cal Too Low….49
000619.05 – Park Brake Solenoid No Response….49
000620.03 – Sensor Supply Short to Power….49
000620.04 – Sensor Supply Short to Gnd….49
000907.03 – Left Speed Sensor Short to Power….49
000907.04 – Left Speed Sensor Short….50
000907.07 – Left Speed Sensor No Response….50
000907.12 – Left Speed Sensor Open….50
000908.03 – Right Speed Sensor Short to Power….50
000908.04 – Right Speed Sensor Short….50
000908.07 – Right Speed Sensor No Response….50
000908.12 – Right Speed Sensor Open….50
002660.00 – Steer Sensor Input Greater Than Max Cal….50
002660.01 – Steer Sensor Input Less Than Min Cal….50
002660.03 – Steer Sensor Short to Power….50
002660.04 – Steer Sensor Open or Short….50
002660.15 – Steer Sensor Min Cal Too High….50
002660.16 – Steer Sensor Max Cal Too High….50
002660.17 – Steer Sensor Min Cal Too Low….50
002660.18 – Steer Sensor Max Cal Too Low….50
002661.00 – TCL Input Greater Than Max Cal….50
002661.01 – TCL Input Less Than Min Cal….50
002661.03 – TCL Sensor Short to Power….50
002661.04 – TCL Sensor Open or Short….50
002661.15 – TCL Sensor Min Cal Too High….50
002661.16 – TCL Sensor Max Cal Too High….50
002661.17 – TCL Sensor Min Cal Too Low….50
002661.18 – TCL Sensor Max Cal Too Low….50
522444.00 – Charge Pressure High….50
522444.01 – Charge Pressure Low….50
522444.03 – Charge Pressure Short to Power….50
522444.04 – Charge Pressure Open or Short….50
522447.05 – Right Fwd Pump Coil Open….50
522447.06 – Right Fwd Pump Coil Short….50
522447.15 – Right Fwd Pump Thresh Cal High….50
522447.16 – Right Fwd Pump Max Spd Cal High….50
522447.17 – Right Fwd Pump Thresh Cal Low….50
522447.18 – Right Fwd Pump Max Spd Cal Low….50
522448.05 – Right Rev Pump Coil Open….51
522448.06 – Right Rev Pump Coil Short….51
522448.15 – Right Rev Pump Thresh Cal High….51
522448.16 – Right Rev Pump Max Spd Cal High….51
522448.17 – Right Rev Pump Thresh Cal Low….51
522448.18 – Right Rev Pump Max Spd Cal Low….51
522449.05 – Left Rev Pump Coil Open….51
522449.06 – Left Rev Pump Coil Short….51
522449.15 – Left Rev Pump Thresh Cal High….51
522449.16 – Left Rev Pump Max Spd Cal High….51
522449.17 – Left Rev Pump Thresh Cal Low….51
522449.18 – Left Rev Pump Max Spd Cal Low….51
522450.05 – Left Fwd Pump Coil Open….51
522450.06 – Left Fwd Pump Coil Short….51
522450.15 – Left Fwd Pump Thresh Cal High….51
522450.16 – Left Fwd Pump Max Spd Cal High….51
522450.17 – Left Fwd Pump Thresh Cal Low….51
522450.18 – Left Fwd Pump Max Spd Cal Low….51
523108.13 – TCU High Speed Not Calibrated….51
523108.14 – Sensor or Pump Speed Not Calibrated….51
523577.09 – Left Motor Sol No Response….51
523578.09 – Right Motor Sol No Response….51
Group 40: Electrohydraulic Controller (EHC) Diagnostic Trouble Codes….293
Electrohydraulic Controller (EHC) Diagnostic Trouble Codes….293
000158.03 – EHC System Volts Too High….51
000158.04 – EHC System Volts Too Low….51
000620.03 – Sensor Short to Power….51
000620.04 – Sensor Short to GND….51
001903.00 – Aux 1 PVE Open Circuit….51
001903.01 – Aux 1 PVE Low or Open Circuit….51
001903.03 – Aux 1 PVE Short to Power….51
001903.04 – Aux 1 PVE Short to GND….51
001903.31 – Aux 1 PVE Spool Pos Error….51
001915.00 – Aux 2 PVE Open Circuit….52
001915.01 – Aux 2 PVE Low or Open Circuit….52
001915.03 – Aux 2 PVE Short to Power….52
001915.04 – Aux 2 PVE Short to GND….52
001915.31 – Aux 2 PVE Spool Pos Error….52
002697.09 – CAN Joystick Pos Missing From BCJ….52
002712.00 – Hyd Enable Sw Inputs Both On….52
002712.01 – Hyd Enable Sw Inputs Both Off….52
003157.03 – Incr / Decr Buttons Short to Power….52
003157.04 – Incr / Decr Buttons Open or Short….52
003157.31 – Incr / Decr Buttons Invalid Output….52
522442.03 – Blade Buttons Short to Power….52
522442.04 – Blade Buttons Open or Short to Ground….52
522442.31 – Blade Buttons Invalid Output….52
523779.00 – Blade Rotate Current Above Max….52
523779.01 – Blade Rotate Current Below Min….52
523780.00 – Tilt PVE Open Circuit….52
523780.01 – Tilt PVE Low or Open Circuit….52
523780.03 – Tilt PVE Short to Power….52
523780.04 – Tilt PVE Short to GND….52
523780.31 – Tilt PVE Spool Pos Error….52
523781.00 – Height PVE Open Circuit….52
523781.01 – Height PVE Low or Open Circuit….52
523781.03 – Height PVE Short to Power….52
523781.04 – Height PVE Short to GND….52
523781.31 – Height PVE Spool Pos Error….52
524059.03 – Aux 2 Jstk Sensor 2 Short to Power….52
524059.04 – Aux 2 Jstk Sensor 2 Short to GND….52
524059.31 – Aux 2 Jstk Sensor 2 Invalid Output….52
524062.03 – Aux 1 Jstk Sensor 2 Short to Power….52
524062.04 – Aux 1 Jstk Sensor 2 Short to GND….52
524062.31 – Aux 1 Jstk Sensor 2 Invalid Output….52
524085.03 – Aux 2 Jstk Sensor 1 Short to Power….52
524085.04 – Aux 2 Jstk Sensor 1 Short to GND….53
524085.14 – Aux 2 Jstk Sensor Mismatch….53
524085.31 – Aux 2 Jstk Sensor 1 Invalid Output….53
524086.03 – Aux 1 Jstk Sensor 1 Short to Power….53
524086.04 – Aux 1 Jstk Sensor 1 Short to GND….53
524086.14 – Aux 1 Jstk Sensor Mismatch….53
524086.31 – Aux 1 Jstk Sensor 1 Invalid Output….53
Group 50: Blade Control Joystick (BCJ) Diagnostic Trouble Codes….398
Blade Control Joystick (BCJ) Diagnostic Trouble Codes….398
002697.03 – X-Axis Sensor Out of Range High….53
002697.04 – X-Axis Sensor Out of Range Low….53
002697.12 – X-Axis Joystick Internal Failure….53
002697.13 – X-Axis Joystick Setup Failure….53
002697.14 – X-Axis Joystick Sensor Failure….53
002698.03 – Y-Axis Sensor Out of Range High….53
002698.04 – Y-Axis Sensor Out of Range Low….53
002698.12 – Y-Axis Joystick Internal Failure….53
002698.13 – Y-Axis Joystick Setup Failure….53
002698.14 – Y-Axis Joystick Sensor Failure….53
Section 9005: Operational Checkout Procedure….409
Group 10: System Operational Checks….409
Operational Checkout….426
Section 9010: Engine….442
Group 05: Theory Of Operation….442
PowerTech E™ 4.5 L John Deere Engine….447
Cold Weather Starting Aid Operation….445
Group 15: Diagnostic Information….442
PowerTech E™ 4.5 L John Deere Engine….447
Engine Cooling System Component Location….448
Engine Fuel System Component Location….449
Engine Intake and Exhaust Component Location….451
Group 25: Tests….442
Fluid Sampling Procedure….457
Engine Speed Check….462
Fuel System Test….463
Intake Manifold Pressure Test—Turbocharger Boost….466
Section 9015: Electrical System….470
Group 05: System Information….470
Electrical Diagram Information….477
Group 10: System Diagrams….470
Fuse and Relay Specifications….485
System Functional Schematic, Wiring Diagram, and Component Location Legend….489
System Functional Schematic and Section Legend….496
Power and Ground Cables (W1) Component Location….505
Cab Roof Harness (W4) Component Location….506
Cab Roof Harness (W4) Wiring Diagram….508
Main Cab/Canopy Harness (W5) Component Location….513
Main Cab/Canopy Harness (W5) Wiring Diagram….515
Engine Harness (W6) Component Location….524
Engine Harness (W6) Wiring Diagram….527
Transmission Harness (W7) Component Location….531
Transmission Harness (W7) Wiring Diagram….534
A/C Harness (W8) Component Location….536
A/C Harness (W8) Wiring Diagram….538
Radio Harness (W9) Component Location….539
Radio Harness (W9) Wiring Diagram….540
Canopy Auxiliary Light Harness (W11) Component Location….541
Canopy Auxiliary Light Harness (W11) Wiring Diagram….542
Grill Harness (W13) Component Location….543
Grill Harness (W13) Wiring Diagram….544
Integrated Grade Control (IGC) Machine Harness (W21) Component Location—If Equipped….545
Integrated Grade Control (IGC) Machine Harness (W21) Wiring Diagram—If Equipped….547
Integrated Grade Control (IGC) Cab Harness (W22) Component Location—If Equipped….548
Integrated Grade Control (IGC) Cab Harness (W22) Wiring Diagram—If Equipped….550
Charge Pressure Sensor Harness (W25) Wiring Diagram….552
JDLink™ Harnesses (W32, W6002, and W6003) Component Location—If Equipped….553
JDLink™ Ground Harness (W32) Wiring Diagram—If Equipped….556
JDLink™ Modular Telematics Gateway (MTG) Harness (W6002) Wiring Diagram—If Equipped….557
JDLink™ Satellite (SAT) Harness (W6003) Wiring Diagram—If Equipped….560
Group 15: Sub-System Diagnostics….471
Starting and Charging Circuit Theory of Operation….563
Controller Area Network (CAN) Circuit Theory of Operation….565
Engine Control Unit (ECU) Circuit Theory of Operation….567
Standard Display Monitor (SDM) Circuit Theory of Operation….573
Transmission Control Unit (TCU) Circuit Theory of Operation….576
Integrated Grade Control (IGC) Circuit Theory of Operation—If Equipped….581
JDLink™ Circuit Theory of Operation—If Equipped….586
Group 16: Monitor Operation….471
Standard Display Monitor (SDM) Menu Structure—Service Mode….595
Standard Display Monitor (SDM)—Change Units….601
Standard Display Monitor (SDM)—Hide/Unhide Main Menu….602
Standard Display Monitor (SDM)—Setting Hour Meter….604
Group 20: References….471
Service ADVISOR™ Diagnostic Application….607
Service ADVISOR™ Connection Procedure….608
Reading Diagnostic Trouble Codes with Service ADVISOR™ Diagnostic Application….611
JDLink™ Connection Procedure—If Equipped….614
Alternator Test….616
CAN Circuit Test….618
Electrical Component Specifications….623
Transmission Control Unit (TCU) Calibration….626
Integrated Grade Control (IGC) Checks—If Equipped….471
Integrated Grade Control (IGC) Diagnose Malfunctions—If Equipped….471
Decelerator/Brake Pedal Adjustment….662
Engine Speed Control Remove and Install….664
Rotary Sensor Remove and Install….666
Transmission Control Lever (TCL) Adjustment….668
Replace Weather Pack™ Connector….672
Install Weather Pack™ Contact….674
Replace DEUTSCH® Connectors….676
Replace Rectangular or Triangular Connectors….678
Install DEUTSCH® Contact….680
Repair 32 and 48 Way CINCH™ Connectors….682
Replace (Pull Type) Metri-Pack™ Connectors….686
Replace (Push Type) Metri-Pack™ Connectors….688
Section 9025: Hydraulic System….689
Group 05: Theory of Operation….689
Hydraulic System Operation….692
Hydraulic Pump Operation….693
Hydraulic Pump and Reservoir Operation….694
Hydraulic Filter Operation….696
Hydraulic Control Valve Operation….698
Hydraulic System Relief Valve Operation….699
Inlet Valve Operation….701
Auxiliary Valve Operation….702
Blade Lift Valve Operation….704
Blade Angle Valve Operation….706
Blade Tilt Valve Operation….708
Outlet Valve Cover Operation….710
Hydraulic Control Valve Operation—IGC….711
Hydraulic Cylinder Operation….715
Group 15: Diagnostic Information….689
Hydraulic System Schematic….718
Hydraulic System Schematic—IGC….720
Hydraulic Component Location….722
Hydraulic Component Location—IGC….727
Ripper Hydraulic Component Location….730
Hydraulic System Diagnose Malfunctions….689
Hydraulic System Diagnose Malfunctions—IGC….689
Group 20: Adjustments….689
Hydraulic Control Lever Linkage Adjustment….767
Auxiliary Lever Linkage Adjustment….769
Blade Pitch Linkage Adjustment….771
Group 25: Tests….689
Hydraulic Oil Warm-Up Procedure….773
Hydraulic Oil Sampling Procedure—If Equipped….774
Hydraulic Pump Flow Test….775
Hydraulic System Relief Valve Test….778
Hydraulic System Relief Valve Test—IGC….781
Circuit Relief Valve Test—With Remote Pump….783
Hydraulic Pump Cycle Time Test….786
Lift Cylinder Drift Test….787
Cylinder Leakage Test….789
Oil Clean-up Procedure….791
Section 9026: Hydrostatic System….802
Group 05: Theory of Operation….799
Hydrostatic System….802
Transmission Control Circuit Operation (Flow Chart)….803
Charge Pump Operation….805
Hydrostatic Filter Operation….806
Neutral Charge Relief Valve Operation….808
Park Brake Operation….810
Multi-Function Valve Operation….813
Oil Cooler Bypass Valve Operation….815
Pump Pressure Control Pilot (PCP) Operation….817
Pump Displacement Control Valve (PDCV) Operation….819
Hydrostatic Pump Operation….821
Flushing Valve and Operating Charge Relief Valve Operation….823
Hydrostatic Motor Operation….825
Group 15: Diagnostic Information….799
Hydrostatic Schematic—Neutral (Park Brake ON)….828
Hydrostatic System Component Location….829
Hydrostatic System Diagram—Park Brake On (Neutral)….831
Hydrostatic System Diagram—Forward (Slow Speed)….833
Hydrostatic System Diagram—Reverse (Fast Speed)….835
Overheating Malfunctions….799
High/Low Charge Pressure Malfunctions….799
Mistrack/Index Malfunctions….799
Machine Full Speed Malfunctions….799
Low Power Malfunctions….799
Track Malfunctions….799
TCU Calibration Malfunctions….799
Group 25: Test….799
JT05800 Digital Thermometer Installation….884
Digital Pressure And Temperature Analyzer Installation….885
Hydraulic Oil Cleanup Procedure….886
Ultra Clean® Hand Launcher….887
Transmission Oil Warmup Procedure….888
Hydrostatic Oil Sampling Procedure—If Equipped….890
Releasing Park Brake to Tow the Machine….891
Hydrostatic Pump and Motor Initial Start-Up Procedure….895
Hydrostatic Pump Flushing Procedure….898
Pressure Control Pilot (PCP) Manual Override Test….900
Pressure Control Pilot (PCP) Test….902
Pressure Control Pilot (PCP) Internal Adjustment….906
Multi-Function Relief Valve Test….909
Transmission Efficiency Test….914
Neutral Charge Relief and Operating Charge Relief Pressure Test….919
Pump Displacement Control Valve (PDCV) Neutral (Null) Adjustment….922
Pump Servo Pressure Test….926
Hydrostatic Motor Min./Max. Angle Servo Piston Pressure Test….929
Hydrostatic Motor Min. Angle Stop Adjustment….931
Charge Pump Flow Test….935
Cooler Bypass Valve Test….938
Section 9031: Heating and Air Conditioning….941
Group 05: Theory of Operation….941
Air Conditioning System Cycle Of Operation….944
Group 15: Diagnostic Information….941
Air Conditioning System Diagnose Malfunctions….941
Heater System Diagnose Malfunctions….941
Group 25: Test….941
Proper Refrigerant Handling….975
R134a Refrigerant Cautions….976
R134a Oil Charge Capacity….977
R134a Refrigerant Charge Capacity….978
Refrigerant Hoses And Tubing Inspection….979
Operating Pressure Diagnostic Chart….980
Air Conditioner High/Low Pressure (Binary) Switch Test….985
Freeze Control Switch Test….987
Leak Testing….988

John Deere Crawler Dozer 450J Operation & Test Service Manual (TM12272)

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Posted on September 27, 2024 by admin

John Deere 450J, 550J, 650J Crawler Dozer Repair Service Manual (TM10722)

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Complete service repair manual for John Deere 450J, 550J, 650J Crawler Dozers, with workshop information to maintain, repair, and service like professional mechanics.

John Deere 450J, 550J, 650J Crawler Dozer workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM10722 English – John Deere 450J (159987—216242), 550J, 650J (SN 159987- ) Crawler Dozer Technical Manual – Repair.PDF
tm10724 Spanish – 450J (159987—216242), 550J AND 650J (159987— ) Bulldozer sobre orugas.pdf
tm10726 French – 450J (159987—216242), 550J and 650J (159987— ) Bouteur chenillé.pdf

John Deere 450J, 550J, 650J Crawler Dozer Repair Service Manual (TM10722)

INSTANT DOWNLOAD