Day: December 7, 2024

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INSTANT DOWNLOAD

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Complete service repair manua for John Deere 260E and 310E Articulated Dump Truck with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.

John Deere 260E and 310E Articulated Dump Truck workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM13842X19 English – John Deere 260E and 310E Articulated Dump Truck Technical Manual.pdf
TM13842X28 French – Camions-bennes articulés 260E et 310E.pdf

PRODUCT DETAILS:
Total Pages: 721 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

TABLE OF CONTENTS
Section 00: General Information…14
Group 0001: Safety…14
Recognize Safety Information…17
Follow Safety Instructions…18
Operate Only If Qualified…19
Wear Protective Equipment…20
Avoid Unauthorized Machine Modifications…21
Inspect Machine…22
Stay Clear of Moving Parts…23
Avoid High-Pressure Fluids…24
Avoid High-Pressure Oils…25
Work In Ventilated Area…26
Handle Starting Fluid Safely…27
Avoid Static Electricity Risk When Refueling…28
Prevent Fires…30
In Case of Machine Fire…31
Prevent Battery Explosions…32
Handle Chemical Products Safely…33
Decommissioning — Proper Recycling and Disposal of Fluids and Components…34
Exhaust Filter Ash Handling and Disposal…35
Prepare for Emergencies…36
Clean Debris from Machine…37
Use Steps and Handholds Correctly…38
Start Only From Operator's Seat…39
Use and Maintain Seat Belt…40
Prevent Unintended Machine Movement…41
Avoid Work Site Hazards…42
Keep Riders Off Machine…44
Prevent Acid Burns…45
Avoid Backover Accidents…47
Avoid Machine Tip Over…48
Operating on Slopes…49
Operating or Traveling On Public Roads…50
Inspect and Maintain ROPS…51
Travel Safely…52
Add and Operate Attachments Safely…53
Park and Prepare for Service Safely…54
Service Cooling System Safely…55
Remove Paint Before Welding or Heating…56
Make Welding Repairs Safely…57
Drive Metal Pins Safely…58
Service Tires Safely…59
Clean Exhaust Filter Safely…60
Group 0003: Torque Values…15
Metric Bolt and Cap Screw Torque Values…65
Additional Metric Cap Screw Torque Values…67
Unified Inch Bolt and Cap Screw Torque Values…69
Service Recommendations for 37° Flare and 30° Cone Seat Connectors…71
Service Recommendations for O-Ring Boss Fittings…73
Service Recommendations For Flared Connections—Straight or Tapered Threads…75
Service Recommendations For Flat Face O-Ring Seal Fittings…77
O-Ring Face Seal Fittings With SAE Inch Hex Nut And Stud End For High Pressure Service Recommendations…79
O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For Standard Pressure Service Recommendations…81
O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For High Pressure Service Recommendations…84
Service Recommendations for Metric Series Four Bolt Flange Fitting…86
Service Recommendations For Inch Series Four Bolt Flange Fittings…88
Inch Series Four Bolt Flange Fitting For High Pressure Service Recommendations…90
Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings…92
Service Recommendations For O-Ring Boss Fittings With Shoulder…95
Metric 24° O-Ring Seal DIN 20078 Service Recommendations…98
Section 01: Wheels…102
Group 0100: Removal and Installation…102
Wheel Remove and Install…105
Tire Remove and Install…107
Section 02: Axles and Suspension Systems…110
Group 0200: Removal and Installation…110
Front Axle Remove and Install…115
Middle or Rear Axle Remove and Install…119
Group 0225: Input Drive Shafts and U-Joints…110
Transmission-to-Front Axle Drive Shaft or Transmission-to-Oscillation Joint Drive Shaft Remove and Install…130
Oscillation Joint Drive Shaft Remove and Install…130
Park Brake-to-Middle Axle Drive Shaft Remove and Install…134
Middle Axle-to-Rear Axle Drive Shaft Remove and Install…136
Group 0242: Axle Mounting Parts…110
Front Suspension Strut Remove and Install…141
Axle Links and Stabilizers Remove and Install…144
Axle Link, Stabilizer, and Strut Bushing Replace…147
Front Axle Pivot Disassemble and Assemble…150
Walking Beam Remove and Install…153
Walking Beam Bushing Remove and Install…158
Middle and Rear Axle Rubber Mount Remove and Install…160
Strain Gauge Remove and Install…503
Group 0250: Axle Shaft, Bearings, and Reduction Gears…110
Axle Planetary Pinion/Service Brake Housing Disassemble and Assemble…190
Axle Housing and Input Drive Disassemble and Assemble…216
Differential Disassemble and Assemble…237
Gear Tooth Contact Pattern Check…251
Group 0260: Hydraulic System…110
Front Axle Pump Remove and Install…255
Middle and Rear Axle Pump Remove and Install…256
Section 03: Transmission…257
Group 0300: Removal and Installation…257
Transmission Remove and Install…265
Group 0325: Input Drive Shafts and U-Joints…257
Engine-to-Transmission Drive Shaft Remove and Install…274
Group 0350: Gear, Shafts, and Power Shift Clutches…257
Transmission Speed Sensors Remove and Install…280
Group 0360: Hydraulic System…257
Transmission Oil Cooler Thermal Bypass Valve Remove and Install…285
Transmission Control Valve Remove and Install…286
Torque Converter Remove and Install…288
Clutch Control Valve Remove and Install…289
Retarder Control Valve Remove and Install…290
Oil Pump Remove and Install…291
Transmission Retarder Remove and Install…292
Transmission Control Valve Disassemble and Assemble…304
Clutch Control Valve Disassemble and Assemble…309
Retarder Control Valve Disassemble and Assemble…314
Oil Pump Disassemble and Assemble…319
Transmission Retarder Disassemble and Assemble…321
Section 04: Engine…332
Group 0400: Removal and Installation…332
John Deere Engine…334
Engine Remove and Install…335
Engine Crankshaft Damper Remove and Install…344
Section 05: Engine Auxiliary System…345
Group 0505: Cold Weather Starting Aids…345
Cold Start Aid—Starting Fluid Nozzle Remove and Install—If Equipped…349
Cold Start Aid—Starting Fluid Solenoid Remove and Install—If Equipped…351
Cold Start Aid—Block Heater Remove and Install—If Equipped…353
Diesel Fired Coolant Heater (DFCH) Remove and Install—If Equipped…356
Group 0510: Cooling Systems…345
Charge Air Cooler Remove and Install…362
Radiator Remove and Install…365
Hydraulic Oil Cooler Remove and Install…368
Transmission Oil Cooler Remove and Install…370
Fuel Cooler Remove and Install…374
Axle Oil Coolers Remove and Install…376
Group 0520: Intake System…345
Air Cleaner Remove and Install…379
Group 0530: External Exhaust Systems…345
Exhaust Tube Remove and Install…383
Dump Body Heater Pipe Remove and Install…386
Dump Body Heater Exhaust Collar Adjust…388
Diesel Oxidation Catalyst (DOC) Remove and Install…390
Diesel Particulate Filter (DPF) Remove and Install…392
Exhaust Filter Remove and Install…394
Service Filter Cleaning…399
Selective Catalyst Reduction (SCR) Remove and Install…400
Diesel Exhaust Fluid (DEF) Tank Remove and Install…404
Diesel Exhaust Fluid (DEF) Tank Header Remove and Install…409
Diesel Exhaust Fluid (DEF) Tank Header Disassemble and Assemble…411
Diesel Exhaust Fluid (DEF) Tank Cleaning Procedure…413
Diesel Exhaust Fluid (DEF) Dosing Unit Remove and Install…415
Diesel Exhaust Fluid (DEF) Dosing Injector Remove and Install…416
Diesel Exhaust Fluid (DEF) Decomposition Tube Remove and Install…418
Group 0560: External Fuel Supply Systems…346
Fuel Tank Remove and Install…425
Fast Fill Fuel System Disassemble and Assemble—If Equipped…429
Section 07: Damper Drive…431
Group 0752: Elements…431
Output Damper Remove and Install…435
Section 09: Steering System…438
Group 0930: Secondary Steering…438
Secondary Steering Pump Remove and Install…441
Group 0960: Hydraulic System…438
Steering Valve Remove and Install…446
Steering Cylinder Remove and Install…449
Steering Bushing Replacement…453
Section 10: Service Brakes…454
Group 1011: Active Elements…454
Service Brake Assembly Remove and Install…456
Group 1060: Hydraulic System…454
Bleed Service Brake…459
Service Brake Accumulator Remove and Install…461
Service Brake Valve Remove and Install…463
Service Brake Valve Disassemble and Assemble…466
Section 11: Park Brake…470
Group 1111: Active Elements…470
Park Brake Pads Remove and Install…473
Park Brake Caliper Remove and Install…475
Park Brake Disc Remove and Install…478
Park Brake Chamber Remove and Install…480
Section 16: Electrical System…482
Group 1600: Removal and Installation…482
Installation of Repair Wire Assembly (RWA)…491
TPM—Tire Pressure Sensor Remove and Install…499
Controllers Remove and Install…501
Strain Gauge Remove and Install…503
Connector Terminal Test…504
Replace (Push-Type) Metri-Pack® Connectors…507
Replace Metri-Pack® Connectors…508
Replace DEUTSCH® Circular Connectors…510
Replace DEUTSCH® Rectangular or Triangular Connectors…512
Install DEUTSCH® Contact…514
Replace Weather Pack™ Connector…516
Install Weather Pack™ Contact…518
Replace Cinch™ Connectors…520
Install Cinch™ Contact…522
Repair 32 and 48-Way Cinch™ Connectors…524
Section 17: Frame or Supporting Structure…529
Group 1740: Frame Installation…529
Welding On Machine…531
Front and Rear Frames Separate…532
Articulation Frame Remove and Install…538
Articulation Frame Bearings Disassemble and Assemble…541
Articulation Frame Bearings Adjust…543
Oscillation Joint Disassemble and Assemble…547
Section 18: Operator's Station…554
Group 1810: Operator Enclosure…554
Cab Remove and Install…561
Cab Mount Remove and Install…567
Cab Tilt Pump and Cylinder Remove and Install…571
Cab Tilt Cylinder Disassemble and Assemble…575
Windowpanes Remove and Install…576
Window Wiper and Wiper Motor Remove and Install…578
Group 1821: Seat and Seat Belt…554
Operator’s Seat Remove and Install…587
Seat Belt Remove and Install…590
Group 1830: Heating and Air Conditioning…554
R134a Refrigerant Cautions and Proper Handling…592
R134a Refrigerant Oil Information…593
R134a Refrigerant Recovery, Recycling, and Charging Station Installation Procedure…595
Recover R134a Refrigerant…597
Flush and Purge Air Conditioning System…598
Evacuate R134a System…601
Charge R134a System…603
Compressor Remove and Install…605
Condenser Remove and Install…607
High/Low-Pressure Switch Remove and Install…609
Receiver-Dryer Remove and Install…612
Expansion Valve Remove and Install…614
Heater Core and Evaporator Core Remove and Install…617
Blend Door Remove and Install…621
Mode Door Remove and Install…625
Freeze Control Sensor Remove and Install…628
Blower Motor Assembly Remove and Install…632
Section 19: Sheet Metal and Styling…634
Group 1910: Hood or Engine Enclosure…634
Hood Remove and Install…639
Engine Service Door Remove and Install…643
Group 1927: Fenders…634
Fender Remove and Install…648
Section 21: Main Hydraulic System…651
Group 2160: Hydraulic System…651
Main Hydraulic Pump Remove and Install…655
Hydraulic Reservoir Remove and Install…658
Front Hydraulic System Manifold Remove and Install…662
Front Hydraulic System Manifold Disassemble and Assemble…665
Rear Hydraulic System Manifold Remove and Install…669
Rear Hydraulic System Manifold Disassemble and Assemble…672
Hydraulic Fan Motor Left Side Remove and Install…675
Hydraulic Fan Motor Right Side Remove and Install…679
Left Hydraulic Fan Pump Remove and Install…683
Right Hydraulic Fan Pump Remove and Install…686
Hydraulic Component Failure Cleanup Procedure…687
General Oil Cleanup Procedure…690
Section 35: Haulage Device…693
Group 3540: Frames…693
Dump Body Remove and Install…696
Dump Body Align…698
Tailgate Remove and Install…700
Group 3560: Hydraulic System…693
Dump Body Lift Cylinder Remove and Install…709
Section 99: Dealer Fabricated Tools…712
Group 9900: Dealer Fabricated Tools…712
DFT1344 Supports…714
DFT1344A Supports…715
DFT1187 Bearing Driver…716
DFT1199 Bushing Pusher…717
DFT1200 Bushing Driver…718
JT38031 Bushing Driver…719
JT38058 Bushing Driver…720
JT38060 Bushing Driver…721
JT38064 Bushing Driver…722
JT38073 Bushing Driver…723
DFT1388 Hood Isolator Compression Test Tool…724

John Deere 260E and 310E Articulated Dump Truck Repair Service Manual (TM13842X19)

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INSTANT DOWNLOAD

---

---

INSTANT DOWNLOAD

---

Complete service repair manual with Electrical Wiring Diagrams for John Deere 260E and 310E Articulated Dump Truck, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.

John Deere 260E and 310E Articulated Dump Truck workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM13841X19 English – John Deere 260E and 310E Articulated Dump Truck Operation and Test Technical Manual.pdf
tm13841x28 French – Camions-benne articulés 260E et 310E.pdf

PRODUCT DETAILS:
Total Pages: 1,911 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

TABLE OF CONTENTS (John Deere – 310E ADT – 1DW310EX_ _F677827—708124)
Section 9000: General Information…38
Group 01: Safety…38
Recognize Safety Information…41
Follow Safety Instructions…42
Operate Only If Qualified…43
Wear Protective Equipment…44
Avoid Unauthorized Machine Modifications…45
Inspect Machine…46
Stay Clear of Moving Parts…47
Avoid High-Pressure Fluids…48
Avoid High-Pressure Oils…49
Work In Ventilated Area…50
Handle Starting Fluid Safely…51
Avoid Static Electricity Risk When Refueling…52
Prevent Fires…54
In Case of Machine Fire…55
Prevent Battery Explosions…56
Handle Chemical Products Safely…57
Decommissioning — Proper Recycling and Disposal of Fluids and Components…58
Exhaust Filter Ash Handling and Disposal…59
Prepare for Emergencies…60
Clean Debris from Machine…61
Use Steps and Handholds Correctly…62
Start Only From Operator's Seat…63
Use and Maintain Seat Belt…64
Prevent Unintended Machine Movement…65
Avoid Work Site Hazards…66
Keep Riders Off Machine…68
Prevent Acid Burns…69
Avoid Backover Accidents…71
Avoid Machine Tip Over…72
Operating on Slopes…73
Operating or Traveling On Public Roads…74
Inspect and Maintain ROPS…75
Travel Safely…76
Add and Operate Attachments Safely…77
Park and Prepare for Service Safely…78
Service Cooling System Safely…79
Remove Paint Before Welding or Heating…80
Make Welding Repairs Safely…81
Drive Metal Pins Safely…82
Service Tires Safely…83
Clean Exhaust Filter Safely…84
Section 9001: Diagnostics…87
Group 10: Transmission Control Unit (TCU) Diagnostic Trouble Codes…87
523000.01 – Controller Power Source Fault…87
523000.03 – Controller Power Source Fault…87
523000.04 – Unswitched Power Circuit Fault…87
523001.01 – Unswitched Power Fault…87
523010.03 – Sensor Supply Circuit Fault…87
523010.04 – Sensor Supply Circuit Fault…87
523011.04 – Internal Controller Supply Circuit Fault…87
523020.03 – Sensor Supply Circuit Fault…87
523020.04 – Sensor Supply Circuit Fault…87
523020.06 – Sensor Supply Circuit Fault…87
523021.03 – Sensor Supply Circuit Fault…87
523021.04 – Sensor Supply Circuit Fault…87
523021.06 – Sensor Supply Circuit Fault…87
523022.03 – Sensor Supply Circuit Fault…87
523022.04 – Sensor Supply Circuit Fault…87
523022.06 – Sensor Supply Circuit Fault…87
523030.03 – Controller Valve Power Supply Circuit Fault…87
523030.04 – Controller Valve Power Supply Circuit Fault…87
523030.06 – Controller Power Source Fault…87
523031.03 – Controller Valve Power Supply Circuit Fault…87
523031.04 – Controller Valve Power Supply Circuit Fault…87
523031.06 – Controller Power Source Fault…87
523040.00 – Controller Temperature High…87
523040.02 – Internal Controller Temperature High…87
523045.12 – Controller Fault…87
523046.12 – Controller Fault…87
523047.12 – Controller Fault…87
523048.12 – Controller Fault…87
523049.12 – Controller Fault…87
523100.02 – Turbine Speed Sensor Fault…87
523100.03 – Turbine Speed Sensor Fault…88
523100.06 – Turbine Speed Sensor Fault…88
523100.07 – Turbine Speed Sensor Fault…88
523100.08 – Turbine Speed Sensor Fault…88
523100.09 – Turbine Speed Sensor Fault…88
523100.11 – Turbine Speed Sensor Fault…88
523105.02 – Unknown Connection…88
523105.03 – Internal Speed Sensor Fault…88
523105.06 – Internal Speed Sensor Fault…88
523105.07 – Internal Speed Sensor Fault…88
523105.08 – Internal Speed Sensor Fault…88
523105.09 – Internal Speed Sensor Fault…88
523105.11 – Internal Speed Sensor Fault…88
523110.02 – Unknown Connection…88
523110.03 – Internal Speed Sensor Fault…88
523110.06 – Internal Speed Sensor Fault…88
523110.07 – Internal Speed Sensor Fault…88
523110.08 – Internal Speed Sensor Fault…88
523110.09 – Internal Speed Sensor Fault…88
523110.11 – Internal Speed Sensor Fault…88
523115.02 – Unknown Connection…88
523115.03 – Output Speed Sensor Fault…88
523115.06 – Output Speed Sensor Fault…88
523115.07 – Output Speed Sensor Fault…88
523115.08 – Output Speed Sensor Fault…88
523115.09 – Output Speed Sensor Fault…88
523115.11 – Output Speed Sensor Fault…88
523125.02 – Clutch F Proportional Valve Circuit Fault…88
523130.02 – Clutch F Proportional Valve Circuit Fault…88
523140.02 – Unknown Connection…88
523140.03 – Transmission Sump Temperature Sensor Fault…88
523140.05 – Transmission Sump Temperature Sensor Fault…88
523140.06 – Transmission Sump Temperature Sensor Fault…88
523145.02 – Unknown Connection…89
523145.03 – Retarder Temperature Sensor Fault…89
523145.05 – Retarder Temperature Sensor Fault…89
523145.06 – Retarder Temperature Sensor Fault…89
523150.02 – Unknown Connection…89
523155.02 – Unknown Connection…89
523155.03 – Transmission Oil Filter Fault…89
523155.04 – Transmission Oil Filter Fault…89
523155.06 – Transmission Oil Filter Fault…89
523200.00 – Clutch A Slip…89
523200.02 – Unknown Connection…89
523200.03 – Controller Valve Power Supply Circuit Fault…89
523200.05 – Controller Valve Power Supply Circuit Fault…89
523200.06 – Controller Valve Power Supply Circuit Fault…89
523200.08 – Clutch A Proportional Valve Circuit Fault…89
523205.00 – Clutch B Slip…89
523205.02 – Unknown Connection…89
523205.03 – Controller Valve Power Supply Circuit Fault…89
523205.05 – Controller Valve Power Supply Circuit Fault…89
523205.06 – Controller Valve Power Supply Circuit Fault…89
523205.08 – Clutch B Proportional Valve Circuit Fault…89
523210.00 – Clutch C Slip…89
523210.02 – Unknown Connection…89
523210.03 – Clutch C Proportional Valve Circuit Fault…89
523210.05 – Clutch C Proportional Valve Circuit Fault…89
523210.06 – Clutch C Proportional Valve Circuit Fault…89
523210.08 – Clutch C Proportional Valve Circuit Fault…89
523215.00 – Clutch D Slip…89
523215.02 – Unknown Connection…89
523215.03 – Clutch D Proportional Valve Circuit Fault…89
523215.05 – Clutch D Proportional Valve Circuit Fault…89
523215.06 – Clutch D Proportional Valve Circuit Fault…89
523215.08 – Clutch D Proportional Valve Circuit Fault…89
523220.00 – Clutch R Slip…90
523220.02 – Unknown Connection…90
523220.03 – Clutch R Proportional Valve Circuit Fault…90
523220.05 – Clutch R Proportional Valve Circuit Fault…90
523220.06 – Clutch R Proportional Valve Circuit Fault…90
523220.08 – Clutch R Proportional Valve Circuit Fault…90
523225.00 – Clutch F Slip…90
523225.02 – Unknown Connection…90
523225.03 – Clutch F Proportional Valve Circuit Fault…90
523225.05 – Clutch F Proportional Valve Circuit Fault…90
523225.06 – Clutch F Proportional Valve Circuit Fault…90
523225.08 – Clutch F Proportional Valve Circuit Fault…90
523230.00 – Clutch V Slip…90
523230.02 – Unknown Connection…90
523230.03 – Clutch V Proportional Valve Circuit Fault…90
523230.05 – Clutch V Proportional Valve Circuit Fault…90
523230.06 – Clutch V Proportional Valve Circuit Fault…90
523230.08 – Clutch V Proportional Valve Circuit Fault…90
523235.00 – Clutch E Slip…90
523235.02 – Unknown Connection…90
523235.03 – Clutch E Proportional Valve Circuit Fault…90
523235.05 – Clutch E Proportional Valve Circuit Fault…90
523235.06 – Clutch E Proportional Valve Circuit Fault…90
523235.08 – Clutch E Proportional Valve Circuit Fault…90
523240.00 – Transmission Lockup Clutch Slip…90
523240.02 – Unknown Connection…90
523240.03 – Torque Converter Proportional Valve Circuit Fault…90
523240.05 – Torque Converter Proportional Valve Circuit Fault…90
523240.06 – Torque Converter Proportional Valve Circuit Fault…90
523240.08 – Torque Converter Proportional Valve Circuit Fault…90
523245.02 – Unknown Connection…90
523245.03 – Retarder Proportional Valve Circuit Fault…90
523245.05 – Retarder Proportional Valve Circuit Fault…90
523245.06 – Retarder Proportional Valve Circuit Fault…91
523245.08 – Retarder Proportional Valve Circuit Fault…91
523250.01 – Controller Area Network (CAN) Message Invalid or Time-out…91
523250.02 – Unknown Connection…91
523250.03 – Diff Lock Proportional Valve Circuit Fault…91
523250.05 – Diff Lock Proportional Valve Circuit Fault…91
523250.06 – Diff Lock Proportional Valve Circuit Fault…91
523250.08 – Diff Lock Proportional Valve Circuit Fault…91
523300.00 – Transmission Sump Oil Temperature High…91
523300.16 – Transmission Sump Oil Temperature High…91
523301.00 – Retarder Oil Temperature High…91
523301.16 – Retarder Oil Temperature High…91
523302.00 – Torque Converter Oil Temperature High…91
523302.16 – Torque Converter Oil Temperature High…91
523304.00 – Transmission Oil Filter Fault…91
523305.00 – Transmission Oil Filter Restricted…91
523310.00 – Transmission Input Torque High…91
523320.15 – Transmission Output Speed High…91
523355.00 – Forward Clutch Reversal Temperature Limit Exceeded Severely…91
523356.00 – Reverse Clutch Reversal Temperature Limit Exceeded Severely…91
523360.09 – Internal Controller Error…91
523371.00 – Driveline Engagement Protection…91
523400.09 – Communication System Message Missing…91
523401.09 – Communication System Message Missing…91
523402.09 – Communication System Message Missing…91
523403.09 – Communication System Message Missing…91
523410.09 – Communication System Message Missing…91
523413.09 – Communication System Message Missing…91
523414.09 – Communication System Message Missing…91
523415.09 – Communication System Message Missing…91
523416.09 – Communication System Message Missing…91
523417.09 – Communication System Message Missing…91
523418.09 – Communication System Message Missing…91
523419.09 – Communication System Message Missing…92
523420.09 – Communication System Message Missing…92
523424.09 – Communication System Message Missing…92
523426.09 – Communication System Message Missing…92
523427.09 – Communication System Message Missing…92
523470.19 – Operation Mode Fault…92
523471.19 – Transmission Command Fault…92
523474.19 – Difflock Command Fault…92
523475.19 – Torque Converter Lockup Command Fault…92
523476.19 – Retarder Command Fault…92
523480.09 – Machine Configuration Invalid…92
523481.00 – Testmode Not Active…92
523500.00 – Transmission Input Speed High…92
523501.00 – Engine Speed Limitation Fault…92
523502.00 – Engine Speed Demand Fault…92
523503.00 – Engine Torque Limitation Fault…92
523504.00 – Engine Torque Demand Fault…92
523505.00 – Transmission Protection…92
523506.00 – Engine Brake Without Request…92
523600.00 – Transmission Protection…92
523600.01 – Transmission Protection…92
523600.02 – Transmission Protection…92
523600.03 – Transmission Protection…92
523600.04 – Transmission Protection…92
523600.05 – Transmission Protection…92
523600.07 – Transmission Protection…92
523600.09 – Transmission Protection…92
523600.10 – Transmission Protection…92
523601.00 – Transmission Protection…92
523602.00 – Transmission Protection…92
523603.00 – Transmission Protection…92
523650.00 – Neutral Selected While in Motion…92
Group 20: Engine Control Unit (ECU) Diagnostic Trouble Codes…92
000091.03 – Throttle Input…93
000091.04 – Throttle Input…93
000237.02 – VIN Security Data Invalid…93
000237.13 – VIN Option Code Security Data Conflict…93
000237.31 – VIN Security Data Missing…93
000629.31 – Engine Control Unit Fault…93
000695.19 – Unapproved Engine Speed Request…93
001321.09 – Starter Relay…93
001321.31 – Starter Relay…93
001761.01 – Diesel Exhaust Fluid is Extremely Low…93
001761.18 – Diesel Exhaust Fluid is Very Low…93
003031.12 – Diesel Exhaust Fluid Temperature Sensor Fault…93
003516.01 – Diesel Exhaust Fluid Concentration Extremely Low…93
003516.07 – Diesel Exhaust Fluid Concentration Obstructed…93
003516.09 – Diesel Exhaust Fluid Concentration Loss of Communication…93
003516.12 – Diesel Exhaust Fluid Concentration Sensor Fault…93
003517.12 – Diesel Exhaust Fluid Tank Level Sensor Fault…93
003587.05 – Ether Starting Aid Circuit Fault…93
003587.06 – Ether Starting Aid Circuit Fault…93
004366.05 – DEF Tank Heater Coolant Control Valve Circuit Has High Resistance…93
004366.06 – DEF Tank Heater Coolant Control Valve Circuit Has Low Resistance…93
004366.16 – DEF Tank Temperature Moderately High…93
004366.18 – DEF Tank Insufficient Heating Fault…93
524225.31 – Engine Speed Detected Without Start Signal…93
Group 30: Vehicle Control Unit (VCU) Diagnostic Trouble Codes…93
000096.03 – Fuel Level Sensor Circuit Fault…93
000096.04 – Fuel Level Sensor Circuit Fault…93
000116.03 – Rear Brake Pressure Sensor Circuit Fault…93
000116.04 – Rear Brake Pressure Sensor Circuit Fault…93
000117.01 – Rear Brake Charge Pressure Extremely Low…93
000117.03 – Rear Brake Charge Pressure Sensor Circuit Fault…93
000117.04 – Rear Brake Charge Pressure Sensor Circuit Fault…93
000237.02 – Vehicle Identification Conflict…93
000237.13 – Vehicle Identification Fault…94
000237.31 – Communication Fault…94
000619.03 – Brake Solenoid Circuit Fault…94
000619.05 – Brake Solenoid Circuit Fault…94
000619.06 – Brake Solenoid Circuit Fault…94
000628.12 – Programming…94
000629.12 – Control Unit…94
000639.12 – Communication System Message Missing…94
000639.14 – Communication System…94
001045.04 – Brake Light Switch Circuit Fault…94
001071.03 – Fan Speed Solenoid Circuit Fault…94
001071.04 – Fan Speed Solenoid Circuit Fault…94
001071.05 – Fan Speed Solenoid Circuit Fault…94
001071.06 – Fan Speed Solenoid Circuit Fault…94
001120.03 – Articulation Angle Sensor Circuit Fault…94
001120.04 – Articulation Angle Sensor Circuit Fault…94
001231.14 – CAN 2 Bus Off…94
001638.00 – Hydraulic Oil Temperature High…94
001638.03 – Hydraulic Oil Temperature Sensor Circuit Fault…94
001638.04 – Hydraulic Oil Temperature Sensor Circuit Fault…94
001639.08 – Left Cooling Fan Speed Fault…94
001713.01 – Hydraulic Oil Filter Restricted…94
001713.03 – Hydraulic Oil Filter Restriction Switch Circuit Fault…94
001713.16 – Hydraulic Oil Filter Restricted…94
002000.09 – Communication System Message Missing…94
002003.09 – Communication System Message Missing…94
002038.09 – Communication System Message Missing…94
002051.09 – Communication System Message Missing…94
002072.09 – Communication System Message Missing…94
002142.09 – Communication System Message Missing…94
002143.09 – Communication System Message Missing…94
002213.09 – Communication System Message Missing…94
002251.09 – Communication System Message Missing…94
002347.04 – Hi Beam Switch Circuit Fault…95
002348.03 – Hi Beam Light Circuit Fault…95
002348.05 – Hi Beam Light Circuit Fault…95
002348.06 – Hi Beam Light Circuit Fault…95
002350.03 – Low Beam Light Circuit Fault…95
002350.05 – Low Beam Light Circuit Fault…95
002350.06 – Low Beam Light Circuit Fault…95
002355.03 – Front Cab Lights Circuit Fault…95
002355.05 – Front Cab Lights Circuit Fault…95
002355.06 – Front Cab Lights Circuit Fault…95
002368.03 – Left Turn Signal Circuit Fault…95
002368.05 – Left Turn Signal Circuit Fault…95
002368.06 – Left Turn Signal Circuit Fault…95
002370.03 – Right Turn Signal Circuit Fault…95
002370.05 – Right Turn Signal Circuit Fault…95
002370.06 – Right Turn Signal Circuit Fault…95
002386.03 – Rotary Beacon Circuit Fault…95
002386.05 – Rotary Beacon Circuit Fault…95
002386.06 – Rotary Beacon Circuit Fault…95
002598.03 – Artic Reverse Light Circuit Fault…95
002598.05 – Artic Reverse Light Circuit Fault…95
002598.06 – Artic Reverse Light Circuit Fault…95
002641.03 – Horn Circuit Fault…95
002641.05 – Horn Circuit Fault…95
002641.06 – Horn Circuit Fault…95
002642.03 – Heated Mirror Circuit Fault…95
002642.05 – Heated Mirror Circuit Fault…95
002642.06 – Heated Mirror Circuit Fault…95
002833.31 – Movement While Park Brake Applied…95
002863.04 – Steering Column Lever Problem…95
002866.04 – Steering Column Lever Problem…95
002876.04 – Turn Signal Switch Circuit Fault…95
003509.03 – Sensor Supply Circuit Fault…95
003509.04 – Sensor Supply Circuit Fault…96
003510.03 – Sensor Supply Circuit Fault…96
003510.04 – Sensor Supply Circuit Fault…96
003511.03 – Sensor Supply Circuit Fault…96
003511.04 – Sensor Supply Circuit Fault…96
004086.03 – Load Sense Pressure Sensor Circuit Fault…96
004086.04 – Load Sense Pressure Sensor Circuit Fault…96
005557.03 – Fan 2 Reverse Solenoid Circuit Fault…96
005557.05 – Fan 2 Reverse Solenoid Circuit Fault…96
005557.06 – Fan 2 Reverse Solenoid Circuit Fault…96
005562.08 – Right Cooling Fan Speed Fault…96
005563.03 – Fan 2 Solenoid Circuit Fault…96
005563.04 – Fan 2 Solenoid Circuit Fault…96
005563.05 – Fan 2 Solenoid Circuit Fault…96
005563.06 – Fan 2 Solenoid Circuit Fault…96
005572.03 – 12V Power Converter Circuit Fault…96
005572.04 – 12V Power Converter Circuit Fault…96
516691.03 – Under Hood Work Light Circuit Fault…96
516691.05 – Under Hood Work Light Circuit Fault…96
516691.06 – Under Hood Work Light Circuit Fault…96
516884.04 – Strut Release Button Circuit Fault…96
516885.03 – Dump Body Cylinder Rod Oil Return Solenoid Circuit Fault…96
516885.04 – Dump Body Cylinder Rod Oil Return Solenoid Circuit Fault…96
516885.05 – Dump Body Cylinder Rod Oil Return Solenoid Circuit Fault…96
516885.06 – Dump Body Cylinder Rod Oil Return Solenoid Circuit Fault…96
516886.03 – Dump Body Cylinder Head Oil Return Solenoid Circuit Fault…96
516886.04 – Dump Body Cylinder Head Oil Return Solenoid Circuit Fault…96
516886.05 – Dump Body Cylinder Head Oil Return Solenoid Circuit Fault…96
516886.06 – Dump Body Cylinder Head Oil Return Solenoid Circuit Fault…96
516940.03 – Front Right Suspension Pressure Sensor Circuit Fault…96
516940.04 – Front Right Suspension Pressure Sensor Circuit Fault…96
516941.03 – Front Left Suspension Pressure Sensor Circuit Fault…96
516941.04 – Front Left Suspension Pressure Sensor Circuit Fault…96
520329.09 – Communication System Message Missing…97
520833.03 – Body Solenoid Circuit Fault…97
520833.04 – Body Solenoid Circuit Fault…97
520833.05 – Body Solenoid Circuit Fault…97
520833.06 – Body Solenoid Circuit Fault…97
520841.00 – Front CDL Pressure Sensor Circuit Fault…97
520841.01 – Front CDL Axle Pressure Low…97
520841.03 – Front CDL Pressure Sensor Circuit Fault…97
520841.04 – Front CDL Pressure Sensor Circuit Fault…97
520848.03 – Front CDL Solenoid Circuit Fault…97
520848.05 – Front CDL Solenoid Circuit Fault…97
520848.06 – Front CDL Solenoid Circuit Fault…97
520869.03 – Green OBW Light Circuit Fault…97
520869.05 – Green OBW Light Circuit Fault…97
520869.06 – Green OBW Light Circuit Fault…97
520877.03 – Red OBW Light Circuit Fault…97
520877.05 – Red OBW Light Circuit Fault…97
520877.06 – Red OBW Light Circuit Fault…97
520878.03 – Axle Cooling Cut Solenoid Circuit Fault…97
520878.05 – Axle Cooling Cut Solenoid Circuit Fault…97
520878.06 – Axle Cooling Cut Solenoid Circuit Fault…97
520880.03 – Fan Cut Solenoid Circuit Fault…97
520880.05 – Fan Cut Solenoid Circuit Fault…97
520880.06 – Fan Cut Solenoid Circuit Fault…97
520886.03 – Dump Body Hold Solenoid Circuit Fault…97
520886.05 – Dump Body Hold Solenoid Circuit Fault…97
520886.06 – Dump Body Hold Solenoid Circuit Fault…97
520889.03 – Left Strut Position Sensor Circuit Fault…97
520889.04 – Left Strut Position Sensor Circuit Fault…97
520899.03 – Right Strut Position Sensor Circuit Fault…97
520899.04 – Right Strut Position Sensor Circuit Fault…97
520900.03 – Dump Body Pressure Reduction Circuit Fault…97
520900.04 – Dump Body Pressure Reduction Circuit Fault…97
520900.05 – Dump Body Pressure Reduction Circuit Fault…98
520900.06 – Dump Body Pressure Reduction Circuit Fault…98
520911.04 – Service Light Switch Circuit Fault…98
520914.07 – Body Position Sensor Fault…98
520949.03 – Left Strut Solenoid Circuit Fault…98
520949.04 – Left Strut Solenoid Circuit Fault…98
520949.05 – Left Strut Solenoid Circuit Fault…98
520949.06 – Left Strut Solenoid Circuit Fault…98
520953.03 – Right Strut Solenoid Circuit Fault…98
520953.04 – Right Strut Solenoid Circuit Fault…98
520953.05 – Right Strut Solenoid Circuit Fault…98
520953.06 – Right Strut Solenoid Circuit Fault…98
520957.03 – Park Brake Release Solenoid Fault…98
520957.05 – Park Brake Release Solenoid Circuit Fault…98
520957.06 – Park Brake Release Solenoid Circuit Fault…98
520986.04 – High-Low Beam Switch Circuit Fault…98
521157.04 – Hazard Lamp Enable Circuit Fault…98
521197.04 – Exit Light Switch Circuit Fault…98
521466.03 – Fan 1 Relief Circuit Fault…98
521466.05 – Fan 1 Relief Circuit Fault…98
521466.06 – Fan 1 Relief Circuit Fault…98
521467.03 – Fan 2 Relief Circuit Fault…98
521467.05 – Fan 2 Relief Circuit Fault…98
521467.06 – Fan 2 Relief Circuit Fault…98
521834.03 – Fan Reverse Solenoid Circuit Fault…98
521834.05 – Fan Reverse Solenoid Circuit Fault…98
521834.06 – Fan Reverse Solenoid Circuit Fault…98
521891.01 – Front Axle Oil Filter Restricted…98
521891.03 – Front Axle Oil Filter Fault…98
521891.16 – Front Axle Oil Filter Circuit Fault…98
521924.00 – Front Axle Oil Temperature High…98
521924.03 – Front Axle Temperature Sensor Circuit Fault…98
521924.04 – Front Axle Temperature Sensor Circuit Fault…98
522039.03 – Seat Heater Circuit Fault…99
522039.06 – Seat Heater Circuit Fault…99
522279.03 – Brake Control Valve Circuit Fault…99
522279.04 – Brake Control Valve Circuit Fault…99
522279.05 – Brake Control Valve Circuit Fault…99
522279.06 – Brake Control Valve Circuit Fault…99
522311.03 – Rear Washer Pump Circuit Fault…99
522311.05 – Rear Washer Pump Circuit Fault…99
522311.06 – Rear Washer Pump Circuit Fault…99
522312.03 – Front Washer Pump Circuit Fault…99
522312.05 – Front Washer Pump Circuit Fault…99
522312.06 – Front Washer Pump Circuit Fault…99
522426.10 – Rear Wiper Park Circuit Fault…99
522427.10 – Front Wiper Park Circuit Fault…99
522433.03 – Rear Wiper Low-Speed Circuit Fault…99
522433.05 – Rear Wiper Low-Speed Circuit Fault…99
522433.06 – Rear Wiper Low-Speed Circuit Fault…99
522434.03 – Front Wiper Low Speed Circuit Fault…99
522434.05 – Front Wiper Low Speed Circuit Fault…99
522434.06 – Front Wiper Low Speed Circuit Fault…99
522435.03 – Front Wiper Hi Speed Circuit Fault…99
522435.05 – Front Wiper Hi Speed Circuit Fault…99
522435.06 – Front Wiper Hi Speed Circuit Fault…99
522523.03 – Dump Body Cylinder Rod-End Float Solenoid Circuit Fault…99
522523.05 – Dump Body Cylinder Rod-End Float Solenoid Circuit Fault…99
522523.06 – Dump Body Cylinder Rod-End Float Solenoid Circuit Fault…99
522787.00 – Primary Hydraulic Pump Pressure Extremely High…99
522787.01 – Primary Hydraulic Pump Pressure Extremely Low…99
522787.03 – Primary Hydraulic Pump Pressure Sensor Circuit Fault…99
522787.04 – Primary Hydraulic Pump Pressure Sensor Circuit Fault…99
523137.03 – Steering Pressure Sensor Circuit Fault…99
523137.04 – Steering Pressure Sensor Circuit Fault…99
523217.04 – Unswitched Power Circuit Fault…99
523218.04 – Unswitched Power Circuit Fault…100
523347.01 – Brake Charge Pressure Extremely Low…100
523347.03 – Brake Charge Pressure Sensor Circuit Fault…100
523347.04 – Brake Charge Pressure Sensor Circuit Fault…100
523417.03 – Load Sense Generation Solenoid Circuit Fault…100
523417.04 – Load Sense Generation Solenoid Circuit Fault…100
523417.05 – Load Sense Generation Solenoid Circuit Fault…100
523417.06 – Load Sense Generation Solenoid Circuit Fault…100
523489.03 – Service Light Circuit Fault…100
523489.05 – Service Light Circuit Fault…100
523489.06 – Engine Compartment Work Light Circuit Fault…100
523689.03 – Differential Lock Switch Circuit Fault…100
523702.07 – Flexpower Fault…100
523757.03 – Operator Exit Light Circuit Fault…100
523757.05 – Operator Exit Light Circuit Fault…100
523757.06 – Operator Exit Light Circuit Fault…100
523840.03 – Brake Pressure Sensor Circuit Fault…100
523840.04 – Brake Pressure Sensor Circuit Fault…100
524232.03 – Park Brake Pressure Sensor Circuit Fault…100
524232.04 – Park Brake Pressure Sensor Circuit Fault…100
Group 40: Display Menu Handler (DMH) Diagnostic Trouble Codes…100
002000.09 – Communication System Message Missing…100
002038.09 – Communication System Message Missing…100
002141.09 – Communication System Message Missing…100
002251.09 – Communication System Message Missing…100
Group 50: Sealed Switch Module 1 (SM1) Diagnostic Trouble Codes…100
002033.09 – Communication System Message Missing…100
002634.04 – Ignition Relay Circuit Fault…100
002634.05 – Ignition Relay Circuit Fault…100
521274.09 – Communication System Message Missing…100
523850.04 – SSM Button Stuck…100
523850.09 – Communication System Message Missing…100
523852.04 – SSM Button Stuck…100
523852.09 – Communication System Message Missing…101
523854.04 – SSM Button Stuck…101
523854.09 – Communication System Message Missing…101
523855.04 – SSM Button Stuck…101
523855.09 – Communication System Missing…101
523856.04 – SSM Button Stuck…101
523856.09 – Communication System Message Missing…101
523857.04 – SSM Button Stuck…101
523857.09 – Communication System Message Missing…101
523858.04 – SSM Button Stuck…101
523858.09 – Communication System Message Missing…101
523860.04 – SSM Button Stuck…101
523860.09 – Communication System Message Missing…101
523861.04 – SSM Button Stuck…101
523861.09 – Communication System Message Missing…101
523862.04 – SSM Button Stuck…101
523862.09 – Communication System Message Missing…101
523863.04 – SSM Button Stuck…101
523863.09 – Communication System Message Missing…101
523864.04 – SSM Button Stuck…101
523864.09 – Communication System Message Missing…101
523865.04 – SSM Button Stuck…101
523865.09 – Communication System Message Missing…101
523867.04 – SSM Button Stuck…101
523687.09 – Communication System Message Missing…101
523868.04 – SSM Button Stuck…101
523868.09 – Communication System Message Missing…101
Section 9005: Operational Checkout Procedure…1023
Group 10: Operational Checkout Procedure…1023
Operational Checkout…1047
Section 9010: Engine…1070
Group 05: Theory of Operation…1070
John Deere Engine…1109
Exhaust Aftertreatment…1074
Dump Body Heat Theory of Operation…1075
Cold Start Aid Theory of Operation…1077
Fast Fill Fuel System Theory of Operation…1078
Group 10: System Diagrams…1070
Engine Cooling System Component Location…1082
Engine Fuel System Component Location…1084
Engine Intake and Exhaust Component Location…1086
Group 15: Diagnostic Information…1070
John Deere Engine…1109
Engine Cranks—Will Not Start…1089
Engine Misfires—Runs Irregularly…1090
Engine—Does Not Develop Full Power…1091
Engine—Emits Excessive White Exhaust Smoke…1092
Engine—Emits Excessive Black or Gray Exhaust Smoke…1093
Engine—Will Not Crank…1094
Engine Idles Poorly…1095
Engine—Abnormal Noise…1096
Low Pressure Fuel System Check…1097
High Pressure Fuel System Check…1098
Fuel—Excessive Consumption…1099
Fuel Found in Oil…1100
Fast Fill Fuel System Underfill—If Equipped…1070
Fast Fill Fuel System Overfill—If Equipped…1070
Fast Fill Fuel System Nozzle Leaks at Receiver—If Equipped…1070
Group 20: Adjustments…1070
John Deere Engine…1109
Service Filter Cleaning…1107
Group 25: Tests…1071
John Deere Engine…1109
Fluid Sampling Procedure—If Equipped…1110
Engine Idle Speeds and Auto Engine Shutdown Check…1115
Engine Slow Idle Speed Adjustment…1117
Exhaust Emissions Test Point…1118
Section 9015: Electrical System…1119
Group 05: Theory of Operation…1119
24-Volt Power and Ground Circuits Theory of Operation…1131
12-Volt Power Circuits Theory of Operation…1137
Controller Area Network (CAN) Circuit Theory of Operation…1139
Start and Charge Circuits Theory of Operation…1143
Cold Start Aid Circuits Theory of Operation—If Equipped…1149
Engine Control Unit (ECU) Circuits Theory of Operation…1152
Exhaust Aftertreatment Circuit Theory of Operation…1163
Transmission Control Unit (TCU) and Retarder Circuits Theory of Operation…1171
Vehicle Control Unit (VCU) Circuits Theory of Operation…1179
Rear Frame Controller (RFC) Circuits Theory of Operation…1186
Primary Display Unit (PDU) and Sealed Switch Modules (SM1 and SM2) Circuits Theory of Operation…1188
Dump Body Control and Gear Limit Circuits Theory of Operation…1191
Differential Lock Circuits Theory of Operation…1198
Axle Cooling and Lubrication Circuits Theory of Operation…1202
Hydraulic Fan Control Circuits Theory of Operation…1205
Suspension Height Control Circuit Theory of Operation…1213
Hood Actuators Control Circuit Theory of Operation…1216
Park Brake Circuit Theory of Operation…1217
Service Brake Light and Brake Accumulator Low-Pressure Circuits Theory of Operation…1220
Headlights and Taillights Circuits Theory of Operation…1223
Turn Lights and Hazard Warning Lights Circuits Theory of Operation…1226
Work Lights and Rotating Beacon Circuits Theory of Operation—If Equipped…1229
Stairwell and Service Lights Circuits Theory of Operation…1231
Backup Alarm and Backup Lights Circuits Theory of Operation…1234
Horn Circuit Theory of Operation…1237
Rear Camera Circuit Theory of Operation—If Equipped…1239
Windshield Wipers and Washers Circuits Theory of Operation…1241
Air Conditioner and Heater Circuits Theory of Operation…1246
Electric Mirror Circuit Theory of Operation—If Equipped…1250
Heated Seat and Air Seat Compressor Circuits Theory of Operation…1253
Tire Pressure Monitoring (TPM) System Theory of Operation—If Equipped…1255
Onboard Weighing (OBW) Circuit Theory of Operation—If Equipped…1258
Turbo Cool Down and Auto Engine Shutdown Circuits Theory of Operation…1263
JDLink™ Circuit Theory of Operation—If Equipped…1266
Group 10: System Diagrams…1120
Electrical Diagram Information…1272
Electrical Schematic Symbols…1276
Fuse and Relay Specifications…1278
System Functional Schematic, Component Location, and Wiring Diagram Master Legend…1280
System Functional Schematic…1289
Front Frame Harness (W11) Component Location…1300
Front Frame Harness (W11) Wiring Diagram…1301
Cab Main Harness (W12) Component Location…1303
Cab Main Harness (W12) Wiring Diagram…1305
Rear Hydraulic Harness (W13) Component Location…1309
Rear Hydraulic Harness (W13) Wiring Diagram…1310
Front Hydraulic Harness (W14) Component Location…1311
Front Hydraulic Harness (W14) Wiring Diagram…1313
Transmission Control Harness (W15) Component Location…1315
Transmission Control Harness (W15) Wiring Diagram…1316
Clutch Control Harness (W16) Component Location…1317
Clutch Control Harness (W16) Wiring Diagram…1319
Retarder Control Harness (W17) Component Location…1320
Retarder Control Harness (W17) Wiring Diagram…1322
Transmission Output Speed Sensor Harness (W18) Component Location…1323
Transmission Output Speed Sensor Harness (W18) Wiring Diagram…1324
Articulation Harness (W19) Component Location…1325
Articulation Harness (W19) Wiring Diagram…1326
Rear Frame Harness (W20) Component Location…1327
Rear Frame Harness (W20) Wiring Diagram…1328
Rear Lights Harness (W21) Component Location…1330
Rear Lights Harness (W21) Wiring Diagram…1331
Cab Work Lights Harness (W22) Component Location…1332
Cab Work Lights Harness (W22) Wiring Diagram…1333
AM/FM Radio Harness (W23) Component Location…1334
AM/FM Radio Harness (W23) Wiring Diagram…1335
Automatic Temperature Control (ATC) Sensor Harness (W24) Component Location…1336
Automatic Temperature Control (ATC) Sensor Harness (W24) Wiring Diagram…1337
Engine Harness (W25) Component Location…1338
Engine Harness (W25) Wiring Diagram…1340
Engine Interface Harness (W26) Component Location…1343
Engine Interface Harness (W26) Wiring Diagram…1344
Engine Oil Pressure, Fuel Rail Pressure Relief Valve, and Crankshaft Position Sensor Harness (W27) Component Location…1347
Engine Oil Pressure, Fuel Rail Pressure Relief Valve, and Crankshaft Position Sensor Harness (W27) Wiring Diagram…1348
Diesel Fired Coolant Heater (DFCH) Harnesses (W28, W31, and W32) Component Location—If Equipped…1349
Diesel Fired Coolant Heater (DFCH) Control Harness (W28) Wiring Diagram—If Equipped…1350
Low-Pressure Fuel System (LPFS) Harness (W29) Component Location…1351
Low-Pressure Fuel System (LPFS) Harness (W29) Wiring Diagram…1352
Exhaust Aftertreatment Harness (W30) Component Location…1353
Exhaust Aftertreatment Harness (W30) Wiring Diagram…1354
Diesel Fired Coolant Heater (DFCH) Harness 1 (W31) Wiring Diagram—If Equipped…1355
Diesel Fired Coolant Heater (DFCH) Harness 2 (W32) Wiring Diagram—If Equipped…1356
Rear Camera Harnesses (W33, W34, and W35) Component Location—If Equipped…1358
Rear Camera Harnesses (W33, W34, and W35) Wiring Diagram—If Equipped…1360
Fuel Injector Harness (W36) Component Location…1361
Fuel Injector Harness (W36) Wiring Diagram…1362
Service Brake Pressure Sensors Harness (W37) Component Location…1363
Service Brake Pressure Sensors Harness (W37) Wiring Diagram…1364
SiriusXM® Satellite Module Harness (W38) Component Location—If Equipped…1365
SiriusXM® Satellite Module Harness (W38) Wiring Diagram—If Equipped…1366
Hood Control and Lights Harness (W39) Component Location…1367
Hood Control and Lights Harness (W39) Wiring Diagram…1368
Front Frame Axle Cooling Harness (W40) Component Location—If Equipped…1369
Front Frame Axle Cooling Harness (W40) Wiring Diagram—If Equipped…1370
Rear Frame Axle Cooling Harness (W41) Component Location—If Equipped…1371
Rear Frame Axle Cooling Harness (W41) Wiring Diagram—If Equipped…1372
Middle and Rear Axle Temperature Sensor Harness (W42 and W43) Component Location…1373
Middle and Rear Axle Temperature Sensor Harness (W42 and W43) Wiring Diagram…1374
Front Axle Temperature Sensor Harness (W44) Component Location…1376
Front Axle Temperature Sensor Harness (W44) Wiring Diagram…1377
Left and Right Onboard Weighing (OBW) Strain Gauge Harnesses (W45 and W46) Component Location—If Equipped…1378
Left and Right Onboard Weighing (OBW) Strain Gauge Harnesses (W45 and W46) Wiring Diagram—If Equipped…1379
Battery Compartment Harness (W48) Component Location…1381
Battery Compartment Harness (W48) Wiring Diagram…1382
Radio USB Harness (W57) Component Location—If Equipped…1383
Radio USB Harness (W57) Wiring Diagram—If Equipped…1384
Radio Auxiliary Harness (W58) Component Location—If Equipped…1385
Radio Auxiliary Harness (W58) Wiring Diagram—If Equipped…1387
Vehicle Control Unit (VCU) Unswitched Battery Power Cable (W59) Component Location…1389
Vehicle Control Unit (VCU) Unswitched Battery Power Cable (W59) Wiring Diagram…1390
Power and Ground Component Location…1391
JDLink™ Harnesses (W6002 and W6003) Component Location—If Equipped…1392
JDLink™ Modular Telematics Gateway (MTG) Harness (W6002) Wiring Diagram—If Equipped…1393
JDLink™ Satellite (SAT) Harness (W6003) Wiring Diagram—If Equipped…1395
Group 15: Diagnostic Information…1122
Electrical Component Specifications…1405
Onboard Weighing (OBW) Does Not Function Properly…1122
Hood Will Not Raise or Lower with Switch…1417
Service ADVISOR™ Diagnostic Application…1424
Service ADVISOR™ Connection Procedure…1425
Reading Diagnostic Trouble Codes with Service ADVISOR™ Diagnostic Application…1428
Intermittent Diagnostic Trouble Code (DTC) Diagnostics…1431
Using Service ADVISOR™ Remote…1432
JDLink™ Connection Procedure…1435
TPM—SmartWave® Advanced Maintenance Tool Diagnostics…1436
Group 16: Primary Display Unit (PDU) Operation…1123
Accessing Service Mode…1439
Operation—Exhaust Filter Service and Settings…1441
Diagnostics—Clearing Codes…1442
Diagnostics—JDLink™ System Info…1443
Diagnostics—Software Delivery Settings…1444
Diagnostics—Engine Sensors Readings…1445
Diagnostics—Transmission Sensors Readings…1447
Diagnostics—Machine Sensors Readings…1448
Diagnostics—ATC Readings…1451
Setup—Monitor Menu Access…1452
Setup—Test and Setup…1453
Setup—Machine Options…1455
Setup—Owner Settings…1458
Setup—Calibrations…1460
Setup—Factory Default Settings…1463
Group 17: Diagnostic Test Box…1123
Setup and Functional Test…1473
Two Wire Sensor Circuit Check—Out of Range High…1482
Two Wire Sensor Circuit Check—Out of Range Low…1484
Three Wire Sensor Circuit Check—Out of Range High…1486
Three Wire Sensor Circuit Check—Out of Range Low…1488
Group 20: Adjustments…1123
Vehicle Control Unit (VCU) Outputs…1492
Strut Position Sensor Linkage Adjustment…1494
Dump Body Position Sensor Adjustment…1496
Dump Body Position Sensor Calibration…1498
Slope Sensor Calibration…1500
Onboard Weighing (OBW) Calibration—If Equipped…1501
Load Sense Generation Valve Calibration…1502
TPM—Activating Tire Pressure Monitoring System…1503
TPM—Programming Sensors With SmartWave® Advanced Maintenance Tool…1504
TPM—Programming Using Sensor Identification Numbers…1506
TPM—Cold Inflation Pressure (CIP) Setup…1508
TPM—Alarm Setup…1509
TPM—Delete Sensors…1511
Group 25: Tests…1124
Alternator Test…1516
Relay Test…1520
Diode Test…1522
Controller Area Network (CAN) Circuit Test…1523
Controller Area Network (CAN) Resistor Test…1531
Hydraulic Pressure Sensors Test…1534
Hydraulic Temperature Sensors Test…1537
Steering Column Multi-Function Switch Test…1540
Transmission Solenoids and Sensors Tests…1542
Section 9020: Power Train…1544
Group 05: Theory of Operation…1544
Transmission Control System…1548
Transmission Cross Sectional Diagram…1549
Transmission System Schematic…1552
Torque Converter Operation…1554
Transmission Clutch Engagement…1555
Transmission Retarder Operation…1560
Transmission Inter-Axle Differential Lock (IDL) Operation…1563
Axle Operation…1565
Cross-Axle Differential Lock (CDL) Operation…1568
Service Brake System Operation…1571
Park Brake Operation…1574
Axle Cooling System Operation—If Equipped…1576
Suspension System Operation…1578
Group 10: System Diagrams…1544
Transmission External Components…1582
Power Train Component Location…1584
Service Brake Circuit Component Location…1585
Group 15: Diagnostic Information…1544
Axle Oil Leaking…1544
Axle Oil Overheating…1544
Axle Assembly Noisy…1544
Cross-Axle Differential Lock (CDL) Does Not Work…1544
Inter-Axle Differential Lock (IDL) Does Not Work…1602
Auto Differential Lock (ADL) Does Not Work…1605
Service Brake Excessive Wear…1544
Poor or No Service Brake…1544
Time Between Service Brake Accumulator Charging Cycles Too Short…1820
Service Brake Noise and Vibration…1823
Service Brakes Do Not Fully Release…1824
Park Brake Does Not Release…1544
Park Brake Will Not Hold…1545
Machine Will Not Move…1545
Transmission Will Not Shift to Forward or Reverse…1545
Machine Creeps in Neutral…1545
Engine Speed Too High During Torque Converter Stall…1545
Engine Speed Too Low During Torque Converter Stall…1545
Excessive Clutch Slippage and Chatter…1545
Oil Comes Out of Transmission Oil Fill Tube…1545
Buzzing Noise From Transmission…1545
Transmission Overheating in all Gears…1545
Transmission Not Shifting Properly (Rough Shifts, Shifting at Too-Low or Too-High Speed)…1545
Transmission Will Not Make a Specific Shift…1545
Transmission Retarder Does Not Function…1545
Transmission Retarder Weak…1545
Retarder Stays on When Not Requested…1545
Transmission Retarder Too Aggressive…1545
Group 25: Tests…1545
Transmission Warm-Up Procedure…1663
JT02156A Digital Pressure/Temperature Analyzer Installation…1856
Transmission Pressure Test…1666
Transmission Clutch Drag Test…1671
Transmission Pump Flow Test…1673
Transmission Oil Cooler Restriction Test…1675
Transmission Oil Cooler Thermal Bypass Valve Temperature Test…1677
Transmission Oil Cooler Thermal Bypass Valve Pressure Test…1680
Torque Converter—Inlet Pressure Test…1682
Torque Converter—Inlet Flow Test and Relief Pressure Test…1684
Torque Converter Stall Test…1688
Torque Converter Stator Tests…1691
Torque Converter Lockup Test…1693
Electronic Clutch Calibration…1695
Service Brake Accumulator Pressure Regulator Valve Test and Adjustment…1697
Service Brake Accumulator Pressure Sensor and Service Brake Accumulator Charge Test…1699
Front and Rear Service Brake Accumulators Pressure Test and Charge Procedure…1701
Service Brake Inspection…1704
Service Brake Valve Test…1707
Electronic Brake Valve (EBV) Test…1710
Axle Cooling Pump Pressure Test and Flow Test…1713
Priming Axle Oil Cooling Motors…1719
Park Brake Test…1721
Park Brake Pressure Test…1722
Park Brake Pad Thickness Check…1724
Park Brake Adjustment…1725
Strut Accumulator Pressure Test and Charge Procedure…1727
Cross-Axle Differential Lock (CDL) Pressure Test…1730
Inter-Axle Differential Lock (IDL) Pressure Test…1732
Transmission Oil Sampling Procedure…1734
Front, Middle, and Rear Axle Oil Sampling Procedure…1735
Section 9025: Hydraulic System…1737
Group 05: Theory of Operation…1737
Hydraulic System Operation…1742
Main Hydraulic Pump Operation…1745
Main Hydraulic Pump Load Sense Operation…1747
Hydraulic Load Sense Generation Circuit Operation…1750
Service Brakes System Operation…1754
Steering and Secondary Steering System Operation…1755
Steering Valve Operation…1760
Secondary Steering Pump Operation…1762
Front Hydraulic System Manifold Operation…1764
Rear Hydraulic System Manifold Operation…1769
Fan Drive System Operation…1773
Group 10: System Diagrams…1737
Hydraulic Schematic Symbols…1780
Hydraulic System Schematic…1784
Hydraulic System Component Location…1787
Group 15: Diagnostic Information…1737
No Hydraulic Functions…1737
All Hydraulic Functions Slow…1737
Hydraulic Oil Overheats…1737
Main Hydraulic Pump Noisy…1737
Dump Body Will Not Rise…1737
Cab Tilt Manifold Does Not Lift Cab…1737
Hydraulic Fan Motor Not Working…1737
Hydraulic Fan Runs at Full Speed…1737
Poor or No Service Brakes…1818
Service Brake Pads Excessive Wear…1819
Time Between Service Brake Accumulator Charging Cycles Too Short…1820
Service Brake Overheats…1821
Service Brake Cooling Oil Leaking…1822
Service Brake Noise and Vibration…1823
Service Brakes Do Not Fully Release…1824
Slow or No Steering Function…1738
Constant Steering Needed to Maintain Straight Travel…1738
Steering Erratic…1738
Steering Soft or Spongy…1738
Steering Wheel Free Play…1738
Steering Locks Up…1738
Steering Wheel Turns by Itself…1738
Machine Turns in Opposite Direction as Steering Wheel…1738
Machine Turns With Steering Valve in Neutral…1738
Suspension System Not Working…1738
Group 20: Adjustments…1738
Cab Tilt Circuit Bleed Procedure…1853
Group 25: Tests…1738
JT02156A Digital Pressure/Temperature Analyzer Installation…1856
Hydraulic System Warm-Up Procedure…1857
Cycle Time Test…1859
Hydraulic System Deaeration…1861
Main Hydraulic Pump Maximum and Differential Pressure Test and Adjustment…1863
Dump Body Manual Lowering and Bin Tip Circuit Pressure Relieving Procedure…1866
Priority Valve Test…1868
Service Brake Accumulator Pressure Regulator Valve Test Procedure…1869
Service Brake Accumulator Pressure Sensor and Service Brake Accumulator Charge Test Procedure…1870
Front and Rear Service Brake Accumulators Pressure Test Procedure…1871
Service Brake Valve Test Procedure…1872
Electronic Brake Valve (EBV) Test Procedure…1873
Axle Cooling Pump Pressure Test and Flow Test Procedure…1874
Steering Load Sense Relief Valve Test and Adjustment…1875
Steering Cylinder Leakage Test…1878
Hydraulic Fan Circuit Flow Test…1880
Section 9031: Heating and Air Conditioning…1883
Group 05: Theory of Operation…1883
Air Conditioning System Cycle of Operation…1886
Group 15: Diagnostic Information…1883
Air Conditioning System Does Not Operate…1883
Air Conditioning System Does Not Cool Interior of Cab…1883
Air Conditioning System Runs Constantly, Too Cold…1883
Interior Windows Continue to Fog…1883
Heating System Does Not Operate…1883
Heating System Does Not Warm Interior of Cab…1883
Group 25: Tests…1883
R134a Refrigerant Cautions and Proper Handling…1916
Heater and Air Conditioner Operational Checks…1917
Air Conditioning System Test…1921
Operating Pressure Diagnostic Chart…1926
Air Conditioner Freeze Control Sensor Test…1927
Air Conditioner Compressor Clutch Test…1929
Air Conditioner High/Low-Pressure Switch Test…1930
R134a Refrigerant Leak Test…1933
R134a Oil Charge Capacity…1934
R134a Refrigerant Charge Capacity…1935
R134a Refrigerant Hoses and Tubing Inspection…1936

John Deere 260E & 310E Articulated Dump Truck Operation and Test Technical Manual (TM13841X19)

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Complete repair technical manual for John Deere 310E Backhoe Loader, with all the workshop information to maintain, repair, and rebuild like professional mechanics.

John Deere 310E Backhoe Loader workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM1649 English – John Deere 310E Backhoe Loader Technical Manual – Repair.pdf

Total Pages: 1,021 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
Foreword
General Information
Safety Information
General Specifications
Torque Values
Fuels and Lubricants
Wheels
Powered or Non-Powered Wheels and Fastenings
Axles and Suspension Systems
Input Drive Shafts and U-Joints
Non-Powered Wheel Axles
Powered Wheel Axle (MFWD)
Axle Shaft, Bearings and Reduction Gears
Dealer Fabricated Tools
Transmission
Removal and Installation
Controls Linkage
Input Drive Shafts and U-Joint
Gears, Shafts, Bearings, and Power Shift Clutch
Hydraulic System
Dealer Fabricated Tools
Engine
Removal and Installation
Dealer Fabricated Tools
Engine Auxiliary Systems
Cold Weather Starting Aid
Cooling Systems
Speed Controls
Intake System
Exhaust System
External Fuel Supply System
Torque Converter
Turbine, Gears and Shaft
Steering System
Hydraulic System
Service Brakes
Active Elements
Hydraulic System
Park Brake
Active Elements
Electrical Systems
Batteries, Support, and Cables
Alternator, Regulator and Charging System Wiring
Lighting System
Wiring Harness and Switches
System Controls
Instruments and Indicators
Motors and Actuators
Frames, Chassis Or Supporting Structure
Frame Installation
Chassis Weights
Operator’s Station
Removal and Installation
Operator Enclosure
Seat and Seat Belt
Heating and Air Conditioning
Dealer Fabricated Tools
Sheet Metal and Styling
Hood and Engine Enclosure
Miscellaneous Shields
Grille and Grille Housing
Fenders
Safety, Convenience, and Miscellaneous
Radio
Horn and Warning Devices
Main Hydraulic System
Hydraulic System
Loader
Loader
Bucket
Control Linkages
Hydraulic System
Backhoe
Bucket
Control Linkage
Frames
Hydraulic System

John Deere 310E Backhoe Loader Repair Technical Manual (TM1649)

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INSTANT DOWNLOAD

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Complete Operation & Test manual with Electrical Wiring Diagrams for John Deere 310E Backhoe Loader, with all the workshop information to maintain, diagnose, and rebuild like professional mechanics.

John Deere 310E Backhoe Loader workshop technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm1648 – John Deere 310E Backhoe Loader Technical Manual – Operation & Test.pdf

Total Pages: 693 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
Foreword
General Information
Safety Information
General Specifications
Torque Values
Fuels and Lubricants
Operational Checkout Procedure
Operational Checkout Procedure
ENGINE
Theory of Operation
Diagnostic Information
Adjustments
Tests
Electrical System
System Information
System Diagrams
Sub-System Diagnostics
References
POWER TRAIN
Theory of Operation
System Diagnostic Information
Adjustments
Tests
Hydraulic System
Theory of Operation
Diagnostic Information
Adjustments
Tests
Heating and Air Conditioning
Theory of Operation
System Operational Checks
Diagnostic Information
Adjustments
Tests

TABLE OF CONTENTS
Section 9000: General Information….14
Group 01: Safety Information….14
Handle Fluids Safely—Avoid Fires….17
Prevent Battery Explosions….18
Prepare for Emergencies….19
Prevent Acid Burns….20
Handle Chemical Products Safely….22
Avoid High-Pressure Fluids….23
Park Machine Safely….24
Support Machine Properly….25
Wear Protective Clothing….26
Work in Clean Area….27
Service Machines Safely….28
Work In Ventilated Area….29
Illuminate Work Area Safely….30
Replace Safety Signs….31
Use Proper Lifting Equipment….32
Remove Paint Before Welding or Heating….33
Avoid Heating Near Pressurized Fluid Lines….34
Keep ROPS Installed Properly….35
Service Tires Safely….36
Practice Safe Maintenance….37
Use Proper Tools….38
Decommissioning — Proper Recycling and Disposal of Fluids and Components….39
Live With Safety….40
Group 02: General Specifications….14
310E Backhoe Loader Dimensions….44
310E Backhoe Loader Specifications….47
Other Information—310E Backhoe Loader….49
310E Backhoe Loader Weight….51
310E Buckets….52
310E Backhoe Loader Drain and Refill Capacities….53
310E Backhoe Loader Lifting Capacities—Standard Dipperstick….54
310E Backhoe Loader Lifting Capacities—Extendible Dipperstick (Retracted)….55
310E Backhoe Loader Lifting Capacities—Extendible Dipperstick (Extended)….56
Group 03: Torque Values….15
Hardware Torque Specifications….58
ROPS Torque Specifications….59
Metric Bolt and Screw Torque Values….60
Additional Metric Cap Screw Torque Values….62
Unified Inch Bolt and Screw Torque Values….64
Check Oil Lines And Fittings….67
O-Ring Groove Connections….68
Service Recommendations for O-Ring Boss Fittings….69
Service Recommendations for Flat Face O-Ring Seal Fittings….71
Service Recommendations for Metric Series Four Bolt Flange Fitting….73
Service Recommendations For Inch Series Four Bolt Flange Fittings….75
Group 04: Fuels and Lubricants….15
Diesel Fuel….79
Low Sulfur Diesel Fuel Conditioner….81
Diesel Fuel Storage….82
Do Not Use Galvanized Containers….83
Fuel Tank….84
Diesel Engine Oil — Non-Emissions Certified and Certified Tier 1 and Stage I….85
Diesel Engine Coolant (engine with wet sleeve cylinder liners)….87
Transmission, Axles and Mechanical Front Wheel Drive Oil….89
Hydraulic Oil….90
Grease….91
Grease for Extendible Dipperstick….92
Alternative and Synthetic Lubricants….93
Lubricant Storage….94
Mixing of Lubricants….95
Section 9005: Operational Checkout Procedure….134
Group 10: Operational Checkout Procedure….134
Operational Checkout Procedure….134
Section 9010: ENGINE….171
Group 05: Theory of Operation….171
POWERTECH POWERTECH is a trademark of Deere & Company 4.5 L (4045) John Deere Engine—Use CTM104….171
Engine—Sectional View….174
General Engine Description….176
Group 15: Diagnostic Information….171
POWERTECH POWERTECH is a trademark of Deere & Company 4.5 L (4045) John Deere Engine—Use CTM104….171
Make Visual Inspection of Engine and Supporting Systems….179
Diagnose Engine Malfunctions….219
Group 20: Adjustments….171
POWERTECH POWERTECH is a trademark of Deere & Company 4.5 L (4045) John Deere Engine—Use CTM104….171
JT05801 Clamp-On Electronic Tachometer Installation….558
Adjust Speed Control Lever Tension….195
Engine Speed Control Linkage….196
Slow and Fast Idle….198
Group 25: Tests….171
POWERTECH POWERTECH is a trademark of Deere & Company 4.5 L (4045) John Deere Engine—Use CTM104….171
JT05801 Clamp-On Electronic Tachometer Installation….558
JT05800 Digital Thermometer Installation….559
Air Intake System Leakage Test….204
Radiator Air Flow Test….206
Altitude Compensator Boost Pressure Engine Performance Test….209
Injection Pump Timing….211
Fuel Line Leakage Test….213
Section 9015: Electrical System….214
Group 05: System Information….214
Visually Inspect Electrical System….218
Malfunctions….219
High Resistance Circuit….221
Open Circuit….223
Grounded Circuit….225
Shorted Circuit….227
Multimeter….229
Seven Step Electrical Test Procedure….230
System Functional Schematic Information….232
Reading a System Functional Schematic….251
Reading a Component Location Diagram….234
Electrical Schematic Symbols….237
Group 10: System Diagrams….214
Component Identification Table….242
Fuse (Blade-Type) Color Codes….244
Fuse Specifications….245
Wiring and Schematic Diagrams Legend….246
System Functional Schematic Section Legend….250
System Functional Schematic….251
Cab Roof Harness (W5) Component Location….254
Cab Roof Harness (W5) Connectors, Wire, and Pin Location….255
Cab Side Console Harness (W6) Component Location….257
Cab Side Console Harness (W6) Connectors, Wire, and Pin Location….258
Front Console Harness (W7) Component Location….262
Front Console Harness (W7) Connectors, Wire, and Pin Location….263
Engine Harness (W8) Component Location….264
Engine Harness (W8) Connectors, Wire, and Pin Location….265
Blower Harness (W10) Component Location….267
Blower Harness (W10) Connectors, Wire, and Pin Location….268
Radio Harness (W12) Component Location….269
Radio Harness (W12) Connectors, Wire and Pin Location….270
Air Conditioning Compressor Harness (W11) Component Location….271
Air Conditioning Compressor Harness (W11) Connectors, Wire, and Pin Location….272
Auxiliary Flow Control Harness (W15) Component Location….273
Auxiliary Flow Control Harness (W15) Connectors, Wire, and Pin Location….274
Ride Control Harness (W17) Component Location….275
Ride Control Harness (W17) Connectors, Wire, and Pin Location….276
Group 15: Sub-System Diagnostics….215
Power Circuit Operational Information….278
Power Circuit Theory of Operation….279
Power Circuit Schematic….280
Power Circuit Sub-System Diagnostics….281
Start Circuit Operational Information….287
Start Circuit Theory of Operation….288
Start Circuit Schematic….289
Start Circuit Sub-System Diagnostics….290
Charging Circuit Operational Information….296
Charging Circuit Theory of Operation….297
Charging Circuit Schematic….298
Charging Circuit Sub-System Diagnostics….299
Display Monitor Circuit Operational Information….305
Display Monitor Circuit Theory of Operation….306
Display Monitor Circuit Schematic….307
Display Monitor Sub-System Diagnostics….308
Indicator Circuit Specifications….312
Indicator Circuit Operational Information….313
Indicator Circuit Theory of Operation….314
Indicator Circuit Schematic….315
Indicator Circuit Sub-System Diagnostics….316
Park Brake/Neutral Disconnect Circuit Specifications….321
Park Brake/Neutral Disconnect Circuit Operational Information….322
Park Brake/Neutral Disconnect Circuit Theory of Operation….323
Park Brake/Neutral Disconnect Circuit Schematic….325
Park Brake/Neutral Disconnect Circuit Sub-System Diagnostics….326
Ride Control Circuit Operational Information….338
Ride Control Circuit Theory of Operation….339
Ride Control Circuit Schematic….340
Ride Control Circuit Sub-System Diagnostics….341
Group 20: References….216
Alternators and Starting Motors—Use CTM77….346
JT05801 Clamp-On Electronic Tachometer Installation….558
Battery Operation….348
Battery Specifications….349
Diagnose Battery Malfunctions….350
Check Battery Electrolyte Level and Terminals….351
Using Booster Batteries—12 Volt System….354
Alternator Operation—65 Amp and 95 Amp Bosch….357
Alternator Operation—65 Amp and 95 Amp Bosch—Continued….358
Tachometer Calibration (Serial No. —852337)….359
Tachometer Calibration (Serial No. 852338— )….360
Section 9020: POWER TRAIN….363
Group 05: Theory of Operation….363
Standard Differential MFWD Operation….366
Power Train Overview….367
Torque Converter Operation….369
Clutch Pack, Forward or Reverse Operation….371
Synchronizer Operation….372
Transmission Pump Operation….374
Transmission Filter Operation….376
Manual Shift Transmission Operation—First Gear Forward….377
Manual Shift Transmission Operation—Third Gear Reverse….379
Mechanical Front Wheel Drive (MFWD) Operation….381
Transmission Control Valve Operation….382
Transmission Control Circuit—Neutral With Park Brake Off….384
Transmission Control Circuit—Forward….386
Transmission Control Circuit—Reverse….388
Modulation Valve Operation….390
Differential Operation….392
Differential Lock Operation….394
Brake Valve Operation….396
Service Brake Operation….398
Park Brake Operation….400
MFWD Differential Operation—Unequal Traction (If Equipped)….402
MFWD Differential Operation—Equal Traction….404
Group 15: System Diagnostic Information….363
Diagnose Manual Shift Power Train Malfunctions….413
Diagnose MFWD Malfunctions….421
Diagnose Rear Axle Malfunctions….422
Hydraulic Circuit—Symbols….426
Group 20: Adjustments….363
Adjust Brake Pedals and Equalizing Valves….430
Bleeding Brakes….433
Check and Adjust Toe-In….435
Group 25: Tests….364
JT05801 Clamp-On Electronic Tachometer Installation….558
JT05800 Digital Thermometer Installation….559
Transmission Oil Warm-Up Procedure….440
Overall Test Connections, Ports, and Locations….442
Torque Converter Stall Speed Test….443
Converter-In Relief Valve Test….445
Brake Valve Leakage Test….447
Park Brake Release Pressure Test….449
System Pressure Test….451
Manual Shift Forward and Reverse Clutch Pressure Test….453
Reducing Valve Pressure Test….456
Modulation Valve Pressure Test….458
Differential Lock Pressure Test….461
MFWD Pressure Test—If Equipped….463
Cooler In and Cooler Out Pressure Test….465
Solenoid Circuit Leakage Test….467
Pump Flow Test….561
Section 9025: Hydraulic System….470
Group 05: Theory of Operation….470
Open-Center Hydraulic System….473
Hydraulic System Component Location….474
Backhoe Hydraulic Component Location….476
Main Hydraulic Component Location Operation (Neutral)….477
Hydraulic System Schematic—Neutral….478
Pump, Hydraulic….479
Hydraulic Filter Operation….480
Steering Valve Operation….482
Priority Valve Operation….488
Ride Control Hydraulic Circuit Component Location and Operation—Circuit Off….490
Ride Control Hydraulic Circuit Component Location and Operation—Circuit On….493
System Relief Valve (S.N. —943225)….496
System Relief Valve (S.N. 943226—)….498
Circuit Relief Valve Without Anti-Cavitation….500
Circuit Relief Valve With Anti-Cavitation—Backhoe Swing, Boom Lower, Crowd In, and System Relief….501
Circuit Relief Valve With Anti-Cavitation—Backhoe Bucket Curl and Loader Bucket Dump….502
Backhoe Valve Auxiliary Flow Control Section—If Equipped….504
Backhoe Valve Swing Section—Swing Left Position….508
Backhoe Valve Boom Section—Boom Lower Position….510
Backhoe Valve Bucket Section—Bucket Curl Position….512
Backhoe Valve Crowd Section—Crowd Out Position….514
Backhoe Valve Auxiliary Section—Neutral Position with Upstream Function Activated….516
Loader Valve Inlet Section….518
Loader Valve Bucket Section—Bucket Rollback Position….520
Loader Valve Boom Section—Boom Raise Position….522
Loader Valve Auxiliary Section—Neutral Position….524
Stabilizer Valve Operation….526
Group 15: Diagnostic Information….470
Use These Seven Basic Steps to Diagnose and Test the Hydraulic System….528
Make a Pretest Inspection and an Operation Check of the Machine….529
Hydraulic System Pretest….530
Diagnose Hydraulic System Problems….531
Group 20: Adjustments….471
Loader Bucket Self-Leveling Linkage Indicator and Return-to-Dig Switch Adjustment….542
Loader Control Valve Linkage Adjustment….545
Backhoe Valve Linkage Adjustment….547
Stabilizer Valve Linkage Adjustment….548
Adjust Auxiliary Flow Control Valve—If Equipped….550
Charging the Ride Control Accumulator….551
Charging the Ride Control Accumulator—Procedure “A” (14.2 in. accumulator)….552
Charging the Ride Control Accumulator—Procedure “B” (17.2 in. accumulator)….554
Ride Control Accumulator—Discharge Procedure….556
Group 25: Tests….471
JT05801 Clamp-On Electronic Tachometer Installation….558
JT05800 Digital Thermometer Installation….559
Hydraulic Oil—Procedure Warm-Up….560
Pump Flow Test….561
Backhoe/Stabilizer System Relief Pressure Test….564
Steering Priority System Relief Pressure Test….567
Loader System Relief Pressure Test….570
Hydraulic Oil Cooler Restriction Test….573
Circuit Relief Valve Test—With Remote Pump….575
Steering System Leakage Test….578
Steering Cylinder Leakage Test….589
Hydraulic Cylinder—Drift Test….583
Function Drift Test….584
Cylinder Leakage Test….589
Stabilizer Valve Lockout Leakage Test….591
Cycle Time Specifications….593
Section 9031: Heating and Air Conditioning….595
Group 05: Theory of Operation….595
Proper Refrigerant Handling….658
R134a Refrigerant Cautions….659
Refrigerant Theory of Operation….600
Air Conditioning Circuit Operational Information….602
Air Conditioning Circuit Theory of Operation….603
Air Conditioning Circuit Schematic….604
Blower Circuit Operational Information….605
Blower Circuit Theory of Operation….606
Blower Circuit Schematic….607
Receiver/Dryer Operation….608
Expansion Valve Operation….610
Compressor Relief Valve Operation….611
Temperature Control….612
Group 10: System Operational Checks….595
Air Conditioning Operational Checks….626
Group 15: Diagnostic Information….595
Diagnose Air Conditioning Electrical Malfunctions….640
Air Conditioning Component Location….641
Group 20: Adjustments….595
Proper Refrigerant Handling….658
R134a Refrigerant Cautions….659
R134a Compressor Oil Charge Check….645
R134a Compressor Oil Removal….646
R134a Component Oil Charge….647
R134a Refrigerant Recovery/Recycling and Charging Station Installation Procedure….649
Recover R134a System….651
Evacuate R134a System….653
Charge R134a System….655
Group 25: Tests….595
Proper Refrigerant Handling….658
R134a Refrigerant Cautions….659
R134a Air Conditioning System Test….660
Pressure Diagnostic Chart….663
Low Pressure Switch Test….664
High Pressure Switch Test….666
A/C Freeze Control Switch Test….668
Leak Testing….669
Refrigerant Hoses and Tubing Inspection….670

John Deere 310E Backhoe Loader Operation & Test Service Manual (TM1648)

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