Complete service operator’s manual for John Deere 450E Round Baler.
OMFH341923 – John Deere 450E Round Baler – (North American Edition) Operator’s Manual.pdf
PRODUCT DETAILS:
Total Pages: 531 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
Also Available Now:
omfh331596 – 450E Round Baler -: (North American Edition)
Category: Operator’s Manual
Language: English
Published on 2019/01/10
omfh337153 – 450E Round Baler (Export Edition)
Category: Operator’s Manual
Language: English
Published on 2018/06/12
omfh342049 – 450E Round Baler (Export Edition)
Category: Operator’s Manual
Language: English
Published on 2019/09/30
TABLE OF CONTENTS
Section 05: Safety….17
Recognize Safety Information….18
Understand Signal Words….19
Follow Safety Instructions….20
Spanish Safety Signs and Operator's Manual….21
Protect Bystanders….22
Operate Baler Safely….23
Operate Safely on Slopes….24
Handle Round Bales Safely….25
Prepare For Emergencies….26
Fire Prevention….289
In Case of Fire….28
Wear Protective Clothing….29
Handle Agricultural Chemicals Safely….30
Stay Clear of Rotating Drivelines….32
Use Safety Lights and Devices….34
Use a Safety Chain….35
Tow Loads Safely….36
Practice Safe Maintenance….37
Remove Paint Before Welding or Heating….38
Avoid Heating Near Pressurized Fluid Lines….39
Avoid High-Pressure Fluids….40
Decommissioning — Proper Recycling and Disposal of Fluids and Components….41
John Deere Round Baler Safety Features….42
Section 10: Safety Sign Location….43
Replace Safety Signs….44
Front Frame Decals….45
Tongue Decal (Left-Hand Side)….46
Front Frame Decal (Left-Hand Side)….47
PTO Cover Decal (Left-Hand Side)….49
PTO Cover Decal (Top)….51
Left-Hand Side Door Decal….52
Left-Hand Side Door Decals (Open)….53
Right-Hand Side Door Decals….55
Rear of Baler….57
Driveline Decal….58
Gauge Wheel Arm Decal (Both Sides)….59
Gate Frame Decal (Both Sides)….60
Surface Wrap Cover Decal (If Equipped)….61
Surface Wrap Cover Decal—Open (If Equipped)….62
Precutter Decals (Both Sides)….63
Section 15: In Case of Fire….65
In the Case of Fire—Supplemental Information….66
Section 20: Preparing the Tractor….67
Selecting Tractor PTO Speed….68
Adjusting Tractor Drawbar….69
Tractor Drawbar (Heavy-Duty)….72
Using Drawbar Shield….208
Making Drawbar Shield….208
Three-Point Hitch Position….75
Adjusting Tractor Wheels….76
Checking Ballast, Wheel Spacing, and Tire Inflation….77
Adjusting Tractor Hydraulic Outlets….78
Tractor Convenience Outlet….79
Using Right-Hand Rear-View Mirror….82
Using Extended Rear-View Mirror….114
Section 25: Preparing the Tractor for BaleTrak™ Pro….84
Installing BaleTrak™ Pro Monitor-Controller on Open-Station Tractor….85
Installing BaleTrak™ Pro Monitor-Controller in ComfortGard™ Cab….86
Installing BaleTrak™ Pro Monitor-Controller in SOUND-GARD™ Cab….88
Section 30: Prepare Baler for Twine….90
Checking Bale Size Switch….91
Selecting Twine….92
Loading Twine Box….93
Routing Twine….95
Section 35: Prepare Baler for Net Wrap….99
Select Net Wrap Material….100
Care of Net Wrap Material….101
Open and Close Net Wrap Cover….102
Release Net Wrap Feed Roll Brake….368
Thread and Route Net Wrap Material….104
Section 40: Transporting….109
Preparing Baler for Transport….110
Follow Safe Transport Procedures….112
Lighting Enhancement Module Operation….113
Using Extended Rear-View Mirror….114
Section 45: Operating the Baler….115
How the Baler Forms a Bale….116
Handling Round Bales….118
Crop Preparation….119
Breaking-In Baler….120
Indicators For Baler Operation….121
Recommended Baling Guidelines….122
Feeding Round Bales….123
Weaving in the Windrow….124
Adjusting Twine Tension….125
Adjusting Pickup Height….128
Adjusting Gauge Wheels (If Equipped)….129
Locking the Gate….131
Removing Compressor Rack Assembly….133
Installing Compressor Rack Assembly….134
Adjusting Compressor Rack Assembly….135
Starting a Bale in Difficult Conditions….136
Baling Short, Dry, Slick Crops….137
Baling Cornstalks….139
Baling Long, Stiff, Cane-Type Crops….141
Baling Wet Hay….142
Fire Prevention….289
Extinguishing a Fire….144
Section 50: Operating with BaleTrak™ Pro System….145
BaleTrak™ Pro Monitor-Controller System Introduction….147
BaleTrak™ Pro Monitor-Controller Description….148
BaleTrak™ Pro Monitor-Controller Keys and Switches….150
BaleTrak™ Pro Monitor-Controller Displays and Indicators….151
BaleTrak™ Pro Monitor-Controller Setup Values and Initial Settings….152
BaleTrak™ Pro Monitor-Controller Customer, Setup, and Diagnostic Modes….154
BaleTrak™ Pro Monitor-Controller Channels….157
BaleTrak™ Pro Monitor-Controller Operation….158
Activating BaleTrak™ Pro Monitor-Controller Alarms….160
Adjusting Audible Alarm Volume….161
Setting Bale Diameter….162
Adjusting Bale Diameter Display….163
Twine Wrap Terms and Settings….165
Setting Twine Spacing….167
Setting Number of Twine End Wraps….169
Setting Twine End Wrap Distance….171
Viewing and Resetting Bale Counters….174
Manual Actuator and Wrap Switches….176
Resetting BaleTrak™ Pro Monitor-Controller To Initial Settings (Channel 001)….178
Using Dry Straw Twine Wrap Program (Advanced Operational Information) (Channel 002)….179
Setting Twine Re-Extension (Advanced Operational Information) (Channel 003)….180
Setting Cinch Wrap (Advanced Operational Information) (Channel 004)….182
Adjusting Bale Diameter Sensor (Channel 005)….466
Monitor-Controller Display, Metric or English Units (Setting) (Channel 008)….185
Setting Near-Full Indicator Set Point (Channel 010)….186
Testing Oversize Bale and Gate Closed Switch—Monitor-Controller Assisted Test (Channels 013 and 014)….188
Testing Twine or Net Wrap Actuator Current (Channel 018)….190
Testing Tractor Convenience Outlet Voltage (Channel 019)….473
Testing Liquid Crystal Display (LCD) Panel (Channel 020)….475
Twine Arm Calibration (Channel 029)….195
Adjusting Delay of Twine Eject (Advanced Operation Information) (Channel 033)….197
Changing Baler Model Program (Channel 201)….198
Twine Feature (Channel 202)(Turning On and Off)….146
Section 55: Attachments….202
Hitch Conversion Kit….203
Pickup Gauge Wheels….204
Belt Lacing Tool (Lacer Vise)….205
Skiving Tool….206
Rear-View Mirror Extension….207
Drawbar Shield….208
Fire Extinguisher….209
Bale Counter….210
BaleTrak™ Pro Monitor-Controller (If Equipped)….211
BaleTrak ™ Pro Monitor-Controller Mounting Brackets….212
Mounting Kit for Open Station 6000 and 7000 Series Tractors….213
Section 60: Lubrication and Maintenance….214
Multipurpose Extreme Pressure (EP) Grease….215
Gear Case Oil….216
Alternative and Synthetic Lubricants….217
Observe Lubrication Symbols….218
Perform Lubrication and Maintenance….219
Fire Prevention….289
Belt Pins….221
Tension Arm Wear Channels….222
Every 10 Hours….224
Every 30 Hours….228
First 50 Hours….231
Every 100 Hours….232
Annually….233
Section 65: Troubleshooting….234
PTO Driveline Difficulties….235
Drive Chain Difficulties….236
Gear Case Difficulties….237
Diagnosing Hydraulic Functions….238
Twine Wrap Difficulties….240
Net Wrap Difficulties….245
Twine Wrap Difficulties—Auto-Tie BaleTrak™ Pro System….257
BaleTrak™ Pro Monitor-Controller Difficulties….264
Feeding Difficulties….271
Pickup Difficulties….274
Bale Quality….277
General Baler Difficulties….278
BaleTrak™ Pro Monitor-Controller Error Codes….282
Section 70: Service—Baler….284
Detailed Service Information….360
Practice Safe Service Procedures….361
Fire Prevention….289
Keep Service Area Clean….290
Service Tires Safely….292
Rotating Output Shaft By Hand….293
Adjusting Lower Roll Drive Chain….294
Adjusting Upper Roll Drive Chain (S.N. —370001)….295
Adjusting Upper Roll Drive Chain (S.N. 370001—)….296
Replacing Drive Roll Bearings or Left-Hand Sprockets….297
Install Left-Hand Upper Drive Roll Bearing….298
Install Left-Hand Lower Drive Roll Bearing….306
Install Right-Hand Drive Roll Bearing….315
Replacing Main Drive Shear Bolt….319
Adjusting Initial Length of Pickup Drive Belt Idler Spring….320
Adjusting Pickup Drive Belt Idler….321
Adjusting Pickup Float Springs….323
Checking Pickup Tooth End Play….325
Adjusting Lower Feed Roll Scraper….327
Adjusting Twine Indicator Retaining Strap….329
Adjusting Bale Size Indicator….330
Adjust Initial Length of Hydraulic Lift Cylinder (If Equipped)….331
Adjusting Take-Up Arm Compression Spring….332
Checking Microswitches….334
Raising Gate With Hoist….335
Checking Belt Pins….336
Checking Belt Tracking….337
Adjusting Belt Tracking….340
Installing Belts….345
Repairing Belts….347
Belts Eligible for Warranty Replacement….354
Belts Not Eligible for Warranty Replacement….355
Section 75: Service—Net Wrap….358
Detailed Service Information….360
Practice Safe Service Procedures….361
Net Wrap Use After Extended Storage….362
Release Net Wrap Feed Roll Brake….368
Net Wraps on Rubber Drive Roll….369
Correct Net Wrap Feeding Problems….372
Check For Looped Net Material….374
Check and Adjust Net Wrap Feed Roll Brake….376
Check Front Sheet-to-Rubber Roll Clearance….383
Repair Cuts on Rubber Feed Roll….385
Adjust Net Wrap Counterknife….386
Sharpen Net Wrap Knife….392
Install and Adjust Net Wrap Brush….394
Check and Adjust Net Pan Pressure….397
Check and Straighten Net Pan Angle….399
Check and Adjust Net Pan Pressure Without Leaf Spring….401
Check For Bent Rubber Crop Deflectors….403
Check and Adjust Net Wrap V-Belt Idler Tension….405
Check For Left-Hand Side Counterknife Contact….410
Check Hole Wear in Surface Wrap Side Panel….412
Adjust Net Wrap Feed Roll Pressure….413
Test Net Wrap Switch—Monitor-Controller Assisted Test (Channel 012)….415
Check and Adjust Net Wrap Switch….417
Final Adjustment of Net Wrap Switch—In Field….419
Remove and Install Knife….420
Test Net Wrap Actuator Current (Channel 018)….423
Remove Net Wrap Actuator….425
Install Net Wrap Actuator….427
Remove and Install Net Wrap V-Belt….429
Check and Adjust Lower Net Wrap Guide….432
Adjust Net Wrap Stretch….435
Section 80: Service—BaleTrak™ Pro System….437
BaleTrak™ Pro System Component Locations….438
Wiring Diagram—BaleTrak™ Pro Monitor-Controller Control System….439
Wire Harness Diagram—BaleTrak™ Pro Monitor-Controller….440
Wiring Harness Diagram….444
Adjusting Twine Arm Distance From Right Sidesheet—BaleTrak™ Pro….449
Twine Electric Actuator Installation Adjustment….451
Adjusting Twine Cutter Tension (Electric)….456
Replacing Bale Diameter Sensor….460
Replacing Gate Close Switch….462
Replacing Oversize Bale Switch….463
Replacing and Adjusting Bale Diameter Sensor Mounting Bracket….464
Adjusting Bale Diameter Sensor (Channel 005)….466
Test Gate Closed and Oversize Bale Switches—Monitor-Controller Assisted Test (Channels 013 and 014)….468
Testing Twine Wrap Actuator Current (Channel 018)….471
Testing Tractor Convenience Outlet Voltage (Channel 019)….473
Testing Liquid Crystal Display (LCD) Panel (Channel 020)….475
Adjusting Oversize Bale Switch….476
Adjusting Bale Size Link For Maximum Bale Size (Oversize Warning)….478
Adjusting Gate Close Switch….479
Twine Arm Calibration Procedure (Channel 029)….480
Adjusting Clearance Between Cutter Link Support and Twine Arm….482
Adjusting Front Twine Arm….484
Adjusting Twine Cutter-to-Twine Arm….486
Checking and Adjusting Twine Cutter Knife….489
Adjusting Twine Arm-to-Starter Roll, Cutter Link Support, and Twine Arm Stop….492
Section 85: Storage….498
End of Season….499
Removing Baler from Storage (Beginning of Season)….500
Section 90: Assembly….501
Perform Predelivery Service Safely….502
Install Wheel Spindles….503
Tire Installation and Wheel Nut Torque….506
Install Jack….507
Install PTO Driveline….508
Adjust Baler Hitch….509
Install Safety Chain….512
Install Slow Moving Vehicle (SMV) Sign in Operating Position….513
Install Fire Extinguisher….514
Section 95: Specifications….515
450E Round Baler Specifications….516
BaleTrak™ Pro Monitor-Controller Specifications….518
Tractor Compatibility….519
Machine Weights….520
Keep Machines Secure….521
Keep Proof of Ownership….522
Record Baler Serial Number….523
Metric Bolt and Screw Torque Values….524
Unified Inch Bolt and Screw Torque Values….526
John Deere 450E Round Baler Operator’s Manual (OMFH341923)
