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Mercedes-Benz Model 123 Repair Service Manual


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Complete service repair manual with Electrical Wiring Diagrams for Mercedes-Benz Model 123 , with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.

Mercedes-Benz Model 123 workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:
Total Pages: 1,612 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

MAKE: Mercedes-Benz
YEAR: 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985
LANGUAGE: German
MODEL: Typ-123 Limousine, T-Limousine, Coupe (200 bis 300 TD) (W123/V123/C123/S123/F123)

Verkaufsbezeichnung Typ Motor
200 123.020 115.938, 115.939 NV
200 123.220 115.920, 115.939 NV
200 T 123.280 115.920, 115.939 NV
230 123.023 115.954, 115.954 NV
230 E 123.223 102.980 KA, 102.980 NV KA
230 T 123.083 115.954, 115.954 NV
230 TE 123.283 102.980 KA, 102.980 NV KA
230 C 123.043 115.954, 115.954 NV
230 CE 123.243 102.980 KA, 102.980 NV KA
230 Spezialaufbau 123.000 115.954, 115.954 NV
230 E Spezialaufbau 123.200 102.980 KA, 102.980 NV KA
250 123.026 123.920, 123.920 NV, 123.921, 123.921 NV
250 lang 123.028 123.920, 123.920 NV, 123.921, 123.921 NV
250 T 123.086 123.920, 123.920 NV, 123.921, 123.921 NV
250 Spezialaufbau 123.003 123.920, 123.920 NV, 123.921, 123.921 NV
280 123.030 110.923, 110.923 NV
280 E 123.033 110.984 KA, 110.988 KA
280 TE 123.093 110.984 KA, 110.988 KA
280 C 123.050 110.923, 110.923 NV
280 CE 123.053 110.984 KA, 110.988 KA
280 E Spezialaufbau 123.007 110.984 KA, 110.988 KA
200 D 123.120 615.940
220 D 123.126 615.941
240 D 123.123 616.912
240 D lang 123.125 616.912
240 TD 123.183 616.912
240 D Spezialaufbau 123.102 616.912
240 D lang Spezialaufbau 123.103 616.912
300 D 123.130 617.912
300 D (J)(USA) Turbodiesel 123.133 617.952
300 D lang 123.132 617.912
300 TD 123.190 617.912
300 TD Turbodiesel 123.193 617.952
300 CD (USA) 123.150 617.912
300 CD Turbodiesel (USA) 123.153 617.952
300 D lang Spezialaufbau 123.105 616.912

Mercedes-Benz Model 123 Repair Service Manual.pdf

000_Overall Vehicle…………….3
00.00 – 000 588 00 28 00 Thread tap (ws00.00-p-0083k)…………….12
00.00 – 000 588 00 80 00 Vehicle lift (ws00.00-p-0040b)…………….13
00.00 – 000 588 01 80 00 Swivel arm vehicle lift (ws00.00-p-0041b)…………….14
00.00 – 000 588 02 80 00 Swivel arm ram-type lift (ws00.00-p-0042b)…………….15
00.00 – 000 588 05 80 00 Pit lift (ws00.00-p-0248b)…………….16
00.00 – 000 588 05 90 00 Clamping grommet (ws00.00-p-0036b)…………….17
00.00 – 000 588 07 80 00 Flat beam vehicle lift (ws00.00-p-0043b)…………….18
00.00 – 000 588 08 80 00 Underfloor runway vehicle lift 5.0-6.

00.00 – 000 589 01 10 00 Torx bit set (ws00.00-n-0001z)…………….33
00.00 – 000 589 01 40 00 Bracket (ws00.00-p-0244z)…………….34
00.00 – 000 589 10 99 00 Tool kit (ws00.00-p-0030z)…………….35
00.00 – 000 589 25 33 00 Internal extractor (ws00.00-n-0050z)…………….36
00.00 – 000 589 28 33 00 Puller dia. 28-37 mm (ws00.00-n-3026z)…………….37
00.00 – 000 589 29 33 00 Internal extractor (ws00.00-n-3027z)…………….38
00.00 – 000 589 30 16 00 Hexagon ratchet, 10 mm (ws00.00-p-0002z)…………….39
00.00 – 000 589 31 16 00 Hexagon ratchet, 13 mm (ws00.00-p-0003z)…………….40
00.00 – 000 589 32 16 00 Hexagon ratchet, 17 mm (ws00.00-p-0004z)…………….41
00.00 – 000 589 33 33 00 Counter stay (ws00.00-n-0051z)…………….42
00.00 – 000 589 35 33 00 Countersupport (ws00.00-n-3033z)…………….43
00.00 – 000 589 40 37 00 Clamp (ws00.00-p-0005z)…………….44
00.00 – 000 589 49 98 00 Oil sample container (ws00.00-p-0263b)…………….45
00.00 – 000 589 54 37 00 Clamp (ws00.00-p-0006z)…………….46
00.00 – 000 589 65 33 00 Puller (ws00.00-p-0007z)…………….47
00.00 – 000 589 67 21 00 Torque wrench (ws00.00-p-0008z)…………….48
00.00 – 000 589 68 33 00 Internal extractor (ws00.00-n-3030z)…………….49
00.00 – 000 589 75 03 00 Box wrench bit (ws00.00-p-0009z)…………….50
00.00 – 000 589 76 03 00 Box wrench (ws00.00-p-0010z)…………….51
00.00 – 000 589 87 33 00 Gripper (ws00.00-n-3054z)…………….52
00.00 – 000 589 88 33 00 Puller, two-arm (ws00.00-n-0011z)…………….53
00.00 – 000 589 89 33 00 Puller (ws00.00-n-3022z)…………….54
00.00 – 001 589 00 16 00 Adapter coupling (ws00.00-p-0120z)…………….55
00.00 – 001 589 03 91 00 Set of protective covers (ws00.00-p-3069b)…………….56
00.00 – 001 589 51 21 00 Torque wrench (ws00.00-p-0012z)…………….57
00.00 – 001 589 53 21 00 Dial gage (ws00.00-n-0013z)…………….58
00.00 – 001 589 66 21 00 Torque wrench (ws00.00-n-0015z)…………….59
00.00 – 001 589 67 21 00 Torque wrench (ws00.00-n-0016z)…………….60
00.00 – 001 589 72 21 00 Torque wrench (ws00.00-p-0017z)…………….61
00.00 – 001 589 73 21 00 Hand vacuum pump (ws00.00-p-0018z)…………….62
00.00 – 001 589 74 21 00 Torque wrench (ws00.00-n-0019z)…………….63
00.00 – 001 589 75 21 00 Torque wrench (ws00.00-n-3049b)…………….64
00.00 – 001 589 76 09 00 External torx set (ws00.00-n-0020z)…………….65
00.00 – 001 589 81 09 00 Set of flexible head wrenches (ws00.00-p-0251b)…………….66
00.00 – 001 589 81 21 00 Torque screwdriver (ws00.00-n-0021z)…………….67
00.00 – 001 589 87 21 00 Torque wrench (ws00.00-p-0119z)…………….68
00.00 – 003 589 05 09 00 Torque tool set (ws00.00-n-0261a)…………….69
00.00 – 003 589 06 09 00 Plug-in wrench (ws00.00-p-0262a)…………….70
00.00 – 100 589 02 59 00 Adapter (ws00.00-p-0022z)…………….71
00.00 – 110 589 03 59 00 Mounting wedge (ws00.00-p-0274k)…………….72
00.00 – 112 589 00 25 00 Squeeze gun (ws00.00-p-0052z)…………….73
00.00 – 116 589 02 07 00 Screwdriver, 5 mm (ws00.00-n-0023z)…………….74
00.00 – 116 589 03 07 00 T-handle Allen wrench (ws00.00-p-0024z)…………….75
00.00 – 117 589 02 07 00 Pin box wrench (ws00.00-p-0054z)…………….76
00.00 – 123 589 00 16 00 Extension (ws00.00-p-0025z)…………….77

18.00 – Test Sheet for Oil Consumption Test Model des. 107, 116, 123, 126 (wb6516lit7491z)…………….439
18.00 – Test Sheet for Oil Consumption Test Model des. 123, 102.920_939_980 (wb6516lit7493z)…………….441
18.00 – Test Sheet for Oil Consumption Test Models 107 w_ Engine 110.986, 116 w_ Engines 110.922_932_985, and 123 w_ Engines 110.923_984_920 (wb6516lit7462z)…………….443
18.00 – Test Sheet for Oil Consumption Test Models 116 w_ Engine 617.950, 123 w_ Engines 615.940_941, 616.912, 617.912_952 and 126 w_ Engine 617.951 (wb6516lit7461z)…………….445
18.00 – Test and adjustment values Passenger cars Engine lubrication, engine oil cooling (be18.00-z-9999az)…………….447
18.00 – Test sheet for oil consumption test (Weight method) Passenger cars and cross country vehicles (wb6516lit7401z)…………….449
020_Engine Cooling System…………….451
20.00 – 000 589 77 63 00 Adapter (ws20.00-p-0002b)…………….452
20.00 – 124 589 00 91 00 Test cap (ws20.00-p-0018b)…………….453
20.00 – 124 589 24 21 00 Pressure pump (ws20.00-p-0016b)…………….454
20.00 – 2050 – Cooling and heating system – Checking the condition and for leaks Models 107 to 07_85, 123, 126 to 08_85, 201 to 12_84 (wh2050pkw0000x)…………….455
20.00 – 285 589 00 21 00 Cooler vacuum filling device (ws20.00-p-0030b)…………….456
20.00 – 454 589 00 37 00 Hose clamp pliers (ws20.00-p-0052b)…………….457
20.00 – Capacities Passenger cars Engine cooling system (bf20.00-z-9999az)…………….458
20.00 – Safety information Engine cooling system (as20.00-z-9999zz)…………….459
20.00 – Technical modifications Passenger cars Engine cooling system (bt20.00-z-9999az)…………….460
20.00 – Test and adjustment values Passenger cars Engine cooling system (be20.00-z-9999az)…………….461
20.00 – Tightening torques Passenger cars Engine cooling system (ba20.00-z-9999az)…………….462
022_Engine Suspension…………….464
22.00 – 001 589 01 16 00 Engine mount wrench set (ws22.00-p-0008b)…………….465
22.00 – Safety information Engine suspension (as22.00-z-9999zz)…………….466
22.20 – 2291 – Slackening the engine stop Engine 102 in Model 123; Engines 615, 616, 617.91 in Model 126 from 9_85 (wh2291pkw0010x)…………….467
025_Clutch…………….470
25.00 – 000 588 01 82 00 Filling unit (ws25.00-p-0016b)…………….471
25.00 – 000 589 47 31 00 Alignment tool (ws25.00-p-0003b)…………….472
25.00 – 115 589 07 23 00 Inspection gauge (ws25.00-n-0001a)…………….473
25.00 – 201 589 08 15 00 Alignment punch (ws25.00-n-0002b)…………….474
25.00 – Safety information Clutch (as25.00-z-9999zz)…………….475
25.00 – Technical modifications Passenger cars Clutch (bt25.00-z-9999az)…………….476
25.00 – Test and adjustment values Passenger cars Clutch (be25.00-z-9999az)…………….477
25.00 – Tightening torques Passenger cars Clutch (ba25.00-z-9999az)…………….478
25.10 – 2551 – Checking the clutch plate wear Model 107 from 8_85; 123; 124, 129, 140 up to 6_93; 126 from 9_85; 201 from 1_85 (wh2551pkw0000x)…………….479
25.20 – 2910 – Clutch actuation Checking and correcting the fluid level Models 107 to 07_85; 123; 126 to 08_85; 201 to 12_84 (wh2910pkw0000x)…………….480
25.20 – 2950 – Checking clutch actuation for leaks and condition Models 107 to 07_85; 123; 126 to 08_85; 201 to 12_84 (wh2950pkw0000x)…………….481
026_Manual Transmission…………….482
26.00 – 000 588 04 19 00 Articulation angle inclinometer (ws26.00-p-0140b)…………….484
26.00 – 000 588 10 19 00 Adapter standard kit (ws26.00-p-0230b)…………….485
26.00 – 000 588 10 62 00 Support plate (ws26.00-p-3309b)…………….486
26.00 – 000 588 12 19 00 Inclinometer collet (ws26.00-p-0232b)…………….487
26.00 – 000 588 14 19 00 Inclinometer adapter (ws26.00-p-0234b)…………….488
26.00 – 000 589 24 07 00 Box wrench for Allen socket (ws26.00-p-0001a)…………….489
26.00 – 000 589 52 37 00 Pliers (ws26.00-p-0005c)…………….490
26.00 – 001 589 02 33 00 Puller (ws26.00-p-0010c)…………….491
26.00 – 115 589 01 07 00 Pin wrench socket (ws26.00-p-0013b)…………….492
26.00 – 116 589 02 09 00 Socket (ws26.00-n-0014c)…………….493
26.00 – 117 589 02 07 00 Pin ring wrench (ws26.00-p-0018a)…………….494
26.00 – 123 589 02 33 00 Puller (ws26.00-p-0021c)…………….495
26.00 – 124 589 06 15 00 Drift punch (ws26.00-p-0032c)…………….496
26.00 – 126 589 02 09 00 Socket wrench bit (ws26.00-p-0038b)…………….497
26.00 – 129 589 01 07 00 Pin wrench (ws26.00-p-0041b)…………….498
26.00 – 129 589 01 33 00 Puller (ws26.00-p-0042b)…………….499
26.00 – 140 589 00 03 00 Box wrench socket (ws26.00-p-0044b)…………….500
26.00 – 210 589 00 37 00 Pliers (ws26.00-p-0051b)…………….501
26.00 – 711 589 03 15 00 Drift (ws26.00-n-3263b)…………….502
26.00 – 716 589 00 40 00 Set of brackets (ws26.00-p-0103b)…………….503
26.00 – Capacities Passenger cars Manual transmission (bf26.00-z-9999az)…………….504
26.00 – Forms Passenger cars Manual transmission (of26.00-z-3999az)…………….505
26.00 – Safety information Manual transmission (as26.00-z-9999zz)…………….506
26.00 – Technical modifications Passenger cars Manual transmission (bt26.00-z-9999az)…………….507
26.00 – Test and adjustment values Passenger cars Manual transmission (be26.00-z-9999az)…………….508
26.00 – Tightening torques Passenger cars Manual transmission (ba26.00-z-9999az)…………….509
26.10 – 2601 – Manual transmission, Oil change Model 107 from 8_85; 123; 124, 129, 140 up to 6_93; 126 from 9_85; 201 from 1_85 (wh2601pkw0000x)…………….510
027_Automatic Transmission…………….512
27.00 – 115 589 01 07 00 Pin wrench socket (ws27.00-p-0005b)…………….513
27.00 – 115 589 08 07 00 Pin wrench socket (ws27.00-p-0006b)…………….514
27.00 – 116 589 00 15 00 Drive shaft (ws27.00-p-0010c)…………….515
27.00 – 126 589 00 35 00 Assembly device (ws27.00-n-0020c)…………….516
27.00 – 168 589 00 62 00 Handle (ws27.00-p-0062b)…………….517
27.00 – 201 589 03 59 00 Assembly device (ws27.00-n-0043c)…………….518
27.00 – 210 589 00 37 00 Pliers (ws27.00-p-0054b)…………….519
27.00 – 725 589 07 15 00 Drift (ws27.00-p-0187b)…………….520
27.00 – Capacities Passenger cars Automatic transmission (bf27.00-z-9999az)…………….521
27.00 – Forms Passenger cars Automatic transmission (of27.00-z-3999az)…………….522
27.00 – Technical modifications Passenger cars Automatic transmission (bt27.00-z-9999az)…………….523
27.00 – Test and adjustment values Passenger cars Automatic transmission (be27.00-z-9999az)…………….525
27.00 – Tightening torques Passenger cars Automatic transmission (ba27.00-z-9999az)…………….527
27.19 – Service Information Damage code for transmission software release (si27.19-p-0011a)…………….528
028_Transfer Case…………….529
28.00 – Basic function of automatically controlled all-wheel drive (gf28.00-p-9900a)…………….530
28.00 – Capacities Passenger cars Transfer case (bf28.00-z-9999az)…………….531
28.00 – General notes Passenger cars Transfer case (ah28.00-z-9999az)…………….532
28.00 – Technical modifications Passenger cars Transfer case (bt28.00-z-9999az)…………….533
28.00 – Test and adjustment values Passenger cars Transfer case (be28.00-z-9999az)…………….534
28.00 – Tightening torques Passenger cars Transfer case (ba28.00-z-9999az)…………….535
029_Pedal Assembly…………….536
29.00 – Safety information Pedal assembly (as29.00-z-9999zz)…………….537
29.00 – Tightening torques Passenger cars Pedal assembly (ba29.00-z-9999az)…………….538
030_Throttle Control, Speed Control Systems…………….539
30.00 – Certificates Passenger cars Throttle control, cruise control system (of30.00-z-1999az)…………….540
30.00 – General notes Passenger cars Throttle control, cruise control system (ah30.00-z-9999az)…………….541
30.00 – Safety information Throttle control, cruise control system (as30.00-z-9999zz)…………….542
30.00 – Technical modifications Passenger cars Throttle control, cruise control system (bt30.00-z-9999az)…………….543
30.00 – Test and adjustment values Passenger cars Throttle control, cruise control system (be30.00-z-9999az)…………….544
30.00 – Tightening torques Passenger cars Throttle control, cruise control system (ba30.00-z-9999az)…………….545
30.30 – Collision warning system controller unit, basic function (gf30.30-p-9893a)…………….546
30.30 – Distance control controller unit, basic function (gf30.30-p-9891a)…………….547
30.30 – Distance control, basic function (gf30.30-p-9903a)…………….548
30.30 – Intelligent driving control unit, basic function (gf30.30-p-9890a)…………….551
30.30 – Service Information Warranty and goodwill policy for short-range radar sensors (si30.30-p-0003a)…………….552
30.30 – Speed adjustment, basic function (gf30.30-p-9900a)…………….553
30.30 – Speed control, basic function (gf30.30-p-9901a)…………….555
30.30 – Speed limit, basic function (gf30.30-p-9902a)…………….556
031_Frame, Trailer Operation…………….557
31.00 – Certificates Passenger cars Frame, trailer operation (of31.00-z-1999az)…………….558
31.00 – Forms Passenger cars Frame, trailer operation (of31.00-z-3999az)…………….559
31.00 – Test and adjustment values Passenger cars Frame, trailer operation (be31.00-z-9999az)…………….560
31.00 – Tightening torques Passenger cars Frame, trailer operation (ba31.00-z-9999az)…………….561
31.19 – Trailer recognition control unit, basic function (gf31.19-p-9890a)…………….562
032_Suspension…………….563
32.00 – 000 589 12 28 00 Knife (ws32.00-n-3046d)…………….566
32.00 – 116 589 00 17 00 Box wrench (ws32.00-p-0004b)…………….567
32.00 – 116 589 04 09 00 Retainer wrench (ws32.00-p-0007b)…………….568
32.00 – 126 589 12 63 00 Funnel (ws32.00-p-0016a)…………….569
32.00 – 126 589 14 21 00 Tester (ws32.00-p-0017b)…………….570
32.00 – 202 589 00 09 00 Socket wrench (ws32.00-p-0024b)…………….571
32.00 – 202 589 01 31 00 Tensioning device (ws32.00-p-0040b)…………….572
32.00 – 202 589 02 31 00 Tensioning device (ws32.00-p-0041b)…………….573
32.00 – 202 589 13 63 00 Clamping plates (ws32.00-p-0042b)…………….574
32.00 – 202 589 14 63 00 Tensioning plates (ws32.00-p-0043b)…………….575
32.00 – Bescheinigungen Personenwagen Federung (of32.00-z-1999az)…………….576
32.00 – Capacities Passenger cars Suspension (bf32.00-z-9999az)…………….577
32.00 – Locate noises from the suspension (ar32.00-p-2000a)…………….578
32.00 – Safety information Suspension (as32.00-z-9999zz)…………….580
32.00 – Suspension and damping, basic function (gf32.00-p-9900a)…………….581
32.00 – Technical modifications Passenger cars Suspension (bt32.00-z-9999az)…………….582
32.00 – Test and adjustment values Passenger cars Suspension (be32.00-z-9999az)…………….583
32.00 – Tightening torques Passenger cars Suspension (ba32.00-z-9999az)…………….584
32.22 – Air suspension control unit, basic function (gf32.22-p-9890a)…………….587
32.25 – 0510 – Checking the spring struts Level control Models 107, 114, 115, 116, 123, 126 (ra32001070510z)…………….588
32.25 – 0610 – Removal and installation of the spring struts Level control Models 107, 114, 115, 116, 123, 126 (ra32001070610z)…………….591
32.25 – 0612 – Checking and replacing suspension of spring strut Models 107, 114, 115, 116, 123, 126 (T-sedans) (ra32001070612z)…………….603
32.25 – Service Information Assembly of suspension struts and shock absorbers (si32.25-p-0004a)…………….606
32.25 – Service Information Check shock absorbers (si32.25-d-0001bm)…………….607
32.25 – Service Information Lift vehicle in freezing temperatures (si32.25-p-0007a)…………….608
32.30 – 0520 – Checking the pressure reservoir Level control Models 107, 114, 115, 116, 123, 126 (ra32001070520z)…………….609
32.30 – 0530 – Checking the pressure oil-pump and level controller Level control Models 107, 114, 115, 116, 123, 126 (ra32001070530z)…………….614
32.30 – 0620 – Removal and installation of the pressure reservoir Level control Models 107, 114, 115, 116, 123, 126 (ra32001070620z)…………….620
32.30 – 0630 – Draining and filling the pressure oil system Level control Models 107, 114, 115, 116, 123, 126 (ra32001070630z)…………….622
32.30 – 0640 – Removal and installation of the pressure oil-pump Level control Models 107, 114, 115, 116, 123, 126 (ra32001070640z)…………….627
32.30 – 0641 – Conversion of suction and pressure line Level Control Model 123 with diesel engine 3rd version (ra32001070641z)…………….638
32.30 – 0645 – Removal and installation of the pressure oil pump radial sealing ring Level control Models 107, 114, 115, 116, 123, 126 (ra32001070645z)…………….643
32.30 – 0660 – Removal and installation of the level controller connecting rod Level control Models 107, 114, 115, 116, 123, 126 (ra32001070660z)…………….645
32.30 – 0670 – Removal and installation of the level controller Level control Models 107, 114, 115, 116, 123, 126 (ra32001070670z)…………….651
32.30 – 0671 – Conversion of oil lines between level controller and pressure reservoir Production breakpoint Models 107, 116, 123, 126 (ra32001070671z)…………….659
32.30 – 3251 – Checking condition of level control and for leaks Models 107 to 07_85; 123; 126 to 08_85; 201 to 12_84 (wh3251pkw0000x)…………….662
033_Front Axle…………….663
33.00 – 000 588 04 31 00 Assembly device (ws33.00-p-0027b)…………….665
33.00 – 000 588 07 31 00 Axle mount adapter (ws33.00-n-0249b)…………….666
33.00 – 000 589 00 34 00 Chuck (ws33.00-p-0001c)…………….667
33.00 – 001 589 50 33 00 Puller (ws33.00-p-0003c)…………….668
33.00 – 116 589 04 62 00 Installation tool (ws33.00-p-0010c)…………….669
33.00 – 116 589 09 33 00 Puller (ws33.00-p-0012c)…………….670
33.00 – 116 589 11 43 00 Installation tool (ws33.00-p-0013c)…………….671
33.00 – 116 589 16 33 00 Puller (ws33.00-p-0014c)…………….672
33.00 – 116 589 22 33 00 Removal and installation tool (ws33.00-p-0016a)…………….673
33.00 – 140 589 00 01 00 Open-end wrench (ws33.00-p-0030c)…………….674
33.00 – 201 589 10 33 00 Impact extractor (ws33.00-p-0052c)…………….675
33.00 – 203 589 03 33 00 Internal extractor (ws33.00-p-0148b)…………….676
33.00 – 210 589 03 43 00 Extraction and insertion tool (ws33.00-p-0115b)…………….677
33.00 – 210 589 06 43 00 Extraction tool (ws33.00-p-0135b)…………….678
33.00 – Anziehdrehmomente Personenwagen Vorderachse (ba33.00-z-9999az)…………….679
33.00 – Capacities Passenger cars Front axle (bf33.00-z-9999az)…………….681
33.00 – Forms Passenger cars Front axle (of33.00-z-3999az)…………….682
33.00 – Locate noises from the front axle (ar33.00-p-2000a)…………….683
33.00 – Service-Information Geräusche Vorderachsgetriebe (si33.00-p-0003a)…………….685
33.00 – Technical modifications Front axle Model 123 (ra3303123ta00z)…………….686
33.00 – Technical modifications Passenger cars Front axle (bt33.00-z-9999az)…………….687
33.00 – Test and adjustment values Passenger cars Front axle (be33.00-z-9999az)…………….688
33.10 – 0200 – Removal and installation of the front axle half Models 123, 126 (ra33041230200z)…………….689
33.15 – 0515 – Removal and installation of brake support Front Axle in Model 123 (ra33031230515z)…………….697
33.15 – 3353 – Checking condition of the front axle joints A. Supporting joint, B. Follower joint Model 107 from 8_85; 123; 124, 129, 140 up to 6_93; 126 from 9_85; 201 from 1_85 (wh3353pkw0000x)…………….702
035_Rear Axle…………….705
35.00 – 000 589 02 34 00 Collet chuck (ws35.00-p-0002c)…………….708
35.00 – 000 589 03 34 00 Thrust piece (ws35.00-p-0003c)…………….709
35.00 – 000 589 24 07 00 Box wrench for Allen socket (ws35.00-p-0004a)…………….710
35.00 – 000 589 33 34 00 Tensioning clamp (ws35.00-p-0005c)…………….711
35.00 – 000 589 38 19 00 Dial gage (ws35.00-p-0007c)…………….712
35.00 – 000 589 63 34 00 Extension (ws35.00-p-0008c)…………….713
35.00 – 001 589 49 21 00 Torque measuring instrument (ws35.00-p-0009b)…………….714
35.00 – 001 589 50 33 00 Puller (ws35.00-p-0010c)…………….715
35.00 – 111 589 08 23 00 Dial gauge holder (ws35.00-p-0012c)…………….716
35.00 – 115 589 00 33 00 Puller (ws35.00-p-0013c)…………….717
35.00 – 115 589 01 07 00 Pin wrench socket (ws35.00-p-0015b)…………….718
35.00 – 115 589 02 07 00 Pin wrench (ws35.00-p-0016c)…………….719
35.00 – 115 589 02 43 00 Drift punch (ws35.00-p-0017c)…………….720
35.00 – 115 589 04 61 00 Assembly drift (ws35.00-p-0018c)…………….721
35.00 – 115 589 05 21 00 Adjusting gauge (ws35.00-p-0019c)…………….722
35.00 – 116 589 07 21 00 Measuring device (ws35.00-p-0030c)…………….723
35.00 – 116 589 11 31 00 Clamping jaws (ws35.00-p-0035c)…………….724
35.00 – 116 589 11 61 00 Installer (ws35.00-p-0036c)…………….725
35.00 – 116 589 13 43 00 Puller and installation tool (ws35.00-p-0037c)…………….726
35.00 – 116 589 15 15 00 Drift (ws35.00-p-0038c)…………….727
35.00 – 116 589 18 61 00 Assembly drift (ws35.00-p-0040c)…………….728
35.00 – 117 589 02 07 00 Pin ring wrench (ws35.00-p-0041a)…………….729
35.00 – 123 589 06 15 00 Assembly drift (ws35.00-p-0043c)…………….730
35.00 – 123 589 08 33 00 Puller (ws35.00-p-0044c)…………….731
35.00 – 124 589 02 15 00 Drift (ws35.00-p-0048b)…………….732
35.00 – 126 589 00 15 00 Drift (ws35.00-p-0057c)…………….733
35.00 – 126 589 00 21 00 Measuring device (ws35.00-p-0058c)…………….734
35.00 – 126 589 00 31 00 Spreader (ws35.00-p-0059c)…………….735
35.00 – 126 589 02 09 00 Socket wrench bit (ws35.00-p-0062b)…………….736
35.00 – 126 589 08 21 00 Contact arm (ws35.00-p-0065c)…………….737
35.00 – 129 589 01 07 00 Pin wrench (ws35.00-p-0071b)…………….738
35.00 – 129 589 01 33 00 Puller (ws35.00-p-0072b)…………….739
35.00 – 136 589 05 31 00 Retaining plate (ws35.00-p-0077c)…………….740
35.00 – 140 589 00 01 00 Open-end wrench (ws35.00-p-0078c)…………….741
35.00 – 140 589 06 15 00 Drift (ws35.00-p-0100c)…………….742
35.00 – 201 589 01 63 00 Stops (ws35.00-p-0128c)…………….743
35.00 – 201 589 02 31 00 Plate (ws35.00-p-0130c)…………….744
35.00 – 201 589 02 43 00 Removal and installation tool (ws35.00-p-0132c)…………….745
35.00 – 201 589 10 33 00 Impact extractor (ws35.00-p-0139c)…………….746
35.00 – 210 589 03 43 00 Extraction and insertion tool (ws35.00-p-0154c)…………….747
35.00 – Capacities Passenger cars Rear axle (bf35.00-z-9999az)…………….748
35.00 – Forms Passenger cars Rear axle (of35.00-z-3999az)…………….749
35.00 – Locate noises from rear axle (ar35.00-p-2000a)…………….750
35.00 – Service Information Repair information on self-locking threaded connections at the axle mounts (si35.00-p-0005a)…………….752
35.00 – Service information Differential leaky (si35.00-p-0004a)…………….753
35.00 – Service-Information Geräusche Hinterachsgetriebe (si35.00-p-0002a)…………….754
35.00 – Technical modifications Passenger cars Rear axle (bt35.00-z-9999az)…………….755
35.00 – Test and adjustment values Passenger cars Rear axle (be35.00-z-9999az)…………….757
35.00 – Tightening torques Passenger cars Rear axle (ba35.00-z-9999az)…………….758
35.10 – 3501 – Oil change in the rear axle Model 107 from 8_85; 123; 124, 129, 140 up to 6_93; 126 from 9_85; 201 from 1_85 (wh3501pkw0000x)…………….761
35.10 – 3510 – Rear axle, Checking and correction of oil level Model 107 from 8_85; 123; 124, 129, 140 up to 6_93; 126 from 9_85; 201 from 1_85 (wh3510pkw0000x)…………….763
040_Wheels, Chassis Alignment Check…………….765
40.00 – 000 588 00 83 00 Tire mounting device (ws40.00-p-0006b)…………….769

82.00 – 000 589 30 63 00 FAKRA adapter cable (ws82.00-p-0025b)…………….1385
82.00 – 000 589 52 98 00 ESD kit (ws82.00-p-0029b)…………….1386
82.00 – 001 589 38 33 00 Puller (ws82.00-n-3001b)…………….1387
82.00 – 110 589 02 63 00 Adjusting tool (ws82.00-p-0001k)…………….1388
82.00 – 8252 – Operational check Windshield wipers, windshield washer, headlamp cleaning system Model 107 from 8_85; 123; 124, 129, 140 up to 6_93; 126 from 9_85; 201 from 1_85 (wh8252pkw0000x)…………….1389
82.00 – Capacities Passenger cars Electrical system body (bf82.00-z-9999az)…………….1393
82.00 – Forms Passenger cars Electrical system body (of82.00-z-3999az)…………….1394
82.00 – Interior equipment, basic function (gf82.00-p-9910a)…………….1395
82.00 – Safety information Electrical system body (as82.00-z-9999zz)…………….1396
82.00 – Service Information Repair of damaged audio_COMAND wiring harnesses (si82.00-p-0004a)…………….1397
82.00 – Technical modifications Passenger cars Electrical system body (bt82.00-z-9999az)…………….1398
82.00 – Test and adjustment values Passenger cars Electrical system body (be82.00-z-9999az)…………….1399
82.00 – Tightening torques Passenger cars Electrical system body (ba82.00-z-9999az)…………….1400
82.00 – User interface, basic function (gf82.00-p-9901a)…………….1401
82.10 – 8251 – Checking all the functions of the front and rear lights Model 107 from 8_85; 123; 124, 129, 140 up to 6_93; 126 from 9_85; 201 from 1_85 (wh8251pkw0000x)…………….1403
82.10 – Exterior lighting, basic function (gf82.10-p-9900a)…………….1405
82.10 – Headlamp control unit, basic function (gf82.10-p-9890a)…………….1406
82.10 – Overview – Check_correct headlamp adjustment (ap82.10-p-8249u)…………….1407
82.10 – Service Information Lamp unit in rear-mounted bicycle carrier for trailer hitch (si82.10-p-0013a)…………….1409
82.10 – Service information Notes on fogged headlamps or lamps in the outer area (si82.10-p-0001a)…………….1410
82.20 – Ambient lighting control unit, basic function (gf82.20-p-9892a)…………….1411
82.20 – Ambient lighting, basic function (gf82.20-p-9901a)…………….1412
82.20 – Interior lighting, basic function (gf82.20-p-9900a)…………….1413
82.20 – Overhead control panel control unit, basic function (gf82.20-p-9890a)…………….1414
82.25 – Special vehicle multifunction control unit, basic function (gf82.25-p-9892a)…………….1415
82.25 – Taxi, basic function (gf82.25-p-9900a)…………….1416
82.30 – 8280 – Replacing rubber section of wiper blade Model 107 from 8_85; 123; 124, 129, 140 up to 6_93; 126 from 9_85; 201 from 1_85 (wh8280pkw0000x)…………….1417
82.30 – Heat wiper blade, basic function (gf82.30-p-9902a)…………….1419
82.30 – Service Information Bulletin Wiper blades (si82.30-p-0011c)…………….1420
82.30 – Service Information Wiper arm tightening torque (si82.30-p-0009a)…………….1422
82.30 – Service information Warranty and goodwill policies for wiper blades (si82.30-p-0010a)…………….1423
82.30 – Service-Information Schadteilru¨ckversand (si82.30-p-0012a)…………….1424
82.30 – Windshield wiping and washing, basic function (gf82.30-p-9900a)…………….1425
82.35 – 8210 – Checking and correcting the windshield washer fluid level Model 107 from 8_85; 123; 124, 129, 140 up to 6_93; 126 from 9_85; 201 from 1_85 (wh8210pkw0000x)…………….1427
82.35 – Heat spray nozzles and spray nozzle hose, basic function (gf82.35-p-9901a)…………….1428
82.35 – Service Information Repair of leaky washer fluid hoses (si82.35-p-0003a)…………….1429
82.35 – Service information Wiping quality and noise development (si82.35-p-0002a)…………….1430
82.60 – Engine sound, basic function (gf82.60-p-9901a)…………….1431
82.60 – Front camera video recording, basic function (gf82.60-p-9905a)…………….1432
82.60 – Media mode,basic function (gf82.60-p-9903a)…………….1433

98.00 – 000 588 03 98 00 Cover (ws98.00-p-0003b)…………….1603
98.00 – 000 588 04 98 00 Cover (ws98.00-p-0005b)…………….1604
98.00 – 000 588 06 98 00 Cover (ws98.00-p-0013b)…………….1605
98.00 – 000 588 08 98 00 Cover (ws98.00-p-0014b)…………….1606
98.00 – 9850 – Checking the body for paintwork damage Model 107 from 8_85; 123; 124, 129, 140 up to 6_93; 126 from 9_85; 201 from 1_85 (wh9850pkw0000x)…………….1607
98.00 – Application of nano paint sealer (ap98.00-p-9830a)…………….1608
98.00 – Application of paintwork care and polishing agents (ap98.00-p-0635a)…………….1610
98.00 – Application of paintwork care and polishing agents (ap98.00-p-0635rq)…………….1611
98.00 – Covering, masking and aids when painting (ar98.00-p-0200a)…………….1613
98.00 – Forms Passenger cars Paintwork (of98.00-z-3999az)…………….1617
98.00 – Paintwork Passenger vehicles incl. cross country vehicles (wb6516lit7502z)…………….1619
98.00 – Safety information Paintwork (as98.00-z-9999zz)…………….1622
98.00 – Service Information Cleaning of tin-plated surfaces (si98.00-p-0019a)…………….1623
98.00 – Service Information Inquiries regarding factory finish (si98.00-p-0014a)…………….1624
98.00 – Service Information Matching color due to work on body shell complaints (si98.00-p-0024a)…………….1625
98.00 – Service Information Notes on paint drying in drying facility (si98.00-p-0020a)…………….1626
98.00 – Service Information Processing of preparatory work for paintwork and body shell complaints (si98.00-p-0025a)…………….1627
98.00 – Service Information Refinishing paint (si98.00-p-0002a)…………….1628
98.00 – Service Information Water-based paint (si98.00-p-0028a)…………….1630
98.00 – Service Information bulletin Painting systems for warranty operations (si98.00-p-0010a)…………….1631
98.00 – Service information Matt paintwork (si98.00-p-0017a)…………….1632
98.00 – Table of contents for paintwork and anticorrosion materials in series production (gf98.00-p-0991a)…………….1634
98.00 – Use of fine polishing paste (ap98.00-p-0638a)…………….1635
98.00 – Use of gloss preserver (ap98.00-p-0641a)…………….1637
98.00 – Use of metal dust remover (ap98.00-p-0636a)…………….1638
98.00 – Use of paint cleaners (ap98.00-p-0637a)…………….1639
98.00 – Use of polish (ap98.00-p-0639a)…………….1640
98.30 – Cleaning and care of MB vehicle paintwork (ap98.30-p-8070a)…………….1641
099_Printed Matter…………….1643
99.00 – Anziehdrehmomente Personenwagen Druckschriften (ba99.00-z-9999az)…………….1644
99.00 – Füllmengen Personenwagen Druckschriften (bf99.00-z-9999az)…………….1645
99.00 – Prüf- und Einstellwerte Personenwagen Druckschriften (be99.00-z-9999az)…………….1646
99.00 – Safety information Publications (as99.00-z-9999zz)…………….1647
99.00 – Structure test for SI KD (si99.00-z-0000mr)…………….1648
99.00 – Technical modifications Passenger cars Publications (bt99.00-z-9999az)…………….1649
99.20 – Body exposure Passenger vehicles incl. cross country vehicles (wb6516lit7490z)…………….1650
99.20 – Center section, Rear end Passenger vehicles incl. cross country vehicles (wb6516lit7501z)…………….1654
99.20 – Fault code documentation Passenger cars and Off Road Vehicles (wb6516lit7481z)…………….1658
99.20 – Front end Passenger cars and cross country vehicles (wb6516lit7500z)…………….1660
99.20 – Test Sheet Passenger Cars (wb6516lit7438z)…………….1663
99.20 – TÜV_FKÜ-Erfassungsblatt Typ 107, 116, 123 (wb6516lit7482z)…………….1664

Mercedes-Benz Model 123 Repair Service Manual


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Mercedes-Benz C118/X118 CLA-Class Repair Service Manual


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Complete service repair manual with Electrical Wiring Diagrams for Mercedes-Benz C118/X118 CLA-Class, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.

Mercedes-Benz subcompact executive car CLA 180, CLA 180 d, CLA 200, CLA 200 d, CLA 200 d 4MATIC, CLA 200 4MATIC, CLA 220, CLA 220 d, CLA 220 d 4MATIC, CLA 220 4MATIC, CLA 250, CLA 250 e, CLA 250 4MATIC, AMG CLA 35 4MATIC, AMG CLA 45 4MATIC+, AMG CLA 45 S 4MATIC+ workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:
Total Pages: 4,054 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

MODELS:
Mercedes-Benz CLA-Class (C118/X118)
CLA 180, CLA 180 d, CLA 200, CLA 200 d, CLA 200 d 4MATIC, CLA 200 4MATIC, CLA 220, CLA 220 d, CLA 220 d 4MATIC, CLA 220 4MATIC, CLA 250, CLA 250 e, CLA 250 4MATIC, AMG CLA 35 4MATIC, AMG CLA 45 4MATIC+, AMG CLA 45 S 4MATIC+

TABLE OF CONTENTS
000_Overall Vehicle….3
00.00 – Collection and disposal of components containing mercury (os00.00-p-1000zz)….9
00.00 – Connect_disconnect diagnostic unit (ad00.00-p-2000-06mfa)….10
00.00 – Forms Passenger cars Overall vehicle (of00.00-z-3999az)….11
00.00 – General notes Passenger cars Overall vehicle (ah00.00-z-9999az)….12
00.00 – Main inspection as per 2014_45_EU inspection specifications (ad00.00-p-0001ac)….14
00.00 – Notes on removing adhesive residues and foils on paint and metal surfaces with surface conditioning disks (ah00.00-p-0013-01ak)….16
00.00 – Notes on safety-relevant components (ah00.00-z-0019-01a)….17
00.00 – Risk of death caused by vehicle slipping or toppling off of the lifting platform. (as00.00-z-0010-01a)….18
00.00 – Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid_rear-end door or sliding roof. (as00.00-z-0011-01a)….19
00.00 – Risk of injury caused by scraping or cutting body parts on sharp vehicle parts (as00.00-z-0017-01a)….20
00.00 – Risk of injury. Moving parts can pinch, crush or, in extreme cases even sever extremities. (as00.00-z-0009-01a)….21
00.00 – Safety information Overall vehicle (as00.00-z-9999zz)….22
00.00 – Scrapping gas-filled hydraulic components (os00.00-p-2000zz)….25
00.00 – Service Information Discontinuation of overviews of models and major assemblies (si00.00-z-0130a)….26
00.00 – Service Information Operation items for test drives (si00.00-p-0009a)….28
00.00 – Tightening torques Passenger cars Overall vehicle (ba00.00-z-9999az)….30
00.01 – Certificates (of00.01-z-1999zz)….31
00.01 – Forms (of00.01-z-3999zz)….32
00.01 – Function group overview, engine (ov00.01-z-1904a)….33
00.01 – Function group survey, body (ov00.01-z-1906a)….34
00.01 – Information for the user (ov00.01-z-0100zz)….35
00.01 – Overview of function groups, chassis (ov00.01-z-1905a)….36
00.01 – Search aid for all electrical components (ov00.01-p-1909ica)….37
00.01 – Search aid for electrical components (ov00.01-z-1800a)….57
00.01 – Service Information Damage or breakdown case in international traffic (si00.01-z-0031a)….60
00.01 – Service Information Invoicing of quick test (si00.01-p-0006a)….61
00.01 – Service Information SDconnect rechargeable battery (si00.01-p-0003a)….62
00.01 – Service Information Structure of the new operation numbers for SmallRepair in ASRA [operation texts, standard texts, flat rates and work units] (si00.01-z-0001a)….63
00.01 – Service Information Synonym search – New functionality in WIS (si00.01-z-0036a)….64
00.01 – Service Information Update of email distributor (si00.01-z-0037a)….65
00.01 – Service Information bulletin on optimized design and location of system and function descriptions (si00.01-p-0009a)….66
00.01 – Service-Information Xentry Support & Feedback in WIS net (si00.01-z-0030a)….67
00.01 – Summaries (ov00.01-z-0102zz)….70
00.01 – Survey of function groups – overall vehicle (ov00.01-z-1903a)….71
00.01 – Terminology (ov00.01-z-0104zz)….72
00.01 – Use of electrical function schematics (ov00.01-p-1901-09a)….73
00.10 – Check gear capacity (ar00.10-p-1010a)….75
00.10 – Service-Information Dokumentation von Anziehdrehmomenten im WIS (si00.10-z-0013a)….78
00.10 – Service-Information Fahrzeug-Zulassungsdokumente (si00.10-p-0011a)….83
00.10 – Service-Information Umrüstung von Nicht-EU-Fahrzeugvarianten zur Zulassung in Deutschland (si00.10-p-0021a)….85
00.10 – Table of contents for function description of overall vehicle (gf00.10-z-0990e)….86
00.19 – Arrangement of electrical connectors (gf00.19-p-1005ica)….87
00.19 – Notes on the use of paint scraping nuts on ground connections (ah00.19-p-1000-20a)….90
00.19 – Overall network (GVN), basic function (gf00.19-p-9900a)….91
00.19 – Remove contacts from Multi Contact Point (MCP) coupling (ar00.19-p-0120-09a)….93
00.19 – Removing contacts from plugs and connectors (ar00.19-p-0120a)….95
00.19 – Repairing wiring harness using solder connectors (ar00.19-p-0100-09a)….101
00.19 – Wiring diagram for drive train sensor CAN (pe00.19-p-2171ica)….103
00.19 – Wiring diagram for peripherals CAN (pe00.19-p-2135ica)….104
00.19 – Wiring diagram for user interface CAN (pe00.19-p-2145ica)….105
00.19 – Wiring diagram of chassis FlexRay (pe00.19-p-2405ica)….106
00.19 – Wiring diagram of drive train CAN (pe00.19-p-2170ica)….107
00.19 – Wiring diagram of ground cabling (pe00.19-p-2800ica)….108
00.19 – Wiring diagram of ground cabling (pe00.19-p-2800icb)….109
00.19 – Wiring diagram of ground cabling (pe00.19-p-2800icc)….110
00.19 – Wiring diagram of ground cabling (pe00.19-p-2800icd)….111
00.19 – Wiring diagram of interior CAN (pe00.19-p-2185ica)….112
00.19 – Wiring diagram of soldered points _ Z connector sleeves (pe00.19-p-2600ica)….113
00.19 – Wiring diagram of soldered points _ Z connector sleeves (pe00.19-p-2600icb)….114
00.19 – Wiring diagram of soldered points _ Z connector sleeves (pe00.19-p-2600icc)….115
00.19 – Wiring diagram of soldered points _ Z connector sleeves (pe00.19-p-2600icd)….116
00.19 – Wiring diagram of telematics CAN (pe00.19-p-2180ica)….117
00.19 – Wiring diagram, hybrid CAN (pe00.19-p-2130ica)….118
00.20 – Bring up workshop level on instrument cluster (ap00.20-p-0046c)….119
00.20 – Check all visible parts in engine compartment for damage and fluid loss (ap00.20-p-0055i)….120
00.20 – Check all visible parts of vehicle underside for damage and fluid loss (ap00.20-p-0054n)….122
00.20 – Check before driving into working area (ap00.20-p-0036a)….125
00.20 – OVERVIEW for service sheet (ap00.20-p-1228cl)….126
00.20 – OVERVIEW for service sheet (ap00.20-p-1228tcl)….132
00.20 – OVERVIEW for service sheet, USA (ap00.20-p-1240cl)….137
00.20 – Overview of additional operations at customer request (ap00.20-p-0059u)….143
00.20 – Overview of check before driving into working area (ap00.20-p-0062u)….144
00.20 – Overview of service overviews (ap00.20-p-1600ucl)….145
00.20 – Overview of vehicle-specific additional operations not controlled via workshop code (ap00.20-p-0047u)….146
00.20 – Perform delivery and hand-over inspection (ap00.20-p-1100b)….147
00.20 – Perform delivery check for new vehicles (ap00.20-p-1101a)….154
00.20 – Plus package service items (ap00.20-p-1200-01p)….156
00.20 – Plus package service items, general view (ap00.20-p-0048u)….157
00.20 – Read out maintenance data from instrument cluster and reset service indicator (ap00.20-p-0043f)….158
00.20 – Read out maintenance data from instrument cluster and reset service indicator, general view (ap00.20-p-0049u)….159
00.20 – Reset service indicator to previous service (ap00.20-p-0044ac)….161
00.20 – Service Information Adding AdBlue(R) during service (si00.20-p-0004a)….162
00.20 – Spring Inspection (ap00.20-p-0081a)….164
00.20 – Travel inspection (ap00.20-p-0080a)….167
00.20 – Used car check (Young Stars) (ap00.20-p-0085a)….171
00.20 – Used vehicle check (ap00.20-p-0084a)….178
00.20 – Winter Inspection (ap00.20-p-0082a)….184
00.30 – Function schematic for European On-Board Diagnostics (EOBD) (pe00.30-p-2500-97d)….188
00.30 – Function schematic for European On-Board Diagnostics (EOBD) (pe00.30-p-2500d)….190
00.40 – Directory of additional operating fluids (bb00.40-p-0300zz)….191
00.40 – General list (bb00.40-p-0000zz)….192
00.40 – List of fuels (bb00.40-p-0100zz)….193
00.40 – List of lubricants (bb00.40-p-0200zz)….194
00.40 – Search aid for Specifications for Operating Fluids (bb00.40-p-0900a)….195
00.45 – Auxiliary repair materials (br00.45-z-0999zz)….200
00.45 – Service Information Multipurpose metal grease (si00.45-p-0004a)….201
00.45 – Service Information Service kit for rectifying squeaking, creaking and tearing noises (si00.45-p-0002a)….202
00.60 – Raise_lower vehicle with vehicle lift (ar00.60-p-1006a)….203
00.60 – Raise_prop up vehicle with pit jack or vehicle jack (ar00.60-p-1003a)….205
00.70 – Render new vehicles, which were immobilized operational (ap00.70-p-1001zz)….206
00.70 – Safety precautions for new vehicles that are being put in storage (ap00.70-p-1000zz)….208
001_Complete Engine, Crankcase Ventilation, Cylinder Head, Crankcase….210
01.00 – Check compression pressure (ar01.00-p-1201mfd)….213
01.00 – Check compression pressure (ar01.00-p-1201mfg)….216
01.00 – Check cylinders for leaks (ar01.00-p-1300mfd)….218
01.00 – Cleaning and preserving engine and engine compartment (ap01.00-p-1000zz)….221
01.00 – Combustion engine mechanical components, basic function (gf01.00-p-9900a)….222
01.00 – Combustion engine, basic function (gf01.00-p-9901a)….225
01.00 – Covering hole for ventilation of diaphragm chamber in pressure control valve in cylinder head cover with tape (ap01.00-p-8503-01a)….226
01.00 – Forms Passenger cars Complete engine, crankcase ventilation, cylinder head , crankcase (of01.00-z-3999az)….227
01.00 – General notes Passenger cars Complete engine, crankcase ventilation, cylinder head , crankcase (ah01.00-z-9999az)….228
01.00 – Inspect cylinders with a light probe (ar01.00-p-0200mfd)….230
01.00 – Safety information Complete engine, crankcase ventilation, cylinder head , crankcase (as01.00-z-9999zz)….232
01.00 – Technical modifications Passenger cars Complete engine, crankcase ventilation, cylinder head , crankcase (bt01.00-z-9999az)….233


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Mercedes-Benz W201 (190, 190 E, 190 D) Repair Service Manual 1982-1993


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Complete service repair manual with Electrical Wiring Diagrams for 1982-1993 Mercedes-Benz Model W201 (190, 190 E, 190 D) 190 Series, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.

Mercedes-Benz Model W201 (190, 190 E, 190 D) 190 Series workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

Mercedes-Benz Model W201 (190, 190 E, 190 D) 190 Series Service Repair Manual 1982-1993.pdf

PRODUCT DETAILS:
Total Pages: 7,912 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

TABLE OF CONTENTS
00_Overall Vehicle……..3
00.00 – 00 – Acronyms Used in the Diagnostic Manual Passenger Cars (dh0000p0ac00ux)……..14
00.00 – 00 – Connection and Use of Test Equipment 1 – Explanation of Symbols Used for Test Equipment and Components Passenger cars (dh0000p0a001ux)……..16
00.00 – 00 – Connection and Use of Test Equipment 2 – Connector Layout of Data Link Connector Passenger cars (dh0000p0a002ux)……..17
00.00 – 00 – Connection and Use of Test Equipment 3 – Connecting HHT or Impulse Counter Scan Tool, Reading and Erasing Diagnostic Trouble Code Memory – Passenger cars (dh0000p0a003ux)……..19
00.00 – 00 – How to Use the Diagnostic Manual Passenger Cars (dh0000p0aan0ux)……..22
00.00 – 00 – How to use the Diagnostic Manual Passenger Cars (dh0000p0can0ux)……..24
00.00 – 00 – Overview of test descriptions Diagnosis – Gasoline engine Engines 102, 103, 104, 111, 116, 117, 119, 120 (dh0000pm0up00x)……..26
00.00 – 00 – Preface – Diagnostic Manual Passenger cars (dh0000p0avt0ux)……..28
00.00 – 00 – Preface Diagnosis Manual Models 124, 129, 140, 170, 201, 202, 210 (dh0000p00vt00x)……..29
00.00 – 00 – Survey of Tests Chassis and Drivetrain Volumes 1 thru 3 Passenger Cars (dh0000pf0up0ux)……..30
00.00 – 00 – Survey of Tests Diagnosis – Gasoline engine Engines 102, 103, 104, 111, 112, 113, 116, 117, 119, 120 (dh0000pm0up0ux)……..31
00.00 – 00 – Survey of Tests Diagnostic Manuals Body and Accessories Passenger Cars (dh0000pa0up0ux)……..32
00.00 – 00 – Survey of Tests Information and Communication Volume 1 Passenger Cars (dh0000pi0up0ux)……..34
00.00 – 00 – Survey of test descriptions Diagnosis Chassis Models 124, 129, 140, 170, 202, 210 (dh0000pf0up00x)……..35
00.00 – 00 – Use of Diagnosis Manual Diagnosis – Gasoline engine Engines 102, 103, 104, 111, 116, 117, 119, 120 (dh0000pm0an00x)……..36
00.00 – 00 – Use of the diagnosis manual Diagnosis; Chassis – Body – Climate control – Information_Communication Models 124, 129, 140, 170, 201, 202, 210 (dh0000p00an00x)……..38
00.00 – Connecting and using test equipment (ad00.00-p-1000az)……..40
00.00 – Service Information Discontinuation of overviews of models and major assemblies (si00.00-z-0130a)……..41
00.00 – Service Information Evaluation of lithium-ion battery after an accident, fire or complaints (si00.00-z-0152a)……..43
00.00 – Service Information Influence of vehicle systems on electronic medical devices (si00.00-p-0159a)……..44
00.00 – Service Information On-board diagnostic systems and emissions control tampering (si00.00-u-0131a)……..45
00.00 – Service Information_ Discontinuation of overviews of models and major assemblies (si00.00-z-0130a)……..46
00.00 – Service Information_ Evaluation of lithium-ion battery after an accident, fire or complaints (si00.00-z-0152a)……..48
00.00 – Service Information_ Influence of vehicle systems on electronic medical devices (si00.00-p-0159a)……..49
00.00 – Service Information_ No liability for third-party retrofits (si00.00-p-0025a)……..50
00.00 – Service Information_ On-board diagnostic systems and emissions control tampering (si00.00-u-0131a)……..51
00.00 – Service Information_ Operation items for test drives (si00.00-p-0009a)……..52
00.00 – Service Information_ Orientation values for ZM operation items for plausibility checks in warranty and goodwill cases (si00.00-p-0088a)……..54
00.00 – Service Information_ QR code for rescue forces (si00.00-p-0089a)……..57
00.00 – Service Information_ Qualification measures for working on high-voltage on-board electrical systems, lithium-ion batteries and gaseous fuel drive systems (si00.00-p-0156a)……..58
00.00 – Service information Assessment of vehicles with high-voltage on-board electrical system and_or lithium-ion battery and_or gaseous-fuel drive system after accident, fire or problems (si00.00-z-0154a)……..62
00.00 – Service information New update concept for diagnosis applications (si00.00-z-0004a)……..64
00.00 – Service information_ Assessment of vehicles with high-voltage on-board electrical system and_or lithium-ion battery and_or gaseous-fuel drive system after accident, fire or problems (si00.00-z-0154a)……..65
00.00 – Service information_ New update concept for diagnosis applications (si00.00-z-0004a)……..67
00.00 – Service-Information_ Ausfu¨llen UPS-Absendeformular (si00.00-p-0085a)……..68
00.00 – Service-Information_ Hinweise zum Ausfu¨llen des Altteile-Ru¨cklieferscheins (si00.00-p-0076a)……..69
00.00 – Service-Information_ Unfallforschung (si00.00-p-0021a)……..70
00.00 – ervice Information Discontinuation of overviews of models and major assemblies (si00.00-z-0130a)……..71
00.01 – Introduction of WIS Service Media (sn00.01-z-0012a)……..73
00.01 – Overview of the steering gears Steering gear 765……..75
00.01 – Service Information Content and application of data mediums Telematics CD_DVD, Regio DVD and Digital Owner‘s Manual DVD (si00.01-p-0014a)……..79
00.01 – Service Information Damage or breakdown case in international traffic (si00.01-z-0031a)……..80
00.01 – Service Information Invoicing of quick test (si00.01-p-0006a)……..81
00.01 – Service Information SDconnect rechargeable battery (si00.01-p-0003a)……..82
00.01 – Service Information Structure of the new operation numbers for SmallRepair in ASRA [operation texts, standard texts, flat rates and work units] (si00.01-z-0001a)……..83
00.01 – Service Information Synonym search – New functionality in WIS (si00.01-z-0036a)……..84
00.01 – Service Information Trouble diagnosis bulletins (AF) publication type not applicable (si00.01-z-0029a)……..85
00.01 – Service Information Update of email distributor (si00.01-z-0037a)……..86
00.01 – Service Information WIS Service Media (si00.01-z-0012a)……..87
00.01 – Service Information bulletin on optimized design and location of system and function descriptions (si00.01-p-0009a)……..88
00.01 – Service Information_ Content and application of data mediums_ Telematics CD_DVD, Regio DVD and Digital Owner‘s Manual DVD (si00.01-p-0014a)……..89
00.01 – Service Information_ Damage or breakdown case in international traffic (si00.01-z-0031a)……..90
00.01 – Service Information_ Invoicing of quick test (si00.01-p-0006a)……..91
00.01 – Service Information_ SDconnect rechargeable battery (si00.01-p-0003a)……..92
00.01 – Service Information_ Structure of the new operation numbers for SmallRepair in ASRA [operation texts, standard texts, flat rates and work units] (si00.01-z-0001a)……..93
00.01 – Service Information_ Synonym search – New functionality in WIS (si00.01-z-0036a)……..94
00.01 – Service Information_ Trouble diagnosis bulletins (AF) publication type not applicable (si00.01-z-0029a)……..95
00.01 – Service Information_ Update of email distributor (si00.01-z-0037a)……..96
00.01 – Service Information_ WIS Service Media (si00.01-z-0012a)……..97
00.01 – Service-Information Erreichbarkeit technische Werkstattbetreuung (si00.01-p-0023a)……..98
00.01 – Service-Information Xentry Support & Feedback in WIS net (si00.01-z-0030a)……..99
00.01 – Service-Information_ Erreichbarkeit technische Werkstattbetreuung (si00.01-p-0023a)……..102
00.01 – Service-Information_ Xentry Support & Feedback in WIS net (si00.01-z-0030a)……..103
00.01 – ervice Information Damage or breakdown case in international traffic (si00.01-z-0031a)……..106
00.01 – ervice Information Structure of the new operation numbers for SmallRepair in ASRA [operation texts, standard texts, flat rates and work units] (si00.01-z-0001a)……..107
00.01 – ervice Information Synonym search – New functionality in WIS (si00.01-z-0036a)……..108
00.01 – ervice Information Update of email distributor (si00.01-z-0037a)……..109
00.01 – ervice-Information Xentry Support & Feedback in WIS net (si00.01-z-0030a)……..110
00.10 – 0000 – Preface All models Maintenance Manual – Models 107, 123, 124, 126, 129, 140, 201 M.Y. 1981-1993 (wh0000pkavt0ux)……..113
00.10 – Check gear capacity (ar00.10-p-1010a)……..116
00.10 – Design and operation of the electronic accelerator pedal (ASR) Function description KE-injection B. Driving with ASR……..119
00.10 – Function description Central locking (single-door system) A. General, B. Components, C. Component arrangement Model 201……..122
00.10 – Removal and installation of the thermostat switch of refrigerator box Models 124, 126, 129, 140, 201……..126
00.10 – Service Information Engine output increase (si00.10-p-0004a)……..128
00.10 – Service Information Notes on safety-relevant components subject to redocumentation requirements (si00.10-p-0033a)……..129
00.10 – Service Information Specified data for emissions inspection (si00.10-p-0037a)……..131
00.10 – Service Information Vehicle identification plate orders (si00.10-p-0003b)……..132
00.10 – Service Information_ Engine output increase (si00.10-p-0004a)……..133
00.10 – Service Information_ Notes on safety-relevant components subject to redocumentation requirements (si00.10-p-0033a)……..134
00.10 – Service Information_ Specified data for emissions inspection (si00.10-p-0037a)……..136
00.10 – Service Information_ Vehicle identification plate orders (si00.10-p-0003b)……..137
00.10 – Service-Information Dokumentation von Anziehdrehmomenten im WIS (si00.10-z-0013a)……..138
00.10 – Service-Information Fahrzeug-Zulassungsdokumente (si00.10-p-0011a)……..143
00.10 – Service-Information Prüfvorgaben für die Fahrzeuguntersuchung zur Vorbereitung der Hauptuntersuchung (HU) nach §29 StVZO (si00.10-p-0001a)……..145
00.10 – Service-Information Umrüstung von Nicht-EU-Fahrzeugvarianten zur Zulassung in Deutschland (si00.10-p-0021a)……..149
00.10 – Service-Information Änderungen bei der Abgasuntersuchung gem. AU-Geräteleitfaden Version 5.01 zum 01.01.2018 (si00.10-z-0034a)……..150
00.10 – Service-Information_ Dokumentation von Anziehdrehmomenten im WIS (si00.10-z-0013a)……..151
00.10 – Service-Information_ Fahrzeug-Zulassungsdokumente (si00.10-p-0011a)……..156
00.10 – Service-Information_ Prüfvorgaben für die Fahrzeuguntersuchung zur Vorbereitung der Hauptuntersuchung (HU) nach §29 StVZO (si00.10-p-0001a)……..158
00.10 – Service-Information_ Umrüstung von Nicht-EU-Fahrzeugvarianten zur Zulassung in Deutschland (si00.10-p-0021a)……..162
00.10 – Service-Information_ Änderungen bei der Abgasuntersuchung gem. AU-Geräteleitfaden Version 5.01 zum 01.01.2018 (si00.10-z-0034a)……..163
00.10 – ervice-Information Fahrzeug-Zulassungsdokumente (si00.10-p-0011a)……..164
00.12 – Removal and installation of the refrigeration unit Models 124, 126, 129, 140, 201……..166
00.15 – Function description Catalytic converter KE-Injection……..169
00.19 – Overall network (GVN), basic function (gf00.19-p-9900a)……..174
00.19 – Removing contacts from plugs and connectors (ar00.19-p-0120a)……..175
00.20 – 0006 – Overview, model, work sheet, order no. Models 107 from 8_85, 124_129_140 to 6_93, 126 from 9_85, 201 from 1_85, 123 (wh0000pkwvt06x)……..181
00.20 – 0050 – Checking the condition of all the assemblies and for leakage Models 107 to 07_85, 123, 126 to 08_85, 201 to 12_84 (wh0050pkw0000x)……..182
00.20 – 0050 – Inspecting component condition Model 107 up to 7_85, 123, 126 up to 8_85, 201 up to 12_84 Maintenance Manual – Models 107, 123, 124, 126, 129, 140, 201 M.Y. 1981-1993 (wh0050pk0000ux)……..183
00.20 – 0051 – Checking the condition of the lines and hoses and for leaks Models; 107 to 07_85, 123, 126 to 08_85, 201 to 12_84 (wh0051pkw0000x)……..184
00.20 – 0051 – Inspecting condition of lines and hoses Model 107 through 7_85, 123, 126 through 8_85, 201 through 12_84 Maintenance Manual – Models 107, 123, 124, 126, 129, 140, 201 M.Y. 1981-1993 (wh0051pk0000ux)……..185
00.20 – 0053 – Inspecting components, lines and hoses Model 107 starting 8_85, 124, 126 starting 9_85, 129, 140, 201 starting 1_85 Maintenance Manual – Models 107, 123, 124, 126, 129, 140, 201 M.Y. 1981-1993 (wh0053pk0000ux)……..186
00.20 – 0053 – Visual inspection for missing components, leakage assemblies, chafing points, line position Models; 107 from 08_85, 124, 126 from 09_85, 129, 140, 201 from 01_85 (wh0053pkw0000x)……..196
00.20 – 0090 – Checking chassis and supporting body components for damage and corrosion Models 107 from 8_85, 124, 129, 140 to 6_93, 126 from 9_85, 201 from 1_85, 123 (wh0090pkw0000x)……..208
00.20 – 0090 – Suspension and body structure inspection All Models Maintenance Manual – Models 107, 123, 124, 126, 129, 140, 201 M.Y. 1981-1993 (wh0090pk0000ux)……..210
00.20 – 0091 – Checking chassis and supporting body components for damage and corrosion Models 107 to 07_85, 123, 126 to 08_85, 201 to 12_84 (wh0091pkw0000x)……..212
00.20 – 0091 – Water leakage and corrosion inspection Model 107 through 7_85, 123, 126 through 8_85, 201 through 12_84 Maintenance Manual – Models 107, 123, 124, 126, 129, 140, 201 M.Y. 1981-1993 (wh0091pk0000ux)……..213
00.20 – 1st care service 10000 – 12500 km, additional between the maintenance services every 10000 km_annually (ap00.20-p-1220a)……..214
00.20 – Care service every 7 500 km_10 000 km (ap00.20-p-1221a)……..215
00.20 – Economy service – vehicles older than 4 years (ap00.20-p-0008a)……..216
00.20 – Function description B. Location of components Electronic ignition system with variable characteristics EZL KE-injection……..221
00.20 – Function description Exhaust manifold KE-injection……..226
00.20 – Function description I. EZL resistance trimming plug Electronic ignition system with variable characteristics EZL KE-injection……..231
00.20 – Maintenance (ap00.20-p-0000c)……..236
00.20 – Maintenance service every 15 000 km_20 000 km (ap00.20-p-1222a)……..237
00.20 – Maintenance service every 20 000 km_2 years (ap00.20-p-0005b)……..241
00.20 – Overview of check before driving into working area (ap00.20-p-0062u)……..245
00.20 – Service Information Adding AdBlue(R) during service (si00.20-p-0004a)……..246
00.20 – Service Information Forms for delivery and hand-over inspections, inspections and checks in information type AP (si00.20-p-0044a)……..248
00.20 – Service Information Notes on Economy-Service (si00.20-p-0035a)……..249
00.20 – Service Information_ Adding AdBlue(R) during service (si00.20-p-0004a)……..250
00.20 – Service Information_ Forms for delivery and hand-over inspections, inspections and checks in information type AP (si00.20-p-0044a)……..252
00.20 – Service Information_ Notes on Economy-Service (si00.20-p-0035a)……..253
00.30 – Function description Design and operation B. Fuel supply KE-injection……..254
00.30 – Function description Design and operation G. Idle speed devices – a)-e) KE-injection……..270
00.30 – Function description Fuel tank air admission and ventilation A. All models, B. Model 107, C. 124, 126, 201, D. 126 with ASR, E. Model 129 KE-Injection……..305
00.35 – Testing the air conditioning system refrigerating capacity (quick test) Model 201 with Tempmatic (USA)……..312
00.40 – Directory of additional operating fluids (bb00.40-p-0300zz)……..315
00.40 – Function of the crankcase ventilation Engine 102 KE in model 201……..316
00.40 – General list (bb00.40-p-0000zz)……..319
00.40 – List of fuels (bb00.40-p-0100zz)……..320
00.40 – List of lubricants (bb00.40-p-0200zz)……..321
00.40 – Search aid for Specifications for Operating Fluids (bb00.40-p-0900a)……..322
00.40 – Service Information Exclusive use of Mercedes-Benz lubricants in warranty and goodwill cases (si00.40-p-0009a)……..327
00.40 – Service Information Specifications for Operating Fluids for anti-corrosion agents_antifreeze (si00.40-p-0019a)……..328
00.40 – Service Information_ Exclusive use of Mercedes-Benz lubricants in warranty and goodwill cases (si00.40-p-0009a)……..329
00.40 – Service Information_ Specifications for Operating Fluids for anti-corrosion agents_antifreeze (si00.40-p-0019a)……..330
00.40 – Service information Dying of windshield washer fluid concentrate (si00.40-z-0006a)……..331
00.40 – Service information_ Dying of windshield washer fluid concentrate (si00.40-z-0006a)……..332
00.45 – Service Information Multipurpose metal grease (si00.45-p-0004a)……..333
00.45 – Service Information Service kit for rectifying squeaking, creaking and tearing noises (si00.45-p-0002a)……..334
00.45 – Service Information_ Multipurpose metal grease (si00.45-p-0004a)……..335
00.45 – Service Information_ Service kit for rectifying squeaking, creaking and tearing noises (si00.45-p-0002a)……..336
00.45 – ervice Information Multipurpose metal grease (si00.45-p-0004a)……..337
00.45 – ervice Information Service kit for rectifying squeaking, creaking and tearing noises (si00.45-p-0002a)……..338
00.60 – Raise_lower vehicle with vehicle lift (ar00.60-p-1006a)……..339
00.60 – Raise_prop up vehicle with pit jack or vehicle jack (ar00.60-p-1003a)……..341
01_Complete Engine, Crankcase Ventilation, Cylinder Head, Crankcase……..342
01.00 – 00 – How to use the Diagnosis Manual (Diesel Engines) Passenger Cars (dh0000p0ban0ux)……..349
01.00 – 0005 – Overview – Engines, models, output and compression ratio Engine 102 KE in model 201 (ra01981020005x)……..351
01.00 – Cleaning and preserving engine and engine compartment (ap01.00-p-1000zz)……..352
01.00 – Combustion engine mechanical components, basic function (gf01.00-p-9900a)……..353
01.00 – Combustion engine, basic function (gf01.00-p-9901a)……..356
01.00 – Removal and installation of heater box Model 201 with Tempmatic (USA)……..357
01.00 – Removal and installation of the shock absorber strut Models 124, 201……..361
01.00 – Removal and installation of the windshield glass Model 201……..373
01.00 – Removing and installing heater box Heating, ventilation Model 201……..379
01.00 – Technical modifications – Passenger cars – Complete engine, crankcase ventilation, cylinder head , crankcase (bt01.00-z-9999az)……..385
01.00 – Technical modifications Passenger cars Complete engine, crankcase ventilation, cylinder head , crankcase (bt01.00-z-9999az)……..386
01.00 – Technical modifications_ Passenger cars_ Complete engine, crankcase ventilation, cylinder head , crankcase (bt01.00-z-9999az)……..387
01.00 – Test and adjustment values – Passenger cars – Complete engine, crankcase ventilation, cylinder head , crankcase (be – javax.swing.ImageIcon@2b87e11f – be01.00-z-9999az)……..388
01.00 – Test and adjustment values – Passenger cars – Complete engine, crankcase ventilation, cylinder head , crankcase (be – javax.swing.ImageIcon@747e90c5 – be01.00-z-9999az)……..390
01.00 – Test and adjustment values Passenger cars Complete engine, crankcase ventilation, cylinder head , crankcase (be – javax.swing.ImageIcon@4097b769 – be01.00-z-9999az)……..392
01.00 – Test and adjustment values_ Passenger cars_ Complete engine, crankcase ventilation, cylinder head , crankcase (be – javax.swing.ImageIcon@3cfbe933 – be01.00-z-9999az)……..394
01.00 – Testing compression pressure (ar01.00-p-1200hw)……..396
01.10 – 0015 – Checking cylinders for leaks Engines 601, 602 (except 602.98), 603 (ra01006010015x)……..398
01.10 – 0020 – Illuminating the cylinder Engines 601, 602 (except 602.98), 603 (ra01006010020x)……..404
01.10 – 0030 – Removal and installation of the engine (oil capacity) Engine 102 KE in model 201 (ra01981020030x)……..406
01.10 – 0101 – Engine oil and filter change Engine 102.985, 103 104 Maintenance Manual – Models 107, 123, 124, 126, 129, 140, 201 M.Y. 1981-1993 (wh0101pk0006ux)……..429
01.10 – 0101 – Engine oil and filter change Engine 601, 602, 603 Maintenance Manual – Models 107, 123, 124, 126, 129, 140, 201 M.Y. 1981-1993 (wh0101pk0045ux)……..435
01.10 – 0101 – Engine oil and filter change Models; 107 from 8_85, 124, 129, 140 to 6_93, 126 from 9_85, 201 from 1_85, 123 All engines (wh0101pkw0000x)……..440
01.10 – 0110 – Measurement of, boring and honing the cylinder bores Engine 102 KE in model 201 (ra01981020110x)……..454
01.10 – 0150 – Testing the compression pressure Gasoline engines; 102 to 12_84, 110, 116, 117 in model 107 to 07_85, 116, 117 in model 126 to 08_85, 123 (wh0150pkw0000x)……..457
01.10 – A – Test and Adjustment Data 12 – Engine 102.961 CFI Engine 102 CFI (dh120am00000ux)……..462
01.10 – Removal and installation of heat exchanger Model 201 with Tempmatic (USA)……..464
01.10 – Remove_install engine (ar01.10-p-2400hx)……..467
01.10 – Service Information Application of surface sealants (si01.10-p-0015a)……..471
01.10 – Service Information Cleaning sealing surfaces (si01.10-p-0004a)……..472
01.10 – Service Information Guidelines on engine number (si01.10-p-0014a)……..473
01.10 – Service Information Note on mounting engine in assembly stand (si01.10-p-0016a)……..474
01.10 – Service Information Standardized procedure for complaints on the engine (si01.10-p-0001a)……..475
01.10 – Service Information_ Application of surface sealants (si01.10-p-0015a)……..477
01.10 – Service Information_ Cleaning sealing surfaces (si01.10-p-0004a)……..478
01.10 – Service Information_ Guidelines on engine number (si01.10-p-0014a)……..479
01.10 – Service Information_ Note on mounting engine in assembly stand (si01.10-p-0016a)……..480
01.10 – Service Information_ Standardized procedure for complaints on the engine (si01.10-p-0001a)……..481
01.10 – Technical modifications_ Engine Removal_installation of engine, crankcase, cylinder head, crankcase ventilation Engines 601, 602 (except 602.98), 603 (ra0100601ta00x)……..483
01.12 – Partial replacement of the front end without front wall Model 201 Sedan……..484
01.15 – Removal and installation of heater valve Model 201 with Tempmatic (USA)……..516
01.16 – Complete replacement of the main floor Model 201, Sedan……..517
01.20 – 0040 – Crankcase ventilation – Function A. Standard version, B.Naturally aspirated and turbo-engines with exhaust gas re-circulation, Engines 601, 602 (except 602.98), 603 (ra01006010040x)……..542
01.20 – 0406 – Removal and installation of the cylinder head cover Engine 102 KE in model 201 (ra01981020406x)……..549
01.20 – Testing the fuel pressures and for internal leaks Engine 102 KE……..551
01.24 – Testing the starting device Engine 102 KE……..560
01.30 – 0400 – Notes regarding the cylinder head Engines; A. 102.990, B. 102.991, C. 102.992 in model 201 (ra01981020400x)……..571
01.30 – 0400 – Repair notes for the cylinder heads and gaskets A. Engine 601, B. Engines 602 (except 602.98), 603 (ra01006010400x)……..575
01.30 – 0407 – Reconditioning the spark plug threads in the cylinder head Engine 102 KE in model 201 (ra01981020407x)……..583
01.30 – 0410 – Refinishing the precombustion chamber sealing surface Engines 601, 602 (except 602.98), 603 (ra01006010410x)……..588
01.30 – 0416 – Modifications to the precombustion chambers Engines 601, 602 (except 602.98), 603 (ra01006010416x)……..594
01.30 – 0417 – Removal and installation of the precombustion chambers Engines 601, 602 (except 602.98), 603 (ra01006010417x)……..601
01.30 – 0418 – Facing cylinder head contact face Engines 601, 602 (except 602.98), 603 (ra01006010418x)……..609
01.30 – 0420 – Pressure test of the cylinder head Engines 601, 602 (except 602.98), 603 (ra01006010420x)……..613
01.30 – Complete replacement of the rear floor Model 201……..615
01.30 – Remove and install the rear axle shaft flange with angular ball bearing Models 124, 201……..626
01.30 – Remove_install cylinder head (ar01.30-p-5800hx)……..636
01.35 – Testing the injection valves Engine 102 KE – Basic and national version from 1986……..640
01.40 – 0105 – Construction differences and modifications to the crankcase Engine 102 KE in model 201 (ra01981020105x)……..645
01.40 – 0130 – Knocking out and inserting the steel balls in the main oil duct Engines 601, 602 (except 602.98), 603 (ra01006010130x)……..654
01.40 – 0140 – Replacement of core plug in the crankcase Engine 102 KE in model 201 (ra01981020140x)……..657
01.40 – 0140 – Replacement of the core hole plug caps in the crankcase Engines 601, 602 (except 602.98), 603 (ra01006010140x)……..660
01.40 – 0210 – Removal and installation of the timing case cover Engine 102 KE in model 201 (ra01981020210x)……..663
01.40 – 0211 – Modifications to the timing case cover Engines 601, 602 (except 602.98), 603 (ra01006010211x)……..672
01.40 – 0222 – Removal and installation of the closing cover Engine 102 KE in model 201 (ra01981020222x)……..675
01.40 – 0222 – Removal and installation of the end cap Engines 601, 602 (except 602.98), 603 (ra01006010222x)……..677
01.40 – Boring and honing cylinder bores (ar01.40-p-9291aw)……..681
01.40 – Installing cylinder liner (ar01.40-p-9273aw)……..683
01.40 – Machining the crankcase contact surface (ar01.40-p-9133aw)……..684
01.40 – Measuring cylinder bores (ar01.40-p-9202aw)……..687
01.40 – Remove cylinder liner (ar01.40-p-9272aw)……..689
01.40 – Remove_install end cover (ar01.40-p-8913ha)……..691
01.40 – Remove_install timing case cover (ar01.40-p-8000hx)……..694
01.40 – Sealing timing case cover (ar01.40-p-8003a)……..697
01.40 – Widening cylinder bore in crankcase (ar01.40-p-9271aw)……..699
01.45 – 0315 – Design differences and modifications to oil pans Engines 601, 602 (except 602.98), 603 (ra01006010315x)……..701
01.45 – Remove_install oil pan (ar01.45-p-7500hz)……..707
01.50 – Cavity preservation following repair work A. Detachable parts, B. Welded in parts Model 201……..709
01.65 – Testing the fuel pump relay Overview of fuel pump relay, Test Engine 102 KE from 1986……..715
01.82 – Removal and installation of driver's seat backrest cover Model 201……..725
02.11 – Modifications and differences in versions of oil pump Engine 102 KE in model 201……..729
02.15 – Removal and installation of the injection valves Engine 102 KE……..732
02.20 – Checking, removal and installation of the brake disc on the front axle Models 124, 201……..734
02.28 – Checking, removal and installation of the brake discs on the rear axle Models 124, 201……..738
02.30 – Removal and installation of transmission front cover, Renewing radial sealing ring 5 Speed Mechanical Transmission 717……..743
02.50 – Test values for the springs Models 124, 201……..747
02.64 – Checking the windshield washing water level indication Model 201……..748
04.00 – Function description auxiliary heater A. General Models 124, 126, 201……..754
04.10 – Removal and installation of the flywheel or driven plate Engine 102 KE in model 201……..764


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