Month: December 2024

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INSTANT DOWNLOAD

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Complete Diagnosis and Test manual with Electrical Wiring Diagrams for John Deere 4WD Loaders 544E, 544E LL, 544E TC, 624E, 644E, with all the shop information to maintain, diagnose, test, and service like professional mechanics.

John Deere 4WD Loaders 544E, 544E LL, 544E TC, 624E, 644E workshop Diagnostics and Test manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM1413 – John Deere 544E, 544E LL, 544E TC, 624E and 644E 4WD Loader Technical Manual (Operation and Test ).PDF

Total Pages: 1,120 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Language: English

ctm138519 English – TeamMate™ II 1200 Series Inboard Planetary Axles -: (Worldwide Edition) CTM
ctm4 English – Series 300 – 3179,4239,6359,4276,6414 Diesel Engines CTM
ctm6 English – Series 400, 6076 Diesel Engines ( – 499999) CTM
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omt131709 English – OPERATORS MANUAL 544E, 544E LL, AND 544E TC LOADERS 624E LOADER 644E LOADER Operator’s Manual
omt131709 English – OPERATORS MANUAL 544E, 544E LL, AND 544E TC LOADERS 624E LOADER 644E LOADER Operator’s Manual

MAIN SECTIONS
Foreword
General Information
Safety Information
General Specifications
Torque Values
Fuels And Lubricants
Wheels
Powered Wheels And Fastenings
Axles And Suspension Systems
Removal And Installation
Axle Shafts, Bearings And U-Joints
Hydraulic System
Transmission
Removal And Installation
Controls Linkage
Input Drive Shafts And U-Joints
Gear, Shafts, Bearings And Power Shift Clutch
Hydraulic System
Engine
Removal And Installation
Engine Auxiliary Systems
Cold Weather Starting Aids
Cooling System
Speed Controls
Intake System
External Fuel Supply System
Dampener Drive
Elements
Steering System
Secondary Steering
Hydraulic System
Service Brakes
Active Elements
Hydraulic System
Park Brake
Active Elements
Controls Linkage
Equipment Attaching
Drawbar
Electrical Systems
Batteries, Support And Cables
Alternator, Regulator And Charging System Wiring
Lighting System
Wiring Harness And Switches
Motors And Actuators
Frame Or Supporting Structure
Frame Installation
Frame Bottom Guards
Chassis Weights
Operator`s Station
Removal And Installation
Operator Enclosure
Seat And Seat Belt
Heating And Air Conditioning
Loader
Bucket
Frames
Hydraulic System

TABLE OF CONTENTS
Section 9000: General Information…16
Group 01: Safety Information…16
Handle Fluids Safely-Avoid Fires…19
Prevent Battery Explosions…20
Prepare for Emergencies…21
Prevent Acid Burns…22
Handle Chemical Products Safely…24
Avoid High-Pressure Fluids…25
Park Machine Safely…26
Support Machine Properly…27
Wear Protective Clothing…28
Work in Clean Area…29
Service Machines Safely…30
Work In Ventilated Area…31
Illuminate Work Area Safely…32
Replace Safety Signs…33
Use Proper Lifting Equipment…34
Remove Paint Before Welding or Heating…35
Avoid Heating Near Pressurized Fluid Lines…36
Keep ROPS Installed Properly…37
Service Tires Safely…38
Avoid Harmful Asbestos Dust…39
Practice Safe Maintenance…40
Use Proper Tools…41
Dispose of Waste Properly…42
Live With Safety…43
Group 02: General Specifications…16
544E Specifications…48
544E Drain And Refill Capacities…52
544E LL Specifications…53
544E LL Drain And Refill Capacities…57
544E TC Specifications…58
544E TC Drain And Refill Capacities…62
624E Specifications…63
624E Drain And Refill Capacities…67
644E Specifications…68
644E Drain And Refill Capacities…72
Group 03: Torque Values…17
Hardware Torque Specifications…74
ROPS Torque Specifications…75
Metric Bolt and Cap Screw Torque Values…76
Additional Metric Cap Screw Torque Values…77
Unified Inch Bolt and Cap Screw Torque Values…79
Check Oil Lines And Fittings…80
Service Recommendations for O-Ring Boss Fittings…81
Service Recommendations for Flat Face O-Ring Seal Fittings…83
Service Recommendations for Metric Series Four Bolt Flange Fitting…85
Service Recommendations For Inch Series Four Bolt Flange Fittings…87
Group 04: Fuels And Lubricants…17
Fuel Specifications…90
Storing Fuel…91
Fuel Tank…92
Engine Oil…93
Transmission Oil…94
Hydraulic System Oil…95
Differential Oil…96
Grease…97
Alternative and Synthetic Lubricants…99
Synthetic Lubricants…99
Lubricant Storage…100
Cold Weather Operation…101
Engine Coolant…102
Section 9005: Operational Checkout Procedure…103
Group 10: Operational Checkout Procedure…103
Operational Checkout Record Sheet-544E, 624E, And 644E…108
Complete Machine Operational Checkout…112
Section 9010: Engine Operation And Tests…166
Group 05: Theory Of Operation…166
Cooling System Operation-544E, 624E…169
Cooling System Operation-644E…170
Thermostat Operation…171
Air Cleaner Operation…172
Turbocharger Operation…174
Engine Lubrication-544E, 624E…176
Engine Lubrication Operation-644E…178
Fuel System Operation-544E, 624E…180
Fuel System Operation-644E…181
Fuel Supply Pump Operation-544E, 624E…182
Fuel Pump Operation-644E…183
Fuel Filter Operation…185
Fuel Injection Pump Operation-544E, 624E…186
Fuel Injection Pump Operation-644E…188
Fuel Injection Nozzle Operation-544E, 624E…189
Fuel Injection Nozzle Operation-644E…190
Group 10: System Operational Checks…166
Engine Operational Checks…208
Group 15: Diagnostic Information…166
Diagnose Engine Malfunctions…236
Coolant Requirements…248
Group 20: Adjustments…166
JT05801 Clamp-On Electronic Tachometer Installation…824
JT05800 Digital Thermometer Installation…825
D01084AA Tachometer Reader Installation Procedure…254
Valve Clearance Adjustment-544E, 624E…255
Valve Clearance Adjustment-644E…257
Fan Belt Tension Adjustment…259
Injection Pump Static Timing Adjustment-544E, 624E…261
Injection Pump Static Timing Adjustment-644E…263
Slow And Fast Idle Adjustment-544E, 624E…265
Slow Idle Adjustment-644E…267
Fast Idle Adjustment-644E…269
Speed Control Linkage Adjustment…270
Fuel Shut-Off Cable Adjustment-644E…272
Bleed The Fuel System-544E, 624E…273
Bleed The Fuel System-644E…274
Group 25: Tests…167
JT05801 Clamp-On Electronic Tachometer Installation…824
JT05800 Digital Thermometer Installation…825
Dampener Runout Check…278
Valve Lift Check…279
Compression Pressure Test-544E, 624E…280
Compression Pressure Test-644E…282
Engine Oil Pressure Test-544E, 624E…284
Engine Oil Pressure Test-644E…285
Turbocharger Shaft Axial End Play Test…287
Turbocharger Shaft Radial Movement Test…288
Cooling System Test…289
Fuel Pump Pressure Test-544E, 624E…291
Fuel Pump Pressure Test-644E…292
Air Filter Restriction Indicator Switch Test…294
Radiator Air Flow Test…296
JT05529 Airflow Meter Test Record…298
Engine Power Test Using Engine Pulldown…300
Engine Power Test Using Turbocharger Boost Pressure…302
Air Intake System Leakage Test…304
Fuel Line Leakage Test…306
Section 9015: Electrical System Operation And Test…307
Group 00: Electrical System Operation And Test…307
Safety Precautions…314
Using Booster Batteries-12 Volt System…317
Visually Inspect Electrical System…320
Testing The Electrical System…321
Common Circuit Test…322
Electrical Operational Checks…323
Electrical Schematic Symbols…324
Wiring Diagram Information…325
Battery-Diagnose Malfunctions…327
Battery Operation…328
Battery Specifications…330
Fuse Specifications…331
Bulb Replacement Specifications…332
Diagnose Power And Ground Circuit Malfunctions…333
Power Circuit Operation…336
Power Circuit Wiring Diagram…338
Power Circuit Test…339
Diagnose Starter Circuit Malfunctions…344
Diagnose Fuel Shut-Off Malfunctions-544E, 624E…347
Starting Circuit And Fuel Shut-Off Solenoid Operational Checks…348
Starting Circuit And Fuel Shut-Off Solenoid Operation…354
Starter Operation…356
Start Circuit And Fuel Shut-Off Solenoid Wiring Diagram…359
Start Circuit And Fuel Shut-Off Solenoid Tests…360
Diagnose Charging Circuit Malfunctions-65 Amp Alternator…361
Alternator Operation-65 Amp Motorola…365
Charging Circuit Operation-65 Amp Motorola Alternator-(Serial No. -532819)…367
Charging Circuit Wiring Diagram-65 Amp Motorola-(S.N. -532819)…368
Charging Circuit Operation-65 Amp Motorola Alternator-(Serial No. 532820-)…369
Charging Circuit Wiring Diagram-65 Amp Motorola-(S.N. 532820-)…370
Diagnose Charging Circuit Malfunctions-90 Amp And 105 Amp Alternator…371
Alternator Operation-90 Amp And 105 Amp Delco Remy…374
Charging Circuit Operation-105 Amp Delco-Remy Alternator-(S.N. 518774-)…376
Charging Circuit Wiring Diagram-105 Amp Alternator-(S.N. 518774-)…377
Charging Circuit Operation-90 Amp Delco-Remy Alternator…378
Charging Circuit Wiring Diagram-90 Amp Delco-Remy Alternator…379
Diagnose Charging Circuit Malfunctions-130 Amp Alternator…380
Alternator Operation-130 Amp Motorola…388
Charging Circuit Operation-130 Amp Motorola Alternator…389
Charging Circuit Wiring Diagram-130 Amp Motorola Alternator…390
130 Amp Alternator Voltage Adjustment…391
Diagnose Logic Module And Warning Alarm Circuit Malfunctions…392
Logic Module And Warning Alarm Circuit Operation…393
Logic Module And Warning Alarm Wiring Diagram…395
Logic Module Test In Machine…396
Logic Module Bench Test…399
Diagnose Indicator Circuit Malfunctions-Top Row…401
Indicator Circuits Operation-Top Row…409
Indicator Circuits Wiring Diagram-Top Row…410
Diagnose Indicator Circuit Malfunctions-Middle Row…411
Indicator Circuits Operation-Middle Row…419
Indicator Circuits Wiring Diagram (Middle Row)…421
Park Brake Switch Adjustment…422
Pressure Switch And Sender Test…423
Diagnose Gauges And Horn Circuit Malfunctions…424
Gauges And Horn Circuits Operation…430
Gauges And Horn Circuit Wiring Diagram…431
Diagnose Return-To-Dig And Boom Height Kickout Malfunctions…432
Return-To-Dig And Boom Height Kickout Circuit Operation…437
Return-To-Dig And Boom Height Kickout Wiring Diagram…439
Boom Height Kickout Adjustment…818
Return-To-Dig Adjustment…820
Diagnose Start Aid, Reverse Warning Alarm, And Cigar Lighter Circuit Malfunctions…444
Start Aid, Reverse Warning Alarm, And Cigar Lighter Circuit Operation…448
Start Aid, Reverse Warning Alarm, And Cigar Lighter Circuit Operation Wiring Diagram…449
Diagnose Secondary Steering System Malfunctions…450
Secondary Steering Circuit Operation…456
Secondary Steering Wiring Diagram…458
Secondary Steering Circuit Test…459
Secondary Steering Controller Test…460
Secondary Steering Pressure Switch…461
Diagnose Hour Meter Circuit Malfunctions…462
Hour Meter Circuit Operation…468
Hour Meter Circuit Wiring Diagram…470
Diagnose Boom Down Circuit Malfunctions…471
Boom Down Circuit Operation-(Serial No. -518527)…476
Boom Down Circuit Wiring Diagram-(Serial No. -518527)…477
Boom Down Circuit Operation-(Serial No. 518528-521102)…478
Boom Down Circuit Wiring Diagram-(Serial No. 518528-521102)…479
Boom Down Circuit Operation-(Serial No. 521103-)…480
Boom Down Circuit Wiring Diagram-(Serial No. 521103-)…481
Diagnose Differential Lock And Clutch Cut-Off Circuit Malfunctions…482
Differential Lock And Clutch Cut-Off Circuit Operation…487
Differential Lock And Clutch Cut-Off Circuits Wiring Diagram…488
Diagnose Turn Signal And Flasher Circuit Malfunctions…489
Turn Signal And Flasher Indicator Circuit Operation…493
Turn Signal And Flasher Indicator Circuit Wiring Diagram…494
Diagnose Drive, Work, Brake And Gauge Light Circuit Malfunctions…495
Drive, Work, Brake And Gauge Light Circuit Operation…501
Drive, Work, Brake And Gauge Light Circuits Wiring Diagram…503
Diagnose Windshield Wiper And Washer Circuit Malfunctions…504
Windshield Wiper And Washer Circuit Operation…509
Windshield Wiper/Washer Circuit Wiring Diagram…510
Diagnose Pin Disconnect Circuit Malfunctions…511
Pin Disconnect Circuit Operation…513
Pin Disconnect Circuit Wiring Diagram…514
Radio Circuit Operation…515
Electrical Component Location Drawing…516
Section 9020: Power Train Operation And Tests…517
Group 05: Theory Of Operation…517
Power Train Component Overview…523
Drive Dampener…526
Transmission Clutch Engagement…527
Torque Converter Operation…528
Transmission Operation-Neutral…530
Transmission Operation-1st Gear Forward…532
Transmission Operation-2nd Gear Forward…534
Transmission Operation-3rd Gear Forward…536
Transmission Operation-4th Gear Forward…538
Transmission Operation-1st Gear Reverse…540
Transmission Operation-2nd Gear Reverse…542
Transmission Operation-3rd Gear Reverse…544
Clutch Operation…546
Transmission Hydraulic Components…548
Transmission Hydraulic System…550
Transmission Pump Operation…552
Transmission Control Valve Components…553
Transmission Control Valve-1st Gear Neutral…555
Transmission Control Valve-4th Gear Forward…557
Shift Modulation…559
Shift Modulation-1st Gear (Full Engagement)…561
Shift Modulation-1st Gear (Shift Initiated-Clutch Filling)…563
Shift Modulation-1st Gear (Modulation Starting)…565
Shift Modulation-2nd, 3rd, And 4th Gears…567
Thermal Bypass Valve Operation…569
Differential Lock Operation…570
Final Drive Operation…572
Axle Outer Seal And Bearing Operation…574
Axle Disconnect Operation…575
Brake Hydraulic System…576
Brake Pump Operation…578
Accumulator Operation…580
Brake Valve Operation…581
Wet Chambered Brake Valve…583
Pressure Reducing Valve Operation-Neutral…585
Pressure Reducing Valve Operation-Differential Lock On…587
Group 10: System Operational Checks…518
Power Train Operational Checks…601
Group 15: Diagnostic Information…518
Diagnose Transmission System Malfunctions…622
Diagnose Service Brake Malfunctions…631
Diagnose Differential/Axle Malfunctions…633
Diagnose Drive Line Malfunctions…636
Diagnose Park Brake Malfunctions…637
Hydraulic Circuit Symbols…807
Brake, Differential Lock Circuit Schematic…639
Power Train Schematic…640
Power Train And Brakes System Component Location…641
Group 20: Adjustments…518
Transmission Control Valve Linkage-FNR And Neutral Lock Adjustment…643
Transmission Control Valve Linkage-Speed Control Adjustment…644
Brake Pedal Adjusting Screw Adjustment (Early Units Only)…645
Front Axle Disconnect Adjustment…646
Clutch Cut-Off Switch Adjustment…647
Brake Pad Inspection…648
Hydraulic Brake Bleeding Procedure…650
Charge Brake Accumulator…652
Park Brake Linkage Adjustment…654
Park Brake Indicator Switch Adjustment…656
Brake Pump And Differential Lock System Oil Clean-Up Procedure Using Portable Filter Caddy…657
Group 25: Tests…518
JT05801 Clamp-On Electronic Tachometer Installation…824
JT05800 Digital Thermometer Installation…825
D01084AA Tachometer/Temperature Reader Installation Procedure…826
Transmission Oil Warm-Up Procedure…663
Brake, Differential Lock, And Hydraulic System Oil Warm-Up Procedure…664
Transmission Pump Flow Test…665
Transmission System Pressure, Element Leakage, And Shift Modulation Test…667
Lube Pressure Test…670
Converter Relief Pressure Test…672
Converter-In Pressure Test…674
Converter-Out Pressure Test…676
Converter-Out Flow Test…678
Transmission Oil Cooler Backflush Procedure…680
Transmission Oil Cooler Restriction Test…681
Clutch Cut-Off Valve Pressure Test…683
Pressure Reducing Valve Manifold Leakage Test…685
Transmission Oil Cooler Thermal Bypass Valve Test…687
Transmission Oil Cooler Bypass Valve Pressure Test…689
Torque Converter Stall Speed Test…691
Brake Pump Flow Test…692
Brake Pump Standby Pressure Test…694
Brake Valve Pressure Test…696
Brake Accumulator Precharge Test…698
Brake Valve Leakage Test…700
Brake Accumulator Inlet Check Valve Leakage Test…702
Differential Lock Pressure Test…704
Differential Lock Leakage Test…706
Axle Bearing Adjustment Check…708
No-Spin Differential Test…709
Section 9025: Hydraulic System Operation And Test…710
Group 05: Theory Of Operation…710
Steering Circuit Component Location…714
Steering Circuit Components…715
Steering Circuit Operation-Right Turn…717
Main Hydraulic Pump Operation…719
Priority Valve Operation…720
Steering Valve Operation…723
Crossover Relief Valve Operation…724
Steering Cylinder Operation…725
Steering Accumulator Operation-644E Later Units…726
Secondary Steering System Operation…727
Inlet Manifold Operation…728
Loader Hydraulic System…730
Pressure Reducing Valve-Secondary Boom Lower Operation…732
Pilot Controller Operation…734
Boom Section Operation…736
Bucket Section Orifice Check Valve…738
Bucket Section Operation-544E, 624E, And 644E…739
Bucket Section Operation-544E TC And 544E LL…741
Auxiliary Section Operation…743
System Relief Valve Operation…745
Circuit Relief Valve Operation…746
Anti-Cavitation Valve Operation…749
Loader Cylinder Design…750
Return Filter Operation…751
Pin Disconnect Circuit Operation-544E TC…752
Group 10: System Operational Checks…710
Hydraulic Operational Checks…770
Group 15: Diagnostic Information…710
Diagnose Hydraulic System Malfunctions…797
Hydraulic Circuit Symbols…807
Main Hydraulic System Component Location…808
Main Hydraulic System Schematic…809
Main Hydraulic System Schematic (Tandem Valve)…810
Hydraulic System Component Location-544E TC And 544E LL…811
Group 20: Adjustments…711
Hydraulic Oil Clean-Up Procedure Using Portable Filter Caddy…815
Boom Height Kickout Adjustment…818
Return-To-Dig Adjustment…820
Charge Steering Accumulator-644E Later Machines…821
Group 25: Tests…711
JT05801 Clamp-On Electronic Tachometer Installation…824
JT05800 Digital Thermometer Installation…825
D01084AA Tachometer/Temperature Reader Installation Procedure…826
Hydraulic Oil Warm-Up Procedure…828
Main Hydraulic Pump Flow Test…829
Loader System And Circuit Relief Valve Pressure Test…831
Hydraulic System Restriction Test…835
Loader Cylinder Drift Test…837
Boom And Bucket Cylinder Leakage Test…840
Hydraulic Oil Cooler Restriction Test…842
Steering System Leakage Test…844
Steering Valve Neutral Leakage Test…847
Steering Crossover Relief Valve…849
Steering Stop Wear Check…851
Priority Valve Pressure Test…853
Priority Valve "LS" Port Flow Test…855
Priority Valve Relief Cartridge Leakage Test…857
Secondary Steering Pump Relief Valve Pressure Test…859
Secondary Steering Manifold Primary Check Valve Leakage Test…861
Secondary Steering Manifold Secondary Check Valve Leakage Test…863
Pilot Control Valve Pressure Test…865
Pressure Reducing Valve Pressure Test…869
Cycle Time Test…871
Hydraulic Oil Filter Inspection Procedure…872
Pin Disconnect Solenoid Valve Leakage Test…873
Pin Disconnect Cylinder Leakage Test…875
Section 9031: Heating And Air Conditioning System Operation And Tests…877
Group 05: Theory Of Operation…877
Refrigerant System…880
Electrical System Wiring Diagram-Early Machines…881
Electrical System Schematic-Early Machines…883
Electrical System Wiring Diagram-Later Machines…884
Electrical System Schematic-Later Machines…886
Receiver-Dryer Operation…887
Expansion Valve Operation…889
Thermostat Control Switch Operation…891
Compressor Relief Valve Operation…893
Group 10: System Operational Checks…877
Air Conditioning Operational Checks…914
Group 15: Diagnostic Information…877
Diagnose Air Conditioning Electrical Malfunctions…936
Air Conditioning Component Location Drawing…938
Group 20: Adjustments…877
Refrigerant (R-12) Cautions…959
Check And Add Compressor Oil…942
Air Conditioning Gauge Set Installation Procedure…943
Refrigerant Recovery…945
Flush The System…947
Purge The System…949
Evacuate The System…951
Charge The System…953
Add Refrigerant To System…955
Check And Adjust Compressor Belt Tension…957
Group 25: Tests…877
Refrigerant (R-12) Cautions…959
Air Conditioning System Test…960
Operating Pressure Diagnostic Chart…963
Expansion Valve Operating Test…967
Expansion Valve Bench Test And Adjustment…969
Thermostat Control Switch Operating Test…971
Thermostat Control Switch Bench Test And Adjustment…973
Low Refrigerant Pressure Switch Test…975
High Refrigerant Pressure Switch Test…977
Leak Testing…979
Refrigerant Hoses And Tubing Inspection…980
Air Conditioner, Heater, And Defroster Circuit Test…981

John Deere 4WD Loaders 544E, 544E LL, 544E TC, 624E, 644E Operation & Test Service Manual (TM1413)

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INSTANT DOWNLOAD

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INSTANT DOWNLOAD

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Complete service repair manual with Electrical Wiring Diagrams for John Deere 440E, F440E, 450E, F450E Round Balers, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.

John Deere 440E, F440E, 450E, F450E Round Balers workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM148319 English – John Deere 440E and 450E Round Balers Technical Manual.pdf
tm148363 Spanish – Manual técnico de las rotoempacadoras 440E y 450E
005FBD402 English – John Deere F440E & F450E Round Balers Technical Manual.pdf

PRODUCT DETAILS:
Total Pages: 1,331 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

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TABLE OF CONTENTS
005FBD402 – John Deere F440E &F450E Round Balers Technical Manual…..2
TM148319 – John Deere 440E and 450E Round Balers Repair Technical Manual…..126
TABLE OF CONTENTS…..126
Section 10: General…..145
Group 05: Safety…..145
Recognize Safety Information…..148
Understand Signal Words…..149
Handle Fluids Safely—Avoid Fires…..150
Prevent Battery Explosions…..151
Prepare for Emergencies…..152
Park Machine Safely…..153
Operate Baler Safely…..154
Protect Bystanders…..155
Service Machine Safely…..156
Support Machine Properly…..160
Wear Protective Clothing…..161
Work in Clean Area…..162
Service Machines Safely…..163
Work In Ventilated Area…..164
Illuminate Work Area Safely…..165
Replace Safety Signs…..166
Use Proper Lifting Equipment…..167
Avoid High-Pressure Fluids…..168
Remove Paint Before Welding or Heating…..169
Avoid Heating Near Pressurized Fluid Lines…..170
Service Tires Safely…..171
Practice Safe Maintenance…..172
Use Proper Tools…..173
Construct Dealer-Made Tools Safely…..174
Dispose of Waste Properly…..175
Precautions for Welding…..176
Protect Against High Pressure Spray…..178
Live With Safety…..179
Group 10: Specifications…..1076
Machine Specifications—440E and 450E…..183
Unified Inch Bolt and Screw Torque Values…..186
Metric Bolt and Screw Torque Values…..189
Service Recommendations For 37° Flare and 30° Cone Seat Connectors…..191
Group 15: General Information…..146
Machine Decal Identification…..193
Machine Description…..194
Group 20: Lubricants…..146
Grease…..197
Gear Case Oil…..198
Alternative and Synthetic Lubricants…..199
Mixing of Lubricants…..200
Lubricant Storage…..201
Perform Lubrication and Maintenance…..202
Section 20: Drive Train…..203
Group 05: General Information…..203
Drivetrain Operation…..209
Group 10: Diagnosing Malfunctions…..736
PTO Driveline Difficulties…..213
Shear Bolt Difficulties…..214
Friction Clutch Difficulties (If Equipped)…..215
Gear Case Difficulties…..216
Drive Chain Difficulties…..217
Group 15: Drive Train Protection…..203
Specifications…..1076
Replace Driveline Shear Bolt…..220
Adjust PTO Friction Clutch (If Equipped)…..221
Slip PTO Friction Slip Clutch (If Equipped)…..223
PTO Driveline Exploded View—Friction Clutch Type…..226
Check Pickup Cam Clutch Torque (If Equipped)…..228
Group 20: PTO Driveline…..203
Other Material…..897
PTO Driveline Exploded View with Plastic Shields (Shear Bolt Type)…..233
Repair Shields (Shear Bolt Type)…..235
Install Shield…..237
Repair U-Joint (Shear Bolt Type)…..239
Repair PTO Lock-Back Collar Disconnect (Shear Bolt Type)…..244
Repair PTO Lock-Back Collar Disconnect…..247
Repair PTO Constant Velocity Joint (Shear Bolt Type)…..249
Disassemble and Assemble Constant Velocity Joint (Shear Bolt Type)…..255
Replace Centralizer Bearing…..259
Group 25: Remove and Install Gear Case…..265
Other Material…..897
Specifications…..1076
Remove Gear Case…..263
Install Gear Case…..265
Replace Gear Case Hex Shaft…..269
Group 27: Gear Case Repair…..204
Essential or Recommended Tools…..1074
Service Equipment and Tools…..1100
Other Material…..897
Specifications…..1076
Disassemble Gear Case…..286
Gear Case Exploded View…..293
Assemble Gear Case…..295
Group 30: Roll Drives…..204
Specifications…..1076
Adjust Lower Drive Roll Chain…..312
Adjust Upper Drive Roll Chain…..313
Check Starter Roll Drive Chain…..314
Adjust Starter Roll Drive Chain…..315
Replace Starter Roll Drive Chain…..321
Remove and Install Starter Roll Sprocket…..322
Remove and Install Lower Drive Roll Sprocket…..323
Check Upper Drive Roll Sprocket Alignment…..324
Group 35: Rolls…..204
Essential or Recommended Tools…..1074
Specifications…..1076
Diagram of Rolls and Belt Routing…..331
Remove and Install Starter Roll…..332
Starter Roll End Play Adjustment…..335
Remove and Install Belt Staggering Roll…..337
Remove and Install Take-Up Arm Roll…..339
Remove and Install Front Idler Roll…..341
Remove and Install Top Idler Roll…..343
Remove and Install Auxiliary Take-Up Roll (If Equipped)…..346
Remove and Install Upper Rear Gate Roll…..347
Remove and Install Lower Rear Gate Roll…..349
Remove and Install Lower Front Gate Roll…..351
Remove and Install Rear Roll of Tension Arm…..357
Remove and Install Center and Front Rolls of Tension Arm…..359
Replace Tension Arm Roll Shaft…..361
Replace Stationary Shaft Roll Bearings…..364
Remove and Install Lower Drive Roll…..367
Remove and Install Left-Hand Side Lower Drive Roll Bearing…..392
Remove and Install Right-Hand Side Lower Drive Roll Bearing…..402
Remove and Install Upper Drive Roll…..408
Install Upper Drive Roll Bearings…..415
Adjust Starter Roll Scraper (If Equipped)…..423
Adjust Idler Roll Scrapers (If Equipped)…..425
Group 40: Miscellaneous…..205
Service Equipment and Tools…..1100
Specifications…..1076
Adjust Lower Front Gate Roll Scraper…..429
Section 30: Hydraulics…..431
Group 05: General Information…..431
Specifications…..1076
Tensioning Valve…..435
Non-Adjustable Relief Valve…..436
Pilot-Operated Check Valve…..437
Install Inline Orifice Correctly…..438
Raise Gate with Hoist (without CoverEdge™)…..439
Group 10: Diagnosing Malfunctions…..736
Diagnosing Hydraulic Malfunctions…..442
Group 15: Operation and Tests…..431
Essential or Recommended Tools…..1074
Specifications…..1076
Hydraulic System Operation…..447
Low Pressure Relief Valve Test…..452
High-Pressure Relief Valve Test—Field Test…..454
High-Pressure Relief Valve Test—Shop Test…..456
Test Tension/Gate Cylinder for Leakage…..460
Test Hydraulic Pickup Lift Cylinders for Leakage…..462
Group 20: Tensioning Valve Repair…..431
Specifications…..1076
Remove and Install Tensioning Valve…..466
Remove and Install Tensioning Valve with Options…..469
Disassemble and Assemble Tensioning Valve…..472
Check Condition of Valve Seat and Poppet…..475
Group 25: Cylinder Repair…..431
John Deere Hydraulic Cylinder Repair—Use CTM…..478
Remove and Install Gate Cylinder…..479
Remove and Install Twine Arm Cylinder (If Equipped)…..482
Remove and Install Bale Ramp Cylinder (If Equipped)…..483
Group 30: Hydraulic Bale Ramp (If Equipped)…..431
Repair Hydraulic System with Hydraulic Bale Ramp…..487
Section 40: Twine Application (If Equipped)…..489
Group 05: General Information…..489
Twine Application System Description…..573
Understanding Twine Application Terms and Settings…..492
Group 10: Diagnosing Malfunctions…..736
Twine Application Difficulties…..502
BaleTrak™ Monitor-Controller Difficulties…..510
Group 15: Twine System Adjustments…..489
Specifications…..1076
Adjust Twine Arm-to-Starter Roll, Cutter Link Support, and Twine Arm Stop…..516
Adjust Twine Cutter-to-Twine Arm…..523
Check and Adjust Twine Cutter Knife…..526
Adjust Twine Cutter Contact Tab…..529
Adjust Clearance Between Cutter Link Support and Twine Arm…..532
Adjust Twine Cutter Tension (Hydraulic Twine)…..534
Adjust Twine Cutter Tension (Electric Actuator)…..539
Adjust Front Twine Arm…..543
Adjust Twine Arm Distance From Right Side Sheet (Hydraulic Twine)…..546
Adjust Twine Arm Distance From Right Side Sheet (Electric Actuator)…..548
Adjust Twine Indicator Retaining Strap…..550
Set Twine End Distance…..551
Set Twine Spacing…..554
Group 20: Twine System Repair…..489
Specifications…..1076
Remove and Install Twine Arm Actuator…..558
Install Twine Arm Actuator, Adapter, and Pivot Assembly…..560
Install Twine Arm Stop…..563
Adjust Hydraulic Twine Arm Cylinder Initial Length…..564
Install Hydraulic Twine Arm Cylinder…..566
Section 50: CoverEdge™ (If Equipped)…..568
Group 05: General Information…..568
Other Material…..897
Specifications…..1076
System Description…..573
Net Switch Description…..575
Setting Number of Net Layers…..576
Check for Looped Net Material…..578
Correct Feeding Problems…..580
Check and Adjust Net Pan…..584
Check and Straighten Net Pan Angle…..588
Checking and Adjusting Net Pan Pressure without Leaf Spring…..590
Group 10: Diagnosing Malfunctions…..736
Net Material Difficulties…..604
BaleTrak™ Difficulties…..616
Group 15: CoverEdge™ Repair…..568
Specifications…..1076
Remove and Install CoverEdge™…..621
Repair Cuts on Feed Roll…..626
Remove and Install Upper (Rubber) Feed Roll…..627
Replace Upper Feed Roll Bearings…..631
Remove and Install Lower (Steel) Feed Roll…..632
Remove and Install Lower Net Guide…..635
Adjust Lower Net Guide…..639
Check Net Pan Pressure…..641
Check and Adjust Lower Belt Guides (MegaWide™ Pickup)…..644
Replace Lower Front Gate Roll Belt Guide…..647
Replace Cover Hinge Seal…..651
Check Cover Gas Springs…..652
Check and Adjust Cover Latch…..654
Remove and Install Net Actuator…..656
Remove and Install Net Drive V-Belt…..659
Adjust V-Belt Idler Tension…..663
Check and Adjust Feed Roll Brake…..665
Test Net Actuator Switch…..672
Replace Net Switch and Net Switch Actuator…..674
Remove and Install Cut-Off Knife…..678
Sharpen Cut-Off Knife…..682
Adjust Counterknife—Style A…..683
Adjust Counterknife—Style B…..689
Install and Adjust Net Brush…..695
Adjusting Net Feed Roll Pressure…..697
Check Front Sheet-to-Rubber Roll Clearance…..699
Checking Rubber Roll Bearing Support Clearance…..701
Adjust Net Material Stretch…..703
Check For Bent Rubber Crop Deflectors…..705
Check Hole Wear in CoverEdge™ Side Sheet…..707
Section 60: Electrical System…..708
Group 05: General Information…..708
Lighting Enhancement Module…..712
Electrical System Description—BaleTrak™ Pro…..713
Group 10: Common Electrical Tests and Checks…..708
Service Equipment and Tools…..1100
Electromagnetic Interference (EMI)…..720
Basic Informational Warnings for Machines Equipped with Computer Controlled Systems…..721
Checks Before Testing…..722
Electrical Circuit Definition…..723
Electronic Circuit Definition…..724
Common Circuit Test…..725
Electrical Circuit Malfunctions…..726
Probe Light Check—Voltage from Battery…..730
Probe Light Check—Continuity to Ground…..731
Seven-Step Electrical Test Procedure…..732
Group 15: Diagnosing Malfunctions…..736
Diagnosing Malfunctions…..736
BaleTrak™ Pro Monitor-Controller Difficulties…..738
Group 20: Tests and Adjustments—BaleTrak™ System…..708
Specifications…..1076
BaleTrak™ Pro System Component Locations…..747
Obtain BaleTrak™ Customer Channels 001—037…..748
Obtain BaleTrak™ Setup Channels 201—211…..749
Obtain BaleTrak™ Diagnostic Channels 301—313…..750
BaleTrak™ Monitor-Controller Channels…..751
Channel 001: Return to Initial Settings…..757
Channel 002: Dry Straw Twine Application Program…..758
Channel 003: Re-Extension Twine Application Program…..759
Channel 004: Cinch Twine Application Program…..760
Channel 005: Calibrate Bale Diameter Display…..761
Replace and Adjust Bale Diameter Sensor Mounting Bracket…..763
Channel 006: Net Delay…..765
Adjust Mechanical Bale Shape Indicators (Optional Equipment)…..766
Channel 008: Measurement Units…..769
Channel 010: Adjust Near Full Indicator…..770
Channel 012: Test Net Switch…..771
Channels 013 and 014: Test the Oversize Switch and Gate Closed Switches…..773
Adjust Bale Oversize Switch…..775
Adjust Bale Oversize Link for Maximum Bale Size…..777
Channel 018: Test Twine or Net Actuator Current…..779
Channel 019: Check Tractor Voltage…..781
Channel 020: Test Liquid Crystal Display (LCD) Panel…..783
Channel 021: Maximum Measured Actuator Current…..784
Channel 028: Adjust Bale Diameter Display…..785
Channel 029: Twine Arm Calibration…..786
Channel 030: Twine Actuator Length…..788
Channel 032: Automatic Twine or Net…..790
Channel 033: Set Time of Twine Eject Delay…..791
Checking Microswitches…..792
Testing Proximity Sensors…..793
Channel 201: Baler Model…..795
Channel 202: Activate or Deactivate Twine…..797
Channel 203: Activate or Deactivate Net…..799
Channel 211: Rotational Sensor Type…..802
Channels 301—306: Diagnostic Trouble Codes and Bale Count Memory…..804
Channel 307: View Minutes Counter…..805
Channel 308: Global Hours…..806
Channel 309: Lowest Battery Voltage Recorded…..807
Channel 310: Highest Battery Voltage Recorded…..808
Channel 311: Monitor-Controller Software Version…..809
Channel 312: Total Bale Count…..810
Channel 313: Debug CAN Message Enable…..811
Group 30: BaleTrak™ Pro Monitor-Controller Operations…..709
BaleTrak™ Pro Monitor-Controller Keys and Switches…..813
BaleTrak™ Pro Monitor-Controller Displays and Indicators…..814
BaleTrak™ Pro Monitor-Controller Operation…..815
BaleTrak™ Pro Monitor-Controller Specifications…..1076
BaleTrak™ Pro Monitor-Controller Setup Values and Initial Settings…..818
Adjusting Audible Alarm Volume…..820
Using Manual Actuator and Wrap Switches…..821
Group 35: Repair—BaleTrak™ Pro System…..710
Specifications…..1076
Replace Monitor-Controller LCD Backlight Bulbs…..824
Replace Monitor-Controller LCD Panel…..825
Replace BaleTrak™ Pro Monitor-Controller Faceplate…..828
Replace Monitor-Controller Audible Alarm…..831
Replace Bale Diameter Sensor…..832
Adjusting Gate Close Switch…..834
Replace Gate Closed Switch…..835
Replace Oversize Bale Switch…..837
Remove and Install Net Switch…..838
Group 40: Connector Repair…..710
Essential or Recommended Tools…..1074
Other Material…..897
Using High-Pressure Washers…..846
Electrical System Visual Inspection…..847
Electrical Connector Handling…..848
Installation of Repair Wire Assembly (RWA)…..849
Use Electrical Insulating Compound…..857
Use Terminal Cleaner and Di-Electric Grease…..858
Harness Repair—Splice Connector…..859
Repair Procedure R-A…..860
Repair Procedure R-B…..865
Repair Procedure R-E…..869
Repair Procedure R-J…..872
Section 70: Feed System…..877
Group 05: General Information…..877
Specifications…..1076
Preliminary Checks…..881
Inspect Pickup Components…..883
Check Pickup Tooth End Play…..885
Group 10: Diagnosing Malfunctions…..736
Pickup Difficulties…..890
Feeding Difficulties…..893
Group 15: Regular Pickup Repair…..877
Other Material…..897
Specifications…..1076
Replace Cam Follower Bearings…..900
Remove and Install Pickup Cam…..902
Remove and Install Pickup…..903
Disassemble Regular Pickup Reel…..909
Assemble Regular Pickup…..912
Pickup Drive Belt and Chain Alignment…..932
Adjust Initial Length of Drive Belt Idler Spring…..934
Adjust Drive Belt Idler…..935
Adjust Pickup Float Springs…..937
Remove and Install Compressor Rack Assembly…..939
Adjusting Compressor Rack Assembly…..941
Group 25: MegaWide™ Pickup Common Repair…..877
Specifications…..1076
Replace MegaWide™ Pickup Teeth…..944
Remove and Install MegaWide™ Crop Strippers…..946
MegaWide™ Crop Divider, Gauge Wheels, and Cam Exploded Views…..948
Disassemble and Assemble MegaWide™ 4 ft Pickup Reel…..952
Replace MegaWide™ Cam Follower Bearings…..955
Remove and Install MegaWide™ Pickup Cam…..957
Group 26: MegaWide™ Plus Pickup Repair…..878
Specifications…..1076
Remove and Install MegaWide™ Pickup Roller Baffle…..963
Repair MegaWide™ Pickup Roller Baffle…..965
Balancing MegaWide™ Pickup Roller Baffle…..971
Adjust MegaWide™ Pickup Roller Baffle Float Tension…..973
Remove and Install MegaWide™ Pickup Compressor Rack Assembly…..974
Adjust MegaWide™ Pickup Compressor Rods…..975
Remove and Install MegaWide™ Pickup/Rotor Assembly…..977
MegaWide™ Pickup and Rotor Exploded View…..988
MegaWide™ Pickup/Rotor Frame-to-Baler Frame Shimming Procedure…..990
Remove and Install MegaWide™ Pickup Reel Assembly…..992
Remove and Install MegaWide™ Auger/Rotor Assembly…..1000
Disassemble and Assemble MegaWide™ Auger/Rotor Assembly…..1005
MegaWide™ Pickup Drive Chain Sprocket Alignment…..1006
Adjust MegaWide™ Pickup Auger Scrapers…..1008
Adjust MegaWide™ Pickup Drive Chains…..1009
Adjust MegaWide™ Pickup Float Springs…..1012
Group 30: Gauge Wheels…..878
Specifications…..1076
Repair Gauge Wheel—Regular Pickup…..1016
Repair MegaWide™ Gauge Wheel…..1018
Remove and Install MegaWide™ Gauge Wheel Arm Assembly…..1020
Section 80: Miscellaneous…..1022
Group 05: Wheel Repair…..1022
Service Equipment and Tools…..1100
Specifications…..1076
Remove Baler Wheel…..1027
Tire Installation and Wheel Nut Torque…..1028
Wheel Spindle Positions on 4x5E Baler with Regular Pickup and 11L-14 Tires…..1029
Inspect and Replace Baler Wheel Bearings…..1031
Repair Converging Wheel (If Equipped)…..1033
Remove Excessive Play from Converging Wheel Pivot…..1036
Group 10: Gate Repair…..1022
Specifications…..1076
Straighten Gate…..1040
Remove and Install Gate…..1043
Adjust Gate Lock Rod…..1047
Group 15: Tension Arm Repair…..1022
Specifications…..1076
Remove and Install Tension Arm…..1052
Adjust Take-Up Arm Spring—4x5E…..1057
Remove and Install Take-Up Arm Compression Spring—4x4E…..1059
Adjust Take-Up Arm Compression Spring—4x4E…..1060
Adjust Bale Size Indicator…..1061
Inspect Tension Arm Wear Channel…..1062
Replace Tension Arm Wear Channel…..1064
Group 20: Tongue Repair…..1022
Specifications…..1076
Remove and Install Tongue…..1069
Group 25: Belt Repair…..1022
Essential or Recommended Tools…..1074
Specifications…..1076
Remove Belts…..1077
Install Belts…..1078
Check Belt Tracking…..1080
Adjust Belt Tracking without Net…..1081
Adjust Belt Tracking with Net…..1083
Prepare Belts for New Lacings…..1088
Install Belt Lacing…..1092
Belts Eligible for Warranty Replacement…..1095
Belts Not Eligible for Warranty Replacement…..1096
Group 30: Main Frame Repair…..1023
Service Equipment and Tools…..1100
Straighten Main Frame…..1101
Group 35: Bale Ramp (If Equipped)…..1023
Remove and Install Bale Ramp…..1108
Section 99: Dealer Fabricated Tools…..1109
Group 05: Dealer Fabricated Tools…..1109
DFEX1874A Support Strap…..1111
Section 211: BaleTrak™ Error Codes…..1112
Group 00: BaleTrak™ Alarms…..1112
Activating BaleTrak™ Monitor-Controller Alarms…..1115
Group 10A: Battery Voltage…..1112
E0 01 – Erratic Supply Voltage When Actuator Operating…..1112
E0 02 – Low Voltage = <11.2 V…..1112
E0 03 – High Voltage = >16 V…..1112
Group 10B: Analog Inputs (Bale Size)…..1112
E1 02 – Bale Size Sensor Disconnected or Shorted to Ground…..1112
E1 03 – Bale Size Sensor Shorted to Power…..1112
E1 04 – Bale Size Sensor Less Than Working Range…..1112
E1 05 – Bale Size Sensor More Than Working Range…..1112
E1 06 – Voltage Drop…..1112
Group 10E: Actuator (Twine)…..1112
E2 01 – Twine Actuator Disconnected…..1112
E2 02 – Twine Actuator Faulty…..1112
E2 03 – Time Out Error During Twine Application Cycle…..1112
E2 04 – Twine Actuator Harness Shorted to Battery…..1112
E2 05 – Twine Actuator Harness Shorted to Ground…..1112
Group 10F: Actuator (Net)…..1112
E2 11 – Net Actuator Disconnected…..1112
E2 12 – Net Actuator Faulty…..1112
E2 13 – Time Out Error During Application Cycle…..1112
E2 14 – Actuator Harness Shorted to Battery…..1112
E2 15 – Actuator Harness Shorted to Ground…..1112
Group 10O: Net Switch…..1112
E4 01 – Net Not Applied to Bale…..1112
E4 02 – Net Did Not Cut…..1112
Group 10P: Right Gate Switch…..1112
E4 11 – Switch Always Open…..1112
E4 12 – Switch Always Closed…..1112
Group 10R: Oversize Switch…..1113
E4 31 – Switch Always Open…..1113
E4 32 – Switch Always Closed…..1113
Group 10S: Analog Vref (Position)…..1113
E5 12 – Always Open…..1113
E5 13 – Always Closed…..1113
Section 240: Electrical…..1150
Group 05: Sensor and Switch Voltage…..1152
Sensor and Switch Voltage…..1152
Group 20: Theory of Operation…..1150
Bale Shape Electrical Theory…..1154
Gate Latch Electrical Theory…..1155
Lighting Electrical Theory…..1156
Twine and Net Application Electrical Theory…..1157
Group 30: Schematics…..1150
Auxiliary Power Electrical Schematic…..1159
Bale Shape Electrical Schematic…..1160
Gate Latch Electrical Schematic…..1162
Lighting Electrical Schematic…..1163
Twine and Net Application Electrical Schematic…..1165
Section 249: Electrical Component Information…..1166
Group 40A: Electrical Assemblies…..1166
XA1 — Flasher Module Connector…..1170
XA6 — BaleTrak Monitor Connector…..1172
Group 40B: Sensors…..1166
XB1 — PTO Speed Sensor Connector…..1178
XB3 — Pickup Slip Clutch Alert Sensor Connector…..1181
XB5 — Left-Hand Bale Shape Position Sensor Connector…..1184
XB6 — B-Wrap Sensor Connector (450E Only)…..1186
XB7 — Right-Hand Bale Shape Position Sensor Connector…..1188
XB8 — Bale Size Position Sensor Connector…..1190
Group 40E: Lights…..1166
XE1 — Left-Hand Turn and Hazard Light Connector…..1194
XE2 — Left-Hand Tail Light Connector…..1196
XE3 — Right-Hand Tail Light Connector…..1198
XE4 — Right-Hand Turn and Hazard Light Connector…..1200
Group 40S: Switches…..1166
XS1-1 — Oversize Bale Switch 1 Connector…..1204
XS1-2 — Oversize Bale Switch 2 Connector…..1206
XS2-1 — Right-Hand Gate Latch Switch 1 Connector…..1208
XS2-2 — Right-Hand Gate Latch Switch 2 Connector…..1210
XS4-1 — Net Switch 1 Connector…..1212
XS4-2 — Net Switch 2 Connector…..1214
Group 40X: Interconnects and Ground Points…..1166
XX1 — BaleTrak Tether Interconnect…..1221
XX2 — Tractor Lighting Interconnect…..1226
XX6 — Auxiliary Power Interconnect (450E Only)…..1228
XX8 — Tractor Convenience Interconnect…..1230
Group 40Y: Electronically Actuated Mechanical Devices…..1166
XY1 — Twine Actuator Solenoid Connector…..1234
XY2 — Variable Core Solenoid Connector…..1236
XY3 — Net Actuator Solenoid Connector…..1238
Section 270: Hydraulics…..1240
Group 20: Theory of Operation…..1240
Bale Ramp Hydraulic Theory…..1242
Hydraulic Pickup Lift Hydraulic Theory…..1243
440E Hydraulic Twine Arm Hydraulic Theory…..1244
440E – 450E Tension and Gate Lock Hydraulic Theory…..1245
Group 30: Schematics…..1240
440E Hydraulic Twine Arm Hydraulic Schematic…..1247
440E – 450E Tension and Gate Lock Hydraulic Schematic…..1248
Bale Ramp Hydraulic Schematic…..1250
Hydraulic Pickup Lift Hydraulic Schematic…..1252
Section 279: Hydraulic Component Information…..1253
Group 40C: Cylinder, Actuator, or Piston…..1253
C1 — Left-Hand Tension and Gate Cylinder…..1255
C2 — Right-Hand Tension and Gate Cylinder…..1256
C9 — Left-Hand Pickup Cylinder…..1257
C15 — Twine Arm Cylinder…..1258
C16 — Bale Ramp Cylinder…..1259
Group 40D: Check Valve…..1253
D3 — Tension and Gate Lock Check Valve…..1261
D5 — Twine Arm Variable Control Valve…..1262
Group 40G: Valve Block, Assembly, or Gearcase…..1253
G1 — Main Manifold…..1264
Group 40V: Valve…..1253
V1 — High Pressure Relief Valve…..1266
V2 — Low Pressure Relief Valve…..1267
V6 — Bale Ramp Regulator Valve…..1268
Group 40X: Diagnostic Receptacle or Coupler…..1253
X1P — Tension and Gate Pressure Coupler…..1270
X1R — Tension and Gate Return Coupler…..1271
X3P — Pickup Lift Pressure Coupler…..1272
X3R — Pickup Lift Return Coupler…..1273

John Deere 440E, F440E, 450E, F450E Round Balers Technical Manual (TM148319 / 005FBD402)

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INSTANT DOWNLOAD

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INSTANT DOWNLOAD

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Complete technical Parts Manual for John Deere 440E, 450E, F440E, F450E Round Baler, with all the OEM parts information to maintain, service, and repair like professional mechanics.

PRODUCT DETAILS:
Total Pages: 582 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
Document Type: Parts Catalog
NOTES: Operator’s Manual, Component Technical Manual, Repair Technical Manual, & Operation & Test Technical Manual (Electrical Wiring Diagrams included) available upon request

PC12275 – John Deere F440E Round Baler Parts Manual.pdf
PC12276 – John Deere F450E Round Baler Parts Manual.pdf
PC13256 – John Deere 440E Round Baler (Worldwide Edition) Parts Catalog.pdf
PC13257 – John Deere 450E Round Balers (Worldwide Edition) Parts Manual.pdf

PC12275 – John Deere F440E Round Baler Parts Manual…2
040 Electrical System…3
Control Box – ST775387…4
Rear Lights _ Shields ( For Spain) – ST922414…6
Rear Lights _ Shields – ST769099…9
050 Power Train…12
Chain Drives – ST773721…13
Drive Shaft – ST770080…18
Gear Box, BYPY – ST822721…20
Gear Box, COMER – ST822711…23
Gear Case _ Cross-Shaft – ST775421…26
070 Hydraulic System…28
Lubrication System – ST769085…29
Main Hydraulic System – ST769840…32
Sprinter Hydraulics, Pickup Frame, Narrow – ST773836…36
Sprinter Hydraulics, Pickup Frame, Wide – ST770300…38
080 Frame, Covers, Miscellaneous…40
Bale Ejector – ST769020…41
Doors _ Door Bands – ST769612…43
Extractor – ST769023…47
Gate Frame – ST773182…49
Hitch _ Jack Stand – ST768805…53
Labels – ST769033…56
Labels – ST769040…58
Main Frame – ST768836…60
Text Free Labels – ST769036…63
Wheel – ST768842…65
Wheel Hub W_ Brake – ST768843…67
100 Pickup…70
Feeder Frame – ST773250…71
Pickup Drive Shaft – ST770350…75
Pickup Frame, Narrow – ST770427…78
Pickup Frame, Wide – ST770412…81
Rake _ Pickup Drive Assembly, Narrow – ST770448…85
Rake _ Pickup Drive Assembly, Wide – ST770330…89
120 Drive Rolls…93
Drive Rolls – ST773306…94
130 Net Wrapping System, Twine Wrapping System…98
Net Wrapping Shields _ Supports – ST773356…99
Twine Box – ST774716…105
Twine Pulley _ Guard – ST773818…107
Twine System, Double Twine – ST774006…110
Twine System, Single Twine – ST773821…113
PC12276 – John Deere F450E Round Baler Parts Manual…119
040 Electrical System…120
Control Box – ST775387…121
Rear Lights _ Shields ( For Spain) – ST922414…123
Rear Lights _ Shields – ST769099…126
050 Power Train…129
Chain Drives – ST773726…130
Drive Shaft – ST774306…136
Gear Box, BYPY – ST822721…138
Gear Box, COMER – ST822711…141
Gear Case _ Cross-Shaft – ST775421…144
070 Hydraulic System…146
Lubrication System – ST769085…147
Main Hydraulic System – ST774309…150
Sprinter Hydraulics, Pickup Frame, Narrow – ST773836…154
Sprinter Hydraulics, Pickup Frame, Wide – ST770300…156
080 Frame, Covers, Miscellaneous…158
Bale Ejector – ST769020…159
Doors _ Door Bands – ST770175…161
Extractor – ST769023…165
Gate Frame – ST773241…167
Hitch _ Jack Stand – ST768805…171
Labels – ST769040…174
Labels – ST771186…176
Main Frame – ST768826…178
Text Free Labels – ST769036…181
Wheel – ST768842…183
Wheel Hub W_ Brake – ST768843…185
100 Pickup…188
Feeder Frame – ST773265…189
Pickup Drive Shaft – ST770350…194
Pickup Frame, Narrow – ST770427…197
Pickup Frame, Wide – ST770412…200
Rake _ Pickup Drive Assembly, Narrow – ST770448…204
Rake _ Pickup Drive Assembly, Wide – ST770330…208
120 Drive Rolls…212
Drive Rolls – ST773306…213
130 Net Wrapping System, Twine Wrapping System…217
Net Wrapping Shields _ Supports – ST774313…218
Twine Box – ST774716…224
Twine Pulley _ Guard – ST773818…226
Twine System, Double Twine – ST774006…229
Twine System, Single Twine – ST773821…232
PC13256 – John Deere 440E Round Baler (Worldwide Edition) Parts Catalog…238
040 Electrical System…239
Attachment, Bale Counter – ST760315…240
Attachment, Bale Shape Monitor and Shield (430001 – ) – ST907283…242
Bale Counter – ST717215…244
BaleTrak™ Pro Monitor ( – 440000) – ST897159…246
BaleTrak™ Pro Monitor (440001 – ) – ST909503…248
Electrical Sensors (2 of 3) – ST902692…251
Main Wiring Harness (1 of 3) – ST902688…255
Mechanical Bale Shape Monitor and Shields – ST907284…259
Slip Clutch Alert System, Non Precutter (436600 – 436600) – ST953451…262
Transport Warning Lights (3 of 3) – ST902696…264
Transport Warning Lights W O BaleTrak™ Pro (3 of 3) – ST900047…267
Wiring Harness Clamps, W O BaleTrak™ Pro (2 of 3) – ST900054…269
Wiring Harness, BaleTrak™ Pro ( – 440000) – ST897158…273
Wiring Harness, W O BaleTrak™ Pro (1 of 3) – ST900012…276
050 Power Train…279
Attachment Driveline, Universal Joint, 540 RPM W Shear Bolt – ST897653…280
Attachment, Driveline with Friction Clutch, 1 3 8, 6 Spline, 540 RPM – ST908716…282
Chain Drives – ST707079…284
Driveline with Friction Clutch, 1 3 8, 6 Spline, 540 RPM – ST911992…288
Driveline, Universal Joint, 540 RPM W Shear Bolt – ST897095…291
Gear Case Cross-Shaft, 540 RPM – ST707258…295
070 Hydraulic System…299
Attachment, Hydraulic Pickup Lift , MegaWide™ Plus Pickup – ST703365…300
Attachment, Hydraulic Pickup Lift, Regular Pickup – ST720094…302
Hydraulic Pickup Lift, MegaWide™ Plus Pickup – ST720083…304
Hydraulic Pickup Lift, Regular MegaTooth™ Pickup – ST896660…307
Tension System Hydraulics – ST710947…310
Valve, Baler Control – ST719662…313
080 Frame, Covers, Miscellaneous…316
Attachment, Bale Ramp – ST720596…317
Attachment, Drawbar Shield – ST906179…319
Attachment, High Moisture Kit – ST746849…321
Attachment, Safety Chain – ST907294…323
Attachment, Silage Auger – ST929818…325
Auxiliary Takeup Roller – ST897873…327
Bale Ramps – ST720609…329
Drawbar Shield – ST906262…332
Fire Extinguisher – ST908590…334
Gate Frame – ST909495…336
High Moisture Kit – ST910457…338
Hitch Jack Stand, Non-Precutter – ST908049…341
Hydraulic Twine Labels – ST713849…344
Label Kit – ST907635…346
Label Kit, English – ST907627…348
Labels – ST899314…350
Labels, French – ST905934…352
Labels, Spanish – ST905909…355
Labels, W O Net – ST899190…358
Main Frame – ST905425…360
PTO Labels, 540 RPM – ST912318…362
Safety Chain – ST907297…364
Side Doors – ST897181…366
Silage Auger – ST932056…369
Spindle Mounting, Regular Pick Up, Wheels 14L X 16.1 – ST897063…373
Text Free Decals, SMV Emblem – ST899219…375
Twine Labels – ST709783…377
Wheels, 11L X 14 – ST897126…379
Wheels, 14L X 16.1 – ST897024…382
100 Pickup…385
Attachment, Converging Wheels, Regular Pickup – ST720501…386
Attachment, Corn Cob Filler Plates – ST750654…388
Attachment, Gauge Wheels and Arm, Regular Pickup – ST900832…390
Attachment, Gauge Wheels and Arms, MegaWide™ Plus Pickup – ST910398…392
Baffle Compressor Rod, MegaWide™ Plus Pickup – ST901260…394
Compressor Rod, Regular Pickup, (4 ft) – ST909238…398
Converging Wheels, Regular Pickup – ST720504…400
Crop Pickup, Regular (1 of 2) – ST898490…405
Drives Shields, Megawide™ Plus – ST900389…409
Drives, Regular Pickup (4 ft 5 ft) – ST907856…414
Fasteners, Crop Pickup, Regular (2 of 2) – ST898492…418
Gauge Wheels and Arm, Regular Pickup – ST900833…421
Gauge Wheels and Arms, MegaWide™ Plus Pickup – ST910401…423
Pickup Frame, Strippers, MegaWide™ Plus (1 of 2) – ST902387…425
Pickup Frame, Strippers, MegaWide™ Plus (2 of 2) – ST902388…430
Pickup Reel, MegaWide™ Plus – ST897621…436
Pickup Reel, Regular Pickup, 4ft – ST900455…439
Rotor, MegaWide™ Plus Pickup – ST900286…442
120 Belts, Rolls and Gate…446
Belt Staggering and Arm Roll – ST908821…447
Belts and Guides – ST908824…449
Gate Roll No. 9 – ST908795…452
Gate Rolls No. 7 and 8 – ST908792…455
Idler Rolls – ST908814…457
Starter Roll – ST907570…460
Tension System – ST896456…462
Upper and Lower Drive Rolls – ST908435…466
130 Twine Wrapping System…469
Actuator Twine Arm – ST746348…470
Actuator, Twine Arm 4 ft, Regular MegaTooth™ – ST747304…472
Adjustable Twine Guide, LH – ST716070…474
Attachment, Adjustable Twine Guide, LH – ST779517…476
Electric Twine Arm 4 ft, Regular MegaTooth™ – ST747307…478
Twine Arm 4 ft, Hydraulic, MegaWide™ Plus – ST899089…480
Twine Arm 4 ft, Hydraulic, Regular MegaTooth™ – ST898794…484
Twine Arm 4 ft, MegaWide™ Plus – ST898612…487
Twine Arm 4 ft, Regular MegaTooth™ – ST907519…490
Twine Arm Support, Electric – ST746352…493
Twine Arm Support, Hydraulic – ST712032…496
Twine Arm Valve 4 ft, Hydraulics, Regular MegaTooth™ – ST711915…499
Twine Arm Valve and Hoses – ST778210…504
Twine Box and Guides, LH – ST778231…507
Twine Box and Guides, RH – ST707828…509
Twine Cutter 4 ft, Hydraulic, Regular MegaTooth™ – ST898735…511
Twine Cutter 4 ft, MegaWide™ Plus – ST898622…514
Twine Cutter, 4 ft, Regular MegaTooth™ – ST899150…517
Twine Guides – ST709960…520
Twine Tensioner and Twine Pulley – ST778270…522
PC13257 – John Deere 450E Round Balers (Worldwide Edition) Parts Manual…524
040 Electrical System…525
Attachment, Monitor Mounting Bracket, 5000 Series Tractor W OOS – ST760108…526
Attachment, Mounting Bracket, BaleTrak™ Pro Monitor, W ComfortGard™ Cab – ST890371…528
Attachment, Mounting Brackets, BaleTrak™ Pro Monitor, W Sound-Gard Cab – ST749686…530
BaleTrak™ Pro Monitor ( – 440000) – ST897159…532
BaleTrak™ Pro Monitor (440001 – ) – ST909503…534
Electrical Sensors and Mountings(2 of 3) – ST907271…537
Main Wiring Harness (1 of 3) – ST907265…542
Monitor Mounting Bracket, 5000 Series Tractor W OOS – ST896141…548
Mounting Bracket, BaleTrak™ Pro Monitor, W ComfortGard™ Cab – ST897070…550
Mounting Bracket, BaleTrak™ Pro Monitor, W Sound-Gard Cab – ST318792…552
Transport Wiring Lights (3 of 3) – ST907273…554
Wiring Harness, BaleTrak™ Pro ( – 440000) – ST897158…557
050 Power Train…560
Attachment Driveline, Universal Joint, 540 RPM W Shear Bolt – ST897653…561
Chain Drives – ST707060…563
Driveline, Universal Joint, 540 RPM W Shear Bolt – ST897095…567
Gear Case Cross-Shaft, 540 RPM – ST707258…571
070 Hydraulic System…575
Attachment, Hydraulic Pickup Lift, Regular Pickup – ST720094…576
Attachment, Variable Core Valve, BaleTrak™ Pro Monitor – ST911160…578
Hydraulic Pickup Lift, Regular MegaTooth™ Pickup – ST896660…580
Tension System Hydraulics, Net Wrap – ST896619…583
Tension System Hydraulics, Twine Wrap – ST896694…587
Valve, Baler Control – ST833193…591
Variable Core Valve, BaleTrak™ Pro Monitor – ST911162…594
080 Frame, Covers, Miscellaneous…596
Attachment, Auxillary Takeup – ST754371…597
Attachment, Bale Ramp – ST908706…599
Attachment, Drawbar Shield – ST906179…601
Attachment, High Moisture Kit – ST746849…603
Attachment, Safety Chain – ST907294…605
Attachment, Silage Auger – ST929818…607
Auxiliary Takeup Arms – ST910456…609
Bale Ramp – ST908703…611
Drawbar Shield – ST906262…615
Fire Extinguisher – ST908590…617
Gate Frame – ST905446…619
High Moisture Kit – ST910457…621
Hitch Jack Stand, Adjustable Clevis – ST909117…624
Label Kit, English – ST907622…627
Label, Model Identification – ST907623…629
Labels, Frame Export – ST908297…631
Labels, French – ST905934…633
Labels, Spanish – ST905909…636
Labels, W O Net – ST899190…639
Lubrication Fittings – ST728624…641
Main Frame Front – ST899142…643
PTO Labels – ST912427…645
Safety Chain – ST907297…647
Side Doors, Net Wrap – ST896982…649
Side Doors, Twine Wrap – ST897154…653
Silage Auger – ST932056…656
Spindle Mounting, Regular Pick Up, Wheels 14L X 16.1 – ST897063…660
Text Decals, SMV Emblem – ST899346…662
Twine Labels – ST709830…664
Wheels, 11L X 14 – ST897126…666
100 Pickup – Regular…669
Attachment, Converging Wheels, Regular Pickup – ST720501…670
Attachment, Corn Cob Filler Plates – ST750654…672
Attachment, Gauge Wheels and Arm, Regular Pickup – ST900832…674
Baffle Compressor Rack, Regular Pickup – ST900405…676
Converging Wheels, Regular Pickup – ST720504…678
Crop Pickup, Regular (1 of 2) – ST898490…683
Drives Shields, Regular Pickup – ST902299…687
Fasteners, Crop Pickup, Regular (2 of 2) – ST898492…691
Gauge Wheels and Arm, Regular Pickup – ST900833…694
Pickup Reel, Regular Pickup, 4ft – ST900455…696
120 Belts, Rolls and Gate…699
Belt Staggering and Arm Roll W O Net Wrap, Standard – ST909435…700
Belt Staggering and Arm Rolls, W O Net Wrap, Economy – ST909982…702
Belts and Guides W O Net Wrap, Standard – ST909438…704
Belts and Guides, W O Net Wrap, Economy – ST910004…707
Gate Roll No. 9 W O Net Wrap, Standard – ST909424…710
Gate Roll No. 9, W O Net Wrap, Economy – ST909995…713
Gate Rolls No. 7 and 8, W O Net Wrap, Economy – ST909973…716
Gate Rolls No. 7 and 8, W O Net Wrap, Standard – ST909422…718
Idler Rolls W O Net Wrap, Standard – ST909428…721
Idler Rolls, W O Net Wrap, Economy – ST909992…724
Starter Roll W O Net Wrap, Standard – ST909394…727
Starter Roll, W O Net Wrap, Economy – ST909952…729
Tension System, Net Wrap – ST906760…731
Tension System, Twine Wrap – ST906773…735
Upper and Lower Drive Rolls W O Net Wrap, Standard – ST909407…739
Upper and Lower Drive Rolls, W O Net Wrap, Economy – ST909965…742
130 Twine Wrapping System…745
Actuator, Twine Arm 4 ft, Regular MegaTooth™ – ST747304…746
Attachment, Surface Wrap – ST880715…748
Electric Twine Arm 4 ft, Regular MegaTooth™ – ST747307…750
Surface Wrap Box – ST910047…752
Surface Wrap Cover Sheet – ST910035…756
Surface Wrap Frame – ST910033…759
Surface Wrap Knife and Counterknife – ST910036…762
Surface Wrap Lower Gate Guide and Net Pan Support – ST899275…765
Surface Wrap Rolls, Adjusters Brush – ST910038…769
Surface Wrap Tension Arm – ST910037…773
Twine Arm 4 ft, Regular MegaTooth™ – ST907519…776
Twine Boxes – ST707595…779
Twine Cutter, 4 ft, Regular MegaTooth™ – ST899150…781
Twine Guides – ST709960…784
Twine Tensioner and Twine Pulley – ST779100…786

John Deere 440E, 450E, F440E, F450E Round Baler Parts Catalog (PC12275 PC12275 PC13256 PC13257)

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Complete service operator’s manual for John Deere 450E Round Baler.

OMFH341923 – John Deere 450E Round Baler – (North American Edition) Operator’s Manual.pdf

PRODUCT DETAILS:
Total Pages: 531 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

Also Available Now:

omfh331596 – 450E Round Baler -: (North American Edition)
Category: Operator’s Manual
Language: English
Published on 2019/01/10

omfh337153 – 450E Round Baler (Export Edition)
Category: Operator’s Manual
Language: English
Published on 2018/06/12

omfh342049 – 450E Round Baler (Export Edition)
Category: Operator’s Manual
Language: English
Published on 2019/09/30

TABLE OF CONTENTS
Section 05: Safety….17
Recognize Safety Information….18
Understand Signal Words….19
Follow Safety Instructions….20
Spanish Safety Signs and Operator's Manual….21
Protect Bystanders….22
Operate Baler Safely….23
Operate Safely on Slopes….24
Handle Round Bales Safely….25
Prepare For Emergencies….26
Fire Prevention….289
In Case of Fire….28
Wear Protective Clothing….29
Handle Agricultural Chemicals Safely….30
Stay Clear of Rotating Drivelines….32
Use Safety Lights and Devices….34
Use a Safety Chain….35
Tow Loads Safely….36
Practice Safe Maintenance….37
Remove Paint Before Welding or Heating….38
Avoid Heating Near Pressurized Fluid Lines….39
Avoid High-Pressure Fluids….40
Decommissioning — Proper Recycling and Disposal of Fluids and Components….41
John Deere Round Baler Safety Features….42
Section 10: Safety Sign Location….43
Replace Safety Signs….44
Front Frame Decals….45
Tongue Decal (Left-Hand Side)….46
Front Frame Decal (Left-Hand Side)….47
PTO Cover Decal (Left-Hand Side)….49
PTO Cover Decal (Top)….51
Left-Hand Side Door Decal….52
Left-Hand Side Door Decals (Open)….53
Right-Hand Side Door Decals….55
Rear of Baler….57
Driveline Decal….58
Gauge Wheel Arm Decal (Both Sides)….59
Gate Frame Decal (Both Sides)….60
Surface Wrap Cover Decal (If Equipped)….61
Surface Wrap Cover Decal—Open (If Equipped)….62
Precutter Decals (Both Sides)….63
Section 15: In Case of Fire….65
In the Case of Fire—Supplemental Information….66
Section 20: Preparing the Tractor….67
Selecting Tractor PTO Speed….68
Adjusting Tractor Drawbar….69
Tractor Drawbar (Heavy-Duty)….72
Using Drawbar Shield….208
Making Drawbar Shield….208
Three-Point Hitch Position….75
Adjusting Tractor Wheels….76
Checking Ballast, Wheel Spacing, and Tire Inflation….77
Adjusting Tractor Hydraulic Outlets….78
Tractor Convenience Outlet….79
Using Right-Hand Rear-View Mirror….82
Using Extended Rear-View Mirror….114
Section 25: Preparing the Tractor for BaleTrak™ Pro….84
Installing BaleTrak™ Pro Monitor-Controller on Open-Station Tractor….85
Installing BaleTrak™ Pro Monitor-Controller in ComfortGard™ Cab….86
Installing BaleTrak™ Pro Monitor-Controller in SOUND-GARD™ Cab….88
Section 30: Prepare Baler for Twine….90
Checking Bale Size Switch….91
Selecting Twine….92
Loading Twine Box….93
Routing Twine….95
Section 35: Prepare Baler for Net Wrap….99
Select Net Wrap Material….100
Care of Net Wrap Material….101
Open and Close Net Wrap Cover….102
Release Net Wrap Feed Roll Brake….368
Thread and Route Net Wrap Material….104
Section 40: Transporting….109
Preparing Baler for Transport….110
Follow Safe Transport Procedures….112
Lighting Enhancement Module Operation….113
Using Extended Rear-View Mirror….114
Section 45: Operating the Baler….115
How the Baler Forms a Bale….116
Handling Round Bales….118
Crop Preparation….119
Breaking-In Baler….120
Indicators For Baler Operation….121
Recommended Baling Guidelines….122
Feeding Round Bales….123
Weaving in the Windrow….124
Adjusting Twine Tension….125
Adjusting Pickup Height….128
Adjusting Gauge Wheels (If Equipped)….129
Locking the Gate….131
Removing Compressor Rack Assembly….133
Installing Compressor Rack Assembly….134
Adjusting Compressor Rack Assembly….135
Starting a Bale in Difficult Conditions….136
Baling Short, Dry, Slick Crops….137
Baling Cornstalks….139
Baling Long, Stiff, Cane-Type Crops….141
Baling Wet Hay….142
Fire Prevention….289
Extinguishing a Fire….144
Section 50: Operating with BaleTrak™ Pro System….145
BaleTrak™ Pro Monitor-Controller System Introduction….147
BaleTrak™ Pro Monitor-Controller Description….148
BaleTrak™ Pro Monitor-Controller Keys and Switches….150
BaleTrak™ Pro Monitor-Controller Displays and Indicators….151
BaleTrak™ Pro Monitor-Controller Setup Values and Initial Settings….152
BaleTrak™ Pro Monitor-Controller Customer, Setup, and Diagnostic Modes….154
BaleTrak™ Pro Monitor-Controller Channels….157
BaleTrak™ Pro Monitor-Controller Operation….158
Activating BaleTrak™ Pro Monitor-Controller Alarms….160
Adjusting Audible Alarm Volume….161
Setting Bale Diameter….162
Adjusting Bale Diameter Display….163
Twine Wrap Terms and Settings….165
Setting Twine Spacing….167
Setting Number of Twine End Wraps….169
Setting Twine End Wrap Distance….171
Viewing and Resetting Bale Counters….174
Manual Actuator and Wrap Switches….176
Resetting BaleTrak™ Pro Monitor-Controller To Initial Settings (Channel 001)….178
Using Dry Straw Twine Wrap Program (Advanced Operational Information) (Channel 002)….179
Setting Twine Re-Extension (Advanced Operational Information) (Channel 003)….180
Setting Cinch Wrap (Advanced Operational Information) (Channel 004)….182
Adjusting Bale Diameter Sensor (Channel 005)….466
Monitor-Controller Display, Metric or English Units (Setting) (Channel 008)….185
Setting Near-Full Indicator Set Point (Channel 010)….186
Testing Oversize Bale and Gate Closed Switch—Monitor-Controller Assisted Test (Channels 013 and 014)….188
Testing Twine or Net Wrap Actuator Current (Channel 018)….190
Testing Tractor Convenience Outlet Voltage (Channel 019)….473
Testing Liquid Crystal Display (LCD) Panel (Channel 020)….475
Twine Arm Calibration (Channel 029)….195
Adjusting Delay of Twine Eject (Advanced Operation Information) (Channel 033)….197
Changing Baler Model Program (Channel 201)….198
Twine Feature (Channel 202)(Turning On and Off)….146
Section 55: Attachments….202
Hitch Conversion Kit….203
Pickup Gauge Wheels….204
Belt Lacing Tool (Lacer Vise)….205
Skiving Tool….206
Rear-View Mirror Extension….207
Drawbar Shield….208
Fire Extinguisher….209
Bale Counter….210
BaleTrak™ Pro Monitor-Controller (If Equipped)….211
BaleTrak ™ Pro Monitor-Controller Mounting Brackets….212
Mounting Kit for Open Station 6000 and 7000 Series Tractors….213
Section 60: Lubrication and Maintenance….214
Multipurpose Extreme Pressure (EP) Grease….215
Gear Case Oil….216
Alternative and Synthetic Lubricants….217
Observe Lubrication Symbols….218
Perform Lubrication and Maintenance….219
Fire Prevention….289
Belt Pins….221
Tension Arm Wear Channels….222
Every 10 Hours….224
Every 30 Hours….228
First 50 Hours….231
Every 100 Hours….232
Annually….233
Section 65: Troubleshooting….234
PTO Driveline Difficulties….235
Drive Chain Difficulties….236
Gear Case Difficulties….237
Diagnosing Hydraulic Functions….238
Twine Wrap Difficulties….240
Net Wrap Difficulties….245
Twine Wrap Difficulties—Auto-Tie BaleTrak™ Pro System….257
BaleTrak™ Pro Monitor-Controller Difficulties….264
Feeding Difficulties….271
Pickup Difficulties….274
Bale Quality….277
General Baler Difficulties….278
BaleTrak™ Pro Monitor-Controller Error Codes….282
Section 70: Service—Baler….284
Detailed Service Information….360
Practice Safe Service Procedures….361
Fire Prevention….289
Keep Service Area Clean….290
Service Tires Safely….292
Rotating Output Shaft By Hand….293
Adjusting Lower Roll Drive Chain….294
Adjusting Upper Roll Drive Chain (S.N. —370001)….295
Adjusting Upper Roll Drive Chain (S.N. 370001—)….296
Replacing Drive Roll Bearings or Left-Hand Sprockets….297
Install Left-Hand Upper Drive Roll Bearing….298
Install Left-Hand Lower Drive Roll Bearing….306
Install Right-Hand Drive Roll Bearing….315
Replacing Main Drive Shear Bolt….319
Adjusting Initial Length of Pickup Drive Belt Idler Spring….320
Adjusting Pickup Drive Belt Idler….321
Adjusting Pickup Float Springs….323
Checking Pickup Tooth End Play….325
Adjusting Lower Feed Roll Scraper….327
Adjusting Twine Indicator Retaining Strap….329
Adjusting Bale Size Indicator….330
Adjust Initial Length of Hydraulic Lift Cylinder (If Equipped)….331
Adjusting Take-Up Arm Compression Spring….332
Checking Microswitches….334
Raising Gate With Hoist….335
Checking Belt Pins….336
Checking Belt Tracking….337
Adjusting Belt Tracking….340
Installing Belts….345
Repairing Belts….347
Belts Eligible for Warranty Replacement….354
Belts Not Eligible for Warranty Replacement….355
Section 75: Service—Net Wrap….358
Detailed Service Information….360
Practice Safe Service Procedures….361
Net Wrap Use After Extended Storage….362
Release Net Wrap Feed Roll Brake….368
Net Wraps on Rubber Drive Roll….369
Correct Net Wrap Feeding Problems….372
Check For Looped Net Material….374
Check and Adjust Net Wrap Feed Roll Brake….376
Check Front Sheet-to-Rubber Roll Clearance….383
Repair Cuts on Rubber Feed Roll….385
Adjust Net Wrap Counterknife….386
Sharpen Net Wrap Knife….392
Install and Adjust Net Wrap Brush….394
Check and Adjust Net Pan Pressure….397
Check and Straighten Net Pan Angle….399
Check and Adjust Net Pan Pressure Without Leaf Spring….401
Check For Bent Rubber Crop Deflectors….403
Check and Adjust Net Wrap V-Belt Idler Tension….405
Check For Left-Hand Side Counterknife Contact….410
Check Hole Wear in Surface Wrap Side Panel….412
Adjust Net Wrap Feed Roll Pressure….413
Test Net Wrap Switch—Monitor-Controller Assisted Test (Channel 012)….415
Check and Adjust Net Wrap Switch….417
Final Adjustment of Net Wrap Switch—In Field….419
Remove and Install Knife….420
Test Net Wrap Actuator Current (Channel 018)….423
Remove Net Wrap Actuator….425
Install Net Wrap Actuator….427
Remove and Install Net Wrap V-Belt….429
Check and Adjust Lower Net Wrap Guide….432
Adjust Net Wrap Stretch….435
Section 80: Service—BaleTrak™ Pro System….437
BaleTrak™ Pro System Component Locations….438
Wiring Diagram—BaleTrak™ Pro Monitor-Controller Control System….439
Wire Harness Diagram—BaleTrak™ Pro Monitor-Controller….440
Wiring Harness Diagram….444
Adjusting Twine Arm Distance From Right Sidesheet—BaleTrak™ Pro….449
Twine Electric Actuator Installation Adjustment….451
Adjusting Twine Cutter Tension (Electric)….456
Replacing Bale Diameter Sensor….460
Replacing Gate Close Switch….462
Replacing Oversize Bale Switch….463
Replacing and Adjusting Bale Diameter Sensor Mounting Bracket….464
Adjusting Bale Diameter Sensor (Channel 005)….466
Test Gate Closed and Oversize Bale Switches—Monitor-Controller Assisted Test (Channels 013 and 014)….468
Testing Twine Wrap Actuator Current (Channel 018)….471
Testing Tractor Convenience Outlet Voltage (Channel 019)….473
Testing Liquid Crystal Display (LCD) Panel (Channel 020)….475
Adjusting Oversize Bale Switch….476
Adjusting Bale Size Link For Maximum Bale Size (Oversize Warning)….478
Adjusting Gate Close Switch….479
Twine Arm Calibration Procedure (Channel 029)….480
Adjusting Clearance Between Cutter Link Support and Twine Arm….482
Adjusting Front Twine Arm….484
Adjusting Twine Cutter-to-Twine Arm….486
Checking and Adjusting Twine Cutter Knife….489
Adjusting Twine Arm-to-Starter Roll, Cutter Link Support, and Twine Arm Stop….492
Section 85: Storage….498
End of Season….499
Removing Baler from Storage (Beginning of Season)….500
Section 90: Assembly….501
Perform Predelivery Service Safely….502
Install Wheel Spindles….503
Tire Installation and Wheel Nut Torque….506
Install Jack….507
Install PTO Driveline….508
Adjust Baler Hitch….509
Install Safety Chain….512
Install Slow Moving Vehicle (SMV) Sign in Operating Position….513
Install Fire Extinguisher….514
Section 95: Specifications….515
450E Round Baler Specifications….516
BaleTrak™ Pro Monitor-Controller Specifications….518
Tractor Compatibility….519
Machine Weights….520
Keep Machines Secure….521
Keep Proof of Ownership….522
Record Baler Serial Number….523
Metric Bolt and Screw Torque Values….524
Unified Inch Bolt and Screw Torque Values….526

John Deere 450E Round Baler Operator’s Manual (OMFH341923)

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Complete Repair Service Technical Manual for John Deere 450E Crawler Bulldozer, 455E Crawler Loader, with all the workshop information to maintain, repair, and rebuild like professional mechanics.

John Deere 450E Crawler Bulldozer, 455E Crawler Loader workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM1330RE – John Deere 450E Crawler Bulldozer, 455E Crawler Loader Technical Manual (Repair).pdf

PRODUCT DETAILS:
Total Pages: 772 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable)
Language: English

TABLE OF CONTENTS
SECTION I – GENERAL INFORMATION
SECTION 01 – TRACKS
SECTION 02 – AXLES AND SUSPENSION SYSTEMS
SECTION 03 – TRANSMISSION
SECTION 04 – ENGINE—Continue
SECTION 05 – ENGINE AUXILIARY SYSTEMS
SECTION 7 – CLUTCH
SECTION 09 – STEERING SYSTEMS
SECTION 15 – EQUIPMENT ATTACHING
SECTION 16 – ELECTRICAL SYSTEMS
SECTION 17 – FRAME, CHASSIS, SUPPORTING STRUCTURE
SECTION 18 – OPERATOR’S STATION
SECTION 19 – SHEET METAL
SECTION 30 – WINCH
SECTION 31 – LOADER
SECTION 32 – BULLDOZER
SECTION 33A – BACKHOE – 9300
SECTION 33B – BACKHOE – 9550
SECTION 37 – LOG ARCH
SECTION 40 – WINCH DRIVE
SECTION 42 – GROUND CONDITIONING TOOLS
SECTION 99 – DEALER FABRICATED TOOLS

John Deere 450E Crawler Bulldozer, 455E Crawler Loader Repair Service Manual (TM1330RE)

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