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Deutz-Fahr Tractors AGROTRON 108, AGROTRON 118, AGROTRON 128 Repair Service Manual


INSTANT DOWNLOAD


Complete repair service manual with electrical wiring diagrams for Deutz-Fahr AGROTRON 108, AGROTRON 118, AGROTRON 128, with technical information to maintain, diagnose, repair, and service like professional mechanics.

Deutz-Fahr Tractors AGROTRON 108, AGROTRON 118, AGROTRON 128 workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

AGROTRON 108
AGROTRON 118
AGROTRON 128

Deutz-Fahr AGROTRON 108, AGROTRON 118, AGROTRON 128 Workshop Manual.pdf

Total Pages: 840 pages
File Format: PDF (bookmarked, Searchable, Printable, high quality)
Language: English

HOW THE MANUAL IS STRUCTURED
SECTION 00 Contains the general safety rules, information on how to use and update the manual, the symbols used, the products required, the standard tightening torques and a conversion table for units of measurement.
SECTION 10 Contains technical descriptions and information regarding the mechanical and hydraulic operation of machine components, the designations of the various components, hydraulic diagrams and general technical data.
SECTION 20 Contains information on the tractor’s electrical and electronic systems, the procedures for putting into service, the list of alarms and a guide to the use of the software required for tractor and engine configuration and access to diagnostic codes.
SECTION 30 Contains the methods, checks and adjustments regarding the external components; the operations dealt with in this section do not require removal of the various assemblies that form the tractor frame and cab.
SECTION 40 Contains information and diagrams regarding the machine’s electrical and electronic systems.
ATTENTION!
Engine DEUTZ 2012
Trasmission/rear axle 7200 L-S-H
Front axle ZF 2025-2035-2045 AS
0312 0361 Italian
0298 6831 German
0298 6832 English
0298 6833 French
0298 6834 Spanish
0298 6803 German
0298 6856 English
0298 6857 French
0298 6858 Spanish

307.1116.3.6 AGROTRON 108-118-128….1
INTRODUCTION….3
SAFETY NOTES….5
GENERAL SAFETY RULES….5
SAFETY PRECAUTIONS FOR REMOVAL AND REFITTING OPERATIONS….8
LIFTING INSTRUCTIONS….10
HOW THE MANUAL IS STRUCTURED….11
HOW TO CONSULT THE MANUAL….12
HOW TO USE AND UPDATE THE MANUAL….13
STANDARD TIGHTENING TORQUES….14
1. NUTS AND BOLTS….14
2. FITTINGS….15
3. PLUGS….16
4. FITTINGS WITH SEAL AT 37….17
5. FITTINGS FOR PIPES WITH EYE ATTACHMENT….17
THREADLOCKERS, ADHESIVES, SEALANTS AND LUBRICANTS….18
CONVERSION FACTORS….20
SECTION 10….21
1. TRANSMISSION….23
INTRODUCTION….23
1.1 TRANSMISSION (Power Shuttle version)….25
1.1.1 MAIN COMPONENTS….25
1.1.2 TRANSMISSION HYDRAULIC SYSTEM….28
1.1.3 GEARBOX….29
1.1.4 MAIN CLUTCH….31
1.1.5 HYDRAULIC GEARBOX AND SHUTTLE DISTRIBUTION VALVE….32
1.1.6 CLUTCH ENGAGEMENT AND SOLENOID VALVE OPERATION SCHEMATIC….36
1.1.7 TRANSMISSION ELECTRONIC SYSTEM SCHEMATIC….38
1.2 REAR AXLE….39
DESCRIPTION….39
COMPONENTS….39
1.3 REAR PTO….41
2. BRAKING SYSTEM….43
2.1 BRAKE MASTER CYLINDER….44
2.2 BRAKE….45
2.3 TRAILER BRAKING SYSTEM….46
2.3.1 HYDRAULIC TRAILER BRAKING (ITALY VERSION)….46
2.3.2 HYDRAULIC TRAILER BRAKING (EXPORT VERSION)….48
2.3.3 AIR TRAILER BRAKING (ITALY VERSION)….50
2.3.4 AIR TRAILER BRAKING (EXPORT VERSION)….51
COMPRESSOR….52
PRESSURE LIMITING VALVE….53
CAB SUSPENSION FEED VALVE….54
TRAILER BRAKING VALVE (2-WAY)….55
TRAILER BRAKING VALVE (1-WAY)….56
3. HYDRAULIC FRONT AXLE SUSPENSION….57
3.1 FRONT SUSPENSION CONTROL VALVE….58
4. FRONT AXLE….62
4.1 HUB CARRIER AND FINAL REDUCTION UNIT….63
4.2 DIFFERENTIAL….65
5. HYDRAULIC SYSTEM….67
HYDRAULIC SYSTEM (CC version)….68
HYDRAULIC SYSTEM (LS version)….69
5.1 VARIABLE DISPLACEMENT PUMP….70
5.1.1 BOOST PUMP….73
5.1.2 HYDRAULIC PUMP….74
5.1.3 LOAD SENSING VALVE, PRESSURE CUT-OFF VALVE….76
5.2 HYDRAULIC SERVICES GEAR PUMP….84
5.3 STEERING GEAR PUMP….85
5.4 PRIORITY VALVE….86
5.5 AUXILIARY SERVICES CONTROL VALVE….87
5.5.1 TYPES OF CONTROL VALVE WITH FIXED DISPLACEMENT PUMP (CC)….89
5.5.2 TYPES OF CONTROL VALVE WITH VARIABLE DISPLACEMENT PUMP (LS)….91
5.5.3 SERVICES CONTROL SECTION….92
5.5.4 DESCRIPTIONS OF COMPONENTS….93
5.5.5 FLOW CONTROL SECTION (CC version)….95
5.5.6 LIFT CONTROL VALVE SECTION….98
SECTION 20….103
1. DIAGNOSIS TOOLS “ALL ROUND TESTER”….105
1.1 ALL ROUND TESTER….105
1.1.1 DESCRIPTION OF THE KIT….105
1.1.2 NOTES ON CORRECT USE….106
1.1.3 DESCRIPTION OF THE TESTER….106
1.1.4 GENERAL NOTES ON CONNECTING AND POWERING UP THE TESTER….107
1.1.5 SELECTION OF THE DISPLAY LANGUAGE….107
1.1.6 SETTING THE SERIAL PORTS….109
1.2 “SERDIA 3.5 LEVEL III” SOFTWARE….111
1.2.1 DESCRIPTION OF THE KIT….111
1.3 “EDS EST45” SOFTWARE….112
1.3.1 DESCRIPTION OF THE KIT….112
2. CONNECTING THE TESTER TO THE ELECTRONIC CONTROL UNITS….113
2.1 CONNECTING THE ART TO THE HYDRAULIC LIFT AND FRONT AXLE SUSPENSION CONTROL UNITS….113
2.2 CONNECTING THE PORTABLE COMPUTER WITH “SERDIA 3.5” SOFTWARE TO THE ENGINE CONTROL UNIT….114
2.3 CONNECTING THE PORTABLE COMPUTER WITH “EDS” SOFTWARE TO THE TRANSMISSION CONTROL UNIT AND INFOCENTER….115
2.3.1 CONNECTION TO THE TRANSMISSION CONTROL UNIT….115
2.3.2 CONNECTION TO THE INFOCENTER….115
3. INTRODUCTION TO THE ELECTRONIC SYSTEM OF THE TRACTOR….117
3.1 ENGINE CONTROL UNIT (DEUTZ EMR2)….117
3.2 TRANSMISSION CONTROL UNIT….119
3.3 POWER LIFT CONTROL UNIT….120
3.3.1 HYDRAULIC LIFT SYSTEM….120
3.3.2 ASM SYSTEM….121
3.4 INFOCENTER 2 or 3….122
3.5 FRONT AXLE SUSPENSION CONTROL UNIT….123
3.6 FRONT AND REAR PTO CONTROL UNIT….124
4. PUTTING THE TRACTOR INTO SERVICE….125
4.1 INTRODUCTION….125
4.2 RENEWAL OF THE ENGINE CONTROL UNIT….125
4.2.1 READING AND SAVING DATA….125
4.2.2 PROGRAMMING THE CONTROL UNIT….126
4.2.3 CALIBRATION OF THE ACCELERATOR PEDAL….127
4.2.4 CALIBRATION OF THE HAND THROTTLE….128
4.2.5 READING AND SAVING DATA….129
4.3 RENEWAL OF THE TRANSMISSION CONTROL UNIT….130
4.3.1 SETTING THE TRACTOR VERSION AND SERIAL NUMBER….130
4.3.2 CALIBRATION OF THE CLUTCH PEDAL POSITION SENSOR….132
4.3.3 CALIBRATION OF THE MAIN CLUTCH PROPORTIONAL SOLENOID VALVE….134
4.4 RENEWAL OF HYDRAULIC LIFT AND ASM CONTROL UNIT….136
4.4.1 PROGRAMMING THE TYPE OF TRACTOR….137
4.4.2 CONFIGURING NO RADAR STATUS….138
4.4.3 CALIBRATION OF THE LIFT POSITION SENSOR….139
4.4.4 CHECKING AND CALIBRATING THE LIFT CONTROL LEVER….141
4.5 RENEWAL OF THE INFOCENTER….144
4.5.1 ENTERING CONSTANTS….144
4.6 RENEWAL OF AXLE SUSPENSION CONTROL UNIT….146
4.6.1 CHECKING CALIBRATION OF THE SUSPENSION POSITION SENSOR….146
5. ALARMS….147
5.1 LIFT AND ASM CONTROL UNIT ALARMS….147
5.1.1 LIST OF ALARMS BY EXTENDED CODE….148
5.1.2 LIST OF ALARMS BY STANDARD CODE….150
5.1.3 LIST OF ALARMS DISPLAYED ON ART….152
5.1.4 ANALYSIS OF LIFT AND ASM ALARMS….154
5.2 LIST OF TRANSMISSION CONTROL UNIT ALARMS….183
5.2.1 ABNORMALITIES NOT DETECTED BY THE TRANSMISSION CONTROL UNIT….183
5.2.2 ALARMS INDICATED ON THE TRANSMISSION DISPLAY AND BY THE EDS PROGRAM….183
5.5.3 DEFINITION OF TRANSMISSION OPERATING MODES….188
5.2.3 ANALYSIS OF ALARMS….189
5.3 LIST OF ALARMS DISPLAYED BY SERDIA….253
5.3.1 ALARMS DISPLAYED USING THE SERDIA PROGRAM….253
5.3.2 ANALYSIS OF ALARMS….255
5.4 LIST OF FRONT AXLE SUSPENSION CONTROL VALVE ALARMS….275
5.4.1 LIST OF ALARMS BY TEXT CODE….275
5.4.2 LIST OF ALARMS BY STANDARD CODE….276
5.4.3 LIST OF ALARMS DISPLAYED BY ART….277
5.4.4 ANALYSIS OF ALARMS….278
6. OPERATOR’S MANUAL EDS (Electronic Diagnosis System)….291
1. GENERAL INTRODUCTION….291
1.1 FUNCTIONAL SCOPE….291
1.2 HARDWARE REQUIREMENTS….292
1.3 STARTING AND TERMINATING OF THE EDS PROGRAM….294
2. TRANSMISSION DIAGNOSIS….296
2.1 THE MAIN MENU….296
2.2 ONLINE HELP….298
3. POWER-SHUTTLE DIAGNOSISPROGRAMM DEST 45….299
3.1 PREPARATIONS FOR TRANSMISSION DIAGNOSIS WITH DEST 45….299
3.2 DEST 45 PROGRAM DESCRIPTION….300
3.3 ERROR CODES POWER-SHUTTLE /DEST 45….315
3.4 DISPLAY POWERSHUTTLE….316
3.5 ERROR CODE LIST WITH DESCRIPTION….317
3.6 OTHER INFORMATIONS….328
3.7 SENSORS AND SOLENOID VALVES AT THE TRANSMISSION T-7100….329
3.8 ELECTRO-HYDRAULIC GEAR SHIFT T-7100….330
3.9 SENSORS AND SOLENOID VALVES AT THE TRANSMISSION T-7200….331
3.10 ELECTRO-HYDRAULIC GEAR SHIFT T-7200 / T-7300….332
3.11 ERROR ANALYSIS….333
4. PREPARATIONS FOR DIAGNOSIS OF THE INFOCENTER….335
4.1 PROGRAM DESCRIPTION….336
4.2 CONSTANT VALUES FOR INFOCENTER….346
7. ALL ROUND TESTER FOR LIFT AND ASM CONTROL UNIT….351
PRESENTATION SCREEN….351
MAIN MENU….351
1. MONITOR….352
1.1 LIFT….352
1.2 CONSOLE….354
1.3 ASM….354
1.4 POWER….355
1.5 SENSORS….356
2. CONFIGURATION….356
2.1 SPEED CONSTANTS….357
2.2 OPTIONS….357
3. CALIBRATIONS….358
3.1 MINIMUM HEIGHT….359
3.2 MAXIMUM HEIGHT….359
3.3 LOCK SPEED….360
3.5 TRANSPORT….361
3.6 STOP….361
3.7 CONTROL….362
3.8 FLOAT….362
4. ALARMS LIST….363
8. ALL ROUND TESTER FOR AXLE SUSPENSION CONTROL UNIT….365
PRESENTATION SCREEN….365
MAIN MENU….365
1. MONITOR….366
1.1 SUSPENSION….366
2. PARAMETERS….367
3. ALARMS LIST….369
4. CONFIGURATIONS….369
9. SERDIA (LEVEL III)….371
1. SETUP AND COMMUNICATIONS….371
1.1 MINIMUM EQUIPMENT REQUIRED….371
1.2 ORDERING….372
1.3 SWITCHING ON AND INSTALLING THE SOFTWARE….373
1.4 USING THE PROGRAM….377
1.5 CLOSING THE PROGRAM….380
2. ECU SELECTION….381
2.1 SELECTING TWO CONTROL UNITS….381
2.2 PRINTING….382
2.3 PROTOCOL….383
2.4 IDENTIFICATION AND MEASUREMENT DATA….383
3. MEASURED VALUES….385
3.1 ACTUAL MEASURED VALUES (GENERAL)….385
3.2 RAM-VALUES….390
3.3 DATA LOGGER (ONLY EMS2)….394
3.4 INPUT/OUTPUT ASSIGNMENT….394
3.5 CAN STATUS….394
4. PARAMETERS….397
4.1 CONFIGURATION (GENERAL)….397
4.2 OVERALL PROGRAMMING….398
4.2 CALIBRATION….399
5. ERROR MEMORY….400
5.1 GENERAL….400
5.2 ERROR TABLE….401
6. EXTRAS….411
6.1 MAXIMUM SPEED….411
6.2 LOGISTIC DATA….411
6.3 LOAD SPECTRUM….412
6.4 MAINTENANCE INTERVAL EXCEEDED….412
6.5 OVERRIDE MEMORY….412
6.6 MAINTENANCE DATA….412
7. TASKS….413
7.1 EMR1….413
8. WHAT TO DO IF…?….417
8.1 SERDIA GENERAL….417
8.2 EMR1….419
SECTION 30….431
METHOD FOR REMOVAL AND REFITTING OF RIGID PIPES AND WIRING….433
HYDRAULIC SYSTEMS AND WIRING (TOP VIEW)….434
HYDRAULIC SYSTEMS (TOP VIEW)….435
HYDRAULIC SYSTEMS (SIDE VIEW)….436
REAR HYDRAULIC SYSTEMS (SIDE VIEW)….437
FRONT HYDRAULIC SYSTEMS (SIDE VIEW)….438
ENGINE HOOD – LAMP ASSEMBLIES….439
REMOVAL….439
REFITTING….442
CAB ACCESS STEPS….443
REMOVAL….443
REFITTING….443
BATTERY….444
REMOVAL….444
REFITTING….445
AIR RESERVOIR AND BATTERY SUPPORT….446
REMOVAL….446
REFITTING….446
STARTER MOTOR….447
REMOVAL….447
REFITTING….447
ALTERNATOR….448
REMOVAL….448
REFITTING….448
AIR CONDITIONING COMPRESSOR DRIVEBELT AND FANBELT….449
RENEWAL….449
AIR COMPRESSOR….452
REMOVAL….452
REFITTING….453
TRAILER PARKING AND SERVICE AIR BRAKE CONTROL VALVES….454
REMOVAL….454
REFITTING….455
PRESSURE TRANSDUCER….456
REMOVAL….456
REFITTING….456
AIR PRESSURE REGULATING/REDUCTION VALVE FOR CAB LIFTING….457
REMOVAL….457
REFITTING….457
TRAILER AIR BRAKES COUPLING VALVE….458
1. Removal….458
2. Renewal….458
HYDRAULIC TRAILER BRAKING VALVE….459
REMOVAL….459
REFITTING….460
AIR CONDITIONING SYSTEM….461
TECHNICAL SPECIFICATIONS….461
OPERATION….462
MAINTENANCE….463
ADJUSTING THE TENSION OF THE COMPRESSOR DRIVEBELT….463
DISCHARGING, FLUSHING AND RECHARGING THE AIR CONDITIONING SYSTEM….464
AIR CONDITIONING COMPRESSOR….465
REMOVAL….465
REFITTING….466
RECEIVER-DRIER….467
REMOVAL….467
REFITTING….467
CONDENSER ASSEMBLY….468
REMOVAL….468
REFITTING….470
INTERCOOLER….471
REMOVAL….471
REFITTING….473
GEARBOX OIL/FUEL COOLERS….474
REMOVAL….474
REFITTING….475
RADIATOR….476
REMOVAL….476
REFITTING….479
EXPANSION TANK….480
REMOVAL….480
REFITTING….480
RADIATORS – COOLERS ASSEMBLY….481
REMOVAL….481
REFITTING….485
FAN….486
REMOVAL….486
REFITTING….486
FRONT PTO FLEXIBLE COUPLING….487
REMOVAL….487
REFITTING….488
AIR CLEANER….489
REMOVAL….489
REFITTING….490
TURBOCHARGER….491
REMOVAL….491
REFITTING….492
AIR INLET PIPE….493
REMOVAL….493
REFITTING….494
SILENCER….495
REMOVAL….495
REFITTING….495
EXHAUST PIPE….496
REMOVAL….496
REFITTING….496
4WD PROPELLER SHAFT….497
REMOVAL….497
REFITTING….499
BRAKE MASTER CYLINDERS….500
REMOVAL….500
REFITTING….502
BLEEDING THE BRAKING SYSTEM….503
BRAKE LIGHT SWITCHES….505
ADJUSTMENT….505
POWER STEERING UNIT….506
1. Testing….506
2. Adjustment….506
3. Removal….506
REFITTING….507
1. Disassembly….509
2. Removal of the seals….511
3. Removal of the dust seal….511
4. Installing the inner seal (15)….512
5. Installing the control valve….512
6. Final assembly….513
FRONT WHEELS….516
REMOVAL….516
REFITTING….516
FRONT FENDERS….517
REMOVAL….517
REFITTING….517
REAR WHEELS….518
REMOVAL….518
REFITTING….518
LIFT VALVE BLOCK….519
REMOVAL….519
REFITTING….519
FRONT LIFT CYLINDERS….520
REMOVAL….520
REFITTING….521
FRONT LIFT ASSEMBLY….522
REMOVAL….522
REFITTING….524
FRONT PTO ASSEMBLY….525
REMOVAL….525
REFITTING….525
FRONT SUSPENSION CYLINDERS….526
REMOVAL….526
REFITTING….528
1. Disassembly….529
2. Assembly….530
FRONT AXLE AND SWINGING SUPPORT….531
REMOVAL….531
REFITTING….533
FRONT SUSPENSION VALVES….534
REMOVAL….534
REFITTING….534
FRONT SUSPENSION POSITION SENSOR….535
1. Removal….535
2. Positioning….535
3. Testing….536
REINFORCING SIDE MEMBERS….537
REMOVAL….537
REFITTING….537
FRONT CARRIER….538
REMOVAL….538
REFITTING….538
ACCELERATOR POTENTIOMETER….539
1. Renewal….539
2. Potentiometer calibration….540
FUEL TANK….541
REMOVAL….541
INSTALLATION….544
POWER STEERING PUMP….545
REMOVAL….545
REFITTING….547
TESTING THE AUXILIARY SERVICES PUMPS….548
1. Flow meter connection (CC version)….548
2. Flow meter connection (LS version)….548
3. Measuring the flow rate….548
GEAR PUMP….550
REMOVAL….550
REFITTING….551
VARIABLE DISPLACEMENT PUMP….552
REMOVAL….552
REFITTING….556
PRIORITY VALVE….557
REMOVAL….557
REFITTING….557
CREEPER ENGAGEMENT LEVER….558
REMOVAL….558
REFITTING….558
CONTROL VALVE ASSEMBLIES (Version CC)….559
REMOVAL….559
REFITTING….562
CONTROL VALVE ASSEMBLIES (LS version)….563
REMOVAL….563
REFITTING….567
CONTROL VALVE SECTIONS AND SEALS….568
REMOVAL….568
REFITTING….574
LIFT CYLINDERS….575
REMOVAL….575
REFITTING….576
DISASSEMBLY AND ASSEMBLY….577
LIFT POSITION SENSOR….579
TESTING….578
RENEWAL….579
LIFT DRAFT SENSOR….582
REMOVAL….582
REFITTING….582
DRIVER'S SEAT….583
REMOVAL….583
REFITTING….583
CONTROLS IN THE MULTIFUNCTION ARMREST CONSOLE (OPTIONAL)….584
REMOVAL….584
REFITTING….585
STEERING WHEEL, STEERING COLUMN SWITCH UNIT AND INSTRUMENT PANEL….586
REMOVAL….586
REFITTING….587
STEERING COLUMN SWITCH UNIT AND THE SHUTTLE CONTROL LEVER….588
RENEWAL….588
ASSEMBLY….589
CENTRE CONSOLE AND SHROUD….590
REMOVAL….590
REFITTING….593
RIGHT-HAND CONSOLE….594
OPENING AND REMOVAL….594
REFITTING….600
LEFT-HAND CONSOLE….601
REMOVAL….601
REFITTING….602
TRANSMISSION LIFT AND FRONT SUSPENSION ELECTRONIC CONTROL UNITS….603
REMOVAL….603
REFITTING….604
FUSE AND RELAY BOARD….605
REMOVAL….605
REFITTING….606
ENGINE ECU….607
REMOVAL….607
REFITTING….607
CLUTCH PEDAL AND RELATED DEVICES….608
1. Removal of the potentiometer….608
1.1. Refitting the potentiometer….608
2. Adjustment of the clutch pedal position and travel….609
3. Renewal of the proximity sensor….609
CONTROL PANELS AND LEVERS OF THE AUXILIARY SERVICE VALVES AND THE PTO….610
REMOVAL….610
REFITTING….614
PTO ENGAGEMENT AND SELECTION CONTROL CABLES….615
RENEWAL….615
REFITTING….616
AUXILIARY SERVICE VALVE CONTROL CABLES….618
RENEWAL….618
REFITTING….619
ADJUSTMENT OF THE PARKING BRAKE SWITCH….620
CLIMATE CONTROL PANEL….621
REMOVAL….621
REFITTING….621
HEATER VALVE….622
RENEWAL….622
REMOVAL….624
HEATER MATRIX….624
REMOVAL….624
REFITTING….626
AIR CONDITIONING EVAPORATOR….627
REMOVAL….627
REFITTING….628
RIGHT-HAND AIR CONDITIONING FAN….629
REMOVAL….629
REFITTING….629
LEFT-HAND AIR CONDITIONING FAN….630
REMOVAL….630
REFITTING….630
ADJUSTMENT OF THE PARKING BRAKES….631
CAB DOOR CABLE….632
RENEWAL….632
TRAILER BRAKING AIR PRESSURE GAUGE….634
REMOVAL….634
REFITTING….634
POWERSHIFT – POWERSHUTTLE STATUS DISPLAY….635
REMOVAL….635
REFITTING….635
CAB….636
REMOVAL….636
REFITTING….644
ENGINE….645
REMOVAL….645
REFITTING….653
SECTION 40….655
THE STRUCTURE OF THE UNIT….657
HOW TO CONSULT THE UNIT….658
1. INTRODUCTION….659
1.1 LIST OF WIRING HARNESSES….659
1.2 DEFINITION OF COMPONENTS AND SYMBOLS….660
1.3 GENERAL RULES….660
1.3.1 MODIFICATION OF THE TRACTOR'S ELECTRICAL/ELECTRONIC CIRCUITS….660
1.3.2 MAIN WIRING FAULTS….660
1.3.3 REMOVAL, REFITTING AND DRYING OF CONNECTORS AND WIRING….661
1.4 DIAGNOSTIC INSTRUMENTS….662
1.5 WIRE COLOUR CODES….662
2. INDICES….663
2.1 COMPONENT DESCRIPTION INDEX….663
2.2 COMPONENT CODE INDEX….668
2.3 CONNECTOR INDEX….673
3. COMPONENTS….682
3.1 CONNECTOR LAYOUTS….682
3.2 COMPONENT TECHNICAL DATA….687
3.3 PINOUTS AND DESCRIPTIONS OF ELECTRONIC CONTROL UNITS….696
3.3.1 ENGINE CONTROL UNIT….696
3.3.2 TRANSMISSION CONTROL UNIT….698
3.3.3 INFOCENTER….700
3.3.4 HPSA CONTROL UNIT….702
3.3.5 FRONT SUSPENSION CONTROL UNIT….704
4. SYSTEMS….705
4.1 GROUND POINTS….705
4.2 ENGINE START….706
4.3 PREHEATING….707
4.4 ELECTRICAL ENGINE CONTROL….708
4.5 LIGHTS – LIGHT SELECTOR SWITCH (MACHINE WITHOUT FRONT LIFT)….709
4.6 LIGHTS – LIGHT SELECTOR SWITCH (MACHINE WITH FRONT LIFT)….710
4.7 CAB ACCESSORY….711
4.8 WORKING LIGHTS (MACHINE WITHOUT FRONT LIFT)….712
4.9 WORKING LIGHTS (MACHINE WITH FRONT LIFT)….713
4.10 WINDSCREEN WIPER….714
4.11 INFOCENTER….715
4.12 ELECTRICAL POWER SUPPLY….716
4.13 AUTORADIO – CB….717
4.14 AIR CONDITIONING – HEATING FAN….718
4.15 BRAKES….719
4.16 TRAILER BRAKES….720
4.17 FRONT AXLE SUSPENSION….721
4.18 TRANSMISSION….722
4.19 ASM – 4WD – DIFFERENTIAL….723
4.20 REAR LIFTER….724
4.21 FRONT AND REAR PTO….725
5. WIRING….727
ENGINE WIRING (1/2)….727
ENGINE WIRING (2/2)….728
ENGINE WIRING (1/2)….733
ENGINE WIRING (2/2)….734
ENGINE HOOD WIRING….743
TRANSMISSION WIRING (1/2)….747
TRANSMISSION WIRING (2/2)….748
TRAILER BRAKE WIRING (ITALY)….759
TRAILER BRAKE WIRING….760
FRONT AXLE SUSPENSION WIRING (ROPS)….763
CAB POWER SUPPLY WIRING….767
FRONT AXLE SUSPENSION WIRING….773
FENDER WIRING – WIDE….777
NUMBER PLATE LIGHT WIRING (WIDE FENDERS)….778
FENDER WIRING – NARROW….783
NUMBER PLATE LIGHT WIRING (NARROW FENDERS)….784
FRONT CONSOLE WIRING (1/2)….789
FRONT CONSOLE WIRING (2/2)….790
SIDE CONSOLE WIRING (1/3)….795
SIDE CONSOLE WIRING (2/3)….796
SIDE CONSOLE WIRING (3/3)….797
AIR CONDITIONING WIRING (CAB)….807
DISPLAY WIRING….813
ROOF WIRING (1/2)….817
ROOF WIRING (2/2)….818
CAB ROOF FRONT AND REAR WORKLIGHTS WIRING….827
CAB LOWER HEADLIGHTS WIRING….825
WINDSCREEN WIPER MOTOR WIRING….825
CAB LOWER FRONT WORKLIGHTS WIRING….826
(MACHINE WITHOUT FRONT LIFT)….826
CAB FULL AND DIPPED BEAM HEADLIGHTS (WITH FRONT LIFT)….826
LIGHTS SELECTOR SWITCH WIRING….833
ARMREST WIRING….837
FUSES AND RELAYS CONTROL UNIT (1/2)….839
FUSES AND RELAYS CONTROL UNIT (2/2)….840

Deutz-Fahr Tractors AGROTRON 108, AGROTRON 118, AGROTRON 128 Repair Service Manual


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Deutz-Fahr AGROTRON 106, AGROTRON 110, AGROTRON 115, AGROTRON 120, AGROTRON 130, AGROTRON 135, AGROTRON 140, AGROTRON 150, AGROTRON 155, AGROTRON 165 (MK3) Repair Service Manual


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Complete service reoair manual with electrical wiring diagrams for Deutz-Fahr AGROTRON 106/110/115/120/130/135/140/150/155/165 (MK3), with all the workshop information to maintain, diagnose, repair, and rebuild like professional mechanics.

Deutz-Fahr Tractors AGROTRON 106/110/115/120/130/135/140/150/155/165 (MK3) workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

Deutz-Fahr AGROTRON 106, AGROTRON 110, AGROTRON 115, AGROTRON 120, AGROTRON 135, AGROTRON 150, AGROTRON 165 (MK3) Workshop Manual.pdf
Deutz-Fahr AGROTRON 130, AGROTRON 140, AGROTRON 155, AGROTRON 165 (MK3) Workshop Manual.pdf

Total Pages: 896 + 830 pages
File Format: PDF
Language: English

WORKSHOP MANUAL
AGROTRON 106 MK3
AGROTRON 110 MK3
AGROTRON 115 MK3
AGROTRON 120 MK3
AGROTRON 135 MK3
AGROTRON 150 MK3
AGROTRON 165 MK3
AGROTRON 130
AGROTRON 140
AGROTRON 155
AGROTRON 165

HOW THE MANUAL IS STRUCTURED
Section 00 Contains the general safety rules, information on how to use and update the manual, the symbols used, the products required, the standard tightening torques and a conversion table for units of measurement.
Section 10 Contains technical descriptions and information regarding the mechanical and hydraulic operation of machine components, the designations of the various components, hydraulic diagrams and general technical data.
Section 20 Contains a guide to the use of the necessary software for machine and engine configuration and for diagnostic.
Section 30 Contains the methods, checks and adjustments regarding the external components; the operations dealt with in this section do not require removal of the various assemblies that form the tractor frame and cab.
Section 40 Contains information and diagrams regarding the machine’s electrical and electronic systems.

Deutz-Fahr AGROTRON 106, AGROTRON 110, AGROTRON 115, AGROTRON 120, AGROTRON 135, AGROTRON 150, AGROTRON 165 (MK3) Workshop Manual…2
307.1079.3.6 AGROTRON 106-110-115-120-135-150-165 MK3…2
INTRODUCTION…4
SAFETY NOTES…6
HOW THE MANUAL IS STRUCTURED…8
HOW TO CONSULT THE MANUAL…9
HOW TO USE AND UPDATE THE MANUAL…10
SAFETY PRECAUTIONS FOR REMOVAL AND REFITTING OPERATIONS…11
LIFTING INSTRUCTIONS…12
STANDARD TIGHTENING TORQUES FOR NUTS AND BOLTS…13
THREADLOCKERS, ADHESIVES, SEALANTS AND LUBRICANTS…14
SPECIAL TOOLS…16
CONVERSION FACTORS…17
SECTION 10…18
1. TRANSMISSION…20
INTRODUCTION…20
1.1 TRANSMISSION (Power Shift version)…21
1.1.1 MAIN COMPONENTS…21
1.1.2 TRANSMISSION HYDRAULIC SYSTEM…24
1.1.3 GEARBOX…25
GEARBOX COMPONENTS…26
1.1.4 MAIN CLUTCH…27
1.1.5 HYDRAULIC GEARBOX AND SHUTTLE DISTRIBUTION VALVE…28
1.1.6 CLUTCH ENGAGEMENT AND SOLENOID VALVE OPERATION SCHEMATIC…32
1.1.7 TRANSMISSION ELECTRONIC SYSTEM SCHEMATIC…33
1.2 TRANSMISSION (Power Shuttle version)…34
1.1.1 MAIN COMPONENTS…34
1.1.2 TRANSMISSION HYDRAULIC SYSTEM…37
1.2.3 GEARBOX…38
GEARBOX COMPONENTS…39
1.2.4 MAIN CLUTCH…40
1.2.5 HYDRAULIC GEARBOX AND SHUTTLE DISTRIBUTION VALVE…41
1.2.6 CLUTCH ENGAGEMENT AND SOLENOID VALVE OPERATION SCHEMATIC…45
1.2.7 TRANSMISSION ELECTRONIC SYSTEM SCHEMATIC…46
1.3 REAR AXLE…48
1.4 REAR PTO…50
2. BRAKING SYSTEM…52
2.1 BRAKE MASTER CYLINDER…53
2.2 BRAKE…54
2.3 TRAILER BRAKING SYSTEM…55
2.3.1 HYDRAULIC TRAILER BRAKING (ITALY VERSION)…55
2.3.2 HYDRAULIC TRAILER BRAKING (EXPORT VERSION)…57
2.3.3 AIR TRAILER BRAKING (ITALY VERSION)…60
2.3.4 AIR TRAILER BRAKING (EXPORT VERSION)…61
COMPRESSOR…62
PRESSURE LIMITING VALVE…63
CAB SUSPENSION FEED VALVE…64
TRAILER BRAKING VALVE (2-WAY)…65
TRAILER BRAKING VALVE (1-WAY)…66
3. HYDRAULIC FRONT AXLE SUSPENSION…67
3.1 FRONT SUSPENSION CONTROL VALVE…68
4. FRONT AXLE…72
4.1 HUB CARRIER AND FINAL REDUCTION UNIT…73
4.2 DIFFERENTIAL…75
5. HYDRAULIC SYSTEM…77
HYDRAULIC SYSTEM (106-115 CV models) (CCLS version)…78
HYDRAULIC SYSTEM (120-165 CV models) (CCLS version)…79
HYDRAULIC SYSTEM (106-115 CV models) (LS version)…80
HYDRAULIC SYSTEM (120-165 CV models) (LS version)…81
5.1 VARIABLE DISPLACEMENT PUMP…82
5.1.1 BOOST PUMP…85
5.1.2 HYDRAULIC PUMP…86
5.1.3 LOAD SENSING VALVE, PRESSURE CUT-OFF VALVE…88
5.2 HYDRAULIC SERVICES GEAR PUMP (106-115 CV models)…96
5.3 STEERING GEAR PUMP (106-115 CV models)…97
5.4 GEAR PUMP FOR HYDRAULIC SERVICES AND STEERING (120-165 CV models)…98
5.5 PRIORITY VALVE…100
5.6 AUXILIARY SERVICES CONTROL VALVE…101
5.6.1 TYPES OF CONTROL VALVE WITH FIXED DISPLACEMENT PUMP (CCLS)…104
5.6.2 TYPES OF CONTROL VALVE WITH VARIABLE DISPLACEMENT PUMP (LS)…106
5.6.3 SERVICES CONTROL SECTION…107
5.6.4 DESCRIPTIONS OF COMPONENTS…108
5.6.5 INLET MANIFOLD (CC version)…110
5.6.6 LIFT CONTROL VALVE SECTION…113
SECTION 20…118
OPERATOR’S MANUAL SERDIA (LEVEL III)…120
1. ENTRY AND COMMUNICATION…121
1.1 OVERVIEW…121
1.2 ORDERING…122
1.3 SWITCH ON NOTEBOOK AND INSTALL SOFTWARE…123
1.4 USER LEVEL, ACCESS AUTHORIZATION…124
1.5 MAKING A CONNECTION BETWEEN ECU (ENGINE) AND NOTEBOOK…125
1.6 PROGRAM START…125
1.7 OFFLINE MODE…126
1.8 WORKING WITH THE PROGRAM…128
1.9 PRINT (OUTPUT)…130
1.10 PROTOCOL (PROTOKOLL)…131
1.11 END COMMUNICATION…131
2. ECU SELECTION…132
2.1 GENERAL…132
2.2 RECOGNITION OF ECUS…132
2.3 IDENTIFICATION DATA…132
3 MEASURED VALUES…133
3.1 ACTUAL MEASURED VALUES (GENERAL)…133
3.2 RAM VALUES…137
3.3 DATA LOGGER (ONLY EMS)…137
3.4 INPUT/OUTPUT ASSIGNMENT…137
3.5 CAN-Status…137
3.6 EXAMPLE OF A DISPLAYED ERROR INFORMATION:…139
4. PARAMETERS…140
4.1 CONFIGURATION…140
4.2 OVERALL PROGRAMMING…151
4.3 CALIBRATION…151
5. ERROR MEMORY…153
5.1 GENERAL…153
6. FUNCTION TEST…158
6.1 GENERAL…158
7. EXTRAS…159
7.1 MAXIMUM VEHICLE SPEED…159
7.2 LOGISTIC DATA…159
7.3 LOAD SPECTRUM (ONLY EMS)…160
7.4 MAINTENANCE INTERVAL EXCEEDED (ONLY EMS)…160
7.5 OVERRIDE MEMORY (ONLY EMS)…160
8 WHAT SHOULD YOU DO IF …?…161
8.1 SERDIA IN GENERAL…161
8.2 EMR…164
9. SERDIA UPGRADE FROM VERSION 2.5 TO VERSION 3.1…176
9.1 IMPROVEMENTS AND HELP WITH PROBLEMS IN COMMUNICATING WITH NOTEBOOKS/WIN 98…176
9.2 NEW ENTRY MASK WITH MEASURED VALUES AND COLOURED-CODED INDICATION OF CONNECTION STATUS…177
9.3 NEW SWITCH “JOBS“ FOR PERFORMING SELECTED SERVICING OPERATIONS, E.G. ADJUSTING CONTROLLER OR ADJUSTING OFFSET…178
9.4 IN- AND OUTPUT ASSIGNMENT IS NOW ADDITIONALLY CONFIGURABLE USING PLAIN TEXT (PREVIOUSLY ONLY CODE NUMBERS)…179
9.5 UPGRADES IN "PARAMETER SETTING/CONFIGURATION“…179
OPERATOR’S MANUAL EDS (Electronic Diagnosis System)…180
1. GENERAL INTRODUCTION…181
1.1 FUNCTIONAL SCOPE…181
1.2 HARDWARE REQUIREMENTS…182
1.3 STARTING AND TERMINATING OF THE EDS PROGRAM…184
2. TRANSMISSION DIAGNOSIS…186
2.1 THE MAIN MENU…186
2.2 ONLINE HELP…188
3. POWER-SHIFT DIAGNOSISPROGRAMM DEST 38…189
3.1 PREPARATIONS FOR TRANSMISSION DIAGNOSIS WITH DEST 38…189
3.2 DEST 38 PROGRAM DESCRIPTION…190
3.3 Error codes POWERSHIFT /DEST 38…200
3.4 ERROR CODE LIST WITH DESCRIPTION…202
OTHER INFORMATIONS…208
3.5 SENSORS AND SOLENOID VALVES AT THE TRANSMISSION T-7100…209
3.6 ELECTRO-HYDRAULIC GEAR SHIFT T-7100…210
3.7 SENSORS AND SOLENOID VALVES AT THE TRANSMISSION T-7200…211
3.8 ELECTRO-HYDRAULIC GEAR SHIFT T-7200 / T-7300…212
3.9 SENSORS AND SOLENOID VALVES AT THE TRANSMISSION T-7300…213
3.10 ERROR ANALYSIS…214
4. POWER-SHUTTLE DIAGNOSISPROGRAMM DEST 45…216
4.1 PREPARATIONS FOR TRANSMISSION DIAGNOSIS WITH DEST 45…216
4.2 DEST 45 PROGRAM DESCRIPTION…217
4.3 ERROR CODES POWER-SHUTTLE /DEST 45…232
4.4 DISPLAY POWERSHUTTLE…233
4.5 ERROR CODE LIST WITH DESCRIPTION…234
4.6 OTHER INFORMATIONS…245
4.7 SENSORS AND SOLENOID VALVES AT THE TRANSMISSION T-7100…246
4.8 ELECTRO-HYDRAULIC GEAR SHIFT T-7100…247
4.9 SENSORS AND SOLENOID VALVES AT THE TRANSMISSION T-7200…248
4.10 ELECTRO-HYDRAULIC GEAR SHIFT T-7200 / T-7300…249
4.11 ERROR ANALYSIS…250
5. AGROTRONIC-HD + ASM…252
5.1 PROGRAM DESCRIPTION…253
5.2 ERROR CODES OF THE AGROTRONIC-HD…260
6. PREPARATIONS FOR DIAGNOSIS OF THE INFOCENTER…263
6.1 PROGRAM DESCRIPTION…264
6.2 CONSTANT VALUES FOR INFOCENTER…274
7. PREPARATIONS FOR DIAGNOSIS OF THE SPRING-SUSPENDED FRONT AXLE…278
7.1 PROGRAM DESCRIPTION…279
7.2 PIN ASSIGNMENT OF THE ELECTRONIC BOX “SPRING-SUSPENDED FRONT AXLE ”…283
7.3 ERROR CODES…284
SECTION 30…286
METHOD FOR REMOVAL AND REFITTING OF RIGID PIPES AND WIRING…290
PUMP SIDE SYSTEMS AND WIRING (CC VERSION WITH PRIORITY VALVE)…291
DETAIL OF PUMP SIDE SYSTEMS AND WIRING (CC VERSION WITH PRIORITY VALVE)…292
UPPER SYSTEMS AND WIRING (CC VERSION WITH PRIORITY VALVE)…293
PUMP SIDE SYSTEMS AND WIRING (LS VERSION)…294
UPPER SYSTEMS AND WIRING (LS VERSION)…295
SYSTEMS AND SUPPLEMENTARY HYDRAULIC COUPLERS (LS VERSION)…296
ENGINE HOOD AND LAMP ASSEMBLIES…298
REMOVAL…298
REFITTING…301
CAB ACCESS STEPS…302
REMOVAL AND REFITTING…302
BATTERY…303
REMOVAL…303
REFITTING …304
AIR RESERVOIR AND BATTERY SUPPORT (versions with air trailer braking only)…305
REMOVAL AND REFITTING…305
STARTER MOTOR…306
REMOVAL…306
REFITTING…306
ALTERNATOR…307
REMOVAL AND REFFITNG…307
ALTERNATOR DRIVEBELT…308
RENEWAL AND TENSIONING…308
AIR COMPRESSOR …311
REMOVAL…311
REFITTING…312
TRAILER PARKING AND SERVICE AIR BRAKE CONTROL VALVES…313
REMOVAL…313
REFITTING…314
PRESSURE TRANSDUCER (Version with air braking)…315
REMOVAL AND REFITTING…315
AIR PRESSURE REGULATING/REDUCTION VALVE FOR CAB LIFTING…316
REMOVAL AND REFITTING…316
TRAILER AIR BRAKES COUPLING VALVE…317
REMOVAL AND RENEWAL…317
AIR CONDITIONING SYSTEM…318
OPERATION…319
MAINTENANCE…320
COMPRESSOR DRIVEBELT…320
TENSIONING…320
DISCHARGING, FLUSHING AND RECHARGING THE AIR CONDITIONING SYSTEM…321
AIR CONDITIONING COMPRESSOR…323
REMOVAL…323
REFITTING…324
RECEIVER-DRIER (Models 106-150 CV)…325
REMOVAL AND REFITTING…325
RECEIVER-DRIER (Model 165 CV)…326
REMOVAL AND REFITTING…326
CONDENSER COOLING FAN (Model 165 CV)…327
REMOVAL…327
REFITTING…328
CONDENSER ASSEMBLY (Models 106-150 CV)…329
REMOVAL…329
REFITTING…329
GEARBOX OIL/FUEL COOLERS (Models 106-150 CV)…331
REMOVAL…331
REFITTING…332
GEARBOX OIL/FUEL COOLERS (Model 165 CV)…333
REMOVAL…333
REFITTING…334
RADIATOR (Models 106-150 CV)…335
REMOVAL…335
REFITTING…336
RADIATOR (Mod. 165 CV)…337
REMOVAL…337
REFITTING…338
EXPANSION TANK…339
REMOVAL AND REFITTING…339
FAN (Models 106-150 CV)…340
REMOVAL…340
REFITTING…341
FAN (Model 165 CV)…342
REMOVAL…342
REFITTING…343
COMPLETE RADIATOR/COOLERS ASSEMBLY…344
REMOVAL…344
REFITTING…346
FRONT PTO FLEXIBLE COUPLING…347
RENEWAL…347
REFITTING…348
TURBOCHARGER…349
REMOVAL…349
REFITTING…349
ENGINE AIR INLET PIPE…350
REMOVAL…350
REFITTING…350
AIR CLEANER…351
REMOVAL…351
REFITTING…352
EXHAUST PIPE…353
REMOVAL…353
REFITTING…353
SILENCER…354
REMOVAL…354
REFITTING…354
4WD PROPELLER SHAFT (Version with front suspension)…355
REMOVAL…355
REFITTING…357
BRAKE CYLINDERS…358
REMOVAL…358
REFITTING…359
BLEEDING THE BRAKING SYSTEM…360
BRAKE LIGHT SWITCHES…362
REMOVAL…363
REFITTING…364
POWER STEERING…363
Testing and removal…363
POWER STEERING UNIT SEALS…365
REMOVAL AND RENEWAL…365
FRONT WHEELS…373
REMOVAL AND REFITTING…373
FRONT FENDERS…374
REMOVAL AND REFITTING…374
REAR WHEELS…375
REMOVAL AND REFITTING…375
LIFT VALVE BLOCK…376
REMOVAL AND REFITTING…376
FRONT LIFT CYLINDERS…377
REMOVAL …379
REFITTING…378
FRONT LIFT ASSEMBLY…379
REMOVAL…379
REFITTING…381
FRONT PTO ASSEMBLY…382
REMOVAL…382
REFITTING…382
FRONT SUSPENSION CYLINDERS (Where fitted)…383
REMOVAL…383
REFITTING…385
DISASSEMBLY AND ASSEMBLY…386
FRONT AXLE AND SWINGING SUPPORT (Versions with front suspension)…388
REMOVAL…388
REFITTING…390
FRONT SUSPENSION SOLENOID VALVES…391
REMOVAL AND REFITTING…391
FRONT SUSPENSION POSITION SENSOR…392
REMOVAL AND POSITIONING…392
REINFORCING SIDE MEMBERS (For versions with front lift only)…394
REMOVAL AND REFITTING…394
FRONT CARRIER (Versions with front suspension)…395
REMOVAL AND REFITTING…395
ACCELERATOR POTENTIOMETER…396
RENEWAL AND TESTING…396
FUEL TANK…398
REMOVAL…398
REFITTING…400
TESTING THE AUXILIARY SERVICES PUMPS…401
HYDRAULIC SERVICES GEAR PUMP (Models 106-115 CV) (CC Version)…403
REMOVAL…403
REFITTING…404
GEAR PUMP ASSEMBLY ( Models 120-165 CV) (CC Version)…405
REMOVAL…405
REFITTING…406
VARIABLE DISPLACEMENT PUMP (Models 106-165 CV) (LS version)…407
REMOVAL…407
REFITTING…409
POWER STEERING PUMP (Models 106-115 CV) (CC version)…410
REMOVAL AND REFITTING…410
PRIORITY VALVE (Models 106 – 115 CV)…411
REMOVAL AND REFITTING…411
PRIORITY VALVE (Modd. 120-165 CV)(Versions with variable displacement pump)…412
REMOVAL…412
REFITTING…412
CREEPER ENGAGEMENT LEVER…413
REMOVAL AND REFITTING…413
CONTROL VALVE ASSEMBLIES (CC version)…414
REMOVAL…414
REFITTING…417
CONTROL VALVE ASSEMBLIES (LS version)…418
REMOVAL…418
REFITTING…420
AUXILIARY CONTROL VALVE ASSEMBLIES…421
DISASSEMBLY…421
ASSEMBLY …422
LIFT CYLINDERS…423
REMOVAL…423
REFITTING…424
DISASSEMBLY AND ASSEMBLY…425
LIFT POSITION SENSOR…426
TESTING…426
RENEWAL…427
LIFT DRAFT SENSOR…430
REMOVAL…430
REFITTING…430
DRIVER'S SEAT…431
REMOVAL…431
REFITTING…431
STEERING WHEEL, STEERING COLUMN SWITCH UNIT AND INSTRUMENT PANEL…432
REMOVAL…432
REFITTING…433
STEERING COLUMN SWITCH UNIT AND THE SHUTTLE CONTROL LEVER…434
RENEWAL…434
ASSEMBLY…435
CENTRE CONSOLE AND SHROUD…436
REMOVAL…436
REFITTING…439
RIGHT-HAND CONSOLE…440
REMOVAL…440
REFITTING…446
LEFT-HAND CONSOLE…447
REMOVAL…447
REFITTING…448
LIFT, FRONT SUSPENSION AND TRANSMISSION ELECTRONIC CONTROL UNITS…449
REMOVAL…449
REFITTING…451
FUSE AND RELAY BOARD…452
REMOVAL…452
REFITTING…453
ENGINE ECU…454
REMOVAL AND REFITTING…454
CLUTCH PEDAL AND RELATED DEVICES (Power Shift version)…455
CLUTCH PEDAL AND RELATED DEVICES (Power Shuttle version)…458
CONTROL PANELS AND LEVERS OF THE AUXILIARY SERVICE VALVES AND THE PTO…460
REMOVAL…460
REFITTING…463
PTO ENGAGEMENT AND SELECTION CONTROL CABLES…464
RENEWAL…464
AUXILIARY SERVICE VALVE CONTROL CABLES…467
RENEWAL…467
REFITTING…468
REFITTING THE AUXILIARY SERVICE VALVE CONTROL CABLES…468
ADJUSTMENT OF THE PARKING BRAKE SWITCH…469
CLIMATE CONTROL PANEL…470
REMOVAL AND REFITTING…470
RENEWAL OF THE HEATER VALVE…471
CAB HEATER MATRIX…473
REMOVAL…473
REFITTING…475
AIR CONDITIONING EVAPORATOR…476
REMOVAL…476
REFITTING…477
RIGHT-HAND AIR CONDITIONING FAN…478
REMOVAL AND REFITTING…478
LEFT-HAND AIR CONDITIONING FAN…479
REMOVAL…479
REFITTING…479
ADJUSTMENT OF THE PARKING BRAKES…480
RENEWAL OF CAB DOOR CABLE…481
TRAILER BRAKING AIR PRESSURE GAUGE…483
REMOVAL AND REFITTING…483
POWERSHIFT – POWERSHUTTLE STATUS DISPLAY…484
REMOVAL…484
REFITTING…484
CAB…485
REMOVAL…485
REFITTING…492
ENGINE -TRANSMISSION…493
SEPARATION…493
RECONNECTION…500
SECTION 40…502
THE STRUCTURE OF THE UNIT…504
HOW TO CONSULT THE UNIT…505
1. INTRODUCTION…506
1.1 LIST OF WIRING HARNESSES…506
1.2 DEFINITION OF COMPONENTS AND SYMBOLS…507
1.3 GENERAL RULES…507
1.4 DIAGNOSTIC INSTRUMENTS…509
1.5 WIRE COLOUR CODES…509
2. INDICES…510
2.1 COMPONENT DESCRIPTION INDEX…510
2.2 COMPONENT CODE INDEX…515
2.3 CONNECTOR INDEX…519
3. COMPONENTS…530
3.1 CONNECTOR LAYOUTS…530
3.2 COMPONENT TECHNICAL DATA…535
3.3 PINOUTS AND DESCRIPTIONS OF ELECTRONIC CONTROL UNITS…539
4. SYSTEMS…550
4.1 GROUND POINTS…550
4.2 ENGINE START…551
4.3 PREHEATING…552
4.4 ELECTRICAL ENGINE CONTROL…553
4.5 LIGHTS – LIGHT SELECTOR SWITCH…554
4.6 CAB ACCESSORY…555
4.7 WORKING LIGHTS…556
4.8 WINDSCREEN WIPER…557
4.9 INFOCENTER…558
4.10 ELECTRICAL POWER SUPPLY…559
4.11 AUTORADIO – CB…560
4.12 AIR CONDITIONING – HEATING FAN…561
4.13 BRAKES…562
4.14 TRAILER BRAKES…563
4.15 FRONT AXLE SUSPENSION…564
4.16 POWER SHUTTLE TRANSMISSION…565
4.17 POWER SHIFT TRANSMISSION…566
4.18 ASM – 4WD – DIFFERENTIAL…567
4.19 REAR LIFTER…568
4.20 FRONT AND REAR PTO…569
4.21 CLEANFIX…570
5. PLANIMETRY, WIRING DIAGRAM AND CONNECTORS LOCATION…572
INTERNAL COMBUSTION ENGINE WIRING (120-165 CV)…574
INTERNAL COMBUSTION ENGINE WIRING (120-165 CV)…575
ENGINE WIRING (106-115 CV) (1/2)…580
ENGINE WIRING (106-115 CV) (2/2)…581
ENGINE WIRING (120-165 CV) (1/2)…582
ENGINE WIRING (120-165 CV) (2/2)…583
CLUTCH SENSOR WIRING…584
CLEAN FIX WIRING…596
SUPPLEMENTARY AIR CONDITIONING FAN WIRING…598
TRANSMISSION WIRING (1/2)…602
TRANSMISSION WIRING (2/2)…603
HYDRAULIC AND AIR TRAILER BRAKING WIRING (ITALY)…614
AIR TRAILER BRAKING WIRING…615
FRONT SUSPENSION CONTROL UNIT (CAB) WIRING…618
CAB POWER SUPPLY WIRING…622
CAB LINE FRONT SUSPENSION WIRING…628
NUMBER PLATE LIGHT WIRING…632
NUMBER PLATE LIGHT WIRING…633
NUMBER PLATE LIGHT WIRING…634
FENDER WIRING…636
FENDER WIRING…637
FENDER WIRING…638
FENDER WIRING…639
FRONT CONSOLE WIRING (1/2)…644
FRONT CONSOLE WIRING (2/2)…645
ACCELERATOR PEDAL SENSOR WIRING…646
SIDE CONSOLE WIRING (POWER SHUTTLE) (1/4)…652
SIDE CONSOLE WIRING (POWER SHUTTLE) (2/4)…653
SIDE CONSOLE WIRING (POWER SHUTTLE) (3/4)…654
SIDE CONSOLE WIRING (POWER SHUTTLE) (4/4)…655
SIDE CONSOLE WIRING (POWER SHIFT) (1/4)…656
SIDE CONSOLE WIRING (POWER SHIFT) (2/4)…657
SIDE CONSOLE WIRING (POWER SHIFT) (3/4)…658
SIDE CONSOLE WIRING (POWER SHIFT) (4/4)…659
AIR CONDITIONING WIRING (CAB)…668
DISPLAY WIRING…674
ROOF WIRING (1/2)…678
ROOF WIRING (2/2)…679
WORKLIGHTS WIRING…680
ROTATING BEACON WIRING…682
ARMREST WIRING…692
ARMREST WIRING (INTERNAL)…694
CONTROL UNIT – FUSES – RELAYS (1/2)…696
CONTROL UNIT – FUSES – RELAYS (2/2)…697
Deutz-Fahr AGROTRON 130, AGROTRON 140, AGROTRON 155, AGROTRON 165 (MK3) Workshop Manual…698
307.1106.3.6 AGROTRON 130-140-155-165…698
INTRODUCTION…700
SAFETY NOTES…702
SAFETY PRECAUTIONS FOR REMOVAL AND REFITTING OPERATIONS…705
LIFTING INSTRUCTIONS…707
HOW THE MANUAL IS STRUCTURED…708
HOW TO CONSULT THE MANUAL…709
HOW TO USE AND UPDATE THE MANUAL…710
STANDARD TIGHTENING TORQUES FOR NUTS AND BOLTS…711
THREADLOCKERS, ADHESIVES, SEALANTS AND LUBRICANTS…712
SPECIAL TOOLS…714
CONVERSION FACTORS…715
SECTION 10…716
1. TRANSMISSION…718
INTRODUCTION…718
1.1 TRANSMISSION (Power Shuttle version)…720
1.1.1 MAIN COMPONENTS…720
1.1.2 TRANSMISSION HYDRAULIC SYSTEM…723
1.1.3 GEARBOX…724
1.1.4 MAIN CLUTCH…726
1.1.5 HYDRAULIC GEARBOX AND SHUTTLE DISTRIBUTION VALVE…727
1.1.6 CLUTCH ENGAGEMENT AND SOLENOID VALVE OPERATION SCHEMATIC…731
1.1.7 TRANSMISSION ELECTRONIC SYSTEM SCHEMATIC…732
1.2 REAR AXLE…734
1.3 REAR PTO…736
2. BRAKING SYSTEM…738
2.1 BRAKE MASTER CYLINDER…739
2.2 BRAKE…740
2.3 TRAILER BRAKING SYSTEM…741
2.3.1 HYDRAULIC TRAILER BRAKING (ITALY VERSION)…741
2.3.2 HYDRAULIC TRAILER BRAKING (EXPORT VERSION)…743
2.3.3 AIR TRAILER BRAKING (ITALY VERSION)…745
2.3.4 AIR TRAILER BRAKING (EXPORT VERSION)…746
3. HYDRAULIC FRONT AXLE SUSPENSION…752
3.1 FRONT SUSPENSION CONTROL VALVE…753
4. FRONT AXLE…757
4.1 HUB CARRIER AND FINAL REDUCTION UNIT…758
4.2 DIFFERENTIAL…760
5. HYDRAULIC SYSTEM…762
5.1 VARIABLE DISPLACEMENT PUMP…765
5.1.1 BOOST PUMP…768
5.1.2 HYDRAULIC PUMP…769
5.1.3 LOAD SENSING VALVE, PRESSURE CUT-OFF VALVE…771
5.2 HYDRAULIC SERVICES GEAR PUMP…779
5.3 STEERING GEAR PUMP…780
5.4 PRIORITY VALVE…781
5.5 AUXILIARY SERVICES CONTROL VALVE…782
5.5.1 TYPES OF CONTROL VALVE WITH FIXED DISPLACEMENT PUMP (CC)…784
5.5.2 TYPES OF CONTROL VALVE WITH VARIABLE DISPLACEMENT PUMP (LS)…786
5.5.3 SERVICES CONTROL SECTION…787
5.5.4 DESCRIPTIONS OF COMPONENTS…788
5.5.5 INLET MANIFOLD (CC version)…790
5.5.6 LIFT CONTROL VALVE SECTION…793
SECTION 20…798
1. DIAGNOSIS TOOLS “ALL ROUND TESTER”…800
1.1 ALL ROUND TESTER…800
1.2 “SERDIA 3.5 LEVEL III” SOFTWARE…806
1.3 “EDS EST45” SOFTWARE…807
2. CONNECTING THE TESTER TO THE ELECTRONIC CONTROL UNITS…808
2.1 CONNECTING THE ART TO THE HYDRAULIC LIFT AND FRONT AXLE SUSPENSION CONTROL UNITS…808
2.2 CONNECTING THE PORTABLE COMPUTER WITH “SERDIA 3.5” SOFTWARE TO THE ENGINE CONTROL UNIT…809
2.3 CONNECTING THE PORTABLE COMPUTER WITH “EDS” SOFTWARE TO THE TRANSMISSION CONTROL UNIT AND INFOCENTER…810
3. INTRODUCTION TO THE ELECTRONIC SYSTEM OF THE TRACTOR…812
3.1 ENGINE CONTROL UNIT (DEUTZ EMR2)…812
3.2 TRANSMISSION CONTROL UNIT…814
3.3 POWER LIFT CONTROL UNIT…815
3.4 INFOCENTER 2 or 3…817
3.5 FRONT AXLE SUSPENSION CONTROL UNIT…818
3.6 FRONT AND REAR PTO CONTROL UNIT…819
4. PUTTING THE TRACTOR INTO SERVICE…820
4.1 INTRODUCTION…820
4.2 RENEWAL OF THE ENGINE CONTROL UNIT…820
4.3 RENEWAL OF THE TRANSMISSION CONTROL UNIT…825
4.4 RENEWAL OF HYDRAULIC LIFT AND ASM CONTROL UNIT…831
4.5 RENEWAL OF THE INFOCENTER…839
4.6 RENEWAL OF AXLE SUSPENSION CONTROL UNIT…841
5. ALARMS…842
5.1 LIFT AND ASM CONTROL UNIT ALARMS…842
5.2 LIST OF TRANSMISSION CONTROL UNIT ALARMS…878
5.3 LIST OF ALARMS DISPLAYED BY SERDIA…948
5.4 LIST OF FRONT AXLE SUSPENSION CONTROL VALVE ALARMS…970
6. OPERATOR’S MANUAL EDS (Electronic Diagnosis System)…986
1. GENERAL INTRODUCTION…986
1.1 FUNCTIONAL SCOPE…986
1.2 HARDWARE REQUIREMENTS…987
1.3 STARTING AND TERMINATING OF THE EDS PROGRAM…989
2. TRANSMISSION DIAGNOSIS…991
2.1 THE MAIN MENU…991
2.2 ONLINE HELP…993
3. POWER-SHUTTLE DIAGNOSISPROGRAMM DEST 45…994
3.1 PREPARATIONS FOR TRANSMISSION DIAGNOSIS WITH DEST 45…994
3.2 DEST 45 PROGRAM DESCRIPTION…995
3.3 ERROR CODES POWER-SHUTTLE /DEST 45…1010
3.4 DISPLAY POWERSHUTTLE…1011
3.5 ERROR CODE LIST WITH DESCRIPTION…1012
3.6 OTHER INFORMATIONS…1023
3.7 SENSORS AND SOLENOID VALVES AT THE TRANSMISSION T-7100…1024
3.8 ELECTRO-HYDRAULIC GEAR SHIFT T-7100…1025
3.9 SENSORS AND SOLENOID VALVES AT THE TRANSMISSION T-7200…1026
3.10 ELECTRO-HYDRAULIC GEAR SHIFT T-7200 / T-7300…1027
3.11 ERROR ANALYSIS…1028
4. PREPARATIONS FOR DIAGNOSIS OF THE INFOCENTER…1030
4.1 PROGRAM DESCRIPTION…1031
4.2 CONSTANT VALUES FOR INFOCENTER…1041
7. ALL ROUND TESTER FOR LIFT AND ASM CONTROL UNIT…1046
PRESENTATION SCREEN…1046
MAIN MENU…1046
1. MONITOR…1047
2. CONFIGURATION…1051
3. CALIBRATIONS…1053
4. ALARMS LIST…1058
8. ALL ROUND TESTER FOR AXLE SUSPENSION CONTROL UNIT…1060
PRESENTATION SCREEN…1060
MAIN MENU…1060
1. MONITOR…1061
2. PARAMETERS…1062
3. ALARMS LIST…1064
4. CONFIGURATIONS…1064
9. SERDIA (LEVEL III)…1066
1. SETUP AND COMMUNICATIONS…1066
1.1 MINIMUM EQUIPMENT REQUIRED…1066
1.2 ORDERING…1067
1.3 SWITCHING ON AND INSTALLING THE SOFTWARE…1068
1.4 USING THE PROGRAM…1072
1.5 CLOSING THE PROGRAM…1075
2. ECU SELECTION…1076
2.1 SELECTING TWO CONTROL UNITS…1076
2.2 PRINTING…1077
2.3 PROTOCOL…1078
2.4 IDENTIFICATION AND MEASUREMENT DATA…1078
3. MEASURED VALUES…1080
3.1 ACTUAL MEASURED VALUES (GENERAL)…1080
3.2 RAM-VALUES…1085
3.3 DATA LOGGER (ONLY EMS2)…1089
3.4 INPUT/OUTPUT ASSIGNMENT…1089
3.5 CAN STATUS…1089
4. PARAMETERS…1092
4.1 CONFIGURATION (GENERAL)…1092
4.2 OVERALL PROGRAMMING…1093
4.2 CALIBRATION…1094
5. ERROR MEMORY…1095
5.1 GENERAL…1095
5.2 ERROR TABLE…1096
6. EXTRAS…1106
6.1 MAXIMUM SPEED…1106
6.2 LOGISTIC DATA…1106
6.3 LOAD SPECTRUM…1107
6.4 MAINTENANCE INTERVAL EXCEEDED…1107
6.5 OVERRIDE MEMORY…1107
6.6 MAINTENANCE DATA…1107
7. TASKS…1108
7.1 EMR1…1108
8. WHAT TO DO IF…?…1112
8.1 SERDIA GENERAL…1112
8.2 EMR1…1114
SECTION 30…1126
METHOD FOR REMOVAL AND REFITTING OF RIGID PIPES AND WIRING…1130
HYDRAULIC AND WIRING SYSTEMS PUMP SIDE (CC VERSION WITH PRIORITY VALVE)…1131
HYDRAULIC SYSTEMS (TOP VIEW) (CC VERSION WITH PRIORITY VALVE)…1132
HYDRAULIC SYSTEMS PUMP SIDE AND PRIORITY VALVE…1133
HYDRAULIC AND WIRING SYSTEMS PUMP SIDE (LS VERSION)…1134
HYDRAULIC AND WIRING SYSTEMS (TOP VIEW) (LS VERSION)…1135
AUXILIARY HYDRAULIC SYSTEMS AND COUPLERS (LS VERSION)…1136
ENGINE HOOD – LAMP ASSEMBLIES…1138
REMOVAL…1138
REFITTING…1140
CAB ACCESS STEPS…1141
REMOVAL…1141
REFITTING…1141
BATTERY…1142
REMOVAL…1142
REFITTING…1143
AIR RESERVOIR AND BATTERY SUPPORT (versions with air trailer braking only)…1144
REMOVAL…1144
REFITTING…1144
STARTER MOTOR…1145
REMOVAL…1145
REFITTING…1145
ALTERNATOR…1146
REMOVAL AND RENEWAL…1146
REFITTING…1146
ALTERNATOR DRIVEBELT…1147
RENEWAL AND TENSIONING…1147
AIR COMPRESSOR…1150
REMOVAL…1150
REFITTING…1151
TRAILER PARKING AND SERVICE AIR BRAKE CONTROL VALVES…1152
REMOVAL…1152
REFITTING…1153
PRESSURE TRANSDUCER (Version with air braking)…1154
REMOVAL…1154
REFITTING…1154
AIR PRESSURE REGULATING/REDUCTION VALVE FOR CAB LIFTING…1155
REMOVAL…1155
REFITTING…1155
TRAILER AIR BRAKES COUPLING VALVE…1156
1. Removal…1156
2. Renewal…1156
HYDRAULIC TRAILER BRAKING VALVE (CUNA VERSION)…1157
REMOVAL…1157
REFITTING…1158
AIR CONDITIONING SYSTEM…1159
TECHNICAL SPECIFICATIONS…1159
OPERATION…1160
MAINTENANCE…1161
ADJUSTING THE TENSION OF THE COMPRESSOR DRIVEBELT…1161
DISCHARGING, FLUSHING AND RECHARGING THE AIR CONDITIONING SYSTEM…1162
AIR CONDITIONING COMPRESSOR…1163
REMOVAL…1163
REFITTING…1164
RECEIVER-DRIER…1165
REMOVAL…1165
REFITTING…1165
CONDENSER FAN…1166
REMOVAL…1166
REFITTING…1166
CONDENSER ASSEMBLY…1167
REMOVAL…1167
REFITTING…1169
INTERCOOLER AND SEAL…1170
REMOVAL…1170
REFITTING…1172
GEARBOX OIL/FUEL COOLERS…1173
REMOVAL…1173
REFITTING…1174
RADIATOR…1175
REMOVAL…1175
REFITTING…1177
EXPANSION TANK…1178
REMOVAL…1178
REFITTING…1178
COMPLETE RADIATOR/COOLERS ASSEMBLY…1179
REMOVAL…1179
REFITTING…1183
FAN…1184
REMOVAL…1184
REFITTING…1184
FRONT PTO FLEXIBLE COUPLING…1185
REMOVAL…1185
REFITTING…1186
AIR CLEANER…1187
REMOVAL…1187
REFITTING…1188
TURBOCHARGER…1189
REMOVAL…1189
REFITTING…1190
AIR INLET PIPE…1191
REMOVAL…1191
REFITTING…1191
SILENCER…1192
REMOVAL…1192
REFITTING…1192
EXHAUST PIPE…1193
REMOVAL…1193
REFITTING…1193
4WD PROPELLER SHAFT (Version with front suspension)…1194
REMOVAL…1194
REFITTING…1196
BRAKE MASTER CYLINDERS…1197
REMOVAL…1197
REFITTING…1199
BLEEDING THE BRAKING SYSTEM…1200
ADJUSTMENT OF THE BRAKE LIGHT SWITCHES…1202
POWER STEERING UNIT…1203
1. Testing…1203
2. Adjustment…1203
3. Removal of the power steering unit…1203
REFITTING…1204
REMOVAL AND RENEWAL…1205
1. Disassembly…1206
2. Removal of the seals…1208
3. Removal of the dust seal…1208
4. Installing the inner seal (15)…1209
5. Installing the control valve…1209
6. Final assembly…1210
FRONT WHEELS…1213
REMOVAL…1213
REFITTING…1213
FRONT FENDERS…1214
REMOVAL…1214
REFITTING…1214
REAR WHEELS…1215
REMOVAL…1215
REFITTING…1215
LIFT VALVE BLOCK…1216
REMOVAL…1216
REFITTING…1216
FRONT LIFT CYLINDERS…1217
REMOVAL…1217
REFITTING…1218
FRONT LIFT ASSEMBLY…1219
REMOVAL…1219
REFITTING…1221
FRONT PTO ASSEMBLY…1222
REMOVAL…1222
REFITTING…1222
FRONT SUSPENSION CYLINDERS (Where fitted)…1223
REMOVAL…1223
REFITTING…1225
DISASSEMBLY AND ASSEMBLY…1226
FRONT AXLE AND SWINGING SUPPORT (Versions with front suspension)…1228
REMOVAL…1228
REFITTING…1230
FRONT SUSPENSION VALVES…1231
REMOVAL…1231
REFITTING…1231
FRONT SUSPENSION POSITION SENSOR…1232
1. Removal…1232
2. Positioning…1232
3. Testing…1233
REINFORCING SIDE MEMBERS (For versions with front lift only)…1234
REMOVAL…1234
REFITTING…1234
FRONT CARRIER (Versions with front suspension)…1235
REMOVAL…1235
REFITTING…1235
ACCELERATOR POTENTIOMETER…1236
1. Renewal…1236
2. Potentiometer calibration…1237
FUEL TANK AND RELATIVE MOUNTINGS…1238
REMOVAL…1238
INSTALLATION…1240
GEAR PUMP…1241
REMOVAL…1241
REFITTING…1242
TESTING THE AUXILIARY SERVICES PUMPS…1243
1. Flow meter connection (CC version)…1243
2. Flow meter connection (LS version)…1243
3. Measuring the flow rate…1243
VARIABLE DISPLACEMENT PUMP (Version LS)…1245
REMOVAL…1245
REFITTING…1247
POWER STEERING PUMP (CC version)…1248
REMOVAL…1248
REFITTING…1250
PRIORITY VALVE…1251
REMOVAL…1251
REFITTING…1251
PRIORITY VALVE (For versions with variable displacement pump)…1252
REMOVAL…1252
REFITTING…1252
CREEPER ENGAGEMENT LEVER…1253
REMOVAL…1253
REFITTING…1253
CONTROL VALVE ASSEMBLIES (Version CC)…1254
REMOVAL…1254
REFITTING…1257
CONTROL VALVE ASSEMBLIES (LS version)…1258
REMOVAL…1258
REFITTING…1260
AUXILIARY CONTROL VALVE BLOCKS (Description refers to left control valve)…1261
DISASSEMBLY…1261
ASSEMBLY…1262
LIFT CYLINDERS…1263
REMOVAL…1263
REFITTING…1264
DISASSEMBLY AND ASSEMBLY…1265
TESTING THE LIFT POSITION SENSOR…1266
LIFT POSITION SENSOR…1267
1. Removal of the position sensor…1267
2. Renewal of the position sensor bush (only if necessary)…1267
3. Refitting the position sensor…1267
4. Position sensor adjustment…1268
LIFT DRAFT SENSOR…1270
REMOVAL…1270
REFITTING…1270
DRIVER'S SEAT…1271
REMOVAL…1271
REFITTING…1271
CONTROLS IN THE MULTIFUNCTION ARMREST CONSOLE (OPTIONAL)…1272
REMOVAL…1272
REFITTING…1273
STEERING WHEEL, STEERING COLUMN SWITCH UNIT AND INSTRUMENT PANEL…1274
REMOVAL…1274
REFITTING…1275
STEERING COLUMN SWITCH UNIT AND THE SHUTTLE CONTROL LEVER…1276
RENEWAL…1276
ASSEMBLY…1277
CENTRE CONSOLE AND SHROUD…1278
REMOVAL…1278
REFITTING…1281
RIGHT-HAND CONSOLE…1282
OPENING AND REMOVAL…1282
REFITTING…1288
LEFT-HAND CONSOLE…1289
REMOVAL…1289
REFITTING…1290
TRANSMISSION LIFT AND FRONT SUSPENSION ELECTRONIC CONTROL UNITS…1291
REMOVAL…1291
REFITTING…1292
FUSE AND RELAY BOARD…1293
REMOVAL…1293
REFITTING…1294
ENGINE ECU…1295
REMOVAL…1295
REFITTING…1295
CLUTCH PEDAL AND RELATED DEVICES…1296
1. Removal of the potentiometer…1296
1.1. Refitting the potentiometer…1296
2. Adjustment of the clutch pedal position and travel…1297
3. Renewal of the proximity sensor…1297
CONTROL PANELS AND LEVERS OF THE AUXILIARY SERVICE VALVES AND THE PTO…1298
REMOVAL…1298
REFITTING…1301
PTO ENGAGEMENT AND SELECTION CONTROL CABLES…1302
REMOVAL…1302
REFITTING…1303
AUXILIARY SERVICE VALVE CONTROL CABLES…1305
RENEWAL…1305
REFITTING…1306
ADJUSTMENT OF THE PARKING BRAKE SWITCH…1307
CLIMATE CONTROL PANEL…1308
REMOVAL…1308
REFITTING…1308
HEATER VALVE…1309
1. Removal…1309
2. Refitting and adjustment of the control cable…1309
HEATER MATRIX…1311
REMOVAL…1311
REFITTING…1313
AIR CONDITIONING EVAPORATOR…1314
REMOVAL…1314
REFITTING…1315
RIGHT-HAND AIR CONDITIONING FAN…1316
REMOVAL…1316
REFITTING…1316
LEFT-HAND AIR CONDITIONING FAN…1317
REMOVAL…1317
REFITTING…1317
ADJUSTMENT OF THE PARKING BRAKES…1318
CAB DOOR CABLE…1319
RENEWAL…1319
TRAILER BRAKING AIR PRESSURE GAUGE…1321
REMOVAL…1321
REFITTING…1321
POWERSHIFT – POWERSHUTTLE STATUS DISPLAY…1322
REMOVAL…1322
REFITTING…1322
CAB…1323
REMOVAL…1323
REFITTING…1331
ENGINE…1332
REMOVAL…1332
REFITTING…1341
SECTION 40…1342
THE STRUCTURE OF THE UNIT…1344
HOW TO CONSULT THE UNIT…1345
1. INTRODUCTION…1346
1.1 LIST OF WIRING HARNESSES…1346
1.2 DEFINITION OF COMPONENTS AND SYMBOLS…1347
1.3 GENERAL RULES…1347
1.4 DIAGNOSTIC INSTRUMENTS…1349
1.5 WIRE COLOUR CODES…1349
2. INDICES…1350
2.1 COMPONENT DESCRIPTION INDEX…1350
2.2 COMPONENT CODE INDEX…1355
2.3 CONNECTOR INDEX…1360
3. COMPONENTS…1369
3.1 CONNECTOR LAYOUTS…1369
3.2 COMPONENT TECHNICAL DATA…1374
3.3 PINOUTS AND DESCRIPTIONS OF ELECTRONIC CONTROL UNITS…1383
3.3.6 FRONT SUSPENSION CONTROL UNIT…1391
4. SYSTEMS…1392
4.1 GROUND POINTS…1392
4.2 ENGINE START…1393
4.3 PREHEATING…1394
4.4 ELECTRICAL ENGINE CONTROL…1395
4.5 LIGHTS – LIGHT SELECTOR SWITCH (MACHINE WITHOUT FRONT LIFT)…1396
4.6 LIGHTS – LIGHT SELECTOR SWITCH (MACHINE WITH FRONT LIFT)…1397
4.7 CAB ACCESSORY…1398
4.8 WORKING LIGHTS (MACHINE WITHOUT FRONT LIFT)…1399
4.9 WORKING LIGHTS (MACHINE WITH FRONT LIFT)…1400
4.10 WINDSCREEN WIPER…1401
4.11 INFOCENTER…1402
4.12 ELECTRICAL POWER SUPPLY…1403
4.13 AUTORADIO – CB…1404
4.14 AIR CONDITIONING – HEATING FAN…1405
4.15 BRAKES…1406
4.16 TRAILER BRAKES…1407
4.17 FRONT AXLE SUSPENSION…1408
4.18 TRANSMISSION…1409
4.19 ASM – 4WD – DIFFERENTIAL…1410
4.20 REAR LIFTER…1411
4.21 FRONT AND REAR PTO…1412
5. WIRING…1414
ENGINE WIRING (1/2)…1414
ENGINE WIRING (2/2)…1415
ENGINE WIRING (1/2)…1420
ENGINE WIRING (2/2)…1421
ENGINE HOOD WIRING (2/2)…1431
ENGINE HOOD WIRING (1/2)…1430
TRANSMISSION WIRING (1/2)…1434
TRANSMISSION WIRING (2/2)…1435
TRAILER BRAKE WIRING (ITALY)…1446
TRAILER BRAKE WIRING…1447
FRONT AXLE SUSPENSION WIRING (ROPS)…1450
CAB POWER SUPPLY WIRING…1454
FRONT AXLE SUSPENSION WIRING…1460
FENDER WIRING – WIDE…1464
NUMBER PLATE LIGHT WIRING (WIDE FENDERS)…1465
FENDER WIRING – NARROW…1470
NUMBER PLATE LIGHT WIRING (NARROW FENDERS)…1471
FENDERS…1474
FRONT CONSOLE WIRING (1/2)…1476
FRONT CONSOLE WIRING (2/2)…1477
SIDE CONSOLE WIRING (1/3)…1482
SIDE CONSOLE WIRING (2/3)…1483
SIDE CONSOLE WIRING (3/3)…1484
AIR CONDITIONING WIRING (CAB)…1494
DISPLAY WIRING…1500
ROOF WIRING (1/2)…1504
ROOF WIRING (2/2)…1505
ROOF WIRING…1510
CAB ROOF FRONT AND REAR WORKLIGHTS WIRING…1514
CAB LOWER HEADLIGHTS WIRING WINDSCREEN WIPER MOTOR WIRING…1512
CAB LOWER FRONT WORKLIGHTS WIRING CAB FULL AND DIPPED BEAM HEADLIGHTS (MACHINE WITHOUT FRONT LIFT) (WITH FRONT LIFT)…1513
LIGHTS SELECTOR SWITCH WIRING…1520
ARMREST WIRING…1524
FUSES AND RELAYS CONTROL UNIT (1/2)…1526
FUSES AND RELAYS CONTROL UNIT (2/2)…1527

Deutz-Fahr AGROTRON 106, AGROTRON 110, AGROTRON 115, AGROTRON 120, AGROTRON 130, AGROTRON 135, AGROTRON 140, AGROTRON 150, AGROTRON 155, AGROTRON 165 (MK3) Repair Service Manual


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Deutz-Fahr Tractors AGROTRON 80 MK3, AGROTRON 85 MK3, AGROTRON 90 MK3, AGROTRON 100 MK3, AGROTRON 105 MK3 Repair Service Manual


INSTANT DOWNLOAD


Complete service manual for Deutz-Fahr AGROTRON 80 MK3, AGROTRON 85 MK3, AGROTRON 90 MK3, AGROTRON 100 MK3, AGROTRON 105 MK3, with workshop information to maintain, diagnose, repair, and service like professional mechanics.

Deutz-Fahr Tractors AGROTRON 80 MK3, AGROTRON 85 MK3, AGROTRON 90 MK3, AGROTRON 100 MK3, AGROTRON 105 MK3 workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

AGROTRON 80 MK3 –> 6001
AGROTRON 90 MK3 –> 6001
AGROTRON 100 MK3 –> 6001
AGROTRON 105 MK3 –> 6001
AGROTRON 80 MK3
AGROTRON 85 MK3
AGROTRON 90 MK3
AGROTRON 100 MK3
AGROTRON 105 MK3

Deutz-Fahr AGROTRON 80 MK3->6001, AGROTRON 90 MK3->6001, AGROTRON 100 MK3->6001, AGROTRON 105 MK3->6001 Workshop Manual.pdf
Deutz-Fahr AGROTRON 80 MK3, AGROTRON 85 MK3, AGROTRON 90 MK3, AGROTRON 100 MK3, AGROTRON 105 MK3 Workshop Manual.pdf

Total Pages: 784 + 590 pages
File Format: PDF (bookmarked, Searchable, Printable, high quality)
Language: English

HOW THE MANUAL IS STRUCTURED
Section 00 Contains the general safety rules, information on how to use and update the manual, the symbols used, the products required, the standard tightening torques and a conversion table for units of measurement.
Section 10 Contains technical descriptions and information regarding the mechanical and hydraulic operation of machine components, the designations of the various components, hydraulic diagrams and general technical data.
Section 20 Contains a guide to the use of the necessary software for machine and engine configuration and for diagnostic.
Section 30 Contains the methods, checks and adjustments regarding the external components; the operations dealt with in this section do not require removal of the various assemblies that form the tractor frame and cab.
Section 40 Contains information and diagrams regarding the machine’s electrical and electronic systems.

Deutz-Fahr AGROTRON 80 MK3, AGROTRON 85 MK3, AGROTRON 90 MK3, AGROTRON 100 MK3, AGROTRON 105 MK3 Workshop Manual…2
307.1100.3.6 AGROTRON 80-85-90-100-105 MK3…2
INTRODUCTION…4
SAFETY NOTES…6
SAFETY PRECAUTIONS FOR REMOVAL AND REFITTING OPERATIONS…9
LIFTING INSTRUCTIONS…11
HOW THE MANUAL IS STRUCTURED…12
HOW TO CONSULT THE MANUAL…13
HOW TO USE AND UPDATE THE MANUAL…14
STANDARD TIGHTENING TORQUES FOR NUTS AND BOLTS…15
THREADLOCKERS, ADHESIVES, SEALANTS AND LUBRICANTS…16
SPECIAL TOOLS…18
CONVERSION FACTORS…19
SECTION 10…20
1. TRANSMISSION…22
INTRODUCTION…22
1.1 TRANSMISSION…23
1.1.1 MAIN COMPONENTS…23
1.1.2 TRANSMISSION HYDRAULIC SYSTEM…26
1.1.3 GEARBOX…27
GEARBOX COMPONENTS…28
1.1.4 MAIN CLUTCH…29
1.1.5 HYDRAULIC GEARBOX AND SHUTTLE DISTRIBUTION VALVE…30
1.1.6 CLUTCH ENGAGEMENT AND SOLENOID VALVE OPERATION SCHEMATIC…33
1.1.7 TRANSMISSION ELECTRONIC SYSTEM SCHEMATIC…34
1.2 REAR AXLE…36
1.3 REAR PTO…38
2. BRAKING SYSTEM…40
2.1 BRAKE MASTER CYLINDER…41
2.2 BRAKE…42
2.3 TRAILER BRAKING SYSTEM…43
2.3.1 HYDRAULIC TRAILER BRAKING (ITALY VERSION)…43
2.3.2 HYDRAULIC TRAILER BRAKING (EXPORT VERSION)…45
2.3.3 AIR TRAILER BRAKING (ITALY VERSION)…46
2.3.4 AIR TRAILER BRAKING (EXPORT VERSION)…47
COMPRESSOR…48
PRESSURE LIMITING VALVE…49
TRAILER BRAKING VALVE (2-WAY)…50
TRAILER BRAKING VALVE (1-WAY)…51
3. HYDRAULIC FRONT AXLE SUSPENSION…52
3.1 SOLENOID VALVE – SUPPLY TO FRONT SUSPENSION CONTROL VALVE…53
3.2 FRONT SUSPENSION CONTROL VALVE…54
4. FRONT AXLE…58
5. HYDRAULIC SYSTEM…59
5.1 HYDRAULIC SYSTEM…60
5.2 GEAR PUMP FOR TRANSMISSION ZF 7100…62
5.3 GEAR PUMP FOR HYDRAULIC SERVICES AND STEERING…63
5.4 POWER STEERING…64
5.5 AUXILIARY SERVICES CONTROL VALVE…65
5.5.1 TYPES OF CONTROL VALVE…66
5.5.2 SERVICES CONTROL SECTION…68
5.5.3 DESCRIPTIONS OF COMPONENTS…69
5.5.4 INLET MANIFOLD…70
5.5.5 LIFT CONTROL VALVE SECTION…71
SECTION 20…72
OPERATOR’S MANUAL SERDIA (LEVEL III)…74
1. ENTRY AND COMMUNICATION…75
1.1 OVERVIEW…75
1.2 ORDERING…76
1.3 SWITCH ON NOTEBOOK AND INSTALL SOFTWARE…77
1.4 USER LEVEL, ACCESS AUTHORIZATION…78
1.5 MAKING A CONNECTION BETWEEN ECU (ENGINE) AND NOTEBOOK…79
1.6 PROGRAM START…79
1.7 OFFLINE MODE…80
1.8 WORKING WITH THE PROGRAM…82
1.9 PRINT (OUTPUT)…84
1.10 PROTOCOL (PROTOKOLL)…85
1.11 END COMMUNICATION…85
2. ECU SELECTION…86
2.1 GENERAL…86
2.2 RECOGNITION OF ECUS…86
2.3 IDENTIFICATION DATA…86
3 MEASURED VALUES…87
3.1 ACTUAL MEASURED VALUES (GENERAL)…87
3.2 RAM VALUES…91
3.3 DATA LOGGER (ONLY EMS)…91
3.4 INPUT/OUTPUT ASSIGNMENT…91
3.5 CAN-Status…91
3.6 EXAMPLE OF A DISPLAYED ERROR INFORMATION:…93
4. PARAMETERS…93
4.1 CONFIGURATION…93
4.2 OVERALL PROGRAMMING…105
4.3 CALIBRATION…105
5. ERROR MEMORY…107
5.1 GENERAL…107
6. FUNCTION TEST…112
6.1 GENERAL…112
7. EXTRAS…113
7.1 MAXIMUM VEHICLE SPEED…113
7.2 LOGISTIC DATA…113
7.3 LOAD SPECTRUM (ONLY EMS)…114
7.4 MAINTENANCE INTERVAL EXCEEDED (ONLY EMS)…114
7.5 OVERRIDE MEMORY (ONLY EMS)…114
8 WHAT SHOULD YOU DO IF …?…115
8.1 SERDIA IN GENERAL…115
8.2 EMR…118
9. SERDIA UPGRADE FROM VERSION 2.5 TO VERSION 3.1…130
9.1 IMPROVEMENTS AND HELP WITH PROBLEMS IN COMMUNICATING WITH NOTEBOOKS/WIN 98…130
9.2 NEW ENTRY MASK WITH MEASURED VALUES AND COLOURED-CODED INDICATION OF CONNECTION STATUS…131
9.3 NEW SWITCH “JOBS“ FOR PERFORMING SELECTED SERVICING OPERATIONS, E.G. ADJUSTING CONTROLLER OR ADJUSTING OFFSET…132
9.4 IN- AND OUTPUT ASSIGNMENT IS NOW ADDITIONALLY CONFIGURABLE USING PLAIN TEXT (PREVIOUSLY ONLY CODE NUMBERS)…133
9.5 UPGRADES IN "PARAMETER SETTING/CONFIGURATION“…133
OPERATOR’S MANUAL EDS (Electronic Diagnosis System)…134
1. GENERAL INTRODUCTION…135
1.1 FUNCTIONAL SCOPE…135
1.2 HARDWARE REQUIREMENTS…136
1.3 STARTING THE EDS PROGRAM…138
2. TRANSMISSION DIAGNOSIS…139
2.1 THE MAIN MENU…139
2.2 ONLINE HELP…142
3. POWER-SHUTTLE DIAGNOSISPROGRAMM DEST 45…144
3.1 PREPARATIONS FOR TRANSMISSION DIAGNOSIS WITH DEST 45…144
3.2 DEST 45 PROGRAM DESCRIPTION…145
3.3 ERROR CODES POWER-SHUTTLE /DEST 45…160
3.4 DISPLAY POWERSHUTTLE…161
3.5 ERROR CODE LIST WITH DESCRIPTION…162
3.6 OTHER INFORMATIONS…173
3.7 SENSORS AND SOLENOID VALVES AT THE TRANSMISSION T-7100…174
3.8 ELECTRO-HYDRAULIC GEAR SHIFT T-7100…175
3.9 SENSORS AND SOLENOID VALVES AT THE TRANSMISSION T-7200…176
3.10 ELECTRO-HYDRAULIC GEAR SHIFT T-7200 / T-7300…177
3.11 ERROR ANALYSIS…178
4. PREPARATIONS FOR DIAGNOSIS OF THE INFOCENTER…180
4.1 PROGRAM DESCRIPTION…181
4.2 CONSTANT VALUES FOR INFOCENTER…191
ALL ROUND TESTER MANUAL – MK3 80-105 SERIES…196
1. MONITOR…198
1.1 LIFT…198
1.2 CONSOLE…200
1.3 ASM…200
1.4 POWER…201
1.5 SENSORS…202
2. PARAMETERS…202
2.1 SPEED CONSTANTS…203
2.2 OPTIONS…203
3. CALIBRATIONS…204
3.1 MINIMUM HEIGHT…205
3.2 MAXIMUM HEIGHT…205
3.3 LOCK SPEED…206
3.4 WHEELSLIP…206
3.5 TRANSPORT…207
3.6 STOP…207
3.7 CONTROL…208
3.8 FLOAT…208
4. ALARMS LIST…209
SECTION 30…212
METHOD FOR REMOVAL AND REFITTING OF RIGID PIPES AND WIRING…216
TOP VIEW OF WIRING AND PIPES…217
VIEW OF UPPER WIRING AND PIPES…218
PIPES ON RIGHT-HAND SIDE…219
TOP VIEW OF REAR PIPES…220
DETAIL OF AIR TRAILER BRAKING SYSTEM…221
ENGINE HOOD AND LAMP ASSEMBLIES…222
REMOVAL AND ADJUSTMENT…222
REFITTING AND ADJUSTMENT…224
BATTERY…225
REMOVAL…225
REFITTING…226
CAB ACCESS STEPS…227
REMOVAL…227
REFITTING…227
BATTERY SUPPORT…228
REMOVAL…228
REFITTING…228
STARTER MOTOR…229
REMOVAL…229
REFITTING…229
ALTERNATOR…230
REMOVAL…230
REFITTING…230
ALTERNATOR DRIVEBELT…231
RENEWAL AND TENSIONING…231
FAN…234
REMOVAL…234
REFITTING…236
COMPRESSOR DRIVEBELT…237
RENEWAL…237
AIR COMPRESSOR (for air trailer braking)…239
REMOVAL…239
REFITTING…241
AIR RESERVOIRS (for version with air trailer braking only)…242
REMOVAL…242
REFITTING…242
AIR BRAKING SYSTEM VALVES…243
REMOVAL…243
REFITTING…245
TRAILER AIR BRAKES COUPLING HEADS…246
REMOVAL…246
REFITTING…246
HYDRAULIC TRAILER BRAKING VALVES…247
REMOVAL…247
REFITTING…248
AIR CONDITIONING SYSTEM…249
TECHNICAL SPECIFICATIONS…249
OPERATION…250
MAINTENANCE…251
ADJUSTING THE TENSION OF THE COMPRESSOR DRIVEBELT…251
DISCHARGING, FLUSHING AND RECHARGING THE AIR CONDITIONING SYSTEM…252
AIR CONDITIONING COMPRESSOR…254
REMOVAL…254
REFITTING…255
RECEIVER-DRIER…256
REMOVAL…256
REFITTING…256
CONDENSER ASSEMBLY (The figures depict models with 6-cylinder engines)…257
REMOVAL…257
REFITTING…257
GEARBOX OIL/FUEL COOLERS…258
REMOVAL…258
REFITTING…259
RADIATOR…260
REMOVAL…260
REFITTING…261
EXPANSION TANK…262
REMOVAL…262
REFITTING…262
INTERCOOLER (4-cylinder models)…263
REMOVAL…263
REFITTING…264
COMPLETE RADIATOR/COOLERS ASSEMBLY…265
REMOVAL…265
REFITTING…268
FLEXIBLE COUPLING OF THE FRONT PTO…269
RENEWAL…269
REFITTING…271
TURBOCHARGER…272
REMOVAL…272
REFITTING…272
AIR INLET PIPE…273
REMOVAL…273
REFITTING…273
AIR CLEANER…274
REMOVAL…274
REFITTING…275
EXHAUST PIPE…276
REMOVAL…276
REFITTING…276
SILENCER…277
REMOVAL…277
REFITTING…277
4WD PROPELLER SHAFT (Version without front suspension)…278
REMOVAL…278
REFITTING…279
4WD PROPELLER SHAFT (Version with front suspension)…280
REMOVAL…280
REFITTING…282
BRAKE MASTER CYLINDERS…283
REMOVAL…283
REFITTING…284
BLEEDING THE BRAKING SYSTEM…285
BRAKE LIGHT SWITCHES…287
ADJUSTMENT…287
POWER STEERING UNIT…288
1. Testing…288
2. Adjustment…288
REMOVAL…289
REFITTING…289
DISMANTLING…290
ASSEMBLY…297
FRONT WHEELS…307
REMOVAL…307
REFITTING…307
FRONT FENDERS…308
REMOVAL…308
REFITTING…308
REAR WHEELS…309
REMOVAL…309
REFITTING…309
LIFT VALVE BLOCK…310
REMOVAL…310
REFITTING…310
FRONT LIFT CYLINDERS…311
REMOVAL…311
REFITTING…312
FRONT LIFT ASSEMBLY…313
REMOVAL…313
REFITTING…315
FRONT PTO ASSEMBLY…316
REMOVAL…316
REFITTING…316
FRONT SUSPENSION CYLINDERS (Where fitted)…317
REMOVAL…317
REFITTING…319
DISASSEMBLY AND ASSEMBLY…320
FRONT AXLE AND SWINGING SUPPORT (Versions with front suspension)…322
REMOVAL…322
REFITTING…324
FRONT SUSPENSION VALVES…325
REMOVAL…325
REFITTING…325
FRONT SUSPENSION POSITION SENSOR…326
1. Removal…326
2. Positioning…326
3. Testing…327
REINFORCING SIDE MEMBERS (For versions with front lift only)…328
REMOVAL…328
REFITTING…328
FRONT CARRIER (Versions with front suspension)…329
REMOVAL…329
REFITTING…329
ACCELERATOR POTENTIOMETER…330
RENEWAL…330
REFITTING…330
FUEL TANK…331
REMOVAL…331
REFITTING…332
GEARBOX GEAR PUMP…333
REMOVAL…333
REFITTING…334
POWER STEERING – LIFT AND HYDRAULIC SERVICES PUMPS…337
REMOVAL…337
REFITTING…339
SUPPLY VALVE FOR THE FRONT SUSPENSION CONTROL VALVE…340
REMOVAL…340
REFITTING…340
CONTROL VALVE ASSEMBLIES…341
REMOVAL…341
REFITTING…342
AUXILIARY CONTROL VALVE STACK…343
DISASSEMBLY…343
ASSEMBLY…344
LIFT CYLINDERS…345
REMOVAL…345
REFITTING…346
DISASSEMBLY AND ASSEMBLY…347
TESTING THE LIFT POSITION SENSOR…348
LIFT POSITION SENSOR…349
1. Removal of the position sensor…349
2. Renewal of the position sensor bush (only if necessary)…349
3. Refitting the position sensor…349
4. Position sensor adjustment…350
LIFT DRAFT SENSOR…352
REMOVAL…352
REFITTING…352
DRIVER'S SEAT…353
REMOVAL…353
REFITTING…353
STEERING WHEEL, STEERING COLUMN SWITCH UNIT AND INSTRUMENT PANEL…354
REMOVAL…354
REFITTING…355
STEERING COLUMN SWITCH UNIT AND THE SHUTTLE CONTROL LEVER…356
RENEWAL…356
ASSEMBLY…357
CENTRE CONSOLE AND SHROUD…358
REMOVAL…358
REFITTING…361
RIGHT-HAND CONSOLE…362
OPENING AND REMOVAL…362
REFITTING…368
LEFT-HAND CONSOLE…369
REMOVAL…369
REFITTING…370
LIFT, FRONT SUSPENSION AND TRANSMISSION ELECTRONIC CONTROL UNITS…371
REMOVAL…371
REFITTING…372
FUSE AND RELAY BOARD…373
REMOVAL…373
REFITTING…374
ENGINE ECU…375
REMOVAL…375
REFITTING…375
CLUTCH PEDAL AND RELATED DEVICES…376
1. Removal of the potentiometer…376
1.1. Refitting the potentiometer…376
2. Adjustment of the clutch pedal position and travel…377
3. Renewal of the proximity sensor…377
CONTROL PANELS AND LEVERS OF THE AUXILIARY SERVICE VALVES AND THE PTO…378
REMOVAL…378
REFITTING…381
PTO ENGAGEMENT AND SELECTION CONTROL CABLES…382
REMOVAL (Figures refer to the speed selector)…382
REFITTING…383
AUXILIARY SERVICE VALVE CONTROL CABLES…385
RENEWAL…385
REFITTING…386
PARKING BRAKE SWITCH…387
ADJUSTMENT…387
CLIMATE CONTROL PANEL…388
REMOVAL…388
REFITTING…388
HEATER VALVE…389
1. Removal…389
2. Refitting and adjustment of the control cable…389
HEATER MATRIX…391
REMOVAL…391
REFITTING…393
AIR CONDITIONING EVAPORATOR…394
REMOVAL…394
REFITTING…395
RIGHT-HAND AIR CONDITIONING FAN…396
REMOVAL…396
REFITTING…396
LEFT-HAND AIR CONDITIONING FAN…397
REMOVAL…397
REFITTING…397
PARKING BRAKES…398
ADJUSTMENT…398
CAB DOOR CABLE…399
RENEWAL…399
TRAILER BRAKING AIR PRESSURE GAUGE…401
REMOVAL…401
REFITTING…401
TRANSMISSION STATUS DISPLAY…402
REMOVAL…402
REFITTING…402
CAB…403
REMOVAL…403
REFITTING…410
ENGINE AND TRANSMISSION…411
SEPARATING…411
ASSEMBLY…419
SECTION 40…420
THE STRUCTURE OF THE UNIT…422
HOW TO CONSULT THE UNIT…423
1. INTRODUCTION…424
1.1 LIST OF WIRING HARNESSES…424
1.2 DEFINITION OF COMPONENTS AND SYMBOLS…425
1.3 GENERAL RULES…425
1.3.3 REMOVAL, REFITTING AND DRYING OF CONNECTORS AND WIRING…426
d. Renewal of damaged electrical components…427
1.4 DIAGNOSTIC INSTRUMENTS…427
1.5 WIRE COLOUR CODES…427
2. INDICES…428
2.1 COMPONENT DESCRIPTION INDEX…428
2.2 COMPONENT CODE INDEX…433
2.3 CONNECTOR INDEX…437
3. COMPONENTS…445
3.1 CONNECTOR LAYOUTS…445
3.2 COMPONENT TECHNICAL DATA…450
3.3 PINOUTS AND DESCRIPTIONS OF ELECTRONIC CONTROL UNITS…458
4. SYSTEMS…468
4.1 EARTH POINTS…468
4.2 STARTING…469
4.3 PREHEATING…470
4.4 ELECTRICAL ENGINE CONTROL…471
4.5 LIGHTS – STEERING COLUMN SWITCH UNIT…472
4.6 CAB ACCESORIES…473
4.7 WORKLIGHTS…474
4.8 WINDSCREEN WIPERS…475
4.9 INFOCENTER…476
4.10 POWER OUTLET SOCKETS…477
4.11 RADIO – CB…478
4.12 AIR CONDITIONING – HEATER FANS…479
4.13 BRAKING SYSTEM…480
4.14 TRAILER BRAKES…481
4.15 FRONT AXLE SUSPENSION…482
4.16 TRASMISSION…483
4.17 ASM – 4WD – DIFFERENTIAL…484
4.18 ELECTRONIC LIFT…485
4.19 FRONT AND REAR PTO…486
4.20 CLEANFIX…487
5. LAYOUTS, ELECTRICAL WIRING DIAGRAMS, CONNECTOR POSITIONS…488
ENGINE WIRING (KHD) (1/2)…490
ENGINE WIRING (KHD) (2/2)…491
ENGINE WIRING (4 CYLINDERS) (1/2)…496
ENGINE WIRING (4 CYLINDERS) (2/2)…497
ENGINE WIRING (6 CYLINDERS) (1/2)…498
ENGINE WIRING (6 CYLINDERS) (2/2)…499
CLEAN FIX WIRING…508
TRANSMISSION WIRING (1/2)…510
TRANSMISSION WIRING (2/2)…511
TRAILER BRAKING WIRING (ITALY)…520
TRAILER BRAKING WIRING (EXPORT)…521
FRONT AXLE SUSPENSION (CAB LINE) WIRING…524
CAB POWER SUPPLY WIRING…528
FRONT AXLE SUSPENSION WIRING…534
FENDER WIRING…540
NUMBER PLATE LIGHT WIRING…541
FRONT CONSOLE WIRING (1/2)…546
FRONT CONSOLE WIRING (2/2)…547
SIDE CONSOLE WIRING (1/3)…552
SIDE CONSOLE WIRING (2/3)…553
SIDE CONSOLE WIRING (3/3)…554
AIR CONDITIONING SYSTEM WIRING…564
DISPLAY WIRING…570
ROOF WIRING (1/2)…574
ROOF WIRING (2/2)…575
ROTATING BEACON WIRING…576
WORKLIGHTS WIRING…577
LIGHTS SELECTOR WIRING…584
ARMREST WIRING…588
CONTROL UNIT – FUSES – RELAYS (1/2)…590
CONTROL UNIT – FUSES – RELAYS (2/2)…591
Deutz-Fahr AGROTRON 80 MK3->6001, AGROTRON 90 MK3->6001, AGROTRON 100 MK3->6001, AGROTRON 105 MK3->6001 Workshop Manual…592
307.1117.3.6 AGROTRON 80 – 90 – 100 – 105 » 6001…592
INTRODUCTION…594
SAFETY NOTES…596
SAFETY PRECAUTIONS FOR REMOVAL AND REFITTING OPERATIONS…599
LIFTING INSTRUCTIONS…601
HOW THE MANUAL IS STRUCTURED…602
HOW TO CONSULT THE MANUAL…603
HOW TO USE AND UPDATE THE MANUAL…604
STANDARD TIGHTENING TORQUES…605
1. NUTS AND BOLTS…605
2. FITTINGS…606
3. PLUGS…607
4. FITTINGS WITH SEAL AT 37…608
5. FITTINGS FOR PIPES WITH EYE ATTACHMENT…608
THREADLOCKERS, ADHESIVES, SEALANTS AND LUBRICANTS…609
CONVERSION FACTORS…611
SECTION 10…612
1. TRANSMISSION…614
INTRODUCTION…614
1.1 TRANSMISSION POWER SHUTTLE…615
1.1.1 MAIN COMPONENTS…615
1.1.2 TRANSMISSION HYDRAULIC SYSTEM…618
1.1.3 GEARBOX…619
GEARBOX COMPONENTS…620
1.1.4 MAIN CLUTCH…621
1.1.5 HYDRAULIC GEARBOX AND SHUTTLE DISTRIBUTION VALVE…622
1.1.6 CLUTCH ENGAGEMENT AND SOLENOID VALVE OPERATION SCHEMATIC…625
1.1.7 TRANSMISSION ELECTRONIC SYSTEM SCHEMATIC…626
1.2 REAR AXLE…628
1.3 REAR PTO…630
2. BRAKING SYSTEM…632
DESCRIPTION…632
2.1 BRAKE MASTER CYLINDER…633
2.2 BRAKE…634
2.3 TRAILER BRAKING SYSTEM…635
2.3.1 HYDRAULIC TRAILER BRAKING (ITALY VERSION)…635
2.3.2 HYDRAULIC TRAILER BRAKING (EXPORT VERSION)…637
2.3.3 AIR TRAILER BRAKING (ITALY VERSION)…639
2.3.4 AIR TRAILER BRAKING (EXPORT VERSION)…640
COMPRESSOR…641
PRESSURE LIMITING VALVE…642
TRAILER BRAKING VALVE (2-WAY)…643
TRAILER BRAKING VALVE (1-WAY)…644
3. HYDRAULIC FRONT AXLE SUSPENSION…645
DESCRIPTION…645
3.1 FRONT SUSPENSION CONTROL VALVE…646
4. FRONT AXLE…650
5. HYDRAULIC DIAGRAM…652
5.1 HYDRAULIC DIAGRAM (version with remote control valves without flow control)…652
5.2 HYDRAULIC DIAGRAM (version with remote control valves with flow control)…653
5.3 GEAR PUMP FOR TRANSMISSION ZF 7100…654
5.4 GEAR PUMP FOR HYDRAULIC SERVICES AND STEERING…655
5.5 POWER STEERING…656
5.6 AUXILIARY SERVICES CONTROL VALVE…657
5.6.1 TYPES OF CONTROL VALVE…658
5.6.2 SERVICES CONTROL SECTION…660
5.6.3 DESCRIPTIONS OF COMPONENTS…661
5.6.4 INLET MANIFOLD (CC version)…663
5.6.5 LIFT CONTROL VALVE SECTION…666
SECTION 20…670
1. DIAGNOSIS TOOLS “ALL ROUND TESTER”…672
1.1 ALL ROUND TESTER…672
1.1.1 DESCRIPTION OF THE KIT…672
1.1.2 NOTES ON CORRECT USE…673
1.1.3 DESCRIPTION OF THE TESTER…673
1.1.4 GENERAL NOTES ON CONNECTING AND POWERING UP THE TESTER…674
1.1.5 SELECTION OF THE DISPLAY LANGUAGE…674
1.1.6 SETTING THE SERIAL PORTS…676
1.2 “SERDIA 3.5 LEVEL III” SOFTWARE…678
1.2.1 DESCRIPTION OF THE KIT…678
1.3 “EDS EST45” SOFTWARE…679
1.3.1 DESCRIPTION OF THE KIT…679
2. CONNECTING THE TESTER TO THE ELECTRONIC CONTROL UNITS…680
2.1 CONNECTING THE ART TO THE HYDRAULIC LIFT AND FRONT AXLE SUSPENSION CONTROL UNITS…680
2.2 CONNECTING THE PORTABLE COMPUTER WITH “SERDIA 3.5” SOFTWARE TO THE ENGINE CONTROL UNIT…681
2.3 CONNECTING THE PORTABLE COMPUTER WITH “EDS” SOFTWARE TO THE TRANSMISSION CONTROL UNIT AND INFOCENTER…682
2.3.1 CONNECTION TO THE TRANSMISSION CONTROL UNIT…682
2.3.2 CONNECTION TO THE INFOCENTER…682
3. INTRODUCTION TO THE ELECTRONIC SYSTEM OF THE TRACTOR…684
3.1 ENGINE CONTROL UNIT (DEUTZ EMR2)…684
3.2 TRANSMISSION CONTROL UNIT…686
3.3 POWER LIFT CONTROL UNIT…687
3.3.1 HYDRAULIC LIFT SYSTEM…687
3.3.2 ASM SYSTEM…688
3.4 INFOCENTER 2 or 3…689
3.5 FRONT AXLE SUSPENSION CONTROL UNIT…690
3.6 FRONT AND REAR PTO CONTROL UNIT…691
4. PUTTING THE TRACTOR INTO SERVICE…692
4.1 INTRODUCTION…692
4.2 RENEWAL OF THE ENGINE CONTROL UNIT…692
4.2.1 READING AND SAVING DATA…692
4.2.2 PROGRAMMING THE CONTROL UNIT…693
4.2.3 CALIBRATION OF THE ACCELERATOR PEDAL…694
4.2.4 CALIBRATION OF THE HAND THROTTLE…695
4.3 RENEWAL OF THE TRANSMISSION CONTROL UNIT…696
4.3.1 SETTING THE TRACTOR VERSION AND SERIAL NUMBER…696
4.3.2 CALIBRATION OF THE CLUTCH PEDAL POSITION SENSOR…698
4.3.3 CALIBRATION OF THE MAIN CLUTCH PROPORTIONAL SOLENOID VALVE…700
4.4 RENEWAL OF HYDRAULIC LIFT AND ASM CONTROL UNIT…702
4.4.1 PROGRAMMING THE TYPE OF TRACTOR…703
4.4.2 CONFIGURING NO RADAR STATUS…704
4.4.3 CALIBRATION OF THE LIFT POSITION SENSOR…705
4.4.4 CHECKING AND CALIBRATING THE LIFT CONTROL LEVER…707
4.5 RENEWAL OF THE INFOCENTER…710
4.5.1 ENTERING CONSTANTS…710
4.6 RENEWAL OF AXLE SUSPENSION CONTROL UNIT…712
4.6.1 CHECKING CALIBRATION OF THE SUSPENSION POSITION SENSOR…712
5. ALARMS…714
5.1 LIFT AND ASM CONTROL UNIT ALARMS…714
5.1.1 LIST OF ALARMS BY EXTENDED CODE…715
5.1.2 LIST OF ALARMS BY STANDARD CODE…717
5.1.3 LIST OF ALARMS DISPLAYED ON ART…719
5.1.4 ANALYSIS OF LIFT AND ASM ALARMS…721
5.2 LIST OF TRANSMISSION CONTROL UNIT ALARMS…750
5.2.1 ABNORMALITIES NOT DETECTED BY THE TRANSMISSION CONTROL UNIT…750
5.2.2 ALARMS INDICATED ON THE TRANSMISSION DISPLAY AND BY THE EDS PROGRAM…750
5.2.3 DEFINITION OF TRANSMISSION OPERATING MODES…754
5.2.4 ANALYSIS OF ALARMS…755
5.3 LIST OF ALARMS DISPLAYED BY SERDIA…810
5.3.1 ALARMS DISPLAYED USING THE SERDIA PROGRAM…810
5.3.2 ANALYSIS OF ALARMS…812
5.4 LIST OF FRONT AXLE SUSPENSION CONTROL VALVE ALARMS…832
5.4.1 LIST OF ALARMS BY TEXT CODE…832
5.4.2 LIST OF ALARMS BY STANDARD CODE…833
5.4.3 LIST OF ALARMS DISPLAYED BY ART…834
5.4.4 ANALYSIS OF ALARMS…835
6. OPERATOR’S MANUAL EDS (Electronic Diagnosis System)…848
1. GENERAL INTRODUCTION…848
1.1 FUNCTIONAL SCOPE…848
1.2 HARDWARE REQUIREMENTS…849
1.3 STARTING AND TERMINATING OF THE EDS PROGRAM…851
2. TRANSMISSION DIAGNOSIS…853
2.1 THE MAIN MENU…853
2.2 ONLINE HELP…855
3. POWER-SHUTTLE DIAGNOSISPROGRAMM DEST 45…856
3.1 PREPARATIONS FOR TRANSMISSION DIAGNOSIS WITH DEST 45…856
3.2 DEST 45 PROGRAM DESCRIPTION…857
3.3 ERROR CODES POWER-SHUTTLE /DEST 45…872
3.4 DISPLAY POWERSHUTTLE…873
3.5 ERROR CODE LIST WITH DESCRIPTION…874
3.6 OTHER INFORMATIONS…885
3.7 SENSORS AND SOLENOID VALVES AT THE TRANSMISSION T-7100…886
3.8 ELECTRO-HYDRAULIC GEAR SHIFT T-7100…887
3.9 SENSORS AND SOLENOID VALVES AT THE TRANSMISSION T-7200…888
3.10 ELECTRO-HYDRAULIC GEAR SHIFT T-7200 / T-7300…889
3.11 ERROR ANALYSIS…890
4. PREPARATIONS FOR DIAGNOSIS OF THE INFOCENTER…892
4.1 PROGRAM DESCRIPTION…893
4.2 CONSTANT VALUES FOR INFOCENTER…903
7. ALL ROUND TESTER FOR LIFT AND ASM CONTROL UNIT…908
PRESENTATION SCREEN…908
MAIN MENU…908
1. MONITOR…909
1.1 LIFT…909
1.2 CONSOLE…911
1.3 ASM…911
1.4 POWER…912
1.5 SENSORS…913
2. CONFIGURATION…913
2.1 SPEED CONSTANTS…914
2.2 OPTIONS…914
3. CALIBRATIONS…915
3.1 MINIMUM HEIGHT…916
3.2 MAXIMUM HEIGHT…916
3.3 LOCK SPEED…917
3.5 TRANSPORT…918
3.6 STOP…918
3.7 CONTROL…919
3.8 FLOAT…919
4. ALARMS LIST…920
8. ALL ROUND TESTER FOR AXLE SUSPENSION CONTROL UNIT…922
PRESENTATION SCREEN…922
MAIN MENU…922
1. MONITOR…923
1.1 SUSPENSION…923
2. PARAMETERS…924
3. ALARMS LIST…926
4. CONFIGURATIONS…926
9. SERDIA (LEVEL III)…928
1. SETUP AND COMMUNICATIONS…928
1.1 MINIMUM EQUIPMENT REQUIRED…928
1.2 ORDERING…929
1.3 SWITCHING ON AND INSTALLING THE SOFTWARE…930
1.4 USING THE PROGRAM…934
1.5 CLOSING THE PROGRAM…937
2. ECU SELECTION…938
2.1 SELECTING TWO CONTROL UNITS…938
2.2 PRINTING…939
2.3 PROTOCOL…940
2.4 IDENTIFICATION AND MEASUREMENT DATA…940
3. MEASURED VALUES…942
3.1 ACTUAL MEASURED VALUES (GENERAL)…942
3.2 RAM-VALUES…947
3.3 DATA LOGGER (ONLY EMS2)…951
3.4 INPUT/OUTPUT ASSIGNMENT…951
3.5 CAN STATUS…951
4. PARAMETERS…954
4.1 CONFIGURATION (GENERAL)…954
4.2 OVERALL PROGRAMMING…955
4.2 CALIBRATION…956
5. ERROR MEMORY…957
5.1 GENERAL…957
5.2 ERROR TABLE…958
6. EXTRAS…968
6.1 MAXIMUM SPEED…968
6.2 LOGISTIC DATA…968
6.3 LOAD SPECTRUM…969
6.4 MAINTENANCE INTERVAL EXCEEDED…969
6.5 OVERRIDE MEMORY…969
6.6 MAINTENANCE DATA…969
7. TASKS…970
7.1 EMR1…970
8. WHAT TO DO IF…?…974
8.1 SERDIA GENERAL…974
8.2 EMR1…976
SECTION 30…988
METHOD FOR REMOVAL AND REFITTING OF RIGID PIPES AND WIRING…992
TOP VIEW OF WIRING AND PIPES…993
VIEW OF UPPER WIRING AND PIPES…994
PIPES ON RIGHT-HAND SIDE…995
TOP VIEW OF REAR PIPES…996
DETAIL OF AIR TRAILER BRAKING SYSTEM…997
ENGINE HOOD AND LAMP ASSEMBLIES…998
Removal…998
Refitting…1001
BATTERY…1002
Removal…1002
Refitting…1003
CAB ACCESS STEPS…1004
Removal…1004
Refitting…1004
BATTERY SUPPORT…1005
Removal…1005
Refitting…1005
STARTER MOTOR…1006
Removal…1006
Refitting…1006
COMPRESSOR DRIVEBELT…1007
Renewal…1007
Tensioning…1007
AIR COMPRESSOR…1009
Removal…1009
Refitting…1011
FAN DRIVE BELT…1012
Renewal…1012
FAN…1014
Removal…1014
Renewal…1015
Refitting…1016
ALTERNATOR DRIVEBELT…1017
Renewal and tensioning…1017
ALTERNATOR…1020
Removal…1020
Refitting…1020
AIR RESERVOIRS…1021
(for version with air trailer braking only)…1021
Removal…1021
Refitting…1021
AIR BRAKING SYSTEM VALVES…1022
Removal…1022
Refitting…1024
TRAILER AIR BRAKES COUPLING HEADS…1025
Removal…1025
Refitting…1025
HYDRAULIC TRAILER BRAKING VALVES…1026
Removal…1026
Refitting…1027
AIR CONDITIONING SYSTEM…1028
Description…1028
Technical specifications…1028
Operation…1029
Maintenance…1030
Tension of the compressor drivebelt…1030
Discharging, flushing and recharging…1031
AIR CONDITIONING COMPRESSOR…1032
Removal…1032
Refitting…1033
RECEIVER-DRIER…1034
Removal…1034
Refitting…1034
CONDENSER ASSEMBLY…1035
Removal…1035
Refitting…1035
GEARBOX OIL/FUEL COOLERS…1036
Removal…1036
Refitting…1037
RADIATOR…1038
Removal…1038
Refitting…1039
EXPANSION TANK…1040
Removal…1040
Refitting…1040
INTERCOOLER…1041
Removal…1041
Refitting…1042
COMPLETE RADIATOR/COOLERS ASSEMBLY…1043
Removal…1043
Refitting…1045
FLEXIBLE COUPLING OF THE FRONT PTO…1046
Renewal…1046
Refitting…1049
TURBOCHARGER…1050
Removal…1050
Refitting…1051
AIR INLET PIPE…1052
Removal…1052
Refitting…1052
AIR CLEANER…1053
Removal…1053
Refitting…1054
EXHAUST PIPE…1055
Removal…1055
Refitting…1055
SILENCER…1056
Removal…1056
Refitting…1056
4WD PROPELLER SHAFT…1057
Removal…1057
Refitting…1058
4WD PROPELLER SHAFT…1059
Removal…1059
Refitting…1062
BRAKE MASTER CYLINDERS…1063
Removal…1063
Refitting…1064
BRAKING SYSTEM…1065
Bleeding…1065
BRAKE LIGHT SWITCHES…1067
Adjustment…1067
POWER STEERING UNIT…1068
Testing…1068
Adjustment…1068
Removal…1069
Refitting…1069
Dismantling…1070
Assembly…1077
FRONT WHEELS…1087
Removal…1087
Refitting…1087
FRONT FENDERS…1088
Removal…1088
Refitting…1088
REAR WHEELS…1089
Removal…1089
Refitting…1089
LIFT VALVE BLOCK…1090
Removal…1090
Refitting…1090
FRONT LIFT CYLINDERS…1091
Removal…1091
Refitting…1092
FRONT LIFT ASSEMBLY…1093
Removal…1093
Refitting…1095
FRONT PTO ASSEMBLY…1096
Removal…1096
Refitting…1096
FRONT SUSPENSION CYLINDERS…1097
Removal…1097
Refitting…1099
Disassembly…1100
Assembly…1101
FRONT AXLE AND SWINGING SUPPORT…1102
Removal…1102
Refitting…1104
FRONT SUSPENSION VALVES…1105
Removal…1105
Refitting…1105
FRONT SUSPENSION POSITION SENSOR…1106
Removal…1106
Positioning…1106
Testing…1107
REINFORCING SIDE MEMBERS…1108
Removal…1108
Refitting…1108
FRONT CARRIER…1109
Removal…1109
Refitting…1109
ACCELERATOR POTENTIOMETER…1110
Renewal…1110
Refitting…1110
FUEL TANK…1111
Removal…1111
Refitting…1111
GEARBOX GEAR PUMP…1112
Removal…1112
Refitting…1113
POWER STEERING – LIFT AND HYDRAULIC SERVICES PUMPS…1116
Removal…1116
Refitting…1119
REMOTE CONTROL VALVES…1120
Removal…1120
Refitting…1124
Disassembly…1125
Assembly…1127
REMOTE CONTROL VALVES ASSEMBLY…1128
Removal…1128
Refitting…1131
LIFT CYLINDERS…1132
Removal…1132
Refitting…1133
Disassembly…1134
Assembly…1134
LIFT POSITION SENSOR…1135
Testing…1135
Renewal…1136
Refitting…1136
Adjusting…1137
LIFT DRAFT SENSOR…1139
Removal…1139
Refitting…1139
DRIVER'S SEAT…1140
Removal…1140
Refitting…1140
STEERING WHEEL, STEERING COLUMN SWITCH UNIT AND INSTRUMENT PANEL…1141
Removal…1141
Refitting…1142
STEERING COLUMN SWITCH UNIT AND THE SHUTTLE CONTROL LEVER…1143
Removal…1143
Refitting…1144
CENTRE CONSOLE AND SHROUD…1145
Removal…1145
Refitting…1148
RIGHT-HAND CONSOLE…1149
Removal e opening…1149
Refitting…1155
LEFT-HAND CONSOLE…1156
Removal…1156
Refitting…1157
LIFT, FRONT SUSPENSION AND TRANSMISSION ELECTRONIC CONTROL UNITS…1158
Removal…1158
Refitting…1159
FUSE AND RELAY BOARD…1160
Removal…1160
Refitting…1161
ENGINE ECU…1162
Removal…1162
Refitting…1162
CLUTCH PEDAL AND RELATED DEVICES…1163
Removal of the potentiometer…1163
Refitting the potentiometer…1163
Adjustment of the clutch pedal position and travel…1164
Renewal of the proximity sensor…1164
CONTROL PANELS AND LEVERS OF THE AUXILIARY SERVICE VALVES AND THE PTO…1165
Removal…1165
Refitting…1168
PTO ENGAGEMENT AND SELECTION CONTROL CABLES…1169
Removal…1169
Refitting…1170
AUXILIARY SERVICE VALVE CONTROL CABLES…1172
Removal…1172
Refitting…1173
PARKING BRAKE SWITCH…1174
Adjustment…1174
CLIMATE CONTROL PANEL…1175
Removal…1175
Refitting…1175
HEATER VALVE…1176
Removal…1176
Refitting…1176
HEATER MATRIX…1178
Removal…1178
Refitting…1180
AIR CONDITIONING EVAPORATOR…1181
Removal…1181
Refitting…1182
RIGHT-HAND AIR CONDITIONING FAN…1183
Removal…1183
Refitting…1183
LEFT-HAND AIR CONDITIONING FAN…1184
Removal…1184
Refitting…1184
PARKING BRAKES…1185
Adjustment…1185
CAB DOOR CABLE…1186
Renewal…1186
TRAILER BRAKING AIR PRESSURE GAUGE…1188
Removal…1188
Refitting…1188
TRANSMISSION STATUS DISPLAY…1189
Removal…1189
Refitting…1189
CAB…1190
Removal…1190
Refitting…1197
ENGINE -TRANSMISSION…1198
Separation…1198
Reconnection…1200
SECTION 40…1202
THE STRUCTURE OF THE UNIT…1204
HOW TO CONSULT THE UNIT…1205
1. INTRODUCTION…1206
1.1 LIST OF WIRING HARNESSES…1206
1.2 DEFINITION OF COMPONENTS AND SYMBOLS…1207
1.3 GENERAL RULES…1207
1.3.1 MODIFICATION OF THE TRACTOR'S ELECTRICAL/ELECTRONIC CIRCUITS…1207
1.3.2 MAIN WIRING FAULTS…1207
1.3.3 REMOVAL, REFITTING AND DRYING OF CONNECTORS AND WIRING…1208
1.4 DIAGNOSTIC INSTRUMENTS…1209
1.5 WIRE COLOUR CODES…1209
2. INDICES…1210
2.1 INDEX BY PART DESCRIPTION…1210
2.2 INDEX BY PART CODE…1215
2.3 INDEX BY CONNECTOR…1219
3. COMPONENTS…1227
3.1 CONNECTOR LAYOUTS…1227
3.2 COMPONENT TECHNICAL DATA…1232
3.3 PINOUTS AND DESCRIPTIONS OF ELECTRONIC CONTROL UNITS…1241
3.3.1 ENGINE CONTROL UNIT (0419.4998)…1241
3.3.2 TRANSMISSION CONTROL UNIT (0443.8083/10)…1243
3.3.3 INFOCENTER (0443.7488/10)…1246
3.3.4 HPSA CONTROL UNIT (2.8519.013.0)…1248
3.3.5 FRONT SUSPENSION CONTROL UNIT (2.8519.008.0/10)…1250
4. SYSTEMS…1252
4.1 GROUND POINTS…1252
4.2 ENGINE START…1253
4.3 PREHEATING…1254
4.4 ELECTRICAL ENGINE CONTROL…1255
4.5 LIGHTS – LIGHT SELECTOR SWITCH (MACHINE WITHOUT FRONT LIFT)…1256
4.6 LIGHTS – LIGHT SELECTOR SWITCH (MACHINE WITH FRONT LIFT)…1257
4.7 CAB ACCESSORY…1258
4.8 WORKING LIGHTS (MACHINE WITHOUT FRONT LIFT)…1259
4.9 WORKING LIGHTS (MACHINE WITH FRONT LIFT)…1260
4.10 WINDSCREEN WIPER…1261
4.11 INFOCENTER…1262
4.12 ELECTRICAL POWER SUPPLY…1263
4.13 RADIO – CB…1264
4.14 AIR CONDITIONING – HEATING FAN…1265
4.15 BRAKES…1266
4.16 TRAILER BRAKES…1267
4.17 FRONT AXLE SUSPENSION…1268
4.18 TRANSMISSION…1269
4.19 ASM – 4WD – DIFFERENTIAL…1270
4.20 REAR LIFTER…1271
4.21 FRONT AND REAR PTO…1272
5. WIRING…1274
ENGINE WIRING (4 CYLINDERS) (1/2)…1274
ENGINE WIRING (4 CYLINDERS) (2/2)…1275
ENGINE WIRING (6 CYLINDERS) (1/2)…1276
ENGINE WIRING (6 CYLINDERS) (2/2)…1277
ENGINE WIRING (1/2)…1282
ENGINE WIRING (2/2)…1283
TRANSMISSION WIRING (1/2)…1292
TRANSMISSION WIRING (2/2)…1293
TRAILER BRAKE WIRING (ITALY)…1302
TRAILER BRAKE WIRING…1303
FRONT AXLE SUSPENSION WIRING (CAB)…1306
CAB POWER SUPPLY WIRING…1310
FRONT AXLE SUSPENSION WIRING…1316
FENDER WIRING – NARROW…1320
NUMBER PLATE LIGHT WIRING…1321
FRONT CONSOLE WIRING (1/2)…1326
FRONT CONSOLE WIRING (2/2)…1327
SIDE CONSOLE WIRING (1/2)…1332
SIDE CONSOLE WIRING (2/2)…1333
AIR CONDITIONING WIRING (CAB)…1342
DISPLAY WIRING…1348
ROOF WIRING (1/2)…1352
ROOF WIRING (2/2)…1353
CAB ROOF FRONT AND REAR WORKLIGHTS WIRING…1362
CAB LOWER HEADLIGHTS WIRING…1360
WINDSCREEN WIPER MOTOR WIRING…1360
CAB LOWER FRONT WORKLIGHTS WIRING (MACHINE WITHOUT FRONT LIFT)…1361
CAB LOWER FRONT WORKLIGHTS WIRING (WITH FRONT LIFT)…1361
LIGHTS SELECTOR SWITCH…1368
ARMREST WIRING…1372
FUSES AND RELAYS CONTROL UNIT (1/2)…1374
FUSES AND RELAYS CONTROL UNIT (2/2)…1375

Deutz-Fahr Tractors AGROTRON 80 MK3, AGROTRON 85 MK3, AGROTRON 90 MK3, AGROTRON 100 MK3, AGROTRON 105 MK3 Repair Service Manual


INSTANT DOWNLOAD


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Deutz-Fahr AGROTRAC 110, AGROTRAC 130, AGROTRAC 150 Repair Service Manuals


INSTANT DOWNLOAD


Complete official service manual for Deutz-Fahr AGROTRAC 110, AGROTRAC 130, AGROTRAC 150, with workshop information to maintain, diagnose, repair, and service like professional mechanics.

Deutz-Fahr Tractors AGROTRAC 110, AGROTRAC 130, AGROTRAC 150 workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

307.1123.3.6 – Deutz-Fahr AGROTRAC 110, AGROTRAC 130, AGROTRAC 150 Workshop Manual.pdf

Total Pages: 437 pages
File Format: PDF
Language: English

LIST OF CONTENTS
1 – ENGINE
ENGINE ..VII
2 – GEARBOX
GEARBOX CLUTCH..1 – 18
GEARBOX …19 – 112
GEARBOX LUBRICATION SYSTEM ..113 – 120
CLUTCH P.T.O. …121 – 140
3 – AXLES
FRONT AXLE ..141 – 160
FRONT DRIVING AXLE ..161 – 198
BACK AXLE …199 – 212
4 – VEHICLE
BRAKES ..213 – 242
5 – WHEELS AND TYRES
WHEELS AND TYRES ..243 – 246
6 – CONTROLS
HYDROSTATIC STEERING..247 – 268
7 – SYSTEMS
PIPING…269 – 270
OIL PUMP..271 – 275
COMPLETE HYDRAULIC CIRCUIT..276 – 282
8 – CABINE
COMPLETE CABINE…283 – 289
CAB ROOF AND INSIDE ROOF TRIM …290 – 293
DOOR ..294 – 304
DASHBOARD ..305 – 310
SEATS …311 – 321
9 – LIFTING GROUP
LIFTING GROUP …335 – 353
LIFTING MECHANISM ..354 – 381
SUPPLEMENTARY HYDRAULIC CIRCUIT
SUPPLEMENTARY HYDRAULIC CIRCUIT..382 – 410
ELECTRICAL LIGHTING
ELECTRICAL LIGHTING…411 – 422

Deutz-Fahr AGROTRAC 110, AGROTRAC 130, AGROTRAC 150 Repair Service Manuals


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Deutz-Fahr AGROPLUS 75, AGROPLUS 85, AGROPLUS 95, AGROPLUS 100 Repair Service Manual


INSTANT DOWNLOAD


Complete service repair manual with Electrical Wiring Diagrams for Deutz-Fahr AGROPLUS 75, AGROPLUS 85, AGROPLUS 95, AGROPLUS 100, with all the shop information to maintain, diagnose, repair, and service like professional mechanics.

Deutz-Fahr Tractors AGROPLUS 75, AGROPLUS 85, AGROPLUS 95, AGROPLUS 100 workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

Total Pages: 370 pages
File Format: PDF
Language: English

Deutz-Fahr AGROPLUS 75, AGROPLUS 85, AGROPLUS 95, AGROPLUS 100 Workshop Manual.pdf

TABLE OF CONTENTS
Agroplus 75 – 85 – 95 – 100 tractor configurations · 8
Dimensions and weights · · 9
Prescribed Lubricant and fuels · · 10
Conversion tables· 11
Parts· 12
1 – ENGINE
• Engine · 13
2 – CLUTCH AND TRANSMISSION
• Gearshift clutch · · 14
• General characteristics · 14
• Technical specifications · · 14
• Installation of the clutch release fork · · 19
• Cecking clutch · 20
• Adjusting clutch control pedal · 20
• Bleeding air from the hydraulic circuit · 20
• Stripping the slave cylinder · 21
• Inspections · · 21
• Notes on refitment · · 21
• Stripping the master cylinder · · 22
• Inspections and checks · · 23
• Reassembly · 23
• Fault diagnosis· 24
• Powershift unit · 25
• Technical specifications · · 25
• Fitment of the Powershift unit · 29
• Adjustment of end float in the Powershift unit · 31
• Main operazions involved in assembly of Powershift unit · · 32
• Spring specifications · · 42
• Fault diagnosis· 42
3 – TRANSMISSION
Technical specifications · · 43
Transmission configurations with 5 speed gearbox · 44
Gearbox removal · 59
Stripping the gearbox· · 60
Examining parts removed · · 61
• Gearbox case · · 61
• Shafts · · 61
• Gears · · 61
• Synchronizers · · 61
• Bearings · · 61
• Installing circlips of variable thickness · 62
• Nominal dimensions of gearbox bushes· · 62
• Installing the intermediate shaft bearing · · 63
• Adjusting secondary shaft end float for the 5-speed gearbox· · 64
Shimming the range gear input shaft on tractors without Powershift transmission · 65
• Calculating shim thickness · · 66
Shimming the range gear input shaft on tractors with Powershift transmission· · 67
• Calculating shim thickness · · 68
“Powershuttle” electro-hidraulic shuttle control · · 69
• Updating the EPROM of the Control unit · 69
• Powershuttle self-diagnostics tester · 71
• Installation of the shuttle unit · · 75
• Assembly of the compound gears· 76
Adjustment of the shuttle unit · · 76
Adjusting the bevel drive · 78
Refitting the bevel drive without replacing any components · · 78
Replacing the crown wheel bearings · · 78
Replacing the pinion bearings · 78
Installation of the support plate for the gear selector rods · · 80
Orienting the gearbox shuttle control levers · · 81
Surfaces where sealant is to be applied · 82
Main assembly operations involving transmission housing, rear axle, hydraulic lift
and engine · · 88
Tightening torques · · 92
Rear power take-off · 94
Operation of Power take-off – Agroplus 75 – 85 – 95 (4 speeds) · · 99
Operation of Power take-off – Agroplus 100 (4 speeds) · 100
Technical specifications · 101
Fitting the P.T.O. shaft · · 101
Power take-off clutch · 102
Spring specifications · 102
Checking end float on the front shaft of the P.T.O. clutch · 104
Checking the clearance between discs · 106
Testing pressures in the clutch assembly· · 107
Essential operations for refitment of the rear P.T.O. assembly · 109
Fault diagnosis · · 111
4 – DRIVE AXLES – AXLES
Rear axle · · 112
Assembly of rear halfshafts · · 115
Removing and stripping the epicyclic hub assembly · 117
2-W.D. extendible axle · · 118
Removing the axle from the front support · 120
Centre steering lever · 123
Wheel hub · 124
Inspections and checks · 125
• Correct steering rod assembly · · 126
• Adjusting end play· · 126
Front-wheel drive · · 127
• Technical specifications · 127
• Front drive axle ratios · 127
• Adjusting toe-in · · 127
• Adjusting steering angles · · 127
• Inspections and checks · · 129
Wheel hub · 130
Final epicyclic reducer · · 131
• Disassembling the hub · · 131
• Stripping down the epicyclic · · 131
• Installation · · 131
• Shimming epicyclic reducer bearings · 131
• Brakes· 132
• Final epicyclic reducer · · 132
• Axle shafts · 132
• Forks · · 132
• Adjusting wheel fork bearing preloading · 132
Side hubs · · 133
Fitting the bolts and pivots of the steering cylinder mounting · · 134
Pins · · 134
Axle shafts · 134
Gears · 134
Bearings· 134
Adjusting bevel gears· 136
Internal adjustment of mechanical type differential lock· 137
Installing the differential assembly into the drive axle · · 137
Tightening torques · 138
Fitting the steering angle limiting bolts· · 138
Fault diagnosis· · 140
ASM System · 141
General characteristics · 141
Setting the angle of the ASM sensor positioning plate · 142
Fitting the steering angle sensor · · 142
Removing the differential unit from the front axle· · 143
Stripping the front differential lock clutch · · 143
adjustment of front axle bevel gear pair on machines with ASM System · 144
Installation of differential unit in front axle · 146
Assembly and positioning of the ASM System brake switches · 146
Four wheel drive engagement clutches for machines with ASM System· · 147
Technical specifications · 147
Front and rear differential lock clutches for machines with ASM System · 148
Technical specifications · 148
5 – VEHICLE
• Brakes · · 149
• General characteristics · · 149
• Technical specifications · 149
• Hydraulic pump · 150
• Disassebly and checking procedure · · 150
• Assembly of brake master cylinder · · 152
• Checking the discs of the 2WD and 4WD front brakes and rear brakes · · 153
• Adjusting service brake pedals · 153
• Checking parking brake pads · · 154
• Parking brake control lever overall travel · · 154
• Bleeding air from the brake hydraulic system · · 155
• “Separate Brakes” valve · · 156
• Fault diagnosis· · 160
• Technical specifications · 161
• Electronic power-lift · · 162
• Electronic control unit: operator panel · · 162
• Operation · · 165
• Main control switch · 165
• Stop switch · 165
• ALL ROUND TESTER (1st version)· · 166
• Resident diagnostics · 171
• AUTO-MAN procedure for entering the wheel constant relative to a tyre not listed in the table · 175
• Setting the maximum lift height· · 175
Setting up the draft control sensor · 175
Setting up the steering sensor · · 176
Verify the operational efficiency of the system’s electrical components · 176
Multifunction control handset mounted to seat armrest · 176
External buttons · 176
Position control sensor· · 176
ASM System · 176
Selecting the control type· · 177
Setting the maximum lift height · 177
Lock/Unlock pushbutton· 177
Ground-operated pushbutton controls · · 178
Main control knob · · 178
Lowering speed adjustment knob · 178
Sensitivity adjustment knob · · 178
Up/Down indicator lights · · 178
Alarm warning light · · 178
Electronic lift type ELCII· 179
Control panel · 180
Lift operating controls· 181
Lift setting controls · 182
Safety features· · 182
Oscillation damping during transport · 183
Operating conditions · 183
Auxiliary service control switches· · 183
Procedure for setting up the electronic lift · 184
RADAR / No RADAR · 184
Entering the type of tyre· 184
ALL ROUND TESTER (2nd version) · 186
Emergency manual control of the electronic lift · 192
Solenoid operated control valve, hydraulic lift · · 193
Control of lift system operating pressure · · 194
Electro-hydraulic power-lift distributor · · 195
Fitment of lift arms position control sensor· 201
Operation of the directional control solenoid valves · 201
Correct fitment of draft control sensor · · 204
Onboard radar · · 205
Electronic power-lift safety precautions · 205
How an electronic system must be inspected · · 206
Checking mechanical parts · · 206
Fitting the lift arms cross shaft crank lever set screw· 206
Original type “load sensing” hydraulic power-lift · · 208
• Controls· · 208
• Fitment of cross shaft crank lever set screw · · 211
• Fitment of cross shaft cam set screw · 211
• Fitment of piston seal · 211
• Adjusting power-lift system · 218
• Adjusting lifting control lever · · 218
• Adjusting working depth control lever · 218
• Checking the lifting system · 221
• Checking the operating pressure of the lift system · 221
• Removing the directional control valve from the lift housing · · 221
• Checking distributor when assembled · · 222
• Inspection and checks · · 224
• Reassembling the lift · · 224
Sensing arm· · 225
• Power-lift distributor valve spring setting specifications · 228
• Fault diagnosis · · 229
Front hydraulic power-lift · · 230
• Inspections · 230
• Technical specifications · 231
• Hydraulic pressure accumulator and anti-shock valve for the front power-lift · 231
Front power take-off· · 233
• General characteristics · · 233
• Technical data · 233
• Engagement stage · 234
• Disengagement stage · 235
• Checking clutch· · 239
• Check the clearance of the clutch friction discs · 239
Checking the clutch assembly engagement pressure · · 239
• With the P.T.O. engaged · 239
• With the P.T.O. disengaged· 239
Fault diagnosis· · 240
Spring specifications · 240
6 – CONTROLS
• Hydrostatic steering · ·
• General characteristics · ·
• Inspections and checks ·
• Steering pump·
• Directional control valve ·
• Check the setting of the pressure relief valve ·
• Bleeding the hydraulic circuit ·
• Assembly of orbital pump unit·
• Steering wheel shaft · ·
• Steering cylinders · ·
• Servicing · ·
• Instructions for the hydrostatic steering distributor assembly · ·
• Mechanical controls · ·
• Fitting and adjustment of the external controls of the mechanical governor ·
• Accelerator pedal · ·
• Hand throttle · ·
• Connection of the accelerator pedal and hand throttle cables to the governor· ·
• Electrohydraulic controls · ·
Front PTO clutch command · · 262
Rear PTO clutch command· 262
ASM System control · · 262
HARD/SOFT gearshift control· 262
Differential lock engagement control· · 262
Front-wheel drive engagement · · 262
PTO control· 262
Transmission· · 262
“Powershuttle” with electro-hydraulic control · 262
Front and rear lift· 262
Rear differential lock control cylinder for machines not equipped with ASM System· 274
Four wheel drive disengagement cylinder for machines not equipped with
ASM System · 274
Adjustment of front and rear differential lock control mechanism for machines not
equipped with ASM System · · 275
Adjustment of four wheel drive control linkage for machines not equipped with
ASM System · 276
7 – BODY
• Platform · 277
• Cab · · 278
• General characteristics · · 278
• Cab air filter · · 280
• Screen wash · 280
• Screen wipers (front and rear) · · 280
• Removing the driving platform complete with cab · 281
• Remove cab· · 282
8 – SYSTEMS
Ventilation · 283
Heating System · 283
System configuration · 284
Air conditioning unit for cabs · 287
Operation and maintenance of the air-conditioning system · · 288
• Air-conditioning process · 288
• How to operate the system · 288
• Checking the air-conditioning system charge · 288
• Electric fan unit · · 289
• Tracing faults in the electric fan unit · · 289
Checking system · · 291
System safety elements· 291
• Minimum pressure switch · · 291
• Maximum pressure switch · 291
• Condenser fan control pressure switch· · 291
Temperature regulation · 291
Charging the system · 292
Filling the metering unit · 292
Refilling the system with oil · · 292
• Filling the system with oil · · 293
• Filling the system with R134a refrigerant · · 293
• Final checks · · 293
Verifying operation of the system after recharging · 294
Directions for tightening air conditioning system pipeline fittings · · 294
Fault diagnosis· · 297
Hydraulic system · · 298
Oil filters · 299
Hydraulic pumps · · 299
Checking the relief valves of the hydraulic lift system · · 299
Stripping the hydraulic pump · 300
• Removal · 301
• Inspections and checks· · 302
• Assembly · · 302
• Tightening torques · 302
Auxiliary hydraulic service control valve· 303
• Checking the pressure relief valve setting ·
• Checking the operating pressure · ·
• Conversion of auxiliary spool valves from double acting to single acting operation · ·
• Checking the surface of the valve spools · ·
• Trailer hydraulic braking system · ·
• Technical specifications ·
• Use of the tractor with CUNA 341/01 hydraulic trailer braking· ·
• Installing the hydraulic braking valve for trailers equipped with “safety brake”
(ITALY version)· · 320
• Electrical system · ·
• General safety directions · ·
• Precautions against damage to electrical and electronic equipment ·
• Precautions against accident and injury ·
• Jump start utilizing another battery · ·
• Precautions ·
• Procedure · ·
• Dashboard ·
• Ignition switch ·
• Ventilation control · ·
• Push button control ·
• Work lights ·
• Screen wiper-wash push button ·
• Beacon push button · ·
• Relay · ·
• Electronic flasher unit ·
• Interior roof light ·
• Switch controlling: differential lock – P.T.O. clutch – 4WD – 540 1000 rpm/min
P.T.O. speed selector – Economy P.T.O. – Live P.t.o. – electric starter system· 330
• Switch for emergency brake · · 330
• Fuse box · ·
• Tractor fuse box ·
• Cab fuse box · ·
• Instrument panel with digital display ·
• Engine stop operation with a type 2MH engine control unit· ·
• Electrical wiring ·

Deutz-Fahr AGROPLUS 75, AGROPLUS 85, AGROPLUS 95, AGROPLUS 100 Repair Service Manual


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