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Complete repair service manual for Daewoo Electric Lift Trucks, with all the shop information to maintain, diagnose, repair, and rebuild like professional mechanics.
Daewoo Electric Lift Trucks Models workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
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MANUAL LIST:
G20 _ 30P3 (SB1012) (G430 _ G430E) PARTS BOOK (D2 _ GT _ GB _ GQ _ GC _ GR).pdf
SB1093E05 – G20E-5, G25E-5, G30E-5, G420F, G420FE Parts Book (MB-00001~UP, MC-00001~UP, MD-00001~UP, ME-00001~UP, MF-00001~UP, MG-00001~UP, MH-00001~UP, MI -00001~UP, MJ-00001~UP, MK-00001~UP).pdf
SB1094E05 – GC20E-5, GC25E-5, GC30E-5, GC33E-5, G420F, G420FE Parts Book (MV-00001~UP, MU-00001~UP).pdf
SB1095E05 – G20P-5, G25P-5, G30P-5, G33P-5, G35C-5, G424F, G424FE Parts Book (ML-00001~UP, MM-00001~UP, MN-00001~UP, MO-00001~UP, MP-00001~UP, MQ-00001~UP, MR-00001~UP, MS-00001~UP, MT-00001~UP).pdf
SB1096E05 – GC20P-5, GC25P-5, GC30P-5, GC33P-5, G424FE Parts Book (MW-00001~UP).pdf
SB1104E04 – D20S-5, D25S-5, D30S-5, D33S-5, D35C-5 Parts Book (Q3-00001~UP, Q4-00001~UP, Q5-00001~UP).pdf
SB1109E03 – D20S-5, D25S-5, D30S-5, D33S-5, D35C-5 Parts Book (QC-00001~UP, QD-00001~UP, QE-00001~UP).pdf
SB2077E03 – Specifications.Systems Operation.Testing & Adjusting (MicroController Control System B13T-2, B15T-2, B18T-2 for Electric Lift Trucks).pdf
SB4081E00 – Operation & Maintenance Manual (IFT TRUCKS B20S-3, B25S-3, B30S-3).pdf
SB4121E00 – Systems Operation – Description of Fault Codes (Lift Trucks Three Speed Power Shift Transmission 3WG 116_161).pdf
SB4136E00 – Service Manual (G420E_G424E Tier Lift Trucks LP Engine G15S-2, G18S-2, G20SC-2, GC15S-2, GC18S-2, GC20SC-2 with G420E Tier LP Engine G20E-3, G25E-3, G30E-3, G32E-3, GC20E-3, GC25E-3, GC30E-3, GC32E-3 with G424E Tier LP Engine).pdf
SB4137E00 – Service Manual (G430E_G643E Tier Lift Trucks LP Engine G20P-3, G25P-3, G30P-3, G32P-3, G33P-3, GC20P-3, GC25P-3, GC30P-3, GC32P-3 with G430E Tier LP Engine G35S-2, G40S-2, G45S-2, G50C-2, G50S-2, G60S-2, G70S-2 with G643E Tier LP Engine).pdf
SB4183E00 – Service Manual (B15T-5, B18T-5, B20T-5 (AC 36V, 48V) B16X-5, B18X-5, B20X-5 (AC 48V)).pdf
SB4200E00 – Specifications.Systems Operation.Testing & Adjusting (MicroController Control Systems (B20S-5, B25S-5, B30S-5, B32S-5, BC20S-5, BC25S-5, BC30S-5, BC32S-5, BC25SE-5 for Electric Lift Trucks).pdf
Total Pages: 1,213 pages
File Format: PDF (bookmarked, Searchable, Printable, high quality)
Language: English
G20 _ 30P3 (SB1012) (G430 _ G430E) PARTS BOOK (D2 _ GT _ GB _ GQ _ GC _ GR)…3
G020 30P3 SB1012E08…13
MAINTENANCE PARTS…15
ENGINE AR BASIC G430 LP …16
ENGINE AR BASIC G430E LP …17
ENGINE AR BASIC G430E DUAL…18
SERVICE KITS…19
CYLINDER BLOCK GP…21
CRANKSHAFT GP…23
PISTON ROD GP…25
CAMSHAFT GP…27
CYLINDER HEAD GP…29
VALVE MECHANISM GP…31
COVER GP…33
PAN GP OIL…35
VALVE GP PCV…37
FLYWHEEL GP G430 G430E LP …39
FLYWHEEL GP DUAL FUEL G430E …41
MANIFOLD GP INTAKE EXHAUST…43
CHANGE OVER AR GROUND SPEED CO…45
GAUGE GP OIL LEVEL DIPSTICK …47
PUMP GP OIL…49
FILTER GP OIL…51
SWTICH GP OIL G430E …53
RADIATOR GP…55
RADIATOR ASS Y…57
DRIVE GP FAN…59
PUMP GP WATER…61
HOUSING GP THERMOSTAT…63
LINES GP COOLANT…65
BAFFLE GP…67
MUFFLER GP G430 …69
MUFFLER GP G430E …71
CLEANER GP LP G430 …73
CLEANER GP AIR LP G430E …75
CHANGE OVER AR PRE CLEANER G…77
LINES GP FUEL G430 …79
LINES GP FUEL G430E …81
LINES GP DUAL FUEL G430E …83
GAS FUEL PUMP SUB ASSY…85
LP CARBURETOR GP G430 …87
LP CARBURETOR GP G430E …89
CARBURETOR GP DUAL FUEL G430E…91
CONVERTER AS G430 …93
CARBURETOR AS LP G430 …95
LP REGULATOR GP G430E …97
GASOLINE FUEL SUPPLY GP DUAL F…99
PLATE GP…101
CAP GP FUEL LP …103
CAP GP FUEL DUAL FUEL …105
CONTROL GP ACCEL G430 …107
CONTROL GP ACCEL G430E …109
MTG GP LP TANK…111
FILTER ASS Y…113
CH OV AR LP TANK SWING OUT E…115
CH OV AR MTG GP LP TANK SWING…117
CH OV AR MTG GP EU LP TANK SW…119
PLATE AS LP TANK…121
CHANGE OVER AR SAFETY LP TO …125
CHANGE OVER AR MTG GP LP G…127
COIL DISTRIBUTOR GP…129
ECM GP G430E …131
BATTERY GP…133
BATTERY GP G430E …135
HARNESS GP I D PLATE G430 …137
LABEL GP G430E …139
WIRING GP G430 …141
WIRING GP G430E …143
WITRING GP FOR E G SHUTDOWN OPT…146
WIRING GP FOR E G SHUTDOWN …148
INSTRUMENT GP LP G430 …150
INSTRUMENT GP LP G430E …152
INSTRUMENT GP DUAL FUEL G424E …154
ALTERNATOR GP…156
ALTERNATOR ASS Y…158
STARTER GP…160
STARTING MOTOR AS…162
HORN GP…164
LIGHTING GP G430 …166
LIGHTING GP G430E …168
LIGHTING GP OPTION…170
CHANGE OVER AR HEAD LAMP HAL…172
LAMP GP FLOOD REAR HALOGEN …174
CH OV AR SAFETY LP TO LPS…176
CHANGE OVER AR AUTOSHIFT CON…178
CH OV AR AUTOSHIFT FOR MONO …180
MTG GP POWER TRAIN…182
TRANSMISSION ASS Y INPUT SHAFT …184
TRANSMISSION ASS Y COUNTER SHAF…186
TRANSMISSION ASS Y OUTPUT SHAFT…188
TRANSMISSION ASS Y PNEUMATIC P…190
MANIFOLD COMPLETE…192
DRIVE AXLE ASS Y SINGLE TIRE …194
DIFF ASS Y…196
DRIVE AXLE HOUSING ASS Y…198
DRIVE AXLE ASS Y DUAL TIRE …200
LINES GP T C COOLER…202
CONTROL GP FWD REV…204
WHEEL TIRE GP DRIVE AND MOU…206
AXLE GP STEER…208
CYLINDER GP STEER…210
STEER AXLE MOUNTING…212
LINES GP P S…214
GEAR GP STEER WHEEL…216
STEERING UNIT…218
WHEEL TIRE GP STEER AND MOUNT…220
WHEEL TIRE GP STEER PNEUMATIC…222
CONTROL GP PARKING…224
CONTROL GP CREEPER BRAKE…226
CHANGE OVER AR MONO PED PART…228
CHANGEOVER AR MONO PED G424…231
PEDAL ASS Y BRAKE INCHING…233
MONO PED KIT PART 001 OF 2…235
MONO PED KIT PART 002 OF 2…238
SWITCH ASS Y MONO PED…241
LINES GP BRAKE OIL CIRCULATIO…243
LINES GP BRAKE…245
VALVE GP BRAKE…247
CHANGE OVER AR SAFETY GP P…249
GUARD GP OVERHEAD…251
PANEL GP TOP…253
FLOOR PLATE GP…255
FENDER GP DUAL TIRE …257
COUNTER WEIGHT GP 002 TON …259
COUNTER WEIGHT GP 002 5 TON …261
COUNTER WEIGHT GP 003 TON …263
COUNTER WEIGHT GP 6500 LBS 3 …265
BACK MIRROR GP SMALL…267
BACK MIRROR GP LARGE…269
CHANGE OVER AR SOUND…271
TRAY GP OPTION…273
SEAT GP SUSPENSION VINYL NA…275
SEAT GP SUSPENSION NACD …277
SEAT GP SUSPENSION NON NACD …279
SEAT GP BASIC NON NACD VIN…281
SEAT GP NON NACD VINYL…283
SEAT GP BASIC NACD VINYL…285
SEAT GP NACD VINYL…287
SEAT BELT GP RETRACTABLE OPTI…289
SEAT BELT GP…291
SEAT GP GRAMMER NON NACD …293
SEAT GP GRAMMER NACD …295
SEAT GP NACD SUSPENSION VI…297
SEAT GP NON NACD SUSPENSION …299
SEAT GP NON NACD MONO PED…301
SEAT GP NACD MONO PED…303
SEAT BELT GP FOR ALARM…305
CONSOLE GP G430 …307
CONSOLE GP G430E …309
CH OV AR CABIN W O SOUND SUPP…311
CABIN ASS Y W O SOUND SUPPRESSI…313
DOOR ASS Y L H…316
DOOR ASS Y R H…318
CH OV AR CABIN W SOUND SUPPRE…320
CABIN ASS Y W SOUND SUPPRESSION…323
CHANGEOVER AR HEATER…326
HEATER GP CABIN G430E …328
MOULAR CABIN A TOP ROOF COVER …330
MOULAR CABIN B FRONT GLASS T…332
MOULAR CABIN C FRONT REAR GLA…334
WIPER FOR MODULAR CABIN…336
CABIN GP FRONT WINDOW AUSTRAL…338
VALVE AR 003 SEC…339
VALVE AR 003 SEC 3 3 TON …341
VALVE AR 003 SECTION 2 0 2 5 …343
VALVE AR 003 SECTION 3 3 TON …345
VALVE AR 004 SEC…347
VALVE AR 004 SEC 3 3 TON …349
VALVE AR 004 SECTION 2 0 2 5 …351
VALVE AR 004 SECTION 3 3 TON …353
CHANGE OVER AR 003 SEC TO 4 SE…355
VALVE GP CONTROL 003 SEC 2 0 …357
VALVE GP CONTROL 003 SECTION …359
VALVE GP CONTROL 004 SEC 2 0 …361
VALVE GP CONTROL 004 SECTION …363
VALVE GP SECTION 002 0 2 5 3 0 …365
VALVE GP SECTION 003 3 TON …367
VALVE GP SECTION…369
MTG GP VALVE 002 0 2 5 3 0 3 2 …371
MTG GP VALVE 003 3 TON …373
MTG GP VALVE EUAL FUEL 002 0 2 …375
MTG GP VALVE DUAL RUEL 003 3 T…377
VALVE AR 004 SECTION HIGH FLO…379
CHANGEOVER AR V V 003 TO 4 HIGH…381
LINES GP MAST OPERATING 002 0 2…383
LINES GP MAST OPERATING 003 3 T…386
PUMP GP GEAR…389
GEAR PUMP ASS Y…391
GAGE GP OIL LEVEL…393
CYLINDER GP TILT BASIC …395
TILT GP STD FFL FFT 006 DEGREE…397
TILT GP STD FFL 006 DEGREE FORW…398
TILT GP STD FFL 003 DEGREE FORW…399
TILT GP STD FFL FFT 003 DEGREE…400
TILT GP FFT 003 DEGREE FORWARD X…401
MOUNTING GP LIFT TILT STD …402
MOUNTING GP LIFT TILT FFL …404
MOUNTING GP LIFT TILT FFT …406
MOUNTING GP LIFT TILT BASI…408
ATTACHMENT LINES 003 WAY STD …410
ATTACHMENT LINES 003 WAY STD O…412
ATTACHMENT LINES 004 WAY STD …414
ATTACHMENT LINES 004 WAY STD …416
ATTACHMENT LINES 004 WAY STD O…418
ATTACHMENT LINES 003 WAY STD …420
ATTACHMENT LINES 003 WAY FFL …422
ATTACHMENT LINES 004 WAY FFL …424
ATTACHMENT LINES 003 WAY FFT …426
ATTACHMENT LINES 004 WAY FFT …428
LINES GP ATTACHMENT PRI …430
LINES GP ATT SEC 004 WAY STD …432
LINES GP ATT SEC 003 WAY RH …434
LINES GP ATT SEC 003 WAY LH …436
LINES GP ATT SEC 004 WAY FFL …438
MAST ARRANGEMENT…440
INTEGRAL SHIFTING FORK POSITI…442
INTEGRAL SHIFTING POSITIONER …443
MAST GP BSC STD FFL …444
MAST GP BASIC QUAD…446
MAST GP BSC FFT …448
MAST STD…450
MAST FF…452
MAST FFT…454
MAST QUAD…456
MOUNTING GP TILT CYLINDER…458
LIFT GP STD…460
LIFT GP PRIMARY FFL…462
LIFT GP SECONDARY FFL…464
LIFT GP PRIMARY FFT…466
LIFT GP SECONDARY FFT…468
LIFT GP QUAD SECONDARY LH…470
LIFT GP QUAD SECONDARY RH…472
LIFT GP QUAD PRIMARY BASIC…474
LIFT RELAY GP STD 002 0 2 …476
RELAY GP STD 003 3 TON…478
LIFT RELAY GP FFL 002 0 2 5…480
RELAY GP FFL 003 3 TON…482
LIFT RELAY GP FFT 002 0 2 5…484
RELAY GP FFT 003 3 TON…486
RELAY GP QUAD …488
CARRIAGE AS STD…490
CARRIAGE AS STD INTEGRAL SHIF…492
CARRIAGE AS FF FFT…494
CARRIAGE AS QUAD…496
CARRIAGE AS FFT INTEGRAL SHIF…498
CARRIAGE MOUNTING…500
MOUNTING GROUP FORK POSITIONE…502
LINES GP S S STD 002 0 2 5…504
LINES GP S S QUAD…506
LINES GP CARRIAGE INTEGRAL …508
LINES GP S S S S FFT 002 0…510
LINES GP CARRIAGE INTEGRAL SH…512
LINES GP CARRIAGEINTEGRAL SHI…514
LINES GP S S STD 003 0 3 3…516
SIDESHIFTER GP 002 0 2 5 TON S…518
SIDESHIFTER GP 003 0 3 3 TON DU…520
SIDESHIFTER GP 003 0 TON SINGLE T…522
SIDESHIFTER GP 003 0 3 3 TON DUAL…524
CYLINDER GP SIDESHIFTER…526
CYLINDER ASS Y INTEGRAL SHIFT…528
CARRIAGE GROUP INTEGRAL S S…530
LINES GP ATT SEC 003WAY LH S…532
LINES GP ATT SEC 003WAY LH F…534
BACKREST AS…536
BACKREST GP FOR SHIFTING TYPE…538
BACKREST GP FOR SHFTING TYPE …540
FORK GROUP…542
TOOL GP OPTION …545
LUBRICANT GP…547
PAINT LUBICANT GP FRENCH…552
PAINT LUBICANT GP SPANISH…553
PAINT LUBICANT GP GERMAN…554
PAINT LUBICANT GP ITALIAN…555
PAINT LUBICANT GP PORTUGUES…556
PAINT LUBICANT GP DANISH…557
PAINT LUBICANT GP GREEK…558
PAINT LUBICANT GP DUTCH…559
PAINT LUBICANT GP FINNISH…560
PAINT LUBICANT GP SWEDISH…561
PAINT LUBICANT GP RUSSIAN…562
PAINT LUBICANT GP NORWEGIAN…563
PAINT LUBICANT GP POLISH…564
FRAME AND BODY…565
ENGINE ARRAY…566
OPERATOR STATION…567
HYDRAULIC SYSTEM…568
IMPLEMENTS…570
SERVICE EQUIPMENT AND SUPPLIES…571
LUBRICATION SYSTEM…572
COOLING SYSTEM…573
AIR INLET EXHAUST SYSTEM…574
FUEL SYSTEM…575
ELECTRICAL SYSTEM…576
POWER TRAIN…577
STEERING SYSTEM…578
BRAKE SYSTEM…579
ABBREVIATIONS…580
SB1093E05 – G20E-5, G25E-5, G30E-5, G420F, G420FE Parts Book (MB-00001~UP, MC-00001~UP, MD-00001~UP, ME-00001~UP, MF-00001~UP, MG-00001~UP, MH-00001~UP, MI -00001~UP, MJ-00001~UP, MK-00001~UP)…581
G20 25 30E-5(SB1093E05)…581
Foreword…583
Common Part List…597
Maintenance Part…599
Contents…600
Quick Reference Guide…605
Fig.1 Chassis Component…607
1-010-0 Axle Gp – Steer…610
1-010-1 Power Steer Cylinder…612
1-020-0 Steer Axle Mounting…613
1-030-0 Lines Gp – Power Steering…614
1-040-0 Panel Gp – Top…615
1-040-1 Hood Ass’y…616
1-050-0 Air Cleaner Gp – LP / GAS…617
1-050-1 Air Cleaner Gp – LP / GAS…618
1-050-2 Air Cleaner Gp – G420FE-LP, Dual Fuel…619
1-060-0 Muffler Gp – G420FE / G420F…620
1-060-1 Muffler Gp – G420FE / G420F…622
1-070-0 Cooling Gp…623
1-070-1 Radiator Ass’y…624
1-080-0 Cap Gp – Fuel – LP…625
1-090-0 Cap Gp – Fuel – LP, Dual Fuel – G420FE / GAS, Dual Fuel – G420F…626
1-100-0 Lines Gp – Fuel(G420FE, LP / G420F, Dual Fuel)…627
1-110-0 Lines Gp – Fuel(GAS)…628
1-120-0 Tilt Mounting Gp…629
1-130-0 Floor Plate Gp…630
1-130-1 Accel Pedal Sub Ass’y…631
1-140-0 Mast Gp – Operating(Tilt Line) Part 1 of 2…632
1-140-0 Mast Gp – Operating(Hydraulic Line) Part 2 of 2…633
1-150-0 Horn Gp – Electric…634
1-160-0 Wiring Gp, Chassis – G420FE-LP / G420FE-Dual Fuel…636
1-170-0 Wiring Gp, Engine – LP – G420FE / G420F…638
1-180-0 Wiring Gp, Engine – Dual Fuel – G420FE / G420F…640
1-190-0 Wiring Gp – F.C.U…642
1-200-0 Battery Gp…644
1-210-0 Mounting Gp – Power Train…646
1-220-0 Frame Gp – Fuel & HYD’ Tank Accessory…648
1-230-0 Mounting Gp – Front Cockpit Unit…650
1-240-0 Front Cockpit Unit – Basic – LP / Dual Fuel / GAS…652
1-240-1 Steering Gp…654
1-240-2 Cover Gp…656
1-240-3 Reservoir Gp…657
1-240-4 Instrument Gp – LP / GAS…658
1-250-0 Suppression Gp – 2.0/2.5 Ton / 3.0 Ton…659
1-260-0 Mounting Gp – LP Tank…660
1-260-1 Filter Ass’y…661
Fig.2 Capacity Module…663
2-010-0 Counterweight Gp…664
2-020-0 Head Guard Gp…665
2-030-0 Location Chart Part 1 of 3…666
2-030-0 Location Chart Part 2 of 3…667
2-030-0 Location Chart Part 3 of 3…668
Fig.3 Engine…669
3-010-1 Engine Ar. – Basic, LP – G420F – Non Certi. / G420FE-Tier III…672
3-010-2 Engine Ar. – Basic, GAS – G420F – Non Certi. / Dual Fuel – G420F – Non Certi. / Dual Fuel – G420FE – Tier III…673
3-020-0 Engine Gasket Kit…674
3-030-0 Cylinder Block Gp…676
3-040-0 Crank Shaft Bearing Gp…677
3-050-0 Front Case Gp…678
3-060-0 Belt Cover & Oil Pan Gp…680
3-070-0 Engine Support Bracket Gp…682
3-080-0 Cylinder Head Gp…684
3-090-0 Rocker Cover Gp…686
3-100-0 Crank Shaft & Pulley Gp…688
3-110-0 Fly Wheel Gp…689
3-120-0 Piston & Connecting Rod Gp…690
3-130-0 Timing System Gp…692
3-140-0 Cooling System Gp…694
3-150-0 Pulley – Fan Gp…696
3-160-0 Coolant Hose & Pipe Gp…697
3-170-0 Ignition Coil Gp…698
3-180-0 Inlet & Exhaust Manifold Gp…699
3-190-0 Fly Wheel Housing Gp…700
3-200-0 Injection Pipe Gp…701
3-210-0 Starter Gp…702
3-220-0 Alternator Gp…703
3-230-0 Partial Suppling Parts…704
3-240-1 Carburetor Gp – LP, Dual Fuel – G420FE…705
3-240-2 Carburetor Gp – LP, Dual Fuel – G420F…706
3-240-3 Carburetor Gp – GAS – G420F…707
3-250-1 Regulator Gp – LP, Dual Fuel – G420FE…708
3-250-2 Regulator Gp – LP, Dual Fuel – G420F…709
3-260-1 Engine Control Module(ECM) Gp – LP – G420FE…710
3-260-2 Engine Control Module(ECM) Gp – Dual Fuel – G420FE…711
3-260-3 Engine Control Module(ECM) Gp – LP, Dual Fuel – G420F…712
3-270-0 Exhaust Manifold Gp – LP – G420F…713
3-280-1 Label Gp – LP, Dual Fuel – G420FE…714
3-280-2 Label Gp – LP, GAS, Dual Fuel – G420F…715
3-290-0 Fan Gp…716
3-300-0 Lines Gp – Fuel, LP – G420FE…717
3-310-0 Lines Gp – Fuel, LP – G420F…718
3-320-0 Lines Gp – Fuel, Dual Fuel – G420FE…719
3-330-0 Lines Gp – Fuel, Dual Fuel – G420F…720
3-340-0 Engine Mounting Gp…721
Fig.4 Brake System…723
4-010-0 Parking Gp – F.C.U…724
4-020-0 Pedal Gp – Inching & Brake – F.C.U…726
4-030-0 Lines Gp Brake…727
4-040-0 Control Gp Inching & Brake…728
4-040-1 Master Cylinder Sub Ass’y…729
4-040-1-1 Master Cylinder Ass’y…730
Fig.5 Power Train…733
5-010-0 Transmision Gp…734
5-010-1 Pump Ass’y…736
5-010-2 Pump Ass’y…737
5-020-0 Drive Axle Gp…738
5-030-0 Transmision Ass’y Part 1 of 4…740
5-040-0 Transmision Ass’y Part 2 of 4…742
5-050-0 Transmision Ass’y Part 3 of 4…744
5-060-0 Transmision Ass’y Part 4 of 4…746
5-070-0 Valve Ass’y…748
5-080-0 Drive Axle Ass’y – Single Tire…750
5-090-0 Differential Ass’y…752
5-100-0 Drive Axle Housing Ass’y…754
5-110-0 Drive Axle Ass’y – Dual Tire…756
Fig.6 Option For Complete Truck…758
6-010-0 Tire & Wheel Gp – Pneumatic – 2.0/2.5 Ton…760
6-020-0 Tire & Wheel Gp – Pneumatic – 3.0 Ton…761
6-030-0 Tire & Wheel Gp – Solid – 2.0/2.5 Ton…762
6-040-0 Tire & Wheel Gp – Solid – 3.0 Ton…763
6-050-0 Tire & Wheel Gp – Double, Pneumatic – 2.0/2.5/3.0 Ton…764
6-050-1 Fender Gp…765
6-060-0 Tire & Wheel Gp – Double, Solid…766
6-070-0 Seat Gp – Suspension – Non NACD…768
6-080-0 Seat Gp – Suspension Arm Rest – Non NACD…770
6-090-0 Seat Gp – Suspension – NACD…772
6-100-0 Seat Gp – Suspension – NACD…774
6-110-0 Seat Gp – Satic – Retractable – Non NACD & NACD…776
6-110-1 Seat Gp – Non NACD…777
6-120-0 Seat Gp – Satic – Parking Alarm – NACD…778
6-120-1 Seat Gp – NACD…779
6-130-0 Seat Gp – Satic – Cloth – NACD…780
6-130-1 Seat Gp – Cloth – NACD…781
6-130-2 Seat Gp – Cloth – NACD…782
6-140-0 Seat Belt Indicator Gp – Non NACD & NACD…784
6-150-0 Control Valve – 3 Section…786
6-150-1 Valve Module – Control Valve – 3 Section…788
6-160-0 Control Valve – 4 Section…790
6-160-1 Valve Module – Control Valve – 4 Section…792
6-170-0 Control Valve Ass’y – 3 Section…794
6-170-1 Valve Gp – Section – Lift…795
6-170-2 Valve Gp – Section – Tilt…796
6-170-3 Valve Gp – Section – AUX 1…797
6-170-4 Valve Gp – Section – AUX 2…798
6-170-5 Dual Divider Ass’y…799
6-180-0 Control Valve Ass’y – 4 Section…800
6-190-0 Changeover Ar. – 3 To 4 Section…801
Fig.7 Option For General…803
7-010-0 Back Mirror Gp…807
7-020-0 Tool Gp…808
7-030-0 Light Gp – Front – STD…809
7-030-1 Lamp Ass’y – STD – RH / LH…810
7-030-2 Lamp Ass’y – Halogen – RH / LH…811
7-040-0 Light Gp – Option…812
7-040-1 Lamp Ass’y – Turn Signal – STD – RH / LH…814
7-040-2 Lamp Ass’y – Turn Signal – Halogen Option – STD – RH / LH…815
7-050-0 Modular Cabin – A Type…816
7-060-0 Modular Cabin – B Type…817
7-070-0 Modular Cabin – C Type…818
7-080-0 Cabin Gp – D Type – LP / Dual Fuel…819
7-080-1 Cabin Ass’y – Main – D Type – LP / Dual Fuel…820
7-080-2 Open Door Ass’y – LH / Open Door Ass’y – RH…822
7-090-0 Wiper Gp…824
7-100-1 Heater Gp…825
7-100-2 Heater Gp – With Cover…826
7-110-0 Changeover Ar. – EU…827
7-120-1 Changeover Ar. – Pre Cleaner – STD…828
7-120-2 Changeover Ar. – Pre Cleaner – Cabin…829
7-130-0 Rear Grip Bar…830
7-140-0 Rear Grip Bar – With Cabin…831
7-150-0 Changeover Ar. – LP Tank – EU – Swing Out…832
7-150-1 Plate Ass’y – LP Tank – Swing Out…833
7-160-0 Changeover Ar. – LP Tank – Non EU – Swing Out…834
7-170-0 Changeover Ar. – LP Tank – EU – Swing Down…835
7-170-1 Plate Ass’y – LP Tank – Swing Down…836
7-180-0 Changeover Ar. – LP Tank – Non EU – Swing Down…837
7-190-0 Changeover Ar. – Autoshift Controller – Single Tire / Double Tire…838
7-200-0 Radiator Screen…839
7-210-0 Changeover Ar. – LP To LPS(LP)…840
7-220-0 Fan Gp – Full Cabin / Rear Wiper – Full Cabin…842
7-220-1 Changeover Ar. – Top Wiper…844
7-230-0 Rear Wiper – For Modular Cabin…846
7-240-0 Cabin Lamp Ass’y – Combination F/R…847
7-250-0 Changeover Ar. – Speedometer – Single / Double Tire Type…848
7-260-0 Changeover Ar. – Auto Tilt Leveling…850
7-270-0 Ground Speed Control…851
7-280-1 Sound Supplier – For Cabin…852
7-280-2 Low Noise Package – For Cabin…853
7-280-3 Sound Suppression Gp…854
7-280-4 Changeover Ar. – Sound Supplier(OHG Only)…855
7-290-0 Car Stereo, Full Cabin / CD – Player, Full Cabin…856
7-290-1 Car Stereo, Full Cabin / CD Player, Full Cabin…857
7-300-0 Changeover Ar. – Mounting Gp – LP, GAS(COSA)…858
7-310-0 Rubber Bellows Cover – Tilt Cylinder…860
7-320-0 Changeover Ar. – Vertical Stick – G420FE / G420F…861
7-330-0 Changeover Ar. – Mono Ped…862
7-340-0 Changeover Ar. – Rear Baffle – 2.5 Ton / 3.3 Ton…863
7-350-0 Changeover Ar. – T/M Oil Cooler Ass’y…864
Fig.8 Mast – Hydraulic…866
8-010-0 Lift & Tilt Mounting Gp – STD…868
8-020-0 Lift & Tilt Mounting Gp(Basic) – FFT…870
8-030-0 Lift & Tilt Mounting Gp(Basic) – FFL…872
8-040-0 Lift & Tilt Mounting Gp(Basic) – QUAD…874
8-050-0 Lines Gp – ATT – Primary – STD – 3 WAY…876
8-060-0 Lines Gp – ATT – Primary – STD – 4 WAY…878
8-070-0 Lines Gp – ATT – Primary – FFT – 3 WAY…880
8-080-0 Lines Gp – ATT – Primary – FFT – 4 WAY…882
8-090-0 Lines Gp – ATT – Primary – FFL – 3 WAY…884
8-100-0 Lines Gp – ATT – Primary – FFL – 4 WAY…886
8-110-0 Lines Gp – ATT – Primary QUAD – 3 Way…888
8-120-0 Lines Gp – ATT – Primary QUAD – 4 Way…890
8-130-0 Lines Gp – ATT – Secondary – STD – 3 Way – RH – 2.0~2.5 Ton / 3.0~3.5 Ton…892
8-140-0 Lines Gp – ATT – Secondary – STD – 3 Way – LH – 2.0~2.5 Ton / 3.0~3.5 Ton…893
8-150-0 Lines Gp – ATT – Secondary – STD – 4 Way – 2.0~2.5 Ton / 3.0~3.5 Ton…894
8-160-0 Lines Gp – ATT – Secondary – FFL, FFT – 3 Way – RH – 2.0~2.5 Ton / 3.0~3.5 Ton…895
8-170-0 Lines Gp – ATT – Secondary – FFL, FFT – 3 Way – LH – 2.0~2.5 Ton / 3.0~3.5 Ton…896
8-180-0 Lines Gp – ATT – Secondary – FFL, FFT – 4 Way – 2.0~2.5 Ton / 3.0~3.5 Ton…897
8-190-0 Cylinder Gp – Tilt – STD / Option…898
8-190-1 Tilt Gp – Option…900
8-190-2 Tilt Gp – S.Q Option…902
Fig.9 Mast – Implements…904
9-010-0 Mast Gp – Basic – STD, FFL…908
9-020-0 Mast Gp – Basic – FFT…910
9-030-0 Mast Gp – Basic – QUAD…912
9-040-0 Mast – Upright Ass’y – STD – Stat – 2.0/2.5/3.0 Ton…914
9-050-0 Mast – Upright Ass’y – FFT – Stat – 2.0/2.5/3.0 Ton / Stat – 3.3/3.5 Ton…916
9-060-0 Mast – Upright Ass’y – FFL – Stat – 2.0/2.5/3.0 Ton…918
9-070-0 Mast – Upright Ass’y – QUAD – Stat / Outer-Inter / Inner-Inter / Inner…920
9-080-0 Relay Gp – Lift – STD – 2.0/2.5/3.0/3.2 Ton / 3.3/3.5 Ton…922
9-090-0 Relay Gp – Lift – FFT – 2.0/2.5/3.0/3.2 Ton / 3.3/3.5 Ton…924
9-100-0 Relay Gp – Lift – FFL – 2.0/2.5/3.0/3.2 Ton / 3.3/3.5 Ton…926
9-110-0 Relay Gp – Lift – QUAD…928
9-120-0 Lift Gp – Secondary – STD – 2.0/2.5/3.0/3.2/3.3 Ton / 3.5 Ton…930
9-130-0 Lift Gp – Secondary – FFT – 2.0/2.5/3.0/3.2/3.3 Ton / 3.5 Ton…932
9-140-0 Lift Gp – Secondary – FFL – 2.0/2.5/3.0/3.2/3.3 Ton / 3.5 Ton…934
9-150-0 Lift Gp – Secondary – QUAD – LH(Basic)…936
9-160-0 Lift Gp – Secondary – QUAD – RH(Basic)…937
9-170-0 Lift Gp – Primary – FFT – 2.0/2.5/3.0/3.2/3.3 Ton / 3.5 Ton…938
9-180-0 Lift Gp – Primary – FFL – 2.0/2.5/3.0/3.2/3.3 Ton / 3.5 Ton…940
9-190-0 Lift Gp – Primary(Basic) – QUAD…942
9-200-0 Carriage Ass’y – STD, FFT, FFL…943
9-210-0 Carriage Ass’y – QUAD…944
9-220-0 Mounting Gp – Carriage…945
9-230-0 Mounting Gp – Carriage – QUAD…946
9-240-0 Side Shifter Gp – 2.0/2.5 Ton – Single Tire / Double Tire…947
9-240-1 Side Shifter Cylinder Gp…948
9-250-0 Side Shifter Gp – 3.0/3.5 Ton – Single Tire / Double Tire…949
9-260-0 Line Gp – Side Shifter- QUAD…950
9-270-0 Load Backrest…951
9-280-0 Integral Side Shifter Part 1 of 2…952
9-280-0 Integral Shifting Fork Positioner Part 2 of 2…953
9-290-0 Carriage Gp – Integral Side Shifter – 2.0 / 2.5 Ton – STD / FFL / FFT…954
9-290-1 Side Shifter Cylinder – Integral Side Shifter…955
9-300-0 Carriage Gp – Integral Side Shifter – 3.0 / 3.2 / 3.3 Ton – STD / FFL / FFT…956
9-310-0 Carriage Gp – Integral Side Shifter – 3.5 Ton – STD / FFL / FFT…957
9-320-0 Lines Gp – Integral Side Shifter…958
9-330-0 Lines Gp – Integral Side Shifter…959
9-340-0 Lines Gp – Integral Side Shifter…960
9-350-0 Lines Gp – Integral Side Shifter…961
9-360-0 Mounting Gp – Fork Positioner – 2.0/2.5 Ton / 3.0~3.5 Ton…962
9-360-1 Cylinder Gp – Fork Positioner…964
9-370-0 Lines Gp – Carriage – Fork Positioner – STD…965
9-380-0 Lines Gp – Carriage – Fork Positioner – FFL – 2.0/2.5 Ton / 3.0~3.5 Ton…966
9-390-0 Lines Gp – Carriage – Fork Positioner – FFT – 2.0/2.5 Ton / 3.0~3.5 Ton…967
9-400-0 Backrest Gp – Fork Positioner – 2.0/2.5 Ton / 3.0~3.5 Ton…968
9-410-0 Fork Group…970
Part Number Index…973
SB1094E05 – GC20E-5, GC25E-5, GC30E-5, GC33E-5, G420F, G420FE Parts Book (MV-00001~UP, MU-00001~UP)…1001
GC20 25 30 33E-5(SB1094E05)…1001
Foreword…1003
Common Part List…1017
Maintenance Part…1019
Contents…1020
Quick Reference Guide…1023
Fig.1 Chassis Component…1025
1-010-0 Axle Gp – Steer…1028
1-010-1 Power Steer Cylinder…1030
1-020-0 Steer Axle Mounting…1031
1-030-0 Lines Gp – Power Steering…1032
1-040-0 Panel Gp – Top…1034
1-040-1 Hood Ass’y…1035
1-050-0 Air Cleaner Gp…1036
1-050-1 Air Cleaner Gp…1037
1-050-2 Air Cleaner Gp…1038
1-060-0 Muffler Gp – G420FE / G420F…1039
1-070-0 Cooling Gp…1040
1-070-1 Radiator Ass’y…1041
1-080-0 Cap Gp – Fuel…1042
1-090-0 Mounting Gp – Fuel Line…1043
1-100-0 Tilt Mounting Gp…1044
1-110-0 Floor Plate Gp…1045
1-110-1 Accel Pedal Sub Ass’y…1046
1-120-0 Mast Gp – Operating Part 1 of 2…1047
1-120-0 Mast Gp – Operating Part 2 of 2…1048
1-130-0 Horn Gp – Electric…1049
1-140-0 Wiring Gp, Chassis – G420FE / G420F…1050
1-150-0 Wiring Gp, Engine…1052
1-160-0 Wiring Gp – F.C.U…1054
1-170-0 Battery Gp…1056
1-180-0 Mounting Gp – Power Train…1058
1-190-0 Frame Gp – Fuel & HYD’ Tank Accessory…1060
1-200-0 Mounting Gp – Front Cockpit Unit…1062
1-210-0 Front Cockpit Unit – Basic…1063
1-210-1 Steering Gp…1064
1-210-2 Cover Gp…1066
1-210-3 Reservoir Gp…1067
1-210-4 Instrument Gp…1068
1-220-0 Suppression Gp…1070
1-230-0 Mounting Gp – LP Tank…1071
1-230-1 Filter Ass’y…1072
Fig.2 Capacity Module…1073
2-010-0 Counterweight Gp…1074
2-020-0 Head Guard Gp…1075
2-030-0 Location Chart Part 1 of 3…1076
2-030-0 Location Chart Part 2 of 3…1077
2-030-0 Location Chart Part 3 of 3…1078
Fig.3 Engine…1079
3-010-0 Engine Ar. – Basic, LP – G420F – Non Certi. / G420FE – TIER III…1082
3-020-0 Engine Gasket Kit…1084
3-030-0 Cylinder Block Gp…1086
3-040-0 Crank Shaft Bearing Gp…1087
3-050-0 Front Case Gp…1088
3-060-0 Belt Cover & Oil Pan Gp…1090
3-070-0 Engine Support Bracket Gp…1092
3-080-0 Cylinder Head Gp…1094
3-090-0 Rocker Cover Gp…1096
3-100-0 Crank Shaft & Pulley Gp…1098
3-110-0 Fly Wheel Gp…1099
3-120-0 Piston & Connecting Rod Gp…1100
3-130-0 Timing System Gp…1102
3-140-0 Cooling System Gp…1104
3-150-0 Pulley – Fan Gp…1106
3-160-0 Coolant Hose & Pipe Gp…1107
3-170-0 Ignition Coil Gp…1108
3-180-0 Inlet & Exhaust Manifold Gp…1109
3-190-0 Fly Wheel Housing Gp…1110
3-200-0 Injection Pipe Gp…1111
3-210-0 Starter Gp…1112
3-220-0 Alternator Gp…1113
3-230-0 Partial Suppling Parts…1114
3-240-1 Carburetor Gp – G420FE…1115
3-240-2 Carburetor Gp – G420F…1116
3-250-1 Regulator Gp – G420FE…1117
3-250-2 Regulator Gp – G420F…1118
3-260-1 Engine Control Module(ECM) Gp – G420FE…1119
3-260-2 Engine Control Module(ECM) Gp – LP, Dual Fuel – G420F…1120
3-270-0 Exhaust Manifold Gp – LP – G420F…1121
3-280-1 Label Gp – G420FE…1122
3-280-2 Label Gp – G420F…1123
3-290-0 Fan Gp…1124
3-300-0 Lines Gp – Fuel – G420FE…1125
3-310-0 Lines Gp – Fuel – G420F…1126
3-320-0 Engine Mounting Gp…1127
Fig.4 Brake System…1129
4-010-0 Parking Gp – F.C.U…1130
4-020-0 Pedal Gp – Inching & Brake – F.C.U…1132
4-030-0 Lines Gp – Brake…1133
4-040-0 Control Gp – Inching & Brake…1134
4-040-1 Master Cylinder Sub Ass’y…1135
4-040-1-1 Master Cylinder Ass’y…1136
Fig.5 Power Train…1139
5-010-0 Transmision Gp…1140
5-010-1 Pump Ass’y…1142
5-010-2 Pump Ass’y…1143
5-020-0 Drive Axle Gp…1144
5-030-0 Transmision Ass’y Part 1 of 4…1146
5-040-0 Transmision Ass’y Part 2 of 4…1148
5-050-0 Transmision Ass’y Part 3 of 4…1150
5-060-0 Transmision Ass’y Part 4 of 4…1152
5-070-0 Valve Ass’y…1154
5-080-0 Drive Axle Ass’y…1156
5-090-0 Differential Ass’y…1158
5-100-0 Drive Axle Housing Ass’y…1160
Fig.6 Option For Complete Truck…1162
6-010-0 Tire & Wheel Gp – Narrow – 2.0/2.5 Ton / 3.0/3.2 Ton…1164
6-020-0 Tire & Wheel Gp- Wide – 2.0/2.5 Ton / 3.0/3.2 Ton…1165
6-020-1 Fender Gp – Wide…1166
6-030-0 Seat Gp – Suspension – Non NACD…1168
6-040-0 Seat Gp – Suspension Arm Rest – Non NACD…1170
6-050-0 Seat Gp – Suspension – NACD…1172
6-060-0 Seat Gp – Suspension – NACD…1174
6-070-0 Seat Gp – Satic – Retractable – Non NACD & NACD…1176
6-070-1 Seat Gp – Non NACD…1177
6-080-0 Seat Gp – Satic – Parking Alarm – NACD…1178
6-080-1 Seat Gp – NACD…1179
6-090-0 Seat Gp – Satic – Cloth – NACD…1180
6-090-1 Seat Gp – Cloth – NACD…1181
6-090-2 Seat Gp – Cloth – NACD…1182
6-100-0 Seat Belt Indicator Gp – Non NACD & NACD…1184
6-110-0 Control Valve – 3 Section…1186
6-110-1 Valve Module – Control Valve, 3 Section…1188
6-120-0 Control Valve – 4 Section…1190
6-120-1 Valve Module – Control Valve, 4 Section…1192
6-130-0 Control Valve Ass’y – 3 Section…1194
6-130-1 Valve Gp – Section – Lift…1195
6-130-2 Valve Gp – Section – Tilt…1196
6-130-3 Valve Gp – Section – AUX 1…1197
6-130-4 Valve Gp – Section – AUX 2…1198
6-130-5 Dual Divider Ass’y…1199
6-140-0 Control Valve Ass’y – 4 Section…1200
6-150-0 Changeover Ar. – Valve – 3 To 4 Section…1201
Fig.7 Option For General…1203
7-010-0 Back Mirror Gp…1205
7-020-0 Tool Gp…1206
7-030-0 Light Gp – Front – STD…1207
7-030-1 Lamp Ass’y – STD – RH / LH…1208
7-030-2 Lamp Ass’y – Halogen – RH / LH…1209
7-040-0 Light Gp – Option…1210
7-040-1 Lamp Ass’y & Turn Signal – STD – RH / LH…1212
7-040-2 Lamp Ass’y & Turn Signal – Option – RH / LH…1213
7-050-1 Changeover Ar. – Pre Cleaner – STD…1214
7-050-2 Changeover Ar. – Pre Cleaner – Cabin…1215
7-060-0 Rear Grip Bar…1216
7-070-0 Changeover Ar. – EU…1217
7-080-0 Changeover Ar. – LP Tank – EU – Swing Out…1218
7-080-1 Plate Ass’y – LP Tank – Swing Out…1219
7-090-0 Changeover Ar. – LP Tank – Non EU – Swing Out…1220
7-100-0 Changeover Ar. – LP Tank – EU – Swing Down…1221
7-100-1 Plate Ass’y – LP Tank – Swing Down…1222
7-110-0 Changeover Ar. – LP Tank – Non EU – Swing Down…1223
7-120-0 Radiator Screen…1224
7-130-0 Changeover Ar – Safety(LP To LPS)…1225
7-140-0 Changeover Ar. – Autoshift Controller…1226
7-150-0 Changeover Ar. – Auto Tilt Leveling – STD…1227
7-160-0 Changeover Ar. – Auto Tilt Leveling – FF, FFT…1228
7-170-0 Ground Speed Control…1229
7-180-0 Modular Cabin – A Type…1230
7-190-0 Changeover Ar. – Cooler In Tank…1231
7-200-0 Full Cabin Gp – D Type…1232
7-200-1 Cabin Ass’y…1233
7-200-2 Cabin Ass’y…1234
7-200-3 Open Door Ass’y – LH / RH…1236
Fig.8 Mast – Hydraulic…1238
8-010-0 Lift & Tilt Mounting Gp – STD…1240
8-020-0 Lift & Tilt Mounting Gp(Basic) – FFT…1242
8-030-0 Lift & Tilt Mounting Gp(Basic) – FFL…1244
8-040-0 Lift & Tilt Mounting Gp(Basic) – QUAD…1246
8-050-0 Lines Gp – ATT – Primary – STD – 3 WAY…1248
8-060-0 Lines Gp – ATT – Primary – STD – 4 WAY…1250
8-070-0 Lines Gp – ATT – Primary – FFT – 3 WAY…1252
8-080-0 Lines Gp – ATT – Primary – FFT – 4 WAY…1254
8-090-0 Lines Gp – ATT – Primary – FFL – 3 WAY…1256
8-100-0 Lines Gp – ATT – Primary – FFL – 4 WAY…1258
8-110-0 Lines Gp – ATT – Primary QUAD – 3 Way…1260
8-120-0 Lines Gp – ATT – Primary QUAD – 4 Way…1262
8-130-0 Lines Gp – ATT – Secondary – STD – 3 Way – RH – 2.0~2.5 Ton / 3.0~3.5 Ton…1264
8-140-0 Lines Gp – ATT – Secondary – STD – 3 Way – LH – 2.0~2.5 Ton / 3.0~3.5 Ton…1265
8-150-0 Lines Gp – ATT – Secondary – STD – 4 Way – 2.0~2.5 Ton / 3.0~3.5 Ton…1266
8-160-0 Lines Gp – ATT – Secondary – FFL, FFT – 3 Way – RH – 2.0~2.5 Ton / 3.0~3.5 Ton…1267
8-170-0 Lines Gp – ATT – Secondary – FFL, FFT – 3 Way – LH – 2.0~2.5 Ton / 3.0~3.5 Ton…1268
8-180-0 Lines Gp – ATT – Secondary – FFL, FFT – 4 Way – 2.0~2.5 Ton / 3.0~3.5 Ton…1269
8-190-0 Cylinder Gp – Tilt – STD…1270
8-190-1 Tilt Gp – 2 Required – Option…1271
Fig.9 Mast – Implements…1272
9-010-0 Mast Gp – Basic – STD, FFL…1276
9-020-0 Mast Gp – Basic – FFT…1278
9-030-0 Mast Gp – Basic – QUAD…1280
9-040-0 Mast – Upright Ass’y – STD – Stat – 2.0/2.5/3.0 Ton…1282
9-050-0 Mast – Upright Ass’y – FFT – Stat – 2.0/2.5/3.0 Ton / Stat – 3.3/3.5 Ton…1284
9-060-0 Mast – Upright Ass’y – FFL – Stat – 2.0/2.5/3.0 Ton…1286
9-070-0 Mast – Upright Ass’y – QUAD – Stat / Outer-Inter / Inner-Inter / Inner…1288
9-080-0 Relay Gp – Lift – STD – 2.0/2.5/3.0/3.2 Ton / 3.3/3.5 Ton…1290
9-090-0 Relay Gp – Lift – FFT – 2.0/2.5/3.0/3.2 Ton / 3.3/3.5 Ton…1292
9-100-0 Relay Gp – Lift – FFL – 2.0/2.5/3.0/3.2 Ton / 3.3/3.5 Ton…1294
9-110-0Group No – A336524Relay Gp – Lift – QUAD…1296
9-120-0 Lift Gp – Secondary – STD – 2.0/2.5/3.0/3.2/3.3 Ton…1298
9-130-0 Lift Gp – Secondary – FFT – 2.0/2.5/3.0/3.2/3.3 Ton…1300
9-140-0 Lift Gp – Secondary – FFL – 2.0/2.5/3.0/3.2/3.3 Ton…1302
9-150-0 Lift Gp – Secondary – QUAD – LH(Basic)…1304
9-160-0 Lift Gp – Secondary – QUAD – RH(Basic)…1305
9-170-0 Lift Gp – Primary – FFT – 2.0/2.5/3.0/3.2/3.3 Ton…1306
9-180-0 Lift Gp – Primary – FFL – 2.0/2.5/3.0/3.2/3.3 Ton…1308
9-190-0 Lift Gp – Primary(Basic) – QUAD…1310
9-200-0 Carriage Ass’y – STD, FFT, FFL…1311
9-210-0 Carriage Ass’y – QUAD…1312
9-220-0 Mounting Gp – Carriage – 2.0/2.5 Ton / 3.0/3.2/3.3 Ton…1313
9-230-0 Mounting Gp – Carriage – QUAD…1314
9-240-0 Side Shifter Gp – 2.0/2.5 Ton…1315
9-240-1 Side Shifter Cylinder Gp…1316
9-250-0 Side Shifter Gp – 3.0/3.5 Ton…1317
9-260-0 Line Gp – Side Shifter- QUAD…1318
9-270-0 Load Backrest…1319
9-280-0 Integral Side Shifter Part 1 of 2…1320
9-280-0 Integral Shifting Fork Positioner Part 2 of 2…1321
9-290-0 Carriage Gp – Integral Side Shifter – 2.0/2.5 Ton – STD / FFL / FFT…1322
9-300-0 Side Shifter Cylinder – Integral Side Shifter…1323
9-310-0 Carriage Gp – Integral Side Shifter – 3.0/3.2/3.3 Ton – STD / FFL / FFT…1324
9-320-0 Lines Gp – Integral Side Shifter – 2.0/2.5 Ton – STD…1325
9-330-0 Lines Gp – Integral Side Shifter – 2.0/2.5 Ton – FFL / FFT…1326
9-340-0 Lines Gp – Integral Side Shifter – 3.0/3.2/3.3 Ton – STD…1327
9-350-0 Lines Gp – Integral Side Shifter – 3.0/3.2/3.3 Ton – FFL / FFT…1328
9-360-0 Mounting Gp – Fork Positioner – 2.0/2.5 Ton / 3.0/3.2/3.3 Ton…1330
9-360-1 Cylinder Ass’y – Fork Positioner…1332
9-370-0 Lines Gp – Carriage – Fork Positioner – STD…1333
9-380-0 Lines Gp – Carriage – Fork Positioner – FFL – 2.0/2.5 Ton / 3.0~3.3 Ton…1334
9-390-0 Lines Gp – Carriage – Fork Positioner – FFT – 2.0/2.5 Ton / 3.0~3.3 Ton…1335
9-400-0 Backrest Gp – Fork Positioner – 2.0/2.5 Ton / 3.0~3.3 Ton…1336
9-410-0 Fork Group…1338
Part Number Index…1341
SB1095E05 – G20P-5, G25P-5, G30P-5, G33P-5, G35C-5, G424F, G424FE Parts Book (ML-00001~UP, MM-00001~UP, MN-00001~UP, MO-00001~UP, MP-00001~UP, MQ-00001~UP, MR-00001~UP, MS-00001~UP, MT-00001~UINSTANT DOWNLOAD
P)…1363
G20 25 30 33P-5 G35C-5(SB1095E05)…1363
Foreword…1365
Common Part List…1379
Maintenance Part…1381
Contents…1382
Quick Reference Guide…1387
Fig.1 Chassis Component…1389
1-010-0 Axle Gp – Steer…1392
1-010-1 Power Steer Cylinder…1394
1-020-0 Steer Axle Mounting…1395
1-030-0 Lines Gp – Power Steering…1396
1-040-0 Panel Gp – Top…1397
1-040-1 Hood Ass’y…1398
1-050-0 Air Cleaner Gp…1399
1-050-1 Air Cleaner Gp…1400
1-050-2 Air Cleaner Gp…1401
1-060-0 Muffler Gp – G424FE / G424F…1402
1-060-1 Muffler Gp – G424FE / G424F…1403
1-070-0 Cooling Gp…1405
1-070-1 Radiator Ass’y…1406INSTANT DOWNLOAD
1-080-0 Cap Gp – Fuel – LP…1407
1-090-0 Cap Gp – Fuel – Dual Fuel…1408
1-100-0 Mounting Gp – Fuel Line…1409
1-110-0 Tilt Mounting Gp…1410
1-120-0 Floor Plate Gp…1411
1-120-1 Accel Pedal Sub Ass’y…1412
1-130-0 Mast Gp – Operating(Tilt Line) Part 1 of 2…1413
1-130-0 Mast Gp – Operating(Hydraulic Line) Part 2 of 2…1414
1-140-0 Horn Gp – Electric…1415
1-150-0 Wiring Gp – Chassis – G424FE, LP / G424F, LP…1416
1-160-0 Wiring Gp – Chassis – G424FE, Dual Fuel…1418
1-170-0 Wiring Gp – Engine, LP – G424FE / G424F…1420
1-180-0 Wiring Gp – Engine, Dual Fuel – G424FE…1422
1-190-0 Wiring Gp – F.C.U…1424
1-200-0 Battery Gp…1425
1-210-0 Mounting Gp – Power Train…1426
1-220-0 Frame Gp – Fuel & HYD’ Tank Accessory…1428
1-230-0 Mounting Gp – Front Cockpit Unit…1430
1-240-0 Front Cockpit Unit – Basic…1432
1-240-1 Steering Gp…1434
1-240-2 Cover Gp…1436
1-240-3 Reservoir Gp…1437
1-240-4 Instrument Gp – LP / GAS…1438
1-250-0 Suppression Gp – 2.0/2.5 Ton / 3.0 Ton…1439
1-260-0 Mounting Gp – LP Tank…1440
1-260-1 Filter Ass’y…1441
Fig.2 Capacity Module…1443
2-010-0 Counterweight Gp…1444
2-020-0 Head Guard Gp…1445
2-030-0 Location Chart Part 1 of 3…1446
2-030-0 Location Chart Part 2 of 3…1447
2-030-0 Location Chart Part 3 of 3…1448
Fig.3 Engine…1449
3-010-0 Engine Ar. – Basic – G424FE, LP / G424FE – Dual Fuel / G424F, LP…1452
3-020-0 Piston & Rod Gp…1454
3-030-0 Gauge Gp…1455
3-040-0 Crankshaft Gp…1456
3-050-0 Oil Pan Gp…1457
3-060-0 Oil Filter & Pump Gp…1458
3-070-0 Starter Gp…1459
3-080-0 Cover Gp…1460
3-090-0 Camshaft Gp…1461
3-100-0 Ignition Wire Gp…1462
3-110-0 Cylinder Block Gp…1463
3-120-0 Thermostat Gp…1464
3-130-0 Exhaust Manifold Gp…1465
3-140-0 Timing Belt & Cover Gp…1466
3-150-0 Pump Gp – Water…1467
3-160-0 Ignition Coil Gp…1468
3-170-0 Pulley Gp…1469
3-180-0 PCV Valve Gp…1470
3-190-0 Cooling System…1471
3-200-0 Intake Manifold Gp – LP / Dual Fuel…1472
3-210-1 Exhaust Manifold Gp – G424FE…1473
3-210-2 Exhaust Manifold Gp – G424F…1474
3-220-0 Fuel Rail Gp – Dual Fuel Only…1475
3-230-0 Cam Sensor Gp – Dual Fuel Only…1476
3-240-1 Carburetor Gp – LP, Dual Fuel – G424FE…1477
3-240-2 Carburetor Gp – LP – G424F…1478
3-250-1 Regulator Gp – LP, Dual Fuel – G424F…1479
3-250-2 Regulator Gp – LP – G424F…1480
3-260-0 Engine Control Module Gp – G424FE, LP / G424FE, Dual Fuel / G424F, LP…1481
3-270-1 Label Gp – LP, Dual Fuel – G424FE…1482
3-270-2 Label Gp – LP – G424F…1483
3-280-1 Fuel Lines Gp, LP – G424FE…1484
3-280-2 Lines Gp – Fuel, Dual Fuel – G424FE…1485
3-280-3 Lines Gp – Fuel, LP – G424F…1486
3-290-0 Fan Drive Gp…1487
3-300-0 Alternator Gp…1488
3-300-1 Alternator Ass’y…1489
3-310-0 Fly Wheel Gp…1490
3-320-0 Mount Gp…1491
Fig.4 Brake System…1493
4-010-0 Parking Gp – F.C.U – 2.0/2.5/3.0 Ton / 3.3/3.5 Ton…1494
4-020-0 Pedal Gp – Inching & Brake – F.C.U…1496
4-030-0 Lines Gp Brake…1497
4-040-0 Control Gp Inching & Brake…1498
4-040-1 Master Cylinder Sub Ass’y…1499
4-040-1-1 Master Cylinder Ass’y…1500
Fig.5 Power Train…1503
5-010-0 Transmision Gp – 2.0/2.5/3.0/3.2 Ton / 3.3/3.5 Ton…1504
5-010-1 Pump Ass’y – 2.0/2.5/3.0/3.2 Ton…1506
5-010-2 Pump Ass’y…1507
5-010-3 Pump Ass’y – 3.3/3.5 Ton…1508
5-020-0 Drive Axle Gp…1509
5-030-0 Transmission Ass’y Part 1 of 4…1510
5-040-0 Transmission Ass’y Part 2 of 4…1512
5-050-0 Transmission Ass’y Part 3 of 4…1514
5-060-0 Transmission Ass’y Part 4 of 4…1516
5-070-0 Valve Ass’y…1518
5-080-0 Drive Axle Ass’y – Single Tire…1520
5-090-0 Differential Ass’y…1522
5-100-0 Drive Axle Housing Ass’y…1524
5-110-0 Drive Axle Ass’y – Dual Tire…1526
Fig.6 Option For Complete Truck…1528
6-010-0 Tire & Wheel Gp – Pneumatic – 2.0/2.5 Ton…1531
6-020-0 Tire & Wheel Gp – Pneumatic – 3.0 Ton…1532
6-030-0 Tire & Wheel Gp – Pneumatic – 3.3 Ton…1533
6-040-0 Tire & Wheel Gp – Pneumatic – 3.5 Ton…1534
6-040-1 Fender Gp…1535
6-050-0 Tire & Wheel Gp – Solid – 2.0/2.5 Ton…1536
6-060-0 Tire & Wheel Gp – Solid – 3.0/3.3 Ton…1537
6-070-0 Tire & Wheel Gp – Solid – 3.5 Ton…1538
6-080-0 Tire & Wheel Gp – Double, Pneumatic – 2.0/2.5/3.0 Ton…1539
6-080-1 Fender Gp…1540
6-090-0 Tire & Wheel Gp – Double, Pneumatic – 3.3/3.5 Ton…1541
6-100-0 Tire & Wheel Gp – Double, Solid – 2.0/2.5 Ton…1542
6-110-0 Seat Gp – Suspension – Non NACD…1544
6-120-0 Seat Gp – Suspension Arm Rest – Non NACD…1546
6-130-0 Seat Gp – Suspension – NACD…1548
6-140-0 Seat Gp – Suspension – NACD…1550
6-150-0 Seat Gp – Static – Retractable – Non NACD & NACD…1552
6-150-1 Seat Gp – Non NACD…1553
6-160-0 Seat Gp – Static – Parking Alarm – NACD…1554
6-160-1 Seat Gp – NACD…1556
6-170-0 Seat Gp – Static – Cloth – NACD…1557
6-170-1 Seat Gp – Cloth – NACD…1558
6-170-2 Seat Gp – Cloth – NACD…1559
6-180-0 Seat Belt Indicator Gp – Non NACD & NACD…1560
6-190-0 Control Valve – 3 Section…1562
6-190-1 Valve Module – Control Valve, 3 Section…1564
6-200-0 Control Valve – 4 Section…1566
6-200-1 Valve Module – Control Valve, 4 Section…1568
6-210-0 Control Valve Ass’y – 3 Section…1570
6-210-1 Valve Gp – Section – Lift…1571
6-210-2 Valve Gp – Section – Tilt…1572
6-210-3 Valve Gp – Section – Aux 1…1573
6-210-4 Valve Gp – Section – Aux 2…1574
6-210-5 Dual Divider Ass’y…1575
6-220-0 Control Valve Ass’y – 4 Section…1576
6-230-0 Changeover Ar. – 3 To 4 Section…1577
Fig.7 Option For General…1579
7-010-0 Back Mirror Gp…1583
7-020-0 Tool Gp…1584
7-030-0 Light Gp – Front – STD…1585
7-030-1 Lamp Ass’y – STD – RH / LH…1586
7-030-2 Lamp Ass’y – Halogen – RH / LH…1587
7-040-0 Light Gp – Option…1588
7-040-1 Lamp Ass’y – Turn Signal – STD – RH / LH…1590
7-040-2 Lamp Ass’y – Turn Signal – Halogen Option – STD – RH / LH…1591
7-050-0 Modular Cabin – A Type…1592
7-060-0 Modular Cabin – B Type…1593
7-070-0 Modular Cabin – C Type…1594
7-080-0 Cabin Gp – D Type – LP / Dual Fuel…1595
7-080-1 Cabin Ass’y – Main – D Type – LP / Dual Fuel…1596
7-080-2 Open Door Ass’y – LH / Open Door Ass’y – RH…1598
7-090-0 Wiper Gp…1600
7-100-1 Heater Gp…1601
7-100-2 Heater Gp – With Cover…1602
7-110-0 Change Over Ar. – EU…1603
7-120-1 Changeover Ar. – Pre Cleaner – STD…1604
7-120-2 Changeover Ar. – Pre Cleaner – Cabin…1605
7-130-0 Rear Grip Bar…1606
7-140-0 Rear Grip Bar – With Cabin…1607
7-150-0 Changeover Ar. – LP Tank – EU – Swing Out…1608
7-150-1 Plate Ass’y – LP Tank – Swing Out…1609
7-160-0 Changeover Ar. – LP Tank – Non EU – Swing Out…1610
7-170-0 Changeover Ar. – LP Tank – EU – Swing Down…1611
7-170-1 Plate Ass’y – LP Tank – Swing Down…1612
7-180-0 Changeover Ar. – LP Tank – Non EU – Swing Down…1613
7-190-0 Changeover Ar. – Autoshift Controller – Single Tire / Double Tire…1614
7-200-0 Radiator Screen…1615
7-210-0 Changeover Ar – Safety(LP To LPS)…1616
7-220-0 Changeover Ar. – Catalytic Muffler…1617
7-230-0 Fan Gp – Full Cabin / Rear Wiper – Full Cabin…1618
7-230-1 Changeover Ar. – Top Wiper…1620
7-240-0 Rear Wiper – For Modular Cabin…1622
7-250-0 Cabin Lamp Ass’y – Combination F/R…1623
7-260-0 Changeover Ar. – Speedometer – Single /Double Tire Type…1624
7-270-0 Changeover Ar. – Auto Tilt Leveling…1626
7-280-0 Ground Speed Control…1627
7-290-1 Sound Supplier – For Cabin…1628
7-290-2 Low Noise Package – For Cabin…1629
7-290-3 Sound Suppression Gp…1630
7-290-4 Changeover Ar. – Sound Supplier(OHG Only)…1631
7-300-0 Car Stereo, Full Cabin / CD – Player, Full Cabin…1632
7-300-1 Car Stereo, Full Cabin / CD Player, Full Cabin…1633
7-310-0 Changeover Ar. – Mounting Gp – LP, GAS(COSA)…1634
7-320-0 Rubber Bellows Cover – Tilt Cylinder…1636
7-330-0 Changeover Ar. – Vertical Stick – G424FE / G424F…1637
7-340-0 Changeover Ar. – Mono Ped…1638
7-350-0 Changeover Ar. – Rear Baffle – 2.5 Ton / 3.3 Ton…1639
7-360-0 Changeover Ar. – T/M Oil Cooler Ass’y…1640
Fig.8 Mast – Hydraulic…1642
8-010-0 Lift & Tilt Mounting Gp – STD…1644
8-020-0 Lift & Tilt Mounting Gp(Basic) – FFT…1646
8-030-0 Lift & Tilt Mounting Gp(Basic) – FFL…1648
8-040-0 Lift & Tilt Mounting Gp(Basic) – QUAD…1650
8-050-0 Lines Gp – ATT – Primary – STD – 3 WAY…1652
8-060-0 Lines Gp – ATT – Primary – STD – 4 WAY…1654
8-070-0 Lines Gp – ATT – Primary – FFT – 3 WAY…1656
8-080-0 Lines Gp – ATT – Primary – FFT – 4 WAY…1658
8-090-0 Lines Gp – ATT – Primary – FFL – 3 WAY…1660
8-100-0 Lines Gp – ATT – Primary – FFL – 4 WAY…1662
8-110-0 Lines Gp – ATT – Primary QUAD – 3 Way…1664
8-120-0 Lines Gp – ATT – Primary QUAD – 4 Way…1666
8-130-0 Lines Gp – ATT – Secondary – STD – 3 Way – RH – 2.0~2.5 Ton / 3.0~3.5 Ton…1668
8-140-0 Lines Gp – ATT – Secondary – STD – 3 Way – LH – 2.0~2.5 Ton / 3.0~3.5 Ton…1669
8-150-0 Lines Gp – ATT – Secondary – STD – 4 Way – 2.0~2.5 Ton / 3.0~3.5 Ton…1670
8-160-0 Lines Gp – ATT – Secondary – FFL, FFT – 3 Way – RH – 2.0~2.5 Ton / 3.0~3.5 Ton…1671
8-170-0 Lines Gp – ATT – Secondary – FFL, FFT – 3 Way – LH – 2.0~2.5 Ton / 3.0~3.5 Ton…1672
8-180-0 Lines Gp – ATT – Secondary – FFL, FFT – 4 Way – 2.0~2.5 Ton / 3.0~3.5 Ton…1673
8-190-0 Cylinder Gp – Tilt – STD / Option…1674
8-190-1 Tilt Gp – Option…1676
8-190-2 Tilt Gp – S.Q Option…1678
Fig.9 Mast – Implements…1680
9-010-0 Mast Gp – Basic – STD, FFL…1684
9-020-0 Mast Gp – Basic – FFT…1686
9-030-0 Mast Gp – Basic – QUAD…1688
9-040-0 Mast – Upright Ass’y – STD – Stat – 2.0/2.5/3.0 Ton…1690
9-050-0 Mast – Upright Ass’y – FFT – Stat – 2.0/2.5/3.0 Ton / Stat – 3.3/3.5 Ton…1692
9-060-0 Mast – Upright Ass’y – FFL – Stat – 2.0/2.5/3.0 Ton…1694
9-070-0 Mast – Upright Ass’y – QUAD – Stat / Outer-Inter / Inner-Inter / Inner…1696
9-080-0 Relay Gp – Lift – STD – 2.0/2.5/3.0/3.2 Ton / 3.3/3.5 Ton…1698
9-090-0 Relay Gp – Lift – FFT – 2.0/2.5/3.0/3.2 Ton / 3.3/3.5 Ton…1700
9-100-0 Relay Gp – Lift – FFL – 2.0/2.5/3.0/3.2 Ton / 3.3/3.5 Ton…1702
9-110-0 Relay Gp – Lift – QUAD…1704
9-120-0 Lift Gp – Secondary – STD – 2.0/2.5/3.0/3.2/3.3 Ton / 3.5 Ton…1706
9-130-0 Lift Gp – Secondary – FFT – 2.0/2.5/3.0/3.2/3.3 Ton / 3.5 Ton…1708
9-140-0 Lift Gp – Secondary – FFL – 2.0/2.5/3.0/3.2/3.3 Ton / 3.5 Ton…1710
9-150-0 Lift Gp – Secondary – QUAD – LH(Basic)…1712
9-160-0 Lift Gp – Secondary – QUAD – RH(Basic)…1713
9-170-0 Lift Gp – Primary – FFT – 2.0/2.5/3.0/3.2/3.3 Ton / 3.5 Ton…1714
9-180-0 Lift Gp – Primary – FFL – 2.0/2.5/3.0/3.2/3.3 Ton / 3.5 Ton…1716
9-190-0 Lift Gp – Primary(Basic) – QUAD…1718
9-200-0 Carriage Ass’y – STD, FFT, FFL…1719
9-210-0 Carriage Ass’y – QUAD…1720
9-220-0 Mounting Gp – Carriage…1721
9-230-0 Mounting Gp – Carriage – QUAD…1722
9-240-0 Side Shifter Gp – 2.0/2.5 Ton – Single Tire / Double Tire…1723
9-240-1 Side Shifter Cylinder Gp…1724
9-250-0 Side Shifter Gp – 3.0/3.5 Ton – Single Tire / Double Tire…1725
9-260-0 Line Gp – Side Shifter- QUAD…1726
9-270-0 Load Backrest…1727
9-280-0 Integral Side Shifter Part 1 of 2…1728
9-280-0 Integral Shifting Fork Positioner Part 2 of 2…1729
9-290-0 Carriage Gp – Integral Side Shifter – 2.0 / 2.5 Ton – STD / FFL / FFT…1730
9-290-1 Side Shifter Cylinder – Integral Side Shifter…1731
9-300-0 Carriage Gp – Integral Side Shifter – 3.0 / 3.2 / 3.3 Ton – STD / FFL / FFT…1732
9-310-0 Carriage Gp – Integral Side Shifter – 3.5 Ton – STD / FFL / FFT…1733
9-320-0 Lines Gp – Integral Side Shifter…1734
9-330-0 Lines Gp – Integral Side Shifter…1735
9-340-0 Lines Gp – Integral Side Shifter…1736
9-350-0 Lines Gp – Integral Side Shifter…1737
9-360-0 Mounting Gp – Fork Positioner – 2.0/2.5 Ton / 3.0~3.5 Ton…1738
9-360-1 Cylinder Gp – Fork Positioner…1740
9-370-0 Lines Gp – Carriage – Fork Positioner – STD…1741
9-380-0 Lines Gp – Carriage – Fork Positioner – FFL – 2.0/2.5 Ton / 3.0~3.5 Ton…1742
9-390-0 Lines Gp – Carriage – Fork Positioner – FFT – 2.0/2.5 Ton / 3.0~3.5 Ton…1743
9-400-0 Backrest Gp – Fork Positioner – 2.0/2.5 Ton / 3.0~3.5 Ton…1744
9-410-0 Fork Group…1746
Part Number Index…1749
SB1096E05 – GC20P-5, GC25P-5, GC30P-5, GC33P-5, G424FE Parts Book (MW-00001~UP)…1777
GC20 25 30 33P-5(SB1096E05)…1777
Foreword…1779
Common Part List…1793
Maintenance Part…1795
Contents…1796
Quick Reference Guide…1799
Fig.1 Chassis Component…1801
1-010-0 Axle Gp – Steer…1804
1-010-1 Power Steer Cylinder…1806
1-020-0 Steer Axle Mounting…1807
1-030-0 Lines Gp – Power Steering…1808
1-040-0 Panel Gp – Top…1810
1-040-1 Hood Ass’y…1811
1-050-0 Air Cleaner Gp…1812
1-060-0 Muffler Gp…1813
1-070-0 Cooling Gp…1814
1-070-1 Radiator Ass’y…1815
1-080-0 Cap Gp – Fuel…1816
1-090-0 Mounting Gp – Fuel Line…1817
1-100-0 Tilt Mounting Gp…1818
1-110-0 Floor Plate Gp…1819
1-110-1 Accel Pedal Sub Ass’y…1820
1-120-0 Mast Gp – Operating Part 1 of 2…1821
1-120-0 Mast Gp – Operating Part 2 of 2…1822
1-130-0 Horn Gp – Electric…1823
1-140-0 Wiring Gp, Chassis…1824
1-150-0 Wiring Gp, Engine…1826
1-160-0 Wiring Gp – F.C.U…1828
1-170-0 Battery Gp…1830
1-180-0 Mounting Gp – Power Train…1832
1-190-0 Frame Gp – Fuel & HYD’ Tank Accessory…1834
1-200-0 Mounting Gp – Front Cockpit Unit…1836
1-210-0 Front Cockpit Unit – Basic…1837
1-210-1 Steering Gp…1838
1-210-2 Cover Gp…1840
1-210-3 Reservoir Gp…1841
1-210-4 Instrument Gp…1842
1-220-0 Suppression Gp…1844
1-230-0 Mounting Gp – LP Tank…1845
1-230-1 Filter Ass’y…1846
Fig.2 Capacity Module…1847
2-010-0 Counterweight Gp…1848
2-020-0 Head Guard Gp…1849
2-030-0 Location Chart Part 1 of 3…1850
2-030-0 Location Chart Part 2 of 3…1851
2-030-0 Location Chart Part 3 of 3…1852
Fig.3 Engine…1853
3-010-0 Engine Ar. – Basic…1856
3-020-0 Piston & Rod Gp…1858
3-030-0 Gauge Gp…1859
3-040-0 Crankshaft Gp…1860
3-050-0 Oil Pan Gp…1861
3-060-0 Oil Filter & Pump Gp…1862
3-070-0 Starter Gp…1863
3-080-0 Cover Gp…1864
3-090-0 Camshaft Gp…1865
3-100-0 Ignition Wire Gp…1866
3-110-0 Cylinder Block Gp…1867
3-120-0 Thermostat Gp…1868
3-130-0 Exhaust Manifold Gp…1869
3-140-0 Timing Belt & Cover Gp…1870
3-150-0 Pump Gp – Water…1871
3-160-0 Ignition Coil Gp…1872
3-170-0 Pulley Gp…1873
3-180-0 PCV Valve Gp…1874
3-190-0 Cooling System…1875
3-200-0 Intake Manifold Gp…1876
3-210-0 Exhaust Manifold Gp…1877
3-220-0 Carburetor Gp…1878
3-230-0 Regulator Gp…1879
3-240-0 Engine Control Module Gp…1880
3-250-0 Label Gp…1881
3-260-0 Fuel Lines Gp…1882
3-270-0 Fan Drive Gp…1883
3-280-0 Alternator Gp…1884
3-280-1 Alternator Ass’y…1885
3-290-0 Fly Wheel Gp…1886
3-300-0 Mount Gp…1887
Fig.4 Brake System…1889
4-010-0 Parking Gp – F.C.U…1890
4-020-0 Pedal Gp – Inching & Brake – F.C.U…1892
4-030-0 Lines Gp – Brake…1893
4-040-0 Control Gp – Inching & Brake…1894
4-040-1 Master Cylinder Sub Ass’y…1895
4-040-1-1 Master Cylinder Ass’y…1896
Fig.5 Power Train…1899
5-010-0 Transmision Gp…1900
5-010-1 Pump Ass’y…1902
5-010-2 Pump Ass’y…1903
5-020-0 Drive Axle Gp…1904
5-030-0 Transmision Ass’y Part 1 of 4…1906
5-040-0 Transmision Ass’y Part 2 of 4…1908
5-050-0 Transmision Ass’y Part 3 of 4…1910
5-060-0 Transmision Ass’y Part 4 of 4…1912
5-070-0 Valve Ass’y…1914
5-080-0 Drive Axle Ass’y…1916
5-090-0 Differential Ass’y…1918
5-100-0 Drive Axle Housing Ass’y…1920
Fig.6 Option For Complete Truck…1922
6-010-0 Tire & Wheel Gp – Narrow – 2.0/2.5 Ton / 3.0/3.2 Ton…1924
6-020-0 Tire & Wheel Gp- Wide – 2.0/2.5 Ton / 3.0/3.2 Ton…1925
6-020-1 Fender Gp – Wide…1926
6-030-0 Seat Gp – Suspension – Non NACD…1928
6-040-0 Seat Gp – Suspension Arm Rest – Non NACD…1930
6-050-0 Seat Gp – Suspension – NACD…1932
6-060-0 Seat Gp – Suspension – NACD…1934
6-070-0 Seat Gp – Satic – Retractable – Non NACD & NACD…1936
6-070-1 Seat Gp – Non NACD…1937
6-080-0 Seat Gp – Satic – Parking Alarm – NACD…1938
6-080-1 Seat Gp – NACD…1939
6-090-0 Seat Gp – Satic – Cloth – NACD…1940
6-090-1 Seat Gp – Cloth – NACD…1941
6-090-2 Seat Gp – Cloth – NACD…1942
6-100-0 Seat Belt Indicator Gp – Non NACD & NACD…1944
6-110-0 Control Valve – 3 Section…1946
6-110-1 Valve Module – Control Valve, 3 Section…1948
6-120-0 Control Valve – 4 Section…1950
6-120-1 Valve Module – Control Valve, 4 Section…1952
6-130-0 Control Valve Ass’y – 3 Section…1954
6-130-1 Valve Gp – Section – Lift…1955
6-130-2 Valve Gp – Section – Tilt…1956
6-130-3 Valve Gp – Section – AUX 1…1957
6-130-4 Valve Gp – Section – AUX 2…1958
6-130-5 Dual Divider Ass’y…1959
6-140-0 Control Valve Ass’y – 4 Section…1960
6-150-0 Changeover Ar. – Valve – 3 To 4 Section…1961
Fig.7 Option For General…1963
7-010-0 Back Mirror Gp…1965
7-020-0 Tool Gp…1966
7-030-0 Light Gp – Front – STD…1967
7-030-1 Lamp Ass’y – STD – RH / LH…1968
7-030-2 Lamp Ass’y – Halogen – RH / LH…1969
7-040-0 Light Gp – Option…1970
7-040-1 Lamp Ass’y & Turn Signal – STD – RH / LH…1972
7-040-2 Lamp Ass’y & Turn Signal – Option – RH / LH…1973
7-050-1 Changeover Ar. – Pre Cleaner – STD…1974
7-050-2 Changeover Ar. – Pre Cleaner – Cabin…1975
7-060-0 Rear Grip Bar…1976
7-070-0 Change Over Ar. – EU…1977
7-080-0 Changeover Ar. – LP Tank – EU – Swing Out…1978
7-080-1 Plate Ass’y – LP Tank – Swing Out…1979
7-090-0 Changeover Ar. – LP Tank – Non EU – Swing Out…1980
7-100-0 Changeover Ar. – LP Tank – EU – Swing Down…1981
7-100-1 Plate Ass’y – LP Tank – Swing Down…1982
7-110-0 Changeover Ar. – LP Tank – Non EU – Swing Down…1983
7-120-0 Radiator Screen…1984
7-130-0 Changeover Ar – Safety(LP To LPS)…1985
7-140-0 Changeover Ar. – Autoshift Controller…1986
7-150-0 Changeover Ar. – Auto Tilt Leveling – STD…1987
7-160-0 Changeover Ar. – Auto Tilt Leveling – FF, FFT…1988
7-170-0 Ground Speed Control…1989
7-180-0 Modular Cabin – A Type…1990
7-190-0 Changeover Ar. – Cooler In Tank…1991
7-200-0 Full Cabin Gp – D Type…1992
7-200-1 Cabin Ass’y…1993
7-200-2 Cabin Ass’y…1994
7-200-3 Open Door Ass’y – LH / RH…1996
Fig.8 Mast – Hydraulic…1998
8-010-0 Lift & Tilt Mounting Gp – STD…2000
8-020-0 Lift & Tilt Mounting Gp(Basic) – FFT…2002
8-030-0 Lift & Tilt Mounting Gp(Basic) – FFL…2004
8-040-0 Lift & Tilt Mounting Gp(Basic) – QUAD…2006
8-050-0 Lines Gp – ATT – Primary – STD – 3 WAY…2008
8-060-0 Lines Gp – ATT – Primary – STD – 4 WAY…2010
8-070-0 Lines Gp – ATT – Primary – FFT – 3 WAY…2012
8-080-0 Lines Gp – ATT – Primary – FFT – 4 WAY…2014
8-090-0 Lines Gp – ATT – Primary – FFL – 3 WAY…2016
8-100-0 Lines Gp – ATT – Primary – FFL – 4 WAY…2018
8-110-0 Lines Gp – ATT – Primary QUAD – 3 Way…2020
8-120-0 Lines Gp – ATT – Primary QUAD – 4 Way…2022
8-130-0 Lines Gp – ATT – Secondary – STD – 3 Way – RH – 2.0~2.5 Ton / 3.0~3.5 Ton…2024
8-140-0 Lines Gp – ATT – Secondary – STD – 3 Way – LH – 2.0~2.5 Ton / 3.0~3.5 Ton…2025
8-150-0 Lines Gp – ATT – Secondary – STD – 4 Way – 2.0~2.5 Ton / 3.0~3.5 Ton…2026
8-160-0 Lines Gp – ATT – Secondary – FFL, FFT – 3 Way – RH – 2.0~2.5 Ton / 3.0~3.5 Ton…2027
8-170-0 Lines Gp – ATT – Secondary – FFL, FFT – 3 Way – LH – 2.0~2.5 Ton / 3.0~3.5 Ton…2028
8-180-0 Lines Gp – ATT – Secondary – FFL, FFT – 4 Way – 2.0~2.5 Ton / 3.0~3.5 Ton…2029
8-190-0 Cylinder Gp – Tilt – STD…2030
8-190-1 Tilt Gp – 2 Required – Option…2031
Fig.9 Mast – Implements…2032
9-010-0 Mast Gp – Basic – STD, FFL…2036
9-020-0 Mast Gp – Basic – FFT…2038
9-030-0 Mast Gp – Basic – QUAD…2040
9-040-0 Mast – Upright Ass’y – STD – Stat – 2.0/2.5/3.0 Ton…2042
9-050-0 Mast – Upright Ass’y – FFT – Stat – 2.0/2.5/3.0 Ton / Stat – 3.3/3.5 Ton…2044
9-060-0 Mast – Upright Ass’y – FFL – Stat – 2.0/2.5/3.0 Ton…2046
9-070-0 Mast – Upright Ass’y – QUAD – Stat / Outer-Inter / Inner-Inter / Inner…2048
9-080-0 Relay Gp – Lift – STD – 2.0/2.5/3.0/3.2 Ton / 3.3/3.5 Ton…2050
9-090-0 Relay Gp – Lift – FFT – 2.0/2.5/3.0/3.2 Ton / 3.3/3.5 Ton…2052
9-100-0 Relay Gp – Lift – FFL – 2.0/2.5/3.0/3.2 Ton / 3.3/3.5 Ton…2054
9-110-0 Relay Gp – Lift – QUAD…2056
9-120-0 Lift Gp – Secondary – STD – 2.0/2.5/3.0/3.2/3.3 Ton…2058
9-130-0 Lift Gp – Secondary – FFT – 2.0/2.5/3.0/3.2/3.3 Ton…2060
9-140-0 Lift Gp – Secondary – FFL – 2.0/2.5/3.0/3.2/3.3 Ton…2062
9-150-0 Lift Gp – Secondary – QUAD – LH(Basic)…2064
9-160-0 Lift Gp – Secondary – QUAD – RH(Basic)…2065
9-170-0 Lift Gp – Primary – FFT – 2.0/2.5/3.0/3.2/3.3 Ton…2066
9-180-0 Lift Gp – Primary – FFL – 2.0/2.5/3.0/3.2/3.3 Ton…2068
9-190-0 Lift Gp – Primary(Basic) – QUAD…2070
9-200-0 Carriage Ass’y – STD, FFT, FFL…2071
9-210-0 Carriage Ass’y – QUAD…2072
9-220-0 Mounting Gp – Carriage – 2.0/2.5 Ton / 3.0/3.2/3.3 Ton…2073
9-230-0 Mounting Gp – Carriage – QUAD…2074
9-240-0 Side Shifter Gp – 2.0/2.5 Ton…2075
9-240-1 Side Shifter Cylinder Gp…2076
9-250-0 Side Shifter Gp – 3.0/3.5 Ton…2077
9-260-0 Line Gp – Side Shifter- QUAD…2078
9-270-0 Load Backrest…2079
9-280-0 Integral Side Shifter Part 1 of 2…2080
9-280-0 Integral Shifting Fork Positioner Part 2 of 2…2081
9-290-0 Carriage Gp – Integral Side Shifter – 2.0/2.5 Ton – STD / FFL / FFT…2082
9-300-0 Side Shifter Cylinder – Integral Side Shifter…2083
9-310-0 Carriage Gp – Integral Side Shifter – 3.0/3.2/3.3 Ton – STD / FFL / FFT…2084
9-320-0 Lines Gp – Integral Side Shifter – 2.0/2.5 Ton – STD…2085
9-330-0 Lines Gp – Integral Side Shifter – 2.0/2.5 Ton – FFL / FFT…2086
9-340-0 Lines Gp – Integral Side Shifter – 3.0/3.2/3.3 Ton – STD…2087
9-350-0 Lines Gp – Integral Side Shifter – 3.0/3.2/3.3 Ton – FFL / FFT…2088
9-360-0 Mounting Gp – Fork Positioner – 2.0/2.5 Ton / 3.0/3.2/3.3 Ton…2090
9-360-1 Cylinder Ass’y – Fork Positioner…2092
9-370-0 Lines Gp – Carriage – Fork Positioner – STD…2093
9-380-0 Lines Gp – Carriage – Fork Positioner – FFL – 2.0/2.5 Ton / 3.0~3.3 Ton…2094
9-390-0 Lines Gp – Carriage – Fork Positioner – FFT – 2.0/2.5 Ton / 3.0~3.3 Ton…2095
9-400-0 Backrest Gp – Fork Positioner – 2.0/2.5 Ton / 3.0~3.3 Ton…2096
9-410-0 Fork Group…2098
Part Number Index…2101
SB1104E04 – D20S-5, D25S-5, D30S-5, D33S-5, D35C-5 Parts Book (Q3-00001~UP, Q4-00001~UP, Q5-00001~UP)…2123
D20 25 30 33S-5 D35C-5(SB1104E04)…2123
Foreword…2125
Common Part List…2139
Maintenance Part…2141
Contents…2142
Quick Reference Guide…2147
Fig.1 Chassis Component…2149
1-010-0 Axle Gp – Steer…2152
1-010-1 Power Steer Cylinder…2154
1-020-0 Steer Axle Mounting…2155
1-030-0 Lines Gp – Power Steering…2156
1-040-0 Panel Gp – Top…2157
1-040-1 Hood Ass’y…2158
1-050-0 Air Cleaner Gp…2159
1-050-1 Air Cleaner Gp…2160
1-060-0 Muffler Gp…2162
1-070-0 Cooling Gp Part 1 of 2…2163
1-070-0 Cooling Gp Part 2 of 2…2164
1-070-1 Radiator Ass’y Part 1 of 2…2165
1-070-1 Radiator Ass’y Part 2 of 2…2166
1-080-0 Cap Gp – Fuel…2167
1-090-0 Mounting Gp – Fuel Line / Lines Gp – Fuel…2168
1-100-0 Tilt Mounting Gp…2169
1-110-0 Floor Plate Gp…2170
1-110-1 Accel Pedal Sub Ass’y / Accel Control Gp…2171
1-120-0 Mast Gp – Operating(Tilt Line) Part 1 of 2…2172
1-120-0 Mast Gp – Operating(Hydraulic Line) Part 2 of 2…2173
1-130-0 Horn Gp – Electric…2174
1-140-0 Wiring Gp…2176
1-140-1 Wiring Gp – Engine…2178
1-150-0 Wiring Gp – F.C.U…2180
1-160-0 Battery Gp…2182
1-170-0 Mounting Gp – Power Train…2184
1-180-0 Frame Gp – Fuel & Hydraulic Tank Accessory…2186
1-190-0 Mounting Gp – Front Cockpit Unit…2188
1-200-0 Front Cockpit Unit – Basic – 2.0/2.5/3.0 Ton / 3.3/3.5 Ton…2190
1-200-1 Steering Gp…2192
1-200-2 Cover Gp…2194
1-200-3 Reservoir Gp…2195
1-200-4 Instrument Gp…2196
1-210-0 Suppression Gp – 2.0/2.5 Ton / 3.0/3.3/3.5 Ton…2198
Fig.2 Capacity Module…2199
2-010-0 Counterweight Gp…2200
2-020-0 Head Guard Gp…2201
2-030-0 Location Chart Part 1 of 2…2202
2-030-0 Location Chart Part 2 of 2…2203
Fig.3 Engine…2204
3-010-0 Engine Ar. – Basic – 2.0/2.5/3.0 Ton / 3.3/3.5 Ton…2206
3-010-1 Fan Drive Gp – 2.0/2.5/3.0 Ton / 3.3/3.5 Ton…2207
3-010-2 Engine Mounting Gp…2208
3-010-3 Alternator Gp…2209
3-010-3-1 Alternator Ass’y…2210
3-020-0 Cylinder Block Gp…2212
3-030-0 Gear Housing Gp…2214
3-040-0 Flywheel Housing & Oil Pump Gp…2216
3-050-0 Cylinder Head & Bonnet Gp…2218
3-060-0 Suction Manifold Gp…2220
3-070-0 Exhaust Manifold Gp…2221
3-080-0 Camshaft & Driving Gear Gp…2222
3-090-0 Crankshaft & Piston Gp…2224
3-100-0 LUB. Oil System Gp…2226
3-110-0 Cooling Water System Gp…2228
3-120-0 Fuel Injection Pump Gp…2230
3-130-0 Fuel Injection Valve Gp…2232
3-140-0 Fuel Line Gp…2234
3-150-0 Starting Motor Gp…2236
3-160-0 Gasket Set Gp…2238
Fig.4 Brake System…2241
4-010-0 Parking Gp – F.C.U – 2.0/2.5/3.0 Ton / 3.3/3.5 Ton…2242
4-020-0 Pedal Gp – Inching & Brake – F.C.U…2244
4-030-0 Lines Gp Brake…2245
4-040-0 Control Gp Inching & Brake…2246
4-040-1 Master Cylinder Sub Ass’y…2247
4-040-1-1 Master Cylinder Ass’y…2248
Fig.5 Power Train…2251
5-010-0 Transmision Gp – 2.0/2.5/3.0/3.2 Ton / 3.3/3.5 Ton…2252
5-010-1 Pump Ass’y – 2.0/2.5/3.0/3.2 Ton…2253
5-010-2 Pump Ass’y – 3.3/3.5 Ton…2254
5-020-0 Drive Axle Gp…2255
5-030-0 Transmission Ass’y Part 1 of 4…2256
5-040-0 Transmission Ass’y Part 2 of 4…2258
5-050-0 Transmission Ass’y Part 3 of 4…2260
5-060-0 Transmission Ass’y Part 4 of 4…2262
5-070-0 Valve Ass’y…2264
5-080-0 Drive Axle Ass’y – Single Tire…2266
5-090-0 Differential Ass’y…2268
5-100-0 Drive Axle Housing Ass’y…2270
5-110-0 Drive Axle Ass’y – Dual Tire…2272
Fig.6 Option For Complete Truck…2274
6-010-0 Tire & Wheel Gp – Pneumatic – 2.0/2.5 Ton…2277
6-020-0 Tire & Wheel Gp – Pneumatic – 3.0 Ton…2278
6-030-0 Tire & Wheel Gp – Pneumatic – 3.3 Ton…2279
6-040-0 Tire & Wheel Gp – Pneumatic – 3.5 Ton…2280
6-040-1 Fender Gp…2281
6-050-0 Tire & Wheel Gp – Solid – 2.0/2.5 Ton…2282
6-060-0 Tire & Wheel Gp – Solid – 3.0/3.3 Ton…2283
6-070-0 Tire & Wheel Gp – Solid – 3.5 Ton…2284
6-080-0 Tire & Wheel Gp – Double, Pneumatic – 2.0/2.5/3.0 T…2285
6-080-1 Fender Gp…2286
6-090-0 Tire & Wheel Gp – Double, Pneumatic – 3.3/3.5 Ton…2287
6-100-0 Tire & Wheel Gp – Double, Solid – 2.0/2.5 Ton…2288
6-110-0 Seat Gp – Suspension – Non NACD…2290
6-120-0 Seat Gp – Suspension Arm Rest – Non NACD…2292
6-130-0 Seat Gp – Suspension – NACD…2294
6-140-0 Seat Gp – Suspension – NACD…2296
6-160-0 Seat Gp – Static – Retractable – Non NACD & NACD…2299
6-160-1 Seat Gp – Non NACD…2300
6-170-0 Seat Gp – Static – Parking Alarm – NACD…2301
6-170-1 Seat Gp – NACD…2302
6-180-0 Seat Gp – Static – Cloth – NACD…2303
6-180-1 Seat Gp – Cloth – NACD…2304
6-180-2 Seat Gp – Cloth – NACD…2305
6-190-0 Seat Belt Indicator Gp – Non NACD & NACD…2306
6-200-0 Control Valve – 3 Section…2308
6-200-1 Valve Module – Control Valve, 3 Section…2310
6-210-0 Control Valve – 4 Section…2312
6-210-1 Valve Module – Control Valve, 4 Section…2314
6-220-0 Control Valve Ass’y – 3 Section…2316
6-220-1 Valve Gp – Section – Lift…2317
6-220-2 Valve Gp – Section – Tilt…2318
6-220-3 Valve Gp – Section – Aux 1…2319
6-220-4 Valve Gp – Section – Aux 2…2320
6-220-5 Dual Divider Ass’y…2321
6-230-0 Control Valve Ass’y – 4 Section…2322
6-240-0 Changeover Ar. – 3 To 4 Section…2323
Fig.7 Option For General…2325
7-010-0 Back Mirror Gp…2328
7-020-0 Tool Gp…2330
7-030-0 Light Gp – Front – STD…2331
7-030-1 Lamp Ass’y – STD – RH / LH…2332
7-030-2 Lamp Ass’y – Halogen – RH / LH…2333
7-040-0 Light Gp – Option…2334
7-040-1 Lamp Ass’y – Turn Signal – STD – RH / LH…2336
7-040-2 Lamp Ass’y – Turn Signal – Halogen Option – STD – RH / LH…2337
7-050-0 Modular Cabin – A Type…2338
7-060-0 Modular Cabin – B Type…2339
7-070-0 Modular Cabin – C Type…2340
7-080-0 Cabin Gp – D Type…2341
7-080-1 Cabin Ass’y – Main – D Type…2342
7-080-2 Open Door Ass’y – LH / Open Door Ass’y – RH…2344
7-090-0 Wiper Gp…2346
7-100-1 Heater Gp…2347
7-100-2 Heater Gp – With Cover…2348
7-110-0 Changeover Ar. – EU…2350
7-120-1 Changeover Ar. – Pre Cleaner – STD…2351
7-120-2 Changeover Ar. – Pre Cleaner – Cabin…2352
7-130-0 Rear Grip Bar…2354
7-140-0 Rear Grip Bar – With Cabin…2355
7-150-0 Changeover Ar. – Autoshift Controller(Single Tire)…2356
7-160-0 Changeover Ar. – Autoshift Controller(Double Tire)…2357
7-170-0 Changeover Ar. Safety – Diesel To DS – 2.0/2.5/3.0 Ton / 3.3 Ton…2358
7-180-0 Radiator Screen…2359
7-190-0 Changeover Ar. – Mono Ped…2360
7-190-1 Pedal Ass’y – Inching & Brake…2361
7-200-0 Engine Shout Down…2362
7-210-0 Fan Gp – Full Cabin / Rear Wiper – Full Cabin…2364
7- 210-1 Changeover Ar. – Top Wiper…2366
7-220-0 Rear Wiper – For Modular Cabin…2368
7-230-0 Cabin Lamp Ass’y – Combination F/R…2369
7-240-0 Changeover AR. – Auto Tilt Leveling…2370
7-250-1 Sound Supplier – For Cabin…2372
7-250-2 Low Noise Package – For Cabin…2373
7-250-3 Sound Suppression Gp…2374
7-250-4 Changeover Ar. – Sound Supplier(OHG Only)…2375
7-260-0 Car Stereo, Full Cabin / CD Player, Full Cabin…2376
7-260-1 Car Stereo, Full Cabin / CD Player, Full Cabin…2377
7-270-0 Changeover AR. – Spark Arrestor – With Out Cabin / With Cabin…2378
7-280-0 Rubber Bellows Cover – Tilt Cylinder…2379
7-290-0 Changeover Ar. – Inside Exhaust…2380
7-300-0 Changeover Ar. – Rear Baffle – 2.5 Ton / 3.0 Ton…2381
7-310-0 Changeover Ar. – T/M Oil Cooler Ass’y…2382
Fig.8 Mast – Hydraulic…2384
8-010-0 Lift & Tilt Mounting Gp – STD…2386
8-020-0 Lift & Tilt Mounting Gp(Basic) – FFT…2388
8-030-0 Lift & Tilt Mounting Gp(Basic) – FFL…2390
8-040-0 Lift & Tilt Mounting Gp(Basic) – QUAD…2392
8-050-0 Lines Gp – ATT – Primary – STD – 3 WAY…2394
8-060-0 Lines Gp – ATT – Primary – STD – 4 WAY…2396
8-070-0 Lines Gp – ATT – Primary – FFT – 3 WAY…2398
8-080-0 Lines Gp – ATT – Primary – FFT – 4 WAY…2400
8-090-0 Lines Gp – ATT – Primary – FFL – 3 WAY…2402
8-100-0 Lines Gp – ATT – Primary – FFL – 4 WAY…2404
8-110-0 Lines Gp – ATT – Primary QUAD – 3 Way…2406
8-120-0 Lines Gp – ATT – Primary QUAD – 4 Way…2408
8-130-0 Lines Gp – ATT – Secondary – STD – 3 Way – RH – 2.0~2.5 Ton…2410
8-140-0 Lines Gp – ATT – Secondary – STD – 3 Way – LH – 2.0~2.5 Ton…2411
8-150-0 Lines Gp – ATT – Secondary – STD – 4 Way – 2.0~2.5 Ton…2412
8-160-0 Lines Gp – ATT – Secondary – FFL, FFT – 3 Way – RH – 2.0~2.5 Ton…2413
8-170-0 Lines Gp – ATT – Secondary – FFL, FFT – 3 Way – LH – 2.0~2.5 Ton…2414
8-180-0 Lines Gp – ATT – Secondary – FFL, FFT – 4 Way – 2.0~2.5 Ton…2415
8-190-0 Cylinder Gp – Tilt – STD / Option…2416
8-190-1 Tilt Gp – Option…2418
8-190-2 Tilt Gp – S.Q Option…2420
Fig.9 Mast – Implements…2422
9-010-0 Mast Gp – Basic – STD, FFL…2426
9-020-0 Mast Gp – Basic – FFT…2428
9-030-0 Mast Gp – Basic – QUAD…2430
9-040-0 Mast – Upright Ass’y – STD – Stat – 2.0/2.5/3.0 Ton…2432
9-050-0 Mast – Upright Ass’y – FFT – Stat – 2.0/2.5/3.0 Ton / Stat – 3.3/3.5 Ton…2434
9-060-0 Mast – Upright Ass’y – FFL – Stat – 2.0/2.5/3.0 Ton…2436
9-070-0 Mast – Upright Ass’y – QUAD – Stat / Outer-Inter / Inner-Inter / Inner…2438
9-080-0 Relay Gp – Lift – STD – 2.0/2.5/3.0/3.2 Ton / 3.3/3.5 Ton…2440
9-090-0 Relay Gp – Lift – FFT – 2.0/2.5/3.0/3.2 Ton / 3.3/3.5 Ton…2442
9-100-0 Relay Gp – Lift – FFL – 2.0/2.5/3.0/3.2 Ton / 3.3/3.5 Ton…2444
9-110-0 Relay Gp – Lift – QUAD…2446
9-120-0 Lift Gp – Secondary – STD – 2.0/2.5/3.0/3.2/3.3 Ton / 3.5 Ton…2448
9-130-0 Lift Gp – Secondary – FFT – 2.0/2.5/3.0/3.2/3.3 Ton / 3.5 Ton…2450
9-140-0 Lift Gp – Secondary – FFL – 2.0/2.5/3.0/3.2/3.3 Ton / 3.5 Ton…2452
9-150-0 Lift Gp – Secondary – QUAD – LH(Basic)…2454
9-160-0 Lift Gp – Secondary – QUAD – RH(Basic)…2455
9-170-0 Lift Gp – Primary – FFT – 2.0/2.5/3.0/3.2/3.3 Ton / 3.5 Ton…2456
9-180-0 Lift Gp – Primary – FFL – 2.0/2.5/3.0/3.2/3.3 Ton / 3.5 Ton…2458
9-190-0 Lift Gp – Primary(Basic) – QUAD…2460
9-200-0 Carriage Ass’y – STD, FFT, FFL…2461
9-210-0 Carriage Ass’y – QUAD…2462
9-220-0 Mounting Gp – Carriage…2463
9-230-0 Mounting Gp – Carriage – QUAD…2464
9-240-0 Side Shifter Gp – 2.0/2.5 Ton – Single Tire / Double Tire…2465
9-240-1 Side Shifter Cylinder Gp…2466
9-250-0 Side Shifter Gp – 3.0/3.5 Ton – Single Tire / Double Tire…2467
9-260-0 Line Gp – Side Shifter- QUAD…2468
9-270-0 Load Backrest…2469
9-280-0 Integral Side Shifter Part 1 of 2…2470
9-280-0 Integral Shifting Fork Positioner Part 2 of 2…2471
9-290-0 Carriage Gp – Integral Side Shifter – 2.0 / 2.5 Ton – STD / FFL / FFT…2472
9-290-1 Side Shifter Cylinder – Integral Side Shifter…2473
9-300-0 Carriage Gp – Integral Side Shifter – 3.0 / 3.2 / 3.3 Ton – STD / FFL / FFT…2474
9-310-0 Carriage Gp – Integral Side Shifter – 3.5 Ton – STD / FFL / FFT…2475
9-320-0 Lines Gp – Integral Side Shifter…2476
9-330-0 Lines Gp – Integral Side Shifter…2477
9-340-0 Lines Gp – Integral Side Shifter…2478
9-350-0 Lines Gp – Integral Side Shifter…2479
9-360-0 Mounting Gp – Fork Positioner – 2.0/2.5 Ton / 3.0~3.5 Ton…2480
9-360-1 Cylinder Gp – Fork Positioner…2482
9-370-0 Lines Gp – Carriage – Fork Positioner – STD…2483
9-380-0 Lines Gp – Carriage – Fork Positioner – FFL – 2.0/2.5 Ton / 3.0~3.5 Ton…2484
9-390-0 Lines Gp – Carriage – Fork Positioner – FFT – 2.0/2.5 Ton / 3.0~3.5 Ton…2485
9-400-0 Backrest Gp – Fork Positioner – 2.0/2.5 Ton / 3.0~3.5 Ton…2486
9-410-0 Fork Group…2488
Part Number Index…2491
SB1109E03 – D20S-5, D25S-5, D30S-5, D33S-5, D35C-5 Parts Book (QC-00001~UP, QD-00001~UP, QE-00001~UP)…2517
D20 25 30 33S-5 D35C-5(SB1109E03)…2517
Foreword…2519
Common Part List…2533
Maintenance Part…2535
Contents…2536
Quick Reference Guide…2541
Fig.1 Chassis Component…2543
1-010-0 Axle Gp – Steer…2546
1-010-1 Power Steer Cylinder…2548
1-020-0 Steer Axle Mounting…2549
1-030-0 Lines Gp – Power Steering…2550
1-040-0 Panel Gp – Top…2551
1-040-1 Hood Ass’y…2552
1-050-0 Air Cleaner Gp…2553
1-050-1 Air Cleaner Gp…2554
1-060-0 Muffler Gp…2556
1-060-1 Muffler Gp…2557
1-070-0 Cooling Gp…2559
1-070-1 Radiator Ass’y…2560
1-080-0 Cap Gp – Fuel…2561
1-090-0 Mounting Gp – Fuel Line / Lines Gp – Fuel…2562
1-100-0 Tilt Mounting Gp…2563
1-110-0 Floor Plate Gp…2564
1-110-1 Accel Pedal – SUB Ass’y / Accel Control Gp…2565
1-120-0 Mast Gp – Operating(Tilt Line) Part 1 of 2…2566
1-120-0 Mast Gp – Operating(Hydraulic Line) Part 2 of 2…2567
1-130-0 Horn Gp – Electric…2568
1-140-0 Wiring Gp – Chassis…2570
1-140-1 Wiring Gp – Engine…2572
1-150-0 Wiring Gp – F.C.U…2574
1-160-0 Battery Gp…2576
1-170-0 Mounting Gp – Power Train…2578
1-180-0 Frame Gp – Fuel & Hydraulic Tank Accessory…2580
1-190-0 Mounting Gp – Front Cockpit Unit…2582
1-200-0 Front Cockpit Unit – Basic…2584
1-200-1 Steering Gp…2586
1-200-2 Cover Gp…2588
1-200-3 Reservoir Gp…2589
1-200-4 Instrument Gp…2590
1-210-0 Suppression Gp – 2.0/2.5 Ton / 3.0/3.3/3.5 Ton…2592
Fig.2 Capacity Module…2593
2-010-0 Counterweight Gp…2594
2-020-0 Head Guard Gp…2595
2-030-0 Location Chart Part 1 of 2…2596
2-030-0 Location Chart Part 2 of 2…2597
Fig.3 Engine…2598
3-010-0 Engine Ar. – Basic – 2.0/2.5/3.0 Ton / 3.3/3.5 Ton…2600
3-010-1 Fan Drive Gp – 2.0/2.5/3.0 Ton / 3.3/3.5 Ton…2601
3-010-2 Engine Mounting Gp…2602
3-010-3 Alternator Gp…2603
3-010-3-1 Alternator Ass’y…2604
3-020-0 Cylinder Block Gp…2606
3-030-0 Gear Housing Gp…2608
3-040-0 Flywheel Housing & Oil Pump Gp…2610
3-050-0 Cylinder Head & Bonnet Gp…2612
3-060-0 Suction & Exhaust Manifold Gp…2614
3-070-0 Camshaft & Driving Gear Gp…2615
3-080-0 Crankshaft & Piston Gp…2616
3-090-0 LUB. Oil System Gp…2617
3-100-0 Cooling Water System Gp…2618
3-110-0 Fuel Injection Pump Gp…2620
3-120-0 Fuel Injection Valve Gp…2622
3-130-0 Fuel Filter Gp…2623
3-140-0 Starting Motor Gp…2624
3-150-0 Gasket Set Gp…2626
Fig.4 Brake System…2629
4-010-0 Parking Gp – FCU / Parking Gp – Transmission…2630
4-020-0 Pedal Gp – Inching & Brake – F.C.U…2632
4-030-0 Lines Gp Brake…2633
4-040-0 Control Gp Inching & Brake…2634
4-040-1 Master Cylinder Sub Ass’y…2635
4-040-1-1 Master Cylinder Ass’y…2636
Fig.5 Power Train…2639
5-010-0 Transmision Gp – 2.0/2.5/3.0/3.2 Ton / 3.3/3.5 Ton…2640
5-010-1 Pump Ass’y – 2.0/2.5/3.0/3.2 Ton…2641
5-010-2 Pump Ass’y – 3.3/3.5 Ton…2642
5-020-0 Drive Axle Gp…2643
5-030-0 Transmission Ass’y Part 1 of 4…2644
5-040-0 Transmission Ass’y Part 2 of 4…2646
5-050-0 Transmission Ass’y Part 3 of 4…2648
5-060-0 Transmission Ass’y Part 4 of 4…2650
5-070-0 Valve Ass’y…2652
5-080-0 Drive Axle Ass’y – Single Tire…2654
5-090-0 Differential Ass’y…2656
5-100-0 Drive Axle Housing Ass’y…2658
5-110-0 Drive Axle Ass’y – Dual Tire…2660
Fig.6 Option For Complete Truck…2662
6-010-0 Tire & Wheel Gp – Pneumatic – 2.0/2.5 Ton…2665
6-020-0 Tire & Wheel Gp – Pneumatic – 3.0 Ton…2666
6-030-0 Tire & Wheel Gp – Pneumatic – 3.3 Ton…2667
6-040-0 Tire & Wheel Gp – Pneumatic – 3.5 Ton…2668
6-040-1 Fender Gp…2669
6-050-0 Tire & Wheel Gp – Solid – 2.0/2.5 Ton…2670
6-060-0 Tire & Wheel Gp – Solid – 3.0/3.3 Ton…2671
6-070-0 Tire & Wheel Gp – Solid – 3.5 Ton…2672
6-080-0 Tire & Wheel Gp – Double, Pneumatic – 2.0/2.5/3.0 Ton…2673
6-080-1 Fender Gp…2674
6-090-0 Tire & Wheel Gp – Double, Pneumatic – 3.3/3.5 Ton…2675
6-100-0 Tire & Wheel Gp – Double, Solid – 2.0/2.5 Ton…2676
6-110-0 Seat Gp – Suspension – Non NACD…2678
6-120-0 Seat Gp – Suspension Arm Rest – Non NACD…2680
6-130-0 Seat Gp – Suspension – NACD…2682
6-140-0 Seat Gp – Suspension – NACD…2684
6-160-0 Seat Gp – Static – Retractable – Non NACD & NACD…2687
6-160-1 Seat Gp – Non NACD…2688
6-170-0 Seat Gp – Static – Parking Alarm – NACD…2689
6-170-1 Seat Gp – NACD…2690
6-180-0 Seat Gp – Static – Cloth – NACD…2691
6-180-1 Seat Gp – Cloth – NACD…2692
6-180-2 Seat Gp – Cloth – NACD…2693
6-190-0 Seat Belt Indicator Gp – Non NACD & NACD…2694
6-200-0 Control Valve – 3 Section…2696
6-200-1 Valve Module – Control Valve, 3 Section…2698
6-210-0 Control Valve – 4 Section…2700
6-210-1 Valve Module – Control Valve, 4 Section…2702
6-220-0 Control Valve Ass’y – 3 Section…2704
6-220-1 Valve Gp – Section – Lift…2705
6-220-2 Valve Gp – Section – Tilt…2706
6-220-3 Valve Gp – Section – Aux 1…2707
6-220-4 Valve Gp – Section – Aux 2…2708
6-220-5 Dual Divider Ass’y…2709
6-230-0 Control Valve Ass’y – 4 Section…2710
6-240-0 Changeover Ar. – 3 To 4 Section…2711
Fig.7 Option For General…2713
7-010-0 Back Mirror Gp…2716
7-020-0 Tool Gp…2718
7-030-0 Light Gp – Front – STD…2719
7-030-1 Lamp Ass’y – STD – RH / LH…2720
7-030-2 Lamp Ass’y – Halogen – RH / LH…2721
7-040-0 Light Gp – Option…2722
7-040-1 Lamp Ass’y – Turn Signal – STD – RH / LH…2724
7-040-2 Lamp Ass’y – Turn Signal – Halogen Option – STD – RH / LH…2725
7-050-0 Modular Cabin – A Type…2726
7-060-0 Modular Cabin – B Type…2727
7-070-0 Modular Cabin – C Type…2728
7-080-0 Cabin Gp – D Type…2729
7-080-1 Cabin Ass’y – Main – D Type…2730
7-080-2 Open Door Ass’y – LH / Open Door Ass’y – RH…2732
7-090-0 Wiper Gp…2734
7-100-1 Heater Gp…2735
7-100-2 Heater Gp – With Cover…2736
7-110-0 Changeover Ar. – EU…2738
7-120-1 Changeover Ar. – Pre Cleaner – STD…2739
7-120-2 Changeover Ar. – Pre Cleaner – Cabin…2740
7-130-0 Rear Grip Bar…2742
7-140-0 Rear Grip Bar – With Cabin…2743
7-150-0 Changeover Ar. – Autoshift Controller(Single Tire)…2744
7-160-0 Changeover Ar. – Autoshift Controller(Double Tire)…2745
7-170-0 Changeover Ar. – Safety…2746
7-180-0 Radiator Screen…2747
7-190-0 Changeover Ar. – Mono Ped…2748
7-190-1 Pedal Ass’y – Inching & Brake…2749
7-200-0 Engine Shut Down…2750
7-210-0 Fan Gp – Full Cabin / Rear Wiper – Full Cabin…2752
7-210-1 Changeover Ar. – Top Wiper…2754
7-220-0 Rear Wiper – For Modular Cabin…2756
7-230-0 Cabin Lamp Ass’y – Combination F/R…2757
7-240-0 Changeover AR. – Auto Tilt Leveling…2758
7-250-1 Sound Supplier – For Cabin…2759
7-250-2 Low Noise Package – For Cabin…2760
7-250-3 Sound Suppression Gp…2761
7-250-4 Changeover Ar. – Sound Supplier(OHG Only)…2762
7-260-0 Car Stereo, Full Cabin / CD Player, Full Cabin…2763
7-260-1 Car Stereo, Full Cabin / CD Player, Full Cabin…2764
7-270-0 Changeover AR. – Spark Arrestor – With Out Cabin / With Cabin…2765
7-280-0 Rubber Bellows Cover – Tilt Cylinder…2766
7-290-0 Changeover Ar. – Inside Exhaust…2767
7-300-0 Changeover Ar. – Rear Baffle – 2.5 Ton / 3.0 Ton…2768
7-310-0 Changeover Ar. – T/M Oil Cooler Ass’y…2769
Fig.8 Mast – Hydraulic…2770
8-010-0 Lift & Tilt Mounting Gp – STD…2772
8-020-0 Lift & Tilt Mounting Gp(Basic) – FFT…2774
8-030-0 Lift & Tilt Mounting Gp(Basic) – FFL…2776
8-040-0 Lift & Tilt Mounting Gp(Basic) – QUAD…2778
8-050-0 Lines Gp – ATT – Primary – STD – 3 WAY…2780
8-060-0 Lines Gp – ATT – Primary – STD – 4 WAY…2782
8-070-0 Lines Gp – ATT – Primary – FFT – 3 WAY…2784
8-080-0 Lines Gp – ATT – Primary – FFT – 4 WAY…2786
8-090-0 Lines Gp – ATT – Primary – FFL – 3 WAY…2788
8-100-0 Lines Gp – ATT – Primary – FFL – 4 WAY…2790
8-110-0 Lines Gp – ATT – Primary QUAD – 3 Way…2792
8-120-0 Lines Gp – ATT – Primary QUAD – 4 Way…2794
8-130-0 Lines Gp – ATT – Secondary – STD – 3 Way – RH – 2.0~2.5 Ton…2796
8-140-0 Lines Gp – ATT – Secondary – STD – 3 Way – LH – 2.0~2.5 Ton…2797
8-150-0 Lines Gp – ATT – Secondary – STD – 4 Way – 2.0~2.5 Ton…2798
8-160-0 Lines Gp – ATT – Secondary – FFL, FFT – 3 Way – RH – 2.0~2.5 Ton…2799
8-170-0 Lines Gp – ATT – Secondary – FFL, FFT – 3 Way – LH – 2.0~2.5 Ton…2800
8-180-0 Lines Gp – ATT – Secondary – FFL, FFT – 4 Way – 2.0~2.5 Ton…2801
8-190-0 Cylinder Gp – Tilt – STD / Option…2802
8-190-1 Tilt Gp – Option…2804
8-190-2 Tilt Gp – S.Q Option…2806
Fig.9 Mast – Implements…2808
9-010-0 Mast Gp – Basic – STD, FFL…2812
9-020-0 Mast Gp – Basic – FFT…2814
9-030-0 Mast Gp – Basic – QUAD…2816
9-040-0 Mast – Upright Ass’y – STD – Stat – 2.0/2.5/3.0 Ton…2818
9-050-0 Mast – Upright Ass’y – FFT – Stat – 2.0/2.5/3.0 Ton / Stat – 3.3/3.5 Ton…2820
9-060-0 Mast – Upright Ass’y – FFL – Stat – 2.0/2.5/3.0 Ton…2822
9-070-0 Mast – Upright Ass’y – QUAD – Stat / Outer-Inter / Inner-Inter / Inner…2824
9-080-0 Relay Gp – Lift – STD – 2.0/2.5/3.0/3.2 Ton / 3.3/3.5 Ton…2826
9-090-0 Relay Gp – Lift – FFT – 2.0/2.5/3.0/3.2 Ton / 3.3/3.5 Ton…2828
9-100-0 Relay Gp – Lift – FFL – 2.0/2.5/3.0/3.2 Ton / 3.3/3.5 Ton…2830
9-110-0 Relay Gp – Lift – QUAD…2832
9-120-0 Lift Gp – Secondary – STD – 2.0/2.5/3.0/3.2/3.3 Ton / 3.5 Ton…2834
9-130-0 Lift Gp – Secondary – FFT – 2.0/2.5/3.0/3.2/3.3 Ton / 3.5 Ton…2836
9-140-0 Lift Gp – Secondary – FFL – 2.0/2.5/3.0/3.2/3.3 Ton / 3.5 Ton…2838
9-150-0 Lift Gp – Secondary – QUAD – LH(Basic)…2840
9-160-0 Lift Gp – Secondary – QUAD – RH(Basic)…2841
9-170-0 Lift Gp – Primary – FFT – 2.0/2.5/3.0/3.2/3.3 Ton / 3.5 Ton…2842
9-180-0 Lift Gp – Primary – FFL – 2.0/2.5/3.0/3.2/3.3 Ton / 3.5 Ton…2844
9-190-0 Lift Gp – Primary(Basic) – QUAD…2846
9-200-0 Carriage Ass’y – STD, FFT, FFL…2847
9-210-0 Carriage Ass’y – QUAD…2848
9-220-0 Mounting Gp – Carriage…2849
9-230-0 Mounting Gp – Carriage – QUAD…2850
9-240-0 Side Shifter Gp – 2.0/2.5 Ton – Single Tire / Double Tire…2851
9-240-1 Side Shifter Cylinder Gp…2852
9-250-0 Side Shifter Gp – 3.0/3.5 Ton – Single Tire / Double Tire…2853
9-260-0 Line Gp – Side Shifter- QUAD…2854
9-270-0 Load Backrest…2855
9-280-0 Integral Side Shifter Part 1 of 2…2856
9-280-0 Integral Shifting Fork Positioner Part 2 of 2…2857
9-290-0 Carriage Gp – Integral Side Shifter – 2.0 / 2.5 Ton – STD / FFL / FFT…2858
9-290-1 Side Shifter Cylinder – Integral Side Shifter…2859
9-300-0 Carriage Gp – Integral Side Shifter – 3.0 / 3.2 / 3.3 Ton – STD / FFL / FFT…2860
9-310-0 Carriage Gp – Integral Side Shifter – 3.5 Ton – STD / FFL / FFT…2861
9-320-0 Lines Gp – Integral Side Shifter…2862
9-330-0 Lines Gp – Integral Side Shifter…2863
9-340-0 Lines Gp – Integral Side Shifter…2864
9-350-0 Lines Gp – Integral Side Shifter…2865
9-360-0 Mounting Gp – Fork Positioner – 2.0/2.5 Ton / 3.0~3.5 Ton…2866
9-360-1 Cylinder Gp – Fork Positioner…2868
9-370-0 Lines Gp – Carriage – Fork Positioner – STD…2869
9-380-0 Lines Gp – Carriage – Fork Positioner – FFL – 2.0/2.5 Ton / 3.0~3.5 Ton…2870
9-390-0 Lines Gp – Carriage – Fork Positioner – FFT – 2.0/2.5 Ton / 3.0~3.5 Ton…2871
9-400-0 Backrest Gp – Fork Positioner – 2.0/2.5 Ton / 3.0~3.5 Ton…2872
9-410-0 Fork Group…2874
Part Number Index…2877
SB2077E03 – Specifications.Systems Operation.Testing & Adjusting (MicroController Control System B13T-2, B15T-2, B18T-2 for Electric Lift Trucks)…2903
SB4081E00 – Operation & Maintenance Manual (IFT TRUCKS B20S-3, B25S-3, B30S-3)…3036
SB4121E00 – Systems Operation – Description of Fault Codes (Lift Trucks Three Speed Power Shift Transmission 3WG 116_161)…3478
SB4136E00 – Service Manual (G420E_G424E Tier Lift Trucks LP Engine G15S-2, G18S-2, G20SC-2, GC15S-2, GC18S-2, GC20SC-2 with G420E Tier LP Engine G20E-3, G25E-3, G30E-3, G32E-3, GC20E-3, GC25E-3, GC30E-3, GC32E-3 with G424E Tier LP Engine)…3536
SB4137E00 – Service Manual (G430E_G643E Tier Lift Trucks LP Engine G20P-3, G25P-3, G30P-3, G32P-3, G33P-3, GC20P-3, GC25P-3, GC30P-3, GC32P-3 with G430E Tier LP Engine G35S-2, G40S-2, G45S-2, G50C-2, G50S-2, G60S-2, G70S-2 with G643E Tier LP Engine)…3625
SB4183E00 – Service Manual (B15T-5, B18T-5, B20T-5 (AC 36V, 48V) B16X-5, B18X-5, B20X-5 (AC 48V))…3725
SB4200E00 – Specifications.Systems Operation.Testing & Adjusting (MicroController Control Systems (B20S-5, B25S-5, B30S-5, B32S-5, BC20S-5, BC25S-5, BC30S-5, BC32S-5, BC25SE-5 for Electric Lift Trucks)…4248
Daewoo Electric Lift Trucks Models Repair Service Manuals
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