Complete service repair manual for Hyster H440-700F/FS (E008) Forklifts Trucks, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Hyster H440-700F/FS (E008) workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
897414 – Hyster H440-700F/FS (E008) Service Manual.pdf
Total Pages: 803 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
| Section |
Part No.
|
SRM Number | Rev Date |
| FRAME |
897455
|
0100 SRM 0486 | 05/92 |
| FRAME – TIER 2 EMISSIONS ENGINE |
1529748
|
0100 SRM 1042 | 09/02 |
| COOLING SYSTEM |
897934
|
0700 SRM 0626 | 11/01 |
| THREE-SPEED PS TRANSMISSION – DESCR / OPER |
897240
|
1300 SRM 0375 | 11/01 |
| THREE-SPEED PS TRANSMISSION – REPAIR |
897241
|
1300 SRM 0376 | 09/97 |
| DIFFERENTIAL |
910072
|
1400 SRM 0046 | 11/03 |
| PLANETARY GEAR AXLE |
910030
|
1400 SRM 0047 | 11/03 |
| STEERING AXLE |
910031
|
1600 SRM 0071 | 07/97 |
| STEERING SYSTEM |
897367
|
1600 SRM 0429 | 04/97 |
| BRAKE SYSTEM |
897433
|
1800 SRM 0472 | 04/92 |
| ACCUMULATOR |
1529749
|
1800 SRM 1036 | 09/02 |
| PARKING BRAKE |
1531821
|
1800 SRM 1037 | 02/03 |
| SERVICE BRAKES (Later Units) |
1531822
|
1800 SRM 1308 | 11/03 |
| AUXILARY BRAKE CALIPER |
1531815
|
1800 SRM 1040 | 04/03 |
| HYDRAULIC GEAR PUMPS |
910091
|
1900 SRM 0097 | 10/03 |
| HYDRAULIC SYSTEM |
897463
|
1900 SRM 0492 | 03/03 |
| TILT CYLINDERS |
910102
|
2100 SRM 0103 | 10/03 |
| ALTERNATOR |
899784
|
2200 SRM 0002 | 10/03 |
| STARTER |
910107
|
2200 SRM 0106 | 02/01 |
| INSTRUMENT PANEL INDICATORS and SENDERS |
910110
|
2200 SRM 0143 | 12/03 |
| MAST |
897462
|
4000 SRM 0491 | 04/92 |
| EXTENDABLE CONTAINER ATTACHMENT |
910457
|
5000 SRM 0265 | 11/97 |
| FIXED CONTAINER ATTACHMENT |
910466
|
5000 SRM 0266 | 11/97 |
| INCH (SAE) and METRIC FASTENERS |
910442
|
8000 SRM 0231 | 03/03 |
| PERIODIC MAINTENANCE |
897456
|
8000 SRM 0487 | 10/03 |
| DIAGRAMS |
897457
|
8000 SRM 0488 | 02/97 |
| CAPACITIES and SPECIFICATIONS |
897458
|
8000 SRM 0489 | 02/02 |
| PERIODIC MAINTENANCE – TIER 2 EMISSION |
1523596
|
8000 SRM 1023 | 09/03 |
| DIAGRAMS – TIER 2 EMISSION |
1524437
|
8000 SRM 1035 | 09/03 |
| For service and repair information on Cummins diesel engines, | |||
| see a dealer for Cummins diesel engines. | |||
| PART NO. 897452 | |||
| REV. 12/03 | |||
Periodic Maintenance…..2
Safety Precautions Maintenance and Repair…..3
General…..6
Serial Number Data…..6
How to Move Disabled Truck…..6
How to Tow Lift Truck…..7
How to Put Lift Truck on Blocks…..7
How to Raise Drive Tires…..7
How to Raise Steering Tires…..8
Maintenance Schedule…..9
Maintenance Procedures Every 8 Hours or Daily…..15
How to Make Checks With Engine Stopped…..15
Hydraulic System Oil…..15
Engine Oil…..15
Drive Belt…..16
Cooling System…..16
Battery…..17
Splash Fuses…..17
Air Filter…..18
Fuel System…..18
Fuel Filter/Water Separator…..18
Tires and Wheels…..19
Forks…..19
Adjust…..19
Remove…..19
Low Mount Fork, Install…..20
High Mount Fork, Install…..20
Forks, Mast, and Lift Chains Inspection…..20
Safety Labels…..21
Operator Restraint System…..21
How to Make Checks With Engine Running…..22
Engine Fault Codes…..22
Gauges, Lights, Horn, Fuses, Control Levers, and Pedals…..28
Transmission Oil…..28
Lift System Operation…..29
Attachments…..29
Hydraulic Oil Filters…..29
Brakes…..30
Steering System…..30
Maintenance Procedures Every 250 Hours or 2 Months…..30
Engine Oil and Filter…..30
Drive Shaft…..30
Steering Axle…..30
Mast…..30
Lift Chains…..31
Wear Check…..31
Lubrication…..31
Adjust…..32
Forks…..32
Wheel Nuts…..32
Hydraulic Tank Breathers…..32
Air Filter, Heater…..32
Drive Axle and Differential…..32
Container Attachments…..32
Drive Belt…..32
Maintenance Procedures Every 500 Hours or 4 Months…..33
Transmission Oil Filter…..33
Fuel Filter/Water Separator…..33
Coolant Filter…..33
Maintenance Procedures Every 1000 Hours or 6 Months…..33
Steer Wheel Bearing Nut…..33
Transmission Oil…..34
Mast…..34
Other Lubrication…..34
Engine Speeds…..35
Idle Speed…..35
Governed Speed…..35
Maintenance Procedures Every 2000 Hours or Yearly…..35
Hydraulic System…..35
Steer Wheel Bearings…..35
Drive Wheel Bearings…..35
Differential and Drive Axle…..35
Brakes…..36
Tilt Cab Operation…..36
Raise Cab…..36
Lower Cab…..36
System Air Removal…..37
Safety Procedures When Working Near Mast…..38
Lift and Tilt System Leaks Check…..39
Lift System…..39
Tilt System…..40
Wheel and Tire Replacement…..40
Remove Wheels From Lift Truck…..40
Remove Tire From Wheel…..41
Install Tire on Wheel…..42
Add Air to Tires…..44
Wheels, Install…..45
tables…..2
Table 1. Maintenance Schedule…..9
Table 2. Maintenance Schedule, Container Attachments…..14
Table 3. Error Code Descriptions…..23
Table 4. Steer Wheel Nut Torque Specifications…..34
hyster-1524437-09-03-srm1035…..48
toc…..48
Diagrams…..48
Safety Precautions Maintenance and Repair…..49
hyster-1529748-09-02-srm1042…..68
toc…..68
Frame…..68
Safety Precautions Maintenance and Repair…..69
General…..72
Description…..72
Counterweight Repair…..72
Remove…..72
Install…..73
Fenders Repair…..73
Remove…..73
Install…..74
Hood Repair…..74
Remove…..74
Install…..74
Hydraulic Tank Repair…..76
Remove…..76
Repair…..77
Small Leaks…..77
Large Leaks…..77
Clean…..77
Steam Method…..77
Chemical Solution Method…..77
Other Methods of Preparation for Repair…..78
Install…..78
Fuel Tank Repair…..78
Remove…..78
Repair…..79
Install…..79
Oil Cooler…..79
Remove…..79
Clean…..79
Install…..80
Radiator Repair…..80
Remove…..80
Clean…..80
Install…..80
Engine Repair…..82
Remove…..82
Install…..84
Operator Compartment and Cab…..85
General…..85
Remove…..85
Install…..89
Repairs…..89
Gauges and Switches…..89
Window Wipers…..90
Window Washer Motor/Pumps…..90
Heater Assembly…..91
Heater Control Panel Assembly, Remove…..91
Blower and Core Assemblies, Remove…..92
Install…..92
Fuse Panel…..92
Operator Restraint System…..92
Door Handle Assembly…..93
Door Retainer Assemblies…..93
Window Replacement…..94
Front and Rear Windows…..95
Lower Door Windows…..96
Upper Door (Slider) Windows…..96
Tilt Cab Repair…..96
General…..96
Repairs…..98
Tilt Cylinder…..98
Latch…..98
Pump…..98
Label Replacement…..101
tables…..68
Table 1. Material Specifications for Cab Windows…..94
hyster-1529749-09-02-srm1036…..106
toc…..106
Accumulator…..106
Safety Precautions Maintenance and Repair…..107
General…..110
Description and Operation…..110
Accumulator Maintenance…..110
Precharge Check…..110
Precharge Filling…..110
Remove…..111
Disassemble…..112
Clean…..113
Inspect…..113
Repair…..113
Assemble…..113
Replace…..113
hyster-1531815-04-03-srm1040…..116
toc…..116
Auxiliary Brake Caliper…..116
Safety Precautions Maintenance and Repair…..117
General…..120
Description and Operation…..120
Auxiliary Brake Caliper Repair…..121
Brake Linings…..121
Remove…..121
Clean and Inspect…..121
Install…..122
Auxiliary Caliper…..122
Remove…..122
Disassemble…..123
Caliper…..123
Piston Subassembly…..124
Clean…..125
Inspect…..126
Caliper…..126
Rotor…..126
Piston Return Spring…..126
Piston Assembly Return Spring Force and Built-In Clearance…..127
Piston Assembly Adjuster Grip Force…..128
Grip Force Adjuster Grip Assembly…..130
Assemble…..131
Piston Subassembly…..131
Caliper…..132
Install…..132
Bleed Brakes…..133
Adjust…..133
Troubleshooting…..134
tables…..116
Table 1. Rotor Wear Limits…..126
hyster-1531821-02-03-srm1037…..138
toc…..138
Parking Brake…..138
Safety Precautions Maintenance and Repair…..139
General…..142
Description and Operation…..142
Parking Brake Caliper Repair…..143
Release Brake Manually…..143
Hydraulic Pressure Available…..143
Hydraulic Pressure not Available…..143
Remove…..143
Disassemble…..144
Clean…..146
Inspect…..146
Linings…..146
Disc…..146
Caliper Parts…..147
Assemble…..147
Install…..149
Bleed Brakes…..149
Adjust…..150
Test…..150
Specifications…..151
Troubleshooting…..151
tables…..138
Table 1. Disc Wear Limits…..147
Table 2. Torque Requirements…..151
Table 3. Wear Limits…..151
Table 4. Lining to Disc Clearance…..151
hyster-1531822-11-03-srm1038…..156
toc…..156
Service Brake…..156
Safety Precautions Maintenance and Repair…..157
General…..160
Description and Operation…..160
Repair…..161
Remove…..161
Brake Assembly…..161
Spindle and Brake Cover…..164
Disassemble…..165
Clean…..167
Ground and Polished Parts…..167
Parts With Rough Finish…..167
Wet Disc Brake and Axle Assembly…..167
Inspect…..167
Face Seals…..167
Disc…..168
Wear Limits…..168
Replace…..168
Parts…..168
Assemble…..168
Brake Housings…..168
Install…..171
Hub Oil Seals…..171
Double Seals…..171
Single Seal…..171
Spindle and Brake Cover…..172
Brake Housing…..174
Specifications…..177
Brake Coolant…..180
Coolant Change Intervals…..180
Break-In…..180
Normal Maintenance…..180
Hydraulic Fluid…..180
Troubleshooting…..180
tables…..156
Table 1. FRICTION DISC…..168
Table 2. STATIONARY DISC…..168
Table 3. Wheel Hub and Brake Housing Torque Chart…..177
Table 4. Brake Housing Cover Torque Chart…..179
hyster-897240-11-01-srm0375…..186
toc…..186
Three-Speed Powershift Transmission…..186
Safety Precautions Maintenance and Repair…..187
General…..190
Mechanical Description…..191
General…..191
Torque Converter…..191
Description…..191
Operation…..191
Clutch Assemblies…..191
Description…..191
Operation…..191
Forward Shaft…..193
Reverse Shaft…..194
First Speed Shaft…..194
Output Shaft…..194
Hydraulic Operation…..196
Sump, Filter, and Pump…..196
Shift Control Valve…..196
Solenoid Valves…..196
Inching Spool…..196
Direction Spools…..196
Range Spools…..199
Modulator Valve and Manifold Block…..199
Operation…..199
Transmission Control System H17.00-32.00C (H370-700C)…..202
Transmission Control System H20.00-32.00F (H440-700F) (without a…..202
Transmission Control System H20.00-32.00F (with auto shift APC 1…..208
Gear Selector…..208
Automatic Powershift Control…..209
Bypass Box and Bypass Plug…..210
Hydraulic Circuits…..210
Cooling and Lubrication…..210
Operation of Transmission, Neutral…..210
Operation of Transmission, Forward – First…..210
Operation of Transmission, Reverse – First…..210
Operation of Transmission, Forward – Second…..213
Operation of Transmission, Forward – Third – Inching…..214
Safety Precautions Maintenance and Repair…..369
General…..372
Serial Number Data…..372
How to Move Disabled Lift Truck…..372
How to Tow Lift Truck…..373
How to Put Lift Truck on Blocks…..373
How to Raise Drive Tires…..373
How to Raise Steering Tires…..374
Maintenance Schedule…..375
Maintenance Procedures Every 8 Hours or Daily…..379
How to Make Checks With Engine Stopped…..379
Hydraulic System Oil…..379
Engine Oil…..380
Drive Belt…..380
Cooling System…..381
Battery…..381
Air Filter…..381
Fuel System…..382
Water Separator (Fuel Filter)…..382
Tires and Wheels…..383
Forks…..383
Adjust…..383
Remove…..383
Low Mount Fork, Install…..384
High Mount Fork, Install…..384
Forks, Mast, and Lift Chains, Inspect…..384
Safety Labels…..385
Operator Restraint System…..385
How to Make Checks With Engine Running…..386
Gauges, Lights, Horn, Fuses, Control Levers, and Pedals…..386
Transmission Oil…..387
Lift System Operation…..387
Attachments…..387
Hydraulic Oil Filters…..387
Brakes…..388
Steering System…..388
Maintenance Procedures Every 250 Hours or 2 Months…..388
Engine Oil and Filter…..388
Drive Shaft…..388
Steering Axle…..388
Mast…..389
Lift Chains…..389
Wear Check…..389
Lubrication…..390
Adjustments…..390
Forks…..390
Wheel Nuts…..390
Hydraulic Tank Breathers…..390
Air Filter, Heater…..390
Drive Axle and Differential…..390
Container Attachments…..390
Drive Belt…..391
Maintenance Procedures Every 500 Hours or 4 Months…..391
Transmission Oil Filter…..391
Fuel Filters…..391
Coolant Filter…..391
Maintenance Procedures Every 1000 Hours or 6 Months…..393
Steer Wheel Bearing Nut…..393
Transmission Oil…..394
Mast…..394
Other Lubrication…..394
Fuel System…..394
Idle Speed…..394
Governed Speed…..394
Maintenance Procedures Every 2000 Hours or Yearly…..395
Hydraulic System…..395
Steer Wheel Bearings…..395
Drive Wheel Bearings…..395
Differential and Drive Axle…..395
Brakes…..396
Tilt Cab Operation…..396
Raise Cab…..396
Lower Cab…..396
Fuel System Air Removal…..397
Safety Procedures When Working Near Mast…..397
Lift and Tilt System Leaks Check…..399
Lift System…..399
Tilt System…..399
Wheels and Tires…..400
Remove Wheels From Lift Truck…..400
Remove Tire From Wheel…..401
Install Wheel in Tire…..402
Install Tire on Wheel…..403
Add Air to Tires…..404
Install Wheels…..405
tables…..368
Table 1. Maintenance Schedule…..375
Table 2. Maintenance Schedule, Container Attachments…..379
Table 3. Steer Wheel Nut Torque Specifications…..393
Safety Precautions Maintenance and Repair…..425
Lift Truck Weights…..428
Container Attachment Weights…..428
Mast Speeds…..429
Engine Specifications…..429
Specifications…..430
Capacities…..430
Electrical System…..430
Transmission Pressures…..431
Tires…..432
Torque Specifications…..432
Brake System…..432
Container Attachment…..432
Differential…..432
Drive Line and Axle…..432
Engine…..432
Frame…..433
Hydraulic System Selector Valve…..433
Mast and Carriages…..433
Steering…..433
Torque Converter…..434
Transmission…..434
Hydraulic System…..466
Safety Precautions Maintenance and Repair…..467
General…..472
Description and Operation…..472
Hydraulic Module…..472
Main Control Valves…..472
Remote Control Valve…..472
Lift Manifold…..473
Accumulator Charge Valve…..473
Relief Valve and Pressure Reducing Valves…..473
Directional Control Valve…..473
Return Control Solenoid Valves…..473
Carriage Solenoid Valves…..473
Heat Exchanger System…..473
Steering Control System…..474
Brake System…..474
Lift and Lower Circuit…..474
Description…..474
Operation…..475
Lift Circuit, Normal Speed (Heavy Load)…..477
Lift Circuit, High Speed (Light Load)…..477
Two-Speed Cartridge…..477
Lowering…..478
Lowering Control Valves…..478
Repairs…..478
General…..478
Hydraulic Module, Remove…..478
Hydraulic Module, Install…..479
Remote Control Valve…..479
Remove…..479
Disassemble…..479
Clean and Inspect…..480
Assemble…..480
Install…..482
Adjust…..482
Main Control Valves…..482
Remove…..482
Disassemble…..482
Clean and Inspect…..484
Assemble…..484
Install…..484
Lift Manifold…..485
Remove…..485
Clean and Inspect…..485
Assemble and Install…..485
Checks and Adjustments…..486
Pilot Pressure, Check…..486
Main Control Valves Relief Pressure, Check…..487
Two-Speed Cartridge, Check…..487
Tilt Control Circuit…..487
Description…..487
Operation…..488
Tilt Spool…..488
Relief Valves in Main Control Valve…..488
Relief Valves, Tilt Lock…..489
Repairs…..489
General…..489
Relief Valves, Tilt Lock, Disassemble…..489
Clean and Inspect…..490
Checks and Adjustments…..490
Main Control Valve Relief Pressure, Check…..490
Flow Control Valves Repair…..490
Description…..490
Accumulator Charge Valve…..490
Relief Valves…..492
Pressure Reduction Valves…..492
Repairs…..492
Accumulator Charge Valve…..492
Relief Valve…..492
Pressure Reduction Valves…..493
Checks and Adjustments…..493
Relief Valves, Check and Adjust…..493
Pressure Reduction Valves Check…..493
Solenoid Valves Repair…..494
Description…..494
Directional Control Valve, Carriage/Attachment…..494
Repairs…..495
Directional Control Valve, Carriage/Attachment…..495
Remove…..495
Disassemble…..495
Clean and Inspect…..497
Assemble…..497
Install…..499
Return Control Solenoid Valves…..499
Remove…..499
Install…..500
Return Control Solenoid…..500
Remove…..500
Install…..500
Carriage Solenoid Valves…..501
Remove…..501
Disassemble…..502
Clean and Inspect…..502
Assemble…..502
Install…..502
Over Lowering Interrupt…..502
Lift Interrupt…..502
Checks and Adjustments…..503
Torque Specifications…..503
Control Valves…..503
Remote Control Valve…..503
Control Valve, Carriage/Attachment…..503
Carriage Solenoid Valve…..503
Specifications…..503
Hydraulic Pump Output at 2500 rpm and 13.8 MPa ( 2000 psi)…..503
Pressure Reduction Valves…..503
Relief Pressures at 2500 rpm…..503
Main Hydraulic Filters…..504
Tank Capacity…..504
Troubleshooting…..504
Control Valves…..504
Remote Control Valve…..507
Flow Control Valves…..507
Accumulator Charge Valve and Accumulator…..507
Pressure Reduction Valve 2.1 MPa ( 300 psi)…..507
Pressure Reduction Valve 10.3 MPa ( 1500 psi)…..508
Solenoid Valves…..509
Control Valve for Carriage and Attachment…..509
tables…..466
Table 1. Accumulator Charge Valve Pressures…..473
hyster-897934-11-01-srm0626…..524
toc…..524
Cooling System…..524
Safety Precautions Maintenance and Repair…..525
General…..528
Description…..529
Radiator…..529
Radiator Cap…..529
Thermostat…..529
Water Pump…..530
Fan and Fan Shroud…..530
Cooling System Checks…..530
Radiator…..530
Thermostat…..530
Water Pump…..531
Exhaust Leaks…..531
Fan and Fan Shroud…..531
Radiator Cleaning…..531
Drain…..531
Clean…..531
Fill…..532
Troubleshooting…..533
hyster-899784-10-03-srm0002…..536
toc…..536
Alternator with Regulator…..536
Safety Precautions Maintenance and Repair…..537
General…..540
Description…..540
Alternator Repair…..542
Alternator Type A…..542
Remove and Disassemble…..542
Clean…..543
Assemble…..544
Install…..544
Alternator Type B…..547
Remove and Disassemble…..547
Clean…..547
Assemble…..548
Install…..549
General Check and Adjustment…..550
Low Output Check (Type A or Type B)…..550
High Output Check (Type A or Type B)…..552
Brushes Circuit Check…..553
Delco Alternators…..553
Motorola Alternators…..554
Diodes Check…..555
Diode Bridge Check…..555
Delco and Leece-Neville Alternators…..555
Motorola Alternators…..555
Rotor Field Winding Check…..556
Stator Windings Check…..557
Voltage Regulator Check…..557
Troubleshooting…..557
hyster-910030-11-03-srm0047…..562
toc…..562
Planetary Gear Axle…..562
Safety Precautions Maintenance and Repair…..563
General…..566
Description…..566
Operation…..567
Planetary Gear Axle Repair…..568
Remove…..568
Disassemble…..568
Planetary Axle, Disassemble…..571
Assemble and Install…..575
Planetary Axle, Assemble…..576
Torque Specifications…..581
Troubleshooting…..584
tables…..562
Table 1. Axle-to-Frame Fasteners…..575
Table 2. Standard Torque Values for Axle Fasteners…..581
Table 3. Drive Wheel Nut Torque…..581
Differential…..604
Safety Precautions Maintenance and Repair…..605
General…..608
Description…..608
Differential Repair…..608
Remove…..608
Differential Carrier From Axle Housing, Remove…..608
Differential and Ring Gear From Differential Carrier, Remove…..612
Drive Pinion and Pinion Carrier From Differential Carrier, Remov…..614
Disassemble…..615
Differential and Ring Gear Assembly, Disassemble…..615
Drive Pinion and Pinion Carrier, Disassemble…..617
Clean and Inspect…..619
Assemble…..620
Pinion, Bearings, and Pinion Carrier, Assemble…..620
Pinion Bearings, Adjust Preload…..621
Press Method…..621
Yoke or Flange Method…..621
Triple-Lip Seal, Install…..622
Pinion Carrier Shim Set, Adjust Thickness (Depth of Pinion)…..623
Differential and Ring Gear, Assemble…..625
Differential Gears Rotating Torque, Check…..628
Differential and Ring Gear Assembly, Install…..629
Differential Bearings, Preload Adjust…..630
Ring Gear, Runout Check…..631
Ring Gear Backlash, Adjust…..631
Gear Set, Tooth Contact Pattern Check…..633
Thrust Screw, Install and Adjust…..635
Install…..636
Differential Assembly Into Axle Housing, Install…..636
Specifications…..638
Troubleshooting…..642
tables…..604
Table 1. Ring Gear Backlash Adjustment Specifications…..632
Table 2. Ring and Pinion Tooth Contact Adjustment…..634
Table 3. General Specifications…..638
Table 4. Rivet Installation Pressure…..638
Table 5. Pinion Adjustment…..638
Table 6. Pinion Preload Pressure…..639
Table 7. Torque Specifications…..640
Table 8. Torque Specifications for Metric Hardware…..641
Table 9. Torque Specifications for Metric (Fine) Hardware…..641
hyster-910091-10-03-srm0097…..646
toc…..646
Hydraulic Gear Pumps…..646
Safety Precautions Maintenance and Repair…..647
Description…..650
Operation…..651
Flow Control Valve…..651
Relief Valve…..652
Hydraulic Gear Pump Repair…..652
Remove…..652
Disassemble…..653
Clean…..653
Inspect…..654
Assemble…..657
Install…..659
Pump Output Check…..659
Method No. 1…..659
Method No. 2…..660
Hydraulic System Air Check…..661
Troubleshooting…..662
hyster-910102-10-03-srm0103…..668
toc…..668
Tilt Cylinders…..668
Safety Precautions Maintenance and Repair…..669
General…..672
Description…..672
Tilt Cylinder Repair…..672
Remove…..672
Disassemble…..672
Clean…..672
Assemble…..673
Tilt Cylinders With O-Ring or Single-Lip Seals…..673
Tilt Cylinders for XM and XMS Models…..674
Tilt Cylinders for H700-800A and Early Model H700-920B…..675
Install…..676
Tilt Cylinders Using Chevron Packing…..677
Install…..678
Tilt Cylinder Leak Check…..680
Tilt Cylinder Stroke and Mast Tilt Angle Adjustment…..681
Torque Specifications…..682
Piston Rod Nut…..682
Retainer…..683
Troubleshooting…..685
tables…..668
Table 1. Movement Rates (Maximum) for Tilt Cylinders…..681
hyster-910107-02-01-srm0106…..688
toc…..688
Starter…..688
Safety Precautions Maintenance and Repair…..689
General…..692
Description and Operation…..692
Starter Repair…..694
Remove…..694
Disassemble…..694
Clean…..695
Assemble…..695
Install…..696
General Checks and Adjustments…..696
Troubleshooting…..699
hyster-910110-12-03-srm0143…..704
toc…..704
Instrument Panel Indicators and Senders…..704
Safety Precautions Maintenance and Repair…..705
General…..708
Description…..709
Steering Column Gauges, Meters, and Indicators…..709
LED Display Panel…..709
Battery Discharge Indicators…..709
Brush Wear Indicators…..716
Motor Temperature Indicators…..716
LX Series Display Panel…..718
Hourmeter Functions…..718
Battery Indicator Function…..719
Status Code Function…..720
ZX Series Display Panels…..720
Display Panel…..720
Basic Display Panels…..720
Performance Display…..723
Brush Wear Indicators…..726
Adjustments – General…..727
Replacement – General Information…..727
Meter Replacement…..728
Sender Replacement…..729
Fuel Level Sender…..729
Pressure and Temperature Sender…..729
ITW Display Panel Replacement…..730
Remove…..730
Column Mount Display Panel (EV-100/200ZX Motor Controllers) Repl…..731
Remove…..731
Display Panel Assembly, Replace…..731
Indicator LEDs…..732
Battery Indicators…..732
Digital Display (Performance Display Panel Only)…..732
Status Code or Performance Level Switches and Indicator LEDs (Pe…..732
Basic Display Panel, Replace Parts…..732
Performance Display Panel, Replace Parts…..734
Dash Mount Display Panel (EV100/200ZX Motor Controllers) Replace…..735
Remove and Replace…..735
Specifications…..735
Meter Specifications…..735
Sender Specifications…..736
Troubleshooting…..736
Meter…..736
hyster-910442-03-03-srm0231…..740
Metric and Inch (SAE) Fasteners…..740
General…..744
Threaded Fasteners…..744
Nomenclature, Threads…..744
Strength Identification…..745
Cotter (Split) Pins…..745
Fastener Torque Tables…..750
Conversion Table…..752
tables…..740
Table 1. Bolts and Screws…..746
Table 2. Studs and Nuts…..747
Table 3. Torque Nuts…..748
Table 4. Torque Nuts With Nylon Insert…..749
Table 5. Torque Values for Metric Fasteners*…..750
Table 6. Torque Values for Inch Fasteners*…..751
Table 7. Conversion Table for Metric and English units…..752
Table 8. Cotter Pin Dimensional Data…..753
Hyster H440-700F/FS (E008) Repair Service Manual
