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Komatsu Forklift Truck FBRJ-2R Repair Service Manual


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Complete service repair manual with Electrical Wiring Diagrams for Komatsu Forklift FBRJ-2R, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.

Komatsu Forklift FBRJ-2R workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

8054 349 – Komatsu Forklift FBRJ-2R Workshop Manual.pdf

PRODUCT DETAILS:
Total Pages: 390 pages
File Format: PDF
Language: English

MAIN SECTIONS
Guide to chapters…4
Guide to components…6
Contents…7
Chapter 1 – Chapter 6…7
Chapter 7 – Chapter 9…8
Chapter 9 – Chapter 11…9
Chapter 11- Chapter 12…10
Chapter 12 – Chapter 13…11
Chapter 14 – Chapter 20…12
Chapter 21 – Chapter 27…13
Chapter 28 – Chapter 38…14
Chapter 38 – Chapter 39…15
Chapter 40 – Chapter 41…16
Chapter 1 Vehicle data…17
Chapter 2 Drive motor…21
Chapter 3 Drive wheel…35
Chapter 4 Gear…36
Chapter 5 Electro-magnetic parking brake…39
Chapter 6 Generator service brake…46
Chapter 7 Hydraulic/mechanical service brake…47
Chapter 8 Brake deceleration…59
Chapter 9 Steering…61
Chapter 10 Electronic components…89
Chapter 11 FPS…95
Chapter 12 LAS-Module…126
Chapter 13 Converters…155
Chapter 14 Display…174
Chapter 15 CAN-Bus…189
Chapter 16 Supply and emergency-stopcircuit…198
Chapter 18 Single-lever potentiometer…199
Chapter 19 Inductive proximity switches…201
Chapter 20 Travel transducer…202
Chapter 21 DC/DC Converter…204
Chapter 22 Height measuring system…205
Chapter 23 Foot pedal adjustment…210
Chapter 24 Hydraulic functions…211
Chapter 25 Chassis valve block…216
Chapter 26 Reach carriage valve block…223
Chapter 27 Additional hydraulics valve block…227
Chapter 28 Line break protection…228
Chapter 29 Lowering brake valve…230
Chapter 30 Load holding valve…231
Chapter 33 Hydraulic pump…232
Chapter 34 Tank indicator…233
Chapter 35 Tank…234
Chapter 36 Runback filter…235
Chapter 37 Lubrication plan…236
Chapter 38 Servicesoftware…239
Chapter 39 Error codes…320
Chapter 40 WINFLASH…345
Chapter 41 Height preselection…366

Komatsu Forklift Truck FBRJ-2R Repair Service Manual


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Komatsu Forklift Truck FB 14 RW-1R, FB 16 RW-1R, FB 20 RW-1R, FB 25 RW-1R Repair Service Manual


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Complete service repair manual with Electrical Wiring Diagrams for Komatsu Forklift Truck FB 14 RW-1R, FB 16 RW-1R, FB 20 RW-1R, FB 25 RW-1R, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.

Komatsu Forklift Truck FB 14 RW-1R, FB 16 RW-1R, FB 20 RW-1R, FB 25 RW-1R workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:
Total Pages: 142 pages
File Format: PDF
Language: English

60424506 – Komatsu Forklift Truck FB 14 RW-1R, FB 16 RW-1R, FB 20 RW-1R, FB 25 RW-1R Shop Manual.pdf

MAIN SECTIONS
General Rules
Introduction
Lift Group
Hydraulic System
ELectric motor
Electrical System
Power Steering
Optionals
Programming
Accelerator pedal autosensing
FB 14-25 RW-IR from serial number F245 19P00001
Appendix A — Electrical diagrams

Komatsu Forklift Truck FB 14 RW-1R, FB 16 RW-1R, FB 20 RW-1R, FB 25 RW-1R Repair Service Manual


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Komatsu Forklift CX50 Series Repair Service Manual (BEC10E1)


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Complete service repair manual with Electrical Wiring Diagrams for Komatsu Forklift CX50 Series (FG40Z-10, FG35/40/45/50A-10, FD40Z-10, FD35/40/45/50A-10, FD40ZY-10, FD35Y/40Y/45Y/50AY-10, FG40ZU-10, FG40U/45U/50AU-10, FD40ZU-10, FD40U/45U/50AU-10), with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.

Komatsu Forklifts FG40Z-10, FG35/40/45/50A-10, FD40Z-10, FD35/40/45/50A-10, FD40ZY-10, FD35Y/40Y/45Y/50AY-10, FG40ZU-10, FG40U/45U/50AU-10, FD40ZU-10, FD40U/45U/50AU-10 workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:
Total Pages: 754 pages
File Format: PDF
Language: English

BEC10E1-01 – Komatsu Forklift CX50 Series (FG40Z-10, FG35_40_45_50A-10, FD40Z-10, FD35_40_45_50A-10, FD40ZY-10, FD35Y_40Y_45Y_50AY-10, FG40ZU-10, FG40U_45U_50AU-10, FD40ZU-10, FD40U_45U_50AU-10) Shop Manual.pdf

MAIN SECTIONS
Shop Manual, contents binder, binder label and tabs BEC10E1-01
00 Index and foreword
100 Index
200 Foreword and general information
01 Outline
100 Specifications
10 Structure, function and maintenance standard
100 Engine and cooling system
200 Power train
300 Steering system
400 Brake system
500 Undercarriage and frame
600 Hydraulic system
700 Work equipment
801 Electric devices (Part 1)
802 Electric devices (Part 2)
20 Standard value table
100 Standard value table
30 Testing and adjusting
100 Testing and adjusting
40 Troubleshooting
100 General information on troubleshooting
201 Troubleshooting by failure code (ISO controller system (*)) (Part 1)
202 Troubleshooting by failure code (ISO controller system (*)) (Part 2)
203 Troubleshooting by failure code (EPACS controller system) (Part 3)
301 Troubleshooting of electrical system (E-mode)(Part 1)
302 Troubleshooting of electrical system (E-mode)(Part 2)
303 Troubleshooting of electrical system (E-mode)(Part 3)
304 Troubleshooting of electrical system (E-mode)(Part 4)
305 Troubleshooting of electrical system (E-mode)(Part 5)
400 Troubleshooting of hydraulic and mechanical system (H-mode)
50 Disassembly and assembly
100 General information on disassembly and assembly
200 Engine and cooling system
300 Power train
400 Hydraulic equipmentd
500 Work equipment
600 Electric devices
80 Yearly inspection criteria
100 Yearly inspection criteria
90 Diagrams and drawings
100 Hydrauric circuit diagrams
200 Electrical diagrams and drawings

Komatsu Forklift CX50 Series Repair Service Manual (BEC10E1)


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Komatsu Forklift AX50, BX50 Series Repair Service Manual


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Complete service repair manual with Electrical Wiring Diagrams for Komatsu Forklift AX50, BX50 Series (FG10/15/18-20, FG15H/18H-20, FD10/15/18-20, FG20/25/30-16, FG20H/25H-16, FG20N/25N/30N-16, FG35A-16, FD20/25/30-16, FD20H/25H/30H-16, FD20N/25N/30N-16, FD35A-16), with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.

Komatsu Forklift AX50, BX50 Series (FG10-20, FG15-20, FG18-20, FG15H-20, FG18H-20, FD10-20, FG15-20, FG18-20, FG20-16, FG25-16, FG30-16, FG20H-16, FG25H-16, FG20N-16, FG25N-16, FG30N-16, FG35A-16, FD20-16, FD25-16, FD30-16, FD20H-16, FD25H-16, FD30H-16, FD20N-16, FD25N-16, FD30N-16, FD35A-16) workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:
Total Pages: 341 pages
File Format: PDF
Language: English

BEB16E1-02 – Komatsu Forklift AX50, BX50 Series (FG10/15/18-20, FG15H/18H-20, FD10/15/18-20, FG20/25/30-16, FG20H/25H-16, FG20N/25N/30N-16, FG35A-16, FD20/25/30-16, FD20H/25H/30H-16, FD20N/25N/30N-16, FD35A-16) Shop Manual.pdf

MAIN SECTIONS
COVER…2
SECTION INDEX…4
10. GENERAL AND SPECIFICATIONS…6
SPECIFICATIONS…7
PERIODIC REPLACEMENT OF CONSUMABLE PARTS…17
SAFETY ITEMS FOR MAINTENANCE…18
STANDARD TIGHTENING TORQUE FOR BOLTS…26
STANDARD TIGHTENING TORQUE FOR PIPE JOINTS…27
20. TESTING AND ADJUSTING…28
SERVICE DATA…29
GASOLINE ENGINE…37
DIESEL ENGINE…39
AIR CLEANER…41
ADJUSTMENT OF IGNITION TIMING…43
ADJUSTMENT OF FUEL INJECTION TIMING…44
MEASUREMENT OF COMPRESSION…45
ADJUSTMENT OF VALVE CLEARANCE…46
TIGHTENING TORQUE OF CYLINDER HEAD MOUNTING BOLTS…47
REPLACEMENT OF CLUTCH DISC…48
TORQFLOW TRANSMISSION CASE…50
DIFFERENTIAL CASE…51
HYDRAULIC TANK…52
MEASUREMENT OF HYDRAULIC DRIFT OF LIFT AND TILT CYLINDERS…53
ADJUSTMENT OF CLUTCH AND BRAKE PEDAL…54
ADJUSTMENT OF INCHING AND BRAKE PEDAL…55
ADJUSTMENT OF ACCELERATOR PEDAL…56
ADJUSTMENT OF PARKING BRAKE LEVER…58
WHEEL BRAKE…59
BLEEDING AIR…60
DESIGNATED FUEL AND LUBRICATING OIL…63
30. REMOVAL AND INSTALLATION…68
OVERALL DISASSEMBLY AND ASSEMBLY…69
WEIGHT TABLE…71
MAST…73
LIFT CYLINDER…74
ENGINE…75
CLUTCH AND TORQUE CONVERTER, TRANSMISSION AND DRIVE AXLE…80
ALIGNMENT OF POWER TRAIN…90
STEERING AXLE AND POWER STEERING…92
WHEEL BRAKE…93
40. DISASSEMBLY AND ASSEMBLY…98
CLUTCH…99
CLUTCH MASTER CYLINDER…101
CLUTCH BOOSTER ASSEMBLY…106
CLUTCH TRANSMISSION…116
TORQUE CONVERTER…123
TORQFLOW TRANSMISSION…138
DIFFERENTIAL…147
DIFFERENTIAL ASSEMBLY DRAWING…155
WHEEL BRAKE…161
BRAKE MASTER CYLINDER…164
COMBINATION SWITCH…168
SOLENOID VALVE…170
STEERING VALVE…174
STEERING AXLE…175
POWER STEERING CYLINDER ASSEMBLY…183
LIFT CYLINDER…189
TILT CYLINDER…196
CONTROL VALVE…198
MAST…209
FORK CARRIAGE…215
FLOW DIVIDER…219
RESERVOIR AASEMBLY…223
HYDRAULIC PUMP…224
PROPELER SFAFT…230
50. MAINTENANCE STANDARD…232
CLUTCH RELIESE CYLINDER…233
CLUTCH…234
CLUTCH TRANSMISSION…236
TORQUE CONVERTER…238
TORQFLOW TRANSMISSION…241
TRANSMISSION CONTROL VALVE…243
DIFERENTIAL…245
WHEEL BRAKE…247
BRAKE MASTER CYLINDER…249
CLUTCH MASTER CYLINDER…250
BRAKE BOOSTER…251
CLUTCH BOOSTER…253
STEERING AXLE…254
POWER STEERING VALVE…256
POWER STEERING CYLINDER…258
LIFT CYLINDER…259
TILT CYLINDER…262
CONTROL VALVE…264
MAST, FORK CARRIAGE AND FORK…266
HYDRAULIC PUMP…268
PROPELER SFAFT…272
60. STRUCTURE AND FUNCTION…274
TORQUE CONVERTER, GEAR PUMP AND CONTROL VALVE…275
BRAKE BOOSTER…285
FLOW DIVIDER…286
CLUTCH BOOSTER…287
TILT CYLINDER…289
WORK EQUIPMENT CONTROL VALVE…291
VEHICLE CONTROLLER…294
HYDRAULIC CIRCUIT DRAWING…299
ELECTRICAL CIRCUIT DRAWING…303
80. CRITERIA FOR PERIODICAL INSPECTION AND JUDGMENT…308
ENGINE…309
POWER TRAIN…315
TRAVELING SYSTEM…319
STEERING SYSTEM…321
BRAKING SYSTEM…323
WORK EQUIPMENT…326
HYDRAULIC SYSTEM…328
CHASSIS AND SAFETY SYSTEM…331
OVERALL TEST…331
90. CONVERSION TABLE…332
MILLIMETERS TO INCHES…333
INCHES TO MILLIMETERS…333
CUBIC METERS TO CUBIC YARDS…334
CUBIC YARDS TO CUBIC METERS…334
LITER TO U.S GALLON…335
U.S. GALLON TO LITER…335
LITER TO U.K GALLON…336
U.K. GALLON TO LITER…336
KILOGRAM TI POUND…337
POUND TO KILOGRAM…337
KG/CM 2 TO IB /IN 2…338
KGM TO FT. IB…339
TEMPERATURE…340

Komatsu Forklift AX50, BX50 Series Repair Service Manual


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Komatsu Forklift Series 4032 (FB13M-2R, FB15-2R, FB15M-2R, FB16-2R, FB16M-2R, FB18-2R, FB18M-2R, FB20-2R, FB20M-2R) Workshop Service Repair Manual


INSTANT DOWNLOAD


Complete service repair manual with Electrical Wiring Diagrams for Komatsu Forklift Series 4032 (FB13M-2R, FB15-2R, FB15M-2R, FB16-2R, FB16M-2R, FB18-2R, FB18M-2R, FB20-2R, FB20M-2R), with technical information to maintain, diagnose, repair, and service like professional mechanics.

Komatsu Forklift Series 4032 (FB13M-2R, FB15-2R, FB15M-2R, FB16-2R, FB16M-2R, FB18-2R, FB18M-2R, FB20-2R, FB20M-2R) workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:
Total Pages: 378 pages
File Format: PDF
Language: English

40328042305 EN – Komatsu Forklift Series 4032 (FB13M-2R, FB15-2R, FB15M-2R, FB16-2R, FB16M-2R, FB18-2R, FB18M-2R, FB20-2R, FB20M-2R) Shop Manual.pdf
604.24.128 – Komatsu ELECTRONIC EQUIPMENT FORKLIFT TRUCKS FB 12M-1R, FB 15M-1R, FB 18M-1R, FB 15-1R FB18-1R, FB 18H-1R, FB 20H-1R, FB 20GH-1R, FB 22H-1R, FB 25-1R, FB 28-1R, FB 30-1R.pdf
FB13M(V)_30H.1E(ELE)-BE1 – Komatsu Forklift Truck Controller for Electric Lift Trucks (FB13MV_16MV-1E, FB16M_18M_20M-1E, FB16_18_20-1E, FB16H_20H_25H_30H-1E, FB16GH_20GH_25GH-1E) Shop Manual 1 of 2.pdf
FB13M(V)_30H.1E(ELE)-BE1 – Komatsu Forklift Truck Controller for Electric Lift Trucks (FB13MV_16MV-1E, FB16M_18M_20M-1E, FB16_18_20-1E, FB16H_20H_25H_30H-1E, FB16GH_20GH_25GH-1E) Shop Manual 2 of 2.pdf
Komatsu Forklift MJ-2E Series (FB13 • 15MJ-2E) Shop Manual.pdf
Komatsu Forklift Truck AM-3E_AM-2E Series Service Training Material.pdf

MAIN SECTIONS
40328042305…1
Header…3
Table of contents…3
00 General Information…11
Product information…11
Instruction and maintenance manual…11
General Forklift Description…11
Definition of travel direction…12
Overall dimensions for three-wheel truck…13
Three-wheel truck technical data…14
Overall dimensions for four-wheel truck…18
Four-wheel truck technical data…19
Three-wheel truck tyre characteristics…23
Four-wheel truck tyre characteristics…23
Fork lift truck capacities – Model 1300 kg 3 wheels – with vertical masts and forks = 1400 mm max…24
Fork lift truck capacities – Model 1500 kg 3 / 4 wheels – with vertical masts and forks = 1400 mm max…27
Fork lift truck capacities – Model 1600 kg 3 / 4 wheels – with vertical masts and forks = 1400 mm max…30
Fork lift truck capacities – Model 1800 kg 3 / 4 wheels – with vertical masts and forks = 1400 mm max…33
Fork lift truck capacities – Model 2000 kg 3 / 4 wheels – with vertical masts and forks = 1400 mm max…36
Alternative lift characteristics…39
Abbreviations key…40
Tyre inflation pressure…41
Lamps…41
Battery dimensions and weights…41
Internal accessibility…42
Safety features…43
Transporting the Forklift…45
Forklift towing…46
Loading and unloading the truck…47
Safety precautions…49
Description of safety symbols…49
Operations Preliminary to Maintenance…49
To avoid accidents…49
General safety Regulations…50
Safety Regulations Relative to Operating Materials…52
01 Service…55
Servicing…55
Preliminary operations before commissioning…55
Synoptic Table of Maintenance Operations…55
Supply Table…56
02 Diagnostics…57
Diagnostic software…57
Connection between the diagnostics PC and the forklift …57
Software…58
Description of the menus in the WINPCCONSOLE software…59
Description of the PARAMETER menu …63
Description of the TESTER menu…68
TESTER / Diagnostics Function…69
Parameters…72
Introduction…72
Parameters of the DUAL AC module…72
Parameters of the AC2 FLASH module…78
…80
…81
Parameters of the ECO DISPLAY module…81
Parameterisation of the drive function…85
Parameterisation of the steering function…86
Parameterisation of the electric braking function…87
Parameterisation of the battery state monitoring function…88
Parameterisation of the lifting function…88
Parameterisation of the hydraulically assisted steering function…89
Parameterisation of the tilt, side shift (SLI) and 4th lever functions…90
Alarms…91
State of the truck during an alarm situation…91
…91
…92
Alarms list…93
Analogue signals…108
Summary of signals from the analogue transducers…108
11 Traction motor…111
Asynchronous motors…111
Features of the asynchronous motors …111
Checking the asynchronous motors …113
Front axle motors…114
Traction motor technical data…114
Traction…114
Traction motor…116
Drive motor checks…118
Drive motor decomposition…120
Encoder…122
Replacing the traction encoder…122
Electrical connections of the traction motors…123
Temperature sensor KTY84…124
Insulation testing of traction motor…126
22 Transmission…127
Front axle…127
Front axle technical data…127
Removal of front axle with traction motors…130
Front axle reassembly…133
Reducer…134
Front axle reducer gearbox topography…134
Front axle reduction gear disassembly/reassembly…135
Removal / reassembly of the drive wheel reducer gearbox…136
Check reducer gearbox oil level…137
Reducer gearbox oil change…138
31 Truck…139
Counterweight…139
Counterweight removal…139
Counterweight reassembly…144
Covers…146
Cover topography…146
Side covers removal / reassembly…147
Battery cover removal / reassembly…148
Step plate removal / reassembly…150
Distributor cover removal / reassembly…152
Batteries…155
Battery removal…155
34 Driver's seat…157
Overhead guard…157
Removal of the overhead guard…157
Reassembly of the overhead guard…159
Fairings…160
Removal / reassembly of the steering column panelling…160
Removal / reassembly of the control panel panelling…161
42 Steering system…165
Steering distributor…165
Steering distributor technical data…165
Removal / reassembly of the steering distributor…167
Steering distributor pressure switch technical data…169
Replacing the steering distributor pressure switch…170
Steering column…171
Removal / reassembly of the steering column…171
Fifth-wheel steering axle…175
Three-wheel truck rear axle technical data…175
Three-wheel truck axle removal…178
Three-wheel truck axle reassembly…181
Three-wheel axle disassembly…183
Three-wheel truck potentiometer technical data…187
Replacement of the three-wheel steering axle potentiometer…189
Four-wheel truck axle technical data…190
Four-wheel axle removal…191
Four-wheel truck axle reassembly…192
Four-wheel axle disassembly…194
Four-wheel truck potentiometer technical data…199
Replacing the four-wheel truck potentiometer…200
Lubricating the steering axle…205
46 Wheels and tyres…207
General information…207
Safety regulations for wheels and rims…207
General information for changing tyres…207
Tyrewear check…209
Wheel change…210
Wheel change…210
Wheel decomposition…213
Disassembly/assembly of tyres on rims with movable flange…213
Quick tyres assembly/disassembly…214
Tightening torques…216
Check wheel nut tightness (every 10 hours during run-in)…216
49 Braking system…217
Parking brake…217
Removal / reassembly of the parking brake lever…217
Parking brake control cable replacement…219
Replacing the parking brake microswitch…221
Parking brake adjustment…223
Service brake…224
Service brake pedal removal…224
Service brake pedal reassembly…225
Stop lights microswitch replacement…226
Replacing the service brake pedal potentiometer…226
Braking group…228
Removing / installing the brake group…228
50 Controls…233
Accelerator pedal…233
Accelerator pedal…233
Accelerator pedal potentiometer…233
56 Display elements…235
DISPLAY…235
Plate data…235
Connector…235
Multifunction panel…236
Setting the date and time…242
Speed reductions…246
Functionality of the display buttons…247
Data modification pushbutton functions…249
Multifunction panel removal / reassembly…250
Alarms…251
60 Electronic system…255
Software versions…255
Reference software versions…255
Electronic traction system…256
Characteristics of the electronic drive system…256
Plate data: traction…257
Connectors…257
Closing the general contactor…260
Thermal sensor operation…260
Hydraulic functions electronic system…261
Functions of the AC2 module…261
Plate data: pump…262
AC2 Connectors…262
Control of the general contactor…263
Lowering solenoid valve operation…264
Thermal sensor operation…264
Types of hours counters…265
Types of hour counters:…265
Hours counter management in case of electronic system replacement …265
Resetting the machine hours…266
Electrical system components…267
Electronics panel technical data…267
Electronics panel removal / reassembly…267
Protection of the electrical system…272
Emergency pushbutton …273
Replacing the emergency stop button…273
Assembly / disassembly of the lights switch (option)…274
Lamp replacement (if applicable)…276
Work light replacement procedure (optional)…277
Contactors…278
Location of Fuses…279
Changing a fuse…280
DC/DC Converter …281
Buzzer…282
Fans…282
Encoder description…282
71 Hydraulic components…285
Hydraulic circuit…285
Layout of hydraulic parts…285
Hydraulic system assembly diagram…286
Pump motor…289
Pump motor technical data…289
Pump motor removal…290
Pump motor reassembly…294
Replacing the pump…295
Replacing the pump motor encoder …297
Replacing the pump motor temperature sensor…298
Oil tank…299
Hydraulic oil tank…299
Oil tank removal / reassembly…300
Check hydraulic tank oil level…303
Hydraulic distributor…305
Hydraulic distributor technical data…305
Hydraulic distributor removal / reassembly…306
Replacing the hydraulic distributor probe…309
Valves…310
Safety valve (load lowering block) (VBDC)…310
Safety valve layout…311
Tilt cylinders…317
Tilt cylinders…317
Tilt cylinder removal / reassembly…317
Air bleeding of the tilt cylinders…320
80 Lifts…321
Lifts…321
Technical data for service…321
Lift typologies…322
Simplex Lift…325
Duplex Lift…329
Triplex Lift…334
Load chain locking device…340
Fork carriage retaining device…340
Assembly of the mast / carriage support rollers…340
Check…342
Disassembly of the Simplex lift cylinder…343
Disassembly of the side cylinders of the Duplex lift…344
Disassembly of the side cylinders of the Triplex lift…346
Duplex / Triplex central cylinder…348
Limit stop dampers…350
Disassembly of the fork carriage…351
Tilt cylinder…352
Lift disconnection…354
Lift reassembly…357
Air bleeding of the lift cylinders…358
Lift cylinders…360
Annex…369
A Diagrams…371
Wiring diagrams…371
Electrical circuit diagram 40328020002…371
Electrical connection diagram 40328020001…373
Hydraulic diagrams…375
Hydraulic diagram 40328082502…375


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