Complete Operator’s Manual for John Deere 5075GV, 5090GV, 5075GN, 5090GN, 5100GN, and 5075GL Tractors.
omer444695 – John Deere 5075GV, 5090GV, 5075GN, 5090GN, 5100GN, and 5075GL Tractors (North-American Edition) Operator’s Manual.pdf
omer444696 – Tracteurs 5075GV, 5090GV, 5075GN, 5090GN, 5100GN et 5075GL -: (Édition pour l’Amérique du Nord) French.pdf
PRODUCT DETAILS:
Total Pages: 755 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English French
TABLE OF CONTENTS…………….1
Section 00: Glossary…………….20
Glossary…………….20
Trademarks…………….22
Section 05: Safety…………….24
Recognize Safety Information…………….475
Understand Signal Words…………….27
Follow Safety Instructions…………….28
Prepare for Emergencies…………….29
Wear Protective Clothing…………….30
Protect Against Noise…………….31
Handle Fuel Safely—Avoid Fires…………….32
Handle Starting Fluid Safely…………….33
Fire Prevention…………….34
In Case of Fire…………….35
Avoid Static Electricity Risk When Refueling…………….36
Keep ROPS Installed Properly…………….38
Use Foldable ROPS and Seat Belt Properly…………….39
Stay Clear of Rotating Drivelines…………….40
Use Steps and Handholds Correctly…………….42
Read Operator’s Manuals for ISOBUS Controllers…………….43
Use Seat Belt Properly…………….44
Operating the Tractor Safely…………….45
Avoid Backover Accidents…………….47
Limited Use in Forestry Operation…………….48
Operating the Loader Tractor Safely…………….49
Keep Riders Off Machine…………….50
Instructional Seat…………….51
Use Safety Lights and Devices…………….52
Use a Safety Chain…………….53
Transport Towed Equipment at Safe Speeds…………….54
Use Caution on Slopes, Uneven Terrain, and Rough Ground…………….56
Freeing a Mired Machine…………….57
Avoid Contact with Agricultural Chemicals…………….58
Handle Agricultural Chemicals Safely…………….59
Handling Batteries Safely…………….61
Avoid Heating Near Pressurized Fluid Lines…………….63
Remove Paint Before Welding or Heating…………….64
Handle Electronic Components and Brackets Safely…………….65
Practice Safe Maintenance…………….66
Avoid Hot Exhaust…………….67
Clean Exhaust Filter Safely…………….68
Work In Ventilated Area…………….71
Support Machine Properly…………….72
Prevent Machine Runaway…………….73
Park Machine Safely…………….74
Transport Tractor Safely…………….75
Service Cooling System Safely…………….76
Service Accumulator Systems Safely…………….77
Service Tires Safely…………….317
Service Front-Wheel Drive Tractor Safely…………….79
Tightening Wheel Retaining Bolts/Nuts…………….80
Avoid High-Pressure Fluids…………….442
Do Not Open High-Pressure Fuel System…………….687
Store Attachments Safely…………….83
Decommissioning — Proper Recycling and Disposal of Fluids and Components…………….84
Section 05A: Safety Decals…………….85
Replace Safety Signs…………….86
Riders (Open Operator Station)…………….87
Use Seat Belt Properly (Cab)…………….88
Avoid Crushing, Use Seat Belt Properly (Open Operator Station)…………….89
Operate Tractor Safely (Cab)…………….90
Operate Tractor Safely (Open Operator Station)…………….91
Starter Motor (Cab)…………….92
Starter Motor (Open Operator Station)…………….93
Towing Loads Safely (Cab)…………….94
Towing Loads Safely (Open Operator Station)…………….95
Do Not Modify ROPS (Cab)…………….96
Do Not Modify ROPS (Open Operator Station)…………….97
Caution When Operating The Front Loader (Cab)…………….98
Caution When Operating The Front Loader (Open Operator Station)…………….99
Caution When Operating Rear PTO…………….100
Section 10: Vehicle Overview…………….101
Product Identification View…………….102
Section 10A: Operator's Manual – General Information…………….475
Scope of This Manual…………….105
Operator Manual Usage Information…………….475
Comply with Operator's Manuals of Implement Manufacturers…………….107
Operator Training Required…………….108
Section 20: Operating the Engine…………….681
Engines with Turbocharger…………….110
Neutral Start Switch…………….111
Starting the Engine…………….681
Start with a Booster Battery…………….544
Start the Engine with a Slave Battery…………….544
Stop the Engine…………….681
Restart a Stalled Engine…………….681
Change Engine Speeds…………….121
Fill DEF Tank (Diesel Exhaust Fluid)…………….122
Section 20A: Cold Weather Operation…………….125
Cold-Weather Operation…………….126
Section 20B: Aftertreatment Equipment (DOC/DPF)…………….128
Exhaust Filter Cleaning, General Information…………….475
Aftertreatment General Warning (Tractor with DPF System)…………….131
Access the DPF Menu on the Digital Display…………….132
DPF Soot Load, General Information…………….475
Manual Regeneration, General Information…………….475
DPF Soot Load…………….683
Section 20C: Aftertreatment Equipment (DOC/SCR)…………….141
DEF Warning Messages…………….142
DEF Level Warning…………….144
Poor DEF Quality Warning…………….147
SCR System Failures/Tampering Warning…………….149
Aftertreatment General Warning (Tractor with SCR System)…………….151
Aftertreatment General Warning (Tractor without SCR System)…………….152
Section 30: Controls…………….153
Vehicle Controls (5GV, 5GN) (Cab)…………….154
Vehicle Controls (5GV, 5GN) (Open Operator Station)…………….156
Vehicle Controls (5GL)…………….158
Vehicle Controls…………….160
Section 30A: Instrument Panel…………….164
Instruments and Indicator Lights…………….165
Observe Instruments After Starting the Engine…………….681
Engine Oil Pressure Indicator Light…………….168
Alternator Indicator Light…………….169
Air Cleaner Indicator Light…………….170
Transmission Oil Filter Indicator Light…………….171
Coolant Temperature Gauge…………….172
Observe Fuel Level…………….173
Warm Up the Engine…………….681
Avoid Idling the Engine…………….681
Observe Engine Work and Idle Speeds…………….176
Section 30C: Digital Display…………….177
Digital Display – User Interface…………….178
User Menu…………….182
Digital Display – Initial Setup (Matching with Tractor)…………….192
Oil Service Message Reset…………….206
Section 50: Drive Train…………….208
Drive System – Overview…………….209
Section 50A: Front-Wheel Drive…………….210
Operate Front-Wheel Drive…………….211
Section 50B: Differential Lock…………….213
Use Differential Lock…………….214
Section 50C: Brakes…………….691
Stop the Tractor…………….217
Use Brakes…………….691
Park the Tractor…………….222
Parking Brake…………….223
Chock Block…………….224
Section 50D: Transmission – General Information…………….475
Reduce Fuel Consumption…………….226
Travel Speeds…………….230
Section 50E: PowrReverser Transmission…………….684
Shifting Transmission…………….684
Operate Transmission Shift Levers…………….248
Select a Gear…………….249
Cruise Control…………….239
Manually Adjusting the Engine Speed Memory MEM1…………….244
Section 50L: Mechanical Transmission…………….684
Shifting Transmission…………….684
Operate Transmission Shift Levers…………….248
Select a Gear…………….249
Section 60: PTO Shaft and Hitch…………….250
Maximum Lifting Force…………….251
Section 60B: Front PTO…………….253
Front PTO…………….253
Section 60C: Rear PTO…………….255
PTO Guard…………….256
Operating Instructions…………….258
Attaching PTO-Driven Implement…………….260
Operating the Rear PTO (Mechanical Version)…………….261
Operating the Rear PTO (Electrohydraulic Version)…………….263
Selecting PTO Speeds…………….265
Drawbar…………….266
Section 60E: Rear Hitch…………….267
Three-Point Hitch Components…………….268
Match Tractor Power to Implement…………….270
Hitch Control Levers…………….271
Use the Hitch Position Control…………….272
Use the Draft Control…………….274
Position Control Lever Stop…………….276
Adjust the Rate-of-Drop…………….277
Prepare the Implement…………….278
Converting Category II Hitch to Category IN or Category I…………….280
Positioning Draft Link Ends…………….281
Quick-Coupling (Hook-Type) Draft Links…………….282
Attaching Implements…………….283
Attach Implements to 3-Point Hitch…………….284
Adjust Sway Blocks…………….286
Position the Center Link…………….288
Level the Hitch…………….289
Adjust Hitch Control Lever Friction…………….291
Section 70: Hydraulic System…………….685
Maximum Permissible Oil Withdrawal…………….293
Section 70A: Hydraulic Connections…………….294
Use Correct Hose Tips…………….295
Connecting and Disconnecting Cylinder Hoses…………….296
Connect Hose Under Pressure…………….299
Neutral Position…………….300
Retracting and Extending Cylinder…………….301
Return to Sump…………….303
Section 70B: Selective Control Valves – Controls…………….304
Selective Control Valve (SCV) Levers…………….305
Control Lever and Coupler Identification…………….308
Operating the SCV Control Levers…………….312
Double/Single Acting SCVs Conversion…………….313
Flow Divider Valve…………….314
Section 80: Wheels and Tires…………….316
Service Tires Safely…………….317
Changing Wheels Safely…………….318
Check Implement-to-Tire Clearance…………….319
Tire Pressures…………….456
Mounting Tires…………….321
Tire Combinations…………….322
Section 80A: Front Wheels, Tires, and Tread Widths…………….324
Tighten Wheel Bolts…………….578
Adjusting Front Axle Tread Width…………….327
Check Toe-In…………….329
Adjust Toe-In…………….331
Tread Adjustment (without Front-Wheel Drive) (5GV, 5GN)…………….333
Tread Adjustment (with Front-Wheel Drive) (5GV, 5GN)…………….336
Section 80B: Steering Stop and Fender — Settings…………….338
Steering Angle Adjustment…………….339
Direction of Tire Rotation…………….341
Section 80C: Rear Wheels, Tires, and Tread Widths…………….342
Observe Rear Wheel Tread Width Limitations…………….343
Tread Adjustment – Rear Wheels (5GV, 5GN)…………….345
Section 90: Operator's Station and Cab…………….348
Emergency Exits…………….349
Roll-Over Protective Structure…………….351
Operating Roll-Over Protective Structure…………….352
Section 90A: Seat Adjustment…………….355
Seat Adjustment…………….355
Section 90C: Mirrors…………….357
Mirrors (Open Operator Station)…………….358
Section 90F: Heater / Ventilation / Air Conditioning (HVAC)…………….359
Heater and Air Conditioning System Controls…………….360
Operator's Cab Switches…………….366
Section 90G: Lights…………….367
Total View – Lights (Cab) (5GV, 5GN)…………….368
Total View – Lights (2-Post ROPS) (5GV, 5GN)…………….369
Total View – Lights (2-Post ROPS) (5GL)…………….370
Light Switch and Horn Switch…………….371
Light Switch and Turn Signal Switch…………….372
Low Beam and High Beam Indicator Light…………….374
Wake up Mode…………….375
Front Clearance Lights, Turn Signal Lights, and Tail Lights…………….376
Turn Signal Lights…………….378
Hazard Warning Light Switch (Amber Warning Light Switch)…………….380
Worklight Switches (Open Operator Station)…………….381
Worklight Switches (Cab)…………….382
Beacon Light (Optional)…………….383
H4 Farm Headlights (Optional)…………….384
Dome Light…………….385
Section 90H: Power Outlet Sockets…………….386
Seven-Terminal Trailer Socket…………….387
Section 90I: Accessories…………….388
Sun Visor…………….389
Tool Box…………….390
Section 100: Performance Ballast…………….391
Select Ballast…………….392
Ballast Limitations…………….393
Measuring Rear Wheel Slip…………….394
Installing Front Weights…………….399
Ballasting Front Wheel Drive Tractors…………….396
With Weight in 3-Point Hitch…………….397
Rear Wheel Weights…………….398
Front Weights…………….399
Section 110: Transport…………….400
Transporting the Tractor…………….401
Towing Tractor…………….402
Tow the Tractor…………….403
Driving Tractor on Public Roads…………….404
Section 200: Fuel, Lubricants, Hydraulic Oil and Coolant…………….407
Oilscan™ and CoolScan™…………….408
Section 200A: Diesel Fuel…………….410
Diesel Fuel…………….410
Handling and Storing Diesel Fuel…………….412
Lubricity of Diesel Fuel…………….413
Testing Diesel Fuel…………….414
Biodiesel Fuel…………….415
Minimizing the Effect of Cold Weather on Diesel Engines…………….417
Section 200C: Engine Oil…………….419
John Deere Break-In Plus™ Engine Oil…………….420
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV…………….421
Engine Oil and Filter Service Intervals…………….423
Section 200D: Engine Coolant…………….424
Diesel Engine Coolant…………….425
Operating in Warm Temperature Climates…………….427
Water Quality for Mixing with Coolant Concentrate…………….428
Testing Diesel Engine Coolant…………….429
Supplemental Coolant Additives…………….430
Section 200E: Other Lubricants…………….431
Transmission and Hydraulic Oil…………….432
Front-Wheel Drive Axle Oil…………….433
Grease for Automated Lubrication Systems…………….435
Mixing of Lubricants…………….436
Lubricant Storage…………….437
Alternative and Synthetic Lubricants…………….438
Section 210: Service — General Information…………….475
Safe Maintenance and Cleaning…………….440
Using High-Pressure Washers…………….441
Avoid High-Pressure Fluids…………….442
Storing Fuel…………….443
Ultra Low Sulfur Fuel…………….444
When Performing Services…………….445
Lubrication and Periodic Service…………….447
Oil Service Message Reset (5075 Model)…………….448
Use Correct Lubricant…………….450
Other Service Jobs…………….451
Oil Vapor Recirculation System Maintenance…………….452
Turbo Compressor Maintenance…………….453
Overhaul Injection Pump…………….454
Fuel Filters…………….455
Tire Pressures…………….456
Inspect All Tires…………….457
Service Tractor Safely…………….458
Air Intake System Components…………….459
Fuel System Components…………….460
Engine Cooling System Components…………….461
Air-Conditioning System…………….463
Open Hood (Version 1)…………….465
Open Hood (Version 2)…………….466
Jack Up the Tractor – Lifting Points…………….467
Metric Bolt and Screw Torque Values…………….469
Unified Inch Bolt and Screw Torque Values…………….471
Section 210B: Service Intervals…………….473
Information…………….475
Service (Daily / Every 10, 50, 250, 500, and 750 Hours)…………….476
Service (Every 1000, 1250, 1500, 3000 Hours and Annually Services)…………….478
Information on Changing Engine Oil…………….480
Engine Oil and Filter Change…………….485
Engine Oil and Filter Change…………….485
Engine Oil and Filter Change…………….485
Engine Oil and Filter Change…………….485
Engine Oil and Filter Change…………….485
Engine Air Cleaner and Cab Air Filters, Service…………….487
Engine Air Cleaner and Cab Air Filters, Service…………….487
Activated Carbon Filters in Cab, Service (If Equipped)…………….491
Activated Carbon Filters in Cab, Service (If Equipped)…………….491
Activated Carbon Filters in Cab, Service (If Equipped)…………….491
Activated Carbon Filters in Cab, Service (If Equipped)…………….491
Cooling System, Service…………….493
Cooling System, Service…………….493
Yearly Service…………….495
Yearly Service…………….495
50 Hour Service…………….473
250 Hour Service…………….473
500 Hour Service…………….473
750 Hour Service…………….473
1000 Hour Service…………….473
1250 Hour Service…………….473
1500 Hour Service…………….473
1750 Hour Service…………….473
2000 Hour Service…………….473
2250 Hour Service…………….473
2500 Hour Service…………….473
2750 Hour Service…………….473
3000 Hour Service…………….473
3250 Hour Service…………….474
3500 Hour Service…………….474
3750 Hour Service…………….474
4000 Hour Service…………….474
4250 Hour Service…………….474
4500 Hour Service…………….474
4750 Hour Service…………….474
5000 Hour Service…………….474
5250 Hour Service…………….474
5500 Hour Service…………….474
5750 Hour Service…………….474
6000 Hour Service…………….474
Information About Further Services…………….524
Record for Further Services…………….525
Section 220A: Service — Cleaning…………….529
Cleaning the Dust Unloading Valve…………….530
Clean Radiator and Oil Cooler…………….531
Radiators, Cleaning…………….533
Clean Air-Conditioning System Condenser…………….536
Service Air Cleaner at Regular Intervals…………….537
Clean Cab Air Filters…………….538
Clean Vehicle of Hazardous Pesticides…………….539
Section 220B: Service — Electrical System…………….686
Observe Electrical Service Precautions…………….541
Battery Cut-off Switch (If Equipped)…………….543
Battery…………….544
Bulb Replacement — Safety Instructions…………….549
Checking on Lights…………….550
Adjusting the Head Lights…………….551
Replace Head Light Bulbs…………….552
Replace Clearance, Brake, Turn Signal Light Bulbs and SMV Lights…………….553
Replace Rear Working Light Bulb…………….554
Checking of the charge state of the battery…………….555
Starting Motor…………….556
Fuse Box…………….557
Fuse Check…………….558
Main Fuses and Relays (5GV, 5GN)…………….559
Fuse Box (Cab) (If Equipped) (5GV, 5GN)…………….560
Relays (Cab) (5GV, 5GN)…………….562
Main Fuses and Relays (5GL)…………….563
Engine Fuses and Relays (5GV, 5GN)…………….567
Engine Fuses and Relays (5GL)…………….570
Main Power Supply Fuses and Additional Relays (5GL)…………….572
Fuse and Relay Box (Mechanical Transmission) (5GV, 5GN)…………….573
Fuse and Relay Box (PowrReverser Transmission) (5GV, 5GN)…………….575
Section 220C: Maintenance — Checking Hardware Torques…………….577
Tighten Wheel Bolts…………….578
After the First 4 and 8 Hours of Operation…………….579
Mounting Bolts of Operator's Cab / Open Station and ROPS…………….581
Section 220D: Service — Checks…………….582
Check Torque of Wheel and Rim Bolts…………….583
Check Engine Oil Level…………….585
Check the Fuel Filter…………….586
Check Coolant Level…………….588
Check Transmission/Hydraulic System Oil Level…………….590
Check Brake System Oil Level…………….591
Check Brake Operation…………….593
Check Oil Levels in Front-Wheel Drive Axle…………….594
Check Neutral Start System – 24/12 Transmission…………….684
Check Neutral Start System – 12/12 Transmission…………….684
Check Belt Wear and Belt Tension…………….598
Check Torque of Drawbar Attaching Screws…………….599
Check Clutch Pedal Free Travel…………….600
Check Hoses and Hose Clamps…………….602
Check Components of Drawbar and Trailer Hitches…………….603
Check Engine Idle Speeds…………….604
Check and Lubricate Front Axle Pivot Pin…………….605
Check the Seat Belt (If Equipped)…………….606
Check Condition of Diesel Engine Coolant…………….607
Radiator Pressure Cap Check…………….608
Inspect Hydraulic Hoses…………….609
Inspect Alternator…………….610
Section 220E: Service — Change…………….611
Change Engine Oil…………….612
Change Engine Oil and Replace Oil Filter…………….614
Changing Oil in Front-Wheel Drive Axle…………….616
Change Oil in Front-Wheel Drive Axle Housing…………….617
Change Oil in Front-Wheel Drive Final Drives…………….618
Change Brake System Oil…………….619
Change Engine Coolant…………….620
Change Cooling System Coolant…………….621
Replace Transmission Hydraulic Oil and Filters/Screen…………….622
Replace Transmission/Hydraulic Oil Filter Cartridge (First and Second Pump) (5GL)…………….625
Replace Cab Air Filters…………….627
Replace Diesel Particulate Filter…………….628
Replace Alternator Drive Belt…………….629
Replace Water Pump…………….630
Replace Fuel Filter…………….631
Replace and Clean Engine Air Filter…………….635
Drain Water and Sediment from Fuel Filter…………….639
Drain Water and Sediment from Fuel Tank…………….641
Replace Transmission/Hydraulic Oil Filter Cartridge (Third Pump) (5GL)…………….642
Drain Sediment from DEF (Diesel Exhaust Fluid) Tank…………….645
Replace the Supply Module Filter…………….647
Replace DOC SCR Filters…………….649
Adjust PTO Clutch Linkage…………….650
Section 220F: Service — Lubrication…………….651
Lubricate Front-Wheel Drive Axle…………….652
Lubricate Front Axle King Pins…………….654
Lubricate 3-Point Hitch…………….656
Lubricate Hub Bearings (Tractors Without Front-Wheel Drive)…………….658
Lubricate Draft Links…………….659
Lubricate Rear Axle Bearings…………….660
Lubricate…………….661
Section 300A: Troubleshooting…………….662
Diagnostic Trouble Codes – Operator Information…………….663
Engine Troubleshooting…………….664
Transmission Troubleshooting…………….669
Brakes Troubleshooting…………….670
Rockshaft and Quick-Coupler 3-Point Hitch Troubleshooting…………….671
Remote Hydraulic Cylinders Troubleshooting…………….673
Electrical System Troubleshooting…………….674
Section 400: Storage…………….676
Storage for Long Period…………….677
Remove Tractor from Storage…………….678
Section 500A: Specifications…………….680
Engine…………….681
JD After Treatment System…………….682
DPF Soot Load…………….683
Transmission…………….684
Hydraulic System…………….685
Electrical System…………….686
Fuel System…………….687
Capacities…………….688
Sound Level…………….690
Brakes…………….691
Three-Point Hitch…………….692
Loads and Weights…………….693
Towable Loads…………….694
Shipping Weights…………….695
Maximum Permissible Axle Loads and Total Weights…………….697
Maximum Permissible Axle Load in Relation to Tires (Normal Operation)…………….698
Load Capacity of Tires with Front Loader…………….702
Dimensions (Cab) (5GV, 5GN)…………….703
Dimensions (ROPS) (5GV, 5GN)…………….705
Dimensions (Open Operator Station) (5GL)…………….707
Safety Note Regarding the Subsequent Installation of Electrical and Electronic Appliances and/or Components…………….714
How to Calculate Maximum Permissible Download on Trailer Hitch…………….710
How to Calculate Permissible Mass…………….712
Vibration…………….713
Safety Note Regarding the Subsequent Installation of Electrical and Electronic Appliances and/or Components…………….714
Limited Battery Warranty…………….715
FPT — EPA Non-road Emissions Control Warranty Statement—Compression Ignition…………….717
FPT — CARB Non-road Emissions Control Warranty Statement—Compression Ignition…………….720
Emissions Control System Certification Label…………….722
Section 500B: Serial Numbers…………….723
Identification Plates…………….724
Product Identification Number…………….725
Engine Serial Number…………….727
Transmission Serial Number…………….728
Front Axle Serial Number…………….729
Section 600: Change of Ownership…………….730
List of Owners…………….731
Section 700: Service — Predelivery Inspection…………….732
Service Procedure…………….733
Copy for Dealer…………….736
Copy for Owner…………….738
John Deere 5075GV, 5090GV, 5075GN, 5090GN, 5100GN, and 5075GL Tractors (North-American Edition) Operator’s Manual (OMER444695)