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Deutz-Fahr AGROFARM 85, AGROFARM 100 Service Repair Manual


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Complete repair service manual with Electrical Wiring Diagrams for Deutz-Fahr AGROFARM 85, AGROFARM 100, with workshop information to maintain, diagnose, repair, and service like professional mechanics.

Deutz-Fahr Tractors AGROFARM 85, AGROFARM 100 workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

307.W.0030.en.6.00 – Deutz-Fahr AGROFARM 85, AGROFARM 100 Workshop Manual.pdf

Total Pages: 715 pages
File Format: PDF (bookmarked, Searchable, Printable, high quality)
Language: English

TABLE OF CONTENTS
0 – INTRODUCTION
0.1 – Introduction
0.1.1 – Safety notes
0.1.2 – General safety rules
0.1.3 – Safety precautions for removal and refi tting operations
0.1.4 – Lifting instructions
0.1.5 – Tightening torques
0.1.6 – Threadlockers, adhesives, sealants and lubricants
0.1.7 – Conversion factors
10 – TECHNICAL CHARACTERISTICS
10.1 – Transmission
10.1.1 – Transmission (Agrofarm 85)
10.1.2 – Transmission (Agrofarm 100)
10.1.3 – Rear. PTO
10.1.4 – 2 and 4-speed PTO and groundspeed PTO
10.2 – Front axle
10.2.1 – Front axle
10.3 – Hydraulic system
10.3.1 – Hydraulic system (Agrofarm 85)
10.3.2 – Hydraulic system (Agrofarm 100)
10.3.3 – Steering circuit pump – directional control valve circuit
10.3.4 – Power steering
10.3.5 – Auxiliary services directional control valve
10.3.6 – Hydraulic lift directional control valve (Agrofarm 85)
10.3.7 – Hydraulic lift directional control valve (Agrofarm 100)
10.3.8 – Braking system
10.3.9 – “Separate-Brake” valve
10.3.10 – Trailer braking valve
10.3.11 – Services solenoid valve assembly
20 – CALIBRATIONS AND ELECTRONIC DIAGNOSIS
20.1 – Diagnostic instrument
20.1.1 – All Round Tester
20.1.2 – Connecting the tester to the lift and engine control units
20.2 – Introduction to the tractor≈s electronic system
20.2.1 – Introduction to the tractor’s electronic system
20.3 – Putting the tractor into service
20.3.1 – Putting the tractor into service
20.4 – ECU alarms
20.4.1 – Instrument panel alarms
30 – METHOD
30.1 – Engine
30.1.1 – Engine – Separation from the transmission (B0.00.02)
30.1.2 – Engine (B0.00.01)
30.1.3 – Fan belt
30.1.4 – Tensioning the fan drive belt
30.1.5 – Alternator and fuel pump drive belt
30.1.6 – Alternator and fuel pump belt tensioning
30.2 – Engine accessories
30.2.1 – RADIATOR – Tractor without front PTO (C0.01.01)
30.2.2 – RADIATOR – Tractor with front PTO (C0.01.01)
30.2.3 – Changing the coolant and fl ushing the circuit
30.2.4 – Fuel tank (C0.03.01)
30.2.5 – Starter motor
30.2.6 – Exhaust pipe – Tractor with cab (C0.06.01)
30.3 – Transmission
30.3.1 – Parking brake
30.3.2 – Clutch plate
30.3.3 – Clutch thrust bearing
30.3.4 – Clutch housing – assembly (D0.02.01) (Agrofarm 85)
30.3.5 – Clutch housing – assembly (D0.02.01) (Agrofarm 100)
30.3.6 – Gearbox and shuttle assy. – complete unit (D0.09.03)
30.3.7 – Disassembly of gearbox and shuttle assy. – complete unit
30.3.8 – Gearbox support and gear selector rods
30.3.9 – Shuttle shaft
30.3.10 – Primary shaft
30.3.11 – Secondary shaft (Agrofarm 85)
30.3.12 – Secondary shaft (Agrofarm 100)
30.3.13 – PTO output shaft (4 speed version)
30.3.14 – PTO output shaft disassembly (4 speed version)
30.3.15 – PTO output shaft (2 speed version)
30.3.16 – PTO output shaft disassembly (2 speed versions)
30.3.17 – PTO clutch
30.3.18 – PTO clutch disassembly
30.3.19 – PTO fi nal shaft (2-speed version)
30.3.20 – PTO fi nal shaft (4-speed version)
30.3.21 – Groundspeed PTO fi nal shaft
30.3.22 – Groundspeed PTO engagement device
30.3.23 – Range and differential assembly – complete assembly
30.3.24 – Rear pinion (Agrofarm 85)
30.3.25 – Rear pinion (Agrofarm 100)
30.3.26 – Four-wheel drive output shaft
30.3.27 – Differential – Bevel gear pair
30.3.28 – Range selector assembly
30.3.29 – Changing transmission oil (D0.00.01)
30.3.30 – Pump drive PTO – Outer gear
30.3.31 – Pump drive PTO – Inner gear
30.3.32 – 4WD engagement device
30.4 – Rear axle
30.4.1 – RH rear axle (E0.02.01) (Agrofarm 85)
30.4.2 – LH rear axle (E0.02.02) (Agrofarm 85)
30.4.3 – RH/LH rear axle (Agrofarm 85)
30.4.4 – RH rear axle (Agrofarm 100)
30.4.5 – Planet carrier assembly (Agrofarm 85)
30.4.6 – LH rear axle (Agrofarm 100)
30.4.7 – RH/LH rear axle (Agrofarm 100)
30.4.8 – Planet carrier assembly (Agrofarm 100)
30.4.9 – Rear differential
30.4.10 – Rear differential disassembly (Agrofarm 85)
30.4.11 – Rear differential disassembly (Agrofarm 100)
30.4.12 – Rear axle brake discs
30.4.13 – Rear axle brake piston (Agrofarm 85)
30.4.14 – Rear axle brake piston (Agrofarm 100)
30.5 – Front axle
30.5.1 – Front carrier (F0.01.01)
30.5.2 – 4WD front axle (F0.03.01)
30.5.3 – Adjusting the front axle end fl oat
30.5.4 – Steering cylinders
30.5.5 – Steering cylinders disassembly
30.5.6 – Final drive reduction unit
30.5.7 – Final drive reduction unit disassembly
30.5.8 – Steering knuckle housing and halfshaft
30.5.9 – Steering knuckle housing and halfshaft
30.5.10 – Differential unit
30.5.11 – Differential disassembly
30.5.12 – Differential unit adjustment
30.5.13 – Bevel gear pair (Agrofarm 85)
30.5.14 – Bevel gear pair disassembly (Agrofarm 85)
30.5.15 – Differential disassembly (Agrofarm 85)
30.5.16 – Bevel gear pair (Agrofarm 100)
30.5.17 – Bevel gear pair disassembly (Agrofarm 100)
30.5.18 – Differential disassembly (Agrofarm 100)
30.5.19 – Front brake discs
30.5.20 – Front axle brake piston
30.5.21 – 4WD shaft
30.6 – Bodywork – Cab – Platform
30.6.1 – Cab (G0.03.01)
30.6.2 – Front hoods (G0.01.01)
30.6.3 – Fenders
30.6.4 – Front instrument panel (G0.06.04)
30.6.5 – Air conditioning
30.6.6 – Compressor
30.6.7 – Clutch master cylinder
30.6.8 – Clutch piston
30.6.9 – Clutch control circuit
30.6.10 – Brake master cylinders
30.6.11 – Control levers (Agrofarm 85)
30.6.12 – Control levers (Agrofarm 100)
30.7 – Hydraulic system
30.7.1 – Pump for hydraulic lift and auxiliary services
30.7.2 – Power steering (H0.02.01)
30.7.3 – Pressure relief valve setting:
30.7.4 – Power steering disassembly
30.7.5 – Power steering pump
30.7.6 – Rear 4-way auxiliary services control valve (Agrofarm 85)
30.7.7 – Rear 6-way auxiliary services control valve (Agrofarm 100)
30.7.8 – Braking circuit (Agrofarm 85)
30.7.9 – Braking circuit (Agrofarm 100)
30.7.10 – Services solenoid valve assembly
30.8 – Front PTO
30.8.1 – Front PTO
30.8.2 – PTO assembly.
30.8.3 – Pump assy
30.8.4 – Clutch-brake assembly
30.8.5 – Solenoid valve assy
30.9 – Front lift
30.9.1 – Front lift
30.9.2 – Lift cylinders
30.10 – Rear lift
30.10.1 – Lift – Complete assembly (R0.02.03) (Agrofarm 85)
30.10.2 – Lift disassembly – complete assembly (Agrofarm 85)
30.10.3 – Lift – Complete assembly (R0.02.03) (Agrofarm 100)
30.10.4 – Lift disassembly – Complete assembly (Agrofarm 100)
30.10.5 – Lift cylinder (Agrofarm 100)
30.10.6 – Bushes (Agrofarm 100)
30.10.7 – Hydraulic lift directional control valve (Agrofarm 85)
30.10.8 – Lift control valve disassembly (Agrofarm 85)
30.10.9 – Lift control valve disassembly (Agrofarm 100)
30.10.10 – Mechanical draft sensor (Agrofarm 85)
30.10.11 – Mechanical draft sensor disassembly (Agrofarm 85)
30.10.12 – Mechanical draft sensor (Agrofarm 100)
30.10.13 – Mechanical draft sensor disassembly (Agrofarm 100)
30.10.14 – 3-point linkage
30.11 – Wheels
30.11.1 – Front wheels (S0.01.01)
30.11.2 – Rear wheels (S0.02.01)
30.12 – Ballast – Towing hitches
30.12.1 – Towing hitch slide (Agrofarm 85)
30.12.2 – Towing hitch slide (Agrofarm 100)
40 – WIRING DIAGRAMS
40.1 – Introduction
40.1.1 – Structure of the unit
40.1.2 – Wiring and components index
40.2 – Components
40.2.1 – Components
40.3 – Systems
40.3.1 – Earthing points
40.3.2 – Starting and pre-heating
40.3.3 – Lights selector – Tractor with cab
40.3.4 – Lights selector – Tractor with platform
40.3.5 – Diagnostic accessories – Tractor with standard cab
40.3.6 – Diagnostic accessories – Tractor with high-visibility cab
40.3.7 – Instrument panel
40.3.8 – Worklights – Tractor with standard cab
40.3.9 – Wipers – Tractor with standard cab
40.3.10 – Heating system – Tractor with standard cab
40.3.11 – Air conditioning system – Tractor with standard cab
40.3.12 – Worklights – Tractor with high-visibility cab
40.3.13 – Wipers – Tractor with high-visibility cab
40.3.14 – Heating system – Tractor with high-visibility cab
40.3.15 – Air conditioning system – Tractor with high-visibility cab
40.3.16 – Transmission
40.3.17 – PTO
40.3.18 – Brakes
40.3.19 – CAN BUS ELECTRONIC SYSTEM
40.4 – Wiring looms
40.4.1 – Hood lights wiring – 0.014.8107.4/20
40.4.2 – Hood lights wiring connector positions
40.4.3 – Engine wiring – version with front battery – 0.014.8629.4/20
40.4.4 – Engine wiring connector positions – version with front battery
40.4.5 – Engine wiring – version with lateral battery – 0.015.1597.4/10
40.4.6 – Engine wiring connector positions – version with lateral battery
40.4.7 – Battery wiring loom – 0.014.8806.4/20
40.4.8 – Battery wiring connector positions
40.4.9 – Preheating wiring loom – 0.014.9195.4/20
40.4.10 – Pre-heating wiring connector positions
40.4.11 – Power supply wiring – 0.015.1983.4/10
40.4.12 – Power supply wiring connector positions
40.4.13 – Instrument panel wiring – 0.014.8628.4/20
40.4.14 – Instrument panel wiring connector positions
40.4.15 – RH drivetrain wiring – 0.014.8630.4/20
40.4.16 – RH drivetrain wiring connector positions
40.4.17 – LH drivetrain wiring – 0.014.9193.4/20
40.4.18 – LH drivetrain wiring connector positions
40.4.19 – Power supply wiring – Tractor with standard cab – 0.014.9375.4/20
40.4.20 – Power supply wiring connector positions – Tractor with standard cab
40.4.21 – Roof line wiring – Tractor with standard cab – 0.009.7850.4/50
40.4.22 – Roof line wiring connector positions – Tractor with standard cab
40.4.23 – Heating wiring – Tractor with standard cab – 0.010.2147.2
40.4.24 – Heating system wiring connector positions – Tractor with standard cab
40.4.25 – Air conditioning wiring – Tractor with standard cab – 0.010.2153.2
40.4.26 – Air conditioner wiring connector positions – Tractor with standard cab
40.4.27 – Air conditioning cooler fan wiring – Tractor with standard cab – 0.009.7853.3/20
40.4.28 – Air conditioner exchanger fan wiring connector positions – Tractor with standard cab
40.4.29 – Front-rear worklights wiring – Tractor with standard cab – 0.009.7851.4/50
40.4.30 – Supplementary worklights wiring connector positions – Tractor with standard cab
40.4.31 – Supplementary worklights wiring – Tractor with standard cab – 0.015.1435.4/10
40.4.32 – Supplementary worklights wiring connector positions – Tractor with standard cab
40.4.33 – Windscreen wiper wiring – Tractor with standard cab – 0.010.4516.3
40.4.34 – Windscreen wiper connector positions wiring – Tractor with standard cab
40.4.35 – Loudspeaker wiring – Tractor with standard cab – 0.011.0729.4/10
40.4.36 – Loudspeaker wiring connector positions – Tractor with standard cab
40.4.37 – Cab power supply wiring – Tractor with high-visibility cab – 0.014.9376.4/10
40.4.38 – Cab power supply wiring connector positions – Tractor with high-visibility cab
40.4.39 – Roof line wiring – Tractor with high-visibility cab – 0.011.3606.4/50
40.4.40 – Roof line wiring connector positions – Tractor with high-visibility cab
40.4.41 – Heating system wiring – Tractor with high-visibility cab – 0.010.2554.2
40.4.42 – Heating system wiring connector positions – Tractor with high-visibility cab
40.4.43 – Air conditioning wiring – Tractor with high-visibility cab – 0.010.2560.0
40.4.44 – Air conditioner wiring connector positions – Tractor with high-visibility cab
40.4.45 – Air conditioning cooler fan wiring – Tractor with high-visibility cab – 0.011.3610.3/20
40.4.46 – Air conditioning exchanger fan wiring connector positions – Tractor with high-visibility
cab
40.4.47 – Front-rear worklights wiring – Tractor with high-visibility cab – 0.011.3595.3/10
40.4.48 – Worklights wiring connector positions – Tractor with high-visibility cab
40.4.49 – Supplementary worklights wiring – Tractor with high-visibility cab – 0.015.1437.4/10
40.4.50 – Supplementary worklights wiring connector positions – Tractor with high-visibility cab
40.4.51 – Windscreen wiper wiring – Tractor with high-visibility cab – 0.011.3597.3
40.4.52 – Windscreen wiper wiring connector positions – Tractor with high-visibility cab
40.4.53 – Loudspeaker, radio, rear wiper, fl ashing light and clock wiring – Tractor with high-
visibility cab – 0.011.3596.3/40
40.4.54 – Loudspeaker, radio, rear wiper, fl ashing light and clock wiring connector positions
– Tractor with high-visibility cab
40.4.55 – Wiring for front lights – Tractor with cab – 0.010.8189.3/40
40.4.56 – Front lights wiring connector positions – Tractor with cab
40.4.57 – Wiring for lower front lights – Tractor with cab – 0441.1923.4
40.4.58 – Lower front lights wiring connector positions – Tractor with cab
40.4.59 – Wiring for front lights – Tractor with platform – 0.015.3094.4
40.4.60 – Front lights wiring connector positions – Tractor with platform
40.4.61 – Worklights wiring – Tractor with platform – 0.014.9281.4
40.4.62 – Worklights wiring connector positions – Tractor with platform
40.4.63 – Rotating beacon wiring – 0.012.9909.4
40.4.64 – Position of rotary beacon wiring connectors
40.4.65 – Trailer hydraulic braking wiring – 0.014.1645.4/10
40.4.66 – Trailer hydraulic braking wiring connector positions

Deutz-Fahr AGROFARM 85, AGROFARM 100 Service Manual


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