Complete repair service manual for Deutz-Fahr AGROTRON 230, AGROTRON 260, with workshop information to maintain, diagnose, repair, and service like professional mechanics.
Deutz-Fahr Tractors AGROTRON 230, AGROTRON 260 workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Deutz-Fahr AGROTRON 230, AGROTRON 260 Workshop Manual.pdf
Total Pages: 604 pages
File Format: PDF
Language: English
AGROTRON 230 MK3
AGROTRON 260 MK3
HOW THE MANUAL IS STRUCTURED
Section 00 Contains the general safety rules, information on how to use and update the manual, the symbols used, the products required, the standard tightening torques and a conversion table for units of measurement.
Section 10 Contains technical descriptions and information regarding the mechanical and hydraulic operation of machine components, the designations of the various components, hydraulic diagrams and general technical data.
Section 20 Contains a guide to the use of the necessary software for machine and engine configuration and for diagnostic.
Section 30 Contains the methods, checks and adjustments regarding the external components; the operations dealt with in this section do not require removal of the various assemblies that form the tractor frame and cab.
Section 40 Contains information and diagrams regarding the machine’s electrical and electronic systems.
Engine DEUTZ 1012-1013
230CV: BF6M 1013 ECP
260CV: BF6M 1013 FC
5871 970 001 – 5872 966 001 German
Transmission
Rear axle
Front axle ZF AS 2075
307.1096.3.6 AGROTRON 230-260 MK3….1
INTRODUCTION….3
SAFETY NOTES….5
SAFETY PRECAUTIONS FOR REMOVAL AND REFITTING OPERATIONS….8
LIFTING INSTRUCTIONS….10
HOW THE MANUAL IS STRUCTURED….11
HOW TO CONSULT THE MANUAL….12
HOW TO USE AND UPDATE THE MANUAL….13
STANDARD TIGHTENING TORQUES FOR NUTS AND BOLTS….14
THREADLOCKERS, ADHESIVES, SEALANTS AND LUBRICANTS….15
SPECIAL TOOLS….17
CONVERSION FACTORS….18
SECTION 10….19
1. TRANSMISSION….21
INTRODUCTION….21
1.1 FLUID COUPLING….22
1.2 TRANSMISSION….23
1.2.1 MAIN COMPONENTS….23
1.2.2 TRANSMISSION HYDRAULIC SYSTEM….26
1.2.3 GEARBOX….27
GEARBOX COMPONENTS….28
1.2.4 MAIN CLUTCH….29
1.2.5 HYDRAULIC GEARBOX AND SHUTTLE DISTRIBUTION VALVE….30
1.2.6 CLUTCH ENGAGEMENT AND SOLENOID VALVE OPERATION SCHEMATIC….34
1.2.7 TRANSMISSION ELECTRONIC SYSTEM SCHEMATIC….35
1.3 REAR AXLE….36
1.4 REAR PTO….38
2. BRAKING SYSTEM….39
2.1 BRAKE MASTER CYLINDER….40
2.2 BRAKE….40
2.3 TRAILER BRAKING SYSTEM….42
2.3.1 HYDRAULIC TRAILER BRAKING (ITALY VERSION)….42
2.3.2 HYDRAULIC TRAILER BRAKING (EXPORT VERSION)….44
2.3.3 AIR TRAILER BRAKING (ITALY VERSION)….46
2.3.4 AIR TRAILER BRAKING (EXPORT VERSION)….47
COMPRESSOR….48
PRESSURE LIMITING VALVE….49
CAB SUSPENSION FEED VALVE….50
BRAKE APPLY SOLENOID VALVE….51
TRAILER BRAKING VALVE (2-WAY)….52
TRAILER BRAKING VALVE (1-WAY)….53
3. HYDRAULIC FRONT AXLE SUSPENSION….54
3.1 FRONT SUSPENSION CONTROL VALVE….55
4. FRONT AXLE….59
4.1 HUB CARRIER AND FINAL REDUCTION UNIT….60
4.2 DIFFERENTIAL….61
4.3 STEERING ANGLE SENSOR….61
5. HYDRAULIC SYSTEM….63
DESCRIPTION….63
HYDRAULIC SYSTEM….64
5.1 VARIABLE DISPLACEMENT PUMP….65
5.1.1 BOOST PUMP….68
5.1.2 HYDRAULIC PUMP….69
5.1.3 LOAD SENSING VALVE, PRESSURE CUT-OFF VALVE….71
5.2 POWER STEERING….79
5.3 PRIORITY VALVE….80
5.4 AUXILIARY SERVICES CONTROL VALVE….81
5.4.1 MAIN COMPONENTS….82
5.4.2 SERVICES CONTROL SECTION….83
5.4.3 DESCRIPTIONS OF COMPONENTS….84
5.4.4 LIFT CONTROL VALVE SECTION….86
SECTION 20….91
OPERATOR’S MANUAL SERDIA (LEVEL III)….93
1. ENTRY AND COMMUNICATION….94
1.1 OVERVIEW….94
1.2 ORDERING….95
1.3 SWITCH ON NOTEBOOK AND INSTALL SOFTWARE….96
1.4 USER LEVEL, ACCESS AUTHORIZATION….97
1.5 MAKING A CONNECTION BETWEEN ECU (ENGINE) AND NOTEBOOK….98
1.6 PROGRAM START….98
1.7 OFFLINE MODE….99
1.8 WORKING WITH THE PROGRAM….101
1.9 PRINT (OUTPUT)….103
1.10 PROTOCOL (PROTOKOLL)….104
1.11 END COMMUNICATION….104
2. ECU SELECTION….105
2.1 GENERAL….105
2.2 RECOGNITION OF ECUS….105
2.3 IDENTIFICATION DATA….105
3 MEASURED VALUES….106
3.1 ACTUAL MEASURED VALUES (GENERAL)….106
3.2 RAM VALUES….110
3.3 DATA LOGGER (ONLY EMS)….110
3.4 INPUT/OUTPUT ASSIGNMENT….110
3.5 CAN-Status….110
3.6 EXAMPLE OF A DISPLAYED ERROR INFORMATION:….112
4. PARAMETERS….113
4.1 CONFIGURATION….113
4.2 OVERALL PROGRAMMING….124
4.3 CALIBRATION….124
5. ERROR MEMORY….126
5.1 GENERAL….126
6. FUNCTION TEST….131
6.1 GENERAL….131
7. EXTRAS….132
7.1 MAXIMUM VEHICLE SPEED….132
7.2 LOGISTIC DATA….132
7.3 LOAD SPECTRUM (ONLY EMS)….133
7.4 MAINTENANCE INTERVAL EXCEEDED (ONLY EMS)….133
7.5 OVERRIDE MEMORY (ONLY EMS)….133
8 WHAT SHOULD YOU DO IF …?….134
8.1 SERDIA IN GENERAL….134
8.2 EMR….137
9. SERDIA UPGRADE FROM VERSION 2.5 TO VERSION 3.1….149
9.1 IMPROVEMENTS AND HELP WITH PROBLEMS IN COMMUNICATING WITH NOTEBOOKS/WIN 98….149
9.2 NEW ENTRY MASK WITH MEASURED VALUES AND COLOURED-CODED INDICATION OF CONNECTION STATUS….150
9.3 NEW SWITCH “JOBS“ FOR PERFORMING SELECTED SERVICING OPERATIONS, E.G. ADJUSTING CONTROLLER OR ADJUSTING OFFSET….151
9.4 IN- AND OUTPUT ASSIGNMENT IS NOW ADDITIONALLY CONFIGURABLE USING PLAIN TEXT (PREVIOUSLY ONLY CODE NUMBERS)….152
9.5 UPGRADES IN "PARAMETER SETTING/CONFIGURATION“….152
OPERATOR’S MANUAL EDS (Electronic Diagnosis System)….153
1. GENERAL INTRODUCTION….154
1.1 FUNCTIONAL SCOPE….154
1.2 HARDWARE REQUIREMENTS….155
1.3 STARTING AND TERMINATING OF THE EDS PROGRAM….157
2. TRANSMISSION DIAGNOSIS….159
2.1 THE MAIN MENU….159
2.2 ONLINE HELP….161
3. POWER-SHUTTLE DIAGNOSISPROGRAMM DEST 45….163
3.1 PREPARATIONS FOR TRANSMISSION DIAGNOSIS WITH DEST 45….163
3.2 DEST 45 PROGRAM DESCRIPTION….164
3.3 ERROR CODES POWER-SHUTTLE /DEST 45….179
3.4 DISPLAY POWERSHUTTLE….180
3.5 ERROR CODE LIST WITH DESCRIPTION….181
3.6 OTHER INFORMATIONS….192
3.7 SENSORS AND SOLENOID VALVES AT THE TRANSMISSION T-7100….193
3.8 ELECTRO-HYDRAULIC GEAR SHIFT T-7100….194
3.9 SENSORS AND SOLENOID VALVES AT THE TRANSMISSION T-7200….195
3.10 ELECTRO-HYDRAULIC GEAR SHIFT T-7200 / T-7300….196
3.11 ERROR ANALYSIS….197
4. PREPARATIONS FOR DIAGNOSIS OF THE INFOCENTER….199
4.1 PROGRAM DESCRIPTION….200
4.2 CONSTANT VALUES FOR INFOCENTER….210
ALL ROUND TESTER MANUAL – MK3 230-260 SERIES….215
ELECTRONIC COMPONENTS CONTROL AND SETTING SYSTEM….215
PRESENTATION SCREEN….216
MAIN MENU….216
1. MONITOR….217
2. PARAMETERS….221
3. CALIBRATIONS….223
4. ALARMS LIST….228
SECTION 30….231
METHOD FOR REMOVAL AND REFITTING OF RIGID PIPES AND WIRING….235
TOP VIEW OF WIRING AND PIPES….236
DETAIL OF UPPER WIRING AND PIPES….237
TOP VIEW OF PIPES….238
DETAIL OF UPPER PIPES….239
PIPES ON LEFT-HAND SIDE….240
DETAIL OF FRONT LEFT-HAND SIDE….241
DETAIL OF PUMP END ON RIGHT-HAND SIDE….242
DETAIL OF REAR RIGHT-HAND SIDE….243
DETAIL OF THE AIR TRAILER BRAKING SYSTEM….244
ENGINE HOODS AND SIDE PANELS – ADJUSTMENTS….245
1. Front hood….245
2. Rear hood….246
3. Adjustment of the front hood catch….247
4. Adjustment of the rear hood position….247
BATTERY….248
REMOVAL….248
REFITTING….248
CAB ACCESS STEPS….249
REMOVAL….249
REFITTING….249
BATTERY SUPPORT….250
REMOVAL….250
REFITTING….250
STARTER MOTOR….251
REMOVAL….251
REFITTING….251
ALTERNATOR….252
REMOVAL….252
REFITTING….253
COMPRESSOR FAN – DRIVEBELTS….254
1. Air conditioning fan-compressor drivebelt….254
2. Alternator drivebelt….255
3. Fuel pump drivebelt….255
REFITTING AND TENSIONING….256
AIR COMPRESSOR (for air trailer braking)….257
REMOVAL….257
REFITTING….258
TRAILER BRAKING VALVES AND AIR RESERVOIR (version with air braking)….259
REMOVAL….259
REFITTING….263
TRAILER AIR BRAKES COUPLING VALVES….264
1. Removal….264
2. Renewal….264
AIR CONDITIONING SYSTEM….265
TECHNICAL SPECIFICATIONS….265
OPERATION….266
MAINTENANCE….267
ADJUSTING THE TENSION OF THE COMPRESSOR DRIVEBELT….267
DISCHARGING, FLUSHING AND RECHARGING THE AIR CONDITIONING SYSTEM….268
AIR CONDITIONING COMPRESSOR….269
REMOVAL….269
REFITTING….270
RECEIVER-DRIER….271
REMOVAL….271
REFITTING….271
CONDENSER FAN….272
REMOVAL….272
REFITTING….272
COMPLETE CONDENSER ASSEMBLY….273
REMOVAL….273
REFITTING….274
GEARBOX OIL AND FUEL COOLERS….275
REMOVAL….275
REFITTING….275
RADIATOR….276
REMOVAL….276
REFITTING….278
EXPANSION TANK….279
REMOVAL….279
REFITTING….279
INTERCOOLER….280
REMOVAL….280
REFITTING….281
COMPLETE RADIATOR-COOLERS ASSEMBLY….282
REMOVAL….282
REFITTING….285
FLEXIBLE COUPLING OF THE FRONT PTO (Models with front PTO only)….286
RENEWAL….286
REFITTING….286
TURBOCHARGER….287
REMOVAL….287
REFITTING….287
AIR INTAKE PIPE….288
REMOVAL….288
REFITTING….288
COMPLETE AIR CLEANER ASSEMBLY….289
REMOVAL….289
REFITTING….289
EXHAUST PIPE….290
REMOVAL….290
REFITTING….290
SILENCER….291
REMOVAL….291
REFITTING….292
4WD PROPELLER SHAFT….293
REMOVAL….293
REFITTING….294
BRAKE MASTER CYLINDERS….297
REMOVAL….297
REFITTING….299
BLEEDING THE BRAKING SYSTEM….300
ADJUSTMENT OF THE BRAKE LIGHT SWITCHES….302
POWER STEERING UNIT….303
1. Testing….303
2. Adjustment….303
3. Removal of the power steering unit….303
REFITTING….304
DISASSEMBLY….305
ASSEMBLY….311
FRONT WHEELS….318
REMOVAL….318
REFITTING….318
FRONT FENDERS….319
REMOVAL….319
REFITTING….319
REAR WHEELS….320
REMOVAL….320
REFITTING….320
FRONT LIFT VALVE BLOCK….321
REMOVAL….321
REFITTING….321
FRONT LIFT CYLINDERS….322
REMOVAL….322
REFITTING….324
FRONT LIFT ASSEMBLY….325
REMOVAL….325
REFITTING….327
FRONT PTO ASSEMBLY….328
REMOVAL….328
REFITTING….329
FRONT SUSPENSION CYLINDERS….330
REMOVAL….330
REFITTING….332
DISASSEMBLY AND ASSEMBLY….333
FRONT AXLE AND SWINGING SUPPORT….335
REMOVAL….335
REFITTING….338
FRONT CARRIER….339
REMOVAL….339
REFITTING….339
FRONT SUSPENSION SOLENOID VALVES….340
REMOVAL….340
REFITTING….341
FRONT SUSPENSION POSITION SENSOR….342
1. Removal….342
2. Positioning….342
3. Calibration….342
ACCELERATOR POTENTIOMETER….343
1. Renewal….343
2. Potentiometer calibration….344
FUEL TANKS….345
REMOVAL….345
REFITTING….346
TESTING THE AUXILIARY SERVICES PUMPS….347
PISTON PUMP….348
REMOVAL….348
REFITTING….350
PRIORITY VALVE….351
REMOVAL….351
REFITTING….351
AUXILIARY SERVICES CONTROL VALVES….352
REMOVAL….352
REFITTING….353
LIFT CYLINDERS….354
REMOVAL….354
REFITTING….355
DISASSEMBLY AND ASSEMBLY….356
LIFT POSITION SENSOR….357
TESTING….357
REMOVAL AND ADJUSTMENT….358
LIFT DRAFT SENSOR….362
REMOVAL….362
REFITTING….362
DRIVER'S SEAT….363
REMOVAL….363
REFITTING….363
CONTROLS IN THE MULTIFUNCTION ARMREST CONSOLE….364
REMOVAL….364
REFITTING….365
STEERING WHEEL, STEERING COLUMN SWITCH UNIT AND INSTRUMENT PANEL….366
REMOVAL….366
REFITTING….367
STEERING COLUMN SWITCH UNIT AND THE SHUTTLE CONTROL LEVER….368
RENEWAL….368
ASSEMBLY….369
CENTRE CONSOLE AND SHROUD….370
REMOVAL….370
REFITTING….373
RIGHT-HAND CONSOLE….374
OPENING AND REMOVAL….374
REFITTING….380
LEFT-HAND CONSOLE….381
REMOVAL….381
REFITTING….382
TRANSMISSION LIFT AND FRONT SUSPENSION ELECTRONIC CONTROL UNITS….383
REMOVAL….383
REFITTING….384
FUSE AND RELAY BOARD….385
REMOVAL….385
REFITTING….386
ENGINE ECU….387
REMOVAL….387
REFITTING….387
CLUTCH PEDAL AND RELATED DEVICES….388
1. Removal of the potentiometer….388
1.1. Refitting the potentiometer….388
2. Adjustment of the clutch pedal position and travel….389
3. Renewal of the proximity sensor….389
CONTROL PANELS AND LEVERS OF THE AUXILIARY SERVICE VALVES….390
REMOVAL….390
REFITTING….392
AUXILIARY SERVICE VALVE CONTROL CABLES….393
RENEWAL….393
REFITTING….394
ADJUSTMENT OF THE PARKING BRAKE SWITCH….395
ADJUSTMENT OF THE PARKING BRAKES….396
CLIMATE CONTROL PANEL….397
REMOVAL….397
REFITTING….397
HEATER VALVE….398
1. Removal….398
2. Refitting and adjustment of the control cable….398
3. Final checks….399
HEATER MATRIX….400
REMOVAL….400
REFITTING….402
AIR CONDITIONING EVAPORATOR….403
REMOVAL….403
REFITTING….404
RIGHT-HAND AIR CONDITIONING FAN….405
REMOVAL….405
REFITTING….405
LEFT-HAND AIR CONDITIONING FAN….406
REMOVAL….406
REFITTING….406
CAB DOOR CABLE….407
RENEWAL….407
TRAILER BRAKING AIR PRESSURE GAUGE….409
REMOVAL….409
REFITTING….409
TRANSMISSION STATUS DISPLAY….410
REMOVAL….410
REFITTING….410
CAB….411
REMOVAL….411
REFITTING….420
CAB AIR SPRINGS AND HYDRAULIC DAMPERS….421
RENEWAL….421
REFITTING….422
ENGINE….423
REMOVAL….423
REFITTING….426
FLUID COUPLING AND THE FLYWHEEL….427
REMOVAL….427
REFITTING….433
LOWER LINKS OF THE HYDRAULIC LINKAGE….434
REMOVAL….434
REFITTING….435
TOWING HITCH….436
REMOVAL….436
REFITTING….437
QUICK-ACTION HYDRAULIC COUPLERS FOR IMPLEMENTS AND LS….438
REMOVAL….438
REFITTING….438
FRONT BEARING OF THE 4WD PROPELLER SHAFT….295
RENEWAL….295
REFITTING….296
SECTION 40….439
THE STRUCTURE OF THE UNIT….441
HOW TO CONSULT THE UNIT….442
1. INTRODUCTION….443
1.1 LIST OF WIRING HARNESSES….443
1.2 DEFINITION OF COMPONENTS AND SYMBOLS….444
1.3 GENERAL RULES….444
1.4 DIAGNOSTIC INSTRUMENTS….446
1.5 WIRE COLOUR CODES….446
2. INDICES….447
2.1 COMPONENT DESCRIPTION INDEX….447
2.2 COMPONENT CODE INDEX….452
2.3 CONNECTOR INDEX….456
3. COMPONENTS….463
3.1 CONNECTOR LAYOUTS….463
3.2 COMPONENT TECHNICAL DATA….468
3.3 PINOUTS AND DESCRIPTIONS OF ELECTRONIC CONTROL UNITS….476
4. SYSTEMS….485
4.1 EARTHING POINTS….485
4.2 STARTING….486
4.3 PREHEATING….487
4.4 ELECTRICAL ENGINE CONTROL….488
4.5 LIGHTS – STEERING COLUMN SWITCH UNIT….489
4.6 CAB ACCESSORIES….490
4.7 WORKLIGHTS….491
4.8 WINDSCREEN WIPERS….492
4.9 INFOCENTER….493
4.10 POWER OUTLET SOCKETS….494
4.11 RADIO – CB….495
4.12 AIR CONDITIONING – HEATER FANS….496
4.13 BRAKING SYSTEM….497
4.14 TRAILER BRAKES….498
4.15 FRONT AXLE SUSPENSION….499
4.16 TRANSMISSION….500
4.17 ASM – 4WD – DIFFERENTIAL….501
4.18 ELECTRONIC LIFT….502
4.19 FRONT AND REAR PTO….503
5. LAYOUTS, ELECTRICAL WIRING DIAGRAMS, CONNECTOR POSITIONS….505
ENGINE WIRING (KHD) (1/2)….507
ENGINE WIRING (KHD) (2/2)….508
ENGINE WIRING (1/2)….513
ENGINE WIRING (2/2)….514
FRONT LIGHTS WIRING….515
FRONT PTO WIRING….516
TRANSMISSION WIRING (1/2)….527
TRANSMISSION WIRING (2/2)….528
TRAILER BRAKING WIRING (ITALY)….539
TRAILER BRAKING WIRING (EXPORT)….540
FRONT AXLE SUSPENSION WIRING (CAB LINE)….543
CAB POWER SUPPLY WIRING….547
FRONT AXLE SUSPENSION WIRING….553
FENDER WIRING….557
NUMBER PLATE LIGHT WIRING….558
FRONT CONSOLE WIRING (1/2)….563
FRONT CONSOLE WIRING (2/2)….564
SIDE CONSOLE WIRING (1/3)….569
SIDE CONSOLE WIRING (2/3)….570
SIDE CONSOLE WIRING (3/3)….571
AIR CONDITIONING SYSTEM WIRING….581
DISPLAY WIRING….587
ROOF WIRING (1/2)….591
ROOF WIRING (2/2)….592
ARMREST WIRING….601
CONTROL UNIT – FUSES – RELAYS (1/2)….603
CONTROL UNIT – FUSES – RELAYS (2/2)….604
Deutz-Fahr Tractors AGROTRON 230, AGROTRON 260 Repair Service Manual