Complete service repair manual for 1992-2003 Honda CR125R, CR250R motorcycles, with all the shop information to maintain, diagnose, repair, and rebuild like professional mechanics.
Honda CR125R, CR250R motorcycles workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 1,012 pages
File Format: PDF (bookmarked, Searchable, Printable, high quality)
Language: English
’00-’01 CR250R…2
’00-’03 CR125R…289
Contents…291
1 – General Information…293
2 – Frame / Body Panels / Exhaust System…325
3 – Maintenance…333
4 – Fuel System…352
5 – Cooling System…378
6 – Engine Removal / Installation…392
7 – Cylinder Head / Cylinder / Piston…398
8 – RC Valve…412
9 – Clutch / Kickstarter / Gearshift Linkage…420
10 – Crankcase / Crankshaft / Transmission…440
11 – Front Wheel / Suspension / Steering…460
12 – Rear Wheel / Suspension…494
13 – Hydraulic Brake…532
14 – Ignition System / Alternator…556
15 – Wiring Diagrams…571
16 – Technical Features…573
17 – Troubleshooting…575
18 – Index…581
’92-’96 CR250R…582
Contents…584
01 – General Information…586
02 – Frame / Body Panels / Exhaust System…614
03 – Maintenance…620
04 – Fuel System…639
05 – Cooling System…653
06 – Engine Removal / Installation…663
07 – Cylinder Head / Cylinder / Piston…667
08 – RC Valve…679
09 – Clutch / Kickstarter / Gearshift Linkage…691
10 – Crankcase / Crankshaft / Transmission…705
11 – Front Wheel / Suspension / Steering…719
12 – Rear Wheel / Suspension…751
13 – Brake System…787
14 – Ignition System / Alternator…803
15 – Wiring Diagram…814
16 – Technical Feature…816
17 – Troubleshooting…818
18 – Index…824
’92-’97 CR125R…826
Contents…828
01 – General Information…830
General Safety…830
Service Rules…831
Model Identification…832
Specifications…833
Torque Values…841
Tools…844
Lubrication & Seal Points…846
Cable & Harness Routing…848
Optional Parts List…855
02 – Frame/Body Panels/Exhaust System…860
Service Information…860
Troubleshooting…860
Seat…861
Side Covers…862
Fuel Tank…862
Exhaust Pipe…863
Sub-frame…864
03 – Maintenance…866
Service Information…866
Service Access Guide…867
Competition Maintenance Schedule…869
Throttle Operation…871
Air Cleaner…871
Spark Plug…873
Radiator Coolant…873
Cooling System…873
Transmission Oil…874
Drive Chain…875
Drive Chain Sliders…876
Drive Chain Rollers…876
Drive/Driven Sprockets…877
Brake Fluid…877
Brake Pads Wear…878
Brake System…878
Clutch System…878
Control Cables…879
Expansion Chamber/Silencer…880
Suspension…881
Swingarm/Shock Linkage…882
Nuts, Bolts, Fasteners…883
Wheels/Tires…883
Steering Head Bearings…883
04 – Fuel System…885
System Diagram (1992 Models)…885
System Diagram (1993-1997 Models)…886
Service Information…887
Troubleshooting…888
Carburetor Adjustment, Minor…889
Carburetor Adjustment, Major…889
Tuning For Special Conditions…893
Carburetor Removal/Disassembly…894
Carburetor Assembly/Installation…895
Reed Valve…899
Air Cleaner Housing…900
05 – Cooling System…903
System Diagram…903
Service Information…904
Troubleshooting…905
Coolant Replacement…906
Radiator…907
Water Pump…908
06 – Engine Removal/Installation…913
System Diagram (1992 Models)…913
System Diagram (1993-1997 Models)…914
Service Information…915
Engine Removal…916
Engine Installation…917
07 – Cylinder Head/Cylinder/Piston…919
System Diagram…919
Service Information…920
Troubleshooting…921
Cylinder Head…922
Cylinder/Piston…924
08 – H.P.P. (Honda Power Port)…933
System Diagram…933
Service Information…934
Troubleshooting…934
Exhaust Deposit Draining…935
Exhaust Valve…935
Exhaust Valve Drive Shaft…940
Governor/Valve Linkage…942
09 – Clutch/Kickstarter/Gearshift Linkage…945
System Diagram…945
Service Information…946
Troubleshooting…946
Right Crankcase Cover…947
Clutch…948
Kickstarter…954
Gearshift Linkage…956
10 – Crankcase/Crankshaft/Transmission…959
System Diagram…959
Service Information…960
Troubleshooting…961
Crankcase Separation…962
Transmission Disassembly…963
Crankshaft Removal…964
Crankcase Bearing Replacement…964
Crankshaft Installation…967
Transmission Assembly…967
Crankcase Assembly…969
11 – Front Wheel/Suspension/Steering…973
System Diagram (1992-1993 Models)…973
System Diagram (1994 Models)…975
System Diagram (1995-1997 Models)…975
Service Information…976
Troubleshooting…978
Front Wheel…979
Fork (1992-1993 Models)…987
Fork (1994-1997 Models)…997
Handlebar…1013
Steering Stem…1019
12 – Rear Wheel/Suspension…1023
System Diagram (1992 Models)…1023
System Diagram (1993 Models)…1024
System Diagram (1993-1997 Models)…1025
Service Information…1026
Troubleshooting…1028
Rear Wheel…1029
Shock Absorber…1034
Shock linkage…1054
Swingarm…1061
13 – Brake System…1067
System Diagram…1067
Service Information…1068
Troubleshooting…1069
Brake Fluid Replacement/Air Bleeding…1070
Brake Pad Replacement…1072
Front Master Cylinder…1073
Rear Master Cylinder…1075
Front Brake Caliper…1077
Rear Brake Caliper…1079
Rear Brake Pedal…1081
14 – Ignition System/Alternator…1083
System Diagram…1083
Service Information…1084
Troubleshooting…1085
Ignition Control Module…1086
Ignition Coil…1087
Alternator…1088
Ignition Timing…1091
15 – Wiring Diagram…1094
16 – Technical Feature…1096
H.P.P. (Honda Power Port)…1096
17 – Troubleshooting…1098
Engine Does Not Start Or Is Hard To Start…1098
Engine Lacks Power…1099
Poor Performance At Low And Idle Speed…1100
Poor Performance At High Speed…1101
Poor Handling…1101
18 – Index…1104
’98-’99 CR125R…1105
Contents…1107
01 – General Information…1109
02 – Frame / Body Panels / Exhaust System…1131
03 – Maintenance…1139
04 – Fuel System…1158
05 – Cooling System…1176
06 – Engine Removal / Installation…1190
07 – Cylinder Head / Cylinder / Piston…1196
08 – H.P.P. (Honda Power Port)…1210
09 – Clutch / Kickstarter / Gearshift Linkage…1222
10 – Crankcase / Crankshaft / Transmission…1242
11 – Front Wheel / Suspension / Steering…1262
12 – Rear Wheel / Suspension…1294
13 – Hydraulic Brake…1330
14 – Ignition System / Alternator…1352
15 – Wiring Diagram…1365
16 – Troubleshooting…1367
17 – Index…1373
Honda CR125R, CR250R Motorcycle Service Repair Manuals 1992-2003