Complete workshop service manual with electrical wiring diagrams for 1975-2010 Honda GL500, GL1000, GL1200, GL1500, GL1800 Motorcycle. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.
This Honda GL500/GL1000/GL1200/GL1500/GL1800 service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.
1.15 GB
’01-’05 GL1800(A) Gold Wing.pdf
’06-’10 GL1800(A) Gold Wing.pdf
’75-’79 GL1000 Goldwing.pdf
’81-’83 GL500, GL500 Interstate, GL650 Interstate.pdf
’84-’87 GL1200 Goldwing.pdf
’94 GL1500 Goldwing (Aspencade, SE, Interstate).pdf
’97-’03 GL1500C-v Valkyrie (aka F6C) (DE).pdf
’97-’03 GL1500C_CT_CF-1.pdf
’97-’03 GL1500C_CT_CF.PDF
2000_GL1500.iso
EXCERPT:
CONTENTS
GENERAL INFORMATION
TECHNICAL FEATURES
FRAME/BODY PANELS/EXHAUST
SYSTEM
*MAINTENANCE
LUBRICATION SYSTEM
ENGINE AND DRIVE TRAIN
*FUEL SYSTEM (PGM-FI)
*COOLING SYSTEM
*ENGINE REMOVAL/INSTALLATION
*CYLINDER HEAD/VALVES
CLUTCH
GEARSHIFT LINKAGE/TRANSMISSION
CYLINDER/PISTON/CRANKSHAFT
FINAL DRIVE
*FRONT WHEEL/SUSPENSION/STEERING
REAR WHEEL/SUSPENSION
*ANTI-LOCK BRAKE SYSTEM (ABS)
*BATTERY/CHARGING SYSTEM
*IGNITION SYSTEM
*STARTER/REVERSE SYSTEM
*LIGHTS/METERS/SWITCHES
*CRUISE CONTROL SYSTEM
AUDIO SYSTEM
NAVIGATION SYSTEM
*AIRBAG SYSTEM
ELECTRICAL CHASSIS
WIRING DIAGRAMS
HYDRAULIC BRAKE
TROUBLESHOOTING 27
INDEX
…
Honda FJS600 Silver Wing Werkstatthandbuch 2000-2002 (DE)….2
Honda GL1000 Goldwing 1975-1979….441
HOW TO USE THIS MANUAL….441
SERVICE INFORMATION….442
MAINTENANCE….460
TUNE UP….465
ENGINE REMOVAL/INSTALLATION….484
ENGINE TOP END REPAIR….498
ENGINE LOWER END REPAIR….521
LUBRICATION SYSTEM….544
COOLING SYSTEM….556
FUEL SYSTEM….569
CLUTCH….592
TRANSMISSION….605
FINAL DRIVE….625
FRAME AND SUSPENSION….646
BRAKES AND WHEELS ASSEMBLIES….675
ELECTRIC STARTER….711
IGNITION….719
LIGHTS,SWITCHES AND METERS….725
WIRING 75-77….751
WIRING AFTER 77….752
BATTERY & CHARGING SYSTEM….753
Honda GL1200 Goldwing Service Manual 1984-1987….767
Honda GL1500 Goldwing (Aspencade, SE, Interstate) Service Manual 1994….969
GENERAL INFORMATION….969
INDEX….1532
SPECIFICATIONS….982
General….983
Standards & Service Limits….985
Torque Values….989
MAINTENANCE….992
Troubleshooting….998
Maintenance Schedule….1003
Engine Oil….1004
Final Drive Oil….1006
Fuel Line & Throttle Operation….1007
Carburator….1008
Air Cleaner….1009
Crankcase Breather & Spark Plugs….1010
Carb Synchronization….1011
Compression….1012
Coolant….1013
Cooling System….1014
Pulse Secondary Air Injection (PAIR)….1015
Battery….1016
Brakes….1017
Brake and Headlights….1019
Clutch….1020
Reverse Gear….1021
Sidestand & Suspension….1022
Air Pump Element….1024
Air Dryer….1025
Cruise Valve Element….1026
Wheels & Tires….1027
Steering Head Bearings….1028
FUEL SYSTEM….1029
Troubleshooting….1037
Fuel Tank….1043
Auto Fuel Valve….1044
Fuel Filter….1045
Air Cleaner Housing….1046
Carburators….1047
Intake Manifold….1065
Pilot Screw Adjustment….1067
Fuel Pump….1068
Fuel Reserve & Sensor….1071
Engine Control Module….1074
Air Intake Shot Air (IASA) System….1075
Carb Air Jet (CAJ) Control System….1078
Intake Air Temp (IAT) System….1081
Pulse Secondary Air Injection (PAIR) System….1083
Cruise Control….1089
COOLING SYSTEM….1107
Troubleshooting….1111
Inspection & Testing….1113
Coolant Replacement….1114
Radiator….1115
Cooling Fan & Reserve Tank….1117
Stat, Water Lines, & Valves….1119
Water Pump….1121
Temperature Sensor/Gauge….1123
Fan Motor Switch….1124
ENGINE REMOVAL/INSTALLATION….1125
Removal….1125
Installation….1130
CYLINDER HEAD/EXHAUST SYSTEM….1132
Troubleshooting….1134
Timing Belt – Removal….1135
Camshaft – Removal….1137
Camshaft Holder – Disassembly….1139
Cylinder Head Removal….1141
Cylinder Head Disassembly….1142
Cylinder Head Assembly & Installation….1148
Timing Belt – Installattion….1153
Valve Adjusters….1157
Exhaust & Mufflers….1159
CRANKSHAFT/PISTON….1165
Troubleshooting….1169
Front Engine Cover – Removal….1170
Rear Case Cover – Removal….1171
Scavenging Pump….1174
Oil Pump & Strainer….1178
Pistons – Removal….1181
Crankpin Bearing….1185
Pistons – Installation….1188
Crankshaft – Removal….1191
Main Journal Bearings….1192
Front Engine Cover – Install….1196
Rear Case Cover – Install….1197
CLUTCH….1200
Troubleshooting….1203
Clutch Fluid Replacement & Bleeding….1204
Clutch Master Cylinder….1207
Clutch Slave Cylinder….1208
Clutch….1209
TRANSMISSION….1218
Troubleshooting….1222
Gearshift Linkage….1223
Crankcase Separation….1226
Transmission – Disassembly….1227
Transmission Inspection….1229
Transmission – Assembly….1231
Crankcase Assembly….1235
Primary Drive & Driven Gears….1239
Output Shaft….1242
FINAL DRIVE….1248
Troubleshooting….1250
Gearcase Removal & Drive Shaft….1251
Universal Joint….1252
Gearcase – Disassembly….1253
Gearcase – Assembly….1261
Gearcase – Installation….1264
FRAME/SUSPENSION….1265
Troubleshooting….1270
Fork Legs….1275
Shock Absorbers….1284
Swingarm….1290
On-Board Air Compressor System….1295
Handlebars….1301
Steering Stem….1306
FAIRING/BODY COMPONENTS….1311
Windshield….1313
Fairing….1316
Trunk & Saddlebags….1324
Front Fender….1328
Rear Fender….1329
Passenger Footrests….1330
BRAKES….1333
Troubleshooting….1336
Brake Fluid Replacement & Bleeding….1337
Brakepad Replacement….1339
Brake Disc Inspection….1343
Front Master Cylinder….1344
Rear Master Cylinder….1346
Front Brake Caliper….1351
Rear Brake Caliper….1353
Brake Pedal….1355
Metal Brake Line….1356
WHEELS/TIRES….1359
Troubleshooting….1362
Front Wheel….1363
Rear Wheel….1368
Wheel Balancing….1378
IGNITION SYSTEM….1379
Troubleshooting….1383
Engine Control Module….1386
Ignition Coil….1387
Ignition Pulse Generator….1389
Gear Position Switch….1392
Side Stand Switch….1393
Engine Coolant Temp Sensor….1394
Ignition Timing….1396
CHARGING SYSTEM….1399
Troubleshooting….1403
Battery….1405
Charging System Output….1407
Alternator & Regulator/Rectifier….1408
Alternator Drive & Driven Gears….1417
STARTER/REVERSE….1422
Troubleshooting….1426
Starter/Reverse Motor….1434
Starter Clutch….1443
Fuel Pump Shut-Off (Bank Angle) Sensor….1446
Starter Relay Switches….1447
Reverse Relay Switch & Relay Box….1448
Diode Assembly & Reverse Switch….1449
Starter Reverse Switch….1450
Clutch Switch & Reverse System….1451
Reverse Control Unit….1460
Starter Relay Regulator….1462
Reverse Resistor Assembly….1463
Power Control Relay….1464
Speed Limiter Relay….1465
Reverse Lever Switch….1465
LIGHTS/SWITCHES/INSTRUMENTS….1474
Troubleshooting….1480
Headlight/Position Light….1487
Turn Signals/Brake Lights….1488
License/Accessory Light….1490
Instruments….1491
Ignition Switch….1495
Left Handlebar Switches….1497
Brake Light Switches….1498
Oil Pressure Switch….1498
Relay Box….1499
Parking Diode….1499
Self-Cancelling Turn Signal System….1500
Hazard Relay….1503
Horn….1503
Spoiler Light….1504
Corniering Lights….1505
AUDIO SYSTEM….1506
Troubleshooting….1513
Speakers….1522
Muting/Search Switch….1522
CB Switch/Fader Control….1523
Antenna….1524
Radio & Cassette Deck….1525
CB Transceiver….1529
ELECTRICAL TROUBLESHOOTING MANUAL ….1534
How to Use this manual….1535
Fuse info:ASP & SE….1550
Power Distribution:ASP & SE….1554
Ground Distribution….1564
Engine Control System….1576
Starting System….1590
Charging System….1602
Radiator Fans….1604
Reverse System….1606
Cruise Control System….1616
Horn:ASP & SE….1630
Clock….1632
Automatic Level Control….1634
Low Fuel & Oil Warning System….1636
Indicators….1638
Instrument Panel A….1642
Speed Sensor Circuit….1644
Instrument Panel B….1646
Headlights….1648
Marker Lights….1652
Cornering Lights….1655
Handlebar Switch Illumination….1657
Turn Signal,Hazard & Position Lights….1658
Tail,Parking and Licence Lights….1664
Brake Lights….1668
Trunk Light….1670
Accessory Lights….1671
Spoiler Brake/Taillight….1672
Radio & Cassette….1674
Component Location Index….1704
Component Location Pictures….1712
Component Index….1724
Honda GL1500C:CT:CF Service Manual 1997-2003….1730
TOC….1731
1. General Information….1733
2. Frame / Body Panels / Exhaust….1771
3. Maintenance….1785
4. Lubrication System….1807
5. Fuel System….1819
6. Cooling System….1850
7. Engine Removal / Installation….1864
8. Cylinder Head / Valve….1871
9. Clutch….1902
10. Gearshift Linkage / Transmission….1923
11. Piston / Crankshaft….1955
12. Final Drive….1977
13. Front Wheel / Suspension / Steering….1997
14. Rear Wheel / Suspension….2041
15. Hydraulic Brake….2057
16. Charging System / Alternator….2083
17. Ignition System….2105
18. Electric Starter / Starter Clutch….2119
19. Lights / Meters / Switches….2137
20. Audio System….2161
21. Wiring Diagrams….2172
22. Troubleshooting….2175
23. Index….2179
Honda GL1500Cv F6C Valkyrie Werkstatthandbuch 1996-2003 (DE)….2181
Werkstatthandbuch Honda GL1500 F6….2181
01. Allgemeine Informationen….2182
02. Rahmen Verkleidung Abgassystem….2214
03. Wartung und Pflege….2222
04. Schmiersystem….2242
05. Kraftstoffsystem….2254
06. Kühlsystem….2278
07. Motor Aus-Einbau….2292
08. Zylinderkopf Ventil….2300
09. Kupplung….2330
10. Schaltgestänge Getriebe….2351
11. Kolben Kurbelwelle….2385
12. Hinterradantrieb….2405
13. Vorderrad Aufhängung Lenkung….2426
14. Hinterrad Aufhängung….2469
15. Hydraulische Bremse….2486
16. Ladesystem Lichtmaschine….2511
17. Zündsystem….2531
18. Elektrischer Anlasser Anlasserkupplung….2549
19. Beleuchtung Instrumente Schalter….2565
20. Schaltpläne Fehlersuche Index….2583
Honda GL1800(A) Gold Wing Service Manual 2001-2005….2596
CONTENTS….2596
01. GENERAL INFORMATION….2598
02. FRAME/BODY PANELS/EXHAUST SYSTEM….2670
03. MAINTENANCE….2692
04. LUBRICATION SYSTEM….2714
05. FUEL SYSTEM (Programmed Fuel Injection)….2726
06. COOLING SYSTEM….2804
07. ENGINE REMOVAL/INSTALLATION….2824
08. CYLINDER HEAD/VALVE….2844
09. CLUTCH….2878
10. GEARSHIFT LINKAGE/TRANSMISSION….2904
11. CYLINDER/PISTON/CRANKSHAFT….2942
12. FINAL DRIVE….2966
13. FRONT WHEEL/SUSPENSION/STEERING….2990
14. REAR WHEEL/SUSPENSION….3040
15. BRAKE SYSTEM (Standard)….3072
16. BRAKE SYSTEM (ABS)….3112
17. BATTERY/CHARGING SYSTEM….3144
18. IGNITION SYSTEM….3164
19. STARTER/REVERSE SYSTEM….3178
20. LIGHTS/METERS/SWITCHES….3228
21. CRUISE CONTROL SYSTEM….3278
22. AUDIO SYSTEM….3296
23. WIRING DIAGRAM….3308
24. TECHNICAL FEATURES….3331
25. TROUBLESHOOTING….3343
26. INDEX….3349
Honda GL1800(A) Gold Wing Shop Manual 2006-2010….3352
Honda GL500, GL500 Interstate, GL650 Interstate Service Manual 1981-1983….4872
HOW TO USE THIS MANUAL….4872
1.GENERAL INFORMATION….4874
2.LUBRICATION….4883
3.MAINTENANCE….4888
4.FUEL SYSTEM….4905
5.ENGINE REMOVAL INSTALLATION….4923
6.CYLINDER HEAD VALVE….4931
7.CLUTCH OIL PUMP….4949
8.AC GENERATOR FLYWHEEL REAR COVER….4965
9.COOLING SYSTEM….4979
10.CAMSHAFT CAM CHAIN….4991
11.TRANSMISSION….5003
12.CRANKSHAFT PISTON….5019
13.FRONT WHELL SUSPENSION….5039
14.REAR WHEEL BRAKE FINAL DRIVE SUSPENSION….5067
15.HYDRAULIC DISC BRAKE….5109
16.BATTERY CHARGING SYSTEM….5121
17.IGNITION SYSTEM….5127
18.STARTER SYSTEM….5135
19.LIGHTS SWITCHES….5140
20.INTERSTATE ACCESSORIES….5150
21.TECHNICAL FEATURES….5156
22.TROUBLESHOOTING….5158
23.1982 ADDENDUM….5164
General info Model ident….5165
General information Specifications….5166
Maintenance Schedule….5167
24.1983 ADDENDUM….5172
1.Model Identification….5173
2.General Information….5174
3.Service Data….5178
4.Lubrication….5181
5.Maintenance….5182
6.Fuel System….5183
7.Clutch Oil Pump….5191
8.Cooling System….5193
9.Cam Chain….5198
10.Transmission….5200
11.Front wheel/Suspension….5201
12.Rear Wheel….5203
13.Switches….5204
14.Wiring Diagrams….5206
Honda GL500, GL1000, GL1200, GL1500, GL1800 Service Repair Manual 1975-2010