Complete service repair manual for Hyster Lift Trucks H170-280HD (F007) & H300-360HD, H360HD-EC (E019), with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Hyster Service Manual H170HD-H280HD (F007) & H300HD-H360HD, H360HD-EC (E019) workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
1506708 – Hyster Service Manual H170-280HD (F007) & H300-360HD, H360HD-EC (E019).pdf
Total Pages: 1,342 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
| Section |
Part No.
|
SRM Number | Rev Date |
| FRAME |
1494123
|
0100 SRM 0927
|
12/03
|
| OPERATOR’S CAB |
1494139
|
0100 SRM 0935
|
03/03
|
| PERKINS DIESEL ENGINE-1000 SERIES (AR, YG, YH) |
1455747
|
0600 SRM 0705
|
09/03
|
| PERKINS TIER 2 DIESEL ENGINE – 1100 SERIES (VK) |
1541323
|
0600 SRM 1068
|
02/04
|
| PERKINS TIER 2 ENGINE ELECTRONIC TROUBLESHOOTING GUIDE |
1553764
|
0600 SRM 1072
|
01/04
|
| COOLING SYSTEM |
897934
|
0700 SRM 0626
|
11/01
|
| 3-SPD POWERSHIFT TRANSMISSION-DESCR / OPER |
1493991
|
1300 SRM 0930
|
02/01
|
| 3-SPD POWERSHIFT TRANSMISSION-REPAIR |
1493992
|
1300 SRM 0931
|
02/01
|
| AUTOSHIFT TRANSMISSION CONTROLLER |
1493993
|
1300 SRM 0932
|
03/02
|
| DIFFERENTIAL |
910072
|
1400 SRM 0046
|
11/03
|
| PLANETARY GEAR AXLE – WET |
1494953
|
1400 SRM 0944
|
09/03
|
| PLANETARY GEAR AXLE – DRY |
1498445
|
1400 SRM 0945
|
09/03
|
| STEERING AXLE |
897108
|
1600 SRM 0326
|
10/03
|
| STEERING SYSTEM |
1494140
|
1600 SRM 0936
|
09/03
|
| BRAKE SYSTEM – DRY |
1494141
|
1800 SRM 0937
|
12/03
|
| BRAKE SYSTEM – WET |
1498450
|
1800 SRM 0951
|
09/03
|
| HYDRAULIC SYSTEM |
1494142
|
1900 SRM 0938
|
09/03
|
| MAIN CONTROL VALVE |
1494955
|
2000 SRM 0943
|
09/03
|
| TILT CYLINDERS |
910102
|
2100 SRM 0103
|
10/03
|
| ALTERNATOR |
899784
|
2200 SRM 0002
|
10/03
|
| STARTER |
910107
|
2200 SRM 0106
|
02/01
|
| INSTRUMENT PANEL INDICATORS / SENDERS |
1494143
|
2200 SRM 0939
|
07/03
|
| LIFT CYLINDERS |
910119
|
4000 SRM 0135
|
10/03
|
| MASTS |
897386
|
4000 SRM 0445
|
08/01
|
| MASTS AND CARRIAGES (STARTING 2003) |
1553599
|
4000 SRM 1062
|
02/04
|
| EMPTY CONTAINER HANDLING ATTACHMENT |
1503241
|
5000 SRM 0969
|
09/03
|
| INCH (SAE) and METRIC FASTENERS |
910442
|
8000 SRM 0231
|
03/03
|
| PERIODIC MAINTENANCE |
1494144
|
8000 SRM 0934
|
08/01
|
| CAPACITIES and SPECIFICATIONS |
1494145
|
8000 SRM 0940
|
10/03
|
| DIAGRAMS |
1494146
|
8000 SRM 0941
|
01/04
|
| PERIODIC MAINTENANCE – TIER 2 EMISSIONS ENGINE |
1538764
|
8000 SRM 1066
|
04/03
|
|
PART NO. 1506708 |
|||
| Rev. 02/04 | |||
| Section | Part No. | SRM Number | Rev Date |
| FRAME | 1494123 | 0100 SRM 0927 | 12/03 |
| OPERATOR’S CAB | 1494139 | 0100 SRM 0935 | 03/03 |
| PERKINS DIESEL ENGINE-1000 SERIES (AR, YG, YH) | 1455747 | 0600 SRM 0705 | 09/03 |
| PERKINS TIER 2 DIESEL ENGINE – 1100 SERIES (VK) | 1541323 | 0600 SRM 1068 | 02/04 |
| PERKINS TIER 2 ENGINE ELECTRONIC TROUBLESHOOTING GUIDE | 1553764 | 0600 SRM 1072 | 01/04 |
| COOLING SYSTEM | 897934 | 0700 SRM 0626 | 11/01 |
| 3-SPD POWERSHIFT TRANSMISSION-DESCR / OPER | 1493991 | 1300 SRM 0930 | 02/01 |
| 3-SPD POWERSHIFT TRANSMISSION-REPAIR | 1493922 | 1300 SRM 0931 | 02/01 |
| AUTOSHIFT TRANSMISSION CONTROLLER | 1493993 | 1300 SRM 0932 | 03/02 |
| DIFFERENTIAL | 910072 | 1400 SRM 0046 | 11/03 |
| PLANETARY GEAR AXLE – WET | 1494953 | 1400 SRM 0944 | 09/03 |
| PLANETARY GEAR AXLE – DRY | 1498445 | 1400 SRM 0945 | 09/03 |
| STEERING AXLE | 897108 | 1600 SRM 0326 | 10/03 |
| STEERING SYSTEM | 1494140 | 1600 SRM 0936 | 09/03 |
| BRAKE SYSTEM – DRY | 1494141 | 1800 SRM 0937 | 12/03 |
| BRAKE SYSTEM – WET | 1498450 | 1800 SRM 0951 | 09/03 |
| HYDRAULIC SYSTEM | 1494142 | 1900 SRM 0938 | 09/03 |
| MAIN CONTROL VALVE | 1494955 | 2000 SRM 0943 | 09/03 |
| TILT CYLINDERS | 910102 | 2100 SRM 0103 | 10/03 |
| ALTERNATOR | 899784 | 2200 SRM 0002 | 10/03 |
| STARTER | 910107 | 2200 SRM 0106 | 02/01 |
| INSTRUMENT PANEL INDICATORS / SENDERS | 1494143 | 2200 SRM 0939 | 07/03 |
| LIFT CYLINDERS | 910119 | 4000 SRM 0135 | 10/03 |
| MASTS | 897386 | 4000 SRM 0445 | 08/01 |
| MASTS AND CARRIAGES (STARTING 2003) | 1553599 | 4000 SRM 1062 | 02/04 |
| EMPTY CONTAINER HANDLING ATTACHMENT | 1503241 | 5000 SRM 0969 | 09/03 |
| INCH (SAE) and METRIC FASTENERS | 910442 | 8000 SRM 0231 | 03/03 |
| PERIODIC MAINTENANCE | 1494144 | 8000 SRM 0934 | 08/01 |
| CAPACITIES and SPECIFICATIONS | 1494145 | 8000 SRM 0940 | 10/03 |
| DIAGRAMS | 1494146 | 8000 SRM 0941 | 01/04 |
| PERIODIC MAINTENANCE – TIER 2 EMISSIONS ENGINE | 1538764 | 8000 SRM 1066 | 04/03 |
| PART NO. 1506708 | |||
| Rev. 02/04 | |||
Perkins Diesel Engines….3
Safety Precautions Maintenance and Repair….4
General….11
General Safety Rules….11
Description….12
Engine Serial Number Codes….15
Engine Data….15
Engine Removal and Installation….17
Lift Engine….17
Cylinder Head Assembly Repair….17
Valve Cover….17
Remove….17
Install….18
Rocker Arm Assembly….18
Remove….18
Install….18
Disassemble….18
Inspect….18
Assemble….19
Valve Clearance Adjustments….19
Four-Cylinder Engines….20
Six-Cylinder Engines….20
Valve Springs….20
Cylinder Head Assembly….22
Remove….22
Install….24
Valves and Valve Springs….28
Remove….28
Inspect….28
Install….29
Valve Guides….29
Inspect….29
Remove….30
Install….30
Cylinder Head and Valve Seats….30
Inspect….30
Repair….30
New Valve Seats, Install….30
Piston and Connecting Rod Assemblies Repair….32
Rod Bearings….32
Remove….33
Install….33
Piston and Connecting Rod Assembly….34
Service Note….34
Remove….34
Install….35
Piston Rings….36
Remove….36
Inspect….36
Install….36
Piston and Connecting Rod….37
Disassemble….37
Inspect….38
How to Select Correct Replacements….38
Install….39
Piston Cooling Jets….39
Remove….39
Install….40
Crankshaft Assembly Repair….40
General….40
Crankshaft Pulley….41
Engine AR, Remove….41
Engines YG and YH, Remove….41
Inspect….42
Engine AR, Install….42
Engines YG and YH, Install….42
Rear Oil Seal….43
Replace….43
Main Bearings….44
Remove….44
Inspect….45
Install….45
Thrust Washers….45
Crankshaft Axial Movement, Check….45
Remove….46
Install….46
Crankshaft….47
Remove….47
Inspect….47
Install….47
Flywheel….49
Remove….49
Ring Gear, Replace….49
Install….49
Flywheel Housing….50
Remove….50
Install….50
Timing Case and Timing Gears Repair….51
General….51
Timing Case Cover….51
Remove….51
Install….52
Front Oil Seal….52
Remove….52
Install….52
Crankshaft Pulley Wear Sleeve….53
Install….53
Idler Gear and Hub….53
Remove….53
Install….54
Air Compressor Drive, Bendix….55
Disassemble….55
Assemble….56
Fuel Injection Pump Gear….56
Remove….57
Install….57
Camshaft Gear….58
Remove….58
Install….58
Crankshaft Gear….59
Remove….59
Install….59
Timing Case….59
Remove….59
Install….60
Camshaft and Tappets….61
Remove….61
Install….61
Cylinder Block Assembly Repair….62
Description….62
Cylinder Block….62
Disassemble….62
Inspect….63
Assemble….63
Cylinder Bore (Four-Cylinder Engines)….64
Cylinder Liner (Six-Cylinder Engines)….64
Inspect….64
Cylinder Liner Condition, Check….64
Remove….65
Service Liner, Install….66
Partially Finished Liner, Install….67
Engine Timing….68
Description….68
How to Set Number One Piston to TDC on Compression Stroke….69
How to Set Number One Piston to TDC on Compression Stroke (Alter….70
Valve Timing, Check….70
Fuel Injection Pump Timing, Check….71
Turbocharger – Engine YH Repair….72
General….72
Remove….72
Install….72
Impeller and Compressor Housing, Clean….73
Lubrication System Repair….74
General….74
Oil Filter, Replace….74
Filter Head….75
Remove and Install….75
Oil Sump….75
Remove….75
Install….76
Oil Pump….76
Remove….76
Inspect….76
Install….77
Relief Valve….77
Remove….77
Disassemble….78
Inspect….78
Assemble….78
Install….78
Idler Gear Shaft, Replace….79
Remove….79
Remove (Alternative)….79
Install….80
Install (Alternative)….80
Install (Alternative for Four-Cylinder Engines Only)….81
Fuel System Repair….81
Description….81
Fuel Injection Pump….82
Remove….82
Install….83
Check and Adjust….84
Fuel System, Remove Air….84
Fuel Filter, Replace….85
Canister Type….86
Quick Release Canister Type….86
Fuel Injectors….87
Remove….87
Inspect….88
Install….88
Fuel Pump….89
Remove….89
Disassemble….89
Assemble….89
Install….90
Test….90
Cooling System Repair….91
General….91
Thermostat….91
Remove….91
Install….91
Test….92
Coolant Pump….92
Remove….92
Disassemble….92
Assemble….94
Install….96
Fan and Fan Drive….97
Remove….97
Install….97
Oil Cooler (Six-Cylinder Engines)….98
Remove….98
Disassemble and Assemble….98
Install….98
Oil Cooler By-Pass Valve….98
Electrical Equipment Repair….99
Drive Belts….99
Alternator….100
Remove….100
Install….100
Starter Motor….100
Remove….100
Install….100
Cold Start Aid….100
Air Compressor – Engines YG and YH….100
General….100
Repair….101
Remove….101
Install….101
Rotary Exhauster Replacement….102
Remove….102
Clean….102
Install….102
Engine Specifications….103
Cylinder Head Assembly….103
Piston and Connecting Rods….106
Crankshaft Assembly….109
Crankshaft Overhaul….110
Timing Case and Drive Assembly….112
Engine Block Assembly….113
Turbocharger….116
Lubrication System….116
Fuel System….118
Cooling System….120
Flywheel and Housing….120
Electrical Equipment….121
Torque Specifications….122
Cylinder Head Assembly….122
Piston and Connecting Rod Assemblies….122
Crankshaft Assembly….122
Timing Case and Drive Assembly….122
Turbocharger….122
Lubrication System….122
Fuel System….122
Cooling System….123
Flywheel….123
Auxiliary Equipment….123
Special Torque Specifications….124
Flywheel and Housing….124
Turbocharger….124
Electrical Equipment….124
Auxiliary Equipment….124
Special Tools….125
Troubleshooting….129
tables….3
Table 1. Cylinder Head….103
Table 2. Valve Guides….103
Table 3. Inlet Valves….104
Table 4. Exhaust Valves….105
Table 5. Valve Springs….106
Table 6. Tappets….106
Table 7. Rocker Arm Shaft….106
Table 8. Rocker Arms and Bushings….106
Table 9. Pistons (Engine AR)….106
Table 10. Pistons (Engines YG and YH)….107
Table 11. Piston Rings (Engine AR)….107
Table 12. Piston Rings (Engines YG and YH)….108
Table 13. Piston Pins….108
Table 14. Connecting Rods….108
Table 15. Small End Bushings….108
Table 16. Connecting Rod Bearings (Engines AR and YG)….109
Table 17. Connecting Rod Bearings (Engine YH)….109
Table 18. Piston Cooling Jets….109
Table 19. Crankshaft….109
Table 20. Main Bearings….110
Table 21. Crankshaft Thrust Washers….110
Table 22. Crankshaft Heat Treatment….110
Table 23. Crankshaft Overhaul Specifications….111
Table 24. Maximum Variation (Run-out)….112
Table 25. Camshaft….112
Table 26. Camshaft Thrust Washer….112
Table 27. Camshaft Gear….113
Table 28. Gear for Fuel Injection Pump….113
Table 29. Crankshaft Gear….113
Table 30. Idler Gear and Hub….113
Table 31. Cylinder Block (Engine AR)….114
Table 32. Cylinder Bore Specifications….114
Table 33. Cylinder Block (Engines YG and YH)….115
Table 34. Cylinder Liners (Engines YG and YH)….115
Table 35. Cylinder Liner Specifications (Partially Finished)….116
Table 36. Oil Pump (Engine AR)….116
Table 37. Oil Pump (Engines YG and YH)….117
Table 38. Idler Gear for Oil Pump….117
Table 39. Relief Valve….117
Table 40. Oil Filter….117
Table 41. Lucas Fuel Injection Pump….118
Table 42. Fuel Pump (Engine AR)….118
Table 43. Fuel Pump (Engines YG and YH)….118
Table 44. Fuel Filter….118
Table 45. Fuel Injector Codes….119
Table 46. Coolant Pump….120
Table 47. Thermostat….120
Table 48. Fan Drive Housing….120
Table 49. Limits for Flywheel Run Out and Alignment (Total Indic….120
Table 50. Alternator….121
Table 51. Starter Motor….121
Table 52. Cold Start Aid….121
Table 53. List of Possible Causes….130
hyster-1493991-02-01-srm0930….135
toc….135
Three-Speed Powershift Transmission….135
Safety Precautions Maintenance and Repair….136
General….139
Mechanical Description….139
General….139
Torque Converter….143
Description….143
Operation….143
Clutch Assemblies….144
Description….144
Operation….144
Forward and First-Speed Clutch Assembly….145
Reverse and Second-Speed Shaft, First and Second Gear Shaft….145
Third-Speed Shaft….145
Output Shaft….145
Hydraulic Operation….147
Sump, Filter and Pump….147
Transmission Control Valve….147
Solenoid Valves….147
Inching Spool….148
Direction Spools….148
Range Spool….148
Modulator Valve….149
Operation….149
Modulator Operation….150
Transmission Control System….153
Monotrol Pedal….153
Control Lever….154
Hydraulic Circuits….155
Cooling and Lubrication….155
Neutral….155
Forward-First….155
Reverse-First….158
From First to Second Speed….159
From Second to Third Speed….160
Inching….161
hyster-1493992-02-01-srm0931….165
toc….165
Three-Speed Powershift Transmission….165
Safety Precautions Maintenance and Repair….166
General….169
Transmission Repair….172
Remove….172
Disassemble….174
Torque Converter Housing and Pump Gears….174
Transmission Cover, Remove….175
Clutch Assemblies, Remove….177
Forward and Low-Speed Clutches….178
Forward Clutch, Disassemble….178
First-Speed Clutch, Disassemble….180
Reverse and Second-Speed Clutches, Disassemble….180
Second-Speed Clutch, Disassemble….180
Reverse Clutch, Disassemble….182
Third-Speed Clutch, Disassemble….182
Output Gears, Disassemble….184
Clean….184
Inspect….184
Assemble….186
Output Gears, Assemble….186
Third-Speed Clutch, Assemble….186
Reverse and Second-Speed Clutches, Assemble….186
Second-Speed Clutch, Assemble….186
Reverse Clutch, Assemble….189
Forward and First-Speed Clutches, Assemble….189
Forward Clutch, Assemble….189
First-Speed Clutch, Assemble….191
Clutch Assemblies, Install….191
Input Shaft and Forward Clutch Hub, Install….192
Transmission Cover, Install….193
Torque Converter Housing….195
Install….197
Control Valve Repair….199
Remove….199
Disassemble and Assemble….200
Clean and Inspect….200
Install….200
Modulator Valve Repair….202
Remove….202
Disassemble….202
Clean and Inspect….202
Install….202
Transmission Pump Repair….204
Remove….204
Disassemble….204
Clean and Inspect….204
Assemble….204
Install….204
Monotrol Pedal Repair….206
Remove and Disassemble….206
Assemble and Install….206
Inching/Brake Pedal Linkage Adjustment….208
Stall Test….209
Transmission Oil Pressure Check….210
Troubleshooting….212
tables….165
Table 1. Transmission Pressures….211
hyster-1493993-03-02-srm0932….217
toc….217
Autoshift Transmission Controller….217
Safety Precautions Maintenance and Repair….218
General….221
Autoshift Control Module….221
Transmission Shift Control Valve….221
Autoshift Functions….222
System Interaction with Operator Display….222
Error Code Descriptions….222
System Audible Alarm….222
Park Brake Interlock….223
System Reset/Override….223
System Degraded Operating Mode….223
System Failure Mode….223
Transmission Oil High-Temperature Fault….224
Loss of Transmission Oil Pressure Fault….224
Controller Bypass….224
Automatic/Manual Shift Mode….225
Automatic Transmission Shifting….225
Manual Transmission Shifting….226
Direction Change….226
Direction Change Inhibit….226
Downshift Inhibit….226
Driveshaft Engagement Inhibit….227
Lift Height Transmission Interrupt (Optional)….227
Engine Dethrottle (Optional)….227
Autoshift Hardware….228
Autoshift Lever….228
Speed Sensors….228
Transmission System Monitor Diagnostics….229
Controller Parameter Adjustment Software User Interface….229
User Interface Description….229
Components Required to Communicate with Controller….229
Userlink Installation Instructions….229
Start Procedures….230
Controller Product Codes….230
Main Menu Description….230
Language Selection….231
Help Menu….231
PC Serial Communication Port….231
Monitor Screen….231
Event Log….232
Parameter Adjustment….232
Current Parameters….232
Load Parameters….233
Restore Factory Parameters….233
Load Controller Software from File….233
Exit Menu….233
Controller Connector Pin-Out Tables….235
tables….217
Table 1. Error Code Descriptions….223
Table 2. Automatic Transmission Upshift….225
Table 3. Automatic Transmission Downshift….225
Table 4. Event Log Descriptions and Values….232
Table 5. Parameter Descriptions and Values….233
Table 6. J2 Controller Connector (Black)….235
Table 7. J1 Controller Connector (Blue)….236
hyster-1494123-12-03-srm0927….241
toc….241
Frame….241
Safety Precautions Maintenance and Repair….242
General….245
Description….245
Counterweight Repair….245
Remove….245
Install….247
Fenders….247
Remove….247
Install….247
Side Counterweights H13.00-16.00XM (H300-360HD)….247
Side Counterweight, Replace….247
Hood and Air Cleaner Repair….248
Remove….248
Install….249
Hydraulic Tank Repair….250
Remove….250
Repairs, All Units….252
Small Leaks….252
Large Leaks….252
Clean….252
Steam Method….252
Chemical Solution Method….253
Other Methods of Preparation for Repair….253
Install….253
Fuel Tank Repair….254
Remove….254
Repairs….254
Install….254
Cooling System and Radiator Repair….256
Remove….256
Install….256
Engine and Transmission Repair….259
Hyster T-50 Transmission, Remove….259
Hyster T-50 Transmission, Install….260
TE-10 Transmission….261
Remove….261
Install….264
Label Replacement….266
hyster-1494139-03-03-srm0935….271
toc….271
Operators Cab….271
Safety Precautions Maintenance and Repair….272
General….275
Cab Repair….276
Rear Cab Assembly….276
Bottom Cab Assembly….277
Raising and Lowering Cab….277
Raise Cab….277
Lower Cab….278
Cab Repair….278
Remove….278
Install….279
Oil Filling for Tilt System….280
Inching and Brake Pedals….280
Pedal Adjustment….280
Inching Cable Adjustment….281
Throttle Cable Adjustment….281
Mechanical….281
Electronic….282
Check….282
Adjust….282
Seat Assembly Removal….283
Power Assist Armrest….284
Adjust….284
Steering Column Repair….285
Remove….285
Install….285
Window Wipers Replacement….286
Wiper Assembly, Replace….286
Front Window Wiper Motor Assembly, Replace….286
Rear Wiper Motor Assembly, Replace….286
Top Window Wiper Motor Assembly, Replace….287
Window Washer Motors and Pumps….287
Wiper and Washer Operating Switches….288
Window Replacement….288
Front Window, Replace….289
Rear Window, Replace….289
Top Window, Replace….289
Door Window, Replace….289
Heater and Air Conditioning Assembly….290
Heater Parts, Replace….291
Heat Control Knob/Cable….292
Adjust….292
Heater Control Switches….292
Air Control Knob/Cable….293
Adjust….293
Air Filter, Replace….293
Air Conditioning Condenser Fan(s), Standard….293
Remove….293
Install….293
Air Conditioning Condenser Fan(s), Tropical….294
Remove….294
Install….294
Instruments, Switches, and Controls….294
Switches….294
Controls….295
Fuses and Relays….295
Fuse Panel….295
Fuses….296
Relays….296
Label Replacement….297
Electrical Schematics….297
hyster-1494140-09-03-srm0936….301
toc….301
Steering System….301
Safety Precautions Maintenance and Repair….302
General….305
Description….305
Steering Wheel and Column Assembly….307
General….307
Steering Wheel and Horn….307
Remove….307
Install….307
Steering Control Unit Repair….309
General….309
Description….309
Operation….309
Remove….310
Disassemble….310
Clean….313
Assemble and Install….313
Steering System Air Removal….319
Steering Relief Pressure Check….320
Troubleshooting….320
hyster-1494141-12-03-srm0937….325
toc….325
Dry Brake System….325
Safety Precautions Maintenance and Repair….326
General….329
Description….329
Operation….330
Service Brakes….330
Parking Brake….330
Air Tank Repair….333
Relief Valve….333
Drain Valve….333
Brake Pedal Valve Repair….334
Remove….334
Disassemble, Inspect, and Assemble….334
Install….335
Air Chambers Repair….335
Remove….335
Disassemble….335
Inspect….336
Assemble….337
Install….337
Actuator Arms Repair….338
Remove….338
Inspect….338
Install….338
Brake Assemblies Repair….339
Brake Shoe, Remove….339
Camshaft, Remove….341
Clean….341
Inspect….342
Camshaft, Install….342
Brake Shoe, Install….343
Air Dryer….344
Description….344
Cartridge….344
Remove….344
Install….344
Filter….344
Remove….344
Install….344
Quick-Release Valve….346
Governor Check and Adjustment for Air Compressor….346
Brake Shoes Adjustment….347
Specifications….348
Troubleshooting….349
Service Brakes….349
Service Brakes, Park Function ….351
tables….325
Table 1. Air Chambers Operation….332
hyster-1494142-09-03-srm0938….355
toc….355
Hydraulic System….355
Safety Precautions Maintenance and Repair….356
General….359
Description and Operation….359
Hydraulic Pump….359
Main Control Valve….359
Steering Control Unit….360
Pilot Block….360
Tilt Relief Valve….360
Hydraulic Pump Repair….360
Remove….360
Disassemble….361
Clean and Inspect….361
Assemble….361
Install….361
Priority Valve Repair….363
Remove….363
Install….363
Pilot Valve Repair….364
Remove….364
Disassemble….365
Clean and Inspect….365
Assemble….365
Install….365
Control Levers and Joystick Repair….366
Remove….366
Install….366
Pump Output Check….366
First Method….366
Second Method….367
Steering Relief Pressure Check and Adjustment….368
Calibration Procedure for Hydraulic Controls….369
General and Calibration Startup….369
Joystick/Lever Calibration….371
Levers….371
Joystick….372
Valve Flow Adjustment….372
PWM Board Readouts/PV3 Readouts….373
I/O Board Readouts….373
Diagnostics….374
Calibration System Shutdown….374
Diagnostics….374
Specifications….378
Troubleshooting….378
Lift, Lower, Tilt, and Attachment Circuits (Also see Main Contro….379
Steering Circuit (Also see Steering System 1600 SRM 936 )….380
tables….355
Table 1. Error Code Display….374
Table 2. Altering PT FLT (Old Logic)….376
Table 3. Altering PT FLT (New Logic)….376
Table 4. Fixed PT Logic….377
Table 5. ECH….377
hyster-1494143-07-03-srm0939….391
toc….391
Instrument Panel Indicators and Senders….391
Safety Precautions Maintenance and Repair….392
General….395
Description….395
General….395
Instrument Panel Meters, Indicators, and LCD Display….395
Error Code Display, Transmission….402
Error Code Display, Engine….403
Connector….404
Seat Switch Logic….405
Central Warning Light Output….405
Buzzer Output….405
Engine Shutdown Output….405
Instrument Panel Component Replacement….409
Instrument Panel, Remove….409
Light, Replace….410
Sender Replacement….410
Fuel Level Sender….410
Transmission Pressure and Temperature Sender, Tier 1….411
Pressure Sender, Tier 2….411
Temperature Sender, Tier 2….411
Low Coolant Sender….412
Vacuum Switch….412
Crankshaft Position Sensor….412
Specifications….413
Troubleshooting….415
tables….391
Table 1. Instrument Panel and Indicators….396
Table 2. Engine Error Code Descriptions….403
Table 3. Pin Description….405
Table 4. Sender Description….406
hyster-1494144-08-01-srm0934….419
toc….419
Periodic Maintenance….419
Safety Precautions Maintenance and Repair….420
General….423
How to Move Disabled Lift Truck….423
How to Tow Lift Truck….423
How to Put Lift Truck on Blocks….424
How to Raise Drive Tires….424
How to Raise Steering Tires….424
Maintenance Schedule….425
Maintenance Procedures Every 8 Hours or Daily….434
How to Make Checks with Engine Stopped….434
Tires and Wheels….435
Forks….436
Adjust….436
Remove….436
Install….436
Forks, Mast, and Lift Chains, Inspect….436
Safety Labels….437
Operator Restraint System….437
Steering Column Latch….438
Drive Belts….438
Cooling System….438
Fuel, Oil, or Coolant Leaks, Check….439
Cab Hydraulic System….439
Hydraulic System….439
Engine Oil….440
Fuel System….440
Primary Fuel Filter….441
Battery….441
Air Filter….441
How to Make Checks with Engine Running….441
Gauges, Lights, Horn, and Fuses….441
Control Levers and Pedals….442
Transmission Oil….442
Lift System Operation….443
Brakes….443
Steering System….444
Maintenance Procedures Every 250 Hours or Every 2 Months….444
Engine Oil and Filter – Cummins Engine….444
Empty Container Handler….444
Maintenance Procedures Every 500 Hours or Every 2 Months….444
Lift Chains….444
Lubrication….444
Adjust….444
Drive Shaft….445
Steering Axle….445
Wheel Nuts….445
Shafts for Brake Actuators….445
Drive Axle and Differential….445
Hydraulic Tank Breather….446
Air Filter, Engine, and Air Compressor….446
Cabin Air Filter, Heater….446
Engine Oil and Filter – Perkins Engine….446
Drive Belts….446
Mast….446
General Lubrication….448
Forks Wear and Damage Check….448
Lift Chains Wear Check….448
Fuel System….448
Idle Speed….448
Governor Speed (Diesel)….448
Maintenance Procedures Every 1000 Hours or 6 Months….450
Transmission Oil and Filter, Change….450
Final Fuel Filters, Diesel….450
Diesel Fuel System Air Removal….450
Fuel Injection Pump Without Vent Tube….451
Fuel Injection Pump Timing….451
Valve Adjustment….451
Maintenance Procedures Every 2000 Hours or Yearly….453
Hydraulic System….453
Hydraulic Oil Filter, Change….453
Hydraulic Oil, Change….453
Differential and Drive Axle….453
Wheel Bearings….453
Steer Wheels….453
Drive Wheels….453
Service Brakes….454
Cleaning Procedures (Dry Brake Axle)….454
Safety Procedures When Working Near Mast….454
Fuel Injectors Check….455
Lift and Tilt System Leak Check….456
Lift System….456
Tilt System….456
Welding Repairs….457
Wheel and Tire Replacement….458
Remove Wheels from Lift Truck….458
Pneumatic Tires….458
Remove Tire from Wheel….458
Remove Tire from Three- and Four-Piece Wheel….459
Install Tire on Wheel….460
Install Three- or Four-Piece Wheel in Tire….460
Add Air to Tires….461
Solid Rubber Tires….462
Remove Tire from Wheel….462
Install Tire on Wheel….463
Wheels, Install….465
tables….419
Table 1. Maintenance Schedule….426
Table 2. Maintenance Schedule (Empty Container Handler Model 553….431
Table 3. Maintenance Schedule (Empty Container Handler Model 555….432
Table 4. Maintenance Schedule (Empty Container Handler Model 558….433
Table 5. Allowable Mast Movement from Internal Leakage….457
hyster-1494145-10-03-srm0940….469
toc….469
Capacities and Specifications….469
Safety Precautions Maintenance and Repair….470
Lift Truck Weights….473
Capacities….473
Engine Specifications….474
Perkins Diesel….474
Cummins Diesel….475
Hydraulic System….476
Perkins….476
Electrical System….476
Tire Sizes….477
Mast Speeds….477
Perkins Diesel….477
Cummins Diesel….478
Torque Specifications, Cummins Diesel….478
Lubrication System….478
Torque Specifications, Perkins Diesel….479
Engine….479
Cylinder Head Assembly….479
Piston and Connecting Rod Assemblies….479
Crankshaft Assembly….479
Timing Case and Drive Assembly….479
Turbocharger….479
Lubrication System….479
Fuel System….479
Cooling System….480
Flywheel and Housing….480
Aspiration System….480
Electrical Equipment….480
Auxiliary Equipment….480
Torque Specifications – Perkins, Tier 2….480
Cylinder Head Assembly….480
Piston and Connecting Rod Assemblies….481
Crankshaft Assembly….481
Timing Case and Drive Assembly….481
Turbocharger….481
Lubrication System….481
Fuel System….481
Cooling System….481
Flywheel….482
Auxiliary Equipment….482
Torque Specifications, General….482
Transmission….482
Driveline and Axle….482
Differential….482
Brakes – Wet….482
Brakes – Dry….482
Steering….482
Hydraulic System….483
Mast….483
Carriage….483
Tilt Cylinders….483
Frame….483
Wiper Arms, Front….484
Hyster T-50 Transmission Pressures (Powershift and Automatic)….484
TE-10 Transmission Specifications….485
Electrical….485
Hydraulic Cooler Lines….485
Torque Specifications for Lubricated or Plated Screw Threads….486
tables….469
Table 1. Temperature Sensor (In Speed Sensor) Resistance Versus ….485
Table 2. Grade 5….486
Table 3. Grade 8….486
Table 4. Grades 8.8, 10.9, and 12.9….486
Table 5. O-ring Port Plug Torque Chart….487
Table 6. Pipe Plug Torque Chart….487
hyster-1494146-01-04-srm0941….491
toc….491
Diagrams….491
Safety Precautions Maintenance and Repair….492
General….495
Description….495
hyster-1494953-09-03-srm0944….553
toc….553
Planetary Drive Axle….553
Safety Precautions Maintenance and Repair….554
General….557
Description….557
Operation….559
Identification….559
Removal….560
Disassembly….560
Planetary Spider and Gearing Assembly H8.00-12.00XM (H170-280HD)….560
Planetary Spider and Gearing Assembly H13.00-16.00XM (H300-360HD….562
Wheel End….564
Spindle and Piston Housing….565
Cleaning….566
Clean Ground or Polished Parts….566
Clean Parts With Rough Finish….566
Clean Axle Assemblies….566
Drying Cleaned Parts….566
Corrosion Prevention….566
Parts Inspection….567
Tapered Roller Bearings….567
Bevel Pinion and Ring Gear Sets….568
Main Differential Assembly….568
Axle Shafts….568
Yoke….568
Brakes….568
Repair or Replace Parts….568
Repair Welding….568
Apply Silicone Gasket Material….569
Assembly….569
Spindle and Piston Housing to Axle Housing….569
Wet Disc Brakes….570
Adjust Wheel Bearing Preload….571
Planetary Spider and Gearing Assembly H8.00-12.00XM (H170-280HD)….572
Planetary Spider and Gearing Assembly H13.00-16.00XM (H300-360HD….572
Planetary Spider Assembly….573
Installation….574
Fill Wet Disc Brakes With Hydraulic Fluid….574
Torque Specifications….575
Lubrication Specification….576
hyster-1494955-09-03-srm0943….579
toc….579
Main Control Valve….579
Safety Precautions Maintenance and Repair….580
General….583
Description….583
Operation….586
Lift Section….586
Tilt/Auxiliary Section….586
Relief Valves….586
Unloader Valve….586
Main Control Valve Repair….589
Remove….589
Disassemble….589
Auxiliary Side….589
Lift Side….589
Clean and Inspect….590
Assemble….590
Auxiliary Side….590
Lift Side….592
Install….592
Pressure Relief Valve Check and Adjustment….593
Check and Adjust….593
Replace….593
Specifications….594
Troubleshooting….594
hyster-1498445-09-03-srm0945….599
toc….599
Planetary Drive Axle….599
Safety Precautions Maintenance and Repair….600
General….603
Description….603
Operation….605
Identification….605
Removal….606
Disassembly….606
Brake Drum….606
Planetary Spider and Gearing Assembly H8.00-12.00XM (H170-280HD)….607
Dry Brakes….609
Planetary Spider and Gearing Assembly H13.00-16.00XM (H300-360HD….609
Spindle and Brake Spider….611
Cleaning….612
Ground or Polished Parts….612
Parts With Rough Finish….612
Axle Assemblies….612
Drying Cleaned Parts….612
Corrosion Prevention….612
Parts Inspection….613
Tapered Roller Bearings….613
Bevel Pinion and Ring Gear Sets….614
Main Differential Assembly….614
Axle Shafts….614
Yoke….614
Brakes….614
Repair or Replace Parts….614
Repair Welding….614
Apply Silicone Gasket Material….615
Assembly….615
Spindle, Brake Spider, and Brake….615
Wheel End….616
Adjust Wheel Bearing Preload….617
Planetary Spider and Gearing Assembly H8.00-12.00XM (H170-280HD)….618
Planetary Spider and Gearing Assembly H13.00-16.00XM (H300-360HD….618
Planetary Spider Assembly….619
Installation….620
Torque Specifications….621
Lubrication Specification….622
hyster-1498450-09-03-srm0951….625
toc….625
Wet Brake System….625
Safety Precautions Maintenance and Repair….626
General….629
Description and Operation….629
Service Brakes….629
Parking Brake….629
Oil Cooler Circuit….629
Pressure Switch Replacement….633
Accumulators Replacement….633
Brake Treadle Valve Repair….633
Remove and Disassemble….633
Clean and Inspect….634
Assemble and Install….634
Parking Brake Valve Repair….634
Remove….634
Clean and Inspect….634
Repair….634
Install….634
Parking Brake Caliper Repair….635
Remove….635
Disassemble….637
Inspect….637
Install….637
Adjust….637
Brake Pad Repair….638
Inspect….638
Remove….638
Install….638
Seals Repair….638
Remove….638
Install….639
Service Brake Repair….639
Remove and Disassemble….639
Drain Lubricating Oil….639
Drain Coolant Oil….645
Disconnect Brake Lines….645
Wheel End With Outer Bearing on Ring Gear Hub Journal H13.00-16….645
Wheel End With Outer Bearing on Spindle Journal H8.00-12.00XM (H….646
Brake Disc Housing Assembly Wheel End….647
Brake Piston Housing….648
Brake Piston Housing and Wheel Spindle….649
Inspect….649
Clean….651
Assemble….652
Wheel Spindle….652
Brake Piston Housing….652
Piston Assembly….654
Brake Disc Housing….654
Duo-Cone Face Seal Into Brake Disc Housing and Into Hub….656
Check for Correct Installation of Duo-Cone Seal….657
Wheel Hub to Brake Disc Housing….658
Adjust….659
Fill Brake System With Coolant Oil….659
System Air Removal….660
Adjust Brake With New Disc Pack….660
Coolant Change Intervals….661
Coolant Draining and Filling….661
Specifications….663
Minimum Brake Disc Thickness….666
Hydraulic Fluid for Brake Actuation….666
Brake Coolant Specifications….666
Coolant Change Intervals….666
Hydraulic Fluid Specifications….666
Troubleshooting….666
Brake Does Not Apply….666
Brake Does Not Release….667
Brake Performance….667
Brake Leaks Actuation Fluid….668
Brake Cooling Fluid Leakage….669
Brake Noise and Vibration….669
Brake Overheats….669
tables….625
Table 1. Brake Pad Adjustment….637
Table 2. Minimum Brake Disc Thickness….650
Table 3. Formed Seal Wear Chart….650
hyster-1503241-09-03-srm0969….673
toc….673
Empty Container Handling Attachment….673
Safety Precautions Maintenance and Repair….674
General….677
Description….677
Operation….677
General….677
Selector Valves….677
Sideshift Circuit….677
Extend and Retract Circuit….682
Twist Lock Circuit and Control….682
Model 553 – Horizontally Mounted….682
Model 558 – Vertically Mounted….684
Lifting Hooks….684
Model 555….684
Indicator Lights and LEDs….685
Lift Interrupt and Override….685
Overlowering Interrupt and Override….685
Carriage and Attachment Repair….686
Remove….686
Attachment Without Carriage Repair….686
Remove….686
Sideshift Cylinders Repair….687
Remove….687
Disassemble….687
Assemble….687
Extension Cylinders Repair….688
Remove….688
Disassemble….688
Clean and Inspect….688
Assemble….688
Install….688
Vertical End Beams Repair….690
Remove….690
Install….690
Hose Replacement in End Beams….690
Twist Locks Repair for Model 553….691
Remove….691
Disassemble….691
Clean and Inspect….691
Assemble….691
Hooks Replacement for Model 555….692
Inspect….692
Remove….692
Install….692
Twist Locks Repair for Model 558….693
Disassemble….693
Clean and Inspect….693
Assemble….694
Bleed the System….694
Valve Assembly….695
Slide Pad Replacement….695
Adjustments….696
Twist Lock Angle Adjustment….696
Model 558 Only….696
LOCKED/NOT LOCKED Sensors Adjustment….696
Model 553….696
Model 558….697
Seated Sensor Adjustment….697
Model 553….697
Model 558….697
Overlowering Protection Sensor Adjustment (Models 553 and 558)….697
Torque Chart….698
Maintenance….698
Additional Attachment Maintenance….700
Interface Boxes….701
Model 555….701
Models 553 and 558….701
Troubleshooting….703
tables….673
Table 1. Torque Chart….698
Table 2. Maintenance Schedule….699
hyster-1538764-04-03-srm1066….719
toc….719
Periodic Maintenance….719
Safety Precautions Maintenance and Repair….720
General….723
How to Move Disabled Lift Truck….723
How to Tow Lift Truck….723
How to Put Lift Truck on Blocks….724
How to Raise Drive Tires….724
How to Raise Steering Tires….725
Maintenance Schedule….726
Empty Container Attachment Maintenance….731
Maintenance Procedures Every 8 Hours or Daily….733
How to Make Checks With Engine Stopped….733
Hydraulic System Oil….733
Engine Oil….733
Cooling System….734
Fuel System….735
Water Separator/Fuel Filter….735
Fuel, Oil, or Coolant Leaks, Check….735
Cab Hydraulic System….735
Drive Belts….735
Battery….736
Air Filters….736
Forks….736
Adjust….736
Remove….736
Install….736
Forks, Mast, and Lift Chains, Inspect….737
Tires and Wheels….738
Operator Restraint System….738
Steering Column Latch….739
Safety Labels….739
How to Make Checks With Engine Running….740
Gauges, Lights, Horn and Fuses….740
Control Levers and Pedals….741
Transmission Oil….741
Lift System Operation….742
Brakes….742
Steering System….742
Attachments….742
Maintenance Procedures Every 250 Hours or Every 2 Months….742
Empty Container Handler….742
Maintenance Procedures Every 500 Hours or Every 3 Months….743
Lift Chains….743
Lubrication….743
Adjust….743
Drive Shaft….743
Steering Axle….743
Wheel Nuts….744
Shafts for Brake Actuators….744
Drive Axle and Differential….744
Hydraulic Tank Breather….744
Air Filter, Engine, and Air Compressor….744
Cabin Air Filter, Heater….744
Engine Oil and Filter….744
Drive Belts….745
Mast….745
General Lubrication….746
Fork Wear and Damage Check….746
Lift Chains Wear Check….747
Maintenance Procedures Every 1000 Hours or 6 Months….748
Transmission Oil and Filter, Change….748
Fuel Filter….748
Diesel Fuel System Air Removal….748
Fuel Injection Pump Without Vent Tube….748
Fuel Injection Pump Timing….750
Valve Adjustment….750
Maintenance Procedures Every 2000 Hours or Yearly….750
Hydraulic System….750
Hydraulic Oil Filter, Change….750
Hydraulic Oil, Change….750
Differential and Drive Axle….750
Wheel Bearings….751
Steer Wheels….751
Drive Wheels….751
Service Brakes….751
Cleaning Procedures (Dry Brake Axle)….751
Safety Procedures When Working Near Mast….752
Fuel Injectors Check….753
Lift and Tilt System Leak Check….754
Lift System….754
Tilt System….754
Welding Repairs….755
Wheel and Tire Replacement….756
Remove Wheels From Lift Truck….756
Pneumatic Tires….756
Remove Tire From Wheel….756
Remove Tire From Three- and Four-Piece Wheel….757
Install Tire on Wheel….758
Install Three- or Four-Piece Wheel in Tire….758
Add Air to Tires….759
Solid Rubber Tires….760
Remove Tire From Wheel….760
Install Tire on Wheel….762
Wheels, Install….763
tables….719
Table 1. Daily Inspections − Condition Check….726
Table 2. Daily Inspections − Fluid Level Check….727
Table 3. Daily Inspections − Checks With the Engine Running….727
Table 4. First Inspection After First 100 Hours of Operation….728
Table 5. Periodic Maintenance Schedule − Inspect and Adjust….728
Table 6. Periodic Maintenance Schedule − Lubricate….729
Table 7. Periodic Maintenance Schedule − Change….730
Table 8. Empty Container Attachment Maintenance − Inspect and ….731
Table 9. Empty Container Attachment Maintenance − Lubricate….732
Table 10. Allowable Mast Movement from Internal Leakage….755
hyster-1541323-02-04-srm1068….767
toc….767
Perkins Tier 2 Diesel Engines….767
Safety Precautions Maintenance and Repair….768
General….775
General Safety Rules….775
Description….776
Engine Serial Number Codes….778
Engine Data….778
Engine Removal and Installation….779
Cylinder Head Assembly Repair….779
Valve Cover….779
Remove….779
Install….780
Rocker Arm Assembly….780
Remove….780
Disassemble….780
Inspect….780
Assemble….780
Install….780
Valve Clearance Adjustments….781
Valve Springs….782
Cylinder Head Assembly….783
Remove….783
Install….785
Valves and Valve Springs….788
Remove….788
Inspect….788
Install….789
Valve Guides….789
Inspect….789
Remove….789
Install….789
Cylinder Head and Valve Seats….790
Inspect….790
Repair….791
New Valve Seats, Install….791
Piston and Connecting Rod Assemblies Repair….791
Rod Bearings….792
Remove….792
Install….792
Piston and Connecting Rod Assembly….793
Service Note….793
Remove….793
Install….794
Piston Rings….795
Remove….795
Inspect….795
Install….796
Piston and Connecting Rod….796
Disassemble….796
Inspect….796
How to Select Correct Replacements….797
Install….798
Piston Cooling Jets….798
Remove….798
Install….799
Crankshaft Assembly Repair….799
General….799
Crankshaft Pulley….800
Remove….800
Inspect….800
Install….800
Rear Oil Seal….801
Remove….801
Install….801
Main Bearings….802
Remove….802
Inspect….803
Install….803
Thrust Washers….803
Crankshaft Axial Movement, Check….803
Remove….804
Install….804
Crankshaft….805
Remove….805
Inspect….805
Install….806
Flywheel….807
Remove….807
Ring Gear, Replace….807
Install….807
Flywheel Housing….808
Remove….808
Install….808
Timing Case and Timing Gears Repair….809
General….809
Timing Case Cover….809
Remove….809
Install….810
Front Oil Seal….810
Remove….810
Install….810
Crankshaft Pulley Wear Sleeve….811
Install….811
Idler Gear and Hub….811
Remove….811
Install….812
Air Compressor Drive, Bendix….813
Disassemble….813
Assemble….813
Fuel Injection Pump Gear….814
Remove….814
Install….815
Camshaft Gear….815
Remove….815
Install….816
Crankshaft Gear….816
Remove….816
Install….817
Timing Case….817
Remove….817
Install….817
Camshaft and Tappets….818
Remove….818
Install….819
Cylinder Block Assembly Repair….819
Description….819
Cylinder Block….819
Disassemble….819
Inspect….820
Assemble….820
Cylinder Liner….821
Inspect….821
Cylinder Liner Condition, Check….821
Remove….822
Service Liner, Install….823
Partially Finished Liner, Install….824
Engine Timing….825
Description….825
How to Set Number One Piston to TDC on Compression Stroke….826
How to Set Number One Piston to TDC on Compression Stroke (Alter….827
How to Set Number One Piston to 4° After TDC on Compression Stro….828
Valve Timing, Check….829
Fuel Injection Pump Timing, Check….830
Turbocharger….830
General….830
Remove….830
Install….831
Impeller and Compressor Housing, Clean….831
Waste-Gate Valve Check….832
Closed Circuit Breather System (CCB)….833
CCB Assembly, Remove….833
Closed Circuit Drain Valve, Remove….833
CCB Assembly, Install….833
Closed Circuit Drain Valve, Install….833
Lubrication System Repair….834
General….834
Oil Filter, Replace….834
Oil Filter Head….834
Remove….834
Install….834
Oil Filter Head Bypass Valve….835
Remove and Install….835
Oil Sump….835
Remove….835
Install….835
Oil Pump….836
Remove….836
Inspect….836
Install….837
Relief Valve….838
Remove….838
Disassemble….838
Inspect….838
Assemble….838
Install….838
Idler Gear Shaft, Replace….838
Remove….839
Remove (Alternative)….839
Install….840
Install (Alternative)….840
Fuel System Repair….841
Description….841
Fuel Injection Pump….843
Remove….843
Install….845
Fuel System Air Removal….846
Fuel Filter, Replace….848
Fuel Injectors….848
Remove….849
Inspect….849
Install….849
Fuel Lift Pump….850
Remove….850
Disassemble….850
Assemble….850
Install….851
Test….851
Cooling System Repair….852
General….852
Thermostat….852
Remove….852
Install….853
Test….853
Coolant Pump….853
Remove….853
Disassemble….854
Assemble….856
Install….858
Fan and Fan Drive….859
Remove….859
Install….859
Oil Cooler….859
Remove….859
Disassemble and Assemble….860
Install….860
Electrical Equipment Repair….861
Drive Belts….861
Alternator….861
Remove….861
Install….861
Electronic Control Module (ECM)….862
Remove….862
Inspect….862
Install….862
Voltage Load and Protection Module (VLPM)….863
Remove….863
Install….863
Engine Speed and Timing Sensor….863
Remove….863
Install….864
Pressure Sensors (Engine Oil and Air Intake)….864
Remove….864
Install….865
Temperature Sensor….865
Remove….865
Install….866
Starter Motor….866
Remove….866
Install….866
Cold Start Aid….866
Air Compressor….866
General….866
Repair….867
Remove….867
Install….867
Rotary Exhauster Replacement….868
Remove….868
Clean….868
Install….868
Engine Specifications….869
Cylinder Head Assembly….869
Piston and Connecting Rods….872
Crankshaft Assembly….873
Crankshaft Overhaul….874
Timing Case and Drive Assembly….876
Engine Block Assembly….877
Turbocharger….878
Lubrication System….879
Cooling System….881
Flywheel and Housing….881
Electrical Equipment….881
Torque Specifications….882
Cylinder Head Assembly….882
Piston and Connecting Rod Assemblies….882
Crankshaft Assembly….882
Timing Case and Drive Assembly….882
Turbocharger….882
Lubrication System….882
Fuel System….882
Cooling System….883
Flywheel….883
Auxiliary Equipment….883
Special Torque Specifications….883
Flywheel and Housing….883
Electrical Equipment….883
Auxiliary Equipment….883
Special Tools….884
Troubleshooting….889
Turbocharger Troubleshooting….891
tables….767
Table 1. Cylinder Head….869
Table 2. Valve Guides….869
Table 3. Inlet Valves….870
Table 4. Exhaust Valves….870
Table 5. Valve Springs….871
Table 6. Tappets….871
Table 7. Rocker Arm Shaft….871
Table 8. Rocker Arms and Bushings….871
Table 9. Pistons….872
Table 10. Piston Rings….872
Table 11. Piston Pins….872
Table 12. Connecting Rods….872
Table 13. Small End Bushings….873
Table 14. Connecting Rod Bearings….873
Table 15. Piston Cooling Jets….873
Table 16. Crankshaft….873
Table 17. Main Bearings….874
Table 18. Crankshaft Thrust Washers….874
Table 19. Crankshaft Heat Treatment….874
Table 20. Crankshaft Overhaul Specifications….874
Table 21. Maximum Variation (Run-Out)….876
Table 22. Camshaft….876
Table 23. Camshaft Thrust Washer….876
Table 24. Camshaft Gear….876
Table 25. Gear for Fuel Injection Pump….876
Table 26. Crankshaft Gear….877
Table 27. Idler Gear and Hub….877
Table 28. Cylinder Block….877
Table 29. Cylinder Liners….877
Table 30. Cylinder Liner Specifications (Partially Finished)….878
Table 31. Oil Pump….879
Table 32. Idler Gear for Oil Pump….879
Table 33. Relief Valve….879
Table 34. Oil Filter….879
Table 35. Bosch Fuel Injection Pump….879
Table 36. Fuel Injector Codes….880
Table 37. Fuel Pump….881
Table 38. Fuel Filter….881
Table 39. Coolant Pump….881
Table 40. Thermostat….881
Table 41. Fan Drive Housing….881
Table 42. Limits for Flywheel Run Out and Alignment (Total Indic….881
Table 43. Alternator….881
Table 44. Starter Motor….881
Table 45. Cold Start Aid….881
Table 46. List of Possible Causes….889
Table 47. List of Possible Causes….891
hyster-1553599-02-04-srm1062….895
toc….895
Masts and Carriages….895
Safety Precautions Maintenance and Repair….896
General….899
Description….899
Operation….900
Two-Stage Mast….900
Three-Stage Mast….900
Safety Procedures When Working Near Mast….902
Forks Repair….904
Remove….904
Inspect and Adjust….904
Install….905
Carriage Repair….905
Description….905
Three Function….905
Four to Six Function….905
Remove….905
Disassemble….908
Clean and Inspect….908
Assemble….908
Install….909
Sideshift Cylinder Repair….909
Remove….909
Disassemble….909
Clean and Inspect….912
Assemble….912
Install….913
Fork Positioner Cylinders Repair….913
Remove….913
Disassemble….913
Clean and Inspect….913
Assemble….913
Install….913
Directional Control Valve Repair….919
Remove….919
Disassemble….920
Clean and Inspect….920
Assemble….920
Install….920
Mast Repair….921
Two- and Three-Stage Mast….921
Remove….921
Disassemble….926
Clean and Inspect….926
Assemble….928
Install….929
Three-Stage Mast (Four Cylinders)….930
Remove….930
Disassemble….932
Clean and Inspect….932
Assemble….932
Install….934
Fork Carriage Chains….936
Adjust….936
Bearing Rollers….938
Description….938
Lubrication….938
Clearance….938
Remove and Disassemble….938
Assemble….938
Mast Profile….939
Lift Cylinders Description….939
Piston-Type Cylinders….939
Displacement-Type Cylinders….939
Lift Cylinders Repair….940
Remove….940
Disassemble….942
Clean and Inspect….942
Assemble….942
Install….943
Mast Operation Check….943
Lift and Tilt System Leak Checks….944
Lift System….944
Tilt System….944
Tilt Cylinder Stroke and Backward Tilt Angle Adjustment….945
Lift Chain Adjustments….945
Mast Adjustments….946
Bearing Blocks, Two Stage Masts….946
Wear Plates….946
Carriage Adjustment….946
Troubleshooting….948
tables….895
Table 1. Allowable Mast Movement from Internal Leakage….944
hyster-1553764-01-04-srm1072….953
toc….953
Perkins Tier 2 Diesel Engine Electronic Troubleshooting Guide….953
Safety Precautions Maintenance and Repair….954
Electronic Troubleshooting….977
System Operation….977
Electronic Controls….977
Engine Governor….978
Timing Considerations….978
Fuel Injection….978
Diagnostic Codes….978
Diagnostic Fault Codes….978
Diagnostic Event Codes….978
Programmable Parameters….979
Passwords….979
Electronic Service Tools….979
Electronic Service Tool (EST)….979
Connecting the Electronic Service Tool and the Communication Ada….979
Support for the Electronic Service Tool….980
Optional Service Tools….980
Diagnostic Codes….980
Indicator Lamps….983
Replacing the ECM….984
Self Diagnostics….985
Glossary….986
Sensors and Electrical Connectors….990
Engine Wiring Information….993
Harness Wire Identification….996
Diagnostic Code Reader….996
General….996
Reference Documents….996
Abbreviations….996
Environmental Specification….996
Hardware….996
Connection Cable….998
Software….998
Engine Communication….998
User Controls….998
Power Supply….998
Display Screen….999
Operation Controls….999
Audible Warning….999
Operation Instructions….999
How to Connect the Diagnostic Code Reader to the Engine….999
How to Turn ON the Diagnostic Code Reader….999
How to use the Display Screen….999
How to Operate the Diagnostic Code Reader….1000
Main Menu….1000
Active Codes….1000
Inactive Codes….1000
How to Clear Codes….1001
Status Lamp….1001
Data List….1002
Diagnostics….1002
Programming Parameters….1003
Passwords….1003
Factory Passwords….1003
Customer Passwords….1004
Flash Programming….1004
Flash Programming a Personality Module….1004
WinFlash Error Messages….1004
System Configuration Parameters….1005
Full Load Setting….1005
Full Torque Setting….1005
Rating Interlock….1005
Engine Serial Number….1005
ECM Software Release Date….1005
Troubleshooting Without A Diagnostic Code….1006
Alternator Noise (Noisy Operation)….1006
Probable Causes….1006
Recommended Actions….1006
Alternator Drive Belts….1006
Alternator Drive Pulley….1006
Alternator Bearings….1006
Alternator Will Not Charge (Charging Problem)….1006
Probable Causes….1006
Recommended Actions….1006
Alternator Drive Belts….1006
Charging Circuit….1006
Alternator or Regulator….1006
Battery….1006
Probable Causes….1006
Recommended Actions….1006
Faulty Battery….1006
Auxiliary Device….1006
Cannot Reach Top Engine RPM….1006
Probable Causes….1007
Recommended Actions….1007
Diagnostic Codes….1007
Fuel Supply….1007
Air Intake and Exhaust System….1007
Individual Malfunctioning Cylinders….1007
Valve Lash….1007
Check for Low Compression….1007
Check the Fuel Injection Nozzles….1008
Check the Turbocharger….1008
ECM Parameters….1008
Check the Signal for the Throttle Position Sensor….1008
Coolant in Engine Oil….1008
Probable Causes….1008
Recommended Actions….1008
Engine Oil Cooler Core….1008
Cylinder Head Gasket….1008
Cylinder Head….1009
Cylinder Block….1009
Coolant Temperature Is Too High….1009
Probable Causes….1009
Recommended Actions….1009
Radiator Fins….1009
Coolant Level….1009
Radiator Cap and/or Pressure Relief Valve….1009
Combustion Gases in the Cooling System….1009
Water Temperature Regulator….1009
Restriction in the Coolant System….1009
Coolant Temperature Gauge….1009
Coolant Pump….1009
Excessive Load on the System….1009
ECM Will Not Accept Factory Passwords….1010
Probable Causes….1010
Recommended Actions….1010
ECM Will Not Communicate with Other Systems or Display Modules….1010
Probable Causes….1010
Recommended Actions….1010
Electronic Service Tool Will Not Communicate with ECM….1010
Probable Causes….1010
Recommended Actions….1010
Engine Cranks but Will Not Start….1011
Probable Causes….1011
Recommended Actions….1011
Diagnostic Codes….1011
Visual Checks….1011
Crank Without Injection….1011
Starting Motor Solenoid or Starting Circuit….1011
Valve Lash….1011
Fuel Injection Nozzles….1011
Air Inlet Heater Starting Aid….1012
Air Intake and Exhaust System….1012
Low Compression….1012
Fuel Supply….1012
Engine Has Early Wear….1012
Probable Causes….1012
Recommended Actions….1012
Dirt in Engine Oil….1012
Leaks in Air Intake System….1012
Low Oil Pressure….1012
Engine Misfires, Runs Rough or Is Unstable….1013
Probable Causes….1013
Recommended Actions….1013
Logged Codes….1013
Fuel Supply….1013
Air Intake and Exhaust System….1013
Individual Malfunctioning Cylinders….1013
Valve Lash….1013
Check for Low Compression….1013
Check the Fuel Injection Nozzles….1014
Check the Air Inlet Heater Starting Aid….1014
Check the Engine Speed/Timing Sensors….1014
Check the Signal for the Throttle Position Sensor….1014
Check the Fuel Injection Pump….1014
Engine Oil in Cooling System….1014
Probable Causes….1014
Recommended Actions….1014
Engine Oil Cooler Core….1014
Cylinder Head Gasket….1015
Cylinder Head….1015
Engine Speed Does Not Change….1015
Probable Causes….1015
Recommended Repairs….1015
Diagnostic Codes….1015
Engine Stalls at Low RPM….1015
Probable Causes….1015
Recommended Actions….1015
Diagnostic Codes….1015
Fuel Injection Nozzles….1015
Fuel Supply….1015
Accessory Equipment….1016
Power Mode Control….1016
Engine Vibration….1016
Probable Causes….1016
Recommended Actions….1016
Engine Supports….1016
Malfunctioning Individual Cylinder….1016
Valve Lash….1016
Check for Low Compression (cylinder pressure)….1016
Check the Fuel Injection Nozzles….1016
Turbocharger….1017
Engine Will Not Crank….1017
Probable Causes….1017
Recommended Repairs….1017
Machine Security System….1017
Battery Cables and/or Batteries….1017
Starting Motor Solenoid or Starting Circuit….1017
Starting Motor and/or Flywheel Ring Gear….1017
Electrical Power Supply….1017
Internal Engine Problem….1017
Excessive Black Smoke….1018
Probable Causes….1018
Recommended Actions….1018
Air Intake System or Exhaust System….1018
Individual Malfunctioning Cylinder….1018
Valve Lash….1018
Low Compression (cylinder pressure)….1018
Check the Fuel Injection Nozzles….1018
Check the Turbocharger….1018
Broken 5-Volt Supply Wire….1019
Verifying the ECM Software….1019
Excessive Engine Oil Consumption….1019
Probable Causes….1019
Recommended Actions….1019
Oil Level….1019
Engine Crankcase Breather….1019
Air Intake and Exhaust System….1019
Turbocharger….1019
Low Compression (cylinder pressure)….1020
Excessive Valve Lash….1020
Probable Causes….1020
Recommended Actions….1020
Lubrication….1020
Valve Lash….1020
Valve Train Components….1020
Excessive White Smoke….1020
Probable Causes….1020
Recommended Actions….1020
Fuel Supply….1020
Individual Malfunctioning Cylinder….1021
Valve Lash….1021
Low Compression (cylinder pressure)….1021
Air Inlet Heater Starting Aid….1021
Fuel Injection Nozzles….1021
Coolant Temperature Sensor Circuit….1021
Engine Pressure Sensors….1021
Intake Air Temperature Is Too High….1021
Probable Causes….1021
Recommended Repairs….1021
High Ambient Air Temperature….1021
Coolant Temperature….1022
Check for High Intake Air Restriction and/or High Altitude….1022
Intake Air Restriction….1022
High Altitude….1022
Check the Intake Manifold Air Temperature Sensor and/or the Circ….1022
Check for Sufficient Coolant Flow Through the Aftercooler (if eq….1022
Check for Sufficient Flow of Air Through the Aftercooler (if equ….1022
Intermittent Engine Shutdown….1022
Probable Causes….1022
Recommended Actions….1022
Logged Codes….1022
Fuel Supply….1022
Engine Protection Device….1023
Electrical Connectors….1023
Intermittent Low Power or Power Cutout….1023
Probable Causes….1023
Recommended Repairs….1023
Diagnostic Codes….1023
Electrical Connectors….1023
Fuel Supply….1023
Check the Intake Manifold Pressure….1024
Air Intake and Exhaust System….1024
Individual Malfunctioning Cylinders….1024
Valve Lash….1024
Check for Low Compression….1024
Check the Fuel Injection Nozzles….1024
Check the Turbocharger….1025
ECM Parameters….1025
Electronic System Problem….1025
Low Engine Oil Pressure….1025
Probable Causes….1025
Recommended Actions….1025
Engine Oil Level….1025
Engine Oil Pressure Gauge….1025
Engine Oil Bypass Valves….1026
Piston Cooling Jets ….1026
Engine Oil Suction Tube….1026
Engine Oil Pump….1026
Bearing Clearance….1026
Low Power/Poor or No Response to Throttle….1026
Probable Causes….1026
Recommended Actions….1026
Diagnostic Codes….1026
Fuel Supply….1026
Air Intake and Exhaust System….1026
Individual Malfunctioning Cylinders….1027
Valve Lash….1027
Check for Low Compression….1027
Check the Fuel Injection Nozzles….1027
Check the Turbocharger….1027
ECM Parameters….1028
Electronic System Problem….1028
Mechanical Noise (Knock) in Engine….1028
Probable Causes….1028
Recommended Actions….1028
Accessory Equipment….1028
Valve Train Components….1028
Connecting Rod and Main Bearings….1028
Noise Coming from Cylinder….1028
Probable Causes….1028
Recommended Actions….1028
Fuel Quality….1028
Fuel Injection Nozzles….1028
Valve Lash….1028
Poor Acceleration or Response….1029
Probable Causes….1029
Recommended Repairs….1029
Diagnostic Codes….1029
Fuel Supply….1029
Individual Malfunctioning Cylinder….1029
Valve Lash….1029
Check for Low Compression….1029
Check the Fuel Injection Nozzles….1029
Check the Turbocharger….1030
ECM Parameters….1030
Check Intake Manifold Pressure….1030
Troubleshooting With a Diagnostic Code….1030
CID 0041 FMI 03 8V Sensor Power Supply, Voltage More Than Normal….1030
Conditions Which Generate This Code….1030
System Response….1030
Possible Performance Effect….1030
Troubleshooting….1030
Results….1030
CID 0091 FMI 02 Throttle Demand Sensor Erratic or Intermittent….1030
Conditions Which Generate This Code….1030
System Response….1031
Possible Performance Effect….1031
Troubleshooting….1031
Test Step 1….1031
Results….1031
CID 0091 FMI 03 Throttle Demand Sensor Open Circuit or Shorted H….1031
Conditions Which Generate This Code….1031
System Response….1031
Possible Performance Effect….1031
CID 0091 FMI 04 Throttle Demand Sensor Shorted Low….1031
Conditions Which Generate This Code….1031
System Response….1031
Possible Performance Effect….1031
Troubleshooting….1031
Results….1031
CID 0091 FMI 08 Throttle Demand Sensor Abnormal Signal….1031
Conditions Which Generate This Code….1031
System Response….1031
Troubleshooting….1032
Results….1032
CID 0091 FMI 12 Throttle Demand Sensor Out of Calibration….1032
Conditions Which Generate This Code….1032
Possible Performance Effect….1032
Troubleshooting….1032
Results….1032
CID 0100 FMI 03 Engine Oil Pressure Sensor Open Circuit or Short….1032
Conditions Which Generate This Code….1032
System Response….1032
Troubleshooting….1032
Results….1032
CID 0100 FMI 04 Engine Oil Pressure Sensor Shorted Low….1032
Conditions Which Generate This Code….1032
System Response….1032
Troubleshooting….1032
Results….1032
CID 0100 FMI 10 Engine Oil Pressure Sensor, Power Supply Open Ci….1033
Conditions Which Generate This Code….1033
System Response….1033
Possible Performance Effect….1033
Results….1033
CID 0102 FMI 03 Intake Manifold Pressure Sensor, Open Circuit or….1033
Conditions Which Generate This Code….1033
System Response….1033
Possible Performance Effect….1033
Results….1033
CID 0102 FMI 04 Intake Manifold Pressure Sensor Shorted Low….1033
Conditions Which Generate This Code….1033
System Response….1033
Possible Performance Effect….1033
Results….1033
CID 0102 FMI 10 Intake Manifold Pressure Sensor Power Supply Ope….1034
Conditions Which Generate This Code….1034
System Response….1034
Results….1034
CID 0105 FMI 03 Intake Manifold Temperature Sensor Open Circuit ….1034
Conditions Which Generate This Code….1034
System Response….1034
Possible Performance Effect….1034
Troubleshooting….1034
Results….1034
CID 0105 FMI 04 Intake Manifold Temperature Sensor Shorted Low….1034
Conditions Which Generate This Code….1034
System Response….1034
Possible Performance Effect….1034
Troubleshooting….1034
Results….1034
CID 0110 FMI 03 Engine Coolant Temperature Sensor Open Circuit o….1034
Conditions Which Generate This Code….1034
System Response….1035
Possible Performance Effect….1035
Troubleshooting….1035
Results….1035
CID 0110 FMI 04 Engine Coolant Temperature Sensor Shorted Low….1035
Conditions Which Generate This Code….1035
System Response….1035
Possible Performance Effect….1035
Troubleshooting….1035
Results….1035
CID 0174 FMI 02 Fuel Temperature Sensor Erratic, Intermittent….1035
Conditions Which Generate This Code….1035
System Response….1035
Possible Performance Effect….1035
Troubleshooting….1035
Results….1035
CID 0247 FMI 09 J1939 Datalink, Abnormal Update….1036
Conditions Which Generate This Code….1036
System Response….1036
Results….1036
CID 0253 FMI 02 Incorrect ECM Software….1036
Conditions Which Generate This Code….1036
System Response….1036
Possible Performance Effect….1036
Troubleshooting….1036
Expected Result….1036
Results….1036
CID 0262 FMI 03 5V Sensor Power Supply, Voltage More Than Normal….1036
Conditions Which Generate This Code….1036
System Response….1036
Possible Performance Effect….1036
Troubleshooting….1036
Results….1036
CID 0262 FMI 04 5V Sensor Power Supply, Voltage Less Than Normal….1037
Conditions Which Generate This Code….1037
System Response….1037
Possible Performance Effect….1037
Troubleshooting….1037
Results….1037
CID 0266 FMI 02 Incorrect Crank-Without-Inject Inputs….1037
Conditions Which Generate This Code….1037
System Response….1037
Possible Performance Effect….1037
CID 0320 FMI 02 Speed and Timing Sensor Intermittent Loss of Sig….1037
Conditions Which Generate This Code….1037
System Response….1037
Possible Performance Effect….1037
Results….1037
CID 0320 FMI 11 Speed and Timing Sensor Loss of Signal….1037
Conditions Which Generate This Code….1037
System Response….1037
Possible Performance Effect….1037
Results….1038
CID 0342 FMI 02 Speed and Timing Sensor No. 2 Intermittent Signa….1038
Conditions Which Generate This Code….1038
System Response….1038
Possible Performance Effect….1038
Test Step 1….1038
Results….1038
Test Step 2….1038
Results….1038
CID 0774 FMI 02 Throttle Demand Sensor No. 2 Erratic or Intermit….1038
Conditions Which Generate This Code….1038
System Response….1038
Possible Performance Effect….1038
Results….1038
CID 0774 FMI 03 Throttle Demand Sensor No. 2 Open Circuit or Sho….1038
Conditions Which Generate This Code….1038
System Response….1039
Possible Performance Effect….1039
Troubleshooting….1039
Results….1039
CID 0774 FMI 04 Throttle Demand Sensor No. 2 Shorted Low….1039
Conditions Which Generate This Code….1039
System Response….1039
Possible Performance Effect….1039
Troubleshooting….1039
Results….1039
CID 0774 FMI 08 Throttle Demand Sensor No. 2 Abnormal Signal….1039
Conditions Which Generate This Code….1039
System Response….1039
Possible Performance Effect….1039
Results….1039
CID 0774 FMI 12 Throttle Demand Sensor No. 2 Out of Calibration….1039
Conditions Which Generate This Code….1039
System Response….1039
Possible Performance Effect….1039
Results….1039
CID 1627 FMI 03 Fuel Injection Pump Relay Did Not Turn Off….1040
Conditions Which Generate This Code….1040
System Response….1040
Possible Performance Effect….1040
Results….1040
CID 1684 FMI 00 Fuel Injection Pump, Fuel Temperature More Than ….1040
Conditions Which Generate This Code….1040
System Response….1040
Possible Performance Effect….1040
Test Step 1….1040
Results….1040
Test Step 2….1040
Results….1040
CID 1684 FMI 02 Fuel Injection Pump, Software Failure….1040
Conditions Which Generate This Code….1040
System Response….1040
Possible Performance Effect….1040
Troubleshooting….1040
Results….1041
CID 1684 FMI 03 Fuel Injection Pump, Fueling Fault….1041
Conditions Which Generate This Code….1041
System Response….1041
Possible Performance Effect….1041
Troubleshooting….1041
Results….1041
CID 1684 FMI 04 Fuel Injection Pump, Supply Voltage Fault….1041
Conditions Which Generate This Code….1041
System Response….1041
Possible Performance Effect….1041
Troubleshooting….1041
Results….1041
CID 1684 FMI 05 Fuel Injection Pump, Invalid Pulse Width….1041
Conditions Which Generate This Code….1041
Troubleshooting….1041
Results….1042
CID 1684 FMI 07 Fuel Injection Pump, Mechanical Fault….1042
Conditions Which Generate This Code….1042
System Response….1042
Possible Performance Effect….1042
Troubleshooting….1042
Results….1042
CID 1684 FMI 08 Fuel Injection Pump, Crankshaft Reference Fault….1042
Conditions Which Generate This Code….1042
System Response….1042
Possible Performance Effect….1042
Troubleshooting….1042
Test Step 1….1042
Results….1042
Test Step 2….1042
Results….1042
Test Step 3….1042
Results….1043
Test Step 4….1043
Expected Result….1043
Results….1043
CID 1684 FMI 09 Fuel Injection Pump, CAN Fault….1043
Conditions Which Generate This Code….1043
System Response….1043
Possible Performance Effect….1043
Troubleshooting….1043
Expected Result….1043
Results….1043
CID 1684 FMI 10 Fuel Injection Pump, Fuel Shutoff Signal Error….1043
Conditions Which Generate This Code….1043
System Response….1043
Troubleshooting….1043
Test Step 1….1043
Results….1044
Test Step 2….1044
Results….1044
Test Step 3….1044
Results….1044
CID 1684 FMI 11 Fuel Injection Pump, Internal Sensor Fault….1044
Conditions Which Generate This Code….1044
System Response….1044
Possible Performance Effect….1044
Troubleshooting….1044
Test Step 1….1044
Results….1044
Test Step 2….1044
Results….1044
CID 1684 FMI 14 Fuel Injection Pump, No Communications….1044
Conditions Which Generate This Code….1044
System Response….1044
Troubleshooting….1044
Test Step 1….1044
Results….1044
Test Step 2….1045
Results….1045
Test Step 3….1045
Results….1045
CID 1743 FMI 02 Engine Speed Mode Selection Switch State, Invali….1045
Conditions Which Generate This Code….1045
System Response….1045
Possible Performance Effect….1045
Troubleshooting….1045
Results….1045
CID 1894 FMI 02 Set Speed Control Disengage Switch State, Invali….1045
Conditions Which Generate This Code….1045
System Response….1045
CID 1895 FMI 02 Set Speed Control Speed Toggle Switch, Invalid S….1045
Conditions Which Generate This Code….1045
System Response….1045
Troubleshooting With an Event Code….1046
Event Codes….1046
Programmable Engine Parameters….1046
E015 High Engine Coolant Temperature Derate….1046
Conditions Which Generate This Code….1046
System Response….1046
Possible Performance Effect….1046
Troubleshooting….1046
Results….1046
E016 High Engine Coolant Temperature Shutdown….1046
Conditions Which Generate This Code….1046
System Response….1046
Possible Performance Effect….1046
Troubleshooting….1046
Results….1046
E017 High Engine Coolant Temperature Warning….1046
Conditions Which Generate This Code….1046
System Response….1046
Possible Performance Effect….1046
Troubleshooting….1046
Results….1046
E025 High Intake Air Temperature Derate….1047
Conditions Which Generate This Code….1047
System Response….1047
Possible Performance Effect….1047
Troubleshooting….1047
Results….1047
E027 High Intake Air Temperature Warning….1047
Conditions Which Generate This Code:….1047
System Response….1047
Possible Performance Effect….1047
Troubleshooting….1047
Results….1047
E040 Low Engine Oil Pressure Shutdown….1047
Conditions Which Generate This Code….1047
System Response….1047
Possible Performance Effect….1047
Troubleshooting….1047
Results….1047
E054 High Fuel Temperature Derate….1048
Conditions Which Generate This Code….1048
System Response….1048
Troubleshooting….1048
Test Step 1 – Check for Diagnostic Codes….1048
Expected Result….1048
Results….1048
Test Step 2 – Perform a Check of the Fuel System….1048
Expected Result….1048
Results….1048
E056 High Fuel Temperature Warning….1048
Conditions Which Generate This Code….1048
System Response….1048
Troubleshooting….1048
Test Step 1 – Check for Diagnostic Codes….1048
Expected Result….1048
Results….1049
Test Step 2 – Perform a Check of the Fuel System….1049
Expected Result….1049
Results….1049
E100 Low Engine Oil Pressure Warning….1049
Conditions Which Generate This Code….1049
System Response….1049
Possible Performance Effect….1049
Troubleshooting….1049
Test Step 1 – Check for Active Diagnostic Codes….1049
Expected Result….1049
Results….1049
Test Step 2 – Perform a Check of the Engine Lubrication System….1049
Expected Result….1049
Results….1049
E190 Engine Overspeed Warning….1050
Conditions Which Generate This Code….1050
System Response….1050
Possible Performance Effect….1050
Troubleshooting….1050
Engine Overspeed Warning….1050
Expected Result….1050
Results….1050
E442 Engine Failed to Stop With a No-Fuel Command….1050
Conditions Which Generate This Code….1050
System Response….1050
Possible Performance Effect….1050
Troubleshooting….1050
Test Step 1….1050
Results….1050
Test Step 2….1050
Results….1050
E883 Engine Failed to Stop When Fuel Solenoid Disengaged….1050
Conditions Which Generate This Code….1050
System Response….1050
Possible Performance Effect….1051
Troubleshooting….1051
Test Step 1….1051
Results….1051
Test Step 2….1051
Results….1051
Test Step 3….1051
Results….1051
Diagnostic Function Tests….1051
5-Volt Engine Pressure Sensor Supply Circuit – Test….1051
System Operation Description….1051
Background Information….1051
Test Step 1….1052
Inspect Electrical Connectors and Wiring….1052
Expected Result….1053
Results….1053
Test Step 2….1053
Check for Active Diagnostic Codes….1053
Expected Result….1053
Results….1053
Test Step 3….1053
Disconnect the ECM Engine Harness Connector From the ECM….1053
Expected Result….1054
Results….1054
Test Step 4….1054
Disconnect the +5V Sensors While Active Diagnostic Codes are Bei….1054
Expected Result….1055
Results….1055
Test Step 5….1055
Check the Engine Harness….1055
Expected Result….1055
Results….1055
Air Inlet Heater Circuit – Test….1055
System Operation Description….1055
Test Step 1….1055
Inspect Electrical Connectors and Wiring….1055
Expected Result….1056
Results….1056
Test Step 2….1056
Check the Supply to the Power Relay for the Air Inlet Heater Sta….1056
Expected Result….1057
Results….1057
Test Step 3….1057
Check the Output From the Power Relay for the Air Inlet Heater S….1057
Expected Result….1057
Results….1057
Test Step 4….1057
Ground the Input to the Power Relay at the MIC….1057
Expected Result….1057
Results….1057
Test Step 5….1057
Ground the Input to the Power Relay at the ECM Connector….1057
Expected Result….1057
Results….1057
Test Step 6….1058
Override the Air Inlet Heater Starting Aid to Test the ECM….1058
Results….1058
Checking Idle Validation Switching Point (Throttle Sensor) With ….1058
Expected Result….1058
Analog Throttle Position Sensor Circuit – Test….1058
System Operation Description….1058
Checking the Throttle Sensor With Unconnected Output C….1059
Expected Result….1059
Test Step 1….1059
Check for Connector Damage….1059
Expected Result….1060
Results….1060
Test Step 2….1060
Check for Active Diagnostic Codes….1060
Expected Result….1060
Results….1060
Test Step 3….1060
Check the Throttle Position With the Electronic Service Tool….1060
Expected Result….1060
Results….1060
Test Step 4….1060
Check the Voltage at the Throttle Demand Sensor….1060
Expected Result….1061
Results….1061
Test Step 5….1061
Disconnect the Throttle Position Sensor and Check for Active Dia….1061
Expected Result….1061
Results….1061
Test Step 6….1061
Check the Throttle Selection Status With the Electronic Service ….1061
Expected Result….1062
Results….1062
Test Step 7….1062
Disconnect the Supply Terminals of the Throttle Demand Sensor at….1062
Expected Result….1062
Results….1062
Test Step 8….1063
Check the Position of Throttle Demand Sensor….1063
Expected Result….1063
Results….1063
Test Step 9….1063
Check the Throttle Demand Sensor at the ECM….1063
Expected Result….1063
Results….1063
CAN Data Link Circuit – Test….1064
System Operation Description….1064
Test Step 1….1064
Inspect Electrical Connectors and Wiring….1064
Expected Result….1064
Results….1064
Test Step 2….1064
Check the CAN Data Link Between the ECM and P40 Fuel Injection P….1064
Expected Result….1064
Results….1065
Test Step 3….1065
Check the CAN Data Link Between the ECM and P40 Fuel Injection P….1065
Expected Result….1065
Results….1065
Test Step 4….1065
Verify the Supply Voltage at the Fuel Injection Pump….1065
Expected Result….1065
Results….1065
Data Link Circuit – Test….1065
System Operation Description….1065
Background Information….1066
Communication….1066
Test Step 1….1066
Inspect Electrical Connectors and Wiring….1066
Expected Result….1066
Results….1067
Test Step 2….1067
Determine the Type of Problem With the Data Link….1067
Expected Result….1067
Results….1067
Test Step 3….1067
Check the Battery Voltage at the ECM….1067
Expected Result….1067
Results….1068
Test Step 4….1068
Check the Battery Voltage That is Coming to the Data Link Connec….1068
Expected Result….1068
Results….1068
Test Step 5….1068
Connect the Electronic Service Tool Directly to the ECM….1068
Expected Result….1068
Results….1068
Test Step 6….1069
Change Electronic Service Tool Components….1069
Expected Result….1069
Results….1069
Test Step 7….1069
Connect an Electronic Service Tool and the ECM to Another Batter….1069
Expected Result….1069
Results….1069
Electrical Connectors – Inspect….1070
System Operation Description….1070
Background Information….1070
Test Step 1….1073
Check the Locking of the DT Connector (Deutsch) and the Lock Rin….1073
Expected Result….1073
Results….1074
Test Step 2….1074
Check the Socket Head Screw on the Connector for the Electronic ….1074
Expected Result….1074
Results….1074
Test Step 3….1074
Perform a Pull Test on Each Wire Terminal Connection….1074
Expected Result….1074
Results….1074
Test Step 4….1074
Monitor the Electronic Service Tool While the Wiring and the Con….1074
Expected Result….1075
Results….1075
Test Step 5….1075
Check Wires for Nicks and/or Abrasions in the Insulation….1075
Expected Result….1075
Results….1075
Test Step 6….1075
Check Connectors for Moisture or Corrosion….1075
Expected Result….1076
Results….1076
Test Step 7….1076
Inspect the Connector Terminals….1076
Expected Result….1076
Results….1076
Test Step 8….1076
Check Individual Pin Retention Into the Socket….1076
Expected Result….1077
Results….1077
Electrical Power Supply Circuit – Test….1077
System Operation Description….1077
Background Information….1077
Test Step 1….1078
Check the Batteries….1078
Expected Result….1078
Results….1078
Test Step 2….1079
Inspect Electrical Connectors and Wiring….1079
Expected Result….1079
Results….1079
Test Step 3….1079
Check the Battery Voltage at the ECM….1079
Expected Result….1079
Results….1080
Test Step 4….1080
Use the Bypass Harness for the Electronic Service Tool to Bypass….1080
Expected Result….1081
Results….1081
Engine Pressure Sensor Open or Short Circuit – Test….1081
System Operation Description….1081
Background Information….1081
Test Step 1….1081
Check for Active +5V Sensor Supply Diagnostic Codes….1081
Expected Result….1082
Results….1082
Test Step 2….1082
Verify All Active Diagnostic Codes….1082
Expected Result….1082
Results….1082
Test Step 3….1082
Inspect Electrical Connectors And Wiring….1082
Expected Result….1083
Results….1083
Test Step 4….1083
Verify That the Diagnostic Code is Still Active….1083
Expected Result….1083
Results….1083
Test Step 5….1083
Disconnect the Sensor to Create an Open Circuit….1083
Expected Result….1083
Results….1083
Test Step 6….1083
Measure the Sensor Supply Voltage….1083
Expected Result….1083
Results….1084
Test Step 7….1084
Determine If The Short Circuit Is In The Connector Or In The Sen….1084
Expected Result….1084
Results….1084
Test Step 8….1084
Create a Short Circuit Between the Signal and the Common Termina….1084
Expected Result….1085
Results….1085
Test Step 9….1085
Check the Operation of the ECM by Creating Open and Short Circui….1085
Expected Result….1085
Results….1085
Test Step 10….1086
Bypass the Harness Wiring Between the ECM and the Sensor Connect….1086
Expected Result….1086
Results….1086
Engine Speed/Timing Sensor Circuit – Test….1086
System Operation Description….1086
Test Step 1….1087
Inspect the Electrical Connectors and Cables….1087
Expected Result….1087
Results….1087
Test Step 2….1087
Check the Installation of the Engine Speed/Timing Sensors….1087
Expected Result….1087
Results….1087
Test Step 3….1087
Measure the Sensor Resistance Through the Wiring Harness….1087
Expected Result….1088
Results….1088
Test Step 4….1088
Measure the Resistance of the Sensor….1088
Expected Result….1088
Results….1088
Test Step 5….1089
Measure the Resistance of the Cables Between the Fuel Injection ….1089
Expected Result….1089
Results….1089
Test Step 6….1089
Check the Continuity of the Cables From the ECM to the Fuel Inje….1089
Expected Result….1089
Results….1090
Engine Temperature Sensor Open or Short Circuit – Test….1090
System Operation Description….1090
Background Information….1090
Test Step 1….1091
Verify All Active Diagnostic Codes….1091
Expected Result….1091
Results….1091
Test Step 2….1091
Inspect Electrical Connectors and Wiring….1091
Expected Result….1091
Results….1092
Test Step 3….1092
Verify That the Diagnostic Code is Still Active….1092
Expected Result….1092
Results….1092
Test Step 4….1092
Disconnect the Sensor to Create an Open Circuit….1092
Expected Result….1092
Results….1092
Test Step 5….1092
Create a Short Circuit Between the Signal and the Common Termina….1092
Expected Result….1093
Results….1093
Test Step 6….1093
Check the Operation of the ECM by Creating an Open and a Short C….1093
Expected Result….1093
Results….1093
Test Step 7….1093
Bypass the Harness Wiring Between the ECM and the Sensor Connect….1093
Expected Result….1094
Results….1094
Fuel Injection Pump Circuit – Test….1094
System Operation Description….1094
Background Information….1094
Test Step 1….1094
Check the Batteries….1094
Expected Result….1094
Results….1095
Test Step 2….1095
Inspect the Electrical Connectors and Wiring….1095
Expected Result….1096
Results….1096
Test Step 3….1096
Check the Supply Voltage at the Machine Interface Connector….1096
Expected Result….1096
Results….1096
Test Step 4….1096
Check the Supply Voltage at the Fuel Injection Pump….1096
Expected Result….1096
Results….1096
Test Step 5….1097
Check the Supply to the Power Relay for the Fuel Injection Pump….1097
Expected Result….1097
Results….1097
Test Step 6….1097
Check the Output of the Power Relay for the Fuel Injection Pump….1097
Expected Result….1097
Results….1097
Test Step 7….1097
Check the Voltage at the Relay Coil for the Fuel Injection Pump….1097
Expected Result….1097
Results….1097
Test Step 8….1098
Check the Output of the ECM Fuel Pump Power Control at the Machi….1098
Expected Result….1098
Results….1098
Test Step 9….1098
Check the Output of the Fuel Injection Pump Power Control at the….1098
Expected Result….1098
Results….1098
Test Step 10….1098
Measure the Voltage at the Pump Power Supply….1098
Expected Result….1099
Results….1099
Test Step 11….1099
Check the Voltage Load Protection Module (VLPM)….1099
Expected Result….1099
Results….1099
Indicator Lamp Circuit – Test….1100
System Operation Description….1100
Test Step 1….1100
Inspect Electrical Connectors and Wiring….1100
Results….1101
Test Step 2….1101
Inspect the Lamp, the Fuse, and the Power Supply….1101
Expected Result….1101
Results….1101
Test Step 3….1101
Inspect the Input to the Lamp at the ECM connector….1101
Expected Result….1101
Results….1102
Test Step 4….1102
Test the Individual Lamp Circuits….1102
Expected Result….1102
Results….1102
Test Step 5….1102
Check the Voltage at the ECM….1102
Expected Result….1102
Results….1102
Idle Validation Circuit – Test….1102
System Operation Description….1102
Test Step 1….1102
Expected Result….1102
Results….1102
tables….953
Table 1. Electronic Service Tool….979
Table 2. Optional Service Tools….980
Table 3. CID FMI Codes and J Code FMI Codes….981
Table 4. Event Codes and CID FMI Codes….983
Table 5. CID Numbers and Flash Codes….984
Table 6. Engine Connectors….992
Table 7. Color Codes for the Harness Wire….996
Table 8. Pin Connections for Perkins Deutsch Socket Connector….998
Table 9. Suspect Parameter Numbers….1002
Table 10. Failure Mode Indicators (FMI) Codes….1003
Table 11. Engine Oil Pressure Trip and Reset Points….1047
hyster-897108-10-03-srm0326….1107
toc….1107
Steering Axle….1107
Safety Precautions Maintenance and Repair….1108
General….1111
Description….1111
Steering Axle Assembly Repair….1115
Steering Axle H3.50-5.00XL (H70-110XL) (G005), S3.50-5.50XL (S70….1115
Remove….1115
Install….1116
Steering Axle H6.00-7.00XL (H135-155XL, H135-155XL 2 ) (F006, G0….1116
Remove….1116
Install….1117
Wheels and Hubs Repair (All Units)….1117
Remove and Disassemble….1117
Clean….1117
Inspect….1117
Assemble and Install….1118
Spindles and Bearings Repair (All Units)….1119
Remove….1119
Clean….1119
Assemble and Install….1119
Tie Rods Repair (All Units)….1120
Remove….1120
Clean….1120
Install….1120
Steering Cylinder Repair….1123
Remove and Disassemble….1123
Clean and Inspect….1123
Assemble and Install….1123
Troubleshooting….1124
hyster-897386-08-01-srm0445….1129
toc….1129
Masts….1129
Safety Precautions Maintenance and Repair….1130
General….1133
Description….1133
Safety Procedures When Working Near Mast….1134
Operation….1136
Two-Stage Mast….1136
Three-Stage Mast….1136
Forks Repair….1138
Remove….1138
Install….1138
Carriage Repair….1138
Remove….1138
Sideshift Carriage, Disassemble….1138
Sideshift Carriage, Assemble….1140
Sideshift Cylinder, Disassemble….1142
Sideshift Cylinder, Assemble….1142
Fork Positioner Cylinder, Disassemble….1143
Fork Positioner Cylinder, Assemble….1144
Install….1145
Mast Repairs….1145
Remove….1145
Two-Stage Mast, Disassemble….1145
Three-Stage Mast, Disassemble….1150
Clean and Inspect….1152
Two-Stage Mast, Assemble….1152
Three-Stage Mast, Assemble….1155
Install….1158
Lift Cylinders Description….1159
Piston-Type Cylinders….1160
Displacement-Type Cylinders….1160
All Lift Cylinders Repair….1160
Remove….1162
Disassemble….1162
Clean and Inspect….1162
Assemble….1162
Install….1163
Mast Operation Check….1163
Lift and Tilt System Leak Checks….1163
Lift System….1163
Tilt System….1164
Tilt Cylinder Stroke and Backward Tilt Angle Adjustment….1164
Lift Chain Adjustments….1165
Mast Adjustments….1165
Bearing Blocks….1165
Wear Plates….1166
Load Roller Adjustments….1166
Carriage Adjustment….1168
Troubleshooting….1170
tables….1129
Table 1. Carriage and Fork Weights….1142
Table 2. Mast Weights….1150
Table 3. Allowable Mast Movement from Internal Leakage….1164
hyster-897934-11-01-srm0626….1175
toc….1175
Cooling System….1175
Safety Precautions Maintenance and Repair….1176
General….1179
Description….1180
Radiator….1180
Radiator Cap….1180
Thermostat….1180
Water Pump….1181
Fan and Fan Shroud….1181
Cooling System Checks….1181
Radiator….1181
Thermostat….1181
Water Pump….1182
Exhaust Leaks….1182
Fan and Fan Shroud….1182
Radiator Cleaning….1182
Drain….1182
Clean….1182
Fill….1183
Troubleshooting….1184
hyster-899784-10-03-srm0002….1187
toc….1187
Alternator with Regulator….1187
Safety Precautions Maintenance and Repair….1188
General….1191
Description….1191
Alternator Repair….1193
Alternator Type A….1193
Remove and Disassemble….1193
Clean….1194
Assemble….1195
Install….1195
Alternator Type B….1198
Remove and Disassemble….1198
Clean….1198
Assemble….1199
Install….1200
General Check and Adjustment….1201
Low Output Check (Type A or Type B)….1201
High Output Check (Type A or Type B)….1203
Brushes Circuit Check….1204
Delco Alternators….1204
Motorola Alternators….1205
Diodes Check….1206
Diode Bridge Check….1206
Delco and Leece-Neville Alternators….1206
Motorola Alternators….1206
Rotor Field Winding Check….1207
Stator Windings Check….1208
Voltage Regulator Check….1208
Troubleshooting….1208
hyster-910072-11-03-srm0046….1213
toc….1213
Differential….1213
Safety Precautions Maintenance and Repair….1214
General….1217
Description….1217
Differential Repair….1217
Remove….1217
Differential Carrier From Axle Housing, Remove….1217
Differential and Ring Gear From Differential Carrier, Remove….1221
Drive Pinion and Pinion Carrier From Differential Carrier, Remov….1223
Disassemble….1224
Differential and Ring Gear Assembly, Disassemble….1224
Drive Pinion and Pinion Carrier, Disassemble….1226
Clean and Inspect….1228
Assemble….1229
Pinion, Bearings, and Pinion Carrier, Assemble….1229
Pinion Bearings, Adjust Preload….1230
Press Method….1230
Yoke or Flange Method….1230
Triple-Lip Seal, Install….1231
Pinion Carrier Shim Set, Adjust Thickness (Depth of Pinion)….1232
Differential and Ring Gear, Assemble….1234
Differential Gears Rotating Torque, Check….1237
Differential and Ring Gear Assembly, Install….1238
Differential Bearings, Preload Adjust….1239
Ring Gear, Runout Check….1240
Ring Gear Backlash, Adjust….1240
Gear Set, Tooth Contact Pattern Check….1242
Thrust Screw, Install and Adjust….1244
Install….1245
Differential Assembly Into Axle Housing, Install….1245
Specifications….1247
Troubleshooting….1251
tables….1213
Table 1. Ring Gear Backlash Adjustment Specifications….1241
Table 2. Ring and Pinion Tooth Contact Adjustment….1243
Table 3. General Specifications….1247
Table 4. Rivet Installation Pressure….1247
Table 5. Pinion Adjustment….1247
Table 6. Pinion Preload Pressure….1248
Table 7. Torque Specifications….1249
Table 8. Torque Specifications for Metric Hardware….1250
Table 9. Torque Specifications for Metric (Fine) Hardware….1250
hyster-910102-10-03-srm0103….1255
toc….1255
Tilt Cylinders….1255
Safety Precautions Maintenance and Repair….1256
General….1259
Description….1259
Tilt Cylinder Repair….1259
Remove….1259
Disassemble….1259
Clean….1259
Assemble….1260
Tilt Cylinders With O-Ring or Single-Lip Seals….1260
Tilt Cylinders for XM and XMS Models….1261
Tilt Cylinders for H700-800A and Early Model H700-920B….1262
Install….1263
Tilt Cylinders Using Chevron Packing….1264
Install….1265
Tilt Cylinder Leak Check….1267
Tilt Cylinder Stroke and Mast Tilt Angle Adjustment….1268
Torque Specifications….1269
Piston Rod Nut….1269
Retainer….1270
Troubleshooting….1272
tables….1255
Table 1. Movement Rates (Maximum) for Tilt Cylinders….1268
hyster-910107-02-01-srm0106….1275
toc….1275
Starter….1275
Safety Precautions Maintenance and Repair….1276
General….1279
Description and Operation….1279
Starter Repair….1281
Remove….1281
Disassemble….1281
Clean….1282
Assemble….1282
Install….1283
General Checks and Adjustments….1283
Troubleshooting….1286
hyster-910119-10-03-srm0135….1291
toc….1291
Lift Cylinders….1291
Safety Precautions Maintenance and Repair….1292
Safety Procedures When Working Near Mast….1295
General….1299
Description….1299
Lowering Control Valve….1299
Cylinders (General)….1302
Cylinders (H520-620B, H700-800A)….1302
Retainer, Install….1302
Cylinders (H360-460B)….1304
Cylinders (Two-Speed)….1306
Lift Cylinder Repair….1308
Lift Cylinder Removal Without Removing Mast….1308
Standard Masts With Main Lift Cylinder Fastened to Crossmember o….1308
Standard and Full Free-Lift Masts With Lift Cylinder Fastened to….1308
Masts That Have Two Cylinders, Main Lift Cylinder and Free-Lift ….1308
Disassemble….1310
Assemble….1310
Lift Cylinder Installation in Mast….1312
Standard Masts With Main Lift Cylinder Fastened to Crossmember o….1312
Standard and Full Free-Lift Masts With Lift Cylinder Fastened to….1312
Chevron-Style Packing….1312
Chevron-Style Packing Installation on Piston….1313
Chevron-Style Packing Installation in Packing Gland….1315
Lift Cylinders for VISTA® Masts….1316
Description….1316
Lowering Control Valve….1316
Remove….1318
Disassemble….1319
Assemble….1320
Install….1321
Main Lift Cylinders….1321
Free-Lift Cylinder….1321
Lift System Leak Check….1322
Specifications….1323
Troubleshooting….1324
tables….1291
Table 1. Lift Trucks with Two-Speed Lift Cylinders….1307
Table 2. Cylinder Retainer Torque Specifications and Weight Guid….1323
Metric and Inch (SAE) Fasteners….1327
Safety Precautions Maintenance and Repair….1328
General….1331
Threaded Fasteners….1331
Nomenclature, Threads….1331
Strength Identification….1332
Cotter (Split) Pins….1332
Fastener Torque Tables….1337
Conversion Table….1339
Table 1. Bolts and Screws….1333
Table 2. Studs and Nuts….1334
Table 3. Torque Nuts….1335
Table 4. Torque Nuts With Nylon Insert….1336
Table 5. Torque Values for Metric Fasteners*….1337
Table 6. Torque Values for Inch Fasteners*….1338
Table 7. Conversion Table for Metric and English units….1339
Table 8. Cotter Pin Dimensional Data….1340
Hyster H170-280HD (F007) & H300-360HD, H360HD-EC (E019) Repair Service Manual