Complete service repair manual for Hyster H25-35XM, H40XMS (D001) Forklifts Trucks, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Hyster H25XM, H35XM, H40XMS (D001) workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
897595 – Hyster H25-35XM, H40XMS (D001) Service Manual.pdf
Total Pages: 685 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
| Section |
Part No.
|
SRM Number | Rev Date |
| FRAME |
897559
|
0100 SRM 0545
|
02/01
|
| MAZDA M4-2.0G ENGINE |
897477
|
0600 SRM 0496
|
02/01
|
| MAZDA M4-2.5D ENGINE |
897551
|
0600 SRM 0538
|
02/01
|
| COOLING SYSTEM |
897934
|
0700 SRM 0626
|
11/01
|
| LPG FUEL SYSTEM (EXCEPT AISAN SYSTEM) |
897508
|
0900 SRM 0523
|
01/96
|
| GASOLINE FUEL SYSTEM |
897591
|
0900 SRM 0547
|
02/01
|
| LPG FUEL SYSTEM (AISAN SYSTEM) |
1488917
|
0900 SRM 0925
|
08/02
|
| SINGLE-SPEED PS TRANS – DESCR/OPER/REPAIR |
897557
|
1300 SRM 0543
|
12/03
|
| DRIVE AXLE |
897556
|
1400 SRM 0542
|
12/03
|
| STEERING CONTROL UNIT (ROSS HGF) |
910458
|
1600 SRM 0257
|
07/00
|
| STEERING AXLE |
897545
|
1600 SRM 0532
|
02/01
|
| STEERING HOUSING |
897649
|
1600 SRM 0565
|
11/94
|
| BRAKE SYSTEM |
897554
|
1800 SRM 0540
|
02/01
|
| HYDRAULIC SYSTEM and GEAR PUMP |
897553
|
1900 SRM 0539
|
02/01
|
| MAIN CONTROL VALVE |
897555
|
2000 SRM 0541
|
02/01
|
| TILT CYLINDERS |
910102
|
2100 SRM 0103
|
10/03
|
| INSTRUMENT CLUSTER |
897495
|
2200 SRM 0514
|
01/04
|
| ELECTRICAL SYSTEM (MAZDA M4-2.0G) |
897509
|
2200 SRM 0524
|
02/01
|
| ELECTRICAL SYSTEM (MAZDA M4-2.5D) |
897594
|
2200 SRM 0550
|
02/01
|
| MAST – DESCRIPTION |
897506
|
4000 SRM 0521
|
11/03
|
| MAST – REPAIR |
897507
|
4000 SRM 0522
|
11/03
|
| INCH (SAE) and METRIC FASTENERS |
910442
|
8000 SRM 0231
|
03/03
|
| PERIODIC MAINTENANCE |
1459331
|
8000 SRM 0531
|
06/00
|
| DIAGRAMS |
897558
|
8000 SRM 0544
|
01/03
|
| CAPACITIES and SPECIFICATIONS |
897590
|
8000 SRM 0546
|
02/01
|
| PART NO. 897595 | |||
| Rev. 01/04 | |||
…
LPG Fuel System…50
Safety Precautions Maintenance and Repair…51
General…54
Description and Operation…54
Fuel Tank…55
Regulator…55
Start Mode…57
Idle Mode…57
Run Mode…57
Resonator…57
Carburetor…58
Start Mode…58
Idle Mode…58
Run Mode…58
Governor…59
Hoses Replacement…60
LPG Tank Repair…60
Remove…60
Install…61
Relief Valve Repair…61
Remove and Install…61
Carburetor Repair…61
Remove…61
Disassemble…61
Clean…62
Assemble…63
Install…63
Governor Repair…63
Remove…63
Inspect…63
Install…63
Regulator Repair…64
Remove…64
Disassemble…64
Clean…64
Inspect…64
Assemble…66
Install…67
Regulator Adjustment…67
Regulator Height Adjustment…67
Regulator Assembly Air Tightness Test…68
Carburetor Adjustment…69
Idle Speed and Fuel Mixture…69
Idle Control Adjustment…69
Governor Adjustment…70
Checks…70
Adjustments…70
Throttle Linkage Adjustment S/H2.00-3.20XM (S/H40-65XM)…71
MONOTROL® Pedal Check…72
Throttle Linkage Adjustment S/H1.50-2.00XMS (S/H25-40XMS)…73
Troubleshooting…74
tables…50
Table 1. Power Adjusting Screw…63
Table 2. Air Adjusting Screw…63
Table 3. Idle Mixture Adjusting Screw…66
Table 4. Idle Mixture Adjusting Screw…69
hyster-897477-02-01-srm0496…82
toc…82
Mazda Engine…82
Safety Precautions Maintenance and Repair…83
General…86
Description…86
Engine Removal and Installation…86
Cylinder Head, Camshaft, and Valve Mechanism Repair…87
Remove…87
Clean…88
Inspect and Repair…89
Cylinder Head…89
Rocker Shaft Assembly…89
Camshaft…89
Valve Guides…90
Valve Seats…91
Valves…91
Valve Springs…92
Install…92
Crankshaft and Main Bearings Repair…95
Remove…95
Inspect and Repair…95
Crankshaft…95
Main Bearings…95
Install…96
Pistons and Connecting Rods Repair…97
Remove and Disassemble…97
Clean…97
Inspect and Repair…97
Pistons…97
Piston Rings…97
Connecting Rods and Bearings…98
Assemble and Install…98
Cylinder Block Repair…100
Oil Pump Repair…100
Remove…100
Disassemble…101
Clean…101
Inspect…102
Assemble…102
Install…103
Cooling System Repair…103
Thermostat…103
Replace…103
Fan Assembly…103
Remove and Disassemble…103
Assemble and Install…104
Water Pump…104
Remove and Disassemble…104
Assemble and Install…105
Distributor Repair…106
Remove…106
Install…106
Flywheel and Ring Gear Repair S/H2.00-3.20XM (S/H40-65XM)…107
Remove…107
Ring Gear, Replace…107
Install…107
Flywheel Repair H1.50-175XM, H2.00XMS (S/H25-35XM, S/H40XMS)…108
Remove…108
Install…108
Valve Adjustment…109
Compression Pressure Check…110
Engine Timing Adjustment…110
Throttle Linkage Adjustment…111
Gasoline Engines…111
LPG Engines (IMPCO)…111
LPG Engines (AISAN)…111
Engine Specifications…111
Engine Data…111
Thermostat…111
Cylinder Head…111
Valve Mechanism…112
Camshaft…112
Crankshaft…112
Connecting Rods…113
Cylinder Block…113
Pistons…113
Oil Pump…113
Torque Specifications…114
Troubleshooting…115
hyster-897495-01-04-srm0514…120
toc…120
Instrument Cluster…120
Safety Precautions Maintenance and Repair…121
General…124
Description…124
Display Panels on Steering Column, Internal Combustion…124
Display Panels on Steering Column, Electric Lift Trucks…129
Standard Display Panel…129
Enhanced Display Panel…130
Curtis 1215 Display Panel…134
Description and Features…134
Operation…134
Cluster-Type Display Panel (Internal Combustion) Replacement…135
Remove and Disassemble…135
Assemble and Install…138
Cluster Display Panel (Electric Lift Truck) Replacement…140
Display Panel Assembly, Replace…140
LED Indicators…140
Battery Indicators…141
Digital Display (Enhanced Display Panel Only)…141
Status Code or Performance Level Switches and LED indicators (En…141
Standard Display Panel Parts, Replace…141
Enhanced Display Panel Parts, Replace…142
Curtis 1215 Display Panel Replacement…142
Remove…142
Install…142
tables…120
Table 1. Instrument Cluster, Internal Combustion…124
hyster-897506-11-03-srm0521…146
toc…146
Mast…146
Safety Precautions Maintenance and Repair…147
General…150
Description and Operation…150
Carriages…150
Mast Mounts…152
Two-Stage Mast, Limited Free-Lift (LFL)…153
Description and Operation…153
Two-Stage Mast, Full Free-Lift (FFL)…155
Description and Operation…155
Three-Stage Mast, Full Free-Lift (FFL)…157
Description and Operation…157
Cylinder Cushion During Lifting Sequence…160
Cylinder Cushion During Lowering Sequence…161
Mast…164
Safety Precautions Maintenance and Repair…165
General…168
Safety Procedures When Working Near Mast…168
Forks Repair…170
Remove…170
Install…170
Carriages Repair…171
Standard Carriage, Remove…171
Hang-On Sideshift Carriage, Remove…172
Standard Carriage and Hang-On Sideshift Carriage, Repair…173
Standard Carriage, Install…173
Hang-On Sideshift Carriage, Install…174
Integral Sideshift Carriage…174
Remove…174
Clean and Inspect…176
Repair…176
Install…177
Mast Repair…177
Remove…177
Two-Stage LFL and Two-Stage FFL Masts, Disassemble…179
Three-Stage FFL Mast…186
Disassemble…186
Mast and Chains, Clean and Inspect…190
Two-Stage LFL and Two-Stage FFL Mast, Assemble…191
Three-Stage FFL Mast, Assemble…192
Install…193
Lift Cylinders Repair…194
Main Lift Cylinders, Remove…194
Free-Lift Cylinder, Remove…195
Lift Cylinders, Disassemble…195
Lift Cylinders, Assemble…198
Main Lift Cylinders, Install…199
Free-Lift Cylinder, Install…199
Header Hose Arrangements…200
Two-Stage LFL Mast, New Hose Install…200
Two-Stage LFL Mast, Adjust Hoses After Installation…205
Two-Stage FFL Mast, New Hose Install…206
Two-Stage FFL Mast, Adjust Hoses After Installation…212
Three-Stage FFL Mast, New Hose Install…212
Three-Stage FFL Mast, Adjust Hoses After Installation…223
Header Hose Arrangement…224
Two-Stage LFL Mast, New Hose Install…224
Two-Stage LFL Mast, Adjust Hoses After Installation…228
Two-Stage FFL Mast, New Hose Install…228
Two-Stage FFL Mast, Adjust Hoses After Installation…233
Three-Stage FFL Mast, New Hose Install…235
Three-Stage FFL Mast, Adjust Hoses After Install…243
Lift and Tilt System Leak Check…244
Lift Cylinders Leak Check…244
Tilt Cylinders Leak Check…244
Tilt Cylinders Adjustment…245
Lift Chains Adjustment…246
Mast Adjustment…248
Carriage Adjustment…250
Troubleshooting…250
tables…164
Table 1. Hook-Type Carriage Chain Adjustment…247
Table 2. Pin-Type Carriage Chain Adjustment…247
Electrical System…282
Safety Precautions Maintenance and Repair…283
General…286
Description…286
Starting System…286
Ignition System…286
Charging System…287
Starter Repair…288
Remove and Disassemble…288
Assemble and Install…288
Coil Replacement…290
Distributor Repair H1.50-1.75XM, H2.00XMS (S/H25-35XM, S/H40XMS)…291
Remove and Disassemble…291
Assemble and Install…291
Distributor Repair S/H2.00-3.20XM (S/H40-65XM)…293
Remove and Disassemble…293
Assemble and Install…295
Alternator Repair…295
Remove and Disassemble…295
Assemble and Install…297
General Checks and Adjustments…297
Starter Checks…297
Operation, Check…297
Brush Holder, Check…298
Armature, Check…298
Field Windings, Check…298
Clutch and Bearing, Check…299
Ignition System Check and Adjustment…299
Engine Timing, Adjust…299
Spark Plugs, Check…300
Charging Circuit Checks…300
Low Output, Check…300
High Output, Check…301
Diodes, Check…301
Rotor Field Winding, Check…302
Stator Windings, Check…302
Brushes and Bearings, Check…303
Voltage Regulator, Check…303
Troubleshooting…303
hyster-897545-02-01-srm0532…308
toc…308
Steering Axle…308
Safety Precautions Maintenance and Repair…309
General…312
Description…312
Steering Axle Assembly Repair…313
Remove…313
Install…313
Wheels and Hubs Repair…313
Pneumatic Tires, Remove and Disassemble…313
Cushion Tires, Remove and Disassemble…315
Pneumatic Tires, Assemble and Install…315
Cushion Tires, Assemble and Install…315
Spindles, Bearings, and Tie Rods Repair…316
Pneumatic Tires, Remove…316
Cushion Tires, Remove…316
Pneumatic Tires, Install…316
Cushion Tires, Install…317
Steering Cylinder Repair…317
Remove and Disassemble…317
Clean and Inspect…317
Assemble and Install…317
Torque Specifications…318
Troubleshooting…319
hyster-897551-02-01-srm0538…322
toc…322
Mazda Engine…322
Safety Precautions Maintenance and Repair…323
General…326
Description…326
Engine Removal and Installation…327
Cylinder Head and Valve Mechanism Repair…327
Remove…327
Clean…328
Inspect and Repair…328
Cylinder Head…328
Rocker Shaft Assembly…328
Valve Guides…329
Valve Seats…329
Valves…329
Valve Springs…330
Push Rods…331
Cylinder Head…331
Assemble…331
Install…331
Timing Gears Repair…333
Remove…333
Clean and Inspect…333
Install…333
Crankshaft and Main Bearings Repair…335
Remove…335
Inspect and Repair…335
Crankshaft…335
Main Bearings…336
Install…336
Pistons and Connecting Rods Repair…336
Remove and Disassemble…336
Clean…337
Inspect and Repair…337
Pistons…337
Piston Rings…337
Connecting Rods and Bearings…337
Assemble and Install…338
Cylinder Block and Liners Repair…339
Inspect and Repair…339
Lubrication System Repair…341
Oil Pump…341
Remove…341
Disassemble…341
Clean…341
Inspect…341
Assemble…343
Install…343
Oil Filter Mount…343
Remove…343
Install…343
Cooling System Repair…344
Thermostat…344
Remove and Install…344
Water Pump…344
Remove…344
Disassemble…344
Inspect…345
Assemble…345
Install…346
Fuel System Description and Operation…346
Fuel Injection Pump Repair…348
Remove…348
Install…349
Fuel Filter Repair…349
New Filter, Install…349
Water Sensor, Check…349
Fuel System Air Removal…350
Fuel Injectors Repair…351
Remove and Disassemble…351
Assemble…351
Inspect and Adjust…351
Install…352
Flywheel Repair…353
Remove…353
Install…353
Valves Adjustment…354
Compression Pressure Check…354
Throttle Linkage Adjustment…355
Fuel Injection Pump Timing Check…355
Engine Specifications…356
Engine Model M4-2.5D…356
Torque Specifications…357
Troubleshooting…358
tables…322
Table 1. Crankshaft Journal Diameters…335
hyster-897553-02-01-srm0539…366
toc…366
Hydraulic System and Gear Pump Assembly…366
Safety Precautions Maintenance and Repair…367
General…370
Description and Operation…370
Hydraulic System…370
Gear Pump Assembly…372
Pump Drive Shaft…374
Steering Flow Divider…375
Relief Valve (Steering)…375
Relief Valve (Main Hydraulic)…376
Gear Pump Assembly Repair…377
Remove and Disassemble…377
Assemble and Install…377
Pump Drive Shaft Repair…377
Disassemble…377
Assemble and Install…378
Steering Relief Pressure Check and Adjust…378
Gear Pump Flow Check…378
Troubleshooting…379
Brake System…384
Safety Precautions Maintenance and Repair…385
General…388
Description and Operation…388
Service Brake…388
Parking Brake…389
Service Brakes Repair…389
Remove and Disassemble…389
Clean…392
Inspect…392
Assemble and Install…393
Adjust…395
Parking Brake Repair…396
Remove and Disassemble…396
Assemble and Install…397
Adjust…397
Master Cylinder Repair…397
Remove…397
Disassemble…397
Clean and Inspect…397
Assemble…399
Install…399
Service Brakes Adjustment…399
Brake System Air Removal…400
Parking Brake Not Applied Switch Test…400
Parking Brake Switch Test (MONOTROL® Pedal Only)…400
Inching/Brake Pedal Adjustment…401
Torque Specifications…401
Troubleshooting…403
Main Control Valve…408
Safety Precautions Maintenance and Repair…409
General…412
Description…412
Operation…413
Lift Section…414
Tilt Section…414
Tilt Backward…414
Tilt Forward…414
Steering Flow Divider…417
Relief Valve (Steering)…417
Relief Valve (Main Hydraulic)…417
Main Control Valve Repair…418
Remove…418
Disassemble…418
Clean and Inspect…418
Assemble…418
Install…418
Pressure Relief Valve Check and Adjustment…425
Steering Relief Valve…425
Main Hydraulic Relief Valve…425
Troubleshooting…426
Drive Axle…430
Safety Precautions Maintenance and Repair…431
General…434
Description…435
Drive Axle Repair…435
Remove and Disassemble…435
Clean and Inspect…436
Assemble and Install…436
Torque Specifications…438
Troubleshooting…438
Single-Speed Powershift Transmission…442
Safety Precautions Maintenance and Repair…443
General…446
Torque Converter Description and Operation…447
Description…447
Operation…447
Clutch Assemblies Description and Operation…449
Description…449
Operation…450
Hydraulic System Operation…451
Control Valve Operation…453
Regulator for Clutch Pressure…453
Inching Spool Assembly…453
Direction Spool…453
Modulator Circuit…453
Regulator for the Torque Converter…453
MONOTROL® Pedal Operation…454
Direction Control Lever Operation…454
Differential Operation…454
Torque Converter and Transmission Pump Repair…454
Remove and Disassemble…454
Inspect…455
Assemble and Install…455
Clutch Assemblies Repair…456
Remove and Disassemble…456
Inspect…459
Assemble and Install…459
Differential Repair…460
Remove and Disassemble…460
Inspect…460
Assemble and Install…460
New Ring and Pinion Assembly, Install…461
Pinion Assembly, Install…464
Differential and Ring Gear Assembly, Assemble…465
Control Valve Repair…466
Remove…466
Disassemble, Earlier Models…466
Disassemble, Later Models…467
Inspect…467
Assemble, Earlier Models…467
Assemble, Later Models…468
Install…468
MONOTROL® Pedal Repair…469
Remove and Disassemble…469
Assemble and Install…469
Direction Control Lever Repair…472
Remove and Disassemble…472
Assemble and Install…472
Torque Converter Stall Test…473
Transmission Pressure Tests…474
Transmission Pump Pressure Check, Test Port No. 1…475
Torque Converter Inlet Pressure Check, Test Port No. 2…475
Clutch Pressure Check, Test Port No. 3…475
Inching/Brake Pedal Adjustment…475
Troubleshooting…475
tables…442
Table 1. Pinion Assembly Shims Adjustment…462
Table 2. Ring and Pinion Tooth Contact Adjustment…463
Table 3. Stall Speeds…474
Table 4. Pressure Test Ports…474
hyster-897558-01-03-srm0544…484
toc…484
Diagrams…484
Safety Precautions Maintenance and Repair…485
hyster-897559-02-01-srm0545…514
toc…514
Frame…514
Safety Precautions Maintenance and Repair…515
General…518
Description…518
Operator Module Repair…518
Remove…518
Install…519
Hood and Side Covers Repair…520
Remove…520
Install…520
Overhead Guard Repair…522
Remove and Install…522
Counterweight Repair…523
Remove…523
Install…524
Exhaust System Repair…525
Muffler, Replace…525
Radiator and Cooling System Repair…529
Remove…529
Install…529
Operator Restraint System Repair…530
Engine Repair…531
Remove (Engine Only)…531
Remove (Engine and Transmission)…531
Install (Engine Only)…531
Install (Engine and Transmission)…532
Fuel and Hydraulic Tanks Repair…533
Clean…533
Steam Method of Cleaning…533
Chemical Solution Method of Cleaning…533
Inspect…533
Repair…533
Small Leaks…533
Large Leaks…534
Safety Labels…534
tables…514
Table 1. Weight of Counterweights…523
hyster-897590-02-01-srm0546…540
toc…540
Capacities and Specifications…540
Safety Precautions Maintenance and Repair…541
Engine Specifications…544
Electrical System…544
Hydraulic System…545
Lift Truck Weights…545
Torque Converter Stall Speeds…545
Tire Pressure…546
Capacities…546
Mast Speeds…547
Mazda M4-1.5G Engine Mast Speeds…547
Mazda M4-2.0G Engine Mast Speeds…547
Mazda M4-2.5D Engine Mast Speeds…548
Transmission Oil Pressures…548
Torque Specifications…549
Brake System…549
Drive Axle…549
Engine – Mazda M4-1.5G…549
Engine – Mazda M4-2.0G…549
Engine – Mazda M4-2.5D…550
Frame…551
Mast…551
Steering System…551
Transmission and Differential…551
hyster-897591-02-01-srm0547…554
toc…554
Gasoline Fuel System…554
Safety Precautions Maintenance and Repair…555
Description…558
Governor…558
Carburetor Repair…559
Remove…559
Disassemble…561
Clean…563
Inspect…563
Assemble…564
Install…567
Carburetor Checks and Adjustments…567
Idle Speed and Mixture, Adjust…567
Throttle Linkage, Adjust…567
Governor Checks and Adjustments…569
Troubleshooting…570
hyster-897594-02-01-srm0550…576
toc…576
Electrical System…576
Safety Precautions Maintenance and Repair…577
General…580
Description…580
Starting Circuit…580
Charging System…581
Starter Repair…582
Remove and Disassemble…582
Assemble and Install…582
Alternator Repair…584
Remove and Disassemble…584
Assemble and Install…585
General Checks and Adjustments…586
Starter Checks…586
Operation Check…586
Solenoid Coil Checks…587
Brush Holder Check…587
Armature Check…587
Field Windings Check…587
Clutch and Bearing Check…587
Cold Start Aid Checks…588
Glow Plugs…588
Fuse…588
Relay and Controller…588
Charging Circuit Checks…589
Low-Output Check…589
High-Output Check…590
Diodes Check…590
Rotor Field Winding Check…591
Stator Windings Check…592
Brushes and Bearings…592
Voltage Regulator Check…592
Troubleshooting…593
hyster-897649-11-94-srm0565…598
…598
…599
…600
…601
…602
…603
…604
…605
hyster-897934-11-01-srm0626…606
toc…606
Cooling System…606
Safety Precautions Maintenance and Repair…607
General…610
Description…611
Radiator…611
Radiator Cap…611
Thermostat…611
Water Pump…612
Fan and Fan Shroud…612
Cooling System Checks…612
Radiator…612
Thermostat…612
Water Pump…613
Exhaust Leaks…613
Fan and Fan Shroud…613
Radiator Cleaning…613
Drain…613
Clean…613
Fill…614
Troubleshooting…615
hyster-910102-10-03-srm0103…618
toc…618
Tilt Cylinders…618
Safety Precautions Maintenance and Repair…619
General…622
Description…622
Tilt Cylinder Repair…622
Remove…622
Disassemble…622
Clean…622
Assemble…623
Tilt Cylinders With O-Ring or Single-Lip Seals…623
Tilt Cylinders for XM and XMS Models…624
Tilt Cylinders for H700-800A and Early Model H700-920B…625
Install…626
Tilt Cylinders Using Chevron Packing…627
Install…628
Tilt Cylinder Leak Check…630
Tilt Cylinder Stroke and Mast Tilt Angle Adjustment…631
Torque Specifications…632
Piston Rod Nut…632
Retainer…633
Troubleshooting…635
tables…618
Table 1. Movement Rates (Maximum) for Tilt Cylinders…631
hyster-910442-03-03-srm0231…638
toc…638
Metric and Inch (SAE) Fasteners…638
Safety Precautions Maintenance and Repair…639
General…642
Threaded Fasteners…642
Nomenclature, Threads…642
Strength Identification…643
Cotter (Split) Pins…643
Fastener Torque Tables…648
Conversion Table…650
tables…638
Table 1. Bolts and Screws…644
Table 2. Studs and Nuts…645
Table 3. Torque Nuts…646
Table 4. Torque Nuts With Nylon Insert…647
Table 5. Torque Values for Metric Fasteners*…648
Table 6. Torque Values for Inch Fasteners*…649
Table 7. Conversion Table for Metric and English units…650
Table 8. Cotter Pin Dimensional Data…651
hyster-910458-07-00-srm0257…654
Hyster H25-35XM, H40XMS (D001) Repair Service Manual