Complete service repair manual for Hyster H360-650C TO S/N1550 (C008) & H370-700C S/N1550-UP (C008), with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Hyster H360C-H650C (C008) & H370C-H700C workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
599974 – Hyster H360-650C TO S/N1550 (C008) & H370-700C S/N1550-UP (C008) Service Repair Manual.pdf
Total Pages: 804 pages
File Format: PDF
Language: English
Three-Speed Powershift Transmission…3
Safety Precautions Maintenance and Repair…4
General…7
Mechanical Description…8
General…8
Torque Converter…8
Description…8
Operation…8
Clutch Assemblies…8
Description…8
Operation…8
Forward Shaft…10
Reverse Shaft…11
First Speed Shaft…11
Output Shaft…11
Hydraulic Operation…13
Sump, Filter, and Pump…13
Shift Control Valve…13
Solenoid Valves…13
Inching Spool…13
Direction Spools…13
Range Spools…16
Modulator Valve and Manifold Block…16
Operation…16
Transmission Control System H17.00-32.00C (H370-700C)…19
Transmission Control System H20.00-32.00F (H440-700F) (without a…19
Transmission Control System H20.00-32.00F (with auto shift APC 1…25
Gear Selector…25
Automatic Powershift Control…26
Bypass Box and Bypass Plug…27
Hydraulic Circuits…27
Cooling and Lubrication…27
Operation of Transmission, Neutral…27
Operation of Transmission, Forward – First…27
Operation of Transmission, Reverse – First…27
Operation of Transmission, Forward – Second…30
Operation of Transmission, Forward – Third – Inching…31
Cooling System…163
Safety Precautions Maintenance and Repair…164
General…167
Description…168
Radiator…168
Radiator Cap…168
Thermostat…168
Water Pump…169
Fan and Fan Shroud…169
Cooling System Checks…169
Radiator…169
Thermostat…169
Water Pump…170
Exhaust Leaks…170
Fan and Fan Shroud…170
Radiator Cleaning…170
Drain…170
Clean…170
Fill…171
Troubleshooting…172
General…201
Description…201
Alternator Repair…203
Alternator Type A…203
Remove and Disassemble…203
Clean…204
Assemble…205
Install…205
Alternator Type B…208
Remove and Disassemble…208
Clean…208
Assemble…209
Install…210
General Check and Adjustment…211
Low Output Check (Type A or Type B)…211
High Output Check (Type A or Type B)…213
Brushes Circuit Check…214
Delco Alternators…214
Motorola Alternators…215
Diodes Check…216
Diode Bridge Check…216
Delco and Leece-Neville Alternators…216
Motorola Alternators…216
Rotor Field Winding Check…217
Stator Windings Check…218
Voltage Regulator Check…218
Troubleshooting…218
Planetary Gear Axle…287
Safety Precautions Maintenance and Repair…288
General…291
Description…291
Operation…292
Planetary Gear Axle Repair…293
Remove…293
Disassemble…293
Planetary Axle, Disassemble…296
Assemble and Install…300
Planetary Axle, Assemble…301
Torque Specifications…306
Troubleshooting…309
tables…287
Table 1. Axle-to-Frame Fasteners…300
Table 2. Standard Torque Values for Axle Fasteners…306
Table 3. Drive Wheel Nut Torque…306
Remove…333
Differential Carrier From Axle Housing, Remove…333
Differential and Ring Gear From Differential Carrier, Remove…337
Drive Pinion and Pinion Carrier From Differential Carrier, Remov…339
Disassemble…340
Differential and Ring Gear Assembly, Disassemble…340
Drive Pinion and Pinion Carrier, Disassemble…342
Clean and Inspect…344
Assemble…345
Pinion, Bearings, and Pinion Carrier, Assemble…345
Pinion Bearings, Adjust Preload…346
Press Method…346
Yoke or Flange Method…346
Triple-Lip Seal, Install…347
Pinion Carrier Shim Set, Adjust Thickness (Depth of Pinion)…348
Differential and Ring Gear, Assemble…350
Differential Gears Rotating Torque, Check…353
Differential and Ring Gear Assembly, Install…354
Differential Bearings, Preload Adjust…355
Ring Gear, Runout Check…356
Ring Gear Backlash, Adjust…356
Gear Set, Tooth Contact Pattern Check…358
Thrust Screw, Install and Adjust…360
Install…361
Differential Assembly Into Axle Housing, Install…361
Specifications…363
Troubleshooting…367
tables…329
Table 1. Ring Gear Backlash Adjustment Specifications…357
Table 2. Ring and Pinion Tooth Contact Adjustment…359
Table 3. General Specifications…363
Table 4. Rivet Installation Pressure…363
Table 5. Pinion Adjustment…363
Table 6. Pinion Preload Pressure…364
Table 7. Torque Specifications…365
Table 8. Torque Specifications for Metric Hardware…366
Table 9. Torque Specifications for Metric (Fine) Hardware…366
hyster-910091-10-03-srm0097…371
toc…371
Hydraulic Gear Pumps…371
Safety Precautions Maintenance and Repair…372
Description…375
Operation…376
Flow Control Valve…376
Relief Valve…377
Hydraulic Gear Pump Repair…377
Remove…377
Disassemble…378
Clean…378
Inspect…379
Assemble…382
Install…384
Pump Output Check…384
Method No. 1…384
Method No. 2…385
Hydraulic System Air Check…386
Troubleshooting…387
Tilt Cylinders for H700-800A and Early Model H700-920B…410
Install…411
Tilt Cylinders Using Chevron Packing…412
Install…413
Tilt Cylinder Leak Check…415
Tilt Cylinder Stroke and Mast Tilt Angle Adjustment…416
Torque Specifications…417
Piston Rod Nut…417
Retainer…418
Troubleshooting…420
tables…403
Table 1. Movement Rates (Maximum) for Tilt Cylinders…416
Instrument Panel Indicators and Senders…439
Safety Precautions Maintenance and Repair…440
General…443
Description…444
Steering Column Gauges, Meters, and Indicators…444
LED Display Panel…444
Battery Discharge Indicators…444
Brush Wear Indicators…451
Motor Temperature Indicators…451
LX Series Display Panel…453
Hourmeter Functions…453
Battery Indicator Function…454
Status Code Function…455
ZX Series Display Panels…455
Display Panel…455
Basic Display Panels…455
Performance Display…458
Brush Wear Indicators…461
Adjustments – General…462
Replacement – General Information…462
Meter Replacement…463
Sender Replacement…464
Fuel Level Sender…464
Pressure and Temperature Sender…464
ITW Display Panel Replacement…465
Remove…465
Column Mount Display Panel (EV-100/200ZX Motor Controllers) Repl…466
Remove…466
Display Panel Assembly, Replace…466
Indicator LEDs…467
Battery Indicators…467
Digital Display (Performance Display Panel Only)…467
Status Code or Performance Level Switches and Indicator LEDs (Pe…467
Basic Display Panel, Replace Parts…467
Performance Display Panel, Replace Parts…469
Dash Mount Display Panel (EV100/200ZX Motor Controllers) Replace…470
Remove and Replace…470
Specifications…470
Meter Specifications…470
Sender Specifications…471
Troubleshooting…471
Table 2. Studs and Nuts…510
Table 3. Torque Nuts…511
Table 4. Torque Nuts With Nylon Insert…512
Table 5. Torque Values for Metric Fasteners*…513
Table 6. Torque Values for Inch Fasteners*…514
Table 7. Conversion Table for Metric and English units…515
Table 8. Cotter Pin Dimensional Data…516
| Section |
Part No.
|
SRM Number | Rev Date |
| FRAME |
910467
|
0100 SRM 0267
|
02/97
|
| PERKINS DIESEL ENGINES TV8.540, TV8.640 |
910760
|
0600 SRM 0269
|
08/87
|
| COOLING SYSTEM |
897934
|
0700 SRM 0626
|
11/01
|
| THREE-SPEED PS TRANS-DESCR /OPER (HYSTER) |
910188
|
1300 SRM 0017
|
06/84
|
| THREE-SPEED PS TRANS-REPAIR (HYSTER) |
910015
|
1300 SRM 0171
|
06/84
|
| THREE-SPEED PS TRANS-REPAIR (HYSTER) |
897240
|
1300 SRM 0375
|
11/01
|
| THREE-SPEED PS TRANS-REPAIR (CLARK) |
897241
|
1300 SRM 0376
|
09/97
|
| DIFFERENTIAL |
910072
|
1400 SRM 0046
|
11/03
|
| PLANETARY GEAR AXLE |
910030
|
1400 SRM 0047
|
11/03
|
| STEERING CONTROL UNIT |
899776
|
1600 SRM 0058
|
07/80
|
| STEERING AXLE |
910031
|
1600 SRM 0071
|
07/97
|
| BRAKE SYSTEM (TO S/N 1550) |
910755
|
1800 SRM 0273
|
02/97
|
| BRAKE SYSTEM (S/N 1550-UP) |
897359
|
1800 SRM 0425
|
06/89
|
| HYDRAULIC GEAR PUMPS |
910091
|
1900 SRM 0097
|
10/03
|
| HYDRAULIC SYSTEM |
910462
|
1900 SRM 0253
|
01/97
|
| REMOTE CONTROL VALVE |
910450
|
2000 SRM 0249
|
01/97
|
| MAIN CONTROL VALVE |
910451
|
2000 SRM 0250
|
01/97
|
| ATACHMENT CONTROL VALVE |
910452
|
2000 SRM 0251
|
01/97
|
| FLOW CONTROL VALVE |
910463
|
2000 SRM 0252
|
01/97
|
| TILT CONTROL VALVE |
910101
|
2100 SRM 0102
|
07/94
|
| TILT CYLINDERS |
910102
|
2100 SRM 0103
|
10/03
|
| ALTERNATOR |
899784
|
2200 SRM 0002
|
10/03
|
| STARTER |
910107
|
2200 SRM 0106
|
02/01
|
| INSTRUMENT PANEL INDICATORS and SENDERS |
910110
|
2200 SRM 0143
|
12/03
|
| UPRIGHT |
910468
|
4000 SRM 0268
|
02/97
|
| EXTENDABLE CONTAINER ATTACHMENT |
910457
|
5000 SRM 0265
|
11/97
|
| FIXED CONTAINER ATTACHMENT |
910466
|
5000 SRM 0266
|
11/97
|
| INCH (SAE) and METRIC FASTENERS |
910442
|
8000 SRM 0231
|
03/03
|
| PERIODIC MAINTENANCE (TO S/N 1550) |
910752
|
8000 SRM 0271
|
05/84
|
| DIAGRAMS |
910751
|
8000 SRM 0276
|
01/97
|
| CAPACITIES and SPECIFICATIONS (TO S/N 1550) |
910758
|
8000 SRM 0277
|
07/87
|
| PERIODIC MAINTENANCE (S/N 1550-UP) |
897381
|
8000 SRM 0440
|
08/89
|
| CAPACITIES and SPECIFICATIONS (S/N 1550-UP) |
897387
|
8000 SRM 0446
|
07/89
|
| PART NO. 599974 | |||
| Rev. 12/03 | |||