Complete service repair manual for Hyster H800-1050C (C117) Forklifts Trucks, with all the shop information to maintain, diagnose, repair, and rebuild like professional mechanics.
Hyster H800C-H1050C (C117) workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
897399 – Hyster H800-1050C (C117) Service Manual.pdf
Total Pages: 742 pages
File Format: PDF
Language: English
| Section |
Part No.
|
SRM Number | Rev Date |
| FRAME |
897635
|
0100 SRM 0428
|
03/97
|
| PERKINS 2006-12T1 ENGINE |
897363
|
0600 SRM 0427
|
06/94
|
| COOLING SYSTEM |
897934
|
0700 SRM 0626
|
11/01
|
| THREE-SPEED PS TRANS – DESCR / OPER |
897260
|
1300 SRM 0391
|
07/95
|
| THREE-SPEED PS TRANSMISSION – REPAIR |
897261
|
1300 SRM 0392
|
08/90
|
| DIFFERENTIAL |
910072
|
1400 SRM 0046
|
11/03
|
| PLANETARY GEAR AXLE |
910030
|
1400 SRM 0047
|
11/03
|
| STEERING AXLE |
910031
|
1600 SRM 0071
|
07/97
|
| STEERING SYSTEM |
897367
|
1600 SRM 0429
|
04/97
|
| BRAKE SYSTEM – AIR |
897359
|
1800 SRM 0425
|
06/89
|
| BRAKE SYSTEM – HYDRAULIC |
897433
|
1800 SRM 0472
|
04/92
|
| HYDRAULIC GEAR PUMPS |
910091
|
1900 SRM 0097
|
10/03
|
| HYDRAULIC SYSTEM (EARLY UNITS) |
897369
|
1900 SRM 0430
|
07/89
|
| HYDRAULIC SYSTEM (LATER UNITS) |
897432
|
1900 SRM 0471
|
07/91
|
| TILT CONTROL VALVE |
910101
|
2100 SRM 0102
|
07/94
|
| TILT CYLINDERS |
910102
|
2100 SRM 0103
|
10/03
|
| INSTRUMENT PANEL INDICATORS & SENDERS |
910110
|
2200 SRM 0143
|
12/03
|
| ELECTRICAL SYSTEM |
897370
|
2200 SRM 0431
|
03/97
|
| MAST |
897371
|
4000 SRM 0432
|
03/97
|
| EXTENDABLE CONTAINER ATTACHMENT |
910457
|
5000 SRM 0265
|
11/97
|
| FIXED CONTAINER ATTACHMENT |
910466
|
5000 SRM 0266
|
11/97
|
| INCH (SAE) AND METRIC FASTENERS |
910442
|
8000 SRM 0231
|
03/03
|
| PERIODIC MAINTENANCE |
897361
|
8000 SRM 0426
|
04/93
|
| CAPACITIES AND SPECIFICATIONS |
897375
|
8000 SRM 0434
|
07/91
|
| DIAGRAMS |
897376
|
8000 SRM 0435
|
02/97
|
| PART NO. 897399 | |||
| Rev. 12/03 | |||
…
Cooling System….502
Safety Precautions Maintenance and Repair….503
General….506
Description….507
Radiator….507
Radiator Cap….507
Thermostat….507
Water Pump….508
Fan and Fan Shroud….508
Cooling System Checks….508
Radiator….508
Thermostat….508
Water Pump….509
Exhaust Leaks….509
Fan and Fan Shroud….509
Radiator Cleaning….509
Drain….509
Clean….509
Fill….510
Troubleshooting….511
hyster-910030-11-03-srm0047….514
toc….514
Planetary Gear Axle….514
Safety Precautions Maintenance and Repair….515
General….518
Description….518
Operation….519
Planetary Gear Axle Repair….520
Remove….520
Disassemble….520
Planetary Axle, Disassemble….523
Assemble and Install….527
Planetary Axle, Assemble….528
Torque Specifications….533
Troubleshooting….536
tables….514
Table 1. Axle-to-Frame Fasteners….527
Table 2. Standard Torque Values for Axle Fasteners….533
Table 3. Drive Wheel Nut Torque….533
Pinion Bearings, Adjust Preload….573
Press Method….573
Yoke or Flange Method….573
Triple-Lip Seal, Install….574
Pinion Carrier Shim Set, Adjust Thickness (Depth of Pinion)….575
Differential and Ring Gear, Assemble….577
Differential Gears Rotating Torque, Check….580
Differential and Ring Gear Assembly, Install….581
Differential Bearings, Preload Adjust….582
Ring Gear, Runout Check….583
Ring Gear Backlash, Adjust….583
Gear Set, Tooth Contact Pattern Check….585
Thrust Screw, Install and Adjust….587
Install….588
Differential Assembly Into Axle Housing, Install….588
Specifications….590
Troubleshooting….594
tables….556
Table 1. Ring Gear Backlash Adjustment Specifications….584
Table 2. Ring and Pinion Tooth Contact Adjustment….586
Table 3. General Specifications….590
Table 4. Rivet Installation Pressure….590
Table 5. Pinion Adjustment….590
Table 6. Pinion Preload Pressure….591
Table 7. Torque Specifications….592
Table 8. Torque Specifications for Metric Hardware….593
Table 9. Torque Specifications for Metric (Fine) Hardware….593
hyster-910091-10-03-srm0097….598
toc….598
Hydraulic Gear Pumps….598
Safety Precautions Maintenance and Repair….599
Description….602
Operation….603
Flow Control Valve….603
Relief Valve….604
Hydraulic Gear Pump Repair….604
Remove….604
Disassemble….605
Clean….605
Inspect….606
Assemble….609
Install….611
Pump Output Check….611
Method No. 1….611
Method No. 2….612
Hydraulic System Air Check….613
Troubleshooting….614
hyster-910101-07-94-srm0102….620
….620
….621
….622
….623
….624
….625
….626
….627
….628
….629
hyster-910102-10-03-srm0103….630
toc….630
Tilt Cylinders….630
Safety Precautions Maintenance and Repair….631
General….634
Description….634
Tilt Cylinder Repair….634
Remove….634
Disassemble….634
Clean….634
Assemble….635
Tilt Cylinders With O-Ring or Single-Lip Seals….635
Tilt Cylinders for XM and XMS Models….636
Tilt Cylinders for H700-800A and Early Model H700-920B….637
Install….638
Tilt Cylinders Using Chevron Packing….639
Install….640
Tilt Cylinder Leak Check….642
Tilt Cylinder Stroke and Mast Tilt Angle Adjustment….643
Torque Specifications….644
Piston Rod Nut….644
Retainer….645
Troubleshooting….647
tables….630
Table 1. Movement Rates (Maximum) for Tilt Cylinders….643
hyster-910110-12-03-srm0143….650
toc….650
Instrument Panel Indicators and Senders….650
Safety Precautions Maintenance and Repair….651
General….654
Description….655
Steering Column Gauges, Meters, and Indicators….655
LED Display Panel….655
Battery Discharge Indicators….655
Brush Wear Indicators….662
Motor Temperature Indicators….662
LX Series Display Panel….664
Hourmeter Functions….664
Battery Indicator Function….665
Status Code Function….666
ZX Series Display Panels….666
Display Panel….666
Basic Display Panels….666
Performance Display….669
Brush Wear Indicators….672
Adjustments – General….673
Replacement – General Information….673
Meter Replacement….674
Sender Replacement….675
Fuel Level Sender….675
Pressure and Temperature Sender….675
ITW Display Panel Replacement….676
Remove….676
Column Mount Display Panel (EV-100/200ZX Motor Controllers) Repl….677
Remove….677
Display Panel Assembly, Replace….677
Indicator LEDs….678
Battery Indicators….678
Digital Display (Performance Display Panel Only)….678
Status Code or Performance Level Switches and Indicator LEDs (Pe….678
Basic Display Panel, Replace Parts….678
Performance Display Panel, Replace Parts….680
Dash Mount Display Panel (EV100/200ZX Motor Controllers) Replace….681
Remove and Replace….681
Specifications….681
Meter Specifications….681
Sender Specifications….682
Troubleshooting….682
Meter….682
hyster-910442-03-03-srm0231….686
toc….686
Metric and Inch (SAE) Fasteners….686
Safety Precautions Maintenance and Repair….687
General….690
Threaded Fasteners….690
Nomenclature, Threads….690
Strength Identification….691
Cotter (Split) Pins….691
Fastener Torque Tables….696
Conversion Table….698
tables….686
Table 1. Bolts and Screws….692
Table 2. Studs and Nuts….693
Table 3. Torque Nuts….694
Table 4. Torque Nuts With Nylon Insert….695
Table 5. Torque Values for Metric Fasteners*….696
Table 6. Torque Values for Inch Fasteners*….697
Table 7. Conversion Table for Metric and English units….698
Table 8. Cotter Pin Dimensional Data….699
Hyster H800-1050C (C117) Repair Service Manual