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Hyster RS45, RS46 REACHSTACKER Repair Service Manual


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Complete service repair manual for Hyster RS45, RS46 REACHSTACKER, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.

Hyster Service Manual RS45, RS46 REACHSTACKER workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

1458785 – Hyster Service Manual RS45, RS46 REACHSTACKER.pdf

Total Pages: 901 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

 
Section
Part No.
SRM Number Rev Date
FRAME
897945
0100 SRM 0631 09/97
FOUR-SPEED PS TRANSMISSION-DESCR / OPER
897948
1300 SRM 0634 11/03
FOUR-SPEED PS TRANSMISSION-REPAIR
897949
1300 SRM 0635 11/03
DIFFERENTIAL
910072
1400 SRM 0046 11/03
PLANETARY GEAR AXLE
910030
1400 SRM 0047 11/03
STEERING SYSTEM
897951
1600 SRM 0637 10/97
STEERING AXLE
897953
1600 SRM 0639 04/98
BRAKE SYSTEM
897954
1800 SRM 0640 09/99
BRAKE SYSTEM (SN A222E1533 AND UP) 1504054 1800 SRM 0979 06/01
ACCUMULATOR
1529749
1800 SRM 1036 09/02
PARKING BRAKE
1531821
1800 SRM 1037 02/03
SERVICE BRAKES (Later Units)
1531822
1800 SRM 1038 11/03
AUXILARY BRAKE CALIPER
1531815
1800 SRM 1040 04/03
HYDRAULIC SYSTEM
897955
1900 SRM 0641 01/98
LOAD SENSING SYSTEM-TROUBLESHOOTING
897956
1900 SRM 0642 11/97
HYDRAULIC SYSTEM (SN A222E1533 AND UP) 1496130 1900 SRM 0953 02/01
HYDRAULIC PUMPS
897958
2000 SRM 0644 10/97
INSTRUMENT PANEL INDICATORS and SENDERS
910110
2200 SRM 0143 12/03
ELECTRICAL SYSTEM
897961
2200 SRM 0647 01/98
CONTAINER ATTACHMENT
897962
4500 SRM 0648 01/98
BOOM
897963
4500 SRM 0649 01/98
EXTENDABLE CONTAINER ATTACHMENT
1468990
5000 SRM 0776 11/03
INTERMODAL CONTAINER ATTACHMENT
1468993
5000 SRM 0777 04/00
INCH (SAE) and METRIC FASTENERS
910442
8000 SRM 0231 03/03
PERIODIC MAINTENANCE
1458783
8000 SRM 0592 06/00
DIAGRAMS
897819
8000 SRM 0594 01/98
CAPACITIES and SPECIFICATIONS
897875
8000 SRM 0616 02/98
CAPACITIES and SPECIFICATIONS (SN 1222E1533 and UP) 1495208 8000 SRM 0949 12/00
PERIODIC MAINTENANCE (SN A222E1533 AND UP) 1495203 8000 SRM 0950 12/00
DIAGRAMS (SN A222E1533 AND UP) 1495207 8000 SRM 0952 02/01
PERIODIC MAINTENANCE – TIER 2 EMISSIONS ENGINE
1531204
8000 SRM 1051 04/03
 
For service and repair information on Cummins engines
see a dealer for Cummins engines.
 
PART NO. 1458785
Rev. 12/03

    Extendable Container Attachment….27
    Safety Precautions Maintenance and Repair….28
    General….31
    Description….31
    Operation….31
      Extend and Retract Circuit….31
      Twist Lock Circuit….31
      Rotator Circuit….31
    Container Attachment Repair….32
      Remove….32
      Install….33
    Dampening Cylinders Repair….33
      Remove….33
      Install….33
    Extension Cylinders Repair….33
      Remove….33
      Install….34
    Twist Lock Repair….34
      Disassemble….34
      Clean and Inspect….35
      Assemble….35
    Adjustments….36
      Twist Lock Angle Adjustment….36
      LOCKED/NOT LOCKED Proximity Switches Adjustment….37
      SEATED Signal Adjustment….37
      Dual-Speed Rotation Block Adjustment….37
    Additional Spreader Maintenance….39
    Spreader Maintenance Schedule….40
    Troubleshooting….41
    Periodic Maintenance….105
    Safety Precautions Maintenance and Repair….106
    General….109
      Serial Number Data….109
      Engine Shutoff System….109
      How to Move Disabled ReachStacker….109
        How to Tow ReachStacker….110
      How to Put ReachStacker on Blocks….110
        How to Raise Drive Tires….110
        How to Raise Steering Tires….110
    Maintenance Schedule….111
    Maintenance Procedures Every 8 Hours or Daily….116
      How to Make Checks With Engine Stopped….116
        Tires and Wheels….116
        Safety Labels….116
        Check for Fuel, Oil, or Coolant Leaks….117
        Drive Belts….117
        Battery….117
        Engine Oil….118
        Drain Water from Fuel Filter….118
        Hydraulic System….118
        Cooling System….118
        Air Filter….118
        Boom and Spreader….118
      How To Make Checks With Engine Running….119
        Gauges, Indicator Lights, Horn, Fuses, and Relays….119
        Control Levers and Pedals….120
        Electrical System….120
        Transmission Oil….120
        Steering System….120
        Service Brakes….120
        Parking Brake….120
        Engine Oil….120
        Cooling System….120
        Hydraulic System….120
        Boom and Spreader Operation….120
    Maintenance Procedures Every 250 Hours or Monthly….121
      Engine Oil and Filter….121
      Battery….121
      Wheel Nuts….121
      Steering Axle Tie Rods….121
      Drive Shaft Joints….121
      Drive Axle and Differential Oil….121
      General Lubrication….121
    Maintenance Procedures Every 500 Hours or 3 Months….122
      Hydraulic Filter….122
      Fuel Filter/Water Separator….122
      Transmission Oil and Filter….122
      Coolant Filter….122
    Maintenance Procedures Every 1000 Hours or 6 Months….123
      Brake System Oil Filter….123
      Disc Brakes….123
        Inspect….123
    Maintenance Procedures Every 2000 Hours or Every Year….124
      Engine Coolant….124
      Hydraulic Oil….124
        Change Hydraulic Oil….124
        Hydraulic Tank Breather….125
      Drive Axle and Differential Oil….125
    Wheel and Tire Replacement….125
      Remove Wheels….125
      Remove Wheel From Tire….126
      Install Tire on Wheel….127
      Install Wheel in Tire….128
      Add Air to Tires….129
      Install Wheels….129
    How to Store ReachStacker….130
      Short-Term Storage….130
      Long-Term Storage….130
    How to Move ReachStacker on a Transport….131
      Loading….131
      Unloading….131
    Preparation for Use….132
      Preparation After Transport….132
      Preparation After Storage….132
  tables….105
    Table 1. Maintenance Schedule….111
    Table 2. Spreader Maintenance Schedule….115
hyster-1495207-02-01-srm0952….135
  toc….135
    Diagrams….135
    Safety Precautions Maintenance and Repair….136
    General….139
    Description….139
hyster-1495208-12-00-srm0949….175
  toc….175
    Capacities and Specifications….175
    Safety Precautions Maintenance and Repair….176
    Vehicle Weights….179
    Capacities….179
    Electrical System….179
    Engine Specifications….179
    Tire Sizes….180
    Torque Specifications….180
      Counterweight….180
      Drive Axle….180
      Drive Shaft….180
      Steering Axle….180
      Wheel Nuts….180
    Container Spreader Without Powered Pile Slope Lifting Capacities….181
    Container Spreader With Powered Pile Slope Lifting Capacities….184
    Intermodal Spreader Lifting Capacities….187
    Hydraulic System….193
    Safety Precautions Maintenance and Repair….194
    General….197
    Description and Operation….197
      Main Control Valve….197
      Pilot Pressure Valve….197
      Boom Hoist Over Center Valve….197
      Flow Amplifier….197
    Main Control Valve….198
      Description….198
        Left-Hand Main Valve….199
        Right-Hand Main Valve….199
        Left- and Right-Hand Main Valve Combined Functions….199
        Remove….199
        Disassemble….199
        Clean….199
        Inspect….199
        Assemble….200
        Install….200
      Outlet Section….201
        Disassemble….201
        Clean….203
        Inspect….203
        Assemble….203
      Control Section….203
        Disassemble….203
        Clean….205
        Inspect….205
        Assemble….205
      Control Valve Solenoid….205
        Disassemble….205
        Clean….205
        Inspect….206
        Assemble….206
      Inlet Section….206
        Disassemble….206
        Clean….208
        Inspect….208
        Assemble….208
    Pilot Pressure Relief Valve….208
      Remove….208
      Disassemble….208
      Clean….209
      Inspect….209
      Assemble….209
      Install….209
    Boom Hoist Over Center Valve….209
      Description….209
      Remove….209
      Disassemble….209
      Assemble….210
      Install….211
    Flow Amplifier….211
      Description….211
      Operation….213
        Neutral Position….213
        During Steering Function….213
        Manual Steering Function….213
        Remove….213
        Install….214
        Pressure Relief Valve….214
        Disassemble….214
        End Cover at PP Port….214
        End Cover at LS Port….214
        Spools….214
        Directional Valve Spool….215
        Priority Valve Spool….215
        Pressure Control/Amplifier Valve Spool….215
        Check Valve….216
        Cushion/Suction Valves….216
        Clean….217
        Assemble….217
      Pressure Checkports….217
    Troubleshooting….219
hyster-1504054-06-01-srm0979….229
  toc….229
    Brake System….229
    Safety Precautions Maintenance and Repair….230
    General….233
    Description and Operation….233
      Accumulator Charge Valve….234
      Relief Valves….236
      Check Valve….236
      Throttle Treadle….236
        Operation….236
      Brake Pedal Valves….236
        Operation….236
      Shuttle Valve….237
      Solenoid Valve for Park Brake….237
      Thermostatic Bypass Valve….238
      Parking Brake….238
      Oil-Cooled Service Brakes….238
    Pressure Switches Replacement….239
    Accumulator Charge Valve Repair….240
      Remove and Disassemble….240
      Clean and Inspect….242
      Assemble and Install….242
      Adjust….242
    Accumulator Replacement….242
    Relief Valves Repair….243
      Remove and Disassemble….243
      Clean and Inspect….243
      Assemble and Install….243
    Shuttle Valve Repair….244
      Remove and Disassemble….244
      Clean and Inspect….244
      Assemble and Install….244
    Brake Pedal Valves (Treadle Valves) Repair….244
      Remove and Disassemble….244
      Clean and Inspect….245
      Assemble and Install….245
    Parking Brake Valve Repair….246
      Remove….246
      Disassemble….246
      Clean and Inspect….246
      Assemble….246
      Install….246
    Parking Brake Caliper Repair….246
      Remove….246
      Disassemble….247
      Clean….247
      Inspect….248
      Assemble….248
      Install and Adjust….248
    Service Brake Assemblies Repair….249
      Remove….249
      Disassemble….249
      Clean….249
      Inspect….250
      Assemble….250
      Install….251
    Brake System Air Removal….252
    Service Brakes Wear Check….252
    Throttle Lever Adjustment….253
    Pressure Checkports….253
    Troubleshooting….254
      Accumulator Charge Valve (See Figure 8 )….256
    Accumulator….263
    Safety Precautions Maintenance and Repair….264
    General….267
    Description and Operation….267
    Accumulator Maintenance….267
      Precharge Check….267
      Precharge Filling….267
      Remove….268
      Disassemble….269
      Clean….270
      Inspect….270
      Repair….270
      Assemble….270
      Replace….270
    Periodic Maintenance….273
    Safety Precautions Maintenance and Repair….274
    General….279
      Serial Number Data….279
      Diagnostics….279
      Engine Shutoff System….280
      How to Move Disabled ReachStacker….280
        How to Tow ReachStacker….280
      How to Put ReachStacker on Blocks….280
        How to Raise Drive Tires….280
        How to Raise Steering Tires….280
    Maintenance Schedule….281
    Maintenance Procedures Every 8 Hours or Daily….287
      How to Make Checks With Engine Stopped….287
        Tires and Wheels….287
        Safety Labels….288
        Check for Fuel, Oil, or Coolant Leaks….288
        Drive Belts….288
        Operator Restraint System….289
        Battery….289
        Precleaner for Air Filter….290
        Air Filter….290
          Inspect the Filter Element….290
        Engine Oil….290
        Drain Water From Fuel Filter….291
        Hydraulic System….291
        Cooling System….292
        Boom and Spreader….292
      How to Make Checks With Engine Running….292
        Gauges, Indicator Lights, Horn, Fuses, and Relays….292
        Control Levers and Pedals….293
        Electrical System….293
        Transmission Oil….293
        Steering System….294
        Service Brakes….294
        Parking Brake….294
        Engine Oil….294
        Cooling System….294
        Hydraulic System….294
        Boom and Spreader Operation….294
    Maintenance Procedures Every 250 Hours or Monthly….295
      Fuel Filter/Water Separator….295
      Coolant Filter….295
      Wheel Nuts….295
      Steering Axle Tie Rods….295
      Steering Axle Kingpins….296
      Drive Shaft Joints….296
      Drive Axle and Differential Oil….296
      Rotator and Extension Transmission….296
      Rotator Assembly….296
      Twistlocks….296
    Maintenance Procedures Every 500 Hours or 3 Months….297
      Engine Oil and Filter….297
      Wear Pads….297
        Boom Side Wear Pads….297
        Boom Horizontal Wear Pads….297
      Hydraulic Tank Breather….297
      Transmission Oil and Filter….297
      Brake System Oil Filter….297
      Sideshift Wear Pads….297
      Extension Beam Wear Pads….297
      Sideshift Cylinder….298
      Stop Cylinders….298
    Maintenance Procedures Every 1000 Hours or 6 Months….298
      Hydraulic Tank Breather….298
      Transmission Oil and Filter….298
      Brake System Oil Filter….298
      Disc Brakes….298
        Inspect….298
      Service Brakes….299
      Accumulator….299
      Engine Valve Adjustment….299
      Extension Cylinder Wear Pads….299
      General Lubrication….299
    Maintenance Procedures Every 2000 Hours or Every Year….300
      Hydraulic Oil and Filters….300
        Change Hydraulic Oil Filters….300
        Change Hydraulic Oil….300
      Drive Axle and Differential Oil….300
      Hub Bearing Cavity….300
      Rotator and Extension Transmission Fixation Bolts….301
      Rotator and Extension Transmission Oil….301
      Window Seals, Door Locks and Seals….301
    Maintenance Procedures Every 6000 Hours….301
      Engine Coolant….301
      Twistlocks….301
    Wheel and Tire Replacement….302
      Remove Wheels….302
      Remove Wheel From Tire….303
      Install Tire on Wheel….304
      Install Wheel in Tire….304
      Add Air to Tires….305
      Install Wheels….306
    How to Store ReachStacker….306
      Short-Term Storage….306
      Long-Term Storage….307
    How to Move ReachStacker on a Transport….307
      Loading….307
      Unloading….308
    Preparation for Use….308
      Preparation After Transport….308
      Preparation After Storage….308
    Table 1. Daily Inspections….282
    Table 2. Daily Inspections….282
    Table 3. Daily Inspections….282
    Table 4. First Inspection After First 100 Hours Of Operation….283
    Table 5. Periodic Maintenance Schedule….283
    Table 6. Periodic Maintenance Schedule….284
    Table 7. Periodic Maintenance Schedule….285
    Table 8. First Inspection After First 100 Hours Of Operation….286
    Table 9. Spreader Maintenance Schedule….286
    Table 10. Spreader Maintenance Schedule….287
    Table 11. Spreader Maintenance Schedule….287
    Auxiliary Brake Caliper….311
    Safety Precautions Maintenance and Repair….312
    General….315
    Description and Operation….315
    Auxiliary Brake Caliper Repair….316
      Brake Linings….316
        Remove….316
        Clean and Inspect….316
        Install….317
      Auxiliary Caliper….317
        Remove….317
        Disassemble….318
          Caliper….318
          Piston Subassembly….319
        Clean….320
        Inspect….321
          Caliper….321
          Rotor….321
          Piston Return Spring….321
          Piston Assembly Return Spring Force and Built-In Clearance….322
          Piston Assembly Adjuster Grip Force….323
          Grip Force Adjuster Grip Assembly….325
        Assemble….326
          Piston Subassembly….326
          Caliper….327
        Install….327
        Bleed Brakes….328
        Adjust….328
    Troubleshooting….329
  tables….311
    Table 1. Rotor Wear Limits….321
    Parking Brake….333
    Safety Precautions Maintenance and Repair….334
    General….337
    Description and Operation….337
    Parking Brake Caliper Repair….338
      Release Brake Manually….338
        Hydraulic Pressure Available….338
        Hydraulic Pressure not Available….338
      Remove….338
      Disassemble….339
      Clean….341
      Inspect….341
        Linings….341
        Disc….341
        Caliper Parts….342
      Assemble….342
      Install….344
      Bleed Brakes….344
      Adjust….345
      Test….345
    Specifications….346
    Troubleshooting….346
  tables….333
    Table 1. Disc Wear Limits….342
    Table 2. Torque Requirements….346
    Table 3. Wear Limits….346
    Table 4. Lining to Disc Clearance….346
    Service Brake….351
    Safety Precautions Maintenance and Repair….352
    General….355
    Description and Operation….355
    Repair….356
      Remove….356
        Brake Assembly….356
        Spindle and Brake Cover….359
      Disassemble….360
      Clean….362
        Ground and Polished Parts….362
        Parts With Rough Finish….362
        Wet Disc Brake and Axle Assembly….362
      Inspect….362
        Face Seals….362
        Disc….363
          Wear Limits….363
      Replace….363
        Parts….363
      Assemble….363
        Brake Housings….363
      Install….366
        Hub Oil Seals….366
          Double Seals….366
          Single Seal….366
        Spindle and Brake Cover….367
        Brake Housing….369
    Specifications….372
      Brake Coolant….375
        Coolant Change Intervals….375
          Break-In….375
          Normal Maintenance….375
      Hydraulic Fluid….375
    Troubleshooting….375
  tables….351
    Table 1. FRICTION DISC….363
    Table 2. STATIONARY DISC….363
    Table 3. Wheel Hub and Brake Housing Torque Chart….372
    Table 4. Brake Housing Cover Torque Chart….374
    Four-Speed Powershift Transmission….485
    Safety Precautions Maintenance and Repair….486
    General….489
    Automatic Powershift Control….490
      Transmission Control System….490
      Transmission Control Lever….490
    Mechanical Description and Operation….492
      General….492
      Torque Converter….492
        Description….492
        Operation….492
      Clutch Assemblies….492
        Description….492
        Operation….493
      Transmission Operation in Neutral….496
      Input Shaft, Forward Shaft, and Clutch Assembly….496
        Description….496
        Operation….496
      Reverse, Second-Speed, and First-Speed Shaft and Clutch Assembli….500
        Description….500
        Operation….500
      Third-Speed Shaft, Gear, and Clutch Assembly….500
        Description….500
        Operation….500
      Fourth-Speed Shaft and Clutch….500
        Description….500
        Operation….501
      Output Shaft….501
        Description….501
        Operation….501
    Hydraulic Description and Operation….501
      Sump, Filter, and Pump….501
      Transmission Charge Pump….501
        Pressure Regulator Valve….501
        Relief Valve….501
      Transmission Control Valve….502
        Solenoid Valves….503
        Direction Spools….503
        Range Spools….503
        Modulator Valves….503
    Four-Speed Powershift Transmission….509
    Safety Precautions Maintenance and Repair….510
    General….513
    Torque Converter Repair….514
      Torque Converter, Remove….514
      Torque Converter, Disassemble….514
      Clean and Inspect….514
      Torque Converter, Assemble….514
      Torque Converter (Turbine) Housing, Disassemble….517
      Relief Valve for Lube Pressure, Disassemble and Assemble….517
      Oil Sealing Rings Sleeve, Replace….517
      Torque Converter Housing, Assemble….518
      Torque Converter, Install….518
    Transmission Repair….518
      Remove, Transmission Only….518
      Remove, Transmission and Engine Assembly….519
      Transmission, Disassemble….520
        Output Shaft, Disassemble and Assemble….521
        Fourth-Speed Shaft, Disassemble and Assemble….522
        Third-Speed Shaft, Disassemble and Assemble….523
        Forward Shaft and Clutch, Disassemble and Assemble….526
        Reverse and Second-Speed Shaft and Clutch, Disassemble and Assem….528
        First-Speed Shaft and Clutch, Disassemble and Assemble….530
        Input Shaft, Disassemble and Assemble….532
      Speed Sensor, Install….532
      Transmission, Clean and Inspect….534
      Transmission, Assemble….534
      Control Valve….536
        Clean and Inspect….536
        Assemble and Install….536
      Install, Transmission ….537
      Install, Transmission and Engine Assembly….537
      Clean Oil System of Transmission after Major Repair….538
    Automatic Powershift Control (APC 100)….538
      Functional Description….538
      Fuses….541
      Transmission Control Lever….541
    First-Speed Shaft Bearings Adjustment….544
    Torque Converter Stall Speed Check….547
    Transmission Oil Pressures Check….547
      Clutch Pressures Check….547
      Torque Converter (Torque Converter Regulator) Oil Pressure Check….547
    Troubleshooting….549
      Transmission Controller (APC 100)….550
  tables….509
    Table 1. Flange Nut Torque….534
    Table 2. APC 100 Control Module (Pin Connections)….540
    Table 3. Hobbs Gear Selector Connections….543
    Table 4. Example Torque Values at Dimensions Shown….545
    Table 5. Transmission Pressures….548
    Planetary Gear Axle….785
    Safety Precautions Maintenance and Repair….786
    General….789
    Description….789
    Operation….790
    Planetary Gear Axle Repair….791
      Remove….791
      Disassemble….791
        Planetary Axle, Disassemble….794
      Assemble and Install….798
        Planetary Axle, Assemble….799
    Torque Specifications….804
    Troubleshooting….807
  tables….785
    Table 1. Axle-to-Frame Fasteners….798
    Table 2. Standard Torque Values for Axle Fasteners….804
    Table 3. Drive Wheel Nut Torque….804
    Differential….811
    Safety Precautions Maintenance and Repair….812
    General….815
    Description….815
    Differential Repair….815
      Remove….815
        Differential Carrier From Axle Housing, Remove….815
        Differential and Ring Gear From Differential Carrier, Remove….819
        Drive Pinion and Pinion Carrier From Differential Carrier, Remov….821
      Disassemble….822
        Differential and Ring Gear Assembly, Disassemble….822
        Drive Pinion and Pinion Carrier, Disassemble….824
      Clean and Inspect….826
      Assemble….827
        Pinion, Bearings, and Pinion Carrier, Assemble….827
        Pinion Bearings, Adjust Preload….828
          Press Method….828
          Yoke or Flange Method….828
        Triple-Lip Seal, Install….829
        Pinion Carrier Shim Set, Adjust Thickness (Depth of Pinion)….830
        Differential and Ring Gear, Assemble….832
        Differential Gears Rotating Torque, Check….835
        Differential and Ring Gear Assembly, Install….836
        Differential Bearings, Preload Adjust….837
        Ring Gear, Runout Check….838
        Ring Gear Backlash, Adjust….838
        Gear Set, Tooth Contact Pattern Check….840
        Thrust Screw, Install and Adjust….842
      Install….843
        Differential Assembly Into Axle Housing, Install….843
    Specifications….845
    Troubleshooting….849
  tables….811
    Table 1. Ring Gear Backlash Adjustment Specifications….839
    Table 2. Ring and Pinion Tooth Contact Adjustment….841
    Table 3. General Specifications….845
    Table 4. Rivet Installation Pressure….845
    Table 5. Pinion Adjustment….845
    Table 6. Pinion Preload Pressure….846
    Table 7. Torque Specifications….847
    Table 8. Torque Specifications for Metric Hardware….848
    Table 9. Torque Specifications for Metric (Fine) Hardware….848
    Instrument Panel Indicators and Senders….853
    Safety Precautions Maintenance and Repair….854
    General….857
    Description….858
      Steering Column Gauges, Meters, and Indicators….858
      LED Display Panel….858
        Battery Discharge Indicators….858
        Brush Wear Indicators….865
        Motor Temperature Indicators….865
      LX Series Display Panel….867
        Hourmeter Functions….867
        Battery Indicator Function….868
        Status Code Function….869
      ZX Series Display Panels….869
        Display Panel….869
        Basic Display Panels….869
        Performance Display….872
        Brush Wear Indicators….875
    Adjustments – General….876
    Replacement – General Information….876
    Meter Replacement….877
    Sender Replacement….878
      Fuel Level Sender….878
      Pressure and Temperature Sender….878
    ITW Display Panel Replacement….879
      Remove….879
    Column Mount Display Panel (EV-100/200ZX Motor Controllers) Repl….880
      Remove….880
      Display Panel Assembly, Replace….880
      Indicator LEDs….881
      Battery Indicators….881
      Digital Display (Performance Display Panel Only)….881
      Status Code or Performance Level Switches and Indicator LEDs (Pe….881
      Basic Display Panel, Replace Parts….881
      Performance Display Panel, Replace Parts….883
    Dash Mount Display Panel (EV100/200ZX Motor Controllers) Replace….884
      Remove and Replace….884
    Specifications….884
      Meter Specifications….884
      Sender Specifications….885
    Troubleshooting….885
      Meter….885
    Metric and Inch (SAE) Fasteners….889
    Safety Precautions Maintenance and Repair….890
    General….893
      Threaded Fasteners….893
      Nomenclature, Threads….893
      Strength Identification….894
      Cotter (Split) Pins….894
      Fastener Torque Tables….899
      Conversion Table….901
    Table 1. Bolts and Screws….895
    Table 2. Studs and Nuts….896
    Table 3. Torque Nuts….897
    Table 4. Torque Nuts With Nylon Insert….898
    Table 5. Torque Values for Metric Fasteners*….899
    Table 6. Torque Values for Inch Fasteners*….900
    Table 7. Conversion Table for Metric and English units….901
    Table 8. Cotter Pin Dimensional Data….902

Hyster RS45, RS46 REACHSTACKER Repair Service Manual


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