Complete service repair manual for Hyster S25-35XL (B010) & H25-35XL (C001), with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Hyster S25XL-S35XL (B010) & H25XL-H35XL (C001) workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
599980 – Hyster Service Manual S25-35XL (B010) & H25-35XL (C001).pdf
Total Pages: 695 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
| Section |
Part No.
|
SRM Number | Rev Date |
| FRAME |
910431
|
0100 SRM 0218
|
01/97
|
| MAZDA M4-121G ENGINE |
899767
|
0600 SRM 0066
|
04/96
|
| ISUZU C240 (2.4L) ENGINE |
899768
|
0600 SRM 0070
|
04/93
|
| COOLING SYSTEM |
897934
|
0700 SRM 0626
|
11/01
|
| LPG FUEL SYSTEM |
899772
|
0900 SRM 0015
|
09/93
|
| GASOLINE CARBURETOR |
910168
|
0900 SRM 0129
|
09/93
|
| SINGLE-SPEED PS TRANS-REPAIR |
910170
|
1300 SRM 0008
|
09/85
|
| SINGLE-SPEED PS TRANS-DESC/OPER |
899773
|
1300 SRM 0075
|
03/83
|
| SINGLE-SPEED PS TRANS-DESC/OPER (T41,T42,T43) |
899323
|
1300 SRM 0255
|
01/97
|
| SINGLE-SPEED PS TRANS – REPAIR (T41,T42,T43) |
899324
|
1300 SRM 0256
|
04/94
|
| DRIVE AXLE |
910432
|
1400 SRM 0219
|
02/97
|
| STEERING AXLE |
899775
|
1600 SRM 0010
|
01/96
|
| STEERING CONTROL UNIT |
910076
|
1600 SRM 0054
|
10/03
|
| BRAKE SYSTEM |
910433
|
1800 SRM 0221
|
03/85
|
| HYDRAULIC SYSTEM and GEAR PUMP |
899780
|
1900 SRM 0130
|
03/97
|
| MAIN CONTROL VALVE |
899782
|
2000 SRM 0077
|
07/00
|
| TILT CYLINDERS |
910102
|
2100 SRM 0103
|
10/03
|
| ELECTRICAL SYSTEM (MAZDA) |
899791
|
2200 SRM 0132
|
02/97
|
| ELECTRICAL SYSTEM (ISUZU) |
899792
|
2200 SRM 0134
|
06/93
|
| INSTRUMENT PANEL INDICATORS & SENDERS |
910110
|
2200 SRM 0143
|
12/03
|
| ELECTRICAL WARNING DEVICES |
910111
|
2200 SRM 0144
|
05/97
|
| LIFT CYLINDERS |
910119
|
4000 SRM 0135
|
10/03
|
| VISTA MASTS – DESCRIPTION |
899237
|
4000 SRM 0222
|
12/92
|
| VISTA MASTS – REPAIR |
910435
|
4000 SRM 0223
|
01/97
|
| CAPACITIES and SPECIFICATIONS |
910437
|
8000 SRM 0225
|
09/93
|
| DIAGRAMS |
910438
|
8000 SRM 0226
|
01/97
|
| INCH (SAE) AND METRIC FASTENERS |
910442
|
8000 SRM 0231
|
03/03
|
| PERIODIC MAINTENANCE |
910757
|
8000 SRM 0259
|
04/97
|
| PART NO. 599980 | |||
| Rev. 12/03 | |||
Cooling System…2
Safety Precautions Maintenance and Repair…3
General…6
Description…7
Radiator…7
Radiator Cap…7
Thermostat…7
Water Pump…8
Fan and Fan Shroud…8
Cooling System Checks…8
Radiator…8
Thermostat…8
Water Pump…9
Exhaust Leaks…9
Fan and Fan Shroud…9
Radiator Cleaning…9
Drain…9
Clean…9
Fill…10
Troubleshooting…11
hyster-910076-10-03-srm0054…354
Steering Control Unit…354
Safety Precautions Maintenance and Repair…355
General…358
Description…358
Operation…358
Steering Wheel and Column Assembly Repair…360
Steering Column Assembly Repair…360
Type A Steering Column Assembly…360
Remove and Disassemble…360
Assemble and Install…362
Type B Steering Column Assembly…364
Remove and Disassemble…364
Assemble and Install…364
Steering Control Unit…367
Disassemble…367
Clean…370
Assemble…371
System Air Removal…376
Troubleshooting…376
hyster-910102-10-03-srm0103…380
toc…380
Tilt Cylinders…380
Safety Precautions Maintenance and Repair…381
General…384
Description…384
Tilt Cylinder Repair…384
Remove…384
Disassemble…384
Clean…384
Assemble…385
Tilt Cylinders With O-Ring or Single-Lip Seals…385
Tilt Cylinders for XM and XMS Models…386
Tilt Cylinders for H700-800A and Early Model H700-920B…387
Install…388
Tilt Cylinders Using Chevron Packing…389
Install…390
Tilt Cylinder Leak Check…392
Tilt Cylinder Stroke and Mast Tilt Angle Adjustment…393
Torque Specifications…394
Piston Rod Nut…394
Retainer…395
Troubleshooting…397
tables…380
Table 1. Movement Rates (Maximum) for Tilt Cylinders…393
Instrument Panel Indicators and Senders…400
Safety Precautions Maintenance and Repair…401
General…404
Description…405
Steering Column Gauges, Meters, and Indicators…405
LED Display Panel…405
Battery Discharge Indicators…405
Brush Wear Indicators…412
Motor Temperature Indicators…412
LX Series Display Panel…414
Hourmeter Functions…414
Battery Indicator Function…415
Status Code Function…416
ZX Series Display Panels…416
Display Panel…416
Basic Display Panels…416
Performance Display…419
Brush Wear Indicators…422
Adjustments – General…423
Replacement – General Information…423
Meter Replacement…424
Sender Replacement…425
Fuel Level Sender…425
Pressure and Temperature Sender…425
ITW Display Panel Replacement…426
Remove…426
Column Mount Display Panel (EV-100/200ZX Motor Controllers) Repl…427
Remove…427
Display Panel Assembly, Replace…427
Indicator LEDs…428
Battery Indicators…428
Digital Display (Performance Display Panel Only)…428
Status Code or Performance Level Switches and Indicator LEDs (Pe…428
Basic Display Panel, Replace Parts…428
Performance Display Panel, Replace Parts…430
Dash Mount Display Panel (EV100/200ZX Motor Controllers) Replace…431
Remove and Replace…431
Specifications…431
Meter Specifications…431
Sender Specifications…432
Troubleshooting…432
Safety Procedures When Working Near Mast…448
General…452
Description…452
Lowering Control Valve…452
Cylinders (General)…455
Cylinders (H520-620B, H700-800A)…455
Retainer, Install…455
Cylinders (H360-460B)…457
Cylinders (Two-Speed)…459
Lift Cylinder Repair…461
Lift Cylinder Removal Without Removing Mast…461
Standard Masts With Main Lift Cylinder Fastened to Crossmember o…461
Standard and Full Free-Lift Masts With Lift Cylinder Fastened to…461
Masts That Have Two Cylinders, Main Lift Cylinder and Free-Lift …461
Disassemble…463
Assemble…463
Lift Cylinder Installation in Mast…465
Standard Masts With Main Lift Cylinder Fastened to Crossmember o…465
Standard and Full Free-Lift Masts With Lift Cylinder Fastened to…465
Chevron-Style Packing…465
Chevron-Style Packing Installation on Piston…466
Chevron-Style Packing Installation in Packing Gland…468
Lift Cylinders for VISTA® Masts…469
Description…469
Lowering Control Valve…469
Remove…471
Disassemble…472
Assemble…473
Install…474
Main Lift Cylinders…474
Free-Lift Cylinder…474
Lift System Leak Check…475
Specifications…476
Troubleshooting…477
tables…444
Table 1. Lift Trucks with Two-Speed Lift Cylinders…460
Table 2. Cylinder Retainer Torque Specifications and Weight Guid…476
hyster-910168-09-93-srm0129…480
Metric and Inch (SAE) Fasteners…636
Safety Precautions Maintenance and Repair…637
General…640
Threaded Fasteners…640
Nomenclature, Threads…640
Strength Identification…641
Cotter (Split) Pins…641
Fastener Torque Tables…646
Conversion Table…648
tables…636
Table 1. Bolts and Screws…642
Table 2. Studs and Nuts…643
Table 3. Torque Nuts…644
Table 4. Torque Nuts With Nylon Insert…645
Table 5. Torque Values for Metric Fasteners*…646
Table 6. Torque Values for Inch Fasteners*…647
Table 7. Conversion Table for Metric and English units…648
Table 8. Cotter Pin Dimensional Data…649
Hyster S25-35XL (B010) & H25-35XL (C001) Repair Service Manual