Complete service Operator’s Manual for John Deere 5080G 5090G and 5090GH Tractors (European Edition), with all the technical information to maintain and operate.
John Deere 5080G 5090G and 5090GH Tractors (European Edition) workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
omer430599 – John Deere 5080G 5090G and 5090GH Tractors (European Edition) • Serial No. – 1AT5080Gxxxxx00468 • Serial No. – 1AT5090Gxxxxx00468 Operator’s Manual.pdf
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PRODUCT DETAILS:
Total Pages: 591 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS…………….1
Section 00: Identification Views…………….16
5080G and 5090G Standard Tractors…………….16
5090GH HighCrop Tractors…………….16
Section 05: Safety…………….20
Recognize Safety Information…………….22
Understand Signal Words…………….23
Follow Safety Instructions…………….24
Prepare for Emergencies…………….25
Wear Protective Clothing…………….26
Protect Against Noise…………….27
Handle Fuel Safely—Avoid Fires…………….28
Fire Prevention…………….29
In Case of Fire…………….30
Avoid Static Electricity Risk When Refueling…………….31
Use Foldable ROPS and Seat Belt Properly…………….33
Stay Clear of Rotating Drivelines…………….34
Use Steps and Handholds Correctly…………….36
Read Operator’s Manuals for ISOBUS Controllers…………….37
Use Seat Belt Properly…………….38
Vibration…………….571
Operating the Tractor Safely…………….40
Avoid Backover Accidents…………….42
Limited Use in Forestry Operation…………….43
Operating the Loader Tractor Safely…………….44
Keep Riders Off Machine…………….45
Passenger Seat…………….46
Use Safety Lights and Devices…………….47
Towing Trailers/Implements Safely (Mass)…………….48
Use Caution On Slopes and Uneven Terrain…………….49
Freeing a Mired Machine…………….50
Avoid Contact with Agricultural Chemicals…………….143
Handle Agricultural Chemicals Safely…………….52
Handling Batteries Safely…………….54
Avoid Heating Near Pressurized Fluid Lines…………….56
Remove Paint Before Welding or Heating…………….57
Handle Electronic Components and Brackets Safely…………….58
Practice Safe Maintenance…………….59
Avoid Hot Exhaust…………….60
Clean Exhaust Filter Safely…………….61
Work In Ventilated Area…………….64
Support Machine Properly…………….65
Prevent Machine Runaway…………….66
Park Machine Safely…………….67
Transport Tractor Safely…………….68
Service Cooling System Safely…………….69
Service Accumulator Systems Safely…………….70
Service Tires Safely…………….322
Service Front-Wheel Drive Tractor Safely…………….72
Tightening Wheel Retaining Bolts/Nuts…………….73
Avoid High-Pressure Fluids…………….74
Do Not Open High-Pressure Fuel System…………….546
Store Attachments Safely…………….76
Decommissioning: Proper Recycling and Disposal of Fluids and Components…………….77
Section 10: Safety Decals…………….78
Pictorial Safety Signs…………….79
Operator's Manual…………….81
Operator's Manual…………….81
ROPS in Normal Position…………….82
Riders…………….83
Use Seat Belt Properly (Tractors With Cab or Fixed ROPS)…………….84
Use Seat Belt Properly (Tractors With Foldable ROPS)…………….85
Hitch Remote Control…………….86
Accumulator…………….87
Accumulator (tractors with front hitch only)…………….88
Pick-Up Hitch…………….360
Section 15: Controls and Instruments…………….90
Vehicle Controls…………….91
PTO Controls…………….97
Implement Controls…………….98
Park Brake…………….100
Heater and Air-Conditioning Controls…………….101
Indicator Lights and Displays…………….102
Digital Display – User Interface…………….104
Digital Display – Display Properties (Basic Settings)…………….108
Digital Display – Initial Setup (Matching with Tractor)…………….115
Digital Display – Info Messages…………….124
Oil Service Message Reset…………….125
Section 20: Lights…………….127
Lights (Tractors with Cab)…………….128
Lights (Tractors without Cab)…………….129
Light Switch and Turn-Signal Switch…………….130
Worklight Switches (Tractors without Cab)…………….132
Worklight Switches (Tractors with Cab)…………….133
Hazard Warning Light Switch…………….134
Beacon Light Switch (Option)…………….135
Section 25: Operator's Station and Cab…………….136
Cab Classification According to EN 15695-1 (for Application of Crop Protection Chemicals and Liquid Fertilizer)…………….137
Emergency Exits (Standard Models)…………….139
Roll-Over Protective Structure…………….141
Clean Vehicle of Hazardous Pesticides…………….142
Avoid Contact with Agricultural Chemicals…………….143
Open Operator's Station…………….170
Seat Adjustment (Standard Models)…………….147
Operator's Cab Switches…………….151
Dome Light…………….152
Wiper and Washer System…………….153
Heater and Air-Conditioning System Controls…………….154
Power Outlet Sockets…………….160
7-Terminal Trailer Socket…………….136
Opening Windows…………….162
Mirrors (Cab)…………….163
Mirrors (Open Operator’s Station)…………….164
Pull-Down Sunshade…………….165
Routing Cables Through the Window…………….166
Radio…………….167
Tool Box…………….168
Fuse Boxes…………….169
Open Operator's Station…………….170
Section 30: Break-In Period…………….172
After the First 4 and 8 Hours of Operation…………….173
Section 35: Prestarting Checks…………….177
Prestarting Checks…………….177
Check the Fuel Filter…………….521
Check Transmission/Hydraulic System Oil Level…………….432
Comply with Operator's Manuals of Implement Manufacturers…………….182
Section 40: Operating the Engine…………….540
Starting the Engine…………….540
Neutral Start Switch…………….188
Start the Engine With a Slave Battery…………….414
Observe Instruments After Starting the Engine…………….540
Engine Oil Pressure Indicator Light…………….191
Alternator Indicator Light…………….192
Air Cleaner Indicator Light…………….193
Transmission Oil Filter Restricted Indicator Light…………….194
Coolant Temperature Gauge…………….195
Observe Fuel Level…………….196
Change Engine Speeds…………….197
Warm Up the Engine…………….540
Restart a Stalled Engine…………….540
Engines with Turbocharger…………….200
Avoid Idling the Engine…………….540
Observe Engine Work and Idle Speeds…………….202
Stop the Engine…………….540
Park the Tractor…………….204
Tow the Tractor…………….205
Section 42: Exhaust Cleaning System…………….206
Note on Exhaust Cleaning System…………….207
Exhaust Filter Cleaning, General Information…………….208
Access the DPF Menu on the Digital Display…………….210
Section 45: Operating the Tractor…………….215
Reduce Fuel Consumption…………….216
Operator Training Required…………….220
Driving on Public Roads…………….221
Chock Block…………….224
Shifting Transmission…………….541
Shifting Transmission – 24/12 Speed Transmission…………….541
Operate Transmission Shift Levers…………….229
Use Caution On Hillsides…………….232
Select a Gear…………….233
Travel Speeds, 30 km/h (18.5 mph) – 12/12 Speed Transmission…………….541
Travel Speeds, 40 km/h (25 mph) – 24/24 Speed Transmission…………….541
Travel Speeds, 40 km/h (25 mph) – 12/12 Speed Transmission…………….541
Travel Speeds, 40 km/h (25 mph) – 24/12 Speed Transmission…………….541
Cruise Control…………….242
Use Brakes…………….547
Use Differential Lock (Standard Models)…………….246
Operate Front-Wheel Drive…………….247
Stop the Tractor…………….249
Hydraulic Trailer Brakes…………….547
Section 50: Hitch…………….253
Maximum Lifting Force…………….549
Match Tractor Power to Implement…………….255
Three-Point Hitch Components…………….256
Hitch Control Levers…………….257
Use the Hitch Position Control…………….258
Position Control Lever Stop…………….260
Mechanical Remote Control…………….261
Use the Draft Control…………….262
Adjust the Rate-of-Drop…………….263
Electronic Hitch Sensing II (EHS II)…………….264
Transporting mounted implements (EHS II)…………….265
Depth adjustment (EHS II)…………….266
Load/depth adjustment (EHS II)…………….267
Raise/Lower Switch (EHS II)…………….269
Height adjustment (EHS II)…………….270
Adjusting rate-of-drop (EHS II)…………….271
Reset the Electronic Hitch Sensing II (EHS II)…………….272
Hitch Remote Control (EHS II)…………….273
Calibrating the EHS II-System…………….275
Prepare the Implement…………….277
Converting Category II Hitch to Category I…………….279
Quick-Coupling (Hook-Type) Draft Links…………….280
Attach Implements to Three-Point Hitch…………….548
Stabilizer Bars…………….284
Position the Center Link…………….285
Level the Hitch…………….286
Adjust Hitch Control Lever Friction…………….288
Cold-Weather Operation…………….289
Front-Hitch…………….291
Section 55: Power Take-Off…………….295
PTO Guard…………….296
Operating Instructions…………….298
Attaching PTO-Driven Implement…………….300
Operating the Rear PTO (Mechanical Version)…………….301
Operating the Electro-Hydraulic Rear PTO…………….304
Select Ground Drive PTO Speeds…………….308
Front PTO…………….310
Section 60: Ballast…………….312
Select Ballast…………….313
Ballast Limitations…………….314
Measuring Rear Wheel Slip…………….315
Front Weights…………….316
Installing Front Weights…………….317
Ballasting Two Wheel Drive Tractors…………….318
Ballasting Front Wheel Drive Tractors…………….319
With Weight in Three-Point Hitch…………….548
Section 65: Wheels, Tires and Treads…………….321
Service Tires Safely…………….322
Changing Wheels Safely…………….323
Check Implement-to-Tire Clearance…………….324
Tighten Wheel Bolts…………….449
Observe Rear Wheel Tread Width Limitations…………….561
Front Wheel Tread Adjustment (5080G and 5090G)…………….329
Rear Wheel Tread Adjustment (5080G and 5090G)…………….331
Rear- and Front-Wheel Tread Adjustment (5080GH)…………….332
Check Toe-In…………….333
Adjust Toe-In…………….335
Steering Angle Adjustment…………….337
Direction of Tire Rotation…………….339
Tire Pressures…………….420
Mounting Tires…………….341
Section 70: Additional Equipment…………….342
Use Correct Hose Tips…………….343
Levers for Selective Control Valves…………….344
Control Lever and Coupler Identification…………….346
Maximum Permissible Oil Withdrawal…………….347
Flow Divider Valve and Flow Regulator Valve…………….348
Connecting Cylinder Hoses…………….350
Connect Hose Under Pressure…………….352
Remote Hydraulic Cylinders…………….353
Drawbar…………….357
Height Adjustable Trailer Hitches…………….358
Pick-Up Hitch…………….360
Front Loader Installation – Front Loader Brackets…………….362
Section 75: Transport…………….364
Transporting the Tractor…………….365
Towing Tractor…………….366
Section 80: Fuel, Lubricants, Hydraulic Oil and Coolant…………….367
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV…………….368
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV…………….370
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Stage IIIB…………….371
Transmission and Hydraulic Oil…………….372
Front-Wheel Drive Axle Oil…………….373
Multiluber Grease…………….375
Mixing of Lubricants…………….376
Lubricant Storage…………….377
Alternative and Synthetic Lubricants…………….378
Diesel Engine Coolant…………….379
Supplemental Coolant Additives…………….381
Operating in Warm Temperature Climates…………….382
Testing Diesel Engine Coolant…………….383
Storing Fuel…………….384
Handling and Storing Diesel Fuel…………….386
Diesel Fuel…………….386
Minimizing the Effect of Cold Weather on Diesel Engines…………….388
Lubricity of Diesel Fuel…………….390
BioDiesel Fuel…………….391
Testing Diesel Fuel…………….393
Oilscan™ and CoolScan™…………….394
Section 85: Lubrication and Periodic Service…………….400
Lubrication and Periodic Service…………….400
When Performing Services…………….403
Safe Maintenance and Cleaning…………….398
Using High Pressure Washers…………….399
Lubrication and Periodic Service…………….400
Use Correct Lubricant…………….401
Service Tractor Safely…………….402
When Performing Services…………….403
Jack Up the Tractor – Lifting Points…………….404
Open Hood…………….407
Engine Cooling System Components…………….408
Air-Conditioning System…………….410
Observe Electrical Service Precautions…………….412
Battery Cut-Off Switch (If Equipped)…………….413
Battery…………….414
Bulb Replacement — Safety Instructions…………….419
Tire Pressures…………….420
Service (Daily / Every 10, 50, 250, 500 and 750 Hours)…………….421
Service (Every 1000, 1250, 1500, 3000 Hours and Annually Services)…………….424
Section 90: Service — Daily or Every 10 Hours…………….427
Check Engine Oil Level…………….428
Check the Fuel Filter…………….521
Check Coolant Level…………….431
Check Transmission/Hydraulic System Oil Level…………….432
Clean the Dust Unloading Valve…………….513
Checking on Lights…………….434
Other Service Jobs…………….435
Section 91: Service — After the First 50 Hours…………….436
Change Engine Oil Filter…………….437
Replace Fuel Filter…………….438
Replace Transmission/Hydraulic Oil Filter…………….443
Change Oil and Replace Oil Filter of Front PTO…………….464
Section 95: Service — Every 250 Hours…………….442
Replace Transmission/Hydraulic Oil Filter…………….443
Check Clutch Pedal Free Travel…………….444
Adjust PTO Clutch Linkage…………….510
Check Brake System Oil Level…………….447
Check Brake Operation…………….448
Tighten Wheel Bolts…………….449
Check Oil Level of Rear Drop Axle—HighCrop Tractor…………….451
Check Oil Levels of Front Wheel Drive Axle…………….452
Lubricate Steering Cylinder Pivot Pins (HighCrop Tractor)…………….453
Lubricate Front Axle King Pins…………….454
Lubricate Hub Bearings (Tractors without Front Wheel Drive)…………….455
Lubricate Front Axle Pivot Pins…………….456
Lubricate Rear Axle Bearings…………….457
Lubricate Pick-Up Hitch (if equipped)…………….458
Pick-Up Hitch (If Equipped), Check Torques of Attaching Bolts…………….459
Check Drive Belt…………….520
Check Neutral Start System…………….461
Clean Cab Air Filters…………….519
Section 100: Service — Every 500 Hours…………….463
Change Oil and Replace Oil Filter of Front PTO…………….464
Change Engine Oil and Filter…………….479
Drain Water and Sediment from Fuel Tank…………….467
Replace the Fuel Filter…………….468
Check Hoses and Hose Clamps…………….470
Lubricate Center Link Bracket…………….471
Lubricate 3-Point Hitch…………….472
Section 105: Service — Every 750 Hours…………….473
Check Engine Idle Speeds…………….474
Check Front Axle Pivot Pin…………….475
Mounting Bolts of Operator's Cab / Open Station and ROPS…………….476
Section 110: Service — Once Every Year…………….477
Checking the Seat Belt (If Equipped)…………….478
Change Engine Oil and Filter…………….479
Check Condition of Diesel Engine Coolant…………….481
Inspect Hydraulic Hoses…………….482
Section 115: Service — Every 1250 Hours…………….483
Change Transmission/Hydraulic Oil and Suction Strainer…………….484
Change Oil of Rear Drop Axle (HighCrop Tractor)…………….485
Section 120: Service — Every 1500 Hours…………….486
Changing Oil in Front-Wheel Drive Axle…………….487
Change Oil in Front-Wheel Drive Axle Housing…………….488
Change Oil in Front-Wheel Drive Final Drives…………….489
Change Brake System Oil…………….490
Engine Air Cleaner…………….514
Clean Cab Air Filters…………….519
Oil Vapour Recirculation System Maintenance…………….493
Turbo Compressor Maintenance…………….494
Section 125: Service — Every 3000 Hours…………….495
Change Cooling System Coolant…………….496
Check Thermostat…………….497
Replace Diesel Particulate Filter…………….498
Replace Alternator Drive Belt…………….499
Inspect Alternator…………….500
Replace Water Pump…………….501
Overhaul Injection Pump…………….502
Radiator Pressure Cap Check…………….503
Section 130: Service — As Required…………….504
Clean Radiator and Oil Cooler…………….505
Clean Air-Conditioning System Condenser…………….506
Cleaning the Radiators…………….507
Adjust PTO Clutch Linkage…………….510
Inspect All Tires…………….511
Service Air Cleaner at Regular Intervals…………….512
Clean the Dust Unloading Valve…………….513
Engine Air Cleaner…………….514
Cleaning the Primary Filter Element…………….515
Cleaning a Dusty Element…………….516
Secondary (Safety) Element…………….517
Installation…………….518
Clean Cab Air Filters…………….519
Check Drive Belt…………….520
Check the Fuel Filter…………….521
Lubricate All Lubricating Points…………….523
Prevent Battery Explosions…………….524
Starting Motor…………….525
Fuses and Relays…………….526
Section 135: Troubleshooting…………….532
Hitch, Diagnostic Trouble Codes…………….533
E-SCV, Diagnostic Trouble Codes…………….534
Section 145: Storage…………….536
Storage for Long Period…………….537
Remove Tractor from Storage…………….538
Section 150: Specifications…………….539
Engine…………….540
Transmission…………….541
Hydraulic System…………….542
Electrical System…………….543
Capacities…………….544
Sound Level…………….545
Fuel System…………….546
Brakes…………….547
Three-Point Hitch…………….548
Maximum Lifting Force…………….549
Loads and Weights…………….550
Towable Loads…………….551
Shipping Weights…………….552
Maximum Permissible Axle Loads and Total Weights…………….553
Maximum Permissible Axle Load in Relation to Tires (Normal Operation)…………….554
Load Capacity of Tires With Front Loader…………….557
Tire Size Comparison Chart…………….558
Tire Combination Chart…………….559
Observe Rear Wheel Tread Width Limitations…………….561
Dimensions – Tractors With Cab…………….563
Dimensions – Tractors With Open Operator’s Station…………….565
Safety Note Regarding the Subsequent Installation of Electrical and Electronic Appliances and/or Components…………….567
How to Calculate Maximum Permissible Download on Trailer Hitch…………….568
How to Calculate Permissible Mass…………….570
Vibration…………….571
Section 155: Serial Numbers…………….572
Identification Plates…………….573
Product Identification Number…………….574
Engine Serial Number…………….576
Transmission Serial Number…………….577
Front Wheel Drive Serial Number…………….578
Front Axle Serial Number (Tractros with Two-Wheel Drive)…………….579
John Deere 5080G 5090G and 5090GH Tractors (European Edition) Operator’s Manual (omer430599)