Complete Operator’s Manual for John Deere 5080G 5090G and all 5090GH Tractors, with all the technical information to maintain and operate.
omer440144 – John Deere 5080G 5090G and all 5090GH Tractors (European Edition) • Serial No. 1AT5080Gxxxxx00469 – •Serial No. 1AT5090Gxxxxx00469 – Operator’s Manual.pdf
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omer440146 – Tracteurs 5080G 5090G et tous les tracteurs 5090GH (Édition européenne) (1AT5080Gxxxxx00469 – XXXXX) (1AT5090Gxxxxx00469 – XXXXX)
Published on 2015/12/22
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omer440186 – 5080G 5090G und alle Traktoren 5090GH (Europäische Ausgabe)(1AT5080Gxxxxx00469 – XXXXX) (1AT5090Gxxxxx00469 – XXXXX)
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omer440187 – 5080G 5090G e tutti i trattori 5090GH (Versione europea) (1AT5080Gxxxxx00469 – XXXXX) (1AT5090Gxxxxx00469 – XXXXX)
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Published on 2015/12/22
PRODUCT DETAILS:
Total Pages: 613 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English …
TABLE OF CONTENTS…………….1
Section 00: Identification Views…………….16
5080G and 5090G Tractors…………….16
5090GH HighCrop Tractors…………….16
Section 05: Safety…………….21
Recognize Safety Information…………….23
Understand Signal Words…………….24
Follow Safety Instructions…………….25
Prepare for Emergencies…………….26
Wear Protective Clothing…………….27
Protect Against Noise…………….28
Handle Fuel Safely—Avoid Fires…………….29
Fire Prevention…………….30
In Case of Fire…………….31
Avoid Static Electricity Risk When Refueling…………….32
Use Foldable ROPS and Seat Belt Properly…………….34
Stay Clear of Rotating Drivelines…………….35
Use Steps and Handholds Correctly…………….37
Read Operator’s Manuals for ISOBUS Controllers…………….38
Use Seat Belt Properly…………….39
Vibration…………….590
Operating the Tractor Safely…………….41
Avoid Backover Accidents…………….43
Limited Use in Forestry Operation…………….44
Operating the Loader Tractor Safely…………….45
Keep Riders Off Machine…………….46
Passenger Seat…………….47
Use Safety Lights and Devices…………….48
Towing Trailers/Implements Safely (Mass)…………….49
Use Caution On Slopes and Uneven Terrain…………….50
Freeing a Mired Machine…………….51
Avoid Contact with Agricultural Chemicals…………….150
Handle Agricultural Chemicals Safely…………….53
Handling Batteries Safely…………….55
Avoid Heating Near Pressurized Fluid Lines…………….57
Remove Paint Before Welding or Heating…………….58
Handle Electronic Components and Brackets Safely…………….59
Practice Safe Maintenance…………….60
Avoid Hot Exhaust…………….61
Clean Exhaust Filter Safely…………….62
Work In Ventilated Area…………….65
Support Machine Properly…………….66
Prevent Machine Runaway…………….67
Park Machine Safely…………….68
Transport Tractor Safely…………….69
Service Cooling System Safely…………….70
Service Accumulator Systems Safely…………….71
Service Tires Safely…………….329
Service Front-Wheel Drive Tractor Safely…………….73
Tightening Wheel Retaining Bolts/Nuts…………….74
Avoid High-Pressure Fluids…………….75
Do Not Open High-Pressure Fuel System…………….564
Store Attachments Safely…………….77
Decommissioning: Proper Recycling and Disposal of Fluids and Components…………….78
Section 10: Safety Decals…………….79
Pictorial Safety Signs…………….80
Operator's Manual…………….82
Operator's Manual…………….82
ROPS in Normal Position…………….83
Riders…………….84
Use Seat Belt Properly (Tractors With Cab or Fixed ROPS)…………….85
Use Seat Belt Properly (Tractors With Foldable ROPS)…………….86
Hitch Remote Control…………….87
Accumulator…………….88
Accumulator (tractors with front hitch only)…………….89
Pick-Up Hitch…………….375
Section 15: Controls and Instruments…………….91
Vehicle Controls…………….92
PTO Controls…………….98
Implement Controls…………….99
Park Brake…………….101
Heater and Air-Conditioning Controls…………….102
Indicator Lights and Displays…………….103
Digital Display – User Interface…………….105
Digital Display – Display Properties (Basic Settings)…………….109
Digital Display – Initial Setup (Matching with Tractor)…………….116
Digital Display – Info Messages…………….125
Digital Display – Error Messages…………….126
Digital Display – PTO-Settings…………….130
Oil Service Message Reset…………….413
Section 20: Lights…………….133
Lights (Tractors with Cab)…………….134
Lights (Tractors without Cab)…………….135
Light Switch and Turn-Signal Switch…………….136
Worklight Switches (Tractors without Cab)…………….138
Worklight Switches (Tractors with Cab)…………….139
Hazard Warning Light Switch…………….140
Beacon Light Switch (Option)…………….141
H4 Farm Headlights (Option)…………….142
Section 25: Operator's Station and Cab…………….143
Cab Classification According to EN 15695-1 (for Application of Crop Protection Chemicals and Liquid Fertilizer)…………….144
Emergency Exits…………….146
Roll-Over Protective Structure…………….148
Clean Vehicle of Hazardous Pesticides…………….149
Avoid Contact with Agricultural Chemicals…………….150
Open Operator's Station…………….177
Seat Adjustment…………….154
Operator's Cab Switches…………….158
Dome Light…………….159
Wiper and Washer System…………….160
Heater and Air-Conditioning System Controls…………….161
Power Outlet Sockets…………….167
7-Terminal Trailer Socket…………….143
Opening Windows…………….169
Mirrors (Cab)…………….170
Mirrors (Open Operator’s Station)…………….171
Pull-Down Sunshade…………….172
Routing Cables Through the Window…………….173
Radio…………….174
Tool Box…………….175
Fuse Boxes…………….176
Open Operator's Station…………….177
Section 30: Break-In Period…………….179
After the First 4 and 8 Hours of Operation…………….180
Section 35: Prestarting Checks…………….184
Prestarting Checks…………….184
Check the Fuel Filter…………….539
Check Transmission/Hydraulic System Oil Level…………….450
Comply with Operator's Manuals of Implement Manufacturers…………….189
Section 40: Operating the Engine…………….558
Starting the Engine…………….558
Neutral Start Switch…………….195
Start the Engine With a Slave Battery…………….432
Observe Instruments After Starting the Engine…………….558
Engine Oil Pressure Indicator Light…………….198
Alternator Indicator Light…………….199
Air Cleaner Indicator Light…………….200
Transmission Oil Filter Restricted Indicator Light…………….201
Coolant Temperature Gauge…………….202
Observe Fuel Level…………….203
Change Engine Speeds…………….204
Warm Up the Engine…………….558
Restart a Stalled Engine…………….558
Engines with Turbocharger…………….207
Avoid Idling the Engine…………….558
Observe Engine Work and Idle Speeds…………….209
Stop the Engine…………….558
Park the Tractor…………….211
Tow the Tractor…………….212
Section 42: Exhaust Cleaning System…………….213
Note on Exhaust Cleaning System…………….214
Exhaust Filter Cleaning, General Information…………….215
Access the DPF Menu on the Digital Display…………….217
Section 45: Operating the Tractor…………….222
Reduce Fuel Consumption…………….223
Operator Training Required…………….227
Driving on Public Roads…………….228
Chock Block…………….231
Shifting Transmission…………….559
Shifting Transmission – 24/12 Speed Transmission…………….559
Operate Transmission Shift Levers…………….236
Use Caution On Hillsides…………….239
Select a Gear…………….240
Travel Speeds, 30 km/h (18.5 mph) – 12/12 Speed Transmission…………….559
Travel Speeds, 40 km/h (25 mph) – 24/24 Speed Transmission…………….559
Travel Speeds, 30 km/h (18.5 mph) – 24/24 Speed Transmission…………….559
Travel Speeds, 40 km/h (25 mph) – 24/12 Speed Transmission…………….559
Cruise Control…………….249
Use Brakes…………….565
Use Differential Lock…………….253
Operate Front-Wheel Drive…………….254
Stop the Tractor…………….256
Hydraulic Trailer Brakes…………….565
Section 50: Hitch…………….260
Maximum Lifting Force…………….567
Match Tractor Power to Implement…………….262
Three-Point Hitch Components…………….263
Hitch Control Levers…………….264
Use the Hitch Position Control…………….265
Position Control Lever Stop…………….267
Mechanical Remote Control…………….268
Use the Draft Control…………….269
Adjust the Rate-of-Drop…………….270
Electronic Hitch Sensing II (EHS II)…………….271
Transporting mounted implements (EHS II)…………….272
Depth adjustment (EHS II)…………….273
Load/depth adjustment (EHS II)…………….274
Raise/Lower Switch (EHS II)…………….276
Height adjustment (EHS II)…………….277
Adjusting rate-of-drop (EHS II)…………….278
Reset the Electronic Hitch Sensing II (EHS II)…………….279
Hitch Remote Control (EHS II)…………….280
Calibrating the EHS II-System…………….282
Prepare the Implement…………….284
Converting Category II Hitch to Category I…………….286
Quick-Coupling (Hook-Type) Draft Links…………….287
Attach Implements to Three-Point Hitch…………….566
Stabilizer Bars…………….291
Position the Center Link…………….292
Level the Hitch…………….293
Adjust Hitch Control Lever Friction…………….295
Cold-Weather Operation…………….296
Front-Hitch…………….298
Section 55: Power Take-Off…………….302
PTO Guard…………….303
Operating Instructions…………….305
Attaching PTO-Driven Implement…………….307
Operating the Rear PTO (Mechanical Version)…………….308
Operating the Electro-Hydraulic Rear PTO…………….311
Select Ground Drive PTO Speeds…………….315
Front PTO…………….317
Section 60: Ballast…………….319
Select Ballast…………….320
Ballast Limitations…………….321
Measuring Rear Wheel Slip…………….322
Front Weights…………….323
Installing Front Weights…………….324
Ballasting Two Wheel Drive Tractors…………….325
Ballasting Front Wheel Drive Tractors…………….326
With Weight in Three-Point Hitch…………….566
Section 65: Wheels, Tires and Treads…………….328
Service Tires Safely…………….329
Changing Wheels Safely…………….330
Check Implement-to-Tire Clearance…………….331
Tighten Wheel Bolts…………….467
Observe Rear Wheel Tread Width Limitations…………….579
Front Wheel Tread Adjustment (5080G and 5090G)…………….335
Rear Wheel Tread Adjustment (5080G and 5090G)…………….338
Rear- and Front-Wheel Tread Adjustment (5080GH)…………….339
Check Toe-In…………….340
Adjust Toe-In…………….342
Steering Angle Adjustment…………….344
Direction of Tire Rotation…………….346
Tire Pressures…………….438
Mounting Tires…………….348
Section 70: Additional Equipment…………….349
E-SCV (optional)…………….350
Use Correct Hose Tips…………….358
Levers for Selective Control Valves…………….359
Control Lever and Coupler Identification…………….361
Maximum Permissible Oil Withdrawal…………….362
Flow Divider Valve and Flow Regulator Valve…………….363
Connecting Cylinder Hoses…………….365
Connect Hose Under Pressure…………….367
Remote Hydraulic Cylinders…………….368
Drawbar…………….372
Height Adjustable Trailer Hitches…………….373
Pick-Up Hitch…………….375
Front Loader Installation – Front Loader Brackets…………….377
Section 75: Transport…………….379
Transporting the Tractor…………….380
Towing Tractor…………….381
Section 80: Fuel, Lubricants, Hydraulic Oil and Coolant…………….382
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV…………….383
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV…………….385
John Deere Break-In Plus™ Engine Oil — Interim Tier 4, Stage IIIB…………….386
Transmission and Hydraulic Oil…………….387
Front-Wheel Drive Axle Oil…………….388
Multiluber Grease…………….390
Mixing of Lubricants…………….391
Lubricant Storage…………….392
Alternative and Synthetic Lubricants…………….393
Diesel Engine Coolant…………….394
Supplemental Coolant Additives…………….396
Operating in Warm Temperature Climates…………….397
Testing Diesel Engine Coolant…………….398
Storing Fuel…………….399
Handling and Storing Diesel Fuel…………….401
Diesel Fuel…………….401
Ultra Low Sulfur Fuel…………….403
Minimizing the Effect of Cold Weather on Diesel Engines…………….404
Lubricity of Diesel Fuel…………….406
BioDiesel Fuel…………….407
Testing Diesel Fuel…………….409
Oilscan™ and CoolScan™…………….410
Section 85: Lubrication and Periodic Service…………….418
Lubrication and Periodic Service…………….418
Oil Service Message Reset…………….413
When Performing Services…………….421
Safe Maintenance and Cleaning…………….416
Using High Pressure Washers…………….417
Lubrication and Periodic Service…………….418
Use Correct Lubricant…………….419
Service Tractor Safely…………….420
When Performing Services…………….421
Jack Up the Tractor – Lifting Points…………….422
Open Hood…………….425
Engine Cooling System Components…………….426
Air-Conditioning System…………….428
Observe Electrical Service Precautions…………….430
Battery Cut-Off Switch (If Equipped)…………….431
Battery…………….432
Bulb Replacement — Safety Instructions…………….437
Tire Pressures…………….438
Service (Daily / Every 10, 50, 250, 500 and 750 Hours)…………….439
Service (Every 1000, 1250, 1500, 3000 Hours and Annually Services)…………….442
Section 90: Service — Daily or Every 10 Hours…………….445
Check Engine Oil Level…………….446
Check the Fuel Filter…………….539
Check Coolant Level…………….449
Check Transmission/Hydraulic System Oil Level…………….450
Clean the Dust Unloading Valve…………….531
Checking on Lights…………….452
Other Service Jobs…………….453
Section 91: Service — After the First 50 Hours…………….454
Change Engine Oil Filter…………….455
Replace Fuel Filter…………….456
Replace Transmission/Hydraulic Oil Filter…………….461
Change Oil and Replace Oil Filter of Front PTO…………….482
Section 95: Service — Every 250 Hours…………….460
Replace Transmission/Hydraulic Oil Filter…………….461
Check Clutch Pedal Free Travel…………….462
Adjust PTO Clutch Linkage…………….528
Check Brake System Oil Level…………….465
Check Brake Operation…………….466
Tighten Wheel Bolts…………….467
Check Oil Level of Rear Drop Axle—HighCrop Tractor…………….469
Check Oil Levels of Front Wheel Drive Axle…………….470
Lubricate Steering Cylinder Pivot Pins (HighCrop Tractor)…………….471
Lubricate Front Axle King Pins…………….472
Lubricate Hub Bearings (Tractors without Front Wheel Drive)…………….473
Lubricate Front Axle Pivot Pins…………….474
Lubricate Rear Axle Bearings…………….475
Lubricate Pick-Up Hitch (if equipped)…………….476
Pick-Up Hitch (If Equipped), Check Torques of Attaching Bolts…………….477
Check Drive Belt…………….538
Check Neutral Start System…………….479
Clean Cab Air Filters…………….537
Section 100: Service — Every 500 Hours…………….481
Change Oil and Replace Oil Filter of Front PTO…………….482
Change Engine Oil and Filter…………….497
Drain Water and Sediment from Fuel Tank…………….485
Replace the Fuel Filter…………….486
Check Hoses and Hose Clamps…………….488
Lubricate Center Link Bracket…………….489
Lubricate 3-Point Hitch…………….490
Section 105: Service — Every 750 Hours…………….491
Check Engine Idle Speeds…………….492
Check Front Axle Pivot Pin…………….493
Mounting Bolts of Operator's Cab / Open Station and ROPS…………….494
Section 110: Service — Once Every Year…………….495
Checking the Seat Belt (If Equipped)…………….496
Change Engine Oil and Filter…………….497
Check Condition of Diesel Engine Coolant…………….499
Inspect Hydraulic Hoses…………….500
Section 115: Service — Every 1250 Hours…………….501
Change Transmission/Hydraulic Oil and Suction Strainer…………….502
Change Oil of Rear Drop Axle (HighCrop Tractor)…………….503
Section 120: Service — Every 1500 Hours…………….504
Changing Oil in Front-Wheel Drive Axle…………….505
Change Oil in Front-Wheel Drive Axle Housing…………….506
Change Oil in Front-Wheel Drive Final Drives…………….507
Change Brake System Oil…………….508
Engine Air Cleaner…………….532
Clean Cab Air Filters…………….537
Oil Vapour Recirculation System Maintenance…………….511
Turbo Compressor Maintenance…………….512
Section 125: Service — Every 3000 Hours…………….513
Change Cooling System Coolant…………….514
Check Thermostat…………….515
Replace Diesel Particulate Filter…………….516
Replace Alternator Drive Belt…………….517
Inspect Alternator…………….518
Replace Water Pump…………….519
Overhaul Injection Pump…………….520
Radiator Pressure Cap Check…………….521
Section 130: Service — As Required…………….522
Clean Radiator and Oil Cooler…………….523
Clean Air-Conditioning System Condenser…………….524
Cleaning the Radiators…………….525
Adjust PTO Clutch Linkage…………….528
Inspect All Tires…………….529
Service Air Cleaner at Regular Intervals…………….530
Clean the Dust Unloading Valve…………….531
Engine Air Cleaner…………….532
Cleaning the Primary Filter Element…………….533
Cleaning a Dusty Element…………….534
Secondary (Safety) Element…………….535
Installation…………….536
Clean Cab Air Filters…………….537
Check Drive Belt…………….538
Check the Fuel Filter…………….539
Lubricate All Lubricating Points…………….541
Prevent Battery Explosions…………….542
Starting Motor…………….543
Fuses and Relays…………….544
Section 135: Troubleshooting…………….550
Hitch, Diagnostic Trouble Codes…………….551
E-SCV, Diagnostic Trouble Codes…………….552
Section 145: Storage…………….554
Storage for Long Period…………….555
Remove Tractor from Storage…………….556
Section 150: Specifications…………….557
Engine…………….558
Transmission…………….559
Hydraulic System…………….560
Electrical System…………….561
Capacities…………….562
Sound Level…………….563
Fuel System…………….564
Brakes…………….565
Three-Point Hitch…………….566
Maximum Lifting Force…………….567
Loads and Weights…………….568
Towable Loads…………….569
Shipping Weights…………….570
Maximum Permissible Axle Loads and Total Weights…………….571
Maximum Permissible Axle Load in Relation to Tires (Normal Operation)…………….572
Load Capacity of Tires With Front Loader…………….575
Tire Size Comparison Chart…………….576
Tire Combination Chart…………….577
Observe Rear Wheel Tread Width Limitations…………….579
Dimensions – Tractors With Cab…………….580
Dimensions – Tractors With 2-Post ROPS…………….582
Dimensions – Tractors With 4-Post ROPS…………….584
Safety Note Regarding the Subsequent Installation of Electrical and Electronic Appliances and/or Components…………….586
How to Calculate Maximum Permissible Download on Trailer Hitch…………….587
How to Calculate Permissible Mass…………….589
Vibration…………….590
Section 155: Serial Numbers…………….591
Identification Plates…………….592
Product Identification Number…………….593
Engine Serial Number…………….595
Transmission Serial Number…………….596
Front Wheel Drive Serial Number…………….597
Front Axle Serial Number (Tractros with Two-Wheel Drive)…………….598
John Deere 5080G 5090G and all 5090GH Tractors Operator’s Manual (OMER440144)