Complete Diagnosis & Tests Technical Manual with electrical wiring diagrams for John Deere Tractors 5075GV, 5090GV, 5075GN, 5090GN, 5100GN, 5075GL (MY20- ), with workshop information to maintain, diagnose, and rebuild like professional mechanics.
John Deere 5075GV, 5090GV, 5075GN, 5090GN, 5100GN, 5075GL (MY20- ) Tractors workshop Diagnosis & Tests technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm413319 – John Deere 5075GV, 5090GV, 5075GN, 5090GN, 5100GN, and 5075GL (MY20- ) Tractors Diagnostic – (North-American Edition) Technical Manual.pdf
PRODUCT DETAILS:
Total Pages: 3,730 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
TABLE OF CONTENTS…1
Section 210: General Information…3661
Group 05: Safety Measures…67
General Information – Safety – Summary of References…71
Recognize Safety Information…72
Understand Signal Words…73
Follow Safety Instructions…74
Prepare for Emergencies…75
Wear Protective Clothing…76
Protect Against Noise…77
Handle Fuel Safely—Avoid Fires…78
Handle Starting Fluid Safely…79
Fire Prevention…80
In Case of Fire…81
Avoid Static Electricity Risk When Refueling…82
Keep ROPS Installed Properly…84
Use Foldable ROPS and Seat Belt Properly…85
Stay Clear of Rotating Drivelines…86
Use Steps and Handholds Correctly…88
Read Operator’s Manuals for ISOBUS Controllers…89
Use Seat Belt Properly…90
Operating the Tractor Safely…91
Avoid Backover Accidents…93
Limited Use in Forestry Operation…94
Operating the Loader Tractor Safely…95
Keep Riders Off Machine…96
Instructional Seat…97
Use Safety Lights and Devices…98
Use a Safety Chain…99
Transport Towed Equipment at Safe Speeds…100
Use Caution on Slopes, Uneven Terrain, and Rough Ground…102
Freeing a Mired Machine…103
Avoid Contact with Agricultural Chemicals…104
Handle Agricultural Chemicals Safely…105
Handling Batteries Safely…107
Avoid Heating Near Pressurized Fluid Lines…109
Remove Paint Before Welding or Heating…110
Handle Electronic Components and Brackets Safely…111
Practice Safe Maintenance…112
Avoid Hot Exhaust…114
Clean Exhaust Filter Safely…115
Work In Ventilated Area…118
Support Machine Properly…119
Prevent Machine Runaway…120
Park Machine Safely…121
Transport Tractor Safely…122
Service Cooling System Safely…123
Service Accumulator Systems Safely…124
Service Tires Safely…125
Service Front-Wheel Drive Tractor Safely…126
Tightening Wheel Retaining Bolts/Nuts…127
Avoid High-Pressure Fluids…128
Do Not Open High-Pressure Fuel System…129
Store Attachments Safely…130
Decommissioning — Proper Recycling and Disposal of Fluids and Components…131
Live With Safety…999
Safety Measures on Electronic Control Units…133
Servicing Electronic Control Units…134
Welding Near Electronic Control Units…135
Keep Electronic Control Unit Connectors Clean…136
Safety Instructions for Replacing a Halogen Bulb…137
Safety Instructions for Replacing Xenon (HID) Bulbs and Ballast Units…139
Group 10: General References…68
General Information – General References, Summary of References…142
General Information – Electrical System, Approach to Tabular Diagnostic Procedures…143
General Information – Electrical System, Troubleshooting Unsolved Problems…145
General Information – Electrical System, Worksheet for Circuit/Harness Test…146
General Information – Electrical System, Visual Check…148
General Information – Electrical System, Electrical Circuit Malfunctions…149
Section 211: Diagnostic Trouble Codes…154
Group DTC: Digital Display Diagnostic Trouble Code and System Flash Code Overview…154
Diagnostic Trouble Code and System Flash Code Overview — Summary of Reference…177
Group ECU_F5D: Engine Control Unit for Engine F5D (DOC/DPF)…154
ECU 004151.12 – Fuel Rail Pressure Relief Valve (PRV) Fault…154
ECU 065564.03 – Water-in-Fuel detected…154
ECU 065585.03 – Coolant Temperature Sensor, Voltage Too High…154
ECU 065585.04 – Coolant Temperature Sensor, Voltage Too Low…154
ECU 065587.03 – Manifold Air Temperature Sensor (High-Pressure Pump), Voltage Too High…154
ECU 065587.04 – Manifold Air Temperature Sensor (High-Pressure Pump), Voltage Too Low…154
ECU 065588.00 – Manifold Air Pressure Sensor (High-Pressure Pump) Fault…154
ECU 065588.01 – Manifold Air Pressure Sensor (High-Pressure Pump) Fault…154
ECU 065588.03 – Manifold Air Pressure Sensor (High-Pressure Pump), Voltage Too High…154
ECU 065588.04 – Manifold Air Pressure Sensor (High-Pressure Pump), Voltage Too Low…154
ECU 065589.03 – Fuel Temperature Sensor, Voltage Too High…154
ECU 065589.04 – Fuel Temperature Sensor, Voltage Too Low…154
ECU 065590.03 – Fuel Rail Pressure Sensor, Voltage Too High…154
ECU 065590.04 – Fuel Rail Pressure Sensor, Voltage Too Low…154
ECU 065591.02 – Fuel Rail Pressure Relief Valve (PRV), Opens Too Often…154
ECU 065591.03 – Fuel Rail Pressure Relief Valve (PRV) Fault…154
ECU 065591.04 – Fuel Rail Pressure Relief Valve (PRV) is forced to open by system test…154
ECU 065596.03 – Ambient Temperature Sensor, Voltage Too High…154
ECU 065596.04 – Ambient Temperature Sensor, Voltage Too Low…154
ECU 065601.02 – Crankshaft Position Sensor Fault…154
ECU 065601.04 – Camshaft Position Sensor Signal Invalid…154
ECU 065603.02 – Camshaft Position Sensor Fault…154
ECU 065603.04 – Camshaft Position Sensor Fault…154
ECU 065604.03 – Engine Speed Sensor Signal Mismatch…154
ECU 065609.02 – Fuel Filter Heater Fault…154
ECU 065609.03 – Fuel Filter Heater, Voltage Too High…154
ECU 065609.04 – Fuel Filter Heater, Voltage Too Low…154
ECU 065609.12 – Fuel Filter Heater, Temperature too High…154
ECU 065617.03 – High Pressure Fuel System Fault…154
ECU 065619.03 – High Pressure Fuel System Fault…155
ECU 065619.03 – High Pressure Fuel System Fault…155
ECU 065621.03 – High Pressure Fuel Control Valve Fault…155
ECU 065623.03 – High Pressure Fuel Control Valve Fault…155
ECU 065624.03 – Leakage in Fuel System…155
ECU 065625.02 – High Pressure Fuel Control Valve Fault…155
ECU 065629.03 – Diesel Particulate Filter Fault (Derate Level 1)…155
ECU 065630.03 – EGR Valve Fault (Derate Level 1)…155
ECU 065633.02 – Injector No. 1, Short Circuit…155
ECU 065634.02 – Injector No. 2, Short Circuit…155
ECU 065635.02 – Injector No. 3, Short Circuit…155
ECU 065636.02 – Injector No. 4, Short Circuit…155
ECU 065639.02 – Injector No. 1 Fault…155
ECU 065640.02 – Injector No. 2 Fault…155
ECU 065641.02 – Injector No. 3 Fault…155
ECU 065642.02 – Injector No. 4 Fault…155
ECU 065649.03 – Injector Wiring Bank 1, Short Circuit…155
ECU 065651.03 – Injector Wiring Bank 2, Short Circuit…155
ECU 065660.12 – Control Software Internal Fault…155
ECU 065662.02 – Control Software Internal Fault…155
ECU 065662.03 – Control Software Internal Fault…155
ECU 065662.04 – Control Software Internal Fault…155
ECU 065662.12 – Fuel Injection Limited…155
ECU 065663.12 – Injector No. 1, Incorrect Calibration Code…155
ECU 065679.02 – Oxygen Sensor Fault…155
ECU 065679.03 – Oxygen Sensor, Voltage Too High…155
ECU 065679.04 – Oxygen Sensor, Voltage Too Low…155
ECU 065689.02 – Turbocharger Wastegate Fault…155
ECU 065693.04 – Engine Power Derate Condition Exists…155
ECU 065694.04 – Engine Power Derate Condition Exists…155
ECU 065713.03 – CAN Bus Voltage Too High…155
ECU 065713.04 – CAN Bus Voltage Too Low…155
ECU 065719.02 – Incorrect CAN Bus Message…155
ECU 065736.03 – Incorrect CAN Bus Message…156
ECU 065745.03 – Control Software Internal Fault…156
ECU 065746.02 – Control Software Internal Fault…156
ECU 065746.03 – Control Software Internal Fault…156
ECU 065746.04 – Control Software Internal Fault…156
ECU 065746.12 – Control Software Internal Fault…156
ECU 065747.12 – Control Software Internal Fault…156
ECU 065748.12 – Control Software Internal Fault…156
ECU 065752.12 – Control Software Internal Fault…156
ECU 065753.02 – Control Software Internal Fault…156
ECU 065753.03 – Control Software Internal Fault…156
ECU 065753.12 – Control Software Internal Fault…156
ECU 065754.12 – Control Software Internal Fault…156
ECU 065763.03 – Control Software Internal Fault…156
ECU 065764.03 – Control Software Internal Fault…156
ECU 065766.12 – ECU Supply Voltage No. 1 Fault…156
ECU 065767.03 – ECU Supply Voltage No. 2 Fault…156
ECU 065768.03 – ECU Supply Voltage No. 2 Fault…156
ECU 065771.03 – Barometric Air Pressure, Voltage Too High…156
ECU 065771.04 – Barometric Air Pressure, Voltage Too Low…156
ECU 065777.03 – DPF Differential Pressure Sensor, Voltage Too High…156
ECU 065777.04 – DPF Differential Pressure Sensor, Voltage Too Low…156
ECU 065779.12 – DPF Differential Pressure Sensor Fault…156
ECU 065783.00 – DOC Outlet Temperature Sensor Fault…156
ECU 065783.03 – DOC Outlet Temperature Sensor, Voltage Too High…156
ECU 065783.04 – DOC Outlet Temperature Sensor, Voltage Too Low…156
ECU 065791.02 – Engine Oil Viscosity Too Low…156
ECU 065791.04 – Engine Oil Viscosity Low…156
ECU 131109.03 – Main Relay, Voltage Too High…156
ECU 131109.04 – Main Relay, Voltage Too Low…156
ECU 131110.03 – Unswitched Battery Voltage Too High…156
ECU 131110.04 – Unswitched Battery Voltage Too Low…156
ECU 131127.03 – Fuel Rail Pressure Relief Valve (PRV), Opens Too Often…156
ECU 131127.04 – Fuel Rail Pressure Relief Valve (PRV) is forced to open by system test…157
ECU 131127.12 – Fuel Rail Pressure Relief Valve (PRV) is forced to open by system test…157
ECU 131128.03 – Engine Oil Pressure Sensor Fault…157
ECU 131128.04 – Engine Oil Pressure Low…157
ECU 131158.03 – Engine Power Derate Condition Exists…157
ECU 131161.03 – High Pressure Fuel Control Valve, Voltage Too High…157
ECU 131162.03 – Injector No. 1, Calibration Fault…157
ECU 131162.04 – Injector No. 1, Calibration Fault…157
ECU 131165.03 – Diesel Particulate Filter Fault (Derate Level 3)…157
ECU 131166.03 – EGR Valve Fault (Derate Level 3)…157
ECU 131183.04 – Fuel Rail Pressure Fault…157
ECU 131199.12 – Injector No. 2, Incorrect Calibration Code…157
ECU 131225.04 – Turbocharger Wastegate Fault…157
ECU 131227.03 – Turbocharger Inlet Temperature, Voltage Too High…157
ECU 131227.04 – Turbocharger Inlet Temperature, Voltage Too Low…157
ECU 131252.02 – Incorrect CAN Bus Message…157
ECU 131281.03 – Control Software Internal Fault…157
ECU 131283.12 – Control Software Internal Fault…157
ECU 131284.04 – Control Software Internal Fault…157
ECU 196651.02 – Indicator Light for Glow Plug Fault…157
ECU 196651.03 – Glow Plug, Voltage Too High…157
ECU 196651.04 – Glow Plug, Voltage Too Low…157
ECU 196651.12 – Glow Plug System, Temperature Too High…157
ECU 196697.04 – High Pressure Fuel Control Valve, Voltage Too Low…157
ECU 196698.03 – Injector No. 2, Calibration Fault…157
ECU 196698.04 – Injector No. 2, Calibration Fault…157
ECU 196735.12 – Injector No. 3, Incorrect Calibration Code…157
ECU 196755.02 – Turbocharger Wastegate Valve Fault…157
ECU 196755.03 – Turbocharger Wastegate Valve, Voltage Too High…157
ECU 196755.04 – Turbocharger Wastegate Valve, Voltage Too Low…157
ECU 196755.12 – Turbocharger Wastegate Valve, Temperature Too High…157
ECU 196765.04 – Engine Power Derate Condition Exists…157
ECU 196766.04 – Engine Power Derate Condition Exists…157
ECU 196808.02 – Incorrect CAN Bus Message…158
ECU 196817.12 – Control Software Internal Fault…158
ECU 196820.02 – Control Software Internal Fault…158
ECU 196820.03 – Control Software Internal Fault…158
ECU 196820.04 – Control Software Internal Fault…158
ECU 196820.12 – Control Software Internal Fault…158
ECU 196835.00 – Control Software Internal Fault…158
ECU 196835.01 – Control Software Internal Fault…158
ECU 196835.02 – Control Software Internal Fault…158
ECU 196835.03 – Control Software Internal Fault…158
ECU 196835.04 – Control Software Internal Fault…158
ECU 196835.12 – Control Software Internal Fault…158
ECU 196849.04 – Diesel Particulate Filter Fault…158
ECU 196851.12 – DPF Differential Pressure Sensor Fault…158
ECU 196854.03 – DOC Inlet Temperature Sensor, Voltage Too High…158
ECU 196854.04 – DOC Inlet Temperature Sensor, Voltage Too Low…158
ECU 196857.03 – Diesel Particulate Filter Fault…158
ECU 262182.03 – Engine Control Unit, Voltage Too High…158
ECU 262182.04 – Engine Control Unit, Voltage Too Low…158
ECU 262194.03 – Engine Temperature Too High…158
ECU 262197.12 – Fuel Rail Pressure Sensor Fault…158
ECU 262229.03 – High Pressure Fuel System Fault…158
ECU 262233.03 – High Pressure Fuel Control Valve Fault…158
ECU 262234.03 – Injector No. 3, Calibration Fault…158
ECU 262234.04 – Injector No. 3, Calibration Fault…158
ECU 262271.12 – Injector No. 4, Incorrect Calibration Code…158
ECU 262281.03 – EGR Valve Fault…158
ECU 262285.02 – Actuator for Throttle Fault…158
ECU 262285.12 – Actuator for Throttle, Temperature Too High…158
ECU 262299.03 – Turbocharger Pressure Sensor, Voltage Too High…158
ECU 262299.04 – Turbocharger Pressure Sensor, Voltage Too Low…158
ECU 262301.04 – Engine Power Derate Condition Exists…158
ECU 262302.04 – Engine Power Derate Condition Exists…158
ECU 262356.03 – Control Software Internal Fault…159
ECU 262356.04 – Control Software Internal Fault…159
ECU 262371.03 – Control Software Internal Fault…159
ECU 262371.04 – Control Software Internal Fault…159
ECU 262371.12 – Control Software Internal Fault…159
ECU 262393.03 – Diesel Particulate Filter Fault…159
ECU 327724.01 – Glow Plug Control Unit Fault…159
ECU 327730.03 – Engine Temperature Too High…159
ECU 327733.03 – Fuel Rail Pressure Sensor, Pressure Too High…159
ECU 327756.03 – Engine Speed Extremely High…159
ECU 327769.12 – High Pressure Fuel Control Valve, Temperature Too High…159
ECU 327770.03 – Injector No. 4, Calibration Fault…159
ECU 327770.04 – Injector No. 4, Calibration Fault…159
ECU 327817.03 – EGR Valve Fault…159
ECU 327817.04 – EGR Valve Fault…159
ECU 327819.02 – EGR Valve Fault…159
ECU 327819.12 – EGR Valve, Temperature Too High…159
ECU 327820.03 – Actuator for Throttle Fault…159
ECU 327820.04 – Actuator for Throttle Fault…159
ECU 327821.03 – Actuator for Throttle, Voltage Too High…159
ECU 327821.04 – Actuator for Throttle, Voltage Too Low…159
ECU 327890.03 – Control Software Internal Fault…159
ECU 327892.02 – Control Software Internal Fault…159
ECU 327892.03 – Control Software Internal Fault…159
ECU 327892.04 – Control Software Internal Fault…159
ECU 327892.12 – Control Software Internal Fault…159
ECU 327907.03 – Control Software Internal Fault…159
ECU 327907.04 – Control Software Internal Fault…159
ECU 327907.12 – Control Software Internal Fault…159
ECU 327925.12 – Diesel Particulate Filter Fault…159
ECU 393217.02 – Oxygen Sensor Fault…159
ECU 393218.02 – Oxygen Sensor Fault…159
ECU 393221.03 – Oxygen Sensor Wiring, Short Circuit…159
ECU 393222.02 – Oxygen Sensor Fault…160
ECU 393223.03 – Oxygen Sensor Fault…160
ECU 393223.04 – Oxygen Sensor Fault…160
ECU 393225.02 – Control Software Internal Fault…160
ECU 393226.04 – Oxygen Sensor, Voltage Too High…160
ECU 393227.03 – Oxygen Sensor, Voltage Too High…160
ECU 393227.04 – Oxygen Sensor, Voltage Too Low…160
ECU 393228.03 – Oxygen Sensor, Temperature Too High…160
ECU 393228.04 – Oxygen Sensor, Temperature Too Low…160
ECU 393355.00 – EGR Valve, Voltage Too High…160
ECU 393355.01 – EGR Valve, Voltage Too Low…160
ECU 393355.02 – EGR Valve Fault…160
ECU 393355.03 – EGR Valve, Voltage Too High…160
ECU 393355.04 – EGR Valve, Voltage Too Low…160
ECU 393355.07 – EGR Valve Fault…160
ECU 393357.03 – Actuator for Throttle, Voltage Too High…160
ECU 393357.04 – Actuator for Throttle, Voltage Too Low…160
ECU 393374.04 – Engine Power Derate Condition Exists…160
ECU 393428.02 – Control Software Internal Fault…160
ECU 393428.03 – Control Software Internal Fault…160
ECU 393428.04 – Control Software Internal Fault…160
ECU 393428.12 – Control Software Internal Fault…160
ECU 393460.12 – Regeneration Fault…160
ECU 458796.00 – Glow Plug No.1, Current Too Low…160
ECU 458796.01 – Glow Plug No.3, Current Too Low…160
ECU 458796.02 – Glow Plug No.4, Current Too Low…160
ECU 458796.03 – Glow Plug No.2, Current Too Low…160
ECU 458889.00 – EGR Valve (Position Sensor), Voltage Too High…160
ECU 458889.01 – EGR Valve (Position Sensor), Voltage Too Low…160
ECU 458891.03 – Actuator for Throttle, Voltage Too High…160
ECU 458891.04 – Actuator for Throttle, Voltage Too Low…160
ECU 458893.03 – Actuator for Throttle, Voltage Too High…160
ECU 458893.04 – Actuator for Throttle, Voltage Too Low…160
ECU 458938.02 – Incorrect CAN Bus Message…161
ECU 458995.12 – Diesel Particulate Filter Fault…161
Group ECU_F5G: Engine Control Unit for Engine F5G (DOC/SCR)…161
ECU 004371.31 – Coolant Temperature Sensor, Voltage Too High…161
ECU 004421.31 – Fuel Rail Pressure Relief Valve (PRV), Opens Too Often…161
ECU 004449.31 – Unswitched Battery Voltage Too High…161
ECU 004477.31 – Unswitched Battery Voltage Too High…161
ECU 004506.31 – DEF Tank Level Sensor, Voltage Too High…161
ECU 004566.31 – DEF Dosing Unit Temperature Maximum Range Error…161
ECU 004826.31 – Catalyst Efficiency Fault…161
ECU 004961.31 – Unswitched Battery Voltage Too High…161
ECU 004980.31 – Manifold Air Temperature Sensor (High-Pressure Pump), Voltage Too High…161
ECU 005060.31 – Barometric Air Pressure, Voltage Too High…161
ECU 005157.31 – Fuel Rail Pressure Sensor, Voltage Too High…161
ECU 005176.31 – Turbocharger Wastegate Fault…161
ECU 005302.31 – DEF Dosing Unit Pressure Sensor Error, Voltage Too High…161
ECU 005477.31 – High Pressure Fuel System Fault…161
ECU 005479.31 – EGR Valve Fault…161
ECU 005604.31 – Actuator for Throttle, Voltage Too High…161
ECU 005658.31 – SCR Outlet Temperature, Voltage Too High…161
ECU 005859.31 – Catalyst Efficiency Fault…161
ECU 005957.31 – Fuel Rail Pressure Relief Valve (PRV), Opens Too Often…161
ECU 005961.31 – Catalyst Efficiency Fault…161
ECU 005976.31 – Turbocharger Pressure Sensor, Voltage Too High…161
ECU 006052.31 – Actuator for Throttle, Voltage Too High…161
ECU 006218.31 – DEF Dosing Unit Pump, Pressure Too High (Level 2)…161
ECU 006245.31 – High Pressure Fuel Control Valve Fault…161
ECU 006297.31 – DOC Inlet Temperature Sensor, Voltage Too High…161
ECU 006366.31 – NH3 Sensor Error…161
ECU 006596.31 – Ambient Temperature Sensor, Voltage Too High…161
ECU 006682.31 – DOC Outlet Temperature, Voltage Too High…161
ECU 006730.31 – DEF Dosing Unit Pump, Pressure Too High…161
ECU 006854.31 – DEF Dosing Unit Pump Maximum Range Error…161
ECU 007063.31 – EGR Valve (Position Sensor), Voltage Too Low…162
ECU 007094.31 – DEF Dosing Unit Pressure Sensor, Voltage Too High…162
ECU 007189.31 – Fuel Temperature Sensor, Voltage Too High…162
ECU 007366.31 – DEF Dosing Unit Heater Maximum Range Error…162
ECU 007524.31 – Manifold Air Pressure Sensor (High-Pressure Pump), Voltage Too High…162
ECU 007557.31 – Fuel Rail Pressure Sensor, Pressure Too High…162
ECU 007754.31 – DEF Filter Restricted Warning…162
ECU 007783.31 – EGR Valve Fault…162
ECU 007844.31 – Actuator for Throttle Fault…162
ECU 007860.31 – Actuator for Throttle Fault…162
ECU 007878.31 – DEF Dosing Unit Pump Maximum Range Error…162
ECU 007991.31 – EGR Valve Fault…162
ECU 008599.31 – EGR Valve Fault…162
ECU 008678.31 – DEF Tank CAN Sensor Error…162
ECU 008723.31 – Coolant Temperature Sensor, Voltage Too Low…162
ECU 008778.31 – DEF Dosing Unit Pump, Pressurization Not Possible…162
ECU 008801.31 – Unswitched Battery Voltage Too Low…162
ECU 008805.31 – High Pressure Fuel System Fault…162
ECU 008829.31 – Unswitched Battery Voltage Too Low…162
ECU 008858.31 – DEF Tank Level Sensor, Voltage Too Low…162
ECU 008918.31 – DEF Dosing Unit Temperature Minimum Range Error…162
ECU 009171.31 – Engine Oil Pressure Low…162
ECU 009313.31 – Unswitched Battery Voltage Too Low…162
ECU 009332.31 – Manifold Air Temperature Sensor (High-Pressure Pump), Voltage Too Low…162
ECU 009412.31 – Barometric Air Pressure, Voltage Too Low…162
ECU 009509.31 – Fuel Rail Pressure Sensor, Voltage Too Low…162
ECU 009582.31 – Inlet NOx Sensor Short Circuit…162
ECU 009614.31 – Inlet NOx Sensor Signal Short Circuit…162
ECU 009654.31 – DEF Dosing Unit Pressure Sensor Error, Voltage Too Low…162
ECU 009831.31 – EGR Valve Fault…162
ECU 010010.31 – SCR Outlet Temperature, Voltage Too Low…162
ECU 010034.31 – DOC Outlet Temperature, Voltage Too Low…162
ECU 010085.31 – High Pressure Fuel System Fault…162
ECU 010212.31 – Actuator for Throttle, Voltage Too Low…163
ECU 010296.31 – Turbocharger Wastegate Fault…163
ECU 010328.31 – Turbocharger Pressure Sensor, Voltage Too Low…163
ECU 010404.31 – Actuator for Throttle, Voltage Too Low…163
ECU 010570.31 – DEF Dosing Unit Pump, Pressure Too Low…163
ECU 010649.31 – DOC Inlet Temperature Sensor, Voltage Too Low…163
ECU 010948.31 – Ambient Temperature Sensor, Voltage Too Low…163
ECU 011062.31 – Fuel Rail Pressure Fault…163
ECU 011206.31 – DEF Dosing Unit Pump Minimum Range Error…163
ECU 011415.31 – EGR Valve (Position Sensor), Voltage Too Low…163
ECU 011446.31 – DEF Dosing Unit Pressure Sensor, Voltage Too Low…163
ECU 011541.31 – Fuel Temperature Sensor, Voltage Too Low…163
ECU 011718.31 – DEF Dosing Unit Heater Minimum Range Error…163
ECU 011738.31 – Catalyst Efficiency Fault…163
ECU 011876.31 – Manifold Air Pressure Sensor (High-Pressure Pump), Voltage Too Low…163
ECU 012090.31 – DEF Tank Temperature Fault…163
ECU 012196.31 – Actuator for Throttle Fault…163
ECU 012230.31 – DEF Dosing Unit Pump Minimum Range Error…163
ECU 012647.31 – EGR Valve Fault…163
ECU 012990.31 – Inlet NOx Sensor Error…163
ECU 013074.31 – Camshaft Position Sensor Fault…163
ECU 013130.31 – DEF Dosing Unit Pump Stabilization Error…163
ECU 013146.31 – DEF Dosing Unit Pump Speed Error…163
ECU 013386.31 – DEF Dosing Unit Purging Pump Error…163
ECU 013402.31 – DEF Dosing Unit Pump Speed Error…163
ECU 013523.31 – Engine Oil Pressure Sensor Fault…163
ECU 013612.31 – DOC Inlet Temperature Sensor, Voltage Too High…163
ECU 013642.31 – DEF Dosing Unit Pump Error…163
ECU 011034.31 – DOC Inlet Temperature Sensor, Voltage Too Low…163
ECU 013893.31 – Fuel Rail Pressure Relief Valve (PRV) Fault…163
ECU 014202.31 – DEF Dosing Valve Blocked Fault…163
ECU 014318.31 – NH3 Sensor Error…163
ECU 014539.31 – NH3 Sensor Error…163
ECU 014574.31 – NH3 Sensor Error…164
ECU 015162.31 – DOC Outlet Temperature Sensor Fault…164
ECU 015204.31 – Manifold Air Pressure Sensor (High-Pressure Pump) Fault…164
ECU 015205.31 – High Pressure Fuel Control Valve Fault…164
ECU 015418.31 – DOC Outlet Temperature Sensor Fault…164
ECU 015460.31 – Manifold Air Pressure Sensor (High-Pressure Pump) Fault…164
ECU 015461.31 – Leakage in Fuel System…164
ECU 015534.31 – Outlet NOx Sensor Error…164
ECU 015578.31 – Inlet NOx Sensor Error…164
ECU 015674.31 – DOC Outlet Temperature Sensor Fault…164
ECU 015796.31 – Actuator for Throttle Fault…164
ECU 015802.31 – DEF Pressure Line Blocked…164
ECU 015830.31 – DEF Tank Level Sensor CAN Message Fault…164
ECU 015911.31 – EGR Valve Fault…164
ECU 015930.31 – DOC Outlet Temperature Sensor Fault…164
ECU 015978.31 – DEF Heating Unit Backflow Line Supply Voltage Error…164
ECU 016026.31 – DEF Heating Unit Supply Line Supply Voltage Error…164
ECU 016234.31 – DEF Heating Unit Pressure Line Supply Voltage Error…164
ECU 016282.31 – DEF Dosing Valve Fault, Voltage Too Low…164
ECU 016658.31 – Camshaft Position Sensor Fault…164
ECU 016677.31 – Fuel Rail Pressure Sensor Fault…164
ECU 016725.31 – High Pressure Fuel Control Valve Fault…164
ECU 016914.31 – Camshaft Position Sensor Fault…164
ECU 017318.31 – Injector No. 1, Incorrect Calibration Code…164
ECU 017358.31 – Outlet NOx Sensor Error…164
ECU 017426.31 – Camshaft Position Sensor Signal Invalid…164
ECU 017429.31 – Water-in-Fuel detected…164
ECU 017509.31 – High Pressure Fuel System Fault…164
ECU 017574.31 – Injector No. 3, Incorrect Calibration Code…164
ECU 017682.31 – Crankshaft Position Sensor Fault…164
ECU 017830.31 – Injector No. 4, Incorrect Calibration Code…164
ECU 017998.31 – DEF Quality Sensor Error…164
ECU 018002.31 – Glow Plug Control Unit Fault…164
ECU 018017.31 – Main Relay, Voltage Too High…165
ECU 018086.31 – Injector No. 2, Incorrect Calibration Code…165
ECU 018318.31 – Inlet NOx Sensor Signal Short Circuit…165
ECU 018842.31 – DEF Tank Level Sensor CAN Message Fault…165
ECU 018858.31 – DEF Sensor Temperature CAN message Error…165
ECU 018886.31 – DEF Dosing Unit Pump Communication Error…165
ECU 019086.31 – Outlet NOx Sensor Signal Short Circuit…165
ECU 019402.31 – DEF Quality Sensor Concentration Error…165
ECU 019534.31 – DEF Quality Sensor Error…165
ECU 019658.31 – DEF Quality Sensor Wrong Fluid Error…165
ECU 019678.31 – NH3 Sensor Error…165
ECU 019934.31 – NH3 Sensor Error…165
ECU 020190.31 – NH3 Sensor Error…165
ECU 020245.31 – Water-in-Fuel detected…165
ECU 020346.31 – DEF Heating Unit Supply Voltage Error…165
ECU 020826.31 – DEF Dosing Unit Pump, Current Too Low…165
ECU 020917.31 – Fuel Filter Heater Fault…165
ECU 021077.31 – High Pressure Fuel Control Valve Fault…165
ECU 021270.31 – Injector No. 1 Fault…165
ECU 021430.31 – DEF Heating Unit Supply Line Supply Voltage Error…165
ECU 021462.31 – DEF Back Flow Pump Fault…165
ECU 021526.31 – Injector No. 2 Fault…165
ECU 021608.31 – Turbocharger Wastegate Valve Fault…165
ECU 021782.31 – Injector No. 4 Fault…165
ECU 022038.31 – Injector No. 3 Fault…165
ECU 022170.31 – DEF Tank Heater, Current Too Low…165
ECU 022198.31 – SCR Relay, Current Too Low…165
ECU 022074.31 – DEF Supply Module Heater, Current Too Low…165
ECU 022375.31 – EGR Valve Fault…165
ECU 022458.31 – DEF Heating Unit, Current Too Low…165
ECU 022610.31 – Indicator Light for Glow Plug Fault…165
ECU 023482.31 – DEF Pressure Line Heater, Current Too Low…165
ECU 023990.31 – DEF Dosing Valve Fault…165
ECU 024890.31 – DEF Dosing Unit Pump, Voltage Too High…166
ECU 024936.31 – Turbocharger Wastegate Valve, Voltage Too High…166
ECU 025060.31 – Actuator for Throttle, Voltage Too High…166
ECU 025126.31 – Injector No. 1, Short Circuit…166
ECU 025166.31 – DEF Quality Sensor, Voltage Too High…166
ECU 025316.31 – Actuator for Throttle, Voltage Too High…166
ECU 025382.31 – Injector No. 3, Short Circuit…166
ECU 025525.31 – Fuel Filter Heater, Voltage Too High…166
ECU 025638.31 – Injector No. 4, Short Circuit…166
ECU 025658.31 – DEF Dosing Unit Heater, Voltage Too High…166
ECU 025754.31 – DEF Tank Heater, Voltage Too High…166
ECU 025894.31 – Injector No. 2, Short Circuit…166
Section 212: Observable Symptoms…915
Group 20: Engine…915
Engine Soot Load Too High…921
Group 30: Fuel and Air Intake System…915
Fuel and Air Intake Problems…915
Group 40: Electrical System…915
Electrical System (Summary of References)…929
Starting System Diagnostics…915
Charging System Diagnostics…915
Lighting System Diagnostics…915
Group 45: Electronic Control Units…915
Vehicle CAN Bus Check…940
Group 50: Power Train…915
Drive System Diagnostics…915
Group 60: Steering and Brakes…915
Problems with the Brakes…915
Problems with the Steering System…915
Group 70: Hydraulic System…915
Problems with the Hydraulic System…915
Group 80: Front-Wheel Drive…915
Problems with the Front-Wheel Drive…915
Group 90: Air-Conditioning System…915
Problems with the Air-Conditioning System…915
Section 220: Engine…960
Group 05: Engine – General Information…3661
General Information – Engine Overview…962
Group 10: Engine – Operational Checks…960
Operational Check-Out (Summary of References)…964
Engine Safety Precautions…3590
Preliminary Engine Tests…966
Group 20: Engine – Aftertreatment System General Information…3661
Summary of References – Aftertreatment System…968
DPF Regeneration – Operating Modes…969
Group 50: Engine – Diagnostic Tests/Adjustments…960
Tests and Adjustments (Summary of References)…971
Dynamometer Test…972
Section 230: Fuel, Air Intake and Cooling Systems…973
Group 20: Fuel, Air Intake and Cooling System – Theory of Operation…973
Summary of References – Theory of Operation…3648
Fuel System – Description…976
Fuel System – Description – Auxiliary Fuel Tank (Optional)…978
Air Intake System – Theory of Operation…980
Engine Cooling System Operation…984
Cooling System Radiator – Description…986
Viscous Clutch of Fan – Theory of Operation…987
Automatic Drive Belt Tensioner – Theory of Operation…989
Cold Weather Starting Aid – Theory of Operation…990
SCR Inducement – Theory of Operation…991
Group 50: Fuel, Air Intake and Cooling Systems – Diagnostic Tests/Adjustments…973
Summary of References – Tests and Adjustments…994
Essential or Recommended Tools…3667
General Information – Fuel, Air Intake and Cooling Systems…997
Explanation of Checks…998
Safety…999
Specifications…3591
Test Air Intake System…1001
Test the Low-Pressure Switch in Air Intake System…1003
Check the Cooling System for Leaks…1006
Testing the Temperature at Which the Thermostat Opens…1008
Checking the Viscous Clutch of the Fan…1010
Checking the Mechanical Feed Pump…1011
Hand and Foot Throttle Adjustments…1012
Section 240A: Electrical System (5G VNF)…1013
Group 05: Electrical System – General Information (5G VNF)…1013
General – Electrical System, Faults, and Circuit Tests…1025
General – Electrical System, Test for Open Circuit Under Load…1030
Relay Test (10—20 A)…1035
Relay Test (20—40 A)…1037
Group 30: Electrical System – Schematics (5G VNF)…1013
30A – Electrical System (5G VNF) – Summary of Schematics…1041
Group 50AA: Starting Motor and Charging System (5G VNF)…1013
50AA – Starting Motor and Charging System (5G VNF), Summary of References…1044
SE01 – Starting Motor and Charging System (5G VNF), Diagnostic Schematic…1045
G02 – Alternator (5G VNF), Circuit Test…1048
K01 – Starter Motor Relay (5G VNF), Circuit Test…1051
M01 – Starting Motor (5G VNF), Circuit Test…1054
Group 50BA: Vehicle Lights (5G VNF)…1013
50BA – Vehicle Lights (5G VNF), Summary of References…1059
SE04 – Head and Tail Lights (5G VNF), Diagnostic Schematic…1060
SE10 – Beacon Light (Cab) (5G VNF), Diagnostic Schematic…1062
SE10 – Beacon Light (Open Operator Platform) (5G VNF), Diagnostic Schematic…1063
SE13/1 – Clearance Lights, Tail Lights and 7-Terminal Power Outlet Socket (Cab) (5G VNF), Diagnostic Schematic…1064
SE13/1 – Clearance Lights, Tail Lights and 7-Terminal Power Outlet Socket (Open Operator Platform) (5G VNF), Diagnostic Schematic…1065
SE13/2 – Brake Lights and 7-Terminal Power Outlet Socket (Cab) (5G VNF), Diagnostic Schematic…1066
SE13/2 – Brake Lights and 7-Terminal Power Outlet Socket (Open Operator Platform) (5G VNF), Diagnostic Schematic…1068
SE13/3 – Turn-Signal, Hazard Warning Lights and 7-Terminal Power Outlet Socket (Cab) (5G VNF), Diagnostic Schematic…1069
SE13/3 – Turn-Signal, Hazard Warning Lights and 7-Terminal Power Outlet Socket (Open Operator Platform) (5G VNF), Diagnostic Schematic…1071
E01 – Right Headlight (5G VNF), Circuit Test…1072
E02 – Left Headlight (5G VNF), Circuit Test…1076
E07 – Left-Hand H4 Farm Headlight (5G VNF), Circuit Test…1080
E08 – Right-Hand H4 Farm Headlight (5G VNF), Circuit Test…1084
E13 – Left-Hand Side Tail Light (Rear Tail Light) (5G VNF), Circuit Test…1088
E14 – Right-Hand Side Tail Light (Rear Tail Light) (5G VNF), Circuit Test…1091
E27 – Beacon Light (5G VNF), Circuit Test…1094
H01 – Horn (5G VNF), Circuit Test…1100
S09 – Multi-Function Lever (5G VNF), Circuit Test…1103
S11 – H4 Farm Headlight Switch (5G VNF), Circuit Test…1105
S36 – Beacon Light Switch (5G VNF), Circuit Test…1108
S106 – Hazard Warning Light Switch (5G VNF), Circuit Test…1114
Group 50BB: Roof Harness Systems (Lights, A/C, Radio and Wiper) (5G VNF)…1014
50BB – Roof Harness Systems (Lights, A/C, Radio and Wiper) (5G VNF), Summary of References…1117
SE24 – Work, Dome, Licence Plate Lights and A/C, Radio, Wiper-System (Cab) (5G VNF), Diagnostic Schematic…1118
E11/L – Left Rear Worklight (5G VNF), Circuit Test…1120
E11/R – Right Rear Worklight (5G VNF), Circuit Test…1123
E12 – Dome Light (5G VNF), Circuit Test…1126
E18/L – Left Front Worklight (5G VNF), Circuit Test…1129
E18/R – Right Front Worklight (5G VNF), Circuit Test…1132
M02 – Air Conditioning Compressor Clutch (5G VNF), Circuit Test…1135
M03 – Windshield Wiper Motor (5G VNF), Circuit Test…1138
M04 – Rear Wiper Motor with Switch (5G VNF), Circuit Test…1141
M05 – Pump of Washer System (5G VNF), Circuit Test…1144
S15 – Switch for Windshield Wiper and Pump of Washer System (5G VNF), Circuit Test…1147
S92/1 – Front Worklight Switch (5G VNF), Circuit Test…1151
S92/2 – Rear Worklight Switch (5G VNF), Circuit Test…1153
Group 50CA: Operator's Seat (5G VNF)…1014
50CA – Operator's Seat (5G VNF), Summary of References…1156
SE20 – Air Suspension Seat (Cab) (5G VNF), Diagnostic Schematic…1157
SE20 – Air Suspension Seat (Open Operator Platform) (5G VNF), Diagnostic Schematic…1158
M06 – Air Suspension Seat Compressor Motor (5G VNF), Circuit Test…1159
Group 50CB: Power Outlet Sockets (5G VNF)…1014
50CB – Power Outlet Sockets (5G VNF), Summary of References…1163
SE23 – Power Outlet Sockets (Cab) (5G VNF), Diagnostic Schematic…1164
SE23 – Power Outlet Sockets (Open Operator Platform) (5G VNF), Diagnostic Schematic…1165
Group 50CC: Air Conditioning System (5G VNF)…1014
50CC – Air conditioning system (5G VNF), Summary of References…1167
SE07 – Air Conditioning System (Cab) (5G VNF), Diagnostic Schematic…1168
B150 – Thermostat (5G VNF), Circuit Test…1169
B151 – Fan Resistor (5G VNF), Circuit Test…1172
E28 – Heater and Air-Conditioning Control Panel Backlighting (5G VNF), Circuit Test…1175
M07 – Cab Blower Motor (5G VNF), Circuit Test…1178
M08 and M09 – Air-Conditioning Condenser Fan Motors (5G VNF), Circuit Test…1181
S93 – Heating and Air-Conditioning System Switch (5G VNF), Circuit Test…1186
Group 50FA: Electronic Engine Control Unit (5G VNF)…1015
50FA – Electronic Engine Control (5G VNF), Summary of References…1191
SE91 – Engine F5D (DOC/DPF) (5G VNF), Diagnostic Schematic…1193
SE91 – Engine F5G (DOC/SCR) (5G VNF), Diagnostic Schematic…1195
SE98 – Hand, Foot Throttle, Cruise Control and Transmission Speed Sensor (Mechanical Transmission) (Cab) (5G VNF), Diagnostic Schematic…1197
SE98 – Hand, Foot Throttle, Cruise Control and Transmission Speed Sensor (Mechanical Transmission) (Open Operator Platform) (5G VNF), Diagnostic Schematic…1199
SE98 – Hand, Foot Throttle, Cruise Control and Transmission Speed Sensor (PowrReverser™ Transmission) (Cab) (5G VNF), Diagnostic Schematic…1200
SE98 – Hand, Foot Throttle, Cruise Control and Transmission Speed Sensor (PowrReverser™ Transmission) (Open Operator Platform) (5G VNF), Diagnostic Schematic…1202
50FA – A500 – Engine Control Unit (ECM) F5D (DOC/DPF) (5G VNF), Circuit Test…1203
50FA – A500 – Engine Control Unit (ECM) F5G (DOC/SCR) (5G VNF), Circuit Test…1208
50FA – A510 – Glow Plug Control Unit (GCU) (5G VNF), Circuit Test…1213
50FA – A520 – High Pressure Pump (5G VNF), Circuit Test…1216
50FA – A530 – Actuator for Throttle (5G VNF), Circuit Test…1220
50FA – A540 – DEF Dosing Unit for Engine F5G (DOC/SCR) (5G VNF), Circuit Test…1225
50FA – A541 – DEF Heating Unit for Engine F5G (DOC/SCR) (5G VNF), Circuit Test…1229
B06 – Transmission Speed Sensor (5G VNF), Circuit Test…1233
50FA – B500 – Coolant Temperature Sensor (5G VNF), Circuit Test…1237
50FA – B501 – Oxygen Sensor for Engine F5D (DOC/DPF) (5G VNF), Circuit Test…1240
50FA – B502 – Camshaft Position Sensor (5G VNF), Circuit Test…1243
50FA – B503 – Fuel Temperature Sensor (5G VNF), Circuit Test…1246
50FA – B504 – Turbocharger Pressure Sensor (5G VNF), Circuit Test…1249
50FA – B505 – Engine Oil Pressure Sensor (5G VNF), Circuit Test…1253
50FA – B506 – Fuel Rail Pressure Sensor (5G VNF), Circuit Test…1256
50FA – B507 – Exhaust Gas Temperature Sensor (5G VNF), Circuit Test…1259
50FA – B508 – Crankshaft Position Sensor (5G VNF), Circuit Test…1262
50FA – B509 – Ambient Temperature Sensor (5G VNF), Circuit Test…1265
50FA – B510 – Water-in-Fuel Sensor (5G VNF), Circuit Test…1268
50FA – B511 – DPF Differential Pressure Sensor for Engine F5D (DOC/DPF) (5G VNF), Circuit Test…1272
50FA – B512 – DOC Inlet Temperature Sensor for Engine F5D (DOC/DPF) (5G VNF), Circuit Test…1275
50FA – B513 – DOC Outlet Temperature Sensor for Engine F5D (DOC/DPF) (5G VNF), Circuit Test…1278
50FA – B514 – Aftertreatment Outlet NH3 Sensor for Engine F5G (DOC/SCR) (5G VNF), Circuit Test…1281
50FA – B515 – Aftertreatment Outlet NOx Sensor for Engine F5G (DOC/SCR) (5G VNF), Circuit Test…1285
50FA – B516 – Aftertreatment Inlet NOx Sensor for Engine F5G (DOC/SCR) (5G VNF), Circuit Test…1289
50FA – B517 – SCR Outlet Temperature Sensor for Engine F5G (DOC/SCR) (5G VNF), Circuit Test…1293
50FA – B518 – DOC Outlet Temperature Sensor for Engine F5G (DOC/SCR) (5G VNF), Circuit Test…1296
50FA – B519 – DOC Inlet Temperature Sensor for Engine F5G (DOC/SCR) (5G VNF), Circuit Test…1299
50FA – B520 – Aftertreatment Diesel Exhaust Fluid (DEF) Sensor for Engine F5G (DOC/SCR) (5G VNF), Circuit Test…1302
B998 – Hand Throttle Sensor (5G VNF), Circuit Test…1306
B999 – Foot Throttle Potentiometer (5G VNF), Circuit Test…1310
50FA – R501 – Glow Plug for Cylinder 1 (5G VNF), Circuit Test…1314
50FA – R502 – Glow Plug for Cylinder 2 (5G VNF), Circuit Test…1318
50FA – R503 – Glow Plug for Cylinder 3 (5G VNF), Circuit Test…1322
50FA – R504 – Glow Plug for Cylinder 4 (5G VNF), Circuit Test…1326
50FA – R505 – Fuel Filter Heater (5G VNF), Circuit Test…1330
S40 – Presence Sensor Switch (5G VNF), Circuit Test…1334
S992 – Cruise Control Switch (ON/OFF/Save) (5G VNF), Circuit Test…1337
S993 – Cruise Control Switch (Decrease RPM) (5G VNF), Circuit Test…1340
S994 – Cruise Control Switch (Increase RPM) (5G VNF), Circuit Test…1343
50FA – Y501 – Injection Valve for Cylinder 1 (5G VNF), Circuit Test…1346
50FA – Y502 – Injection Valve for Cylinder 2 (5G VNF), Circuit Test…1350
50FA – Y503 – Injection Valve for Cylinder 3 (5G VNF), Circuit Test…1354
50FA – Y504 – Injection Valve for Cylinder 4 (5G VNF), Circuit Test…1358
50FA – Y510 – Turbocharger Wastegate Valve (5G VNF), Circuit Test…1362
50FA – Y520 – High Pressure Fuel Control Valve (5G VNF), Circuit Test…1367
50FA – Y530 – EGR Valve (5G VNF), Circuit Test…1371
50FA – Y540 – DEF Tank Heater Valve for Engine F5G (DOC/SCR) (5G VNF), Circuit Test…1376
50FA – Y541 – DEF Dosing Valve for Engine F5G (DOC/SCR) (5G VNF), Circuit Test…1381
Group 50GA: PowrReverser™ Transmission (5G VNF)…1017
50GA – PowrReverser™ Transmission (5G VNF), Summary of References…1386
SE90 – Transmission Control Unit (PowrReverser™ Transmission) (Cab) (5G VNF), Diagnostic Schematic…1387
SE90 – Transmission Control Unit (PowrReverser™ Transmission) (Open Operator Platform) (5G VNF), Diagnostic Schematic…1389
A320 – Transmission Control Unit (5G VNF), Circuit Test…1391
B60 – Transmission Oil Temperature Sensor (5G VNF), Circuit Test…1398
B63 – Hi/Lo Switch on Transmission (5G VNF), Circuit Test…1403
B64 – Reverse Drive Lever Switch (5G VNF), Circuit Test…1407
B65 – Clutch Pedal Potentiometer (5G VNF), Circuit Test…1413
B73 – Transmission Oil Filter Restriction Sensor (5G VNF), Circuit Test…1417
B104 – Transmission Top Shaft Speed Sensor (5G VNF), Circuit Test…1422
B300 – Forward High Clutch Pressure Sensor (5G VNF), Circuit Test…1429
B301 – Forward Low Clutch Pressure Sensor (5G VNF), Circuit Test…1433
B302 – Reverse Clutch Pressure Sensor (5G VNF), Circuit Test…1437
B303 – Transmission Oil Pressure Switch (5G VNF), Circuit Test…1441
S20 – Calibration Switch of Instrument Unit (5G VNF), Circuit Test…1445
S72 – Clutch Pedal Switch (5G VNF), Circuit Test…1448
Y51 – Reverse Clutch Solenoid Valve (5G VNF), Circuit Test…1451
Y52 – Forward Low Clutch Solenoid Valve (5G VNF), Circuit Test…1455
Y53 – Forward High Clutch Solenoid Valve (5G VNF), Circuit Test…1459
Y300 – Main Ring Valve Solenoid Valve (5G VNF), Circuit Test…1463
Group 50GB: Mechanical Transmission (5G VNF)…1017
50GB – Mechanical Transmission (5G VNF), Summary of References…1467
SE92 – HiLo Shifting (Mechanical Transmission) (Cab) (5G VNF), Diagnostic Schematic…1468
SE92 – HiLo Shifting (Mechanical Transmission) (Open Operator Platform) (5G VNF), Diagnostic Schematic…1469
Group 50GC: Differential Lock (5G VNF)…1017
50GC – Differential Lock (5G VNF), Summary of References…1472
SE16 – Differential Lock (Cab) (5G VNF), Diagnostic Schematic…1473
SE16 – Differential Lock (Open Operator Platform) (5G VNF), Diagnostic Schematic…1474
B987 – Differential Lock Pressure Switch (5G VNF), Circuit Test…1475
S22 – Differential Lock Switch (5G VNF), Circuit Test…1478
Y05 – Differential Lock Solenoid Valve (5G VNF), Circuit Test…1481
Group 50GD: Front Wheel Drive and Park Brake (5G VNF)…1018
50GD – Front Wheel Drive and Park Brake (5G VNF), Summary of References…1485
SE15 – Front Wheel Drive and Park Brake (Cab) (5G VNF), Diagnostic Schematic…1486
SE15 – Front Wheel Drive and Park Brake (Open Operator Platform) (5G VNF), Diagnostic Schematic…1487
B05 – Park Brake Switch (5G VNF), Circuit Test…1488
B988 – Front Wheel Drive Pressure Switch (5G VNF), Circuit Test…1490
S63 – Front-Wheel Drive Switch (5G VNF), Circuit Test…1493
Y03 – Front-Wheel Drive Solenoid Valve (5G VNF), Circuit Test…1495
Group 50GE: PTO System (5G VNF)…1018
50GE – PTO System (5G VNF), Summary of References…1499
SE94 – Front and Rear PTO System (Mechanical Transmission) (Cab) (5G VNF), Diagnostic Schematic…1500
SE94 – Front and Rear PTO System (Mechanical Transmission) (Open Operator Platform) (5G VNF), Diagnostic Schematic…1502
SE94 – Front and Rear PTO System and IPM (PowrReverser™ Transmission) (Cab) (5G VNF), Diagnostic Schematic…1503
SE94 – Front and Rear PTO System and IPM (PowrReverser™ Transmission) (Open Operator Platform) (5G VNF), Diagnostic Schematic…1505
B07/1 – PTO Switch (540 rpm) (5G VNF), Circuit Test…1506
B07/2 – PTO Switch (540E/1000 rpm) (5G VNF), Circuit Test…1510
B36 – Neutral Start Switch (5G VNF), Circuit Test…1514
B350 – PTO Pressure Sensor (5G VNF), Circuit Test…1517
B980 – PTO Shaft Output Speed Sensor (5G VNF), Circuit Test…1521
B989 – PTO Shaft Output Speed Sensor 2 with IPM (PTO Side Sensor) (5G VNF), Circuit Test…1525
R998 – Resistor for Ground Drive PTO Presence (5G VNF), Circuit Test…1529
R999 – Resistor for Independent Rear PTO Presence (5G VNF), Circuit Test…1533
S350 – PTO Switch (5G VNF), Circuit Test…1537
Y04 – PTO Solenoid Valve (5G VNF), Circuit Test…1546
Y350 – PTO Shutoff Solenoid Valve (5G VNF), Circuit Test…1550
Group 50IA: Instrument Unit (5G VNF)…1019
50IA – Instrument Unit (5G VNF), Summary of References…1554
SE02 – Instrument Unit (5G VNF), Diagnostic Schematic…1555
A330 – Instrument Unit (5G VNF), Circuit Test…1557
B02 – Air Filter Restriction Sensor (5G VNF), Circuit Test…1561
B03 – Fuel Level Sensor (5G VNF), Circuit Test…1564
B69 – Brake Oil Level Sensor (5G VNF), Circuit Test…1567
B112/1 – Right Brake Pedal Switch (5G VNF), Circuit Test…1570
B112/2 – Left Brake Pedal Switch (5G VNF), Circuit Test…1573
S990 – Programming Switch (Menu) (5G VNF), Circuit Test…1576
S991 – Programming Switch (Save) (5G VNF), Circuit Test…1579
Group 50JA: CAN Bus System (5G VNF)…1019
50JA – CAN Bus System (5G VNF), Summary of References…1583
SE19 – CAN Bus Vehicle (Mechanical Transmission) (Cab) (5G VNF), Diagnostic Schematic…1584
SE19 – CAN Bus Vehicle (Mechanical Transmission) (Open Operator Platform) (5G VNF), Diagnostic Schematic…1585
SE19 – CAN Bus Vehicle (PowrReverser™ Transmission) (Cab) (5G VNF), Diagnostic Schematic…1586
SE19 – CAN Bus Vehicle (PowrReverser™ Transmission) (Open Operator Platform) (5G VNF), Diagnostic Schematic…1587
50JA – Controller Area Network (CAN), Circuit Test…1588
Section 240B: Electrical System (5GL)…1592
Group 05: Electrical System – General Information (5GL)…1592
Essential or Recommended Tools…3667
General – Electrical System, Faults, and Circuit Tests (5GL)…1599
General – Electrical System, Test for Open Circuit Under Load (5GL)…1604
Relay Test (10—20 A) (5GL)…1609
Relay Test (20—40 A) (5GL)…1611
Group 30: Electrical System – Schematics (5GL)…1592
30A – Electrical System (5GL) – Summary of Schematics…1614
Group 50AA: Starting Motor and Charging System (5GL)…1592
50AA – Starter Motor and Charging System (5GL), Summary of References…1616
Essential or Recommended Tools…3667
SE01 – Starting Motor and Charging System (PowrReverser™ Transmission) (5GL), Diagnostic Schematic…1618
G02 – Alternator (5GL), Circuit Test…1621
M01 – Starting Motor (5GL), Circuit Test…1624
R1 – Starter Motor Relay (5GL), Circuit Test…1628
Group 50BA: Vehicle Lights (5GL)…1592
50BA – Vehicle Lights (5GL), Summary of References…1632
Essential or Recommended Tools…3667
SE04 – Head Lights (Open Operator Platform) (5GL), Diagnostic Schematic…1634
SE10 – Beacon Light (Open Operator Platform) (5GL), Diagnostic Schematic…1635
SE13/1 – Clearance, Tail Lights and 7-Terminal Power Outlet Socket (Open Operator Platform) (5GL), Diagnostic Schematic…1636
SE13/2 – Brake Lights and 7-Terminal Power Outlet Socket (Open Operator Platform) (5GL), Diagnostic Schematic…1637
SE13/3 – Turn-Signal, Hazard Warning Lights and 7-Terminal Power Outlet Socket (Open Operator Platform) (5GL), Diagnostic Schematic…1638
E01 – Right Headlight (5GL), Circuit Test…1640
E02 – Left Headlight (5GL), Circuit Test…1644
E13 – Left-Hand Side Tail Light (Position Light) (5GL), Circuit Test…1648
E13 – Left-Hand Side Tail Light (Stop Light) (5GL), Circuit Test…1651
E13 – Left-Hand Side Tail Light (Rear Turn/Warn Light) (5GL), Circuit Test…1654
E14 – Right-Hand Side Tail Light (Position Light) (5GL), Circuit Test…1657
E14 – Right-Hand Side Tail Light (Stop Light) (5GL), Circuit Test…1660
E14 – Right-Hand Side Tail Light (Rear Turn/Warn Light) (5GL), Circuit Test…1663
E27 – Beacon Light (5GL), Circuit Test…1666
E30 – Right Front Turn-Signal/Amber Warning Lights (5GL), Circuit Test…1669
E31 – Left Front Turn-Signal/Amber Warning Lights (5GL), Circuit Test…1672
E32 – Right Rear Turn-Signal/Amber Warning Lights (5GL), Circuit Test…1675
E33 – Left Rear Turn-Signal/Amber Warning Lights (5GL), Circuit Test…1678
H01 – Horn (5GL), Circuit Test…1681
S09 – Multi-Function Lever (5GL), Circuit Test…1683
S106 – Hazard Warning Light Switch (5GL), Circuit Test…1685
Group 50CA: Operator's Seat (5GL)…1593
50CA – Operator's Seat (5GL), Summary of References…1688
Essential or Recommended Tools…3667
SE20 – Air Suspension Seat (5GL), Diagnostic Schematic…1690
M06 – Air Suspension Seat Compressor Motor (5GL), Circuit Test…1692
Group 50CB: Power Outlet Sockets (5GL)…1593
50CB – Power Outlet Sockets (5GL), Summary of References…1696
SE23 – Power Outlet Sockets (Open Operator Platform) (5GL), Diagnostic Schematic…1697
Group 50FA: Electronic Engine Control Unit (5GL)…1593
50FA – Electronic Engine Control (5GL), Summary of References…1699
Essential or Recommended Tools…3667
50FA – Engine F5D (DOC/DPF) (5GL), Diagnostic Schematic…1701
SE98 – Hand, Foot throttle, Cruise Control and Transmission Speed Sensor (PowrReverser™ Transmission) (Open Operator Platform) (5GL), Diagnostic Schematic…1703
50FA – A500 – Engine Control Unit (ECM) F5D (DOC/DPF) (5GL), Circuit Test…1704
50FA – A510 – Glow Plug Control Unit (GCU) (5GL), Circuit Test…1709
50FA – A520 – High Pressure Pump (5GL), Circuit Test…1712
50FA – A530 – Actuator for Throttle (5GL), Circuit Test…1716
B06 – Transmission Speed Sensor (5GL), Circuit Test…1721
50FA – B500 – Coolant Temperature Sensor (5GL), Circuit Test…1725
50FA – B501 – Oxygen Sensor for Engine F5D (DOC/DPF) (5GL), Circuit Test…1728
50FA – B502 – Camshaft Position Sensor (5GL), Circuit Test…1731
50FA – B503 – Fuel Temperature Sensor (5GL), Circuit Test…1734
50FA – B504 – Exhaust Manifold Pressure Sensor (5GL), Circuit Test…1737
50FA – B505 – Engine Oil Pressure Sensor (5GL), Circuit Test…1741
50FA – B506 – Fuel Rail Pressure Sensor (5GL), Circuit Test…1744
50FA – B507 – Exhaust Gas Temperature Sensor (5GL), Circuit Test…1747
50FA – B508 – Crankshaft Position Sensor (5GL), Circuit Test…1750
50FA – B509 – Ambient Temperature Sensor (5GL), Circuit Test…1753
50FA – B510 – Water-in-Fuel Sensor (5GL), Circuit Test…1756
50FA – B511 – DPF Differential Pressure Sensor for Engine F5D (DOC/DPF) (5GL), Circuit Test…1760
50FA – B512 – DOC Inlet Temperature Sensor for Engine F5D (DOC/DPF) (5GL), Circuit Test…1763
50FA – B513 – DOC Outlet Temperature Sensor for Engine F5D (DOC/DPF) (5GL), Circuit Test…1766
B998 – Hand Throttle Sensor (5GL), Circuit Test…1769
B999 – Foot Throttle Potentiometer (5GL), Circuit Test…1772
50FA – R501 – Glow Plug for Cylinder 1 (5GL), Circuit Test…1775
50FA – R502 – Glow Plug for Cylinder 2 (5GL), Circuit Test…1779
50FA – R503 – Glow Plug for Cylinder 3 (5GL), Circuit Test…1783
50FA – R504 – Glow Plug for Cylinder 4 (5GL), Circuit Test…1787
50FA – R505 – Fuel Filter Heater (5GL), Circuit Test…1791
S40 – Presence Sensor Switch (5GL), Circuit Test…1795
S992/1 – Cruise Control Switch (ON/OFF/Save) (5GL), Circuit Test…1798
S992/2 – Cruise Control Switch (ON/OFF/Save) (5GL), Circuit Test…1801
S993 – Cruise Control Switch (Decrease RPM) (5GL), Circuit Test…1804
S994 – Cruise Control Switch (Increase RPM) (5GL), Circuit Test…1807
50FA – Y501 – Injection Valve for Cylinder 1 (5GL), Circuit Test…1810
50FA – Y502 – Injection Valve for Cylinder 2 (5GL), Circuit Test…1814
50FA – Y503 – Injection Valve for Cylinder 3 (5GL), Circuit Test…1818
50FA – Y504 – Injection Valve for Cylinder 4 (5GL), Circuit Test…1822
50FA – Y510 – Turbocharger Wastegate Valve (5GL), Circuit Test…1826
50FA – Y520 – High Pressure Fuel Control Valve (5GL), Circuit Test…1831
50FA – Y530 – EGR Valve (5GL), Circuit Test…1835
Group 50GA: PowrReverser™ Transmission (5GL)…1594
50GA – PowrReverser™ Transmission (5GL), Summary of References…1841
Essential or Recommended Tools…3667
SE90 – Transmission Control Unit (5GL), Diagnostic Schematic…1843
A320 – Transmission Control Unit (5GL), Circuit Test…1845
B60 – Transmission Oil Temperature Sensor (5GL), Circuit Test…1852
B63 – Hi/Lo Switch on Transmission (5GL), Circuit Test…1857
B64 – Reverse Drive Lever Switch (5GL), Circuit Test…1861
B65 – Clutch Pedal Potentiometer (5GL), Circuit Test…1867
B73 – Transmission Oil Filter Restriction Sensor (5GL), Circuit Test…1871
B104 – Transmission Top Shaft Speed Sensor (5GL), Circuit Test…1876
B300 – Forward High Clutch Pressure Sensor (5GL), Circuit Test…1883
B301 – Forward Low Clutch Pressure Sensor (5GL), Circuit Test…1887
B302 – Reverse Clutch Pressure Sensor (5GL), Circuit Test…1891
B303 – Transmission Oil Pressure Switch (5GL), Circuit Test…1895
R15 – PWM Enabler (5GL), Circuit Test…1899
S20 – Calibration Switch of Instrument Unit (5GL), Circuit Test…1905
S72 – Clutch Pedal Switch (5GL), Circuit Test…1908
S300 – Hi/Lo Switch (5GL), Circuit Test…1910
Y51 – Reverse Clutch Solenoid Valve (5GL), Circuit Test…1913
Y52 – Forward Low Clutch Solenoid Valve (5GL), Circuit Test…1917
Y53 – Forward High Clutch Solenoid Valve (5GL), Circuit Test…1921
Y300 – Main Ring Valve Solenoid Valve (5GL), Circuit Test…1925
Group 50GC: Differential Lock (5GL)…1595
50GC – Differential Lock (5GL), Summary of References…1929
Essential or Recommended Tools…3667
SE16 – Differential Lock (Open Operator Platform) (5GL), Diagnostic Schematic…1931
B987 – Differential Lock Pressure Switch (5GL), Circuit Test…1932
S22 – Differential Lock Switch (5GL), Circuit Test…1935
Y05 – Differential Lock Solenoid Valve (5GL), Circuit Test…1938
Group 50GD: Front Wheel Drive and Park Brake (5GL)…1595
50GD – Front Wheel Drive and Park Brake (5GL), Summary of References…1942
Essential or Recommended Tools…3667
SE15 – Front Wheel Drive and Park Brake (Open Operator Platform) (5GL), Diagnostic Schematic…1944
B05 – Park Brake Switch (5GL), Circuit Test…1945
B988 – Front Wheel Drive Pressure Switch (5GL), Circuit Test…1947
S63 – Front-Wheel Drive Switch (5GL), Circuit Test…1950
Y03 – Front-Wheel Drive Solenoid Valve (5GL), Circuit Test…1952
Group 50GE: PTO System (5GL)…1596
50GE – PTO System (5GL), Summary of References…1956
Essential or Recommended Tools…3667
SE94 – Front and Rear PTO System (PowrReverser™ Transmission) (5GL), Diagnostic Schematic…1958
B07/1 – PTO Switch (540 rpm) (5GL), Circuit Test…1959
B07/2 – PTO Switch (540E/1000 rpm) (5GL), Circuit Test…1963
B36 – Neutral Start Switch (5GL), Circuit Test…1967
B350 – PTO Pressure Sensor (5GL), Circuit Test…1970
B980 – PTO Shaft Output Speed Sensor (5GL), Circuit Test…1974
R998 – Resistor for Ground Drive PTO Presence (5GL), Circuit Test…1978
R999 – Resistor for Independent Rear PTO Presence (5GL), Circuit Test…1982
S350 – Rear PTO Switch (PowrReverser™ Transmission) (5GL), Circuit Test…1986
Y04 – PTO Solenoid Valve (5GL), Circuit Test…1990
Y350 – PTO Shutoff Solenoid Valve (5GL), Circuit Test…1993
Group 50IA: Instrument Unit (5GL)…1596
50IA – Instrument Unit (5GL), Summary of References…1997
Essential or Recommended Tools…3667
SE02 – Instrument Unit (PowrReverser™ Transmission) (5GL), Diagnostic Schematic…1999
A330 – Instrument Unit (5GL), Circuit Test…2000
B02 – Air Filter Restriction Sensor (5GL), Circuit Test…2004
B03 – Fuel Level Sensor (5GL), Circuit Test…2007
B69 – Brake Oil Level Sensor (5GL), Circuit Test…2010
B112/1 – Right Brake Pedal Switch (5GL), Circuit Test…2013
B112/2 – Left Brake Pedal Switch (5GL), Circuit Test…2016
S990 – Programming Switch (Menu) (5GL), Circuit Test…2019
S991 – Programming Switch (Save) (5GL), Circuit Test…2022
Group 50JA: CAN Bus System (5GL)…1596
50JA – CAN Bus System (5GL), Summary of References…2026
Essential or Recommended Tools…3667
SE19 – CAN Bus Vehicle (PowrReverser™ Transmission) (5GL), Diagnostic Schematic…2028
50JA – Controller Area Network (CAN) (5GL), Circuit Test…2029
Section 245: Electronic Control Units…2032
Group 05: Operation and General Information on Diagnostics…2032
Operation and General Information on Diagnostics (Summary of References)…2036
Procedure for Dealing with Diagnostic Trouble Codes…2037
Digital Display Onboard Functionality…2039
Group 10C: Information on How to Reprogram Control Units…2032
Information on How to Reprogram Control Units – Summary of References…2041
General Information on How to Reprogram Control Units…2042
Software Data Files Available for Downloading…2043
Procedure When Replacing Control Units…2045
Important Notes on Programming…2046
Procedure When Programming Control Units…2047
Procedure in the Event of a Programming Problem…2049
Group ECU-F5D: ECU – Engine Control Unit for Engine F5D (DOC/DPF)…2032
ECU – Engine Control Unit for Engine F5D (DOC/DPF), Summary of References…2051
Digital Display – ECU Message and Diagnostic Trouble Code (DTC) Overview…2052
Service ADVISOR™ Readings (Datapoint) list for Engine F5D (DOC/DPF)…2054
Engine Control Unit Replacement…2057
Engine Replacement…2058
Control Unit Information and Overview Test…2059
DPF Differential Pressure Sensor Calibration for Engine F5D (DOC/DPF)…2060
DPF Calibration for Engine F5D (DOC/DPF)…2061
DPF Ash Service Calibration for Engine F5D (DOC/DPF)…2062
DOC Calibration for Engine F5D (DOC/DPF)…2063
Engine Oil and Filter Replacement Calibration…2064
EGR Valve Calibration for Engine F5D (DOC/DPF)…2065
Fuel Rail Pressure Relief Valve Counter Reset for Engine F5D (DOC/DPF)…2066
Injector Calibration for Engine F5D (DOC/DPF)…2067
Oxygen Sensor Calibration for Engine F5D (DOC/DPF)…2069
Glow Plug System Test for Engine F5D (DOC/DPF)…2070
Service Regeneration for Engine F5D (DOC/DPF)…2071
Cylinder Cutout Test for Engine F5D (DOC/DPF)…2072
Group ECU-F5G: ECU – Engine Control Unit for Engine F5G (DOC/SCR)…2033
ECU – Engine Control Unit, Summary of References for Engine F5G (DOC/SCR)…2075
Digital Display – ECU Message and Diagnostic Trouble Code (DTC) Overview for Engine F5G (DOC/SCR)…2076
Service ADVISOR™ Readings (Datapoint) list for Engine F5G (DOC/SCR)…2078
DOC Calibration for Engine F5G (DOC/SCR)…2081
EGR Cooler Calibration for Engine F5G (DOC/SCR)…2082
EGR Valve Calibration for Engine F5G (DOC/SCR)…2083
Fuel Rail Pressure Relief Valve Counter Reset for Engine F5G (DOC/SCR)…2084
Fuel Rail Pressure Sensor Calibration for Engine F5G (DOC/SCR)…2085
Injector Calibration for Engine F5G (DOC/SCR)…2086
NOx Sensor Calibration for Engine F5G (DOC/SCR)…2088
SCR Catalyst Calibration for Engine F5G (DOC/SCR)…2089
Actuator Test for Engine F5G (DOC/SCR)…2090
Control Unit Information and Overview for Engine F5G (DOC/SCR)…2091
Cylinder Cutout Test for Engine F5G (DOC/SCR)…2092
Cylinder Electronic Compression Test for Engine F5G (DOC/SCR)…2094
Cylinder Misfire Test for Engine F5G (DOC/SCR)…2095
DEF Dosing System Test for Engine F5G (DOC/SCR)…2096
DEF High Flow Rate Test for Engine F5G (DOC/SCR)…2102
DEF Pump Diagnostic Test for Engine F5G (DOC/SCR)…2103
DEF Quantity Test for Engine F5G (DOC/SCR)…2104
Glow Plug System Test for Engine F5G (DOC/SCR)…2105
High Pressure Fuel System Test for Engine F5G (DOC/SCR)…2106
SCR Catalyst Cleaning Procedure for Engine F5G (DOC/SCR)…2108
SCR System Reset for Engine F5G (DOC/SCR)…2109
SCR Catalyst Cleaning Counter Reset…2110
Group TCU: TCU – Transmission Control Unit…2033
TCU – Transmission Control Unit, Summary of References…2112
Digital Display – TCU Message and Diagnostic Trouble Code (DTC) Overview…2113
Transmission Control Unit – On-Board Configuration…2119
Transmission Control Unit – On-Board Configuration – Vehicle type configuration…2123
Transmission Control Unit – On-Board Configuration – Clutch pedal calibration…2126
Transmission Control Unit – On-Board Configuration – Clutches pressure sensors calibration…2130
Transmission Control Unit -On-Board Configuration – FNR lever comfort parameterization…2133
Transmission Control Unit – On-Board Configuration – Hi/Lo comfort parameterization…2136
Transmission Control Unit – On-Board Configuration – Clutch pedal comfort parameterization…2139
Transmission Control Unit – On-Board Configuration – Limp home mode activation…2142
Transmission Control Unit – On-Board Configuration – On board diagnostic…2145
Transmission Control Unit – On-Board Configuration and Calibration Values…2147
Transmission Control Unit – Software Information…2148
Clutch Pedal, Operational Check…2149
Reverse Drive Lever, Operational Check…2150
Forward High Clutch, Operational Check…2151
Forward Low Clutch, Operational Check…2152
Reverse Clutch, Operational Check…2153
TCU Main Ring Pressure, Operational Check…2154
Power Take-Off (PTO), Operational Check…2155
Group VCU: VCU – Vehicle Control Unit…2034
VCU – Vehicle Control Unit, Summary of References…2157
Digital Display – VCU Message and Diagnostic Trouble Code (DTC) Overview…2158
Vehicle Control Unit – On-Board Configuration – Operational Checks, Diagnostic Trouble Code (DTC)…2165
Vehicle Control Unit – On-Board Configuration – User Interface…2169
Vehicle Control Unit – On-Board Configuration – Display Properties (Basic Settings)…2173
Vehicle Control Unit – On-Board Configuration – Initial Setup…2183
Vehicle Control Unit – On-Board Configuration – Damper Setting Calibration…2197
Vehicle Control Unit – On-Board Configuration – Hand and Foot Throttle Calibration…2199
Vehicle Control Unit – On-Board Configuration – PTO Setting Calibration…2201
Vehicle Control Unit – On-Board Configuration – Oil Service Message Reset…2208
Section 249A: Electrical System – Component Information (5G VNF)…2211
Group 05: Summary of Electrical Components and Harnesses (5G VNF)…2211
List of Summary of References…2222
Summary of References of Electrical Components, Assemblies (5G VNF)…2223
Summary of References of Electrical Components, Sensors (5G VNF)…2224
Summary of References of Electrical Components, Lights (5G VNF)…2226
Summary of References of Electrical Components, Fuses, Relays, and Diodes (5G VNF)…2227
Summary of References of Electrical Components, Power Supply and Alternator (5G VNF)…2228
Summary of References of Electrical Components, Monitoring and Signaling Devices (5G VNF)…2229
Summary of References of Electrical Components, Electrical Motors (5G VNF)…2230
Summary of References of Electrical Components, Resistors (5G VNF)…2231
Summary of References of Electrical Components, Switches (5G VNF)…2232
Summary of References of Electrical Components, Wiring Harnesses (5G VNF)…2233
Summary of References of Electrical Components, Connector Information (5G VNF)…2234
Summary of References of Electrical Components, Ground Points (5G VNF)…2235
Summary of References of Electrical Components, Solenoids and Solenoid Valves (5G VNF)…2236
Summary of References of Electrical Components, Other (5G VNF)…2237
Group 40A: Electrical Components – Assemblies (5G VNF)…2211
A005 – Right Speaker (5G VNF), Component Information…2240
A006 – Left Speaker (5G VNF), Component Information…2242
A010 – Radio (5G VNF), Component Information…2244
A050 – CAN Bus Terminator (Vehicle CAN Bus) (5G VNF), Component Information…2246
A052 – CAN Bus Terminator (Engine CAN Bus) for Engine F5G (DOC/SCR) (5G VNF), Component Information…2248
A320 – Transmission Control Unit (5G VNF), Component Information…2250
A330 – Instrument Unit (5G VNF), Component Information…2253
A500 – Engine Control Unit (ECM) for Engine F5D (DOC/DPF) (5G VNF), Component Information…2257
A500 – Engine Control Unit (ECM) for Engine F5G (DOC/SCR) (5G VNF), Component Information…2265
A510 – Glow Plug Control Unit (ECU) (5G VNF), Component Information…2272
A520 – High Pressure Pump (5G VNF), Component Information…2274
A530 – Actuator for Throttle (5G VNF), Component Information…2276
A540 – DEF Dosing Unit for Engine F5G (DOC/SCR) (5G VNF), Component Information…2278
A541 – DEF Heating Unit for Engine F5G (DOC/SCR) (5G VNF), Component Information…2280
A996 – Gearshift Lever (5G VNF), Component Information…2283
Group 40B: Electrical Components – Sensors (5G VNF)…2212
B02 – Air Filter Restriction Sensor (5G VNF), Component Information…2288
B03 – Fuel Level Sensor (5G VNF), Component Information…2291
B05 – Park Brake Switch (5G VNF), Component Information…2293
B06 – Transmission Speed Sensor (5G VNF), Component Information…2295
B07/1 – PTO Switch (540 rpm) (5G VNF), Component Information…2297
B07/2 – PTO Switch (540E/1000 rpm) (5G VNF), Component Information…2299
B08 – PTO Neutral Start Switch (5G VNF), Component Information…2301
B36 – Neutral Start Switch (5G VNF), Component Information…2304
B60 – Transmission Oil Temperature Sensor (5G VNF), Component Information…2306
B63 – Hi/Lo Switch on Transmission (5G VNF), Component Information…2308
B64 – Reverse Drive Lever Switch (5G VNF), Component Information…2310
B65 – Clutch Pedal Potentiometer (5G VNF), Component Information…2312
B69 – Brake Oil Level Sensor (5G VNF), Component Information…2314
B73 – Transmission Oil Filter Restriction Sensor (5G VNF), Component Information…2316
B104 – Transmission Top Shaft Speed Sensor (5G VNF), Component Information…2318
B112/1 – Right Brake Pedal Switch (5G VNF), Component Information…2320
B112/2 – Left Brake Pedal Switch (5G VNF), Component Information…2322
B150 – Thermostat (5G VNF), Component Information…2324
B151 – Fan Resistor (5G VNF), Component Information…2326
B300 – Forward High Clutch Pressure Sensor (5G VNF), Component Information…2328
B301 – Forward Low Clutch Pressure Sensor (5G VNF), Component Information…2330
B302 – Reverse Clutch Pressure Sensor (5G VNF), Component Information…2332
B303 – Transmission Oil Pressure Switch (5G VNF), Component Information…2334
B304 – Refrigerant Pressure Sensor (5G VNF), Component Information…2336
B350 – PTO Pressure Sensor (5G VNF), Component Information…2338
B500 – Coolant Temperature Sensor (5G VNF), Component Information…2340
B501 – Oxygen Sensor for Engine F5D (DOC/DPF) (5G VNF), Component Information…2342
B502 – Camshaft Position Sensor (5G VNF), Component Information…2344
B503 – Fuel Temperature Sensor (5G VNF), Component Information…2346
B504 – Exhaust Manifold Pressure Sensor (5G VNF), Component Information…2348
B505 – Engine Oil Pressure Sensor (5G VNF), Component Information…2350
B506 – Fuel Rail Pressure Sensor (5G VNF), Component Information…2352
B507 – Exhaust Gas Temperature Sensor (5G VNF), Component Information…2354
B508 – Crankshaft Position Sensor (5G VNF), Component Information…2356
B509 – Ambient Temperature Sensor (5G VNF), Component Information…2358
B510 – Water-in-Fuel Sensor (5G VNF), Component Information…2360
B511 – DPF Differential Pressure Sensor for Engine F5D (DOC/DPF) (5G VNF), Component Information…2362
B512 – DOC Inlet Temperature Sensor for Engine F5D (DOC/DPF) (5G VNF), Component Information…2364
B513 – DOC Outlet Temperature Sensor for Engine F5D (DOC/DPF) (5G VNF), Component Information…2366
B514 – Aftertreatment Outlet NH3 Sensor for Engine F5G (DOC/SCR) (5G VNF), Component Information…2368
B515 – Aftertreatment Outlet NOx Sensor for Engine F5G (DOC/SCR) (5G VNF), Component Information…2370
B516 – Aftertreatment Inlet NOx Sensor for Engine F5G (DOC/SCR) (5G VNF), Component Information…2372
B517 – SCR Outlet Temperature Sensor for Engine F5G (DOC/SCR) (5G VNF), Component Information…2374
B518 – DOC Outlet Temperature Sensor for Engine F5G (DOC/SCR) (5G VNF), Component Information…2376
B519 – DOC Inlet Temperature Sensor for Engine F5G (DOC/SCR) (5G VNF), Component Information…2378
B520 – Aftertreatment Diesel Exhaust Fluid (DEF) Sensor for Engine F5G (DOC/SCR) (5G VNF), Component Information…2380
B980 – PTO Shaft Output Speed Sensor (5G VNF), Component Information…2382
B987 – Differential Lock Pressure Switch (5G VNF), Component Information…2384
B988 – Front Wheel Drive Pressure Switch (5G VNF), Component Information…2386
B989 – PTO Shaft Output Speed Sensor 2 with IPM (PTO Side Sensor) (5G VNF), Component Information…2388
B990 – PTO Shaft Output Speed Sensor 2 with IPM (Engine Side Sensor) (5G VNF), Component Information…2390
B998 – Hand Throttle Sensor (5G VNF), Component Information…2392
B999 – Foot Throttle Potentiometer (5G VNF), Component Information…2394
Group 40E: Electrical Components – Lights (5G VNF)…2213
E01 – Right Headlight (5G VNF), Component Information…2398
E02 – Left Headlight (5G VNF), Component Information…2400
E05 – Cigarette Lighter (5G VNF), Component Information…2402
E07 – Left-Hand H4 Farm Headlight (5G VNF), Component Information…2405
E08 – Right-Hand H4 Farm Headlight (5G VNF), Component Information…2407
E11/L – Left Rear Worklight (5G VNF), Component Information…2409
E11/R – Right Rear Worklight (5G VNF), Component Information…2411
E12 – Dome Light (5G VNF), Component Information…2413
E13 – Left-hand Side Tail Light (5G VNF), Component Information…2415
E14 – Right-Hand Side Tail Light (5G VNF), Component Information…2417
E18/L – Left Front Worklight (5G VNF), Component Information…2419
E18/R – Right Front Worklight (5G VNF), Component Information…2421
E27 – Beacon Light (5G VNF), Component Information…2423
E28 – Heater and Air-Conditioning Control Panel Backlighting (5G VNF), Component Information…2426
E30 – Right Front Turn-Signal/Amber Warning Lights (5G VNF), Component Information…2428
E31 – Left Front Turn-Signal/Amber Warning Lights (5G VNF), Component Information…2431
E32 – Right Rear Turn-Signal/Amber Warning Lights (5G VNF), Component Information…2434
E33 – Left Rear Turn-Signal/Amber Warning Lights (5G VNF), Component Information…2437
Group 40F: Electrical Components – Fuses, Relays, and Diodes (5G VNF)…2214
F1 – ECU Sensor Fuse (7.5A) for Engine F5D (DOC/DPF) (5G VNF), Component Information…2442
F2 – ECU Protection Fuse (20A) for Engine F5D (DOC/DPF) (5G VNF), Component Information…2444
F3 – ECU Protection Fuse (7.5A) for Engine F5D (DOC/DPF) (5G VNF), Component Information…2446
F4 – Fuel Heater Fuse (20A) for Engine F5D (DOC/DPF) (5G VNF), Component Information…2448
F1 – 50 Amp Main Harness Fuse (5G VNF), Component Information…2450
F2 – 50 Amp Glow Plug Fuse (5G VNF), Component Information…2452
F3 – 70 Amp Engine ECU Fuse (5G VNF), Component Information…2454
F6 – 70 Amp Roof Harness Fuse (5G VNF), Component Information…2456
F25 – Fan Motor I Fuse (5G VNF), Component Information…2458
F26 – Fan Motor I and II Fuse (5G VNF), Component Information…2460
K01 – Starter Motor Relay (5G VNF), Component Information…2462
K01 – ECU Main Relay (5G VNF), Component Information…2464
K02 – Fuel Heater Relay (5G VNF), Component Information…2466
K08 – Turn-Signal Relay (5G VNF), Component Information…2468
K22 – Power Supply Relay (5G VNF), Component Information…2471
K23 – Front Work Light Relay (5G VNF), Component Information…2473
K24 – Rear Work Light Relay (5G VNF), Component Information…2475
K25 – Air-Conditioning Compressor Clutch Relay (5G VNF), Component Information…2477
K28 – Fan Speed Relay (5G VNF), Component Information…2479
K29 – Relay for Air-Conditioning Condenser Fan Motor I (5G VNF), Component Information…2481
K30 – Relay for Air-Conditioning Condenser Fan Motor I and II (5G VNF), Component Information…2483
K31 – Relay for Air-Conditioning Condenser Fan Motor I and II (5G VNF), Component Information…2485
K994 – Declutch Relay (5G VNF), Component Information…2487
K995 – PWM Enabler Relay (5G VNF), Component Information…2489
K1000 – ECU Keep Alive Relay for Engine F5G (DOC/SCR), Component Information…2491
P289 – F1-F16 (Fuse Box) (5G VNF), Component Information…2493
P313 – K1-K7 (Relay Box) (5G VNF), Component Information…2495
X4 – F1—F6 (Fuse Box) (Cab Wiring Harness) (5G VNF), Component Information…2497
X30.1 – Power Supply, Fuse/Relay Box F1-F10/K1-K5 for Engine F5G (DOC/SCR) (5G VNF), Component Information…2499
X100 – Fuse/Relay Box F1-F10/K1-K5 for F5G (DOC/SCR) (5G VNF), Component Information…2501
Group 40G: Electrical Components – Power Supply and Alternator (5G VNF)…2215
G01 – Battery (5G VNF), Component Information…2508
G02 – Alternator (5G VNF), Component Information…2511
Group 40H: Electrical Components – Monitoring and Signaling Devices (5G VNF)…2215
H01 – Horn (5G VNF), Component Information…2516
Group 40M: Electrical Components – Electrical Motors (5G VNF)…2215
M01 – Starting Motor (5G VNF), Component Information…2521
M02 – Air Conditioning Compressor Clutch (5G VNF), Component Information…2524
M03 – Windshield Wiper Motor (5G VNF), Component Information…2526
M04 – Rear Wiper Motor with Switch (5G VNF), Component Information…2528
M05 – Pump of Washer System (5G VNF), Component Information…2530
M06 – Air Suspension Seat Compressor Motor (5G VNF), Component Information…2532
M07 – Cab Blower Motor (5G VNF), Component Information…2534
M08 – Air-Conditioning Condenser Fan Motor I (5G VNF), Component Information…2536
M09 – Air-Conditioning Condenser Fan Motor II (5G VNF), Component Information…2538
Group 40R: Electrical Components – Resistors (5G VNF)…2215
R501 – Glow Plug for Cylinder 1 (5G VNF), Component Information…2542
R502 – Glow Plug for Cylinder 2 (5G VNF), Component Information…2544
R503 – Glow Plug for Cylinder 3 (5G VNF), Component Information…2546
R504 – Glow Plug for Cylinder 4 (5G VNF), Component Information…2548
R505 – Fuel Filter Heater (5G VNF), Component Information…2550
R997 – Resistor for Y50 – HI-LO Solenoid Valve (5G VNF), Component Information…2552
R998 – Resistor for Ground Drive PTO Presence (5G VNF), Component Information…2554
R999 – Resistor for Independent Rear PTO Presence (5G VNF), Component Information…2556
Group 40S: Electrical Components – Switches (5G VNF)…2216
S01 – Main Switch (5G VNF), Component Information…2560
S09 – Multi-Function Lever (5G VNF), Component Information…2562
S11 – H4 Farm Headlight Switch (5G VNF), Component Information…2565
S14 – Fan Switch (5G VNF), Component Information…2567
S15 – Switch for Windshield Wiper and Pump of Washer System (5G VNF), Component Information…2569
S20 – Calibration Switch of Instrument Unit (5G VNF), Component Information…2571
S22 – Differential Lock Switch (5G VNF), Component Information…2573
S36 – Beacon Light Switch (5G VNF), Component Information…2575
S40 – Presence Sensor Switch (5G VNF), Component Information…2577
S61 – Rear Worklight Switch (5G VNF), Component Information…2579
S63 – Front-Wheel Drive Switch (5G VNF), Component Information…2581
S72 – Clutch Pedal Switch (5G VNF), Component Information…2583
S92/1 – Front Worklight Switch (5G VNF), Component Information…2585
S92/2 – Rear Worklight Switch (5G VNF), Component Information…2587
S93 – Heating and Air-Conditioning System Switch (5G VNF), Component Information…2589
S106 – Hazard Warning Light Switch (5G VNF), Component Information…2591
S300 – Hi/Lo Switch (NOT USED) (5G VNF), Component Information…2593
S350 – Rear PTO Switch (5G VNF), Component Information…2596
S900 – Battery Cut-Off Switch for Engine F5G (DOC/SCR) (5G VNF), Component Information…2598
S900 – Battery Cut-Off Switch for Engine F5D (DOC/DPF) (5G VNF), Component Information…2600
S990 – Programming Switch (Menu) (5G VNF), Component Information…2602
S991 – Programming Switch (Save) (5G VNF), Component Information…2604
S992 – Cruise Control Switch (ON/OFF/Save) (5G VNF), Component Information…2606
S993 – Cruise Control Switch (Decrease RPM) (5G VNF), Component Information…2608
S994 – Cruise Control Switch (Increase RPM) (5G VNF), Component Information…2610
Group 40W: Wiring Harnesses (5G VNF)…2216
W02A – Engine Wiring Harness for Engine F5D (DOC/DPF) (5G VNF)…2615
W02B – Engine Wiring Harness for Engine F5G (DOC/SCR) (5G VNF)…2618
W04 – Roof Wiring Harness (Cab) (5G VNF)…2621
W05 – Hood Wiring Harness (5G VNF)…2624
W05/1 – Hood Wiring Harness (Adapter) (5G VNF)…2626
W16 – Wiring Harness for H4 Farm Headlight (Adapter) (5G VNF)…2628
W17 – Wiring Harness for Beacon Light (Adapter) (Open Operator Platform) (5G VNF)…2630
W22 – Battery Cable (Negative) (Cab) (5G VNF)…2631
W22 – Battery Cable (Negative) (Open Operator Platform) (5G VNF)…2632
W25 – Wiring Harness for Hi-Lo Shifting (PowrReverser™ Transmission) (Cab) (5G VNF)…2633
W25 – Wiring Harness for Hi-Lo Shifting (PowrReverser™ Transmission) (Open Operator Platform) (5G VNF)…2634
W29 – Main Wiring Harness (Digital Display Side) (Mechanical Transmission) (5G VNF)…2635
W29 – Main Wiring Harness (Digital Display Side) (PowrReverser™ Transmission) (5G VNF)…2637
W29/1 – Wiring Harness for Brake Pedal Switches (5G VNF)…2639
W30 – Main Wiring Harness (Transmission Side) (Mechanical Transmission) (Cab) (5G VNF)…2640
W30 – Main Wiring Harness (Transmission Side) (Mechanical Transmission) (Open Operator Platform) (5G VNF)…2642
W30 – Main Wiring Harness (Transmission Side) (PowrReverser™ Transmission) (Cab) (5G VNF)…2645
W30 – Main Wiring Harness (Transmission Side) (PowrReverser™ Transmission) (Open Operator Platform) (5G VNF)…2648
W31 – Wiring Harness for RH Controls (Cab) (5G VNF)…2651
W33/2 – Wiring Harness for PTO Switch (5G VNF)…2652
W36 – Fan and Air Conditioning Wiring Harness (Cab) (5G VNF)…2653
W38A – Engine Wiring Harness for Engine F5D (DOC/DPF) (5G VNF)…2654
W38B – Engine Wiring Harness for Engine F5G (DOC/SCR) (5G VNF)…2657
W43 – Wiring Harness for Air-Conditioning Condenser (Cab) (5G VNF)…2660
W45 – Engine Power Supply Wiring Harness (Cab) (5G VNF)…2662
W45 – Engine Power Supply Wiring Harness (Open Operator Platform) (5G VNF)…2663
W45/1 – Battery Cable (Positive) (Cab) (5G VNF)…2664
W45/1 – Battery Cable (Positive) (Open Operator Platform) (5G VNF)…2665
W45/3 – Wiring Harness for Battery Cut-Off Switch Relay (DOC/SCR) (Cab) (5G VNF)…2666
W45/3 – Wiring Harness for Battery Cut-Off Switch Relay (DOC/SCR) (Open Operator Platform) (5G VNF)…2667
W53 – Wiring Harness for Turn-Signal/Amber Warning Lights (Open Operator Platform) (5G VNF)…2668
Group 40X: Connector Information (5G VNF)…2218
J31 / P63 – Connection point between harnesses W29 and W30 (5G VNF)…2679
J33 / P66 – Connection point between harnesses W29 and W30 (5G VNF)…2689
J62 – Service Socket (CAN) (5G VNF), Component Information…2694
J117 / P310 – Connection point between harnesses W25 and W30 (5G VNF)…2697
J121 / P624 – Connection point between harnesses W31 and W33/2 (5G VNF)…2700
P67 / J35 – Connection point between harnesses W30 and W31 (Cab) (5G VNF)…2703
P78 / X2 – Connection point between harnesses W05 and W05/1 (5G VNF)…2710
P205 – 3-Point Hitch Leveling System (NOT USED) (Open Operator Platform) (5G VNF), Component Information…2713
P528 / X1 – Connection point between harnesses W04 and W43 (5G VNF)…2715
P529 / X4 – Connection point between harnesses W04 and W36 (5G VNF)…2718
P600 / J600 – Connection point between harnesses W29 and W29/1 (5G VNF)…2720
P631 / X2 – Connection point between harnesses W30 and W53 (5G VNF)…2723
P632 / X2 – Connection point between harnesses W30 and W53 (5G VNF)…2725
X1 / J17 – Connection point between harnesses W02 and W29 (5G VNF)…2727
X1 / J40 – Connection point between harnesses W05/1 and W29 (5G VNF)…2731
X1 / P79 – Connection point between harnesses W16 and W30 (5G VNF)…2734
X1 / P92 – Connection point between harnesses W17 and W30 (OOS) (5G VNF)…2737
X1 / P80 – Connection point between harnesses W16 and W30 (5G VNF)…2739
X1 / P626 – Connection point between harnesses W17 and W30 (5G VNF)…2742
X5W38B_01 – Connection point between harnesses W38B_01 and W38B (5G VNF)…2744
X8.1 / X8.2 – Connection point between harnesses W02 and W38A (5G VNF)…2746
X8.2 / X8.1 – Connection point between harnesses W02 and W38A (5G VNF)…2749
X15 / X1 – Connection point between harnesses W02 and W45 (5G VNF)…2755
X15.1 / X10 – Connection point between harnesses W02 and W45 (5G VNF)…2758
X16 / P92 – Connection point between harnesses W04 and W30 (5G VNF)…2761
X17 / X1 – Connection point between harnesses W04 and W43 (5G VNF)…2763
X28 / X4 – Connection point between harnesses W04 and W36 (5G VNF)…2766
X25 – EHC Power Supply Connector (NOT USED) (5G VNF), Component Information…2768
X29 / X3 – Connection point between harnesses W04 and W19 (5G VNF)…2770
X30 / X2 – Connection point between harnesses W04 and W19 (5G VNF)…2772
X42 – 3-Terminal Power Outlet Socket (5G VNF), Component Information…2774
X100 – Connection point between harnesses W02 and Fuse/Relay Box F1-F10/K1-K5…2776
Group 40XGND: Ground Points (5G VNF)…2219
P595 – Ground Connection on Harness W45 (5G VNF)…2779
P631 – Ground Connection on Harness W22 (5G VNF)…2780
X1 – Ground Connection on Harness W04 (5G VNF)…2781
X2 – Ground Connection on Harness W04 (5G VNF)…2782
X31 – Ground Connection on Harness W45 (5G VNF)…2783
GND – Ground Connection on Harness W30 (5G VNF)…2784
GND – Ground Connection on Harness W31 (5G VNF)…2785
Group 40Y: Electrical Components – Solenoids and Solenoid Valves (5G VNF)…2219
Y03 – Front-Wheel Drive Solenoid Valve (5G VNF), Component Information…2788
Y04 – PTO Solenoid Valve (5G VNF), Component Information…2790
Y05 – Differential Lock Solenoid Valve (5G VNF), Component Information…2792
Y44 – Fuel Pump (Auxiliary Fuel Tank) (5G VNF), Component Information…2794
Y51 – Reverse Clutch Solenoid Valve (5G VNF), Component Information…2796
Y52 – Forward Low Clutch Solenoid Valve (5G VNF), Component Information…2798
Y53 – Forward High Clutch Solenoid Valve (5G VNF), Component Information…2800
Y300 – Main Ring Valve Solenoid Valve (5G VNF), Component Information…2802
Y350 – PTO Shutoff Solenoid Valve (5G VNF), Component Information…2804
Y501 – Injection Valve for Cylinder 1 (5G VNF), Component Information…2806
Y502 – Injection Valve for Cylinder 2 (5G VNF), Component Information…2808
Y503 – Injection Valve for Cylinder 3 (5G VNF), Component Information…2810
Y504 – Injection Valve for Cylinder 4 (5G VNF), Component Information…2812
Y510 – Turbocharger Wastegate Valve (5G VNF), Component Information…2814
Y520 – High Pressure Fuel Control Valve (5G VNF), Component Information…2816
Y530 – EGR Valve (5G VNF), Component Information…2818
Y540 – DEF Tank Heater Valve for Engine F5G (DOC/SCR) (5G VNF), Component Information…2820
Section 249B: Electrical System – Component Information (5GL)…2834
Group 05: Summary of Electrical Components and Harnesses (5GL)…2834
List of Summary of References (5GL)…2841
Summary of References of Electrical Components, Assemblies (5GL)…2842
Summary of References of Electrical Components, Sensors (5GL)…2843
Summary of References of Electrical Components, Lights (5GL)…2844
Summary of References of Electrical Components, Fuses, Relays, and Diodes (5GL)…2845
Summary of References of Electrical Components, Power Supply and Alternator (5GL)…2846
Summary of References of Electrical Components, Monitoring and Signaling Devices (5GL)…2847
Summary of References of Electrical Components, Electrical Motors (5GL)…2848
Summary of References of Electrical Components, Resistors (5GL)…2849
Summary of References of Electrical Components, Switches (5GL)…2850
Summary of References of Electrical Components, Wiring Harnesses (5GL)…2851
Summary of References of Electrical Components, Connector Information (5GL)…2852
Summary of References of Electrical Components, Ground Points (5GL)…2853
Summary of References of Electrical Components, Solenoids and Solenoid Valves (5GL)…2854
Group 40A: Electrical Components – Assemblies (5GL)…2834
A320 – Transmission Control Unit (5GL), Component Information…2858
A330 – Instrument Unit (5GL), Component Information…2861
A500 – Engine Control Unit (ECM) for Engine F5D (DOC/DPF) (5GL), Component Information…2865
A510 – Glow Plug Control Unit (ECU) (5GL), Component Information…2872
A520 – High Pressure Pump (5GL), Component Information…2874
A530 – Actuator for Throttle (5GL), Component Information…2876
Group 40B: Electrical Components – Sensors (5GL)…2834
B02 – Air Filter Restriction Sensor (5GL), Component Information…2880
B03 – Fuel Level Sensor (5GL), Component Information…2882
B05 – Park Brake Switch (5GL), Component Information…2884
B06 – Transmission Speed Sensor (5GL), Component Information…2886
B07/1 – PTO Switch (540 rpm) (5GL), Component Information…2888
B07/2 – PTO Switch (540E/1000 rpm) (5GL), Component Information…2890
B36 – Neutral Start Switch (5GL), Component Information…2892
B60 – Transmission Oil Temperature Sensor (5GL), Component Information…2894
B63 – Hi/Lo Switch on Transmission (5GL), Component Information…2896
B64 – Reverse Drive Lever Switch (5GL), Component Information…2898
B65 – Clutch Pedal Potentiometer (5GL), Component Information…2900
B69 – Brake Oil Level Sensor (5GL), Component Information…2902
B73 – Transmission Oil Filter Restriction Sensor (5GL), Component Information…2904
B104 – Transmission Top Shaft Speed Sensor (5GL), Component Information…2906
B112/1 – Right Brake Pedal Switch (5GL), Component Information…2908
B112/2 – Left Brake Pedal Switch (5GL), Component Information…2910
B300 – Forward High Clutch Pressure Sensor (5GL), Component Information…2912
B301 – Forward Low Clutch Pressure Sensor (5GL), Component Information…2914
B302 – Reverse Clutch Pressure Sensor (5GL), Component Information…2916
B303 – Transmission Oil Pressure Switch (5GL), Component Information…2918
B350 – PTO Pressure Sensor (5GL), Component Information…2920
B500 – Coolant Temperature Sensor (5GL), Component Information…2922
B501 – Oxygen Sensor for Engine F5D (DOC/DPF) (5GL), Component Information…2924
B502 – Camshaft Position Sensor (5GL), Component Information…2926
B503 – Fuel Temperature Sensor (5GL), Component Information…2928
B504 – Exhaust Manifold Pressure Sensor (5GL), Component Information…2930
B505 – Engine Oil Pressure Sensor (5GL), Component Information…2932
B506 – Fuel Rail Pressure Sensor (5GL), Component Information…2934
B507 – Exhaust Gas Temperature Sensor (5GL), Component Information…2936
B508 – Crankshaft Position Sensor (5GL), Component Information…2938
B509 – Ambient Temperature Sensor (5GL), Component Information…2940
B510 – Water-in-Fuel Sensor (5GL), Component Information…2942
B511 – DPF Differential Pressure Sensor for Engine F5D (DOC/DPF) (5GL), Component Information…2944
B512 – DOC Inlet Temperature Sensor for Engine F5D (DOC/DPF) (5GL), Component Information…2946
B513 – DOC Outlet Temperature Sensor for Engine F5D (DOC/DPF) (5GL), Component Information…2948
B980 – PTO Shaft Output Speed Sensor (5GL), Component Information…2950
B987 – Differential Lock Pressure Switch (5GL), Component Information…2952
B988 – Front Wheel Drive Pressure Switch (5GL), Component Information…2954
B998 – Hand Throttle Sensor (5GL), Component Information…2956
B999 – Foot Throttle Potentiometer (5GL), Component Information…2958
Group 40E: Electrical Components – Lights (5GL)…2836
E01 – Right Headlight (5GL), Component Information…2962
E02 – Left Headlight (5GL), Component Information…2964
E05 – Cigarette Lighter (5GL), Component Information…2966
E13 – Left-hand Side Tail Light (5GL), Component Information…2968
E14 – Right-Hand Side Tail Light (5GL), Component Information…2970
E27 – Beacon Light (5GL), Component Information…2972
E30 – Right Front Turn-Signal/Amber Warning Lights (5GL), Component Information…2974
E31 – Left Front Turn-Signal/Amber Warning Lights (5GL), Component Information…2976
E32 – Right Rear Turn-Signal/Amber Warning Lights (5GL), Component Information…2978
E33 – Left Rear Turn-Signal/Amber Warning Lights (5GL), Component Information…2980
Group 40F: Electrical Components – Fuses, Relays, and Diodes (5GL)…2836
F1 – 125 Amp Main Harness Fuse (5GL), Component Information…2984
F2 – 60 Amp Glow Plug Fuse (5GL), Component Information…2986
F3 – 70 Amp Engine ECU Fuse (5GL), Component Information…2988
F100 – Load Center (5GL), Component Information…2990
K08 – Turn-Signal Relay (5GL), Component Information…3006
P17 – Power Supply, Fuse/Relay Box F1-F10/K1-K5 for Engine F5D (DOC/DPF) (5GL)…3008
P18 – Fuse/Relay Box F1-F10/K1-K5 for Engine F5D (DOC/DPF) (5GL)…3010
Group 40G: Electrical Components – Power Supply and Alternator (5GL)…2836
G01 – Battery (5GL), Component Information…3016
G02 – Alternator (5GL), Component Information…3019
Group 40H: Electrical Components – Monitoring and Signaling Devices (5GL)…2836
H01 – Horn (5GL), Component Information…3023
Group 40M: Electrical Components – Electrical Motors (5GL)…2836
M01 – Starting Motor (5GL), Component Information…3027
M06 – Air Suspension Seat Compressor Motor (5GL), Component Information…3029
Group 40R: Electrical Components – Resistors (5GL)…2836
R501 – Glow Plug for Cylinder 1 (5GL), Component Information…3033
R502 – Glow Plug for Cylinder 2 (5GL), Component Information…3035
R503 – Glow Plug for Cylinder 3 (5GL), Component Information…3037
R504 – Glow Plug for Cylinder 4 (5GL), Component Information…3039
R505 – Fuel Filter Heater (5GL), Component Information…3041
R998 – Resistor for Ground Drive PTO Presence (5GL), Component Information…3043
R999 – Resistor for Independent Rear PTO Presence (5GL), Component Information…3045
Group 40S: Electrical Components – Switches (5GL)…2837
S01 – Main Switch (5GL), Component Information…3049
S09 – Multi-Function Lever (5GL), Component Information…3051
S20 – Calibration Switch of Instrument Unit (5GL), Component Information…3053
S22 – Differential Lock Switch (5GL), Component Information…3055
S36 – Beacon Light Switch (5GL), Component Information…3057
S40 – Presence Sensor Switch (5GL), Component Information…3059
S61 – Rear Worklight Switch (5GL), Component Information…3061
S63 – Front-Wheel Drive Switch (5GL), Component Information…3063
S72 – Clutch Pedal Switch (5GL), Component Information…3065
S106 – Hazard Warning Light Switch (5GL), Component Information…3067
S300 – Hi/Lo Switch (5GL), Component Information…3069
S350 – Rear PTO Switch (5GL), Component Information…3071
S900 – Battery Cut-Off Switch for Engine F5D (DOC/DPF) (5GL), Component Information…3073
S990 – Programming Switch (Menu) (5GL), Component Information…3076
S991 – Programming Switch (Save) (5GL), Component Information…3078
S992/1 – Cruise Control Switch (ON/OFF/Save) (5GL), Component Information…3080
S992/2 – Cruise Control Switch (ON/OFF/Save) (5GL), Component Information…3082
S993 – Cruise Control Switch (Decrease RPM) (5GL), Component Information…3084
S994 – Cruise Control Switch (Increase RPM) (5GL), Component Information…3086
Group 40W: Wiring Harnesses (5GL)…2837
W02 – Engine Wiring Harness for Engine F5D (DOC/DPF) (5GL)…3091
W05 – Hood Wiring Harness (5GL)…3094
W12 – Wiring Harness for Tail Lights (5GL)…3095
W17 – Wiring Harness for Beacon Light (5GL)…3096
W22 – Battery Cable (Negative) (5GL)…3097
W22/1 – Battery Cable (Negative) (Adapter) (5GL)…3098
W25 – Wiring Harness for Hi-Lo Shifting (PowrReverser™ Transmission) (5GL)…3099
W29 – Main Wiring Harness (Digital Display Side) (PowrReverser™ Transmission) (5GL)…3100
W29/1 – Wiring Harness for Brake Pedal Switch (5GL)…3101
W30 – Main Wiring Harness (Transmission Side) (PowrReverser™ Transmission) (Open Operator Platform) (5GL)…3102
W33/2 – Wiring Harness for PTO Switch (5GL)…3105
W38A – Engine Wiring Harness for Engine F5D (DOC/DPF) (5GL)…3106
W45 – Engine Power Supply Wiring Harness (5GL)…3109
W45/1 – Battery Cable (Positive) (5GL)…3111
W45/2 – Power Supply for Main Fuse (5GL)…3113
W53 – Wiring Harness for Turn-Signal/Amber Warning Lights (5GL)…3114
Group 40X: Connector Information (5GL)…2838
J3 / P56 – Connection point between harnesses W29 and W30 (5GL)…3117
J9 / P84 – Connection point between harnesses W29 and W30 (5GL)…3119
J10 / P85 – Connection point between harnesses W29 and W30 (5GL)…3124
J78 – Service Socket (CAN) (5GL), Component Information…3129
J79 / P369 – Connection point between harnesses W17 and W30 (5GL)…3131
J155 / P155 – Connection point between harnesses W25 and W30 (5GL)…3133
P3 / X8.2 – Connection point between harnesses W02 and W38A (5GL)…3136
P14 / X8.1 – Connection point between harnesses W02 and W38A (5GL)…3139
P16 / J5 – Connection point between harnesses W02 and W29 (5GL)…3145
P21 – Connector (5GL) (Not Used)…3149
P23 / J2 – Connection point between harnesses W02 and W45 (5GL)…3151
P25 – Connector (5GL) (Not Used)…3154
P88 / J13 – Connection point between harnesses W05 and W30 (5GL)…3156
P139 – Service Socket (Serial Connection) (5GL), Component Information…3159
P169 / J47 – Connection point between harnesses W30 and Jumper Plug (5GL)…3161
P177 – Connector (5GL) (Not Used)…3164
P320 – 6-Terminal Trailer Socket (5GL), Component Information…3166
P326 / X2 – Connection point between harnesses W30 and W53 (5GL)…3168
P328 / X2 – Connection point between harnesses W30 and W53 (5GL)…3170
P332 / P1 – Connection point between harnesses W30 and W33/2 (5GL)…3172
P382 / J85 – Connection point between harnesses W30 and Jumper Harness (5GL)…3174
J80 / P383 – Connection point between harnesses W30 and Jumper Harness (5GL)…3176
P600 / J600 – Connection point between harnesses W29 and W29/1 (5GL)…3178
X2 / P329 – Connection point between harnesses W12 and W30 (5GL)…3181
X2 / P330 – Connection point between harnesses W12 and W30 (5GL)…3184
X42 – 3-Terminal Power Outlet Socket (5GL), Component Information…3186
Group 40XGND: Ground Points (5GL)…2839
P83 – Ground Connection on Harness W30 (5GL)…3189
RT8 – Ground Connection on Harness W45 (5GL)…3190
RT9 – Ground Connection on Harness W22 (5GL)…3191
RT10 – Ground Connection on Harness W22/1 (5GL)…3192
RT11 – Ground Connection on Harness W22/1 (5GL)…3193
Group 40Y: Electrical Components – Solenoids and Solenoid Valves (5GL)…2839
Y03 – Front-Wheel Drive Solenoid Valve (5GL), Component Information…3196
Y04 – PTO Solenoid Valve (5GL), Component Information…3198
Y05 – Differential Lock Solenoid Valve (5GL), Component Information…3200
Y51 – Reverse Clutch Solenoid Valve (5GL), Component Information…3202
Y52 – Forward Low Clutch Solenoid Valve (5GL), Component Information…3204
Y53 – Forward High Clutch Solenoid Valve (5GL), Component Information…3206
Y300 – Main Ring Valve Solenoid Valve (5GL), Component Information…3208
Y350 – PTO Shutoff Solenoid Valve (5GL), Component Information…3210
Y501 – Injection Valve for Cylinder 1 (5GL), Component Information…3212
Y502 – Injection Valve for Cylinder 2 (5GL), Component Information…3214
Y503 – Injection Valve for Cylinder 3 (5GL), Component Information…3216
Y504 – Injection Valve for Cylinder 4 (5GL), Component Information…3218
Y510 – Turbocharger Wastegate Valve (5GL), Component Information…3220
Y520 – High Pressure Fuel Control Valve (5GL), Component Information…3222
Y530 – EGR Valve (5GL), Component Information…3224
Section 250A: Drive Train (without Transmission)…3226
Group 20A: Front-Wheel Drive – Theory of Operation…3226
Front-Wheel Drive – Theory of Operation, Summary of References…3229
Front-Wheel Drive Operation – Electro-Hydraulically Shifted…3230
Group 20B: Differential – Theory of Operation…3226
Differential – Theory of Operation, Summary of References…3235
Differential Power Flow…3236
Differential Lock Operation (Hydraulic Version)…3238
Group 20C: Final Drives – Theory of Operation…3226
Final Drives – Theory of Operation, Summary of References…3241
Final Drive Operation…3242
Group 20D: Rear PTO – Theory of Operation…3226
Rear PTO – Theory of Operation, Summary of References…3245
Operation of PTO Dry Clutch…3246
Electro-Hydraulic Rear PTO – Description…3247
Electro-Hydraulic Rear PTO – PTO Solenoid Valves…3249
Electro-Hydraulic Rear PTO – PTO Clutch and PTO Brake…3253
540/540E rpm Rear PTO Operation…3256
Group 40: Drive Train (without Transmission) – Component Information…3226
Drive Systems – Component Location, Summary of References…3259
Drive Systems – Component Location Information…3260
Front-Wheel Drive Components – Electro-Hydraulically Shifted…3261
Differential Components…3263
Differential Lock Components (Hydraulic Version)…3264
Final Drive Components…3265
Hydraulic PTO Clutch Components…3340
Rear PTO Components…3268
Group 50: Drive Train (without transmisson) – Diagnostic Tests/Adjustments…3226
Drive Systems – Tests and Adjustments, Summary of References…3270
Drive Systems – Tests and Adjustments, Test Ports and Test Equipment…3271
Pressure Relief Valve – Pressure Check…3273
Hydraulic Front-Wheel Drive Clutch – Pressure Check…3275
Hydraulic Differential Lock – Pressure Check…3277
Hydraulic Rear PTO Clutch – Pressure Check…3279
Hydraulic Rear PTO Brake – Pressure Check…3281
Lube Oil Pressure Check…3282
Drive Systems – Tests and Adjustments, Test Result Table…3284
Front-Wheel Drive Lever Will Not Stay in Off Position…3285
Problem with Noises when Driving with Front-Wheel Drive Engaged…3227
Unusual Vibrations when Driving with Front-Wheel Drive Engaged…3227
Excessive Differential Noise…3295
Differential Does Not Work…3296
Differential Lock Does Not Work…3297
Differential Chatters…3298
Axle Noise…3299
Axle Shaft Will Not Turn…3300
PTO Noisy…3301
PTO Will Not Operate…3302
PTO Will Not Stay Engaged…3304
PTO Clutch Lever Adjustment…3305
Section 250B: Mechanical Transmissions…3307
Group 20: Mechanical Transmissions – Theory of Operation…3307
Summary of References – Theory of Operation…3648
Theory of Operation Information – Mechanical Transmissions…3310
Clutch Operation…3311
Transmission Power Flow – Mechanical High-Low…3318
Transmission Power Flow – Electrohydraulic High-Low…3320
Transmission Synchronizer Operation – Mechanical High-Low…3322
Clutch Operation – Electrohydraulic High-Low…3324
Transmission Power Flow – Reverse Speed Gears…3326
Transmission Power Flow – Forward Speed Gears…3328
Transmission Synchronizer Operation – Reverse, Forward, 1st, 2nd, 3rd and 4th Gear…3330
Transmission Power Flow – Range Shift…3332
Group 40: Mechanical Transmissions – Component Information…3307
Summary of References – Component Location…3572
Mechanical Transmissions – Component Location Information…3336
Mechanical Power Train Components…3337
Clutch Components…3340
Transmission Components — 12/12-Speed Transmission…3342
Group 50: Drive Train (without transmisson) – Diagnostic Tests/Adjustments…3307
Summary of References – Diagnosis, Tests and Adjustments…3345
Specifications…3591
Diagnostic Information – Drive Train (without transmisson)…3347
Jerky or Rough Transmission…3348
Major Transmission Check…3349
Low Transmission Oil Level (Excessive Oil Leakage)…3354
Gears Clash, Shift Hard, or Will Not Engage…3355
Two Speeds Engage Together…3356
Transmission Will Not Stay in Gear…3357
Transmission Noisy…3358
Clutch Pedal Free Play Adjustment…3359
Section 250C: Power Reverser Transmission (24/12)…3362
Group 10: Power Reverser Transmission (24-12) – Operational Checks…3362
Transmission – Introductory Checks…3367
24/12-Speed Transmission – Operational Checks…3371
Group 20: Power Reverser Transmission (24-12) – Theory of Operation…3362
24/12-Speed Transmission – Theory of Operation, Summary of References…3377
24/12-Speed Transmission – Theory of Operation, Layout of Valves and Components…3378
24/12-Speed Transmission – Theory of Operation, Power Flow…3381
24/12-Speed Transmission – Theory of Operation, Hydraulic Schematic…3384
24/12-Speed Transmission – Theory of Operation, EHM III Valves…3387
24/12-Speed Transmission – Theory of Operation, Additional Valves…3389
24/12-Speed Transmission – Theory of Operation, Cooling and Lube Circuit…3390
24/12-Speed Transmission – Theory of Operation, Air Pump…3392
Group 40: Power Reverser Transmission (24-12) – Component Information…3362
Power Reverser™ Train Components…3395
Group 50: Power Reverser Transmission (24-12) – Diagnostic Tests/Adjustments…3362
24/12-Speed Transmission, Tests and Adjustments – Summary of References…3398
Hydraulic System – Safety Measures for Hydraulic Checks…3399
Connect SensoControl Test Equipment…3401
24/12-Speed Transmission, Tests, and Adjustments – Test Ports…3402
24/12-Speed Transmission, Tests and Adjustments – System Check…3405
24/12-Speed Transmission, Tests and Adjustments – EHM III Circuit Pressure Check…3411
24/12-Speed Transmission, Tests and Adjustments – EHM III Pressure Relief Valve Check…3413
24/12-Speed Transmission, Tests and Adjustments – Forward High Clutch Pressure Check…3414
24/12-Speed Transmission, Tests and Adjustments – Forward Low Clutch Pressure Check…3416
24/12-Speed Transmission, Tests and Adjustments – Reverse Clutch Pressure Check…3418
24/12-Speed Transmission, Tests, and Adjustments – Oil Cooler Flow Test…3420
24/12-Speed Transmission, Tests, and Adjustments – Lube Relief Valve Check…3423
24/12-Speed Transmission, Tests, and Adjustments – Oil Cooler Bypass Valve Check…3425
24/12-Speed Transmission, Tests and Adjustments – Clutch Leakage Check…3428
24/12-Speed Transmission, Tests and Adjustments – Test Result Table…3432
Hydraulic System – Heat Up the Hydraulic Oil…3434
Section 260: Steering and Brake Systems…3435
Group 20: Steering and Brake Systems – Theory of Operation…3435
Summary of References – Steering and Brake Systems Theory of Operation…3438
Steering and Brake Systems – General Information…3661
Steering System Operation…3440
Steering Valve Operation – Neutral and Manual Turning…3446
Steering Valve Operation – Power Turning…3449
Brake System Operation…3451
Brake Cylinder Operation – Brake Pedal Depressed…3453
Brake Cylinder Operation – Brake Pedal Released…3454
Group 40: Steering and Brake Systems – Component Information…3435
Summary of References – Steering and Brake Systems Component Location…3456
Steering and Brake Systems – Component Location Information…3457
Steering System Components…3458
Brake System Components…3462
Group 50: Steering and Brake Systems – Diagnostic Tests/Adjustments…3435
Summary of References – Diagnosis, Tests, and Adjustments…3465
Essential or Recommended Tools…3667
Specifications…3591
Diagnostic Information – Steering and Brake Systems…3468
Steering System Operational Check…3469
Steering System Diagnosis…3470
Steering Sluggish or Loss of Steering…3475
Brake System Operational Check…3476
Brake System Diagnosis…3477
Excessive Brake Pedal Leak-Down…3479
Excessive Brake Chatter…3480
Steering Pump Flow Test…3617
Steering Valve Relief Test…3483
Steering Cylinder Leakage Test…3485
Steering Valve Leakage Test…3486
Check Toe-In…3488
Adjust Toe-In…3490
Steering Angle Adjustment…3492
Brake Pedal Adjustment…3494
Park Brake Adjustment…3496
Bleed Brake System (5GL)…3499
Bleed Brake System (5G VNF)…3503
Section 270: Hydraulic System…3507
Group 20: Hydraulic System – Theory of Operation…3507
Summary of References—Theory of Operation…3511
General Information – Hydraulic System Operation…3513
Hydraulic System Operation…3513
Oil Cooler Operation…3518
Hydraulic Filter Operation…3521
Transmission Oil Filters — II Pumps Configuration…3522
Transmission Oil Filters — III Pumps Configuration…3523
Hydraulic Pump Operation…3524
Hydraulic System Operation – Steering and Front-Wheel Drive (12/12-Speed Transmission)…3526
Hydraulic System Operation – Steering and Front-Wheel Drive with Power Reverser (24/12 – Speed Transmission)…3528
Rockshaft Control Valve Operation – Neutral Position…3533
Rockshaft Control Valve Operation – Raise Position…3535
Rockshaft Control Valve Operation – Lower Position…3537
Rockshaft Draft – Sensing Operation…3539
Double-Acting Selective Control Valve – Neutral Position…3541
Double-Acting Selective Control Valve – Position 1…3543
Double-Acting Selective Control Valve – Position 2…3545
Double-Acting Selective Control Valve – Float Position…3547
Double-Acting Selective Control Valve – DUAL ACTING/SINGLE CONVERSION…3549
Setting Detents and Operating SCV Control Levers…3551
Double-Acting Sleeve Coupler Operation…3553
Flow Divider Valve without Solenoid Valve Operation…3555
Flow Divider and Flow Regulator Valve…3557
Group 30: Hydraulic System – Schematics…3507
Summary of References – Hydraulic System Schematics…3560
Hydraulic Symbols…3561
12/12-Speed Transmission – Steering System without Front-Wheel Drive…3564
Base Transmission Hydraulic Scheme Power Reverser 24/12…3565
SCV and Hitch with Flow Divider…3567
Group 40: Hydraulic System – Component Information…3507
Summary of References – Component Location…3572
Hydraulic System – Component Location Information…3573
Hydraulic System Components – Steering and Front-Wheel Drive (12/12-Speed Transmission)…3574
Hydraulic System Components – Steering and Front-Wheel Drive with Power Reverser (24/12 – Speed Transmission)…3576
Hitch Control Lever Linkage Components…3581
SCVs with Levers and Flow Divider Valve…3582
Group 50: Hydraulic System – Diagnostic Tests/Adjustments…3508
Summary of References – Diagnostic Tests/Adjustments…3587
Essential or Recommended Tools…3667
Safety Precautions…3590
Specifications…3591
Diagnostic Information – Hydraulic System…3592
Hydraulic Oil Warm-Up Procedure…3593
Hydraulic System Diagnosis…3594
Insufficient Pump Delivery…3600
Hydraulic Functions Too Slow…3601
Excessive Pump Pressure…3602
Slow Hydraulic Pump Response…3603
Excessive Pump Noise During Operation…3604
Rockshaft Does Not Lift or Lifts Slowly…3605
Rockshaft Does Not Lower or Lowers Slowly…3606
Neutral Position Unstable, Rockshaft Drops After Engine Shut-Down…3607
SCV Control Lever Does Not Return to Neutral Position…3608
SCV Does Not Return to Neutral Position – SCV With Detent Position…3609
SCV Does Not Remain In Detent Position – SCV With Detent Position…3610
Remote Cylinder Does Not Extend or Retract…3611
Remote Cylinder Settles Under Load…3612
Remote Cylinder Operates Too Fast or Too Slow…3613
Hydraulic System Tests – with SCV…3614
Hydraulic System Tests…3615
Transmission Hydraulic System…3616
Pump Flow Test…3617
SCV Relief Valve Test…3620
SCV Leakage Test…3621
EHS II Leakage Test…3622
Rockshaft Lift Cycle Test…3623
Rockshaft Control Lever Friction Adjustment…3625
Hitch Sensitivity Adjustment…3626
Rockshaft Position Control Adjustment…3628
Rockshaft Draft Control Adjustment…3630
Rockshaft Safety and Relief Valve Adjustment…3632
SCV Relief Valve Adjustment…3634
Flow Divider Valve Adjustment…3635
Section 280: Miscellaneous…3636
Group 10: Operational Checks…3636
Operational Test on Front-Wheel Drive Axle…3640
Checking Positive Front-Wheel Lead on Front-Wheel Drive Axle…3643
Section 290: Cab and Open Operator’s Station…3646
Group 20: Cab and Open Operator’s Station – Theory of Operation…3646
Summary of References – Theory of Operation…3648
Theory of Operation Information – Cab and Open Operator’s Station…3649
Principle of Heat Exchange…3650
R134a Refrigerant…3651
Operation of Air-Conditioning System – Air Flow…3652
Air-Conditioning System Operation…3654
Compressor…3656
Condenser…3657
Receiver-Drier…3658
Expansion Valve…3659
Group 40: Cab and Open Operator’s Station – Component Information…3646
General Information…3661
Air-Conditioning System Components…3662
Heating System Components…3664
Group 50: Cab and Open Operator’s Station – Diagnostic Tests/Adjustments…3646
Essential or Recommended Tools…3667
Summary of References — Diagnosis, Tests and Adjustments…3668
Safety Equipment…3669
In an Emergency…3670
Storage of Refrigerant Containers…3671
Important Note…3672
Diagnostic Information – Cab and Open Operator’s Station…3673
Air-Conditioning System Diagnosis…3674
Pressure Deviations…3684
Air-Conditioning System Troubleshooting…3686
Failure Of Mechanical Type…3690
Section 299: Special Tools…3692
Group 05: Special Tools (Dealer-Fabricated)…3692
Summary of References – Dealer-Manufactured Tools…3694
Draft Control Adjusting Tool…3695
Group 10: Special Tools (Available as Spare Parts)…3692
Special Tools (Available as Spare Parts) – Summary of References…3697
D05104ST…3698
FKM10002…3699
FKM10417…3700
KJD10148…3701
FKM10209…3702
JDG10466…3703
KJD10589…3705
JDG11863…3706
JDG11668…3707
JDG1478…3708
JDG839…3709
JT02156A…3710
JT03110…3711
JT03123…3712
JT03041…3713
JT03345…3714
JT03364…3715
JT03367…3716
JT05709…3717
JT05719…3718
JT05791A…3719
JT05800…3720
JT05469…3721
FKM10475…3722
OTC7062A…3723
TIFRX-1A…3724
John Deere Tractors 5075GV, 5090GV, 5075GN, 5090GN, 5100GN, 5075GL Diagnosis and Tests Service Technical Manual (TM413319)