Complete Repair Service Technical Manual for John Deere Tractors 5075GV, 5090GV, 5075GN, 5090GN, 5100GN, 5075GL (MY16- ), with all the shop information to maintain, repair, and rebuild like professional mechanics.
John Deere 5075GV, 5090GV, 5075GN, 5090GN, 5100GN, 5075GL (MY16- ) Tractors workshop technical manual (repair) includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm409219 – 5075GV, 5090GV, 5075GN, 5090GN, 5100GN, 5075GL (MY16- ) Tractors Repair (North American Edition) Technical Manual.pdf
tm409228 – Remise en état des tracteurs 5075GV, 5090GV, 5075GN, 5090GN, 5100GN et 5075GL (AM16- ) -: (Édition nord-américaine) French.pdf
PRODUCT DETAILS:
Total Pages: 1,773 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English French
TABLE OF CONTENTS…………….1
Section 05: Safety…………….24
Group 05: Safety Measures…………….24
Recognize Safety Information…………….27
Understand Signal Words…………….28
Follow Safety Instructions…………….29
Prepare for Emergencies…………….30
Wear Protective Clothing…………….31
Protect Against Noise…………….32
Handle Fuel Safely—Avoid Fires…………….33
Handle Starting Fluid Safely…………….34
Fire Prevention…………….35
In Case of Fire…………….36
Avoid Static Electricity Risk When Refueling…………….37
Keep ROPS Installed Properly…………….39
Use Foldable ROPS and Seat Belt Properly…………….40
Stay Clear of Rotating Drivelines…………….41
Use Steps and Handholds Correctly…………….43
Read Operator’s Manuals for ISOBUS Controllers…………….44
Use Seat Belt Properly…………….45
Operating the Tractor Safely…………….46
Avoid Backover Accidents…………….48
Limited Use in Forestry Operation…………….49
Operating the Loader Tractor Safely…………….50
Keep Riders Off Machine…………….51
Instructional Seat…………….52
Use Safety Lights and Devices…………….53
Use a Safety Chain…………….54
Transport Towed Equipment at Safe Speeds…………….55
Use Caution on Slopes, Uneven Terrain, and Rough Ground…………….57
Freeing a Mired Machine…………….58
Avoid Contact with Agricultural Chemicals…………….59
Handle Agricultural Chemicals Safely…………….60
Handling Batteries Safely…………….62
Avoid Heating Near Pressurized Fluid Lines…………….64
Remove Paint Before Welding or Heating…………….65
Handle Electronic Components and Brackets Safely…………….66
Practice Safe Maintenance…………….67
Avoid Hot Exhaust…………….69
Clean Exhaust Filter Safely…………….70
Work In Ventilated Area…………….73
Support Machine Properly…………….74
Prevent Machine Runaway…………….75
Park Machine Safely…………….76
Transport Tractor Safely…………….77
Service Cooling System Safely…………….78
Service Accumulator Systems Safely…………….79
Service Tires Safely…………….80
Service Front-Wheel Drive Tractor Safely…………….81
Tightening Wheel Retaining Bolts/Nuts…………….82
Avoid High-Pressure Fluids…………….83
Do Not Open High-Pressure Fuel System…………….102
Store Attachments Safely…………….85
Decommissioning — Proper Recycling and Disposal of Fluids and Components…………….86
Section 10: General Information…………….87
Group 05: Specifications…………….1636
Summary of References – Specifications…………….1636
Engine…………….94
Transmission…………….95
Front-Wheel Drive Clutch…………….96
Hydraulic System…………….97
Electrical System…………….98
Capacities…………….99
Sound Level…………….101
Fuel System…………….102
Brakes…………….103
Three-Point Hitch…………….104
Loads and Weights…………….105
Maximum Lifting Force…………….106
Shipping Weights…………….107
Maximum Permissible Axle Loads and Total Weights…………….109
Load Capacity of Tires…………….110
Observe Rear Wheel Tread Width Limitations…………….114
Metric Bolt and Screw Torque Values…………….116
Unified Inch Bolt and Screw Torque Values…………….118
Diesel Fuel…………….120
Handling and Storing Diesel Fuel…………….121
Do Not Use Galvanized Containers…………….122
Fill Fuel Tank…………….123
Fill DEF (Diesel Exhaust Fluid) Tank (5G VNF)…………….125
Diesel Engine Oil — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV…………….127
Transmission and Hydraulic Oil…………….129
Front-Wheel Drive Axle Oil…………….130
Multipurpose Extreme Pressure (EP) Grease…………….132
Oil Filters…………….133
Lubricant Storage…………….134
Mixing of Lubricants…………….135
Diesel Engine Coolant…………….136
Operating in Warm Temperature Climates…………….137
Alternative and Synthetic Lubricants…………….138
Serial Number Plates…………….139
Product Identification Number Location…………….140
Engine Serial Number…………….141
Fuel Injection Pump Serial Number Location…………….142
Power Steering Valve Serial Number Location…………….143
Air-Conditioning Compressor Serial Number Location (5G VNF)…………….144
Transmission Serial Number Location…………….145
Front Axle (2WD) Serial Number Location…………….146
Front-Wheel Drive Serial Number…………….147
Group 10: Tune-Up…………….88
Summary of References – Tune-Up…………….149
Using High-Pressure Washers…………….150
Preliminary engine test…………….151
Clean Radiator and Oil Cooler…………….152
Radiators Cleaning…………….154
Clean Air-Conditioning System Condenser (5G VNF)…………….157
Check Hoses and Hose Clamps…………….158
Check Blow-By Hose (5075 Models)…………….159
Clean the Dust Unloading Valve…………….161
Engine Air Filter…………….162
Cleaning the Primary Filter Element…………….164
Cleaning a Dusty Element…………….165
Secondary (Safety) Element…………….166
Clean Cab Air Filters (5G VNF)…………….167
Check Engine Oil Level…………….168
Check Brake System Oil Level (5G VNF)…………….169
Check Brake System Oil Level (5GL)…………….170
Check Coolant Level…………….172
Check Transmission/Hydraulic System Oil Level…………….174
Check the Fuel Filter…………….175
Starting Motor…………….178
Battery – Checking Specific Gravity (5G VNF)…………….179
Battery – Checking Specific Gravity (5GL)…………….180
Check Neutral Start System…………….181
Check Neutral Start System – Power Reverse Transmission (24/12) (5G VN and 5GL) (MY20)…………….184
Check Setting of Head Lights and Work Lights…………….185
Check Lights…………….186
Final Engine Check…………….187
Tractor Operation Check…………….188
Group 15: Predelivery Inspection…………….191
Summary of References – Predelivery Inspection…………….191
Predelivery Inspection…………….191
Section 20: Engine…………….193
Group 00: Removal and Installation of Engine Components…………….193
Summary of References – Remove and Install Engine Components…………….197
Engine Repair…………….199
Specifications…………….1636
Remove Engine (5G VNF)…………….201
Remove Engine (5GL)…………….229
Install Engine…………….238
Water Pump Repair…………….243
Remove and Inspect Radiator (5G VNF)…………….244
Remove and Inspect Radiator (5075) (5G VNF)…………….259
Remove and Inspect Radiator (5GL)…………….273
Install Radiator…………….281
Remove Oil Cooler (5G VNF)…………….282
Remove Oil Cooler (5GL)…………….285
Install Oil Cooler…………….288
Replace Thermostat…………….289
Remove Engine Side Panels (5G VNF)…………….292
Remove Engine Side Panels (5GL)…………….294
Install Engine Side Panels (5G VNF)…………….296
Install Engine Side Panels (5GL)…………….298
Vertical Exhaust Pipe CAB Post Disassembly (5G VNF)…………….300
Vertical Exhaust Pipe Disassembly (5G VNF)…………….304
Horizontal Exhaust Pipe Disassembly (5G VNF)…………….306
Horizontal (Venturi) Exhaust Pipe Disassembly (5075) (5G VNF)…………….308
Horizontal Exhaust Pipe Disassembly (5GL)…………….310
Remove DOC Module (5G VNF)…………….314
Install DOC Module (5G VNF)…………….318
Remove SCR Module (5G VNF)…………….323
Install SCR Module (5G VNF)…………….327
Remove and Install SCR System Support (5G VNF)…………….332
Remove DPF Module (5075) (5G VNF)…………….339
Install DPF Module (5075) (5G VNF)…………….342
Replace DOC Exhaust Pipe (5G VNF)…………….343
Remove DPF Module (5GL)…………….347
Install DPF Module (5GL)…………….354
Replace DPF Exhaust Pipe (5075) (5G VNF)…………….355
Replace DPF Exhaust Pipe (5GL)…………….358
Separate Engine from Support Front Axle (5G VNF)…………….362
Separate Engine from Support Front Axle (5GL)…………….388
Install Engine on Support Front Axle (5G VNF)…………….400
Install Engine on Support Front Axle (5GL)…………….402
A500 – Remove and Install Engine ECU (5G VNF)…………….405
A500 – Remove and Install Engine ECU (5GL)…………….407
B520 – Replace Aftertreatment Diesel Exhaust Fluid (DEF) Sensor (5G VNF)…………….409
Remove Inspect and Install DEF (Diesel Exhaust Fluid) Tank (5G VNF)…………….419
Checking and Cleaning the DEF (Diesel Exhaust Fluid) Filter (5G VNF)…………….432
B515 – Remove and Install Aftertreatment Outlet NOx Sensor (DOC/SCR) (5G VNF)…………….434
B516 – Remove and Install Aftertreatment Inlet NOx Sensor (DOC/SCR) (5G VNF)…………….438
Replace the Power Supply Module (5G VNF)…………….442
Replace the Power Supply Module Filter (5G VNF)…………….446
Y540 – Replace DEF Tank Heater Valve (5G VNF)…………….449
B514 – Remove and Install Aftertreatment Outlet NH3 Sensor (DOC-SCR) (5G VNF)…………….453
B519 – Remove and Install DOC Inlet Temperature Sensor (5G VNF)…………….456
B517 – Remove and Install SCR Outlet Temperature Sensor (5G VNF)…………….459
B518 – Remove and Install DOC Outlet Temperature Sensor (5G VNF)…………….462
Remove and Install SCR Water Reservoir (5G VNF)…………….465
A540 – Replace DEF Dosing Unit (5G VNF)…………….467
Section 30: Fuel and Air Intake Systems…………….471
Group 05: Speed Control Linkage…………….471
Summary of References – Speed Control Linkage…………….474
Hand Throttle Calibration (5G VNF)…………….475
Hand Throttle Calibration (5GL)…………….479
Foot Throttle Calibration (5G VNF)…………….483
Foot Throttle Calibration (5GL)…………….487
Remove and Install Hand Throttle Lever…………….491
Remove and Install Foot Throttle Pedal (5G VNF)…………….493
Remove and Install Foot Throttle Pedal (5GL)…………….498
Remove and Install Foot Throttle Pedal Assembly (5G VN) (MY20)…………….501
Group 10: Fuel System…………….102
Fuel System – Summary of References…………….504
Injection Pump, Nozzle and Governor Repair…………….505
Drain Fuel Tank…………….506
Remove, Inspect, and Install Fuel Tank (5G VNF)…………….507
Remove, Inspect, and Install Fuel Tank (5075) (5G VNF)…………….516
Remove, Inspect, and Install Fuel Tank (5GL)…………….525
Remove, Inspect, and Install Additional Fuel Tank (5G VNF)…………….530
Replace Fuel Filter…………….535
Bleed Fuel System…………….538
Remove, Inspect, and Install Fuel Cooler (5G VNF)…………….540
Remove, Inspect, and Install Fuel Cooler (5GL)…………….543
Group 15: Air Intake System…………….471
Summary of References – Air Intake System…………….546
Turbocharger Repair…………….547
Remove and Install Air Cleaner Element (5G VNF)…………….548
Remove and Install Air Cleaner Element (5075 Models)…………….550
Remove and Install Air Filter Housing (5G VNF)…………….552
Remove and Install Air Filter Housing (5075) (5G VNF)…………….555
Remove and Install Air Filter Housing (5GL)…………….557
Remove and Install Air Intake Hoses (5G VNF)…………….561
Remove and Install Air Intake Hoses (5075) (5G VNF)…………….565
Remove and Install Air Intake Hoses (5GL)…………….569
Remove, Inspect, and Install Air Cooler (5G VNF)…………….572
Remove, Inspect, and Install Air Cooler (5GL)…………….577
Section 40: Electrical System…………….582
Group 05: Battery, Starter Motor, and Alternator…………….582
Battery, Starter Motor, and Alternator – Summary of References…………….585
M01 – Starter Motor Repair…………….586
G01 – Disconnect Battery…………….587
G01 – Connect Battery…………….588
G01 – Remove Battery…………….589
G01 – Install Battery…………….590
S900 – Battery Cut-off Switch…………….591
G01 – Remove and Install Battery (5G VNF)…………….593
G01 – Remove and Install Battery (5GL)…………….595
M01 – Remove and Install Starter Motor (5G VNF)…………….598
M01 – Remove and Install Starter Motor (5GL)…………….600
G02 – Alternator/Regulator Repair…………….602
G02 – Replace Alternator/Regulator…………….603
Check Belt Wear and Tension…………….607
Group 10: Switches and Sensors…………….582
Summary of References – Switches and Sensors…………….611
B02 – Replace Air Filter Restriction Sensor…………….612
B03 – Replace Fuel Level Sensor (5G VNF)…………….615
B03 – Replace Fuel Level Sensor (5075 Models)…………….619
B04 – Replace Engine Oil Pressure Switch…………….622
B05 – Replace Park Brake Switch…………….623
B06 – Replace Transmission Speed Sensor…………….625
B07/1 – Replace PTO Switch (540 rpm)…………….627
B07/2 – Replace PTO Switch (540E/1000 rpm)…………….628
B08 – Replace PTO Neutral Start Switch (5G VNF)…………….629
B36 – Replace Neutral Start Switch…………….631
B56 – Replace Coolant Temperature Sensor…………….632
B69 – Replace Brake Oil Level Sensor (5G VNF)…………….633
B69 – Replace Brake Oil Level Sensor (5GL)…………….635
B72 – Replace Engine Speed Sensor…………….636
B112 – Replace Brake Pedal Switches (5G VNF)…………….637
B112 – Replace Brake Pedal Switches (5GL)…………….639
B150 – Replace Thermostat (5G VNF)…………….642
B151 – Replace Fan Resistor…………….643
B304 – Replace Refrigerant Pressure Sensor (5G VNF)…………….645
B511 – Replace DPF Differential Pressure Sensor (5075) (5G VNF)…………….647
S01 – Replace Main Switch (5G VNF)…………….649
S01 – Replace Main Switch (5GL)…………….651
S09 – Replace Multi-Function Lever (5G VNF)…………….653
S09 – Replace Multi-Function Lever (5GL)…………….655
R998, R999 – Replace Resistances Connector on Ground Drive PTO…………….657
Replace Slow Moving Vehicle Light Unit (5G VNF)…………….658
Replace Slow Moving Vehicle Light Unit (5GL)…………….661
S106 – Replace Hazard Warning Light Switch (5G VNF)…………….662
S106 – Replace Hazard Warning Light Switch (5GL)…………….663
Replace Instrument Panel Switches (5G VNF)…………….665
Replace Instrument Panel Switches (5GL)…………….667
Y13 – Replace Fuel Shut-Off Solenoid Valve…………….669
K01 – Replace Starter Relay (5G VNF)…………….670
K01 – Replace Starter Motor Relay (5GL)…………….671
Remove and Install Dashboard Cowls (5G VNF)…………….672
Remove and Install Dashboard Cowls (5GL)…………….679
Replace Hand Throttle Lever Potentiometer…………….686
B999 – Replace Foot Throttle Pedal Potentiometer (5G VNF)…………….689
B999 – Replace Foot Throttle Pedal Potentiometer (MY20)…………….694
Replace NH3 ECU (5G VNF)…………….695
Replace HCU-CP Unit (DEF Valve – Three Ways) (5G VNF)…………….697
Replace Glow Plug GCU ECU (5G VNF)…………….698
Replace Glow Plug GCU ECU (5GL)…………….701
Section 50A: Drive Train (without Transmission)…………….702
Group 00: Component Removal and Installation…………….702
Drive Systems – Component Removal and Installation, Summary of References…………….705
Specifications…………….1636
Essential or Recommended Tools…………….1576
Remove and Install Front-Wheel Drive Clutch…………….708
Remove and Install Differential Assembly…………….710
Remove and Install Final Drive Assembly (5G VNF)…………….714
Remove and Install Final Drive Assembly (5GL)…………….717
Remove Rear PTO Cover…………….720
Install Rear PTO Cover…………….722
Group 15: Front-Wheel Drive Clutch – Transmission…………….95
Summary of References – Front-Wheel Drive Clutch…………….726
Specifications…………….1636
Disassemble and Inspect Front-Wheel Drive Clutch…………….728
Front-Wheel Drive Clutch Cross Section…………….736
Assemble Front-Wheel Drive Clutch…………….738
Disassemble and Inspect Front-Wheel Drive Clutch – Hydraulically Operated (5GL)…………….747
Front-Wheel Drive Clutch Cross Section- Hydraulic Operated (5GL)…………….749
Assemble Front-Wheel Drive Clutch – Hydraulically Operated (5GL)…………….751
Group 20: Differential…………….702
Summary of References – Differential…………….758
Specifications…………….1636
Essential or Recommended Tools…………….1576
Service Equipment and Tools…………….761
Disassemble, Inspect, and Assemble Four Pinion Differential Assembly…………….762
Four Pinion Differential Backlash Adjustment…………….766
Four Pinion Differential Bearing Preload Adjustment…………….768
Inspect and Repair Hydraulic Differential Lock and Linkage…………….770
Remove, Inspect, and Install Differential Lock Assembly…………….772
Group 25: Final Drives…………….702
Summary of References – Final Drives…………….779
Specifications…………….1636
Essential or Recommended Tools…………….1576
Remove and Inspect Planetary Drive Assembly…………….782
Install Planetary Drive Assembly…………….784
Remove, Inspect, and Install Axle Shaft Assembly…………….787
Group 30: Power Take-Off…………….703
Power Take-Off – Summary of References…………….792
Power Take-Off – Special Tools…………….793
Essential or Recommended Tools…………….1576
Rear PTO Clutch Lever and Linkage – Mechanical Version (Hydraulic Engagement)…………….795
Disassemble, Inspect, and Assemble the PTO Speed Control and Output Shaft…………….797
Remove, Inspect, and Install Hydraulic PTO Clutch Cylinder Assembly – Mechanical Version…………….799
Disassemble, Inspect, and Assemble Rear PTO Drive Shaft Assembly…………….802
Disassemble, Inspect, and Assemble Rear PTO Engagement Sleeve…………….805
Remove and Install Rear PTO Drive Shaft…………….808
Disassemble Electro-Hydraulic Rear PTO Cover…………….810
Assemble Electro-Hydraulic Rear PTO Cover…………….813
Disassemble Electro-Hydraulic Rear PTO Clutch Drive Shaft…………….817
Assemble Electro-Hydraulic Rear PTO Clutch Drive Shaft…………….822
Remove Electro-Hydraulic Rear PTO Drive Shaft…………….827
Disassemble Electro-Hydraulic Rear PTO Drive Shaft…………….828
Assemble Electro-Hydraulic Rear PTO Drive Shaft…………….831
Install Electro-Hydraulic Rear PTO Drive Shaft…………….835
Remove Electro-Hydraulic Rear PTO Input Shaft…………….836
Disassemble and Assemble Electro-Hydraulic Rear PTO Input Shaft…………….837
Install Electro-Hydraulic Rear PTO Input Shaft…………….838
Remove Electro-Hydraulic Rear PTO Brake…………….839
Disassemble Electro-Hydraulic Rear PTO Brake…………….841
Assemble Electro-Hydraulic Rear PTO Brake…………….845
Install Electro-Hydraulic Rear PTO Brake…………….850
Group 35: Transmission Housing – Sensors…………….703
Remove, Inspect and Install Housing Sensors…………….857
Section 50B: Mechanical Transmissions…………….861
Group 00: Removal and Installation of Power Train Components…………….861
Remove and Install Power Train Components – Summary of References…………….864
Remove and Install Power Train Components – Specifications…………….1636
Essential or Recommended Tools…………….1576
Separate Engine from Clutch Housing(5G VNF)…………….867
Install Engine on Clutch Housing (5G VNF)…………….893
Separate Clutch Housing from Transmission…………….898
Install Clutch Housing on Transmission…………….902
Replace Clutch Housing Seal – 12/12 Speed Transmission…………….906
Group 05: Clutch…………….861
Summary of References – Clutch…………….908
Specifications…………….1636
Essential or Recommended Tools…………….1576
Inspect and Repair Clutch Pedal and Linkage…………….911
Remove and Install Clutch Assembly…………….913
Disassemble and Inspect Clutch Assembly…………….917
Assemble Clutch Assembly…………….926
Traction Clutch Finger Adjustment…………….932
PTO Clutch Finger Adjustment…………….934
Remove and Inspect Clutch Release Mechanism…………….936
Install Clutch Release Mechanism…………….939
Remove and Install the Flywheel…………….942
Group 20: Transmission…………….95
Transmission – Summary of References…………….946
Transmission – Specifications…………….1636
Essential or Recommended Tools…………….1576
Remove and Install Transmission…………….950
Inspect and Repair Gear and Range Shift Levers…………….952
Remove, Inspect, and Install Range Shaft…………….956
Range Shaft End Play Adjustment…………….962
Remove, Inspect, and Install Primary and Reverse Shafts…………….963
Primary Shaft End Play Adjustment…………….976
Remove, Inspect, and Install Pinion Shaft…………….978
Pinion Shaft Cone Point Adjustment…………….985
Pinion Bearing Preload Adjustment…………….987
Remove, Inspect, and Install Secondary Shaft…………….990
Secondary Shaft End Play Adjustment…………….1002
Section 50C: Power Reverser Transmission (24-12)…………….1006
Group 00: Removal and Installation of Components – 24/12-Speed Transmission…………….95
Removal and Installation of Components – 24/12-Speed Transmission, Summary of References…………….1009
Removal and Installation of Components – 24/12-Speed Transmission, Specifications…………….1636
Removal and Installation of Components – 24/12-Speed Transmission, Special Tools…………….1011
Essential or Recommended Tools…………….1576
Separate Engine from Clutch Housing (5GL)…………….1013
Install Engine on Clutch Housing (5GL)…………….1028
Separate Clutch Housing from Transmission – 24/12-Speed Transmission…………….1033
Install Clutch Housing on Transmission – 24/12-Speed Transmission…………….1037
Guide of Forward High Clutch Drive Shaft and Cover of Forward Low/Reverse Clutch Drive Shaft – 24/12-Speed Transmission…………….1041
Remove Guide of Forward High Clutch Drive Shaft – 24/12-Speed Transmission…………….1043
Replace Seal Rings of Forward High Clutch Drive Shaft – 24/12-Speed Transmission…………….1045
Install Guide of Forward High Clutch Drive Shaft – 24/12-Speed Transmission…………….1046
Remove Cover of Forward Low/Reverse Clutch Drive Shaft – 24/12-Speed Transmission…………….1050
Replace Seal Rings of Forward Low/Reverse Clutch Drive Shaft – 24/12-Speed Transmission…………….1052
Install Cover of Forward Low/Reverse Clutch Drive Shaft – 24/12-Speed Transmission…………….1055
Remove Air Pump – 24/12-Speed Transmission…………….1058
Install Air Pump – 24/12-Speed Transmission…………….1060
Group 15: Electro-Hydraulic Forward High/Low and Reverse Clutch – 24/12-Speed Transmission…………….95
Electro-Hydraulic Forward High/Low and Reverse Clutch – 24/12-Speed Transmission, Summary of References…………….1063
Electro-Hydraulic Forward High/Low and Reverse Clutch – 24/12-Speed Transmission, Specifications…………….1636
Essential or Recommended Tools…………….1576
Remove Electro-Hydraulic Forward High/Low and Reverse Clutch Assembly – 24/12-Speed Transmission…………….1066
Install Electro-Hydraulic Forward High/Low and Reverse Clutch Assembly – 24/12-Speed Transmission…………….1068
Disassemble, Inspect, and Assemble Electro-Hydraulic Forward High Clutch – 24/12-Speed Transmission…………….1072
Disassemble, Inspect, and Assemble Electro-Hydraulic Forward Low Clutch – 24/12-Speed Transmission…………….1078
Disassemble, Inspect, and Assemble Electro-Hydraulic Reverse Clutch – 24/12-Speed Transmission…………….1084
Remove Secondary Shaft Assembly – 24/12-Speed Transmission…………….1091
Disassemble, Inspect, and Assemble Secondary Shaft Assembly – 24/12-Speed Transmission…………….1092
Install Secondary Shaft Assembly – 24/12-Speed Transmission…………….1097
Remove Drive Shaft Assembly – 24/12-Speed Transmission…………….1098
Replace Clutch Housing Seal – 24/12-Speed Transmission…………….1099
Disassemble, Inspect, and Assemble Drive Shaft Assembly – 24/12-Speed Transmission…………….1100
Install Drive Shaft Assembly – 24/12-Speed Transmission…………….1104
Section 60: Steering and Brake Systems…………….1105
Group 05: Steering System…………….1105
Summary of References – Steering System…………….1108
Specifications…………….1636
Remove and Install Steering Wheel (5G VNF)…………….1111
Remove and Install Steering Wheel (5GL)…………….1113
Remove and Install Steering Column (5G VNF)…………….1115
Remove and Install Steering Column (5GL)…………….1117
Remove and Install Power Steering Valve (5G VNF)…………….1121
Remove and Install Power Steering Valve (5075) (5G VNF)…………….1125
Remove and Install Power Steering Valve (5GL)…………….1129
Remove and Install Steering Cylinder…………….1131
Remove and Install Steering Cylinder (Two-Wheel Drive Tractors)…………….1133
Disassemble, Inspect, and Assemble Steering Cylinder…………….1135
Remove, Inspect, and Install Tie Rod Assembly…………….1139
Steering Cylinder Group (5GL)…………….1144
Group 10: Brake System…………….1105
Summary of References – Brake System…………….1153
Specifications…………….1636
Change Brake System Oil (5G VNF)…………….1155
Change Brake System Oil (5GL)…………….1158
Remove and Install Brake Pump and Pedals (5G VNF)…………….1161
Remove and Install Brake Pump and Pedals (5GL)…………….1167
Disassemble and Inspect Brake Pedals…………….1171
Brake Cylinders Cross Section…………….1172
Remove and Inspect Brakes…………….1173
Install Brakes…………….1176
Inspect and Replace Brake Hydraulic Lines…………….1179
Remove, Inspect, and Install Brake Linkage…………….1182
Remove, Inspect, and Install Park Brake Lever…………….1186
Remove, Inspect, and Install Park Brake Linkage…………….1188
Park Brake Adjustment…………….1194
Remove Brake Pump (5G VNF)…………….1197
Remove Brake Pump (5GL)…………….1203
Install Brake Pump (5G VNF)…………….1207
Install Brake Pump (5GL)…………….1208
Bleed Brake System (5G VNF)…………….1210
Bleed Brake System (5GL)…………….1214
Section 70: Hydraulic System…………….1218
Group 05: Hydraulic Pump and Filter…………….1218
Summary of References – Hydraulic Pump and Filter…………….1221
Specifications…………….1636
Remove and Install Hydraulic Pump (5G VNF)…………….1223
Remove and Install Hydraulic Pump (5GL)…………….1228
Remove Hydraulic Pump External Components…………….1232
Install Hydraulic Pump External Components…………….1236
Replace Hydraulic Filter/Manifold…………….1238
Replace Transmission/Hydraulic Oil Filter Assembly (5G VN) (MY20)…………….1240
Replace Transmission/Hydraulic Oil Filter Cartridge (5G VNF)…………….1243
Replace Transmission/Hydraulic Oil Filter Cartridge (5GL)…………….1245
Inspect and Replace Hydraulic Suction Lines…………….1248
Inspect and Replace Hydraulic Supply Lines (5G VNF)…………….1249
Inspect and Replace Hydraulic Supply Lines (5GL)…………….1250
Group 10: Hitch…………….1218
Summary of References – Hitch…………….1252
Essential or Recommended Tools…………….1576
Specifications…………….1636
Inspect and Repair Hitch Control Lever and Linkage…………….1255
Remove, Inspect, and Install Hitch Valve (5G VNF)…………….1257
Remove, Inspect, and Install Hitch Valve (5GL)…………….1261
Safety and Relief Valve Adjustment…………….1265
Remove, Inspect, and Install Draft and Position Sensing Linkage…………….1267
Sensing Spring Adjustment…………….1270
Remove and Install Rockshaft Assembly…………….1271
Remove, Inspect, and Install Lift Arms and Cylinder of Rockshaft Assembly…………….1275
Remove Hitch Control Linkage…………….1278
Inspect and Repair Hitch Control Linkage…………….1281
Install Hitch Control Linkage…………….1284
Hitch Sensitivity Adjustment…………….1287
Rockshaft Position Control Lever Adjustment…………….1288
Rockshaft Draft Control Lever Adjustment…………….1290
Remove, Inspect, and Install Distributor…………….1292
Distributor Control Valve Adjustment…………….1300
Group 15: Three-Point Hitch…………….104
Summary of References – Three-Point Hitch…………….1303
Inspect and Repair Draft Links…………….1304
Inspect and Repair Adjustable Lift Link…………….1306
Inspect and Repair Hydraulically Adjustable Lift Link…………….1308
Inspect and Repair Center Link…………….1310
Group 20: Selective Control Valves…………….1219
Summary of References – Selective Control Valves…………….1313
Selective Control Valve and Lever Assembly (5G VNF)…………….1314
Selective Control Valve and Lever Assembly (5GL)…………….1316
Remove and Install Selective Control Valve (SCV)…………….1318
Remove and Install Selective Control Valve (SCV) – Tractors with Mid-Mounted Couplers…………….1320
Selective Control Valve Levers – Exploded View (5G VN) (MY20)…………….1323
Selective Control Valve Levers – Exploded View (5GL) (MY20)…………….1325
Remove and Install Pressure Relief Valve…………….1327
Remove, Inspect, and Install Distributor Detent…………….1330
Remove, Inspect, and Install Rockshaft Position Control Lever…………….1336
Remove, Inspect, and Install Rockshaft Draft Control Lever…………….1339
Section 80: Miscellaneous…………….1343
Group 00: Removal and Installation of Components…………….1343
Summary of References – Removal and Installation of Components (Miscellaneous)…………….1346
Specifications…………….1636
Remove Hood (5G VNF)…………….1348
Remove Hood (5075) (5G VNF)…………….1351
Remove Hood (5GL)…………….1353
Install Hood (5G VNF)…………….1355
Install Hood (5GL)…………….1356
Remove and Install Front Axle (Two-Wheel Drive Tractors) (5G VNF)…………….1357
Remove and Install Front Axle – Four Wheel Drive (5GL)…………….1359
Remove, Inspect, and Install Front Axle Drive Shaft (5G VNF)…………….1363
Remove, Inspect, and Install Front Axle Drive Shaft (5GL)…………….1367
Remove and Install Front Axle (Four Wheel Drive Tractors) (5G VNF)…………….1371
Group 10: Front Axle…………….1343
Summary of References – Front Axle…………….1374
Specifications…………….1636
Essential or Recommended Tools…………….1576
Inspect and Replace Pivot Pin and Bushings (5G VNF)…………….1377
Remove and Install Spindle Assembly (5G VNF)…………….1378
Inspect and Replace Spindle Shaft Bushings (5G VNF)…………….1380
Inspect and Replace Front-Wheel Bearings (5G VNF)…………….1381
Remove and Install Epicyclic/Planetary Reduction (5GL)…………….1383
Remove and Install Wheel Hub (5GL)…………….1390
Remove and Install Axle Beam (5GL)…………….1405
Remove and Install Pinion Shaft Seal (5GL)…………….1409
Remove and Install Differential Support (5GL)…………….1412
Remove and Install Differential (5GL)…………….1426
Remove and Install Pinion (5GL)…………….1430
Toe-in/Steering Angle (5GL)…………….1444
Testing After Assembly (5GL)…………….1453
Group 15: Front and Rear Wheels…………….1343
Remove and Install Front or Rear Wheels…………….1456
Group 20: Trailer Mounting and Swinging Drawbar…………….1461
Summary of References – Trailer Mounting and Swinging Drawbar…………….1461
Check the Swinging Drawbar for Wear…………….1460
Swinging Drawbar…………….1461
Group 25: Fenders…………….1344
Summary of References – Fenders…………….1464
Remove and Install Fenders…………….1465
Section 90: Operator's Cab and Open Operator's Station…………….1470
Group 00: Remove and Install Operator's Cab/Open Operator's Station…………….1470
Summary of References – Remove and Install Operator's Cab/Open Operator's Station…………….1474
Remove Operator's Cab (5G VNF)…………….1475
Install Operator's Cab (5G VNF)…………….1502
Remove Open Operator's Station (5G VNF)…………….1505
Install Open Operator's Station (5G VNF)…………….1527
Remove Open Operator's Station (5GL)…………….1530
Install Open Operator's Station (5GL)…………….1546
Group 05: Controls and Instruments…………….1470
Summary of References – Controls and Instruments…………….1550
Remove and Install Right-hand Control Lever Molding (Cab) (5G VNF)…………….1551
Remove and Install Left-hand Control Lever Molding (Cab) (5G VNF)…………….1556
Remove and Install Right-hand Control Lever Molding (Open Operator's Station) (5G VNF)…………….1558
Remove and Install Left-hand Control Lever Molding (Open Operator's Station) (5G VNF)…………….1562
Remove and Install Right-Hand Control Lever Molding (Open Operator’s Station) (5GL)…………….1565
Remove and Install Left-Hand Control Lever Molding (Open Operator’s Station) (5GL)…………….1568
Replace Dashboard (5G VNF)…………….1569
Replace Dashboard (5GL)…………….1571
Group 15: Air-Conditioning System…………….1470
Air Conditioning System – Summary of References…………….1574
Air-Conditioning System – Special Tools…………….1575
Essential or Recommended Tools…………….1576
Air-Conditioning System – Specifications…………….1636
Torques for Tightening Refrigerant Hoses…………….1578
Air-Conditioning System – Safety at Work…………….1579
Storage of Refrigerant Containers…………….1581
Air-Conditioning – Important…………….1582
Service Work on Air-Conditioning System…………….1583
Fill with Refrigerant Oil…………….1587
Discharging the System…………….1589
Evacuating the System…………….1590
Filling With Refrigerant Oil…………….1591
Filling the System…………….1592
Topping Up a Partly Discharged System…………….1593
Leakage Test…………….1594
Replace Air-Conditioning Receiver-Drier…………….1595
Remove, Inspect, and Install Air Conditioning Compressor Belt…………….1598
Remove, Inspect, and Install Air-Conditioning Compressor…………….1602
Remove, Inspect, and Install Air-Conditioning Condenser…………….1607
Check Oil Level in the Compressor…………….1610
Air-Conditioning Evaporator – Parts…………….1611
Remove and Install Air-Conditioning Evaporator…………….1613
Air-Conditioning Control Unit Disassembly…………….1619
Group 20: Heating System…………….1471
Summary of References – Heating System…………….1623
Remove, Inspect, and Install Cab Heater Valve…………….1624
Remove, Inspect, and Install Cab Heater Core…………….1626
Remove, Inspect, and Install Cab Air-Conditioning Core…………….1628
Remove, Inspect, and Install Blower Motor…………….1632
Group 25: Operator's Cab…………….1471
Summary of References – Operator's Cab…………….1635
Specifications…………….1636
Remove and Install Sun Visor…………….1637
Remove and Install Windshield…………….1638
Windshield – Exploded View…………….1642
Remove and Install Lower Front Windows…………….1644
Lower Front Windows – Exploded View…………….1646
Remove and Install Cab Door…………….1648
Remove and Install Inner Handle…………….1650
Cab Door – Exploded View…………….1652
Remove and Install Rear Side Cab Windows…………….1654
Rear Side Cab Windows, Exploded View…………….1656
Remove and Install Rear Window…………….1657
Rear Window – Exploded View…………….1660
Remove and Install Cab Recirculating/Fresh Air Filter…………….1662
Cab Roof Disassembly…………….1664
Post-Cover Disassembly…………….1672
Group 30: Open Operator's Station…………….1472
Summary of References – Open Operator's Station…………….1677
Remove and Install 2-Post ROPS (5G VNF)…………….1678
Remove and Install Roll-Bar (ROPS) (5GL)…………….1684
Group 35: Operator's Seat…………….1472
Summary of References – Operator's Seat…………….1692
Remove and Install Operator's Seat and Support (5G VNF)…………….1693
Remove and Install Operator’s Seat and Support (5GL)…………….1694
Section 99: Special Tools…………….1696
Group 05: Special Tools (Dealer-Fabricated)…………….1696
Summary of References — Dealer-Manufactured Tools…………….1700
Adapter…………….1701
Cone Point Adjustment Tools…………….1702
Draft Control Adjusting Tool…………….1704
Seal Ring Replacement Kit – Tool 1…………….1705
Seal Ring Replacement Kit – Tool 2…………….1706
JDG716796…………….1707
Group 10: Special Tools (Available as Spare Parts)…………….1696
Summary of References – Special Tools and Test Equipment…………….1710
D01019AA…………….1712
D01072AA…………….1713
D01210AA…………….1714
JDG1337…………….1715
JDG1375…………….1716
JDT42…………….1717
KJD10447…………….1718
KJD10492…………….1719
KJD10493…………….1720
KJD10494…………….1721
KJD119034…………….1722
KJD119183…………….1723
KJD715093…………….1724
KJD715583…………….1725
KJD715668…………….1726
KJD715800…………….1727
KJD715801…………….1728
KJD715804…………….1729
KJD715805…………….1730
KJD715808…………….1731
KJD715810…………….1732
KJD715815…………….1733
KJD715821…………….1734
KJD715824…………….1735
KJD715825…………….1736
KJD715826…………….1737
KJD715827…………….1738
KJD715829…………….1739
KJD715830…………….1740
KJD715836…………….1741
KJD715838…………….1742
KJD715843…………….1743
KJD715844…………….1744
KJD715845…………….1745
KJD715848…………….1746
KJD715887…………….1747
KJD715888…………….1748
KJD716105…………….1749
KJD716107…………….1750
KJD716108…………….1751
KJD716110…………….1752
KJD716111…………….1753
KJD716134…………….1754
KJD716138…………….1755
KJD716143…………….1756
KJD716144…………….1757
KJD716170…………….1758
KJD716171…………….1759
KJD716202…………….1760
KJD716211…………….1761
KJD716300…………….1762
KJD716302…………….1763
KJD716303…………….1764
KJD716304…………….1765
KJD716305…………….1766
KJD10567…………….1767
JDG11978…………….1768
JT02098…………….1769
JDG10975…………….1770
7062A…………….1771
John Deere Tractors 5075GV, 5090GV, 5075GN, 5090GN, 5100GN, 5075GL (MY16- ) Repair Service Manual (TM409219)