John Deere Tractors 5100GN, 5100GF, 5090GH, 5090G, 5085GV, 5085GN, 5085GL, 5085GF, 5080G, 5075GV, 5075GN, 5075GL, 5075GF Diagnosis & Tests Service Technical Manual (TM406319) • PageLarge

INSTANT DOWNLOAD

Complete Diagnosis & Tests Technical Manual with electrical wiring diagrams for John Deere Tractors 5080G, 5090G, 5090GH, 5075G(L,F,V,N), 5085G(L,F,V,N), 5100GF, 5100GN (S.N. -00468, -,000469- (Engine F5A) T3A) (Worldwide Edition), with all the workshop information to maintain, diagnose, and rebuild like professional mechanics.

John Deere 5080G, 5090G, 5090GH, 5075GL, 5085GL, 5075GF, 5085GF, 5100GF, 5075GN, 5085GN, 5100GN, 5075GV, 5085GV Tractors workshop Diagnosis & Tests technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM406319 – John Deere Tractors 5075GF, 5075GL, 5075GN, 5075GV, 5080G, 5085GL, 5085GF, 5085GN, 5085GV, 5090G, 5090GH, 5100GF, 5100GN (Worldwide Edition) Technical Manual (Diagnosis & Tests).pdf
tm406328 – Diagnostic des tracteurs 5080G, 5090G, 5090GH, 5075GL, 5085GL, 5075GF, 5085GF, 5100GF5075GN, 5085GN, 5100GN5075GV, 5085GV -: (Édition internationale) French.pdf
tm406329 – Diagnose der Traktoren5080G, 5090G, 5090GH,5075GL, 5085GL, 5075GF,5085GF, 5100GF, 5075GN,5085GN, 5100GN,5075GV, 5085GV -: (Weltweite Ausgabe) German.pdf
tm406339 – Diagnosi trattori5080G, 5090G, 5090GH, 5075GL, 5085GL, 5075GF, 5085GF, 5100GF5075GN, 5085GN, 5100GN5075GV, 5085GV -: (Edizione universale) Italian.pdf
tm406354 – Diagnósticos de Tratores5080G, 5090G, 5090GH, 5075GL, 5085GL, 5075GF, 5085GF, 5100GF5075GN, 5085GN, 5100GN5075GV, 5085GV -: (Edição Mundial) Portuguese.pdf

Total Pages: 3,491 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English etc.

MAIN SECTIONS
Foreword
General Information
Safety Measures
General References
Diagnostic Trouble Codes
Engine Control Unit (FPT F34 (F5D) Diesel Engine
Electronic Hitch Sensing
Transmission Control Unit
E-SCV Control Unit
Vehicle Control Unit
Observable Symptoms
Fuel and Air Intake System
Electrical System
Electronic Control Units
Power Train
Steering and Brakes
Hydraulic System
Front-Wheel Drive
Air-Conditioning System
Engine
Engine – General Information
Engine – Operational Checks
Engine – Diagnostic Tests/Adjustments
Fuel, Air Intake and Cooling Systems
Fuel, Air Intake and Cooling System – Theory of Operation
Fuel, Air Intake and Cooling Systems – Diagnostic Tests/Adjustments
Electrical System
Diagnostic Schematics (5G/GH)
Diagnostic Schematics (5GL)
Diagnostic Schematics (5G VNF)
Electronic Control Units
Operation and General Information on Diagnostics
Information on How to Reprogram Control Units
ECU – Engine Control Unit
EHS II – Electronic Hitch Sensing
TCU – Transmission Control Unit
TVC – E-SCV Control Unit
VCU – Vehicle Control Unit
Electrical System (5G/GH) – Component Information
Summary of Electrical (5G/GH) Components and Harnesses
Electrical Components – Assemblies (5G/GH)
Electrical Components – Sensors (5G/GH)
Electrical Components – Lights (5G/GH)
Electrical Components – Fuses, Relays and Diodes (5G/GH)
Electrical Components – Power Supply and Alternator (5G/GH)
Electrical Components – Monitoring and Signalling Devices (5G/GH)
Electrical Components – Electrical Motors (5G/GH)
Electrical Components – Resistors (5G/GH)
Electrical Components – Switches (5G/GH)
Wiring Harnesses (5G/GH)
Wiring Diagrams (5G/GH)
Connector Information (5G/GH)
Ground Points (5G/GH)
Electrical Components – Solenoids and Solenoid Valves (5G/GH)
Electrical Components – Other (5G/GH)
Electrical System (5GL) – Component Information
Summary of Electrical Components and Harnesses (5GL)
Electrical Components – Assemblies (5GL)
Electrical Components – Sensors (5GL)
Electrical Components – Lights (5GL)
Electrical Components – Fuses, Relays and Diodes (5GL)
Electrical Components – Power Supply and Alternator (5GL)
Electrical Components – Monitoring and Signaling Devices (5GL)
Electrical Components – Electrical Motors (5GL)
Electrical Components – Resistors (5GL)
Electrical Components – Switches (5GL)
Wiring Harnesses (5GL)
Wiring Diagrams (5GL)
Connector Information (5GL)
Ground Points (5GL)
Electrical Components – Solenoids and Solenoid Valves (5GL)
Electrical System (5G VNF) – Component Information
Summary of Electrical Components and Harnesses (5G VNF)
Electrical Components – Assemblies (5G VNF)
Electrical Components – Sensors (5G VNF)
Electrical Components – Lights (5G VNF)
Electrical Components – Fuses, Relays and Diodes (5G VNF)
Electrical Components – Power Supply and Alternator (5G VNF)
Electrical Components – Monitoring and Signaling Devices (5G
VNF)
Electrical Components – Electrical Motors (5G VNF)
Electrical Components – Resistors (5G VNF)
Electrical Components – Switches (5G VNF)
Wiring Harnesses (5G VNF)
Wiring Diagrams (5G VNF)
Connector Information (5G VNF)
Ground Points (5G VNF)
Electrical Components – Solenoids and Solenoid Valves (5G VNF)
Electrical Components – Other (5G VNF)
Drive Train (without Transmission)
Front-Wheel Drive – Theory of Operation
Differential – Theory of Operation
Final Drives – Theory of Operation
Rear PTO – Theory of Operation
Drive Train (without Transmission) – Component Information
Drive Train (without transmisson) – Diagnostic Tests/Adjustments
Mechanical Transmissions
Mechanical Transmissions – Theory of Operation
Mechanical Transmissions – Component Information
Drive Train (without transmisson) – Diagnostic Tests/Adjustments
Power Reverser Transmission (24/12)
Power Reverser Transmission (24-12) – Operational Checks
Power Reverser Transmission (24-12) – Theory of Operation
Power Reverser Transmission (24-12) – Diagnostic Tests/Adjustments
Steering and Brake Systems
Steering and Brake Systems – Theory of Operation
Steering and Brake Systems – Component Information
Steering and Brake Systems – Diagnostic Tests/Adjustments
Hydraulic System
Hydraulic System – Theory of Operation
Hydraulic System – Schematics
Hydraulic System – Component Information
Hydraulic System – Diagnostic Tests/Adjustments
Miscellaneous
Operational Checks
Cab and Open Operator’s Station
Cab and Open Operator’s Station – Theory of Operation
Cab and Open Operator’s Station – Component Information
Cab and Open Operator’s Station – Diagnostic Tests/Adjustments
Special Tools
Special Tools (Dealer-Fabricated)John Deere Tractors 5100GN, 5100GF, 5090GH, 5090G, 5085GV, 5085GN, 5085GL, 5085GF, 5080G, 5075GV, 5075GN, 5075GL, 5075GF Diagnosis & Tests Service Technical Manual (TM406319)

TM406319 – John Deere Tractors 5100GN, 5100GF, 5090GH, 5090G, 5085GV, 5085GN, 5085GL, 5085GF, 5080G, 5075GV, 5075GN, 5075GL, 5075GF Technical Manual (Diagnosis & Tests).PDF

Complete Diagnosis & Tests Technical Manual with electrical wiring diagrams for John Deere Tractors 5080G, 5090G, 5090GH, 5075G(L,F,V,N), 5085G(L,F,V,N), 5100GF, 5100GN (S.N. -00468, -,000469- (Engine F5A) T3A) (Worldwide Edition), with all the shop information to maintain, diagnostic, repair, refurbish/rebuild like professional mechanics.

Total Pages: 3,391 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English

TABLE OF CONTENTS…………….1
Section 210: General Information…………….3434
Group 05: Safety Measures…………….66
General Information – Safety – Summary of References…………….70
Recognize Safety Information…………….72
Understand Signal Words…………….73
Follow Safety Instructions…………….74
Prevent Machine Runaway…………….75
Operating the Tractor Safely…………….76
Operating the Loader Tractor Safely…………….78
Passenger Seat…………….79
Use Safety Lights and Devices…………….80
Towing Trailers/Implements Safely (Mass)…………….81
Use Caution On Slopes and Uneven Terrain…………….82
Freeing a Mired Machine…………….83
Avoid Backover Accidents…………….84
Handle Fluids Safely—Avoid Fires…………….85
Handling Batteries Safely…………….86
Prepare for Emergencies…………….88
Avoid High-Pressure Fluids…………….89
Service Cooling System Safely…………….90
Remove Paint Before Welding or Heating…………….91
Avoid Heating Near Pressurized Fluid Lines…………….92
Work In Ventilated Area…………….93
Avoid Contact with Agricultural Chemicals…………….94
Handle Agricultural Chemicals Safely…………….95
Stay Clear of Rotating Drivelines…………….97
Wear Protective Clothing…………….99
Protect Against Noise…………….100
Practice Safe Maintenance…………….101
Avoid Hot Exhaust…………….102
Exhaust Filter Cleaning…………….103
Clean Exhaust Filter Safely…………….104
Read Operator Manuals for ISOBUS Implements…………….107
Use Steps and Handholds Correctly…………….108
Use Seat Belt Properly…………….109
Park Machine Safely…………….110
Use Proper Lifting Equipment…………….111
Construct Dealer-Made Tools Safely…………….112
Support Machine Properly…………….113
Work in Clean Area…………….114
Illuminate Work Area Safely…………….115
Service Machines Safely…………….116
Service Accumulator Systems Safely…………….117
Service Tires Safely…………….118
Use Proper Tools…………….119
Service Front-Wheel Drive Tractor Safely…………….120
Avoid Eye Contact With Radar…………….121
Keep ROPS Installed Properly…………….122
Replace Safety Signs…………….124
Replace Safety Signs…………….124
Dispose of Waste Properly…………….125
Live With Safety…………….890
Safety Measures on Electronic Control Units…………….127
Servicing Electronic Control Units…………….903
Welding Near Electronic Control Units…………….904
Keep Electronic Control Unit Connectors Clean…………….902
Safety Instructions for Replacing a Halogen Bulb…………….131
Safety Instructions for Replacing Xenon (HID) Bulbs and Ballast Units…………….133
Group 10: General References…………….67
General Information – General References, Summary of References…………….136
General Information – Electrical System, Approach to Tabular Diagnostic Procedures…………….137
General Information – Electrical System, Troubleshooting Unsolved Problems…………….139
General Information – Electrical System, Worksheet for Circuit/Harness Test…………….140
General Information – Electrical System, Visual Check…………….142
General Information – Electrical System, Electrical Circuit Malfunctions…………….143
Section 211: Diagnostic Trouble Codes…………….148
Group ECU: Engine Control Unit (FPT F34 (F5D) Diesel Engine…………….148
ECU 004151.12 – Fuel Rail Pressure Relief Valve (PRV) Fault…………….148
ECU 065564.03 – Water-in-Fuel detected…………….148
ECU 065585.03 – Coolant Temperature Sensor, Voltage Too High…………….148
ECU 065585.04 – Coolant Temperature Sensor, Voltage Too Low…………….148
ECU 065587.03 – Manifold Air Temperature Sensor (High-Pressure Pump), Voltage Too High…………….148
ECU 065587.04 – Manifold Air Temperature Sensor (High-Pressure Pump), Voltage Too Low…………….148
ECU 065588.00 – Manifold Air Pressure Sensor (High-Pressure Pump) Fault…………….148
ECU 065588.01 – Manifold Air Pressure Sensor (High-Pressure Pump) Fault…………….148
ECU 065588.03 – Manifold Air Pressure Sensor (High-Pressure Pump), Voltage Too High…………….148
ECU 065588.04 – Manifold Air Pressure Sensor (High-Pressure Pump), Voltage Too Low…………….148
ECU 065589.03 – Fuel Temperature Sensor, Voltage Too High…………….148
ECU 065589.04 – Fuel Temperature Sensor, Voltage Too Low…………….148
ECU 065590.03 – Fuel Rail Pressure Sensor, Voltage Too High…………….148
ECU 065590.04 – Fuel Rail Pressure Sensor, Voltage Too Low…………….148
ECU 065591.02 – Fuel Rail Pressure Relief Valve (PRV), Opens Too Often…………….148
ECU 065591.03 – Fuel Rail Pressure Relief Valve (PRV) Fault…………….148
ECU 065591.04 – Fuel Rail Pressure Relief Valve (PRV) is forced to open by system test…………….148
ECU 065596.03 – Ambient Temperature Sensor, Voltage Too High…………….148
ECU 065596.04 – Ambient Temperature Sensor, Voltage Too Low…………….148
ECU 065601.02 – Crankshaft Position Sensor Fault…………….148
ECU 065601.04 – Camshaft Position Sensor Signal Invalid…………….148
ECU 065603.02 – Camshaft Position Sensor Fault…………….148
ECU 065603.04 – Camshaft Position Sensor Fault…………….148
ECU 065604.03 – Engine Speed Sensor Signal Mismatch…………….148
ECU 065609.02 – Fuel Filter Heater Fault…………….148
ECU 065609.03 – Fuel Filter Heater, Voltage Too High…………….148
ECU 065609.04 – Fuel Filter Heater, Voltage Too Low…………….148
ECU 065609.12 – Fuel Filter Heater, Temperature too High…………….148
ECU 065617.03 – High Pressure Fuel System Fault…………….148
ECU 065619.03 – High Pressure Fuel System Fault…………….148
ECU 065619.03 – High Pressure Fuel System Fault…………….148
ECU 065621.03 – High Pressure Fuel Control Valve Fault…………….149
ECU 065623.03 – High Pressure Fuel Control Valve Fault…………….149
ECU 065624.03 – Leakage in Fuel System…………….149
ECU 065625.02 – High Pressure Fuel Control Valve Fault…………….149
ECU 065629.03 – Diesel Particulate Filter Fault (Derate Level 1)…………….149
ECU 065630.03 – EGR Valve Fault (Derate Level 1)…………….149
ECU 065633.02 – Injector No. 1, Short Circuit…………….149
ECU 065634.02 – Injector No. 2, Short Circuit…………….149
ECU 065635.02 – Injector No. 3, Short Circuit…………….149
ECU 065636.02 – Injector No. 4, Short Circuit…………….149
ECU 065639.02 – Injector No. 1 Fault…………….149
ECU 065640.02 – Injector No. 2 Fault…………….149
ECU 065641.02 – Injector No. 3 Fault…………….149
ECU 065642.02 – Injector No. 4 Fault…………….149
ECU 065649.03 – Injector Wiring Bank 1, Short Circuit…………….149
ECU 065651.03 – Injector Wiring Bank 2, Short Circuit…………….149
ECU 065660.12 – Control Software Internal Fault…………….149
ECU 065662.02 – Control Software Internal Fault…………….149
ECU 065662.03 – Control Software Internal Fault…………….149
ECU 065662.04 – Control Software Internal Fault…………….149
ECU 065662.12 – Fuel Injection Limited…………….149
ECU 065663.12 – Injector No. 1, Incorrect Calibration Code…………….149
ECU 065679.02 – Oxygen Sensor Fault…………….149
ECU 065679.03 – Oxygen Sensor, Voltage Too High…………….149
ECU 065679.04 – Oxygen Sensor, Voltage Too Low…………….149
ECU 065689.02 – Turbocharger Wastegate Fault…………….149
ECU 065693.04 – Engine Power Derate Condition Exists…………….149
ECU 065694.04 – Engine Power Derate Condition Exists…………….149
ECU 065713.03 – CAN Bus Voltage Too High…………….149
ECU 065713.04 – CAN Bus Voltage Too Low…………….149
ECU 065719.02 – Incorrect CAN Bus Message…………….149
ECU 065736.03 – Incorrect CAN Bus Message…………….149
ECU 065745.03 – Control Software Internal Fault…………….149
ECU 065746.02 – Control Software Internal Fault…………….150
ECU 065746.03 – Control Software Internal Fault…………….150
ECU 065746.04 – Control Software Internal Fault…………….150
ECU 065746.12 – Control Software Internal Fault…………….150
ECU 065747.12 – Control Software Internal Fault…………….150
ECU 065748.12 – Control Software Internal Fault…………….150
ECU 065752.12 – Control Software Internal Fault…………….150
ECU 065753.02 – Control Software Internal Fault…………….150
ECU 065753.03 – Control Software Internal Fault…………….150
ECU 065753.12 – Control Software Internal Fault…………….150
ECU 065754.12 – Control Software Internal Fault…………….150
ECU 065763.03 – Control Software Internal Fault…………….150
ECU 065764.03 – Control Software Internal Fault…………….150
ECU 065766.12 – ECU Supply Voltage No. 1 Fault…………….150
ECU 065767.03 – ECU Supply Voltage No. 2 Fault…………….150
ECU 065768.03 – ECU Supply Voltage No. 2 Fault…………….150
ECU 065771.03 – Barometric Air Pressure, Voltage Too High…………….150
ECU 065771.04 – Barometric Air Pressure, Voltage Too Low…………….150
ECU 065777.03 – DPF Differential Pressure Sensor, Voltage Too High…………….150
ECU 065777.04 – DPF Differential Pressure Sensor, Voltage Too Low…………….150
ECU 065779.12 – DPF Differential Pressure Sensor Fault…………….150
ECU 065783.00 – DOC Outlet Temperature Sensor Fault…………….150
ECU 065783.03 – DOC Outlet Temperature Sensor, Voltage Too High…………….150
ECU 065783.04 – DOC Outlet Temperature Sensor, Voltage Too Low…………….150
ECU 065791.02 – Engine Oil Viscosity Too Low…………….150
ECU 065791.04 – Engine Oil Viscosity Low…………….150
ECU 131109.03 – Main Relay, Voltage Too High…………….150
ECU 131109.04 – Main Relay, Voltage Too Low…………….150
ECU 131110.03 – Unswitched Battery Voltage Too High…………….150
ECU 131110.04 – Unswitched Battery Voltage Too Low…………….150
ECU 131127.03 – Fuel Rail Pressure Relief Valve (PRV), Opens Too Often…………….150
ECU 131127.04 – Fuel Rail Pressure Relief Valve (PRV) is forced to open by system test…………….150
ECU 131127.12 – Fuel Rail Pressure Relief Valve (PRV) is forced to open by system test…………….150
ECU 131128.03 – Engine Oil Pressure Sensor Fault…………….151
ECU 131128.04 – Engine Oil Pressure Low…………….151
ECU 131158.03 – Engine Power Derate Condition Exists…………….151
ECU 131161.03 – High Pressure Fuel Control Valve, Voltage Too High…………….151
ECU 131162.03 – Injector No. 1, Calibration Fault…………….151
ECU 131162.04 – Injector No. 1, Calibration Fault…………….151
ECU 131165.03 – Diesel Particulate Filter Fault (Derate Level 3)…………….151
ECU 131166.03 – EGR Valve Fault (Derate Level 3)…………….151
ECU 131183.04 – Fuel Rail Pressure Fault…………….151
ECU 131199.12 – Injector No. 2, Incorrect Calibration Code…………….151
ECU 131225.04 – Turbocharger Wastegate Fault…………….151
ECU 131227.03 – Turbocharger Inlet Temperature, Voltage Too High…………….151
ECU 131227.04 – Turbocharger Inlet Temperature, Voltage Too Low…………….151
ECU 131252.02 – Incorrect CAN Bus Message…………….151
ECU 131281.03 – Control Software Internal Fault…………….151
ECU 131283.12 – Control Software Internal Fault…………….151
ECU 131284.04 – Control Software Internal Fault…………….151
ECU 196651.02 – Indicator Light for Glow Plug Fault…………….151
ECU 196651.03 – Glow Plug, Voltage Too High…………….151
ECU 196651.04 – Glow Plug, Voltage Too Low…………….151
ECU 196651.12 – Glow Plug System, Temperature Too High…………….151
ECU 196697.04 – High Pressure Fuel Control Valve, Voltage Too Low…………….151
ECU 196698.03 – Injector No. 2, Calibration Fault…………….151
ECU 196698.04 – Injector No. 2, Calibration Fault…………….151
ECU 196735.12 – Injector No. 3, Incorrect Calibration Code…………….151
ECU 196755.02 – Turbocharger Wastegate Valve Fault…………….151
ECU 196755.03 – Turbocharger Wastegate Valve, Voltage Too High…………….151
ECU 196755.04 – Turbocharger Wastegate Valve, Voltage Too Low…………….151
ECU 196755.12 – Turbocharger Wastegate Valve, Temperature Too High…………….151
ECU 196765.04 – Engine Power Derate Condition Exists…………….151
ECU 196766.04 – Engine Power Derate Condition Exists…………….151
ECU 196808.02 – Incorrect CAN Bus Message…………….151
ECU 196817.12 – Control Software Internal Fault…………….151
ECU 196820.02 – Control Software Internal Fault…………….152
ECU 196820.03 – Control Software Internal Fault…………….152
ECU 196820.04 – Control Software Internal Fault…………….152
ECU 196820.12 – Control Software Internal Fault…………….152
ECU 196835.00 – Control Software Internal Fault…………….152
ECU 196835.01 – Control Software Internal Fault…………….152
ECU 196835.02 – Control Software Internal Fault…………….152
ECU 196835.03 – Control Software Internal Fault…………….152
ECU 196835.04 – Control Software Internal Fault…………….152
ECU 196835.12 – Control Software Internal Fault…………….152
ECU 196849.04 – Diesel Particulate Filter Fault…………….152
ECU 196851.12 – DPF Differential Pressure Sensor Fault…………….152
ECU 196854.03 – DOC Inlet Temperature Sensor, Voltage Too High…………….152
ECU 196854.04 – DOC Inlet Temperature Sensor, Voltage Too Low…………….152
ECU 196857.03 – Diesel Particulate Filter Fault…………….152
ECU 262182.03 – Engine Control Unit, Voltage Too High…………….152
ECU 262182.04 – Engine Control Unit, Voltage Too Low…………….152
ECU 262194.03 – Engine Temperature Too High…………….152
ECU 262197.12 – Fuel Rail Pressure Sensor Fault…………….152
ECU 262229.03 – High Pressure Fuel System Fault…………….152
ECU 262233.03 – High Pressure Fuel Control Valve Fault…………….152
ECU 262234.03 – Injector No. 3, Calibration Fault…………….152
ECU 262234.04 – Injector No. 3, Calibration Fault…………….152
ECU 262271.12 – Injector No. 4, Incorrect Calibration Code…………….152
ECU 262281.03 – EGR Valve Fault…………….152
ECU 262285.02 – Actuator for Throttle Fault…………….152
ECU 262285.12 – Actuator for Throttle, Temperature Too High…………….152
ECU 262299.03 – Turbocharger Pressure Sensor, Voltage Too High…………….152
ECU 262299.04 – Turbocharger Pressure Sensor, Voltage Too Low…………….152
ECU 262301.04 – Engine Power Derate Condition Exists…………….152
ECU 262302.04 – Engine Power Derate Condition Exists…………….152
ECU 262356.03 – Control Software Internal Fault…………….152
ECU 262356.04 – Control Software Internal Fault…………….152
ECU 262371.03 – Control Software Internal Fault…………….153
ECU 262371.04 – Control Software Internal Fault…………….153
ECU 262371.12 – Control Software Internal Fault…………….153
ECU 262393.03 – Diesel Particulate Filter Fault…………….153
ECU 327724.01 – Glow Plug Control Unit Fault…………….153
ECU 327730.03 – Engine Temperature Too High…………….153
ECU 327733.03 – Fuel Rail Pressure Sensor, Pressure Too High…………….153
ECU 327756.03 – Engine Speed Extremely High…………….153
ECU 327769.12 – High Pressure Fuel Control Valve, Temperature Too High…………….153
ECU 327770.03 – Injector No. 4, Calibration Fault…………….153
ECU 327770.04 – Injector No. 4, Calibration Fault…………….153
ECU 327817.03 – EGR Valve Fault…………….153
ECU 327817.04 – EGR Valve Fault…………….153
ECU 327819.02 – EGR Valve Fault…………….153
ECU 327819.12 – EGR Valve, Temperature Too High…………….153
ECU 327820.03 – Actuator for Throttle Fault…………….153
ECU 327820.04 – Actuator for Throttle Fault…………….153
ECU 327821.03 – Actuator for Throttle, Voltage Too High…………….153
ECU 327821.04 – Actuator for Throttle, Voltage Too Low…………….153
ECU 327890.03 – Control Software Internal Fault…………….153
ECU 327892.02 – Control Software Internal Fault…………….153
ECU 327892.03 – Control Software Internal Fault…………….153
ECU 327892.04 – Control Software Internal Fault…………….153
ECU 327892.12 – Control Software Internal Fault…………….153
ECU 327907.03 – Control Software Internal Fault…………….153
ECU 327907.04 – Control Software Internal Fault…………….153
ECU 327907.12 – Control Software Internal Fault…………….153
ECU 327925.12 – Diesel Particulate Filter Fault…………….153
ECU 393217.02 – Oxygen Sensor Fault…………….153
ECU 393218.02 – Oxygen Sensor Fault…………….153
ECU 393221.03 – Oxygen Sensor Wiring, Short Circuit…………….153
ECU 393222.02 – Oxygen Sensor Fault…………….153
ECU 393223.03 – Oxygen Sensor Fault…………….153
ECU 393223.04 – Oxygen Sensor Fault…………….154
ECU 393225.02 – Control Software Internal Fault…………….154
ECU 393226.04 – Oxygen Sensor, Voltage Too High…………….154
ECU 393227.03 – Oxygen Sensor, Voltage Too High…………….154
ECU 393227.04 – Oxygen Sensor, Voltage Too Low…………….154
ECU 393228.03 – Oxygen Sensor, Temperature Too High…………….154
ECU 393228.04 – Oxygen Sensor, Temperature Too Low…………….154
ECU 393355.00 – EGR Valve, Voltage Too High…………….154
ECU 393355.01 – EGR Valve, Voltage Too Low…………….154
ECU 393355.02 – EGR Valve Fault…………….154
ECU 393355.03 – EGR Valve, Voltage Too High…………….154
ECU 393355.04 – EGR Valve, Voltage Too Low…………….154
ECU 393355.07 – EGR Valve Fault…………….154
ECU 393357.03 – Actuator for Throttle, Voltage Too High…………….154
ECU 393357.04 – Actuator for Throttle, Voltage Too Low…………….154
ECU 393374.04 – Engine Power Derate Condition Exists…………….154
ECU 393428.02 – Control Software Internal Fault…………….154
ECU 393428.03 – Control Software Internal Fault…………….154
ECU 393428.04 – Control Software Internal Fault…………….154
ECU 393428.12 – Control Software Internal Fault…………….154
ECU 393460.12 – Regeneration Fault…………….154
ECU 458796.00 – Glow Plug No.1, Current Too Low…………….154
ECU 458796.01 – Glow Plug No.3, Current Too Low…………….154
ECU 458796.02 – Glow Plug No.4, Current Too Low…………….154
ECU 458796.03 – Glow Plug No.2, Current Too Low…………….154
ECU 458889.00 – EGR Valve (Position Sensor), Voltage Too High…………….154
ECU 458889.01 – EGR Valve (Position Sensor), Voltage Too Low…………….154
ECU 458891.03 – Actuator for Throttle, Voltage Too High…………….154
ECU 458891.04 – Actuator for Throttle, Voltage Too Low…………….154
ECU 458893.03 – Actuator for Throttle, Voltage Too High…………….154
ECU 458893.04 – Actuator for Throttle, Voltage Too Low…………….154
ECU 458938.02 – Incorrect CAN Bus Message…………….154
ECU 458995.12 – Diesel Particulate Filter Fault…………….154
Group EHS2: Electronic Hitch Sensing…………….155
EHS01 – Position Sensor Fault…………….155
EHS02 – Draft Sensor Fault…………….155
EHS04 – Electronic Hitch Sensing Control Unit Internal Failure…………….155
EHS08 – Electronic Hitch Sensing Control Unit, Supply Voltage too Low…………….155
EHS16 – Electronic Hitch Sensing Control Unit, Supply Voltage too High…………….155
EHS32 – Lowering Solenoid Valve Fault…………….155
EHS64 – Raising Solenoid Valve Fault…………….155
Group TCU: Transmission Control Unit…………….155
TCU 000126.02 – Oil Filter Restricted Sensor, Fault…………….155
TCU 000126.31 – Transmission Oil Filter Restricted…………….155
TCU 000127.02 – Transmission Oil Pressure Detected with Engine Off…………….155
TCU 000127.07 – Transmission Oil Pressure Detected with Shut-Off Solenoid Valve Not Activated…………….155
TCU 000127.31 – Transmission Oil Pressure too Low…………….155
TCU 000158.00 – Transmission Control Unit, Supply Voltage too High…………….155
TCU 000158.01 – Transmission Control Unit, Supply Voltage too Low…………….155
TCU 000161.02 – Top Shaft Speed Sensor, Out Of Range…………….155
TCU 000161.08 – Top Shaft Speed Sensor, Fault…………….155
TCU 000177.00 – Transmission Oil Temperature too High…………….155
TCU 000177.01 – Transmission Oil Temperature too Low…………….155
TCU 000177.05 – Transmission Oil Temperature Sensor, Signal Voltage too High…………….155
TCU 000177.06 – Transmission Oil Temperature Sensor, Signal Voltage too Low…………….155
TCU 000190.09 – Incorrect CAN Bus Message, Engine Speed from ECU…………….155
TCU 000598.02 – Clutch Pedal Potentiometer and Clutch Pedal Switch, Signals Mismatch…………….155
TCU 000629.09 – Control Unit Internal Fault…………….155
TCU 000629.10 – Control Unit Internal Fault…………….155
TCU 000629.11 – Control Unit Internal Fault…………….155
TCU 000629.12 – Control Unit Internal Fault…………….155
TCU 000629.14 – Control Unit Internal Fault…………….155
TCU 000629.31 – Control Unit Internal Fault…………….155
TCU 000630.02 – Calibration Parameters Out of Range…………….155
TCU 000630.31 – Calibration Parameters Saving Fault…………….155
TCU 000639.31 – CAN Bus, High Error Rate…………….156
TCU 000788.06 – Forward High Clutch or Reverse Clutch, Current too High…………….156
TCU 000976.31 – PTO Switch Fault…………….156
TCU 001565.00 – INFORMATION FOR OPERATOR: Move Reverse Drive Lever to Neutral…………….156
TCU 003509.00 – 5-Volt Supply Voltage too Low…………….156
TCU 003509.01 – 5-Volt Supply Voltage too High…………….156
TCU 003593.06 – Current too High at All Outputs to Solenoid Valve…………….156
TCU 003596.06 – PTO Mode Indicator Lights, Current too High…………….156
TCU 003599.06 – PTO Shut-Off Solenoid Valve, Current too High…………….156
TCU 521215.00 – PTO Pressure Detected with PTO Shut-Off Solenoid Valve not Activated…………….156
TCU 521215.15 – PTO Pressure Detected with PTO Solenoid Valve not Activated…………….156
TCU 521215.16 – PTO Pressure Detected with PTO Switched Off…………….156
TCU 521215.18 – PTO Pressure not Detected with PTO Switched On…………….156
TCU 521216.31 – INFORMATION FOR OPERATOR: Stop Tractor, System Check in Process…………….156
TCU 521221.00 – Forward Low Clutch, Unexpected Slip…………….156
TCU 521221.06 – Forward Low Clutch, Current too High…………….156
TCU 521221.31 – Forward Low Clutch, Unexpected Slip…………….156
TCU 521222.00 – Forward High Clutch, Unexpected Slip…………….156
TCU 521222.31 – Forward High Clutch, Unexpected Slip…………….156
TCU 521230.02 – Reverse Drive Lever Switch Fault…………….156
TCU 521230.07 – Reverse Drive Lever Switch Fault…………….156
TCU 521230.12 – Reverse Drive Lever Switch Fault…………….156
TCU 521230.14 – Reverse Drive Lever Switch Fault…………….156
TCU 521230.31 – Reverse Drive Lever Switch Fault…………….156
TCU 521233.00 – Forward High Clutch Solenoid Valve, Feedback Current Present with Solenoid Valve Not Activated…………….156
TCU 521233.01 – Forward High Clutch Solenoid Valve, Feedback Current Not Present with Solenoid Valve Activated…………….156
TCU 521233.31 – Forward High Clutch Solenoid Valve, Measured and Reference Current Mismatch…………….156
TCU 521234.00 – Forward Low Clutch Solenoid Valve, Feedback Current Present with Solenoid Valve Not Activated…………….156
TCU 521234.01 – Forward Low Clutch Solenoid Valve, Feedback Current Not Present with Solenoid Valve Activated…………….156
TCU 521234.31 – Forward Low Clutch Solenoid Valve, Measured and Reference Current Mismatch…………….156
TCU 521235.00 – Reverse Clutch Solenoid Valve, Feedback Current Present with Solenoid Valve Not Activated…………….157
TCU 521235.01 – Reverse Clutch Solenoid Valve, Feedback Current Not Present with Solenoid Valve Activated…………….157
TCU 521235.31 – Reverse Clutch Solenoid Valve, Measured and Reference Current Mismatch…………….157
TCU 521236.06 – Main Ring Valve Solenoid Valve, Current too High or Shorted to Ground…………….157
TCU 521236.31 – Main Ring Valve Solenoid Valve, Feedback Current too High…………….157
TCU 521237.00 – Forward High Clutch, Pressure too High…………….157
TCU 521237.01 – Forward High Clutch, Pressure too Low…………….157
TCU 521237.03 – Forward High Clutch Pressure Sensor, Signal Voltage too High…………….157
TCU 521237.04 – Forward High Clutch Pressure Sensor, Signal Voltage too Low…………….157
TCU 521237.14 – Forward High Clutch, Pressure Difference too High…………….157
TCU 521237.31 – Forward High Clutch Solenoid Valve, Fault…………….157
TCU 521238.00 – Forward Low Clutch, Pressure too High…………….157
TCU 521238.01 – Forward Low Clutch, Pressure too Low…………….157
TCU 521238.03 – Forward Low Clutch Pressure Sensor, Signal Voltage too High…………….157
TCU 521238.04 – Forward Low Clutch Pressure Sensor, Signal Voltage too Low…………….157
TCU 521238.14 – Forward Low Clutch, Pressure Difference too High…………….157
TCU 521238.31 – Forward Low Clutch Solenoid Valve, Fault…………….157
TCU 521239.00 – Reverse Clutch, Pressure too High…………….157
TCU 521239.01 – Reverse Clutch, Pressure too Low…………….157
TCU 521239.03 – Reverse Clutch Pressure Sensor, Signal Voltage too High…………….157
TCU 521239.04 – Reverse Clutch Pressure Sensor, Signal Voltage too Low…………….157
TCU 521239.14 – Reverse Clutch, Pressure Difference too High…………….157
TCU 521239.31 – Reverse Clutch Solenoid Valve, Fault…………….157
TCU 522202.09 – Incorrect CAN Bus Message, Information from VCU…………….157
TCU 522383.00 – Reverse Clutch, Unexpected Slip…………….157
TCU 522383.31 – Reverse Clutch, Unexpected Slip…………….157
TCU 522402.02 – Transmission Speed Sensor, Signal Faulty…………….157
TCU 522402.08 – Transmission Speed Sensor, Fault…………….157
TCU 523666.00 – Control Unit, Supply Voltage too High…………….157
TCU 523666.01 – Control Unit, Supply Voltage too Low…………….157
TCU 523735.14 – Driving Clutch Solenoid Valves Activated without Signal from Reverse Drive Lever…………….157
TCU 523735.31 – Driving Clutch Solenoid Valves Activated with Reverse Drive Lever in Neutral or Clutch Pedal Completely Depressed…………….158
TCU 524173.00 – Clutch Pedal Potentiometer, Value too High…………….158
TCU 524173.01 – Clutch Pedal Potentiometer, Value too Low…………….158
TCU 524173.03 – Clutch Pedal Potentiometer, Output Voltage too High…………….158
TCU 524173.04 – Clutch Pedal Potentiometer, Output Voltage too Low…………….158
Group TVC: E-SCV Control Unit…………….158
TVC 053248 – Potentiometer for E-SCV 4 Oil Flow Rate Fault…………….158
TVC 053249 – Multi-function lever Fault (E-SCV Valve 4)…………….158
TVC 053250 – E-SCV Valve 4 Fault…………….158
TVC 053251 – Potentiometer for E-SCV 3 Oil Flow Rate Fault…………….158
TVC 053252 – Multi-function lever Fault (E-SCV Valve 3)…………….158
TVC 053253 – E-SCV Valve 3 Fault…………….158
TVC 053254 – Potentiometer for E-SCV 1 Oil Flow Rate Fault…………….158
TVC 053255 – E-SCV 1 Control Lever Fault…………….158
TVC 053256 – E-SCV Valve 2 Fault…………….158
TVC 053257 – Potentiometer for E-SCV 2 Oil Flow Rate Fault…………….158
TVC 053258 – E-SCV 2 Control Lever Fault…………….158
TVC 053259 – E-SCV Valve 1 Fault…………….158
TVC 053260 – E-SCV Transport Lock Switch Fault…………….158
TVC 053261 – Control Unit Unswitched Supply Voltage High…………….158
TVC 053262 – Control Unit Unswitched Supply Voltage Low…………….158
TVC 053263 – Control Unit 5 V Supply Fault…………….158
TVC 053264 – Safety Valve Fault…………….158
TVC 053265 – CAN bus Message Problem (E-SCV Valve 4)…………….158
TVC 053266 – CAN bus Message Problem (E-SCV Valve 4)…………….158
TVC 053267 – Incorrect CAN bus Message (E-SCV Valve 4)…………….158
TVC 053268 – Incorrect CAN bus Message (E-SCV Valve 4)…………….158
TVC 053270 – Incorrect EEPROM Value (E-SCV Valve 4)…………….158
TVC 053271 – Setpoint not Neutral (E-SCV Valve 4)…………….158
TVC 053272 – Supply Voltage Low (E-SCV Valve 4)…………….158
TVC 053273 – Supply Voltage High (E-SCV Valve 4)…………….158
TVC 053274 – Setpoint not Reached (E-SCV Valve 4)…………….158
TVC 053275 – Setpoint not Reached (E-SCV Valve 4)…………….159
TVC 053276 – Setpoint not Reached (E-SCV Valve 4)…………….159
TVC 053277 – Unexpected Movement (E-SCV Valve 4)…………….159
TVC 053278 – Supply Voltage Low (E-SCV Valve 4)…………….159
TVC 053279 – Supply Voltage High (E-SCV Valve 4)…………….159
TVC 053280 – Supply Voltage High (E-SCV Valve 4)…………….159
TVC 053281 – E-SCV Valve 4 Fault…………….159
TVC 053282 – E-SCV Valve 4 Fault…………….159
TVC 053283 – E-SCV Valve 4 Stuck Open…………….159
TVC 053284 – E-SCV Valve 4 Not NEUTRAL…………….159
TVC 053285 – E-SCV Valve 4 Fault…………….159
TVC 053286 – CAN bus Message Problem (E-SCV Valve 3)…………….159
TVC 053287 – CAN bus Message Problem (E-SCV Valve 3)…………….159
TVC 053288 – Incorrect CAN bus Message (E-SCV Valve 3)…………….159
TVC 053289 – Incorrect CAN bus Message (E-SCV Valve 3)…………….159
TVC 053291 – Incorrect EEPROM Value (E-SCV Valve 3)…………….159
TVC 053292 – Setpoint not Neutral (E-SCV Valve 3)…………….159
TVC 053293 – Supply Voltage Low (E-SCV Valve 3)…………….159
TVC 053294 – Supply Voltage High (E-SCV Valve 3)…………….159
TVC 053295 – Setpoint not Reached (E-SCV Valve 3)…………….159
TVC 053296 – Setpoint not Reached (E-SCV Valve 3)…………….159
TVC 053297 – Setpoint not Reached (E-SCV Valve 3)…………….159
TVC 053298 – Unexpected Movement (E-SCV Valve 3)…………….159
TVC 053299 – Supply Voltage Low (E-SCV Valve 3)…………….159
TVC 053300 – Supply Voltage High (E-SCV Valve 3)…………….159
TVC 053301 – Supply Voltage High (E-SCV Valve 3)…………….159
TVC 053302 – E-SCV Valve 3 Fault…………….159
TVC 053303 – E-SCV Valve 3 Fault…………….159
TVC 053304 – E-SCV Valve 3 Stuck Open…………….159
TVC 053305 – E-SCV Valve 3 Not NEUTRAL…………….159
TVC 053306 – E-SCV Valve 3 Fault…………….159
TVC 053307 – CAN bus Message Problem (E-SCV Valve 2)…………….159
TVC 053308 – CAN bus Message Problem (E-SCV Valve 2)…………….159
TVC 053309 – Incorrect CAN bus Message (E-SCV Valve 2)…………….160
TVC 053310 – Incorrect CAN bus Message (E-SCV Valve 2)…………….160
TVC 053312 – Incorrect EEPROM Value (E-SCV Valve 2)…………….160
TVC 053313 – Setpoint not Neutral (E-SCV Valve 2)…………….160
TVC 053314 – Supply Voltage Low (E-SCV Valve 2)…………….160
TVC 053315 – Supply Voltage High (E-SCV Valve 2)…………….160
TVC 053316 – Setpoint not Reached (E-SCV Valve 2)…………….160
TVC 053317 – Setpoint not Reached (E-SCV Valve 2)…………….160
TVC 053318 – Setpoint not Reached (E-SCV Valve 2)…………….160
TVC 053319 – Unexpected Movement (E-SCV Valve 2)…………….160
TVC 053320 – Supply Voltage Low (E-SCV Valve 2)…………….160
TVC 053321 – Supply Voltage High (E-SCV Valve 2)…………….160
TVC 053322 – Supply Voltage High (E-SCV Valve 2)…………….160
TVC 053323 – E-SCV Valve 2 Fault…………….160
TVC 053324 – E-SCV Valve 2 Fault…………….160
TVC 053325 – E-SCV Valve 2 Stuck Open…………….160
TVC 053326 – E-SCV Valve 2 Not NEUTRAL…………….160
TVC 053327 – E-SCV Valve 2 Fault…………….160
TVC 053328 – CAN bus Message Problem (E-SCV Valve 1)…………….160
TVC 053329 – CAN bus Message Problem (E-SCV Valve 1)…………….160
TVC 053330 – Incorrect CAN bus Message (E-SCV Valve 1)…………….160
Section 212: Observable Symptoms…………….643
Group 30: Fuel and Air Intake System…………….643
Fuel and Air Intake Problems…………….643
Group 40: Electrical System…………….643
Electrical System (Summary of References)…………….647
Starting System Diagnostics…………….643
Charging System Diagnostics…………….643
Lighting System Diagnostics…………….643
Group 45: Electronic Control Units…………….643
Vehicle CAN Bus Check…………….660
Group 50: Power Train…………….643
Drive System Diagnostics…………….643
Group 60: Steering and Brakes…………….643
Problems with the Brakes…………….643
Problems with the Steering System…………….643
Problems with the Trailer Brakes…………….643
Group 70: Hydraulic System…………….643
Problems with the Hydraulic System…………….643
Group 80: Front-Wheel Drive…………….643
Problems with the Front-Wheel Drive…………….643
Group 90: Air-Conditioning System…………….643
Problems with the Air-Conditioning System…………….643
Section 220: Engine…………….681
Group 05: Engine – General Information…………….3434
General Information – Engine Overview…………….684
Group 10: Engine – Operational Checks…………….681
Operational Check-Out (Summary of References)…………….687
Safety…………….712
Preliminary Engine Tests…………….689
Group 50: Engine – Diagnostic Tests/Adjustments…………….681
Tests and Adjustments (Summary of References)…………….691
Dynamometer Test…………….692
Section 230: Fuel, Air Intake and Cooling Systems…………….693
Group 20: Fuel, Air Intake and Cooling System – Theory of Operation…………….693
Summary of References – Theory of Operation…………….3420
Fuel System – Description – 5G Fuel System – Description – 5G & 5GH Models{pgNO}693 5GH Models…………….696
Fuel System – Description – 5GL, 5GV, 5GN Fuel System – Description – 5GL, 5GV, 5GN & 5GF Models{pgNO}693 5GF Models…………….697
Fuel System – Description – Auxiliary Fuel Tank (Optional) – 5GN Fuel System – Description – Auxiliary Fuel Tank (Optional) – 5GN & 5GF Models{pgNO}693 5GF Models…………….698
Air Intake System – Theory of Operation…………….699
Engine Cooling System Operation…………….701
Cooling System Radiator — Description…………….703
Viscous Clutch of Fan — Theory of Operation…………….704
Automatic Drive Belt Tensioner — Theory of Operation…………….706
Cold Weather Starting Aid — Theory of Operation…………….707
Group 50: Fuel, Air Intake and Cooling Systems – Diagnostic Tests/Adjustments…………….693
Summary of References – Tests and Adjustments…………….709
General Information…………….3434
Explanation of Checks…………….711
Safety…………….712
Special Tools…………….3448
Specifications…………….3350
Test Air Intake System…………….715
Test the Low-Pressure Switch in Air Intake System…………….717
Check the Cooling System for Leaks…………….719
Testing the Temperature at which the Thermostat opens…………….721
Checking the Viscous Clutch of the Fan…………….723
Check the Fuel Transfer Pump…………….724
Hand Throttle Lever and Accelerator Pedal Adjustment – 5G Hand Throttle Lever and Accelerator Pedal Adjustment – 5G & 5GH Models{pgNO}693 5GH Models…………….726
Hand Throttle Lever and Accelerator Pedal Adjustment – 5GL, 5GV, 5GN Hand Throttle Lever and Accelerator Pedal Adjustment – 5GL, 5GV, 5GN & 5GF Models{pgNO}693 5GF Models…………….735
Section 240: Electrical System…………….737
Group 30A: Diagnostic Schematics (5G/GH)…………….737
Diagnostic Schematics (5G/GH), Summary of References…………….741
50AA – Starting Motor and Charging System (5G/GH), Diagnostic Schematic…………….742
50BA – Hood Lighting System (5G/GH), Diagnostic Schematic…………….744
50BA – Head Lights (5G/GH), Diagnostic Schematic…………….746
50BA – Clearance and Tail Lights (5G/GH), Diagnostic Schematic…………….748
50BB – Work Lights (Tractors with Cab) (5G/GH), Diagnostic Schematic…………….750
50BC – Hazard Warning Lights (5G/GH), Diagnostic Schematic…………….752
50BC – Turn Signal Lights (5G/GH), Diagnostic Schematic…………….754
50CA – Horn (5G/GH), Diagnostic Schematic…………….756
50CB – Rear Window Wiper and Washer System (5G/GH), Diagnostic Schematic…………….758
50CB – Windshield Wiper (5G/GH), Diagnostic Schematic…………….760
50CC – Fan Motor and Backlights (5G/GH), Diagnostic Schematic…………….762
50CE – Radio and Dome Light (5G/GH), Diagnostic Schematic…………….764
50CF – Beacon Light (Open Operator Platform) (5G/GH), Diagnostic Schematic…………….766
50CF – Beacon Light (Cab) (5G/GH), Diagnostic Schematic…………….768
50CG – Trailer Socket (5G/GH), Diagnostic Schematic…………….770
50FA – Cruise Control (5G/GH), Diagnostic Schematic…………….772
50GA – Transmission Control Unit (5G/GH), Diagnostic Schematic…………….774
50FA – Electronic Engine Control (5G/GH), Diagnostic Schematic…………….776
50FA – Foot Throttle Control (5G/GH), Diagnostic Schematic…………….778
50FA – Hand Throtle Control (5G/GH), Diagnostic Schematic…………….780
50GA – Hi Lo Shifting (5G/GH), Diagnostic Schematic…………….782
50GD – Differential Lock (5G/GH), Diagnostic Schematic…………….784
50GE – Front Wheel Drive (5G/GH), Diagnostic Schematic…………….786
50GF – Rear PTO System (5G/GH), Diagnostic Schematic…………….788
50GG – Brakes (5G/GH), Diagnostic Schematic…………….790
50HA – Electronic Hitch Sensing (EHS II) (5G/GH), Diagnostic Schematic…………….792
50HB – Electronic Hitch Sensing (EHS II) with E-SCV (5G/GH), Diagnostic Schematic…………….794
50HC – E-SCV Control Unit (5G/GH), Diagnostic Schematic…………….797
50IA – Instrument Unit (5G/GH), Diagnostic Schematic…………….799
50JA – Vehicle CAN Bus System (5G/GH), Diagnostic Schematic…………….801
Group 30B: Diagnostic Schematics (5GL)…………….738
Diagnostic Schematics (5GL), Summary of References…………….804
50AA – Intake Air Heater Circuit (5GL), Diagnostic Schematic…………….805
50BA – Clearance Light and Tail Light Circuit (5GL), Diagnostic Schematic…………….807
50BA – Hood Lighting System (5GL), Diagnostic Schematic…………….809
50BC – Hazard Warning Lights Circuit (5GL), Diagnostic Schematic…………….811
50BC – Turn Signal Lights Circuit (5GL), Diagnostic Schematic…………….813
50CA – Horn Circuit (5GL), Diagnostic Schematic…………….815
50CF – Beacon Light Circuit (5GL), Diagnostic Schematic…………….817
50CG – Trailer Socket Circuit (5GL), Diagnostic Schematic…………….819
50GD – Differential Lock Circuit (5GL), Diagnostic Schematic…………….821
50GE – Brake System Circuit (5GL), Diagnostic Schematic…………….823
50GE – Front Wheel Drive and Park Brake Circuit (5GL), Diagnostic Schematic…………….825
Group 30C: Diagnostic Schematics (5G VNF)…………….738
Diagnostic Schematics (5G VNF), Summary of References…………….828
50AA – Starting Motor and Charging System (5G VNF), Diagnostic Schematic…………….829
50AB – Electrical Starting Aid Circuit (5G VNF), Diagnostic Schematic…………….831
50BA – Headlights (5G VNF), Diagnostic Schematic…………….833
50BB – Clearance and Tail Lights (5G VNF), Diagnostic Schematic…………….835
50BC – Worklights (Tractors with Cab) (5G VNF), Diagnostic Schematic…………….837
50BD – Hazard Warning Lights (5G VNF), Diagnostic Schematic…………….839
50BE – Turning-Signal Lights (5G VNF), Diagnostic Schematic…………….841
50CA – Horn (5G VNF), Diagnostic Schematic…………….843
50CB – Air-Conditioning Condenser (5G VNF), Diagnostic Schematic…………….845
50CC – Air-Conditioning System (5G VNF), Diagnostic Schematic…………….847
50CD – Windshield Wiper and Washer System (5G VNF), Diagnostic Schematic…………….849
50CE – Rear Window Wiper and Washer System (5G VNF), Diagnostic Schematic…………….851
50CF – Radio and Dome Light (5G VNF), Diagnostic Schematic…………….853
50CG – Beacon Light (Cab) (5G VNF), Diagnostic Schematic…………….855
50CH – Beacon Light (ROPS) (5G VNF), Diagnostic Schematic…………….857
50CI – Trailer Socket (5G VNF), Diagnostic Schematic…………….859
50GA – Transmission Control Unit (5G VNF), Diagnostic Schematic…………….861
50GB – Differential Lock (5G VNF), Diagnostic Schematic…………….863
50GC – Brakes (5G VNF), Diagnostic Schematic…………….865
50GD – Hi/Lo System (5G VNF), Diagnostic Schematic…………….867
50GE – Front-Wheel Drive and Park Brake (5G VNF), Diagnostic Schematic…………….869
50HA – Electronic Hitch Sensing (EHS II) (5G VNF), Diagnostic Schematic…………….871
50HB – Hydraulically Adjustable Stabilizer Bar and Lift Link (5G VNF), Diagnostic Schematic…………….872
50HC – E-SCV Control Unit (5G VNF), Diagnostic Schematic…………….873
50IA – Instrument Unit (5G VNF), Diagnostic Schematic…………….875
50JA – Vehicle CAN Bus System (5G VNF), Diagnostic Schematic…………….877
Section 245: Electronic Control Units…………….878
Group 05: Operation and General Information on Diagnostics…………….878
Operation and General Information on Diagnostics (Summary of References)…………….882
Procedure for Dealing with Diagnostic Trouble Codes…………….883
Digital Display Onboard Functionality (5G/GH)…………….885
Digital Display Onboard Functionality (5G VNF)…………….886
Group 10C: Information on How to Reprogram Control Units…………….878
Information on How to Reprogram Control Units – Summary of References…………….888
General Information on How to Reprogram Control Units…………….889
Live With Safety…………….890
Software Data Files Available for Downloading (5G/GH)…………….891
Software Data Files Available for Downloading (5G VNF)…………….893
Procedure When Replacing Control Units…………….895
Important Notes on Programming…………….896
Procedure When Programming Control Units…………….897
Procedure in the Event of a Programming Problem…………….899
Group ECU: ECU – Engine Control Unit…………….878
ECU – Engine Control Unit, Summary of References…………….901
Keep Electronic Control Unit Connectors Clean…………….902
Servicing Electronic Control Units…………….903
Welding Near Electronic Control Units…………….904
Control Unit Information and Overview Test…………….905
Engine Control Unit Replacement…………….906
Engine Replacement…………….907
Service ADVISOR Readings (Datapoint) list for FPT F34 (F5D) Diesel Engine…………….908
ECU Diagnostic Trouble Codes (DTC) Overview (sorted by P-Code)…………….911
Engine Oil and Filter Replacement Calibration…………….924
DPF Differential Pressure Sensor Calibration…………….925
Oxygen Sensor Calibration…………….926
DPF Calibration…………….927
DOC Calibration…………….928
DPF Ash Service Calibration…………….929
Injector Calibration…………….930
Fuel Rail Pressure Relief Valve Counter Reset…………….932
EGR Valve Calibration…………….933
Glow Plug System Test…………….934
Service Regeneration…………….935
Cylinder Cutout Test…………….936
Group EHS: EHS II – Electronic Hitch Sensing…………….879
EHS II – Electronic Hitch Sensing (Summary of References)…………….939
Calibration of the EHS II System…………….940
EHS II Diagnostic Trouble Codes…………….942
Electronic Hitch Sensing, System Information…………….943
Electronic Hitch Sensing (EHS II), Operational Check…………….944
Group TCU: TCU – Transmission Control Unit…………….879
TCU – Transmission Control Unit – Summary of References…………….946
Transmission Control Unit – On-Board Configuration (5G/GH)…………….947
Transmission Control Unit – On-Board Configuration – Vehicle type configuraton (5G/GH)…………….951
Transmission Control Unit – On-Board Configuration – Clutch pedal calibration (5G/GH)…………….954
Transmission Control Unit – On-Board Configuration – Clutches pressure sensors calibration (5G/GH)…………….957
Transmission Control Unit -On-Board Configuration – FNR lever comfort parameterization (5G/GH)…………….960
Transmission Control Unit – On-Board Configuration – Hi Lo comfort parameterization (5G/GH)…………….963
Transmission Control Unit – On-Board Configuration – Clutch pedal comfort parameterization (5G/GH)…………….966
Transmission Control Unit – On-Board Configuration – Limp home mode activation (5G/GH)…………….969
Transmission Control Unit – On-Board Configuration – On board diagnostic (5G/GH)…………….972
Transmission Control Unit – On-Board Configuration and Calibration Values (5G/GH)…………….974
Digital Display – TCU Message and Diagnostic Trouble Code (DTC) Overview (5G/GH)…………….975
Transmission Control Unit – On-Board Configuration (5G VNF)…………….980
Digital Display – TCU Message and Diagnostic Trouble Code (DTC) Overview (5G VNF)…………….987
Transmission Control Unit – On-Board Configuration and Calibration Values (5G VNF)…………….991
Transmission Control Unit – Software Information…………….992
Clutch Pedal, Operational Check…………….993
Reverse Drive Lever, Operational Check…………….994
Forward High Clutch, Operational Check…………….995
Forward Low Clutch, Operational Check…………….996
Reverse Clutch, Operational Check…………….997
TCU Main Ring Pressure, Operational Check…………….998
Power Take-Off (PTO) (5G VNF), Operational Check…………….999
Group TVC: TVC – E-SCV Control Unit…………….880
TVC – E-SCV Control Unit – Summary of References…………….1001
Service ADVISOR Readings (Datapoint) list for TVC E-SCV Control Unit…………….1002
TVC Diagnostic Trouble Codes…………….1004
E-SVC – Configuration of Replacement Valve…………….1006
E-SVC – Changing E-SCV Configuration…………….1007
E-SVC – Diagnostic LED Output Test Mode…………….1008
E-SVC – End Cover Valve Test Mode…………….1009
Group VCU: VCU – Vehicle Control Unit…………….880
Digital Display – User Interface…………….1014
Digital Display – Display Properties (Basic Settings)…………….1018
Digital Display – Initial Setup (Matching with Tractor)…………….1025
Oil Service Message Reset…………….1035
Displaying Diagnostic Trouble Codes…………….1037
Digital Display – Message and Diagnostic Trouble Code (DTC) Overview (5G/GH)…………….1039
Section 249A: Electrical System (5G/GH) – Component Information…………….1049
Group 40: Summary of Electrical (5G/GH) Components and Harnesses…………….1049
Summary of Electrical Components (5G/GH), Summary of References…………….1071
Summary of Wiring Harnesses (5G/GH), Summary of References…………….1077
Summary of Wiring Diagrams (5G/GH), Summary of References…………….1078
Summary of Connector Information (5G/GH), Summary of References…………….1079
Summary of Ground Points (5G/GH), Summary of References…………….1084
Group 40A: Electrical Components – Assemblies (5G/GH)…………….1049
A05 – Right Speaker (5G/GH), Component Information…………….1087
A06 – Left Speaker (5G/GH), Component Information…………….1089
A010 – Radio (5G/GH), Component Information…………….1091
A050 – CAN Bus Terminator 1 (Vehicle CAN Bus) (Mechanical Transmission) (5G/GH), Component Information…………….1094
A050 – CAN Bus Terminator 1 (Vehicle CAN Bus) (Power Reverser Transmission) (5G), Component Information…………….1096
A051 – CAN Bus Terminator (E-SCV CAN Bus) (5G/GH), Component Information…………….1098
A210 – EHS II Control Unit (5G/GH), Component Information…………….1100
A320 – Transmission Control Unit (Power Reverser Transmission) (5G/GH), Component Information…………….1108
A330 – Instrument Unit (Power Reverser Transmission) (5G), Component Information…………….1111
A330 – Instrument Unit (Mechanical Transmission) (5G/GH), Component Information…………….1115
A500 – Engine Control Unit (ECM) (5G/GH), Component Information…………….1119
A510 – Glow Plug Control Unit (GCU) (5G/GH), Component Information…………….1126
A520 – High Pressure Pump (5G/GH), Component Information…………….1128
A530 – Actuator for Throttle (5G/GH), Component Information…………….1130
A997 – E-SCV Control Unit (TVC) (5G/GH), Component Information…………….1132
Group 40B: Electrical Components – Sensors (5G/GH)…………….1049
B02 – Air Filter Restriction Sensor, Component Information…………….1139
B03 – Fuel Level Sensor (Mechanical Transmission) (5G/GH), Component Information…………….1141
B03 – Fuel Level Sensor (Power Reverser Transmission) (5G), Component Information…………….1143
B05 – Parking Brake Switch (Mechanical Transmission) (5G/GH), Component Information…………….1145
B05 – Parking Brake Switch (Power Reverser Transmission) (5G), Component Information…………….1147
B06 – Transmission Speed Sensor (Mechanical Transmission) (5G/GH), Component Information…………….1149
B06 – Transmission Speed Sensor (Power Reverser Transmission) (5G), Component Information…………….1151
B07A – PTO Switch (540E/1000 rpm) (Mechanical Transmission) (5G/GH), Component Information…………….1153
B07A – PTO Switch (540E/1000 rpm) (Power Reverser Transmission) (5G), Component Information…………….1155
B07B – PTO Switch (540 rpm) (Mechanical Transmission) (5G/GH), Component Information…………….1157
B07B – PTO Switch (540 rpm) (Power Reverser Transmission) (5G), Component Information…………….1159
B08 – PTO Neutral Start Switch (Mechanical Transmission) (5G/GH), Component Information…………….1161
B08 – PTO Neutral Start Switch (Power Reverser Transmission) (5G), Component Information…………….1164
B15 – Air Conditioning Pressure Switch, Component Information…………….1167
B31 – Trailer Brake Pressure Switch, Component Information…………….1169
B36 – Neutral Start Switch (Mechanical Transmission) (5G/GH), Component Information…………….1171
B36 – Neutral Start Switch (Power Reverser Transmission) (5G), Component Information…………….1173
B60 – Transmission Oil Temperature Sensor (Power Reverser Transmission) (5G), Component Information…………….1175
B63 – High Range/Low Range Switch on Transmission (Power Reverser Transmission) (5G), Component Information…………….1177
B64 – Reverse Drive Lever Switch (Power Reverser Transmission) (5G), Component Information…………….1179
B65 – Clutch Pedal Potentiometer (Power Reverser Transmission) (5G), Component Information…………….1181
B69 – Brake Oil Level Sensor (Power Reverser Transmission) (5G), Component Information…………….1183
B69 – Brake Oil Level Sensor (Mechanical Transmission) (5G/GH), Component Information…………….1185
B73 – Oil Filter Restriction Sensor (Power Reverser Transmission) (5G), Component Information…………….1187
B104 – Top Shaft Speed Sensor (Power Reverser Transmission) (5G), Component Information…………….1189
B112R – Brake Pedal Switch (Power Reverser Transmission) (5G), Component Information…………….1191
B112L – Brake Pedal Switch (Power Reverser Transmission) (5G), Component Information…………….1194
B112R – Brake Pedal Switch (Mechanical Transmission) (5G/GH), Component Information…………….1197
B112L – Brake Pedal Switch (Mechanical Transmission) (5G/GH), Component Information…………….1199
B150 – Thermostat, Component Information…………….1201
B151 – Fan Resistor (5G/GH), Component Information…………….1203
B200 – Hitch Position Sensor (5G/GH), Component Information…………….1205
B201 – Draft Sensor (5G/GH), Component Information…………….1207
B300 – Forward High Clutch Pressure Sensor (Power Reverser Transmission) (5G), Component Information…………….1209
B301 – Forward Low Clutch Pressure Sensor (Power Reverser Transmission) (5G), Component Information…………….1211
B302 – Reverse Clutch Pressure Sensor (Power Reverser Transmission) (5G), Component Information…………….1213
B303 – TCU Pressure Sensor (Power Reverser Transmission) (5G), Component Information…………….1215
B350 – PTO Pressure Sensor (Mechanical Transmission) (5G/GH), Component Information…………….1217
B350 – PTO Pressure Sensor (Power Reverser Transmission) (5G), Component Information…………….1219
B500 – Coolant Temperature Sensor (5G/GH), Component Information…………….1221
B501 – Oxygen Sensor (5G/GH), Component Information…………….1223
B502 – Camshaft Position Sensor (5G/GH), Component Information…………….1225
B503 – Fuel Temperature Sensor (5G/GH), Component Information…………….1227
B504 – Turbocharger Pressure Sensor (5G/GH), Component Information…………….1229
B505 – Engine Oil Pressure Sensor (5G/GH), Component Information…………….1231
B506 – Fuel Rail Pressure Sensor (5G/GH), Component Information…………….1233
B507 – Turbocharger Air Intake Temperature Sensor, Component Information…………….1235
B508 – Crankshaft Position Sensor (5G/GH), Component Information…………….1237
B509 – Ambient Temperature Sensor (5G/GH), Component Information…………….1239
B510 – Water in Fuel Sensor (5G/GH), Component Information…………….1241
B511 – DPF Differential Pressure Sensor (5G/GH), Component Information…………….1243
B512 – DOC Inlet Temperature Sensor (5G/GH), Component Information…………….1245
B513 – DOC Outlet Temperature Sensor (5G/GH), Component Information…………….1247
B980 – PTO Shaft Output Speed Sensor 1 with IPM (PTO Clutch Side Sensor) (5G/GH), Component Information…………….1249
B981 – Potentiometer for E-SCV 2 Oil Flow Rate (5G/GH), Component Information…………….1251
B982 – Potentiometer for E-SCV 2 Shut-Off Time (5G/GH), Component Information…………….1253
B983 – Potentiometer for E-SCV 4 Oil Flow Rate (5G/GH), Component Information…………….1255
B984 – Potentiometer for E-SCV 3 Oil Flow Rate (5G/GH), Component Information…………….1257
B985 – Potentiometer for E-SCV 1 Oil Flow Rate (5G/GH), Component Information…………….1259
B986 – Potentiometer for E-SCV 1 Shut-Off Time (5G/GH), Component Information…………….1261
B987 – Differential Lock Pressure Switch (Mechanical Transmission) (5G/GH), Component Information…………….1263
B987 – Differential Lock Pressure Switch (Power Reverser Transmission) (5G), Component Information…………….1265
B988 – Front Wheel Drive Pressure Switch (Mechanical Transmission) (5G/GH), Component Information…………….1267
B988 – Front Wheel Drive Pressure Switch (Power Reverser Transmission) (5G), Component Information…………….1269
B989 – PTO Shaft Output Speed Sensor 2 with IPM (Engine Side Sensor) (Mechanical Transmission) (5G/GH), Component Information…………….1271
B989 – PTO Shaft Output Speed Sensor 2 with IPM (Engine Side Sensor) (Power Reverser Transmission) (5G), Component Information…………….1273
B990 – PTO Shaft Output Speed Sensor 1 (Mechanical Transmission) (5G/GH), Component Information…………….1275
B990 – PTO Shaft Output Speed Sensor 1 (Power Reverser Transmission) (5G), Component Information…………….1277
B998 – Hand Throttle Sensor (5G/GH), Component Information…………….1279
B999 – Foot Throttle Potentiometer (Mechanical Transmission) (5G/GH), Component Information…………….1281
B999 – Foot Throttle Potentiometer (Power Reverser Transmission) (5G), Component Information…………….1283
Group 40E: Electrical Components – Lights (5G/GH)…………….1052
E01 – Right-Hand Headlight (5G/GH), Component Information…………….1287
E02 – Left-Hand Headlight (5G/GH), Component Information…………….1289
E03 – Right Hand Clearance (Tractors with Cab) (Mechanical Transmission) (5G/GH), Component Information…………….1291
E03 – Right Hand Clearance (Tractors with Cab) (Power Reverser Transmission) (5G), Component Information…………….1293
E04 – Left-Hand Clearance (Tractors with Cab) (Mechanical Transmission) (5G/GH), Component Information…………….1295
E04 – Left-Hand Clearance (Tractors with Cab) (Power Reverser Transmission) (5G), Component Information…………….1297
E05 – Cigarette Lighter (Mechanical Transmission) (5G/GH), Component Information…………….1299
E05 – Cigarette Lighter (Power Reverser Transmission) (5G/GH), Component Information…………….1301
E07 – Left-Hand H4 Farm Headlight (5G/GH), Component Information…………….1303
E08 – Right-Hand H4 Farm Headlight (5G/GH), Component Information…………….1305
E11/L – Left-Hand Work Light (Rear) (5G/GH), Component Information…………….1307
E11/R – Right-Hand Work Light (Rear) (5G/GH), Component Information…………….1309
E12 – Dome Light (5G/GH), Component Information…………….1311
E13 – Left-Hand Tail Light (5G/GH), Component Information…………….1313
E14 – Right-Hand Tail Light (5G/GH), Component Information…………….1315
E18/1L – Front Left-Hand Work Light (5G/GH), Component Information…………….1317
E18/1R – Front Right-Hand Work Light (5G/GH), Component Information…………….1319
E21 – License Plate Light (ROPS) (5G/GH), Component Information…………….1321
E21 – License Plate Light (5G/GH), Component Information…………….1323
E27 – Beacon Light (5G/GH), Component Information…………….1325
E28 – Heater and Air Conditioning Control Panel Backlighting (5G/GH), Component Information…………….1327
Group 40F: Electrical Components – Fuses, Relays and Diodes (5G/GH)…………….1052
F1-F16 and K1-K7 (Fuse and Relay Box) (5G-GH), Component Information…………….1330
F1-F6 Fuse Box (R.H. Cab Post)…………….1331
F1 – ECU Sensor Fuse (7.5A) (5G/GH), Component Information…………….1335
F1 – Fuse for E-SCV Power Supply (30A) (5G/GH), Component Information…………….1337
F2 – ECU Protection Fuse (20A) (5G/GH), Component Information…………….1339
F3 – ECU Protection Fuse (7.5A) (5G/GH), Component Information…………….1341
F4 – Fuel Heater Fuse (20A) (5G/GH), Component Information…………….1343
F5 – Glow Plug Fuse (60A) (5G/GH), Component Information…………….1345
F6 – ECU Main Protection Fuse (60A) (5G/GH), Component Information…………….1347
F24 – Electronic Hitch Sensing Fuse (EHS II) (60A) (5G/GH), Component Information…………….1349
K1 – ECU Main Relay (5G/GH), Component Information…………….1351
K2 – Fuel Heater Relay (5G/GH), Component Information…………….1353
F3 – Maxi Fuse (70A) (5G/GH), Component Information…………….1355
K01 – Starter Relay (Power Reverser Transmission) (5G), Component Information…………….1357
K01 – Starter Relay (Mechanical Transmission) (5G/GH), Component Information…………….1359
K08 – Flasher Unit (Power Reverser Transmission) (5G), Component Information…………….1361
K08 – Flasher Unit (Mechanical Transmission) (5G/GH), Component Information…………….1363
K18 – Relay of Electronic Hitch Sensing (EHS II) (5G/GH), Component Information…………….1365
K22 – Power Supply Relay (5G/GH), Component Information…………….1367
K23 – Front Work Light Relay (5G/GH), Component Information…………….1369
K24 – Rear Work Light Relay (5G/GH), Component Information…………….1371
K25 – A/C Clutch Relay (5G/GH), Component Information…………….1373
K28 – Fan Speed Relay (5G/GH), Component Information…………….1375
X8.FW11/5A – Fuse Box F1—F6 (E-SCV) (5G/GH)…………….1377
X8.RW11/5A – Relay Box K1—K4 (E-SCV) (5G/GH)…………….1379
Group 40G: Electrical Components – Power Supply and Alternator (5G/GH)…………….1053
G01 – Battery (5G/GH), Component Information…………….1383
G02 – Alternator (5G/GH), Component Information…………….1385
Group 40H: Electrical Components – Monitoring and Signalling Devices (5G/GH)…………….1053
H01 – Horn (5G/GH), Component Information…………….1391
H80 – Trailer Brake Warning Light (Power Reverser Transmission) (5G/GH), Component Information…………….1393
H80 – Trailer Brake Warning Light (Mechanical Transmission) (5G/GH), Component Information…………….1395
Group 40M: Electrical Components – Electrical Motors (5G/GH)…………….1054
M01- Starting Motor (5G/GH), Component Information…………….1401
M02 – Air Conditioning Compressor Clutch (5G/GH), Component Information…………….1405
M03 – Front Wiper Motor (5G/GH), Component Information…………….1407
M04 – Rear Wiper Motor with Switch (5G/GH), Component Information…………….1409
M05 – Pump of Washer System (5G/GH), Component Information…………….1411
M06 – Air Suspension Seat Compressor Motor (Mechanical Transmission) (5G/GH), Component Information…………….1413
M06 – Air Suspension Seat Compressor Motor (Power Reverser Transmission) (5G/GH), Component Information…………….1415
M07- Fan Motor (5G/GH), Component Information…………….1417
Group 40R: Electrical Components – Resistors (5G/GH)…………….1054
R501 – Glow Plug for Cylinder 1 (5G/GH), Component Information…………….1421
R502 – Glow Plug for Cylinder 2 (5G/GH), Component Information…………….1423
R503 – Glow Plug for Cylinder 3 (5G/GH), Component Information…………….1425
R504 – Glow Plug for Cylinder 4 (5G/GH), Component Information…………….1427
R505 – Fuel Filter Heater (5G/GH), Component Information…………….1429
Group 40S: Electrical Components – Switches (5G/GH)…………….1054
S01 – Main Switch (Mechanical Transmission) (5G/GH), Component Information…………….1433
S01 – Main Switch (Power Reverser Transmission) (5G), Component Information…………….1435
S09 – Multi-Function Lever (Mechanical Transmission) (5G-GH), Component Information…………….1437
S09 – Multi-Function Lever (Power Reverser Transmission) (5G-GH), Component Information…………….1440
S11 – H4 Farm Headlight Switch (5G/GH), Component Information…………….1443
S14 – Fan Switch (5G/GH), Component Information…………….1445
S15 – Switch for Windshield Wiper and Pump of Washer System (5G/GH), Component Information…………….1447
S20 – Calibration Switch of Instrument Unit (Power Reverser Transmission) (5G), Component Information…………….1449
S21A – Ground Speed PTO Selector Speed (Mechanical Transmission) (5G/GH), Component Information…………….1451
S21A – Ground Speed PTO Selector Switch (Power Reverser Transmission) (5G), Component Information…………….1453
S21B – Independent Rear PTO Selector Switch (Mechanical Transmission) (5G/GH), Component Information…………….1455
S21B – Independent Rear PTO Selector Switch (Power Reverser Transmission) (5G), Component Information…………….1457
S22 – Differential Lock Switch (Mechanical Transmission) (5G/GH), Component Information…………….1459
S22 – Differential Lock Switch (Power Reverser Transmission) (5G/GH), Component Information…………….1461
S36 – Beacon Light Switch (Power Reverser Transmission) (5G), Component Information…………….1463
S36 – Beacon Light Switch (Mechanical Transmission) (5G/GH), Component Information…………….1465
S40 – Presence Sensor Switch (Power Reverser Transmission) (5G/GH), Component Information…………….1467
S61 – Rear Work Light with Switch (Mechanical Transmission) (5G/GH), Component Information…………….1469
S61 – Rear Work Light with Switch (Power Reverser Transmission) (5G), Component Information…………….1471
Section 249B: Electrical System (5GL) – Component Information…………….1992
Group 40: Summary of Electrical Components and Harnesses (5GL)…………….1992
Summary of Electrical Components (5GL), Summary of References…………….1999
Summary of Wiring Harnesses (5GL), Summary of References…………….2001
Summary of Wiring Diagrams (5GL), Summary of References…………….2002
Summary of Connector Information (5GL), Summary of References…………….2003
Summary of Ground Points (5GL), Summary of References…………….2005
Group 40A: Electrical Components – Assemblies (5GL)…………….1992
A050 – CAN Bus Terminator 1 (Vehicle CAN BUS) (Not Used) (5GL), Component Information…………….2008
A330 – Instrument Unit (5GL), Component Information…………….2010
A540 – Injection Pump (5GL), Component Information…………….2013
A999 – Air Intake Heater Control Unit (5GL), Component Information…………….2015
Group 40B: Electrical Components – Sensors (5GL)…………….1992
B02 – Air Filter Restriction Sensor (5GL), Component Information…………….2019
B03 – Fuel Level Sensor (5GL), Component Information…………….2021
B04 – Engine Oil Pressure Switch (5GL), Component Information…………….2023
B05 – Parking Brake Switch (5GL), Component Information…………….2025
B06 – Transmission Speed Sensor (5GL), Component Information…………….2027
B07A – PTO Switch (540E/1000 rpm) (5GL), Component Information…………….2029
B07B – PTO Switch (540 rpm) (5GL), Component Information…………….2031
B08 – PTO Neutral Start Switch (5GL), Component Information…………….2033
B31 – Trailer Brake Pressure Switch (5GL), Component Information…………….2036
B36 – Neutral Start Switch (without Front PTO) (5GL), Component Information…………….2038
B36 – Neutral Start Switch (with Front PTO) (5GL), Component Information…………….2040
B56 – Coolant Temperature Sensor (5GL), Component Information…………….2042
B69 – Brake Oil Level Sensor (5GL), Component Information…………….2044
B72 – Engine Speed Sensor (5GL), Component Information…………….2046
B112 – Brake Pedal Switches (5GL), Component Information…………….2048
Group 40E: Electrical Components – Lights (5GL)…………….1992
E01 – Right-Hand Headlight (5GL), Component Information…………….2054
E02 – Left-Hand Headlight (5GL), Component Information…………….2056
E03 – Left-Hand Clearance Light (5GL), Component Information…………….2058
E04 – Right-Hand Clearance Light (5GL), Component Information…………….2060
E05 – Cigarette Lighter, Component Information…………….2062
E13 – Left-Hand Tail Light, Component Information (5GL)…………….2064
E14 – Right-Hand Tail Light (5GL), Component Information…………….2066
E21 – License Plate Light (5GL), Component Information…………….2068
E27 – Beacon Light (5GL), Component Information…………….2070
Group 40F: Electrical Components – Fuses, Relays and Diodes (5GL)…………….1993
F1–F16 and K1–K7 (Fuse and Relay Box) (5GL), Component Information…………….2074
F00, K01 and K08 (Fuses and Relays) (5GL), Component Information…………….2076
D4 – Diode (5GL), Component Information…………….2077
F00 – 50 Amp Main Fuse (5GL), Component Information…………….2079
F999 – Air Heater Fuse (5GL), Component Information…………….2081
K01 – Starter Relay (5GL), Component Information…………….2083
K08 – Flasher (5GL), Component Information…………….2085
K10 – Air Heater Relay (5GL), Component Information…………….2087
Group 40G: Electrical Components – Power Supply and Alternator (5GL)…………….1993
G01 – Battery (5GL), Component Information…………….2093
G02 – Alternator (5GL), Component Information…………….2095
Group 40H: Electrical Components – Monitoring and Signaling Devices (5GL)…………….1993
H01 – Horn (5GL), Component Information…………….2099
H01 – Horn (Not Used) (5GL), Component Information…………….2101
H80 – Trailer Brake Valve Warning Light (5GL), Component Information…………….2103
Group 40M: Electrical Components – Electrical Motors (5GL)…………….1993
M01 – Starting Motor (5GL), Component Information…………….2109
M02 – Air Conditioning Compressor Clutch (5GL), Component Information…………….2113
M06 – Air Suspension Seat Compressor Motor (5GL), Component Information…………….2115
Group 40R: Electrical Components – Resistors (5GL)…………….1993
R015 – Intake Air Heater (5GL), Component Information…………….2119
Group 40S: Electrical Components – Switches (5GL)…………….1993
S01 – Main Switch (5GL), Component Information…………….2123
S09 – Multi-Function Lever (5GL), Component Information…………….2125
S20 – Calibration Switch of Instrument Panel (5GL), Component Information…………….2128
S21A – Ground Drive PTO Mode Switch (5GL), Component Information…………….2130
S21B – Independent Rear PTO Mode Switch (5GL), Component Information…………….2132
S22 – Differential Lock Switch (5GL), Component Information…………….2134
S36 – Beacon Light Switch (5GL), Component Information…………….2136
S51 – Calibration Switch of Instrument Unit (5GL), Component Information…………….2138
S61 – Rear Work Light with Switch (5GL), Component Information…………….2140
S63 – Front Wheel Drive Switch (5GL), Component Information…………….2142
S106 – Hazard Warning Light Switch (5GL), Component Information…………….2144
S999 – Front PTO Switch (5GL), Component Information…………….2146
Group 40WA: Wiring Harnesses (5GL)…………….1994
W01B – Main Wiring Harness (5GL)…………….2153
W02B – Engine Wiring Harness (5GL)…………….2157
W05B – Hood Wiring Harness (5GL)…………….2160
W06B – Trailer Brake Valve Wiring Harness (5GL)…………….2161
W12B – Tail Light Wiring Harness (Left and Right) (5GL)…………….2162
W14/1B – License Plate Wiring Harness (5GL)…………….2164
W17B – Beacon Light Wiring Harness (5GL)…………….2165
W18B – Air Intake Heater Wiring Harness (5GL)…………….2166
W21B – Positive Battery Cable (5GL)…………….2168
W22B – Negative Battery Cable (5GL)…………….2169
W33B – Front PTO Main Wiring Harness (5GL)…………….2170
W34B – Front PTO/EH Valve Wiring Harness (5GL)…………….2172
W37B – Multi-Function Lever Wiring Harness (5GL)…………….2173
W42B – Alternator (D+) Wiring Harness (5GL)…………….1994
Group 40WB: Wiring Diagrams (5GL)…………….1994
W01B – Main Wiring Diagram (5GL)…………….2178
W02B – Engine Wiring Diagram (5GL)…………….2181
W05B – Hood Wiring Diagram (5GL)…………….2183
W06B – Trailer Brake Wiring Diagram (5GL)…………….2184
W18B – Air Intake Heater Wiring Diagram (5GL)…………….2185
W33B – Front PTO Main Wiring Diagram (5GL)…………….2186
W37B – Multi-Function Lever Wiring Diagram (5GL)…………….2187
Group 40X: Connector Information (5GL)…………….1994
X1W01B – Connection point between harnesses W01B and W02B (5GL)…………….2190
X1W02B – Connection point between harnesses W02B and W01B (5GL)…………….2192
X1W05B – Connection point between harnesses W05B and W02B (5GL)…………….2194
X1W06B – Connection point between harnesses W06B and W01B (5GL)…………….2196
X1W12LHB – Connection point between harnesses W12LHB and W01B (5GL)…………….2198
X1W12RHB – Connection point between harnesses W12RHB and W01B (5GL)…………….2200
X1W17B – Connection point between harnesses W01B and W17B (5GL)…………….2202
X1W18/1B – Connection point between harnesses W18/1B and W01B (5GL)…………….2204
X1W21B – Connection to the Battery G01 (5GL)…………….2206
X1W22B – Connection to the Battery G01 (5GL)…………….2208
X1W33B – Connection point between harnesses W33B and W01B (5GL)…………….2210
X2W02B – Connection point between harnesses W02B and W05B (5GL)…………….2212
X2W14/1B – Connection point between harnesses W14/1B and W14/2B (5GL)…………….2214
X2W21B – Connection to the Starting Motor M01 (5GL)…………….2216
X2W22B – Connection to the Ground GNDX2W22 (5GL)…………….2218
X2W42B – Connection point between harnesses W02B and W42B (5GL)…………….2220
X3W33B – Connection point between harnesses W33B and W01B (5GL)…………….2222
X4W02B – Connection point between harnesses W02B and W42B (5GL)…………….2224
X4W33B – Connection point between harnesses W33B and W34B (5GL)…………….2226
X5W01B – Connection to Diode D4 (5GL)…………….2228
X5W34B – Connection point between harnesses W34B and W33B (5GL)…………….2230
X6W33B – Connection point between harnesses W33B and W01B (5GL)…………….2232
X10W01B – Connection point between harnesses W01B and W12LHB (5GL)…………….2234
X10W02B – Connection point between harnesses W02B and W11/4B (5GL)…………….2236
X11W01B – Connection point between harnesses W01B and W14/1B (5GL)…………….2238
X12W01B – Connection point between harnesses W01B and W12RHB (5GL)…………….2240
X13W01B – Connection point between harness W01B and 7-terminal power outlet socket (not used) (5GL)…………….2242
X32W01B – Connection point between harness W01B and diagnostic socket (5GL)…………….2244
X33W01B – Connection point between harnesses W01B and W18/1B (5GL)…………….2246
X39W01B – Connection point between harnesses W01B and JW01B (5GL)…………….2248
X39.JW01B – Connection point between harnesses W01B and Light Wiring Jumper Harness (5GL)…………….2250
X42.1W01B – Connection point between harness W01B and 3-terminal power outlet socket (not used) (5GL)…………….2252
X42.2W01B – Connection point between harness W01B and 3-terminal power outlet socket (not used) (5GL)…………….2254
X42.3W01B – Connection point between harness W01B and 3-terminal power outlet socket (not used) (5GL)…………….2256
X44W01B – Connection point between harnesses W01B and W17B (5GL)…………….2258
X45.1W01B – Connection point between harnesses W01B and W37B (5GL)…………….2260
X45.2W01B – Connection point between harnesses W01B and W37B (5GL)…………….2262
X49W01B – Connection point between harnesses W01B and W09B (5GL)…………….2264
X51W01B – Connection point to EHS II Control Unit (Not Used) (5GL)…………….2266
X53W01B – Connection point between harnesses W01B and Cab Wiring Harness (not used) (5GL)…………….2268
X55W01B – Connection point between harnesses W01B and W33B (with front PTO) (5GL)…………….2270
X58W01B – Connection to HI-LO gear lever switch wiring harness W25 (not used) (5GL)…………….2272
X62W01B – Connection point between harnesses W01B and W33B (5GL)…………….2274
X65W01B – Connection point between harnesses W01B and W06B (5GL)…………….2276
X68W01B – Connection point between harnesses W01B and W33B (5GL)…………….2278
X69W01B – Connection point between harnesses W01B and EH SCV Wiring Harness (5GL)…………….2280
X70W01B – Connection point between harness W01B and HI-LO valve (not used) (5GL)…………….2282
Group 40XGND: Ground Points (5GL)…………….1996
GNDX13W02B – Ground Point…………….2286
GNDX2W22B – Ground Point…………….2288
GNDX67W01B – Ground Point…………….2289
Group 40Y: Electrical Components – Solenoids and Solenoid Valves (5GL)…………….1996
Y03 – Front Wheel Drive Solenoid Valve (5GL), Component Information…………….2293
Y05 – Differential Lock Solenoid Valve (5GL), Component Information…………….2295
Y31 – Trailer Brake Solenoid Valve (5GL), Component Information…………….2297
Y999 – Front PTO EH Valve Solenoid (5GL), Component Information…………….2299
Section 249C: Electrical System (5G VNF) – Component Information…………….2301
Group 05: Summary of Electrical Components and Harnesses (5G VNF)…………….2301
Summary of Electrical Components (5G VNF), Summary of References…………….2315
Summary of Wiring Harnesses (5G VNF), Summary of References…………….2319
Summary of Wiring Diagrams (5G VNF), Summary of References…………….2320
Summary of Connector Information (5G VNF), Summary of References…………….2321
Summary of Ground Points (5G VNF), Summary of References…………….2324
Group 40A: Electrical Components – Assemblies (5G VNF)…………….2301
A005 – Right Speaker (5G VNF), Component Information…………….2327
A006 – Left Speaker (5G VNF), Component Information…………….2329
A010 – Radio (5G VNF), Component Information…………….2331
A050 – CAN Bus Terminator (Vehicle CAN BUS) (5G VNF), Component Information…………….2333
A051 – CAN Bus Terminator (E-SCV CAN Bus) (5G VNF), Component Information…………….2335
A210 – EHS Control Unit (5G VNF), Component Information…………….2337
A320 – Transmission Control Unit (5G VNF), Component Information…………….2340
A330 – Instrument Unit (5G VNF), Component Information…………….2344
A540 – Fuel Injection Pump (5G VNF), Component Information…………….2347
A997 – E-SCV Control Unit (TVC) (5G VNF), Component Information…………….2349
A999 – Intake Air Heater Control Unit (5G VNF), Component Information…………….2354
Group 40B: Electrical Components – Sensors (5G VNF)…………….2301
B02 – Air Filter Restriction Sensor (5G VNF), Component Information…………….2358
B03 – Fuel Level Sensor (5G VNF), Component Information…………….2360
B04 – Engine Oil Pressure Switch (5G VNF), Component Information…………….2362
B05 – Park Brake Switch (5G VNF), Component Information…………….2364
B06 – Transmission Speed Sensor (5G VNF), Component Information…………….2366
B07/1 – PTO Switch (540 rpm) (5G VNF), Component Information…………….2368
B07/2 – PTO Switch (540E rpm) (5G VNF), Component Information…………….2370
B08 – PTO Neutral Start Switch (5G VNF), Component Information…………….2372
B31 – Trailer Brake Pressure Switch (5G VNF), Component Information…………….2374
B36/1 – Neutral Start Switch (5G VNF), Component Information…………….2376
B36/2 – Neutral Start Switch (5G VNF), Component Information…………….2378
B56 – Coolant Temperature Sensor (5G VNF), Component Information…………….2380
B60 – Transmission Oil Temperature Sensor (5G VNF), Component Information…………….2382
B63 – Hi/Lo Switch on Transmission (5G VNF), Component Information…………….2384
B64 – Reverse Drive Lever Switch (5G VNF), Component Information…………….2386
B65 – Clutch Pedal Potentiometer (5G VNF), Component Information…………….2388
B69 – Brake Oil Level Sensor (5G VNF), Component Information…………….2390
B72 – Engine Speed Sensor (5G VNF), Component Information…………….2392
B73 – Transmission Oil Filter Restriction Sensor (5G VNF), Component Information…………….2394
B104 – Transmission Top Shaft Speed Sensor (5G VNF), Component Information…………….2396
B112/1 – Right Brake Pedal Switch (5G VNF), Component Information…………….2398
B112/2 – Left Brake Pedal Switch (5G VNF), Component Information…………….2400
B150 – Thermostat (5G VNF), Component Information…………….2402
B151 – Fan Resistor (5G VNF), Component Information…………….2404
B200 – Hitch Position Sensor (5G VNF), Component Information…………….2406
B201 – Draft Sensor (5G VNF), Component Information…………….2408
B300 – Forward High Clutch Pressure Sensor (5G VNF), Component Information…………….2410
B301 – Forward Low Clutch Pressure Sensor (5G VNF), Component Information…………….2412
B302 – Reverse Clutch Pressure Sensor (5G VNF), Component Information…………….2414
B303 – Transmission Oil Pressure Switch (5G VNF), Component Information…………….2416
B304 – Refrigerant Pressure Sensor (5G VNF), Component Information…………….2418
B350 – PTO Pressure Sensor (5G VNF), Component Information…………….2420
B979 – Fuel Level Sensor (Auxiliary Fuel Tank) (5G VNF), Component Information…………….2422
B981 – Potentiometer for E-SCV 2 Oil Flow Rate (5G VNF), Component Information…………….2424
B982 – Potentiometer for E-SCV 2 Shut-Off Time (5G VNF), Component Information…………….2426
B983 – Potentiometer for E-SCV 4 Oil Flow Rate (5G VNF), Component Information…………….2428
B984 – Potentiometer for E-SCV 3 Oil Flow Rate (5G VNF), Component Information…………….2430
B985 – Potentiometer for E-SCV 1 Oil Flow Rate (5G VNF), Component Information…………….2432
B986 – Potentiometer for E-SCV 1 Shut-Off Time (5G VNF), Component Information…………….2434
Group 40E: Electrical Components – Lights (5G VNF)…………….2302
E01 – Right Headlight (5G VNF), Component Information…………….2438
E02 – Left Headlight (5G VNF), Component Information…………….2440
E03 – Right Clearance Light (5G VNF), Component Information…………….2442
E04 – Left Clearance Light (5G VNF), Component Information…………….2444
E11/1L – Left Rear Worklight (5G VNF), Component Information…………….2446
E11/1R – Right Rear Worklight (5G VNF), Component Information…………….2448
E12 – Dome Light (5G VNF), Component Information…………….2450
E13 – Left Tail Light (5G VNF), Component Information…………….2452
E14 – Right Tail Light (5G VNF), Component Information…………….2454
E18/1L – Left Front Work Light (5G VNF), Component Information…………….2456
E18/1R – Right Front Work Light (5G VNF), Component Information…………….2458
E21 – License Plate Light (OOS) (5G VNF), Component Information…………….2460
E21 – License Plate Light (Cab) (5G VNF), Component Information…………….2462
E27 – Beacon Light (ROPS) (5G VNF), Component Information…………….2464
E27 – Beacon Light (Cab) (5G VNF), Component Information…………….2466
E28 – Heater and Air-Conditioning Control Panel Backlighting (5G VNF), Component Information…………….2468
Group 40F: Electrical Components – Fuses, Relays and Diodes (5G VNF)…………….2303
X6W01C – Fuse Box F1—F16 (Mechanical Transmission) (5G VNF)…………….2472
X6W01C – Fuse Box F1—F16 (Power Reverser Transmission) (5G VNF)…………….2474
X4W04C – Fuse Box F1—F6 (Cab Wiring Harness) (5G VNF)…………….2476
X8.FW41C – Fuse Box F1—F6 (E-SCV) (5G VNF)…………….2478
X5.1W01C – Diodes D4—D6 (5G VNF), Component Information…………….2480
X21.1W01C – Diodes D7—D9 (5G VNF), Component Information…………….2483
X6.1W01C – Relay Box K1—K7 (Mechanical Transmission) (5G VNF)…………….2485
X6.1W01C – Relay Box K1—K7 (Power Reverser Transmission) (5G VNF)…………….2487
X8.RW41C – Relay Box K1—K4 (E-SCV) (5G VNF)…………….2489
F00 – 50 Amp Main Fuse (5G VNF), Component Information…………….2491
F3 – 70 Amp Main Fuse (5G VNF), Component Information…………….2493
F24 – Electronic Hitch Sensing Fuse (EHS II) (5G VNF), Component Information…………….2495
F25 – Fan Motor I Fuse (5G VNF), Component Information…………….2497
F26 – Fan Motor I and II Fuse (5G VNF), Component Information…………….2499
F999 – Intake Air Heater Fuse (5G VNF), Component Information…………….2501
K01 – Starter Motor Relay (5G VNF), Component Information…………….2503
K08 – Turn-Signal Relay (5G VNF), Component Information…………….2505
K10 – Intake Air Heater Relay (5G VNF), Component Information…………….2507
K15 – Declutch Relay (5G VNF), Component Information…………….2511
K18 – Relay of Electronic Hitch Sensing (EHS II) (5G VNF), Component Information…………….2513
K22 – Power Supply Relay (5G VNF), Component Information…………….2515
K23 – Front Work Light Relay (5G VNF), Component Information…………….2517
K24 – Rear Work Light Relay (5G VNF), Component Information…………….2519
K25 – Air-Conditioning Compressor Clutch Relay (5G VNF), Component Information…………….2521
K28 – Fan Speed Relay (5G VNF), Component Information…………….2523
K29 – Relay for Air-Conditioning Condenser Fan Motor I (5G VNF), Component Information…………….2525
K30 – Relay for Air-Conditioning Condenser Fan Motor I and II (5G VNF), Component Information…………….2527
K31 – Relay for Air-Conditioning Condenser Fan Motor I and II (5G VNF), Component Information…………….2529
K999 – Fuel Pump Relay (Auxiliary Fuel Tank) (5G VNF), Component Information…………….2531
Group 40G: Electrical Components – Power Supply and Alternator (5G VNF)…………….2304
G01 – Battery (5G VNF), Component Information…………….2535
G02 – Alternator (5G VNF), Component Information…………….2537
Group 40H: Electrical Components – Monitoring and Signaling Devices (5G VNF)…………….2304
H01 – Horn (5G VNF), Component Information…………….2542
H80 – Trailer Brake Warning Light (5G VNF), Component Information…………….2544
Group 40M: Electrical Components – Electrical Motors (5G VNF)…………….2304
M01 – Starting Motor (5G VNF), Component Information…………….2550
M02 – Air Conditioning Compressor Clutch (5G VNF), Component Information…………….2554
M03 – Windshield Wiper Motor (5G VNF), Component Information…………….2556
M04 – Rear Wiper Motor with Switch (5G VNF), Component Information…………….2558
M05 – Pump of Washer System (5G VNF), Component Information…………….2560
M06 – Air Suspension Seat Compressor Motor (5G VNF), Component Information…………….2562
M07 – Cab Blower Motor (5G VNF), Component Information…………….2564
M08 – Air-Conditioning Condenser Fan Motor I (5G VNF), Component Information…………….2566
M09 – Air-Conditioning Condenser Fan Motor II (5G VNF), Component Information…………….2568
Group 40R: Electrical Components – Resistors (5G VNF)…………….2304
R015 – Heating Element of Intake Air Heater (5G VNF), Component Information…………….2572
Group 40S: Electrical Components – Switches (5G VNF)…………….2304
S01 – Main Switch (5G VNF), Component Information…………….2576
S09 – Multi-Function Lever (5G VNF), Component Information…………….2578
S14 – Fan Switch (5G VNF), Component Information…………….2580
S15 – Switch for Windshield Wiper and Pump of Washer System (5G VNF), Component Information…………….2582
S20 – Calibration Switch of Instrument Unit (5G VNF), Component Information…………….2584
S21/1 – Ground Drive PTO Selector Switch (5G VNF), Component Information…………….2586
S21/2 – Independent Rear PTO Selector Switch (5G VNF), Component Information…………….2588
S22 – Differential Lock Switch (5G VNF), Component Information…………….2590
S36 – Beacon Light Switch (5G VNF), Component Information…………….2592
S50 – Calibration Switch of Instrument Unit (5G VNF), Component Information…………….2594
S51 – Calibration Switch of Instrument Unit (5G VNF), Component Information…………….2596
S61 – Rear Worklight Switch (5G VNF), Component Information…………….2598
S63 – Front-Wheel Drive Switch (5G VNF), Component Information…………….2600
S68/1A – Hitch Remote Control Switch (Right Side Up) (5G VNF), Component Information…………….2602
S68/1B – Hitch Remote Control Switch (Right Side Down) (5G VNF), Component Information…………….2604
S68/2A – Hitch Remote Control Switch (Left Side Up) (5G VNF), Component Information…………….2606
S68/2B – Hitch Remote Control Switch (Left Side Down) (5G VNF), Component Information…………….2608
S72 – Clutch Pedal Switch (5G VNF), Component Information…………….2610
S92/1 – Front Worklight Switch (5G VNF), Component Information…………….2612
S92/2 – Rear Worklight Switch (5G VNF), Component Information…………….2614
S93 – Heating and Air-Conditioning System Switch (5G VNF), Component Information…………….2616
S106 – Hazard Warning Light Switch (5G VNF), Component Information…………….2618
S200 – Raise Limit Switch (5G VNF), Component Information…………….2620
S201 – Raise/Lower Switch (5G VNF), Component Information…………….2622
S300-1 – Hi/Lo Switch (Hi) (5G VNF), Component Information…………….2624
S300-2 – Hi/Lo Switch (Lo) (5G VNF), Component Information…………….2626
S300-3 – Declutch Switch on Range-Shift Lever (5G VNF), Component Information…………….2628
S350 – PTO Switch (5G VNF), Component Information…………….2630
S987 – Implement Side Sway Disable Switch (5G VNF), Component Information…………….2632
S988 – Implement Lateral Positioning Switch (5G VNF), Component Information…………….2634
S989 – Implement Tilt Angle Switch (5G VNF), Component Information…………….2636
S995 – E-SCV Transport Lock Switch (5G VNF), Component Information…………….2638
S996 – E-SCV 1 Control Lever (5G VNF), Component Information…………….2641
S997 – E-SCV 2 Control Lever (5G VNF), Component Information…………….2643
S998 – Multi-Function Lever (E-SCV) (5G VNF), Component Information…………….2645
S999 – Front PTO Switch (5G VNF), Component Information…………….2647
Group 40WA: Wiring Harnesses (5G VNF)…………….2305
W01C/1 (W12C, W14C, W44C) – Main Wiring Harness (Mechanical Transmission) (5G VNF)…………….2653
W01C/2 (W12C, W14C, W44C) – Main Wiring Harness (Power Reverser Transmission) (5G VNF)…………….2656
W02C (W42C) – Engine Wiring Harness (5G VNF)…………….2660
W04C (W19C, W35C) – Cab Wiring Harness (5G VNF)…………….2663
W05C – Hood Wiring Harness (5G VNF)…………….2666
W06C – Wiring Harness for Trailer Brake Valve (5G VNF)…………….2667
W09C – Wiring Harness for Hydraulically Adjustable Stabilizer Bar and Lift Link (5G VNF)…………….2668
W11C – EHS Wiring Harness (5G VNF)…………….2670
W17C – Beacon Light Wiring Harness (2 Post ROPS) (5G VNF)…………….2672
W18C – Wiring Harness for Electrical Starting Aid (5G VNF)…………….2673
W26C – Wiring Harness for Auxiliary Fuel Tank (5G VNF)…………….2674
W33C and W34C – Wiring Harness for Front PTO (5G VNF)…………….2675
W36C – Wiring Harness for Air-Conditioning System (5G VNF)…………….2676
W37C – Wiring Harness for Multi-Function Lever (5G VNF)…………….2678
W40C – Wiring Harness for E-SCV Valves and Sensors (5G VNF)…………….2679
W41C – Wiring Harness for E-SCV Control Unit (5G VNF)…………….2681
W43C – Wiring Harness for Air-Conditioning Condenser (5G VNF)…………….2682
Group 40WB: Wiring Diagrams (5G VNF)…………….2306
W01C/1 (W12C, W14C, W17C, W44C) – Main Wiring Diagram (Mechanical Transmission) (5G VNF)…………….2687
W01C/2 (W12C, W14C, W17C, W44C) – Main Wiring Diagram (Power Reverser Transmission) (5G VNF)…………….2690
W02C (W42C) – Engine Wiring Diagram (5G VNF)…………….2693
W04C (W19, W35C) – Cab Wiring Diagram (5G VNF)…………….2695
W05C – Hood Wiring Diagram (5G VNF)…………….2697
W06C – Wiring Diagram for Trailer Brake Valve (5G VNF)…………….2698
W09C – Wiring Diagram for Hydraulic Sway, Alignment and Slope Adjustment (Rear Hitch) (5G VNF)…………….2699
W11C – EHS Wiring Diagram (5G VNF)…………….2701
W18C – Wiring Diagram for Electrical Starting Aid (5G VNF)…………….2705
W26C – Wiring Diagram for Auxiliary Fuel Tank (5G VNF)…………….2707
W33C and W34C – Wiring Diagram for Front PTO (5G VNF)…………….2708
W36C – Wiring Diagram for Air-Conditioning System (5G VNF)…………….2709
W37C – Wiring Diagram for Multi-Function Lever (5G VNF)…………….2711
W40C – Wiring Diagram for E-SCV Valves and Sensors (5G VNF)…………….2712
W41C – Wiring Diagram E-SCV Control Unit (5G VNF)…………….2713
W43C – Wiring Diagram Air-Conditioning Condenser (5G VNF)…………….2714
Group 40X: Connector Information (5G VNF)…………….2307
X1W01C – Connection point between harnesses W01C and W02C (5G VNF)…………….2717
X1W02C – Connection point between harnesses W02C and W01C (5G VNF)…………….2719
X1W05C – Connection point between harnesses W05C and W02C (5G VNF)…………….2721
X1W06C – Connection point between harnesses W06C and W01C (5G VNF)…………….2723
X1W11/2C – Connection point between harnesses W11/2C and W11/1C (5G VNF)…………….2725
Section 250A: Drive Train (without Transmission)…………….2944
Group 20A: Front-Wheel Drive – Theory of Operation…………….2944
Front-Wheel Drive – Theory of Operation, Summary of References…………….2947
Front-Wheel Drive Operation – Electro-Hydraulically Shifted…………….2948
Group 20B: Differential – Theory of Operation…………….2944
Differential – Theory of Operation, Summary of References…………….2953
Differential Power Flow…………….2954
Differential Lock Operation (Hydraulic Version)…………….2956
Group 20C: Final Drives – Theory of Operation…………….2944
Final Drives – Theory of Operation, Summary of References…………….2959
Final Drive Operation…………….2960
Final Drive Operation (HighCrop Tractor)…………….2962
Group 20D: Rear PTO – Theory of Operation…………….2944
Rear PTO – Theory of Operation, Summary of References…………….2965
Operation of PTO Dry Clutch…………….2966
Electro-Hydraulic Rear PTO – Description…………….2967
Electro-Hydraulic Rear PTO – PTO Solenoid Valves…………….2969
Electro-Hydraulic Rear PTO – PTO Clutch and PTO Brake…………….2974
Ground Drive PTO and Electro-Hydraulic Rear PTO – Power Flow…………….2977
540/540E and 540/1000 rpm Rear PTO Operation…………….2979
Ground Drive and Independent Rear PTO Operation…………….2981
Group 40: Drive Train (without Transmission) – Component Information…………….2944
Drive Systems – Component Location, Summary of References…………….2984
Drive Systems – Component Location Information…………….3328
Front-Wheel Drive Components – Electro-Hydraulically Shifted (5G-5GH Models)…………….2986
Differential Components…………….2988
Differential Lock Components (Hydraulic Version)…………….2989
Final Drive Components…………….2990
Final Drive Components (HighCrop Tractor)…………….2991
Hydraulic PTO Clutch Components…………….3068
Rear PTO Components—540 and 540E/1000 RPM…………….2994
Ground Drive PTO Components…………….2995
Group 50: Drive Train (without transmisson) – Diagnostic Tests/Adjustments…………….2945
Drive Systems – Tests and Adjustments, Summary of References…………….2997
Connect SensoControl Test Equipment…………….3127
Drive Systems – Tests and Adjustments, Test Ports and Test Equipment…………….2999
Pressure Relief Valve – Pressure Check…………….3001
Hydraulic Front-Wheel Drive Clutch – Pressure Check…………….3003
Hydraulic Differential Lock – Pressure Check…………….3005
Hydraulic Rear PTO Clutch – Pressure Check…………….3007
Hydraulic Rear PTO Brake – Pressure Check…………….3009
Lube Oil Pressure Check…………….3010
Drive Systems – Tests and Adjustments, Test Result Table…………….3012
Front-Wheel Drive Lever Will Not Stay in Off Position…………….3013
Problem with Noises when Driving with Front-Wheel Drive Engaged…………….2945
Unusual Vibrations when Driving with Front-Wheel Drive Engaged…………….2945
Excessive Differential Noise…………….3023
Differential Does Not Work…………….3024
Differential Lock Does Not Work…………….3025
Differential Chatters…………….3026
Axle Noise…………….3027
Axle Shaft Will Not Turn…………….3028
PTO Noisy…………….3029
PTO Will Not Operate…………….3030
PTO Will Not Stay Engaged…………….3032
PTO Clutch Lever Adjustment…………….3033
Section 250B: Mechanical Transmissions…………….3035
Group 20: Mechanical Transmissions – Theory of Operation…………….3035
Summary of References – Theory of Operation…………….3420
Theory of Operation Information…………….3421
Clutch Operation…………….3040
Transmission Power Flow – Mechanical High-Low…………….3047
Transmission Power Flow – Electrohydraulic High-Low…………….3049
Transmission Synchronizer Operation – Mechanical High-Low…………….3051
Clutch Operation – Electrohydraulic High-Low…………….3053
Transmission Power Flow – Reverse Speed Gears…………….3055
Transmission Power Flow – Forward Speed Gears…………….3057
Transmission Synchronizer Operation – Reverse, Forward, 1st, 2nd, 3rd and 4th Gear…………….3059
Transmission Power Flow – Range Shift…………….3061
Group 40: Mechanical Transmissions – Component Information…………….3035
Summary of References – Component Location…………….3327
Component Location Information…………….3328
Mechanical Power Train Components…………….3066
Clutch Components…………….3068
Transmission Components — 12/12-Speed Transmission…………….3070
Transmission Components — 24/24-Speed Transmission (Mechanical High-Low Version)…………….3072
Transmission Components — 24/24-Speed Transmission (Hydraulic High-Low Version)…………….3074
Group 50: Drive Train (without transmisson) – Diagnostic Tests/Adjustments…………….3035
Summary of References – Diagnosis, Tests and Adjustments…………….3190
Specifications…………….3350
Diagnostic Information…………….3450
Jerky or Rough Transmission…………….3080
Major Transmission Check…………….3081
Low Transmission Oil Level (Excessive Oil Leakage)…………….3086
Gears Clash, Shift Hard, or Will Not Engage…………….3087
Two Speeds Engage Together…………….3088
Transmission Will Not Stay in Gear…………….3089
Transmission Noisy…………….3090
Clutch Pedal Free Play Adjustment…………….3091
Section 250C: Power Reverser Transmission (24/12)…………….3094
Group 10: Power Reverser Transmission (24-12) – Operational Checks…………….3094
Transmission – Introductory Checks…………….3099
24/12-Speed Transmission – Operational Checks…………….3103
Group 20: Power Reverser Transmission (24-12) – Theory of Operation…………….3094
24/12-Speed Transmission – Theory of Operation, Summary of References…………….3109
24/12-Speed Transmission – Theory of Operation, Layout of Valves and Components…………….3110
24/12-Speed Transmission – Theory of Operation, Power Flow…………….3112
24/12-Speed Transmission – Theory of Operation, Hydraulic Schematic…………….3115
24/12-Speed Transmission – Theory of Operation, EHM III Valves…………….3117
24/12-Speed Transmission – Theory of Operation, Additional Valves…………….3119
24/12-Speed Transmission – Theory of Operation, Cooling and Lube Circuit…………….3120
24/12-Speed Transmission – Theory of Operation, Air Pump…………….3122
Group 50: Power Reverser Transmission (24-12) – Diagnostic Tests/Adjustments…………….3094
24/12-Speed Transmission, Tests and Adjustments – Summary of References…………….3124
Hydraulic System – Safety Measures for Hydraulic Checks…………….3125
Connect SensoControl Test Equipment…………….3127
24/12-Speed Transmission, Tests and Adjustments – Test Ports…………….3128
24/12-Speed Transmission, Tests and Adjustments – System Check…………….3131
24/12-Speed Transmission, Tests and Adjustments – EHM III Circuit Pressure Check…………….3137
24/12-Speed Transmission, Tests and Adjustments – EHM III Pressure Relief Valve Check…………….3139
24/12-Speed Transmission, Tests and Adjustments – Forward High Clutch Pressure Check…………….3140
24/12-Speed Transmission, Tests and Adjustments – Forward Low Clutch Pressure Check…………….3142
24/12-Speed Transmission, Tests and Adjustments – Reverse Clutch Pressure Check…………….3144
24/12-Speed Transmission, Tests and Adjustments – Oil Cooler Flow Test…………….3146
24/12-Speed Transmission, Tests and Adjustments – Lube Relief Valve Check…………….3148
24/12-Speed Transmission, Tests and Adjustments – Oil Cooler Bypass Valve Check…………….3150
24/12-Speed Transmission, Tests and Adjustments – Clutch Leakage Check…………….3152
24/12-Speed Transmission, Tests and Adjustments – Test Result Table…………….3155
Hydraulic System – Heat Up the Hydraulic Oil…………….3157
Section 260: Steering and Brake Systems…………….3158
Group 20: Steering and Brake Systems – Theory of Operation…………….3158
Summary of References – Theory of Operation…………….3420
General Information…………….3434
Steering System Operation…………….3163
Steering Valve Operation – Neutral and Manual Turning…………….3166
Steering Valve Operation – Power Turning…………….3169
Brake System Operation…………….3171
Brake Cylinder Operation – Brake Pedal Depressed…………….3173
Brake Cylinder Operation – Brake Pedal Released…………….3174
Trailer Brake System Operation…………….3175
Trailer Brake Valve Operation…………….3177
Group 40: Steering and Brake Systems – Component Information…………….3158
Summary of References – Component Location…………….3327
Component Location Information…………….3328
Steering System Components…………….3183
Brake System Components…………….3186
Trailer Brake System Components…………….3188
Group 50: Steering and Brake Systems – Diagnostic Tests/Adjustments…………….3158
Summary of References – Diagnosis, Tests and Adjustments…………….3190
Essential Tools…………….3191
Specifications…………….3350
Diagnostic Information…………….3450
Steering System Operational Check…………….3195
Steering System Diagnosis…………….3196
Steering Sluggish or Loss of Steering…………….3201
Brake System Operational Check…………….3202
Brake System Diagnosis…………….3203
Excessive Brake Pedal Leak-Down…………….3205
Excessive Brake Chatter…………….3206
Trailer Brake Valve Operational Check…………….3207
Trailer Brake Valve Troubleshooting…………….3208
Steering Pump Flow Test…………….3376
Steering Valve Relief Test…………….3213
Steering Cylinder Leakage Test…………….3215
Steering Valve Leakage Test…………….3216
Toe-In Check and Adjustment…………….3218
Toe-In Check and Adjustment (Front-Wheel Drive Axle)…………….3221
Steering Stop Adjustment…………….3223
Steering Stop Adjustment (Front-Wheel Drive Axle)…………….3225
Brake Pedal Adjustment…………….3227
Park Brake Adjustment…………….3229
Bleed Brake System…………….3231
Section 270: Hydraulic System…………….3234
Group 20: Hydraulic System – Theory of Operation…………….3234
Summary of References—Theory of Operation…………….3238
General Information…………….3434
Hydraulic System Operation…………….3240
Oil Cooler Operation…………….3243
Hydraulic Filter Operation…………….3245
Hydraulic Pump Operation…………….3246
Hydraulic System Operation – Steering and Front-Wheel Drive (12/12-Speed Transmission)…………….3248
Hydraulic System Operation – Steering and Front-Wheel Drive with Mechanical Hi-Lo (24/24-Speed Transmission)…………….3250
Hydraulic System Operation – Steering and Front-Wheel Drive with Hydraulic Hi-Lo (24/24-Speed Transmission)…………….3253
Hydraulic System Operation – Steering and Front-Wheel Drive with Power Reverser (24/12 – Speed Transmission)…………….3336
Rockshaft Control Valve Operation – Neutral Position…………….3260
Rockshaft Control Valve Operation – Raise Position…………….3262
Rockshaft Control Valve Operation – Lower Position…………….3264
Rockshaft Draft – Sensing Operation…………….3266
Electro-Hydraulic Hitch Sensing II Operation – Neutral Phase…………….3268
Electro-Hydraulic Hitch Sensing II Operation – Loading Phase…………….3270
Electro-Hydraulic Hitch Sensing II Operation – Discharge Phase…………….3272
Double-Acting Selective Control Valve – Neutral Position…………….3274
Double-Acting Selective Control Valve – Position 1…………….3276
Double-Acting Selective Control Valve – Position 2…………….3278
Double-Acting Selective Control Valve – Float Position…………….3280
Double-Acting Selective Control Valve – DUAL ACTING/SINGLE CONVERSION…………….3282
Double-Acting Sleeve Coupler Operation…………….3284
Flow Divider Valve without Solenoid Valve Operation…………….3286
Electro-Hydraulic Selective Control Valve…………….3288
Three-Point hitch leveling system (5GV, 5GN Three-Point hitch leveling system (5GV, 5GN & 5GF){pgNO}3234 5GF)…………….3300
Group 30: Hydraulic System – Schematics…………….3234
Summary of References – Hydraulic System Schematics…………….3309
Hydraulic Symbols…………….3310
12/12-Speed Transmission – Steering System without Front-Wheel Drive…………….3313
24/24-Speed Transmission – Steering System and Front-Wheel Drive with Mechanical Hi-Lo…………….3314
24/24-Speed Transmission – Steering System and Front-Wheel Drive with Electro-Hydraulic Hi-Lo…………….3315
Base transmission hydraulic scheme Power Reverser 24+12…………….3235
SCV and Hitch with Flow Divider…………….3318
Group 40: Hydraulic System – Component Information…………….3235
Summary of References – Component Location…………….3327
Component Location Information…………….3328
Hydraulic System Components – Steering and Front-Wheel Drive (12/12-Speed Transmission)…………….3329
Hydraulic System Components – Steering and Front-Wheel Drive with Mechanical Hi-Lo (24/24-Speed Transmission)…………….3331
Hydraulic System Components – Steering and Front-Wheel Drive with Hydraulic Hi-Lo (24/24-Speed Transmission)…………….3333
Hydraulic System Operation – Steering and Front-Wheel Drive with Power Reverser (24/12 – Speed Transmission)…………….3336
Hitch Control Lever Linkage Components…………….3340
SCVs with Levers and Flow Divider Valve…………….3342
Group 50: Hydraulic System – Diagnostic Tests/Adjustments…………….3235
Summary of References – Diagnostic Tests/Adjustments…………….3347
Safety Precautions…………….3349
Specifications…………….3350
Diagnostic Information…………….3450
Hydraulic Oil Warm-Up Procedure…………….3352
Hydraulic System Diagnosis…………….3353
Insufficient Pump Delivery…………….3359
Hydraulic Functions Too Slow…………….3360
Excessive Pump Pressure…………….3361
Slow Hydraulic Pump Response…………….3362
Excessive Pump Noise During Operation…………….3363
Rockshaft Does Not Lift or Lifts Slowly…………….3364
Rockshaft Does Not Lower or Lowers Slowly…………….3365
Neutral Position Unstable, Rockshaft Drops After Engine Shut-Down…………….3366
SCV Control Lever Does Not Return to Neutral Position…………….3367
SCV Does Not Return to Neutral Position – SCV With Detent Position…………….3368
SCV Does Not Remain In Detent Position – SCV With Detent Position…………….3369
Remote Cylinder Does Not Extend or Retract…………….3370
Remote Cylinder Settles Under Load…………….3371
Remote Cylinder Operates Too Fast or Too Slow…………….3372
Hydraulic System Tests – with SCV…………….3373
Hydraulic System Tests…………….3374
Transmission Hydraulic System…………….3375
Pump Flow Test…………….3376
SCV Relief Valve Test…………….3378
SCV Leakage Test…………….3379
EHS II Leakage Test…………….3380
E-SCV Hydraulic System Test…………….3381
Rockshaft Lift Cycle Test…………….3387
Rockshaft Control Lever Friction Adjustment…………….3389
Hitch Sensitivity Adjustment…………….3390
Rockshaft Position Control Adjustment…………….3392
Rockshaft Draft Control Adjustment…………….3394
Electro-Hydraulic Hitch Sensing II Adjustment – Draft Sensor Rod Adjustment…………….3396
Rockshaft Safety and Relief Valve Adjustment…………….3398
Electro-Hydraulic Hitch Sensing Adjustment – Electro-Hydraulic Valve Adjustment…………….3400
Electro-Hydraulic Hitch Sensing Adjustment – Backstop Limit Switch Adjustment…………….3402
SCV Relief Valve Adjustment…………….3404
Flow Divider Valve Adjustment…………….3405
Section 280: Miscellaneous…………….3407
Group 10: Operational Checks…………….3407
Operational Test on Front-Wheel Drive Axle…………….3411
Checking Positive Front-Wheel Lead on Front-Wheel Drive Axle…………….3414
Section 290: Cab and Open Operator’s Station…………….3418
Group 20: Cab and Open Operator’s Station – Theory of Operation…………….3418
Summary of References – Theory of Operation…………….3420
Theory of Operation Information…………….3421
Principle of Heat Exchange…………….3422
R134a Refrigerant…………….3445
Operation of Air-Conditioning System – Air Flow…………….3424
Air-Conditioning System Operation…………….3426
Compressor…………….3428
Condenser…………….3429
Receiver-Drier…………….3430
Expansion Valve…………….3432
Group 40: Cab and Open Operator’s Station – Component Information…………….3418
General Information…………….3434
Air-Conditioning System Components…………….3435
Heating System Components…………….3438
Group 50: Cab and Open Operator’s Station – Diagnostic Tests/Adjustments…………….3418
Summary of References — Diagnosis, Tests and Adjustments…………….3441
Safety Equipment…………….3442
In an Emergency…………….3443
Storage of Refrigerant Containers…………….3444
R134a Refrigerant…………….3445
Important Note…………….3446
Special or Essential Tools…………….3447
Special Tools…………….3448
Diagnostic Information…………….3450
Air-Conditioning System Diagnosis…………….3451
Pressure Deviations…………….3460
Air-Conditioning System Troubleshooting…………….3462
Failure Of Mechanical Type…………….3466
Section 299: Special Tools…………….3468
Group 05: Special Tools (Dealer-Fabricated)…………….3468
Summary of References — Dealer-Manufactured Tools…………….3470
Draft Control Adjusting Tool…………….3471
Group 10: Special Tools (Available as Spare Parts)…………….3468
Special Tools (Available as Spare Parts) – Summary of References…………….3473
D01019AA – Single-Speed Hydraulic Hand Pump Assembly…………….3474
FKM10475 – Adjusting Tool…………….3475
JT05791A – Multimeter…………….3476
JT05800 – Digital Thermometer…………….3477
KJD10491—Diagnostic Interface Cable…………….3478
JT02153—Current Clamp-On Probe…………….3479
JDG10555 – Air-Conditioning Service Unit…………….3480
FKM10470 – Pressure Measuring System (Stage 1)…………….3481
FKM10471 – Pressure Measuring System (Stage 2)…………….3482
FKM10472 – Flow Measurement System…………….3483
FKM10472-4 – Temperature Sensor…………….3484
KJD10589 – Hydraulic Test Kit for Transmission Diagnostics…………….3485

John Deere Tractors 5100GN, 5100GF, 5090GH, 5090G, 5085GV, 5085GN, 5085GL, 5085GF, 5080G, 5075GV, 5075GN, 5075GL, 5075GF Diagnosis & Tests Service Technical Manual (TM406319)

INSTANT DOWNLOAD