Complete Operation & Maintenance Manuals for Komatsu Bulldozers D85-, with all the workshop information to maintain & operate.
PRODUCT DETAILS:
Total Pages: 4,721 pages
File Format: PDF
Language: English
EEAM022804 – Bulldozer D85EX-15, D85PX-15 Operation & Maintenance Manual (SN1001&up).pdf
MN20030201 – Technical Presentation Kit – Bulldozer D85EX-15 Function & Structure.pdf
MN20030301 – Technical Presentation Kit – Bulldozer D85EX-15 Operation.pdf
PEN00025-02 – Bulldozer D85EX-15, D85PX-15 Operation & Maintenance Manual.pdf
SEAD010500 – Bulldozer D85A-21, D85E-21, D85P-21 Operation & Maintenance Manual (SN3001&up).pdf
SEAM0154C03 – Bulldozer D85A-18, D85E-18 Operation & Maintenance Manual (SN26001&up).pdf
SEAM0154C102 – Bulldozer D85A-21 Operation & Maintenance Manual.pdf
SEAM049203T – Bulldozer D85EX-15, D85PX-15 Operation & Maintenance Manual (SN1001&up).pdf
SEAM01542102 – Bulldozer D85A,E,P-21 Operation & Maintenance Manual.pdf
SEN00060 – Bulldozer D85EX-15E0, D85PX-15E0 Shop Manual (SN1201&up).pdf
SRAM025000 – Бульдозер D85A-21, D85E-21, D85P-21 Инструкция по эксплуатации и техобслуживанию.pdf
SRAM049304 – Бульдозер GALEO D85EX-15, D85PX-15 Инструкция по эксплуатации и техобслуживанию.pdf
TEN00027-02 – Bulldozer D85EX-15, D85PX-15 Operation & Maintenance Manual (SN1109&up).pdf
TEN00102-05 – Bulldozer D85EX-15E0, D85PX-15E0 Operation & Maintenance Manual (SN1201&up).pdf
TEN00277-01 – Bulldozer D85EX-15E0, D85PX-15E0 Operation & Maintenance Manual (SN11474&up).pdf
TEN00341-02 – Bulldozer D85EX-15E0, D85PX-15E0 Operation & Maintenance Manual (SN11601&up).pdf
TABLE OF CONTENTS
FOREWORD
SAFETY INFORMATION
INTRODUCTION
FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE
BREAKING IN THE MACHINE
NECESSARY INFORMATION
PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE
ENGINE SERIAL NO. PLATE
POSITION OF SERVICE METER
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
SAFETY
SAFETY
SAFETY LABELS
POSITIONS OF SAFETY PICTOGRAMS
SAFETY LABELS
GENERAL PRECAUTIONS
PRECAUTIONS FOR OPERATION
BEFORE STARTING ENGINE
OPERATION
TRANSPORTATION
BATTERY
TOWING
PRECAUTIONS FOR MAINTENANCE
OPERATION
GENERAL VIEW
GENERAL VIEW OF MACHINE
GENERAL VIEW OF CONTROLS AND GAUGES
EXPLANATION OF COMPONENTS
FRONT PANEL
SWITCHES
CONTROL LEVERS, PEDALS
FUSE
MAIN POWER CIRCUIT BREAKERS
CIRCUIT BREAKER
POWER SOURCE
CAP WITH LOCK
DOOR OPEN LOCK
SASH GLASS INTERMEDIATE LOCK
DOOR POCKET
ASHTRAY
TOOL BOX
AIR CONDITIONER
HEATER, HANDLING
CAR STEREO, HANDLING
EXTERNAL POWER SOURCE TYPE ENGINE PREHEATING HEATER
OPERATION
CHECK BEFORE STARTING ENGINE, ADJUST
STARTING ENGINE
OPERATIONS AND CHECKS AFTER STARTING ENGINE
STOPPING ENGINE
MACHINE OPERATION
SHIFTING GEAR
SHIFTING BETWEEN FORWARD AND REVERSE
STEERING MACHINE
PRECAUTIONS FOR OPERATION
WORK POSSIBLE USING BULLDOZER
ADJUSTING POSTURE OF WORK EQUIPMENT
PARKING MACHINE
CHECK AFTER FINISHING WORK
LOCKING
TIPS FOR LONGER UNDERCARRIAGE LIFE
TRANSPORTATION
TRANSPORTATION PROCEDURE
REMOVAL OF CAB
INSTALLATION OF CAB
INSTALLATION OF ROPS
LOADING, UNLOADING WORK
METHOD OF LIFTING MACHINE
PRECAUTIONS FOR TRANSPORTATION
TRAVELING ON ROADS
COLD WEATHER OPERATION
PRECAUTIONS FOR LOW TEMPERATURE
AFTER COMPLETION OF WORK
AFTER COLD WEATHER
LONG-TERM STORAGE
BEFORE STORAGE
DURING STORAGE
AFTER STORAGE
TROUBLESHOOTING
AFTER RUNNING OUT OF FUEL
METHOD OF TOWING MACHINE
IF BATTERY IS DISCHARGED
OTHER TROUBLE
MAINTENANCE
GUIDES TO MAINTENANCE
OUTLINES OF SERVICE
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC
OUTLINE OF ELECTRIC SYSTEM
WEAR PARTS
WEAR PARTS LIST
RECOMMENDED FUEL, COOLANT, AND LUBRICANT
USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE
RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN
KOMATSU GENUINE OIL
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS
TORQUE LIST
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS
SAFETY CRITICAL PARTS
MAINTENANCE SCHEDULE CHART
MAINTENANCE SCHEDULE CHART
ADJUST INJECTOR
SERVICE PROCEDURE
INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)
WHEN REQUIRED
CHECK BEFORE STARTING
EVERY 250 HOURS SERVICE
EVERY 500 HOURS SERVICE
EVERY 1000 HOURS SERVICE
EVERY 2000 HOURS SERVICE
EVERY 4000 HOURS SERVICE
EVERY 8000 HOURS SERVICE
SPECIFICATIONS
SPECIFICATIONS
ATTACHMENTS, OPTIONS
GENERAL PRECAUTIONS
PRECAUTIONS RELATED TO SAFETY
SELECTION OF TRACK SHOE
METHOD OF SELECTING SHOES
PROCEDURE FOR SELECTING RIPPER POINT
HANDLING TRIMMING DOZER
GENERAL VIEW
EXPLANATION OF COMPONENTS
MAINTENANCE
SPECIFICATIONS
HANDLING MACHINES EQUIPPED WITH KOMTRAX
BASIC PRECAUTIONS
INDEX
EEAM022804 – Bulldozer D85EX-15, D85PX-15 Operation & Maintenance Manual (SN1001&up)….3
FOREWORD….5
FOREWORD….6
SAFETY INFORMATION….7
Noise emission levels….9
Vibration levels….9
Guide to Reduce Vibration Levels on Machine….10
INTRODUCTION….11
FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE….11
NECESSARY INFORMATION….12
MACHINE SERIAL NO. PLATE AND POSITION….12
ENGINE SERIAL NO. PLATE AND POSITION….12
BLADE SERIAL NO. PLATE POSITION….13
RIPPER SERIAL NO. PLATE POSITION….13
ROPS, FOPS NO. PLATE POSITION….13
POSITION OF SERVICE METER….13
TABLE OF ENTER SERIAL NO. AND DISTRIBUTOR….14
MACHINE SERIAL NUMBER PLATE….15
FOREWORD….16
SAFETY….16
OPERATION….16
MAINTENANCE….19
SPECIFICATIONS….20
ATTACHMENTS, OPTIONS….20
INDEX….21
COLOPHON….21
SAFETY….23
SAFETY….24
SAFETY LABELS….26
POSITIONS OF SAFETY PICTOGRAMS….26
SAFETY LABELS….27
GENERAL PRECAUTIONS….31
PRECAUTIONS FOR OPERATION….38
BEFORE STARTING ENGINE….38
OPERATION….39
TRANSPORTATION….42
BATTERY….42
TOWING….44
PRECAUTIONS FOR MAINTENANCE….45
OPERATION….51
GENERAL VIEW….52
GENERAL VIEW OF MACHINE….52
GENERAL VIEW OF CONTROLS AND GAUGES….53
EXPLANATION OF COMPONENTS….55
FRONT PANEL….55
CHECK MONITOR GROUP….57
CAUTION MONITOR GROUP….58
EMERGENCY CAUTION ITEMS….60
METER GROUP….62
SWITCH….66
LAMP….69
METHOD OF USING DISPLAY PANEL B (Multi-information)….71
SWITCH….78
CONTROL LEVERS, PEDALS….81
DUST INDICATOR….86
FUSE BOX….87
CIRCUIT BREAKER….88
FUSE CAPACITY AND NAME OF CIRCUIT….88
FUSIBLE LINK….89
DOOR OPEN LOCK….90
SASH GLASS INTERMEDIATE LOCK….90
DOOR POCKET….91
ASHTRAY….91
CAR STEREO, HANDLING….92
EXPLANATION OF COMPONENTS….92
METHOD OF OPERATION….97
PRECAUTION WHEN USING….99
AIR CONDITIONER….100
GENERAL LOCATIONS AND FUNCTION OF CONTROL PANEL….100
METHOD OF OPERATION….102
PRECAUTIONS WHEN USING….103
SET SO THAT COLD AIR DOES NOT DIRECTLY BLOW ONTO THE GLASS SURFACE….103
CHECKS DURING OFF-SEASON….103
PROCEDURE FOR REPLACING RECEIVER….103
CHECK COMPRESSOR BELT TENSION AND REFRIGERANT (GAS) LEVEL….104
CLEANING AIR FILTER….104
ACCUMULATOR, HANDLING….104
METHOD OF RELEASING PRESSURE IN OPERATING CIRCUIT ON MACHINE EQUIPPED WITH ACCUMULATOR….104
OPERATION….105
CHECK BEFORE STARTING ENGINE, ADJUST….105
WALK-AROUND CHECK….105
CHECK BEFORE STARTING….106
ADJUSTMENT….115
OPERATIONS AND CHECKS BEFORE STARTING ENGINE….119
STARTING ENGINE….121
NORMAL STARTING….121
STARTING IN COLD WEATHER….122
OPERATIONS AND CHECKS AFTER STARTING ENGINE….125
BREAKING IN THE MACHINE….125
NORMAL OPERATION….125
IN COLD AREAS….127
STOPPING ENGINE….128
CHECK AFTER STOPPING ENGINE….128
MOVING MACHINE OFF….129
STOPPING MACHINE….131
SHIFTING GEAR….132
SHIFTING BETWEEN FOEWARD AND REVERSE….134
STEERING MACHINE….136
NORMAL TURNING….136
TURNING WHILE DESCENDING A SLOPE….137
PRECAUTIONS FOR OPERATION….138
PAY ATTENTION TO GAUGES….138
PERMISSIBLE WATER DEPTH….138
PRECAUTIONS WHEN TRAVELING UP OR DOWN HILLS….138
PRECAUTIONS ON SLOPE….138
METHOD OF USING BRAKES….138
PROHIBITED TO KEEP THE DOOR OPEN DURING OPERATIONS….139
IT IS PROHIBITED TO MODIFY THE CAB GLASS IN ANY WAY THAT WILL OBSTRUCT THE VIEW….139
PRECAUTIONS FOR BLIND SPOTS CAUSED BY CAB STAY AND ROPS STAY….139
PARKING MACHINE….139
CHECK AFTER FINISHING WORK….141
LOCKING….141
WORK POSSIBLE USING BULLDOZER….142
DOZING….142
CUTTING INTO HARD OR FROZEN GROUND OR DITCHING….142
FELLING TREES, REMOVING STUMPS….142
PUSHER OPERATIONS….142
SMOOTHING….143
ADJUSTING POSTURE OF WORK EQUIPMENT….144
BLADE ADJUSTMENT….144
However, the more the digging angle is changed, the more the change becomes in the amount of tilt on the left and right sides provided by the tilt cylinder….145
ADJUSTING RIPPER….146
TIPS FOR LONGER UNDERCARRIAGE LIFE….148
OPERATION METHOD….148
INSPECTION AND ADJUSTING….148
INSPECTION AND REPAIR….149
TRANSPORTATION….150
TRANSPORTATION PROCEDURE….150
LOADING, UNLOADING WORK….150
PRECAUTIONS FOR LOADING….150
METHOD OF LIFTING MACHINE….151
PRECAUTIONS FOR TRANSPORTATION….152
TRAVELING ON ROADS….152
REMOVAL OF CAB….152
INSTALLATION OF CAB….153
INSTALLATION OF ROPS….153
COLD WEATHER OPERATION….154
PRECAUTIONS FOR LOW TEMPERATURE….154
FUEL AND LUBRICANTS….154
COOLANT….154
BATTERY….154
AFTER COMPLETION OF WORK….155
AFTER COLD WEATHER….155
LONG-TERM STORAGE….156
BEFORE STORAGE….156
DURING STORAGE….156
AFTER STORAGE….156
TROUBLESHOOTING….157
AFTER RUNNING OUT OF FUEL….157
PROCEDURE FOR BLEEDING AIR….157
METHOD OF TOWING MACHINE….158
IF BATTERY IS DISCHARGED….159
STARTING ENGINE WITH BOOSTER CABLE….159
OTHER TROUBLE….162
ELECTRICAL SYSTEM….162
MONITOR PANEL….163
CHASSIS….164
ENGINE….166
MAINTENANCE….167
GUIDES TO MAINTENANCE….168
OUTLINES OF SERVICE….171
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC….171
OIL….171
FUEL….171
COOLANT….171
GREASE….172
CARRYING OUT KOWA (Komatsu Oil Wear Analysis)….172
STORING OIL AND FUEL….173
FILTERS….173
OUTLINE OF ELECTRIC SYSTEM….173
WEAR PARTS LIST….174
WEAR PARTS LIST….174
USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE….175
PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS….175
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS….179
TORQUE LIST….179
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS….180
SAFETY CRITICAL PARTS….181
MAINTENANCE SCHEDULE CHART….183
MAINTENANCE SCHEDULE CHART….183
INTIAL 250 HOURS SERVICE(ONLY AFTER THE FIRST 250 HOURS)….183
WHEN REQUIRED….183
CHECK BEFORE STARTING….183
EVERY 250 HOURS SERVICE….183
EVERY 500 HOURS SERVICE….183
EVERY 1000 HOURS SERVICE….184
EVERY 2000 HOURS SERVICE….184
EVERY 4000 HOURS SERVICE….184
EVERY 8000 HOURS SERVICE….184
SERVICE PROCEDURE….185
INITIAL 250 HOURS SERVICE(ONLY AFTER THE FIRST 250 HOURS)….185
WHEN REQUIRED….185
CHECK BEFORE STARTING….203
EVERY 250 HOURS SERVICE….204
EVERY 500 HOURS SERVICE….211
EVERY 1000 HOURS SERVICE….215
EVERY 2000 HOURS SERVICE….219
EVERY 4000 HOURS SERVICE….224
EVERY 8000 HOURS SERVICE….227
SPECIFICATIONS….229
SPECIFICATIONS….230
ATTACHMENTS, OPTIONS….231
GENERAL PRECAURIONS….232
PRECAUTIONS RELATED TO SAFETY….232
SELECTION OF TRACK SHOE….233
SELECTION OF TRACK SHOES….233
PROCEDURE FOR SELECTING RIPPER POINT….234
PROCEDURE FOR SELECTING RIPPER POINT….234
CAP WITH LOCK, HANDLING….235
METHOD OF OPENING AND CLOSING CAP WITH LOCK….235
INDEX….237
<A>….239
<B>….239
<C>….239
<D>….239
<E>….239
<F>….239
<G>….239
<H>….239
<I>….239
<L>….239
<M>….239
<N>….239
<O>….239
<P>….239
<R>….240
<S>….240
<T>….240
<U>….240
<V>….240
<W>….240
COLOPHON….241
MN20030201 – Technical Presentation Kit – Bulldozer D85EX-15 Function & Structure….243
D85EX-15….243
POWER TRAIN [No.1]….244
POWER TRAIN [No.2]….245
POWER TRAIN [No.3]….246
POWER TRAIN [No.4]….247
POWER TRAIN [No.5]….248
OVERALL DRAWING OF POWER TRAIN UNIT [No.1]….249
OVERALL DRAWING OF POWER TRAIN UNIT [No.2]….250
HYDRAULIC PIPING OF POWER TRAIN [No.1]….251
HYDRAULIC PIPING OF POWER TRAIN [No.2]….252
DAMPER, UNIVERSAL JOINT [No.1]….253
DAMPER, UNIVERSAL JOINT [No.2]….254
DAMPER, UNIVERSAL JOINT [No.3]….255
TORQUE CONVERTER, PTO [No.1]….256
TORQUE CONVERTER, PTO [No.2]….257
TORQUE CONVERTER, PTO [No.3]….258
TORQUE CONVERTER, PTO [No.4]….259
TORQUE CONVERTER, PTO [No.5]….260
TRANSMISSION CONTROL [No.1]….261
TRANSMISSION CONTROL [No.2]….262
TRANSMISSION [No.1]….263
TRANSMISSION [No.2]….264
TRANSMISSION [No.3]….265
TRANSMISSION [No.4]….266
TRANSMISSION [No.5]….267
TRANSMISSION [No.6]….268
TRANSMISSION [No.7]….269
TRANSMISSION [No.8]….270
TRANSMISSION [No.9]….271
TRANSMISSION [No.10]….272
TRANSMISSION [No.11]….273
TRANSMISSION [No.12]….274
TRANSMISSION [No.13]….275
TRANSMISSION [No.14]….276
TRANSMISSION [No.15]….277
TRANSMISSION [No.16]….278
TRANSMISSION [No.17]….279
TRANSMISSION [No.18]….280
TRANSMISSION [No.18]….281
TRANSMISSION [No.19]….282
TRANMISSION ECMV [No.1]….283
TRANMISSION ECMV [No.2]….284
TRANMISSION ECMV [No.3]….285
TRANMISSION ECMV [No.4]….286
TRANMISSION ECMV [No.5]….287
TRANMISSION ECMV [No.6]….288
TRANMISSION ECMV [No.7]….289
TRANMISSION ECMV [No.8]….290
TRANMISSION ECMV [No.9]….291
TRANMISSION ECMV [No.10]….292
POWER TRAIN PUMP, STEERING LUBRICATION PUMP [No.1]….293
POWER TRAIN PUMP, STEERING LUBRICATION PUMP [No.2]….294
HSS SYSTEM [No.1]….295
HSS SYSTEM [No.2]….296
HSS PUMP [No.1]….297
HSS PUMP [No.2]….298
HSS PUMP [No.3]….299
HSS PUMP [No.4]….300
HSS PUMP [No.5]….301
HSS PUMP [No.6]….302
HSS PUMP [No.7]….303
HSS PUMP [No.8]….304
HSS PUMP [No.9]….305
HSS PUMP [No.10]….306
HSS PUMP [No.11]….307
HSS PUMP [No.12]….308
HSS PUMP [No.13]….309
HSS PUMP [No.14]….310
HSS PUMP [No.15]….311
HSS PUMP [No.16]….312
HSS PUMP [No.17]….313
HSS PUMP [No.18]….314
HSS PUMP [No.19]….315
HSS PUMP [No.20]….316
HSS PUMP [No.21]….317
HSS PUMP [No.22]….318
HSS PUMP [No.23]….319
HSS PUMP [No.24]….320
HSS PUMP [No.25]….321
HSS PUMP [No.26]….322
HSS PUMP [No.27]….323
HSS PUMP [No.28]….324
HSS PUMP [No.29]….325
HSS PUMP [No.30]….326
HSS PUMP [No.31]….327
HSS PUMP [No.32]….328
HSS MOTOR [No.1]….329
HSS MOTOR [No.2]….330
HSS MOTOR [No.3]….331
HSS MOTOR [No.4]….332
HSS MOTOR [No.5]….333
HSS MOTOR [No.6]….334
HSS MOTOR [No.7]….335
HSS MOTOR [No.8]….336
HSS MOTOR [No.9]….337
HSS MOTOR [No.10]….338
HSS MOTOR [No.11]….339
HSS MOTOR [No.12]….340
STEERING, BRAKE CONTROL [No.1]….341
STEERING, BRAKE CONTROL [No.2]….342
STEERING, BRAKE CONTROL [No.3]….343
BEVEL GEAR SHAFT, HSS, BRAKE [No.1]….344
BEVEL GEAR SHAFT, HSS, BRAKE [No.2]….345
BEVEL GEAR SHAFT, HSS, BRAKE [No.3]….346
BEVEL GEAR SHAFT, HSS, BRAKE [No.4]….347
BEVEL GEAR SHAFT, HSS, BRAKE [No.5]….348
BEVEL GEAR SHAFT, HSS, BRAKE [No.6]….349
BEVEL GEAR SHAFT, HSS, BRAKE [No.7]….350
BEVEL GEAR SHAFT, HSS, BRAKE [No.8]….351
BEVEL GEAR SHAFT, HSS, BRAKE [No.9]….352
BEVEL GEAR SHAFT, HSS, BRAKE [No.10]….353
BEVEL GEAR SHAFT, HSS, BRAKE [No.9]….354
BEVEL GEAR SHAFT, HSS, BRAKE [No.10]….355
BEVEL GEAR SHAFT, HSS, BRAKE [No.11]….356
BEVEL GEAR SHAFT, HSS, BRAKE [No.12]….357
BEVEL GEAR SHAFT, HSS, BRAKE [No.13]….358
BEVEL GEAR SHAFT, HSS, BRAKE [No.14]….359
BEVEL GEAR SHAFT, HSS, BRAKE [No.15]….360
BEVEL GEAR SHAFT, HSS, BRAKE [No.16]….361
BEVEL GEAR SHAFT, HSS, BRAKE [No.17]….362
BEVEL GEAR SHAFT, HSS, BRAKE [No.18]….363
BEVEL GEAR SHAFT, HSS, BRAKE [No.19]….364
BRAKE VALVE [No.1]….365
BRAKE VALVE [No.2]….366
BRAKE VALVE [No.3]….367
BRAKE VALVE [No.4]….368
BRAKE VALVE [No.5]….369
BRAKE VALVE [No.6]….370
BRAKE VALVE [No.7]….371
BRAKE VALVE [No.8]….372
BRAKE VALVE [No.9]….373
FINAL DRIVE [No.1]….374
FINAL DRIVE [No.2]….375
FINAL DRIVE [No.3]….376
FINAL DRIVE [No.4]….377
TRACK FRAME….378
TRACK SHOE….379
SUSPENSION [No.1]….380
SUSPENSION [No.2]….381
SUSPENSION [No.3]….382
WORK EQUIPMENT HYDRAULIC PIPING DIAGRAM [No.1]….383
WORK EQUIPMENT HYDRAULIC PIPING DIAGRAM [No.2]….384
PPC CONTROL PIPING DIAGRAM….385
WORK EQUIPMENT CONTROL [No.1]….386
WORK EQUIPMENT CONTROL [No.2]….387
COOLING FAN PUMP [No.1]….388
COOLING FAN PUMP [No.2]….389
COOLING FAN PUMP [No.3]….390
COOLING FAN PUMP [No.4]….391
COOLING FAN PUMP [No.5]….392
COOLING FAN PUMP [No.6]….393
COOLING FAN PUMP [No.7]….394
COOLING FAN PUMP [No.8]….395
COOLING FAN PUMP [No.9]….396
COOLING FAN PUMP [No.10]….397
COOING FAN MOTOR [No.1]….398
COOING FAN MOTOR [No.2]….399
COOING FAN MOTOR [No.3]….400
COOING FAN MOTOR [No.4]….401
COOING FAN MOTOR [No.5]….402
COOING FAN MOTOR [No.6]….403
COOING FAN MOTOR [No.7]….404
COOING FAN MOTOR [No.8]….405
COOING FAN MOTOR [No.9]….406
COOING FAN MOTOR [No.10]….407
HYDRAULIC TANK [No.1]….408
HYDRAULIC TANK [No.2]….409
PPC VALVE [No.1]….410
PPC VALVE [No.2]….411
PPC VALVE [No.3]….412
PPC VALVE [No.4]….413
PPC VALVE [No.5]….414
PPC VALVE [No.6]….415
PPC VALVE [No.7]….416
PPC VALVE [No.8]….417
PPC VALVE [No.9]….418
PPC VALVE [No.10]….419
PPC VALVE [No.11]….420
PPC VALVE [No.12]….421
PPC VALVE [No.13]….422
PPC VALVE [No.14]….423
PPC VALVE [No.15]….424
PPC VALVE [No.16]….425
PPC VALVE [No.17]….426
PPC VALVE [No.18]….427
PPC VALVE [No.19]….428
PPC VALVE [No.20]….429
PPC VALVE [No.21]….430
PPC VALVE [No.22]….431
PPC VALVE [No.23]….432
PPC VALVE [No.24]….433
PPC VALVE [No.25]….434
PPC VALVE [No.26]….435
PPC VALVE [No.27]….436
PPC VALVE [No.28]….437
PCCS LEVER [No.1]….438
PCCS LEVER [No.2]….439
PCCS LEVER [No.3]….440
CONTROL VALVE [No.1]….441
CONTROL VALVE [No.2]….442
CONTROL VALVE [No.3]….443
CONTROL VALVE [No.4]….444
CONTROL VALVE [No.5]….445
CONTROL VALVE [No.6]….446
CONTROL VALVE [No.7]….447
CONTROL VALVE [No.8]….448
CONTROL VALVE [No.9]….449
CONTROL VALVE [No.10]….450
CONTROL VALVE [No.11]….451
CONTROL VALVE [No.12]….452
CONTROL VALVE [No.13]….453
CONTROL VALVE [No.14]….454
CONTROL VALVE [No.15]….455
CONTROL VALVE [No.16]….456
CONTROL VALVE [No.17]….457
CONTROL VALVE [No.18]….458
CONTROL VALVE [No.19]….459
CONTROL VALVE [No.20]….460
CONTROL VALVE [No.21]….461
CONTROL VALVE [No.22]….462
CONTROL VALVE [No.23]….463
CONTROL VALVE [No.24]….464
CONTROL VALVE [No.25]….465
CONTROL VALVE [No.26]….466
CONTROL VALVE [No.27]….467
CONTROL VALVE [No.28]….468
CONTROL VALVE [No.29]….469
CONTROL VALVE [No.30]….470
CONTROL VALVE [No.31]….471
CONTROL VALVE [No.32]….472
CONTROL VALVE [No.33]….473
CONTROL VALVE [No.34]….474
CONTROL VALVE [No.35]….475
CONTROL VALVE [No.36]….476
CONTROL VALVE [No.37]….477
CONTROL VALVE [No.38]….478
CONTROL VALVE [No.39]….479
CONTROL VALVE [No.40]….480
CONTROL VALVE [No.41]….481
SELF PRESSURE REDUCING VALVE [No.1]….482
SELF PRESSURE REDUCING VALVE [No.2]….483
SELF PRESSURE REDUCING VALVE [No.3]….484
SELF PRESSURE REDUCING VALVE [No.4]….485
SELF PRESSURE REDUCING VALVE [No.5]….486
SELF PRESSURE REDUCING VALVE [No.6]….487
SELF PRESSURE REDUCING VALVE [No.7]….488
SELF PRESSURE REDUCING VALVE [No.8]….489
SELF PRESSURE REDUCING VALVE [No.9]….490
AIR CONDITIONER….491
ENGINE CONTROL….492
ENGINE CONTROL SYSTEM [No.1]….493
ENGINE CONTROL SYSTEM [No.2]….494
CRI ENGINE CONTROL SYSTEM [No.1]….495
CRI ENGINE CONTROL SYSTEM [No.2]….496
CRI ENGINE CONTROL SYSTEM [No.3]….497
CRI ENGINE CONTROL SYSTEM [No.4]….498
MONITOR SYSTEM [No.1]….499
MONITOR SYSTEM [No.2]….500
MONITOR PANEL [No.1]….501
MONITOR PANEL [No.2]….502
MONITOR PANEL [No.3]….503
MONITOR PANEL [No.4]….504
MONITOR PANEL [No.5]….505
MONITOR PANEL [No.6]….506
MONITOR PANEL [No.7]….507
PALM COMMAND CONTROL SYSTEM[No.1]….508
PALM COMMAND CONTROL SYSTEM [No.2]….509
PALM COMMAND CONTROL SYSTEM[No.3]….510
MN20030301 – Technical Presentation Kit – Bulldozer D85EX-15 Operation….511
D85EX-15….511
GENERAL VIEW OF MACHINE….512
GENERAL VIEW OF CONTROLS AND GAUGES [No.1]….513
GENERAL VIEW OF CONTROLS AND GAUGES [No.2]….514
FRONT PANEL [No.1]….515
FRONT PANEL [No.2]….516
FRONT PANEL [No.3]….517
FRONT PANEL [No.4]….518
FRONT PANEL [No.5]….519
METER GROUP [No.1]….520
METER GROUP [No.2]….521
METER GROUP [No.3]….522
METER GROUP [No.4]….523
METER GROUP [No.5]….524
METER GROUP [No.6]….525
METER GROUP [No.7]….526
SWITCH [No.1]….527
SWITCH [No.2]….528
LAMP….529
METHOD OF USING DISPLAY PANEL B (Multi-information) [No.1]….530
METHOD OF USING DISPLAY PANEL B (Multi-information) [No.2]….531
METHOD OF USING DISPLAY PANEL B (Multi-information) [No.3]….532
METHOD OF USING DISPLAY PANEL B (Multi-information) [No.4]….533
METHOD OF USING DISPLAY PANEL B (Multi-information) [No.5]….534
METHOD OF USING DISPLAY PANEL B (Multi-information) [No.6]….535
METHOD OF USING DISPLAY PANEL B (Multi-information) [No.7]….536
METHOD OF USING DISPLAY PANEL B (Multi-information) [No.8]….537
METHOD OF USING DISPLAY PANEL B (Multi-information) [No.9]….538
METHOD OF USING DISPLAY PANEL B (Multi-information) [No.10]….539
METHOD OF USING DISPLAY PANEL B (Multi-information) [No.11]….540
METHOD OF USING DISPLAY PANEL B (Multi-information) [No.12]….541
METHOD OF USING DISPLAY PANEL B (Multi-information) [No.13]….542
METHOD OF USING DISPLAY PANEL B (Multi-information) [No.14]….543
METHOD OF USING DISPLAY PANEL B (Multi-information) [No.15]….544
METHOD OF USING DISPLAY PANEL B (Multi-information) [No.16]….545
METHOD OF USING DISPLAY PANEL B (Multi-information) [No.17]….546
METHOD OF USING DISPLAY PANEL B (Multi-information) [No.18]….547
CONTROL LEVERS, PEDALS [No.1]….548
CONTROL LEVERS, PEDALS [No.2]….549
CONTROL LEVERS, PEDALS [No.3]….550
CONTROL LEVERS, PEDALS [No.4]….551
CONTROL LEVERS, PEDALS [No.5]….552
CONTROL LEVERS, PEDALS [No.6]….553
CONTROL LEVERS, PEDALS [No.7]….554
CONTROL LEVERS, PEDALS [No.8]….555
CONTROL LEVERS, PEDALS [No.9]….556
CONTROL LEVERS, PEDALS [No.10]….557
CONTROL LEVERS, PEDALS [No.11]….558
DUST INDICATOR….559
FUSE BOX [No.1]….560
FUSE BOX [No.2]….561
CIRCUIT BREAKER [No.1]….562
CIRCUIT BREAKER [No.2]….563
FUSE CAPACITY AND NAME OF CIRCUIT [No.1]….564
FUSE CAPACITY AND NAME OF CIRCUIT [No.2]….565
FUSIBLE LINK….566
DOOR OPEN LOCK….567
SASH GLASS INTERMEDIATE LOCK….568
DOOR POCKET….569
ASHTRAY….570
CAR STEREO, HANDLING [No.1]….571
CAR STEREO, HANDLING [No.2]….572
AIR CONDITIONER….573
ACCUMULATOR, HANDLING [No.1]….574
ACCUMULATOR, HANDLING [No.2]….575
ACCUMULATOR, HANDLING [No.3]….576
STARTING ENGINE [No.1]….577
STARTING ENGINE [No.2]….578
STARTING ENGINE [No.3]….579
STARTING ENGINE [No.4]….580
STARTING ENGINE [No.5]….581
STARTING ENGINE [No.6]….582
STARTING ENGINE [No.7]….583
STARTING ENGINE [No.8]….584
STARTING ENGINE [No.9]….585
STARTING ENGINE [No.10]….586
OPERATIONS AND CHECKS AFTER STARTING ENGINE [No.1]….587
OPERATIONS AND CHECKS AFTER STARTING ENGINE [No.2]….588
OPERATIONS AND CHECKS AFTER STARTING ENGINE [No.3]….589
OPERATIONS AND CHECKS AFTER STARTING ENGINE [No.4]….590
OPERATIONS AND CHECKS AFTER STARTING ENGINE [No.5]….591
OPERATIONS AND CHECKS AFTER STARTING ENGINE [No.6]….592
STOPPING ENGINE….593
CHECK AFTER STOPPING ENGINE….594
MOVING MACHINE OFF [No.1]….595
MOVING MACHINE OFF [No.2]….596
MOVING MACHINE OFF [No.3]….597
STOPPING MACHINE [No.1]….598
STOPPING MACHINE [No.2]….599
SHIFTING GEAR [No.1]….600
SHIFTING GEAR [No.2]….601
SHIFTING GEAR [No.3]….602
SHIFTING GEAR [No.4]….603
SHIFTING GEAR [No.5]….604
SHIFTING GEAR [No.6]….605
SHIFTING GEAR [No.7]….606
SHIFTING GEAR [No.8]….607
SHIFTING BETWEEN FOEWARD AND REVERSE [No.1]….608
SHIFTING BETWEEN FOEWARD AND REVERSE [No.2]….609
STEERING MACHINE [No.1]….610
STEERING MACHINE [No.2]….611
STEERING MACHINE [No.3]….612
STEERING MACHINE [No.4]….613
PROHIBITED TO KEEP THE DOOR OPEN DURING OPERATIONS….614
PRECAUTIONS FOR BLIND SPOTS CAUSED BY CAB STAY AND ROPS STAY [No.1]….615
PRECAUTIONS FOR BLIND SPOTS CAUSED BY CAB STAY AND ROPS STAY [No.2]….616
PRECAUTIONS FOR BLIND SPOTS CAUSED BY CAB STAY AND ROPS STAY [No.3]….617
PRECAUTIONS FOR BLIND SPOTS CAUSED BY CAB STAY AND ROPS STAY [No.4]….618
CHECK AFTER FINISHING WORK….619
ADJUSTING POSTURE OF WORK EQUIPMENT [No.1]….620
ADJUSTING POSTURE OF WORK EQUIPMENT [No.2]….621
ADJUSTING POSTURE OF WORK EQUIPMENT [No.3]….622
ADJUSTING POSTURE OF WORK EQUIPMENT [No.4]….623
ADJUSTING POSTURE OF WORK EQUIPMENT [No.5]….624
ADJUSTING POSTURE OF WORK EQUIPMENT [No.6]….625
ADJUSTING POSTURE OF WORK EQUIPMENT [No.7]….626
ADJUSTING POSTURE OF WORK EQUIPMENT [No.8]….627
TIPS FOR LONGER UNDERCARRIAGE LIFE [No.1]….628
TIPS FOR LONGER UNDERCARRIAGE LIFE [No.2]….629
TIPS FOR LONGER UNDERCARRIAGE LIFE [No.3]….630
TIPS FOR LONGER UNDERCARRIAGE LIFE [No.4]….631
TIPS FOR LONGER UNDERCARRIAGE LIFE [No.4]….632
COLD WEATHER OPERATION [No.1]….633
COLD WEATHER OPERATION [No.2]….634
COLD WEATHER OPERATION [No.3]….635
TROUBLESHOOTING [No.1]….636
TROUBLESHOOTING [No.2]….637
TROUBLESHOOTING [No.3]….638
TROUBLESHOOTING [No.4]….639
TROUBLESHOOTING [No.4]….640
MAINTENANCE [NO.1]….641
MAINTENANCE [NO.2]….642
MAINTENANCE [NO.3]….643
MAINTENANCE [NO.4]….644
MAINTENANCE [NO.5]….645
MAINTENANCE [NO.6]….646
MAINTENANCE [NO.7]….647
MAINTENANCE [NO.8]….648
MAINTENANCE [NO.9]….649
MAINTENANCE [NO.10]….650
MAINTENANCE [NO.11]….651
MAINTENANCE [NO.12]….652
MAINTENANCE [NO.13]….653
MAINTENANCE [NO.14]….654
MAINTENANCE [NO.15]….655
MAINTENANCE [NO.16]….656
MAINTENANCE [NO.17]….657
MAINTENANCE [NO.18]….658
MAINTENANCE [NO.19]….659
MAINTENANCE [NO.20]….660
MAINTENANCE [NO.21]….661
MAINTENANCE [NO.22]….662
MAINTENANCE [NO.23]….663
MAINTENANCE [NO.24]….664
MAINTENANCE [NO.25]….665
MAINTENANCE [NO.26]….666
MAINTENANCE [NO.27]….667
MAINTENANCE [NO.28]….668
MAINTENANCE [NO.29]….669
MAINTENANCE [NO.30]….670
MAINTENANCE [NO.31]….671
MAINTENANCE [NO.32]….672
MAINTENANCE [NO.33]….673
MAINTENANCE [NO.34]….674
MAINTENANCE [NO.35]….675
MAINTENANCE [NO.36]….676
MAINTENANCE [NO.37]….677
MAINTENANCE [NO.38]….678
MAINTENANCE [NO.39]….679
MAINTENANCE [NO.40]….680
MAINTENANCE [NO.41]….681
MAINTENANCE [NO.42]….682
MAINTENANCE [NO.43]….683
MAINTENANCE [NO.44]….684
MAINTENANCE [NO.45]….685
MAINTENANCE [NO.46]….686
MAINTENANCE [NO.47]….687
MAINTENANCE [NO.48]….688
MAINTENANCE [NO.49]….689
MAINTENANCE [NO.50]….690
MAINTENANCE [NO.51]….691
MAINTENANCE [NO.52]….692
MAINTENANCE [NO.53]….693
MAINTENANCE [NO.54]….694
MAINTENANCE [NO.55]….695
MAINTENANCE [NO.56]….696
MAINTENANCE [NO.57]….697
MAINTENANCE [NO.58]….698
MAINTENANCE [NO.59]….699
MAINTENANCE [NO.60]….700
MAINTENANCE [NO.61]….701
MAINTENANCE [NO.62]….702
MAINTENANCE [NO.63]….703
MAINTENANCE [NO.64]….704
MAINTENANCE [NO.65]….705
MAINTENANCE [NO.66]….706
MAINTENANCE [NO.67]….707
MAINTENANCE [NO.68]….708
MAINTENANCE [NO.69]….709
MAINTENANCE [NO.70]….710
MAINTENANCE [NO.71]….711
MAINTENANCE [NO.72]….712
MAINTENANCE [NO.73]….713
MAINTENANCE [NO.74]….714
MAINTENANCE [NO.75]….715
MAINTENANCE [NO.76]….716
MAINTENANCE [NO.77]….717
MAINTENANCE [NO.78]….718
MAINTENANCE [NO.79]….719
MAINTENANCE [NO.80]….720
MAINTENANCE [NO.81]….721
MAINTENANCE [NO.82]….722
MAINTENANCE [NO.83]….723
MAINTENANCE [NO.84]….724
MAINTENANCE [NO.85]….725
MAINTENANCE [NO.86]….726
MAINTENANCE [NO.87]….727
MAINTENANCE [NO.88]….728
MAINTENANCE [NO.89]….729
MAINTENANCE [NO.90]….730
MAINTENANCE [NO.91]….731
PEN00025-02 – Bulldozer D85EX-15, D85PX-15 Operation & Maintenance Manual….732
COVER….732
FOREWORD….733
FOREWORD….734
SAFETY INFORMATION….737
INTRODUCTION….739
FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE….739
BREAKING IN THE MACHINE….739
NECESSARY INFORMATION….740
PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE….740
ENGINE SERIAL NO. PLATE….740
POSITION OF SERVICE METER….741
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR….741
CONTENTS….742
SAFETY….745
SAFETY….746
SAFETY LABELS….748
POSITIONS OF SAFETY PICTOGRAMS….748
SAFETY LABELS….749
GENERAL PRECAUTIONS….753
SAFETY RULES….753
IF ABNORMALITIES ARE FOUND….753
CLOTHING AND PERSONAL PROTECTIVE ITEMS….753
FIRE EXTINGUISHER AND FIRST AID KIT….753
SAFETY FEATURES….753
KEEP MACHINE CLEAN….754
INSIDE OPERATOR'S COMPARTMENT….754
ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT….754
HANDRAILS AND STEPS….755
MOUNTING AND DISMOUNTING….755
NO PEOPLE ON ATTACHMENTS….755
CRUSHING OR CUTTING PREVENTION….755
PREVENTION OF BURNS….756
FIRE PREVENTION….756
ACTION IF FIRE OCCURS….757
WINDOW WASHER LIQUID….757
PRECAUTIONS WHEN USING ROPS (ROLL OVER PROTECTIVE STRUCTURE)….757
PRECAUTIONS FOR ATTACHMENTS….758
UNAUTHORIZED MODIFICATION….758
SAFETY AT WORKSITE….758
WORKING ON LOOSE GROUND….758
DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES….759
ENSURE GOOD VISIBILITY….759
VENTILATION FOR ENCLOSED AREAS….759
CHECKING SIGNALMAN'S SIGNALS AND SIGNS….760
EMERGENCY EXIT FROM OPERATOR'S CAB….760
BE CAREFUL ABOUT ASBESTOS DUST….760
PRECAUTIONS FOR OPERATION….761
BEFORE STARTING ENGINE….761
CHECKS BEFORE STARTING ENGINE….761
PRECAUTIONS WHEN STARTING….762
PRECAUTIONS IN COLD AREAS….762
OPERATION….763
CHECKS BEFORE OPERATION….763
PRECAUTIONS FOR MOVING MACHINE FORWARD OR IN REVERSE….763
PRECAUTIONS WHEN TRAVELING….764
TRAVELING ON SLOPES….765
USING BRAKES….765
OPERATE CAREFULLY ON SNOW….765
PARKING MACHINE….766
TRANSPORTATION….767
LOADING AND UNLOADING….767
SHIPPING….767
BATTERY….768
BATTERY HAZARD PREVENTION….768
STARTING WITH BOOSTER CABLE….769
TOWING….770
WHEN TOWING….770
PRECAUTIONS FOR MAINTENANCE….771
WARNING TAG….771
KEEP WORK PLACE CLEAN AND TIDY….771
APPOINT LEADER WHEN WORKING WITH OTHERS….771
STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE….772
TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING….773
PROPER TOOLS….773
HANDLING ACCUMULATOR….773
PERSONNEL….774
ATTACHMENTS….774
WORK UNDER THE MACHINE….774
NOISE….774
PRECAUTIONS WHEN USING HAMMER….774
REPAIR WELDING….775
REMOVING BATTERY TERMINAL….775
PRECAUTIONS WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION….775
DO NOT DISASSEMBLE RECOIL SPRING….775
PRECAUTION WITH HIGH-PRESSURE OIL….776
PRECAUTION FOR HIGH FUEL PRESSURE….776
HANDLING HIGH-PRESSURE HOSES….776
PRECAUTION FOR HIGH VOLTAGE….776
WASTE MATERIAL….777
MAINTENANCE FOR AIR CONDITIONER….777
COMPRESSED AIR….777
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS….777
OPERATION….779
GENERAL VIEW….780
GENERAL VIEW OF MACHINE….780
GENERAL VIEW OF CONTROLS AND GAUGES….781
EXPLANATION OF COMPONENTS….783
FRONT PANEL….783
SWITCHES….812
CONTROL LEVERS, PEDALS….816
FUSE….823
MAIN POWER CIRCUIT BREAKERS….825
CIRCUIT BREAKER….825
POWER SOURCE….826
CAP WITH LOCK….827
DOOR OPEN LOCK….829
SASH GLASS INTERMEDIATE LOCK….829
DOOR POCKET….830
ASHTRAY….830
TOOL BOX….830
AIR CONDITIONER….831
HEATER, HANDLING….837
CAR STEREO, HANDLING….838
EXTERNAL POWER SOURCE TYPE ENGINE PREHEATING HEATER….846
OPERATION….854
CHECK BEFORE STARTING ENGINE, ADJUST….854
STARTING ENGINE….873
OPERATIONS AND CHECKS AFTER STARTING ENGINE….878
STOPPING ENGINE….881
MACHINE OPERATION….882
SHIFTING GEAR….885
SHIFTING BETWEEN FORWARD AND REVERSE….889
STEERING MACHINE….891
PRECAUTIONS FOR OPERATION….893
WORK POSSIBLE USING BULLDOZER….896
ADJUSTING POSTURE OF WORK EQUIPMENT….898
PARKING MACHINE….902
CHECK AFTER FINISHING WORK….904
LOCKING….904
TIPS FOR LONGER UNDERCARRIAGE LIFE….905
TRANSPORTATION….908
TRANSPORTATION PROCEDURE….908
REMOVAL OF CAB….908
INSTALLATION OF CAB….909
INSTALLATION OF ROPS….909
LOADING, UNLOADING WORK….910
METHOD OF LIFTING MACHINE….913
PRECAUTIONS FOR TRANSPORTATION….914
TRAVELING ON ROADS….914
COLD WEATHER OPERATION….915
PRECAUTIONS FOR LOW TEMPERATURE….915
AFTER COMPLETION OF WORK….917
AFTER COLD WEATHER….917
LONG-TERM STORAGE….918
BEFORE STORAGE….918
DURING STORAGE….918
AFTER STORAGE….918
TROUBLESHOOTING….919
AFTER RUNNING OUT OF FUEL….919
METHOD OF TOWING MACHINE….920
IF BATTERY IS DISCHARGED….922
OTHER TROUBLE….926
MAINTENANCE….931
GUIDES TO MAINTENANCE….932
OUTLINES OF SERVICE….935
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC….935
OUTLINE OF ELECTRIC SYSTEM….938
WEAR PARTS….939
WEAR PARTS LIST….939
RECOMMENDED FUEL, COOLANT, AND LUBRICANT….940
USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE….941
RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL….942
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS….943
TORQUE LIST….943
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS….944
SAFETY CRITICAL PARTS….944
MAINTENANCE SCHEDULE CHART….946
MAINTENANCE SCHEDULE CHART….946
ADJUST INJECTOR….948
SERVICE PROCEDURE….949
INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)….949
WHEN REQUIRED….950
CLEAN INSIDE OF COOLING SYSTEM….950
CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT….954
CHECK AND ADJUST TRACK TENSION….958
CHECK AND TIGHTEN TRACK SHOE BOLTS….960
ADJUST IDLER CLEARANCE….961
REVERSE AND REPLACE THE END BITS AND CUTTING EDGES….963
CLEAN, CHECK RADIATOR FINS AND OIL COOLER FINS….964
CLEAN FUEL TANK STRAINER….966
DRAIN WATER AND SEDIMENT IN FUEL TANK….966
CLEAN STEERING CLUTCH CASE BREATHER….966
CHECK UNDERCARRIAGE OIL….967
CLEAN AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER)….968
CHECK AND ADJUST AIR CONDITIONER….968
LUBRICATE DOOR HINGE….970
CHECK DOOR LATCH….970
CHECK DOOR LOCK STRIKER….970
REPLACE DOOR DAMPER….971
CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID….971
REPLACE WIPER BLADE….972
BLEEDING AIR IN HYDRAULIC SYSTEM….973
CHECK ELECTRICAL INTAKE AIR HEATER….973
LUBRICATING….973
CHECK BEFORE STARTING….974
EVERY 250 HOURS SERVICE….975
LUBRICATING….975
CHECK ALTERNATOR DRIVE BELT TENSION, ADJUST….977
CHECK LEVEL OF BATTERY ELECTROLYTE….978
CHECK BRAKE PERFORMANCE….980
CHECK OIL LEVEL IN DAMPER CASE, ADD OIL….981
EVERY 500 HOURS SERVICE….982
CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE….982
REPLACE PRE-FUEL FILTER CARTRIDGE….983
REPLACE POWER TRAIN OIL FILTER ELEMENT….985
CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL….985
EVERY 1000 HOURS SERVICE….986
CHANGE OIL IN POWER TRAIN CASE, WASH STRAINERS (POWER TRAIN PUMP STRAINER, SCAVENGING PUMP STRAINER)….986
REPLACE HYDRAULIC TANK BREATHER ELEMENT….988
CHANGE OIL IN FINAL DRIVE CASE….989
CHECK, CLEAN FUEL STRAINER….989
REPLACE FUEL MAIN FILTER CARTRIDGE….990
CHECK TIGHTENING PARTS OF TURBOCHARGER….991
REPLACE CORROSION RESISTOR CARTRIDGE….992
EVERY 2000 HOURS SERVICE….993
CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC OIL FILTER ELEMENT, CLEAN HYDRAULIC TANK STRAINER….993
CHANGE OIL IN DAMPER CASE, CLEAN DAMPER BREATHER….994
CHECK PIVOT BEARING OIL LEVEL, ADD OIL….995
CHECKING CHARGE PRESSURE OF NITROGEN GAS IN ACCUMULATOR (FOR CONTROL CIRCUIT)….996
CLEAN ENGINE BREATHER ELEMENT….999
CHECK ALTERNATOR, STARTING MOTOR….999
CHECK VIBRATION DAMPER….999
CLEAN AND CHECK TURBOCHARGER….999
CHECK PLAY OF TURBOCHARGER ROTOR….999
CHECK ENGINE VALVE CLEARANCE, ADJUST….999
CHECK INJECTOR (EPA EXHAUST GAS REGULATION AREAS ONLY)….999
EVERY 4000 HOURS SERVICE….1000
REPLACE ACCUMULATOR (FOR CONTROL CIRCUIT)….1000
CHECK WATER PUMP….1000
CHECK INJECTOR (ALL AREAS EXCEPT EPA EXHAUST GAS REGULATION AREAS)….1000
REPLACE INJECTOR ASSEMBLY (EPA EXHAUST GAS REGULATION AREAS ONLY)….1000
CHECKING FOR LOOSENESS OF HIGH-PRESSURE CLAMP, HARDENING OF RUBBER….1001
CHECKING FOR MISSING FUEL SPRAY PREVENTION CAP, HARDENING OF RUBBER….1002
CHECK MAIN FRAME, WORK EQUIPMENT (BLADE, RIPPER)….1003
EVERY 8000 HOURS SERVICE….1004
REPLACE INJECTOR NOZZLE TIP (ALL AREAS EXCEPT EPA EXHAUST GAS REGULATION AREAS)….1004
REPLACE HIGH-PRESSURE PIPING CLAMPS….1004
REPLACE FUEL SPLAY PREVENTION CAPS….1004
SPECIFICATIONS….1005
SPECIFICATIONS….1006
ATTACHMENTS, OPTIONS….1007
GENERAL PRECAUTIONS….1008
PRECAUTIONS RELATED TO SAFETY….1008
SELECTION OF TRACK SHOE….1009
METHOD OF SELECTING SHOES….1009
PROCEDURE FOR SELECTING RIPPER POINT….1010
HANDLING TRIMMING DOZER….1011
GENERAL VIEW….1011
EXPLANATION OF COMPONENTS….1012
MAINTENANCE….1013
SPECIFICATIONS….1017
HANDLING MACHINES EQUIPPED WITH KOMTRAX….1018
BASIC PRECAUTIONS….1018
INDEX….1019
SEAD010500 – Bulldozer D85A-21, D85E-21, D85P-21 Operation & Maintenance Manual (SN3001&up)….1023
1. FOREWORD….1025
2. SAFETY INFORMATION….1026
3. INTRODUCTION….1027
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR….1028
5. CONTENTS….1029
SAFETY….1033
6. GENERAL PRECAUTIONS ….1034
7. PRECAUTIONS DURING OPERATION ….1039
7.1 BEFORE STARTING ENGINE ….1039
7.2 OPERATING MACHINE ….1041
7.3 TRANSPORTATION ….1044
7.4 BATTERY ….1045
7.5 TOWING….1046
8. PRECAUTIONS FOR MAINTENANCE ….1047
8.1 BEFORE CARRYING OUT MAINTENANCE ….1047
8.2 DURING MAINTENANCE ….1049
9. POSITION FOR ATTACHING SAFETY LABELS ….1054
9.1 POSITION FOR ATTACHING SAFETY LABELS ….1054
OPERATION….1057
10. GENERAL VIEW ….1058
10.1 GENERAL VIEW OF MACHINE ….1058
10.2 GENERAL VIEW OF CONTROLS AND GAUGES ….1059
11. EXPLANATION OF COMPONENTS ….1060
11.1 MONITOR PANEL ….1060
11.2 LAMP….1070
11.3 SWITCHES ….1071
11.4 CONTROL LEVERS, PEDALS ….1073
11.5 DUST INDICATOR ….1078
11.6 DOOR LOCK ….1078
11.7 FUSE BOX ….1079
11.8 CAR STEREO ….1080
11.9 OPERATING THE AIR CONDITIONER ….1086
11.10 EQUIPPING THE FIRE EXTINGUISHER ….1091
12. OPERATION ….1092
12.1 CHECK BEFORE STARTING ENGINE ….1092
12.2 STARTING ENGINE ….1102
12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE….1104
12.4 MOVING MACHINE….1105
12.5 SHIFTING GEAR ….1107
12.6 SHIFTING BETWEEN FORWARD AND REVERSE….1107
12.7 STEERING MACHINE ….1108
12.8 STOPPING MACHINE ….1110
12.9 PRECAUTIONS FOR OPERATION ….1112
12.10 WORK POSSIBLE USING BULLDOZER ….1114
12.11 PARKING MACHINE ….1116
12.12 CHECK AFTER FINISHING WORK ….1117
12.13 STOPPING ENGINE….1118
12.14 CHECK AFTER STOPPING ENGINE ….1119
12.15 LOCKING ….1119
12.16 TIPS FOR LONGER UNDERCARRIAGE LIFE ….1120
13. TRANSPORTATION ….1123
13.1 LOADING, UNLOADING WORK ….1123
13.2 PRECAUTIONS FOR LOADING, AND SECURING THE MACHINE ….1124
13.3 LIFTING POSITIONS ….1124
13.4 PRECAUTIONS FOR TRANSPORTATION ….1125
13.5 REMOVING AND INSTALLING CAB ….1126
14. COLD WEATHER OPERATION ….1129
14.1 PRECAUTIONS FOR LOW TEMPERATURE ….1129
14.2 AFTER COMPLETION OF WORK….1131
14.3 AFTER COLD WEATHER ….1131
15. LONG-TERM STORAGE ….1132
15.1 BEFORE STORAGE ….1132
15.2 DURING STORAGE ….1132
15.3 AFTER STORAGE ….1132
16. TROUBLESHOOTING ….1133
16.1 AFTER RUNNING OUT OF FUEL ….1133
16.2 METHOD OF TOWING MACHINE ….1133
16.3 IF BATTERY IS DISCHARGED ….1133
16.4 OTHER TROUBLE ….1136
MAINTENANCE….1139
17. GUIDES TO MAINTENANCE ….1140
18. OUTLINES OF SERVICE ….1142
18.1 OUTLINE OF OIL, FUEL, COOLANT ….1142
18.2 RELATING TO ELECTRIC SYSTEM ….1144
19. WEAR PARTS LIST ….1145
20. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE….1146
21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS….1150
21.1 INTRODUCTION OF NECESSARY TOOLS ….1150
21.2 TORQUE LIST ….1151
22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS….1152
23. MAINTENANCE SCHEDULE CHART ….1154
24. SERVICE PROCEDURE ….1157
24.1 INITIAL 250 HOURS SERVICE ….1157
24.2 WHEN REQUIRED ….1158
24.3 CHECK BEFORE STARTING ….1172
24.4 EVERY 250 HOURS SERVICE ….1176
24.5 EVERY 500 HOURS SERVICE ….1183
24.6 EVERY 1000 HOURS SERVICE ….1187
24.7 EVERY 2000 HOURS SERVICE ….1195
24.8 EVERY 4000 HOURS SERVICE ….1197
SPECIFICATIONS….1199
25. SPECIFICATIONS ….1200
OPTIONS, ATTACHMENTS….1205
26. GENERAL PRECAUTIONS ….1206
26.1 PRECAUTIONS RELATED TO SAFETY ….1206
27. USING SEAT BELT ….1207
27.1 FASTEN THE BELT AND REMOVE IT IN THE FOLLOWING MANNER ….1207
27.2 ADJUST THE BELT LENGTH IN THE FOLLOWING MANNER….1208
28. HANDLING CAP WITH LOCK ….1209
28.1 OPENING AND CLOSING LOCKABLE CAP ….1209
SEAM01542102 – Bulldozer D85A,E,P-21 Operation & Maintenance Manual….1213
COVER….1213
FOREWORD….1214
BREAKING IN YOUR NEW MACHINE….1215
CONTENTS….1216
GENERAL LOCATIONS AND SPECIFICATIONS….1217
INSTRUMENTS AND CONTROLS….1218
CHECK BEFORE STARTING….1248
OPERATING YOUR MACHINE….1253
COLD WEATHER OPERATION….1266
BULLDOZER'S WORK….1271
HOW TO REVERSE THE REVERSIBLE FAN….1272
BLADE ADJUSTMENT….1273
REVERSING OF CUTTING EDGE AND REPLACEMENT OF END BIT….1276
TIPS FOR LONGER UNDERCARRIAGE LIFE….1277
PERIODIC MAINTENANCE….1278
MAINTENANCE TABLE….1279
OIL FILLER AND LEVEL GAUGE POSITIONS….1282
EVERY 250 HOURS SERVICE ….1283
EVERY 500 HOURS SERVICE ….1291
EVERY 1000 HOURS SERVICE ….1293
EVERY 2000 HOURS SERVICE ….1300
EVERY 4000 HOURS SERVICE ….1303
WHEN REQUIRED….1304
ADJUSTMENT….1313
TROUBLE SHOOTING GUIDE….1320
SERVICE METER….1323
MACHINE AND ENGINE SERIAL NUMBERS….1324
FUEL,COOLANT AND LUBRICANTS….1325
SAFETY AND OPERATION….1327
CONTENTS….1328
SAFETY HINTS….1329
PRECAUTIONS FOR MAINTENANCE….1342
HANDLING OF BATTERY….1349
STORAGE….1352
COOLANT AND LUBRICANTS….1354
SEAM0154C03 – Bulldozer D85A-18, D85E-18 Operation & Maintenance Manual (SN26001&up)….1357
COVER….1357
FOREWORD….1358
BREAKING IN YOUR NEW MACHINE….1359
CONTENTS….1360
SAFETY HINTS….1361
GENERAL LOCATIONS….1374
OPERATOR'S COMPARTMENT….1376
INSTRUMENTS AND CONTROLS….1378
CHECK BEFORE STARTING….1387
OPERATING YOUR MACHINE….1392
COLD WEATHER OPERATION….1401
BULLDOZER'S WORK….1406
BLADE OPERATION….1408
TIPS FOR LONGER UNDERCARRIAGE LIFE….1412
HANDLING OF BATTERY….1413
PERIODIC MAINTENANCE….1416
PRECAUTIONS FOR MAINTENANCE….1417
MAINTENANCE TABLE….1423
EVERY 250 HOURS SERVICE….1430
EVERY 500 HOURS SERVICE….1437
EVERY 1000 HOURS SERVICE….1440
EVERY 2000 HOURS SERVICE….1445
EVERY 4000 HOURS SERVICE….1448
WHEN REQUIRED….1449
ADJUSTMENT….1456
TROUBLE SHOOTING GUIDE….1466
STORAGE….1469
SERVICE METER….1471
MACHINE AND ENGINE SERIAL NUMBERS….1472
WEAR PARTS….1473
SPECIFICATIONS….1474
FUEL AND LUBRICANTS….1476
SEAM0154C102 – Bulldozer D85A-21 Operation & Maintenance Manual….1479
COVER….1479
FOREWORD….1480
BREAKING IN YOUR NEW MACHINE….1481
CONTENTS….1482
SAFETY HINTS….1483
GENERAL LOCATIONS AND SPECIFICATIONS….1490
OPERATOR'S COMPARTMENT….1491
INSTRUMENTS AND CONTROLS….1493
CHECK BEFORE STARTING….1505
OPERATING YOUR MACHINE….1510
COLD WEATHER OPERATION….1522
BULLDOZER'S WORK….1527
BLADE ADJUSTMENT….1528
REVERSING OF CUTTING EDGE AND REPLACEMENT OF END BIT….1531
TIPS FOR LONGER UNDERCARRIAGE LIFE….1532
HANDLING OF BATTERY….1533
PERIODIC MAINTENANCE….1536
PRECAUTIONS FOR MAINTENANCE….1537
MAINTENANCE TABLE….1540
INITIAL 250 HOURS SERVICE….1543
EVERY 250 HOURS SERVICE….1544
EVERY 500 HOURS SERVICE….1551
EVERY 1000 HOURS SERVICE….1553
EVERY 2000 HOURS SERVICE….1560
EVERY 4000 HOURS SERVICE….1563
WHEN REQUIRED….1564
ADJUSTMENT….1572
TROUBLE SHOOTING GUIDE….1578
STORAGE….1581
SERVICE METER….1583
MACHINE AND ENGINE SERIAL NUMBERS….1584
FUEL,COOLANT AND LUBRICANTS….1585
SEAM049203T – Bulldozer D85EX-15, D85PX-15 Operation & Maintenance Manual (SN1001&up)….1590
COVER….1590
FOREWORD….1591
FOREWORD….1592
SAFETY INFORMATION….1595
INTRODUCTION….1597
FRONT/REAR,LEET/RIGHT DIRECTIONS OF MACHINE….1597
BREAKING IN THE MACHINE….1597
NECESSARY INFORMATION….1598
PRODUCT IDENTIFICATION NUMBER(PIN),MACHINE SERIAL NO.PLATE….1598
ENGINE SERIAL NO.PLATE ….1598
BLADE SERIAL NO.PLATE POSITION….1599
RIPPER SERIAL NO.PLATE POSITION….1599
ROPS,FOPS NO.PLATE POSITION….1599
POSITION OF SERVICE METER….1599
TABLE TO ENTER SERIAL NO.AND DISTRIBUTOR….1600
CONTENTS….1601
SAFETY….1604
SAFETY….1605
SAFETY LABELS….1607
POSITIONS OF SAFETY PICTOGRAMS….1607
SAFETY LABELS….1608
GENERAL PRECAUTIONS….1613
SAFETY RULES….1613
IF ABNORMALITIES ARE FOUND….1613
CLOTHING AND PERSONAL PROTECTIVE ITEMS ….1613
FIRE EXTINGUISHER AND FIRST AID KIT….1613
SAFETY FEATURES ….1613
KEEP MACHINE CLEAN….1614
INSIDE OPERATOR'S COMPARTMENT….1614
ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT ….1614
HANDRALS AND STEPS ….1615
MOUNTING AND DISMOUNTING ….1615
NO PEOPLE ON ATTACHMENTS….1615
PREVENTION OF BURNS….1616
FIRE PREVENTION….1616
ACTION IN FIRE OCCURS….1617
WINDOW WASHER LIQUID….1617
PRECAUTIONS WHEN USING ROPS(ROLL OVER PROTECTIVE STRUCTURE)….1617
PRECAUTIONS FOR ATTACHMENTS….1618
CAB WINDOW GLASSES….1618
UNAUTHORIZED MODIFICATION….1618
SAFETY AT WORKSITE….1618
WORKING ON LOOSE GROUND ….1618
DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES….1619
ENSURE GOOD VISIBILITY ….1619
VENTILATION FOR ENCLOSED AREAS….1619
CHECKING SIGNALMAN'S SIGNALS AND SIGNS….1620
BE CAREFUL ABOUT ASBESTOS DUST….1620
PRECAUTIONS FOR OPERATION….1621
BEFORE STARTING ENGINE….1621
CHECKS BEFORE STARTING ENGINE….1621
PRECAUTIONS WHEN STARTING….1622
PRECAUTIONS IN COLD AREAS….1622
OPERATION….1623
CHECKS BEFORE OPERATION….1623
PRECAUTIONS FOR MOVING MACHINE FORWARD OR IN REVERSE….1623
PRECAUTIONS WHEN TRAVELING….1624
TRAVELING ON SLOPES….1625
PROHIBITED OPERATIONS….1625
USING BRAKES….1625
OPERATE CAREFULLY ON SNOW….1625
PARKING MACHINE….1626
TRANSPORTATION….1626
SHIPPING….1626
BATTERY….1627
BATTERY HAZARD PREVENTION….1627
STARTING WITH BOOSTER CABLE….1628
TOWING….1629
WHEN TOWING….1629
PRECAUTIONS FOR MAINTENANCE….1630
WARNING TAG….1630
KEEP WORK PLACE CLEAN AND TIDY ….1630
APPOINT LEADER WHEN WORKING WITH OTHERS….1630
STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE….1631
TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING….1632
PROPER TOOLS ….1632
HANDLING ACCUMULATOR….1633
PERSONNEL….1633
ATTACHMENTS….1633
WORK UNDER THE MACHINE….1634
NOISE….1634
PRECAUTIONS WHEN USING HAMMER….1634
REPAIR WELDING ….1634
REMOVING BATTERY TERMINAL….1634
PRECAUTIONS WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION….1635
DO NOT DISASSEMBLE RECOIL SPRING….1635
PRECAUTION WITH HIGH-PRESSURE OIL ….1636
PRECAUTION FOR HIGH FUEL PRESSURE….1636
HANDLING HIGH-PRESSURE HOSES….1636
PRECAUTIONS FOR HIGH VOLTAGE….1636
WASTE MATERIAL….1637
MAINTENANCE FOR AIR CONDITIONER….1637
COMPRESSED AIR….1637
PERIODIC PEPLACEMENT OF SAFETY CRITICAL PARTS….1637
OPERATION….1638
GENERAL VIEW….1639
GENERAL VIEW OF MACHINE ….1639
GENERAL VIEW OF CONTROLS AND GAUGES….1640
EXPLANATION OF COMPONETS….1642
FRONT PANEL….1642
SWITCHES….1668
CONTROL LEVERS, PEDALS….1672
DUST INDICATOR….1678
FUSE BOX….1679
FUSIBLE LINK….1681
DOOR OPEN LOCK….1682
SASH GLASS INTERMEDIATE LOCK….1682
DOOR POCKET….1683
ASHTRAY….1683
CAR STEREO,HANDLING….1684
AIR CONDITIONER….1692
ACCUMULATOR,HANDLING….1698
OPERATION….1699
CHECK BEFORE STARTING ENGINE,ADJUST….1699
STARTING ENGINE….1716
OPERATIONS AND CHECKS AFTER STARTING ENGINE….1721
STOPPING ENGINE….1724
MOVING MACHINE OFF….1725
STOPPING MACHINE….1727
SHIFTING GEAR….1728
SHIFTING BETWEEN FORWARD AND REVERSE….1732
STEERING MACHINE….1734
PRECAUTIONS FOR OPERATION….1736
PARKING MACHINE….1738
CHECK AFTER STOPPING ENGINE….1739
CHECK AFTER FINISHING WORK….1740
LOCKING….1740
WORK POSSIBLE USING BULLDOZER….1741
ADJUSTING POSTURE OF WORK EQUIPMENT….1743
TIPS FOR LONGER UNDERCARRIAGE LIFE….1747
TRANSPORTATION….1749
TRANSPORTATION PROCEDURE….1749
LOADING, UNLOADING WORK….1749
PRECAUTIONS FOR LOADING ….1749
METHOD OF LIFTING MACHINE….1750
PRECAUTIONS FOR TRANSPORTATION….1751
TRAVELING ON ROADS….1751
REMOVAL OF CAB….1751
INSTALLATION OF CAB….1752
INSTALLATION OF ROPS….1752
COLD WEATHER OPERATION….1753
PRECAUTIONS FOR LOW TEMPERATURE….1753
AFTER COMPLETION OF WORK….1754
AFTER COLD WEATHER….1755
LONG-TERM STORAGE….1756
BEFORE STORAGE….1756
DURING STORAGE….1756
AFTER STORAGE….1756
TROUBLESHOOTING….1757
AFTER RUNNING OUT OF FUEL….1757
METHOD OF TOWING MACHINE….1758
IF BATTERY IS DISCHARGED….1759
OTHER TROUBLE….1762
MAINTENANCE….1767
GUIDES TO MAINTENANCE….1768
OUTLINES OF SERVICE….1771
HANDLING OIL,FUEL,COOLANT,AND PERFORMING OIL CLINIC….1771
OUTLINE OF ELECTRIC SYSTEM….1774
WEAR PARTS LIST….1775
WEAR PARTS LIST….1775
USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE….1776
PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS….1776
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS….1780
TORQUE LIST….1780
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS….1781
SAFETY CRITICAL PARTS….1782
MAINTENANCE SCHEDULE CHART….1784
MAINTENANCE SCHEDULE CHART….1784
SERVICE PROCEDURE….1786
INITIAL 250 HOURS SERVICE(ONLY AFTER THE FIRST 250 HOURS….1786
WHEN REQUIRED….1787
CLEAN INSIDE OF COOLING SYSTEM….1787
CHECK,CLEAN AND REPLACE AIR CLEANER ELEMENT….1790
CHECK TRACK TENSION….1792
CHECK AND TIGHTEN TRACK SHOE BOLTS….1794
ADJUST IDLER CLEARANCE….1795
REVERSE AND REPLACE THE END BITS AND CUTTING EDGES….1797
CLEAN,CHECK RADIATOR FINS….1798
CLEAN FUEL TANK STRAINER….1799
DRAIN WATER AND SEDIMENT IN FUEL TANK….1799
CLEAN STEERING CLUTCH CASE BREATHER….1799
REPLACE AIR CONDITIONER BELT….1799
CLEAN,CHECK HYDRAULIC COOLER FINS….1800
CHECK UNDERCARRIAGE OIL….1801
CLEAN AIR CONDITIONER AIR FILTER(FRESH/RECIRC FILTER)….1802
CHECK, ADJUST AIR CONDITIONER….1802
LUBRICATE DOOR HINGE….1803
CHECK DOOR LATCH….1804
CHECK DOOR LOCK STRIKER….1804
REPLACE DOOR DAMPER….1804
CHECK WINDOW WASHER FLUID LEVEL,ADD FLUID….1805
REPLACE WIPER BLADE….1805
BLEEDING AIR IN HYDRAULIC SYSTEM….1806
CHECK ELECTRICAL INTAKE AIR HEATER….1806
LUBRICATING….1806
CHECK BEFORE STARTING….1807
EVERY 250 HOURS SERVICE….1808
LUBRICATING….1808
CHECK ALTERNATOR DRIVE BELT TENSION, ADJUST….1810
CHECK LEVEL OF BATTERY ELECTROLYTE….1811
CHECK BRAKE PERFORMANCE….1814
CHECK OIL LEVEL IN DAMPER CASE,ADD OIL….1815
EVERY 500 HOURS SERVICE….1816
CHANGE OIL IN ENGINE OIL PAN,REPLACE ENGINE OIL FILTER CARTRIDGE….1816
REPLACE FUEL FILTER CARTRIDGE….1817
REPLACE POWER TRAIN OIL FILTER ELEMENT….1818
CHECK OIL LEVEL IN FINAL DRIVE CASE,ADD OIL….1819
REPLACE HYDRAURIC TANK BREATHER ELEMENT….1819
EVERY 1000 HOURS SERVICE….1820
CHANGE OIL IN POWER TRAIN CASE, WASH STRAINERS(POWER TRAIN PUMP STRAINER,SCAVENGING PUMP STRAINER)….1820
CHANGE OIL IN FINAL DRIVE CASE….1822
CHECK,CLEAN FUEL STRAINER….1823
REPLACE CORROSION RESISTOR CARTRIDGE….1823
CHECK TIGHTENING PARTS OF TURBOCHARGER….1823
EVERY 2000 HOURS SERVICE….1824
CHANGE OIL IN HYDRAULIC TANK, PEPLACE HYDRAULIC OIL FILTER ELEMENT,CLEAN HYDRAULIC TANK STRAINER….1824
CHANGE OIL IN DAMPER CASE,CLEAN DAMPER BREATHER….1826
CHECK PIVOT BEARING OIL LEVEL,ADD OIL….1827
CLEAN ENGINE BREATHER ELEMENT….1827
CHECK ALTERNATOR,STARTING MOTOR….1827
CHECK INJECTOR….1827
CHECK VIBRATION DAMPER….1827
CLEAN AND CHECK TUTBOCHARGER….1827
CHECK PLAY OF TURBOCHARGER ROTOR ….1828
CHECK ENGINE VALVE CLEARANCE,ADJUST….1828
EVERY 4000 HOURS SERVICE….1829
CHECK WATER PUMP….1829
CHECKING FOR LOOSENESS OF HIGH-PRESSURE CLAMP,HARDENING OF RUBBER….1829
CHECKING FOR MISSING FUEL SPRAY PREVENTION CAP,HARDENING OF RUBBER….1830
REPLACE INJECTOR ASSEMBLY….1830
CHECK MAIN FRAME,WORK EQUIPMENT(BLADE,RIPPER)….1831
EVERY 8000 HOURS SERVICE….1832
REPLAY HIGH-PRESSURE PIPING CLAMP….1832
REPLACE FUEL SPLAY PREVENTION CAP….1832
SPECIFICATIONS….1833
SPECIFICATIONS….1834
ATTACHMENTS,OPTIONS….1835
GENERAL PRECAUTIONS….1836
PRECAUTIONS RELATED TO SAFETY….1836
SELECTION OF TRACK SHOE….1837
SELECTION OF TRACK SHOES….1837
PROCEDURE FOR SELECTING RIPPER POINT….1838
PROCEDURE FOR SELECTING RIPPER POINT….1838
CAP WITH LOCK ,HANDLING….1839
METHOD OF OPENING AND CLOSING CAP WITH LOCK….1839
INDEX….1840
SEN00060 – Bulldozer D85EX-15E0, D85PX-15E0 Shop Manual (SN1201&up)….1843
COVER….1843
00 Index and foreword….0
Index….1844
Composition of shop manual….1845
Table of contents….1847
Foreword and general information….1858
Safety notice….1859
How to read the shop manual….1864
Explanation of terms for maintenance standard….1866
Handling of electric equipment and hydraulic component….1868
Handling of connectors newly used for engines….1877
How to read electric wire code….1880
Precautions when carrying out operation….1883
Method of disassembling and connecting push-pull type coupler….1886
Standard tightening torque table….1889
Conversion table….1893
01 Specification….0
Specification and technical data….1900
Specification and technical data….1901
Specification dimensions….1901
Specifications….1902
Weight table….1910
Table of fuel, coolant and lubricants….1915
10 Structure, function and maintenance standard….0
Engine and cooling system….1918
Engine and cooling system….1919
Engine mount….1919
Cooling system….1920
Cooling fan pump….1922
Cooling fan motor….1930
Power train, Part 1….1937
Power train, Part 1….1938
Power train….1938
HSS system….1940
General view of power train unit….1942
Power train hydraulic piping drawing….1944
Transmission control….1945
Steering and brake control….1946
Damper and universal joint….1948
Torque converter and PTO….1950
Transmission….1956
Transmission clutch ECMV….1972
Main relief valve and torque converter relief valve….1977
Lubrication relief valve….1979
Power train, Part 2….1981
Power train, Part 2….1982
Bevel gear shaft, HSS and brake….1982
Brake valve….2002
Final drive….2008
Undercarriage and frame….2015
Undercarriage and frame….2016
Main frame….2016
Suspension….2018
Track frame….2022
Idler cushion….2024
Idler….2026
Track roller….2028
Carrier roller….2030
Sprocket….2032
Track shoe….2034
Hydraulic system, Part 1….2039
Hydraulic system, Part 1….2040
Work equipment hydraulic piping diagram….2040
PPC control piping diagram….2043
Work equipment control….2044
Hydraulic tank and filter….2046
Scavenging pump….2048
Power train and steering lubrication pump….2049
HSS pump….2050
HSS motor….2068
Hydraulic system, Part 2….2077
Hydraulic system, Part 2….2078
Control valve….2078
Self pressure reducing valve….2110
Hydraulic system, Part 3….2118
Hydraulic system, Part 3….2119
Oil cooler bypass valve….2119
PPC valve….2121
Electric lever (steering)….2136
Quick drop valve….2139
PPC lock valve….2140
Accumulator….2141
Work equipment….2143
Work equipment….2144
Cylinder stay….2144
Blade….2145
Cutting edge and end bit….2147
Ripper….2148
Hydraulic cylinder….2150
Piston valve….2152
Cab and its attachments….2154
Cab and its attachments….2155
Cab mount….2155
Cab….2156
Air conditioner….2158
Electrical system….2160
Electrical system….2161
Monitor system….2161
Monitor panel….2163
Engine control….2171
Engine control system….2172
System components….2173
CRI engine control system….2183
Palm command control system….2185
KOMTRAX system….2187
Sensor….2189
20 Standard value table….0
Standard service value table….2194
Standard service value table for engine….2195
Standard service value table for chassis….2196
30 Testing and adjusting….0
Testing and adjusting, Part 1….2204
Tools for testing, adjusting, and troubleshooting….2206
Testing engine speed….2209
Testing intake air pressure (boost pressure)….2212
Testing exhaust temperature….2214
Testing exhaust gas color….2216
Adjusting valve clearance….2217
Testing compression pressure….2219
Testing blow-by pressure….2221
Testing engine oil pressure….2222
Testing EGR valve and bypass valve drive oil pressure….2223
Handling of fuel system devices….2224
Releasing residual pressure from fuel system….2224
Testing fuel pressure….2225
Handling of reduced cylinder mode operation….2226
Handling of no injection cranking operation….2226
Testing fuel return and leak amount….2227
Bleeding air from fuel circuit….2230
Testing fuel circuit for leakage….2232
Testing and adjusting alternator belt tension….2233
Testing and adjusting air conditioner compressor belt tension….2234
Adjusting fuel control dial and decelerator pedal….2235
Testing power train oil pressure….2237
Adjusting transmission speed sensor….2242
Simple method to test brake performance….2243
Adjusting brake pedal….2244
Adjusting parking brake lever….2246
Emergency escape method when power train has trouble….2247
Adjusting clearance of idler….2250
Inspecting wear of sprocket….2251
Testing and adjusting track shoe tension….2251
Testing and adjusting work equipment and HSS oil pressure….2252
Testing control circuit basic pressure….2256
Testing PPC valve output pressure….2257
Adjusting work equipment PPC valve play….2259
Checking parts which caused hydraulic drift of blade and ripper….2261
Testing internal leakage of work equipment cylinder….2262
Bleeding air from work equipment cylinder….2262
Releasing residual pressure in work equipment cylinder….2263
Adjusting work equipment lock lever….2264
Testing fan motor speed….2265
Testing fan pump circuit pressure….2266
Bleeding air from fan pump….2267
Adjusting blade….2268
Testing and adjusting operator cab….2270
Testing and adjusting, Part 2….2276
Special functions of monitor panel (EMMS)….2277
Testing and adjusting, Part 3….2318
Handling of voltage circuit of engine controller….2319
Adjustment method when controller has been replaced….2319
Preparation work for troubleshooting for electrical system….2321
Inspection procedure of diode….2324
Pm Clinic service….2325
How to start operation of KOMTRAX terminal….2335
Lamp display of KOMTRAX terminal….2339
40 Troubleshooting….0
General information on troubleshooting….2344
Points to remember when troubleshooting….2345
How to proceed troubleshooting….2346
Checks before troubleshooting….2347
Classification and procedures of troubleshooting….2348
How to distinguish wire code….2351
Connection table for connector pin numbers….2354
T- branch box and T- branch adapter table….2390
Troubleshooting by failure code (Display of code), Part 1….2394
Failure code table….2396
Before troubleshooting by failure codes….2403
Contents of troubleshooting table….2405
Failure code [1500L0] Transmission clutch: Dual engagement….2407
Failure code [15SAL1] Forward clutch: Fill signal is ON when command current is OFF….2409
Failure code [15SALH] Forward clutch: Fill signal is OFF when command current is ON….2411
Failure code [15SBL1] Reverse clutch: Fill signal is ON when command current is OFF….2413
Failure code [15SBLH] Reverse clutch: Fill signal is OFF when command current is ON….2415
Failure code [15SEL1] 1st clutch: Fill signal is ON when command current is OFF….2417
Failure code [15SELH] 1st clutch: Fill signal is OFF when command current is ON….2419
Failure code [15SFL1] 2nd clutch: Fill signal is ON when command current is OFF….2421
Failure code [15SFLH] 2nd clutch: Fill signal is OFF when command current is ON….2423
Failure code [15SGL1] 3rd clutch: Fill signal is ON when command current is OFF….2425
Failure code [15SGLH] 3rd clutch: Fill signal is OFF when command current is ON….2427
Failure code [AA10NX] Air cleaner: Clogged….2429
Failure code [AB00MA] Abnormal battery charge: Malfunction….2431
Failure code [B@BAZG] Engine oil: Oil pressure too low….2431
Failure code [B@BCNS] Radiator coolant: Overheat….2432
Failure code [B@BCZK] Radiator coolant: Level too low….2432
Failure code [B@CENS] Power train oil: Overheat….2433
Failure code [B@HANS] Hydraulic oil: Overheat….2433
Failure code [CA111] Engine controller: Abnormality in controller….2434
Failure code [CA115] Abnormal engine Ne and Bkup speed sensors: Abnormal speed sensor signal….2435
Failure code [CA122] Charge pressure sensor too high: Excessively high voltage detected….2437
Failure code [CA123] Charge pressure sensor too low: Excessively low voltage detected….2439
Failure code [CA131] Decelerator pedal sensor too high: Excessively high voltage detected….2441
Failure code [CA132] Decelerator pedal sensor too low: Excessively low voltage detected….2443
Failure code [CA135] Oil pressure sensor too high: Excessively high voltage detected….2445
Failure code [CA141] Oil pressure sensor too low: Excessively low voltage detected….2447
Failure code [CA144] Coolant temperature sensor too high: Excessively high voltage detected….2449
Failure code [CA145] Coolant temperature sensor too low: Excessively low voltage detected….2451
Failure code [CA153] Charge temperature sensor too high: Excessively high voltage detected….2453
Failure code [CA154] Charge temperature sensor too low: Excessively low voltage detected….2455
Failure code [CA187] Sensor power source 2 too low: Low voltage detected….2457
Failure code [CA221] Atmospheric pressure sensor too high: Excessively high voltage detected….2459
Failure code [CA222] Atmospheric pressure sensor too low: Excessively low voltage detected….2461
Failure code [CA227] Sensor power source 2 too high: Excessively high voltage detected….2463
Failure code [CA234] Engine over speed: Excessively high speed….2465
Failure code [CA238] Abnormal power source for Ne speed sensor: Excessively low voltage detected….2467
Failure code [CA263] Fuel temperature sensor too high: Excessively high voltage detected….2469
Failure code [CA265] Fuel temperature sensor too low: Excessively low voltage detected….2471
Failure code [CA271] PCV1 short circuit: Short circuit….2472
Failure code [CA272] PCV1 disconnection: Disconnection….2473
Failure code [CA273] PCV2 short circuit: Short circuit….2474
Failure code [CA274] PCV2 disconnection: Disconnection….2475
Troubleshooting by failure code (Display of code), Part 2….2478
Failure code [CA322] Injector No. 1 system disconnection or short circuit: Disconnection, short circuit….2481
Failure code [CA323] Injector No. 5 system disconnection or short circuit: Disconnection, short circuit….2483
Failure code [CA324] Injector No. 3 system disconnection or short circuit: Disconnection, short circuit….2485
Failure code [CA325] Injector No. 6 system disconnection or short circuit: Disconnection, short circuit….2487
Failure code [CA331] Injector No. 2 system disconnection or short circuit: Disconnection, short circuit….2489
Failure code [CA332] Injector No. 4 system disconnection or short circuit: Disconnection, short circuit….2491
Failure code [CA342] Engine controller data matching error: Matching error….2493
Failure code [CA351] Abnormal injector drive circuit: Abnormal circuit….2495
Failure code [CA352] Sensor power source (1) too low: Excessively low voltage detected….2497
Failure code [CA386] Sensor power source (1) too high: Excessively high voltage detected….2499
Failure code [CA441] Power source voltage too low: Excessively low voltage detected….2501
Failure code [CA442] Power source voltage too high: Excessively high voltage detected….2501
Failure code [CA449] Common rail pressure too high (2): Excessively high pressure trouble occurred….2502
Failure code [CA451] Common rail pressure sensor too high: Excessively high voltage detected….2503
Failure code [CA452] Common rail pressure sensor too low: Excessively low voltage detected….2505
Failure code [CA553] Common rail pressure too high (1): Excessively high pressure detected….2505
Failure code [CA554] In-range error in common rail pressure sensor: In-range error….2506
Failure code [CA559] Loss of pressure feed from supply pump (1): Loss of pressure feed detected….2507
Failure code [CA689] Abnormal engine Ne speed sensor: Abnormal signal….2511
Failure code [CA731] Abnormal engine Bkup speed sensor phase: Abnormal phase….2513
Failure code [CA757] Loss of all engine controller data: Loss of all data….2514
Failure code [CA778] Abnormal engine Bkup speed sensor: Abnormal Bkup signal….2515
Failure code [CA1228] Abnormal EGR valve servo (1): EGR out of control….2517
Failure code [CA1625] Abnormal EGR valve servo (2): EGR out of control….2518
Failure code [CA1633] Abnormal KOMNET: Abnormal communication….2519
Failure code [CA2185] Decelerator pedal sensor power source too high: Excessively high voltage detected….2521
Failure code [CA2186] Decelerator pedal sensor power source too low: Excessively low voltage detected….2522
Failure code [CA2249] Loss of pressure feed from supply pump (2): Loss of pressure feed detected….2523
Failure code [CA2271] EGR valve lift sensor too high: Excessively high voltage detected….2525
Failure code [CA2272] EGR valve lift sensor too low: Excessively low voltage detected….2527
Failure code [CA2351] EGR valve solenoid drive short circuit: Short circuit….2529
Failure code [CA2352] EGR valve solenoid drive disconnection: Disconnection….2531
Failure code [CA2555] Intake air heater relay disconnection: Disconnection….2532
Failure code [CA2556] Intake air heater relay short circuit: Short circuit….2533
Troubleshooting by failure code (Display of code), Part 3….2536
Failure code [D110KA] Battery relay: Disconnection….2539
Failure code [D110KB] Battery relay: Short circuit….2541
Failure code [D130KA] Neutral safety relay: Disconnection….2543
Failure code [D130KB] Neutral safety relay: Short circuit….2545
Failure code [D161KA] Back-up alarm relay: Disconnection….2547
Failure code [D161KB] Back-up alarm relay: Short circuit….2549
Failure code [D190KA] Engine controller ACC signal cutout relay: Disconnection….2551
Failure code [D190KB] Engine controller ACC signal cutout relay: Short circuit….2553
Failure code [D811KR] KOMTRAX controller CAN communication: Defective communication….2555
Failure code [DAFRKR] Monitor panel CAN communication: Defective communication….2559
Failure codes [DAQ0KT] and [DB30KT] Steering and transmission controller: Abnormal controller memory information….2562
Failure code [DAQ1KK] [DB31KK] Main power source of steering and transmission controller: Power source voltage drop and input….2563
Failure code [DAQ2KK] [DB32KK] Load power source of steering and transmission controller: Power source voltage drop and input….2565
Failure codes [DAQ5KK] and [DB35KK] Steering and transmission controller sensor 5 V power source (1): Power source voltage drop and input….2567
Failure code [DAQ6KK] [DB36KK] Steering and transmission controller sensor 24 V power source: Power source voltage drop and input….2569
Failure codes [DAQ7KK] and [DB37KK] Steering and transmission controller sensor 5 V power source (2): Power source voltage drop and input….2571
Failure code [DAQ9KQ] [DB39KQ] Steering and transmission controller model selection: Inconsistency in model select signal….2573
Failure codes [DAQRKR] and [DB3RKR] Steering and transmission controller CAN communication: Defective communication….2575
Failure code [DB2RKR] Engine controller CAN communication: Defective communication….2579
Failure code [DB30KT] [DAQ0KT] Steering and transmission controller: Abnormal controller memory information….2582
Failure code [DB31KK] [DAQ1KK] Main power source of steering and transmission controller: Power source voltage drop and input….2582
Failure code [DB32KK] [DAQ2KK] Load power source of steering and transmission controller: Power source voltage drop and input….2582
Failure codes [DB35KK] and [DAQ5KK] Steering and transmission controller sensor 5 V power source (1): Power source voltage drop and input….2582
Failure code [DB36KK] [DAQ6KK] Steering and transmission controller sensor 24 V power source: Power source voltage drop and input….2582
Failure codes [DB37KK] and [DAQ7KK] Steering and transmission controller sensor 5 V power source (2): Power source voltage drop and input….2582
Failure codes [DB39KQ] and [DAQ9KQ] Steering and transmission controller model selection: Inconsistent model selection signal….2582
Failure codes [DB3RKR] and [DAQRKR] Steering and transmission controller CAN communication: Defective communication….2582
Failure code [DD12KA] Shift up switch: Disconnection….2583
Failure code [DD12KB] Shift up switch: Short circuit….2585
Failure code [DD13KA] Shift down switch: Disconnection….2587
Failure code [DD13KB] Shift down switch: Short circuit….2589
Failure codes [DD14KA] and [DDQ2KA] Parking lock switch: Disconnection….2591
Failure codes [DD14KB] and [DDQ2KB] Parking lock switch: Short circuit….2593
Failure codes [DDQ2KA] and [DD14KA] Parking lock switch: Disconnection….2595
Failure codes [DDQ2KB] and [DD14KB] Parking lock switch: Short circuit….2595
Failure code [DGS1KX] Hydraulic oil temperature sensor: Input signal is out of normal range….2597
Failure code [DGT1KA] Power train oil temperature sensor: Disconnection….2599
Failure code [DGT1KX] Power train oil temperature sensor: Input signal is out of normal range….2601
Failure code [DH22KA] HSS and work equipment pump oil pressure sensor: Disconnection….2603
Failure code [DH22KB] HSS and work equipment pump oil pressure sensor: Short circuit….2605
Failure code [DK10KA] Fuel dial: Disconnection….2607
Failure code [DK10KB] Fuel dial: Short circuit….2609
Failure code [DK30KA] Steering potentiometer (1): Disconnection….2611
Failure code [DK30KB] Steering potentiometer (1): Short circuit….2613
Failure code [DK30KX] Steering potentiometer: Input signal is out of normal range….2615
Failure code [DK30KZ] Steering potentiometer: Disconnection or short circuit (Double failure)….2615
Failure code [DK30L8] Steering potentiometer: Inconsistent analog signal….2616
Failure code [DK31KA] Steering potentiometer (2): Disconnection….2617
Failure code [DK31KB] Steering potentiometer (2): Short circuit….2619
Failure code [DK40KA] Brake potentiometer: Disconnection….2621
Failure code [DK40KB] Brake potentiometer: Short circuit….2622
Failure code [DK55KX] Forward-reverse potentiometer: Input signal is out of normal range….2623
Failure code [DK55KZ] Forward-reverse potentiometer: Disconnection or short circuit (Double failure)….2623
Failure code [DK55L8] Forward-reverse potentiometer: Inconsistent analog signal….2624
Failure code [DK56KA] Forward-reverse potentiometer (1): Disconnection….2625
Failure code [DK56KB] Forward-reverse potentiometer (1): Short circuit….2627
Failure code [DK57KA] Forward-reverse potentiometer (2): Disconnection….2629
Failure code [DK57KB] Forward-reverse potentiometer (2): Short circuit….2631
Troubleshooting by failure code (Display of code), Part 4….2634
Troubleshooting by failure code (Display of code), Part 4….2636
Failure code [DKH1KA] [DKH1KX] Pitch angle sensor: Short circuit….2636
Failure code [DKH1KB] [DKH1KX] Pitch angle sensor: Disconnection….2637
Failure code [DKH1KX], [DKH1KA] or [DKH1KB] Pitch angle sensor: Input signal out of range….2638
Failure code [DLT3KA] Transmission output speed sensor: Disconnection….2639
Failure code [DLT3KB] Transmission output speed sensor: Short circuit….2640
Failure code [DV00KB] Alarm buzzer: Short circuit….2641
Failure code [DW7BKA] Fan reverse solenoid: Disconnection….2642
Failure code [DW7BKB] Fan reverse solenoid: Short circuit….2643
Failure code [DW7BKY] Fan reverse solenoid: Hot short circuit….2644
Failure code [DWN1KA] HSS EPC solenoid right: Disconnection….2645
Failure code [DWN1KB] HSS EPC solenoid right: Short circuit….2646
Failure code [DWN1KY] HSS EPC solenoid right: Hot short circuit….2647
Failure code [DWN2KA] HSS EPC solenoid left: Disconnection….2648
Failure code [DWN2KB] HSS EPC solenoid left: Short circuit….2649
Failure code [DWN2KY] HSS EPC solenoid left: Hot short circuit….2650
Failure code [DWN5KA] Fan pump EPC solenoid: Disconnection….2651
Failure code [DWN5KB] Fan pump EPC solenoid: Short circuit….2652
Failure code [DWN5KY] Fan pump EPC solenoid: Hot short circuit….2653
Failure code [DXA0KA] HSS and work equipment pump TVC solenoid: Disconnection….2654
Failure code [DXA0KB] HSS and work equipment pump TVC solenoid: Short circuit….2655
Failure code [DXA0KY] HSS and work equipment pump TVC solenoid: Hot short circuit….2656
Failure code [DXH4KA] 1st clutch ECMV: Disconnection….2657
Failure code [DXH4KB] 1st clutch ECMV: Short circuit….2658
Failure code [DXH4KY] 1st clutch ECMV: Hot short circuit….2659
Failure code [DXH5KA] 2nd clutch ECMV: Disconnection….2660
Failure code [DXH5KB] 2nd clutch ECMV: Short circuit….2661
Failure code [DXH5KY] 2nd clutch ECMV: Hot short circuit….2662
Failure code [DXH6KA] 3rd clutch ECMV: Disconnection….2663
Failure code [DXH6KB] 3rd clutch ECMV: Short circuit….2664
Failure code [DXH6KY] 3rd clutch ECMV: Hot short circuit….2665
Failure code [DXH7KA] Reverse clutch ECMV: Disconnection….2666
Failure code [DXH7KB] Reverse clutch ECMV: Short circuit….2667
Failure code [DXH7KY] Reverse clutch ECMV: Hot short circuit….2668
Failure code [DXH8KA] Forward clutch ECMV: Disconnection….2669
Failure code [DXH8KB] Forward clutch ECMV: Short circuit….2670
Failure code [DXH8KY] Forward clutch ECMV: Hot short circuit….2671
Troubleshooting of electrical system (E-mode)….2673
Before troubleshooting of electrical system….2675
Contents of troubleshooting table….2677
E-1 Engine does not start….2678
E-2 The preheater does not operate….2681
E-3 The monitor panel does not light up at all when the starting switch is turned ON….2684
E-4 When the starting switch is turned ON, the monitor panel completely remains lighted and does not go out….2686
E-5 When the starting switch is turned ON, the radiator coolant level caution lamp flashes….2687
E-6 While the engine is running, the battery charge level caution lamp flashes….2688
E-7 While the engine is running, the emergency warning item flashes….2690
E-8 While the preheater is operating, the preheating pilot lamp does not light up….2692
E-9 The coolant temperature gauge does not indicate correctly….2694
E-10 Power train oil temperature gauge does not indicate correctly….2696
E-11 Hydraulic oil temperature gauge does not indicate properly….2700
E-12 Fuel gauge does not indicate properly….2703
E-13 Gear speed and engine speed are not indicated properly….2704
E-14 The preset mode and service meter do not indicate properly….2704
E-15 The warning lamp does not flash or does not go out….2705
E-16 The alarm buzzer does not sound or does not stop….2706
E-17 Auto shift down does not operate or does not release….2708
E-18 Buzzer cancel switch does not work….2710
E-19 The information switch does not work….2712
E-20 The manual mode does not operate or does not release….2714
E-21 The monitor panel cannot be set in the service mode or cannot be set out of the service mode….2716
E-22 The back-up alarm does not sound….2718
E-23 The head lamp and rear lamp do not light up….2720
E-24 The horn does not sound or does not stop….2723
E-25 Malfunction of wipers….2724
E-26 Washer does not spray water….2740
E-27 The air conditioner does not operate….2745
E-28 KOMTRAX system does not operate normally….2750
E-29 Fan does not reverse….2752
E-30 Gear cannot be shifted….2754
Troubleshooting of hydraulic and mechanical system (H-mode)….2757
Troubleshooting of hydraulic and mechanical system (H-mode)….2759
Contents of troubleshooting table….2759
H-1 There is no travel power (no drawbar pull)….2760
H-2 Machine does not move (at 2nd or 3rd speed)….2761
H-3 Machine does not move at any gear speed….2762
H-4 Machine travels only in one direction, forward or reverse….2763
H-5 When gear is shifted or travel direction is changed, large time lag is made….2764
H-6 Machine cannot be steered (Machine does not turn leftward or rightward)….2765
H-7 Steering speed or power is low….2765
H-8 Brake does not work….2766
H-9 Overheat of power train oil….2767
H-10 Abnormal sound comes out from around HSS and work equipment pump or HSS motor….2768
H-11 All work equipment speeds are slow….2769
H-12 All work equipments do not move….2770
H-13 Blade lift speed is slow or lacks power….2770
H-14 Blade tilt speed is slow or lacks power….2771
H-15 Ripper lift speed is slow or lacks power….2771
H-16 Excessive hydraulic drift of blade lift….2772
H-17 Excessive hydraulic drift of blade tilt….2772
H-18 Excessive hydraulic drift of ripper lift….2773
Troubleshooting of engine (S-mode)….2775
Method of using troubleshooting charts….2777
S-1 Starting performance is poor….2780
S-2 Engine does not start….2782
S-3 Engine does not pick up smoothly….2786
S-4 Engine stops during operations….2787
S-5 Engine does not rotate smoothly….2788
S-6 Engine lacks output (or lacks power)….2789
S-7 Exhaust smoke is black (incomplete combustion)….2790
S-8 Oil consumption is excessive (or exhaust smoke is blue)….2792
S-9 Oil becomes contaminated quickly….2793
S-10 Fuel consumption is excessive….2794
S-11 Oil is in coolant (or coolant spurts back, or coolant level goes down)….2795
S-12 Oil pressure drops….2796
S-13 Oil level rises (water, fuel in oil)….2797
S-14 Coolant temperature becomes too high (overheating)….2799
S-15 Abnormal noise is made….2800
S-16 Vibration is excessive….2801
50 Disassembly and assembly….0
General information on disassembly and assembly….2803
How to read this manual….2804
Coating materials list….2806
Special tools list….2809
Sketch of special tool….2814
Engine and cooling system, Part 1….2819
Removal and installation of fuel supply pump assembly….2820
Removal and installation of cylinder head assembly….2824
Removal and installation of fuel injector assembly….2836
Removal and installation of engine front seal….2841
Removal and installation of engine rear seal….2844
Removal and installation of engine oil pan….2848
Engine and cooling system, Part 2….2853
Removal and installation of engine assembly….2854
Removal and installation of radiator assembly….2858
Removal and installation of fan drive assembly….2862
Removal and installation of fan motor assembly….2864
Removal and installation of fuel tank assembly….2865
Removal and installation of damper assembly….2867
Disassembly and assembly of damper assembly….2869
Removal and installation of engine hood assembly….2874
Power train, Part 1….2877
Removal and installation of power train unit assembly….2878
Disconnection and connection of power train unit assembly….2883
Disassembly and assembly of PTO assembly….2887
Disassembly and assembly of torque converter assembly….2893
Disassembly and assembly of TORQFLOW transmission assembly….2897
Power train, Part 2….2915
Disassembly and assembly of HSS assembly….2916
Removal and installation of final drive assembly….2935
Disassembly and assembly of final drive assembly….2937
Undercarriage and frame, Part 1….2951
Removal and installation of track frame assembly….2952
Removal and installation of idler assembly….2955
Disassembly and assembly of idler assembly….2957
Removal and installation of recoil spring assembly….2961
Disassembly and assembly of recoil spring assembly….2963
Removal and installation of track roller assembly….2967
Disassembly and assembly of track roller assembly….2968
Removal and installation of carrier roller assembly….2971
Disassembly and assembly of carrier roller assembly….2972
Undercarriage and frame, Part 2….2977
Expansion and installation of track shoe assembly….2978
Whole disassembly and whole assembly of track shoe assembly….2982
Field disassembly and assembly of one link….2995
Disassembly and assembly of master link….3002
Removal and installation of pivot shaft assembly….3005
Removal and installation of equalizer bar assembly….3006
Disassembly and assembly of equalizer bar assembly….3008
Hydraulic system….3011
Removal and installation of work equipment control valve assembly….3012
Disassembly and assembly of work equipment control valve assembly….3015
Removal and installation of HSS and work equipment pump assembly….3016
Removal and installation of power train and lubricating oil pump assembly….3018
Removal and installation of fan pump assembly….3019
Removal and installation of scavenging pump assembly….3020
Removal and installation of HSS motor assembly….3021
Disassembly and assembly of hydraulic cylinder assembly….3022
Work equipment….3029
Removal and installation of blade assembly….3030
Disassembly and assembly of ripper assembly….3032
Cab and its attachments….3039
Removal and installation of ROPS guard assembly….3040
Removal and installation of operator’s cab assembly….3041
Removal and installation of operator’s cab glass (Stuck glass)….3047
Removal and installation of floor frame assembly….3056
Electrical system….3063
Removal and installation of engine controller….3064
Removal and installation of steering and transmission controller….3066
Removal and installation of KOMTRAX terminal….3067
90 Diagrams and drawings….0
Hydraulic diagrams and drawings….3069
Hydraulic diagrams and drawings….3070
Power train hydraulic circuit diagram….3070
Hydraulic circuit diagram….3071
Electrical diagrams and drawings….3074
Electrical circuit diagram….3076
Cab electrical circuit diagram….3084
Air conditioner electrical circuit diagram….3085
Connector list and stereogram….3086
SRAM025000 – Бульдозер D85A-21, D85E-21, D85P-21 Инструкция по эксплуатации и техобслуживанию….3089
Инструкция по эксплуатации и техобслуживанию….3089
1. ПРЕДИСЛОВИЕ….3090
2. ИНФОРМАЦИЯ ПО ТЕХНИКЕ БЕЗОПАСНОСТИ….3091
3. ВВЕДЕНИЕ….3092
4. РАСПОЛОЖЕНИЕ ТАБЛИЧЕК , ТАБЛИЦЫ ДЛЯ ЗАПИСИ ЗАВОДСКИХ НОМЕРОВ И НАИМЕНОВАНИЯ ДИСТРИБЬЮТОРА….3093
5. ОГЛАВЛЕНИЕ….3094
6.ОБЩИЕ МЕРЫ ….3099
7.МЕРЫ ПРЕДОСТОРОЖНОСТИ ПРИ ….3104
ПРЕДУПРЕЖДЕНИЕ : Несоблюдение данных мер….3112
8. МЕРЫ ПРЕДОСТОРОЖНОСТИ ПРИ ТЕХОБСЛУЖИВАНИИ….3112
9.РАСПОЛОЖЕНИЕ ТАБЛИЧЕК С ПРЕДУПРЕДИТЕЛЬНЫМИ НАДПИСЯМИ….3119
10. ОБЩИЙ ВИД….3125
11.ПОЯСНЕНИЕ К КОМПОНЕНТАМ….3127
12.ЭКСПЛУАТАЦИЯ….3159
13. ТРАНСПОРТИРОВКА….3190
14. РАБОТА ПРИ НИЗКОЙ ТЕМПЕРАТУРЕ….3196
15. КОНСЕРВАЦИЯ….3199
16. ДИАГНОСТИКА НЕИСПРАВНОСТЕЙ….3200
17. РУКОВОДСТВО ПО ТЕХОБСЛУЖИВАНИЮ….3207
18. ОБЩИЕ СВЕДЕНИЯ О ТЕХОБСЛУЖИВАНИИ….3209
19. ПЕРЕЧЕНЬ БЫСТРОИЗНАШИВАЮЩИХСЯ ДЕТАЛЕЙ….3212
20.ИСПОЛЬЗОВАНИЕ ТОПЛИВА , ОХЛАЖДАЮЩЕЙ ЖИДКОСТИ И СМАЗОЧНЫХ МАТЕРИАЛОВ В ЗАВИСИМОСТИ ОТ ТЕМПЕРАТУРЫ ОКРУЖАЮЩЕГО ВОЗДУХА….3213
21. НОРМАТИВНЫЕ МОМЕНТЫ ЗАТЯЖКИ БОЛТОВ И ГАЕК….3217
22. ПЕРИОДИЧЕСКАЯ ЗАМЕНА ОТВЕТСТВЕННЫХ ДЕТАЛЕЙ….3219
23.ГРАФИК ПРОВЕДЕНИЯ ТЕХОБСЛУЖИВАНИЯ….3221
24. ПОРЯДОК ТЕХОБСЛУЖИВАНИЯ….3224
25. ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ….3267
26.ОБЩИЕ МЕРЫ ПРЕДОСТОРОЖНОСТИ….3273
27.ИСПОЛЬЗОВАНИЕ РЕМНЯ БЕЗОПАСНОСТИ….3274
28.КРЫШКА С ЗАМКОМ….3276
SRAM049304 – Бульдозер GALEO D85EX-15, D85PX-15 Инструкция по эксплуатации и техобслуживанию….3278
ПРЕДИСЛОВИЕ….3280
ПРЕДИСЛОВИЕ….3281
ИНФОРМАЦИЯ ПО ТЕХНИКЕ БЕЗОПАСНОСТИ….3284
ОБЩИЕ СВЕДЕНИЯ О МАШИНЕ….3286
ПЕРЕДВИЖЕНИЕ МАШИНЫ ВПЕРЕД/НАЗАД, ВЛЕВО/ВПРАВО….3286
ОБКАТКА МАШИНЫ….3286
НЕОБХОДИМАЯ ИНФОРМАЦИЯ….3288
ТАБЛИЧКА С УКАЗАНИЕМ ИДЕНТИФИКАЦИОННОГО НОМЕРА ИЗДЕЛИЯ (PIN) И СЕРИЙНОГО НОМЕРА МАШИНЫ….3288
ТАБЛИЧКА С ЗАВОДСКИМ НОМЕРОМ ДВИГАТЕЛЯ….3288
МЕСТО КРЕПЛЕНИЯ ТАБЛИЧКИ С УКАЗАНИЕМ СЕРИЙНОГО НОМЕРА ОТВАЛА….3289
МЕСТО КРЕПЛЕНИЯ ТАБЛИЧКИ С УКАЗАНИЕМ СЕРИЙНОГО НОМЕРА РЫХЛИТЕЛЯ….3289
МЕСТО КРЕПЛЕНИЯ ТАБЛИЧКИ С УКАЗАНИЕМ СЕРИЙНЫХ НОМЕРОВ КОНСТРУКЦИИ ДЛЯ ЗАЩИТЫ ОТ ОПРОКИДЫВАНИЯ (ROPS) И КОНСТРУКЦИИ ДЛЯ ЗАЩИТЫ ОТ ПАДАЮЩИХ ПРЕДМЕТОВ (FOPS)….3289
МЕСТОНАХОЖДЕНИЕ СЧЕТЧИКА МОТОЧАСОВ….3289
ТАБЛИЦА ДЛЯ ЗАПИСИ ЗАВОДСКИХ НОМЕРОВ И НАИМЕНОВАНИЯ ДИСТРИБЬЮТОРА….3290
СОДЕРЖАНИЕ….3293
ТЕХНИКА БЕЗОПАСНОСТИ….3300
ТЕХНИКА БЕЗОПАСНОСТИ….3301
ТАБЛИЧКИ С ПРЕДУПРЕДИТЕЛЬНЫМИ НАДПИСЯМИ….3303
РАСПОЛОЖЕНИЕ ТАБЛИЧЕК С ПРЕДУПРЕДИТЕЛЬНЫМИ НАДПИСЯМИ….3303
ПРЕДУПРЕДИТЕЛЬНЫЕ ЗНАКИ….3304
ОБЩИЕ МЕРЫ ПРЕДОСТОРОЖНОСТИ….3308
МЕРЫ ПРЕДОСТОРОЖНОСТИ ПРИ ЭКСПЛУАТАЦИИ….3316
ПЕРЕД ЗАПУСКОМ ДВИГАТЕЛЯ….3316
ЭКСПЛУАТАЦИЯ….3318
ТРАНСПОРТИРОВКА….3322
АККУМУЛЯТОРНАЯ БАТАРЕЯ….3323
БУКСИРОВКА….3325
МЕРЫ ПРЕДОСТОРОЖНОСТИ ПРИ ТЕХОБСЛУЖИВАНИИ….3326
ЭКСПЛУАТАЦИЯ….3334
ОБЩИЙ ВИД….3335
ОБЩИЙ ВИД МАШИНЫ….3335
ОБЩИЙ ВИД ОРГАНОВ УПРАВЛЕНИЯ И КОНТРОЛЬНО-ИЗМЕРИТЕЛЬНЫХ ПРИБОРОВ….3336
ПОЯСНЕНИЯ К КОМПОНЕНТАМ….3338
ПАНЕЛЬ УПРАВЛЕНИЯ….3338
ВКЛЮЧАТЕЛИ….3364
РЫЧАГИ И ПЕДАЛИ УПРАВЛЕНИЯ….3368
УКАЗАТЕЛЬ ЗАСОРЕНИЯ….3374
БЛОК ПЛАВКИХ ПРЕДОХРАНИТЕЛЕЙ….3375
ПРЕДОХРАНИТЕЛЬНАЯ ПЕРЕМЫЧКА….3377
ФИКСАТОР ДВЕРИ В ОТКРЫТОМ ПОЛОЖЕНИИ….3378
ФИКСАТОР БОКОВОГО СТЕКЛА В ПРИОТКРЫТОМ ПОЛОЖЕНИИ….3378
ДВЕРНЫЕ КАРМАНЫ….3379
ПЕПЕЛЬНИЦА….3379
АВТОМОБИЛЬНАЯ СТЕРЕОМАГНИТОЛА….3380
КОНДИЦИОНЕР….3388
РАБОТА ГИДРОАККУМУЛЯТОРА….3394
ЭКСПЛУАТАЦИЯ….3395
ПРОВЕРКА И РЕГУЛИРОВКА ПЕРЕД ЗАПУСКОМ ДВИГАТЕЛЯ….3395
ЗАПУСК ДВИГАТЕЛЯ….3412
ОПЕРАЦИИ И ПРОВЕРКИ ПОСЛЕ ЗАПУСКА ДВИГАТЕЛЯ….3417
ОСТАНОВКА ДВИГАТЕЛЯ….3420
ТРОГАНИЕ МАШИНЫ С МЕСТА….3421
ОСТАНОВКА МАШИНЫ….3423
ПЕРЕКЛЮЧЕНИЕ ПЕРЕДАЧ….3424
ПЕРЕКЛЮЧЕНИЕ ПЕРЕДНЕГО И ЗАДНЕГО ХОДА….3427
ПОВОРОТ МАШИНЫ….3429
МЕРЫ ПРЕДОСТОРОЖНОСТИ ПРИ ЭКСПЛУАТАЦИИ….3431
УСТАНОВКА МАШИНЫ НА СТОЯНКУ….3433
ПРОВЕРКА ПОСЛЕ ОСТАНОВКИ ДВИГАТЕЛЯ….3434
ПРОВЕРКИ ПОСЛЕ ОКОНЧАНИЯ РАБОТ….3435
ЗАПИРАНИЕ ЗАМКОВ….3435
РАБОТЫ, ВЫПОЛНЯЕМЫЕ БУЛЬДОЗЕРОМ….3436
РЕГУЛИРОВКА ПОЛОЖЕНИЯ РАБОЧЕГО ОБОРУДОВАНИЯ….3438
РЕКОМЕНДАЦИИ ПО УВЕЛИЧЕНИЮ СРОКА СЛУЖБЫ ХОДОВОЙ ЧАСТИ….3442
ТРАНСПОРТИРОВКА….3444
СРЕДСТВО ТРАНСПОРТИРОВКИ….3444
ПОГРУЗОЧНО-РАЗГРУЗОЧНЫЕ РАБОТЫ….3444
МЕРЫ ПРЕДОСТОРОЖНОСТИ ПРИ ПОГРУЗКЕ МАШИНЫ….3444
СПОСОБ ПОДЪЕМА МАШИНЫ….3445
МЕРЫ ПРЕДОСТОРОЖНОСТИ ПРИ ТРАНСПОРТИРОВКЕ МАШИНЫ….3446
ПЕРЕДВИЖЕНИЕ ПО ДОРОГАМ….3446
СНЯТИЕ КАБИНЫ….3446
УСТАНОВКА КАБИНЫ….3447
УСТАНОВКА НАВЕСА ROPS….3447
РАБОТА ПРИ НИЗКОЙ ТЕМПЕРАТУРЕ ОКРУЖАЮЩЕГО ВОЗДУХА….3448
МЕРЫ ПРЕДОСТОРОЖНОСТИ ВО ВРЕМЯ РАБОТЫ ПРИ НИЗКОЙ ТЕМПЕРАТУРЕ….3448
ПО ОКОНЧАНИИ ЭКСПЛУАТАЦИИ….3449
ПОСЛЕ ХОЛОДНОЙ ПОГОДЫ….3450
КОНСЕРВАЦИЯ….3451
ПЕРЕД КОНСЕРВАЦИЕЙ….3451
ВО ВРЕМЯ КОНСЕРВАЦИИ….3451
ПОСЛЕ КОНСЕРВАЦИИ….3451
ДИАГНОСТИКА НЕИСПРАВНОСТЕЙ….3452
ЕСЛИ В МАШИНЕ ЗАКОНЧИЛОСЬ ТОПЛИВО….3452
БУКСИРОВКА МАШИНЫ….3453
ЕСЛИ АККУМУЛЯТОРНАЯ БАТАРЕЯ РАЗРЯЖЕНА….3454
ПРОЧИЕ НЕИСПРАВНОСТИ….3457
ТЕХОБСЛУЖИВАНИЕ….3462
УКАЗАНИЯ ПО ТЕХОБСЛУЖИВАНИЮ….3463
ОБЩИЕ СВЕДЕНИЯ О ТЕХОБСЛУЖИВАНИИ….3466
ИСПОЛЬЗОВАНИЕ МАСЛА, ТОПЛИВА, ОХЛАЖДАЮЩЕЙ ЖИДКОСТИ И ПРОВЕДЕНИЕ АНАЛИЗА МАСЛА….3466
ОБЩИЕ СВЕДЕНИЯ ОБ ЭЛЕКТРООБОРУДОВАНИИ….3469
ПЕРЕЧЕНЬ БЫСТРОИЗНАШИВАЮЩИХСЯ ДЕТАЛЕЙ….3470
КАТАЛОГ БЫСТРОИЗНАШИВАЮЩИХСЯ ДЕТАЛЕЙ….3470
ИСПОЛЬЗОВАНИЕ ТОПЛИВА, ОХЛАЖДАЮЩЕЙ ЖИДКОСТИ И СМАЗОЧНЫХ МАТЕРИАЛОВ В ЗАВИСИМОСТИ ОТ ТЕМПЕРАТУРЫ ОКРУЖАЮЩЕГО ВОЗДУХА….3471
ПРАВИЛЬНЫЙ ВЫБОР ТОПЛИВА, ОХЛАЖДАЮЩЕЙ ЖИДКОСТИ И СМАЗОЧНЫХ МАТЕРИАЛОВ….3471
НОРМАТИВНЫЕ МОМЕНТЫ ЗАТЯЖКИ БОЛТОВ И ГАЕК….3475
ТАБЛИЦА МОМЕНТОВ ЗАТЯЖКИ….3475
ПЕРИОДИЧЕСКАЯ ЗАМЕНА ОТВЕТСТВЕННЫХ ДЕТАЛЕЙ….3477
ОТВЕТСТВЕННЫЕ ДЕТАЛИ….3478
ГРАФИК ТЕХОБСЛУЖИВАНИЯ….3480
ГРАФИК ТЕХОБСЛУЖИВАНИЯ….3480
ПОРЯДОК ТЕХОБСЛУЖИВАНИЯ….3482
ПЕРВОНАЧАЛЬНОЕ ТЕХОБСЛУЖИВАНИЕ ЧЕРЕЗ 250 МОТОЧАСОВ (ТОЛЬКО ЧЕРЕЗ ПЕРВЫЕ 250 МОТОЧАСОВ)….3482
ПРИ НЕОБХОДИМОСТИ….3483
ПРЕДПУСКОВАЯ ПРОВЕРКА….3503
ТЕХОБСЛУЖИВАНИЕ ЧЕРЕЗ КАЖДЫЕ 250 МОТОЧАСОВ….3504
ТЕХОБСЛУЖИВАНИЕ ЧЕРЕЗ КАЖДЫЕ 500 МОТОЧАСОВ….3512
ТЕХОБСЛУЖИВАНИЕ ЧЕРЕЗ КАЖДЫЕ 1000 МОТОЧАСОВ….3516
ТЕХОБСЛУЖИВАНИЕ ЧЕРЕЗ КАЖДЫЕ 2000 МОТОЧАСОВ….3520
ТЕХОБСЛУЖИВАНИЕ ЧЕРЕЗ КАЖДЫЕ 4000 МОТОЧАСОВ….3525
ТЕХОБСЛУЖИВАНИЕ ЧЕРЕЗ КАЖДЫЕ 8000 МОТОЧАСОВ….3528
ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ….3530
ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ….3531
СМЕННОЕ РАБОЧЕЕ ОБОРУДОВАНИЕ И ОПЦИИ….3532
ОБЩИЕ МЕРЫ ПРЕДОСТОРОЖНОСТИ….3533
МЕРЫ ПРЕДОСТОРОЖНОСТИ, СВЯЗАННЫЕ С ПРАВИЛАМИ ТЕХНИКИ БЕЗОПАСНОСТИ….3533
ВЫБОР ГУСЕНИЧНЫХ ЦЕПЕЙ….3534
ВЫБОР ГУСЕНИЧНЫХ ЦЕПЕЙ….3534
ПОРЯДОК ВЫБОРА НАКОНЕЧНИКА РЫХЛИТЕЛЯ….3535
ПОРЯДОК ВЫБОРА НАКОНЕЧНИКА РЫХЛИТЕЛЯ….3535
КРЫШКА С ЗАМКОМ….3536
ОТКРЫВАНИЕ И ЗАКРЫВАНИЕ КРЫШКИ С ЗАМКОМ….3536
УКАЗАТЕЛЬ….3538
ВЫХОДНЫЕ ДАННЫЕ….3540
TEN00027-02 – Bulldozer D85EX-15, D85PX-15 Operation & Maintenance Manual (SN1109&up)….3542
COVER….3542
FOREWORD….3543
FOREWORD….3544
SAFETY INFORMATION….3547
INTRODUCTION….3549
FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE….3549
BREAKING IN THE MACHINE….3549
NECESSARY INFORMATION….3550
PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE….3550
ENGINE SERIAL NO. PLATE….3550
POSITION OF SERVICE METER….3551
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR….3551
CONTENTS….3552
SAFETY….3555
SAFETY….3556
SAFETY LABELS….3558
POSITIONS OF SAFETY PICTOGRAMS….3558
SAFETY LABELS….3559
GENERAL PRECAUTIONS….3563
SAFETY RULES….3563
IF ABNORMALITIES ARE FOUND….3563
CLOTHING AND PERSONAL PROTECTIVE ITEMS….3563
FIRE EXTINGUISHER AND FIRST AID KIT….3563
SAFETY FEATURES….3563
KEEP MACHINE CLEAN….3564
INSIDE OPERATOR'S COMPARTMENT….3564
ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT….3564
HANDRAILS AND STEPS….3565
MOUNTING AND DISMOUNTING….3565
NO PEOPLE ON ATTACHMENTS….3565
CRUSHING OR CUTTING PREVENTION….3565
PREVENTION OF BURNS….3566
FIRE PREVENTION….3566
ACTION IF FIRE OCCURS….3567
WINDOW WASHER LIQUID….3567
PRECAUTIONS WHEN USING ROPS (ROLL OVER PROTECTIVE STRUCTURE)….3567
PRECAUTIONS FOR ATTACHMENTS….3568
UNAUTHORIZED MODIFICATION….3568
SAFETY AT WORKSITE….3568
WORKING ON LOOSE GROUND….3568
DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES….3569
ENSURE GOOD VISIBILITY….3569
VENTILATION FOR ENCLOSED AREAS….3569
CHECKING SIGNALMAN'S SIGNALS AND SIGNS….3570
EMERGENCY EXIT FROM OPERATOR'S CAB….3570
BE CAREFUL ABOUT ASBESTOS DUST….3570
PRECAUTIONS FOR OPERATION….3571
BEFORE STARTING ENGINE….3571
CHECKS BEFORE STARTING ENGINE….3571
PRECAUTIONS WHEN STARTING….3572
PRECAUTIONS IN COLD AREAS….3572
OPERATION….3573
CHECKS BEFORE OPERATION….3573
PRECAUTIONS FOR MOVING MACHINE FORWARD OR IN REVERSE….3573
PRECAUTIONS WHEN TRAVELING….3574
TRAVELING ON SLOPES….3575
USING BRAKES….3575
OPERATE CAREFULLY ON SNOW….3575
PARKING MACHINE….3576
TRANSPORTATION….3577
LOADING AND UNLOADING….3577
SHIPPING….3577
BATTERY….3578
BATTERY HAZARD PREVENTION….3578
STARTING WITH BOOSTER CABLE….3579
TOWING….3580
WHEN TOWING….3580
PRECAUTIONS FOR MAINTENANCE….3581
WARNING TAG….3581
KEEP WORK PLACE CLEAN AND TIDY….3581
APPOINT LEADER WHEN WORKING WITH OTHERS….3581
STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE….3582
TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING….3583
PROPER TOOLS….3583
HANDLING ACCUMULATOR….3583
PERSONNEL….3584
ATTACHMENTS….3584
WORK UNDER THE MACHINE….3584
NOISE….3584
PRECAUTIONS WHEN USING HAMMER….3584
REPAIR WELDING….3585
REMOVING BATTERY TERMINAL….3585
PRECAUTIONS WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION….3585
DO NOT DISASSEMBLE RECOIL SPRING….3585
PRECAUTION WITH HIGH-PRESSURE OIL….3586
PRECAUTION FOR HIGH FUEL PRESSURE….3586
HANDLING HIGH-PRESSURE HOSES….3586
PRECAUTION FOR HIGH VOLTAGE….3586
WASTE MATERIAL….3587
MAINTENANCE FOR AIR CONDITIONER….3587
COMPRESSED AIR….3587
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS….3587
OPERATION….3589
GENERAL VIEW….3590
GENERAL VIEW OF MACHINE….3590
GENERAL VIEW OF CONTROLS AND GAUGES….3591
EXPLANATION OF COMPONENTS….3593
FRONT PANEL….3593
SWITCHES….3622
CONTROL LEVERS, PEDALS….3626
FUSE….3633
MAIN POWER CIRCUIT BREAKERS….3635
CIRCUIT BREAKER….3635
POWER SOURCE….3636
CAP WITH LOCK….3637
DOOR OPEN LOCK….3639
SASH GLASS INTERMEDIATE LOCK….3639
DOOR POCKET….3640
ASHTRAY….3640
TOOL BOX….3640
AIR CONDITIONER….3641
HEATER, HANDLING….3647
CAR STEREO, HANDLING….3648
EXTERNAL POWER SOURCE TYPE ENGINE PREHEATING HEATER….3656
OPERATION….3664
CHECK BEFORE STARTING ENGINE, ADJUST….3664
STARTING ENGINE….3683
OPERATIONS AND CHECKS AFTER STARTING ENGINE….3688
STOPPING ENGINE….3691
MACHINE OPERATION….3692
SHIFTING GEAR….3695
SHIFTING BETWEEN FORWARD AND REVERSE….3699
STEERING MACHINE….3701
PRECAUTIONS FOR OPERATION….3703
WORK POSSIBLE USING BULLDOZER….3706
ADJUSTING POSTURE OF WORK EQUIPMENT….3708
PARKING MACHINE….3712
CHECK AFTER FINISHING WORK….3714
LOCKING….3714
TIPS FOR LONGER UNDERCARRIAGE LIFE….3715
TRANSPORTATION….3718
TRANSPORTATION PROCEDURE….3718
REMOVAL OF CAB….3718
INSTALLATION OF CAB….3719
INSTALLATION OF ROPS….3719
LOADING, UNLOADING WORK….3720
METHOD OF LIFTING MACHINE….3723
PRECAUTIONS FOR TRANSPORTATION….3724
TRAVELING ON ROADS….3724
COLD WEATHER OPERATION….3725
PRECAUTIONS FOR LOW TEMPERATURE….3725
AFTER COMPLETION OF WORK….3727
AFTER COLD WEATHER….3727
LONG-TERM STORAGE….3728
BEFORE STORAGE….3728
DURING STORAGE….3728
AFTER STORAGE….3728
TROUBLESHOOTING….3729
AFTER RUNNING OUT OF FUEL….3729
METHOD OF TOWING MACHINE….3730
IF BATTERY IS DISCHARGED….3732
OTHER TROUBLE….3736
MAINTENANCE….3741
GUIDES TO MAINTENANCE….3742
OUTLINES OF SERVICE….3745
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC….3745
OUTLINE OF ELECTRIC SYSTEM….3748
WEAR PARTS….3749
WEAR PARTS LIST….3749
RECOMMENDED FUEL, COOLANT, AND LUBRICANT….3750
USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE….3751
RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL….3752
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS….3753
TORQUE LIST….3753
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS….3754
SAFETY CRITICAL PARTS….3754
MAINTENANCE SCHEDULE CHART….3756
MAINTENANCE SCHEDULE CHART….3756
ADJUST INJECTOR….3758
SERVICE PROCEDURE….3759
INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)….3759
WHEN REQUIRED….3760
CLEAN INSIDE OF COOLING SYSTEM….3760
CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT….3764
CHECK AND ADJUST TRACK TENSION….3768
CHECK AND TIGHTEN TRACK SHOE BOLTS….3770
ADJUST IDLER CLEARANCE….3771
REVERSE AND REPLACE THE END BITS AND CUTTING EDGES….3773
CLEAN, CHECK RADIATOR FINS AND OIL COOLER FINS….3774
CLEAN FUEL TANK STRAINER….3776
DRAIN WATER AND SEDIMENT IN FUEL TANK….3776
CLEAN STEERING CLUTCH CASE BREATHER….3776
CHECK UNDERCARRIAGE OIL….3777
CLEAN AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER)….3778
CHECK AND ADJUST AIR CONDITIONER….3778
LUBRICATE DOOR HINGE….3780
CHECK DOOR LATCH….3780
CHECK DOOR LOCK STRIKER….3780
REPLACE DOOR DAMPER….3781
CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID….3781
REPLACE WIPER BLADE….3782
BLEEDING AIR IN HYDRAULIC SYSTEM….3783
CHECK ELECTRICAL INTAKE AIR HEATER….3783
LUBRICATING….3783
CHECK BEFORE STARTING….3784
EVERY 250 HOURS SERVICE….3785
LUBRICATING….3785
CHECK ALTERNATOR DRIVE BELT TENSION, ADJUST….3787
CHECK LEVEL OF BATTERY ELECTROLYTE….3788
CHECK BRAKE PERFORMANCE….3790
CHECK OIL LEVEL IN DAMPER CASE, ADD OIL….3791
EVERY 500 HOURS SERVICE….3792
CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE….3792
REPLACE PRE-FUEL FILTER CARTRIDGE….3793
REPLACE POWER TRAIN OIL FILTER ELEMENT….3795
CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL….3795
EVERY 1000 HOURS SERVICE….3796
CHANGE OIL IN POWER TRAIN CASE, WASH STRAINERS (POWER TRAIN PUMP STRAINER, SCAVENGING PUMP STRAINER)….3796
REPLACE HYDRAULIC TANK BREATHER ELEMENT….3798
CHANGE OIL IN FINAL DRIVE CASE….3799
CHECK, CLEAN FUEL STRAINER….3799
REPLACE FUEL MAIN FILTER CARTRIDGE….3800
CHECK TIGHTENING PARTS OF TURBOCHARGER….3801
REPLACE CORROSION RESISTOR CARTRIDGE….3802
EVERY 2000 HOURS SERVICE….3803
CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC OIL FILTER ELEMENT, CLEAN HYDRAULIC TANK STRAINER….3803
CHANGE OIL IN DAMPER CASE, CLEAN DAMPER BREATHER….3804
CHECK PIVOT BEARING OIL LEVEL, ADD OIL….3805
CHECKING CHARGE PRESSURE OF NITROGEN GAS IN ACCUMULATOR (FOR CONTROL CIRCUIT)….3806
CLEAN ENGINE BREATHER ELEMENT….3809
CHECK ALTERNATOR, STARTING MOTOR….3809
CHECK VIBRATION DAMPER….3809
CLEAN AND CHECK TURBOCHARGER….3809
CHECK PLAY OF TURBOCHARGER ROTOR….3809
CHECK ENGINE VALVE CLEARANCE, ADJUST….3809
CHECK INJECTOR (EPA EXHAUST GAS REGULATION AREAS ONLY)….3809
EVERY 4000 HOURS SERVICE….3810
REPLACE ACCUMULATOR (FOR CONTROL CIRCUIT)….3810
CHECK WATER PUMP….3810
CHECK INJECTOR (ALL AREAS EXCEPT EPA EXHAUST GAS REGULATION AREAS)….3810
REPLACE INJECTOR ASSEMBLY (EPA EXHAUST GAS REGULATION AREAS ONLY)….3810
CHECKING FOR LOOSENESS OF HIGH-PRESSURE CLAMP, HARDENING OF RUBBER….3811
CHECKING FOR MISSING FUEL SPRAY PREVENTION CAP, HARDENING OF RUBBER….3812
CHECK MAIN FRAME, WORK EQUIPMENT (BLADE, RIPPER)….3813
EVERY 8000 HOURS SERVICE….3814
REPLACE INJECTOR NOZZLE TIP (ALL AREAS EXCEPT EPA EXHAUST GAS REGULATION AREAS)….3814
REPLACE HIGH-PRESSURE PIPING CLAMPS….3814
REPLACE FUEL SPLAY PREVENTION CAPS….3814
SPECIFICATIONS….3815
SPECIFICATIONS….3816
ATTACHMENTS, OPTIONS….3817
GENERAL PRECAUTIONS….3818
PRECAUTIONS RELATED TO SAFETY….3818
SELECTION OF TRACK SHOE….3819
METHOD OF SELECTING SHOES….3819
PROCEDURE FOR SELECTING RIPPER POINT….3820
HANDLING TRIMMING DOZER….3821
GENERAL VIEW….3821
EXPLANATION OF COMPONENTS….3822
MAINTENANCE….3823
SPECIFICATIONS….3827
HANDLING MACHINES EQUIPPED WITH KOMTRAX….3828
BASIC PRECAUTIONS….3828
INDEX….3829
TEN00102-05 – Bulldozer D85EX-15E0, D85PX-15E0 Operation & Maintenance Manual (SN1201&up)….3833
COVER….3833
FOREWORD….3835
BEFORE READING THIS MANUAL….3836
IMPORTANT SAFETY INFORMATION….3839
INTENDED USE….3840
USE OF MACHINE….3840
GENERAL VIEW AND DIRECTIONS OF MACHINE….3840
VISIBILITY FROM OPERATOR'S SEAT….3841
LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR….3842
PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE….3842
ENGINE SERIAL NO. PLATE POSITION….3842
ADDITIONAL EPA NAMEPLATE….3843
BLADE SERIAL NO. PLATE POSITION….3843
RIPPER SERIAL NO. PLATE POSITION….3843
SERVICE METER POSITION….3844
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR….3844
CONTENTS….3845
SAFETY….3849
SAFETY….3850
SAFETY LABELS….3853
POSITIONS OF SAFETY PICTOGRAMS….3853
SAFETY LABELS….3854
GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE….3858
PRECAUTIONS BEFORE STARTING OPERATION….3858
PREPARATIONS FOR SAFE OPERATION….3858
FIRE PREVENTION….3860
PRECAUTIONS WHEN GETTING ON OR OFF MACHINE….3861
DO NOT GET CAUGHT IN WORK EQUIPMENT….3862
PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES….3863
UNAUTHORIZED MODIFICATION….3863
PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS….3863
PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING….3863
PRECAUTIONS FOR OPERATION….3864
PRECAUTIONS FOR JOBSITE….3864
STARTING ENGINE….3867
OPERATION….3869
TRANSPORTATION….3873
TOWING….3874
PRECAUTIONS FOR MAINTENANCE….3875
PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE….3875
PRECAUTIONS FOR INSPECTION AND MAINTENANCE….3879
OPERATION….3885
GENERAL VIEW….3886
GENERAL VIEW OF MACHINE….3886
GENERAL VIEW OF CONTROLS AND GAUGES….3887
EXPLANATION OF COMPONENTS….3889
FRONT PANEL….3889
SWITCHES….3917
CONTROL LEVERS AND PEDALS….3921
FUSE….3928
CIRCUIT BREAKER FOR MAIN POWER SUPPLY….3930
CIRCUIT BREAKER….3931
ELECTRIC POWER TAKE-OUT ADAPTER….3931
CAP WITH LOCK….3932
DOOR – OPEN LOCK….3934
SASH GLASS INTERMEDIATE LOCK….3934
DOOR POCKET….3935
ASHTRAY….3935
TOOL BOX….3935
CAR STEREO, HANDLING….3936
AIR CONDITIONER, HANDLING….3944
HANDLING HEATER….3949
EXTERNAL POWER SOURCE TYPE ENGINE PREHEATING HEATER….3950
OPERATION….3958
CHECK BEFORE STARTING ENGINE, ADJUST….3958
STARTING ENGINE….3977
OPERATIONS AND CHECKS AFTER STARTING ENGINE….3981
STOPPING ENGINE….3984
MACHINE OPERATION….3985
SHIFTING GEARS….3988
SHIFTING BETWEEN FORWARD AND REVERSE….3993
STEERING MACHINE….3995
PRECAUTIONS FOR OPERATION….3997
WORK POSSIBLE USING BULLDOZER….4000
ADJUSTING POSTURE OF WORK EQUIPMENT….4002
PARKING MACHINE….4006
CHECK AFTER FINISHING WORK….4008
LOCKING….4008
TIPS FOR LONGER UNDERCARRIAGE LIFE….4009
TRANSPORTATION….4012
TRANSPORTATION MEANS….4012
REMOVING CAB….4012
INSTALLATION OF CAB….4013
INSTALLATION OF ROPS….4013
LOADING, UNLOADING WORK….4014
METHOD OF LIFTING MACHINE….4017
PRECAUTIONS FOR TRANSPORTATION….4018
TRAVELING ON ROADS….4018
COLD WEATHER OPERATION….4019
PRECAUTIONS FOR LOW TEMPERATURE….4019
AFTER COMPLETION OF WORK….4020
AFTER COLD WEATHER….4020
LONG-TERM STORAGE….4021
BEFORE STORAGE….4021
DURING STORAGE….4021
AFTER STORAGE….4021
TROUBLESHOOTING….4022
AFTER RUNNING OUT OF FUEL….4022
METHOD OF TOWING MACHINE….4024
IF BATTERY IS DISCHARGED….4026
OTHER TROUBLE….4030
MAINTENANCE….4035
GUIDE TO MAINTENANCE….4036
OUTLINE OF SERVICE….4039
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC….4039
RELATING TO ELECTRIC SYSTEM….4042
HANDLING HYDRAULIC SYSTEM….4043
WEAR PARTS LIST….4044
WEAR PARTS LIST….4044
RECOMMENDED FUEL, COOLANT, AND LUBRICANT….4046
USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE….4047
RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL….4048
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS….4049
TORQUE LIST….4049
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS….4050
SAFETY CRITICAL PARTS….4050
MAINTENANCE SCHEDULE CHART….4052
MAINTENANCE SCHEDULE CHART….4052
SERVICE PROCEDURE….4054
INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)….4054
WHEN REQUIRED….4055
CHECK BEFORE STARTING….4080
EVERY 250 HOURS SERVICE….4081
EVERY 500 HOURS SERVICE….4088
EVERY 1000 HOURS SERVICE….4093
EVERY 2000 HOURS SERVICE….4101
EVERY 4000 HOURS SERVICE….4107
EVERY 8000 HOURS SERVICE….4110
SPECIFICATIONS….4111
SPECIFICATIONS….4112
ATTACHMENTS, OPTIONS….4113
GENERAL PRECAUTIONS….4114
PRECAUTIONS RELATED TO SAFETY….4114
SELECTION OF TRACK SHOE….4115
METHOD OF SELECTING SHOES….4115
PROCEDURE FOR SELECTING RIPPER POINT….4116
HANDLING TRIMMING DOZER….4117
GENERAL VIEW….4117
EXPLANATION OF COMPONENTS….4118
MAINTENANCE….4119
SPECIFICATIONS….4123
HANDLING MACHINES EQUIPPED WITH KOMTRAX….4124
BASIC PRECAUTIONS….4124
INDEX….4125
TEN00277-01 – Bulldozer D85EX-15E0, D85PX-15E0 Operation & Maintenance Manual (SN11474&up)….4129
COVER….4129
FOREWORD….4130
BEFORE READING THIS MANUAL….4131
IMPORTANT SAFETY INFORMATION….4132
INTENDED USE….4133
USE OF MACHINE….4133
GENERAL VIEW AND DIRECTIONS OF MACHINE….4133
VISIBILITY FROM OPERATOR'S SEAT….4134
LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR….4135
PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE….4135
ENGINE SERIAL NO. PLATE POSITION….4135
ADDITIONAL EPA NAMEPLATE….4136
BLADE SERIAL NO. PLATE POSITION….4136
RIPPER SERIAL NO. PLATE POSITION….4136
SERVICE METER POSITION….4137
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR….4137
CONTENTS….4138
SAFETY….4142
SAFETY….4143
SAFETY LABELS….4146
POSITIONS OF SAFETY PICTOGRAMS….4146
SAFETY LABELS….4147
GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE….4151
PRECAUTIONS BEFORE STARTING OPERATION….4151
PREPARATIONS FOR SAFE OPERATION….4151
FIRE PREVENTION….4153
PRECAUTIONS WHEN GETTING ON OR OFF MACHINE….4154
DO NOT GET CAUGHT IN WORK EQUIPMENT….4155
PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES….4156
UNAUTHORIZED MODIFICATION….4156
PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS….4156
PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING….4156
PRECAUTIONS FOR OPERATION….4157
PRECAUTIONS FOR JOBSITE….4157
STARTING ENGINE….4160
OPERATION….4162
TRANSPORTATION….4166
TOWING….4167
PRECAUTIONS FOR MAINTENANCE….4168
PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE….4168
PRECAUTIONS FOR INSPECTION AND MAINTENANCE….4172
OPERATION….4178
GENERAL VIEW….4179
GENERAL VIEW OF MACHINE….4179
GENERAL VIEW OF CONTROLS AND GAUGES….4180
EXPLANATION OF COMPONENTS….4182
FRONT PANEL….4182
SWITCHES….4210
CONTROL LEVERS AND PEDALS….4214
FUSE….4221
CIRCUIT BREAKER FOR MAIN POWER SUPPLY….4223
CIRCUIT BREAKER….4224
ELECTRIC POWER TAKE-OUT ADAPTER….4224
CAP WITH LOCK….4225
DOOR – OPEN LOCK….4227
SASH GLASS INTERMEDIATE LOCK….4227
DOOR POCKET….4228
ASHTRAY….4228
TOOL BOX….4228
CAR STEREO, HANDLING….4229
AIR CONDITIONER, HANDLING….4237
HANDLING HEATER….4242
EXTERNAL POWER SOURCE TYPE ENGINE PREHEATING HEATER….4243
OPERATION….4251
CHECK BEFORE STARTING ENGINE, ADJUST….4251
STARTING ENGINE….4270
OPERATIONS AND CHECKS AFTER STARTING ENGINE….4274
STOPPING ENGINE….4278
MACHINE OPERATION….4279
SHIFTING GEARS….4282
SHIFTING BETWEEN FORWARD AND REVERSE….4287
STEERING MACHINE….4289
PRECAUTIONS FOR OPERATION….4291
WORK POSSIBLE USING BULLDOZER….4294
ADJUSTING POSTURE OF WORK EQUIPMENT….4296
PARKING MACHINE….4300
CHECK AFTER FINISHING WORK….4302
LOCKING….4302
TIPS FOR LONGER UNDERCARRIAGE LIFE….4303
TRANSPORTATION….4306
TRANSPORTATION MEANS….4306
REMOVING CAB….4306
INSTALLATION OF CAB….4307
INSTALLATION OF ROPS….4307
LOADING, UNLOADING WORK….4308
METHOD OF LIFTING MACHINE….4311
PRECAUTIONS FOR TRANSPORTATION….4312
TRAVELING ON ROADS….4312
COLD WEATHER OPERATION….4313
PRECAUTIONS FOR LOW TEMPERATURE….4313
AFTER COMPLETION OF WORK….4314
AFTER COLD WEATHER….4314
LONG-TERM STORAGE….4315
BEFORE STORAGE….4315
DURING STORAGE….4315
AFTER STORAGE….4315
TROUBLESHOOTING….4316
AFTER RUNNING OUT OF FUEL….4316
METHOD OF TOWING MACHINE….4318
IF BATTERY IS DISCHARGED….4320
OTHER TROUBLE….4324
MAINTENANCE….4330
GUIDE TO MAINTENANCE….4331
OUTLINE OF SERVICE….4334
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC….4334
RELATING TO ELECTRIC SYSTEM….4337
HANDLING HYDRAULIC SYSTEM….4338
WEAR PARTS LIST….4339
WEAR PARTS LIST….4339
RECOMMENDED FUEL, COOLANT, AND LUBRICANT….4341
USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE….4342
RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL….4343
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS….4344
TORQUE LIST….4344
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS….4345
SAFETY CRITICAL PARTS….4345
MAINTENANCE SCHEDULE CHART….4347
MAINTENANCE SCHEDULE CHART….4347
SERVICE PROCEDURE….4349
INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)….4349
WHEN REQUIRED….4350
CHECK BEFORE STARTING….4375
EVERY 250 HOURS SERVICE….4376
EVERY 500 HOURS SERVICE….4383
EVERY 1000 HOURS SERVICE….4388
EVERY 2000 HOURS SERVICE….4396
EVERY 4000 HOURS SERVICE….4402
EVERY 8000 HOURS SERVICE….4405
SPECIFICATIONS….4406
SPECIFICATIONS….4407
ATTACHMENTS, OPTIONS….4408
GENERAL PRECAUTIONS….4409
PRECAUTIONS RELATED TO SAFETY….4409
SELECTION OF TRACK SHOE….4410
METHOD OF SELECTING SHOES….4410
PROCEDURE FOR SELECTING RIPPER POINT….4411
HANDLING TRIMMING DOZER….4412
GENERAL VIEW….4412
EXPLANATION OF COMPONENTS….4413
MAINTENANCE….4414
SPECIFICATIONS….4418
HANDLING MACHINES EQUIPPED WITH KOMTRAX….4419
BASIC PRECAUTIONS….4419
INDEX….4420
TEN00341-02 – Bulldozer D85EX-15E0, D85PX-15E0 Operation & Maintenance Manual (SN11601&up)….4424
COVER….4424
FOREWORD….4425
BEFORE READING THIS MANUAL….4426
IMPORTANT SAFETY INFORMATION….4427
INTENDED USE….4428
USE OF MACHINE….4428
GENERAL VIEW AND DIRECTIONS OF MACHINE….4428
VISIBILITY FROM OPERATOR'S SEAT….4429
LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR….4430
PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE….4430
ENGINE SERIAL NO. PLATE POSITION….4430
ADDITIONAL EPA NAMEPLATE….4431
BLADE SERIAL NO. PLATE POSITION….4431
RIPPER SERIAL NO. PLATE POSITION….4431
SERVICE METER POSITION….4432
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR….4432
CONTENTS….4433
SAFETY….4437
SAFETY….4438
SAFETY LABELS….4441
POSITIONS OF SAFETY PICTOGRAMS….4441
SAFETY LABELS….4442
GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE….4446
PRECAUTIONS BEFORE STARTING OPERATION….4446
PREPARATIONS FOR SAFE OPERATION….4446
FIRE PREVENTION….4448
PRECAUTIONS WHEN GETTING ON OR OFF MACHINE….4449
DO NOT GET CAUGHT IN WORK EQUIPMENT….4450
PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES….4451
UNAUTHORIZED MODIFICATION….4451
PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS….4451
PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING….4451
PRECAUTIONS FOR OPERATION….4452
PRECAUTIONS FOR JOBSITE….4452
STARTING ENGINE….4455
OPERATION….4457
TRANSPORTATION….4461
TOWING….4462
PRECAUTIONS FOR MAINTENANCE….4463
PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE….4463
PRECAUTIONS FOR INSPECTION AND MAINTENANCE….4467
OPERATION….4473
GENERAL VIEW….4474
GENERAL VIEW OF MACHINE….4474
GENERAL VIEW OF CONTROLS AND GAUGES….4475
EXPLANATION OF COMPONENTS….4477
FRONT PANEL….4477
SWITCHES….4505
CONTROL LEVERS AND PEDALS….4509
FUSE….4516
CIRCUIT BREAKER FOR MAIN POWER SUPPLY….4518
CIRCUIT BREAKER….4519
ELECTRIC POWER TAKE-OUT ADAPTER….4519
CAP WITH LOCK….4520
DOOR – OPEN LOCK….4522
SASH GLASS INTERMEDIATE LOCK….4522
DOOR POCKET….4523
ASHTRAY….4523
TOOL BOX….4523
CAR STEREO, HANDLING….4524
AIR CONDITIONER, HANDLING….4532
HANDLING HEATER….4537
EXTERNAL POWER SOURCE TYPE ENGINE PREHEATING HEATER….4538
OPERATION….4546
CHECK BEFORE STARTING ENGINE, ADJUST….4546
STARTING ENGINE….4565
OPERATIONS AND CHECKS AFTER STARTING ENGINE….4569
STOPPING ENGINE….4573
MACHINE OPERATION….4574
SHIFTING GEARS….4577
SHIFTING BETWEEN FORWARD AND REVERSE….4582
STEERING MACHINE….4584
PRECAUTIONS FOR OPERATION….4586
WORK POSSIBLE USING BULLDOZER….4589
ADJUSTING POSTURE OF WORK EQUIPMENT….4591
PARKING MACHINE….4601
CHECK AFTER FINISHING WORK….4603
LOCKING….4603
TIPS FOR LONGER UNDERCARRIAGE LIFE….4604
TRANSPORTATION….4607
TRANSPORTATION MEANS….4607
REMOVING CAB….4607
INSTALLATION OF CAB….4608
INSTALLATION OF ROPS….4608
LOADING, UNLOADING WORK….4609
METHOD OF LIFTING MACHINE….4612
PRECAUTIONS FOR TRANSPORTATION….4613
TRAVELING ON ROADS….4613
COLD WEATHER OPERATION….4614
PRECAUTIONS FOR LOW TEMPERATURE….4614
AFTER COMPLETION OF WORK….4615
AFTER COLD WEATHER….4615
LONG-TERM STORAGE….4616
BEFORE STORAGE….4616
DURING STORAGE….4616
AFTER STORAGE….4616
TROUBLESHOOTING….4617
AFTER RUNNING OUT OF FUEL….4617
METHOD OF TOWING MACHINE….4619
IF BATTERY IS DISCHARGED….4621
OTHER TROUBLE….4625
MAINTENANCE….4631
GUIDE TO MAINTENANCE….4632
OUTLINE OF SERVICE….4635
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC….4635
RELATING TO ELECTRIC SYSTEM….4638
HANDLING HYDRAULIC SYSTEM….4639
WEAR PARTS LIST….4640
WEAR PARTS LIST….4640
RECOMMENDED FUEL, COOLANT, AND LUBRICANT….4642
USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE….4643
RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL….4644
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS….4645
TORQUE LIST….4645
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS….4646
SAFETY CRITICAL PARTS….4646
MAINTENANCE SCHEDULE CHART….4648
MAINTENANCE SCHEDULE CHART….4648
SERVICE PROCEDURE….4650
INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)….4650
WHEN REQUIRED….4651
CHECK BEFORE STARTING….4675
EVERY 250 HOURS SERVICE….4676
EVERY 500 HOURS SERVICE….4683
EVERY 1000 HOURS SERVICE….4688
EVERY 2000 HOURS SERVICE….4695
EVERY 4000 HOURS SERVICE….4701
EVERY 8000 HOURS SERVICE….4704
SPECIFICATIONS….4705
SPECIFICATIONS….4706
ATTACHMENTS, OPTIONS….4707
GENERAL PRECAUTIONS….4708
PRECAUTIONS RELATED TO SAFETY….4708
SELECTION OF TRACK SHOE….4709
METHOD OF SELECTING SHOES….4709
PROCEDURE FOR SELECTING RIPPER POINT….4710
HANDLING TRIMMING DOZER….4711
GENERAL VIEW….4711
EXPLANATION OF COMPONENTS….4712
MAINTENANCE….4713
SPECIFICATIONS….4717
HANDLING MACHINES EQUIPPED WITH KOMTRAX….4718
BASIC PRECAUTIONS….4718
INDEX….4719
Komatsu Bulldozer D85-Series Operation & Maintenance Manuals