Complete Operation & Maintenance Manual for Komatsu Bulldozers D275, with all the technical information to maintain & operate your Komatsu Bulldozer.
GEN00047-00 – Bulldozer GALEO D275A05, D275AX-5 Field Assembly Instruction (SN20001&up).pdf
GEN00052-01 – Bulldozer D275AX-5E0 Field Assembly Instruction (SN30001&up).pdf
GEN00116-02 – Bulldozer D275AX-5E0 Field Assembly Instruction (SN40001&up).pdf
HEBT0118 – Product Bulletin_Introducing the Crawler Dozer D275AX-5.pdf
SEAM000301 – Bulldozer D275A-2 Operation & Maintenance Manual (SN10001&up).pdf
SEAM000303 – Bulldozer D275A-2 Operation & Maintenance Manual (SN10127&up).pdf
SEAM024601P – Bulldozer D275A-2 Operation & Maintenance Manual (SN10302&up).pdf
SEAM055900T – Bulldozer D275AX-5 Operation & Maintenance Manual (SN20001&up).pdf
SRAM044701P – БУЛЬДОЗЕР GALEO D275A-5 Инструкция по эксплуатации и техобслуживанию.pdf
SRAM049500 – БУЛЬДОЗЕР D275A-5 Инструкция по эксплуатации и техобслуживанию.pdf
TEN00034-02 – Bulldozer GALEO D275AX-5 Operation & Maintenance Manual (SN20164&up).pdf
TEN00035-02 – Bulldozer GALEO D275AX-5 Operation & Maintenance Manual (SN20164&up).pdf
TEN00036-02 – Bulldozer GALEO D275A-5 Operation & Maintenance Manual (SN25178&up).pdf
TEN00134-03 – Bulldozer D275AX-5E0 Operation & Maintenance Manual (SN30001&up).pdf
TEN00285-03 – Bulldozer D275AX-5E0 Operation & Maintenance Manual (SN30132&up).pdf
TEN00352-00 – Bulldozer D275AX-5E0 Operation & Maintenance Manual (SN30209&up).pdf
TEN00479-01 – Bulldozer D275AX-5E0 Operation & Maintenance Manual (SN30217&up).pdf
TEN00583-01 – Bulldozer D275AX-5E0 Operation & Maintenance Manual (SN40001&up).pdf
PRODUCT DETAILS:
Total Pages: 4,462 pages
File Format: PDF quality)
Language: English
MAIN SECTIONS
FOREWORD
SAFETY
OPERATION
MAINTENANCE
SPECIFICATIONS
ATTACHMENTS, OPTIONS
INDEX
GEN00047-00 – Bulldozer GALEO D275A05, D275AX-5 Field Assembly Instruction (SN20001&up)…..3
COVER…..3
PREFACE…..4
CONTENTS…..5
SPECIFICATIONS…..6
PRECAUTIONS FOR FIELD ASSEMBLY…..7
ASSEMBLY PROCEDURE, NECESSARY EQUIPMENT, AND SCHDULE…..8
STYLE FOR TRANSPORTATION…..9
TOOLS LIST FOR FIELD ASSEMBLY…..11
TIGHTENING TORQUE…..13
COATING MATERIALS…..17
A. ASSEMBLY PROCEDURE…..19
A-1 INSTALLING TRACK SHOES…..20
A-2 ASSEMBLY OF BLADE…..21
A-3 INSTALLATION OF BLADE…..24
A-4 INSTALLATION OF RIPPER…..26
A-5 INSTALLATION OF OPERATOR'S CAB…..33
A-6 INSTALLATION OF ROPS…..43
A-7 CHECK TRACK TENSION…..44
A-8 CHECK FUEL, COOLANT AND LUBRICANTS…..46
A-9 LUBRICATING…..48
A-10 BLEEDING AIR FROM HYDRAULIC CYLINDERS…..50
M. CHECK AND MAINTENANCE PROCEDURES AFTER COMPLETION OF ASSEMBLY…..51
M-1 CHECK AND ADJUSTMENT OF OPERATOR'S CAB…..52
FIELD ASSEMBLY INSPECTION REPORT…..58
GEN00052-01 – Bulldozer D275AX-5E0 Field Assembly Instruction (SN30001&up)…..65
COVER…..65
Preface…..66
CONTENTS…..68
Specifications…..70
Precautions for field assembly…..72
Assembly procedure, necessary equipment, and schedule…..73
Layout of kit…..74
Style for transportation…..75
Tools list for field assembly…..79
Sketch of tools…..81
Tightening torque…..85
Coating materials…..89
A. Assembly…..92
A-1 Installation of chassis…..93
A-2 Installation of track frame…..95
A-3 Installation of ripper…..102
A-4 Adding oil to pivot chamber…..109
A-5 Installing track shoes…..110
A-6 Assembly of blade (For Semi-U-dozer・U-dozer)…..111
A-7 Assembly of blade (For Sigmadozer)…..117
A-8 Installation of blade…..123
A-9 Installation of operator’s cab…..128
A-10 Installation of ROPS…..140
A-11 Check track tension…..142
A-12 Check of oil and coolant levels…..145
A-13 Lubricating…..146
A-14 Bleeding air from hydraulic cylinders…..150
A-15 Installation of KOMTRAX antenna…..151
A-16 Installing lunchbox band (if equipped)…..152
M. Check and maintenance procedures after completion of assembly…..154
M-1 Check and adjustment of operator's cab…..155
M-2 Inspection of machine monitor…..161
Field assembly inspection report…..174
GEN00116-02 – Bulldozer D275AX-5E0 Field Assembly Instruction (SN40001&up)…..194
COVER…..194
Preface…..195
CONTENTS…..197
Specifications…..199
Precautions for field assembly…..201
Assembly procedure, necessary equipment, and schedule…..202
Layout of kit…..203
Style for transportation…..204
Tools list for field assembly…..208
Sketch of tools…..210
Tightening torque…..214
Coating materials…..218
A. Assembly…..221
A-1. Installation of chassis…..222
A-2. Installation of track frame…..224
A-3. Installation of ripper…..231
A-4. Adding oil to pivot chamber…..238
A-5. Installation of track shoes…..239
A-6. Assembly of blade (For Semi-U-dozer • U-dozer)…..240
A-7. Assembly of blade (For Sigmadozer)…..246
A-8. Installation of blade…..252
A-9. Installation of operator's cab…..257
A-10. Installation of ROPS…..269
A-11. Check of track tension…..271
A-12. Check of oil and coolant levels…..273
A-13. Lubricating…..275
A-14. Bleeding air from hydraulic cylinders…..279
A-15. Installation of KOMTRAX antenna…..280
A-16. Installation of lunchbox band (if equipped)…..281
M. Check and maintenance procedures after completion of assembly…..283
M-1. Check and adjustment of operator's cab…..284
M-2. Inspection of machine monitor…..290
M-3. Replacement of return filter (Standard filter to flushing filter)…..302
M-4. Flushing of hydraulic circuit, and bleeding air from hydraulic cylinders (Part 1)…..304
M-5. Replacement of return filter (Flushing filter to standard filter)…..305
M-6. Bleeding air from hydraulic cylinders (Part 2)…..307
Field assembly inspection report…..309
HEBT0118 – Product Bulletin_Introducing the Crawler Dozer D275AX-5…..326
SEAM000301 – Bulldozer D275A-2 Operation & Maintenance Manual (SN10001&up)…..382
CONTENTS…..385
FOREWORD…..383
EXPLANATION OF SYMBOLS…..384
BREAKING IN YOUR NEW MACHINE…..384
SAFETY HINTS…..387
OPERATION…..388
MAINTENANCE…..402
POSITION FOR STICKING CAUTION AND NAME PLATES…..407
OPERATION…..411
GENERAL LOCATIONS AND SPECIFICATIONS…..412
INSTRUMENTS AND CONTROLS …..413
OPERATING YOUR MACHINE …..444
CHECKS BEFORE OPERATING THE MACHINE…..444
BEFORE STARTING THE ENGINE…..447
TO START THE ENGINE…..449
AFTER STARTING…..455
TO MOVE THE MACHINE OFF…..457
GEAR SHIFTING…..460
FORWARD-REVERSE SHIFTING…..461
TURNING…..463
TO STOP THE MACHINE…..466
TO STOP THE ENGINE…..468
PRECAUTIONS FOR MACHINE OPERATION …..469
MAINTENANCE…..473
PRECAUTION FOR MAINTENANCE …..474
MAINTENANCE TABLE …..478
OIL FILLER AND LEVEL GAUGE POSITIONS…..482
CHECK BEFORE STARTING …..483
EVERY 250 HOURS SERVICE …..489
EVERY 500 HOURS SERVICE …..498
EVERY 1000 HOURS SERVICE…..501
EVERY 2000 HOURS SERVICE …..506
EVERY 4000 HOURS SERVICE …..512
WHEN REQUIRED …..513
ADJUSTMENT …..527
PERIODICAL REPLACEMENT OF SAFETY PARTS…..531
OPERATING INSTRUMENTS…..534
BULLDOZER’S WORK …..535
EFFECTIVE METHOD OF OPERATION FOR DUAL TILT DOZER …..537
EFFECTIVE METHOD OF OPERATION FOR RIPPER…..544
TIPS FOR LONGER UNDERCARRIAGE LIFE …..547
ADJUSTMENT OF WORK EQUIPMENT …..550
PROCEDURE FOR REMOVING AND INSTALLING CAB …..554
OPERATING THE CAR STEREO …..559
OPERATING THE AIR CONDITIONER …..563
HANDLING OF BATTERY …..571
COLD WEATHER OPERATION …..575
STORAGE …..578
OPTIONAL PARTS, ATTACHMENT…..580
SELECTION OF TRACK SHOE…..581
SELECTION OF RIPPER POINT…..582
TROUBLE SHOOTING GUIDE…..584
SERVICE METER, SERIAL NUMBERS, LUBRICANTS…..592
SERVICE METER…..593
MACHINE AND ENGINE SERIAL NUMBERS…..594
FUEL, COOLANT AND LUBRICANTS…..595
SEAM000303 – Bulldozer D275A-2 Operation & Maintenance Manual (SN10127&up)…..600
1. FOREWORD…..601
2. SAFETY INFORMATION…..602
3. INTRODUCTION…..603
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR…..604
5. CONTENTS…..605
SAFETY…..608
6. GENERAL PRECAUTIONS …..609
7. PRECAUTIONS DURING OPERATION …..615
7.1 BEFORE STARTING ENGINE …..615
7.2 OPERATING MACHINE …..617
7.3 TRANSPORTATION …..620
7.4 BATTERY …..621
7.5 TOWING…..622
8. PRECAUTIONS FOR MAINTENANCE …..623
8.1 BEFORE CARRYING OUT MAINTENANCE …..623
8.2 DURING MAINTENANCE …..625
9. POSITION FOR ATTACHING SAFETY LABELS …..630
9.1 POSITION FOR ATTACHING SAFETY LABELS …..630
9.2 CONTENT AND USE OF WARNING PLATES …..633
OPERATION…..634
10. GENERAL VIEW …..635
10.1 GENERAL VIEW OF MACHINE …..635
10.2 GENERAL VIEW OF CONTROLS AND GAUGES …..636
11. EXPLANATION OF COMPONENTS …..637
11.1 MONITOR PANEL …..637
11.2 LAMPS …..647
11.3 SWITCHES …..648
11.4 CONTROL LEVERS AND PEDALS…..650
11.5 DUST INDICATOR …..655
11.6 FUSE BOX …..655
11.7 CONNECTOR FOR ADDITIONAL LAMP …..656
11.8 DOOR LOCK …..656
11.9 CAR STEREO …..657
11.10 OPERATING THE AIR CONDITIONER …..663
12. OPERATION …..669
12.1 CHECK BEFORE STARTING ENGINE …..669
12.2 STARTING ENGINE …..682
12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE …..687
12.4 MOVING MACHINE…..688
12.5 SHIFTING GEAR …..689
12.6 SHIFTING BETWEEN FORWARD AND REVERSE…..690
12.7 STEERING MACHINE …..691
12.8 STOPPING MACHINE …..693
12.9 PRECAUTIONS FOR OPERATION …..694
12.10 WORK POSSIBLE USING BULLDOZER …..696
12.11 RIPPER OPERATION …..697
12.12 ADJUSTMENT OF WORK EQUIPMENT …..699
12.13 PARKING MACHINE …..702
12.14 CHECK AFTER FINISHING WORK …..703
12.15 STOPPING ENGINE …..704
12.16 CHECK AFTER STOPPING ENGINE …..705
12.17 LOCKING …..705
12.18 TIPS FOR LONGER UNDERCARRIAGE LIFE …..706
13. TRANSPORTATION …..708
13.1 LOADING, UNLOADING WORK …..708
13.2 PRECAUTIONS FOR LOADING …..709
13.3 LIFTING POSITION …..709
13.4 PRECAUTIONS FOR TRANSPORTATION …..710
13.5 REMOVAL AND INSTALLATION OF CAB …..710
14. COLD WEATHER OPERATION …..714
14.1 PRECAUTIONS FOR LOW TEMPERATURE …..714
14.2 AFTER COMPLETION OF WORK …..716
14.3 AFTER COLD WEATHER …..716
15. LONG-TERM STORAGE …..717
15.1 BEFORE STORAGE …..717
15.2 DURING STORAGE …..717
15.3 AFTER STORAGE …..718
16. TROUBLESHOOTING …..719
16.1 AFTER RUNNING OUT OF FUEL …..719
16.2 METHOD OF TOWING MACHINE…..719
16.3 IF BATTERY IS DISCHARGED …..719
16.4 OTHER TROUBLE …..722
MAINTENANCE…..726
17. GUIDES TO MAINTENANCE …..727
18. OUTLINES OF SERVICE …..730
18.1 OUTLINE OF OIL, FUEL, COOLANT …..730
18.2 RELATING TO ELECTRIC SYSTEM …..732
19. WEAR PARTS LIST …..733
20. USE OF FUEL COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE …..734
21. STANDARD TIGHTENING TORQUES FOR BOLTS AND …..738
21.1 INTRODUCTION OF NECESSARY TOOLS …..738
21.2 TORQUE LIST …..739
22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS …..740
23. MAINTENANCE SCHEDULE CHART …..743
24. SERVICE PROCEDURE …..746
24.1 INITIAL 250 HOURS SERVICE …..746
24.2 WHEN REQUIRED …..747
24.3 CHECK BEFORE STARTING …..762
24.4 EVERY 250 HOURS SERVICE …..769
24.5 EVERY 500 HOURS SERVICE …..777
24.6 EVERY 1000 HOURS SERVICE …..779
24.7 EVERY 2000 HOURS SERVICE …..783
24.8 EVERY 4000 HOURS SERVICE …..787
SPECIFICATIONS…..788
25. SPECIFICATIONS …..789
OPTIONS, ATTACHMENTS…..791
26. GENERAL PRECAUTIONS …..792
26.1 PRECAUTIONS RELATED TO SAFETY …..792
27. USING SEAT BELT …..793
27.1 FASTEN THE BELT AND REMOVE IT IN THE FOLLOWING MANNER …..793
28. PROCEDURE FOR SELECTING RIPPER POINT …..794
28.1 PROCEDURE FOR SELECTING RIPPER POINT …..794
29. HANDLING CAP WITH LOCK …..795
29.1 OPENING AND CLOSING LOCKABLE CAP …..795
SEAM024601P – Bulldozer D275A-2 Operation & Maintenance Manual (SN10302&up)…..797
COVER…..797
1. FOREWORD…..798
2. SAFETY INFORMATION…..799
3. INTRODUCTION…..800
4. LOCATION OF PLATES,TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR…..801
5. CONTENTS…..802
SAFETY…..805
6. GENERAL PRECAUTIONS…..806
7. PRECAUTIONS DURING OPERATION…..812
7.1 BEFORE STARTING ENGINE…..812
7.2 OPERATING MACHINE…..814
7.3 TRANSPORTATION…..817
7.4 BATTERY…..818
7.5 TOWING…..819
8. PRECAUTIONS FOR MAINTENANCE …..820
8.1 BEFORE CARRYING OUT MAINTENANCE…..820
8.2 DURING MAINTENANCE…..822
9. POSITION FOR ATTACHING SAFETY LABELS…..827
9.1 POSITION FOR ATTACHING SAFETY LABELS…..827
9.2 CONTENT AND USE OF WARNING PLATES…..831
OPERATION…..832
10. GENERAL VIEW…..833
10.1 GENERAL VIEW OF MACHINE…..833
10.2 GENERAL VIEW OF CONTROLS AND GAUGES…..834
11. EXPLANATION OF COMPONENTS…..835
11.1 MONITOR PANEL…..835
11.2 LAMPS…..845
11.3 SWITCHS…..846
11.4 CONTROL LEVERS AND PEDALS…..848
11.5 DUST INDICATOR…..853
11.6 FUSE BOX…..853
11.7 CONNECTOR FOR ADDITIONAL LAMP…..854
11.8 DOOR LOCK…..854
11.9 CAR STEREO…..855
11.10 OPERATING THE AIR CONDITIONER…..861
12. OPERATION…..867
12.1 CHECK BEFORE STARTING ENGINE…..867
12.2 STARTING ENGINE…..880
12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE…..885
12.4 MOVING MACHINE…..886
12.5 SHIFTING GEAR…..887
12.6 SHIFTING BETWEEN FORWARD AND REVERSE…..888
12.7 STEERING MACHINE…..889
12.8 STOPPING MACHINE…..891
12.9 PRECAUTIONS FOR OPERATION…..892
12.10 WORK POSSIBLE USING BULLDOZER…..894
12.11 RIPPER OPERATION…..895
12.12 ADJUSTMENT OF WORK EQUIPMENT…..897
12.13 PARKING MACHINE…..900
12.14 CHECK AFTER FINISHING WORK…..901
12.15 STOPPING ENGINE…..902
12.16 CHECK AFTER STOPPING ENGINE…..903
12.17 LOCKING…..903
12.18 TIPS FOR LONGER UNDERCARRIAGE LIFE…..904
13. TRANSPORTATION…..906
13.1 LOADING,UNLOADING WORK…..906
13.2 PRECAUTIONS FOR LOADING…..907
13.3 LIFTING POSITION…..907
13.4 PRECAUTIONS FOR TRANSPORTATION…..908
13.5 REMOVAL AND INSTALLATION OF CAB…..908
14. COLD WEATHER OPERATION…..912
14.1 PRECAUTIONS FOR LOW TEMPERATURE…..912
14.2 AFTER COMPLETION OF WORK…..914
14.3 AFTER COLD WEATHER…..914
15. LONG-TERM STORAGE…..915
15.1 BEFORE STORAGE…..915
15.2 DURING STORAGE…..915
15.3 AFTER STORAGE…..916
16. TROUBLESHOOTING…..917
16.1 AFTER RUNNING OUT OF FUEL…..917
16.2 METHOD OF TOWING MACHINE…..917
16.3 IF BATTERY IS DISCHARGED…..917
16.4 OTHER TROUBLE…..920
MAINTENANCE…..924
17. GUIDES TO MAINTENANCE…..925
18. OUTLINES OF SERVICE…..928
18.1 OUTLINE OF OIL,FUEL,COOLANT…..928
18.2 RELATING TO ELECTRIC SYSTEM…..930
19. WEAR PARTS LIST…..931
20. USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE…..932
21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS…..936
21.1 INTRODUCTION OF NECESSARY TOOLS…..936
21.2 TORQUE LIST…..937
22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS…..938
23. MAINTENANCE SCHEDULE CHART…..941
24. SERVICE PROCEDURE…..944
24.1 INITIAL 250 HOURS SERVICE…..944
24.2 WHEN REQUIRED…..945
24.3 CHECK BEFORE STARTING…..960
24.4 EVERY 250 HOURS SERVICE…..967
24.5 EVERY 500 HOURS SERVICE…..975
24.6 EVERY 1000 HOURS SERVICE…..977
24.7 EVERY 2000 HOURS SERVICE…..981
24.8 EVERY 4000 HOURS SERVICE…..985
SPECIFICATIONS…..986
25. SPECIFICATIONS…..987
OPTIONS,ATTACHMENTS…..989
26. GENERAL PRECAUTIONS…..990
26.1 PRECAUTIONS RELATED TO SAFETY…..990
27. USING SEAT BELT …..991
27.1 FASTEN THE BELT AND REMOVE IT IN THE FOLLOWING MANNER…..991
28. PROCEDURE FOR SELECTING RIPPER POINT…..992
28.1 PROCEDURE FOR SELECTING RIPPER POINT…..992
29. HANDLING CAP WITH LOCK…..993
29.1 OPENING AND CLOSING LOCKABLE CAP…..993
30. SHOE SLIP CONTROL…..994
30.1 MODE SELECTION SWITCH PANEL…..994
30.2 EFFECTIVE USE OF MODE SELECTION SYSTEM…..996
30.3 IF MODE SELECTION SYSTEM FLASHES…..1000
SEAM055900T – Bulldozer D275AX-5 Operation & Maintenance Manual (SN20001&up)…..1002
COVER…..1002
FOREWORD…..1003
FOREWORD…..1004
SAFETY INFORMATION…..1007
INTRODUCTION…..1009
FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE…..1009
NECESSARY INFORMATION…..1010
MACHINE SERIAL NO. PLATE AND POSITION…..1010
ENGINE SERIAL NO. PLATE AND POSITION…..1010
BLADE SERIAL NO. PLATE POSITION…..1011
RIPPER SERIAL NO. PLATE POSITION…..1011
POSITION OF SERVICE METER…..1011
TABLE OF ENTER SERIAL NO. AND DISTRIBUTORN…..1012
CONTENTS…..1013
SAFETY…..1016
SAFETY…..1017
SAFETY LABELS…..1019
POSITIONS OF SAFETY PICTOGRAMS…..1019
SAFETY LABELS…..1020
GENERAL PRECAUTIONS…..1024
SAFETY RULES…..1024
IF ABNORMALITIES ARE FOUND…..1024
CLOTHING AND PERSONAL PROTECTIVE ITEMS…..1024
FIRE EXTINGUISHER AND FIRST AID KIT…..1024
SAFETY FEATURES…..1024
KEEP MACHINE CLEAN…..1025
INSIDE OPERATOR'S COMPARTMENT…..1025
ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT…..1025
HANDRAILS AND STEPS…..1026
MOUNTING AND DISMOUNTING…..1026
NO PEOPLE ON ATTACHMENTS…..1026
PREVENTION OF BURNS…..1027
FIRE PREVENTION…..1027
ACTION IF FIRE OCCURS…..1028
WINDOW WASHER LIQUID…..1028
PRECAUTIONS WHEN USING ROPS (ROLL OVER PROTECTIVE STRUCTURE)…..1028
PRECAUTIONS FOR ATTACHMENTS…..1029
CAB WINDOW GLASSES…..1029
UNAUTHORIZED MODIFICATION…..1029
SAFETY AT WORKSITE…..1029
WORKING ON LOOSE GROUND…..1029
DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES…..1030
ENSURE GOOD VISIBILITY…..1030
VENTILATION FOR ENCLOSED AREAS…..1030
CHECKING SIGNALMAN'S SIGNALS AND SIGNS…..1031
BE CAREFUL ABOUT ASBESTOS DUST…..1031
PRECAUTIONS FOR OPERATION…..1032
BEFORE STARTING ENGINE…..1032
CHECKS BEFORE STARTING ENGINE…..1032
PRECAUTIONS WHEN STARTING…..1032
PRECAUTIONS IN COLD AREAS…..1033
OPERATION…..1034
CHECKS BEFORE OPERATION…..1034
PRECAUTIONS FOR MOVING MACHINE FORWARD OR IN REVERSE…..1034
PRECAUTIONS WHEN TRAVELING…..1035
TRAVELING ON SLOPES…..1036
PROHIBITED OPERATIONS…..1036
USING BRAKES…..1036
OPERATE CAREFULLY ON SNOW…..1036
PARKING MACHINE…..1037
TRANSPORTATION…..1038
SHIPPING…..1038
BATTERY…..1039
BATTERY HAZARD PREVENTION…..1039
STARTING WITH BOOSTER CABLES…..1040
TOWING…..1041
WHEN TOWING…..1041
PRECAUTIONS FOR MAINTENANCE…..1042
WARNING TAG…..1042
KEEP WORK PLACE CLEAN AND TIDY…..1042
APPOINT LEADER WHEN WORKING WITH OTHERS…..1042
STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE …..1043
TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING…..1044
PROPER TOOLS…..1044
HANDLING ACCUMULATOR…..1045
PERSONNEL…..1045
ATTACHMENTS…..1045
WORK UNDER THE MACHINE…..1046
NOISE…..1046
PRECAUTIONS WHEN USING HAMMER…..1046
REPAIR WELDING…..1046
REMOVING BATTERY TERMINAL…..1046
PRECAUTIONS WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION…..1047
DO NOT DISASSEMBLE RECOIL SPRING…..1047
PRECAUTION WITH HIGH-PRESSURE OIL…..1047
PRECAUTION FOR HIGH FUEL PRESSURE…..1047
HANDLING HIGH-PRESSURE HOSES…..1048
PRECAUTION FOR HIGH VOLTAGE…..1048
WASTE MATERIAL…..1048
MAINTENANCE FOR AIR CONDITIONER…..1048
COMPRESSED AIR…..1048
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS…..1049
OPERATION…..1050
GENERAL VIEW…..1051
GENERAL VIEW OF MACHINE…..1051
GENERAL VIEW OF CONTROLS AND GAUGES…..1052
EXPLANATION OF COMPONENTS…..1054
FRONT PANEL…..1054
SWITCH…..1083
CONTROL LEVERS, PEDALS…..1087
DUST INDICATOR…..1095
POWER SOURSE…..1096
FUSE BOX…..1096
FUSIBLE LINK…..1099
DOOR OPEN LOCK…..1099
SASH GLASS INTERMEDIATE LOCK…..1100
DOOR POCKET…..1100
ASHTRAY…..1100
TOOL BOX…..1101
CAR STEREO,HANDLING…..1102
AIR CONDITIONER, HANDLING…..1110
ACCUMULATOR, HANDLING…..1115
OPERATION…..1116
CHECK BEFORE STARTING ENGINE, ADJUST…..1116
STARTING ENGINE…..1134
OPERATIONS AND CHECKS AFTER STARTING ENGINE…..1138
STOPPING ENGINE…..1141
CHECK AFTER STOPPING ENGINE…..1141
MOVING MACHINE OFF…..1142
STOPPING MACHINE…..1144
SHIFTING GEAR…..1145
SHIFTING BETWEEN FOEWARD AND REVERSE…..1149
STEERING MACHINE…..1151
PRECAUTIONS FOR OPERATION…..1154
PARKING MACHINE…..1156
CHECK AFTER FINISHING WORK…..1158
LOCKING…..1158
WORK POSSIBLE USING BULLDOZER…..1159
EFECTIVE USE OF MODE SELECTION SYSTEM…..1161
RIPPER OPERATION…..1166
OPERATING METHOD FOR RIPPING OPERATIONS…..1169
ADJUSTING POSTURE OF WORK EQUIPMENT…..1173
TIPS FOR LONGER UNDERCARRIAGE LIFE…..1176
TRANSPORTATION…..1178
TRANSPORTATION PROCEDURE…..1178
LOADING, UNLOADING WORK…..1178
PRECAUTIONS FOR LOADING…..1178
METHOD OF LIFTING MACHINE…..1179
PRECAUTIONS FOR TRANSPORTATION…..1180
TRAVELING ON ROADS…..1180
REMOVAL OF CAB…..1180
INSTALLATION OF CAB…..1181
COLD WEATHER OPERATION…..1182
PRECAUTIONS FOR LOW TEMPERATURE…..1182
AFTER COMPLETION OF WORK…..1183
AFTER COLD WEATHER…..1184
LONG-TERM STORAGE…..1185
BEFORE STORAGE…..1185
DURING STORAGE…..1185
AFTER STORAGE…..1185
TROUBLESHOOTING…..1186
AFTER RUNNING OUT OF FUEL…..1186
METHOD OF TOWING MACHINE…..1187
IF BATTERY IS DISCHARGED…..1188
OTHER TROUBLE…..1191
WHEN MODE SELECTION SYSTEM FLASHES…..1196
MAINTENANCE…..1197
GUIDES TO MAINTENANCE…..1198
OUTLINES OF SERVICE…..1201
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC…..1201
OUTLINE OF ELECTRIC SYSTEM…..1204
WEAR PARTS LIST…..1205
WEAR PARTS LIST…..1205
USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE…..1206
PROPER SELECTION OF FUEL, COOLANT AND LUBRICANTS…..1206
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS…..1210
TORQUE LIST…..1210
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS…..1211
SAFETY CRITICAL PARTS…..1212
MAINTENANCE SCHEDULE CHART…..1214
MAINTENANCE SCHEDULE CHART…..1214
SERVICE PROCEDURE…..1217
INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)…..1217
WHEN REQUIRED…..1218
CLEAN INSIDE OF COOLING SYSTEM…..1218
CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT…..1221
CHECK TRACK TENSION…..1223
CHECK AND TIGHTEN TRACK SHOE BOLTS…..1225
ADJUST IDLER CLEARANCE…..1226
CLEAN, CHECK RADIATOR FINS…..1229
CLEAN FUEL TANK STRAINER…..1229
DRAIN WATER AND SEDIMENT IN FUEL TANK…..1230
CLEAN STEERING CLUTCH CASE BREATHER…..1230
REPLACE AIE CONDITIONER BELT…..1230
CLEAN, CHECK HYDRAULIC COOLER FINS…..1230
CHECK UNDERCARRIAGE OIL…..1231
CLEAN AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER)…..1232
CHECK, ADJUST AIR CONDITIONER…..1232
LUBRICATE DOOR HINGE…..1233
CHECK DOOR LATCH…..1234
CHECK DOOR LOCK STRIKER…..1234
REPLACE DOOR DAMPER…..1235
CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID…..1235
REPLACE WIPER BLADE…..1236
BLEED AIR FROM HEAD END OF RIGHT PITCH CYLINDER…..1237
BLEEDING AIR IN HYDRAULIC SYSTEM…..1237
CHECK ELECTRICAL INTAKE AIR HEATER…..1237
LUBRICATING…..1238
CHECK BEFORE STARTING…..1239
EVERY 250 HOURS SERVICE…..1240
LUBRICATING…..1240
CHECK ALTERNATOR DRIVE BELT TENSION, ADJUST…..1242
CHECK LEVEL OF BATTERY ELECTROLYTE…..1243
CHECK BRAKE PERFORMANCE…..1245
CHECK OIL LEVEL IN DAMPER CASE, ADD OIL…..1246
EVERY 500 HOURS SERVICE…..1247
CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE AND BYPASS FILTER CARTRIDGE…..1247
REPLACE FUEL FILTER CARTRIDGE…..1248
REPLACE POWER TRAIN OIL FILTER ELEMENT, STEERING LUBRICATING OIL FILTER ELEMENT…..1249
CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL…..1250
EVERY 1000 HOURS SERVICE…..1251
CHANGE OIL IN POWER TRAIN CASE, WASH STRAINERS (POWER TRAIN PUMP STRAINER, SCAVENGING PUMP STRAINER)…..1251
CHECK, CLEAN FUEL STRAINER…..1253
CHECK FOR LOOSE ROPS MOUNT BOLTS…..1253
REPLACE MAIN CORROSION RESISTOR CARTRIDGE AND SUB CORROSION RESISTOR CARTRIDGE…..1254
CHECK TIGHTENING PARTS OF TURBOCHARGER…..1254
REPLACE CHARGE FILTER ELEMENT…..1255
EVERY 2000 HOURS SERVICE…..1256
CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC OIL FILTER ELEMENT, CLEAN HYDRAULIC TANK STRAINER…..1256
CHANGE OIL IN FINAL DRIVE CASE…..1258
CHANGE OIL IN DAMPER CASE, CLEAN DAMPER BREATHER…..1259
CHECK PIVOT BEARING OIL LEVEL, ADD OIL…..1260
CHECK OIL LEVEL IN RECOIL SPRING, ASSIST CYLINDER CASE, ADD OIL…..1261
CLEAN ENGINE BREATHER ELEMENT…..1261
CHECK ALTERNATOR,STARTING MOTOR…..1261
EVERY 4000 HOURS SERVICE…..1262
CHECK WATER PUMP…..1262
CHECK VIBRATION DAMPER…..1262
CLEAN, CHECK TURBOCHARGER…..1262
CHECK PLAY OF TURBOCHARGER ROTOR…..1262
CHECK ENGINE VALVE CLEARANCE, ADJUST…..1262
CHECK INJECTOR…..1262
CHECKING FOR LOOSENESS OF HIGH-PRESSURE CLAMP, HARDENING OF RUBBER…..1263
CHECKING FOR MISSING FUEL SPRAY PREVENTION CAP, HARDENING OF RUBBER…..1264
CHECK MAIN FRAME, WORK EQUIPMENT (BLADE, RIPPER)…..1265
EVERY 8000 HOURS SERVICE…..1266
REPLACE INJECTOR NOZZLE TIP…..1266
REPLACE HIGH-PRESSURE PIPING CLAMP…..1266
REPLACE FUEL SPLAY PREVENTION CAP…..1266
SPECIFICATIONS…..1267
SPECIFICATIONS…..1268
ATTACHMENTS, OPTIONS…..1269
GENERAL PRECAURIONS…..1270
PRECAUTIONS RELATED TO SAFETY…..1270
SELECTION OF TRACK SHOE…..1271
SELECTION OF TRACK SHOES…..1271
PROCEDURE FOR SELECTING RIPPER POINT…..1272
PROCEDURE FOR SELECTING RIPPER POINT…..1272
CAP WITH LOCK, HANDLING…..1273
METHOD OF OPENING AND CLOSING CAP WITH LOCK…..1273
EFECTIVE METHOD OF OPERATION FOR DUAL TILT DOZER…..1274
BLADE CONDITION…..1274
DOZING WORK…..1276
LEVELING (SPREADING) OPERATION…..1279
DITCHING OPERATION…..1279
BOULDER RAISING OPERATION…..1279
SIDE-CUTTING OPERATIONS…..1280
HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND)…..1280
SHOE SLIP CONTROL…..1281
MODE SELECTION SWITCH PANEL (SHOE SLIP CONTROL)…..1281
EFECTIVE USE OF MODE SELECTION SYSTEM…..1282
IF MODE SELECTION SYSTEM FLASHES…..1288
INDEX…..1289
SRAM044701P – БУЛЬДОЗЕР GALEO D275A-5 Инструкция по эксплуатации и техобслуживанию…..1293
ИНСТРУКЦИЯ ПО ЭКСПЛУАТАЦИИ И ТЕХОБСЛУЖИВАНИЮ D275A-5 GALEO…..1293
ПРЕДИСЛОВИЕ…..1295
ПРЕДИСЛОВИЕ…..1296
ИНФОРМАЦИЯ ПО ТЕХНИКЕ БЕЗОПАСНОСТИ…..1299
ОБЩИЕ СВЕДЕНИЯ О МАШИНЕ…..1301
НЕОБХОДИМЫЕ СВЕДЕНИЯ…..1302
СОДЕРЖАНИЕ…..1306
ТЕХНИКА БЕЗОПАСНОСТИ…..1313
ТЕХНИКА БЕЗОПАСНОСТИ…..1314
ТАБЛИЧКИ С ПРЕДУПРЕДИТЕЛЬНЫМИ НАДПИСЯМИ…..1316
ОБЩИЕ МЕРЫ ПРЕДОСТОРОЖНОСТИ…..1320
МЕРЫ ПРЕДОСТОРОЖНОСТИ ПРИ ЭКСПЛУАТАЦИИ МАШИНЫ…..1329
МЕРЫ ПРЕДОСТОРОЖНОСТИ ПРИ ТЕХОБСЛУЖИВАНИИ…..1339
ЭКСПЛУАТАЦИЯ…..1347
ОБЩИЙ ВИД…..1348
ПОЯСНЕНИЯ К КОМПОНЕНТАМ…..1351
ЭКСПЛУАТАЦИЯ…..1408
ТРАНСПОРТИРОВКА…..1462
РАБОТА ПРИ НИЗКОЙ ТЕМПЕРАТУРЕ ОКРУЖАЮЩЕГО ВОЗДУХА…..1466
КОНСЕРВАЦИЯ…..1469
ДИАГНОСТИКА НЕИСПРАВНОСТЕЙ…..1470
ТЕХОБСЛУЖИВАНИЕ…..1481
УКАЗАНИЯ ПО ТЕХОБСЛУЖИВАНИЮ…..1482
ОБЩИЕ СВЕДЕНИЯ О ТЕХОБСЛУЖИВАНИИ…..1485
ПЕРЕЧЕНЬ БЫСТРОИЗНАШИВАЮЩИХСЯ ДЕТАЛЕЙ…..1489
ИСПОЛЬЗОВАНИЕ ТОПЛИВА, ОХЛАЖДАЮЩЕЙ ЖИДКОСТИ И СМАЗОЧНЫХ МАТЕРИАЛОВ В ЗАВИСИМОСТИ ОТ ТЕМПЕРАТУРЫ ОКРУЖАЮЩЕГО ВОЗДУХА…..1490
НОРМАТИВНЫЕ МОМЕНТЫ ЗАТЯЖКИ БОЛТОВ И ГАЕК…..1494
ПЕРИОДИЧЕСКАЯ ЗАМЕНА ОТВЕТСТВЕННЫХ ДЕТАЛЕЙ…..1496
ГРАФИК ПРОВЕДЕНИЯ ТЕХОБСЛУЖИВАНИЯ…..1498
ПОРЯДОК ТЕХОБСЛУЖИВАНИЯ…..1500
ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ…..1551
ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ…..1552
СМЕННОЕ РАБОЧЕЕ ОБОРУДОВАНИЕ, ОПЦИИ…..1553
ОБЩИЕ МЕРЫ ПРЕДОСТОРОЖНОСТИ…..1554
ВЫБОР ГУСЕНИЧНЫХ ЦЕПЕЙ…..1555
ПОРЯДОК ВЫБОРА ЗУБА РЫХЛИТЕЛЯ…..1556
КРЫШКА С ЗАМКОМ…..1557
ПОРЯДОК РАБОТЫ С ОТВАЛОМ С ДВУМЯ ЦИЛИНДРАМИ ПЕРЕКОСА…..1558
РЕЖИМ АНТИПРОБУКСОВОЧНОГО УСТРОЙСТВА…..1565
АЛФАВИТНЫЙ УКАЗАТЕЛЬ…..1573
ВЫХОДНЫЕ ДАННЫЕ…..1575
SRAM049500 – БУЛЬДОЗЕР D275A-5 Инструкция по эксплуатации и техобслуживанию…..1577
TEN00034-02 – Bulldozer GALEO D275AX-5 Operation & Maintenance Manual (SN20164&up)…..1877
COVER…..1877
FOREWORD…..1878
FOREWORD…..1879
SAFETY INFORMATION…..1882
INTRODUCTION…..1884
FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE…..1884
NECESSARY INFORMATION…..1885
MACHINE SERIAL NO. PLATE AND POSITION…..1885
ENGINE SERIAL NO. PLATE AND POSITION…..1885
BLADE SERIAL NO. PLATE POSITION …..1886
RIPPER SERIAL NO. PLATE POSITION…..1886
POSITION OF SERVICE METER…..1886
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR…..1887
CONTENTS…..1888
SAFETY…..1892
SAFETY…..1893
SAFETY LABELS…..1895
POSITIONS OF SAFETY PICTOGRAMS…..1895
SAFETY LABELS…..1896
GENERAL PRECAUTIONS…..1900
SAFETY RULES…..1900
IF ABNORMALITIES ARE FOUND…..1900
CLOTHING AND PERSONAL PROTECTIVE ITEMS…..1900
FIRE EXTINGUISHER AND FIRST AID KIT…..1900
SAFETY FEATURES…..1900
KEEP MACHINE CLEAN…..1901
INSIDE OPERATOR'S COMPARTMENT…..1901
ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT…..1901
HANDRAILS AND STEPS…..1902
PRECAUTIONS WHEN WORKING IN HIGH PLACES…..1902
MOUNTING AND DISMOUNTING…..1902
NO PEOPLE ON ATTACHMENTS…..1902
CRUSHING OR CUTTING PREVENTION…..1903
PREVENTION OF BURNS…..1903
FIRE PREVENTION…..1904
ACTION IF FIRE OCCURS…..1905
WINDOW WASHER LIQUID…..1905
PRECAUTIONS WHEN USING ROPS (ROLL OVER PROTECTIVE STRUCTURE)…..1905
PRECAUTIONS FOR ATTACHMENTS…..1905
CAB WINDOW GLASSES…..1905
UNAUTHORIZED MODIFICATION…..1905
SAFETY AT WORKSITE…..1906
WORKING ON LOOSE GROUND…..1906
DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES…..1907
ENSURE GOOD VISIBILITY…..1907
VENTILATION FOR ENCLOSED AREAS…..1908
CHECKING SIGNALMAN'S SIGNALS AND SIGNS…..1908
BE CAREFUL ABOUT ASBESTOS DUST…..1908
PRECAUTIONS FOR OPERATION…..1909
BEFORE STARTING ENGINE…..1909
CHECKS BEFORE STARTING ENGINE…..1909
PRECAUTIONS WHEN STARTING…..1910
PRECAUTIONS IN COLD AREAS…..1910
OPERATION…..1911
CHECKS BEFORE OPERATION…..1911
PRECAUTIONS FOR MOVING MACHINE FORWARD OR IN REVERSE…..1911
PRECAUTIONS WHEN TRAVELING…..1912
TRAVELING ON SLOPES…..1913
PROHIBITED OPERATIONS…..1913
USING BRAKES…..1913
OPERATE CAREFULLY ON SNOW…..1913
PARKING MACHINE…..1914
TRANSPORTATION…..1915
SHIPPING…..1915
BATTERY…..1916
BATTERY HAZARD PREVENTION…..1916
STARTING WITH BOOSTER CABLE…..1917
TOWING…..1918
WHEN TOWING…..1918
PRECAUTIONS FOR MAINTENANCE…..1919
WARNING TAG…..1919
KEEP WORK PLACE CLEAN AND TIDY…..1919
APPOINT LEADER WHEN WORKING WITH OTHERS…..1919
STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE…..1920
TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING…..1921
PROPER TOOLS…..1921
HANDLING ACCUMULATOR…..1922
PERSONNEL…..1922
ATTACHMENTS…..1922
WORK UNDER THE MACHINE…..1922
NOISE…..1923
PRECAUTIONS WHEN USING HAMMER…..1923
REPAIR WELDING…..1923
REMOVING BATTERY TERMINAL…..1923
PRECAUTIONS WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION…..1923
DO NOT DISASSEMBLE RECOIL SPRING…..1924
PRECAUTION WITH HIGH-PRESSURE OIL…..1924
PRECAUTION FOR HIGH FUEL PRESSURE…..1924
HANDLING HIGH-PRESSURE HOSES…..1924
PRECAUTION FOR HIGH VOLTAGE…..1925
WASTE MATERIAL…..1925
MAINTENANCE FOR AIR CONDITIONER…..1925
COMPRESSED AIR…..1925
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS…..1925
OPERATION…..1926
GENERAL VIEW…..1927
GENERAL VIEW OF MACHINE…..1927
GENERAL VIEW OF CONTROLS AND GAUGES…..1928
EXPLANATION OF COMPONENTS…..1930
FRONT PANEL…..1930
SWITCHES…..1961
CONTROL LEVERS, PEDALS…..1965
DUST INDICATOR…..1974
POWER SOURCE…..1974
FUSE BOX…..1975
FUSIBLE LINK…..1978
DOOR OPEN LOCK…..1979
SASH GLASS INTERMEDIATE LOCK…..1979
DOOR POCKET…..1980
ASHTRAY…..1980
TOOL BOX…..1980
CAR STEREO, HANDLING…..1981
AIR CONDITIONER, HANDLING…..1989
ACCUMULATOR, HANDLING…..1995
OPERATION…..1996
CHECK BEFORE STARTING ENGINE, ADJUST…..1996
STARTING ENGINE…..2016
OPERATIONS AND CHECKS AFTER STARTING ENGINE…..2019
STOPPING ENGINE…..2022
CHECK AFTER STOPPING ENGINE…..2022
MOVING MACHINE…..2023
STOPPING MACHINE…..2025
SHIFTING GEAR…..2026
SHIFTING BETWEEN FORWARD AND REVERSE…..2029
STEERING MACHINE…..2031
PRECAUTIONS FOR OPERATION…..2034
PARKING MACHINE…..2036
CHECK AFTER FINISHING WORK…..2038
LOCKING…..2038
WORK POSSIBLE USING BULLDOZER…..2039
EFFECTIVE USE OF MODE SELECTION SYSTEM…..2041
RIPPER OPERATION…..2046
OPERATING METHOD FOR RIPPING OPERATIONS…..2049
ADJUSTING POSTURE OF WORK EQUIPMENT…..2054
TIPS FOR LONGER UNDERCARRIAGE LIFE…..2057
TRANSPORTATION…..2059
TRANSPORTATION PROCEDURE…..2059
LOADING, UNLOADING WORK…..2059
PRECAUTIONS FOR LOADING…..2060
METHOD OF LIFTING MACHINE…..2060
PRECAUTIONS FOR TRANSPORTATION…..2061
TRAVELING ON ROADS…..2061
REMOVAL OF CAB…..2062
INSTALLATION OF CAB…..2062
COLD WEATHER OPERATION…..2063
PRECAUTIONS FOR LOW TEMPERATURE…..2063
AFTER COMPLETION OF WORK…..2064
AFTER COLD WEATHER…..2064
LONG-TERM STORAGE…..2065
BEFORE STORAGE…..2065
DURING STORAGE…..2065
AFTER STORAGE…..2065
STARTING MACHINE AFTER LONG-TERM STORAGE…..2065
TROUBLESHOOTING…..2066
AFTER RUNNING OUT OF FUEL…..2066
METHOD OF TOWING MACHINE…..2067
IF BATTERY IS DISCHARGED…..2068
OTHER TROUBLE…..2071
WHEN MODE SELECTION SYSTEM FLASHES…..2076
MAINTENANCE…..2078
GUIDES TO MAINTENANCE…..2079
OUTLINES OF SERVICE…..2082
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC…..2082
OUTLINE OF ELECTRIC SYSTEM…..2085
WEAR PARTS…..2086
WEAR PARTS LIST…..2086
RECOMMENDED FUEL, COOLANT, AND LUBRICANT…..2087
USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE…..2088
RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL…..2089
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS…..2090
TORQUE LIST…..2090
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS…..2091
SAFETY CRITICAL PARTS…..2092
MAINTENANCE SCHEDULE CHART…..2093
MAINTENANCE SCHEDULE CHART…..2093
SERVICE PROCEDURE…..2096
INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)…..2096
WHEN REQUIRED…..2097
CLEAN INSIDE OF COOLING SYSTEM…..2097
CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT…..2101
CHECK AND ADJUST TRACK TENSION…..2106
CHECK AND TIGHTEN TRACK SHOE BOLTS…..2109
ADJUST IDLER CLEARANCE…..2110
REVERSE AND REPLACE THE END BITS AND CUTTING EDGES…..2111
CLEAN AND CHECK RADIATOR FINS…..2113
CLEAN FUEL TANK STRAINER…..2113
DRAIN WATER AND SEDIMENT IN FUEL TANK…..2114
CLEAN STEERING CLUTCH CASE BREATHER…..2114
REPLACE AIR CONDITIONER BELT…..2114
CLEAN AND CHECK HYDRAULIC COOLER FINS…..2114
CHECK UNDERCARRIAGE OIL…..2115
CLEAN AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER)…..2116
CHECK AND ADJUST AIR CONDITIONER…..2117
LUBRICATE DOOR HINGE…..2118
CHECK DOOR LATCH…..2118
CHECK DOOR LOCK STRIKER…..2118
REPLACE DOOR DAMPER…..2119
CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID…..2119
REPLACE WIPER BLADE…..2120
BLEED AIR FROM HEAD END OF RIGHT PITCH CYLINDER…..2121
BLEEDING AIR IN HYDRAULIC SYSTEM…..2121
CHECK ELECTRICAL INTAKE AIR HEATER…..2121
LUBRICATING…..2122
CHECK BEFORE STARTING…..2123
EVERY 250 HOURS SERVICE…..2124
LUBRICATING…..2124
CHECK ALTERNATOR DRIVE BELT TENSION, ADJUST…..2126
CHECK LEVEL OF BATTERY ELECTROLYTE…..2127
CHECK BRAKE PERFORMANCE…..2130
CHECK OIL LEVEL IN DAMPER CASE, ADD OIL…..2131
EVERY 500 HOURS SERVICE…..2132
CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE…..2132
REPLACE FUEL FILTER CARTRIDGE (MACHINES EQUIPPED WITHOUT ADDITIONAL FUEL FILTER CARTRIDGE)…..2134
REPLACE POWER TRAIN OIL FILTER ELEMENT, STEERING LUBRICATING OIL FILTER ELEMENT…..2136
CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL…..2137
REPLACE HYDRAULIC TANK BREATHER ELEMENT…..2137
REPLACE ADDITIONAL FUEL FILTER CARTRIDGE (IF EQUIPPED WITH MACHINES)…..2138
EVERY 1000 HOURS SERVICE…..2140
REPLACE FUEL FILTER CARTRIDGE (MACHINES EQUIPPED WITH ADDITIONAL FUEL FILTER CARTRIDGE)…..2140
CHANGE OIL IN POWER TRAIN CASE, WASH STRAINERS (POWER TRAIN PUMP STRAINER, SCAVENGING PUMP STRAINER)…..2142
CHECK, CLEAN FUEL STRAINER …..2144
CHECK FOR LOOSE ROPS MOUNT BOLTS…..2144
REPLACE MAIN CORROSION RESISTOR CARTRIDGE AND SUB CORROSION RESISTOR CARTRIDGE…..2145
CHECK TIGHTENING PARTS OF TURBOCHARGER…..2145
REPLACE CHARGE FILTER ELEMENT…..2146
EVERY 2000 HOURS SERVICE…..2147
CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC OIL FILTER ELEMENT, CLEAN HYDRAULIC TANK STRAINER…..2147
CHANGE OIL IN FINAL DRIVE CASE…..2149
CHANGE OIL IN DAMPER CASE, CLEAN DAMPER BREATHER…..2150
CHECK PIVOT BEARING OIL LEVEL, ADD OIL…..2151
CHECK OIL LEVEL IN RECOIL SPRING, ASSIST CYLINDER CASE, ADD OIL…..2152
CLEAN ENGINE BREATHER ELEMENT…..2152
CHECK ALTERNATOR, STARTING MOTOR…..2152
CHECK INJECTOR…..2153
EVERY 4000 HOURS SERVICE…..2154
CHECK WATER PUMP…..2154
CHECK VIBRATION DAMPER…..2154
CLEAN, CHECK TURBOCHARGER…..2154
CHECK PLAY OF TURBOCHARGER ROTOR…..2154
CHECK ENGINE VALVE CLEARANCE, ADJUST…..2154
CHECKING FOR LOOSENESS OF HIGH-PRESSURE CLAMP, HARDENING OF RUBBER…..2155
CHECKING FOR MISSING FUEL SPRAY PREVENTION CAP, HARDENING OF RUBBER…..2156
REPLACE INJECTOR ASSEMBLY…..2156
CHECK MAIN FRAME, WORK EQUIPMENT (BLADE, RIPPER)…..2157
EVERY 8000 HOURS SERVICE…..2158
REPLACE HIGH-PRESSURE PIPING CLAMPS…..2158
REPLACE FUEL SPLAY PREVENTION CAPS…..2158
SPECIFICATIONS…..2160
SPECIFICATIONS…..2161
ATTACHMENTS, OPTIONS…..2162
GENERAL PRECAUTIONS…..2163
PRECAUTIONS RELATED TO SAFETY…..2163
SELECTION OF TRACK SHOE…..2164
SELECTION OF TRACK SHOES…..2164
PROCEDURE FOR SELECTING RIPPER POINT…..2165
CAP WITH LOCK, HANDLING…..2166
METHOD OF OPENING AND CLOSING CAP WITH LOCK…..2166
EFFECTIVE METHOD OF OPERATION FOR DUAL TILT DOZER…..2167
BLADE CONDITION…..2167
DOZING WORK…..2169
LEVELING (SPREADING) OPERATION…..2172
DITCHING OPERATION…..2172
BOULDER RAISING OPERATION…..2172
SIDE-CUTTING OPERATIONS…..2173
HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND)…..2173
SHOE SLIP CONTROL…..2174
MODE SELECTION SWITCH PANEL (SHOE SLIP CONTROL)…..2174
EFFECTIVE USE OF MODE SELECTION SYSTEM…..2175
IF MODE SELECTION SYSTEM FLASHES…..2182
HANDLING MACHINES EQUIPPED WITH KOMTRAX…..2183
BASIC PRECAUTIONS…..2183
INDEX…..2184
TEN00035-02 – Bulldozer GALEO D275AX-5 Operation & Maintenance Manual (SN20164&up)…..2188
COVER…..2188
FOREWORD…..2189
FOREWORD…..2190
SAFETY INFORMATION…..2193
INTRODUCTION…..2195
FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE…..2195
NECESSARY INFORMATION…..2196
MACHINE SERIAL NO. PLATE AND POSITION…..2196
ENGINE SERIAL NO. PLATE AND POSITION…..2196
BLADE SERIAL NO. PLATE POSITION…..2197
RIPPER SERIAL NO. PLATE POSITION…..2197
POSITION OF SERVICE METER…..2197
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR…..2198
CONTENTS…..2199
SAFETY…..2203
SAFETY…..2204
SAFETY LABELS…..2206
POSITIONS OF SAFETY PICTOGRAMS…..2206
SAFETY LABELS…..2207
GENERAL PRECAUTIONS…..2211
SAFETY RULES…..2211
IF ABNORMALITIES ARE FOUND…..2211
CLOTHING AND PERSONAL PROTECTIVE ITEMS…..2211
FIRE EXTINGUISHER AND FIRST AID KIT…..2211
SAFETY FEATURES…..2211
KEEP MACHINE CLEAN…..2212
INSIDE OPERATOR'S COMPARTMENT…..2212
ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT…..2212
HANDRAILS AND STEPS…..2213
PRECAUTIONS WHEN WORKING IN HIGH PLACES…..2213
MOUNTING AND DISMOUNTING…..2213
NO PEOPLE ON ATTACHMENTS…..2213
CRUSHING OR CUTTING PREVENTION…..2214
PREVENTION OF BURNS…..2214
FIRE PREVENTION…..2215
ACTION IF FIRE OCCURS…..2216
WINDOW WASHER LIQUID…..2216
PRECAUTIONS WHEN USING ROPS (ROLL OVER PROTECTIVE STRUCTURE)…..2216
PRECAUTIONS FOR ATTACHMENTS…..2216
CAB WINDOW GLASSES…..2216
UNAUTHORIZED MODIFICATION…..2216
SAFETY AT WORKSITE…..2217
WORKING ON LOOSE GROUND…..2217
DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES…..2218
ENSURE GOOD VISIBILITY…..2218
VENTILATION FOR ENCLOSED AREAS…..2219
CHECKING SIGNALMAN'S SIGNALS AND SIGNS…..2219
BE CAREFUL ABOUT ASBESTOS DUST…..2219
PRECAUTIONS FOR OPERATION…..2220
BEFORE STARTING ENGINE…..2220
CHECKS BEFORE STARTING ENGINE…..2220
PRECAUTIONS WHEN STARTING…..2221
PRECAUTIONS IN COLD AREAS…..2221
OPERATION…..2222
CHECKS BEFORE OPERATION…..2222
PRECAUTIONS FOR MOVING MACHINE FORWARD OR IN REVERSE…..2222
PRECAUTIONS WHEN TRAVELING…..2223
TRAVELING ON SLOPES…..2224
PROHIBITED OPERATIONS…..2224
USING BRAKES…..2224
OPERATE CAREFULLY ON SNOW…..2224
PARKING MACHINE…..2225
TRANSPORTATION…..2226
SHIPPING…..2226
BATTERY…..2227
BATTERY HAZARD PREVENTION…..2227
STARTING WITH BOOSTER CABLE…..2228
TOWING…..2229
WHEN TOWING…..2229
PRECAUTIONS FOR MAINTENANCE…..2230
WARNING TAG…..2230
KEEP WORK PLACE CLEAN AND TIDY…..2230
APPOINT LEADER WHEN WORKING WITH OTHERS…..2230
STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE…..2231
TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING…..2232
PROPER TOOLS…..2232
HANDLING ACCUMULATOR…..2233
PERSONNEL…..2233
ATTACHMENTS…..2233
WORK UNDER THE MACHINE…..2233
NOISE…..2234
PRECAUTIONS WHEN USING HAMMER…..2234
REPAIR WELDING…..2234
REMOVING BATTERY TERMINAL…..2234
PRECAUTIONS WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION…..2234
DO NOT DISASSEMBLE RECOIL SPRING…..2235
PRECAUTION WITH HIGH-PRESSURE OIL…..2235
PRECAUTION FOR HIGH FUEL PRESSURE…..2235
HANDLING HIGH-PRESSURE HOSES…..2235
PRECAUTION FOR HIGH VOLTAGE…..2236
WASTE MATERIAL…..2236
MAINTENANCE FOR AIR CONDITIONER…..2236
COMPRESSED AIR…..2236
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS…..2236
OPERATION…..2237
GENERAL VIEW…..2238
GENERAL VIEW OF MACHINE…..2238
GENERAL VIEW OF CONTROLS AND GAUGES…..2239
EXPLANATION OF COMPONENTS…..2241
FRONT PANEL…..2241
SWITCHES…..2272
CONTROL LEVERS, PEDALS…..2276
DUST INDICATOR…..2285
POWER SOURCE…..2285
FUSE BOX…..2286
FUSIBLE LINK…..2289
DOOR OPEN LOCK…..2289
SASH GLASS INTERMEDIATE LOCK…..2290
DOOR POCKET…..2290
ASHTRAY…..2290
TOOL BOX…..2291
CAR STEREO, HANDLING…..2292
AIR CONDITIONER, HANDLING…..2300
ACCUMULATOR, HANDLING…..2306
OPERATION…..2307
CHECK BEFORE STARTING ENGINE, ADJUST…..2307
STARTING ENGINE…..2328
OPERATIONS AND CHECKS AFTER STARTING ENGINE…..2333
STOPPING ENGINE…..2336
CHECK AFTER STOPPING ENGINE…..2336
MOVING MACHINE…..2337
STOPPING MACHINE…..2339
SHIFTING GEAR…..2340
SHIFTING BETWEEN FORWARD AND REVERSE…..2343
STEERING MACHINE…..2345
PRECAUTIONS FOR OPERATION…..2348
PARKING MACHINE…..2350
CHECK AFTER FINISHING WORK…..2352
LOCKING…..2352
WORK POSSIBLE USING BULLDOZER…..2353
EFFECTIVE USE OF MODE SELECTION SYSTEM…..2355
RIPPER OPERATION…..2360
OPERATING METHOD FOR RIPPING OPERATIONS…..2363
ADJUSTING POSTURE OF WORK EQUIPMENT…..2368
TIPS FOR LONGER UNDERCARRIAGE LIFE…..2371
TRANSPORTATION…..2373
TRANSPORTATION PROCEDURE…..2373
LOADING, UNLOADING WORK…..2373
PRECAUTIONS FOR LOADING…..2374
METHOD OF LIFTING MACHINE…..2374
PRECAUTIONS FOR TRANSPORTATION…..2375
TRAVELING ON ROADS…..2375
REMOVAL OF CAB…..2376
INSTALLATION OF CAB…..2376
COLD WEATHER OPERATION…..2377
PRECAUTIONS FOR LOW TEMPERATURE…..2377
AFTER COMPLETION OF WORK…..2378
AFTER COLD WEATHER…..2378
LONG-TERM STORAGE…..2379
BEFORE STORAGE…..2379
DURING STORAGE…..2379
AFTER STORAGE…..2379
STARTING MACHINE AFTER LONG-TERM STORAGE…..2379
TROUBLESHOOTING…..2380
AFTER RUNNING OUT OF FUEL…..2380
METHOD OF TOWING MACHINE…..2381
IF BATTERY IS DISCHARGED…..2382
OTHER TROUBLE…..2385
WHEN MODE SELECTION SYSTEM FLASHES…..2390
MAINTENANCE…..2391
GUIDES TO MAINTENANCE…..2392
OUTLINES OF SERVICE…..2395
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC…..2395
OUTLINE OF ELECTRIC SYSTEM…..2398
WEAR PARTS…..2399
WEAR PARTS LIST…..2399
RECOMMENDED FUEL, COOLANT, AND LUBRICANT…..2400
USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE…..2401
RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL…..2402
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS…..2403
TORQUE LIST…..2403
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS…..2404
SAFETY CRITICAL PARTS…..2405
MAINTENANCE SCHEDULE CHART…..2406
MAINTENANCE SCHEDULE CHART…..2406
SERVICE PROCEDURE…..2409
INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)…..2409
WHEN REQUIRED…..2410
CLEAN INSIDE OF COOLING SYSTEM…..2410
CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT…..2414
CHECK AND ADJUST TRACK TENSION…..2419
CHECK AND TIGHTEN TRACK SHOE BOLTS…..2422
ADJUST IDLER CLEARANCE…..2423
REVERSE AND REPLACE THE END BITS AND CUTTING EDGES…..2424
CLEAN AND CHECK RADIATOR FINS…..2426
CLEAN FUEL TANK STRAINER…..2426
DRAIN WATER AND SEDIMENT IN FUEL TANK…..2427
CLEAN STEERING CLUTCH CASE BREATHER…..2427
REPLACE AIR CONDITIONER BELT…..2427
CLEAN AND CHECK HYDRAULIC COOLER FINS…..2427
CHECK UNDERCARRIAGE OIL…..2428
CLEAN AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER)…..2429
CHECK AND ADJUST AIR CONDITIONER…..2430
LUBRICATE DOOR HINGE…..2431
CHECK DOOR LATCH…..2431
CHECK DOOR LOCK STRIKER…..2431
REPLACE DOOR DAMPER…..2432
CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID…..2432
REPLACE WIPER BLADE…..2433
BLEED AIR FROM HEAD END OF RIGHT PITCH CYLINDER…..2434
BLEEDING AIR IN HYDRAULIC SYSTEM…..2434
CHECK ELECTRICAL INTAKE AIR HEATER…..2435
LUBRICATING…..2435
CHECK BEFORE STARTING…..2436
EVERY 250 HOURS SERVICE…..2437
LUBRICATING…..2437
CHECK ALTERNATOR DRIVE BELT TENSION, ADJUST…..2439
CHECK LEVEL OF BATTERY ELECTROLYTE…..2440
CHECK BRAKE PERFORMANCE…..2443
CHECK OIL LEVEL IN DAMPER CASE, ADD OIL…..2444
EVERY 500 HOURS SERVICE…..2445
CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE …..2445
REPLACE FUEL FILTER CARTRIDGE (MACHINES EQUIPPED WITHOUT ADDITIONAL FUEL FILTER CARTRIDGE)…..2446
REPLACE POWER TRAIN OIL FILTER ELEMENT, STEERING LUBRICATING OIL FILTER ELEMENT…..2448
CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL…..2449
REPLACE HYDRAULIC TANK BREATHER ELEMENT…..2449
REPLACE ADDITIONAL FUEL FILTER CARTRIDGE (IF EQUIPPED WITH MACHINES)…..2450
EVERY 1000 HOURS SERVICE…..2452
REPLACE FUEL FILTER CARTRIDGE (MACHINES EQUIPPED WITH ADDITIONAL FUEL FILTER CARTRIDGE)…..2452
CHANGE OIL IN POWER TRAIN CASE, WASH STRAINERS (POWER TRAIN PUMP STRAINER, SCAVENGING PUMP STRAINER)…..2454
CHECK, CLEAN FUEL STRAINER…..2456
CHECK FOR LOOSE ROPS MOUNT BOLTS…..2456
REPLACE MAIN CORROSION RESISTOR CARTRIDGE AND SUB CORROSION RESISTOR CARTRIDGE…..2457
CHECK TIGHTENING PARTS OF TURBOCHARGER…..2457
REPLACE CHARGE FILTER ELEMENT…..2458
EVERY 2000 HOURS SERVICE…..2459
CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC OIL FILTER ELEMENT, CLEAN HYDRAULIC TANK STRAINER…..2459
CHANGE OIL IN FINAL DRIVE CASE…..2461
CHANGE OIL IN DAMPER CASE, CLEAN DAMPER BREATHER…..2462
CHECK PIVOT BEARING OIL LEVEL, ADD OIL…..2463
CHECK OIL LEVEL IN RECOIL SPRING, ASSIST CYLINDER CASE, ADD OIL…..2464
CLEAN ENGINE BREATHER ELEMENT…..2464
CHECK ALTERNATOR, STARTING MOTOR…..2464
CHECK INJECTOR…..2465
EVERY 4000 HOURS SERVICE…..2466
CHECK WATER PUMP…..2466
CHECK VIBRATION DAMPER…..2466
CLEAN, CHECK TURBOCHARGER…..2466
CHECK PLAY OF TURBOCHARGER ROTOR…..2466
CHECK ENGINE VALVE CLEARANCE, ADJUST…..2466
CHECKING FOR LOOSENESS OF HIGH-PRESSURE CLAMP, HARDENING OF RUBBER…..2467
CHECKING FOR MISSING FUEL SPRAY PREVENTION CAP, HARDENING OF RUBBER…..2468
REPLACE INJECTOR ASSEMBLY…..2468
CHECK MAIN FRAME, WORK EQUIPMENT (BLADE, RIPPER)…..2469
EVERY 8000 HOURS SERVICE…..2470
REPLACE HIGH-PRESSURE PIPING CLAMPS…..2470
REPLACE FUEL SPLAY PREVENTION CAPS…..2470
SPECIFICATIONS…..2471
SPECIFICATIONS…..2472
ATTACHMENTS, OPTIONS…..2473
GENERAL PRECAUTIONS…..2474
PRECAUTIONS RELATED TO SAFETY…..2474
SELECTION OF TRACK SHOE…..2475
SELECTION OF TRACK SHOES…..2475
PROCEDURE FOR SELECTING RIPPER POINT…..2476
PROCEDURE FOR SELECTING RIPPER POINT…..2476
CAP WITH LOCK, HANDLING…..2477
METHOD OF OPENING AND CLOSING CAP WITH LOCK…..2477
EFFECTIVE METHOD OF OPERATION FOR DUAL TILT DOZER…..2478
BLADE CONDITION…..2478
DOZING WORK…..2480
LEVELING (SPREADING) OPERATION…..2483
DITCHING OPERATION…..2483
BOULDER RAISING OPERATION…..2483
SIDE-CUTTING OPERATIONS…..2484
HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND)…..2484
SHOE SLIP CONTROL…..2485
MODE SELECTION SWITCH PANEL (SHOE SLIP CONTROL)…..2485
EFFECTIVE USE OF MODE SELECTION SYSTEM…..2486
IF MODE SELECTION SYSTEM FLASHES…..2493
HANDLING MACHINES EQUIPPED WITH KOMTRAX…..2494
BASIC PRECAUTIONS…..2494
INDEX…..2495
TEN00036-02 – Bulldozer GALEO D275A-5 Operation & Maintenance Manual (SN25178&up)…..2499
COVER…..2499
FOREWORD…..2500
FOREWORD…..2501
SAFETY INFORMATION…..2504
INTRODUCTION…..2506
FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE…..2506
NECESSARY INFORMATION…..2507
MACHINE SERIAL NO. PLATE AND POSITION…..2507
ENGINE SERIAL NO. PLATE AND POSITION…..2507
BLADE SERIAL NO. PLATE POSITION…..2508
RIPPER SERIAL NO. PLATE POSITION…..2508
POSITION OF SERVICE METER…..2508
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR…..2509
CONTENTS…..2510
SAFETY…..2514
SAFETY…..2515
SAFETY LABELS…..2517
POSITIONS OF SAFETY PICTOGRAMS…..2517
SAFETY LABELS…..2518
GENERAL PRECAUTIONS…..2522
SAFETY RULES…..2522
IF ABNORMALITIES ARE FOUND…..2522
CLOTHING AND PERSONAL PROTECTIVE ITEMS…..2522
FIRE EXTINGUISHER AND FIRST AID KIT…..2522
SAFETY FEATURES…..2522
KEEP MACHINE CLEAN…..2523
INSIDE OPERATOR'S COMPARTMENT…..2523
ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT…..2523
HANDRAILS AND STEPS…..2524
PRECAUTIONS WHEN WORKING IN HIGH PLACES…..2524
MOUNTING AND DISMOUNTING…..2524
NO PEOPLE ON ATTACHMENTS…..2524
CRUSHING OR CUTTING PREVENTION…..2525
PREVENTION OF BURNS…..2525
FIRE PREVENTION…..2526
ACTION IF FIRE OCCURS…..2527
WINDOW WASHER LIQUID…..2527
PRECAUTIONS WHEN USING ROPS (ROLL OVER PROTECTIVE STRUCTURE)…..2527
PRECAUTIONS FOR ATTACHMENTS…..2527
CAB WINDOW GLASSES…..2527
UNAUTHORIZED MODIFICATION…..2527
SAFETY AT WORKSITE…..2528
WORKING ON LOOSE GROUND…..2528
DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES…..2529
ENSURE GOOD VISIBILITY…..2529
VENTILATION FOR ENCLOSED AREAS…..2530
CHECKING SIGNALMAN'S SIGNALS AND SIGNS…..2530
BE CAREFUL ABOUT ASBESTOS DUST…..2530
PRECAUTIONS FOR OPERATION…..2531
BEFORE STARTING ENGINE…..2531
CHECKS BEFORE STARTING ENGINE…..2531
PRECAUTIONS WHEN STARTING…..2532
PRECAUTIONS IN COLD AREAS…..2532
OPERATION…..2533
CHECKS BEFORE OPERATION…..2533
PRECAUTIONS FOR MOVING MACHINE FORWARD OR IN REVERSE…..2533
PRECAUTIONS WHEN TRAVELING…..2534
TRAVELING ON SLOPES…..2535
PROHIBITED OPERATIONS…..2535
USING BRAKES…..2535
OPERATE CAREFULLY ON SNOW…..2535
PARKING MACHINE…..2536
TRANSPORTATION…..2537
SHIPPING…..2537
BATTERY…..2538
BATTERY HAZARD PREVENTION…..2538
STARTING WITH BOOSTER CABLE…..2539
TOWING…..2540
WHEN TOWING…..2540
PRECAUTIONS FOR MAINTENANCE…..2541
WARNING TAG…..2541
KEEP WORK PLACE CLEAN AND TIDY…..2541
APPOINT LEADER WHEN WORKING WITH OTHERS…..2541
STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE…..2542
TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING…..2543
PROPER TOOLS…..2543
HANDLING ACCUMULATOR…..2544
PERSONNEL…..2544
ATTACHMENTS…..2544
WORK UNDER THE MACHINE…..2544
NOISE…..2545
PRECAUTIONS WHEN USING HAMMER…..2545
REPAIR WELDING…..2545
REMOVING BATTERY TERMINAL…..2545
PRECAUTIONS WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION…..2545
DO NOT DISASSEMBLE RECOIL SPRING…..2546
PRECAUTION WITH HIGH-PRESSURE OIL…..2546
PRECAUTION FOR HIGH FUEL PRESSURE…..2546
HANDLING HIGH-PRESSURE HOSES…..2546
PRECAUTION FOR HIGH VOLTAGE…..2547
WASTE MATERIAL…..2547
MAINTENANCE FOR AIR CONDITIONER…..2547
COMPRESSED AIR…..2547
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS…..2547
OPERATION…..2548
GENERAL VIEW…..2549
GENERAL VIEW OF MACHINE…..2549
GENERAL VIEW OF CONTROLS AND GAUGES…..2550
EXPLANATION OF COMPONENTS…..2552
FRONT PANEL…..2552
SWITCHES…..2579
CONTROL LEVERS, PEDALS…..2583
DUST INDICATOR…..2592
POWER SOURCE…..2592
FUSE BOX…..2593
FUSIBLE LINK…..2596
DOOR OPEN LOCK…..2597
SASH GLASS INTERMEDIATE LOCK…..2598
DOOR POCKET…..2598
ASHTRAY…..2598
TOOL BOX…..2599
CAR STEREO, HANDLING…..2600
AIR CONDITIONER, HANDLING…..2608
ACCUMULATOR, HANDLING…..2614
OPERATION…..2615
CHECK BEFORE STARTING ENGINE, ADJUST…..2615
STARTING ENGINE…..2636
OPERATIONS AND CHECKS AFTER STARTING ENGINE…..2639
STOPPING ENGINE…..2642
CHECK AFTER STOPPING ENGINE…..2642
MOVING MACHINE…..2643
STOPPING MACHINE…..2645
SHIFTING GEAR…..2646
SHIFTING BETWEEN FORWARD AND REVERSE…..2650
STEERING MACHINE…..2652
PRECAUTIONS FOR OPERATION…..2654
PARKING MACHINE…..2656
CHECK AFTER FINISHING WORK…..2658
LOCKING…..2658
WORK POSSIBLE USING BULLDOZER…..2659
RIPPER OPERATION…..2661
OPERATING METHOD FOR RIPPING OPERATIONS…..2664
ADJUSTING POSTURE OF WORK EQUIPMENT…..2669
TIPS FOR LONGER UNDERCARRIAGE LIFE…..2672
TRANSPORTATION…..2674
TRANSPORTATION PROCEDURE…..2674
LOADING, UNLOADING WORK…..2674
PRECAUTIONS FOR LOADING…..2675
METHOD OF LIFTING MACHINE…..2675
PRECAUTIONS FOR TRANSPORTATION…..2676
TRAVELING ON ROADS…..2676
REMOVAL OF CAB…..2677
INSTALLATION OF CAB…..2677
COLD WEATHER OPERATION…..2678
PRECAUTIONS FOR LOW TEMPERATURE…..2678
AFTER COMPLETION OF WORK…..2679
AFTER COLD WEATHER…..2679
LONG-TERM STORAGE…..2680
BEFORE STORAGE…..2680
DURING STORAGE…..2680
AFTER STORAGE…..2680
STARTING MACHINE AFTER LONG-TERM STORAGE…..2680
TROUBLESHOOTING…..2681
AFTER RUNNING OUT OF FUEL…..2681
METHOD OF TOWING MACHINE…..2682
IF BATTERY IS DISCHARGED…..2683
OTHER TROUBLE…..2686
MAINTENANCE…..2692
GUIDES TO MAINTENANCE…..2693
OUTLINES OF SERVICE…..2696
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL…..2696
OUTLINE OF ELECTRIC SYSTEM…..2699
WEAR PARTS…..2700
WEAR PARTS LIST…..2700
RECOMMENDED FUEL, COOLANT, AND LUBRICANT…..2701
USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE…..2702
RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL…..2703
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS…..2704
TORQUE LIST…..2704
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS…..2705
SAFETY CRITICAL PARTS…..2706
MAINTENANCE SCHEDULE CHART…..2707
MAINTENANCE SCHEDULE CHART…..2707
SERVICE PROCEDURE…..2709
INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)…..2709
WHEN REQUIRED…..2710
CLEAN INSIDE OF COOLING SYSTEM…..2710
CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT…..2714
CHECK AND ADJUST TRACK TENSION…..2719
CHECK AND TIGHTEN TRACK SHOE BOLTS…..2722
ADJUST IDLER CLEARANCE…..2723
CLEAN AND CHECK RADIATOR FINS…..2726
CLEAN FUEL TANK STRAINER…..2727
DRAIN WATER AND SEDIMENT IN FUEL TANK…..2727
CLEAN STEERING CLUTCH CASE BREATHER…..2727
REPLACE AIR CONDITIONER BELT…..2727
CLEAN AND CHECK HYDRAULIC COOLER FINS…..2728
CHECK UNDERCARRIAGE OIL…..2729
CLEAN AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER)…..2730
CHECK AND ADJUST AIR CONDITIONER…..2731
LUBRICATE DOOR HINGE…..2732
CHECK DOOR LATCH…..2732
CHECK DOOR LOCK STRIKER…..2732
REPLACE DOOR DAMPER…..2733
CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID…..2733
REPLACE WIPER BLADE…..2734
BLEEDING AIR IN HYDRAULIC SYSTEM…..2735
CHECK ELECTRICAL INTAKE AIR HEATER…..2735
LUBRICATING…..2736
CHECK BEFORE STARTING…..2737
EVERY 250 HOURS SERVICE…..2738
LUBRICATING…..2738
CHECK ALTERNATOR DRIVE BELT TENSION, ADJUST…..2740
CHECK LEVEL OF BATTERY ELECTROLYTE…..2741
CHECK BRAKE PERFORMANCE…..2744
CHECK OIL LEVEL IN DAMPER CASE, ADD OIL…..2745
EVERY 500 HOURS SERVICE…..2746
CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE…..2746
REPLACE FUEL FILTER CARTRIDGE (MACHINES EQUIPPED WITHOUT ADDITIONAL FUEL FILTER CARTRIDGE)…..2748
REPLACE POWER TRAIN OIL FILTER ELEMENT, STEERING LUBRICATING OIL FILTER ELEMENT…..2750
CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL…..2751
REPLACE HYDRAULIC TANK BREATHER ELEMENT…..2751
REPLACE ADDITIONAL FUEL FILTER CARTRIDGE (IF EQUIPPED WITH MACHINES)…..2752
EVERY 1000 HOURS SERVICE…..2754
REPLACE FUEL FILTER CARTRIDGE (MACHINES EQUIPPED WITH ADDITIONAL FUEL FILTER CARTRIDGE)…..2754
CHANGE OIL IN POWER TRAIN CASE, WASH STRAINERS (POWER TRAIN PUMP STRAINER, SCAVENGING PUMP STRAINER)…..2756
CHECK, CLEAN FUEL STRAINER…..2758
CHECK FOR LOOSE ROPS MOUNT BOLTS…..2758
REPLACE MAIN CORROSION RESISTOR CARTRIDGE AND SUB CORROSION RESISTOR CARTRIDGE…..2759
CHECK TIGHTENING PARTS OF TURBOCHARGER…..2759
EVERY 2000 HOURS SERVICE…..2760
CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC OIL FILTER ELEMENT, CLEAN HYDRAULIC TANK STRAINER…..2760
CHANGE OIL IN FINAL DRIVE CASE…..2762
CHANGE OIL IN DAMPER CASE, CLEAN DAMPER BREATHER…..2763
CHECK PIVOT BEARING OIL LEVEL, ADD OIL…..2764
CHECK OIL LEVEL IN RECOIL SPRING, ASSIST CYLINDER CASE, ADD OIL…..2765
CLEAN ENGINE BREATHER ELEMENT…..2765
CHECK ALTERNATOR, STARTING MOTOR…..2766
CHECK INJECTOR…..2766
EVERY 4000 HOURS SERVICE…..2767
CHECK WATER PUMP…..2767
CHECK VIBRATION DAMPER…..2767
CLEAN, CHECK TURBOCHARGER…..2767
CHECK PLAY OF TURBOCHARGER ROTOR…..2767
CHECK ENGINE VALVE CLEARANCE, ADJUST…..2767
CHECKING FOR LOOSENESS OF HIGH-PRESSURE CLAMP, HARDENING OF RUBBER…..2768
CHECKING FOR MISSING FUEL SPRAY PREVENTION CAP, HARDENING OF RUBBER…..2769
REPLACE INJECTOR ASSEMBLY…..2769
CHECK MAIN FRAME, WORK EQUIPMENT (BLADE, RIPPER)…..2770
EVERY 8000 HOURS SERVICE…..2771
REPLACE HIGH-PRESSURE PIPING CLAMPS…..2771
REPLACE FUEL SPLAY PREVENTION CAPS…..2771
SPECIFICATIONS…..2772
SPECIFICATIONS…..2773
ATTACHMENTS, OPTIONS…..2774
GENERAL PRECAUTIONS…..2775
PRECAUTIONS RELATED TO SAFETY…..2775
SELECTION OF TRACK SHOE…..2776
SELECTION OF TRACK SHOES…..2776
PROCEDURE FOR SELECTING RIPPER POINT…..2777
PROCEDURE FOR SELECTING RIPPER POINT…..2777
CAP WITH LOCK, HANDLING…..2778
METHOD OF OPENING AND CLOSING CAP WITH LOCK…..2778
EFFECTIVE METHOD OF OPERATION FOR DUAL TILT DOZER…..2779
BLADE CONDITION…..2779
DOZING WORK…..2781
LEVELING (SPREADING) OPERATION…..2784
DITCHING OPERATION…..2784
BOULDER RAISING OPERATION…..2784
SIDE-CUTTING OPERATIONS…..2785
HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND)…..2785
SHOE SLIP CONTROL…..2786
MODE SELECTION SWITCH PANEL (SHOE SLIP CONTROL)…..2786
EFFECTIVE USE OF MODE SELECTION SYSTEM…..2787
IF MODE SELECTION SYSTEM FLASHES…..2793
HANDLING MACHINES EQUIPPED WITH KOMTRAX…..2794
BASIC PRECAUTIONS…..2794
INDEX…..2796
TEN00134-03 – Bulldozer D275AX-5E0 Operation & Maintenance Manual (SN30001&up)…..2800
COVER…..2800
FOREWORD…..2801
FOREWORD…..2802
SAFETY INFORMATION…..2805
INTRODUCTION…..2807
FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE…..2807
VISIBILITY FROM OPERATOR'S SEAT…..2808
BREAKING IN THE MACHINE…..2809
NECESSARY INFORMATION…..2810
PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE…..2810
EPA REGULATIONS, ENGINE NUMBER PLATE…..2810
BLADE SERIAL NO. PLATE POSITION…..2811
RIPPER SERIAL NO. PLATE POSITION…..2811
POSITION OF SERVICE METER…..2811
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR…..2812
CONTENTS…..2813
SAFETY…..2817
SAFETY…..2818
SAFETY LABELS…..2820
POSITIONS OF SAFETY PICTOGRAMS…..2820
SAFETY LABELS…..2821
GENERAL PRECAUTIONS…..2825
SAFETY RULES…..2825
IF ABNORMALITIES ARE FOUND…..2825
CLOTHING AND PERSONAL PROTECTIVE ITEMS…..2825
FIRE EXTINGUISHER AND FIRST AID KIT…..2825
SAFETY FEATURES…..2825
KEEP MACHINE CLEAN…..2826
INSIDE OPERATOR'S COMPARTMENT…..2826
ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT…..2826
HANDRAILS AND STEPS…..2827
PRECAUTIONS WHEN WORKING IN HIGH PLACES…..2827
MOUNTING AND DISMOUNTING…..2827
NO PEOPLE ON ATTACHMENTS…..2827
CRUSHING OR CUTTING PREVENTION…..2828
PREVENTION OF BURNS…..2828
FIRE PREVENTION…..2829
ACTION IF FIRE OCCURS…..2830
WINDOW WASHER LIQUID…..2830
PRECAUTIONS WHEN USING ROPS (ROLL OVER PROTECTIVE STRUCTURE)…..2830
PRECAUTIONS FOR ATTACHMENTS…..2830
CAB WINDOW GLASSES…..2830
UNAUTHORIZED MODIFICATION…..2830
SAFETY AT WORKSITE…..2831
WORKING ON LOOSE GROUND…..2831
DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES…..2832
ENSURE GOOD VISIBILITY…..2832
VENTILATION FOR ENCLOSED AREAS…..2833
CHECKING SIGNALMAN'S SIGNALS AND SIGNS…..2833
BE CAREFUL ABOUT ASBESTOS DUST…..2833
PRECAUTIONS FOR OPERATION…..2834
BEFORE STARTING ENGINE…..2834
CHECKS BEFORE STARTING ENGINE…..2834
PRECAUTIONS WHEN STARTING…..2835
PRECAUTIONS IN COLD AREAS…..2835
OPERATION…..2836
CHECKS BEFORE OPERATION…..2836
PRECAUTIONS FOR MOVING MACHINE FORWARD OR IN REVERSE…..2836
PRECAUTIONS WHEN TRAVELING…..2837
TRAVELING ON SLOPES…..2838
PROHIBITED OPERATIONS…..2838
USING BRAKES…..2838
OPERATE CAREFULLY ON SNOW…..2838
PARKING MACHINE…..2839
TRANSPORTATION…..2840
LOADING AND UNLOADING…..2840
SHIPPING…..2840
BATTERY…..2841
BATTERY HAZARD PREVENTION…..2841
STARTING WITH BOOSTER CABLE…..2842
TOWING…..2843
WHEN TOWING…..2843
PRECAUTIONS FOR MAINTENANCE…..2844
WARNING TAG…..2844
KEEP WORK PLACE CLEAN AND TIDY…..2844
APPOINT LEADER WHEN WORKING WITH OTHERS…..2844
STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE…..2845
TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING…..2846
PROPER TOOLS…..2846
HANDLING ACCUMULATOR…..2847
PERSONNEL…..2847
ATTACHMENTS…..2847
WORK UNDER THE MACHINE…..2847
NOISE…..2848
PRECAUTIONS WHEN USING HAMMER…..2848
REPAIR WELDING…..2848
REMOVING BATTERY TERMINAL…..2848
PRECAUTIONS WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION…..2848
DO NOT DISASSEMBLE RECOIL SPRING…..2849
PRECAUTION WITH HIGH-PRESSURE OIL…..2849
PRECAUTION FOR HIGH FUEL PRESSURE…..2849
HANDLING HIGH-PRESSURE HOSES…..2849
PRECAUTION FOR HIGH VOLTAGE…..2850
WASTE MATERIAL…..2850
MAINTENANCE FOR AIR CONDITIONER…..2850
COMPRESSED AIR…..2850
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS…..2850
OPERATION…..2851
GENERAL VIEW…..2852
GENERAL VIEW OF MACHINE…..2852
GENERAL VIEW OF CONTROLS AND GAUGES…..2853
EXPLANATION OF COMPONENTS…..2855
FRONT PANEL…..2855
SWITCHES…..2886
CONTROL LEVERS, PEDALS…..2890
DUST INDICATOR…..2900
POWER SOURCE…..2900
FUSE BOX…..2901
CAP WITH LOCK…..2905
DOOR OPEN LOCK…..2907
SASH GLASS INTERMEDIATE LOCK…..2908
DOOR POCKET…..2908
ASHTRAY…..2908
TOOL BOX…..2909
CAR STEREO, HANDLING…..2910
AIR CONDITIONER, HANDLING…..2918
OPERATION…..2923
CHECK BEFORE STARTING ENGINE, ADJUST…..2923
STARTING ENGINE…..2945
OPERATIONS AND CHECKS AFTER STARTING ENGINE…..2950
STOPPING ENGINE…..2953
MOVING MACHINE…..2954
STOPPING MACHINE…..2956
SHIFTING GEAR…..2957
SHIFTING BETWEEN FORWARD AND REVERSE…..2962
STEERING MACHINE…..2964
PRECAUTIONS FOR OPERATION…..2967
PARKING MACHINE…..2969
CHECK AFTER STOPPING ENGINE…..2970
CHECK AFTER FINISHING WORK…..2971
LOCKING…..2971
WORK POSSIBLE USING BULLDOZER…..2972
EFFECTIVE USE OF MODE SELECTION SYSTEM…..2974
RIPPER OPERATION…..2979
OPERATING METHOD FOR RIPPING OPERATIONS…..2982
ADJUSTING POSTURE OF WORK EQUIPMENT…..2987
TIPS FOR LONGER UNDERCARRIAGE LIFE…..2990
TRANSPORTATION…..2992
TRANSPORTATION PROCEDURE…..2992
LOADING, UNLOADING WORK…..2992
METHOD OF LIFTING MACHINE…..2995
TRAVELING ON ROADS…..2996
REMOVAL OF CAB…..2997
INSTALLATION OF CAB…..2997
COLD WEATHER OPERATION…..2998
PRECAUTIONS FOR LOW TEMPERATURE…..2998
AFTER COMPLETION OF WORK…..3000
AFTER COLD WEATHER…..3000
LONG-TERM STORAGE…..3001
BEFORE STORAGE…..3001
DURING STORAGE…..3001
AFTER STORAGE…..3001
STARTING MACHINE AFTER LONG-TERM STORAGE…..3001
TROUBLESHOOTING…..3002
AFTER RUNNING OUT OF FUEL…..3002
METHOD OF TOWING MACHINE…..3003
IF BATTERY IS DISCHARGED…..3004
OTHER TROUBLE…..3008
WHEN MODE SELECTION SYSTEM FLASHES…..3013
MAINTENANCE…..3015
GUIDES TO MAINTENANCE…..3016
OUTLINES OF SERVICE…..3019
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC…..3019
OUTLINE OF ELECTRIC SYSTEM…..3023
HANDLING HYDRAULIC RELATED EQUIPMENT…..3024
WEAR PARTS…..3025
WEAR PARTS LIST…..3025
RECOMMENDED FUEL, COOLANT, AND LUBRICANT…..3026
RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL…..3028
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS…..3029
TORQUE LIST…..3029
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS…..3030
SAFETY CRITICAL PARTS…..3030
MAINTENANCE SCHEDULE CHART…..3032
MAINTENANCE SCHEDULE CHART…..3032
SERVICE PROCEDURE…..3034
INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)…..3034
WHEN REQUIRED…..3035
CLEAN INSIDE OF COOLING SYSTEM…..3035
CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT…..3039
CHECK AND ADJUST TRACK TENSION…..3044
CHECK AND TIGHTEN TRACK SHOE BOLTS…..3047
ADJUST IDLER CLEARANCE…..3048
REVERSE AND REPLACE THE END BITS AND CUTTING EDGES…..3049
CLEAN AND CHECK RADIATOR FINS, OIL COOLER FINS, AFTERCOOLER FINS…..3051
CLEAN FUEL TANK STRAINER…..3054
DRAIN WATER AND SEDIMENT IN FUEL TANK…..3054
CLEAN STEERING CLUTCH CASE BREATHER…..3055
CLEAN FUEL TANK BREATHER…..3055
CLEAN HYDRAULIC TANK BREATHER…..3055
CHECK UNDERCARRIAGE OIL…..3056
CLEAN AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER)…..3057
REPLACE AIR CONDITIONER BELT…..3057
CHECK AND ADJUST AIR CONDITIONER…..3058
LUBRICATE DOOR HINGE…..3059
CHECK DOOR LATCH…..3059
CHECK DOOR LOCK STRIKER…..3059
REPLACE DOOR DAMPER…..3060
CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID…..3060
REPLACE WIPER BLADE…..3061
BLEEDING AIR IN HYDRAULIC SYSTEM…..3062
LUBRICATING…..3063
CHECK BEFORE STARTING…..3064
EVERY 250 HOURS SERVICE…..3065
LUBRICATING…..3065
CHECK ALTERNATOR DRIVE BELT TENSION, ADJUST…..3067
CHECK LEVEL OF BATTERY ELECTROLYTE…..3068
CHECK BRAKE PERFORMANCE…..3070
CHECK OIL LEVEL IN DAMPER CASE, ADD OIL…..3071
EVERY 500 HOURS SERVICE…..3072
CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE…..3072
REPLACE POWER TRAIN OIL FILTER ELEMENT, STEERING LUBRICATING OIL FILTER ELEMENT…..3074
CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL…..3075
REPLACE FUEL PRE-FILTER CARTRIDGE…..3076
EVERY 1000 HOURS SERVICE…..3078
REPLACE FUEL MAIN FILTER CARTRIDGE…..3078
REPLACE FUEL TANK BREATHER ELEMENT…..3080
REPLACE HYDRAULIC TANK BREATHER ELEMENT…..3080
CHANGE OIL IN POWER TRAIN CASE, WASH STRAINERS (POWER TRAIN PUMP STRAINER, SCAVENGING PUMP STRAINER)…..3081
CHECK, CLEAN FUEL STRAINER…..3083
CHECK FOR LOOSE ROPS MOUNT BOLTS…..3083
REPLACE CORROSION RESISTOR CARTRIDGE…..3084
CHECK HOSE CLAMPS BETWEEN AIR CLEANER AND TURBOCHARGER, TURBOCHARGER AND AFTERCOOLER, AFTERCOOLER AND ENGINE…..3085
REPLACE CHARGE FILTER ELEMENT…..3086
EVERY 2000 HOURS SERVICE…..3087
CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC OIL FILTER ELEMENT, CLEAN HYDRAULIC TANK STRAINER…..3087
CHANGE OIL IN FINAL DRIVE CASE…..3089
CHANGE OIL IN DAMPER CASE, CLEAN DAMPER BREATHER…..3090
CHECK PIVOT BEARING OIL LEVEL, ADD OIL…..3092
CHECK OIL LEVEL IN RECOIL SPRING, ASSIST CYLINDER CASE, ADD OIL…..3092
CHECK ALTERNATOR…..3093
CHECK ENGINE VALVE CLEARANCE, ADJUST…..3093
CHECKING CHARGE PRESSURE OF NITROGEN GAS IN ACCUMULATOR (FOR CONTROL CIRCUIT)…..3093
EVERY 4000 HOURS SERVICE…..3097
REPLACE ACCUMULATOR (FOR CONTROL CIRCUIT)…..3097
CHECK WATER PUMP…..3097
CHECK STARTING MOTOR…..3097
CHECKING FOR LOOSENESS OF HIGH-PRESSURE CLAMP, HARDENING OF RUBBER…..3098
CHECKING FOR MISSING FUEL SPRAY PREVENTION CAP, HARDENING OF RUBBER…..3099
CHECK MAIN FRAME, WORK EQUIPMENT (BLADE, RIPPER)…..3100
EVERY 8000 HOURS SERVICE…..3101
REPLACE HIGH-PRESSURE PIPING CLAMPS…..3101
REPLACE FUEL SPLAY PREVENTION CAPS…..3101
SPECIFICATIONS…..3103
SPECIFICATIONS…..3104
ATTACHMENTS, OPTIONS…..3105
GENERAL PRECAUTIONS…..3106
PRECAUTIONS RELATED TO SAFETY…..3106
SELECTION OF TRACK SHOE…..3107
SELECTION OF TRACK SHOES…..3107
PROCEDURE FOR SELECTING RIPPER POINT…..3108
EFFECTIVE METHOD OF OPERATION FOR DUAL TILT DOZER…..3109
BLADE CONDITION…..3109
DOZING WORK…..3111
LEVELING (SPREADING) OPERATION…..3114
DITCHING OPERATION…..3114
BOULDER RAISING OPERATION…..3114
SIDE-CUTTING OPERATIONS…..3115
HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND)…..3115
SHOE SLIP CONTROL…..3116
MODE SELECTION SWITCH PANEL (SHOE SLIP CONTROL)…..3116
EFFECTIVE USE OF MODE SELECTION SYSTEM…..3118
IF MODE SELECTION SYSTEM FLASHES…..3125
HANDLING MACHINES EQUIPPED WITH KOMTRAX…..3126
BASIC PRECAUTIONS…..3126
INDEX…..3127
TEN00285-03 – Bulldozer D275AX-5E0 Operation & Maintenance Manual (SN30132&up)…..3131
COVER…..3131
FOREWORD…..3132
BEFORE READING THIS MANUAL…..3133
SAFETY INFORMATION…..3134
INTRODUCTION…..3135
USE OF MACHINE…..3135
FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE…..3135
VISIBILITY FROM OPERATOR'S SEAT…..3136
NECESSARY INFORMATION…..3137
PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE…..3137
EPA REGULATIONS, ENGINE NUMBER PLATE…..3137
BLADE SERIAL NO. PLATE POSITION…..3138
RIPPER SERIAL NO. PLATE POSITION…..3138
POSITION OF SERVICE METER…..3138
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR…..3139
CONTENTS…..3140
SAFETY…..3144
SAFETY…..3145
SAFETY LABELS…..3148
POSITIONS OF SAFETY PICTOGRAMS…..3148
SAFETY LABELS…..3149
GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE…..3153
PRECAUTIONS BEFORE STARTING OPERATION…..3153
PREPARATIONS FOR SAFE OPERATION…..3153
FIRE PREVENTION…..3155
PRECAUTIONS WHEN GETTING ON OR OFF MACHINE…..3156
DO NOT GET CAUGHT IN WORK EQUIPMENT…..3158
PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES…..3158
UNAUTHORIZED MODIFICATION…..3158
PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS…..3158
PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING…..3159
PRECAUTIONS FOR OPERATION…..3160
PRECAUTIONS FOR JOBSITE…..3160
STARTING ENGINE…..3162
OPERATION…..3165
TRANSPORTATION…..3169
TOWING…..3170
PRECAUTIONS FOR MAINTENANCE…..3171
PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE…..3171
PRECAUTIONS FOR INSPECTION AND MAINTENANCE…..3175
OPERATION…..3182
GENERAL VIEW…..3183
GENERAL VIEW OF MACHINE…..3183
GENERAL VIEW OF CONTROLS AND GAUGES…..3184
EXPLANATION OF COMPONENTS…..3186
FRONT PANEL…..3186
SWITCHES…..3217
CONTROL LEVERS, PEDALS…..3221
DUST INDICATOR…..3231
POWER SOURCE…..3231
FUSE BOX…..3232
CAP WITH LOCK…..3236
DOOR OPEN LOCK…..3238
SASH GLASS INTERMEDIATE LOCK…..3239
DOOR POCKET…..3239
ASHTRAY…..3239
TOOL BOX…..3240
CAR STEREO, HANDLING…..3241
AIR CONDITIONER, HANDLING…..3249
OPERATION…..3254
CHECK BEFORE STARTING ENGINE, ADJUST…..3254
STARTING ENGINE…..3276
OPERATIONS AND CHECKS AFTER STARTING ENGINE…..3281
STOPPING ENGINE…..3284
MOVING MACHINE…..3285
STOPPING MACHINE…..3287
SHIFTING GEAR…..3288
SHIFTING BETWEEN FORWARD AND REVERSE…..3293
STEERING MACHINE…..3295
PRECAUTIONS FOR OPERATION…..3298
PARKING MACHINE…..3300
CHECK AFTER STOPPING ENGINE…..3301
CHECK AFTER FINISHING WORK…..3302
LOCKING…..3302
WORK POSSIBLE USING BULLDOZER…..3303
EFFECTIVE USE OF MODE SELECTION SYSTEM…..3305
RIPPER OPERATION…..3310
OPERATING METHOD FOR RIPPING OPERATIONS…..3313
ADJUSTING POSTURE OF WORK EQUIPMENT…..3318
TIPS FOR LONGER UNDERCARRIAGE LIFE…..3322
TRANSPORTATION…..3324
TRANSPORTATION PROCEDURE…..3324
LOADING, UNLOADING WORK…..3324
METHOD OF LIFTING MACHINE…..3327
TRAVELING ON ROADS…..3328
REMOVAL OF CAB…..3329
INSTALLATION OF CAB…..3329
COLD WEATHER OPERATION…..3330
PRECAUTIONS FOR LOW TEMPERATURE…..3330
AFTER COMPLETION OF WORK…..3332
AFTER COLD WEATHER…..3332
LONG-TERM STORAGE…..3333
BEFORE STORAGE…..3333
DURING STORAGE…..3333
AFTER STORAGE…..3333
STARTING MACHINE AFTER LONG-TERM STORAGE…..3333
TROUBLESHOOTING…..3334
AFTER RUNNING OUT OF FUEL…..3334
METHOD OF TOWING MACHINE…..3335
IF BATTERY IS DISCHARGED…..3336
OTHER TROUBLE…..3340
WHEN MODE SELECTION SYSTEM FLASHES…..3345
MAINTENANCE…..3346
GUIDES TO MAINTENANCE…..3347
OUTLINES OF SERVICE…..3350
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC…..3350
OUTLINE OF ELECTRIC SYSTEM…..3353
HANDLING HYDRAULIC RELATED EQUIPMENT…..3354
WEAR PARTS…..3355
WEAR PARTS LIST…..3355
RECOMMENDED FUEL, COOLANT, AND LUBRICANT…..3357
RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL…..3359
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS…..3360
TORQUE LIST…..3360
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS…..3361
SAFETY CRITICAL PARTS…..3361
MAINTENANCE SCHEDULE CHART…..3363
MAINTENANCE SCHEDULE CHART…..3363
SERVICE PROCEDURE…..3365
INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)…..3365
WHEN REQUIRED…..3366
CHECK BEFORE STARTING…..3395
EVERY 250 HOURS SERVICE…..3396
EVERY 500 HOURS SERVICE…..3403
EVERY 1000 HOURS SERVICE…..3409
EVERY 2000 HOURS SERVICE…..3418
EVERY 4000 HOURS SERVICE…..3428
EVERY 8000 HOURS SERVICE…..3432
SPECIFICATIONS…..3434
SPECIFICATIONS…..3435
ATTACHMENTS, OPTIONS…..3436
GENERAL PRECAUTIONS…..3437
PRECAUTIONS RELATED TO SAFETY…..3437
SELECTION OF TRACK SHOE…..3438
SELECTION OF TRACK SHOES…..3438
PROCEDURE FOR SELECTING RIPPER POINT…..3439
EFFECTIVE METHOD OF OPERATION FOR DUAL TILTDOZER…..3440
BLADE CONDITION…..3440
DOZING WORK…..3442
LEVELING (SPREADING) OPERATION…..3445
DITCHING OPERATION…..3445
BOULDER RAISING OPERATION…..3445
SIDE-CUTTING OPERATIONS…..3446
HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND)…..3446
SHOE SLIP CONTROL…..3447
MODE SELECTION SWITCH PANEL (SHOE SLIP CONTROL)…..3447
EFFECTIVE USE OF MODE SELECTION SYSTEM…..3449
IF MODE SELECTION SYSTEM FLASHES…..3456
HANDLING MACHINES EQUIPPED WITH KOMTRAX…..3457
BASIC PRECAUTIONS…..3457
INDEX…..3458
TEN00352-00 – Bulldozer D275AX-5E0 Operation & Maintenance Manual (SN30209&up)…..3462
COVER…..3462
FOREWORD…..3463
BEFORE READING THIS MANUAL…..3464
SAFETY INFORMATION…..3465
INTRODUCTION…..3466
USE OF MACHINE…..3466
FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE…..3466
VISIBILITY FROM OPERATOR'S SEAT…..3467
NECESSARY INFORMATION…..3468
PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE…..3468
EPA REGULATIONS, ENGINE NUMBER PLATE…..3468
BLADE SERIAL NO. PLATE POSITION…..3469
RIPPER SERIAL NO. PLATE POSITION…..3469
POSITION OF SERVICE METER…..3469
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR…..3470
CONTENTS…..3471
SAFETY…..3475
SAFETY…..3476
SAFETY LABELS…..3479
POSITIONS OF SAFETY PICTOGRAMS…..3479
SAFETY LABELS…..3480
GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE…..3484
PRECAUTIONS BEFORE STARTING OPERATION…..3484
PREPARATIONS FOR SAFE OPERATION…..3484
FIRE PREVENTION…..3486
PRECAUTIONS WHEN GETTING ON OR OFF MACHINE…..3487
DO NOT GET CAUGHT IN WORK EQUIPMENT…..3489
PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES…..3489
UNAUTHORIZED MODIFICATION…..3489
PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS…..3489
PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING…..3490
PRECAUTIONS FOR OPERATION…..3491
PRECAUTIONS FOR JOBSITE…..3491
STARTING ENGINE…..3493
OPERATION…..3496
TRANSPORTATION…..3500
TOWING…..3501
PRECAUTIONS FOR MAINTENANCE…..3502
PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE…..3502
PRECAUTIONS FOR INSPECTION AND MAINTENANCE…..3506
OPERATION…..3513
GENERAL VIEW…..3514
GENERAL VIEW OF MACHINE…..3514
GENERAL VIEW OF CONTROLS AND GAUGES…..3515
EXPLANATION OF COMPONENTS…..3517
FRONT PANEL…..3517
SWITCHES…..3548
CONTROL LEVERS, PEDALS…..3552
DUST INDICATOR…..3562
POWER SOURCE…..3562
FUSE BOX…..3563
CAP WITH LOCK…..3567
DOOR OPEN LOCK…..3569
SASH GLASS INTERMEDIATE LOCK…..3570
DOOR POCKET…..3570
ASHTRAY…..3570
TOOL BOX…..3571
CAR STEREO, HANDLING…..3572
AIR CONDITIONER, HANDLING…..3580
OPERATION…..3585
CHECK BEFORE STARTING ENGINE, ADJUST…..3585
STARTING ENGINE…..3607
OPERATIONS AND CHECKS AFTER STARTING ENGINE…..3612
STOPPING ENGINE…..3615
MOVING MACHINE…..3616
STOPPING MACHINE…..3618
SHIFTING GEAR…..3619
SHIFTING BETWEEN FORWARD AND REVERSE…..3624
STEERING MACHINE…..3626
PRECAUTIONS FOR OPERATION…..3629
PARKING MACHINE…..3631
CHECK AFTER STOPPING ENGINE…..3632
CHECK AFTER FINISHING WORK…..3633
LOCKING…..3633
WORK POSSIBLE USING BULLDOZER…..3634
EFFECTIVE USE OF MODE SELECTION SYSTEM…..3636
RIPPER OPERATION…..3641
OPERATING METHOD FOR RIPPING OPERATIONS…..3644
ADJUSTING POSTURE OF WORK EQUIPMENT…..3649
TIPS FOR LONGER UNDERCARRIAGE LIFE…..3653
TRANSPORTATION…..3655
TRANSPORTATION PROCEDURE…..3655
LOADING, UNLOADING WORK…..3655
METHOD OF LIFTING MACHINE…..3658
TRAVELING ON ROADS…..3659
REMOVAL OF CAB…..3660
INSTALLATION OF CAB…..3660
COLD WEATHER OPERATION…..3661
PRECAUTIONS FOR LOW TEMPERATURE…..3661
AFTER COMPLETION OF WORK…..3663
AFTER COLD WEATHER…..3663
LONG-TERM STORAGE…..3664
BEFORE STORAGE…..3664
DURING STORAGE…..3664
AFTER STORAGE…..3664
STARTING MACHINE AFTER LONG-TERM STORAGE…..3664
TROUBLESHOOTING…..3665
AFTER RUNNING OUT OF FUEL…..3665
METHOD OF TOWING MACHINE…..3666
IF BATTERY IS DISCHARGED…..3667
OTHER TROUBLE…..3671
WHEN MODE SELECTION SYSTEM FLASHES…..3676
MAINTENANCE…..3677
GUIDES TO MAINTENANCE…..3678
OUTLINES OF SERVICE…..3681
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC…..3681
OUTLINE OF ELECTRIC SYSTEM…..3685
HANDLING HYDRAULIC RELATED EQUIPMENT…..3686
WEAR PARTS…..3687
WEAR PARTS LIST…..3687
RECOMMENDED FUEL, COOLANT, AND LUBRICANT…..3689
RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL…..3691
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS…..3692
TORQUE LIST…..3692
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS…..3693
SAFETY CRITICAL PARTS…..3693
MAINTENANCE SCHEDULE CHART…..3695
MAINTENANCE SCHEDULE CHART…..3695
SERVICE PROCEDURE…..3697
INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)…..3697
WHEN REQUIRED…..3698
CHECK BEFORE STARTING…..3726
EVERY 250 HOURS SERVICE…..3727
EVERY 500 HOURS SERVICE…..3734
EVERY 1000 HOURS SERVICE…..3740
EVERY 2000 HOURS SERVICE…..3748
EVERY 4000 HOURS SERVICE…..3758
EVERY 8000 HOURS SERVICE…..3762
SPECIFICATIONIS…..3763
SPECIFICATIONS…..3764
ATTACHMENTS, OPTIONS…..3765
GENERAL PRECAUTIONS…..3766
PRECAUTIONS RELATED TO SAFETY…..3766
SELECTION OF TRACK SHOE…..3767
SELECTION OF TRACK SHOES…..3767
PROCEDURE FOR SELECTING RIPPER POINT…..3768
EFFECTIVE METHOD OF OPERATION FOR DUAL TILTDOZER…..3769
BLADE CONDITION…..3769
DOZING WORK…..3771
LEVELING (SPREADING) OPERATION…..3774
DITCHING OPERATION…..3774
BOULDER RAISING OPERATION…..3774
SIDE-CUTTING OPERATIONS…..3775
HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND)…..3775
SHOE SLIP CONTROL…..3776
MODE SELECTION SWITCH PANEL (SHOE SLIP CONTROL)…..3776
EFFECTIVE USE OF MODE SELECTION SYSTEM…..3778
IF MODE SELECTION SYSTEM FLASHES…..3785
HANDLING MACHINES EQUIPPED WITH KOMTRAX…..3786
BASIC PRECAUTIONS…..3786
INDEX…..3787
TEN00479-01 – Bulldozer D275AX-5E0 Operation & Maintenance Manual (SN30217&up)…..3791
COVER…..3791
FOREWORD…..3792
BEFORE READING THIS MANUAL…..3793
SAFETY INFORMATION…..3794
INTRODUCTION…..3795
USE OF MACHINE…..3795
FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE…..3795
VISIBILITY FROM OPERATOR'S SEAT…..3796
NECESSARY INFORMATION…..3797
PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE…..3797
EPA REGULATIONS, ENGINE NUMBER PLATE…..3797
BLADE SERIAL NO. PLATE POSITION…..3798
RIPPER SERIAL NO. PLATE POSITION…..3798
POSITION OF SERVICE METER…..3798
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR…..3799
CONTENTS…..3800
SAFETY…..3804
SAFETY…..3805
SAFETY LABELS…..3808
POSITIONS OF SAFETY PICTOGRAMS…..3808
SAFETY LABELS…..3809
GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE…..3813
PRECAUTIONS BEFORE STARTING OPERATION…..3813
PREPARATIONS FOR SAFE OPERATION…..3813
FIRE PREVENTION…..3815
PRECAUTIONS WHEN GETTING ON OR OFF MACHINE…..3816
DO NOT GET CAUGHT IN WORK EQUIPMENT…..3818
PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES…..3818
UNAUTHORIZED MODIFICATION…..3818
PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS…..3818
PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING…..3819
PRECAUTIONS FOR OPERATION…..3820
PRECAUTIONS FOR JOBSITE…..3820
STARTING ENGINE…..3822
OPERATION…..3825
TRANSPORTATION…..3829
TOWING…..3830
PRECAUTIONS FOR MAINTENANCE…..3831
PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE…..3831
PRECAUTIONS FOR INSPECTION AND MAINTENANCE…..3835
OPERATION…..3842
GENERAL VIEW…..3843
GENERAL VIEW OF MACHINE…..3843
GENERAL VIEW OF CONTROLS AND GAUGES…..3844
EXPLANATION OF COMPONENTS…..3846
FRONT PANEL…..3846
SWITCHES…..3877
CONTROL LEVERS, PEDALS…..3881
DUST INDICATOR…..3891
POWER SOURCE…..3891
FUSE BOX…..3892
CAP WITH LOCK…..3896
DOOR OPEN LOCK…..3898
SASH GLASS INTERMEDIATE LOCK…..3899
DOOR POCKET…..3899
ASHTRAY…..3899
TOOL BOX…..3900
CAR STEREO, HANDLING…..3901
AIR CONDITIONER, HANDLING…..3909
OPERATION…..3914
CHECK BEFORE STARTING ENGINE, ADJUST…..3914
STARTING ENGINE…..3936
OPERATIONS AND CHECKS AFTER STARTING ENGINE…..3941
STOPPING ENGINE…..3944
MOVING MACHINE…..3945
STOPPING MACHINE…..3947
SHIFTING GEAR…..3948
SHIFTING BETWEEN FORWARD AND REVERSE…..3953
STEERING MACHINE…..3955
PRECAUTIONS FOR OPERATION…..3958
PARKING MACHINE…..3960
CHECK AFTER STOPPING ENGINE…..3961
CHECK AFTER FINISHING WORK…..3962
LOCKING…..3962
WORK POSSIBLE USING BULLDOZER…..3963
EFFECTIVE USE OF MODE SELECTION SYSTEM…..3965
RIPPER OPERATION…..3970
OPERATING METHOD FOR RIPPING OPERATIONS…..3973
ADJUSTING POSTURE OF WORK EQUIPMENT…..3978
TIPS FOR LONGER UNDERCARRIAGE LIFE…..3982
TRANSPORTATION…..3984
TRANSPORTATION PROCEDURE…..3984
LOADING, UNLOADING WORK…..3984
METHOD OF LIFTING MACHINE…..3987
TRAVELING ON ROADS…..3988
REMOVAL OF CAB…..3989
INSTALLATION OF CAB…..3989
COLD WEATHER OPERATION…..3990
PRECAUTIONS FOR LOW TEMPERATURE…..3990
AFTER COMPLETION OF WORK…..3992
AFTER COLD WEATHER…..3992
LONG-TERM STORAGE…..3993
BEFORE STORAGE…..3993
DURING STORAGE…..3993
AFTER STORAGE…..3993
STARTING MACHINE AFTER LONG-TERM STORAGE…..3993
TROUBLESHOOTING…..3994
AFTER RUNNING OUT OF FUEL…..3994
METHOD OF TOWING MACHINE…..3995
IF BATTERY IS DISCHARGED…..3996
OTHER TROUBLE…..4000
WHEN MODE SELECTION SYSTEM FLASHES…..4005
MAINTENANCE…..4006
GUIDES TO MAINTENANCE…..4007
OUTLINES OF SERVICE…..4010
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC…..4010
OUTLINE OF ELECTRIC SYSTEM…..4014
HANDLING HYDRAULIC RELATED EQUIPMENT…..4015
WEAR PARTS…..4016
WEAR PARTS LIST…..4016
RECOMMENDED FUEL, COOLANT, AND LUBRICANT…..4018
RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL…..4020
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS…..4021
TORQUE LIST…..4021
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS…..4022
SAFETY CRITICAL PARTS…..4022
MAINTENANCE SCHEDULE CHART…..4024
MAINTENANCE SCHEDULE CHART…..4024
SERVICE PROCEDURE…..4026
INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)…..4026
WHEN REQUIRED…..4027
CHECK BEFORE STARTING…..4055
EVERY 250 HOURS SERVICE…..4056
EVERY 500 HOURS SERVICE…..4063
EVERY 1000 HOURS SERVICE…..4069
EVERY 2000 HOURS SERVICE…..4077
EVERY 4000 HOURS SERVICE…..4087
EVERY 8000 HOURS SERVICE…..4091
SPECIFICATIONS…..4092
SPECIFICATIONS…..4093
ATTACHMENTS, OPTIONS…..4094
GENERAL PRECAUTIONS…..4095
PRECAUTIONS RELATED TO SAFETY…..4095
SELECTION OF TRACK SHOE…..4096
SELECTION OF TRACK SHOES…..4096
PROCEDURE FOR SELECTING RIPPER POINT…..4097
STARTING IN COLD AREAS…..4098
EXTERNAL POWER SOURCE TYPE PREHEATING HEATER…..4098
EFFECTIVE METHOD OF OPERATION FOR DUAL TILTDOZER…..4106
BLADE CONDITION…..4106
DOZING WORK…..4108
LEVELING (SPREADING) OPERATION…..4111
DITCHING OPERATION…..4111
BOULDER RAISING OPERATION…..4111
SIDE-CUTTING OPERATIONS…..4112
HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND)…..4112
SHOE SLIP CONTROL…..4113
MODE SELECTION SWITCH PANEL (SHOE SLIP CONTROL)…..4113
EFFECTIVE USE OF MODE SELECTION SYSTEM…..4115
IF MODE SELECTION SYSTEM FLASHES…..4122
HANDLING MACHINES EQUIPPED WITH KOMTRAX…..4123
BASIC PRECAUTIONS…..4123
INDEX…..4124
TEN00583-01 – Bulldozer D275AX-5E0 Operation & Maintenance Manual (SN40001&up)…..4128
COVER…..4128
FOREWORD…..4129
BEFORE READING THIS MANUAL…..4130
SAFETY INFORMATION…..4131
INTRODUCTION…..4132
USE OF MACHINE…..4132
FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE…..4132
VISIBILITY FROM OPERATOR'S SEAT…..4133
NECESSARY INFORMATION…..4134
PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE…..4134
EPA REGULATIONS, ENGINE NUMBER PLATE…..4134
BLADE SERIAL NO. PLATE POSITION…..4135
RIPPER SERIAL NO. PLATE POSITION…..4135
POSITION OF SERVICE METER…..4135
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR…..4136
CONTENTS…..4137
SAFETY…..4141
SAFETY…..4142
SAFETY LABELS…..4145
POSITIONS OF SAFETY PICTOGRAMS…..4145
SAFETY LABELS…..4146
GENERAL PRECAUTIONS COMMON TO OPERATION AND MAINTENANCE…..4150
PRECAUTIONS BEFORE STARTING OPERATION…..4150
PREPARATIONS FOR SAFE OPERATION…..4150
FIRE PREVENTION…..4152
PRECAUTIONS WHEN GETTING ON OR OFF MACHINE…..4153
DO NOT GET CAUGHT IN WORK EQUIPMENT…..4155
PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES…..4155
UNAUTHORIZED MODIFICATION…..4155
PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS…..4155
PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING…..4156
PRECAUTIONS FOR OPERATION…..4157
PRECAUTIONS FOR JOBSITE…..4157
STARTING ENGINE…..4159
OPERATION…..4162
TRANSPORTATION…..4166
TOWING…..4167
PRECAUTIONS FOR MAINTENANCE…..4168
PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE…..4168
PRECAUTIONS FOR INSPECTION AND MAINTENANCE…..4172
OPERATION…..4179
GENERAL VIEW…..4180
GENERAL VIEW OF MACHINE…..4180
GENERAL VIEW OF CONTROLS AND GAUGES…..4181
EXPLANATION OF COMPONENTS…..4183
FRONT PANEL…..4183
SWITCHES…..4214
CONTROL LEVERS, PEDALS…..4218
DUST INDICATOR…..4228
POWER SOURCE…..4228
FUSE BOX…..4229
CAP WITH LOCK…..4233
DOOR OPEN LOCK…..4235
SASH GLASS INTERMEDIATE LOCK…..4236
DOOR POCKET…..4236
ASHTRAY…..4236
TOOL BOX…..4237
CAR STEREO, HANDLING…..4238
AIR CONDITIONER, HANDLING…..4246
OPERATION…..4251
CHECK BEFORE STARTING ENGINE, ADJUST…..4251
STARTING ENGINE…..4273
OPERATIONS AND CHECKS AFTER STARTING ENGINE…..4278
STOPPING ENGINE…..4281
MOVING MACHINE…..4282
STOPPING MACHINE…..4284
SHIFTING GEAR…..4285
SHIFTING BETWEEN FORWARD AND REVERSE…..4290
STEERING MACHINE…..4292
PRECAUTIONS FOR OPERATION…..4295
PARKING MACHINE…..4297
CHECK AFTER STOPPING ENGINE…..4298
CHECK AFTER FINISHING WORK…..4299
LOCKING…..4299
WORK POSSIBLE USING BULLDOZER…..4300
EFFECTIVE USE OF MODE SELECTION SYSTEM…..4302
RIPPER OPERATION…..4307
OPERATING METHOD FOR RIPPING OPERATIONS…..4310
ADJUSTING POSTURE OF WORK EQUIPMENT…..4315
TIPS FOR LONGER UNDERCARRIAGE LIFE…..4319
TRANSPORTATION…..4321
TRANSPORTATION PROCEDURE…..4321
LOADING, UNLOADING WORK…..4321
METHOD OF LIFTING MACHINE…..4324
TRAVELING ON ROADS…..4325
REMOVAL OF CAB…..4326
INSTALLATION OF CAB…..4326
COLD WEATHER OPERATION…..4327
PRECAUTIONS FOR LOW TEMPERATURE…..4327
AFTER COMPLETION OF WORK…..4329
AFTER COLD WEATHER…..4329
LONG-TERM STORAGE…..4330
BEFORE STORAGE…..4330
DURING STORAGE…..4330
AFTER STORAGE…..4330
STARTING MACHINE AFTER LONG-TERM STORAGE…..4330
TROUBLESHOOTING…..4331
AFTER RUNNING OUT OF FUEL…..4331
METHOD OF TOWING MACHINE…..4332
IF BATTERY IS DISCHARGED…..4333
OTHER TROUBLE…..4337
WHEN MODE SELECTION SYSTEM FLASHES…..4342
MAINTENANCE…..4343
GUIDES TO MAINTENANCE…..4344
OUTLINES OF SERVICE…..4347
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC…..4347
OUTLINE OF ELECTRIC SYSTEM…..4351
HANDLING HYDRAULIC RELATED EQUIPMENT…..4352
WEAR PARTS…..4353
WEAR PARTS LIST…..4353
RECOMMENDED FUEL, COOLANT, AND LUBRICANT…..4355
RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL…..4357
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS…..4358
TORQUE LIST…..4358
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS…..4359
SAFETY CRITICAL PARTS…..4359
MAINTENANCE SCHEDULE CHART…..4361
MAINTENANCE SCHEDULE CHART…..4361
SERVICE PROCEDURE…..4363
INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)…..4363
WHEN REQUIRED…..4364
CHECK BEFORE STARTING…..4392
EVERY 250 HOURS SERVICE…..4393
EVERY 500 HOURS SERVICE…..4400
EVERY 1000 HOURS SERVICE…..4406
EVERY 2000 HOURS SERVICE…..4414
EVERY 4000 HOURS SERVICE…..4424
EVERY 8000 HOURS SERVICE…..4428
SPECIFICATIONS…..4429
SPECIFICATIONS…..4430
ATTACHMENTS, OPTIONS…..4431
GENERAL PRECAUTIONS…..4432
PRECAUTIONS RELATED TO SAFETY…..4432
SELECTION OF TRACK SHOE…..4433
SELECTION OF TRACK SHOES…..4433
PROCEDURE FOR SELECTING RIPPER POINT…..4434
STARTING IN COLD AREAS…..4435
EXTERNAL POWER SOURCE TYPE PREHEATER…..4435
EFFECTIVE METHOD OF OPERATION FOR DUAL TILTDOZER…..4443
BLADE CONDITION…..4443
DOZING WORK…..4445
LEVELING (SPREADING) OPERATION…..4448
DITCHING OPERATION…..4448
BOULDER RAISING OPERATION…..4448
SIDE-CUTTING OPERATIONS…..4449
HORIZONTAL DOZING OPERATIONS FROM SIDE SLOPE (ROUGH GROUND)…..4449
SHOE SLIP CONTROL…..4450
MODE SELECTION SWITCH PANEL (SHOE SLIP CONTROL)…..4450
EFFECTIVE USE OF MODE SELECTION SYSTEM…..4452
IF MODE SELECTION SYSTEM FLASHES…..4459
HANDLING MACHINES EQUIPPED WITH KOMTRAX…..4460
BASIC PRECAUTIONS…..4460
INDEX…..4461
Komatsu Bulldozers D275-series Operation & Maintenance Manual