Complete Operation & Maintenance Manuals for Komatsu Bullozers D575, with all the technical information to maintain & operate.
SEAD000202 – Bullozer D575A-2 Operation & Maintenance Manual (SN10002&up).pdf
SEAD007901 – Super Dozer D575A-2 Operation & Maintenance Manual (SN10012&up).pdf
SEAD021800 – Bullozer D575A-2 Operation & Maintenance Manual (SN10035&up).pdf
SEAM007905T – Super Dozer D575A-2 Operation & Maintenance Manual (SN10042&up).pdf
SEAWD00500 – Super Dozer D575A-2 Field Assembly Manual (SN10012&up).pdf
SEAWD02700 – Super Dozer D575A-3 Field Assembly Manual (SN10101&up).pdf
TEN00237-01 – Super Dozer D575A-3 Operation & Maintenance Manual (SN10101&up).pdf
Total Pages: 1,205 pages
File Format: PDF
Language: English
MAIN SECTIONS
FOREWAORD
SAFETY INFORMATION
INTRODUCTION
LOCATION OF PLATES
OPERATION
MAINTENANCE
SPECIFICATIONS
OPTIONS, ATTACHMENTS
INDEX
SEAD000202 – Bullozer D575A-2 Operation & Maintenance Manual (SN10002&up)….2
1. FOREWORD….3
2. SAFETY INFORMATION….4
3. INTRODUCTION….5
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR….6
5. CONTENTS….7
SAFETY ….10
6. GENERAL PRECAUTIONS ….11
7. PRECAUTIONS DURING OPERATION ….18
7.1 BEFORE STARTING ENGINE ….18
7.2 OPERATING MACHINE ….20
7.3 BATTERY ….23
8. PRECAUTIONS FOR MAINTENANCE ….24
8.1 BEFORE CARRYING OUT MAINTENANCE ….24
8.2 DURING MAINTENANCE ….26
9. POSITION FOR ATTACHING SAFETY LABELS ….31
OPERATION….34
10. GENERAL VIEW ….35
10.1 GENERAL VIEW OF MACHINE ….35
10.2 GENERAL VIEW OF CONTROLS AND GAUGES ….36
11. EXPLANATION OF COMPONENTS ….37
11.1 MONITOR PANEL ….37
11.2 SWITCHES….47
11.3 CONTROL LEVERS AND PEDALS….49
11.4 FUSE BOX….55
11.5 DOOR LOCK….56
11.6 CAP WITH LOCK….57
11.7 OPERATING THE CAR STEREO….58
11.8 OPERATING THE AIR CONDITIONER….61
12. OPERATION….67
12.1 CHECK BEFORE STARTING ENGINE….67
12.2 STARTING ENGINE….77
12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE….81
12.4 MOVING MACHINE….82
12.5 SHIFTING GEAR….83
12.6 SHIFTING BETWEEN FORWARD AND REVERSE….84
12.7 STEERING MACHINE….85
12.8 STOPPING MACHINE….87
12.9 PRECAUTIONS FOR OPERATION….88
12.10 WORK POSSIBLE USING BULLDOZER….90
12.11 EFFECTIVE METHOD OF OPERATION FOR DUAL TILT DOZER….91
12.12 OPERATING RIPPER….96
12.13 ADJUSTMENT QF WORK EQUIPMENT….99
12.14 PARKING MACHINE….102
12.15 CHECK AFTER FINISHING WORK….103
12.16 STOPPING ENGINE….104
12.17 CHECK AFTER STOPPING ENGINE….105
12.18 LOCKING….105
12.19 TIPS FOR LONGER UNDERCARRIAGE LIFE….106
13. HANDLING ACCUMULATOR….108
14. COLD WEATHER OPERATION….109
14.1 PRECAUTIONS FOR LOW TEMPERATURE….109
14.2 AFTER COMPLETION OF WORK….111
14.3 AFTER COLD WEATHER….111
15. LONG-TERM STORAGE (MORE THAN ONE MONTH)….112
15.1 BEFORE STORAGE….112
15.2 DURING STORAGE….113
15.3 AFTER STORAGE….113
16. TROUBLESHOOTING….114
16.1 AFTER RUNNING OUT OF FUEL….114
16.2 IF BATTERY IS DISCHARGED….114
16.3 OTHER TROUBLE….118
MAINTENANCE….121
17. GUIDES TO MAINTENANCE….122
18. OUTLINES OF SERVICE….125
18.1 OUTLINE OF OIL, FUEL, COOLANT….125
18.2 RELATING TO ELECTRIC SYSTEM….128
19. WEAR PARTS LIST….129
20. USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE….130
21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS….134
21.1 INTRODUCTION OF NECESSARY TOOLS….134
21.2 TORQUE LIST….135
22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS….136
23. MAINTENANCE SCHEDULE CHART….139
24. SERVICE PROCEDURE….142
24.1 INITIAL 250 HOURS SERVICE….142
24.2 WHEN REQUIRED….143
24.3 CHECK BEFORE STARTING….160
24.4 EVERY 250 HOURS SERVICE….165
24.5 EVERY 500 HOURS SERVICE….174
24.6 EVERY 1000 HOURS SERVICE….178
24.7 EVERY 2000 HOURS SERVICE….182
24.8 EVERY 4000 HOURS SERVICE….189
SPECIFICATIONS….190
25. SPECIFICATIONS….191
OPTIONS, ATTACHMENTS….193
26. GENERAL PRECAUTIONS….194
26.1 PRECAUTIONS RELATED TO SAFETY….194
27. USING SEAT BELT….195
27.1 FASTEN THE BELT AND REMOVE IT IN THE FOLLOWING MANNER….195
SEAD007901 – Super Dozer D575A-2 Operation & Maintenance Manual (SN10012&up)….197
1. FOREWORD….198
2. SAFETY INFORMATION….199
3. INTRODUCTION….200
3.1 INTENDED USE….200
3.2 FEATURES….200
3.3 BREAKING IN THE MACHINE….200
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR….201
4.1 MACHINE SERIAL NO. PLATE POSITION….201
4.2 ENGINE SERIAL NO. PLATE POSITION….201
4.3 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR….201
5. CONTENTS….202
SAFETY….205
6. GENERAL PRECAUTIONS….206
7. PRECAUTIONS DURING OPERATION….212
7.1 BEFORE STARTING ENGINE….212
7.2 AFTER STARTING ENGINE….214
7.3 BATTERY….220
8. PRECAUTIONS FOR MAINTENANCE….222
8.1 BEFORE CARRYING OUT MAINTENANCE….222
8.2 DURING MAINTENANCE….226
9. POSITION FOR ATTACHING SAFETY LABELS….231
9.1 POSITION FOR ATTACHING SAFETY LABELS….231
OPERATION….235
10. GENERAL VIEW….236
10.1 GENERAL VIEW OF MACHINE….236
10.2 GENERAL VIEW OF CONTROLS AND GAUGES….237
11. EXPLANATION OF COMPONENTS….238
11.1 MONITOR PANEL….238
11.2 SWITCHES….249
11.3 CONTROL LEVERS AND PEDALS….251
11.4 FUSE BOX….255
11.5 DOOR LOCK….256
11.6 CAP WITH LOCK….257
11.7 HANDLING OF ENGINE OIL FILLER CAP….258
11.8 OPERATING THE CAR STEREO (MACHINES EQUIPPED WITH CAB, CAR RADIO)….259
11.9 OPERATING THE AIR CONDITIONER….266
12. OPERATION….272
12.1 CHECK BEFORE STARTING ENGINE….272
12.2 STARTING ENGINE….282
12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE….286
12.4 MOVING MACHINE….287
12.5 SHIFTING GEAR….288
12.6 SHIFTING BETWEEN FORWARD AND REVERSE….289
12.7 STEERING MACHINE….290
12.8 STOPPING MACHINE….292
12.9 PRECAUTIONS FOR OPERATION….293
12.10 PROHIBITED OPERATIONS WITH A SUPER-DOZER….295
12.11 EFFICIENT OPERATIONS OF A SUPER-DOZER….296
12.12 ADJUSTMENT OF WORK EQUIPMENT….298
12.13 PARKING MACHINE….299
12.14 CHECK AFTER FINISHING WORK….300
12.15 STOPPING ENGINE….301
12.16 CHECK AFTER STOPPING ENGINE….302
12.17 LOCKING….302
12.18 TIPS FOR LONGER UNDERCARRIAGE LIFE….303
13. HANDLING ACCUMULATOR….305
13.1 RELEASING REMAINING PRESSURE IN ACCUMULATOR CIRCUIT….305
14. COLD WEATHER OPERATION….306
14.1 PRECAUTIONS FOR LOW TEMPERATURE….306
14.2 AFTER COMPLETION OF WORK….308
14.3 AFTER COLD WEATHER….308
15. LONG-TERM STORAGE….309
15.1 BEFORE STORAGE….309
15.2 DURING STORAGE….309
15.3 AFTER STORAGE….309
16. TROUBLESHOOTING….310
16.1 AFTER RUNNING OUT OF FUEL….310
16.2 IF BATTERY IS DISCHARGED….310
16.3 OTHER TROUBLE….313
MAINTENANCE….316
17. GUIDES TO MAINTENANCE….317
18. OUTLINES OF SERVICE….319
18.1 OUTLINE OF OIL, FUEL, COOLANT….319
18.2 RELATING TO ELECTRIC SYSTEM….321
19. WEAR PARTS LIST….322
20. USE OF FUEL COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE….323
21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS….327
21.1 INTRODUCTION OF NECESSARY TOOLS….327
21.2 TORQUE LIST….328
22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS….329
23. MAINTENANCE SCHEDULE CHART….332
23.1 MAINTENANCE SCHEDULE CHART….332
24. SERVICE PROCEDURE….335
24.1 INITIAL 250 HOURS SERVICE….335
24.2 WHEN REQUIRED….336
24.3 CHECK BEFORE STARTING….352
24.4 EVERY 250 HOURS SERVICE….357
24.5 EVERY 500 HOURS SERVICE….365
24.6 EVERY 1000 HOURS SERVICE….368
24.7 EVERY 2000 HOURS SERVICE….370
24.8 EVERY 4000 HOURS SERVICE….377
SPECIFICATIONS….378
25. SPECIFICATIONS….379
OPTIONS, ATTACHMENTS….381
26. GENERAL PRECAUTIONS….382
26.1 PRECAUTIONS RELATED TO SAFETY….382
27. USING SEAT BELT….383
27.1 FASTEN THE BELT AND REMOVE IT IN THE FOLLOWING MANNER….383
SEAD021800 – Bullozer D575A-2 Operation & Maintenance Manual (SN10035&up)….384
1. FOREWORD….385
2. SAFETY INFORMATION ….386
3. INTRODUCTION ….387
3.1 INTENDED USE ….387
3.2 FEATURES ….387
3.3 BREAKING IN THE MACHINE ….387
4. LOCATION OF PLATES, TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR ….388
4.1 MACHINE SERIAL NO. PLATE ….388
4.2 ENGINE SERIAL NO. PLATE POSITION….388
4.3 TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR ….388
5. CONTENTS….389
SAFETY….393
6. GENERAL PRECAUTIONS ….394
7. PRECAUTIONS DURING OPERATION….400
7.1 BEFORE STARTING ENGINE ….400
7.2 AFTER STARTING ENGINE….402
8. PRECAUTIONS FOR MAINTENANCE ….410
8.1 BEFORE CARRYING OUT MAINTENANCE….410
8.2 DURING MAINTENANCE ….414
9. POSITION FOR ATTACHING SAFETY LABELS ….419
OPERATION….423
10. GENERAL VIEW ….424
10.1 GENERAL VIEW OF MACHINE ….424
10.2 GENERAL VIEW OF CONTROLS AND GAUGES ….425
11. EXPLANATION OF COMPONENTS ….426
11.1 MONITOR PANEL ….426
11.2 SWITCHES ….439
11.3 CONTROL LEVERS AND PEDALS….442
11.4 FUSE BOX ….446
11.5 DOOR LOCK ….447
11.6 CAP WITH LOCK ….448
11.7 HANDLING OF ENGINE OIL FILLER CAP ….449
11.8 OPERATING THE CAR STEREO (MACHINES EQUIPPED WITH CAB, CAR RADIO) ….450
11.9 OPERATING THE AIR CONDITIONER….457
11.10 CONTROLLER ….463
12. OPERATION ….465
12.1 CHECK BEFORE STARTING ENGINE ….465
12.2 STARTING ENGINE….474
12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE ….478
12.4 MOVING MACHINE ….480
12.5 SHIFTING GEAR ….481
12.6 SHIFTING BETWEEN FORWARD AND REVERSE ….482
12.7 STEERING MACHINE ….483
12.8 STOPPING MACHINE ….486
12.9 PRECAUTIONS FOR OPERATION ….487
12.10 WORK POSSIBLE USING BULLDOZER….489
12.11 OPERATING RIPPER ….490
12.12 ADJUSTMENT OF WORK EQUIPMENT ….494
12.13 PARKING MACHINE ….497
12.14 CHECK AFTER FINISHING WORK ….498
12.15 STOPPING ENGINE ….499
12.16 CHECK AFTER STOPPING ENGINE ….500
12.17 LOCKING….500
12.18 TIPS FOR LONGER UNDERCARRIAGE LIFE ….501
13. HANDLING ACCUMULATOR ….507
13.1 RELEASING REMAINING PRESSURE IN ACCUMULATOR CIRCUIT….507
14. COLD WEATHER OPERATION ….508
14.1 PRECAUTIONS FOR LOW TEMPERATURE ….508
14.2 AFTER COMPLETION OF WORK ….510
14.3 AFTER COLD WEATHER ….510
15. LONG-TERM STORAGE (MORE THAN ONE MONTH) ….511
15.1 BEFORE STORAGE ….511
15.2 DURING STORAGE ….512
15.3 AFTER STORAGE ….512
16. TROUBLESHOOTING ….513
16.1 AFTER RUNNING OUT OF FUEL ….513
16.2 IF BATTERY IS DISCHARGED ….513
16.3 OTHER TROUBLE….517
16.4 WHEN MODE SELECTION SYSTEM CAUTION LAMP FLASHES….520
MAINTENANCE….523
17. GUIDES TO MAINTENANCE ….524
18. OUTLINES OF SERVICE ….527
18.1 OUTLINE OF OIL, FUEL, COOLANT ….527
18.2 RELATING TO ELECTRIC SYSTEM ….530
19. WEAR PARTS LIST ….531
20. USE OF FUEL, COOLANT AND LUBRICANTS….532
21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS ….536
21.1 INTRODUCTION OF NECESSARY TOOLS ….536
21.2 TORQUE LIST ….537
22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS ….538
23. MAINTENANCE SCHEDULE CHART ….541
23.1 MAINTENANCE SCHEDULE CHART ….541
24. SERVICE PROCEDURE ….544
24.1 INITIAL 250 HOURS SERVICE….544
24.2 WHEN REQUIRED ….545
24.3 CHECK BEFORE STARTING ….562
24.4 EVERY 250 HOURS SERVICE ….567
24.5 EVERY 500 HOURS SERVICE ….576
24.6 EVERY 1000 HOURS SERVICE ….580
24.7 EVERY 2000 HOURS SERVICE….584
24.8 EVERY 4000 HOURS SERVICE ….591
SPECIFICATIONS….593
25. SPECIFICATIOIUS ….594
OPTIONS, ATTACHMENTS….597
26. GENERAL PRECAUTIONS ….598
26.1 PRECAUTIONS RELATED TO SAFETY ….598
27. USING SEAT BELT ….599
27.1 FASTEN THE BELT AND REMOVE IT IN THE FOLLOWING MANNER ….599
SEAM007905T – Super Dozer D575A-2 Operation & Maintenance Manual (SN10042&up)….602
COVER….602
1. FOREWORD….603
2. SAFETY INFORMATION….606
3. INTRODUCTION….607
4. LOCATION OF PLATES,TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR….608
5. CONTENTS….609
SAFETY….612
6. GENERAL PRECAUTIONS….613
7. PRECAUTIONS DURING OPERATION….619
7.1 BEFORE STARTING ENGINE….619
7.2 AFTER STARTING ENGINE….621
7.3 BATTERY….627
8. PRECAUTIONS FOR MAINTENANCE ….629
8.1 BEFORE CARRYING OUT MAINTENANCE….629
8.2 DURING MAINTENANCE….633
9. POSITION FOR ATTACHING SAFETY LABELS….638
9.1 POSITION FOR ATTACHING SAFETY LABELS….638
9.2 CONTENT AND USE OF WARNING PLATES….642
OPERATION….643
10. GENERAL VIEW….644
10.1 GENERAL VIEW OF MACHINE….644
10.2 GENERAL VIEW OF CONTROLS AND GAUGES….645
11. EXPLANATION OF COMPONENTS….646
11.1 MONITOR PANEL….646
11.2 SWITCHES….657
11.3 CONTROL LEVERS AND PEDALS….659
11.4 FUSE BOX….663
11.5 DOOR LOCK….664
11.6 CAP WITH LOCK….665
11.7 HANDLING OF ENGINE OIL FILLER CAP….666
11.8 OPERATING THE CAR STEREO ….667
11.9 OPERATING THE AIR CONDITIONER….674
12. OPERATION….680
12.1 CHECK BEFORE STARTING ENGINE….680
12.2 STARTING ENGINE….690
12.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE….694
12.4 MOVING MACHINE….695
12.5 SHIFTING GEAR….696
12.6 SHIFTING BETWEEN FORWARD AND REVERSE….697
12.7 STEERING MACHINE….698
12.8 STOPPING MACHINE….700
12.9 PRECAUTIONS FOR OPERATION….701
12.10 PROHIBITED OPERATIONS WITH A SUPER-DOZER….703
12.11 EFFICIENT OPERATIONS OF A SUPER-DOZER….704
12.12 ADJUSTMENT OF WORK EQUIPMENT….706
12.13 PARKING MACHINE….707
12.14 CHECK AFTER FINISHING WORK….708
12.15 STOPPING ENGINE….709
12.16 CHECK AFTER STOPPING ENGINE….710
12.17 LOCKING….710
12.18 TIPS FOR LONGER UNDERCARRIAGE LIFE….711
13. HANDLING ACCUMULATOR….713
13.1 RELEASING REMAINING PRESSURE IN ACCUMULATOR CIRCUIT….713
14. COLD WEATHER OPERATION….714
14.1 PRECAUTIONS FOR LOW TEMPERATURE….714
14.2 AFTER COMPLETION OF WORK….716
14.3 AFTER COLD WEATHER….716
15. LONG-TERM STORAGE….717
15.1 BEFORE STORAGE….717
15.2 DURING STORAGE….717
15.3 AFTER STORAGE….717
16. TROUBLESHOOTING….718
16.1 AFTER RUNNING OUT OF FUEL….718
16.2 IF BATTERY IS DISCHARGED….718
16.3 OTHER TROUBLE….721
MAINTENANCE….724
17. GUIDES TO MAINTENANCE….725
18. OUTLINES OF SERVICE….727
18.1 OUTLINE OF OIL,FUEL,COOLANT….727
18.2 RELATING TO ELECTRIC SYSTEM….729
19. WEAR PARTS LIST….730
20. USE OF FUEL,COOLANT AND LUBRICANTS ACCORDING TO AMBIENT TEMPERATURE….731
21. STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS….735
21.1 INTRODUCTION OF NECESSARY TOOLS….735
21.2 TORQUE LIST….736
22. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS….737
23. MAINTENANCE SCHEDULE CHART….740
24. SERVICE PROCEDURE….743
24.1 INITIAL 250 HOURS SERVICE….743
24.2 WHEN REQUIRED….744
24.3 CHECK BEFORE STARTING….760
24.4 EVERY 250 HOURS SERVICE….765
24.5 EVERY 500 HOURS SERVICE….773
24.6 EVERY 1000 HOURS SERVICE….776
24.7 EVERY 2000 HOURS SERVICE….778
24.8 EVERY 4000 HOURS SERVICE….785
SPECIFICATIONS….786
25. SPECIFICATIONS….787
OPTIONS,ATTACHMENTS….789
26. GENERAL PRECAUTIONS….790
26.1 PRECAUTIONS RELATED TO SAFETY….790
27. USING SEAT BELT ….791
27.1 FASTEN THE BELT AND REMOVE IT IN THE FOLLOWING MANNER….791
SEAWD00500 – Super Dozer D575A-2 Field Assembly Manual (SN10012&up)….793
COVER….793
CONTENTS….796
ASSEMBLY PROCEDURE &TIME SCHEDULE (TRANSPORTED DISASSEMBLED-WEIGHTS LESS THAN 50 TONS)….797
EQUIPMENT AND TOOLS TO BE USED….798
TRANSPORTATION POSTURE….800
INSTALLATION PROCEDURE….802
1. Installation of main unit….802
2. Installation of final drive Assembly….803
3. Installation of pivot shaft….804
4. Installation of cylinder support….805
5. Installation of cylinder stay….806
6. Installation of undercarriage….806
7. Installation of track shoe Assembly….808
8. Installation of counterweight….812
9. Installation of blade lift cylinder….813
10. Assembly of super blade Assembly….814
Bleeding air from hydraulic cylinders….819
Standard tightening torque….820
Coating materials….822
11. Installation of cab….823
Electrical circuit diagram….830
12. Installation of ROPS….832
13. Installation of external components….833
Exhaust pipes and hoods….833
Head lamp….834
ROPS light….835
External cover….836
Hand rail….837
ASSEMBLY JIG DRAWING….839
SEAWD02700 – Super Dozer D575A-3 Field Assembly Manual (SN10101&up)….846
COVER….846
CONTENTS….847
1. ASSEMBLY PROCEDURE & TIME SCHEDULE(TRANSPORTED DISASSEMBLED – WEIGHTS LESS THAN 50 TONS)….848
2. EQUIPMENT AND TOOLS TO BE USED….849
3. ASSEMBLY MAP FOR TOOLS TO USED….850
4. TRANSPORTATION POSTURE….851
5. INSTALLATION PROCEDURE….852
(1) UNLOADING BARE MACHINE….852
(2) INSTALLATION OF OPERATING CABIN….853
(3) INSTALLATION OF FOODS & EXHAUST PIPE….861
(4) INSTALLATION OF PIVOT SHAFT….862
(5) INSTALLATION OF FINAL DRIVE….863
(6) INSTALLATION & REMOVAL OF CYLINDER SUPPORT….867
(7) INSTALLATION OF UNDERCARRIAGE….869
(8) INSTALLATION OF TRACK SHOE ASSEMBLY & TRUNNION….873
(9) INSTALLATION OF BLADE CYLINDER & STAY….875
(10) ASSEMBLE OF BLADE ASSEMBLY….876
(11) INSTALLATION OF COUNTER WEIGHT….878
(12) INSTALLATION OF ROPS….879
(13) INSTALLATION OF HEAD LAMP….883
(14) INSTALLATION OF HANDRAILS….884
(15) INSTALLATION OF BLADE ASSEMBLY….889
(16) INSTALLATION OF POTENTIOMETER….893
(17) ADJUSTMENT OF TRACK TENSION & ALIGNMENT FOR CARRIER ROLLER….894
(18) LUBRICATING ITEMS….895
6. PROCEDURE MANUAL FOR INITIAL SETTING TILT LIMIT….898
7. HOW TO CHECK AUTOMATIC RESETTING TO SYSTEMS….901
8. BLEDDING AIR FROM HYDRAULIC CYLINDER….902
9. TABLE OF FUEL COOLANT AND LUBRICANTS….903
10. COATING MATERIALS….906
11. STANDARD TIGHENING TORQUE….908
12. WEAR PARTS LIST….911
13. HOW TO CHECK ERROR CODE….912
14. ERROR CODE LIST….913
ANNEX DATE 1. ASSEMBLY JIG DRAWING….918
ANNEX DATE 2. INSTALLATION OF SPILL GUARD TO THE SUPPER BLADE….924
CHECK SHEET….930
TEN00237-01 – Super Dozer D575A-3 Operation & Maintenance Manual (SN10101&up)….939
COVER….939
FOREWORD….940
FOREWORD….941
SAFETY INFORMATION….944
INTRODUCTION….946
FRONT/REAR, LEFT/RIGHT DIRECTIONS OF MACHINE….946
VISIBILITY FROM OPERATOR'S SEAT….947
BREAKING IN THE MACHINE….948
NECESSARY INFORMATION….949
PRODUCT IDENTIFICATION NUMBER (PIN), MACHINE SERIAL NO. PLATE….949
ENGINE SERIAL NO. PLATE AND POSITION….949
BLADE SERIAL NO. PLATE POSITION….950
POSITION OF SERVICE METER….950
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR….951
CONTENTS….952
SAFETY….956
SAFETY….957
SAFETY LABELS….959
POSITIONS OF SAFETY PICTOGRAMS….960
SAFETY LABELS….961
GENERAL PRECAUTIONS….965
SAFETY RULES….965
IF ABNORMALITIES ARE FOUND….965
CLOTHING AND PERSONAL PROTECTIVE ITEMS….965
FIRE EXTINGUISHER AND FIRST AID KIT….965
SAFETY FEATURES….965
KEEP MACHINE CLEAN….966
INSIDE OPERATOR'S COMPARTMENT….966
ALWAYS APPLY LOCK WHEN LEAVING OPERATOR'S SEAT….966
HANDRAILS AND STEPS….967
PRECAUTIONS WHEN WORKING IN HIGH PLACES….967
MOUNTING AND DISMOUNTING….967
NO PEOPLE ON ATTACHMENTS….967
CRUSHING OR CUTTING PREVENTION….968
PREVENTION OF BURNS….968
FIRE PREVENTION….969
ACTION IF FIRE OCCURS….970
WINDOW WASHER LIQUID….970
PRECAUTIONS WHEN USING ROPS (ROLL OVER PROTECTIVE STRUCTURE)….970
PRECAUTIONS FOR ATTACHMENTS….970
CAB WINDOW GLASSES….970
UNAUTHORIZED MODIFICATION….970
SAFETY AT WORKSITE….971
WORKING ON LOOSE GROUND….971
DO NOT GO CLOSE TO HIGH-VOLTAGE CABLES….972
ENSURE GOOD VISIBILITY….972
VENTILATION FOR ENCLOSED AREAS….973
CHECKING SIGNALMAN'S SIGNALS AND SIGNS….973
BE CAREFUL ABOUT ASBESTOS DUST….973
PRECAUTIONS FOR OPERATION….974
BEFORE STARTING ENGINE….974
CHECKS BEFORE STARTING ENGINE….974
PRECAUTIONS WHEN STARTING….975
PRECAUTIONS IN COLD AREAS….975
OPERATION….976
CHECKS BEFORE OPERATION….976
PRECAUTIONS FOR MOVING MACHINE FORWARD OR IN REVERSE….976
PRECAUTIONS WHEN TRAVELING….977
TRAVELING ON SLOPES….978
PROHIBITED OPERATIONS….978
USING BRAKES….978
OPERATE CAREFULLY ON SNOW….978
PARKING MACHINE….979
TRANSPORTATION….980
LOADING AND UNLOADING….980
SHIPPING….980
BATTERY….981
BATTERY HAZARD PREVENTION….981
STARTING WITH BOOSTER CABLE….982
TOWING….983
WHEN TOWING….983
PRECAUTIONS FOR MAINTENANCE….984
WARNING TAG….984
KEEP WORK PLACE CLEAN AND TIDY….984
APPOINT LEADER WHEN WORKING WITH OTHERS….984
STOP ENGINE BEFORE CARRYING OUT INSPECTION AND MAINTENANCE….985
TWO WORKERS FOR MAINTENANCE WHEN ENGINE IS RUNNING….986
PROPER TOOLS….986
HANDLING ACCUMULATOR….987
PERSONNEL….987
ATTACHMENTS….987
WORK UNDER THE MACHINE….987
NOISE….988
PRECAUTIONS WHEN USING HAMMER….988
REPAIR WELDING….988
REMOVING BATTERY TERMINAL….988
PRECAUTIONS WHEN USING HIGH-PRESSURE GREASE TO ADJUST TRACK TENSION….988
DO NOT DISASSEMBLE RECOIL SPRING….989
PRECAUTION WITH HIGH-PRESSURE OIL….989
PRECAUTION FOR HIGH FUEL PRESSURE….989
HANDLING HIGH-PRESSURE HOSES….989
PRECAUTION FOR HIGH VOLTAGE….990
WASTE MATERIAL….990
MAINTENANCE FOR AIR CONDITIONER….990
COMPRESSED AIR….990
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS….990
OPERATION….992
GENERAL VIEW….993
GENERAL VIEW OF MACHINE….993
GENERAL VIEW OF CONTROLS AND GAUGES….994
EXPLANATION OF COMPONENTS….996
MONITOR PANEL….996
LAMPS….1013
SWITCHES….1015
CONTROL LEVERS, PEDALS….1018
CONTROLLER….1023
DUST INDICATOR….1024
FUSE BOX….1025
FUSIBLE LINK….1028
CAP WITH LOCK….1029
DOOR OPEN LOCK….1030
SASH GLASS INTERMEDIATE LOCK….1030
NET POCKET….1031
ASHTRAY….1031
TOOL BOX….1031
ENGINE OIL FILLER CAP….1032
CAR STEREO, HANDLING….1033
AIR CONDITIONER, HANDLING….1042
ACCUMULATOR, HANDLING….1049
OPERATION….1051
CHECK BEFORE STARTING ENGINE, ADJUST….1051
STARTING ENGINE….1069
OPERATIONS AND CHECKS AFTER STARTING ENGINE….1073
STOPPING ENGINE….1075
MOVING MACHINE….1076
STOPPING MACHINE….1078
SHIFTING GEAR….1079
SHIFTING BETWEEN FORWARD AND REVERSE….1083
STEERING MACHINE….1085
PRECAUTIONS FOR OPERATION….1088
PARKING MACHINE….1090
CHECK AFTER STOPPING ENGINE….1092
CHECK AFTER FINISHING WORK….1092
LOCKING….1092
PROHIBITED WORK OF SUPER DOZER….1093
EFFECTIVE USE OF SUPER DOZER….1095
EFFECTIVE USE OF MODE SELECTION SYSTEM….1098
ADJUSTING POSTURE OF WORK EQUIPMENT….1103
TIPS FOR LONGER UNDERCARRIAGE LIFE….1105
TRANSPORTATION….1107
TRANSPORTATION PROCEDURE….1107
METHOD OF LIFTING MACHINE….1107
TRAVELING ON ROADS….1108
COLD WEATHER OPERATION….1109
PRECAUTIONS FOR LOW TEMPERATURE….1109
AFTER COMPLETION OF WORK….1111
AFTER COLD WEATHER….1111
LONG-TERM STORAGE….1112
BEFORE STORAGE….1112
DURING STORAGE….1112
AFTER STORAGE….1112
STARTING MACHINE AFTER LONG-TERM STORAGE….1112
TROUBLESHOOTING….1113
AFTER RUNNING OUT OF FUEL….1113
METHOD OF TOWING MACHINE….1113
IF BATTERY IS DISCHARGED….1114
OTHER TROUBLE….1117
WHEN MODE SELECTION SYSTEM FLASHES….1122
MAINTENANCE….1124
GUIDES TO MAINTENANCE….1125
OUTLINES OF SERVICE….1128
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC….1128
OUTLINE OF ELECTRIC SYSTEM….1131
HANDLING HYDRAULIC RELATED EQUIPMENT….1132
WEAR PARTS….1133
WEAR PARTS LIST….1133
RECOMMENDED FUEL, COOLANT, AND LUBRICANT….1134
RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL….1136
STANDARD TIGHTENING TORQUES FOR BOLTS AND NUTS….1137
TORQUE LIST….1137
PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS….1138
SAFETY CRITICAL PARTS….1139
MAINTENANCE SCHEDULE CHART….1140
MAINTENANCE SCHEDULE CHART….1140
SERVICE PROCEDURE….1142
INITIAL 250 HOURS SERVICE (ONLY AFTER THE FIRST 250 HOURS)….1142
WHEN REQUIRED….1143
CLEAN INSIDE OF COOLING SYSTEM….1143
CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT….1146
CHECK AND ADJUST TRACK TENSION….1149
CHECK AND TIGHTEN TRACK SHOE BOLTS….1151
ADJUST IDLER CLEARANCE….1154
REVERSE AND REPLACE THE END BITS AND CUTTING EDGES….1155
CHECK, REPLACE FAN BELT….1156
CLEAN AND CHECK RADIATOR FINS….1157
CLEAN FUEL TANK STRAINER….1157
CHECK ETHER SPRAY, REPLACE ETHER CYLINDER….1158
DRAIN WATER AND SEDIMENT IN FUEL TANK….1158
CHECK AND ADJUST AIR CONDITIONER….1159
CLEAN AIR CONDITIONER AIR FILTER (FRESH/RECIRC FILTER)….1160
CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID….1160
CLEAN STEERING CLUTCH CASE BREATHER….1160
CHECK UNDERCARRIAGE OIL….1161
LUBRICATE DOOR HINGE….1162
REPLACE WIPER BLADE….1162
BLEEDING AIR IN HYDRAULIC SYSTEM….1163
LUBRICATING….1164
CHECK BEFORE STARTING….1165
EVERY 250 HOURS SERVICE….1166
LUBRICATING….1166
CHECK ALTERNATOR DRIVE BELT TENSION, ADJUST….1168
CHECK LEVEL OF BATTERY ELECTROLYTE….1169
CHECK BRAKE PERFORMANCE….1172
CHECK OIL LEVEL IN HYDRAULIC TANK, ADD OIL….1173
EVERY 500 HOURS SERVICE….1174
CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE….1174
REPLACE FUEL FILTER CARTRIDGE….1176
REPLACE TRANSMISSION FILTER ELEMENT, TRANSMISSION LUBRICATION FILTER ELEMENT AND TORQUE CONVERTER OIL FILTER ELEMENT….1177
CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL….1178
EVERY 1000 HOURS SERVICE….1179
CHANGE OIL IN POWER TRAIN CASE, CLEAN STRAINERS….1179
CHECK, CLEAN FUEL STRAINER….1180
CHECK OIL LEVEL IN RECOIL SPRING, ASSIST CYLINDER CASE, ADD OIL….1181
LUBRICATE UNIVERSAL JOINT….1181
CHECK TIGHTENING PARTS OF TURBOCHARGER….1181
REPLACE CORROSION RESISTOR CARTRIDGE….1182
CHECK FOR LOOSE ROPS MOUNT BOLTS….1182
EVERY 2000 HOURS SERVICE….1183
CHANGE OIL IN HYDRAULIC TANK, REPLACE HYDRAULIC OIL FILTER ELEMENT….1183
CHANGE OIL IN FINAL DRIVE CASE….1185
CHANGE OIL IN DAMPER CASE, CLEAN DAMPER….1186
CLEAN PPC STRAINER….1186
CHECK PIVOT BEARING OIL LEVEL, ADD OIL….1188
CLEAN ENGINE BREATHER ELEMENT….1189
CHECK FOR LEAKAGE OF OIL FROM GEAR COUPLING….1189
CHECK ALTERNATOR, STARTING MOTOR….1189
CHECK ENGINE VALVE CLEARANCE, ADJUST….1189
LUBRICATE FAN ROTATION SHAFT SPLINE….1189
REPLACE HYDRAULIC TANK BREATHER ELEMENT….1190
EVERY 4000 HOURS SERVICE….1191
CHECK WATER PUMP….1191
CHECK VIBRATION DAMPER….1191
CLEAN, CHECK TURBOCHARGER….1191
CHECK PLAY OF TURBOCHARGER ROTOR….1191
CHECK FAN PULLEY AND TENSION PULLEY….1191
CHECK MAIN FRAME, WORK EQUIPMENT (BLADE)….1192
SPECIFICATIONS….1194
SPECIFICATIONS….1195
ATTACHMENTS, OPTIONS….1196
GENERAL PRECAUTIONS….1197
PRECAUTIONS RELATED TO SAFETY….1197
SELECTION OF TRACK SHOE….1198
SELECTION OF TRACK SHOES….1198
HANDLING MACHINES EQUIPPED WITH VHMS….1199
VHMS INSTALLED, COMMUNICATIONS TERMINAL NOT INSTALLED….1199
VHMS AND COMMUNICATIONS TERMINAL INSTALLED….1200
INDEX….1202
Komatsu Bullozers D575 Operation & Maintenance Manuals