Complete service repair manual with Electrical Wiring Diagrams for Komatsu Hydraulic Excavator PC130-6K, PC150LGP-6K, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Komatsu Hydraulic Excavator PC130-6K, PC150LGP-6K workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
EEBM001501 – Hydraulic Excavator PC130-6K, PC150LGP-6K Shop Manual.pdf
SEAM021K0303 – Hydraulic Excavator PC150-3, PC150LC-3, PC150HD-3, PC150NHD-3 Operation & Maintenance Manual.pdf
UEAM000602 – Hydraulic Excavator PC130-6K, PC150LGP-6K Operation & Maintenance Manual.pdf
UEAM003601 – Hydraulic Excavator PC130-7K Operation & Maintenance Manual.pdf
PRODUCT DETAILS:
Total Pages: 1,329 pages
File Format: PDF
Language: English
EEBM001501 – Hydraulic Excavator PC130-6K, PC150LGP-6K Shop Manual….2
01 General….26
10 Structure and function ….43
20 Testing and adjusting….238
30 Dissasembly and Assembly….531
40 Maintenance Standard….682
90 Others….726
SEAM021K0303 – Hydraulic Excavator PC150-3, PC150LC-3, PC150HD-3, PC150NHD-3 Operation & Maintenance Manual….732
COVER….732
FOREWORD….733
BREAKING IN YOUR NEW MACHINE….734
CONTENTS….735
GENERAL LOCATIONS AND SPECIFICATIONS….736
INSTRUMENTS AND CONTROLS….738
CHECK BEFORE STARTING….770
OPERATING YOUR MACHINE….775
INVERSION AND REPLACEMENT OF BUCKET….788
COLD WEATHER OPERATION….789
PERIODIC MAINTENANCE….794
MAINTENANCE TABLE….795
OIL FILLER AND LEVEL GAUGE POSITIONS….798
CHECK BEFORE STARTING….799
EVERY 50 HOURS SERVICE….799
EVERY 100 HOURS SERVICE….800
INITIAL 250 HOURS SERVICE….803
EVERY 250 HOURS SERVICE….803
EVERY 500 HOURS SERVICE….808
EVERY 1000 HOURS SERVICE….812
EVERY 2000 HOURS SERVICE….815
EVERY 4000 HOURS SERVICE….821
WHEN REQUIRED….822
ADJUSTMENT….834
TROUBLE SHOOTING GUIDE….835
SERVICE METER….838
MACHINE AND ENGINE SERIAL NUMBERS….839
FUEL,COOLANT AND LUBRICANTS….840
SAFETY AND OPERATION….842
CONTENTS….843
SAFETY HINTS….844
RADIO….857
LOCKING CAP….859
OPERATING THE CAR COOLER….860
OPERATING THE AIR CONDITIONER….862
EXCAVATOR'S WORK….868
HANDLING OF BATTERY….869
TRANSPORTATION….872
PRECAUTIONS FOR MAINTENANCE….874
STORAGE….880
COOLANT AND LUBRICANTS….882
UEAM000602 – Hydraulic Excavator PC130-6K, PC150LGP-6K Operation & Maintenance Manual….884
UEAM000602KAFT.pdf….0
Operation & Maintenance Manual….884
PC200EN-6K….884
PC200EL-6K….884
serial number….884
PC200EN-6K – k34049 and up….884
pc200EL-6K – k34049 and up….884
hydraulic excavator….884
UEAM000203….884
UEAM003601 – Hydraulic Excavator PC130-7K Operation & Maintenance Manual….1144
FOREWORD….1146
FOREWORD….1147
SAFETY INFORMATION….1148
NOISE….1150
VIBRATION….1150
INTRODUCTION….1151
DIRECTIONS OF MACHINE….1151
BREAKING-IN THE NEW MACHINE….1151
PRODUCT INFORMATION….1152
PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE….1152
ENGINE SERIAL NUMBER PLATE AND ITS LOCATION….1152
SERVICE METER LOCATION….1153
YOUR MACHINE SERIAL NUMBERS AND DISTRIBUTOR….1153
MACHINE SERIAL NUMBER PLATE….1154
FOREWORD….1155
SAFETY….1155
OPERATION….1155
MAINTENANCE….1158
SPECIFICATIONS….1160
ATTACHMENTS AND OPTIONS….1160
INDEX….1161
COLOPHON….1161
SAFETY….1162
SAFETY INFORMATION….1163
SAFETY LABELS….1165
LOCATION OF SAFETY LABELS….1165
SAFETY LABELS….1166
SAFETY INFORMATION….1173
SAFETY MACHINE OPERATION….1182
STARTING ENGINE….1182
OPERATION….1184
TRANSPORTATION….1191
BATTERY….1192
TOWING….1194
LIFTING OBJECTS WITH BUCKET….1195
SAFETY MAINTENANCE INFORMATION….1197
OPERATION….1204
MACHINE VIEW ILLUSTRATIONS….1205
OVERALL MACHINE VIEW….1205
CONTROLS AND GAUGES….1206
DETAILED CONTROLS AND GAUGES….1207
MONITORING SYSTEM….1207
Basic Check Monitors….1208
Caution Monitors….1210
Emergency Monitors….1212
Meter Display Portion….1214
Monitor Switches Portion….1217
SWITCHES….1220
CONTROL LEVERS AND PEDALS….1226
SUN ROOF….1229
WINDSHIELD….1229
EMERGENCY EXIT FROM OPERATOR'S CAB….1234
DOOR LOCK….1234
CAP WITH LOCK….1235
HOT AND COOL BOX….1237
MAGAZINE BOX….1237
ASHTRAY….1237
AIR CONDITIONER CONTROLS….1238
Air Conditioner Control Panel….1238
Method of Operation….1243
Use Air Conditioner with Care….1249
Inspection and maintenance of Air Conditioner Equipped Machine….1249
Other Functions….1250
CAB RADIO CASSETTE….1251
Controls of Radio cassette….1251
Precautions when Using….1251
AUXILIARY ELECTRIC POWER….1252
24V power source….1252
12V power source….1252
FUSE….1252
FUSIBLE LINK….1253
CONTROLLERS….1254
TOOL BOX….1254
GREASE GUN HOLDER….1254
HANDLING GREASE GUN….1255
REFUELLING PUMP….1256
ACCUMULATOR….1258
Releasing Hydraulic Pressure with Accumulator….1258
MACHINE OPERATIONS AND CONTROLS….1259
BEFORE STARTING ENGINE….1259
Walk-around Checks….1259
Checks Before Starting….1261
Adjustment….1267
Seat Belt….1270
Operations Before Starting Engine….1271
STARTING ENGINE….1273
Normal Starting….1273
Starting Engine in Cold Weather….1275
AFTER STARTING ENGINE….1277
Warming-up Operation….1277
In Cold Weather Areas….1280
STOPPING THE ENGINE….1284
MACHINE OPERATION….1285
Preparations for Moving the Machine Off….1285
Moving Machine Forward….1286
Moving Machine Backward….1287
Stopping Machine….1288
STEERING THE MACHINE….1289
Steering….1289
SWINGING….1291
WORK EQUIPMENT CONTROLS AND OPERATIONS….1292
WORKING MODE….1294
PROHIBITED OPERATIONS….1295
GENERAL OPERATION INFORMATION….1297
TRAVELING ON SLOPES….1298
ESCAPE FROM MUD….1300
Stuck One Side of Track….1300
Stuck Both Sides of Tracks….1300
RECOMMENDED APPLICATIONS….1301
Backhoe Work….1301
Shovel Work….1301
Ditching Work….1301
Loading Work….1302
BUCKET REPLACEMENT AND INVERSION….1303
Replacement….1303
Inversion….1304
PARKING MACHINE….1305
CHECK AFTER SHUT OFF ENGINE….1306
MACHINE INSPECTION AFTER DAILY WORK….1307
LOCKING….1307
OVERLOAD WARNING DEVICE….1307
TRANSPORTATION….1308
TRANSPORTATION PROCEDURE….1308
LOADING AND UNLOADING WITH TRAILER….1309
Loading….1310
Securing Machine….1312
Unloading….1314
LIFTING MACHINE….1316
COLD WEATHER OPERATION….1317
COLD WEATHER OPERATION INFORMATION….1317
Fuel and Lubricants….1317
Cooling System Coolant….1317
Battery….1318
AFTER DAILY WORK COMPLETION….1319
AFTER COLD WEATHER SEASON….1319
LONG TERM STORAGE….1320
BEFORE STORAGE….1320
DURING STORAGE….1320
AFTER STORAGE….1321
STARTING MACHINE AFTER LONG-TERM STORAGE….1321
TROUBLES AND ACTIONS….1322
RUNNING OUT OF FUEL….1322
PHENOMENA THAT ARE NOT FAILURES….1322
TOWING THE MACHINE….1323
LIGHTWEIGHT TOWING HOLE….1323
SEVERE JOB CONDITION….1324
DISCHARGED BATTERY….1325
Battery Removal and Installation….1325
Battery Charges….1326
Starting Engine with Booster Cables….1327
OTHER TROUBLE….1329
Electrical System….1329
Chassis….1330
Engine….1331
Electronic Control System….1333
MAINTENANCE….1334
MAINTENANCE INFORMATION….1335
LUBRICANTS, COOLANT AND FILTERS….1338
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC….1338
Oil….1338
Fuel….1338
Cooling System Coolant….1339
Grease….1339
Carrying Out KOWA (Komatsu Oil Wear Analysis)….1340
Oil and Fuel Storage….1341
Filters….1341
ELECTRIC SYSTEM MAINTENANCE….1341
WEAR PARTS….1342
WEAR PARTS LIST….1342
LUBRICANTS, FUEL AND COOLANT SPECIFICATIONS….1343
PROPER SELECTION….1343
TIGHTENING TORQUE SPECIFICATIONS….1347
TIGHTENING TORQUE LIST….1347
SAFETY CRITICAL PARTS….1348
SAFETY CRITICAL PARTS LIST….1348
MAINTENANCE SCHEDULE….1349
MAINTENANCE SCHEDULE CHART….1349
MAINTENANCE INTERVAL FOR HYDRAULIC BREAKER….1351
MAINTENANCE PROCEDURE….1352
INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)….1352
INITIAL 1000 HOURS MAINTENANCE (ONLY AFTER THE FIRST 1000 HOURS)….1352
WHEN REQUIRED….1353
CHECK, CLEAN AND REPLACE AIR CLEANER ELEMENT….1353
CLEAN INSIDE OF COOLING SYSTEM….1358
CHECK AND TIGHTEN TRACK SHOE BOLTS….1361
CHECK AND ADJUST TRACK TENSION….1362
CHECK ELECTRICAL INTAKE AIR HEATER….1364
REPLACE BUCKET TEETH (VERTICAL PIN TYPE)….1365
REPLACE BUCKET TEETH (HORIZONTAL PIN TYPE)….1368
ADJUST BUCKET CLEARANCE….1369
CHECK WINDOW WASHER FLUID LEVEL, ADD FLUID….1370
CHECK AND ADJUST AIR CONDITIONER….1371
WASH WASHABLE FLOOR….1372
BLEEDING AIR FROM HYDRAULIC SYSTEM….1376
METHOD FOR RELEASING INTERNAL PRESSURE IN HYDRAULIC CIRCUIT….1379
CHECK NITROGEN GAS CHARGE PRESSURE IN ACCUMULATOR (control circuit)….1379
CHECK BEFORE STARTING….1380
EVERY 100 HOURS MAINTENANCE….1381
LUBRICATING….1381
CHECK SWING MACHINERY CASE OIL, ADD OIL….1383
EVERY 250 HOURS MAINTENANCE….1384
CHECK OIL LEVEL IN FINAL DRIVE CASE, ADD OIL….1384
CHECK LEVEL OF BATTERY ELECTROLYTE….1385
EVERY 500 HOURS MAINTENANCE….1388
REPLACE FUEL FILTER CARTRIDGE….1388
CHANGE OIL IN ENGINE OIL PAN, REPLACE ENGINE OIL FILTER CARTRIDGE….1389
CHECK SWING PINION GREASE LEVEL, ADD GREASE….1390
LUBRICATE SWING CIRCLE….1390
Radiator Core and Fins – Check/Clean….1391
CLEAN AIR CONDITIONER FRESH/RECIRC FILTERS….1392
REPLACE HYDRAULIC OIL FILTER ELEMENT….1394
REPLACE BREATHER ELEMENT IN HYDRAULIC TANK….1395
CHECK AND ADJUST COOLING FAN BELT TENSION….1396
CHECK, ADJUST AIR CONDITIONER COMPRESSOR BELT TENSION….1397
EVERY 1000 HOURS MAINTENANCE….1398
CHANGE OIL IN SWING MACHINERY CASE….1398
CHANGE OIL IN FINAL DRIVE CASE….1399
CHECK ALL TIGHTENING PARTS OF TURBOCHARGER….1399
CHECK PLAY TURBOCHARGER ROTOR….1399
CHECK NITROGEN GAS CHARGE PRESSURE IN ACCUMULATOR (for breaker)….1399
EVERY 2000 HOURS MAINTENANCE….1400
CHECK PTO GEAR CASE, ADD OIL….1400
CLEAN HYDRAULIC TANK STRAINER….1401
CLEAN, CHECK TURBOCHARGER….1401
CHECK ALTERNATOR, STARTING MOTOR….1401
CHECK ENGINE VALVE CLEARANCE, ADJUST….1401
EVERY 4000 HOURS MAINTENENCE….1402
CHECK WATER PUMP….1402
EVERY 5000 HOURS MAINTENANCE….1403
CHANGE OIL IN HYDRAULIC TANK….1403
SPECIFICATIONS….1404
SPECIFICATIONS….1405
EXPLANATION OF LIFTING CAPACITY CHART (PC130-7K 1- PC BOOM)….1407
EXPLANATION OF LIFTING CAPACITY CHART (PC130-7K 2-PC BOOM)….1408
ATTACHMENTS AND OPTIONS….1412
GENERAL PRECAUTIONS FOR SAFETY….1413
PRECAUTIONS WHEN SELECTING….1413
READ THE INSTRUCTION MANUAL THOROUGHLY….1413
PRECAUTIONS WHEN REMOVING OR INSTALLING….1413
PRECAUTIONS WHEN USING….1414
BUCKET WITH HOOK….1415
HOOK CONDITION….1415
PROHIBITED OPERATIONS….1415
MACHINE READY FOR ATTACHMENT….1416
LOCATIONS….1416
HYDRAULIC CIRCUIT….1419
Hydraulic Circuit Connection….1419
ATTACHMENT REMOVAL AND INSTALLATION….1420
Attachment Removal….1420
Attachment Installation….1420
ATTACHMENT OPERATIONS….1422
When Using Breaker….1422
When Using General Attachment Such as Crusher….1423
ACCUMULATOR….1424
Hydraulic System – Pressure Release….1424
LONG TERM STORAGE….1425
SPECIFICATIONS….1425
ATTACHMENT GUIDE….1426
OTHER ATTACHMENTS….1426
ATTACHMENT COMBINATIONS….1427
TRACK SHOES SELECTION….1428
BUCKET TEETH SELECTION….1429
Teeth Selection….1429
Selection Guide for Horizontal or Vertical Pin Type Tooth….1429
HANDLING OF RUBBER PAD SHOE AND ROAD LINER….1430
Working Environment….1430
Working Conditions….1430
Storage, Protection….1431
Extent of Damage to Rubber….1431
Check Road Liner….1431
Replace Road Liner….1431
RECOMMENDED ATTACHMENT OPERATIONS….1432
HYDRAULIC BREAKER….1432
2-PC BOOM….1437
FEATURES OF 2-PIECE BOOM & ARM….1437
OPERATION….1438
BEFORE STORAGE POSTURE WHEN LEAVING MACHINE….1439
TESTING AND ADJUSTING….1440
PERODIC MAINTENANCE….1440
TRANSPORTATION….1441
INDEX….1444
COLOPHON….1448
Komatsu Hydraulic Excavator PC130-6K, PC150LGP-6K Repair Service Manuals