Complete service repair manual with Electrical Wiring Diagrams for Komatsu Hydraulic Excavator PC200-8E0, PC200-8E0 Hybrid, PC200LC-8E0, PC200LC-8E0 Hybrid, with all the technical information to maintain, diagnose, repair, rebuild like professional mechanics.
Komatsu Hydraulic Excavator PC200-8E0, PC200-8E0 Hybrid, PC200LC-8E0, PC200LC-8E0 Hybrid workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
SEN05221-05 – Hydraulic Excavator PC200-8E0 (Hybrid), PC200LC-8E0 (Hybrid) Shop Manual.pdf
TEN00387-00 – Hydraulic Excavator PC200LC-8E0 (Hybrid) Operation & Maintenance Manual.pdf
PRODUCT DETAILS:
Total Pages: 1,648 pages
File Format: PDF
Language: English
SEN05221-05 – Hydraulic Excavator PC200-8E0 (Hybrid), PC200LC-8E0 (Hybrid) Shop Manual….2
TEN00387-00 – Hydraulic Excavator PC200LC-8E0 (Hybrid) Operation & Maintenance Manual….1286
FOREWORD….1287
BEFORE READING THIS MANUAL….1288
SAFETY INFORMATION….1290
INTRODUCTION….1291
USE OF MACHINE….1291
DIRECTIONS OF MACHINE….1291
VISIBILITY FROM OPERATOR'S SEAT….1291
OUTLINE OF HYBRID SYSTEM….1292
STRUCTURE OF HYBRID SYSTEM….1292
REDUCED FUEL CONSUMPTION ACHIEVED BY HYBRID SYSTEM….1293
PRODUCT INFORMATION….1294
PRODUCT IDENTIFICATION NUMBER (PIN)/MACHINE SERIAL NO. PLATE….1294
EPA REGULATIONS, ENGINE NUMBER PLATE….1294
SERVICE METER LOCATION….1295
CONTENTS….1296
SAFETY….1301
SAFETY….1302
SAFETY LABELS….1305
LOCATION OF SAFETY LABELS….1306
SAFETY LABELS….1307
GENERAL PRECAUTIONS COMMON TO OPERATION ANDMAINTENANCE….1316
PRECAUTIONS BEFORE STARTING OPERATION….1316
PREPARATIONS FOR SAFE OPERATION….1316
FIRE PREVENTION….1318
PRECAUTIONS WHEN GETTING ON OR OFF MACHINE….1319
DO NOT GET CAUGHT IN WORK EQUIPMENT….1321
PRECAUTIONS RELATED TO PROTECTIVE STRUCTURES….1321
PROTECTION AGAINST FALLING, FLYING, INTRUDING OBJECTS….1321
UNAUTHORIZED MODIFICATION….1322
PRECAUTIONS RELATED TO ATTACHMENTS AND OPTIONS….1322
PRECAUTIONS RELATED TO CAB GLASS….1322
PRECAUTIONS WHEN RUNNING ENGINE INSIDE BUILDING….1322
PRECAUTIONS FOR OPERATION….1323
PRECAUTIONS FOR JOBSITE….1323
STARTING ENGINE….1325
OPERATION….1327
TRANSPORTATION….1335
TOWING….1336
LIFTING OBJECTS WITH BUCKET….1337
LIFTING OBJECTS WITH BUCKET….1337
PRECAUTIONS FOR MAINTENANCE….1338
PRECAUTIONS BEFORE STARTING INSPECTION AND MAINTENANCE….1338
PRECAUTIONS FOR INSPECTION AND MAINTENANCE….1342
PRECAUTIONS RELATED TO HYBRID SYSTEM….1348
PRECAUTIONS FOR HIGH VOLTAGE, HIGH TEMPERATURE….1348
PRECAUTIONS WHEN THERE IS BREAKAGE….1348
PRECAUTIONS WHEN MACHINE IS IN WATER….1348
PRECAUTIONS IN COLD AREAS….1348
PRECAUTIONS WHEN SWING STOPS BECAUSE OF ABNORMALITY IN SYSTEM….1349
PRECAUTIONS WHEN USING SWING EMERGENCY STOP SWITCH….1349
PRECAUTIONS WITH ELECTROMAGNETIC WAVES….1349
PRECAUTIONS FOR INSPECTION AND MAINTENANCE….1349
OPERATION….1351
MACHINE VIEW ILLUSTRATIONS….1352
OVERALL MACHINE VIEW….1352
CONTROLS AND GAUGES….1353
DETAILED CONTROLS AND GAUGES….1355
MONITORING SYSTEM….1355
SWITCHES….1410
CONTROL LEVERS AND PEDALS….1415
SUN ROOF….1418
WINDSHIELD….1418
EMERGENCY ESCAPE HAMMER….1424
DOOR LOCK….1424
CAP WITH LOCK….1425
DRINK BOX….1427
MAGAZINE BOX….1427
ASHTRAY….1427
AIR CONDITIONER CONTROLS….1428
RADIO….1441
AUXILIARY ELECTRIC POWER….1446
FUSE….1447
FUSIBLE LINK….1448
CONTROLLER….1448
TOOL BOX….1448
GREASE PUMP HOLDER….1448
FIRE EXTINGUISHER….1449
HANDLING MACHINES EQUIPPED WITH KOMTRAX….1450
MACHINE OPERATIONS AND CONTROLS….1451
BEFORE STARTING ENGINE….1451
STARTING ENGINE….1472
AFTER STARTING ENGINE….1475
STOPPING THE ENGINE….1485
MACHINE OPERATION….1486
STEERING THE MACHINE….1490
SWINGING….1492
WORK EQUIPMENT CONTROLS AND OPERATIONS….1494
WORKING MODE….1496
PROHIBITED OPERATIONS….1498
GENERAL OPERATION INFORMATION….1501
TRAVELING ON SLOPES….1503
ESCAPE FROM MUD….1505
RECOMMENDED APPLICATIONS….1506
BUCKET REPLACEMENT AND INVERSION….1508
PARKING MACHINE….1512
MACHINE INSPECTION AFTER DAILY WORK….1513
LOCKING….1514
TRANSPORTATION….1515
TRANSPORTATION PROCEDURE….1515
LOADING AND UNLOADING WITH TRAILER….1516
LIFTING MACHINE….1525
COLD WEATHER OPERATION….1528
COLD WEATHER OPERATION INFORMATION….1528
AFTER DAILY WORK COMPLETION….1530
AFTER COLD WEATHER SEASON….1530
LONG TERM STORAGE….1531
BEFORE STORAGE….1531
DURING STORAGE….1531
AFTER STORAGE….1531
STARTING MACHINE AFTER LONG-TERM STORAGE….1532
TROUBLES AND ACTIONS….1533
RUNNING OUT OF FUEL….1533
PHENOMENA THAT ARE NOT FAILURES….1533
TOWING THE MACHINE….1534
LIGHTWEIGHT TOWING HOLE….1535
SEVERE JOB CONDITION….1535
DISCHARGED BATTERY….1536
WHEN ABNORMALITY OCCURS IN HYBRID SYSTEM….1540
OTHER TROUBLE….1543
MAINTENANCE….1549
MAINTENANCE INFORMATION….1550
OUTLINE OF SERVICE….1552
HANDLING OIL, FUEL, COOLANT, AND PERFORMING OIL CLINIC….1552
ELECTRIC SYSTEM MAINTENANCE….1555
HANDLING HYBRID EQUIPMENT AND HIGH-VOLTAGE WIRING….1556
WEAR PARTS….1557
WEAR PARTS LIST….1557
RECOMMENDED FUEL, COOLANT, AND LUBRICANT….1558
RECOMMENDED BRANDS, RECOMMENDED QUALITY FOR PRODUCTS OTHER THAN KOMATSU GENUINE OIL….1560
TIGHTENING TORQUE SPECIFICATIONS….1561
TIGHTENING TORQUE LIST….1561
SAFETY CRITICAL PARTS….1562
SAFETY CRITICAL PARTS LIST….1563
MAINTENANCE SCHEDULE….1564
MAINTENANCE SCHEDULE CHART….1564
MAINTENANCE PROCEDURE….1566
INITIAL 250 HOURS MAINTENANCE (ONLY AFTER THE FIRST 250 HOURS)….1566
INITIAL 500 HOURS MAINTENANCE (ONLY AFTER THE FIRST 500 HOURS)….1566
WHEN REQUIRED….1567
CHECK BEFORE STARTING….1593
EVERY 100 HOURS MAINTENANCE….1594
EVERY 250 HOURS MAINTENANCE….1595
EVERY 500 HOURS MAINTENANCE….1598
EVERY 1000 HOURS MAINTENANCE….1614
EVERY 2000 HOURS MAINTENANCE….1622
EVERY 4000 HOURS MAINTENANCE….1628
EVERY 5000 HOURS MAINTENANCE….1632
EVERY 8000 HOURS MAINTENANCE….1633
LUBRICATION STANDARD CHART….1634
SPECIFICATIONS….1637
SPECIFICATIONS….1638
ATTACHMENTS, OPTIONS….1641
ATTACHMENTS AND OPTIONS….1642
GENERAL PRECAUTIONS FOR SAFETY….1642
PRECAUTIONS WHEN SELECTING….1642
READ THE INSTRUCTION MANUAL THOROUGHLY….1642
PRECAUTIONS WHEN REMOVING OR INSTALLING….1642
PRECAUTIONS WHEN USING….1643
BUCKET WITH HOOK….1644
HOOK CONDITION….1644
PROHIBITED OPERATIONS….1644
INDEX….1645
Komatsu Hydraulic Excavator PC200-E0, PC200-E0 Hybrid, PC200LC-E0, PC200LC-E0 Hybrid Repair Service Manuals