Posted on

Mercedes-Benz B-Class (W245) Repair Service Manual 2005-2011


INSTANT DOWNLOAD


Complete service repair manual with Electrical Wiring Diagrams for Mercedes-Benz B-Class (W245), with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.

Mercedes-Benz B-Class (W245) workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

Mercedes-Benz B-Class (W245) Repair Service Manual 2005-2011.pdf

PRODUCT DETAILS:
Total Pages: 2,201 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

TABLE OF CONTENTS
00_Overall Vehicle…3
00.00 – Connect STAR DIAGNOSIS and read out fault memory (ad00.00-p-2000-04a)…10
00.00 – Notes on evaluating leakages (ah00.00-n-0011-01a)…11
00.00 – Overview of innovations_changes 03_2007 (sn00.00-p-1044b)…12
00.00 – Overview of innovations_changes 03_2008 (sn00.00-p-1040b)…13
00.00 – Overview of innovations_changes 06_2006 (sn00.00-p-1047b)…14
00.00 – Overview of innovations_changes 06_2007 (sn00.00-p-1043b)…15
00.00 – Overview of innovations_changes 06_2008 (sn00.00-p-1039b)…16
00.00 – Overview of innovations_changes 06_2009 (sn00.00-p-1036b)…18
00.00 – Overview of innovations_changes 06_2010 (sn00.00-p-1034b)…19
00.00 – Overview of innovations_changes 12_2005 (sn00.00-p-1049b)…20
00.00 – Overview of innovations_changes 12_2007 (sn00.00-p-1041b)…21
00.00 – Overview of new products_features_modifications 03_2006 (sn00.00-p-1048b)…22
00.00 – Overview of new products_features_modifications 06_2005 (sn00.00-p-1051b)…23
00.00 – Overview of new products_features_modifications 09_2007 (sn00.00-p-1042b)…24
00.00 – Overview of new products_features_modifications 12_2006 (sn00.00-p-1045b)…25
00.00 – Risk of death caused by vehicle slipping or toppling off of the lifting platform. (as00.00-z-0010-01a)…26
00.00 – Risk of injury. Skin or eye injuries may result when handling hot or glowing objects. (as00.00-z-0002-01a)…27
00.00 – Service Information AMG After Sales Portal (si00.00-p-0125a)…28
00.00 – Service Information Exclusion of liability for third-party retrofits (si00.00-p-0025a)…29
00.00 – Service Information Identification of fine dust badge for vehicles not registered in Germany (si00.00-p-0082a)…30
00.00 – Service Information Innovations_modifications Passenger cars September 2007 (si00.00-p-0110a)…31
00.00 – Service Information Innovations_modifications passenger cars December 2005 (si00.00-p-0101a)…33
00.00 – Service Information Innovations_modifications passenger cars December 2007 (si00.00-p-0112a)…34
00.00 – Service Information Innovations_modifications passenger cars June 2005 (si00.00-p-0100a)…35
00.00 – Service Information New operation number structure for diagnosis jobs (si00.00-p-0051a)…38
00.00 – Service Information New products_new features_modifications – passenger cars (June 2007) (si00.00-p-0107a)…42
00.00 – Service Information New products_new features_modifications – passenger cars (June 2009) (si00.00-p-0119a)…44
00.00 – Service Information Operation items for test drives (si00.00-p-0009a)…47
00.00 – Service Information Processing of warranty and goodwill claims (si00.00-p-0116a)…49
00.00 – Service Information QR code for rescue forces (si00.00-p-0089a)…50
00.00 – Service Information Short summary of vehicle operation (si00.00-p-0020a)…51
00.00 – Service information Important notes on the use of various vehicle systems and components (si00.00-p-0500a)…52
00.00 – Service information New damage code (si00.00-z-0038a)…55
00.00 – Service information New update concept for diagnosis applications (si00.00-z-0004a)…56
00.00 – Service information Passenger car new products and features_modifications, April 2008 (si00.00-p-0113a)…57
00.01 – Introduction of WIS Service Media (sn00.01-z-0012a)…58
00.01 – Service Information Content and application of data mediums Telematics CD_DVD, Regio DVD and Digital Owner‘s Manual DVD (si00.01-p-0014a)…60
00.01 – Service Information Damage or breakdown case in international traffic (si00.01-z-0031a)…61
00.01 – Service Information Invoicing of quick test (si00.01-p-0006a)…62
00.01 – Service Information SDconnect rechargeable battery (si00.01-p-0003a)…63
00.01 – Service Information Structure of the new operation numbers for SmallRepair in ASRA [operation texts, standard texts, flat rates and work units] (si00.01-z-0001a)…64
00.01 – Service Information Synonym search – New functionality in WIS (si00.01-z-0036a)…65
00.01 – Service Information Trouble diagnosis bulletins (AF) publication type not applicable (si00.01-z-0029a)…66
00.01 – Service Information WIS Service Media (si00.01-z-0012a)…67
00.01 – Service Information bulletin Use of basic operations (G) and linked operations (V) (si00.01-p-0024a)…68
00.01 – Service-Information Xentry Support & Feedback in WIS net (si00.01-z-0030a)…69
00.10 – Check gear capacity (ar00.10-p-1010a)…72
00.10 – Full vehicle model and equipment installation summary, as-built configuration (gf00.10-p-0801ab)…75
00.10 – Service Information LPG retrofits (si00.10-p-0024b)…76
00.10 – Service Information Vehicle identification plate orders (si00.10-p-0003b)…78
00.10 – Service information on increase of engine performance (si00.10-p-0004a)…79
00.10 – Table of contents for retrofitting and converting accessories (az00.10-p-1000abz)…80
00.10 – Table of contents for retrofitting and converting special equipment (an00.10-p-1000abz)…82
00.19 – CAN electrical connector, as-built configuration (gf00.19-p-0800bk)…85
00.19 – General repair methods for wiring harness (ar00.19-p-0100a)…87
00.19 – Overall network (GVN) function description table of contents (gf00.19-p-0999bk)…91
00.19 – Overall network (GVN) function description table of contents (gf00.19-p-0999kf)…92
00.19 – Overall network (GVN) system component summary, location_task_design_function (gf00.19-p-9999bk)…93
00.19 – Overview of system components for overall network (GVN) (gf00.19-p-9997kf)…95
00.19 – Perform basic programming (ar00.19-p-0200ak)…97
00.19 – Removing contacts from plugs and connectors (ar00.19-p-0120a)…98
00.19 – Repair wiring harness as per specified repair method (ar00.19-p-0001a)…103
00.20 – Active service system (ASSYST PLUS), contents, function description (gf00.20-p-0996ak)…105
00.20 – Active service system (ASSYST PLUS), contents, function description (gf00.20-p-0996akp)…106
00.20 – Check all visible parts for leaks and damage (ap00.20-p-0053ak)…107
00.20 – Check all visible parts in engine compartment for damage and leaks (ap00.20-p-0055ak)…109
00.20 – Check all visible parts of vehicle underside for damage and leaks (ap00.20-p-0054ak)…110
00.20 – Completing steps for vehicle handover for ASSYST PLUS (ar00.20-p-0005ak)…112
00.20 – Inspect chassis and load-bearing body parts for damage and corrosion (ap00.20-p-0090sx)…113
00.20 – Maintenance (ap00.20-p-0000e)…115
00.20 – OVERVIEW for Economy Service service sheet (ap00.20-p-1234fe)…117
00.20 – OVERVIEW for Taxi Service service sheet (ap00.20-p-1233ft)…121
00.20 – OVERVIEW for service sheet (ap00.20-p-1228f)…125
00.20 – OVERVIEW for service sheet (ap00.20-p-1228tu)…130
00.20 – Overview of operations not controlled via workshop code (ap00.20-p-0047u)…136
00.20 – Overview of system components for the Active Service System (ASSYST PLUS), component description (gf00.20-p-9992ka)…137
00.20 – Overview of system components for the Active Service System (ASSYST PLUS), location_task_design_function (gf00.20-p-9996ak)…138
00.20 – Overview of system components for the Active Service System (ASSYST PLUS), location_task_design_function (gf00.20-p-9996akp)…139
00.20 – Plus package service items, general view (ap00.20-p-0048u)…140
00.20 – Read out maintenance data from instrument cluster and reset service indicator (ap00.20-p-0043ak)…141
00.20 – Read out maintenance data from instrument cluster and reset service indicator, general view (ap00.20-p-0049u)…143
00.20 – Reset service indicator (ap00.20-p-0042ak)…144
00.20 – SERVICE OVERVIEW for ASSYST PLUS (ap00.20-p-1205f)…146
00.20 – Service Information Additional information on introduction of reception report (si00.20-p-0038a)…150
00.20 – Service Information Filling of AdBlue during service (si00.20-p-0004a)…152
00.20 – Service Information Forms for delivery and hand-over inspections, inspections and checks in information type AP (si00.20-p-0044a)…154
00.20 – Service Information Introduction of maintenance reception report for all model series (si00.20-p-0013a)…155
00.20 – Service Information Revised contents of service sheets (si00.20-p-0026a)…162
00.20 – Service Information bulletin Discontinuation of final acceptance sticker in service booklet (si00.20-p-0031a)…163
00.20 – Service information Digital Service Booklet Confirmation of maintenance operations in WIS service sheet (si00.20-p-0034a)…164
00.20 – Spring Inspection (ap00.20-p-0081a)…167
00.20 – Table of contents for function description Active Service System (ASSYST PLUS) (gf00.20-p-0996ka)…170
00.20 – Travel inspection (ap00.20-p-0080a)…171
00.20 – Used car check (Young Stars) (ap00.20-p-0085a)…174
00.20 – Used car check (ap00.20-p-0084a)…180
00.20 – Winter Inspection (ap00.20-p-0082a)…185
00.40 – Directory of additional operating fluids (bb00.40-p-0300zz)…188
00.40 – General list (bb00.40-p-0000zz)…189
00.40 – List of fuels (bb00.40-p-0100zz)…190
00.40 – List of lubricants (bb00.40-p-0200zz)…191
00.40 – Search aid for Specifications for Operating Fluids (bb00.40-p-0900a)…192
00.40 – Service Information Exclusive use of Mercedes-Benz lubricants in warranty and goodwill cases (si00.40-p-0009a)…196
00.40 – Service information Dying of windshield washer fluid concentrate (si00.40-z-0006a)…197
00.45 – Service Information Body adhesive (si00.45-p-0003a)…198
00.45 – Service Information Multipurpose metal grease (si00.45-p-0004a)…199
00.45 – Service Information Service kit for rectifying squeaking, creaking and tearing noises (si00.45-p-0002a)…200
00.60 – Lift_jack up vehicle (ar00.60-p-1000ak)…201
00.60 – Secure vehicle on vehicle lift (ar00.60-p-0100ak)…203
01_Complete Engine, Crankcase Ventilation, Cylinder Head, Crankcase…205
01.00 – Cleaning and preserving engine and engine compartment (ap01.00-p-1000zz)…206
01.00 – Crank engine (ar01.00-p-0100ak)…207
01.00 – Inspecting cylinders with a light probe (ar01.00-p-0200ak)…208
01.00 – Lower, raise engine with front axle carrier (ar01.00-p-3000ak)…210
01.00 – Technical modifications Passenger cars Complete engine, crankcase ventilation, cylinder head , crankcase (bt01.00-z-9999az)…214
01.00 – Test compression pressure (ar01.00-p-1200ak)…215
01.10 – Detaching and attaching the engine on front axle carrier (ar01.10-p-2510ak)…217
01.10 – Remove_install engine with front axle carrier (ar01.10-p-2500ak)…219
01.10 – Remove_install engine with front axle carrier (ar01.10-p-2500am)…229
01.10 – Service Information Cleaning sealing surfaces (si01.10-p-0004a)…238
01.10 – Service Information Lifting the engine-transmission unit (si01.10-p-0006a)…239
01.10 – Service Information Standardized procedure for complaints on the engine (si01.10-p-0001a)…241
01.20 – Remove_install cylinder head cover (ar01.20-p-5014ak)…243
01.30 – Remove_install cylinder head (ar01.30-p-5800ak)…245
01.30 – Service Information Remove operation items for cylinder head; assemble temporarily depending on findings (si01.30-s-0006a)…248
01.40 – Remove_install end cover together with radial shaft sealing ring (ar01.40-p-8920ak)…249
01.40 – Remove_install timing case cover (ar01.40-p-8000ak)…251
01.45 – Remove_install oil pan (ar01.45-p-7500ak)…254
03_Crank Assembly…257
03.00 – Technical modifications Passenger cars Crank assembly (bt03.00-z-9999az)…258
03.10 – Piston removal and installation (ar03.10-p-7021ak)…259
03.10 – Removing_installing piston rings (ar03.10-p-7311ak)…262
03.20 – Removing_installing the crankshaft (ar03.20-p-4351ak)…264
03.20 – Replace front crankshaft radial sealing ring (ar03.20-p-3000ak)…266
03.30 – Remove_install driven plate (ar03.30-p-8003ak)…267
03.30 – Remove_install flywheel (ar03.30-p-8002ak)…268
03.30 – Removing_installing retaining lock for crankshaft _ ring gear (ar03.30-p-5000ak)…269
03.30 – Removing_installing the belt pulley (ar03.30-p-1700ak)…271
05_Engine Timing…272
05.00 – Inspecting hydraulic valve clearance compensation elements (ar05.00-p-2010ak)…273
05.00 – Removing_installing hydraulic valve clearance compensation elements (ar05.00-p-2011ak)…274
05.00 – Technical modifications Passenger cars Engine timing (bt05.00-z-9999az)…275
05.10 – Remove_install chain tensioner (ar05.10-p-7800ak)…276
05.10 – Removing_installing crankshaft sprocket (ar05.10-p-4600ak)…277
05.10 – Removing_installing slide rail in the timing case cover (ar05.10-p-8484ak)…279
05.10 – Removing_installing the tensioning rail (ar05.10-p-8127ak)…280
05.10 – Replace timing chain (ar05.10-p-7601ak)…281
05.20 – Checking the basic position of camshafts (ar05.20-p-6010ak)…283
05.20 – Removing_installing a camshaft (ar05.20-p-6292ak)…284
05.20 – Removing_installing a camshaft sprocket (ar05.20-p-6040ak)…286
05.20 – Removing_installing the camshaft bearing bridge (ar05.20-p-7103ak)…288
05.20 – Removing_installing the roller-type rocker arm (ar05.20-p-2300ak)…289
05.20 – Set the basic position of camshafts (ar05.20-p-6020ak)…290
05.30 – Removing_installing valve springs and _ or valve stem seals (ar05.30-p-3500ak)…291
05.30 – Removing_installing valves (ar05.30-p-3511ak)…293
07_Mixture Formation…295
07.00 – Exhaust emission test I (ar07.00-p-1000a)…297
07.00 – Service Information Procedure and modifications with damage codification of general complaints about engine running characteristics (si07.00-p-0014a)…298
07.00 – Service Information on fuel consumption measurement (si07.00-p-0004a)…299
07.00 – Technical modifications Passenger cars Mixture formation (bt07.00-z-9999az)…301
07.03 – Remove fuel distributor with injection valves (ar07.03-p-1450ak)…302
07.03 – Remove_install gas distribution rail with injection valves (ar07.03-p-0001an)…305
07.03 – Removing and installing injection valves (ar07.03-p-6522ak)…307
07.04 – Remove, install intake manifold pressure sensor (ar07.04-p-0100ak)…308
07.08 – Remove_install ME-SFT [ME] control unit (ar07.08-p-1000ak)…309
07.08 – Remove_install natural gas system control unit (ar07.08-p-7012an)…311
07.08 – Service Information SCAN coding (si07.08-p-0002a)…313
07.08 – Service Information Sending back diagnosis data on engine control unit (si07.08-p-0009a)…314
07.17 – Remove_install pressure regulator for natural gas system (ar07.17-p-0001an)…315
07.17 – Replace high pressure regulator for natural gas drive (sm07.17-p-0002a)…317
07.52 – Remove_install intake air temperature sensor (ar07.52-p-1465ak)…318
07.54 – Leaktightness test of natural gas system (ar07.54-p-0001an)…319
07.54 – Remove_install gas injection valve (ar07.54-p-0003an)…321
07.54 – Remove_install gas low pressure sensor (ar07.54-p-0007an)…322
07.54 – Remove_install gas temperature sensor (ar07.54-p-0008an)…324
07.61 – Motor electronics (ME-SFI) fuel injection and ignition system, survey of system components (gf07.61-p-9997ak)…325
07.61 – Overview of system components motor electronics (ME-SFI) fuel injection and ignition system (gf07.61-p-9997md)…326
07.61 – Remove_install throttle valve actuator (ar07.61-p-1401ak)…327
07.61 – Table of contents for function description of motor electronics (ME-SFI) fuel injection and ignition system (gf07.61-p-0999ak)…329
07.61 – Table of contents for function description of motor electronics (ME-SFI) fuel injection and ignition system (gf07.61-p-0999md)…331
09_Air Intake, Turbocharging…333
09.00 – Technical modifications Passenger cars Air intake, supercharging (bt09.00-z-9999az)…334
09.10 – Remove air filter, install (ar09.10-p-1050ak)…335
09.10 – Removing_installing the air intake tube (ar09.10-p-8131ak)…336
09.10 – Replace air filter element (ap09.10-p-0980ak)…337
09.20 – Remove_install intake manifold (ar09.20-p-1310ak)…339
13_Air Compressor, Belt Drives…341
13.00 – Technical modifications Passenger cars Air compressor, belt drives (bt13.00-z-9999az)…342
13.22 – Check visible area of poly-V belt for wear (ap13.22-p-1352ak)…343
13.22 – Remove_install poly-V belt (ar13.22-p-1202ak)…344
13.25 – Remove_install carrier with poly-V belt tensioning device (ar13.25-p-3300ak)…346
14_Exhaust Manifold, Engine Brake, Emission Control System…348
14.00 – Remove_install oxygen sensor (ar14.00-p-5303ak)…349
14.00 – Remove_install oxygen sensor (ar14.00-p-5303al)…351
14.00 – Technical modifications Passenger cars Exhaust manifold, engine brake, emission control system (bt14.00-z-9999az)…353
14.10 – Remove_install exhaust manifold with catalytic converter (ar14.10-p-4095ak)…354
14.40 – Service Information Fill AdBlue container (si14.40-p-0014a)…356
14.40 – Service Information Return delivery of AdBlue tank (si14.40-p-0023a)…357
15_Electrical System – Engine…358
15.00 – Technical modifications Passenger cars Electrical system – engine (bt15.00-z-9999az)…360
15.10 – Replace spark plugs (ap15.10-p-1580ak)…361
15.10 – Service Information Spark plug connector grease (si15.10-p-0004a)…364
15.12 – Remove_install crankshaft position sensor (ar15.12-p-2133ak)…365
15.12 – Remove_install ignition coil module (ar15.12-p-1100ak)…366
15.12 – Removing_installing the camshaft position sensor (ar15.12-p-2140ak)…368
15.12 – Replace knock sensor (ar15.12-p-2183ak)…369
15.18 – Correct routing of starter-alternator wiring harness (sm15.18-p-0014a)…370
15.18 – Service Information bulletin Plug coupling for engine wiring harness with safety latch (si15.18-p-0006a)…371
15.30 – Remove_install the starter (ar15.30-p-7100ak)…372
15.30 – Service Information Return delivery of starter diagnostic data (si15.30-p-0002a)…373
15.40 – Check regulator and alternator (ar15.40-p-5000ak)…374
15.40 – Overview of system components On-board electrical system power supply (gf15.40-p-9999a)…375
15.40 – Overview of system components On-board electrical system power supply (gf15.40-p-9999ka)…376
15.40 – Remove_install alternator (ar15.40-p-5032ak)…377
15.40 – Replace starter-alternator (sm15.40-p-0004a)…379
15.40 – Replace starter-alternator control unit (sm15.40-p-0005a)…380
15.40 – Service Information Alternator diagnosis (si15.40-p-0003a)…381
15.40 – Service Information Return of diagnostic data when replacing the alternator or alternator regulator (si15.40-p-0007a)…383
15.40 – Service information Alternator diagnosis (si15.40-p-0003c)…384
15.40 – Service information Information on changing regulator on alternator (si15.40-p-0004a)…385
15.40 – Table of contents for function description On-board electrical system power supply (gf15.40-p-0999a)…386
15.40 – Table of contents for function description On-board electrical system power supply (gf15.40-p-0999ka)…388
15.40 – Test alternator charging current (ar15.40-p-5011al)…389
15.60 – Remove_install coolant temperature sensor (ar15.60-p-2711ak)…391
18_Engine Lubrication, Engine Oil Cooling…392
18.00 – Check engine oil level using on-board oil dipstick (ap18.00-p-1811mp)…393
18.00 – Check oil pressure (ar18.00-p-1250ak)…395
18.00 – Engine oil and filter change (ap18.00-p-0101aq)…397
18.00 – Full overview of engine oils with service intervals according to Mercedes-Benz specifications for operating fluids for gasoline engines in cars (ap18.00-p-1849ub)…399
18.00 – Full overview of engine oils with service intervals according to Mercedes-Benz specifications for operating fluids for gasoline engines in cars (ap18.00-p-1849ubu)…400
18.00 – Measure oil consumption (ar18.00-p-0025ak)…401
18.00 – Overview – Check engine oil level (ap18.00-p-1848u)…402
18.00 – Remove_install oil filler pipe (ar18.00-p-0050ak)…403
18.00 – Removing_installing oil spray nozzles (pistons) (ar18.00-p-4000ak)…404
18.00 – Service Information Engine oil change (si18.00-p-0011a)…405
18.00 – Service Information Engine oil change (si18.00-p-0011b)…410
18.00 – Service information display and measurement of engine oil level (si18.00-p-0003a)…416
18.00 – Technical modifications Passenger cars Engine lubrication, engine oil cooling (bt18.00-z-9999az)…418
18.10 – Remove_install oil pump (ar18.10-p-6020ak)…419
18.10 – Replacing the oil pump chain (ar18.10-p-2140ak)…420
18.20 – Remove_install oil filter housing (ar18.20-p-3471ak)…422
18.40 – Remove_install oil dipstick guide tube (ar18.40-p-3510ak)…424
18.40 – Remove_install oil pressure switch (ar18.40-p-4132ak)…425
20_Engine Cooling System…426
20.00 – Draining_filling with coolant (ar20.00-p-1142ak)…427
20.00 – Inspect cooling system for leaks (ar20.00-p-1010ak)…429
20.00 – Replace coolant (ap20.00-p-2080ak)…431
20.00 – Technical modifications Passenger cars Engine cooling system (bt20.00-z-9999az)…435
20.10 – Remove_install coolant pump (ar20.10-p-1271ak)…436
20.10 – Remove_install coolant thermostat (ar20.10-p-2460ak)…438
20.10 – Service Information Check function of coolant thermostat (si20.10-p-0002a)…439
20.20 – Remove_install coolant pipe (ar20.20-p-7450ak)…440
20.20 – Removing_installing the radiator (ar20.20-p-3865ak)…442
20.30 – Check coolant level in coolant expansion reservoir, general view (ap20.30-p-2049u)…445
20.30 – Check main circuit coolant level (ap20.30-p-2050ak)…446
20.30 – Remove_install expansion reservoir (ar20.30-p-4950ak)…447
20.30 – Removing_installing the coolant level switch (ar20.30-p-4392ak)…448
20.40 – Check and wax cable connection at fan control unit inlet (sm20.40-p-0006a)…449
20.40 – Remove_install electric fan (ar20.40-p-5000ak)…451
20.40 – Replace fan unit (sm20.40-p-0007a)…452
20.40 – Risk of injury due to fan starting unexpectedly (as20.40-z-0001-01a)…453
22_Engine Suspension…454
22.10 – Remove_install rear engine mount (ar22.10-p-1160ak)…455
22.10 – Removing and installing front engine mount (ar22.10-p-4330ak)…457
22.10 – Removing and installing rear engine supports (ar22.10-p-4360ak)…459
22.10 – Removing_installing the front end supports (ar22.10-p-4320ak)…460
25_Clutch…463
25.00 – Technical modifications Passenger cars Clutch (bt25.00-z-9999az)…464
25.10 – Remove_install clutch (ar25.10-p-0050ak)…465
25.20 – Bleed clutch operating system (ar25.20-p-0070ak)…468
25.20 – Check master cylinder for clutch operating system (clutch removed) (ar25.20-p-0102p)…470
25.20 – Remove_install master cylinder (ar25.20-p-0100ak)…472
26_Manual Transmission…474
26.00 – Drain transmission oil, refill (ar26.00-p-0200ak)…476
26.00 – Service information Manual transmission noise diagnostics sheet (si26.00-p-0008a)…477
26.00 – Technical modifications Passenger cars Manual transmission (bt26.00-z-9999az)…478
26.10 – Contents of function description for manual transmission (MT) (gf26.10-p-0999ak)…479
26.10 – Fasten transmission on assembly stand (ar26.10-p-0036am)…480
26.10 – Overview of system components in manual transmission (MG) (gf26.10-p-9998ak)…481
26.10 – Remove_install transmission (ar26.10-p-0020al)…482
26.10 – Service Information Changed repair method for removing and installing manual transmission (si26.10-p-0003a)…486
26.19 – Remove_install backup lamp switch (ar26.19-p-0200am)…487
26.30 – Remove_install clutch housing (ar26.30-p-0330am)…488
26.30 – Remove_install rear transmission cover (ar26.30-p-0310am)…489
26.40 – Remove_install central clutch operator (ar26.40-p-0345am)…490
26.40 – Remove_install drive shaft radial shaft sealing ring (ar26.40-p-0335am)…491
26.40 – Remove_install radial shaft sealing rings on axle shafts (with transmission installed) (ar26.40-p-0339am)…492
26.40 – Remove_install radial shaft seals of axle shafts (transmission removed) (ar26.40-p-0340am)…493
26.50 – Disassembling and assembling differential (ar26.50-p-0500am)…494
26.50 – Disassembling and assembling output shaft (ar26.50-p-0419am)…496
26.50 – Dismantle, assemble drive shaft. (ar26.50-p-4744am)…498
26.50 – Remove_install deep-groove ball bearings and cylindrical roller bearing sleeves on input and output shafts (ar26.50-p-0530am)…500
26.50 – Remove_install differential and gear sets (ar26.50-p-0540am)…502
26.50 – Remove_install reverse gear wheel (ar26.50-p-0460am)…504
26.50 – Remove_install tapered roller bearings on differential (ar26.50-p-0441am)…505
26.60 – Lubricate shift module (ap26.60-p-2622ak)…507
26.60 – Remove_install floor selector (ar26.60-p-0600ak)…508
26.60 – Remove_install shift module (ar26.60-p-0630am)…510
26.60 – Removing, installing and adjusting shift and selector cables (ar26.60-p-0635ak)…512
27_Automatic Transmission…515
27.00 – Automatic transmission – oil and filter change (ap27.00-p-2702ak)…518
27.00 – Check oil level in automatic transmission and correct if necessary. (ar27.00-p-0100ak)…521
27.00 – Check thrust link belt (sm27.00-p-0002b)…524
27.00 – Filling automatic transmission with fluid (ar27.00-p-0270ak)…526
27.00 – Service Information Heating up automatic transmission fluid for testing and repair work (si27.00-p-0005a)…528
27.00 – Technical modifications Passenger cars Automatic transmission (bt27.00-z-9999az)…529
27.10 – Automatic transmission (AT), contents, function description (gf27.10-p-0999aea)…531
27.10 – Automatic transmission (AT), contents, function description (gf27.10-p-0999ak)…532
27.10 – Overview of system components for automatic transmission (AT) (gf27.10-p-9992aea)…533
27.10 – Remove_install automatic transmission oil pan (ar27.10-p-7030ak)…534
27.10 – Remove_install oil filler pipe for automatic transmission (ar27.10-p-7010ak)…537
27.10 – Remove_install oil pump (ar27.10-p-0400ak)…539
27.10 – Remove_install oil pump (ar27.10-p-0400al)…541
27.10 – Remove_install transmission with torque converter (ar27.10-p-0500al)…543
27.10 – Survey of system components, automatic transmission (AT), location _ task _ design _ function (gf27.10-p-9990ak)…546
27.19 – Disassemble and assemble electrohydraulic controller unit (ar27.19-p-0220c)…547
27.19 – Load CVT control unit software (continuously variable automatic transmission) (sm27.19-p-0002a)…550
27.19 – Load CVT control unit software (continuously variable automatic transmission) (sm27.19-p-0002c)…552
27.19 – Remove_install CVT electric controller unit (ar27.19-p-0201ak)…553
27.19 – Service Information Damage code for transmission software release (si27.19-p-0011a)…555
27.19 – Service information Return of diagnostic data for electronic transmission control (ETC) and electrohydraulic actuator (EHS) (si27.19-p-0005a)…556
27.30 – Remove_install rear transmission cover (ar27.30-p-0680ak)…557
27.40 – Remove and install stator shaft flange (ar27.40-p-0502ak)…560
27.40 – Remove_install axle shaft radial shaft seals (ar27.40-p-0210ak)…562
27.40 – Remove_install location for output gear in torque converter housing (ar27.40-p-0570ak)…564
27.40 – Remove_install oil pipe in torque converter housing (ar27.40-p-0501ak)…566
27.40 – Remove_install radial shaft seal for torque converter housing (ar27.40-p-0310ak)…567
27.40 – Remove_install stator shaft flange bearing (ar27.40-p-0503ak)…568
27.50 – Disassemble_assemble output shaft (ar27.50-p-0560ak)…570
27.50 – Remove_install differential and bearing (ar27.50-p-0771ak)…573
27.50 – Remove_install output shaft (ar27.50-p-0613ak)…576
27.50 – Remove_install the intermediate shaft and bearing (ar27.50-p-0515ak)…578
27.50 – Remove_install torque converter housing from transmission housing (ar27.50-p-0615ak)…581
27.51 – Remove_install brake pressure controller multi-disk brake (ar27.51-p-4867ak)…583
27.52 – Remove_install pulley sets with thrust link belt (ar27.52-p-0100ak)…585
27.55 – Flushing out oil cooler lines and oil cooler (ar27.55-p-0001ak)…590
27.55 – Remove_install oil lines of oil cooling for automatic transmission (ar27.55-p-0600ak)…592
27.55 – Remove_install oil lines of oil cooling for automatic transmission (ar27.55-p-0600al)…595
27.55 – Remove_install thermostat for automatic transmission (ar27.55-p-7380ak)…598
27.55 – Removing and installing automatic transmission oil cooler (ar27.55-p-1000ak)…600
27.60 – Adjust range selector cable (ar27.60-p-0130ak)…602
27.60 – Remove, install park pawl mechanism (ar27.60-p-0950ak)…603
27.60 – Remove_install electronic selector lever module (ESM) (ar27.60-p-0901ak)…605
27.60 – Remove_install ignition lock control cable (ar27.60-p-0122ak)…607
27.60 – Remove_install selector lever handle with covering (ar27.60-p-0905ak)…609
28_Transfer Case…610
28.00 – Technical modifications Passenger cars Transfer case (bt28.00-z-9999az)…611
29_Pedal Assembly…612
29.10 – Remove_install brake pedal (ar29.10-p-4597ak)…613
29.10 – Remove_install clutch pedal (ar29.10-p-4598ak)…614
29.10 – Remove_install pedal assembly (ar29.10-p-0300ak)…615
30_Throttle Control, Speed Control Systems…616
30.00 – Technical modifications Passenger cars Throttle control, cruise control system (bt30.00-z-9999az)…617
30.12 – Remove_install accelerator pedal (ar30.12-p-1321ak)…618
30.30 – Service Information Warranty and goodwill policy for short-range radar sensors (si30.30-p-0003a)…619
31_Frame, Trailer Operation…620
31.10 – Remove_install trailer hitch (ar31.10-p-8000ak)…621
31.10 – Retighten threaded connection of trailer hitch on right and left longitudinal member (sm31.10-p-0004a)…622
31.10 – Retrofit trailer hitch (an31.10-p-8080bk)…623
31.10 – Retrofit trailer hitch (an31.10-p-8080bl)…628
31.10 – Service Information Retrofit installation of trailer hitch (AHV) (si31.10-p-0001a)…632
31.11 – Clean, lubricate and check proper operation of trailer hitch with detachable ball neck (ap31.11-p-3153ak)…633
31.19 – Remove_install trailer hitch socket housing (ar31.19-p-1350ak)…636
31.19 – Removing and installing trailer recognition control unit (ar31.19-p-1300ak)…637
31.19 – Trailer coupling socket wiring harness, removal and installation (ar31.19-p-1400ak)…638
31.30 – Remove_install trailer hitch crossmember (ar31.30-p-0007bk)…640
31.30 – Removing and installing left-side trailer coupling side brace (ar31.30-p-0005bk)…643
31.30 – Right side brace for trailer coupling, removal and installation (ar31.30-p-0006bk)…645
32_Suspension…647
32.00 – Check springs of front and rear axle (sm32.00-p-0005a)…648
32.00 – Locate noises from the suspension (ar32.00-p-2000a)…649
32.00 – Technical modifications Passenger cars Suspension (bt32.00-z-9999az)…651
32.20 – Remove_install rear spring (ar32.20-p-0230ak)…652
32.20 – Remove_install stabilizer bar on front axle (ar32.20-p-0300ak)…653
32.20 – Remove_install torsion bar on rear axle (ar32.20-p-0315ak)…655
32.25 – Checking shock absorber (ar32.25-p-0121cw)…656
32.25 – Disassemble_assemble suspension strut (ar32.25-p-1018ak)…657
32.25 – Remove_install rear shock absorber (ar32.25-p-0110ak)…659
32.25 – Remove_install the suspension strut (ar32.25-p-1017ak)…661
32.25 – Service Information Assembly of suspension struts and shock absorbers (si32.25-p-0004a)…663
32.25 – Service Information Replacement of shock absorbers (si32.25-p-0002a)…664
33_Front Axle…665
33.00 – Locate noises from the front axle (ar33.00-p-2000a)…666
33.00 – Measure torsional play of front axle shaft (sm33.00-p-0002a)…668
33.00 – Technical modifications Passenger cars Front axle (bt33.00-z-9999az)…670
33.10 – Remove_install front axle carrier (ar33.10-p-0001ak)…671
33.20 – Inspect front axle joint for play, inspect rubber boots (ap33.20-p-3353ak)…677
33.20 – Remove_install flange ball joint (ar33.20-p-0446ak)…679
33.20 – Remove_install front axle shaft flange and double-row angular ball bearing (ar33.20-p-0315ak)…681
33.20 – Remove_install lower wishbone (ar33.20-p-0510ak)…683
33.25 – Remove_install steering knuckle (ar33.25-p-0400ak)…685
33.30 – Remove, install constant velocity joint or boots on front axle shaft (ar33.30-p-0695ak)…689
33.30 – Remove_install boots on front axle shaft (ar33.30-p-0690al)…692
33.30 – Remove_install boots on front axle shaft (ar33.30-p-0690am)…695
33.30 – Remove_install front axle shafts (ar33.30-p-0620ak)…698
33.30 – Remove_install front axle shafts (ar33.30-p-0620al)…701
33.30 – Replace drive shaft (sm33.30-p-0004a)…704
33.30 – Replace drive shaft (sm33.30-p-0004b)…705
33.30 – Replace drive shaft (sm33.30-p-0004c)…706
33.30 – Service Information changed repair method of front axle supporting ball joint for removal of front axle shaft (si33.30-p-0006a)…707
35_Rear Axle…709
35.00 – Locate noises from rear axle (ar35.00-p-2000a)…710
35.00 – Service Information Repair information on self-locking threaded connections at the axle mounts (si35.00-p-0005a)…712
35.00 – Technical modifications Passenger cars Rear axle (bt35.00-z-9999az)…713
35.10 – Remove_install center bearing on rear axle (ar35.10-p-0200ak)…715
35.10 – Remove_install complete rear axle (ar35.10-p-0010ak)…717
35.10 – Remove_install coupling bearing on rear axle (ar35.10-p-0100ak)…721
35.20 – Remove_install rear axle shaft flange and angular ball bearing (ar35.20-p-0130ak)…722
35.25 – Remove_install Watt strut on rear axle (ar35.25-p-1000ak)…724
40_Wheels, Chassis Alignment Check…726
40.00 – General information on vehicle level measurement (ar40.00-p-0202a)…729
40.00 – Service Information Permissible valve caps for vehicles with tire pressure monitoring system (si40.00-p-0003a)…731
40.00 – Service Information Use of nitrogen as a tire-filling gas (si40.00-p-0004a)…732
40.00 – Technical modifications Passenger cars Wheels, chassis alignment check (bt40.00-z-9999az)…733
40.10 – Balancing wheels (ar40.10-p-1040ak)…734
40.10 – Check TIREFIT tire sealant (ap40.10-p-4054r)…735
40.10 – Check tires for damage and crack formations (ap40.10-p-4051z)…737
40.10 – Checking tires for lateral and radial runout (ar40.10-p-1025a)…740
40.10 – Draining TIREFIT sealant out of tires (ar40.10-p-1080ak)…741
40.10 – General overview of approved wheel_tire combinations, as-built configuration (gf40.10-p-0804b)…743
40.10 – Overview of tire checks for damage and crack formation (ap40.10-p-4048u)…749
40.10 – Perform smooth operation optimization (ar40.10-p-3201a)…750
40.10 – Remove_install wheels, rotate if necessary (ap40.10-p-4050ak)…752
40.10 – Replace tires (ar40.10-p-1030ak)…754
40.10 – Service Information Clean light alloy disk wheel (si40.10-p-0022a)…756
40.10 – Service Information Cosmetic processing of light alloy wheels (si40.10-p-0026a)…757
40.10 – Service Information Rim_tire combinations (si40.10-p-0007h)…758
40.10 – Service Information Wheel bolts (si40.10-p-0005b)…759
40.10 – Service Information bulletin TIREFIT tire sealant (si40.10-p-0020a)…760
40.10 – Service information Changing wheels_tires (si40.10-p-0004c)…761
40.10 – Service information It is not permissible to use lead balancing weights (si40.10-p-0015a)…762
40.10 – Service information Radial crack in light alloy disk wheel (si40.10-p-0023a)…764
40.15 – Contents, function description of tire pressure loss warning (RDW) (gf40.15-p-0998ak)…765
40.15 – Contents, function description of tire pressure loss warning (RDW) (gf40.15-p-0998ka)…766
40.15 – Correct tire inflation pressure (ap40.15-p-4061a)…767
40.15 – Overview of components in tire pressure loss warning (RDW) system (gf40.15-p-9997ka)…769
40.15 – Survey of system components, tire pressure loss warning (RDW) location_task_design_function (gf40.15-p-9998ak)…770
40.20 – Adjust camber and caster at the front axle (ar40.20-p-0263ak)…771
40.20 – Adjust toe at the front axle (FA) (ar40.20-p-0264ak)…773
40.20 – Attaching Mercedes-Benz quick-clamping devices (ar40.20-p-0230ak)…775
40.20 – Carry out conditions and tests for chassis alignment (ar40.20-p-0260sx)…776
40.20 – Check rear axle camber (ar40.20-p-0331ak)…778
40.20 – Check toe-out angle (ar40.20-p-0325ak)…779
40.20 – Check vehicle level at front and rear axle with electronic inclinometer, adjust if necessary (ar40.20-p-0301ak)…780
40.20 – Checking rear axle toe (ar40.20-p-0333ak)…784
40.20 – Perform wheel alignment check (ar40.20-p-0200ak)…785
40.20 – Service Information Operation texts and work units for chassis alignment (si40.20-p-0005a)…786
40.20 – Service Information Passenger car chassis specifications CD (si40.20-p-0007a)…787
40.30 – Carry out distance and comparison measurements on front and rear axles (ar40.30-p-0402ak)…788
40.30 – Checking accident vehicles and vehicles possibly damaged in an accident (ar40.30-p-0400ak)…789
40.30 – Preparations for distance and comparison measurements (ar40.30-p-0401ak)…790
41_Propeller Shaft…791
41.00 – Technical modifications Passenger cars Propeller shaft (bt41.00-z-9999az)…792
42_Brakes – Hydraulic & Mechanical Systems…793
42.00 – 0009 – Notes on accident prevention on the brake roller dynamometers T2 model 668-670 with air-pressure power braking (ra4302dfk0009x)…796
42.00 – Brake test (ap42.00-p-4290ba)…798
42.00 – Locate noises from the brake (ar42.00-p-2000a)…803
42.00 – Replace brake fluid (ap42.00-p-4280ak)…805
42.00 – Technical modifications Passenger cars Brakes – hydraulic and mechanical systems (bt42.00-z-9999az)…809
42.10 – Assess condition of brake disks (ap42.10-p-4256ew)…810
42.10 – Assess condition of brake linings (ap42.10-p-4252bk)…812
42.10 – Bleed brake system (ar42.10-p-0010ak)…814
42.10 – Brake system – inspect fluid level (ap42.10-p-4210ak)…816
42.10 – Check brake lining thickness (ap42.10-p-4253a)…817
42.10 – Evaluate condition of brake disks, general view (ap42.10-p-4249u)…838
42.10 – Evaluate condition of brake linings, general view (ap42.10-p-4248u)…839
42.10 – Inspect condition of brake disks (ap42.10-p-4258ak)…840
42.10 – Overview – Check brake system fluid level (ap42.10-p-4247u)…842
42.10 – Remove_check_install front axle brake pads (ar42.10-p-1600ak)…843
42.10 – Remove_install brake carrier (ar42.10-p-0500ak)…845
42.10 – Remove_install brake fluid reservoir (ar42.10-p-0301ak)…846
42.10 – Remove_install front axle brake caliper (ar42.10-p-0070ak)…848
42.10 – Remove_install front axle brake disk (ar42.10-p-0230ak)…849
42.10 – Remove_install master brake cylinder (ar42.10-p-0300ak)…850
42.10 – Remove_install mechanical stop lamp switch (ar42.10-p-0040ak)…852
42.10 – Remove_install rear axle brake caliper (ar42.10-p-0080ak)…853
42.10 – Remove_install rear axle brake disc (ar42.10-p-0240ak)…854
42.10 – Remove_install rear brake carrier (ar42.10-p-0501ak)…855
42.10 – Removing, checking and installing rear axle brake pads (ar42.10-p-1700ak)…856
42.10 – Replace brake hoses (ar42.10-p-0013ak)…858
42.10 – Replace brake lines (ar42.10-p-0020a)…860
42.10 – Service Information Brake caliper with Mercedes-Benz brand cover (si42.10-p-0025a)…865
42.10 – Service Information Brake hose (si42.10-p-0003b)…866
42.10 – Service Information Brake lining installation instructions (si42.10-p-0002a)…867
42.10 – Service Information Check brake lining thickness at front and rear axle as partof Service A and Service B (si42.10-p-0015a)…868
42.10 – Service Information Fabrication of brake lines (si42.10-p-0004a)…871
42.10 – Service-Information Replace brake caliper supports (si42.10-p-0021a)…872
42.10 – Test brake system with pressure tester for leaks (ar42.10-p-0015ak)…873
42.20 – Adjust parking brake (ar42.20-p-0540ak)…875
42.20 – Parking brake – adjusting cable slack adjuster (ap42.20-p-4262ak)…876
42.20 – Remove_install brake shoes of parking brake (ar42.20-p-0530ak)…878
42.20 – Remove_install front brake control cable (ar42.20-p-0520ak)…880
42.20 – Remove_install hand brake lever (ar42.20-p-0500ak)…882
42.20 – Remove_install parking brake indicator switch (ar42.20-p-0501ak)…883
42.20 – Remove_install rear brake control cable (ar42.20-p-0525ak)…884
42.30 – Remove_install left front or right rpm sensor (ar42.30-p-0712ak)…885
42.40 – Remove_install left or right rear axle speed sensor (ar42.40-p-0820ak)…886
42.45 – Overview of system components, Electronic Stability Program (ESP) (gf42.45-p-9997ka)…887
42.45 – Remove_install electronic stability program (ESP) control unit (ar42.45-p-0820ak)…888
42.45 – Remove_install electronic stability program (ESP) hydraulic unit (ar42.45-p-0817ak)…890
42.45 – Remove_install yaw rate and lateral acceleration sensor (ar42.45-p-0841ak)…892
42.45 – Survey of electronic stability program (ESP) system components, location_task_design_function (gf42.45-p-9999bk)…893
42.45 – Table of contents Functional description, Electronic Stability Program (ESP) (gf42.45-p-0999bk)…894
42.45 – Table of contents Functional description, Electronic Stability Program (ESP) (gf42.45-p-0999ka)…895
43_Brakes – Pheumatic System & Auxiliary Brakes…896
43.10 – Checking brake booster (ar43.10-p-0325ak)…897
43.10 – Checking check valve (ar43.10-p-0023ak)…900
43.10 – Remove_install brake booster (ar43.10-p-0350ak)…902
46_Steering…904
46.00 – Check steering-wheel torque (sm46.00-p-0002a)…906
46.00 – Check track rod and drag link linkage for play, check rubber boots (ap46.00-p-4653ak)…908
46.00 – Locate noises from the steering (ar46.00-p-2000a)…909
46.00 – Service Information Redocumentation of steering gear in VeDoc (si46.00-p-0001a)…911
46.00 – Technical modifications Passenger cars Steering (bt46.00-z-9999az)…912
46.10 – Electronic ignition_starter switch (EZS) removal and installation (ar46.10-p-0810ak)…913
46.10 – Electronic steering detent mechanism (ELV) removal and installation (ar46.10-p-0910ak)…915
46.10 – Remove_install clock spring contact (ar46.10-p-0200ak)…916
46.10 – Remove_install steering column tube (ar46.10-p-0400ak)…917
46.10 – Remove_install steering shaft (ar46.10-p-7300ak)…919
46.10 – Remove_install steering wheel (ar46.10-p-0100ak)…921
46.10 – Remove_install steering wheel spoke covers (ar46.10-p-0105rt)…922
46.10 – Retrofit leather covered steering wheel (an46.10-p-1001bk)…923
46.10 – Service Information Replacement of damaged steering wheel spoke covers (si46.10-p-0004a)…924
46.10 – Service Information Separating the steering coupling (si46.10-p-0003a)…925
46.10 – Service Information Warranty and goodwill policies for steering wheels (si46.10-p-0006a)…926
46.20 – Check and adjust center steering position on steering gear (ar46.20-p-3015p)…927
46.20 – Remove_install motor controller unit of electric power steering (ES) (ar46.20-p-0701ak)…928
46.20 – Remove_install protective cap for input shaft on steering gear (ar46.20-p-0004p)…931
46.20 – Remove_install rack-and-pinion steering (ar46.20-p-0600al)…937
46.20 – Service Information Play in the rack-and-pinion steering system (si46.20-p-0003a)…940
46.20 – Setting play between thrust element and steering rack (ar46.20-p-0601ak)…941
46.25 – Service Information Processing of steering system complaints (si46.25-p-0003a)…946
46.35 – Contents, function description of electric power steering (ES) (gf46.35-p-0999ak)…947
46.35 – Contents, function description of electric power steering (ES) (gf46.35-p-0999ka)…948
46.35 – Overview of system components of electric power steering (ES) (gf46.35-p-9997ka)…949
46.35 – Overview of system components, electrical power steering (ES), location_task_design_function (gf46.35-p-9999ak)…950
46.40 – Remove_install bellows (ar46.40-p-9998ak)…951
46.40 – Remove_install inner tie rod with axial joint (ar46.40-p-0201ak)…952
46.40 – Remove_install track rod (ar46.40-p-0200ak)…953
47_Fuel System…955
47.00 – Service Information Usability of E10 fuel (si47.00-p-0002a)…957
47.00 – Service information Return delivery of fuel-guiding parts (si47.00-p-0001a)…960
47.00 – Technical modifications Passenger cars Fuel system (bt47.00-z-9999az)…961
47.10 – Check fuel tank (sm47.10-p-0018a)…962
47.10 – Check fuel tank filler neck (sm47.10-p-0010a)…963
47.10 – Check gas cylinder (code 1309P47B71) (sm47.10-p-0023a)…964
47.10 – Check gas cylinder (code 1311P47B01) (sm47.10-p-0004a)…966
47.10 – Close gas cylinder, drain gas lines for the natural gas system and open the gas cylinder (ar47.10-p-0028an)…967
47.10 – Close_open gas shutoff valves to compressed-gas tank (ar47.10-p-0005an)…968
47.10 – Draining and filling fuel tank (ar47.10-p-4001ak)…969
47.10 – Remove_install filler neck of fuel tank (ar47.10-p-7541ak)…971
47.10 – Remove_install filling connection (ar47.10-p-0004an)…972
47.10 – Remove_install fuel tank (ar47.10-p-4100ak)…974
47.10 – Remove_install reservoir for gas tank system from the underfloor (ar47.10-p-0050an)…976
47.10 – Remove_install reservoir for gas tank system in the trunk (ar47.10-p-0060an)…979
47.10 – Remove_install solenoid valve on compressed-gas tank (ar47.10-p-0019a)…983
47.10 – Removing and installing the fuel level sensor (ar47.10-p-7000ak)…988
47.10 – Replace fuel tank of gas tank system (sm47.10-p-0011a)…989
47.10 – Replace gas cylinder (code 1307P47B25) (sm47.10-p-0024a)…990
47.10 – Service Information Check gas system (si47.10-p-0008a)…991
47.10 – Service Information Filler neck preservation (si47.10-p-0014a)…992
47.20 – Removing and installing fuel pump and fuel tank sensor (ar47.20-p-7000ak)…993
47.20 – Replace fuel filter (ap47.20-p-0780ak)…994
47.20 – Service Information Fuel filter for countries with lower fuel grade (si47.20-p-0002a)…995
47.20 – Service Information Fuel filter for countries with lower fuel grade (si47.20-p-0002b)…996
47.25 – Check vent line and fuel line of fuel tank (sm47.25-p-0008a)…997
47.25 – Remove_install check valve (ar47.25-p-0004an)…999
47.25 – Replace filling and vent hose on fuel tank (sm47.25-p-0006a)…1000
47.25 – Tighten threaded connections for high-pressure gas pipes (ar47.25-p-0005tn)…1001
47.30 – Remove_ install activated charcoal canister (ar47.30-p-8212ak)…1004
47.30 – Removing and installing the purge valve (ar47.30-p-8252ak)…1005
49_Exhaust System…1006
49.00 – Technical modifications Passenger cars Exhaust system (bt49.00-z-9999az)…1007
49.10 – Removing and installing exhaust system complete (ar49.10-p-7000al)…1008
49.10 – Replace rear muffler (ar49.10-p-4951ak)…1009
49.10 – Service Information Care of tail pipe finishers (si49.10-p-0008a)…1011
49.10 – Service Information Holddown clips and seal of connecting point for rear muffler (si49.10-p-0005a)…1012
49.10 – Service Information Recycling of diesel particulate filters (si49.10-p-0007a)…1013
54_Electrical System, Equipment & Instruments…1014
54.00 – Evaluation of high-voltage components (ah54.00-p-6500-01sxh)…1020
54.00 – Note on high-voltage on-board electrical system (ah54.00-p-0010-01a)…1021
54.00 – Risk of death when touching components on vehicles with high-voltage on-board electrical system (as54.00-z-0001-01a)…1022
54.00 – Technical modifications Passenger cars Electrical system, equipment and instruments (bt54.00-z-9999az)…1023
54.10 – Batteries – check and correct fluid level (ap54.10-p-5410ak)…1024
54.10 – Charge battery (ar54.10-p-1130ak)…1025
54.10 – Check battery condition before vehicle delivery (ar54.10-p-1132a)…1026
54.10 – Check condition of battery (ar54.10-p-1129ak)…1027
54.10 – Disconnect_connect battery ground line (ar54.10-p-0003ak)…1030
54.10 – Initial filling of battery (ar54.10-p-0001z)…1032
54.10 – Overview – Check condition of battery (ap54.10-p-5449u)…1033
54.10 – Remove_install 12 Volt socket (ar54.10-p-1000tx)…1034
54.10 – Remove_install additional battery (ar54.10-p-0007ak)…1035
54.10 – Remove_install battery (ar54.10-p-0005ak)…1037
54.10 – Remove_install battery cutoff relay (ar54.10-p-0038ak)…1039
54.10 – Remove_install battery sensor (ar54.10-p-0002ak)…1040
54.10 – Service Information Battery maintenance (si54.10-p-0024a)…1041
54.10 – Service Information Battery sensor data read out (si54.10-p-0029a)…1042
54.10 – Service Information Battery tester (si54.10-z-0023a)…1043
54.10 – Service Information Charge battery (si54.10-p-0018a)…1044
54.10 – Service Information New test method for batteries (si54.10-p-0003a)…1045
54.10 – Service Information Quiescent current test via voltage drop at the fuses (si54.10-p-0016a)…1046
54.10 – Service Information bulletin Battery test and inspection (si54.10-p-0017a)…1047
54.10 – Treatment of battery if vehicle taken out of service (ar54.10-p-0006ak)…1048
54.15 – Fuse and relay box, as-built configuration (gf54.15-p-0800ak)…1049
54.15 – Fuse and relay box, as-built configuration (gf54.15-p-0800ka)…1050
54.15 – Remove_install additional battery relay (ar54.15-p-2000ak)…1051
54.15 – Remove_install fuse holder at fuse box (ar54.15-p-1250ak)…1052
54.15 – Remove_install relay box (ar54.15-p-1306ak)…1055
54.15 – Service Information Encoding of electrical fuses (si54.15-s-0008a)…1056
54.18 – Check heater circulation pump wiring harness (sm54.18-p-0024a)…1057
54.18 – Repair squib wiring harness for Supplemental Restraint System (SRS) (ar54.18-p-0600a)…1058
54.18 – Service Information Damage code for electrical components (si54.18-z-0012a)…1060
54.18 – Service Information Notes on work on electrical connectors (si54.18-p-0003a)…1062
54.18 – Service Information bulletin Retrofit marten repeller on electrical lines (si54.18-p-0007a)…1063
54.18 – Service information on complaints regarding cable harnesses (si54.18-p-0001c)…1064
54.21 – Central gateway control unit (ZGW), remove and install (ar54.21-p-0817ak)…1065
54.21 – Code instrument cluster (sm54.21-p-0022a)…1066
54.21 – Code instrument cluster (sm54.21-p-0022b)…1067
54.21 – Perform SCN coding of control units (sm54.21-p-0026a)…1068
54.21 – Programming of control units (ar54.21-p-0014y)…1070
54.21 – Programming of control units (ar54.21-p-0014z)…1071
54.21 – Remove_install SAM control unit, passenger side (ar54.21-p-1257ak)…1072
54.21 – Remove_install starter-alternator control unit (ar54.21-p-0300ak)…1074
54.21 – Remove_install upper control panel control unit (ar54.21-p-1262ak)…1075
54.21 – Replace SAM control unit (sm54.21-p-0035a)…1076
54.21 – SCAN coding of control units (ar54.21-p-0015x)…1077
54.21 – Service Information Malfunctions due to other-make installations (si54.21-p-0007a)…1078
54.21 – Service Information Programming of control units (si54.21-p-0008a)…1079
54.21 – Service Information Reimbursement of additional work in event of programming abort (si54.21-p-0039a)…1080
54.21 – Service Information Replacing signal acquisition and actuation module (SAM) control unit (si54.21-p-0022a)…1081
54.25 – Remove_install combination switch (ar54.25-p-2800ak)…1082
54.25 – Remove_install cruise control pushbutton switch (ar54.25-p-2803ak)…1083
54.25 – Remove_install steering column module (ar54.25-p-2802ak)…1084
54.25 – Rotary light switch removal and installation (ar54.25-p-3250bk)…1085
54.25 – Service Information bulletin Clutch pedal start enable switch (S40_5) (si54.25-p-0006a)…1086
54.25 – Service information Return delivery of switches (si54.25-p-0003a)…1087
54.30 – Check lamps in instrument cluster and interior illumination (ap54.30-p-5453kag)…1088
54.30 – Check warning and function indicator lamps in instrument cluster (ap54.30-p-5451bk)…1090
54.30 – Check warning lamps and function indicator lamps in the instrument cluster, general view (ap54.30-p-5449u)…1092
54.30 – Check warning lamps, indicator lamps and interior illumination (ap54.30-p-5452c)…1093
54.30 – Overview of system components, instrument cluster (IC) component description (gf54.30-p-9996ak)…1095
54.30 – Overview of system components, instrument cluster (IC) component description (gf54.30-p-9996ka)…1096
54.30 – Remove_install outside temperature indicator sensor (ar54.30-p-6341ak)…1097
54.30 – Removing and installing instrument cluster (ar54.30-p-6015ak)…1098
54.30 – Service Information Coding of instrument cluster (si54.30-p-0017a)…1100
54.30 – Table of contents for function description of instrument cluster (IC) (gf54.30-p-0997ak)…1101
54.30 – Table of contents for function description of instrument cluster (IC) (gf54.30-p-0997ka)…1102
54.35 – Remove_install fanfare horn system (ar54.35-p-1555bk)…1103
54.50 – Service Information Reset trip computer following engine control unit software update (si54.50-p-0002a)…1104
54.50 – Trip computer (TRIP) contents function description (gf54.50-p-0999ak)…1105
54.50 – Trip computer (TRIP), overview of system components, location_task_design_function (gf54.50-p-9999ak)…1106
54.65 – Code Parktronic (PTS) control unit (sm54.65-p-0002a)…1107
54.65 – Contents, function description, Parktronic System (PTS) (gf54.65-p-0999ak)…1108
54.65 – Overview of system components, parking system (gf54.65-p-9992ka)…1109
54.65 – Remove_install Parktronic System (PTS) warning display in rear passenger compartment (ar54.65-p-0007ak)…1110
54.65 – Remove_install Parktronic system (PTS) control unit (ar54.65-p-0006ak)…1111
54.65 – Remove_install Parktronic system (PTS) control unit (ar54.65-p-0006al)…1112
54.65 – Remove_install Parktronic system (PTS) sensors in front bumper (ar54.65-p-0001ak)…1113
54.65 – Remove_install Parktronic system (PTS) sensors in front bumper (ar54.65-p-0001al)…1114
54.65 – Remove_install Parktronic system (PTS) sensors in rear bumper (ar54.65-p-0002ak)…1115
54.65 – Remove_install Parktronic system (PTS) sensors in rear bumper (ar54.65-p-0002al)…1116
54.65 – Removing and installing Parktronic system (PTS) warning display in instrument panel (ar54.65-p-0003ak)…1117
54.65 – Retrofit ultrasonic backup assist (az54.65-p-0001bk)…1118
54.65 – Service Information PARKTRONIC malfunctions (si54.65-p-0003a)…1119
54.65 – Service Information Painted PARKTRONIC sensors (si54.65-p-0004a)…1121
54.65 – Service Information Warranty and goodwill settlement for Parktronic sensors (si54.65-p-0002a)…1122
54.65 – Survey of system components, Parktronic System (PTS), location _ task _ design _ function (gf54.65-p-9999ak)…1123
54.65 – Table of contents for function description, parking (gf54.65-p-0992ka)…1124
58_Tools…1125
58.10 – Service information Wheel change tool discontinued (si58.10-p-0001a)…1127
58.20 – Service Information Modified press-out tool for spark plug connector (si58.20-p-0011a)…1128
58.20 – Service Information Modify chain separating tool and rivet press tool (si58.20-d-0001sf)…1129
58.20 – Service Information Special tool modification (si58.20-p-0004l)…1131
58.20 – Service Information new special tool (si58.20-p-0005e)…1132
58.20 – Service information for special tools (si58.20-p-0002a)…1133
58.20 – Special tools in EPC (si58.20-p-0019a)…1134
58.40 – Service Information Identification of add-ons installed on XENTRY Connect (si58.40-z-0019a)…1135
58.40 – Service Information Introduction of a removable storage device for SCAN coding (si58.40-p-0034a)…1136
58.40 – Service Information Multiplexer (si58.40-z-0041a)…1137
58.40 – Service Information No WLAN connection between XENTRY Connect and XENTRY Tab after Update 09_2014 (si58.40-z-0025a)…1139
58.40 – Service Information STAR DIAGNOSIS (si58.40-p-0007b)…1140
58.40 – Service Information Software update for tester MB3000 (si58.40-p-0044a)…1141
58.40 – Service Information Telematics CD (si58.40-p-0009a)…1142
58.40 – Service Information Test interval for Midtronics battery tester (si58.40-z-0002a)…1143
58.40 – Service Information Upgrade campaign for MIDTRONICS Micro717 battery tester (si58.40-z-0024a)…1145
58.40 – Service Information Workshop equipment in EPC_WIS_ASRA (si58.40-z-0045a)…1146
58.40 – Service Information bulletin Ease of access to the User Help Desk (si58.40-z-0030a)…1147
58.40 – Service Information bulletin Procedure when processing imports of system and component returns of the Star Diagnosis system (si58.40-z-0035a)…1148
58.40 – Service information Ensuring that vehicle data record is up to date to allow valid control unit software to be determined (si58.40-p-0023a)…1151
58.40 – Service information Introduction of electronic stethoscope for noise diagnosis (si58.40-p-0036a)…1152
58.40 – Service information Procedure for messages on the screen for proxy entries as per Star Diagnosis update 10_2007 (si58.40-z-0028a)…1154
58.40 – Service-Information Diagnosis Assistance System (DAS) (si58.40-p-0005c)…1155
60_Body – General…1156
60.00 – Check outside of vehicle in field of view for damage, general view (ap60.00-p-6048u)…1157
60.00 – Check outside of vehicle in visible area for signs of damage (ap60.00-p-0050ak)…1158
60.00 – Check vehicle underside in field of view for damage, leakage and corrosion, general view (ap60.00-p-6049u)…1160
60.00 – Check vehicle underside in visible area for signs of damage, leaks and corrosion (ap60.00-p-0051kn)…1161
60.00 – Service Information Filling foam (si60.00-p-0009a)…1163
60.00 – Service Information Handling lead-free filling solder (si60.00-z-0014a)…1164
60.00 – Service Information Introduction of 2-component epoxy body filler (si60.00-p-0015a)…1165
60.00 – Service information Measuring and straightening systems (si60.00-p-0001a)…1166
60.00 – Stamp in vehicle identification number (ar60.00-p-0800ak)…1167
60.10 – Car-Bench straightening bench setup (ar60.10-p-1090ak)…1168
60.10 – Service Information Supplement to straightening tool setup plan 7169.300 (si60.10-p-0004a)…1170
60.10 – Set up Celette straightening bench (ar60.10-p-1060ak)…1171
61_Substructure…1173
61.20 – Detach_attach lower engine compartment paneling (ar61.20-p-1105al)…1174
61.20 – Detach_attach lower engine compartment paneling (ar61.20-p-1105bk)…1175
61.20 – Remove_install bottom engine compartment paneling (ar61.20-p-1105am)…1176
61.20 – Remove_install bottom engine compartment paneling (ar61.20-p-1105nkb)…1177
61.30 – Remove_install underbody paneling (ar61.30-p-1001ak)…1181
62_Front End & Fire Wall…1183
62.00 – Technical modifications Passenger cars Front end and fire wall (bt62.00-z-9999az)…1184
62.20 – Install new longitudinal member front section (ar62.20-p-1260bk)…1185
62.20 – Repair mount on front axle carrier (ar62.20-p-1400ak)…1188
62.20 – Replace complete wheel well with A-pillar (ar62.20-p-1210ak)…1190
62.20 – Replace upper front longitudinal member (ar62.20-p-1286bk)…1194
62.20 – Replace wheel well up to separation point (ar62.20-p-1245ak)…1197
62.20 – Service Information Repair mounting of front axle carrier in longitudinal member (si62.20-p-0002ak)…1200
62.25 – Remove_install upper firewall (ar62.25-p-1205ak)…1201
62.30 – Replace complete front crossmember (ar62.30-p-1300ak)…1204
62.30 – Replace complete front end assembly together with reinforcement (ar62.30-p-1570bk)…1206
62.30 – Replace radiator support (ar62.30-p-1500ak)…1212
63_Side Wall…1214
63.10 – Completely replace inner C-pillar side wall (ar63.10-p-0700bk)…1215
63.10 – Remove_install outer rear wheel well (ar63.10-p-0665bk)…1219
63.10 – Side damage at center (ar63.10-p-0550ak)…1222
63.20 – Remove_install A-pillar outer section (ar63.20-p-1102bk)…1226
63.20 – Remove_install B-pillar outer section (ar63.20-p-1121ak)…1229
63.20 – Replace complete A-pillar (ar63.20-p-1100bk)…1232
63.20 – Replace complete B-pillar (ar63.20-p-1350ak)…1235
63.30 – Partially replace outer side longitudinal member (ar63.30-p-1050ak)…1238
63.30 – Replace longitudinal member outer shell on entrance (ar63.30-p-1102ak)…1240
63.40 – Completely replace main floor panel (ar63.40-p-1160ak)…1242
63.40 – Replace battery box (ar63.40-p-1196ak)…1245
63.50 – Replace complete rear fender (ar63.50-p-1400bk)…1247
64_Rear Wall & Rear End…1250
64.20 – Check conical surface on mounting console for rear axle center bearing (ar64.20-p-1340ak)…1251
64.20 – Completely replace central rear axle carrier (ar64.20-p-1320ak)…1253
64.20 – Fitted bolt for center bearing mounting console on rear axle (ar64.20-p-1330ak)…1255
64.20 – Left side rear end damage (ar64.20-p-1200ak)…1258
64.20 – Rear end damage, center (ar64.20-p-1250ak)…1263
64.20 – Replace complete rear end (ar64.20-p-1020bk)…1267
64.20 – Replace spare tire well (ar64.20-p-1245ak)…1270
65_Roof…1272
65.10 – Replace complete center roof paneling (ar65.10-p-1000bk)…1273
65.10 – Replace complete center roof paneling (ar65.10-p-1000bn)…1275
65.10 – Replace complete side roof paneling (ar65.10-p-1020bk)…1277
65.20 – Remove_install front roof frame (ar65.20-p-1006ak)…1280
65.20 – Remove_install rear roof frame (ar65.20-p-1008ak)…1282
67_Windows…1286
67.00 – Service Information New window glazing repair kit without booster (si67.00-p-0004a)…1287
67.10 – Remove_install detachable parts when replacing windshield (ar67.10-p-1050bk)…1288
67.10 – Remove_install windshield (ar67.10-p-1000p)…1289
67.10 – Service Information Change to scope of supply of single-component windshield bonding system (si67.10-p-0002a)…1295
67.10 – Service Information Stone mark repairs on laminated glass windows (si67.10-p-0001a)…1296
67.10 – Service Information Windshield, crack formation as result of stone chipping (si67.10-p-0003a)…1297
67.10 – Service information bulletin Damage code for windshield replacement (si67.10-p-0004a)…1298
67.20 – Remove, install detachable parts when replacing rear window (ar67.20-p-3500bk)…1299
67.20 – Remove_install rear window (ar67.20-p-3550pa)…1301
67.29 – Contents, function description of heated rear window (gf67.29-p-0998ak)…1305
67.29 – Contents, function description of heated rear window (gf67.29-p-0998kb)…1306
67.29 – Overview of system components for heated rear window (HRW) (gf67.29-p-9997kb)…1307
67.29 – Survey, system components, heated rear window, location_purpose_design_function (gf67.29-p-9998ak)…1308
67.30 – Remove_install detachable parts when replacing rear side window (ar67.30-p-4100bk)…1309
67.30 – Remove_install rear side window (ar67.30-p-4000pb)…1310
67.30 – Replace side window (sm67.30-p-0001a)…1313
68_Interior Equipment…1314
68.00 – Check first aid kit (ap68.00-p-6850ew)…1316
68.00 – Cleaning the vehicle interior (ap68.00-p-1000zz)…1319
68.00 – Technical modifications Passenger cars Interior equipment (bt68.00-z-9999az)…1320
68.10 – Remove_install center instrument panel cover (ar68.10-p-3430ak)…1321
68.10 – Remove_install cover below instrument panel (left) (ar68.10-p-1500ak)…1322
68.10 – Remove_install cover below instrument panel (right) (ar68.10-p-1520ak)…1323
68.10 – Remove_install crossmember under instrument panel (ar68.10-p-1120ak)…1324
68.10 – Remove_install glove compartment (ar68.10-p-1400ak)…1327
68.10 – Remove_install instrument panel (ar68.10-p-1000ak)…1329
68.20 – Remove_install center armrest (ar68.20-p-2025ak)…1332
68.20 – Remove_install center console (ar68.20-p-2000ak)…1333
68.20 – Remove_install cover for control and operating unit (ar68.20-p-2314ak)…1336
68.20 – Remove_install cover on center console (ar68.20-p-2350ak)…1338
68.20 – Remove_install floor covering in rear (ar68.20-p-4800ak)…1339
68.20 – Remove_install front floor covering (left) (ar68.20-p-2050ak)…1341
68.20 – Remove_install front floor covering (right) (ar68.20-p-2070ak)…1342
68.20 – Remove_install gear shift lever cover (ar68.20-p-2310ak)…1343
68.20 – Remove_install stowage compartment or ashtray housing (ar68.20-p-2420ak)…1344
68.30 – Prepare headliner for installation (ar68.30-p-4305ak)…1346
68.30 – Remove_install door sill molding (ar68.30-p-4100ak)…1349
68.30 – Remove_install door sill molding (ar68.30-p-4100al)…1350
68.30 – Remove_install eyeglass compartment on roof (ar68.30-p-4400bk)…1351
68.30 – Remove_install footwell paneling (ar68.30-p-4010ak)…1352
68.30 – Remove_install grab handle on roof (ar68.30-p-4330ak)…1353
68.30 – Remove_install headliner (ar68.30-p-4300ak)…1354
68.30 – Remove_install headliner (ar68.30-p-4300al)…1356
68.30 – Remove_install load compartment floor hinge cover (ar68.30-p-6900ak)…1358
68.30 – Remove_install paneling on A-pillar (ar68.30-p-4050ak)…1360
68.30 – Remove_install paneling on B-pillar (ar68.30-p-4700ak)…1362
68.30 – Remove_install paneling on B-pillar (ar68.30-p-4700al)…1363
68.30 – Remove_install paneling on rear center section (ar68.30-p-4785ak)…1365
68.30 – Remove_install side paneling in trunk (ar68.30-p-4800bk)…1367
68.30 – Remove_install spare wheel well paneling (ar68.30-p-4620ak)…1369
68.30 – Remove_install trim at C-pillar (ar68.30-p-4490bk)…1370
68.30 – Service Information bulletin Surface damage by scent dispenser (si68.30-p-0002a)…1372
68.40 – Remove_install inside rearview mirror (ar68.40-p-0001ak)…1373
68.50 – Remove_install guide pin for load compartment cover (ar68.50-p-3002ak)…1374
68.60 – Remove_install sun visor (ar68.60-p-5480ak)…1375
68.80 – Remove_install load compartment floor (ar68.80-p-5800ak)…1378
68.80 – Remove_install lock for load compartment floor (ar68.80-p-5810ak)…1379
68.80 – Replace cargo area floor (sm68.80-p-0001a)…1380
72_Doors…1381
72.00 – Service Information bulletin Boot for door lock (si72.00-p-0005a)…1385
72.10 – Adjust front door (ar72.10-p-0550ak)…1386
72.10 – Disassemble_assemble front door lining (ar72.10-p-1030ak)…1389
72.10 – Remove_ install locking eye (ar72.10-p-3500ak)…1390
72.10 – Remove_install armrest on front door (ar72.10-p-1033ak)…1392
72.10 – Remove_install crank window in front door (ar72.10-p-1900ak)…1395
72.10 – Remove_install door frame seal (ar72.10-p-2120ak)…1397
72.10 – Remove_install door module (ar72.10-p-0900ak)…1399
72.10 – Remove_install door pocket on front door lining (ar72.10-p-1045ak)…1402
72.10 – Remove_install exterior door handle on front door (ar72.10-p-2400ak)…1405
72.10 – Remove_install front door (ar72.10-p-0500ak)…1406
72.10 – Remove_install front door hinge (ar72.10-p-2660ak)…1408
72.10 – Remove_install front door lining (ar72.10-p-1000ak)…1409
72.10 – Remove_install front door lock (ar72.10-p-4011ak)…1411
72.10 – Remove_install front door lock cylinder (ar72.10-p-4015ak)…1412
72.10 – Remove_install inner sealing rail (ar72.10-p-1600ak)…1414
72.10 – Remove_install inside door opener on front door (ar72.10-p-2420ak)…1415
72.10 – Remove_install mirror triangle cover on front door (ar72.10-p-3001ak)…1416
72.10 – Remove_install outer door handle guide on front door (ar72.10-p-2410ak)…1417
72.10 – Remove_install outer sealing rail (ar72.10-p-1700al)…1419
72.10 – Remove_install protective strip on front door (ar72.10-p-1017bk)…1420
72.10 – Remove_install sealing for crank window on front door (ar72.10-p-1905ak)…1421
72.10 – Remove_install speaker cover (ar72.10-p-1032ak)…1422
72.10 – Remove_install trim strip on front door lining (ar72.10-p-1050ak)…1423
72.10 – Replace decorative foil on font door window frame (ar72.10-p-1016ak)…1424
72.12 – Adjust rear door (ar72.12-p-0650ak)…1426
72.12 – Assemble_disassemble door lining in rear door (ar72.12-p-1040ak)…1429
72.12 – Remove_install armrest on rear door (ar72.12-p-1020ak)…1430
72.12 – Remove_install crank window in rear door (ar72.12-p-1910ak)…1432
72.12 – Remove_install door frame seal on rear door (ar72.12-p-1015ak)…1433
72.12 – Remove_install door pocket on front door lining (ar72.12-p-1030ak)…1435
72.12 – Remove_install inner paneling on rear door window frame (ar72.12-p-1012ak)…1438
72.12 – Remove_install inner sealing rail on rear door (ar72.12-p-1013ak)…1439
72.12 – Remove_install inside door opener on rear door (ar72.12-p-2310ak)…1440
72.12 – Remove_install outer rear door handle (ar72.12-p-2410ak)…1441
72.12 – Remove_install outer sealing rail on rear door (ar72.12-p-1014ak)…1442
72.12 – Remove_install protective strip on rear door (ar72.12-p-1018bk)…1443
72.12 – Remove_install rear door (ar72.12-p-0600ak)…1444
72.12 – Remove_install rear door hinge (ar72.12-p-2660ak)…1446
72.12 – Remove_install rear door lining (ar72.12-p-1010ak)…1448
72.12 – Remove_install rear door lining (ar72.12-p-1010al)…1450
72.12 – Remove_install rear door lock (ar72.12-p-2510ak)…1452
72.12 – Remove_install rear door module (ar72.12-p-0103ak)…1454
72.12 – Remove_install rear door module (ar72.12-p-0103al)…1457
72.12 – Remove_install rear door power window lever (ar72.12-p-1811ak)…1459
72.12 – Remove_install sealing for crank window on rear door (ar72.12-p-1911ak)…1460
72.12 – Remove_install speaker cover on rear door (ar72.12-p-1042ak)…1461
72.12 – Remove_install trim strip on front door lining (ar72.12-p-1050ak)…1462
72.12 – Replace decorative foil on rear window frame (ar72.12-p-1016ak)…1463
72.20 – Adjust rear-end door (ar72.20-p-3510ak)…1464
72.20 – Check gap dimension between rear-end door and taillamp (sm72.20-p-0005a)…1467
72.20 – Remove_install gas-operated strut to rear-end door (ar72.20-p-3600ak)…1470
72.20 – Remove_install rear-end door (ar72.20-p-3500bk)…1471
72.20 – Remove_install rear-end door grab handle (ar72.20-p-3650ak)…1474
72.20 – Remove_install rear-end door hinge (ar72.20-p-2560ak)…1475
72.20 – Remove_install rear-end door lining (ar72.20-p-3520bk)…1477
72.20 – Remove_install rear-end door lock (ar72.20-p-2550ak)…1479
72.29 – Overview of system components for power windows (PW) (gf72.29-p-9997ka)…1481
72.29 – Remove_install front door control unit (ar72.29-p-1000ak)…1482
72.29 – Remove_install front door power window switch group (ar72.29-p-0110ak)…1484
72.29 – Remove_install front power window switches (ar72.29-p-0100ak)…1485
72.29 – Remove_install power window motor in rear door (ar72.29-p-1880ak)…1486
72.29 – Remove_install rear door control unit (ar72.29-p-1100ak)…1487
72.29 – Remove_install switches for rear door power windows (ar72.29-p-0002ak)…1489
72.29 – Remove_installing front door power window motor (ar72.29-p-1860ak)…1490
72.29 – Survey of system components for power windows (PW), locatjon_task_design_functjon (gf72.29-p-9998ak)…1492
72.29 – Table of contents for functjon descriptjon of power windows (PW) (gf72.29-p-0998ak)…1493
72.29 – Table of contents, function description for power windows (PW) (gf72.29-p-0998ka)…1494
77_Sliding Roor, Soft Top, Top Attachments…1495
77.00 – Technical modifications Passenger cars Sliding roof, soft top, top attachments (bt77.00-z-9999az)…1497
77.20 – Adjust lamella roof (ar77.20-p-1200ak)…1498
77.20 – Adjust lamellas on lamella roof (ar77.20-p-1201ak)…1500
77.20 – Completely remove_install lamella roof (ar77.20-p-3100ak)…1502
77.20 – Contents, function description, lamella roof (gf77.20-p-0998ka)…1506
77.20 – Overview of system components for louvered roof (gf77.20-p-9993ka)…1507
77.20 – Remove_install cable (ar77.20-p-1400ak)…1508
77.20 – Remove_install center lamella from lamella roof (ar77.20-p-1120ak)…1509
77.20 – Remove_install lamella guides on lamella roof (ar77.20-p-1710ak)…1511
77.20 – Remove_install lamella roof drive (ar77.20-p-1810ak)…1514
77.20 – Remove_install rear lamella on lamella roof (ar77.20-p-1130ak)…1516
77.20 – Remove_install rear roller sun blind for lamella roof (ar77.20-p-1203ak)…1518
77.20 – Remove_install roller sun blind for louvered sunroof (ar77.20-p-1202ak)…1520
77.20 – Remove_install seal for lamella roof (ar77.20-p-1310ak)…1523
77.20 – Remove_install wind deflector lamella from lamella roof (ar77.20-p-1110ak)…1524
77.20 – Survey of system components for lamella roof, locatjon_task_design_functjon (gf77.20-p-9998ak)…1525
77.20 – Table of contents for functjon descriptjon of lamella roof (gf77.20-p-0998ak)…1526
77.21 – Adjust panoramic roof (ar77.21-p-0755bk)…1527
77.21 – Remove_install front panoramic roof roller sun blind (ar77.21-p-0200bk)…1528
77.21 – Remove_install panoramic roof (ar77.21-p-0750bk)…1530
77.21 – Remove_install panoramic roof rear roller sun blind (ar77.21-p-0201bk)…1533
80_Central Locking System, Convenience Operation, Drive Authorization Systems…1535
80.00 – Service Information bulletin Replace battery in transmitter key (si80.00-p-0004a)…1537
80.00 – Technical modifications Passenger cars Central locking, convenience feature, drive authorization system (bt80.00-z-9999az)…1538
80.20 – Contents, function description of central locking (CL) (gf80.20-p-0996ka)…1539
80.20 – Contents, functjon descriptjon of central locking (CL) (gf80.20-p-0996ak)…1540
80.20 – Overview of system components for central locking (CL), component description (gf80.20-p-9993ka)…1541
80.20 – Remove_install fuel filler flap CL element (ar80.20-p-2300bk)…1542
80.20 – Survey of system components, central locking (CL), location_task_design_function (gf80.20-p-9996ak)…1543
80.45 – Overview of system components for convenience actuation (CF) (gf80.45-p-9998ka)…1544
80.45 – Survey of system components for convenience feature (CF), location_task_design_function (gf80.45-p-9999ak)…1545
80.45 – Table of contents for function description of convenience feature (CF) (gf80.45-p-0999ak)…1546
80.45 – Table of contents, function description for convenience feature (CF) (gf80.45-p-0999ka)…1547
80.50 – Anti-theft alarm (ATA [EDW]) Diagnosis content (ad80.50-p-1000ez)…1548
80.50 – Overview of system components for anti-theft alarm system (ATA) (gf80.50-p-9998ka)…1549
80.50 – Remove_install ATA alarm signal horn (ar80.50-p-9840ak)…1550
80.50 – Remove_install ATA engine hood switch (ar80.50-p-0004ak)…1551
80.50 – Remove_install anti-theft alarm system (ATA) control unit (ar80.50-p-9830ak)…1552
80.50 – Survey of system components for anti-theft alarm system (ATA), location_task_design_function (gf80.50-p-9999ak)…1553
80.50 – Table of contents for function description for anti-theft alarm system (ATA) (gf80.50-p-0999ka)…1554
80.50 – Table of contents, function description for anti-theft alarm system (ATA) (gf80.50-p-0999ak)…1555
80.57 – Contents, function description of drive authorization system stage 3 (DAS 3) (gf80.57-p-0999ak)…1556
80.57 – Overview of system components for drive authorization stage 3 (DAS 3), component description (gf80.57-p-9995ka)…1557
80.57 – Service Information Exchange and diagnosis of DAS3 and DAS4 components (si80.57-p-0001c)…1558
80.57 – Service information Interruptions in radio-operated vehicle systems (si80.57-p-0002a)…1559
80.57 – Survey, system components, drive authorization system, stage 3 (DAS 3), location_task_design_function (gf80.57-p-9999ak)…1560
80.57 – Table of contents for function description of drive authorization system stage 3 (DAS 3) (gf80.57-p-0999ka)…1561
82_Electrical System, Body…1562
82.00 – Service Information Repair of damaged Audio_COMAND wiring harnesses (si82.00-p-0004a)…1574
82.00 – Technical modifications Passenger cars Electrical system body (bt82.00-z-9999az)…1575
82.10 – Adjust headlamps (ar82.10-p-4735a)…1576
82.10 – Check and correct the adjustment of the headlamps (ap82.10-p-8260ak)…1577
82.10 – Check exterior lights for proper operation (ap82.10-p-8252ew)…1579
82.10 – Check function of headlamp range adjustment (ap82.10-p-8250ew)…1580
82.10 – Contents, function description of exterior lighting (gf82.10-p-0999bk)…1581
82.10 – Contents, function description of exterior lighting (gf82.10-p-0999bl)…1582
82.10 – Contents, function description of exterior lighting (gf82.10-p-0999ka)…1583
82.10 – Exterior light cleaning (ap82.10-p-1000ak)…1584
82.10 – Overview – Check_correct headlamp adjustment (ap82.10-p-8249u)…1585
82.10 – Overview of exterior lighting system components, location_task_design_function (gf82.10-p-9999bk)…1586
82.10 – Overview of exterior lighting system components, location_task_design_function (gf82.10-p-9999bl)…1587
82.10 – Overview of exterior lights system components (gf82.10-p-9998ka)…1588
82.10 – Remove_install bulbs of headlamp unit (ar82.10-p-1201bk)…1589
82.10 – Remove_install bulbs of headlamp unit (ar82.10-p-1201bl)…1590
82.10 – Remove_install center high-mounted stop lamp (ar82.10-p-5375bk)…1592
82.10 – Remove_install fog lamp bulb (ar82.10-p-1825ak)…1593
82.10 – Remove_install headlamp range adjustment front axle sensor (ar82.10-p-4083ak)…1594
82.10 – Remove_install headlamp range control (ar82.10-p-4000bk)…1595
82.10 – Remove_install lamp carrier for taillamp (ar82.10-p-4906ak)…1596
82.10 – Remove_install lamp unit (ar82.10-p-4730ak)…1597
82.10 – Remove_install rear axle headlamp range adjustment sensor (ar82.10-p-4084ak)…1600
82.10 – Remove_install taillamp on tailgate (ar82.10-p-4925bk)…1601
82.10 – Remove_install xenon bulb ignition module (ar82.10-p-4633bk)…1602
82.10 – Remove_install xenon headlamp control unit (ar82.10-p-4632bk)…1603
82.10 – Removing and installing fog lamps (ar82.10-p-1835bk)…1605
82.10 – Removing and installing taillamp (ar82.10-p-4905bk)…1606
82.10 – Retrofit rear lamp unit in dark meander section (an82.10-p-0002bk)…1608
82.10 – Service Information Lamp unit in rear-mounted bicycle carrier for trailer hitch (si82.10-p-0013a)…1609
82.10 – Service information Notes on fogged headlamps or lamps in the outer area (si82.10-p-0001a)…1610
82.15 – Remove_install headlamp cleaning system (HCS) switch (ar82.15-p-5510bk)…1611
82.15 – Remove_install telescoping nozzle for headlamp cleaning system (ar82.15-p-6100ak)…1612
82.15 – Remove_install washer fluid hose of headlamp cleaning system (ar82.15-p-6201ak)…1614
82.15 – Survey, system components, headlamp cleaning system (HCS), location_task_design_function (gf82.15-p-9998ak)…1615
82.15 – Table of contents, function description for headlamp cleaning system (HCS) (gf82.15-p-0998ak)…1616
82.20 – Contents, function description of interior illumination (IBL) (gf82.20-p-0998ka)…1617
82.20 – Contents, function description of interior lighting (IL) (gf82.20-p-0998ak)…1618
82.20 – Contents, function description of interior lighting (IL) (gf82.20-p-0998al)…1619
82.20 – Overview of interior illumination (IBL) system components (gf82.20-p-9997ka)…1620
82.20 – Remove_install glove compartment lamp (ar82.20-p-0114ak)…1621
82.20 – Remove_install overhead control panel control unit (ar82.20-p-1000ak)…1622
82.20 – Remove_install rear dome lamp (ar82.20-p-0113ak)…1623
82.20 – Retrofit illuminated door sill molding (az82.20-p-0001bk)…1624
82.20 – Survey, system components, interior lighting (IL), location_task_design_function (gf82.20-p-9998ak)…1626
82.20 – Survey, system components, interior lighting (IL), location_task_design_function (gf82.20-p-9998al)…1627
82.25 – Remove_install additional turn signal lamp (ar82.25-p-4726ak)…1628
82.25 – Remove_install additional turn signal lamp (ar82.25-p-4726al)…1629
82.25 – Retrofit taxi_rental vehicle equipment (an82.25-p-0001bk)…1630
82.30 – Check wiper arms and adjust (ar82.30-p-6000ak)…1635
82.30 – Contents, function description of wiper system (WS) (gf82.30-p-0998ak)…1637
82.30 – Contents, function description of wiper system (WSA) (gf82.30-p-0998ka)…1638
82.30 – Inspect wiper blade (ap82.30-p-8253g)…1639
82.30 – Overview – Function check of windshield wipers, windshield washer system and headlamp cleaning system (ap82.30-p-8249u)…1641
82.30 – Overview of system components, wiper system (WSA) (gf82.30-p-9997ka)…1642
82.30 – Remove and install wiper arm (ar82.30-p-6100ak)…1643
82.30 – Remove_install liftgate wiper arm (ar82.30-p-6910ak)…1644
82.30 – Remove_install rear window wiper motor (ar82.30-p-6900bk)…1646
82.30 – Removing and installing rain_light sensor (ar82.30-p-7800ak)…1647
82.30 – Removing and installing wiper system (ar82.30-p-6400ak)…1648
82.30 – Service Information Bulletin Wiper blades (si82.30-p-0011c)…1650
82.30 – Service Information Check and adjustment tools case for windshield wiper systems (si82.30-p-0004a)…1652
82.30 – Service information Warranty and goodwill policies for wiper blades (si82.30-p-0010a)…1653
82.30 – Survey, system components, wiper system (WS), location_task_design_function (gf82.30-p-9998ak)…1654
82.30 – Windshield wipers, windshield washer system and headlamp cleaning system – function check (ap82.30-p-8252ak)…1655

98.00 – Table of contents for paintwork and anticorrosion materials in series production (gf98.00-p-0991a)…2188
98.00 – Use of fine polishing paste (ap98.00-p-0638a)…2189
98.00 – Use of gloss preserver (ap98.00-p-0641a)…2191
98.00 – Use of metal dust remover (ap98.00-p-0636a)…2192
98.00 – Use of paint cleaners (ap98.00-p-0637a)…2193
98.00 – Use of polish (ap98.00-p-0639a)…2194
98.20 – Painting plastic detachable body components (ar98.20-p-0685ak)…2195
98.20 – Service information Paint repairs and repair work on plastic parts (si98.20-z-0002a)…2196
98.30 – Cleaning and care of MB vehicle paintwork (ap98.30-p-8070a)…2198
98.30 – Service Information Polish and care products for vehicle conditioning (si98.30-p-0001a)…2200
99_Printed Matter…2201
99.00 – Technical modifications Passenger cars Publications (bt99.00-z-9999az)…2202

Mercedes-Benz B-Class (W245) Repair Service Manual 2005-2011


INSTANT DOWNLOAD