Complete service repair manual with Electrical Wiring Diagrams for Mercedes-Benz C208/A208 CLK-Class, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Mercedes-Benz C208/A208 CLK-Class workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Mercedes-Benz C208_A208 CLK-Class Service Repair Manual 1997-2003.pdf
C208_CLK-Class_Technical_Information.zip
CLK 200, CLK 200 Kompressor, CLK 230 Kompressor, CLK 320, CLK 430, CLK 55 AMG
PRODUCT DETAILS:
Total Pages: 3,021 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
00_Overall Vehicle..3
00.00 – 00 – Overview of test descriptions Diagnosis – Gasoline engine Engines 102, 103, 104, 111, 116, 117, 119, 120 (dh0000pm0up00x)..11
00.00 – 00 – Preface Diagnosis Manual Models 124, 129, 140, 170, 201, 202, 210 (dh0000p00vt00x)..13
00.00 – 00 – Summary of test descriptions Diagnosis – Body Models 124, 129, 140, 163, 168, 170, 202, 208, 210 (dh0000pa0up00x)..14
00.00 – 00 – Use of Diagnosis Manual Diagnosis – Gasoline engine Engines 102, 103, 104, 111, 116, 117, 119, 120 (dh0000pm0an00x)..17
00.00 – 000 588 03 90 00 Extractor link arm (ws00.00-p-0037b)..19
00.00 – 000 588 04 90 00 Hose grommet (ws00.00-p-0035b)..20
00.00 – 000 588 05 80 00 Pit lift (ws00.00-p-0248b)..21
00.00 – 000 588 05 90 00 Clamping grommet (ws00.00-p-0036b)..22
00.00 – 000 589 00 21 00 Test box (ws00.00-p-0034b)..23
00.00 – 000 589 01 10 00 Torx bit set (ws00.00-n-0001z)..24
00.00 – 000 589 01 40 00 Bracket (ws00.00-p-0244z)..25
00.00 – 000 589 10 99 00 Tool kit (ws00.00-p-0030z)..26
00.00 – 000 589 25 33 00 Internal extractor (ws00.00-n-0050z)..27
00.00 – 000 589 28 33 00 Puller dia. 28-37 mm (ws00.00-n-3026z)..28
00.00 – 000 589 29 33 00 Internal extractor (ws00.00-n-3027z)..29
00.00 – 000 589 30 16 00 Hexagon ratchet, 10 mm (ws00.00-p-0002z)..30
00.00 – 000 589 31 16 00 Hexagon ratchet, 13 mm (ws00.00-p-0003z)..31
00.00 – 000 589 32 16 00 Hexagon ratchet, 17 mm (ws00.00-p-0004z)..32
00.00 – 000 589 33 33 00 Counter stay (ws00.00-n-0051z)..33
00.00 – 000 589 35 33 00 Countersupport (ws00.00-n-3033z)..34
00.00 – 000 589 40 37 00 Clamp (ws00.00-n-0005z)..35
00.00 – 000 589 40 37 00 Clamp (ws00.00-p-0005z)..36
00.00 – 000 589 49 98 00 Oil sample container (ws00.00-p-0263b)..37
00.00 – 000 589 54 37 00 Clamp (ws00.00-p-0006z)..38
00.00 – 000 589 65 33 00 Puller (ws00.00-p-0007z)..39
00.00 – 000 589 67 21 00 Torque wrench (ws00.00-p-0008z)..40
00.00 – 000 589 68 33 00 Internal extractor (ws00.00-n-3030z)..41
00.00 – 000 589 75 03 00 Box wrench bit (ws00.00-p-0009z)..42
00.00 – 000 589 76 03 00 Box wrench (ws00.00-p-0010z)..43
00.00 – 000 589 87 33 00 Gripper (ws00.00-n-3054z)..44
00.00 – 000 589 89 33 00 Puller (ws00.00-n-3022z)..45
00.00 – 001 589 00 16 00 Adapter coupling (ws00.00-p-0120z)..46
00.00 – 001 589 03 91 00 Set of protective covers (ws00.00-p-3069b)..47
00.00 – 001 589 51 21 00 Torque wrench (ws00.00-p-0012z)..48
00.00 – 001 589 53 21 00 Dial gage (ws00.00-n-0013z)..49
00.00 – 001 589 66 21 00 Torque wrench (ws00.00-n-0015z)..50
00.00 – 001 589 67 21 00 Torque wrench (ws00.00-n-0016z)..51
00.00 – 001 589 72 21 00 Torque wrench (ws00.00-p-0017z)..52
00.00 – 001 589 73 21 00 Hand vacuum pump (ws00.00-p-0018z)..53
00.00 – 001 589 74 21 00 Torque wrench (ws00.00-n-0019z)..54
00.00 – 001 589 75 21 00 Torque wrench (ws00.00-n-3049b)..55
00.00 – 001 589 76 09 00 External torx set (ws00.00-n-0020z)..56
00.00 – 001 589 81 09 00 Set of flexible head wrenches (ws00.00-p-0251b)..57
00.00 – 001 589 81 21 00 Torque screwdriver (ws00.00-n-0021z)..58
00.00 – 001 589 87 21 00 Torque wrench (ws00.00-p-0119z)..59
00.00 – 003 589 05 09 00 Torque tool set (ws00.00-n-0261a)..60
00.00 – 003 589 06 09 00 Plug-in wrench (ws00.00-p-0262a)..61
00.00 – 100 589 02 59 00 Adapter (ws00.00-p-0022z)..62
00.00 – 110 589 03 59 00 Mounting wedge (ws00.00-p-0274k)..63
00.00 – 112 589 00 25 00 Squeeze gun (ws00.00-p-0052z)..64
00.00 – 116 589 02 07 00 Screwdriver, 5 mm (ws00.00-n-0023z)..65
00.00 – 116 589 03 07 00 T-handle Allen wrench (ws00.00-p-0024z)..66
00.00 – 117 589 02 07 00 Pin box wrench (ws00.00-p-0054z)..67
00.00 – 123 589 00 16 00 Extension (ws00.00-p-0025z)..68
00.00 – 123 589 02 09 00 Socket (ws00.00-p-0026z)..69
00.00 – 123 589 02 10 00 Allen wrench socket (ws00.00-p-0027z)..70
00.00 – 123 589 03 09 00 Socket (ws00.00-p-0028z)..71
00.00 – 163 589 03 43 00 Press (ws00.00-p-0057z)..72
00.00 – 198 589 00 09 00 Flexible head wrench socket (ws00.00-p-0032z)..73
00.00 – 210 589 00 71 00 Hand pump (ws00.00-p-0280z)..74
00.00 – 220 589 05 99 00 Electrical connection kit (ws00.00-p-0279z)..75
00.00 – 363 589 02 21 00 Dial indicator holder (ws00.00-p-0033z)..76
00.00 – Collection and disposal of components containing mercury (os00.00-p-1000zz)..77
00.00 – Connecting and using test equipment (ad00.00-p-1000az)..78
00.00 – Forms Passenger cars Overall vehicle (of00.00-z-3999az)..79
00.00 – General notes Passenger cars Overall vehicle (ah00.00-z-9999az)..80
00.00 – Safety information Overall vehicle (as00.00-z-9999zz)..82
00.00 – Scrapping gas-filled hydraulic components (os00.00-p-2000zz)..85
00.00 – Service Information AMG After Sales Portal (si00.00-p-0125a)..86
00.00 – Service Information Exclusion of liability for third-party retrofits (si00.00-p-0025a)..87
00.00 – Service Information Identification of fine dust badge for vehicles not registered in Germany (si00.00-p-0082a)..88
00.00 – Service Information New operation number structure for diagnosis jobs (si00.00-p-0051a)..89
00.00 – Service Information Operation items for test drives (si00.00-p-0009a)..93
00.00 – Service Information Processing of warranty and goodwill claims (si00.00-p-0116a)..95
00.00 – Service Information QR code for rescue forces (si00.00-p-0089a)..96
00.00 – Service information Important notes on the use of various vehicle systems and components (si00.00-p-0500a)..97
00.00 – Service information New damage code (si00.00-z-0038a)..100
00.00 – Service information New update concept for diagnosis applications (si00.00-z-0004a)..101
00.00 – Sheet of drawings on paint damage Passenger cars, Model des. 129, 140, 202, 210 (wb6516lit7423z)..102
00.00 – Tightening torques Passenger cars Overall vehicle (ba00.00-z-9999az)..104
00.01 – Certificates (of00.01-z-1999zz)..105
00.01 – Forms (of00.01-z-3999zz)..106
00.01 – Function group overview, engine (ov00.01-z-1904a)..107
00.01 – Function group survey, body (ov00.01-z-1906a)..108
00.01 – Information for the user (ov00.01-z-0100zz)..109
00.01 – Introduction of WIS Service Media (sn00.01-z-0012a)..110
00.01 – Overall vehicle model and major assembly installation overview (ov00.01-z-0150az)..112
00.01 – Overview of function groups, chassis (ov00.01-z-1905a)..114
00.01 – Search aid for electrical components (ov00.01-z-1800a)..115
00.01 – Search aid through all wiring diagram groups (ov00.01-p-1901d)..117
00.01 – Service Information Content and application of data mediums Telematics CD_DVD, Regio DVD and Digital Owner‘s Manual DVD (si00.01-p-0014a)..126
00.01 – Service Information Damage or breakdown case in international traffic (si00.01-z-0031a)..127
00.01 – Service Information Invoicing of quick test (si00.01-p-0006a)..128
00.01 – Service Information Modification of battery maintenance (si00.01-p-0013a)..129
00.01 – Service Information SDconnect rechargeable battery (si00.01-p-0003a)..130
00.01 – Service Information Structure of the new operation numbers for SmallRepair in ASRA [operation texts, standard texts, flat rates and work units] (si00.01-z-0001a)..131
00.01 – Service Information Synonym search – New functionality in WIS (si00.01-z-0036a)..132
00.01 – Service Information Trouble diagnosis bulletins (AF) publication type not applicable (si00.01-z-0029a)..133
00.01 – Service Information WIS Service Media (si00.01-z-0012a)..134
00.01 – Service Information bulletin Use of basic operations (G) and linked operations (V) (si00.01-p-0024a)..135
00.01 – Service-Information Xentry Support & Feedback in WIS net (si00.01-z-0030a)..136
00.01 – Summaries (ov00.01-z-0102zz)..139
00.01 – Survey of function groups – overall vehicle (ov00.01-z-1903a)..140
00.01 – Terminology (ov00.01-z-0104zz)..141
00.10 – Check gear capacity (ar00.10-p-1010a)..142
00.10 – Complete vehicle, model_component installation survey, build condition (gf00.10-p-0801f)..145
00.10 – Contents retrofitting and converting special equipment (an00.10-p-1000hz)..146
00.10 – Service Information Vehicle identification plate orders (si00.10-p-0003b)..148
00.10 – Service information on increase of engine performance (si00.10-p-0004a)..149
00.10 – Table of contents for subsequent installation and conversion of accessories (az00.10-p-1000cz)..150
00.19 – 000 589 13 99 00 Wiring harness repair kit, basic (ws00.19-p-0007b)..154
00.19 – 220 589 01 99 00 Wiring harness repair kit (ws00.19-p-0009b)..155
00.19 – 220 589 02 99 00 Wiring harness repair kit (ws00.19-p-0002b)..158
00.19 – 220 589 03 99 00 Positioning mount with quick-release fitting (ws00.19-p-0003b)..160
00.19 – 220 589 04 99 00 Wiring harness repair kit, supplement (ws00.19-p-0006b)..161
00.19 – 930 589 00 99 00 Wiring harness repair kit, supplement (ws00.19-n-0004b)..162
00.19 – Extended vehicle network (GVN) diagnosis, content (ad00.19-p-1000az)..163
00.19 – Extended vehicle networking (EVN) – networking of components (pe00.19-p-2001a)..165
00.19 – General repair methods for wiring harness (ar00.19-p-0100a)..166
00.19 – Performing basic programming (ar00.19-p-0200c)..170
00.19 – Removing contacts from plugs and connectors (ar00.19-p-0120a)..171
00.19 – Repair wiring harness as per specified repair method (ar00.19-p-0001a)..176
00.19 – Wiring diagram of CAN bus – engine (pe00.19-p-2200e)..178
00.19 – Wiring diagram of CAN bus – interior compartment (pe00.19-p-2300d)..179
00.19 – Wiring diagram of front axle speed signal (VSS) (pe00.19-p-2000f)..180
00.19 – Wiring diagram of rear axle speed signal (VSS) (pe00.19-p-2100f)..181
00.20 – Active service system (ASSYST) function description contents (gf00.20-p-0997az)..182
00.20 – Active service system (ASSYST) function description contents (gf00.20-p-0997bz)..183
00.20 – Check all visible parts for leaks and damage (ap00.20-p-0053ba)..184
00.20 – Economy service – vehicles older than 4 years (ap00.20-p-0008h)..187
00.20 – Inspect chassis and load-bearing body parts for damage and corrosion (ap00.20-p-0090ba)..190
00.20 – Maintenance (ap00.20-p-0000d)..193
00.20 – SERVICE SHEET for Active Service System (ASSYST) (ap00.20-p-0001g)..195
00.20 – Service Information Check of axle components during maintenance (si00.20-p-0042b)..199
00.20 – Service Information Filling of AdBlue during service (si00.20-p-0004a)..201
00.20 – Service Information Forms for delivery and hand-over inspections, inspections and checks in information type AP (si00.20-p-0044a)..203
00.20 – Service Information Notes on Economy-Service (si00.20-p-0035a)..204
00.40 – Directory of additional operating fluids (bb00.40-p-0300zz)..205
00.40 – General list (bb00.40-p-0000zz)..206
00.40 – List of fuels (bb00.40-p-0100zz)..207
00.40 – List of lubricants (bb00.40-p-0200zz)..208
00.40 – Search aid for Specifications for Operating Fluids (bb00.40-p-0900a)..209
00.40 – Service Information Exclusive use of Mercedes-Benz lubricants in warranty and goodwill cases (si00.40-p-0009a)..213
00.40 – Service Information bulletin Specifications for Operating Fluids for automatic transmission (si00.40-p-0014a)..214
00.40 – Service information Dying of windshield washer fluid concentrate (si00.40-z-0006a)..216
00.45 – Auxiliary repair materials (br00.45-z-0999zz)..217
00.45 – Service Information Multipurpose metal grease (si00.45-p-0004a)..218
00.45 – Service Information Service kit for rectifying squeaking, creaking and tearing noises (si00.45-p-0002a)..219
00.70 – Carry out convertible check, roadster check (ap00.70-p-1002a)..220
01_Complete Engine, Crankcase Ventilation, Cylinder Head, Crankcase..221
01.00 – 000 588 00 31 00 Assembly stand (ws01.00-n-3028b)..224
01.00 – 000 588 00 62 00 Load tilter (ws01.00-p-0102b)..225
01.00 – 000 588 01 21 00 Endoscope (ws01.00-p-0097b)..226
01.00 – 000 588 03 62 00 Lifting platform (ws01.00-p-0091a)..227
01.00 – 000 588 04 62 00 Removal fixture (ws01.00-n-3014b)..228
01.00 – 000 588 09 62 00 Engine support fixture (ws01.00-p-0094b)..229
01.00 – 000 588 11 62 00 Major assembly mount (ws01.00-p-0092b)..230
01.00 – 000 589 01 25 00 Hand pressure gun (ws01.00-n-3060b)..231
01.00 – 001 589 00 91 00 Set of protective covers (ws01.00-n-0110b)..232
01.00 – 001 589 01 91 00 Set of protective covers (ws01.00-p-0111b)..233
01.00 – 001 589 02 91 00 Set of protective covers (ws01.00-n-0112b)..234
01.00 – 001 589 76 21 00 Compression tester (ws01.00-p-0004a)..235
01.00 – 001 589 77 21 00 Compression recorder (ws01.00-p-0005a)..236
01.00 – 003 589 03 37 00 Hose clamp pliers (ws01.00-p-0113b)..237
01.00 – 102 589 00 99 00 HELI-COIL repair set (ws01.00-n-0009c)..238
01.00 – 111 589 00 91 00 Connector (ws01.00-n-0018b)..239
01.00 – 111 589 04 15 00 Drift punch (ws01.00-p-0049c)..240
01.00 – 111 589 12 31 00 Support (ws01.00-p-0021c)..241
01.00 – 124 589 36 63 00 Adapter line (ws01.00-p-0031a)..242
01.00 – 452 589 01 99 00 Repair tools for valves (ws01.00-p-0108c)..243
01.00 – 601 589 00 10 00 Screwdriver bit (ws01.00-p-0033b)..244
01.00 – 602 589 00 25 00 Adapter (ws01.00-n-3094a)..245
01.00 – Check for cylinder leakage (ar01.00-p-1300ha)..246
01.00 – Cleaning and preserving engine and engine compartment (ap01.00-p-1000zz)..249
01.00 – Disconnecting, connecting engine wiring harness (ar01.00-p-2410l)..250
01.00 – Forms Passenger cars Complete engine, crankcase ventilation, cylinder head , crankcase (of01.00-z-3999az)..251
01.00 – General notes Passenger cars Complete engine, crankcase ventilation, cylinder head , crankcase (ah01.00-z-9999az)..252
01.00 – Inspecting cylinders with a light probe (ar01.00-p-0200ha)..256
01.00 – Technical modifications Passenger cars Complete engine, crankcase ventilation, cylinder head , crankcase (bt01.00-z-9999az)..258
01.00 – Test and adjustment values Passenger cars Complete engine, crankcase ventilation, cylinder head , crankcase (be01.00-z-9999az)..259
01.00 – Tightening torques Passenger cars Complete engine, crankcase ventilation, cylinder head , crankcase (ba01.00-z-9999az)..261
01.10 – Cranking engine with starter (ar01.10-p-0110a)..263
01.10 – Remove_install engine (ar01.10-p-2400a)..264
01.10 – Removing and installing carrier of power steering pump (ar01.10-p-4190a)..267
01.10 – Removing and installing carrier of power steering pump (ar01.10-p-4190b)..268
01.10 – Service Information Cleaning sealing surfaces (si01.10-p-0004a)..270
01.20 – Crankcase ventilation function description contents (gf01.20-p-0999ag)..271
01.20 – Removing and installing spark plug shaft seals (ar01.20-p-5020a)..272
01.30 – Check_face-grind cylinder head contact surfaces (ar01.30-p-7162a)..273
01.30 – Cleaning oil gallery in cylinder head (ar01.30-p-5450a)..275
01.30 – Remove_install cylinder head (ar01.30-p-5800a)..276
01.30 – Remove_install front cover on cylinder head (ar01.30-p-5700a)..280
01.30 – Repairing spark plug thread (ar01.30-p-5440a)..281
01.40 – Clean main oil gallery, seal (ar01.40-p-8500a)..282
01.40 – Cleaning, sealing oil return gallery in crankcase (ar01.40-p-8510a)..283
01.40 – Machining crankcase contact surface (ar01.40-p-9133a)..284
01.40 – Measuring, boring and honing cylinder bores (ar01.40-p-9201a)..286
01.40 – Remove_install end cover (ar01.40-p-8913ha)..288
01.40 – Remove_install timing case cover (ar01.40-p-8000a)..291
01.40 – Replace core plugs in crankcase (ar01.40-p-8499ha)..296
01.45 – Remove_install oil pan (ar01.45-p-7500e)..298
03_Crank Assembly..300
03.00 – 000 589 04 14 00 Tensioning strap (ws03.00-p-0001c)..302
03.00 – 000 589 20 21 00 Hardness tester (ws03.00-p-0002c)..303
03.00 – 000 589 51 37 00 Pliers (ws03.00-p-0005c)..304
03.00 – 001 589 65 09 00 Socket wrench bit (ws03.00-p-0006b)..305
03.00 – 102 589 01 40 00 Retaining lock (ws03.00-p-0011b)..306
03.00 – 111 589 08 43 00 Installation tool (ws03.00-p-0016b)..307
03.00 – 601 589 02 40 00 Retaining lock (ws03.00-p-0025b)..308
03.00 – 601 589 03 14 00 Sleeve (ws03.00-n-0026b)..309
03.00 – 602 589 00 40 00 Retaining lock (ws03.00-p-0028b)..310
03.00 – 606 589 03 15 00 Installation tool (ws03.00-p-0036c)..311
03.00 – 617 589 00 16 00 Square drive (ws03.00-p-0032b)..312
03.00 – General notes Passenger cars Crank assembly (ah03.00-z-9999az)..313
03.00 – Technical modifications Passenger cars Crank assembly (bt03.00-z-9999az)..314
03.00 – Test and adjustment values Passenger cars Crank assembly (be03.00-z-9999az)..315
03.00 – Tightening torques Passenger cars Crank assembly (ba03.00-z-9999az)..317
03.10 – Connecting rod as-built configuration (gf03.10-p-0800a)..319
03.10 – Remove_install piston (ar03.10-p-7021a)..320
03.10 – Remove_install piston rings (ar03.10-p-7311a)..324
03.10 – Repairing connecting rod (ar03.10-p-6111a)..327
03.20 – Measure crankshaft and remount in bearings (ar03.20-p-4355ag)..330
03.20 – Removing, installing crankshaft (ar03.20-p-4351a)..334
03.20 – Removing, installing grooved ball bearing of crankshaft (ar03.20-p-8400ha)..336
03.20 – Replacing front crankshaft radial seal (ar03.20-p-3000a)..337
03.20 – Replacing rear crankshaft radial seal (ar03.20-p-3063ha)..338
03.30 – Remove_install belt pulley_vibration damper (ar03.30-p-1600a)..340
03.30 – Remove_install flywheel _ drive plate (ar03.30-p-8001a)..342
03.30 – Removing and installing retaining lock for crankshaft_ring gear (ar03.30-p-5000ha)..344
03.30 – Removing, installing needle bush in two-mass flywheel (ar03.30-p-8400a)..347
05_Engine Timing..349
05.00 – 000 589 10 68 00 Cylinder brush (ws05.00-p-0002c)..352
05.00 – 000 589 58 43 00 Installation tool (ws05.00-n-0006c)..353
05.00 – 102 589 00 34 00 Threaded bolt (ws05.00-p-0009b)..354
05.00 – 102 589 01 53 00 Reamer (ws05.00-p-0013c)..355
05.00 – 102 589 03 40 00 Magnet (ws05.00-n-0023a)..356
05.00 – 103 589 01 63 00 Assembly inserts (ws05.00-n-0040c)..357
05.00 – 104 589 01 01 00 Double open-end wrench (ws05.00-n-0047b)..358
05.00 – 104 589 01 01 00 Double open-end wrench (ws05.00-p-0047b)..359
05.00 – 111 589 01 40 00 Thrust nut (ws05.00-p-0068c)..360
05.00 – 111 589 01 59 00 Supporting bridge (ws05.00-n-0069c)..361
05.00 – 111 589 02 15 00 Drift (ws05.00-p-0070c)..362
05.00 – 111 589 02 59 00 Assembly board (ws05.00-n-0071c)..363
05.00 – 111 589 03 15 00 Retaining pins (ws05.00-n-0072b)..364
05.00 – 111 589 18 61 00 Lever pusher (ws05.00-n-0073b)..365
05.00 – 111 589 19 61 00 Retaining device (ws05.00-p-0172c)..366
05.00 – 111 589 25 61 00 Valve assembly tools kit (ws05.00-p-3137ba)..367
05.00 – 111 589 25 63 00 Thrust element (ws05.00-n-0074b)..368
05.00 – 112 589 09 63 00 Assembly inserts (ws05.00-p-0165c)..369
05.00 – 116 589 01 34 00 Threaded bolt (ws05.00-n-0083b)..370
05.00 – 116 589 06 63 00 Magnetic rod (ws05.00-p-0088b)..371
05.00 – 116 589 20 33 00 Impact extractor (ws05.00-n-0089b)..372
05.00 – 119 589 00 43 00 Drift (ws05.00-n-0098b)..373
05.00 – 119 589 01 53 00 Broaching tool (ws05.00-p-0152c)..374
05.00 – 119 589 05 63 00 Guide sleeve (ws05.00-p-0153c)..375
05.00 – 210 589 00 40 00 Magnetic pin (ws05.00-n-0155b)..376
05.00 – 271 589 00 59 00 Assembly tool (ws05.00-p-0202c)..377
05.00 – 602 589 00 39 00 Riveting tool (ws05.00-p-0162c)..378
05.00 – 602 589 00 98 00 Case (ws05.00-p-0158c)..379
05.00 – 602 589 02 33 00 Chain separating tool (ws05.00-p-0159c)..380
05.00 – 602 589 02 40 00 Assembly links (ws05.00-p-0171c)..381
05.00 – 602 589 05 63 00 Pressure screw (ws05.00-p-0161c)..382
05.00 – 605 589 00 33 00 Puller (ws05.00-p-0154b)..383
05.00 – 606 589 00 37 00 Pliers (ws05.00-p-0116b)..384
05.00 – 606 589 02 15 00 Drift punch (ws05.00-p-0167c)..385
05.00 – 642 589 00 33 00 Riveting tool (ws05.00-p-0260c)..386
05.00 – General notes Passenger cars Engine timing (ah05.00-z-9999az)..387
05.00 – Inspecting hydraulic valve clearance compensation elements (ar05.00-p-2010a)..388
05.00 – Remove_install hydraulic valve clearance compensating elements (ar05.00-p-2011a)..390
05.00 – Safety information Engine timing (as05.00-z-9999zz)..391
05.00 – Technical modifications Passenger cars Engine timing (bt05.00-z-9999az)..392
05.00 – Test and adjustment values Passenger cars Engine timing (be05.00-z-9999az)..393
05.00 – Tightening torques Passenger cars Engine timing (ba05.00-z-9999az)..395
05.10 – Remove_install chain tensioner (ar05.10-p-7800a)..396
05.10 – Remove_install slide rail in cylinder head (ar05.10-p-8432a)..398
05.10 – Removing, installing crankshaft gear (ar05.10-p-4600a)..399
05.10 – Removing, installing guide rail in timing case cover (ar05.10-p-8484a)..401
05.10 – Removing, installing tensioning rail (ar05.10-p-8127a)..403
05.10 – Replacing timing chain (ar05.10-p-7601a)..405
05.20 – Checking basic position of camshafts (ar05.20-p-6010a)..407
05.20 – Checking operation of camshaft adjuster (ar05.20-p-7290a)..409
05.20 – Remove_install camshaft adjusters (ar05.20-p-7201a)..411
05.20 – Remove_install camshafts (ar05.20-p-6992a)..413
05.20 – Sealing camshaft oil bore (ar05.20-p-7300a)..418
05.20 – Set basic position of camshafts (ar05.20-p-6020a)..419
05.20 – Table of contents for function description Camshaft adjustment (gf05.20-p-0999ag)..421
05.30 – Check, remove_install valve guides (ar05.30-p-3731b)..422
05.30 – Machine valve seat rings (ar05.30-p-4511a)..425
05.30 – Remove_install valve springs and_or valve stem seals (ar05.30-p-3500a)..427
05.30 – Remove_install valves (ar05.30-p-3511a)..430
07_Mixture Formation..432
07.00 – 000 589 00 68 00 Cleaning kit (ws07.00-p-0001c)..438
07.00 – 000 589 68 03 00 Box wrench bit (ws07.00-n-0004a)..439
07.00 – 000 589 68 03 00 Box wrench bit (ws07.00-p-0004b)..440
07.00 – 000 589 69 03 00 Ring wrench bit (ws07.00-p-0088b)..441
07.00 – 103 589 00 21 00 Testing unit (ws07.00-n-0014b)..442
07.00 – 103 589 02 63 00 Adapter (ws07.00-p-0017b)..443
07.00 – 119 589 04 63 00 Pressure hose (ws07.00-p-0024b)..444
07.00 – 123 589 05 33 00 Puller (ws07.00-p-0027b)..445
07.00 – 124 589 01 37 00 Lead-sealing pliers (ws07.00-p-0028b)..446
07.00 – 124 589 24 63 00 Stamping set (ws07.00-p-0030b)..447
07.00 – 126 589 11 63 00 Emission probe (ws07.00-p-0036b)..448
07.00 – 137 589 00 63 00 Test cable 134-pin (ws07.00-p-0093b)..449
07.00 – 210 589 08 63 00 145-pin test cable (ws07.00-p-0080b)..450
07.00 – A – Test and adjustment Data 00 – Test values with ignition ON and starting speed All Engines (dh0a00pm00000x)..451
07.00 – B3 – Test and Adjustment Operations 51 – Testing engine output and exhaust emissions All Engines (dh0b03pm00051x)..457
07.00 – C – Diagnosis test equipment 60 – Diagnosis test All engines (dh0c00pm00060x)..461
07.00 – C – Diagnostic Testers 11 – General All Engines (dh0c00pm10011x)..464
07.00 – C – Diagnostic Testers 12 – Fault Analysis All Engines (dh0c00pm10012z)..465
07.00 – C – Diagnostic Testers 13 – Test procedure engine not running All Engines (dh0c00pm10013z)..466
07.00 – C – Diagnostic Testers 14 – Test procedure engine running All Engines (dh0c00pm10014z)..467
07.00 – C – Diagnostic Testers 21 – Fault code with diagnostic testers All Engines (dh0c00pm10021x)..468
07.00 – C – Diagnostic Testers 31 – Connection diagram All Engines (dh0c00pm10031x)..471
07.00 – C – Diagnostic Testers 32 – Connection diagram single-circuit ignition system Engines 102, 103, 116, 117 KE and 104 KE_LH (dh0c00pm10032x)..472
07.00 – C – Diagnostic Testers 42 – Diagnostic Test – Start Test All Engines (dh0c00pm10042x)..474
07.00 – C – Diagnostic Testers 45 – Diagnostic Test – Engine setting All Engines (dh0c00pm10045x)..477
07.00 – C – Diagnostic Testers 48 – Diagnostic test All Engines (dh0c00pm00048x)..479
07.00 – C – Diagnostic Testers 49 – Diagnostic test – Engine output test All Engines (dh0c00pm10049x)..507
07.00 – C – Diagnostic Testers 50 – Diagnostic test – Special signals All Engines (dh0c00pm10050x)..508
07.00 – C – Diagnostic testers 41 – Diagnostic test – Overview All Engines (dh0c00pm10041x)..521
07.00 – C – Diagnostic testing devices 35 – Connection diagram, zero signal high voltage distribution All Engines (dh0c00pm00035x)..522
07.00 – Certificates Passenger cars Mixture formation (of07.00-z-1999az)..523
07.00 – Check and adjust engine (ar07.00-p-3001wa)..524
07.00 – Check and adjust engine (ar07.00-p-3001wb)..527
07.00 – D – Diagnosis Paths 11_1 – Complaint – Starting behavior_Starting time All Engines (dh0d00pm11101x)..530
07.00 – D – Diagnosis Paths 11_2 – Complaint – Idling not smooth, surging_misfiring All Engines (dh0d00pm11102x)..531
07.00 – D – Diagnosis Paths 11_3 – Complaint – Poor throttle response_Transition fault All Engines (dh0d00pm11103x)..532
07.00 – D – Diagnosis Paths 11_4 – Complaint – Poor output_Fuel consumption All Engines (dh0d00pm11104x)..533
07.00 – Engine test and setting operations (ar07.00-p-3000wa)..534
07.00 – Engine test and setting operations (ar07.00-p-3000wb)..535
07.00 – Engine test and setting operations (ar07.00-p-3000wc)..536
07.00 – Enlargement to testing, adjusting engine (ar07.00-p-3004wb)..537
07.00 – Enlargement to testing, adjusting engine (ar07.00-p-3004wc)..538
07.00 – Exhaust emission test I (ar07.00-p-1000a)..539
07.00 – Extension to testing, adjusting engine (ar07.00-p-3004wa)..540
07.00 – Forms Passenger cars Mixture formation (of07.00-z-3999az)..541
07.00 – General notes Passenger cars Mixture formation (ah07.00-z-9999az)..542
07.00 – Safety information Mixture formation (as07.00-z-9999zz)..544
07.00 – Service Information on fuel consumption measurement (si07.00-p-0004a)..545
07.00 – Technical modifications Passenger cars Mixture formation (bt07.00-z-9999az)..547
07.00 – Test and adjustment values Passenger cars Mixture formation (be07.00-z-9999az)..548
07.00 – Test engine performance and exhaust emissions (ar07.00-p-3003wa)..550
07.00 – Test engine performance and exhaust emissions (ar07.00-p-3003wb)..553
07.00 – Test, regulate idle speed (ar07.00-p-3002wa)..556
07.00 – Test, regulate idle speed (ar07.00-p-3002wb)..558
07.00 – Tightening torques Passenger cars Mixture formation (ba07.00-z-9999az)..561
07.03 – Remove fuel distributor with injection valves (ar07.03-p-1450d)..563
07.03 – Removing and installing injection valves (ar07.03-p-6522d)..565
07.07 – Removing and installing hot film mass air sensor (ar07.07-p-1453d)..566
07.08 – Service Information SCAN coding (si07.08-p-0002a)..567
07.17 – Removing and installing diaphragm pressure regulator (ar07.17-p-1450d)..568
07.51 – 8.5 – Diagnosis module (DM) 11 – Diagnosis – Fault memory Engine 104 HFM models 129, 202, 111 HFM model 202 (dh0805pm00011x)..570
07.51 – 8.5 – Diagnosis module (DM) 21 – Test program – Electrics – Location of components Engine 104 HFM models 129, 202, 111 HFM model 202 (dh0805pm00021x)..573
07.51 – 8.5 – Diagnosis module (DM) 22 – Test program – Electrics – Pre-requisites for testing Engine 104 HFM models 129, 202, 111 HFM model 202 (dh0805pm00022x)..574
07.51 – 8.5 – Diagnosis module (DM) 23 – Test program – Electrics – Test Engine 104 HFM models 129, 202, 111 HFM model 202 (dh0805pm00023x)..576
07.51 – A – Test and adjustment Data 45 – Engine 111.944_975, 111.975 compressor (dh0a00pm00045x)..580
07.51 – B1 – Test and Adjustment Operations 22 – Testing, adjusting engine Engine 104 HFM, 111 HFM_PMS (dh0b01pm10022x)..583
07.51 – B2 – Test and Adjustment Operations 42 – Testing, adjusting idle speed Engine 104 HFM, 111 HFM_PMS (dh0b02pm10042x)..587
07.51 – C – Diagnosis test equipment 37 – Connecting diagram for rotorless high-voltage distributor Engine 111 HFM-SFI_PEC_ME-SFI (dh0c00pm00037x)..588
07.51 – Check idle, emission level_lambda control and readjust (HFM sequential multiport fuel injection_ignition system) (ap07.51-p-0750a)..592
07.51 – Fuel injection and ignition system (HFM-SFI) diagnosis, contents (ad07.51-p-1000az)..595
07.51 – HFM-SFI fuel injection and ignition system model and component installation survey as-built configuration (gf07.51-p-0801a)..596
07.51 – Removing, installing HFM-SFI variable reference resistor (ar07.51-p-1459d)..597
07.51 – Table of contents for function description for gasoline injection and ignition system for hot film sequential multiport fuel injection_ignition system (HFM) (gf07.51-p-0999zz)..598
07.51 – Wiring diagram HFM-SFI sequential multiport fuel injection_ ignition system (pe07.51-p-2000j)..602
07.51 – Wiring diagram HFM-SFI sequential multiport fuel injection_ ignition system (pe07.51-p-2000k)..603
07.61 – A – Test and adjustment Data Engines 111.943 comp. (GR) (I) (P) from 09_96, 111.944 comp. (GR) (I) (P) from 08_96, 111.973 comp. from 09_96, 111.975 comp. from 08_96 (dh0a00pm00063x)..604
07.61 – B1 – Test and adjustment work 23 – checking and adjusting engine Engine 111,119,120 ME (dh0b01pm00023x)..607
07.61 – B2 – Test and adjustment work 43 – Checking and adjusting closed throttle position (idle) 1) Engines 111, 119, 120 ME (dh0b02pm00043x)..610
07.61 – Fuel injection and ignition system (ME-SFI) diagnosis contents (ad07.61-p-1000dz)..611
07.61 – Fuel injection and ignition system (ME-SFI) diagnosis contents (ad07.61-p-1000wz)..612
07.61 – ME-SFI fuel injection and ignition system model and component installation survey as-built configuration (gf07.61-p-0801f)..613
07.61 – Motor electronics (ME-SFI) fuel injection and ignition system contents function description (gf07.61-p-0999z)..614
07.61 – Motor electronics (ME-SFI) fuel injection and ignition system survey of system components location_task_design_function (gf07.61-p-9999f)..618
07.61 – Pneumatic diagrams ME-SFI (pp07.61-p-5000ga)..621
07.61 – Test_adjust idle speed, emission value_lambda control (ME-SFI) (ap07.61-p-0750b)..622
07.61 – Wiring diagram – ME-SFI fuel injection and ignition system (pe07.61-p-2000ac)..626
…
40.00 – 124 589 01 31 00 Quick clamping device (ws40.00-p-0015b)..1527
40.00 – 124 589 02 19 00 Telescopic measuring rod (ws40.00-p-0016c)..1528
40.00 – 124 589 04 21 00 Gage pins (ws40.00-p-0017c)..1529
40.00 – 124 589 08 63 00 Connecting pieces (ws40.00-p-0018c)..1530
40.00 – 124 589 17 63 00 Assembly tool (ws40.00-p-0021b)..1531
40.00 – 124 589 20 63 00 Chain (ws40.00-p-0022b)..1532
40.00 – 126 589 04 09 00 Socket wrench bit (ws40.00-p-0023a)..1533
40.00 – 129 589 00 59 00 Removal tool (ws40.00-p-0101b)..1534
40.00 – 129 589 01 21 00 Retainer device (ws40.00-p-0025b)..1535
40.00 – 140 589 09 63 00 Measuring fixture set (ws40.00-p-0029c)..1536
40.00 – 164 589 04 63 00 Retaining tube (ws40.00-p-0071c)..1537
40.00 – 168 589 07 63 00 Measuring set (ws40.00-p-0046b)..1538
40.00 – 170 589 00 63 00 Mount (ws40.00-p-0043c)..1539
40.00 – 201 589 11 31 00 Pulling device (ws40.00-p-0036b)..1540
40.00 – 201 589 12 21 00 Level carrier (ws40.00-p-0037c)..1541
40.00 – 202 589 00 63 00 Retaining bracket (ws40.00-p-0039b)..1542
40.00 – 211 589 00 31 00 Adapter for brake pedal winch (ws40.00-p-0047b)..1543
40.00 – 211 589 06 23 00 Brake pad test gauge (ws40.00-p-0066a)..1544
40.00 – 230 589 01 09 00 Socket wrench (ws40.00-p-0049b)..1545
40.00 – Forms Passenger cars Wheels, chassis alignment check (of40.00-z-3999az)..1546
40.00 – General information on vehicle level measurement (ar40.00-p-0202a)..1547
40.00 – General notes Passenger cars Wheels, chassis alignment check (ah40.00-z-9999az)..1549
40.00 – Safety information Wheels, chassis alignment check (as40.00-z-9999zz)..1550
40.00 – Service Information Permissible valve caps for vehicles with tire pressure monitoring system (si40.00-p-0003a)..1551
40.00 – Service Information Use of nitrogen as a tire-filling gas (si40.00-p-0004a)..1552
40.00 – Technical modifications Passenger cars Wheels, chassis alignment check (bt40.00-z-9999az)..1553
40.00 – Test and adjustment values Passenger cars Wheels, chassis alignment check (be40.00-z-9999az)..1554
40.00 – Tightening torques Passenger cars Wheels, chassis alignment check (ba40.00-z-9999az)..1559
40.10 – Balancing wheels (ar40.10-p-1040a)..1560
40.10 – Check tires for damage and crack formations (ap40.10-p-4051z)..1562
40.10 – Checking tires for lateral and radial runout (ar40.10-p-1025a)..1565
40.10 – General overview of approved wheel_tire combinations in as-built configuration (gf40.10-p-0804a)..1566
40.10 – Overview of tire checks for damage and crack formation (ap40.10-p-4048u)..1581
40.10 – Perform smooth operation optimization (ar40.10-p-3201a)..1582
40.10 – Remove_install wheels, rotate if necessary (ap40.10-p-4050z)..1584
40.10 – Replace tires (ar40.10-p-1030a)..1587
40.10 – Retrofit light alloy wheels (az40.10-p-0003e)..1591
40.10 – Retrofit light alloy wheels (az40.10-p-0003g)..1594
40.10 – Service Information Clean light alloy disk wheel (si40.10-p-0022a)..1597
40.10 – Service Information Cosmetic processing of light alloy wheels (si40.10-p-0026a)..1598
40.10 – Service Information Speed index (si40.10-p-0006a)..1599
40.10 – Service Information bulletin TIREFIT tire sealant (si40.10-p-0020a)..1600
40.10 – Service information It is not permissible to use lead balancing weights (si40.10-p-0015a)..1601
40.10 – Service information Plastic wheel (si40.10-p-0002a)..1603
40.10 – Service information Radial crack in light alloy disk wheel (si40.10-p-0023a)..1604
40.10 – Service information Wheel bolts (si40.10-p-0005a)..1605
40.20 – Adjusting ball point position (ar40.20-p-0321b)..1606
40.20 – Attaching Mercedes-Benz quick-clamping devices (ar40.20-p-0230a)..1607
40.20 – Chassis alignment test sheet Passenger cars (wb6516lit7434z)..1608
40.20 – Check and adjust camber and caster at front axle (ar40.20-p-0322c)..1610
40.20 – Check and adjust control point of level control (ar40.20-p-0310b)..1612
40.20 – Check and adjust front axle toe-in (ar40.20-p-0323c)..1614
40.20 – Check and adjust toe on rear axle (ar40.20-p-0332a)..1616
40.20 – Check ball point position (ar40.20-p-0320a)..1618
40.20 – Check vehicle level at front and rear axle with electronic inclinometer, adjust if necessary (ar40.20-p-0301a)..1619
40.20 – Checking rear axle camber (ar40.20-p-0331a)..1623
40.20 – Checking toe-out on turns (ar40.20-p-0325a)..1626
40.20 – Checking vehicle level at front and rear axles (ar40.20-p-0300a)..1628
40.20 – General information on wheel alignment (ar40.20-p-0201a)..1632
40.20 – Perform chassis alignment check (ar40.20-p-0200a)..1633
40.20 – Service Information Operation texts and work units for chassis alignment (si40.20-p-0005a)..1635
40.20 – Service Information Passenger car chassis specifications CD (si40.20-p-0007a)..1636
40.20 – Service Information for chassis alignment system (si40.20-p-0002a)..1637
40.30 – Carry out distance and comparison measurements on front and rear axles (ar40.30-p-0402a)..1638
40.30 – Check accidents vehicles and vehicles in which accident damage is suspected (ar40.30-p-0400a)..1640
40.30 – Checking alignment of spring control arm, camber strut, strut rod, thrust arm and tie rod on rear axle (ar40.30-p-0420a)..1641
40.30 – Measuring rear axle carrier (when removed) (ar40.30-p-0410a)..1644
40.30 – Measuring steering knuckle (removed) (ar40.30-p-0451c)..1647
40.30 – Measuring wheel carrier (when removed) (ar40.30-p-0425a)..1649
40.30 – Preparations for distance and comparison measurements (ar40.30-p-0401b)..1651
41_Propeller Shaft..1653
41.00 – 126 589 03 15 00 Drift (ws41.00-p-0003c)..1654
41.00 – 129 589 00 34 00 Puller arms (ws41.00-p-0004c)..1655
41.00 – 201 589 07 15 00 Drift (ws41.00-p-0010c)..1656
41.00 – 201 589 09 43 00 Extraction and insertion tool (ws41.00-p-0011c)..1657
41.00 – Capacities Passenger cars Propeller shaft (bf41.00-z-9999az)..1658
41.00 – Forms Passenger cars Propeller shaft (of41.00-z-3999az)..1659
41.00 – General notes Passenger cars Propeller shaft (ah41.00-z-9999az)..1660
41.00 – Technical modifications Passenger cars Propeller shaft (bt41.00-z-9999az)..1661
41.00 – Test and adjustment values Passenger cars Propeller shaft (be41.00-z-9999az)..1662
41.00 – Tightening torques Passenger cars Propeller shaft (ba41.00-z-9999az)..1663
41.10 – Check propeller shaft flexible couplings for signs of damage and deformation (ap41.10-p-4152z)..1664
41.10 – Measure propeller shaft alignment using mechanical propeller shaft articulated angle measuring device (ar41.10-p-0085a)..1665
41.10 – Measure propeller shaft alignment with electronic propeller shaft inclinometer (ar41.10-p-0086a)..1668
41.10 – Removal and installation of propeller shaft intermediate bearing and replacement of grooved ball bearing (ar41.10-p-0100da)..1670
41.10 – Remove_install propeller shaft (ar41.10-p-0050ea)..1672
41.10 – Replacing centering sleeve (ar41.10-p-0200da)..1676
42_Brakes – Hydraulic & Mechanical Systems..1679
42.00 – 000 588 05 21 00 Roller brake test stand (ws42.00-p-0006b)..1684
42.00 – 000 588 07 21 00 Test equipment (ws42.00-p-0014b)..1685
42.00 – 000 589 26 68 00 Brake caliper brush (ws42.00-p-0002a)..1686
42.00 – 000 589 49 37 00 Pliers (ws42.00-n-0005c)..1687
42.00 – 000 589 50 37 00 Pliers (ws42.00-n-0007c)..1688
42.00 – 000 589 52 43 00 Resetting device (ws42.00-p-0009a)..1689
42.00 – 0009 – Notes on accident prevention on the brake roller dynamometers T2 model 668-670 with air-pressure power braking (ra4302dfk0009x)..1690
42.00 – 112 589 09 61 00 Installation tool (ws42.00-n-0012b)..1692
42.00 – 116 589 01 62 00 Removal and installation tool (ws42.00-p-0017b)..1693
42.00 – 123 589 13 33 00 Lever (ws42.00-p-0018a)..1694
42.00 – 129 589 11 63 00 Snap-release tool (ws42.00-n-0027b)..1695
42.00 – 140 589 00 19 00 Caliper gauge (ws42.00-p-0028a)..1696
42.00 – 140 589 03 09 00 Socket wrench (ws42.00-p-0032b)..1697
42.00 – 140 589 45 63 00 -pin test cable (ws42.00-p-0038b)..1698
42.00 – 168 589 08 63 00 Test connection (ws42.00-p-0044b)..1699
42.00 – 201 589 13 21 00 Vacuum tester (ws42.00-p-0036b)..1700
42.00 – 202 589 18 63 00 Test cable 47-pin (ws42.00-p-0045b)..1701
42.00 – 220 589 01 31 00 Guard plate (ws42.00-p-0042b)..1702
42.00 – 220 589 03 63 00 Dispensing gun (ws42.00-p-0076b)..1703
42.00 – 220 589 04 63 00 Repair set (ws42.00-p-0077b)..1704
42.00 – 352 589 02 37 00 Pliers (ws42.00-n-3022c)..1705
42.00 – 601 589 07 63 00 Wedge (ws42.00-n-3005b)..1706
42.00 – Brake test (ap42.00-p-4290ba)..1707
42.00 – Capacities Passenger cars Brakes – hydraulic and mechanical systems (bf42.00-z-9999az)..1712
42.00 – Forms Passenger cars Brakes – hydraulic and mechanical systems (of42.00-z-3999az)..1713
42.00 – General notes Passenger cars Brakes – hydraulic and mechanical systems (ah42.00-z-9999az)..1714
42.00 – Locate noises from the brake (ar42.00-p-2000a)..1715
42.00 – Replace brake fluid (ap42.00-p-4280ba)..1717
42.00 – Safety information Brakes – hydraulic and mechanical systems (as42.00-z-9999zz)..1723
42.00 – Technical modifications Passenger cars Brakes – hydraulic and mechanical systems (bt42.00-z-9999az)..1724
42.00 – Test and adjustment values Passenger cars Brakes – hydraulic and mechanical systems (be42.00-z-9999az)..1725
42.00 – Tightening torques Passenger cars Brakes – hydraulic and mechanical systems (ba42.00-z-9999az)..1728
42.00 – Traction systems (ABS, ASR, ETS) and SPS diagnosis, contents (ad42.00-p-1000az)..1731
42.10 – Bleed brake system (ar42.10-p-0010a)..1732
42.10 – Brake system – inspect fluid level (ap42.10-p-4210z)..1737
42.10 – Check brake lining thickness (ap42.10-p-4253am)..1740
42.10 – Inspect condition of brake disks (ap42.10-p-4258am)..1742
42.10 – Remove_check_install front axle brake pads (ar42.10-p-1600bm)..1748
42.10 – Remove_install brake disc (ar42.10-p-0220a)..1751
42.10 – Remove_install front axle brake caliper (ar42.10-p-0070bm)..1754
42.10 – Remove_install rear axle brake caliper (ar42.10-p-0080am)..1758
42.10 – Remove_install stepped tandem master brake cylinder (ar42.10-p-0310a)..1761
42.10 – Removing and installing mechanical stop lamp switch (ar42.10-p-0040a)..1763
42.10 – Removing, checking and installing rear axle brake pads (ar42.10-p-1700am)..1764
42.10 – Repair fixed brake caliper of rear axle (ar42.10-p-0151a)..1767
42.10 – Repair floating caliper on front axle (ar42.10-p-0152b)..1772
42.10 – Replace brake hoses (ar42.10-p-0013a)..1775
42.10 – Replace brake lines (ar42.10-p-0020a)..1777
42.10 – Service Information Brake caliper with Mercedes-Benz brand cover (si42.10-p-0025a)..1782
42.10 – Service Information Brake hose (si42.10-p-0003b)..1783
42.10 – Service Information Brake lining installation instructions (si42.10-p-0002a)..1784
42.10 – Service Information Fabrication of brake lines (si42.10-p-0004a)..1785
42.10 – Test brake system with pressure tester for leaks (ar42.10-p-0015a)..1786
42.20 – Adjust parking brake (ar42.20-p-0540a)..1789
42.20 – Remove_install front brake cable (ar42.20-p-0520a)..1792
42.20 – Remove_install parking brake pedal assembly (ar42.20-p-0510a)..1794
42.20 – Removing and installing rear brake control cable (ar42.20-p-0525a)..1796
42.30 – Anti-lock brake system (ABS), function description, contents (gf42.30-p-0997a)..1798
42.30 – Anti-lock braking system (ABS) diagnosis contents (ad42.30-p-1000az)..1799
42.30 – Remove_install left front or right rpm sensor (ar42.30-p-0712a)..1800
42.30 – Remove_install pulse ring (ar42.30-p-0715a)..1802
42.30 – Service Information Notes for handling multipole rings (si42.30-p-0004a)..1806
42.30 – Wiring diagram of antilock brake system (ABS) (pe42.30-p-2000d)..1807
42.31 – Brake Assist (BAS) diagnosis, contents (ad42.31-p-1000az)..1808
42.31 – Brake Assist (BAS), contents, function description (gf42.31-p-0999a)..1809
42.31 – Checking brake assist system (BAS) (sm42.31-p-0001b)..1810
42.31 – Overview of Braking Assistant (BAS) system components – Location_Function_Design_function (gf42.31-p-9999a)..1811
42.31 – Removing and installing BAS control module (ar42.31-p-6001a)..1812
42.31 – Removing and installing BAS diaphragm travel sensor (ar42.31-p-6002a)..1813
42.31 – Testing Brake Assist System (BAS) (sm42.31-p-0001a)..1815
42.31 – Wiring diagram of Brake Assist (BAS) (pe42.31-p-2000a)..1817
42.35 – Electronic traction system (ETS) diagnosis contents (ad42.35-p-1001az)..1818
42.40 – Acceleration slip regulation (ASR) diagnosis contents (ad42.40-p-1000az)..1819
42.40 – Contents, function description, acceleration slip regulation (ASR V) (gf42.40-p-0999a)..1820
42.40 – Remove_install ETS_ASR_ESP hydraulic unit (ar42.40-p-0816a)..1821
42.40 – Remove_install ETS_ASR_ESP hydraulic unit (ar42.40-p-0816b)..1824
42.40 – Remove_install left or right rear axle speed sensor (ar42.40-p-0820a)..1827
42.40 – Wiring diagram of acceleration slip regulation (ASR) (pe42.40-p-2000e)..1829
42.45 – Remove_install yaw rate and lateral acceleration sensor (ar42.45-p-0841a)..1830
42.45 – Survey of electronic stability program (ESP) system components, location_task_design_function (gf42.45-p-9999d)..1831
42.45 – Table of contents Functional description, Electronic Stability Program (ESP) (gf42.45-p-0999d)..1832
42.45 – Wiring diagram of electronic stability program (ESP) (pe42.45-p-2000nb)..1833
43_Brakes – Pheumatic System & Auxiliary Brakes..1834
43.00 – General notes Passenger cars Brakes – pneumatic system and auxiliary brakes (ah43.00-z-9999az)..1835
43.00 – Safety information Brakes – pneumatic system and auxiliary brakes (as43.00-z-9999zz)..1836
43.00 – Test and adjustment values Passenger cars Brakes – pneumatic system and auxiliary brakes (be43.00-z-9999az)..1837
43.00 – Tightening torques Passenger cars Brakes – pneumatic system and auxiliary brakes (ba43.00-z-9999az)..1838
43.10 – Checking brake booster (ar43.10-p-0325a)..1839
43.10 – Checking check valve (ar43.10-p-0023a)..1845
43.10 – Removing and installing brake booster (ar43.10-p-0350b)..1847
46_Steering..1849
46.00 – 000 589 69 03 00 Box wrench bit (ws46.00-p-0002b)..1852
46.00 – 123 589 02 21 00 Torque wrench (ws46.00-p-0021a)..1853
46.00 – 124 589 06 21 00 Tester (ws46.00-n-0030b)..1854
46.00 – 126 589 00 10 00 Screwdriver bit (ws46.00-p-0033b)..1855
46.00 – 126 589 13 63 00 Mounting fixture (ws46.00-p-0035a)..1856
46.00 – 129 589 07 21 00 Friction torque meter (ws46.00-p-0086b)..1857
46.00 – 210 589 00 07 00 Claw-type wrench for rosette on ignition_starter switch (ws46.00-p-0065b)..1858
46.00 – 215 589 01 63 00 Connection fitting (ws46.00-p-0079b)..1859
46.00 – Capacities Passenger cars Steering (bf46.00-z-9999az)..1860
46.00 – Check and correct power steering fluid level (ap46.00-p-4611bb)..1861
46.00 – Checking and adjusting oil level in power steering (ap46.00-p-4611ba)..1865
46.00 – Forms Passenger cars Steering (of46.00-z-3999az)..1866
46.00 – General notes Passenger cars Steering (ah46.00-z-9999az)..1867
46.00 – Inspect play of track rod and drag link joints, inspect rubber boots (ap46.00-p-4653ba)..1868
46.00 – Locate noises from the steering (ar46.00-p-2000a)..1869
46.00 – Safety information Steering (as46.00-z-9999zz)..1871
46.00 – Service Information Redocumentation of steering gear in VeDoc (si46.00-p-0001a)..1872
46.00 – Technical modifications Passenger cars Steering (bt46.00-z-9999az)..1873
46.00 – Test and adjustment values Passenger cars Steering (be46.00-z-9999az)..1874
46.00 – Tightening torques Passenger cars Steering (ba46.00-z-9999az)..1875
46.10 – Dismantling and assembling rigid jacket tube (ar46.10-p-0500a)..1877
46.10 – Removal and installation of electronic ignition_starter switch (EZS (ar46.10-p-0810b)..1879
46.10 – Remove_install steering wheel (ar46.10-p-0100c)..1880
46.10 – Removing and installing contact spiral (ar46.10-p-0200b)..1882
46.10 – Removing and installing electronic steering lock (ar46.10-p-0910b)..1883
46.10 – Removing and installing jacket tube (ar46.10-p-0400a)..1884
46.10 – Removing and installing steering angle sensor (ar46.10-p-0300b)..1888
46.10 – Service Information Warranty and goodwill policies for steering wheels (si46.10-p-0006a)..1889
46.15 – Contents . Function descripiton of electric steering column adjustment (gf46.15-p-0999zz)..1890
46.15 – Dismantling and assembling manually adjustable jacket tube (ar46.15-p-0550a)..1891
46.15 – Mirror, steering column adjustment, heated mirrors (MSC) diagnosis contents (ad46.15-p-1000az)..1895
46.20 – Adjusting steering gear in vehicle (ar46.20-p-0100a)..1896
46.20 – Remove_install steering gear (ar46.20-p-0500b)..1898
46.20 – Replacing sealing ring in lower steering gear cover (ar46.20-p-0200a)..1902
46.20 – Retightening steering mounting bolts (ap46.20-p-4671ba)..1904
46.25 – Service Information Approved oils for hydraulic steering systems (si46.25-p-0004a)..1905
46.25 – Service Information Processing of steering system complaints (si46.25-p-0003a)..1907
46.30 – Checking oil pressure of power steering pump (ar46.30-p-0100a)..1908
46.30 – Fill power steering pump and bleed (ar46.30-p-0010a)..1912
46.30 – Remove_install power steering pump (ar46.30-p-0500a)..1914
46.40 – Remove_install drag link (ar46.40-p-0100c)..1917
46.40 – Remove_install steering idler arm, replacing bearing bush (ar46.40-p-0310a)..1918
46.40 – Remove_install tie rod ball joint (ar46.40-p-0210a)..1919
47_Fuel System..1921
47.00 – 000 588 03 21 00 Gas detector (ws47.00-p-0019b)..1922
47.00 – Capacities Passenger cars Fuel system (bf47.00-z-9999az)..1923
47.00 – Forms Passenger cars Fuel system (of47.00-z-3999az)..1924
47.00 – General notes Passenger cars Fuel system (ah47.00-z-9999az)..1925
47.00 – Safety information Fuel system (as47.00-z-9999zz)..1926
47.00 – Service Information Usability of E10 fuel (si47.00-p-0002a)..1927
47.00 – Service information Return delivery of fuel-guiding parts (si47.00-p-0001a)..1930
47.00 – Technical modifications Passenger cars Fuel system (bt47.00-z-9999az)..1933
47.00 – Test and adjustment values Passenger cars Fuel system (be47.00-z-9999az)..1934
47.00 – Tightening torques Passenger cars Fuel system (ba47.00-z-9999az)..1935
47.10 – Remove_install fuel tank (ar47.10-p-4100e)..1936
47.10 – Removing and installing expansion reservoir (ar47.10-p-8021f)..1939
47.10 – Removing and installing guide funnel (ar47.10-p-7571d)..1940
47.10 – Service Information Procedure for fuel tank leaks (si47.10-p-0007a)..1941
47.10 – Service information on fuel sensor (si47.10-p-0001a)..1942
47.20 – Model and components installation survey fuel pumps as-built configuration (gf47.20-p-0801a)..1944
47.20 – Remove_install fuel pumps (ar47.20-p-5713d)..1945
47.20 – Replacing fuel filter (ap47.20-p-0780db)..1948
47.20 – Service Information Parts identification for fuel tank fuel filter in the EPC (si47.20-p-0003b)..1950
47.30 – Removing and installing activated charcoal canister (ar47.30-p-8212da)..1951
49_Exhaust System..1955
49.00 – Certificates Passenger cars Exhaust system (of49.00-z-1999az)..1956
49.00 – General notes Passenger cars Exhaust system (ah49.00-z-9999az)..1957
49.00 – Safety information Exhaust system (as49.00-z-9999zz)..1958
49.00 – Technical modifications Passenger cars Exhaust system (bt49.00-z-9999az)..1959
49.00 – Tightening torques Passenger cars Exhaust system (ba49.00-z-9999az)..1960
49.10 – Instructions for treatment of exhaust pipes, catalytic converters, mufflers as toxic waste (os49.10-n-1000a)..1961
49.10 – Retrofitting AMG muffler system (az49.10-p-0001d)..1962
49.10 – Service Information Care of tail pipe finishers (si49.10-p-0008a)..1964
49.10 – Service Information Recycling of diesel particulate filters (si49.10-p-0007a)..1965
54_Electrical System, Equipment & Instruments..1966
54.00 – 000 586 00 99 00 Battery diagnostic unit (ws54.00-p-0033c)..1972
54.00 – 000 588 00 19 00 Insulation measuring unit (ws54.00-p-0046b)..1973
54.00 – 000 588 00 81 00 Charger (ws54.00-p-0037b)..1974
54.00 – 000 588 00 84 00 Heat gun (ws54.00-p-0049b)..1975
54.00 – 000 588 02 19 00 Battery tester (ws54.00-n-3006b)..1976
54.00 – 000 588 02 81 00 Jump-starting device (ws54.00-p-0041b)..1977
54.00 – 000 588 03 81 00 Jumper cables (ws54.00-p-0039b)..1978
54.00 – 000 588 06 19 00 Measuring instrument (ws54.00-p-0043b)..1979
54.00 – 000 588 16 98 00 Support (ws54.00-p-0047b)..1980
54.00 – 000 589 30 37 00 Wire stripper (ws54.00-p-0025b)..1981
54.00 – 000 589 88 63 00 Removal assembly (ws54.00-p-0067b)..1982
54.00 – 124 589 00 21 00 35 Pin socket box (ws54.00-n-0002b)..1983
54.00 – 129 589 00 09 00 Pin socket (ws54.00-n-0007b)..1984
54.00 – 129 589 00 21 00 126-pin socket box (ws54.00-p-0008b)..1985
54.00 – 129 589 01 09 00 Pin socket (ws54.00-p-0040b)..1986
54.00 – 140 589 02 33 00 Pulling hook (ws54.00-p-0011b)..1987
54.00 – 140 589 06 31 00 Unlocking tool (ws54.00-p-0044b)..1988
54.00 – 140 589 12 21 00 Baseline current draw test adapter 1 (ws54.00-p-0015b)..1989
54.00 – 140 589 13 21 00 Quiescent current test adapter 2 (ws54.00-p-0016b)..1990
54.00 – 140 589 43 63 00 -pin test cable (ws54.00-p-0020b)..1991
54.00 – 169 589 00 37 00 Pliers (ws54.00-p-0073b)..1992
54.00 – 202 589 03 33 00 Unlocking tool (ws54.00-p-0021b)..1993
54.00 – 210 589 02 33 00 Unlocking tool for SPT _ JPT contacts (ws54.00-p-0042b)..1994
54.00 – 220 589 00 99 00 Electrical connection kit (ws54.00-p-0050b)..1995
54.00 – CAN data bus, contents, function description (gf54.00-p-0999zz)..1996
54.00 – Forms Passenger cars Electrical system, equipment and instruments (of54.00-z-3999az)..1997
54.00 – General notes Passenger cars Electrical system, equipment and instruments (ah54.00-z-9999az)..1998
54.00 – Safety information Electrical system, equipment and instruments (as54.00-z-9999zz)..1999
54.00 – Technical modifications Passenger cars Electrical system, equipment and instruments (bt54.00-z-9999az)..2000
54.00 – Test and adjustment values Passenger cars Electrical system, equipment and instruments (be54.00-z-9999az)..2001
54.00 – Tightening torques Passenger cars Electrical system, equipment and instruments (ba54.00-z-9999az)..2002
54.10 – Batteries – checking and correcting fluid level (ap54.10-p-5410a)..2003
54.10 – Charge battery (ar54.10-p-1130z)..2004
54.10 – Check condition of battery (ar54.10-p-1129z)..2005
54.10 – Check quiescent current consumption (ar54.10-p-1030ab)..2009
54.10 – Disconnect_connect battery's ground cable (ar54.10-p-0003a)..2011
54.10 – Disposal of toxic waste, battery (os54.10-p-1000zz)..2013
54.10 – Initial filling of battery (ar54.10-p-0001z)..2014
54.10 – Remove_install 12 Volt socket (ar54.10-p-1000tx)..2015
54.10 – Remove_install cigarette lighter (ar54.10-p-0030tx)..2016
54.10 – Removing and installing battery (ar54.10-p-0005ea)..2018
54.10 – Service Information Battery tester (si54.10-z-0023a)..2021
54.10 – Service Information Charge battery (si54.10-p-0018a)..2022
54.10 – Service Information New test method for batteries (si54.10-p-0003a)..2023
54.10 – Service Information Quiescent current test via voltage drop at the fuses (si54.10-p-0016a)..2024
54.10 – Service Information Wet battery handling (si54.10-p-0006a)..2025
54.10 – Service Information bulletin Battery test and inspection (si54.10-p-0017a)..2027
54.10 – Treatment of battery if vehicle taken out of service (ar54.10-p-0006ea)..2028
54.15 – Removing and installing fuse and relay box (ar54.15-p-1255ef)..2029
54.15 – Removing and installing fuse box in trunk (ar54.15-p-1324a)..2031
54.15 – Service Information Encoding of electrical fuses (si54.15-s-0008a)..2032
54.15 – Wiring diagram of fuse and relay box (F1) (pe54.15-p-2000d)..2033
54.15 – Wiring diagram of rear fuse box (F4) (pe54.15-p-2100c)..2034
54.18 – 54.02 – Installation instructions Connectors A. Working instructions for connectors, B. Parts ordering note Models 170, 202, 208, 210, 220 (ea5402pb5es00x)..2035
54.18 – Repair squib wiring harness for Supplemental Restraint System (SRS) (ar54.18-p-0600a)..2037
54.18 – Service Information CAN distributor (si54.18-p-0004a)..2039
54.18 – Service Information Damage code for electrical components (si54.18-z-0012a)..2040
54.18 – Service Information bulletin Retrofit marten repeller on electrical lines (si54.18-p-0007a)..2042
54.18 – Service Information on wiring harness complaints (si54.18-p-0001a)..2043
54.20 – Electric wiring diagram of driver-side fuse and relay module (K40_2) (pe54.20-p-2100b)..2044
54.20 – Removing and installing control module box (ar54.20-p-1257d)..2045
54.20 – Wiring diagram of front passenger-side fuse and relay module (K40_4) (pe54.20-p-2200c)..2046
54.21 – Electric wiring diagram of front passenger-side signal-acquisition and actuation module (SAM) (N10_1) (pe54.21-p-2200b)..2047
54.21 – Pneumatic control unit control module (PSE) stabilizing (sm54.21-p-0001a)..2048
54.21 – Programming of control units (ar54.21-p-0014y)..2049
54.21 – Programming of control units (ar54.21-p-0014z)..2050
54.21 – SCAN coding of control units (ar54.21-p-0015x)..2051
54.21 – Service Information Malfunctions due to other-make installations (si54.21-p-0007a)..2052
54.21 – Service Information Programming of control units (si54.21-p-0008a)..2053
54.21 – Service Information Reimbursement of additional work in event of programming abort (si54.21-p-0039a)..2054
54.22 – Wiring diagram of data link connector_diagnostic socket (pe54.22-p-2000d)..2055
54.22 – Wiring diagram of data link connector_diagnostic socket (pe54.22-p-2000na)..2056
54.25 – Removing and installing combination switch (ar54.25-p-2800ea)..2057
54.25 – Removing and installing light module (ar54.25-p-3260a)..2058
54.25 – Service Information bulletin Clutch pedal start enable switch (S40_5) (si54.25-p-0006a)..2059
54.30 – Contents, function description, instrument cluster (IC) (gf54.30-p-0997az)..2060
54.30 – Instrument cluster (IC) diagnosis, contents (ad54.30-p-1000az)..2062
54.30 – Removing and installing bulbs in instrument cluster (ar54.30-p-6049eb)..2063
54.30 – Removing and installing instrument cluster (ar54.30-p-6015ea)..2066
54.30 – Removing and installing instrument cluster housing (ar54.30-p-6031ea)..2067
54.30 – Removing and installing outside temperature indicator sensor (ar54.30-p-6341eb)..2069
54.30 – Service information on reading and parameterizing instrument cluster (si54.30-p-0002a)..2070
54.30 – Table of contents, function description of instrument cluster (IC) (gf54.30-p-0997bz)..2071
54.30 – Wiring diagram of instrument cluster (CLUS)_display instruments_warning devices (pe54.30-p-2000na)..2072
54.30 – Wiring diagram of instrument cluster (IC)_ display instruments_ warning devices (pe54.30-p-2000k)..2073
54.35 – Contents function description fanfare horns (gf54.35-p-0999az)..2074
54.35 – Contents function description fanfare horns (gf54.35-p-0999zz)..2075
54.35 – Removing and installing fanfare horns (ar54.35-p-1555ed)..2076
54.35 – Signal devices fanfare horns diagnosis, contents (ad54.35-p-1000az)..2077
54.35 – Wiring diagram of signal system (pe54.35-p-2000e)..2078
54.50 – Service Information Reset trip computer following engine control unit software update (si54.50-p-0002a)..2079
54.50 – Trip computer (TRIP) contents function description (gf54.50-p-0999uz)..2080
54.50 – Trip computer (TRIP) contents function description (gf54.50-p-0999vz)..2081
54.65 – Contents, function description, Parktronic system (PTS) (gf54.65-p-0999a)..2082
54.65 – Overview of system components of Parktronic system (PTS), location_task_design_function (gf54.65-p-9999a)..2083
54.65 – Parktronic system (PTS) diagnosis, contents (ad54.65-p-1000az)..2084
54.65 – Removing and installing Parktronic System (PTS) sensors in front bumper (ar54.65-p-0001a)..2085
54.65 – Removing and installing Parktronic System (PTS) sensors in rear bumper (ar54.65-p-0002a)..2087
54.65 – Removing and installing Parktronic system (PTS) control module (ar54.65-p-0006b)..2089
54.65 – Removing and installing Parktronic system (PTS) switch (ar54.65-p-0005b)..2090
54.65 – Removing and installing Parktronic system (PTS) warning indicator in rear dome lamp (ar54.65-p-0004b)..2091
54.65 – Removing and installing Parktronic system (PTS) warning indicator on instrument panel (ar54.65-p-0003b)..2092
54.65 – Retrofitting ultrasonic backup assist (az54.65-p-0001f)..2093
54.65 – Service Information PARKTRONIC malfunctions (si54.65-p-0003a)..2094
54.65 – Service Information Warranty and goodwill settlement for Parktronic sensors (si54.65-p-0002a)..2096
54.65 – Wiring diagram Parktronic system (PTS) (pe54.65-p-2000b)..2097
55_Auxiliary Drive Systems, Hydraulic and Linkage Systems..2098
55.00 – Safety information Auxiliary drive systems, hydraulic and articulation systems (as55.00-z-9999zz)..2099
58_Tools..2100
58.00 – Forms Passenger cars Tools (of58.00-z-3999az)..2102
58.00 – Safety information Tools (as58.00-z-9999zz)..2103
58.20 – Service Information Modify chain separating tool and rivet press tool (si58.20-d-0001sf)..2104
58.20 – Service Information Special tool modification (si58.20-p-0004c)..2106
58.20 – Service information New special tool (si58.20-p-0005a)..2107
58.20 – Service information New special tool (si58.20-p-0005b)..2108
58.20 – Service information for special tools (si58.20-p-0002b)..2109
58.20 – Special tools in EPC (si58.20-p-0019a)..2110
…
98.20 – Service information Paint repairs and repair work on plastic parts (si98.20-z-0002a)..3028
98.30 – Cleaning and care of MB vehicle paintwork (ap98.30-p-8070a)..3030
98.30 – Service Information Polish and care products for vehicle conditioning (si98.30-p-0001a)..3032
99_Printed Matter..3033
99.00 – General notes Passenger cars Publications (ah99.00-z-9999az)..3034
99.00 – Safety information Publications (as99.00-z-9999zz)..3035
99.00 – Technical modifications Passenger cars Publications (bt99.00-z-9999az)..3036
99.00 – Tightening torques Passenger cars Publications (ba99.00-z-9999az)..3037
99.20 – Body exposure Passenger vehicles incl. cross country vehicles (wb6516lit7490z)..3038
99.20 – Center section, Rear end Passenger vehicles incl. cross country vehicles (wb6516lit7501z)..3042
99.20 – Fault code documentation Passenger cars and Off Road Vehicles (wb6516lit7481z)..3046
99.20 – Front end Passenger cars and cross country vehicles (wb6516lit7500z)..3048
99.20 – Mobilo Attachment to warranty claim for the reimbursement of costs incurred from breakdowns and starting problems (wb65160010399z)..3051
99.20 – Predelivery inspection for passenger cars, Stage 1 (New vehicles up to 1 year after market launch) (wb6516lit7503z)..3054
99.20 – Predelivery inspection for püassenger cars, stage 2 (New vehicles up to 1 year after market launch) (wb6516lit7504z)..3055
99.20 – Test Sheet Passenger Cars (wb6516lit7438z)..305