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Mercedes-Benz CLS-Class (C218) Repair Service Manual


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Complete service repair manual with Electrical Wiring Diagrams for Mercedes-Benz CLS-Class (C218), with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.

Mercedes-Benz CLS-Class (C218) workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

Mercedes-Benz CLS-Class (C218) Repair Service Manual 2010-2018.pdf

PRODUCT DETAILS:
Total Pages: 3,211 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English

CLS 350 BlueEFFICIENCY, CLS 400, CLS 500 BlueEFFICIENCY, CLS 500, CLS 63 AMG, CLS 63 AMG Performance Package, CLS 63 AMG S, CLS 220 BlueTEC, CLS 250 CDI BlueEFFICIENCY, CLS 250 BlueTEC, CLS 350 CDI BlueEFFICIENCY, CLS 350 BlueTEC, CLS 63 AMG

TABLE OF CONTENTS
00_Overall Vehicle….3
00.00 – 000 588 03 90 00 Extractor link arm (ws00.00-p-0037b)….12
00.00 – 000 588 04 90 00 Hose grommet (ws00.00-p-0035b)….13
00.00 – 000 588 05 80 00 Pit lift (ws00.00-p-0248b)….14
00.00 – 000 588 05 90 00 Clamping grommet (ws00.00-p-0036b)….15
00.00 – 000 589 00 21 00 Test box (ws00.00-p-0034b)….16
00.00 – 000 589 01 40 00 Bracket (ws00.00-p-0244z)….17
00.00 – 000 589 10 99 00 Tool kit (ws00.00-p-0030z)….18
00.00 – 000 589 25 33 00 Internal extractor (ws00.00-n-0050z)….19
00.00 – 000 589 28 33 00 Puller dia. 28-37 mm (ws00.00-n-3026z)….20
00.00 – 000 589 29 33 00 Internal extractor (ws00.00-n-3027z)….21
00.00 – 000 589 30 16 00 Hexagon ratchet, 10 mm (ws00.00-p-0002z)….22
00.00 – 000 589 31 16 00 Hexagon ratchet, 13 mm (ws00.00-p-0003z)….23
00.00 – 000 589 32 16 00 Hexagon ratchet, 17 mm (ws00.00-p-0004z)….24
00.00 – 000 589 33 33 00 Counter stay (ws00.00-n-0051z)….25
00.00 – 000 589 35 33 00 Countersupport (ws00.00-n-3033z)….26
00.00 – 000 589 40 37 00 Clamp (ws00.00-n-0005z)….27
00.00 – 000 589 40 37 00 Clamp (ws00.00-p-0005z)….28
00.00 – 000 589 49 98 00 Oil sample container (ws00.00-p-0263b)….29
00.00 – 000 589 54 37 00 Clamp (ws00.00-p-0006z)….30
00.00 – 000 589 65 33 00 Puller (ws00.00-p-0007z)….31
00.00 – 000 589 67 21 00 Torque wrench (ws00.00-p-0008z)….32
00.00 – 000 589 68 33 00 Internal extractor (ws00.00-n-3030z)….33
00.00 – 000 589 75 03 00 Box wrench bit (ws00.00-p-0009z)….34
00.00 – 000 589 76 03 00 Box wrench (ws00.00-p-0010z)….35
00.00 – 000 589 87 33 00 Gripper (ws00.00-n-3054z)….36
00.00 – 000 589 89 33 00 Puller (ws00.00-n-3022z)….37
00.00 – Check operator's manual (code 1412P58C63) (sm00.00-p-0020a)….38
00.00 – Collection and disposal of components containing mercury (os00.00-p-1000zz)….40
00.00 – Forms Passenger cars Overall vehicle (of00.00-z-3999az)….41
00.00 – Insert insert into the operator's manual (sm00.00-p-1000b)….42
00.00 – Overview of innovations _ changes for introduction of new CLS Shooting Brake (sn00.00-p-0094a)….43
00.00 – Overview of innovations_changes (sn00.00-p-0082ai)….46
00.00 – Overview of innovations_changes (sn00.00-p-0082ao)….48
00.00 – Overview of new products_features_modifications 06_2012 (sn00.00-p-0034k)….49
00.00 – Overview of new products_features_modifications 06_2013 (sn00.00-p-0033k)….51
00.00 – Overview of new products_features_modifications for facelift (sn00.00-p-0081b)….53
00.00 – Safety information Overall vehicle (as00.00-z-9999zz)….56
00.00 – Scrapping gas-filled hydraulic components (os00.00-p-2000zz)….59
00.00 – Service Information AMG After Sales Portal (si00.00-p-0125a)….60
00.00 – Service Information Exclusion of liability for third-party retrofits (si00.00-p-0025a)….61
00.00 – Service Information Guidelines for queries in the event of technical complaints (si00.00-p-0086a)….62
00.00 – Service Information New features_modifications in passenger cars (si00.00-p-0127a)….64
00.00 – Service Information New features_modifications in passenger cars, June 2013 (si00.00-p-0126a)….65
00.00 – Service Information New operation number structure for diagnosis jobs (si00.00-p-0051a)….66
00.00 – Service Information Operation items for test drives (si00.00-p-0009a)….70
00.00 – Service Information Processing of warranty and goodwill claims (si00.00-p-0116a)….72
00.00 – Service Information QR code for rescue forces (si00.00-p-0089a)….73
00.00 – Service Information Short summary of vehicle operation (si00.00-p-0020a)….74
00.00 – Service Information Software-based retrofits (si00.00-p-0015a)….75
00.00 – Service information Important notes on the use of various vehicle systems and components (si00.00-p-0500a)….77
00.00 – Service information New damage code (si00.00-z-0038a)….80
00.00 – Service information New update concept for diagnosis applications (si00.00-z-0004a)….81
00.00 – Sheet of drawings on paint damage Passenger cars, Model des. 129, 140, 202, 210 (wb6516lit7423z)….82
00.00 – Tightening torques Passenger cars Overall vehicle (ba00.00-z-9999az)….84
00.01 – Certificates (of00.01-z-1999zz)….85
00.01 – Forms (of00.01-z-3999zz)….86
00.01 – Function group overview, engine (ov00.01-z-1904a)….87
00.01 – Function group survey, body (ov00.01-z-1906a)….88
00.01 – Information for the user (ov00.01-z-0100zz)….89
00.01 – Introduction of WIS Service Media (sn00.01-z-0012a)….90
00.01 – Overall vehicle model and major assembly installation overview (ov00.01-z-0150az)….92
00.01 – Overview of function groups, chassis (ov00.01-z-1905a)….94
00.01 – Search aid for all electrical components (ov00.01-p-1909xaa)….95
00.01 – Search aid for all wiring diagram groups (ov00.01-p-1901xaa)….122
00.01 – Search aid for electrical components (ov00.01-z-1800a)….128
00.01 – Service Information Content and application of data mediums Telematics CD_DVD, Regio DVD and Digital Owner‘s Manual DVD (si00.01-p-0014a)….130
00.01 – Service Information Damage or breakdown case in international traffic (si00.01-z-0031a)….131
00.01 – Service Information Invoicing of quick test (si00.01-p-0006a)….132
00.01 – Service Information SDconnect rechargeable battery (si00.01-p-0003a)….133
00.01 – Service Information Structure of the new operation numbers for SmallRepair in ASRA [operation texts, standard texts, flat rates and work units] (si00.01-z-0001a)….134
00.01 – Service Information Synonym search – New functionality in WIS (si00.01-z-0036a)….135
00.01 – Service Information Trouble diagnosis bulletins (AF) publication type not applicable (si00.01-z-0029a)….136
00.01 – Service Information WIS Service Media (si00.01-z-0012a)….137
00.01 – Service Information bulletin Use of basic operations (G) and linked operations (V) (si00.01-p-0024a)….138
00.01 – Service-Information Xentry Support & Feedback in WIS net (si00.01-z-0030a)….139
00.01 – Summaries (ov00.01-z-0102zz)….142
00.01 – Survey of function groups – overall vehicle (ov00.01-z-1903a)….143
00.01 – Terminology (ov00.01-z-0104zz)….144
00.10 – Check gear capacity (ar00.10-p-1010a)….145
00.10 – Full vehicle model and equipment installation summary, as-built configuration (gf00.10-p-0801ai)….148
00.10 – Replace COC documents (code 1210P58C05) (sm00.10-p-0024a)….149
00.10 – Service Information Vehicle identification plate orders (si00.10-p-0003b)….150
00.10 – Table of contents for retrofitting and converting accessories (az00.10-p-1000ezl)….151
00.10 – Table of contents for retrofitting and converting special equipment (an00.10-p-1000ezl)….153
00.19 – General repair methods for wiring harness (ar00.19-p-0100a)….160
00.19 – Overall network (GVN) function description table of contents (gf00.19-p-0999fq)….164
00.19 – Overall network (GVN) function description table of contents (gf00.19-p-0999fqm)….165
00.19 – Overview of system components for overall network (GVN) (gf00.19-p-9997fq)….166
00.19 – Overview of system components for overall network (GVN) (gf00.19-p-9997fqm)….169
00.19 – Removing contacts from plugs and connectors (ar00.19-p-0120a)….177
00.19 – Repair wiring harness as per specified repair method (ar00.19-p-0001a)….182
00.19 – Wiring diagram for drive train sensor CAN (pe00.19-p-2171xaa)….184
00.19 – Wiring diagram for front end CAN (pe00.19-p-2172xaa)….185
00.19 – Wiring diagram of chassis CAN (pe00.19-p-2195xaa)….186
00.19 – Wiring diagram of chassis CAN (pe00.19-p-2195xab)….187
00.19 – Wiring diagram of chassis CAN (pe00.19-p-2195xac)….188
00.19 – Wiring diagram of chassis CAN (pe00.19-p-2195xad)….189
00.19 – Wiring diagram of chassis CAN (pe00.19-p-2195xae)….190
00.19 – Wiring diagram of drive train CAN (pe00.19-p-2170xaa)….191
00.19 – Wiring diagram of ground cabling (pe00.19-p-2800xaa)….192
00.19 – Wiring diagram of ground cabling (pe00.19-p-2800xab)….193
00.19 – Wiring diagram of ground cabling (pe00.19-p-2800xac)….194
00.19 – Wiring diagram of ground cabling (pe00.19-p-2800xad)….195
00.19 – Wiring diagram of ground cabling (pe00.19-p-2800xae)….196
00.19 – Wiring diagram of ground cabling (pe00.19-p-2800xaf)….197
00.19 – Wiring diagram of ground cabling (pe00.19-p-2800xag)….198
00.19 – Wiring diagram of ground cabling (pe00.19-p-2800xah)….199
00.19 – Wiring diagram of ground cabling (pe00.19-p-2800xai)….200
00.19 – Wiring diagram of interior CAN (pe00.19-p-2185xaa)….201
00.19 – Wiring diagram of interior CAN (pe00.19-p-2185xab)….202
00.19 – Wiring diagram of soldered points _ Z connector sleeves (pe00.19-p-2600xaa)….203
00.19 – Wiring diagram of soldered points _ Z connector sleeves (pe00.19-p-2600xab)….204
00.19 – Wiring diagram of soldered points _ Z connector sleeves (pe00.19-p-2600xac)….205
00.19 – Wiring diagram of telematics CAN (pe00.19-p-2180xaa)….206
00.19 – Wiring diagram of telematics CAN (pe00.19-p-2180xab)….207
00.19 – Wiring diagram of vehicle dynamics CAN (pe00.19-p-2190xaa)….208
00.19 – Wiring diagrams, contents (pe00.19-p-1050xaa)….209
00.20 – Bring up workshop level on instrument cluster (ap00.20-p-0046a)….210
00.20 – Check all visible parts for leaks and damage (ap00.20-p-0053ew)….212
00.20 – Check all visible parts in engine compartment for damage and leaks (ap00.20-p-0055ew)….214
00.20 – Check all visible parts of vehicle underside for damage and leaks (ap00.20-p-0054ew)….216
00.20 – Inspect chassis and load-bearing body parts for damage and corrosion (ap00.20-p-0090ew)….219
00.20 – Maintenance (ap00.20-p-0000e)….220
00.20 – OVERVIEW for service sheet (ap00.20-p-1228th)….222
00.20 – OVERVIEW for service sheet (ap00.20-p-1228u)….228
00.20 – OVERVIEW for service sheet (ap00.20-p-1228uc)….233
00.20 – Overview of operations not controlled via workshop code (ap00.20-p-0047u)….238
00.20 – Overview of system components for the Active Service System (ASSYST PLUS), component description (gf00.20-p-9992fq)….239
00.20 – Perform delivery and hand-over inspection (ap00.20-p-1100b)….240
00.20 – Perform delivery check for new vehicles (ap00.20-p-1101a)….245
00.20 – Plus package service items, general view (ap00.20-p-0048u)….247
00.20 – Read out maintenance data from instrument cluster and reset service indicator (ap00.20-p-0043el)….248
00.20 – Read out maintenance data from instrument cluster and reset service indicator, general view (ap00.20-p-0049u)….250
00.20 – Reset service indicator (ap00.20-p-0042ew)….251
00.20 – Service Information Additional information on introduction of reception report (si00.20-p-0038a)….253
00.20 – Service Information Filling of AdBlue during service (si00.20-p-0004a)….255
00.20 – Service Information Forms for delivery and hand-over inspections, inspections and checks in information type AP (si00.20-p-0044a)….257
00.20 – Service Information Introduction of maintenance reception report for all model series (si00.20-p-0013a)….258
00.20 – Service Information Maintenance item Differential oil change (si00.20-p-0036a)….265
00.20 – Spring Inspection (ap00.20-p-0081a)….269
00.20 – Table of contents for function description Active Service System (ASSYST PLUS) (gf00.20-p-0996fq)….272
00.20 – Travel inspection (ap00.20-p-0080a)….273
00.20 – Used car check (Young Stars) (ap00.20-p-0085a)….276
00.20 – Used car check (ap00.20-p-0084a)….282
00.20 – Winter Inspection (ap00.20-p-0082a)….287
00.40 – Directory of additional operating fluids (bb00.40-p-0300zz)….290
00.40 – General list (bb00.40-p-0000zz)….291
00.40 – List of fuels (bb00.40-p-0100zz)….292
00.40 – List of lubricants (bb00.40-p-0200zz)….293
00.40 – Search aid for Specifications for Operating Fluids (bb00.40-p-0900a)….294
00.40 – Service Information Exclusive use of Mercedes-Benz lubricants in warranty and goodwill cases (si00.40-p-0009a)….298
00.40 – Service Information bulletin Specifications for Operating Fluids for automatic transmission (si00.40-p-0014a)….299
00.40 – Service information Dying of windshield washer fluid concentrate (si00.40-z-0006a)….301
00.45 – Auxiliary repair materials (br00.45-z-0999zz)….302
00.45 – Service Information Multipurpose metal grease (si00.45-p-0004a)….303
00.45 – Service Information Service kit for rectifying squeaking, creaking and tearing noises (si00.45-p-0002a)….304
00.60 – Remove_install freewheeling device (ar00.60-p-1500a)….305
00.60 – Secure vehicle on vehicle lift (ar00.60-p-0100ews)….308
00.70 – Render new vehicles, which were immobilized operational (ap00.70-p-1001zz)….309
00.70 – Safety precautions for new vehicles that are being put in storage (ap00.70-p-1000zz)….310
01_Complete Engine, Crankcase Ventilation, Cylinder Head, Crankcase….311
01.00 – Check cylinders for leaks (ar01.00-p-1300sxi)….313
01.00 – Cleaning and preserving engine and engine compartment (ap01.00-p-1000zz)….315
01.00 – Forms Passenger cars Complete engine, crankcase ventilation, cylinder head , crankcase (of01.00-z-3999az)….316
01.00 – Inspect cylinders with a light probe (ar01.00-p-0200sxi)….317
01.00 – Service information Cylinder barrel evaluation (si01.00-p-0004a)….319
01.00 – Technical modifications Passenger cars Complete engine, crankcase ventilation, cylinder head , crankcase (bt01.00-z-9999az)….320
01.00 – Test and adjustment values Passenger cars Complete engine, crankcase ventilation, cylinder head , crankcase (be01.00-z-9999az)….321
01.00 – Test compression pressure (ar01.00-p-1200sxi)….323
01.00 – Tightening torques Passenger cars Complete engine, crankcase ventilation, cylinder head , crankcase (ba01.00-z-9999az)….325
01.10 – Crank engine with starter (ar01.10-p-0110sx)….327
01.10 – Remove_install engine (ar01.10-p-2400oge)….328
01.10 – Remove_install engine from_onto front axle carrier (ar01.10-p-2510cwx)….336
01.10 – Service Information Cleaning sealing surfaces (si01.10-p-0004a)….339
01.20 – Check centrifuge cover for crankcase ventilation system (sm01.20-p-0005a)….340
01.20 – Remove_install cylinder head cover (ar01.20-p-5014oge)….342
01.20 – Remove_install left cylinder head cover (ar01.20-p-5013sxi)….344
01.20 – Remove_install oil separator (ar01.20-p-9750co)….348
01.20 – Remove_install oil separator (ar01.20-p-9750lfd)….351
01.20 – Remove_install right cylinder head cover (ar01.20-p-5012sxi)….353
01.30 – Remove_install cylinder head (ar01.30-p-5800oge)….358
01.30 – Service Information Remove operation items for cylinder head; assemble temporarily depending on findings (si01.30-s-0006a)….362
01.40 – Measure cylinder bores (ar01.40-p-9202b)….363
01.40 – Remove_install end cover (ar01.40-p-8913sxi)….365
01.40 – Remove_install timing case cover (ar01.40-p-8000sxi)….368
01.45 – Remove_install bottom part of oil pan (ar01.45-p-7555sxi)….371
01.45 – Remove_install oil pan (ar01.45-p-7500co)….374
03_Crank Assembly….380
03.00 – Technical modifications Passenger cars Crank assembly (bt03.00-z-9999az)….381
03.00 – Test and adjustment values Passenger cars Crank assembly (be03.00-z-9999az)….382
03.00 – Tightening torques Passenger cars Crank assembly (ba03.00-z-9999az)….384
03.10 – Remove_install piston (ar03.10-p-7021sxi)….386
03.10 – Remove_install piston rings (ar03.10-p-7311co)….390
03.20 – Check basic position of balancing shaft (ar03.20-p-3637om)….392
03.20 – Remove_install balance shaft (ar03.20-p-1000sxi)….394
03.20 – Remove_install crankshaft (ar03.20-p-4351sxi)….396
03.20 – Replace front crankshaft radial sealing ring (ar03.20-p-3000sxi)….401
03.20 – Replacing rear crankshaft radial seal (ar03.20-p-3063sxi)….402
03.30 – Remove_install belt pulley_vibration damper (ar03.30-p-1600sxi)….403
03.30 – Remove_install flywheel _ drive plate (ar03.30-p-8001sxi)….405
03.30 – Remove_install retaining lock for crankshaft_ring gear (ar03.30-p-5000sxi)….407
05_Engine Timing….409
05.00 – Remove, install hydraulic valve clearance compensating elements (ar05.00-p-2011om)….410
05.00 – Remove_install hydraulic valve clearance compensating elements (ar05.00-p-2011sxi)….411
05.00 – Safety information Engine timing (as05.00-z-9999zz)….412
05.00 – Technical modifications Passenger cars Engine timing (bt05.00-z-9999az)….413
05.00 – Test and adjustment values Passenger cars Engine timing (be05.00-z-9999az)….414
05.00 – Tightening torques Passenger cars Engine timing (ba05.00-z-9999az)….416
05.10 – Check engine valve timing (ar05.10-p-6858sxi)….417
05.10 – Check timing chain (ar05.10-p-7600sxi)….419
05.10 – Remove_install chain tensioner (ar05.10-p-7800sxi)….421
05.10 – Remove_install slide rail in timing case cover (ar05.10-p-8484sxi)….422
05.10 – Remove_install tensioning rail (ar05.10-p-8127co)….427
05.10 – Replace timing chain (ar05.10-p-7601co)….428
05.20 – Check basic position of camshafts (ar05.20-p-6010om)….431
05.20 – Remove_install camshaft sprocket (ar05.20-p-6040om)….433
05.20 – Remove_install camshafts (ar05.20-p-6992om)….436
05.20 – Remove_install camshafts (ar05.20-p-6992sxi)….438
05.20 – Set basic position of camshafts (ar05.20-p-6020co)….440
05.30 – Remove_install valve springs and_or valve stem seals (ar05.30-p-3500sxi)….441
05.30 – Remove_install valves (ar05.30-p-3511sxi)….444
07_Mixture Formation….447
07.00 – Certificates Passenger cars Mixture formation (of07.00-z-1999az)….452
07.00 – Exhaust emission test I (ar07.00-p-1000a)….453
07.00 – Forms Passenger cars Mixture formation (of07.00-z-3999az)….454
07.00 – Safety information Mixture formation (as07.00-z-9999zz)….455
07.00 – Service Information on fuel consumption measurement (si07.00-p-0004a)….456
07.00 – Technical modifications Passenger cars Mixture formation (bt07.00-z-9999az)….458
07.00 – Test and adjustment values Passenger cars Mixture formation (be07.00-z-9999az)….459
07.00 – Tightening torques Passenger cars Mixture formation (ba07.00-z-9999az)….461
07.02 – Remove_install high-pressure pump (ar07.02-p-1020sxi)….463
07.02 – Remove_install high-pressure pump drive gear (ar07.02-p-1021sxi)….467
07.03 – Remove_install leak oil line to injectors (ar07.03-p-9105a)….468
07.03 – Remove_install quantity control valve (ar07.03-p-0003co)….469
07.03 – Remove_install rail (ar07.03-p-1010sxi)….471
07.04 – Remove_install O2 sensor (ar07.04-p-0080oge)….475
07.04 – Remove_install combustion chamber pressure sensor (ar07.04-p-0065cd)….477
07.04 – Remove_install diesel particulate filter temperature sensor (ar07.04-p-0005oge)….478
07.04 – Remove_install exhaust back pressure sensor (ar07.04-p-0007tk)….480
07.04 – Remove_install exhaust gas recirculation temperature sensor (ar07.04-p-0013gzc)….481
07.04 – Remove_install exhaust gas temperature probe (ar07.04-p-0071sxi)….482
07.04 – Remove_install fuel pressure sensor (ar07.04-p-0030sxi)….485
07.04 – Remove_install high-pressure pump's fuel temperature sensor (ar07.04-p-0008oge)….487
07.04 – Remove_install pressure differential sensor (DPF) (ar07.04-p-0012oge)….489
07.04 – Remove_install temperature sensor (ar07.04-p-0070gzb)….491
07.08 – Remove_install injection system control unit (ar07.08-p-7008oge)….493
07.08 – Wiring diagram for gasoline direct injection system control unit (pe07.08-p-2101xaa)….494
07.08 – Wiring diagram for gasoline direct injection system control unit (pe07.08-p-2101xab)….495
07.08 – Wiring diagram for gasoline direct injection system control unit (pe07.08-p-2101xac)….496
07.10 – Electrical function diagram for ignition OFF (pe07.10-p-2702xab)….497
07.10 – Electrical function diagram for ignition OFF (pe07.10-p-2702xai)….498
07.10 – Electrical function diagram for injection control (pe07.10-p-2704xac)….499
07.10 – Electrical function schematic for camshaft adjustment (pe07.10-p-2716xac)….500
07.10 – Electrical function schematic for deceleration fuel shutoff (pe07.10-p-2714xac)….501
07.10 – Electrical function schematic for engine limp-home mode (pe07.10-p-2719xac)….502
07.10 – Electrical function schematic for engine limp-home mode (pe07.10-p-2719xag)….503
07.10 – Electrical function schematic for engine timing start stop (pe07.10-p-2722xab)….504
07.10 – Electrical function schematic for engine timing start stop (pe07.10-p-2722xai)….505
07.10 – Electrical function schematic for fuel supply (pe07.10-p-2703xac)….506
07.10 – Electrical function schematic for ignition system (pe07.10-p-2705xac)….507
07.10 – Electrical function schematic for knock control (pe07.10-p-2715xac)….508
07.10 – Electrical function schematic for lambda control (pe07.10-p-2710xac)….509
07.10 – Electrical function schematic for lambda control (pe07.10-p-2710xag)….510
07.10 – Electrical function schematic for on-board diagnosis (pe07.10-p-2720xab)….511
07.10 – Electrical function schematic for on-board diagnosis (pe07.10-p-2720xai)….512
07.10 – Electrical function schematic for rpm control (pe07.10-p-2708xac)….513
07.10 – Electrical function schematic for rpm control (pe07.10-p-2708xag)….514
07.10 – Electrical function schematic for safety fuel shutoff (pe07.10-p-2733xac)….515
07.10 – Electrical function schematic for safety fuel shutoff (pe07.10-p-2733xag)….516
07.10 – Electrical function schematic for smooth running control (pe07.10-p-2711xac)….517
07.10 – Electrical function schematic for smooth running control (pe07.10-p-2711xag)….518
07.10 – Electrical function schematic for start phase, post-start phase and warm-up enrichment (pe07.10-p-2707xac)….519
07.10 – Electrical function schematic for start phase, post-start phase and warm-up enrichment (pe07.10-p-2707xag)….520
07.10 – Electrical function schematic for starting (pe07.10-p-2701xac)….521
07.10 – Electrical function schematic for starting (pe07.10-p-2701xag)….522
07.10 – Electrical function schematic for thermal management (pe07.10-p-2712xac)….523
07.10 – Electrical function schematic for thermal management (pe07.10-p-2712xag)….524
07.10 – Electrical function schematic for torque coordination (pe07.10-p-2713xac)….525
07.10 – Electrical function schematic for torque coordination (pe07.10-p-2713xag)….526
07.10 – Electrical function schematic, alternator interface (pe07.10-p-2709xab)….527
07.10 – Electrical function schematic, alternator interface (pe07.10-p-2709xai)….528
07.10 – Electrical function schematic, ignition ON (pe07.10-p-2700xab)….529
07.10 – Electrical function schematic, ignition ON (pe07.10-p-2700xai)….530
07.10 – Electrical function schematic, synchronization of the injection and firing order (pe07.10-p-2706xac)….531
07.10 – Electrical function schematic, synchronization of the injection and firing order (pe07.10-p-2706xag)….532
07.16 – Overview of system components for common rail diesel injection (CDI) (gf07.16-p-9997og)….533
07.16 – Remove_install injection lines of common rail diesel injection (CDI) (ar07.16-p-1080sxi)….537
07.16 – Remove_install injectors (ar07.16-p-1000sxi)….540
07.16 – Remove_install rail pressure sensor (ar07.16-p-1055sxi)….542
07.16 – Table of contents for function description of common rail diesel injection (CDI) (gf07.16-p-0999og)….544
07.52 – Remove_install intake air temperature sensor (ar07.52-p-1465sxi)….546
07.70 – Overview of system components for gasoline injection and ignition system with direct injection (gf07.70-p-9998mm)….547
07.70 – Replace rail (sm07.70-p-0001a)….563
07.70 – Table of contents for function description of gasoline injection and ignition system with direct injection (gf07.70-p-0998mma)….566
08_Electric Drive, Hybrid Drive….569
08.00 – Capacities Passenger cars Electrical drive system (bf08.00-z-9999az)….570
08.00 – Forms Passenger cars Electrical drive system (of08.00-z-3999az)….571
08.00 – Test and adjustment values Passenger cars Electrical drive system (be08.00-z-9999az)….572
08.00 – Tightening torques Passenger cars Electrical drive system (ba08.00-z-9999az)….573
09_Air Intake, Turbocharging….574
09.00 – Electrical function schematic for charging (pe09.00-p-2050xac)….576
09.00 – Forms Passenger cars Air intake, supercharging (of09.00-z-3999az)….577
09.00 – Technical modifications Passenger cars Air intake, supercharging (bt09.00-z-9999az)….578
09.00 – Test and adjustment values Passenger cars Air intake, supercharging (be09.00-z-9999az)….579
09.00 – Tightening torques Passenger cars Air intake, supercharging (ba09.00-z-9999az)….580
09.10 – Remove_install air filter housing (ar09.10-p-1150sxi)….582
09.10 – Remove_install engine intake air duct downstream of air filter (ar09.10-p-8130oge)….583
09.10 – Replace air filter element (ap09.10-p-0980neu)….585
09.20 – Remove_install inlet port shutoff (ar09.20-p-1314co)….588
09.20 – Remove_install mixing chamber (ar09.20-p-1320oge)….590
09.40 – Remove_install noise damper downstream of charge air cooler (ar09.40-p-6925sxi)….593
09.40 – Remove_install oil supply connection fitting of turbocharger (ar09.40-p-6023sxi)….594
09.40 – Remove_install turbocharger (ar09.40-p-6020oge)….597
09.41 – Remove, install engine charge air channel at turbocharger (ar09.41-p-8622sxi)….602
09.41 – Remove_install boost pressure sensor (ar09.41-p-2006oge)….604
09.41 – Remove_install charge air cooler (ar09.41-p-6817cw)….605
09.41 – Remove_install charge air hose downstream of the charge air cooler (ar09.41-p-8625sxi)….607
09.41 – Remove_install charge air hose upstream of charge air cooler (ar09.41-p-8621sxi)….608
09.41 – Remove_install charge air manifold (ar09.41-p-1310sxi)….609
09.41 – Remove_install engine charge air channel downstream of charge air cooler (ar09.41-p-8624oge)….612
09.41 – Remove_install engine charge air duct upstream of charge air cooler (ar09.41-p-8623oge)….613
09.41 – Remove_install throttle valve positioner (ar09.41-p-1321sxi)….615
13_Air Compressor, Belt Drives….617
13.00 – Technical modifications Passenger cars Air compressor, belt drives (bt13.00-z-9999az)….618
13.00 – Test and adjustment values Passenger cars Air compressor, belt drives (be13.00-z-9999az)….619
13.00 – Tightening torques Passenger cars Air compressor, belt drives (ba13.00-z-9999az)….620
13.20 – Remove_install belt drive components (ar13.20-p-0001oge)….621
13.22 – Check visible area of poly-V belt for wear (ap13.22-p-1352ew)….623
14_Exhaust Manifold, Engine Brake, Emission Control System….625
14.00 – Capacities Passenger cars Exhaust manifold, engine brake, emission control system (bf14.00-z-9999az)….627
14.00 – Certificates Passenger cars Exhaust manifold, engine brake, emission control system (of14.00-z-1999az)….628
14.00 – Electrical function schematic for exhaust treatment (pe14.00-p-2051xac)….629
14.00 – Electrical function schematic for exhaust treatment (pe14.00-p-2051xag)….630
14.00 – Safety information Exhaust manifold, engine brake, emission control system (as14.00-z-9999zz)….631
14.00 – Technical modifications Passenger cars Exhaust manifold, engine brake, emission control system (bt14.00-z-9999az)….632
14.00 – Test and adjustment values Passenger cars Exhaust manifold, engine brake, emission control system (be14.00-z-9999az)….633
14.00 – Tightening torques Passenger cars Exhaust manifold, engine brake, emission control system (ba14.00-z-9999az)….634
14.10 – Remove_install exhaust manifold (ar14.10-p-3915oge)….635
14.20 – Remove_install exhaust gas recirculation bypass flap (ar14.20-p-7661cd)….638
14.20 – Remove_install exhaust gas recirculation cooler (ar14.20-p-7665sxi)….640
14.20 – Remove_install exhaust gas recirculation positioner (ar14.20-p-1020cd)….641
14.20 – Remove_install exhaust gas recirculation positioner (ar14.20-p-1020gzb)….643
14.40 – Check AdBlue® concentration (ar14.40-p-2041gzb)….645
14.40 – Fill AdBlue(R) tank (ap14.40-p-1410bt)….648
14.40 – Remove_install AdBlue delivery module (ar14.40-p-2021gzb)….650
14.40 – Remove_install AdBlue tank (ar14.40-p-2014oge)….653
14.40 – Remove_install NOx sensor with controller unit (ar14.40-p-2038oge)….657
14.40 – Remove_install SCR AdBlue combination sensor for fill level and temperature withintegral AdBlue heat duct (ar14.40-p-2044gzb)….660
14.40 – Remove_install SCR frame module control unit (ar14.40-p-2020oge)….662
14.40 – Remove_install diesel particulate filter (ar14.40-p-1000oge)….664
14.40 – Remove_install injection nozzle for exhaust aftertreatment system (ar14.40-p-2000gzb)….667
14.40 – Remove_install temperature sensor upstream of SCR catalytic converter (ar14.40-p-2011ecm)….669
14.40 – Service Information Fill AdBlue container (si14.40-p-0014a)….671
14.40 – Service Information Notes about working on AdBlue system (si14.40-p-0022a)….672
14.40 – Service Information Return delivery of AdBlue tank (si14.40-p-0023a)….673
15_Electrical System – Engine….674
15.00 – Forms Passenger cars Electrical system – engine (of15.00-z-3999az)….676
15.00 – Safety information Electrical system – engine (as15.00-z-9999zz)….677
15.00 – Technical modifications Passenger cars Electrical system – engine (bt15.00-z-9999az)….678
15.00 – Test and adjustment values Passenger cars Electrical system – engine (be15.00-z-9999az)….679
15.00 – Tightening torques Passenger cars Electrical system – engine (ba15.00-z-9999az)….680
15.00 – Wiring diagram for engine start_stop (pe15.00-p-2103xaa)….682
15.00 – Wiring diagram for starter, alternator, battery (pe15.00-p-2101xab)….683
15.10 – Remove_install camshaft Hall sensor (ar15.10-p-2000sxi)….684
15.10 – Service Information Spark plug connector grease (si15.10-p-0004a)….686
15.12 – Remove_install crankshaft position sensor (ar15.12-p-2133sxi)….687
15.18 – Install edge guard for wiring harness (sm15.18-p-0023b)….688
15.20 – Redrill broken glow plugs (ar15.20-p-4112og)….689
15.20 – Remove_install glow output stage (ar15.20-p-4500sxi)….691
15.20 – Remove_install glow plugs (ar15.20-p-4111co)….692
15.30 – Remove_install starter (ar15.30-p-7100sxi)….694
15.30 – Service Information Return delivery of starter diagnostic data (si15.30-p-0002a)….696
15.40 – Remove_install alternator (ar15.40-p-5032oge)….697
15.40 – Remove_install alternator belt pulley (ar15.40-p-5710cw)….699
15.40 – Remove_install regulator for alternator (ar15.40-p-5760sxi)….701
15.40 – Service information Alternator diagnosis (si15.40-p-0003c)….702
15.40 – Test alternator charging current (ar15.40-p-5011cw)….703
15.40 – Test alternator fuse (ar15.40-p-5012sxi)….708
15.60 – Remove_install coolant temperature sensor (ar15.60-p-2711sxi)….709
18_Engine Lubrication, Engine Oil Cooling….710
18.00 – Capacities Passenger cars Engine lubrication, engine oil cooling (bf18.00-z-9999az)….712
18.00 – Check engine oil level using on-board oil dipstick (ap18.00-p-1811mp)….714
18.00 – Check oil pressure (ar18.00-p-1250sxi)….716
18.00 – Engine oil and filter change (ap18.00-p-0101ewo)….719
18.00 – Forms Passenger cars Engine lubrication, engine oil cooling (of18.00-z-3999az)….723
18.00 – Full overview of engine oils with service intervals according to Mercedes-Benz specifications for operating fluids for gasoline engines in cars (ap18.00-p-1849ud)….724
18.00 – Full overview of engine oils with service intervals according to Mercedes-Benz specifications for operating fluids for gasoline engines in cars (ap18.00-p-1849udu)….725
18.00 – Measure oil consumption (ar18.00-p-0025om)….726
18.00 – Overview – Check engine oil level (ap18.00-p-1848u)….727
18.00 – Safety information Engine lubrication, engine oil cooling (as18.00-z-9999zz)….728
18.00 – Service Information Engine oil change (si18.00-p-0011a)….729
18.00 – Technical modifications Passenger cars Engine lubrication, engine oil cooling (bt18.00-z-9999az)….734
18.00 – Test and adjustment values Passenger cars Engine lubrication, engine oil cooling (be18.00-z-9999az)….735
18.00 – Test sheet for oil consumption test (Weight method) Passenger cars and cross country vehicles (wb6516lit7401z)….737
18.00 – Tightening torques Passenger cars Engine lubrication, engine oil cooling (ba18.00-z-9999az)….739
18.10 – Remove_install oil pump (ar18.10-p-6020sxi)….741
18.10 – Replace the oil pump chain (ar18.10-p-2140om)….742
18.20 – Remove_install oil filter housing (ar18.20-p-3471sxi)….744
18.30 – Remove_install oil-water heat exchanger (ar18.30-p-6840sxi)….747
18.40 – Remove_install oil dipstick guide tube (ar18.40-p-3510oge)….749
18.40 – Remove_install oil level switch (ar18.40-p-4115sxi)….751
18.40 – Remove_install sensor for engine oil temperature (ar18.40-p-4123sxi)….753
20_Engine Cooling System….756
20.00 – Capacities Passenger cars Engine cooling system (bf20.00-z-9999az)….757
20.00 – Drain_pour in coolant (ar20.00-p-1142oge)….758
20.00 – Inspect cooling system for leaks (ar20.00-p-1010oma)….760
20.00 – Replace coolant (ap20.00-p-2080ew)….762
20.00 – Safety information Engine cooling system (as20.00-z-9999zz)….769
20.00 – Technical modifications Passenger cars Engine cooling system (bt20.00-z-9999az)….770
20.00 – Test and adjustment values Passenger cars Engine cooling system (be20.00-z-9999az)….771
20.00 – Tightening torques Passenger cars Engine cooling system (ba20.00-z-9999az)….772
20.10 – Remove_install coolant pump (ar20.10-p-1271sxi)….774
20.10 – Remove_install coolant pump switchover valve (ar20.10-p-3000sxi)….776
20.10 – Remove_install coolant thermostat (ar20.10-p-2460oge)….777
20.20 – Remove_install radiator (ar20.20-p-3865oge)….780
20.30 – Check coolant level in coolant expansion reservoir, general view (ap20.30-p-2049u)….782
20.30 – Check main circuit coolant level (ap20.30-p-2050ew)….783
20.30 – Remove_install coolant level switch (ar20.30-p-4392oge)….785
20.30 – Remove_install expansion reservoir (ar20.30-p-4950oge)….786
20.30 – Test cooling system cap (ar20.30-p-4300sxi)….788
20.40 – Remove_install fan unit (ar20.40-p-5050ew)….790
22_Engine Suspension….793
22.00 – Tightening torques Passenger cars Engine suspension (ba22.00-z-9999az)….794
22.10 – Remove_install engine mount or engine crossmember at the rear (ar22.10-p-1180cw)….795
22.10 – Remove_install front engine mount and_or engine support (ar22.10-p-1260cwy)….798
22.10 – Remove_install front engine mounts and_or engine support (ar22.10-p-1260oge)….801
25_Clutch….804
25.00 – Safety information Clutch (as25.00-z-9999zz)….805
25.00 – Technical modifications Passenger cars Clutch (bt25.00-z-9999az)….806
25.00 – Test and adjustment values Passenger cars Clutch (be25.00-z-9999az)….807
25.00 – Tightening torques Passenger cars Clutch (ba25.00-z-9999az)….808
26_Manual Transmission….809
26.00 – Capacities Passenger cars Manual transmission (bf26.00-z-9999az)….810
26.00 – Forms Passenger cars Manual transmission (of26.00-z-3999az)….811
26.00 – Technical modifications Passenger cars Manual transmission (bt26.00-z-9999az)….812
26.00 – Test and adjustment values Passenger cars Manual transmission (be26.00-z-9999az)….813
26.00 – Tightening torques Passenger cars Manual transmission (ba26.00-z-9999az)….814
27_Automatic Transmission….815
27.00 – Automatic transmission – oil and filter change (ap27.00-p-2702b)….821
27.00 – Automatic transmission – oil and filter change (ap27.00-p-2702w)….823
27.00 – Capacities Passenger cars Automatic transmission (bf27.00-z-9999az)….825
27.00 – Filling automatic transmission with fluid (ar27.00-p-0270ewm)….826
27.00 – Filling automatic transmission with fluid (ar27.00-p-0270ewn)….830
27.00 – Filling automatic transmission with fluid (ar27.00-p-0270syz)….835
27.00 – Filling automatic transmission with fluid (ar27.00-p-0270w)….840
27.00 – Forms Passenger cars Automatic transmission (of27.00-z-3999az)….843
27.00 – Service Information Additional adaptation counter indicator (si27.00-p-0014a)….844
27.00 – Service Information Heating up automatic transmission fluid for testing and repair work (si27.00-p-0005a)….845
27.00 – Service information Operation items (si27.00-p-0008a)….846
27.00 – Technical modifications Passenger cars Automatic transmission (bt27.00-z-9999az)….847
27.00 – Test and adjustment values Passenger cars Automatic transmission (be27.00-z-9999az)….849
27.00 – Tightening torques Passenger cars Automatic transmission (ba27.00-z-9999az)….851
27.10 – Automatic transmission (AT), contents, function description (gf27.10-p-0999anb)….852
27.10 – Overview of system components for automatic transmission (AT) (gf27.10-p-9992ahq)….853
27.10 – Overview of system components for automatic transmission (AT) (gf27.10-p-9992anb)….858
27.10 – Remove_install automatic transmission oil pan (ar27.10-p-7030ewm)….863
27.10 – Remove_install automatic transmission oil pan (ar27.10-p-7030w)….865
27.10 – Remove_install oil pump (ar27.10-p-0400ewm)….868
27.10 – Remove_install transmission with torque converter (ar27.10-p-0500avg)….871
27.10 – Remove_install transmission with torque converter (ar27.10-p-0500cwx)….875
27.10 – Table of contents for function description of automatic transmission (AT) (gf27.10-p-0999ahq)….883
27.19 – Disassemble and assemble electrohydraulic controller unit (ar27.19-p-0220b)….884
27.19 – Disassemble and assemble electrohydraulic controller unit (ar27.19-p-0220ewm)….888
27.19 – Electrical function schematic for shift operation (pe27.19-p-2057xaa)….890
27.19 – Electrical function schematic for shift operation (pe27.19-p-2057xac)….891
27.19 – Electrical function schematic, Key-P (pe27.19-p-2058xaa)….892
27.19 – Electrical function schematic, Key-P (pe27.19-p-2058xac)….893
27.19 – Electrical function schematic, fully integrated transmission control (pe27.19-p-2061xaa)….894
27.19 – Electrical function schematic, fully integrated transmission control (pe27.19-p-2061xac)….895
27.19 – Program fully integrated transmission control unit (code 1403P27A86) (sm27.19-p-0015a)….896
27.19 – Remove_install automatic transmission transmission mode switch (ar27.19-p-0006ew)….897
27.19 – Remove_install control solenoid valves of electric controller unit (ar27.19-p-0212a)….898
27.19 – Remove_install electrohydraulic controller unit (transmission installed) (ar27.19-p-0200ewm)….905
27.19 – Remove_install electrohydraulic controller unit (transmission installed) (ar27.19-p-0200w)….908
27.19 – Remove_install intelligent servo module (ar27.19-p-0550ew)….911
27.19 – Service Information Damage code for transmission software release (si27.19-p-0011a)….915
27.19 – Update software for fully integrated transmission control unit (sm27.19-p-0010a)….916
27.19 – Wiring diagram for fully integrated transmission control unit (pe27.19-p-2103xaa)….917
27.19 – Wiring diagram for transmission oil auxiliary pump control unit (pe27.19-p-2104xaa)….918
27.30 – Remove_install auxiliary oil pump for automatic transmission (ar27.30-p-0651el)….919
27.30 – Remove_install auxiliary oil pump for automatic transmission (ar27.30-p-0651ewm)….921
27.40 – Disassemble_assemble transmission housing (ar27.40-p-0510ewm)….922
27.40 – Remove_install oil pump radial shaft sealing ring (ar27.40-p-0300a)….924
27.40 – Remove_install oil pump radial shaft sealing ring (ar27.40-p-0300ewm)….926
27.40 – Remove_install shift shaft radial shaft sealing ring (ar27.40-p-0220a)….927
27.40 – Remove_install shift shaft radial shaft sealing ring (ar27.40-p-0220b)….930
27.40 – Replace torque converter housing (ar27.40-p-0002ewm)….932
27.50 – Detach_attach external plate carrier B08 on torque converter housing (ar27.50-p-0617ewm)….933
27.50 – Detach_attach transmission housing on torque converter housing. (ar27.50-p-0601ewm)….935
27.50 – Detach_attach transmission housing on torque converter housing. (ar27.50-p-0601w)….940
27.50 – Disassemble_assemble multi-disk brake B1 (ar27.50-p-0870w)….945
27.50 – Disassemble_assemble multi-disk brake B2 (ar27.50-p-0880w)….948
27.50 – Disassemble_assemble multi-disk brake B3 (ar27.50-p-0890w)….951
27.50 – Disassemble_assemble multidisk clutch K27 (ar27.50-p-0619ewm)….954
27.50 – Disassemble_assemble multidisk clutch K81 (ar27.50-p-0622ewm)….957
27.50 – Dismantle and assemble rear tubular shaft (ar27.50-p-0851w)….960
27.50 – Remove_install K3, rear hollow shaft, rear planet carrier and output shaft (ar27.50-p-0611w)….961
27.50 – Remove_install clutch pack BR, multidisk brake B2 and park pawl gear (ar27.50-p-0782w)….963
27.50 – Remove_install main components of transmission (ar27.50-p-0610ewm)….966
27.50 – Remove_install main components of transmission (ar27.50-p-0610w)….968
27.50 – Remove_install multi-disk brake B1 and oil pump (ar27.50-p-0721w)….970
27.50 – Remove_install multidisk brake B05 and multidisk brake B06 (ar27.50-p-0616ewm)….973
27.50 – Remove_install multidisk clutch K27 with output shaft and parking lock gear (ar27.50-p-0614ewm)….978
27.50 – Remove_install piston B08 (ar27.50-p-0618ewm)….980
27.50 – Remove_install planetary gear set 1 with multidisk clutch K81 and multidisk brake B08 (ar27.50-p-0625ewm)….983
27.50 – Remove_install planetary gear set 2 and multidisk clutch K38 with ring gear (ar27.50-p-0624ewm)….985
27.50 – Remove_install planetary gear set 4 and planetary gear set 3 with ring gear (ar27.50-p-0623ewm)….987
27.50 – Removing_installing drive shaft with K2, front planet carrier, internal plate carrier with K1 and B3 (ar27.50-p-0612w)….989
27.51 – Disassemble_assemble K2 clutch (ar27.51-p-0820w)….991
27.51 – Disassemble_assemble K3 clutch (ar27.51-p-0830w)….994
27.51 – Dismantling and assembling clutch K1 (ar27.51-p-0800w)….996
27.51 – Measure and adjust clearance (ar27.51-p-7229w)….999
27.55 – Flush out automatic transmission and torque converter (ar27.55-p-0100b)….1005
27.55 – Flushing out oil cooler lines and oil cooler (ar27.55-p-0001cw)….1007
27.55 – Remove_install automatic transmission fluid cooler (ar27.55-p-1000el)….1010
27.55 – Remove_install oil lines of oil cooling for automatic transmission (ar27.55-p-0600cwx)….1012
27.60 – Remove_install lift solenoid for park pawl actuator (ar27.60-p-0955ewm)….1018
27.60 – Remove_install park pawl actuator (ar27.60-p-0956ewm)….1019
27.60 – Remove_install park pawl mechanism (ar27.60-p-0950ewm)….1020
27.60 – Remove_install park pawl mechanism (ar27.60-p-0950w)….1022
27.60 – Wiring diagram for intelligent servo module (ISM) control unit (pe27.60-p-2101xaa)….1026
28_Transfer Case….1027
28.00 – Capacities Passenger cars Transfer case (bf28.00-z-9999az)….1029
28.00 – Forms Passenger cars Transfer case (of28.00-z-3999az)….1030
28.00 – Overview of system components, automatically controlled all-wheel drive (4MATIC) (gf28.00-p-9998avc)….1031
28.00 – Overview of system components, automatically controlled all-wheel drive (4MATIC) (gf28.00-p-9998avh)….1033
28.00 – Table of contents for function description, automatically controlled all-wheel drive (4MATIC) (gf28.00-p-0999avc)….1035
28.00 – Table of contents for function description, automatically controlled all-wheel drive (4MATIC) (gf28.00-p-0999avh)….1036
28.00 – Technical modifications Passenger cars Transfer case (bt28.00-z-9999az)….1037
28.00 – Test and adjustment values Passenger cars Transfer case (be28.00-z-9999az)….1038
28.00 – Tightening torques Passenger cars Transfer case (ba28.00-z-9999az)….1039
28.00 – Transfer case – oil change (ap28.00-p-2801a)….1040
28.10 – Disassemble, assemble and seal (ar28.10-p-1004avg)….1042
28.10 – Disassemble, assemble and seal (ar28.10-p-1004ew)….1044
28.10 – Remove_install radial shaft seal at transfer case input shaft (ar28.10-p-4200avg)….1052
28.10 – Remove_install radial shaft sealing ring at output flange to rear axle (ar28.10-p-4150avg)….1054
28.10 – Remove_install radial shaft sealing ring at output flange to rear axle (ar28.10-p-4150syz)….1056
28.10 – Remove_install transfer case (ar28.10-p-0100avg)….1059
28.10 – Remove_installing radial shaft seal at output flange to front axle (ar28.10-p-4075avg)….1062
28.40 – Remove_install rear cover on transfer case (ar28.40-p-0815avg)….1065
28.50 – Disassemble, assemble planetary gear system (ar28.50-p-1003avg)….1067
28.55 – Service Information Oil restrictor in oil line (si28.55-p-0001a)….1068
29_Pedal Assembly….1069
29.00 – Safety information Pedal assembly (as29.00-z-9999zz)….1070
29.00 – Tightening torques Passenger cars Pedal assembly (ba29.00-z-9999az)….1071
29.10 – Remove_install pedal assembly (ar29.10-p-0300ew)….1072
29.10 – Retrofit pedal pads (an29.10-p-0002el)….1075
30_Throttle Control, Speed Control Systems….1076
30.00 – Certificates Passenger cars Throttle control, cruise control system (of30.00-z-1999az)….1078
30.00 – Safety information Throttle control, cruise control system (as30.00-z-9999zz)….1079
30.00 – Technical modifications Passenger cars Throttle control, cruise control system (bt30.00-z-9999az)….1080
30.00 – Test and adjustment values Passenger cars Throttle control, cruise control system (be30.00-z-9999az)….1081
30.00 – Tightening torques Passenger cars Throttle control, cruise control system (ba30.00-z-9999az)….1082
30.12 – Remove_install accelerator pedal (ar30.12-p-1321ew)….1083
30.20 – Electrical function schematic for electronic accelerator (pe30.20-p-2050xac)….1084
30.20 – Electrical function schematic for electronic accelerator (pe30.20-p-2050xag)….1085
30.30 – Electrical function schematic for BAS PLUS (pe30.30-p-2063xaa)….1086
30.30 – Electrical function schematic for COLLISION PREVENTION ASSIST PLUS (pe30.30-p-2065xaa)….1087
30.30 – Electrical function schematic for DISTRONIC PLUS incl. BAS PLUS and PRE-SAFE brake (pe30.30-p-2055xaa)….1088
30.30 – Electrical function schematic for DISTRONIC PLUS with Steer Assist and Stop & Go Pilot (pe30.30-p-2066xaa)….1089
30.30 – Electrical function schematic for PRE-SAFE brake (pe30.30-p-2060xaa)….1090
30.30 – Electrical function schematic for PRE-SAFE rear (pe30.30-p-2061xaa)….1091
30.30 – Electrical function schematic for cruise control (CC) (pe30.30-p-2051xaa)….1092
30.30 – Electrical function schematic for cruise control (CC) (pe30.30-p-2051xab)….1093
30.30 – Electrical function schematic for cruise control (CC) (pe30.30-p-2051xac)….1094
30.30 – Electrical function schematic for cruise control (CC) (pe30.30-p-2051xad)….1095
30.30 – Remove_install Distronic sensor (DTR) (ar30.30-p-1010el)….1096
30.30 – Remove_install radar sensor (ar30.30-p-1210w)….1097
30.30 – Service Information Warranty and goodwill policy for short-range radar sensors (si30.30-p-0003a)….1099
30.30 – Wiring diagram for DISTRONIC (DTR) control unit (pe30.30-p-2101xaa)….1100
30.30 – Wiring diagram for the radar sensors control unit (pe30.30-p-2102xab)….1101
30.30 – Wiring diagram for the video and radar sensor system control unit (pe30.30-p-2103xaa)….1102
31_Frame, Trailer Operation….1103
31.00 – Certificates Passenger cars Frame, trailer operation (of31.00-z-1999az)….1105
31.00 – Forms Passenger cars Frame, trailer operation (of31.00-z-3999az)….1106
31.00 – Test and adjustment values Passenger cars Frame, trailer operation (be31.00-z-9999az)….1107
31.00 – Tightening torques Passenger cars Frame, trailer operation (ba31.00-z-9999az)….1108
31.10 – Remove_install trailer hitch (ar31.10-p-8000elx)….1109
31.10 – Retrofit mechanical swing-away trailer hitch (an31.10-p-0001elx)….1110
31.11 – Check condition and operation of trailer hitch (ap31.11-p-3152ew)….1113
31.11 – Control lever for mechanical swing-away trailer hitch, removal and installation (ar31.11-p-8010elx)….1115
31.19 – Conduct function check on mechanical swing-away trailer hitch (ar31.19-p-1450elx)….1117
31.19 – Remove_install trailer hitch socket housing (ar31.19-p-1350elx)….1118
31.19 – Remove_install trailer recognition control unit (ar31.19-p-1300elx)….1120
31.19 – Remove_install trailer socket and trailer hitch release wiring harness (ar31.19-p-1500elx)….1122
31.19 – Trailer recognition control unit wiring diagram (pe31.19-p-2101xaa)….1124
31.30 – Remove_install left trailer hitch longitudinal member (ar31.30-p-0005elx)….1125
31.30 – Remove_install right trailer hitch longitudinal member (ar31.30-p-0006elx)….1127
31.30 – Remove_install trailer hitch crossmember (ar31.30-p-0007elx)….1129
32_Suspension….1131
32.00 – Capacities Passenger cars Suspension (bf32.00-z-9999az)….1133
32.00 – Install_remove emergency buffer (ar32.00-p-1000ew)….1134
32.00 – Locate noises from the suspension (ar32.00-p-2000a)….1136
32.00 – Safety information Suspension (as32.00-z-9999zz)….1138
32.00 – Technical modifications Passenger cars Suspension (bt32.00-z-9999az)….1139
32.00 – Test and adjustment values Passenger cars Suspension (be32.00-z-9999az)….1140
32.00 – Tightening torques Passenger cars Suspension (ba32.00-z-9999az)….1141
32.20 – Remove_install rear spring (ar32.20-p-0230ew)….1144
32.20 – Remove_install stabilizer bar on front axle (ar32.20-p-0300ew)….1146
32.20 – Remove_install stabilizer bar on rear axle (ar32.20-p-0315ew)….1148
32.22 – AIRmatic, function description, contents (gf32.22-p-0998fq)….1149
32.22 – Check AIRmatic for leaks. (ar32.22-p-8100el)….1150
32.22 – Overview of AIRmatic system components (gf32.22-p-9998fq)….1154
32.22 – Overview of system components of air suspension (gf32.22-p-9995fqx)….1156
32.22 – Remove_install AIRmatic central reservoir (ar32.22-p-2017ew)….1158
32.22 – Remove_install air spring (ar32.22-p-1500ew)….1160
32.22 – Remove_install air suspension button group (ar32.22-p-0001ew)….1163
32.22 – Remove_install air suspension control unit (ar32.22-p-6000ew)….1164
32.22 – Remove_install air suspension valve unit (ar32.22-p-2015ew)….1165
32.22 – Remove_install bracket for compressor (ar32.22-p-2009ew)….1168
32.22 – Remove_install compressor (ar32.22-p-2001ew)….1169
32.22 – Replace compressor air line to AIRmatic valve unit (sm32.22-p-0014a)….1172
32.22 – Replace rubber mount for compressor (ar32.22-p-2011ew)….1173
32.22 – Service Information AIRMATIC control unit software update (si32.22-p-0008a)….1174
32.22 – Table of contents for function description of air suspension (gf32.22-p-0999fqx)….1175
32.22 – Wiring diagram of AIRmatic control unit (pe32.22-p-2101xaa)….1176
32.25 – Check shock absorber (sm32.25-p-0005b)….1177
32.25 – Checking shock absorber (ar32.25-p-0121cw)….1178
32.25 – Disassemble_assemble suspension strut (ar32.25-p-1018cw)….1179
32.25 – Remove_install rear shock absorber (ar32.25-p-0110ew)….1183
32.25 – Remove_install rear shock absorber (ar32.25-p-0110ewa)….1185
32.25 – Remove_install the suspension strut (ar32.25-p-1017ew)….1188
32.25 – Remove_install the suspension strut (ar32.25-p-1017ewa)….1194
32.25 – Service Information Assembly of suspension struts and shock absorbers (si32.25-p-0004a)….1201
32.25 – Service Information Replacement of shock absorbers (si32.25-p-0002a)….1202
32.32 – Electrical function schematic for Airmatic (pe32.32-p-2050xaa)….1203
32.32 – Electrical function schematic for Airmatic (pe32.32-p-2050xab)….1204
32.33 – Wiring diagram for level control (NR) control unit (pe32.33-p-2101xaa)….1205
33_Front Axle….1206
33.00 – Capacities Passenger cars Front axle (bf33.00-z-9999az)….1208
33.00 – Forms Passenger cars Front axle (of33.00-z-3999az)….1209
33.00 – Locate noises from the front axle (ar33.00-p-2000a)….1210
33.00 – Technical modifications Passenger cars Front axle (bt33.00-z-9999az)….1212
33.00 – Test and adjustment values Passenger cars Front axle (be33.00-z-9999az)….1213
33.00 – Tightening torques Passenger cars Front axle (ba33.00-z-9999az)….1214
33.10 – Attach engine hoist (ar33.10-p-0105ew)….1216
33.10 – Remove_install front axle (ar33.10-p-0100ew)….1219
33.10 – Remove_install front axle carrier (ar33.10-p-0001ew)….1227
33.10 – Remove_install front axle half (ar33.10-p-0200ew)….1237
33.15 – Remove_install cross strut on front axle (ar33.15-p-0161ew)….1244
33.15 – Remove_install rubber mount of torque strut (ar33.15-p-0159ew)….1247
33.15 – Remove_install torque strut at front axle (ar33.15-p-0160ew)….1250
33.15 – Remove_install torque strut at front axle (ar33.15-p-0160ewx)….1257
33.20 – Adjust wheel bearing play (ar33.20-p-0300sx)….1261
33.20 – Inspect front axle joint for play, inspect rubber boots (ap33.20-p-3353ew)….1264
33.20 – Remove_install follower joint of steering knuckle bearing (ar33.20-p-0427ew)….1265
33.20 – Remove_install front axle shaft flange and double-row angular ball bearing (ar33.20-p-0315syz)….1268
33.20 – Remove_install front wheel hub (ar33.20-p-0310sx)….1271
33.25 – Remove_install steering knuckle (ar33.25-p-0400ew)….1274
33.25 – Remove_install steering knuckle (ar33.25-p-0400ewx)….1277
33.30 – Install new radial sealing ring on outside right of front axle gear (ar33.30-p-0540syz)….1281
33.30 – Remove_install boots on front axle shaft (ar33.30-p-0690cw)….1283
33.30 – Remove_install front axle gear (ar33.30-p-0525cwx)….1288
33.30 – Remove_install front axle shafts (ar33.30-p-0620cwx)….1291
33.30 – Remove_install intermediate shaft and replacing deep-groove ball bearing (ar33.30-p-0625cwx)….1296
33.30 – Remove_install pinion housing with drive pinion (ar33.30-p-0469syz)….1297
33.30 – Replace shaft seal on drive pinion (ar33.30-p-0530syz)….1301
33.30 – Seal front axle transmission (ar33.30-p-0542syz)….1305
35_Rear Axle….1309
35.00 – Capacities Passenger cars Rear axle (bf35.00-z-9999az)….1311
35.00 – Locate noises from rear axle (ar35.00-p-2000a)….1312
35.00 – Rear axle – oil change (ap35.00-p-3501cmg)….1314
35.00 – Service Information Repair information on self-locking threaded connections at the axle mounts (si35.00-p-0005a)….1319
35.00 – Technical modifications Passenger cars Rear axle (bt35.00-z-9999az)….1320
35.00 – Test and adjustment values Passenger cars Rear axle (be35.00-z-9999az)….1322
35.00 – Tightening torques Passenger cars Rear axle (ba35.00-z-9999az)….1323
35.10 – Lower rear axle. (ar35.10-p-0015ew)….1326
35.10 – Remove_install complete rear axle (ar35.10-p-0010ew)….1329
35.10 – Remove_install front differential mount on rear axle carrier (ar35.10-p-0051ew)….1334
35.10 – Remove_install front rubber bushings of rear axle suspension (ar35.10-p-0041ew)….1336
35.10 – Remove_install rear rubber bushings for differential mount in rear axle carrier (ar35.10-p-0050ew)….1338
35.10 – Remove_install rear rubber bushings of rear axle suspension (ar35.10-p-0042ew)….1340
35.20 – Remove_install camber strut (ar35.20-p-0110ew)….1343
35.20 – Remove_install radius rod (ar35.20-p-0111ew)….1345
35.20 – Remove_install rear axle shaft flange and angular ball bearing (ar35.20-p-0130ew)….1347
35.20 – Remove_install spring control arm mount at rear axle carrier (ar35.20-p-0104ew)….1350
35.20 – Remove_install spring control arm, replace rubber bushing (ar35.20-p-0114ew)….1352
35.20 – Remove_install supporting joint at wheel carrier (wheel carrier installed) (ar35.20-p-0116ew)….1355
35.20 – Remove_install thrust arm (ar35.20-p-0113ew)….1356
35.20 – Remove_install thrust arm bushing at the wheel carrier (ar35.20-p-0105ew)….1359
35.20 – Remove_install track rod (ar35.20-p-0109ew)….1361
35.30 – Constant-velocity joint or rubber boot on rear halfshaft – removal and installation (ar35.30-p-0661p)….1362
35.30 – Remove_install rear axle shaft (ar35.30-p-0620ew)….1365
35.31 – Install new radial sealing ring at drive pinion gear (with differential installed) (ar35.31-p-0530ew)….1369
35.31 – Remove_install differential (ar35.31-p-0520ew)….1375
35.31 – Remove_install end cover at differential (ar35.31-p-0554ew)….1379
35.31 – Replace radial sealing rings on side of rear axle center assembly (ar35.31-p-0545ew)….1385
40_Wheels, Chassis Alignment Check….1389
40.00 – Forms Passenger cars Wheels, chassis alignment check (of40.00-z-3999az)….1393
40.00 – General information on vehicle level measurement (ar40.00-p-0202a)….1394
40.00 – Safety information Wheels, chassis alignment check (as40.00-z-9999zz)….1396
40.00 – Service Information Permissible valve caps for vehicles with tire pressure monitoring system (si40.00-p-0003a)….1397
40.00 – Service Information Use of nitrogen as a tire-filling gas (si40.00-p-0004a)….1398
40.00 – Technical modifications Passenger cars Wheels, chassis alignment check (bt40.00-z-9999az)….1399
40.00 – Test and adjustment values Passenger cars Wheels, chassis alignment check (be40.00-z-9999az)….1400
40.00 – Tightening torques Passenger cars Wheels, chassis alignment check (ba40.00-z-9999az)….1405
40.10 – Balancing wheels (ar40.10-p-1040ew)….1406
40.10 – Check TIREFIT tire sealant (ap40.10-p-4054r)….1408
40.10 – Check tires for damage and crack formations (ap40.10-p-4051ew)….1410
40.10 – Check wheel and tire assembly (sm40.10-p-0013b)….1412
40.10 – Checking tires for lateral and radial runout (ar40.10-p-1025a)….1413
40.10 – Draining TIREFIT sealant out of tires (ar40.10-p-1080ew)….1414
40.10 – General overview of approved wheel_tire combinations, as-built configuration (gf40.10-p-0804b)….1417
40.10 – Overview of tire checks for damage and crack formation (ap40.10-p-4048u)….1423
40.10 – Perform smooth operation optimization (ar40.10-p-3201a)….1424
40.10 – Remove_install wheels, rotate if necessary (ap40.10-p-4050ew)….1426
40.10 – Replace tires (ar40.10-p-1030ew)….1428
40.10 – Service Information Clean light alloy disk wheel (si40.10-p-0022a)….1433
40.10 – Service Information Cosmetic processing of light alloy wheels (si40.10-p-0026a)….1434
40.10 – Service Information Rim_tire combinations (si40.10-p-0007h)….1435
40.10 – Service Information Wheel bolts (si40.10-p-0005b)….1436
40.10 – Service Information bulletin TIREFIT tire sealant (si40.10-p-0020a)….1437
40.10 – Service information Changing wheels_tires (si40.10-p-0004c)….1438
40.10 – Service information It is not permissible to use lead balancing weights (si40.10-p-0015a)….1439
40.10 – Service information Radial crack in light alloy disk wheel (si40.10-p-0023a)….1441
40.15 – Contents, function description of tire pressure loss warning (RDW) (gf40.15-p-0998fq)….1442
40.15 – Contents, function description, tire pressure monitor (gf40.15-p-0999fq)….1443
40.15 – Correct tire inflation pressure (ap40.15-p-4061a)….1444
40.15 – Electrical function schematic for tire pressure loss warning (RDW) system (pe40.15-p-2051xaa)….1446
40.15 – Electrical function schematic for tire pressure loss warning (RDW) system (pe40.15-p-2051xab)….1447
40.15 – Electrical function schematic for tire pressure monitor (TPM (RDK)) (pe40.15-p-2050xaa)….1448
40.15 – Electrical function schematic for tire pressure monitor (TPM (RDK)) (pe40.15-p-2050xab)….1449
40.15 – Overview of components in tire pressure loss warning (RDW) system (gf40.15-p-9997fq)….1450
40.15 – Overview of system components for tire pressure monitor (RDK) (gf40.15-p-9999fq)….1451
40.15 – Remove_install wheel sensor (ar40.15-p-0080ew)….1452
40.15 – Wiring diagram for tire pressure monitor control unit (pe40.15-p-2101xaa)….1456
40.20 – Adjust camber and caster at the front axle (ar40.20-p-0263ew)….1457
40.20 – Adjust front axle toe (ar40.20-p-0264cw)….1467
40.20 – Adjust rear-axle toe (ar40.20-p-0261ew)….1484
40.20 – Attaching Mercedes-Benz quick-clamping devices (ar40.20-p-0230sx)….1491
40.20 – Carry out conditions and tests for chassis alignment (ar40.20-p-0260sx)….1492
40.20 – Chassis alignment test sheet Passenger cars (wb6516lit7434z)….1494
40.20 – Check toe-out angle (ar40.20-p-0325cw)….1496
40.20 – Check vehicle level at front and rear axle with electronic inclinometer, adjust if necessary (ar40.20-p-0301ew)….1503
40.20 – Checking rear axle camber (ar40.20-p-0331cw)….1512
40.20 – Perform wheel alignment check (ar40.20-p-0200ew)….1525
40.20 – Service Information Operation texts and work units for chassis alignment (si40.20-p-0005a)….1527
40.20 – Service Information Passenger car chassis specifications CD (si40.20-p-0007a)….1528
40.30 – Carry out distance and comparison measurements on front and rear axles (ar40.30-p-0402cw)….1529
40.30 – Checking accident vehicles and vehicles possibly damaged in an accident (ar40.30-p-0400cw)….1532
40.30 – Preparations for distance and comparison measurements (ar40.30-p-0401ew)….1533
41_Propeller Shaft….1535
41.00 – Capacities Passenger cars Propeller shaft (bf41.00-z-9999az)….1536
41.00 – Forms Passenger cars Propeller shaft (of41.00-z-3999az)….1537
41.00 – Technical modifications Passenger cars Propeller shaft (bt41.00-z-9999az)….1538
41.00 – Test and adjustment values Passenger cars Propeller shaft (be41.00-z-9999az)….1539
41.00 – Tightening torques Passenger cars Propeller shaft (ba41.00-z-9999az)….1540
41.10 – Check propeller shaft flex disks for signs of damage and deformation (ap41.10-p-4152ew)….1541
41.10 – Measure propeller shaft alignment with electronic propeller shaft inclinometer (ar41.10-p-0086cw)….1542
41.10 – Remove_install front axle differential propeller shaft (ar41.10-p-0070avg)….1551
41.10 – Remove_install front axle differential propeller shaft (ar41.10-p-0070ewx)….1552
41.10 – Remove_install propeller shaft (ar41.10-p-0050ew)….1556
41.10 – Remove_install propeller shaft intermediate bearing and replace grooved ball bearing (ar41.10-p-0100cw)….1558
41.10 – Replace centering sleeve (ar41.10-p-0200cw)….1560
42_Brakes – Hydraulic & Mechanical Systems….1564
42.00 – 0009 – Notes on accident prevention on the brake roller dynamometers T2 model 668-670 with air-pressure power braking (ra4302dfk0009x)….1568
42.00 – Brake test (ap42.00-p-4290ba)….1570
42.00 – Capacities Passenger cars Brakes – hydraulic and mechanical systems (bf42.00-z-9999az)….1575
42.00 – Forms Passenger cars Brakes – hydraulic and mechanical systems (of42.00-z-3999az)….1576
42.00 – Locate noises from the brake (ar42.00-p-2000a)….1577
42.00 – Replace brake fluid (ap42.00-p-4280ew)….1579
42.00 – Safety information Brakes – hydraulic and mechanical systems (as42.00-z-9999zz)….1583
42.00 – Technical modifications Passenger cars Brakes – hydraulic and mechanical systems (bt42.00-z-9999az)….1584
42.00 – Test and adjustment values Passenger cars Brakes – hydraulic and mechanical systems (be42.00-z-9999az)….1585
42.00 – Tightening torques Passenger cars Brakes – hydraulic and mechanical systems (ba42.00-z-9999az)….1588
42.10 – Assess condition of brake disks (ap42.10-p-4256ew)….1591
42.10 – Assess condition of brake linings (ap42.10-p-4252el)….1593
42.10 – Bleed brake system (ar42.10-p-0010ew)….1596
42.10 – Brake system – inspect fluid level (ap42.10-p-4210ew)….1599
42.10 – Check brake lining thickness (ap42.10-p-4253a)….1600
42.10 – Evaluate condition of brake disks, general view (ap42.10-p-4249u)….1621
42.10 – Evaluate condition of brake linings, general view (ap42.10-p-4248u)….1622
42.10 – Inspect condition of brake disks (ap42.10-p-4258ew)….1623
42.10 – Inspect condition of brake disks (ap42.10-p-4258qq)….1630
42.10 – Overview – Check brake system fluid level (ap42.10-p-4247u)….1631
42.10 – Remove_check_install front axle brake pads (ar42.10-p-1610ewa)….1632
42.10 – Remove_check_install front axle brake pads (ar42.10-p-1610ewc)….1634
42.10 – Remove_install brake disc (ar42.10-p-0220el)….1638
42.10 – Remove_install brake disc (ar42.10-p-0220ewe)….1639
42.10 – Remove_install front axle brake caliper (ar42.10-p-0070ewa)….1642
42.10 – Remove_install front axle brake caliper (ar42.10-p-0070ewc)….1644
42.10 – Remove_install front brake carrier (ar42.10-p-0505ewa)….1646
42.10 – Remove_install master brake cylinder (ar42.10-p-0300ew)….1648
42.10 – Remove_install mechanical stop lamp switch (ar42.10-p-0040ew)….1652
42.10 – Remove_install rear axle brake caliper (ar42.10-p-0080el)….1653
42.10 – Removing, checking and installing rear axle brake pads (ar42.10-p-1700el)….1656
42.10 – Replace brake hoses (ar42.10-p-0013ew)….1658
42.10 – Replace brake lines (ar42.10-p-0020b)….1661
42.10 – Service Information Brake caliper with Mercedes-Benz brand cover (si42.10-p-0025a)….1665
42.10 – Service Information Brake lining installation instructions (si42.10-p-0002a)….1666
42.10 – Service Information Fabrication of brake lines (si42.10-p-0004a)….1667
42.10 – Test brake system with pressure tester for leaks (ar42.10-p-0015ew)….1668
42.20 – Adjust parking brake (ar42.20-p-0540ew)….1671
42.20 – Remove_install brake shoes of parking brake (ar42.20-p-0530ew)….1673
42.20 – Remove_install center brake cable (ar42.20-p-0523ew)….1675
42.20 – Remove_install front brake control cable (ar42.20-p-0520ew)….1677
42.20 – Remove_install parking brake pedal assembly (ar42.20-p-0510ew)….1681
42.20 – Remove_install rear brake control cable (ar42.20-p-0525ew)….1683
42.30 – Remove_install left front or right rpm sensor (ar42.30-p-0712ew)….1685
42.30 – Remove_install pulse ring (ar42.30-p-0715a)….1686
42.30 – Service Information Notes for handling multipole rings (si42.30-p-0004a)….1690
42.40 – Remove_install ETS_ASR_ESP hydraulic unit (ar42.40-p-0816ew)….1691
42.40 – Remove_install left or right rear axle speed sensor (ar42.40-p-0820ew)….1695
42.45 – Remove_install electronic stability program (ESP) control unit (ar42.45-p-0820ew)….1696
42.45 – Remove_install yaw rate and lateral acceleration sensor (ar42.45-p-0841ew)….1699
42.47 – Electrical function schematic for Adaptive Brake (ABR) (pe42.47-p-2050xaa)….1700
42.47 – Electrical function schematic for Adaptive Brake (ABR) (pe42.47-p-2050xab)….1701
42.47 – Overview of system components, Adaptive Brake (ABR) (gf42.47-p-9997fq)….1702
42.47 – Table of contents for function description, adaptive brake (ABR) (gf42.47-p-0999fq)….1705
42.47 – Wiring diagram for Adaptive Brake (ABR) (pe42.47-p-2000xaa)….1706
42.47 – Wiring diagram for Adaptive Brake (ABR) (pe42.47-p-2000xab)….1707
42.47 – Wiring diagram for Adaptive Brake (ABR) (pe42.47-p-2000xac)….1708
43_Brakes – Pheumatic System & Auxiliary Brakes….1709
43.00 – Safety information Brakes – pneumatic system and auxiliary brakes (as43.00-z-9999zz)….1710
43.00 – Test and adjustment values Passenger cars Brakes – pneumatic system and auxiliary brakes (be43.00-z-9999az)….1711
43.00 – Tightening torques Passenger cars Brakes – pneumatic system and auxiliary brakes (ba43.00-z-9999az)….1712
43.05 – Remove_install vacuum pump (ar43.05-p-1320eo)….1713
43.10 – Checking brake booster (ar43.10-p-0325ew)….1715
43.10 – Checking check valve (ar43.10-p-0023ew)….1718
43.10 – Remove_install brake booster (ar43.10-p-0350ew)….1719
43.10 – Remove_install brake booster vacuum line (ar43.10-p-0355ew)….1721
43.10 – Replace brake unit (sm43.10-p-0003a)….1723
46_Steering….1724
46.00 – Capacities Passenger cars Steering (bf46.00-z-9999az)….1726
46.00 – Check track rod and drag link linkage for play, check rubber boots (ap46.00-p-4653ew)….1727
46.00 – Forms Passenger cars Steering (of46.00-z-3999az)….1728
46.00 – Locate noises from the steering (ar46.00-p-2000a)….1729
46.00 – Safety information Steering (as46.00-z-9999zz)….1731
46.00 – Service Information Redocumentation of steering gear in VeDoc (si46.00-p-0001a)….1732
46.00 – Technical modifications Passenger cars Steering (bt46.00-z-9999az)….1733
46.00 – Test and adjustment values Passenger cars Steering (be46.00-z-9999az)….1734
46.00 – Tightening torques Passenger cars Steering (ba46.00-z-9999az)….1735
46.10 – Electronic ignition_starter switch (EZS) removal and installation (ar46.10-p-0810ew)….1737
46.10 – Remove_install steering column tube (ar46.10-p-0400ew)….1739
46.10 – Remove_install steering coupling (ar46.10-p-8000ew)….1741
46.10 – Remove_install steering wheel (ar46.10-p-0100ew)….1743
46.10 – Removing_installing drive unit and motor for steering column adjustment (ar46.10-p-0626ew)….1745
46.10 – Replacing steering shaft boot (ar46.10-p-0621ew)….1746
46.10 – Retrofit AMG steering wheel (az46.10-p-1001el)….1747
46.10 – Retrofit wooden_leather steering wheel (an46.10-p-1000el)….1748
46.10 – Service Information Warranty and goodwill policies for steering wheels (si46.10-p-0006a)….1749
46.10 – Wiring diagram for steering column module control unit (pe46.10-p-2101xaa)….1750
46.11 – Function schematic of electrical system for steering wheel heater (pe46.11-p-2050xaa)….1751
46.11 – Function schematic of electrical system for steering wheel heater (pe46.11-p-2050xab)….1752
46.11 – Retrofit steering wheel heater (an46.11-p-0001el)….1753
46.15 – Electrical function schematic for steering column easy entry_exit adjustment (pe46.15-p-2051xaa)….1755
46.15 – Function schematic of electrical system for steering column adjustment (pe46.15-p-2050xaa)….1756
46.20 – Check_replace water drain valve in steering gear (ar46.20-p-0005ew)….1757
46.20 – Remove_install rack-and-pinion steering (ar46.20-p-0600el)….1761
46.20 – Replace steering gear (sm46.20-p-0006a)….1766
46.20 – Service Information Play in the rack-and-pinion steering system (si46.20-p-0003a)….1767
46.35 – Contents, function description of electric power steering (ES) (gf46.35-p-0999fq)….1768
46.35 – Electrical function schematic for electric power steering (pe46.35-p-2050xaa)….1769
46.35 – Electrical function schematic for electric power steering (pe46.35-p-2050xab)….1770
46.35 – Overview of system components of electric power steering (ES) (gf46.35-p-9997fq)….1771
46.35 – Wiring diagram for electric power steering control unit (pe46.35-p-2101xaa)….1773
46.40 – Check and replace rubber boot (ar46.40-p-0400ew)….1774
46.40 – Remove_install inner tie rod with axial joint (ar46.40-p-0201ew)….1776
46.40 – Remove_install track rod (ar46.40-p-0200ew)….1777
47_Fuel System….1779
47.00 – Capacities Passenger cars Fuel system (bf47.00-z-9999az)….1781
47.00 – Forms Passenger cars Fuel system (of47.00-z-3999az)….1782
47.00 – Safety information Fuel system (as47.00-z-9999zz)….1783
47.00 – Service Information Usability of E10 fuel (si47.00-p-0002a)….1784
47.00 – Service information Return delivery of fuel-guiding parts (si47.00-p-0001a)….1787
47.00 – Technical modifications Passenger cars Fuel system (bt47.00-z-9999az)….1788
47.00 – Test and adjustment values Passenger cars Fuel system (be47.00-z-9999az)….1789
47.00 – Tightening torques Passenger cars Fuel system (ba47.00-z-9999az)….1790
47.10 – Empty_fill fuel tank (ar47.10-p-4001ew)….1791
47.10 – Remove_install fuel level sensor (ar47.10-p-7000ewa)….1793
47.10 – Remove_install fuel tank (ar47.10-p-4100ew)….1796
47.20 – Drain fuel filter (ar47.20-p-0793oma)….1799
47.20 – Remove water from fuel system water separator (ap47.20-p-0794cwd)….1801
47.20 – Remove_install fuel pump (ar47.20-p-5710ewa)….1803
47.20 – Remove_install fuel pump control unit (ar47.20-p-5717ew)….1806
47.20 – Remove_install main fuel filter (ar47.20-p-1070sxi)….1807
47.20 – Replace fuel filter (ap47.20-p-0780ewo)….1809
47.30 – Electrical function diagram for purging function (pe47.30-p-2052xac)….1812
47.30 – Electrical function schematic for system purging with leak test (pe47.30-p-2051xab)….1813
47.30 – Electrical function schematic for system purging with leak test (pe47.30-p-2051xai)….1814
47.40 – Wiring diagram for fuel pump control unit (pe47.40-p-2101xab)….1815
47.40 – Wiring diagram for fuel pump control unit (pe47.40-p-2101xac)….1816
49_Exhaust System….1817
49.00 – Certificates Passenger cars Exhaust system (of49.00-z-1999az)….1818
49.00 – Safety information Exhaust system (as49.00-z-9999zz)….1819
49.00 – Technical modifications Passenger cars Exhaust system (bt49.00-z-9999az)….1820
49.00 – Tightening torques Passenger cars Exhaust system (ba49.00-z-9999az)….1821
49.10 – Instructions for treatment of exhaust pipes, catalytic converters, mufflers as toxic waste (os49.10-n-1000a)….1822
49.10 – Remove_install catalytic converter (ar49.10-p-5500oge)….1823
49.10 – Remove_install components for exhaust system (ar49.10-p-7100ewi)….1825
49.10 – Service Information Care of tail pipe finishers (si49.10-p-0008a)….1830
49.10 – Service Information Recycling of diesel particulate filters (si49.10-p-0007a)….1831
54_Electrical System, Equipment & Instruments….1832
54.00 – Deactivate transport mode prior to vehicle delivery (ar54.00-p-0001a)….1843
54.00 – Forms Passenger cars Electrical system, equipment and instruments (of54.00-z-3999az)….1845
54.00 – Overview of system components for driver assistance systems (gf54.00-p-9998fqm)….1846
54.00 – Overview of system components of parking assistance systems (gf54.00-p-9997fq)….1858
54.00 – Overview of system components of parking assistance systems (gf54.00-p-9997fqm)….1865
54.00 – Safety information Electrical system, equipment and instruments (as54.00-z-9999zz)….1872
54.00 – Service Information Transport mode (si54.00-p-0004a)….1873
54.00 – Table of contents for function description of driver assistance systems (gf54.00-p-0998fqm)….1875
54.00 – Table of contents for function description of parking assistance systems (gf54.00-p-0997fq)….1876
54.00 – Table of contents for function description of parking assistance systems (gf54.00-p-0997fqm)….1877
54.00 – Technical modifications Passenger cars Electrical system, equipment and instruments (bt54.00-z-9999az)….1878
54.00 – Test and adjustment values Passenger cars Electrical system, equipment and instruments (be54.00-z-9999az)….1879
54.00 – Tightening torques Passenger cars Electrical system, equipment and instruments (ba54.00-z-9999az)….1880
54.10 – Charge battery (ar54.10-p-1130cw)….1881
54.10 – Check battery condition before vehicle delivery (ar54.10-p-1132a)….1883
54.10 – Check condition of additional battery (ar54.10-p-1128ew)….1884
54.10 – Check condition of battery (ar54.10-p-1129cw)….1886
54.10 – Check wiring harness for battery sensor (sm54.10-p-0005a)….1888
54.10 – Disconnect_connect battery ground line (ar54.10-p-0003ew)….1890
54.10 – Disposal of toxic waste, battery (os54.10-p-1000zz)….1893
54.10 – Electrical function schematic for alternator management (pe54.10-p-2064xaa)….1894
54.10 – Electrical function schematic for comfort function shutoff (pe54.10-p-2076xaa)….1895
54.10 – Electrical function schematic for consumer shutoff (pe54.10-p-2066xaa)….1896
54.10 – Electrical function schematic for dynamic idle speed increase (pe54.10-p-2063xaa)….1897
54.10 – Electrical function schematic for energy management for engine start_stop (pe54.10-p-2070xaa)….1898
54.10 – Electrical function schematic for no-load current management (pe54.10-p-2074xaa)….1899
54.10 – Initial filling of battery (ar54.10-p-0001z)….1900
54.10 – Maintaining on-board electrical system voltage when performing test and diagnosis work on vehicle (ar54.10-p-1127cw)….1901
54.10 – Overview – Check condition of battery (ap54.10-p-5449u)….1903
54.10 – Overview of energy management system components (gf54.10-p-9990fq)….1904
54.10 – Remove_install 12V socket at front of vehicle interior (ar54.10-p-1003ew)….1905
54.10 – Remove_install 12V socket of rear center console (ar54.10-p-1004ew)….1907
54.10 – Remove_install additional battery (ar54.10-p-0007es)….1908
54.10 – Remove_install additional battery (ar54.10-p-0007ew)….1911
54.10 – Remove_install battery (ar54.10-p-0005ew)….1913
54.10 – Remove_install battery sensor (ar54.10-p-0002ew)….1915
54.10 – Remove_install cigarette lighter (ar54.10-p-0030ew)….1917
54.10 – Remove_install voltage dip limiter (ar54.10-p-0014el)….1919
54.10 – Service Information Battery maintenance (si54.10-p-0024a)….1920
54.10 – Service Information Battery tester (si54.10-z-0023a)….1921
54.10 – Service Information Charge battery (si54.10-p-0018a)….1922
54.10 – Service Information bulletin Battery test and inspection (si54.10-p-0017a)….1923
54.10 – Table of contents for function description of energy management (gf54.10-p-0990fq)….1924
54.15 – Fuse and relay box, as-built configuration (gf54.15-p-0800fq)….1925
54.15 – Remove_install additional battery relay (ar54.15-p-2000ew)….1927
54.15 – Remove_install front prefuse box (ar54.15-p-1330ew)….1930
54.15 – Remove_install pyrofuse electrical connector (ar54.15-p-1100ew)….1933
54.15 – Service Information Encoding of electrical fuses (si54.15-s-0008a)….1935
54.15 – Wiring diagram for fuse box (F1_1) (pe54.15-p-2108xaa)….1936
54.15 – Wiring diagram of front backup fuse box (F32) (pe54.15-p-2502xaa)….1937
54.18 – Connector separation point wiring diagram (pe54.18-p-2300xaa)….1938
54.18 – Connector separation point wiring diagram (pe54.18-p-2300xab)….1939
54.18 – Connector separation point wiring diagram (pe54.18-p-2300xac)….1940
54.18 – Connector separation point wiring diagram (pe54.18-p-2300xad)….1941
54.18 – Connector separation point wiring diagram (pe54.18-p-2300xae)….1942
54.18 – Connector separation point wiring diagram (pe54.18-p-2300xaf)….1943
54.18 – Connector separation point wiring diagram (pe54.18-p-2300xag)….1944
54.18 – Repair squib wiring harness for Supplemental Restraint System (SRS) (ar54.18-p-0600a)….1945
54.18 – Service Information Damage code for electrical components (si54.18-z-0012a)….1947
54.18 – Service Information bulletin Retrofit marten repeller on electrical lines (si54.18-p-0007a)….1949
54.18 – Service information on complaints regarding cable harnesses (si54.18-p-0001d)….1950
54.21 – Install instrument cluster control unit software (sm54.21-p-0033c)….1951
54.21 – Programming of control units (ar54.21-p-0014y)….1952
54.21 – Programming of control units (ar54.21-p-0014z)….1953
54.21 – Remove_install SAM control unit with fuse and relay box in trunk (ar54.21-p-1258ew)….1954
54.21 – Remove_install left front SAM control unit with fuse and relay box (ar54.21-p-1260cw)….1957
54.21 – Remove_install multifunction camera (ar54.21-p-3000ew)….1959
54.21 – Remove_install upper control panel control unit (ar54.21-p-1262cy)….1961
54.21 – Replace rear SAM control unit with fuse and relay module (code 1412P54C64) (sm54.21-p-0093a)….1963
54.21 – Replace upper control panel control unit (sm54.21-p-0047a)….1964
54.21 – SCAN coding of control units (ar54.21-p-0015x)….1965
54.21 – Service Information Initial startup of steering column tube module (si54.21-p-0021a)….1966
54.21 – Service Information Malfunctions due to other-make installations (si54.21-p-0007a)….1967
54.21 – Service Information Offline process for control unit initial startup & SCN coding as of DVD 07_2012 (si54.21-p-0010a)….1968
54.21 – Service Information Reimbursement of additional work in event of programming abort (si54.21-p-0039a)….1969
54.21 – Service Information SAM control unit diagnosis procedure (si54.21-p-0034a)….1970
54.21 – Wiring diagram _ rear SAM control unit with fuse and relay module (N10_2) (pe54.21-p-2108xaa)….1971
54.21 – Wiring diagram _ rear SAM control unit with fuse and relay module (N10_2) (pe54.21-p-2108xab)….1972
54.21 – Wiring diagram _ rear SAM control unit with fuse and relay module (N10_2) (pe54.21-p-2108xac)….1973
54.21 – Wiring diagram _ rear SAM control unit with fuse and relay module (N10_2) (pe54.21-p-2108xad)….1974
54.21 – Wiring diagram _ rear SAM control unit with fuse and relay module (N10_2) (pe54.21-p-2108xae)….1975

98.00 – Use of paint cleaners (ap98.00-p-0637a)….3245
98.00 – Use of polish (ap98.00-p-0639a)….3246
98.20 – Painting plastic detachable body components (ar98.20-p-0685a)….3247
98.20 – Service information Paint repairs and repair work on plastic parts (si98.20-z-0002a)….3248
98.30 – Cleaning and care of MB vehicle paintwork (ap98.30-p-8070a)….3250
98.30 – Service Information Polish and care products for vehicle conditioning (si98.30-p-0001a)….3252
99_Printed Matter….3253
99.00 – Safety information Publications (as99.00-z-9999zz)….3254
99.00 – Technical modifications Passenger cars Publications (bt99.00-z-9999az)….3255
99.00 – Tightening torques Passenger cars Publications (ba99.00-z-9999az)….3256
99.20 – Body exposure Passenger vehicles incl. cross country vehicles (wb6516lit7490z)….3257
99.20 – Center section, Rear end Passenger vehicles incl. cross country vehicles (wb6516lit7501z)….3261
99.20 – Fault code documentation Passenger cars and Off Road Vehicles (wb6516lit7481z)….3265
99.20 – Front end Passenger cars and cross country vehicles (wb6516lit7500z)….3267
99.20 – Test Sheet Passenger Cars (wb6516lit7438z)….3270

Mercedes-Benz CLS-Class (C218) Repair Service Manual


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