Complete service repair manual with Electrical Wiring Diagrams for Mercedes-Benz CLS-Class (C219), with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Mercedes-Benz CLS-Class (C219) workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Mercedes-Benz CLS-Class (C219) Repair Service Manual 2004-2010.pdf
PRODUCT DETAILS:
Total Pages: 3,032 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
CLS 280, CLS 300, CLS 350, CLS 350 CGI, CLS 500, CLS 550, CLS 55 AMG, CLS 63 AMG, CLS 320 CDI, CLS 350 CDI, CLS 350 CDI Grand Edition, CLS 55 AMG, CLS 63 AMG
TABLE OF CONTENTS
00_Overall Vehicle….3
00.00 – 000 588 03 90 00 Extractor link arm (ws00.00-p-0037b)….13
00.00 – 000 588 04 90 00 Hose grommet (ws00.00-p-0035b)….14
00.00 – 000 588 05 80 00 Pit lift (ws00.00-p-0248b)….15
00.00 – 000 588 05 90 00 Clamping grommet (ws00.00-p-0036b)….16
00.00 – 000 589 00 21 00 Test box (ws00.00-p-0034b)….17
00.00 – 000 589 01 10 00 Torx bit set (ws00.00-n-0001z)….18
00.00 – 000 589 01 40 00 Bracket (ws00.00-p-0244z)….19
00.00 – 000 589 10 99 00 Tool kit (ws00.00-p-0030z)….20
00.00 – 000 589 25 33 00 Internal extractor (ws00.00-n-0050z)….21
00.00 – 000 589 28 33 00 Puller dia. 28-37 mm (ws00.00-n-3026z)….22
00.00 – 000 589 29 33 00 Internal extractor (ws00.00-n-3027z)….23
00.00 – 000 589 30 16 00 Hexagon ratchet, 10 mm (ws00.00-p-0002z)….24
00.00 – 000 589 31 16 00 Hexagon ratchet, 13 mm (ws00.00-p-0003z)….25
00.00 – 000 589 32 16 00 Hexagon ratchet, 17 mm (ws00.00-p-0004z)….26
00.00 – 000 589 33 33 00 Counter stay (ws00.00-n-0051z)….27
00.00 – 000 589 35 33 00 Countersupport (ws00.00-n-3033z)….28
00.00 – 000 589 40 37 00 Clamp (ws00.00-n-0005z)….29
00.00 – 000 589 40 37 00 Clamp (ws00.00-p-0005z)….30
00.00 – 000 589 49 98 00 Oil sample container (ws00.00-p-0263b)….31
00.00 – 000 589 54 37 00 Clamp (ws00.00-p-0006z)….32
00.00 – 000 589 65 33 00 Puller (ws00.00-p-0007z)….33
00.00 – 000 589 67 21 00 Torque wrench (ws00.00-p-0008z)….34
00.00 – 000 589 68 33 00 Internal extractor (ws00.00-n-3030z)….35
00.00 – 000 589 75 03 00 Box wrench bit (ws00.00-p-0009z)….36
00.00 – 000 589 76 03 00 Box wrench (ws00.00-p-0010z)….37
00.00 – 000 589 87 33 00 Gripper (ws00.00-n-3054z)….38
00.00 – 000 589 89 33 00 Puller (ws00.00-n-3022z)….39
00.00 – 001 589 00 16 00 Adapter coupling (ws00.00-p-0120z)….40
00.00 – 001 589 03 91 00 Set of protective covers (ws00.00-p-3069b)….41
00.00 – 001 589 51 21 00 Torque wrench (ws00.00-p-0012z)….42
00.00 – 001 589 53 21 00 Dial gage (ws00.00-n-0013z)….43
00.00 – 001 589 66 21 00 Torque wrench (ws00.00-n-0015z)….44
00.00 – 001 589 67 21 00 Torque wrench (ws00.00-n-0016z)….45
00.00 – 001 589 72 21 00 Torque wrench (ws00.00-p-0017z)….46
00.00 – 001 589 73 21 00 Hand vacuum pump (ws00.00-p-0018z)….47
00.00 – 001 589 74 21 00 Torque wrench (ws00.00-n-0019z)….48
00.00 – 001 589 75 21 00 Torque wrench (ws00.00-n-3049b)….49
00.00 – 001 589 76 09 00 External torx set (ws00.00-n-0020z)….50
00.00 – 001 589 81 09 00 Set of flexible head wrenches (ws00.00-p-0251b)….51
00.00 – 001 589 81 21 00 Torque screwdriver (ws00.00-n-0021z)….52
00.00 – 001 589 86 21 00 Torque wrench (ws00.00-p-0060z)….53
00.00 – 001 589 87 21 00 Torque wrench (ws00.00-p-0119z)….54
00.00 – 003 589 05 09 00 Torque tool set (ws00.00-n-0261a)….55
00.00 – 003 589 06 09 00 Plug-in wrench (ws00.00-p-0262a)….56
00.00 – 100 589 02 59 00 Adapter (ws00.00-p-0022z)….57
00.00 – 110 589 03 59 00 Mounting wedge (ws00.00-p-0274k)….58
00.00 – 112 589 00 25 00 Squeeze gun (ws00.00-p-0052z)….59
00.00 – 116 589 02 07 00 Screwdriver, 5 mm (ws00.00-n-0023z)….60
00.00 – 116 589 03 07 00 T-handle Allen wrench (ws00.00-p-0024z)….61
00.00 – 117 589 02 07 00 Pin box wrench (ws00.00-p-0054z)….62
00.00 – 123 589 00 16 00 Extension (ws00.00-p-0025z)….63
00.00 – 123 589 02 09 00 Socket (ws00.00-p-0026z)….64
00.00 – 123 589 02 10 00 Allen wrench socket (ws00.00-p-0027z)….65
00.00 – 123 589 03 09 00 Socket (ws00.00-p-0028z)….66
00.00 – 163 589 03 43 00 Press (ws00.00-p-0057z)….67
00.00 – 171 589 01 31 00 Vehicle hoist securing tool (ws00.00-p-0282z)….68
00.00 – 198 589 00 09 00 Flexible head wrench socket (ws00.00-p-0032z)….69
00.00 – 210 589 00 71 00 Hand pump (ws00.00-p-0280z)….70
00.00 – 211 589 01 99 00 Wiring harness repair kit (ws00.00-p-0273b)….71
00.00 – 220 589 05 99 00 Electrical connection kit (ws00.00-p-0279z)….72
00.00 – 363 589 02 21 00 Dial indicator holder (ws00.00-p-0033z)….73
00.00 – Forms Passenger cars Overall vehicle (of00.00-z-3999az)….74
00.00 – Overview of innovations_changes 03_2007 (sn00.00-p-1044j)….75
00.00 – Overview of innovations_changes 03_2008 (sn00.00-p-1040j)….76
00.00 – Overview of innovations_changes 06_2006 (sn00.00-p-1047j)….77
00.00 – Overview of innovations_changes 06_2007 (sn00.00-p-1043j)….84
00.00 – Overview of innovations_changes 06_2008 (sn00.00-p-1039j)….85
00.00 – Overview of innovations_changes 06_2009 (sn00.00-p-1036j)….86
00.00 – Overview of innovations_changes 09_2006 (sn00.00-p-1046j)….87
00.00 – Overview of innovations_changes 12_2005 (sn00.00-p-1049n)….88
00.00 – Overview of innovations_changes 12_2007 (sn00.00-p-1041j)….89
00.00 – Overview of new products_features_modifications 03_2006 (sn00.00-p-1048j)….90
00.00 – Overview of new products_features_modifications 06_2005 (sn00.00-p-1051n)….91
00.00 – Overview of new products_features_modifications 09_2007 (sn00.00-p-1042j)….93
00.00 – Overview of new products_features_modifications 12_2006 (sn00.00-p-1045j)….96
00.00 – Safety information Overall vehicle (as00.00-z-9999zz)….97
00.00 – Service Information AMG After Sales Portal (si00.00-p-0125a)….100
00.00 – Service Information Exclusion of liability for third-party retrofits (si00.00-p-0025a)….101
00.00 – Service Information Identification of fine dust badge for vehicles not registered in Germany (si00.00-p-0082a)….102
00.00 – Service Information Innovations_modifications Passenger cars September 2006 (si00.00-p-0104a)….103
00.00 – Service Information Innovations_modifications Passenger cars September 2007 (si00.00-p-0110a)….104
00.00 – Service Information Innovations_modifications passenger cars December 2005 (si00.00-p-0101a)….106
00.00 – Service Information Innovations_modifications passenger cars December 2007 (si00.00-p-0112a)….107
00.00 – Service Information Innovations_modifications passenger cars June 2005 (si00.00-p-0100a)….108
00.00 – Service Information New operation number structure for diagnosis jobs (si00.00-p-0051a)….111
00.00 – Service Information New products_new features_modifications – passenger cars (June 2007) (si00.00-p-0107a)….115
00.00 – Service Information New products_new features_modifications – passenger cars (June 2009) (si00.00-p-0119a)….117
00.00 – Service Information Operation items for test drives (si00.00-p-0009a)….120
00.00 – Service Information Processing of warranty and goodwill claims (si00.00-p-0116a)….122
00.00 – Service Information QR code for rescue forces (si00.00-p-0089a)….123
00.00 – Service information Important notes on the use of various vehicle systems and components (si00.00-p-0500a)….124
00.00 – Service information New damage code (si00.00-z-0038a)….127
00.00 – Service information New products_features _ modifications – passenger cars (March 2007) (si00.00-p-0106a)….128
00.00 – Service information New update concept for diagnosis applications (si00.00-z-0004a)….129
00.00 – Service information Passenger car new products and features_modifications, April 2008 (si00.00-p-0113a)….130
00.00 – Sheet of drawings on paint damage Passenger cars, Model des. 129, 140, 202, 210 (wb6516lit7423z)….131
00.00 – Tightening torques Passenger cars Overall vehicle (ba00.00-z-9999az)….133
00.01 – Certificates (of00.01-z-1999zz)….134
00.01 – Forms (of00.01-z-3999zz)….135
00.01 – Introduction of WIS Service Media (sn00.01-z-0012a)….136
00.01 – Service Information Content and application of data mediums Telematics CD_DVD, Regio DVD and Digital Owner‘s Manual DVD (si00.01-p-0014a)….138
00.01 – Service Information Damage or breakdown case in international traffic (si00.01-z-0031a)….139
00.01 – Service Information Invoicing of quick test (si00.01-p-0006a)….140
00.01 – Service Information SDconnect rechargeable battery (si00.01-p-0003a)….141
00.01 – Service Information Structure of the new operation numbers for SmallRepair in ASRA [operation texts, standard texts, flat rates and work units] (si00.01-z-0001a)….142
00.01 – Service Information Synonym search – New functionality in WIS (si00.01-z-0036a)….143
00.01 – Service Information Trouble diagnosis bulletins (AF) publication type not applicable (si00.01-z-0029a)….144
00.01 – Service Information WIS Service Media (si00.01-z-0012a)….145
00.01 – Service Information bulletin Use of basic operations (G) and linked operations (V) (si00.01-p-0024a)….146
00.01 – Service-Information Xentry Support & Feedback in WIS net (si00.01-z-0030a)….147
00.10 – Check gear capacity (ar00.10-p-1010a)….150
00.10 – Full vehicle model and equipment installation summary, as-built configuration (gf00.10-p-0801p)….153
00.10 – Service Information Vehicle identification plate orders (si00.10-p-0003b)….154
00.10 – Table of contents for retrofitting and converting accessories (az00.10-p-1000ddz)….155
00.10 – Table of contents for retrofitting and converting special equipment (an00.10-p-1000txz)….156
00.19 – 000 589 13 99 00 Wiring harness repair kit, basic (ws00.19-p-0007b)….157
00.19 – 220 589 01 99 00 Wiring harness repair kit (ws00.19-p-0009b)….158
00.19 – 220 589 02 99 00 Wiring harness repair kit (ws00.19-p-0002b)….161
00.19 – 220 589 03 99 00 Positioning mount with quick-release fitting (ws00.19-p-0003b)….163
00.19 – 220 589 04 99 00 Wiring harness repair kit, supplement (ws00.19-p-0006b)….164
00.19 – 930 589 00 99 00 Wiring harness repair kit, supplement (ws00.19-n-0004b)….165
00.19 – Extended vehicle network (GVN) function description table of contents (gf00.19-p-0999tx)….166
00.19 – General repair methods for wiring harness (ar00.19-p-0100a)….167
00.19 – Overall network (GVN) function description table of contents (gf00.19-p-0999txm)….171
00.19 – Overview of system components for overall network (GVN), component description (gf00.19-p-9996tx)….172
00.19 – Overview of system components for overall network (GVN), component description (gf00.19-p-9996txm)….175
00.19 – Perform basic programming (ar00.19-p-0200tx)….177
00.19 – Removing contacts from plugs and connectors (ar00.19-p-0120a)….178
00.19 – Repair wiring harness as per specified repair method (ar00.19-p-0001a)….183
00.20 – Active service system (ASSYST PLUS), contents, function description (gf00.20-p-0996tx)….185
00.20 – Check all visible parts for leaks and damage (ap00.20-p-0053tx)….186
00.20 – Check all visible parts in engine compartment for damage and leaks (ap00.20-p-0055ew)….188
00.20 – Check all visible parts of vehicle underside for damage and leaks (ap00.20-p-0054ew)….190
00.20 – Completing steps for vehicle handover for ASSYST PLUS (ar00.20-p-0005t)….193
00.20 – Inspect chassis and load-bearing body parts for damage and corrosion (ap00.20-p-0090sx)….194
00.20 – Maintenance (ap00.20-p-0000e)….196
00.20 – OVERVIEW for service sheet (ap00.20-p-1228d)….198
00.20 – OVERVIEW for service sheet (ap00.20-p-1228ty)….203
00.20 – Overview of operations not controlled via workshop code (ap00.20-p-0047u)….209
00.20 – Overview of system components for the Active Service System (ASSYST PLUS), location_task_design_function (gf00.20-p-9996tx)….210
00.20 – Plus package service items, general view (ap00.20-p-0048u)….211
00.20 – Read out maintenance data from instrument cluster and reset service indicator (ap00.20-p-0043t)….212
00.20 – Read out maintenance data from instrument cluster and reset service indicator, general view (ap00.20-p-0049u)….213
00.20 – Reset service indicator (ap00.20-p-0042tx)….214
00.20 – Reset service indicator to previous service (ap00.20-p-0044ac)….215
00.20 – SERVICE OVERVIEW for ASSYST PLUS (ap00.20-p-1205d)….216
00.20 – Service Information Additional information on introduction of reception report (si00.20-p-0038a)….221
00.20 – Service Information Automatic transmission fluid change (si00.20-p-0022a)….223
00.20 – Service Information Filling of AdBlue during service (si00.20-p-0004a)….224
00.20 – Service Information Forms for delivery and hand-over inspections, inspections and checks in information type AP (si00.20-p-0044a)….226
00.20 – Service Information Introduction of maintenance reception report for all model series (si00.20-p-0013a)….227
00.20 – Service Information Revised contents of service sheets (si00.20-p-0026a)….234
00.20 – Service Information bulletin Discontinuation of final acceptance sticker in service booklet (si00.20-p-0031a)….235
00.20 – Service information Digital Service Booklet Confirmation of maintenance operations in WIS service sheet (si00.20-p-0034a)….236
00.20 – Service information New maintenance documentation with the Digital Service Booklet (DSB) system (si00.20-p-0030a)….239
00.20 – Service information annual brake fluid change (si00.20-p-0023a)….241
00.20 – Spring Inspection (ap00.20-p-0081a)….242
00.20 – Travel inspection (ap00.20-p-0080a)….245
00.20 – Used car check (Young Stars) (ap00.20-p-0085a)….248
00.20 – Used car check (ap00.20-p-0084a)….254
00.20 – Winter Inspection (ap00.20-p-0082a)….259
00.30 – System component overview, system diagnosis component description (gf00.30-p-9998tx)….262
00.30 – Table of contents, function description for system diagnosis (gf00.30-p-0999tx)….263
00.40 – Directory of additional operating fluids (bb00.40-p-0300zz)….264
00.40 – General list (bb00.40-p-0000zz)….265
00.40 – List of fuels (bb00.40-p-0100zz)….266
00.40 – List of lubricants (bb00.40-p-0200zz)….267
00.40 – Search aid for Specifications for Operating Fluids (bb00.40-p-0900a)….268
00.40 – Service Information Exclusive use of Mercedes-Benz lubricants in warranty and goodwill cases (si00.40-p-0009a)….272
00.40 – Service Information bulletin Specifications for Operating Fluids for automatic transmission (si00.40-p-0014a)….273
00.40 – Service information Dying of windshield washer fluid concentrate (si00.40-z-0006a)….275
00.45 – Auxiliary repair materials (br00.45-z-0999zz)….276
00.45 – Service Information Body adhesive (si00.45-p-0003a)….277
00.45 – Service Information Multipurpose metal grease (si00.45-p-0004a)….278
00.45 – Service Information Service kit for rectifying squeaking, creaking and tearing noises (si00.45-p-0002a)….279
00.60 – Lift_jack up vehicle (ar00.60-p-1000tx)….280
00.60 – Secure vehicle on vehicle lift (ar00.60-p-0100tx)….281
01_Complete Engine, Crankcase Ventilation, Cylinder Head, Crankcase….282
01.00 – 000 588 00 31 00 Assembly stand (ws01.00-n-3028b)….285
01.00 – 000 588 00 62 00 Load tilter (ws01.00-p-0102b)….286
01.00 – 000 588 01 21 00 Endoscope (ws01.00-p-0097b)….287
01.00 – 000 588 03 62 00 Lifting platform (ws01.00-p-0091a)….288
01.00 – 000 588 04 62 00 Removal fixture (ws01.00-n-3014b)….289
01.00 – 000 588 11 62 00 Major assembly mount (ws01.00-p-0092b)….290
01.00 – 000 589 01 25 00 Hand pressure gun (ws01.00-n-3060b)….291
01.00 – 001 589 00 91 00 Set of protective covers (ws01.00-n-0110b)….292
01.00 – 001 589 01 91 00 Set of protective covers (ws01.00-p-0111b)….293
01.00 – 001 589 02 91 00 Set of protective covers (ws01.00-n-0112b)….294
01.00 – 001 589 76 21 00 Compression tester (ws01.00-p-0004a)….295
01.00 – 001 589 77 21 00 Compression recorder (ws01.00-p-0005a)….296
01.00 – 003 589 03 37 00 Hose clamp pliers (ws01.00-p-0113b)….297
01.00 – 111 589 00 91 00 Connector (ws01.00-n-0018b)….298
01.00 – 124 589 36 63 00 Adapter line (ws01.00-p-0031a)….299
01.00 – 240 589 00 61 00 Engine lifting device (ws01.00-p-0104c)….300
01.00 – 271 589 00 43 00 Installation tool (ws01.00-p-0120b)….301
01.00 – 272 589 00 91 00 Threaded adapter (ws01.00-p-0125b)….302
01.00 – 272 589 01 40 00 Press-on tool (ws01.00-p-0122b)….303
01.00 – 273 589 00 43 00 Insertion tool (ws01.00-p-0152b)….304
01.00 – 278 589 00 40 00 Lifting eye (ws01.00-p-0158b)….305
01.00 – 452 589 01 99 00 Repair tools for valves (ws01.00-p-0108c)….306
01.00 – 601 589 00 10 00 Screwdriver bit (ws01.00-p-0033b)….307
01.00 – Cleaning and preserving engine and engine compartment (ap01.00-p-1000zz)….308
01.00 – Disconnect_connect engine wiring harness (ar01.00-p-2410ty)….309
01.00 – Forms Passenger cars Complete engine, crankcase ventilation, cylinder head , crankcase (of01.00-z-3999az)….311
01.00 – Inspect cylinders for leaks (ar01.00-p-1300ty)….312
01.00 – Inspect cylinders with a light probe (ar01.00-p-0200ty)….314
01.00 – Service information Cylinder barrel evaluation (si01.00-p-0004a)….315
01.00 – Technical modifications Passenger cars Complete engine, crankcase ventilation, cylinder head , crankcase (bt01.00-z-9999az)….316
01.00 – Test and adjustment values Passenger cars Complete engine, crankcase ventilation, cylinder head , crankcase (be01.00-z-9999az)….317
01.00 – Testing compression pressure (ar01.00-p-1200b)….319
01.00 – Testing compression pressure (ar01.00-p-1200ty)….322
01.00 – Tightening torques Passenger cars Complete engine, crankcase ventilation, cylinder head , crankcase (ba01.00-z-9999az)….324
01.10 – Crank engine with starter (ar01.10-p-0110ty)….326
01.10 – Remove_install engine (ar01.10-p-2400ty)….328
01.10 – Service Information Cleaning sealing surfaces (si01.10-p-0004a)….337
01.10 – Service Information Standardized procedure for complaints on the engine (si01.10-p-0001a)….338
01.20 – Remove_install cover for crankcase ventilation (ar01.20-p-0003a)….340
01.20 – Remove_install cylinder head cover (ar01.20-p-5014b)….342
01.20 – Remove_install cylinder head cover (ar01.20-p-5014tz)….345
01.30 – Remove_install cylinder head (ar01.30-p-5800tz)….347
01.30 – Repairing spark plug thread (ar01.30-p-5440ty)….353
01.30 – Service Information Remove operation items for cylinder head; assemble temporarily depending on findings (si01.30-s-0006a)….355
01.40 – Measure cylinder bores (ar01.40-p-9202ty)….356
01.40 – Measuring, boring and honing cylinder bores (ar01.40-p-9201aa)….358
01.40 – Remove_install end cover (ar01.40-p-8913ty)….366
01.40 – Remove_install timing case cover (ar01.40-p-8000ty)….368
01.45 – Remove_install bottom part of oil pan (ar01.45-p-7555ty)….373
01.45 – Remove_install oil pan (ar01.45-p-7500ty)….377
03_Crank Assembly….380
03.00 – 000 589 04 14 00 Tensioning strap (ws03.00-p-0001c)….381
03.00 – 000 589 20 21 00 Hardness tester (ws03.00-p-0002c)….382
03.00 – 000 589 51 37 00 Pliers (ws03.00-p-0005c)….383
03.00 – 001 589 32 21 00 Dial gage (ws03.00-p-0007b)….384
03.00 – 001 589 65 09 00 Socket wrench bit (ws03.00-p-0006b)….385
03.00 – 112 589 02 09 00 Socket (ws03.00-p-0109b)….386
03.00 – 112 589 03 40 00 Retaining lock (ws03.00-p-0037b)….387
03.00 – 112 589 07 40 00 Counterholder (ws03.00-p-0102b)….388
03.00 – 119 589 01 14 00 Sleeve (ws03.00-p-0022b)….389
03.00 – 230 589 00 40 00 Counterholder (ws03.00-p-0068b)….390
03.00 – 272 589 00 14 00 Insertion tool (ws03.00-p-0090b)….391
03.00 – Technical modifications Passenger cars Crank assembly (bt03.00-z-9999az)….392
03.00 – Test and adjustment values Passenger cars Crank assembly (be03.00-z-9999az)….393
03.00 – Tightening torques Passenger cars Crank assembly (ba03.00-z-9999az)….395
03.10 – Remove_install piston (ar03.10-p-7021ty)….397
03.10 – Remove_install piston rings (ar03.10-p-7311ty)….400
03.20 – Remove_install crankshaft (ar03.20-p-4351ty)….402
03.20 – Replace front crankshaft radial sealing ring (ar03.20-p-3000ty)….405
03.20 – Replace rear crankshaft radial seal (ar03.20-p-3063ty)….407
03.30 – Remove_install belt pulley_vibration damper (ar03.30-p-1600ty)….409
03.30 – Remove_install flywheel _ drive plate (ar03.30-p-8001ty)….411
03.30 – Removing_installing the retaining lock for crankshaft _ ring gear (ar03.30-p-5000ty)….413
03.30 – Service Information Drive plate (si03.30-p-0003a)….414
05_Engine Timing….415
05.00 – 000 589 10 68 00 Cylinder brush (ws05.00-p-0002c)….418
05.00 – 111 589 25 61 00 Valve assembly tools kit (ws05.00-p-3137ba)….419
05.00 – 116 589 01 34 00 Threaded bolt (ws05.00-n-0083b)….420
05.00 – 116 589 06 63 00 Magnetic rod (ws05.00-p-0088b)….421
05.00 – 116 589 20 33 00 Impact extractor (ws05.00-n-0089b)….422
05.00 – 119 589 00 43 00 Drift (ws05.00-n-0098b)….423
05.00 – 210 589 00 40 00 Magnetic pin (ws05.00-n-0155b)….424
05.00 – 271 589 00 59 00 Assembly tool (ws05.00-p-0202c)….425
05.00 – 271 589 01 63 00 Assembly inserts (ws05.00-p-0215c)….426
05.00 – 271 589 02 40 00 Assembly link (ws05.00-p-0238c)….427
05.00 – 271 589 02 63 00 Assembly inserts (ws05.00-p-0216c)….428
05.00 – 271 589 09 63 00 Assembly element (ws05.00-p-0228b)….429
05.00 – 271 589 10 63 00 Thrust spindle (ws05.00-p-0232c)….430
05.00 – 272 589 00 10 00 Torx screwdriver bit T60 (ws05.00-p-0259b)….431
05.00 – 272 589 00 39 00 Rivet press tool (ws05.00-p-0223b)….432
05.00 – 272 589 00 61 00 Depressor (ws05.00-p-0233b)….433
05.00 – 272 589 00 63 00 Assembly inserts (ws05.00-p-0224b)….434
05.00 – 272 589 01 63 00 Guide (ws05.00-p-0222b)….435
05.00 – 272 589 03 63 00 Assembly link (ws05.00-p-0227b)….436
05.00 – 273 589 00 61 00 Depressor (ws05.00-p-0256b)….437
05.00 – 278 589 01 63 00 Assembly insert (ws05.00-p-0273c)….438
05.00 – 602 589 00 39 00 Riveting tool (ws05.00-p-0162c)….439
05.00 – 602 589 00 98 00 Case (ws05.00-p-0158c)….440
05.00 – 602 589 02 33 00 Chain separating tool (ws05.00-p-0159c)….441
05.00 – 602 589 02 40 00 Assembly links (ws05.00-p-0171c)….442
05.00 – 602 589 05 63 00 Pressure screw (ws05.00-p-0161c)….443
05.00 – 604 589 00 43 00 Drift (ws05.00-p-0114b)….444
05.00 – 605 589 00 33 00 Puller (ws05.00-p-0154b)….445
05.00 – 606 589 00 37 00 Pliers (ws05.00-p-0116b)….446
05.00 – 642 589 00 33 00 Riveting tool (ws05.00-p-0260c)….447
05.00 – Removing_installing the hydraulic valve clearance compensation elements (ar05.00-p-2011ty)….448
05.00 – Safety information Engine timing (as05.00-z-9999zz)….449
05.00 – Technical modifications Passenger cars Engine timing (bt05.00-z-9999az)….450
05.00 – Test and adjustment values Passenger cars Engine timing (be05.00-z-9999az)….451
05.00 – Tightening torques Passenger cars Engine timing (ba05.00-z-9999az)….453
05.10 – Check the engine valve timing (ar05.10-p-6858ty)….454
05.10 – Remove_install chain tensioner (ar05.10-p-7800ty)….456
05.10 – Remove_install slide rail in timing case cover (ar05.10-p-8484ty)….458
05.10 – Replacing timing chain (ar05.10-p-7601aa)….459
05.10 – Replacing timing chain (ar05.10-p-7601ty)….462
05.20 – Remove_install camshaft bearing bridge (ar05.20-p-7103ty)….465
05.20 – Remove_install camshafts (ar05.20-p-6992ty)….467
05.20 – Remove_install rocker arms (ar05.20-p-2340au)….469
05.20 – Removing_installing the rocker arm shaft (ar05.20-p-2350au)….472
05.20 – Removing_installing the rocker arm spindle (ar05.20-p-2350ty)….474
05.20 – Setting basic position of camshafts (ar05.20-p-6020ty)….476
05.30 – Check, remove, install valve guides (ar05.30-p-3731ty)….479
05.30 – Machining valve seat rings (ar05.30-p-4511ty)….481
05.30 – Remove_install valve springs and _ or valve stem seals (ar05.30-p-3500ty)….483
05.30 – Removing_installing valves (ar05.30-p-3511ty)….486
05.30 – Replace valve seat rings (ar05.30-p-3831ty)….488
07_Mixture Formation….490
07.00 – 000 589 00 68 00 Cleaning kit (ws07.00-p-0001c)….492
07.00 – 000 589 68 03 00 Box wrench bit (ws07.00-n-0004a)….493
07.00 – 000 589 68 03 00 Box wrench bit (ws07.00-p-0004b)….494
07.00 – 000 589 69 03 00 Ring wrench bit (ws07.00-p-0088b)….495
07.00 – 103 589 00 21 00 Testing unit (ws07.00-n-0014b)….496
07.00 – 119 589 04 63 00 Pressure hose (ws07.00-p-0024b)….497
07.00 – 266 589 01 63 00 154-pin adapter cable (ws07.00-p-0121b)….498
07.00 – 272 589 02 63 00 4-pin adapter cable (ws07.00-p-0105b)….499
07.00 – 278 589 01 15 00 Drift (ws07.00-p-0154b)….500
07.00 – Certificates Passenger cars Mixture formation (of07.00-z-1999az)….501
07.00 – Exhaust emission test I (ar07.00-p-1000a)….502
07.00 – Forms Passenger cars Mixture formation (of07.00-z-3999az)….503
07.00 – Safety information Mixture formation (as07.00-z-9999zz)….504
07.00 – Service Information Procedure and modifications with damage codification of general complaints about engine running characteristics (si07.00-p-0014a)….505
07.00 – Service Information on fuel consumption measurement (si07.00-p-0004a)….506
07.00 – Technical modifications Passenger cars Mixture formation (bt07.00-z-9999az)….508
07.00 – Test and adjustment values Passenger cars Mixture formation (be07.00-z-9999az)….509
07.00 – Tightening torques Passenger cars Mixture formation (ba07.00-z-9999az)….511
07.03 – Remove_install fuel rail with injectors (ME-SFI) (ar07.03-p-1451ty)….513
07.03 – Removing_installing injectors (ME-SFI) (ar07.03-p-6520ty)….515
07.07 – Removing_installing the hot film mass air flow sensor together with air intake pipe (ar07.07-p-1454ty)….516
07.08 – Remove_install fuel injection system control unit (ar07.08-p-7008ty)….518
07.08 – Service Information SCAN coding (si07.08-p-0002a)….520
07.51 – Remove_install throttle valve actuator (ar07.51-p-1401ty)….521
07.52 – Remove_install heated O2 sensor (ar07.52-p-5303ty)….523
07.61 – C – Diagnosis test equipment 39 – Connecting diagram for rotorless high-voltage distributor Engine 112_113 ME-SFI (dh0c00pm00039x)….525
07.61 – Engine electronics (ME-SFI) fuel injection and ignition system – survey of system components, location_task_design_function (gf07.61-p-9999am)….526
07.61 – ME-SFI fuel injection and ignition system model and component installation survey as-built configuration (gf07.61-p-0801f)….528
07.61 – Motor electronics (ME-SFI) fuel injection and ignition system – survey of system components, location_task_design_function (gf07.61-p-9999bk)….529
07.61 – Motor electronics (ME-SFI) fuel injection and ignition system contents function description (gf07.61-p-0999z)….531
07.61 – Motor electronics (ME-SFI) fuel injection and ignition system survey of system components location_task_design_function (gf07.61-p-9999f)….535
07.61 – Motor electronics (ME-SFI) fuel injection and ignition system, contents of function description (gf07.61-p-0999am)….538
07.61 – Motor electronics (ME-SFI) fuel injection and ignition system, contents of function description (gf07.61-p-0999bk)….540
07.61 – Perform SCN coding on ME-SFI [ME] control unit (sm07.61-p-0001a)….542
08_Electric Drive, Hybrid Drive….543
08.00 – Capacities Passenger cars Electrical drive system (bf08.00-z-9999az)….544
08.00 – Forms Passenger cars Electrical drive system (of08.00-z-3999az)….545
08.00 – Test and adjustment values Passenger cars Electrical drive system (be08.00-z-9999az)….546
08.00 – Tightening torques Passenger cars Electrical drive system (ba08.00-z-9999az)….547
09_Air Intake, Turbocharging….548
09.00 – 273 589 00 91 00 Adapter (ws09.00-p-0014b)….549
09.00 – 611 589 02 21 00 Leaktightness tester (ws09.00-p-0006b)….550
09.00 – Forms Passenger cars Air intake, supercharging (of09.00-z-3999az)….551
09.00 – Technical modifications Passenger cars Air intake, supercharging (bt09.00-z-9999az)….552
09.00 – Test and adjustment values Passenger cars Air intake, supercharging (be09.00-z-9999az)….553
09.00 – Tightening torques Passenger cars Air intake, supercharging (ba09.00-z-9999az)….554
09.10 – Remove_install air cleaner housing (ar09.10-p-1150ty)….556
09.10 – Removing_installing the air cleaner housing (ar09.10-p-1150tz)….557
09.10 – Replace air filter element (ap09.10-p-0980tx)….558
09.10 – Service Information Installation of air filter (si09.10-p-0006a)….559
09.20 – Remove_install intake manifold (ar09.20-p-1310ty)….561
09.41 – Remove_install charge air cooler (ar09.41-p-6817tz)….563
09.41 – Remove_install low temperature radiator (ar09.41-p-6831tz)….565
09.41 – Remove_install top charge air distributor (ar09.41-p-1320tz)….567
09.41 – Removing and installing the circulation pump for the low temperature water circuit (ar09.41-p-6925tx)….569
09.50 – Remove_install air recirculation flap actuator (ar09.50-p-8843t)….571
09.50 – Remove_install compressor (ar09.50-p-4705tz)….573
09.50 – Remove_install compressor belt pulley (ar09.50-p-4787r)….579
09.50 – Remove_install electromagnetic clutch for compressor (ar09.50-p-4786r)….583
13_Air Compressor, Belt Drives….587
13.00 – Technical modifications Passenger cars Air compressor, belt drives (bt13.00-z-9999az)….588
13.00 – Test and adjustment values Passenger cars Air compressor, belt drives (be13.00-z-9999az)….589
13.00 – Tightening torques Passenger cars Air compressor, belt drives (ba13.00-z-9999az)….590
13.20 – List of affected vehicles (sm13.20-p-0004h)….591
13.20 – Replace guide pulley (sm13.20-p-0003a)….592
13.21 – Remove, install poly-V-belt for compressor (ar13.21-p-1202tz)….594
13.22 – Check visible area of poly-V belt for wear (ap13.22-p-1352tz)….595
13.22 – Check visible area of poly-V belt for wear (ap13.22-p-1352z)….596
13.22 – Remove, install poly V-belt (ar13.22-p-1202ty)….597
13.22 – Remove, install poly V-belt (ar13.22-p-1202tz)….598
13.22 – Replacing poly-V-belts (ap13.22-p-1381tz)….600
13.25 – Remove_install poly V-belt tensioning device (ar13.25-p-3200ty)….601
13.25 – Remove_install poly-V-belt tensioning device (ar13.25-p-3200tz)….602
13.25 – Remove_install tensioning device for compressor poly-V-belt (ar13.25-p-3217tz)….603
14_Exhaust Manifold, Engine Brake, Emission Control System….604
14.00 – 000 588 01 71 00 Extraction pump (ws14.00-p-0013b)….605
14.00 – 000 588 08 21 00 Test and measuring kit (ws14.00-p-0012b)….606
14.00 – 103 589 01 39 00 Caulking bolt (ws14.00-n-0001b)….607
14.00 – Capacities Passenger cars Exhaust manifold, engine brake, emission control system (bf14.00-z-9999az)….608
14.00 – Certificates Passenger cars Exhaust manifold, engine brake, emission control system (of14.00-z-1999az)….609
14.00 – Safety information Exhaust manifold, engine brake, emission control system (as14.00-z-9999zz)….610
14.00 – Technical modifications Passenger cars Exhaust manifold, engine brake, emission control system (bt14.00-z-9999az)….611
14.00 – Test and adjustment values Passenger cars Exhaust manifold, engine brake, emission control system (be14.00-z-9999az)….612
14.00 – Tightening torques Passenger cars Exhaust manifold, engine brake, emission control system (ba14.00-z-9999az)….613
14.10 – Remove_install exhaust manifold on right (ar14.10-p-4005ty)….614
14.10 – Remove_install left exhaust manifold (ar14.10-p-3930ty)….617
14.30 – Remove, install air pump (ar14.30-p-7251tz)….620
14.30 – Remove_install air pump (ar14.30-p-7251ty)….622
14.40 – Service Information Fill AdBlue container (si14.40-p-0014a)….623
14.40 – Service Information Return delivery of AdBlue tank (si14.40-p-0023a)….624
15_Electrical System – Engine….625
15.00 – 000 588 03 19 00 Load tester (ws15.00-p-0027b)….627
15.00 – 112 589 01 09 00 Spark plug wrench (ws15.00-p-0016a)….628
15.00 – 124 589 09 63 00 Ohm decade (ws15.00-n-0009c)….629
15.00 – 124 589 09 63 00 Ohm decade (ws15.00-p-0009c)….630
15.00 – 201 589 00 99 00 Electrical connection kit (ws15.00-n-0014c)….631
15.00 – 602 589 00 10 00 Socket wrench (ws15.00-p-0015b)….632
15.00 – Forms Passenger cars Electrical system – engine (of15.00-z-3999az)….633
15.00 – Safety information Electrical system – engine (as15.00-z-9999zz)….634
15.00 – Technical modifications Passenger cars Electrical system – engine (bt15.00-z-9999az)….635
15.00 – Test and adjustment values Passenger cars Electrical system – engine (be15.00-z-9999az)….636
15.00 – Tightening torques Passenger cars Electrical system – engine (ba15.00-z-9999az)….637
15.10 – Remove_install camshaft Hall sensor (ar15.10-p-2000ty)….639
15.10 – Replace spark plugs (ap15.10-p-1580ty)….640
15.10 – Replace spark plugs (ap15.10-p-1580tz)….642
15.10 – Service Information Spark plug connector grease (si15.10-p-0004a)….644
15.12 – Remove_install ignition coils (ar15.12-p-2003ty)….645
15.18 – Check insulation of electrical line, circuit 50 (sm15.18-p-0019a)….647
15.18 – Service Information bulletin Plug coupling for engine wiring harness with safety latch (si15.18-p-0006a)….650
15.30 – Removing and installing the starter (ar15.30-p-7100ty)….651
15.30 – Service Information Return delivery of starter diagnostic data (si15.30-p-0002a)….653
15.40 – Check regulation voltage of alternator (ar15.40-p-5010t)….654
15.40 – Overview of system components On-board electrical system power supply (gf15.40-p-9999a)….657
15.40 – Prerequisites for testing the alternator (ar15.40-p-5009t)….658
15.40 – Removing_installing regulator for alternator (ar15.40-p-5760ty)….660
15.40 – Removing_installing the alternator (ar15.40-p-5032ty)….662
15.40 – Service Information Alternator diagnosis (si15.40-p-0003a)….664
15.40 – Service Information Return of diagnostic data when replacing the alternator or alternator regulator (si15.40-p-0007a)….666
15.40 – Service information Alternator diagnosis (si15.40-p-0003c)….667
15.40 – Service information Information on changing regulator on alternator (si15.40-p-0004a)….668
15.40 – Table of contents for function description On-board electrical system power supply (gf15.40-p-0999a)….669
15.40 – Test alternator fuse (ar15.40-p-5012t)….671
15.40 – Test charging current for alternator (ar15.40-p-5011t)….674
18_Engine Lubrication, Engine Oil Cooling….677
18.00 – 000 588 05 82 00 Oil extraction sensor (ws18.00-p-0027b)….679
18.00 – 000 588 06 82 00 Oil dispenser (ws18.00-p-0026b)….680
18.00 – 103 589 02 09 00 Wrench socket (ws18.00-p-0004a)….681
18.00 – 112 589 00 10 00 Screwdriver hinged bit (ws18.00-p-0019c)….682
18.00 – 120 589 07 21 00 Measuring rod (ws18.00-p-0024b)….683
18.00 – 124 589 07 21 00 Remote thermometer (ws18.00-p-0011b)….684
18.00 – 166 589 00 63 00 Double connection (ws18.00-p-0020b)….685
18.00 – 271 589 02 63 00 Assembly inserts (ws18.00-p-0037c)….686
18.00 – Capacities Passenger cars Engine lubrication, engine oil cooling (bf18.00-z-9999az)….687
18.00 – Check engine oil level using on-board oil dipstick (ap18.00-p-1811mp)….689
18.00 – Check engine oil level with special tool (ap18.00-p-1810mb)….691
18.00 – Check oil pressure (ar18.00-p-1250ty)….694
18.00 – Engine oil and filter change (ap18.00-p-0101gh)….697
18.00 – Engine oil and filter change (ap18.00-p-0101r)….700
18.00 – Forms Passenger cars Engine lubrication, engine oil cooling (of18.00-z-3999az)….703
18.00 – Full overview of engine oils with service intervals according to Mercedes-Benz specifications for operating fluids for gasoline engines in cars (ap18.00-p-1849ub)….704
18.00 – Full overview of engine oils with service intervals according to Mercedes-Benz specifications for operating fluids for gasoline engines in cars (ap18.00-p-1849ubu)….705
18.00 – Measure oil consumption (ar18.00-p-0025av)….706
18.00 – Measure oil consumption (ar18.00-p-0025ty)….708
18.00 – Overview – Check engine oil level (ap18.00-p-1848u)….709
18.00 – Remove_install oil spray nozzles (pistons) (ar18.00-p-4000ty)….710
18.00 – Safety information Engine lubrication, engine oil cooling (as18.00-z-9999zz)….712
18.00 – Service Information Engine oil change (si18.00-p-0011a)….713
18.00 – Service Information Engine oil change (si18.00-p-0011b)….718
18.00 – Service information display and measurement of engine oil level (si18.00-p-0003a)….724
18.00 – Technical modifications Passenger cars Engine lubrication, engine oil cooling (bt18.00-z-9999az)….726
18.00 – Test and adjustment values Passenger cars Engine lubrication, engine oil cooling (be18.00-z-9999az)….727
18.00 – Test sheet for oil consumption test (Weight method) Passenger cars and cross country vehicles (wb6516lit7401z)….729
18.00 – Tightening torques Passenger cars Engine lubrication, engine oil cooling (ba18.00-z-9999az)….731
18.10 – Remove_install oil pressure relief valve (ar18.10-p-5031ty)….733
18.10 – Remove_install oil pump (ar18.10-p-6020ty)….734
18.10 – Replace oil pump chain (ar18.10-p-2140ty)….736
18.20 – Remove_install oil filter housing (ar18.20-p-3471ty)….737
18.20 – Remove_install oil filter housing (ar18.20-p-3471tz)….739
18.30 – Remove_install engine oil cooler (ar18.30-p-1000ty)….741
18.30 – Remove_install engine oil cooler (ar18.30-p-1000tz)….743
18.30 – Remove_install engine oil cooler fan (ar18.30-p-1010tz)….745
18.30 – Remove_install oil-water heat exchanger at oil filter (ar18.30-p-3481ty)….747
18.40 – Remove_install oil dipstick guide tube (ar18.40-p-3510bv)….749
18.40 – Remove_install oil level sensor (ar18.40-p-5111a)….752
18.40 – Remove_install oil level sensor (ar18.40-p-5111ty)….757
20_Engine Cooling System….759
20.00 – 119 589 00 03 00 Box wrench bit (ws20.00-p-0010c)….761
20.00 – 124 589 00 91 00 Test cap (ws20.00-p-0018b)….762
20.00 – 124 589 24 21 00 Pressure pump (ws20.00-p-0016b)….763
20.00 – 210 589 00 91 00 Test cap (ws20.00-p-0017b)….764
20.00 – 210 589 03 63 00 Adapter (ws20.00-p-0019b)….765
20.00 – 285 589 00 21 00 Cooler vacuum filling device (ws20.00-p-0030b)….766
20.00 – 285 589 01 21 00 NTKL Adaption (ws20.00-p-0029b)….767
20.00 – 285 589 02 21 00 Electric vacuum pump (ws20.00-p-1001b)….768
20.00 – Capacities Passenger cars Engine cooling system (bf20.00-z-9999az)….769
20.00 – Coolant circuit as-built condition (gf20.00-p-0800d)….770
20.00 – Drain_pour in coolant (ar20.00-p-1142ty)….772
20.00 – Inspect cooling system for leaks (ar20.00-p-1010ha)….774
20.00 – Inspect cooling system for leaks (ar20.00-p-1010tx)….777
20.00 – Replace coolant (ap20.00-p-2080tx)….779
20.00 – Safety information Engine cooling system (as20.00-z-9999zz)….782
20.00 – Service Information Changed coolant filling method (si20.00-p-0002a)….783
20.00 – Technical modifications Passenger cars Engine cooling system (bt20.00-z-9999az)….784
20.00 – Test and adjustment values Passenger cars Engine cooling system (be20.00-z-9999az)….785
20.00 – Tightening torques Passenger cars Engine cooling system (ba20.00-z-9999az)….786
20.10 – Remove_install coolant pump (ar20.10-p-1271ty)….788
20.10 – Remove_install coolant pump (ar20.10-p-1271tz)….791
20.10 – Remove_install coolant thermostat (ar20.10-p-2460ty)….794
20.10 – Remove_install coolant thermostat (ar20.10-p-2460tz)….796
20.10 – Test coolant thermostat (ar20.10-p-2455ty)….798
20.20 – Remove_install radiator (ar20.20-p-3865ty)….800
20.30 – Check coolant level in coolant expansion reservoir, general view (ap20.30-p-2049u)….804
20.30 – Check main circuit coolant level (ap20.30-p-2050tx)….805
20.30 – Remove_install expansion reservoir (ar20.30-p-4950ty)….806
20.30 – Test cooling system cap (ar20.30-p-4300fv)….808
20.40 – Check fan unit (sm20.40-p-0008a)….811
20.40 – Disassemble fan and reassemble (ar20.40-p-5100ty)….813
20.40 – Remove_install electric fan (ar20.40-p-5000ty)….814
20.40 – Remove_install fan shroud (ar20.40-p-6800tz)….815
20.40 – Removing and installing the fan shroud (ar20.40-p-6800ty)….817
22_Engine Suspension….818
22.00 – 112 589 00 16 00 Verbindungsstück (ws22.00-p-0003c)….819
22.00 – 210 589 00 16 00 Connection piece (ws22.00-p-0005b)….820
22.00 – 210 589 01 16 00 Four-point drive (ws22.00-p-0006b)….821
22.00 – Tightening torques Passenger cars Engine suspension (ba22.00-z-9999az)….822
22.10 – Remove_install engine mount (ar22.10-p-1100ty)….823
22.10 – Remove_install engine mount (ar22.10-p-1100tz)….826
22.10 – Remove_install left engine support (ar22.10-p-4350ty)….829
22.10 – Remove_install right engine support (ar22.10-p-4340ty)….831
25_Clutch….833
25.00 – 000 588 01 82 00 Filling unit (ws25.00-p-0016b)….834
25.00 – Safety information Clutch (as25.00-z-9999zz)….835
25.00 – Technical modifications Passenger cars Clutch (bt25.00-z-9999az)….836
25.00 – Test and adjustment values Passenger cars Clutch (be25.00-z-9999az)….837
25.00 – Tightening torques Passenger cars Clutch (ba25.00-z-9999az)….838
26_Manual Transmission….839
26.00 – 000 588 04 19 00 Inclinometer (ws26.00-p-0140b)….840
26.00 – 000 588 10 62 00 Support plate (ws26.00-p-3309b)….841
26.00 – 129 589 01 07 00 Pin wrench (ws26.00-p-0041b)….842
26.00 – 711 589 03 15 00 Drift (ws26.00-n-3263b)….843
26.00 – 716 589 01 15 00 Drift (ws26.00-n-3393b)….844
26.00 – Capacities Passenger cars Manual transmission (bf26.00-z-9999az)….845
26.00 – Forms Passenger cars Manual transmission (of26.00-z-3999az)….846
26.00 – Technical modifications Passenger cars Manual transmission (bt26.00-z-9999az)….847
26.00 – Test and adjustment values Passenger cars Manual transmission (be26.00-z-9999az)….848
26.00 – Tightening torques Passenger cars Manual transmission (ba26.00-z-9999az)….849
27_Automatic Transmission….850
27.00 – 000 588 08 82 00 Transmission flushing unit (ws27.00-p-0137b)….856
27.00 – 000 589 52 37 00 Pliers (ws27.00-p-0001c)….857
27.00 – 001 589 50 33 00 Puller (ws27.00-p-3116c)….858
27.00 – 115 589 03 59 00 Long wedge (ws27.00-p-0129k)….859
27.00 – 116 589 06 59 00 Assembly stand (ws27.00-p-0014c)….860
27.00 – 126 589 02 09 00 Socket wrench bit (ws27.00-p-0022b)….861
27.00 – 126 589 04 31 00 Parallel rest (ws27.00-p-0025c)….862
27.00 – 126 589 12 63 00 Funnel (ws27.00-p-0029a)….863
27.00 – 129 589 00 91 00 Record plug (ws27.00-p-0140b)….864
27.00 – 140 589 06 34 00 Collet chuck (ws27.00-p-0053c)….865
27.00 – 140 589 12 15 00 Drift (ws27.00-p-0048b)….866
27.00 – 140 589 13 43 00 Assembly device (ws27.00-p-0049c)….867
27.00 – 140 589 34 63 00 Mounting plate (ws27.00-p-0051c)….868
27.00 – 168 589 00 62 00 Handle (ws27.00-p-0062b)….869
27.00 – 168 589 03 21 00 Parallel support (ws27.00-p-0076c)….870
27.00 – 208 589 00 21 00 Pressing tool (ws27.00-p-0064c)….871
27.00 – 272 589 00 07 00 Counterholder (ws27.00-p-0009b)….872
27.00 – 442 589 00 31 00 Valve lifter (ws27.00-p-0151c)….873
27.00 – 722 589 00 14 00 Sleeve (ws27.00-p-0101c)….874
27.00 – 722 589 00 15 00 Drift punch (ws27.00-n-3121b)….875
27.00 – 722 589 00 31 00 Support plate (ws27.00-p-0102b)….876
27.00 – 722 589 01 14 00 Sleeve (ws27.00-p-0106c)….877
27.00 – 722 589 01 31 00 Pressing tool (ws27.00-p-0110c)….878
27.00 – 722 589 01 90 00 Set of adapters (ws27.00-p-0165b)….879
27.00 – 722 589 02 15 00 Drift (ws27.00-n-3123c)….880
27.00 – 722 589 03 09 00 Assembly tool (ws27.00-p-0143b)….881
27.00 – 722 589 03 15 00 Drift (ws27.00-p-0107a)….882
27.00 – 722 589 04 15 00 Set of drifts (ws27.00-p-0108c)….883
27.00 – 722 589 16 15 00 Drift (ws27.00-p-0100b)….884
27.00 – Automatic transmission – oil and filter change (ap27.00-p-2702i)….885
27.00 – Automatic transmission – oil and filter change (ap27.00-p-2702w)….887
27.00 – Capacities Passenger cars Automatic transmission (bf27.00-z-9999az)….889
27.00 – Check oil level in automatic transmission and correct if necessary. (ar27.00-p-0100ac)….890
27.00 – Filling automatic transmission with fluid (ar27.00-p-0270w)….895
27.00 – Forms Passenger cars Automatic transmission (of27.00-z-3999az)….898
27.00 – Service Information Additional adaptation counter indicator (si27.00-p-0014a)….899
27.00 – Service Information Heating up automatic transmission fluid for testing and repair work (si27.00-p-0005a)….900
27.00 – Service information Operation items (si27.00-p-0008a)….901
27.00 – Technical modifications Passenger cars Automatic transmission (bt27.00-z-9999az)….902
27.00 – Test and adjustment values Passenger cars Automatic transmission (be27.00-z-9999az)….904
27.00 – Tightening torques Passenger cars Automatic transmission (ba27.00-z-9999az)….906
27.10 – Automatic transmission (AT), contents, function description (gf27.10-p-0999ty)….907
27.10 – Remove_install automatic transmission oil pan (ar27.10-p-7030w)….908
27.10 – Remove_install oil pump (ar27.10-p-0400a)….911
27.10 – Remove_install transmission with torque converter (ar27.10-p-0500tx)….913
27.10 – Survey of system components, automatic transmission (AT), location _ task _ design _ function (gf27.10-p-9990ty)….921
27.19 – Disassemble and assemble electrohydraulic controller unit (ar27.19-p-0220b)….922
27.19 – Remove_install control solenoid valves of electric controller unit (ar27.19-p-0212a)….926
27.19 – Remove_install electrohydraulic controller unit (transmission installed) (ar27.19-p-0200w)….933
27.19 – Replace pilot bushing in electrohydraulic controller unit (ar27.19-p-0230a)….936
27.19 – Service Information Damage code for transmission software release (si27.19-p-0011a)….938
27.19 – Service Information bulletin Ordering notes for electrohydraulic controller unit (si27.19-p-0007b)….939
27.19 – Service information Return of diagnostic data for electronic transmission control (ETC) and electrohydraulic actuator (EHS) (si27.19-p-0005a)….941
27.35 – Dismantle and assemble shift plate (ar27.35-p-0350a)….942
27.40 – Remove_install oil pump radial shaft sealing ring (ar27.40-p-0300a)….946
27.40 – Remove_install radial shaft sealing ring at output flange (ar27.40-p-0205tx)….948
27.40 – Remove_install shift shaft radial shaft sealing ring (ar27.40-p-0220a)….950
27.40 – Remove_install shift shaft radial shaft sealing ring (ar27.40-p-0220b)….953
27.50 – Detach_attach transmission housing on torque converter housing. (ar27.50-p-0601a)….955
27.50 – Detach_attach transmission housing on torque converter housing. (ar27.50-p-0601w)….959
27.50 – Disassemble_assemble multi-disk brake B1 (ar27.50-p-0870w)….964
27.50 – Disassemble_assemble multi-disk brake B2 (ar27.50-p-0880a)….967
27.50 – Disassemble_assemble multi-disk brake B2 (ar27.50-p-0880w)….971
27.50 – Disassemble_assemble multi-disk brake B3 (ar27.50-p-0890w)….974
27.50 – Disassemble_assemble output shaft with center and rear gear set (ar27.50-p-0810a)….977
27.50 – Disassembling and assembling rear hollow shaft with rear freewheel (ar27.50-p-0850a)….979
27.50 – Dismantle and assemble rear tubular shaft (ar27.50-p-0851w)….980
27.50 – Dismantling and assembling multi-disk brake B1 (ar27.50-p-0870a)….981
27.50 – Remove_install K3, rear hollow shaft, rear planet carrier and output shaft (ar27.50-p-0611w)….983
27.50 – Remove_install clutch pack BR, multidisk brake B2 and park pawl gear (ar27.50-p-0782w)….985
27.50 – Remove_install main components of transmission (ar27.50-p-0610w)….988
27.50 – Remove_install multi-disk brake B1 and oil pump (ar27.50-p-0721a)….990
27.50 – Remove_install multi-disk brake B1 and oil pump (ar27.50-p-0721w)….992
27.50 – Remove_install multi-disk brake B2, disk pack B3 and park pawl gear (ar27.50-p-0781a)….995
27.50 – Removing and installing multiple-disc clutches K1, K2 and K3 (ar27.50-p-0621a)….997
27.50 – Removing_installing drive shaft with K2, front planet carrier, internal plate carrier with K1 and B3 (ar27.50-p-0612w)….999
27.51 – Disassemble and assemble clutch K3. (ar27.51-p-0830a)….1001
27.51 – Disassemble_assemble K2 clutch (ar27.51-p-0820w)….1003
27.51 – Disassemble_assemble K3 clutch (ar27.51-p-0830w)….1006
27.51 – Disassemble_assemble clutch K1 (ar27.51-p-0800b)….1008
27.51 – Dismantling and assembling clutch K1 (ar27.51-p-0800w)….1011
27.51 – Dismantling and assembling drive shaft with clutch K2 and front gear set (ar27.51-p-0825a)….1014
27.51 – Measure and adjust clearance (ar27.51-p-7229w)….1016
27.55 – Flush out automatic transmission and torque converter (ar27.55-p-0100a)….1022
27.55 – Flush out automatic transmission and torque converter (ar27.55-p-0100b)….1026
27.55 – Flushing out oil cooler lines and oil cooler (ar27.55-p-0001a)….1028
27.55 – Flushing out oil cooler lines and oil cooler (ar27.55-p-0001tx)….1030
27.55 – Remove_install oil lines of oil cooling for automatic transmission (ar27.55-p-0600ty)….1033
27.56 – Service Information Replacement of oil filter (si27.56-p-0001a)….1037
27.60 – Remove_install and set shift rod (ar27.60-p-0990tx)….1039
27.60 – Remove_install electronic selector lever module (ESM) (ar27.60-p-0901tx)….1041
27.60 – Remove_install ignition lock control cable (ar27.60-p-0122tx)….1043
27.60 – Remove_install park pawl mechanism (ar27.60-p-0950a)….1045
27.60 – Remove_install park pawl mechanism (ar27.60-p-0950w)….1047
27.60 – Remove_install selector lever (ar27.60-p-0930a)….1051
27.60 – Remove_install selector lever handle with covering (ar27.60-p-0905tx)….1052
28_Transfer Case….1054
28.00 – 124 589 04 33 00 Puller (ws28.00-p-0062b)….1055
28.00 – 722 589 06 14 00 Assembly sleeve (ws28.00-p-0019c)….1056
28.00 – Capacities Passenger cars Transfer case (bf28.00-z-9999az)….1057
28.00 – Forms Passenger cars Transfer case (of28.00-z-3999az)….1058
28.00 – Technical modifications Passenger cars Transfer case (bt28.00-z-9999az)….1059
28.00 – Test and adjustment values Passenger cars Transfer case (be28.00-z-9999az)….1060
28.00 – Tightening torques Passenger cars Transfer case (ba28.00-z-9999az)….1061
29_Pedal Assembly….1062
29.00 – Safety information Pedal assembly (as29.00-z-9999zz)….1063
29.00 – Tightening torques Passenger cars Pedal assembly (ba29.00-z-9999az)….1064
30_Throttle Control, Speed Control Systems….1065
30.00 – Certificates Passenger cars Throttle control, cruise control system (of30.00-z-1999az)….1066
30.00 – Safety information Throttle control, cruise control system (as30.00-z-9999zz)….1067
30.00 – Technical modifications Passenger cars Throttle control, cruise control system (bt30.00-z-9999az)….1068
30.00 – Test and adjustment values Passenger cars Throttle control, cruise control system (be30.00-z-9999az)….1069
30.00 – Tightening torques Passenger cars Throttle control, cruise control system (ba30.00-z-9999az)….1070
30.10 – Lubricate joints of engine control system, check joints for freedom of movement and proper seating (ap30.10-p-3022za)….1071
30.12 – Remove_install accelerator pedal (ar30.12-p-1321tx)….1072
30.30 – Check _ adjust sensor setting of Distronic (DTR) (ar30.30-p-1000r)….1073
30.30 – Distronic (DTR) function description contents (gf30.30-p-0999z)….1078
30.30 – Distronic (DTR) overview of system components – location_task_design_function (gf30.30-p-9999z)….1079
30.30 – Remove_install distronic sensor (DTR) (ar30.30-p-1010tx)….1080
30.30 – Service Information Warranty and goodwill policy for short-range radar sensors (si30.30-p-0003a)….1081
31_Frame, Trailer Operation….1082
31.00 – Certificates Passenger cars Frame, trailer operation (of31.00-z-1999az)….1083
31.00 – Forms Passenger cars Frame, trailer operation (of31.00-z-3999az)….1084
31.00 – Test and adjustment values Passenger cars Frame, trailer operation (be31.00-z-9999az)….1085
31.00 – Tightening torques Passenger cars Frame, trailer operation (ba31.00-z-9999az)….1086
32_Suspension….1087
32.00 – 000 589 12 28 00 Knife (ws32.00-n-3046d)….1090
32.00 – 001 589 00 03 00 Box wrench bit (ws32.00-p-0062b)….1091
32.00 – 126 589 12 63 00 Funnel (ws32.00-p-0016a)….1092
32.00 – 140 589 45 63 00 Test cable 80-pin (ws32.00-p-0049b)….1093
32.00 – 202 589 01 31 00 Tensioning device (ws32.00-p-0040b)….1094
32.00 – 202 589 02 31 00 Tensioning device (ws32.00-p-0041b)….1095
32.00 – 202 589 14 63 00 Tensioning plates (ws32.00-p-0043b)….1096
32.00 – 203 589 01 31 00 Tensioning device (ws32.00-p-0052b)….1097
32.00 – 210 589 00 09 00 Socket wrench bit (ws32.00-p-0050b)….1098
32.00 – 211 589 00 09 00 Socket wrench bit (ws32.00-p-0061b)….1099
32.00 – 211 589 01 63 00 Clamping plate (ws32.00-p-0055b)….1100
32.00 – 211 589 03 63 00 Clamping plates (ws32.00-p-0070b)….1101
32.00 – 220 589 07 43 00 Extraction and press-in tools (ws32.00-p-0080b)….1102
32.00 – 230 589 11 63 00 Clamping plate (ws32.00-p-0056b)….1103
32.00 – 352 589 02 37 00 Pliers (ws32.00-n-3047c)….1104
32.00 – Capacities Passenger cars Suspension (bf32.00-z-9999az)….1105
32.00 – Install_remove emergency buffer (ar32.00-p-1000tx)….1106
32.00 – Locate noises from the suspension (ar32.00-p-2000a)….1107
32.00 – Safety information Suspension (as32.00-z-9999zz)….1109
32.00 – Technical modifications Passenger cars Suspension (bt32.00-z-9999az)….1110
32.00 – Test and adjustment values Passenger cars Suspension (be32.00-z-9999az)….1111
32.00 – Tightening torques Passenger cars Suspension (ba32.00-z-9999az)….1112
32.20 – Install new stabilizer bar pivot bushing (ar32.20-p-0310tx)….1115
32.20 – Remove_install front spring (ar32.20-p-0200tx)….1117
32.20 – Remove_install rear spring (ar32.20-p-0230p)….1119
32.20 – Remove_install rear spring (ar32.20-p-0230tx)….1122
32.20 – Remove_install stabilizer bar on front axle (ar32.20-p-0300tx)….1124
32.20 – Remove_install stabilizer bar on rear axle (ar32.20-p-0315tx)….1126
32.20 – Service Information Additional replacement of stabilizer bar connecting linkage when replacing the stabilizer bar pivot bushings on the spring control arm (si32.20-p-0002a)….1131
32.20 – Service Information Modified repair method for stabilizer bar pivot bushing in spring control arm of front axle (si32.20-p-0001a)….1132
32.22 – AIRmatic, function description, contents (gf32.22-p-0998tx)….1133
32.22 – AIRmatic, survey of system components (gf32.22-p-9998tx)….1134
32.22 – Check AIRmatic for leaks (ar32.22-p-8100tx)….1135
32.22 – Remove_install AIRmatic central reservoir (ar32.22-p-2017tx)….1137
32.22 – Remove_install air spring (ar32.22-p-1500tx)….1139
32.22 – Remove_install air suspension control unit (ar32.22-p-6000tx)….1142
32.22 – Remove_install bracket for compressor (ar32.22-p-2009tx)….1143
32.22 – Remove_install compressor (ar32.22-p-2001tx)….1145
32.22 – Replace rubber mount for compressor (ar32.22-p-2011tx)….1147
32.25 – Check shock absorber (ar32.25-p-0121tx)….1149
32.25 – Disassemble_assemble suspension strut (ar32.25-p-1018tx)….1151
32.25 – Remove_install front shock absorber (ar32.25-p-0105tx)….1153
32.25 – Remove_install rear shock absorber (ar32.25-p-0110tx)….1155
32.25 – Remove_install rear shock absorber (ar32.25-p-0110ty)….1157
32.25 – Remove_install suspension strut (ar32.25-p-1017ty)….1160
32.25 – Remove_install the suspension strut (ar32.25-p-1017tx)….1163
32.25 – Service Information Assembly of suspension struts and shock absorbers (si32.25-p-0004a)….1164
32.25 – Service Information Replacement of shock absorbers (si32.25-p-0002a)….1165
32.31 – Remove_install level control valve unit (ar32.31-p-0650tx)….1166
32.35 – Remove_install front stabilizer bar link rod (ar32.35-p-3328tx)….1168
33_Front Axle….1170
33.00 – 001 589 50 33 00 Puller (ws33.00-p-0003c)….1173
33.00 – 116 589 22 33 00 Removal and installation tool (ws33.00-p-0016a)….1174
33.00 – 123 589 09 63 00 Measuring extension (ws33.00-p-0190b)….1175
33.00 – 129 589 03 43 00 Extraction and insertion tool (ws33.00-p-0059c)….1176
33.00 – 129 589 06 21 00 Lever depresser (ws33.00-p-0029a)….1177
33.00 – 140 589 00 63 00 Thrust piece (ws33.00-p-3050b)….1178
33.00 – 140 589 01 34 00 Collet chuck (ws33.00-p-0112b)….1179
33.00 – 140 589 28 63 00 Thrust washer (ws33.00-p-0043c)….1180
33.00 – 201 589 10 33 00 Impact extractor (ws33.00-p-0052c)….1181
33.00 – 202 589 02 33 00 Puller (ws33.00-p-0055c)….1182
33.00 – 210 589 03 43 00 Extraction and insertion tool (ws33.00-p-0115b)….1183
33.00 – 210 589 04 63 00 Thrust washer, M 10×1.5 (ws33.00-p-0058b)….1184
33.00 – 211 589 00 03 00 Box wrench bit (ws33.00-p-0122b)….1185
33.00 – 211 589 00 43 00 Press-in tool (ws33.00-p-0195b)….1186
33.00 – 220 589 00 33 00 Puller (ws33.00-p-0117b)….1187
33.00 – 220 589 03 43 00 Extraction and insertion tool (ws33.00-p-0118c)….1188
33.00 – 220 589 06 43 00 Extraction and insertion tool (ws33.00-p-0120c)….1189
33.00 – 363 589 02 21 00 Dial gage holder (ws33.00-n-3241b)….1190
33.00 – Capacities Passenger cars Front axle (bf33.00-z-9999az)….1191
33.00 – Forms Passenger cars Front axle (of33.00-z-3999az)….1192
33.00 – Locate noises from the front axle (ar33.00-p-2000a)….1193
33.00 – Service Information Threaded connections of rubber bushings and control arms (si33.00-p-0001a)….1195
33.00 – Technical modifications Passenger cars Front axle (bt33.00-z-9999az)….1196
33.00 – Test and adjustment values Passenger cars Front axle (be33.00-z-9999az)….1197
33.00 – Tightening torques Passenger cars Front axle (ba33.00-z-9999az)….1198
33.10 – Attach engine hoist (ar33.10-p-0105tx)….1200
33.10 – Lower front axle (ar33.10-p-0101tx)….1201
33.10 – Remove_install front axle (ar33.10-p-0100tx)….1204
33.10 – Remove_install front axle carrier (ar33.10-p-0001tx)….1210
33.10 – Remove_install front axle half (ar33.10-p-0200tx)….1215
33.15 – Remove_install spring control arm on front axle (ar33.15-p-0170tx)….1220
33.15 – Remove_install torque strut at front axle (ar33.15-p-0160tx)….1223
33.15 – Service Information bulletin Evaluation of conventional rubber mounts on front axle torque strut (si33.15-p-0005a)….1225
33.20 – Adjust wheel bearing play (ar33.20-p-0300tx)….1226
33.20 – Check front axle supporting joints (ar33.20-p-0429t)….1229
33.20 – Checking follower joint of steering knuckle mount (installed) (ar33.20-p-0426tx)….1231
33.20 – Checking supporting joint and follower joint of steering knuckle mount (removed) (ar33.20-p-0425tx)….1232
33.20 – Inspect front axle joint for play, inspect rubber boots (ap33.20-p-3353tx)….1233
33.20 – Remove_install follower joint of steering knuckle bearing (ar33.20-p-0427tx)….1235
33.20 – Remove_install front wheel hub (ar33.20-p-0310tx)….1237
33.20 – Remove_install upper control arm (ar33.20-p-0500tx)….1240
33.20 – Replace supporting joint (ar33.20-p-0440tx)….1243
33.20 – Service Information Changed repair method, flange ball joint on upper transverse control arm of front axle (si33.20-p-0007a)….1246
33.20 – Service Information Damage codes for cracking noise in the front axle area (si33.20-p-0005a)….1247
33.20 – Service Information Diagnosis guidelines in the event of grinding noises from the front axle (si33.20-p-0008a)….1248
33.20 – Service information Replace supporting ball joint on front axle (si33.20-p-0012a)….1249
33.25 – Remove_install steering knuckle (ar33.25-p-0400tx)….1250
35_Rear Axle….1253
35.00 – 000 589 02 34 00 Collet chuck (ws35.00-p-0002c)….1257
35.00 – 000 589 38 19 00 Dial gage (ws35.00-p-0007c)….1258
35.00 – 000 589 63 34 00 Extension (ws35.00-p-0008c)….1259
35.00 – 001 589 49 21 00 Torque measuring instrument (ws35.00-p-0009b)….1260
35.00 – 001 589 50 33 00 Puller (ws35.00-p-0010c)….1261
35.00 – 116 589 08 61 00 Assembly drift (ws35.00-p-0031c)….1262
35.00 – 116 589 11 31 00 Clamping jaws (ws35.00-p-0035c)….1263
35.00 – 116 589 15 15 00 Drift (ws35.00-p-0038c)….1264
35.00 – 116 589 18 61 00 Assembly drift (ws35.00-p-0040c)….1265
35.00 – 123 589 08 33 00 Puller (ws35.00-p-0044c)….1266
35.00 – 124 589 02 34 00 Thrust piece (ws35.00-p-0229b)….1267
35.00 – 124 589 07 21 00 Remote thermometer (ws35.00-p-0206c)….1268
35.00 – 126 589 00 21 00 Measuring device (ws35.00-p-0058c)….1269
35.00 – 126 589 02 15 00 Assembly drift (ws35.00-p-0063c)….1270
35.00 – 126 589 08 21 00 Contact arm (ws35.00-p-0065c)….1271
35.00 – 129 589 00 31 00 Assembly bracket (ws35.00-p-0067c)….1272
35.00 – 129 589 01 07 00 Pin wrench (ws35.00-p-0071b)….1273
35.00 – 129 589 01 33 00 Puller (ws35.00-p-0072b)….1274
35.00 – 140 589 00 01 00 Open-end wrench (ws35.00-p-0078c)….1275
35.00 – 140 589 01 34 00 Collet chuck (ws35.00-p-0085c)….1276
35.00 – 140 589 01 43 00 Installation tool (ws35.00-p-0086c)….1277
35.00 – 140 589 05 31 00 Spreader (ws35.00-p-0155c)….1278
35.00 – 140 589 06 43 00 Removal and installation tool (ws35.00-p-0101c)….1279
35.00 – 140 589 08 15 00 Drift (ws35.00-p-0148b)….1280
35.00 – 140 589 08 21 00 Backlash measuring instrument (ws35.00-p-0103c)….1281
35.00 – 140 589 10 15 00 Drift (ws35.00-p-0149c)….1282
35.00 – 140 589 10 43 00 Removal and installation tool (ws35.00-p-0107c)….1283
35.00 – 140 589 13 15 00 Drift (ws35.00-p-0192c)….1284
35.00 – 140 589 14 21 00 Measuring device (ws35.00-p-0156c)….1285
35.00 – 140 589 16 15 00 Drift (ws35.00-p-0193c)….1286
35.00 – 140 589 16 23 00 Measuring plate (ws35.00-p-0113c)….1287
35.00 – 140 589 40 63 00 Supports (2 ea.) (ws35.00-p-0157c)….1288
35.00 – 140 589 41 63 00 Intermediate rings (x 2) (ws35.00-p-0158c)….1289
35.00 – 201 589 01 34 00 Collet chuck (ws35.00-p-0126c)….1290
35.00 – 201 589 02 31 00 Plate (ws35.00-p-0130c)….1291
35.00 – 202 589 00 43 00 Removal and installation tool (ws35.00-p-0143c)….1292
35.00 – 202 589 04 43 00 Extraction tool (ws35.00-p-0153c)….1293
35.00 – 203 589 01 09 00 Socket wrench bit (ws35.00-p-0246b)….1294
35.00 – 203 589 01 14 00 Sleeve (ws35.00-p-0237c)….1295
35.00 – 210 589 01 40 00 Bracket (ws35.00-p-0160c)….1296
35.00 – 210 589 02 43 00 Extraction and insertion tool (ws35.00-p-0147c)….1297
35.00 – 210 589 03 43 00 Extraction and insertion tool (ws35.00-p-0154c)….1298
35.00 – 211 589 00 33 00 Insertion tool (ws35.00-p-0226b)….1299
35.00 – 211 589 00 34 00 Thrust pieces (ws35.00-p-0187b)….1300
35.00 – 211 589 00 61 00 Assembly tool (ws35.00-p-0026b)….1301
35.00 – 211 589 01 03 00 Box wrench bit (ws35.00-p-0186b)….1302
35.00 – 211 589 01 33 00 Puller (ws35.00-p-0242b)….1303
35.00 – 211 589 02 34 00 Collet chuck (ws35.00-p-0241c)….1304
35.00 – 211 589 04 15 00 Drift (ws35.00-p-0235b)….1305
35.00 – 211 589 05 15 00 Drift (ws35.00-p-0233b)….1306
35.00 – 220 589 01 43 00 Removal and installation tool (ws35.00-p-0171b)….1307
35.00 – 220 589 01 63 00 Supports (ws35.00-p-0176b)….1308
35.00 – 220 589 02 31 00 Clamping jaws (ws35.00-p-0175b)….1309
35.00 – 230 589 00 34 00 Assembly and removal tool supplementary kit (ws35.00-p-0227b)….1310
35.00 – 230 589 00 43 00 Extractor and insertion tool (ws35.00-p-0184b)….1311
35.00 – Capacities Passenger cars Rear axle (bf35.00-z-9999az)….1312
35.00 – Locate noises from rear axle (ar35.00-p-2000a)….1313
35.00 – Rear axle – oil change (ap35.00-p-3501cmg)….1315
35.00 – Service Information Repair information on self-locking threaded connections at the axle mounts (si35.00-p-0005a)….1320
35.00 – Service Information Threaded connections of rubber bushings and control arms (si35.00-p-0001a)….1321
35.00 – Service information Differential leaky (si35.00-p-0004a)….1322
35.00 – Technical modifications Passenger cars Rear axle (bt35.00-z-9999az)….1323
35.00 – Test and adjustment values Passenger cars Rear axle (be35.00-z-9999az)….1325
35.00 – Tightening torques Passenger cars Rear axle (ba35.00-z-9999az)….1330
35.10 – Front rubber mount of rear axle mount – Removal and installation (ar35.10-p-0041tx)….1333
35.10 – Rear rubber bushing, rear axle mount – Removal and installation (ar35.10-p-0042tx)….1339
35.10 – Remove_install complete rear axle (ar35.10-p-0010tx)….1344
35.10 – Remove_install front differential mount on rear axle carrier (ar35.10-p-0051t)….1350
35.10 – Remove_install rear rubber bushings for differential mount in rear axle carrier (ar35.10-p-0050t)….1354
35.20 – Remove_install camber strut (ar35.20-p-0110tx)….1358
35.20 – Remove_install radius rod (ar35.20-p-0111tx)….1360
35.20 – Remove_install rear axle shaft flange and angular ball bearing (ar35.20-p-0130tx)….1365
35.20 – Remove_install spring control arm, replace rubber bushing (ar35.20-p-0114tx)….1368
35.20 – Remove_install supporting joint on spring control arm (ar35.20-p-0118r)….1371
35.20 – Remove_install thrust arm (ar35.20-p-0113tx)….1373
35.20 – Remove_install track rod (ar35.20-p-0109tx)….1375
35.20 – Remove_install wheel carrier (ar35.20-p-0115tx)….1377
35.30 – Constant-velocity joint or rubber boot on rear halfshaft – removal and installation (ar35.30-p-0661p)….1382
35.30 – Remove_install rear axle shaft (ar35.30-p-0620tx)….1385
35.31 – Remove_install end cover at differential (ar35.31-p-0554ac)….1391
35.31 – Remove_install end cover at rear axle differential (ar35.31-p-0554tx)….1395
35.31 – Remove_install rear axle differential (ar35.31-p-0520tx)….1398
35.31 – Replace radial sealing ring at drive pinion gear (with rear axle differential installed) (ar35.31-p-0530ty)….1403
35.31 – Replace radial sealing rings on side of rear axle center assembly (ar35.31-p-0545tx)….1407
35.31 – Service Information bulletin Return delivery of rear axle differential (si35.31-p-0007a)….1410
40_Wheels, Chassis Alignment Check….1411
40.00 – 000 588 00 83 00 Tire mounting device (ws40.00-p-0006b)….1415
40.00 – 000 588 01 19 00 Tester (ws40.00-p-0005b)….1416
40.00 – 000 588 05 19 00 Inclinometer (ws40.00-p-0007b)….1417
40.00 – 000 588 12 21 00 Balancing machine (ws40.00-p-0024b)….1418
40.00 – 000 588 13 21 00 Wheel alignment system (ws40.00-p-0013b)….1419
40.00 – 000 589 18 31 00 Brake pedal winch (ws40.00-p-0001b)….1420
40.00 – 124 589 01 19 00 Telescopic measuring rod (ws40.00-p-0014c)….1421
40.00 – 124 589 01 31 00 Quick clamping device (ws40.00-p-0015b)….1422
40.00 – 124 589 02 19 00 Telescopic measuring rod (ws40.00-p-0016c)….1423
40.00 – 124 589 08 63 00 Connecting pieces (ws40.00-p-0018c)….1424
40.00 – 124 589 17 63 00 Assembly tool (ws40.00-p-0021b)….1425
40.00 – 126 589 04 09 00 Socket wrench bit (ws40.00-p-0023a)….1426
40.00 – 129 589 00 59 00 Removal tool (ws40.00-p-0101b)….1427
40.00 – 129 589 01 21 00 Retainer device (ws40.00-p-0025b)….1428
40.00 – Forms Passenger cars Wheels, chassis alignment check (of40.00-z-3999az)….1429
40.00 – General information on vehicle level measurement (ar40.00-p-0202a)….1430
40.00 – Safety information Wheels, chassis alignment check (as40.00-z-9999zz)….1432
40.00 – Service Information Permissible valve caps for vehicles with tire pressure monitoring system (si40.00-p-0003a)….1433
40.00 – Service Information Use of nitrogen as a tire-filling gas (si40.00-p-0004a)….1434
40.00 – Technical modifications Passenger cars Wheels, chassis alignment check (bt40.00-z-9999az)….1435
40.00 – Test and adjustment values Passenger cars Wheels, chassis alignment check (be40.00-z-9999az)….1436
40.00 – Tightening torques Passenger cars Wheels, chassis alignment check (ba40.00-z-9999az)….1441
40.10 – Balancing wheels (ar40.10-p-1040tx)….1442
40.10 – Check TIREFIT tire sealant (ap40.10-p-4054r)….1444
40.10 – Check tires for damage and crack formations (ap40.10-p-4051z)….1446
40.10 – Checking tires for lateral and radial runout (ar40.10-p-1025a)….1449
40.10 – Draining TIREFIT sealant out of tires (ar40.10-p-1080tx)….1450
40.10 – General overview of approved wheel_tire combinations in as-built configuration (gf40.10-p-0804a)….1452
40.10 – Overview of tire checks for damage and crack formation (ap40.10-p-4048u)….1467
40.10 – Perform smooth operation optimization (ar40.10-p-3201a)….1468
40.10 – Remove_install wheels, rotate if necessary (ap40.10-p-4050tx)….1470
40.10 – Replace tires (ar40.10-p-1030tx)….1472
40.10 – Retrofit light alloy wheels (az40.10-p-0003tx)….1475
40.10 – Service Information Clean light alloy disk wheel (si40.10-p-0022a)….1477
40.10 – Service Information Cosmetic processing of light alloy wheels (si40.10-p-0026a)….1478
40.10 – Service Information Wheel bolts (si40.10-p-0005b)….1479
40.10 – Service Information bulletin TIREFIT tire sealant (si40.10-p-0020a)….1480
40.10 – Service information Changing wheels_tires (si40.10-p-0004c)….1481
40.10 – Service information It is not permissible to use lead balancing weights (si40.10-p-0015a)….1482
40.10 – Service information Radial crack in light alloy disk wheel (si40.10-p-0023a)….1484
40.15 – Contents, function description of tire pressure loss warning (RDW) (gf40.15-p-0998tx)….1485
40.15 – Contents, function description, tire pressure monitor (gf40.15-p-0999tx)….1486
40.15 – Contents, function description, tire pressure monitor (gf40.15-p-0999txe)….1487
40.15 – Contents, function description, tire pressure monitor (gf40.15-p-0999txu)….1488
40.15 – Overview of components in tire pressure loss warning (RDW) system (gf40.15-p-9997tx)….1489
40.15 – Overview of system components for tire pressure monitor (RDK) (gf40.15-p-9999txe)….1490
40.15 – Overview of system components for tire pressure monitor (RDK) (gf40.15-p-9999txu)….1491
40.15 – Remove_install wheel sensor (ar40.15-p-0080a)….1492
40.15 – Remove_install wheel sensor (ar40.15-p-0080tx)….1495
40.15 – Service Information Notes on tire replacement (si40.15-p-0003a)….1497
40.15 – Service Information Notes on wheel_tire replacement (si40.15-p-0004a)….1501
40.15 – Tire pressure monitor (TPM), survey of system components (gf40.15-p-9999tx)….1502
40.20 – Adjust camber and caster at the front axle (ar40.20-p-0263t)….1503
40.20 – Adjust front axle toe (ar40.20-p-0264t)….1506
40.20 – Adjust rear-axle toe (ar40.20-p-0261t)….1509
40.20 – Attaching Mercedes-Benz quick-clamping devices (ar40.20-p-0230i)….1511
40.20 – Carry out conditions and tests for chassis alignment (ar40.20-p-0260sx)….1512
40.20 – Chassis alignment test sheet Passenger cars (wb6516lit7434z)….1514
40.20 – Check toe-out angle (ar40.20-p-0325i)….1516
40.20 – Check vehicle level at front and rear axle with electronic inclinometer, adjust if necessary (ar40.20-p-0301t)….1518
40.20 – Checking rear axle camber (ar40.20-p-0331t)….1526
40.20 – Perform chassis alignment (ar40.20-p-0200tx)….1527
40.20 – Service Information Operation texts and work units for chassis alignment (si40.20-p-0005a)….1529
40.20 – Service Information Passenger car chassis specifications CD (si40.20-p-0007a)….1530
40.30 – Carry out distance and comparative measurements on front and rear axles (ar40.30-p-0402t)….1531
40.30 – Checking accident vehicles and vehicles possibly damaged in an accident (ar40.30-p-0400p)….1535
40.30 – Preparations for distance and comparison measurements (ar40.30-p-0401t)….1536
41_Propeller Shaft….1539
41.00 – Capacities Passenger cars Propeller shaft (bf41.00-z-9999az)….1540
41.00 – Forms Passenger cars Propeller shaft (of41.00-z-3999az)….1541
41.00 – Technical modifications Passenger cars Propeller shaft (bt41.00-z-9999az)….1542
41.00 – Test and adjustment values Passenger cars Propeller shaft (be41.00-z-9999az)….1543
41.00 – Tightening torques Passenger cars Propeller shaft (ba41.00-z-9999az)….1544
41.10 – Check propeller shaft flex disks for signs of damage and deformation (ap41.10-p-4152tx)….1545
41.10 – Measure propeller shaft alignment with electronic propeller shaft inclinometer (ar41.10-p-0086tx)….1546
41.10 – Remove_install propeller shaft (ar41.10-p-0050tx)….1547
41.10 – Remove_install propeller shaft intermediate bearing and replace grooved ball bearing (ar41.10-p-0100tx)….1549
41.10 – Replace centering sleeve (ar41.10-p-0200tx)….1550
42_Brakes – Hydraulic & Mechanical Systems….1552
42.00 – Brake test (ap42.00-p-4290ba)….1557
42.00 – Capacities Passenger cars Brakes – hydraulic and mechanical systems (bf42.00-z-9999az)….1562
42.00 – Forms Passenger cars Brakes – hydraulic and mechanical systems (of42.00-z-3999az)….1563
42.00 – Locate noises from the brake (ar42.00-p-2000a)….1564
42.00 – Replace brake fluid (ap42.00-p-4280r)….1566
42.00 – Replace brake fluid (ap42.00-p-4280t)….1570
42.00 – Safety information Brakes – hydraulic and mechanical systems (as42.00-z-9999zz)….1573
42.00 – Service Information Repair work on the brake system (si42.00-p-0004a)….1574
42.00 – Technical modifications Passenger cars Brakes – hydraulic and mechanical systems (bt42.00-z-9999az)….1575
42.00 – Test and adjustment values Passenger cars Brakes – hydraulic and mechanical systems (be42.00-z-9999az)….1576
42.00 – Tightening torques Passenger cars Brakes – hydraulic and mechanical systems (ba42.00-z-9999az)….1579
42.10 – Assess condition of brake disks (ap42.10-p-4256ew)….1582
42.10 – Assess condition of brake linings (ap42.10-p-4252tx)….1584
42.10 – Bleed brake system (ar42.10-p-0010t)….1587
42.10 – Bleed brake system with STAR DIAGNOSIS (ar42.10-p-0012tx)….1590
42.10 – Brake system – inspect fluid level (ap42.10-p-4210tx)….1592
42.10 – Check brake lining thickness (ap42.10-p-4253a)….1593
42.10 – Evaluate condition of brake disks, general view (ap42.10-p-4249u)….1614
42.10 – Evaluate condition of brake linings, general view (ap42.10-p-4248u)….1615
42.10 – Inspect condition of brake disks (ap42.10-p-4258tx)….1616
42.10 – Overview – Check brake system fluid level (ap42.10-p-4247u)….1618
42.10 – Remove_check_install front axle brake pads (ar42.10-p-1600tx)….1619
42.10 – Remove_install brake disc (ar42.10-p-0220tx)….1623
42.10 – Remove_install brake fluid reservoir (ar42.10-p-0301ta)….1625
42.10 – Remove_install brake lines (ar42.10-p-0017tx)….1627
42.10 – Remove_install front axle brake caliper (ar42.10-p-0070tx)….1630
42.10 – Remove_install master brake cylinder (ar42.10-p-0300t)….1632
42.10 – Remove_install mechanical stop lamp switch (ar42.10-p-0040tx)….1634
42.10 – Remove_install rear axle brake caliper (ar42.10-p-0080tx)….1635
42.10 – Removing, checking and installing rear axle brake pads (ar42.10-p-1700tx)….1637
42.10 – Removing, checking and installing rear axle brake pads (ar42.10-p-1700tz)….1640
42.10 – Replace brake hoses (ar42.10-p-0013tx)….1643
42.10 – Replace brake lines (ar42.10-p-0020a)….1645
42.10 – Service Information Brake caliper with Mercedes-Benz brand cover (si42.10-p-0025a)….1650
42.10 – Service Information Brake hose (si42.10-p-0003b)….1651
42.10 – Service Information Brake lining installation instructions (si42.10-p-0002a)….1652
42.10 – Service Information Check brake lining thickness at front and rear axle as partof Service A and Service B (si42.10-p-0015a)….1653
42.10 – Service Information Fabrication of brake lines (si42.10-p-0004a)….1656
42.10 – Service information Use of brake pads (si42.10-p-0016a)….1657
42.10 – Test brake system with pressure tester for leaks (ar42.10-p-0015t)….1658
42.20 – Adjust parking brake (ar42.20-p-0540tx)….1661
42.20 – Remove_install brake shoes of parking brake (ar42.20-p-0530tx)….1663
42.20 – Remove_install front brake control cable (ar42.20-p-0520tx)….1665
42.20 – Remove_install parking brake pedal assembly (ar42.20-p-0510tx)….1667
42.20 – Remove_install rear brake control cable (ar42.20-p-0525tx)….1669
42.30 – Remove_install left front or right rpm sensor (ar42.30-p-0712tx)….1671
42.30 – Remove_install pulse ring (ar42.30-p-0715a)….1673
42.30 – Service Information Notes for handling multipole rings (si42.30-p-0004a)….1677
42.31 – Contents – Braking Assistant (BAS) Description of Operation (gf42.31-p-0999tx)….1678
42.31 – Overview of system components for Brake Assist (BAS) (gf42.31-p-9998tx)….1679
42.40 – Remove_install ETS_ASR_ESP hydraulic unit (ar42.40-p-0816t)….1680
42.40 – Remove_install left or right rear axle speed sensor (ar42.40-p-0820tx)….1683
42.45 – Overview of system components, Electronic Stability Program (ESP) (gf42.45-p-9997tx)….1684
42.45 – Remove_install electronic stability program (ESP) control unit (ar42.45-p-0820ta)….1685
42.45 – Remove_install electronic stability program (ESP) control unit (ar42.45-p-0820tx)….1688
42.45 – Remove_install yaw rate and lateral acceleration sensor (ar42.45-p-0841tx)….1689
42.45 – Survey of electronic stability program (ESP) system components, location_task_design_function (gf42.45-p-9999tm)….1691
42.45 – Table of contents Functional description, Electronic Stability Program (ESP) (gf42.45-p-0999tm)….1692
42.45 – Table of contents Functional description, Electronic Stability Program (ESP) (gf42.45-p-0999tx)….1693
42.46 – Overview of system components, Sensotronic Brake Control (SBC) (gf42.46-p-9998tx)….1694
42.46 – Remove_install Sensotronic Brake Control (SBC) hydraulic unit (ar42.46-p-0010tx)….1695
42.46 – Remove_install brake operating unit (BOU) (ar42.46-p-0020tx)….1703
42.46 – Remove_install pressure reservoir for Sensotronic Brake Control (SBC) hydraulic unit (ar42.46-p-0011tx)….1706
42.46 – Sensotronic Brake Control (SBC), contents, function description (gf42.46-p-0999tx)….1708
42.46 – Service Information Additional operation item for work on brake system (si42.46-p-0014a)….1709
42.46 – Service Information Operating time check of Sensotronic Brake Control (SBC) when using XENTRY Diagnostics version 07_2012 (si42.46-p-0006a)….1710
42.46 – Service Information Special tool for reprogramming the SBC control unit (si42.46-p-0015c)….1711
42.46 – Service Information Termination of SBC control unit programming (si42.46-p-0013a)….1713
42.46 – Service Information bulletin Changes when handling components of Sensotronic Brake Control (SBC) (si42.46-p-0011a)….1714
42.46 – Service Information bulletin Maintenance and repair on SBC brake system (si42.46-p-0001c)….1715
42.47 – Overview of system components, Adaptive Brake (ABR), component description (gf42.47-p-9998tm)….1716
42.47 – Table of contents for function description of adaptive brake (ABR) (gf42.47-p-0999tm)….1717
42.50 – Check hydraulic unit (ap42.50-p-4259tx)….1718
42.50 – Replace cover of brake fluid expansion reservoir (sm42.50-p-0001a)….1719
43_Brakes – Pheumatic System & Auxiliary Brakes….1721
43.00 – Safety information Brakes – pneumatic system and auxiliary brakes (as43.00-z-9999zz)….1722
43.00 – Test and adjustment values Passenger cars Brakes – pneumatic system and auxiliary brakes (be43.00-z-9999az)….1723
43.00 – Tightening torques Passenger cars Brakes – pneumatic system and auxiliary brakes (ba43.00-z-9999az)….1724
43.10 – Checking brake booster (ar43.10-p-0325t)….1725
43.10 – Checking check valve (ar43.10-p-0023t)….1728
43.10 – Remove_install brake booster (ar43.10-p-0350t)….1729
46_Steering….1731
46.00 – Capacities Passenger cars Steering (bf46.00-z-9999az)….1734
46.00 – Check and correct power steering fluid level (ap46.00-p-4611tx)….1735
46.00 – Check steering-wheel torque (sm46.00-p-0002a)….1737
46.00 – Check track rod and drag link linkage for play, check rubber boots (ap46.00-p-4653tx)….1739
46.00 – Forms Passenger cars Steering (of46.00-z-3999az)….1740
46.00 – Locate noises from the steering (ar46.00-p-2000a)….1741
46.00 – Power steering – Check the oil level (ap46.00-p-4612tx)….1743
46.00 – Safety information Steering (as46.00-z-9999zz)….1746
46.00 – Service Information Redocumentation of steering gear in VeDoc (si46.00-p-0001a)….1747
46.00 – Technical modifications Passenger cars Steering (bt46.00-z-9999az)….1748
46.00 – Test and adjustment values Passenger cars Steering (be46.00-z-9999az)….1749
46.00 – Tightening torques Passenger cars Steering (ba46.00-z-9999az)….1750
46.10 – Disassemble_assemble electrically adjustable jacket tube (ar46.10-p-0600tx)….1752
46.10 – Electronic steering detent mechanism (ELV) removal and installation (ar46.10-p-0910tx)….1754
46.10 – Remove_install clock spring contact (ar46.10-p-0200tx)….1755
46.10 – Remove_install jacket tube (ar46.10-p-0400tx)….1757
46.10 – Remove_install jacket tube (ar46.10-p-0400ty)….1760
46.10 – Remove_install steering angle sensor (ar46.10-p-0300tx)….1762
46.10 – Remove_install steering coupling (ar46.10-p-8000tx)….1763
46.10 – Remove_install steering wheel (ar46.10-p-0100tx)….1765
46.10 – Service Information Warranty and goodwill policies for steering wheels (si46.10-p-0006a)….1767
46.11 – Contents, function description, steering wheel heater (LRH) (gf46.11-p-0999tx)….1768
46.11 – Remove_install steering wheel heater electronics (ELH) (ar46.11-p-0003tx)….1769
46.11 – Remove_install switch for steering wheel heater and steering column adjustment (ar46.11-p-0004tx)….1770
46.11 – Survey of system components of steering wheel heater (LRH) (gf46.11-p-9999tx)….1771
46.15 – Adjust locking mechanism of mechanical steering column adjustment (ar46.15-p-0220t)….1772
46.15 – Contents, function description, electrically adjustable steering column (ESC) (gf46.15-p-0998tx)….1774
46.15 – Survey of system components, electrically adjustable steering column (ESC) (gf46.15-p-9997tx)….1775
46.20 – Remove_install pipeline between control head and steering gear housing. (ar46.20-p-3501t)….1776
46.20 – Remove_install rack-and-pinion steering (ar46.20-p-0600tx)….1778
46.20 – Service Information Play in the rack-and-pinion steering system (si46.20-p-0003a)….1781
46.20 – Setting play between thrust element and steering rack (ar46.20-p-0601tx)….1782
46.25 – Remove_install hydraulic line of power steering (ar46.25-p-3015tz)….1786
46.25 – Remove_install hydraulic line of power steering (ar46.25-p-3015tzb)….1788
46.25 – Remove_install hydraulic line of power steering (ar46.25-p-3015tzc)….1791
46.25 – Remove_install power steering radiator (ar46.25-p-3020ty)….1793
46.25 – Remove_install power steering radiator (ar46.25-p-3020tz)….1795
46.25 – Service Information Approved oils for hydraulic steering systems (si46.25-p-0004a)….1798
46.25 – Service Information Processing of steering system complaints (si46.25-p-0003a)….1800
46.30 – Checking oil pressure of power steering pump (ar46.30-p-0100ty)….1801
46.30 – Fill power steering pump and bleed (ar46.30-p-0010ty)….1804
46.30 – Remove_install power steering pump (ar46.30-p-0500ty)….1806
46.40 – Check and replace rubber boot (ar46.40-p-0400tx)….1808
46.40 – Remove_install inner tie rod with axial joint (ar46.40-p-0201tx)….1810
46.40 – Remove_install track rod (ar46.40-p-0200tx)….1811
46.50 – Overview of system components of speed-sensitive power steering (SPS [PML]) (gf46.50-p-9999tx)….1813
46.50 – Remove_install SPS solenoid valve (ar46.50-p-6000tx)….1814
46.50 – Speed-sensitive power steering (SPS), function description, contents (gf46.50-p-0999tx)….1816
47_Fuel System….1817
47.00 – Capacities Passenger cars Fuel system (bf47.00-z-9999az)….1818
47.00 – Forms Passenger cars Fuel system (of47.00-z-3999az)….1819
47.00 – Replace water drain hose of tank recess (sm47.00-p-0001a)….1820
47.00 – Replace water drain hose of tank recess (sm47.00-p-0001b)….1821
47.00 – Safety information Fuel system (as47.00-z-9999zz)….1822
47.00 – Service Information Usability of E10 fuel (si47.00-p-0002a)….1823
47.00 – Service information Return delivery of fuel-guiding parts (si47.00-p-0001a)….1826
47.00 – Technical modifications Passenger cars Fuel system (bt47.00-z-9999az)….1827
47.00 – Test and adjustment values Passenger cars Fuel system (be47.00-z-9999az)….1828
47.00 – Tightening torques Passenger cars Fuel system (ba47.00-z-9999az)….1829
47.10 – Empty_fill fuel tank (ar47.10-p-4001tx)….1830
47.10 – Remove, install fuel level sensor (ar47.10-p-7000tx)….1832
47.10 – Remove_install filler neck of fuel tank (ar47.10-p-7541tx)….1833
47.10 – Remove_install fuel level sensor (ar47.10-p-7000tk)….1835
47.10 – Remove_install fuel tank (ar47.10-p-4100tx)….1838
47.20 – Remove_install fuel pump and fill level sensor (ar47.20-p-7000tx)….1841
47.20 – Remove_install fuel pumps (ar47.20-p-5713tk)….1844
47.20 – Replace fuel filter (ap47.20-p-0780tx)….1847
47.20 – Service Information Procedure in the case of complaints concerning fuel pump or fuel filter (si47.20-p-0004a)….1849
47.31 – Retrofit stabilizing sleeve on fuel tank vent valve (sm47.31-p-0002a)….1850
49_Exhaust System….1852
49.00 – Certificates Passenger cars Exhaust system (of49.00-z-1999az)….1853
49.00 – Safety information Exhaust system (as49.00-z-9999zz)….1854
49.00 – Technical modifications Passenger cars Exhaust system (bt49.00-z-9999az)….1855
49.00 – Tightening torques Passenger cars Exhaust system (ba49.00-z-9999az)….1856
49.10 – Remove _ install exhaust system from flange connection (ar49.10-p-7280ty)….1857
49.10 – Remove_install catalytic converter (ar49.10-p-5500tz)….1859
49.10 – Remove_install exhaust system complete (ar49.10-p-7000ty)….1862
49.10 – Replace center muffler (ar49.10-p-4945ty)….1865
49.10 – Replace rear muffler (ar49.10-p-4951ty)….1867
49.10 – Service Information Care of tail pipe finishers (si49.10-p-0008a)….1869
49.10 – Service Information Recycling of diesel particulate filters (si49.10-p-0007a)….1870
54_Electrical System, Equipment & Instruments….1871
54.00 – Forms Passenger cars Electrical system, equipment and instruments (of54.00-z-3999az)….1877
54.00 – Safety information Electrical system, equipment and instruments (as54.00-z-9999zz)….1878
54.00 – Technical modifications Passenger cars Electrical system, equipment and instruments (bt54.00-z-9999az)….1879
54.00 – Test and adjustment values Passenger cars Electrical system, equipment and instruments (be54.00-z-9999az)….1880
54.00 – Tightening torques Passenger cars Electrical system, equipment and instruments (ba54.00-z-9999az)….1881
54.10 – Charge battery (ar54.10-p-1130t)….1882
54.10 – Check battery condition before vehicle delivery (ar54.10-p-1132a)….1883
54.10 – Check condition of battery (ar54.10-p-1129tx)….1884
54.10 – Check quiescent current consumption (ar54.10-p-1030tx)….1886
54.10 – Disconnect_connect battery ground line (ar54.10-p-0003tx)….1888
54.10 – Initial filling of battery (ar54.10-p-0001z)….1889
54.10 – Install_remove battery disconnect switch (ar54.10-p-1060t)….1890
54.10 – Overview – Check condition of battery (ap54.10-p-5449u)….1892
54.10 – Remove_install 12 Volt socket (ar54.10-p-1000tx)….1893
54.10 – Remove_install battery (ar54.10-p-0005tx)….1894
54.10 – Remove_install battery sensor (ar54.10-p-0002tm)….1895
54.10 – Remove_install cigarette lighter (ar54.10-p-0030tx)….1896
54.10 – Removing, installing auxiliary battery (ar54.10-p-0007tx)….1898
54.10 – Service Information Battery maintenance (si54.10-p-0024a)….1899
54.10 – Service Information Battery tester (si54.10-z-0023a)….1900
54.10 – Service Information Charge battery (si54.10-p-0018a)….1901
54.10 – Service Information New test method for batteries (si54.10-p-0003a)….1902
54.10 – Service Information Quiescent current test via voltage drop at the fuses (si54.10-p-0016a)….1903
54.10 – Service Information bulletin Battery test and inspection (si54.10-p-0017a)….1904
54.10 – Two-battery vehicle power supply, contents, function description (gf54.10-p-0999tx)….1905
54.10 – Two-battery vehicle power supply, survey of system components, location_task_design_function (gf54.10-p-9999tx)….1906
54.15 – Fuse and relay box, as-built configuration (gf54.15-p-0800tx)….1907
54.15 – Remove_install additional battery relay (ar54.15-p-2000tx)….1910
54.15 – Remove_install driver's side interior fuse box (ar54.15-p-1310tx)….1911
54.15 – Remove_install front prefuse box (ar54.15-p-1330tx)….1913
54.15 – Remove_install fuse and relay box in engine compartment, left front (ar54.15-p-1257tx)….1915
54.15 – Remove_install rear prefuse box (ar54.15-p-1340tx)….1918
54.18 – Check circuit 30 connection (sm54.18-p-0023a)….1919
54.18 – Remove_install line from positive terminal of on-board electrical system battery to front prefuse box (ar54.18-p-0057tx)….1920
54.18 – Repair squib wiring harness for Supplemental Restraint System (SRS) (ar54.18-p-0600a)….1923
54.18 – Service Information Damage code for electrical components (si54.18-z-0012a)….1925
54.18 – Service Information Notes on work on electrical connectors (si54.18-p-0003a)….1927
54.18 – Service Information bulletin Retrofit marten repeller on electrical lines (si54.18-p-0007a)….1928
54.20 – Service information Notes on module box repairs (si54.20-p-0001a)….1929
54.21 – Central gateway control unit (ZGW), remove and install (ar54.21-p-0817tx)….1930
54.21 – Programming of control units (ar54.21-p-0014y)….1931
54.21 – Programming of control units (ar54.21-p-0014z)….1932
54.21 – Remove_install SAM control unit with fuse and relay box in trunk (ar54.21-p-1258tx)….1933
54.21 – Remove_install SAM control unit with fuse and relay box in trunk (ar54.21-p-1258ty)….1935
54.21 – Remove_install left front SAM control unit with fuse and relay box (ar54.21-p-1260tm)….1937
54.21 – Remove_install left front SAM control unit with fuse and relay box (ar54.21-p-1260tx)….1939
54.21 – Remove_install upper control panel control unit (ar54.21-p-1262tx)….1941
54.21 – Remove_install upper control panel control unit (ar54.21-p-1262ty)….1943
54.21 – Remove_install vehicle power supply control unit (ar54.21-p-0100tx)….1945
54.21 – Removing and installing SAM control unit, passenger side (ar54.21-p-1257tx)….1947
54.21 – Removing and installing lower control panel control unit (ar54.21-p-1263tx)….1948
54.21 – SCAN coding of control units (ar54.21-p-0015x)….1949
54.21 – Service Information Malfunctions due to other-make installations (si54.21-p-0007a)….1950
54.21 – Service Information Programming of control units (si54.21-p-0008a)….1951
54.21 – Service Information Reimbursement of additional work in event of programming abort (si54.21-p-0039a)….1952
54.21 – Service Information Replacing signal acquisition and actuation module (SAM) control unit (si54.21-p-0022a)….1953
54.25 – Remove_install button unit on multifunction steering wheel (ar54.25-p-2840r)….1954
54.25 – Remove_install button unit on multifunction steering wheel (ar54.25-p-2840tx)….1955
54.25 – Remove_install combination switch (ar54.25-p-2800tx)….1957
54.25 – Remove_install contact switch for door (ar54.25-p-2000tx)….1958
54.25 – Remove_install contact switch for door (ar54.25-p-2000ty)….1959
54.25 – Remove_install cruise control switch (ar54.25-p-2803tx)….1960
54.25 – Remove_install rotary light switch (ar54.25-p-3250tx)….1961
54.25 – Remove_install steering column module (ar54.25-p-2802tx)….1962
54.25 – Service Information bulletin Clutch pedal start enable switch (S40_5) (si54.25-p-0006a)….1963
54.25 – Service information Return delivery of switches (si54.25-p-0003a)….1964
54.30 – Check audible warning system (ap54.30-p-5450tx)….1965
54.30 – Check lamps in instrument cluster and interior illumination (ap54.30-p-5453t)….1966
54.30 – Check warning and function indicator lamps in instrument cluster (ap54.30-p-5451t)….1968
54.30 – Check warning lamps and function indicator lamps in the instrument cluster, general view (ap54.30-p-5449u)….1969
54.30 – Check warning lamps, indicator lamps and interior illumination (ap54.30-p-5452c)….1970
54.30 – Overview of system components of instrument cluster (IC), component description (gf54.30-p-9996tx)….1972
54.30 – Remove_install housing for instrument cluster (ar54.30-p-6032tx)….1973
54.30 – Remove_install instrument cluster (ar54.30-p-6015tx)….1974
54.30 – Remove_install outside temperature indicator sensor (ar54.30-p-6341tx)….1975
54.30 – Service Information Coding of instrument cluster (si54.30-p-0017a)….1976
54.30 – Service Information Do not open instrument cluster (si54.30-p-0014a)….1977
54.30 – Service Information adaptation of instrument cluster display concept (si54.30-p-0016a)….1978
54.30 – Table of contents for function description of instrument cluster (IC) (gf54.30-p-0997tx)….1981
54.35 – Overview of system components for fanfare horns (gf54.35-p-9997tx)….1982
54.35 – Remove_install fanfare horn system (ar54.35-p-1555ty)….1983
54.35 – Remove_install fanfare horns (ar54.35-p-1555tx)….1984
54.35 – Table of contents, function description, fanfare horns (gf54.35-p-0999tx)….1985
54.50 – Service Information Reset trip computer following engine control unit software update (si54.50-p-0002a)….1986
54.50 – Trip computer (TRIP) contents function description (gf54.50-p-0999tx)….1987
54.50 – Trip computer (TRIP), survey of system components, location_task_design_function (gf54.50-p-9999tx)….1988
54.65 – Contents, function description, Parktronic system (PTS) (gf54.65-p-0999tx)….1989
54.65 – Overview of system components of Parktronic system (PTS) (gf54.65-p-9998tx)….1990
54.65 – Remove_install Parktronic system (PTS) control unit (ar54.65-p-0006tx)….1991
54.65 – Remove_install Parktronic system (PTS) control unit (ar54.65-p-0006ty)….1993
54.65 – Remove_install Parktronic system (PTS) sensors in front bumper (ar54.65-p-0001tx)….1994
54.65 – Remove_install Parktronic system (PTS) sensors in rear bumper (ar54.65-p-0002tx)….1995
54.65 – Remove_install Parktronic system (PTS) warning indicator in rear passenger compartment (ar54.65-p-0007tx)….1996
54.65 – Removing and installing Parktronic system (PTS) warning indicator in instrument panel (ar54.65-p-0003tx)….1997
54.65 – Service Information PARKTRONIC malfunctions (si54.65-p-0003a)….1998
54.65 – Service Information Painted PARKTRONIC sensors (si54.65-p-0004a)….2000
54.65 – Service Information Warranty and goodwill settlement for Parktronic sensors (si54.65-p-0002a)….2001
55_Auxiliary Drive Systems, Hydraulic and Linkage Systems….2002
55.00 – Safety information Auxiliary drive systems, hydraulic and articulation systems (as55.00-z-9999zz)….2003
58_Tools….2004
58.00 – Forms Passenger cars Tools (of58.00-z-3999az)….2006
58.00 – Safety information Tools (as58.00-z-9999zz)….2007
58.10 – Service information Wheel change tool discontinued (si58.10-p-0001a)….2008
58.20 – Service Information Modify chain separating tool and rivet press tool (si58.20-d-0001sf)….2009
58.20 – Service Information new special tool (si58.20-p-0005e)….2011
58.20 – Service Information new special tool (si58.20-p-0005f)….2012
58.20 – Special tools in EPC (si58.20-p-0019a)….2013
58.40 – Fault report for HHT, MUX, PM, Case (wb0000algfm00z)….2014
58.40 – Service Information Identification of add-ons installed on XENTRY Connect (si58.40-z-0019a)….2015
58.40 – Service Information Introduction of a removable storage device for SCAN coding (si58.40-p-0034a)….2016
58.40 – Service Information Multiplexer (si58.40-z-0041a)….2017
58.40 – Service Information No WLAN connection between XENTRY Connect and XENTRY Tab after Update 09_2014 (si58.40-z-0025a)….2019
58.40 – Service Information Procedure for returning Star Diagnosis compact (si58.40-z-0018a)….2020
58.40 – Service Information Run time limit for Star Diagnosis software (si58.40-z-0014a)….2021
58.40 – Service Information STAR DIAGNOSIS (si58.40-p-0007b)….2022
58.40 – Service Information Software update for tester MB3000 (si58.40-p-0044a)….2023
58.40 – Service Information Test interval for Midtronics battery tester (si58.40-z-0002a)….2024
58.40 – Service Information Upgrade campaign for MIDTRONICS Micro717 battery tester (si58.40-z-0024a)….2026
…
98.00 – Use of polish (ap98.00-p-0639a)….3044
98.20 – Painting plastic detachable body components (ar98.20-p-0685y)….3045
98.20 – Service information Paint repairs and repair work on plastic parts (si98.20-z-0002a)….3046
98.30 – Cleaning and care of MB vehicle paintwork (ap98.30-p-8070a)….3048
98.30 – Service Information Polish and care products for vehicle conditioning (si98.30-p-0001a)….3050
99_Printed Matter….3051
99.00 – Safety information Publications (as99.00-z-9999zz)….3052
99.00 – Technical modifications Passenger cars Publications (bt99.00-z-9999az)….3053
99.00 – Tightening torques Passenger cars Publications (ba99.00-z-9999az)….3054
99.20 – Body exposure Passenger vehicles incl. cross country vehicles (wb6516lit7490z)….3055
99.20 – Center section, Rear end Passenger vehicles incl. cross country vehicles (wb6516lit7501z)….3059
99.20 – Fault code documentation Passenger cars and Off Road Vehicles (wb6516lit7481z)….3063
99.20 – Front end Passenger cars and cross country vehicles (wb6516lit7500z)….3065
99.20 – Test Sheet Passenger Cars (wb6516lit7438z)….3068
Mercedes-Benz CLS-Class (C219) Repair Service Manual 2004-2010