Complete service repair manual with Electrical Wiring Diagrams for 1982-1993 Mercedes-Benz Model W201 (190, 190 E, 190 D) 190 Series, with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
Mercedes-Benz Model W201 (190, 190 E, 190 D) 190 Series workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Mercedes-Benz Model W201 (190, 190 E, 190 D) 190 Series Service Repair Manual 1982-1993.pdf
PRODUCT DETAILS:
Total Pages: 7,912 pages
File Format: PDF (Internal Links, Bookmarked, Table of Contents, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
00_Overall Vehicle……..3
00.00 – 00 – Acronyms Used in the Diagnostic Manual Passenger Cars (dh0000p0ac00ux)……..14
00.00 – 00 – Connection and Use of Test Equipment 1 – Explanation of Symbols Used for Test Equipment and Components Passenger cars (dh0000p0a001ux)……..16
00.00 – 00 – Connection and Use of Test Equipment 2 – Connector Layout of Data Link Connector Passenger cars (dh0000p0a002ux)……..17
00.00 – 00 – Connection and Use of Test Equipment 3 – Connecting HHT or Impulse Counter Scan Tool, Reading and Erasing Diagnostic Trouble Code Memory – Passenger cars (dh0000p0a003ux)……..19
00.00 – 00 – How to Use the Diagnostic Manual Passenger Cars (dh0000p0aan0ux)……..22
00.00 – 00 – How to use the Diagnostic Manual Passenger Cars (dh0000p0can0ux)……..24
00.00 – 00 – Overview of test descriptions Diagnosis – Gasoline engine Engines 102, 103, 104, 111, 116, 117, 119, 120 (dh0000pm0up00x)……..26
00.00 – 00 – Preface – Diagnostic Manual Passenger cars (dh0000p0avt0ux)……..28
00.00 – 00 – Preface Diagnosis Manual Models 124, 129, 140, 170, 201, 202, 210 (dh0000p00vt00x)……..29
00.00 – 00 – Survey of Tests Chassis and Drivetrain Volumes 1 thru 3 Passenger Cars (dh0000pf0up0ux)……..30
00.00 – 00 – Survey of Tests Diagnosis – Gasoline engine Engines 102, 103, 104, 111, 112, 113, 116, 117, 119, 120 (dh0000pm0up0ux)……..31
00.00 – 00 – Survey of Tests Diagnostic Manuals Body and Accessories Passenger Cars (dh0000pa0up0ux)……..32
00.00 – 00 – Survey of Tests Information and Communication Volume 1 Passenger Cars (dh0000pi0up0ux)……..34
00.00 – 00 – Survey of test descriptions Diagnosis Chassis Models 124, 129, 140, 170, 202, 210 (dh0000pf0up00x)……..35
00.00 – 00 – Use of Diagnosis Manual Diagnosis – Gasoline engine Engines 102, 103, 104, 111, 116, 117, 119, 120 (dh0000pm0an00x)……..36
00.00 – 00 – Use of the diagnosis manual Diagnosis; Chassis – Body – Climate control – Information_Communication Models 124, 129, 140, 170, 201, 202, 210 (dh0000p00an00x)……..38
00.00 – Connecting and using test equipment (ad00.00-p-1000az)……..40
00.00 – Service Information Discontinuation of overviews of models and major assemblies (si00.00-z-0130a)……..41
00.00 – Service Information Evaluation of lithium-ion battery after an accident, fire or complaints (si00.00-z-0152a)……..43
00.00 – Service Information Influence of vehicle systems on electronic medical devices (si00.00-p-0159a)……..44
00.00 – Service Information On-board diagnostic systems and emissions control tampering (si00.00-u-0131a)……..45
00.00 – Service Information_ Discontinuation of overviews of models and major assemblies (si00.00-z-0130a)……..46
00.00 – Service Information_ Evaluation of lithium-ion battery after an accident, fire or complaints (si00.00-z-0152a)……..48
00.00 – Service Information_ Influence of vehicle systems on electronic medical devices (si00.00-p-0159a)……..49
00.00 – Service Information_ No liability for third-party retrofits (si00.00-p-0025a)……..50
00.00 – Service Information_ On-board diagnostic systems and emissions control tampering (si00.00-u-0131a)……..51
00.00 – Service Information_ Operation items for test drives (si00.00-p-0009a)……..52
00.00 – Service Information_ Orientation values for ZM operation items for plausibility checks in warranty and goodwill cases (si00.00-p-0088a)……..54
00.00 – Service Information_ QR code for rescue forces (si00.00-p-0089a)……..57
00.00 – Service Information_ Qualification measures for working on high-voltage on-board electrical systems, lithium-ion batteries and gaseous fuel drive systems (si00.00-p-0156a)……..58
00.00 – Service information Assessment of vehicles with high-voltage on-board electrical system and_or lithium-ion battery and_or gaseous-fuel drive system after accident, fire or problems (si00.00-z-0154a)……..62
00.00 – Service information New update concept for diagnosis applications (si00.00-z-0004a)……..64
00.00 – Service information_ Assessment of vehicles with high-voltage on-board electrical system and_or lithium-ion battery and_or gaseous-fuel drive system after accident, fire or problems (si00.00-z-0154a)……..65
00.00 – Service information_ New update concept for diagnosis applications (si00.00-z-0004a)……..67
00.00 – Service-Information_ Ausfu¨llen UPS-Absendeformular (si00.00-p-0085a)……..68
00.00 – Service-Information_ Hinweise zum Ausfu¨llen des Altteile-Ru¨cklieferscheins (si00.00-p-0076a)……..69
00.00 – Service-Information_ Unfallforschung (si00.00-p-0021a)……..70
00.00 – ervice Information Discontinuation of overviews of models and major assemblies (si00.00-z-0130a)……..71
00.01 – Introduction of WIS Service Media (sn00.01-z-0012a)……..73
00.01 – Overview of the steering gears Steering gear 765……..75
00.01 – Service Information Content and application of data mediums Telematics CD_DVD, Regio DVD and Digital Owner‘s Manual DVD (si00.01-p-0014a)……..79
00.01 – Service Information Damage or breakdown case in international traffic (si00.01-z-0031a)……..80
00.01 – Service Information Invoicing of quick test (si00.01-p-0006a)……..81
00.01 – Service Information SDconnect rechargeable battery (si00.01-p-0003a)……..82
00.01 – Service Information Structure of the new operation numbers for SmallRepair in ASRA [operation texts, standard texts, flat rates and work units] (si00.01-z-0001a)……..83
00.01 – Service Information Synonym search – New functionality in WIS (si00.01-z-0036a)……..84
00.01 – Service Information Trouble diagnosis bulletins (AF) publication type not applicable (si00.01-z-0029a)……..85
00.01 – Service Information Update of email distributor (si00.01-z-0037a)……..86
00.01 – Service Information WIS Service Media (si00.01-z-0012a)……..87
00.01 – Service Information bulletin on optimized design and location of system and function descriptions (si00.01-p-0009a)……..88
00.01 – Service Information_ Content and application of data mediums_ Telematics CD_DVD, Regio DVD and Digital Owner‘s Manual DVD (si00.01-p-0014a)……..89
00.01 – Service Information_ Damage or breakdown case in international traffic (si00.01-z-0031a)……..90
00.01 – Service Information_ Invoicing of quick test (si00.01-p-0006a)……..91
00.01 – Service Information_ SDconnect rechargeable battery (si00.01-p-0003a)……..92
00.01 – Service Information_ Structure of the new operation numbers for SmallRepair in ASRA [operation texts, standard texts, flat rates and work units] (si00.01-z-0001a)……..93
00.01 – Service Information_ Synonym search – New functionality in WIS (si00.01-z-0036a)……..94
00.01 – Service Information_ Trouble diagnosis bulletins (AF) publication type not applicable (si00.01-z-0029a)……..95
00.01 – Service Information_ Update of email distributor (si00.01-z-0037a)……..96
00.01 – Service Information_ WIS Service Media (si00.01-z-0012a)……..97
00.01 – Service-Information Erreichbarkeit technische Werkstattbetreuung (si00.01-p-0023a)……..98
00.01 – Service-Information Xentry Support & Feedback in WIS net (si00.01-z-0030a)……..99
00.01 – Service-Information_ Erreichbarkeit technische Werkstattbetreuung (si00.01-p-0023a)……..102
00.01 – Service-Information_ Xentry Support & Feedback in WIS net (si00.01-z-0030a)……..103
00.01 – ervice Information Damage or breakdown case in international traffic (si00.01-z-0031a)……..106
00.01 – ervice Information Structure of the new operation numbers for SmallRepair in ASRA [operation texts, standard texts, flat rates and work units] (si00.01-z-0001a)……..107
00.01 – ervice Information Synonym search – New functionality in WIS (si00.01-z-0036a)……..108
00.01 – ervice Information Update of email distributor (si00.01-z-0037a)……..109
00.01 – ervice-Information Xentry Support & Feedback in WIS net (si00.01-z-0030a)……..110
00.10 – 0000 – Preface All models Maintenance Manual – Models 107, 123, 124, 126, 129, 140, 201 M.Y. 1981-1993 (wh0000pkavt0ux)……..113
00.10 – Check gear capacity (ar00.10-p-1010a)……..116
00.10 – Design and operation of the electronic accelerator pedal (ASR) Function description KE-injection B. Driving with ASR……..119
00.10 – Function description Central locking (single-door system) A. General, B. Components, C. Component arrangement Model 201……..122
00.10 – Removal and installation of the thermostat switch of refrigerator box Models 124, 126, 129, 140, 201……..126
00.10 – Service Information Engine output increase (si00.10-p-0004a)……..128
00.10 – Service Information Notes on safety-relevant components subject to redocumentation requirements (si00.10-p-0033a)……..129
00.10 – Service Information Specified data for emissions inspection (si00.10-p-0037a)……..131
00.10 – Service Information Vehicle identification plate orders (si00.10-p-0003b)……..132
00.10 – Service Information_ Engine output increase (si00.10-p-0004a)……..133
00.10 – Service Information_ Notes on safety-relevant components subject to redocumentation requirements (si00.10-p-0033a)……..134
00.10 – Service Information_ Specified data for emissions inspection (si00.10-p-0037a)……..136
00.10 – Service Information_ Vehicle identification plate orders (si00.10-p-0003b)……..137
00.10 – Service-Information Dokumentation von Anziehdrehmomenten im WIS (si00.10-z-0013a)……..138
00.10 – Service-Information Fahrzeug-Zulassungsdokumente (si00.10-p-0011a)……..143
00.10 – Service-Information Prüfvorgaben für die Fahrzeuguntersuchung zur Vorbereitung der Hauptuntersuchung (HU) nach §29 StVZO (si00.10-p-0001a)……..145
00.10 – Service-Information Umrüstung von Nicht-EU-Fahrzeugvarianten zur Zulassung in Deutschland (si00.10-p-0021a)……..149
00.10 – Service-Information Änderungen bei der Abgasuntersuchung gem. AU-Geräteleitfaden Version 5.01 zum 01.01.2018 (si00.10-z-0034a)……..150
00.10 – Service-Information_ Dokumentation von Anziehdrehmomenten im WIS (si00.10-z-0013a)……..151
00.10 – Service-Information_ Fahrzeug-Zulassungsdokumente (si00.10-p-0011a)……..156
00.10 – Service-Information_ Prüfvorgaben für die Fahrzeuguntersuchung zur Vorbereitung der Hauptuntersuchung (HU) nach §29 StVZO (si00.10-p-0001a)……..158
00.10 – Service-Information_ Umrüstung von Nicht-EU-Fahrzeugvarianten zur Zulassung in Deutschland (si00.10-p-0021a)……..162
00.10 – Service-Information_ Änderungen bei der Abgasuntersuchung gem. AU-Geräteleitfaden Version 5.01 zum 01.01.2018 (si00.10-z-0034a)……..163
00.10 – ervice-Information Fahrzeug-Zulassungsdokumente (si00.10-p-0011a)……..164
00.12 – Removal and installation of the refrigeration unit Models 124, 126, 129, 140, 201……..166
00.15 – Function description Catalytic converter KE-Injection……..169
00.19 – Overall network (GVN), basic function (gf00.19-p-9900a)……..174
00.19 – Removing contacts from plugs and connectors (ar00.19-p-0120a)……..175
00.20 – 0006 – Overview, model, work sheet, order no. Models 107 from 8_85, 124_129_140 to 6_93, 126 from 9_85, 201 from 1_85, 123 (wh0000pkwvt06x)……..181
00.20 – 0050 – Checking the condition of all the assemblies and for leakage Models 107 to 07_85, 123, 126 to 08_85, 201 to 12_84 (wh0050pkw0000x)……..182
00.20 – 0050 – Inspecting component condition Model 107 up to 7_85, 123, 126 up to 8_85, 201 up to 12_84 Maintenance Manual – Models 107, 123, 124, 126, 129, 140, 201 M.Y. 1981-1993 (wh0050pk0000ux)……..183
00.20 – 0051 – Checking the condition of the lines and hoses and for leaks Models; 107 to 07_85, 123, 126 to 08_85, 201 to 12_84 (wh0051pkw0000x)……..184
00.20 – 0051 – Inspecting condition of lines and hoses Model 107 through 7_85, 123, 126 through 8_85, 201 through 12_84 Maintenance Manual – Models 107, 123, 124, 126, 129, 140, 201 M.Y. 1981-1993 (wh0051pk0000ux)……..185
00.20 – 0053 – Inspecting components, lines and hoses Model 107 starting 8_85, 124, 126 starting 9_85, 129, 140, 201 starting 1_85 Maintenance Manual – Models 107, 123, 124, 126, 129, 140, 201 M.Y. 1981-1993 (wh0053pk0000ux)……..186
00.20 – 0053 – Visual inspection for missing components, leakage assemblies, chafing points, line position Models; 107 from 08_85, 124, 126 from 09_85, 129, 140, 201 from 01_85 (wh0053pkw0000x)……..196
00.20 – 0090 – Checking chassis and supporting body components for damage and corrosion Models 107 from 8_85, 124, 129, 140 to 6_93, 126 from 9_85, 201 from 1_85, 123 (wh0090pkw0000x)……..208
00.20 – 0090 – Suspension and body structure inspection All Models Maintenance Manual – Models 107, 123, 124, 126, 129, 140, 201 M.Y. 1981-1993 (wh0090pk0000ux)……..210
00.20 – 0091 – Checking chassis and supporting body components for damage and corrosion Models 107 to 07_85, 123, 126 to 08_85, 201 to 12_84 (wh0091pkw0000x)……..212
00.20 – 0091 – Water leakage and corrosion inspection Model 107 through 7_85, 123, 126 through 8_85, 201 through 12_84 Maintenance Manual – Models 107, 123, 124, 126, 129, 140, 201 M.Y. 1981-1993 (wh0091pk0000ux)……..213
00.20 – 1st care service 10000 – 12500 km, additional between the maintenance services every 10000 km_annually (ap00.20-p-1220a)……..214
00.20 – Care service every 7 500 km_10 000 km (ap00.20-p-1221a)……..215
00.20 – Economy service – vehicles older than 4 years (ap00.20-p-0008a)……..216
00.20 – Function description B. Location of components Electronic ignition system with variable characteristics EZL KE-injection……..221
00.20 – Function description Exhaust manifold KE-injection……..226
00.20 – Function description I. EZL resistance trimming plug Electronic ignition system with variable characteristics EZL KE-injection……..231
00.20 – Maintenance (ap00.20-p-0000c)……..236
00.20 – Maintenance service every 15 000 km_20 000 km (ap00.20-p-1222a)……..237
00.20 – Maintenance service every 20 000 km_2 years (ap00.20-p-0005b)……..241
00.20 – Overview of check before driving into working area (ap00.20-p-0062u)……..245
00.20 – Service Information Adding AdBlue(R) during service (si00.20-p-0004a)……..246
00.20 – Service Information Forms for delivery and hand-over inspections, inspections and checks in information type AP (si00.20-p-0044a)……..248
00.20 – Service Information Notes on Economy-Service (si00.20-p-0035a)……..249
00.20 – Service Information_ Adding AdBlue(R) during service (si00.20-p-0004a)……..250
00.20 – Service Information_ Forms for delivery and hand-over inspections, inspections and checks in information type AP (si00.20-p-0044a)……..252
00.20 – Service Information_ Notes on Economy-Service (si00.20-p-0035a)……..253
00.30 – Function description Design and operation B. Fuel supply KE-injection……..254
00.30 – Function description Design and operation G. Idle speed devices – a)-e) KE-injection……..270
00.30 – Function description Fuel tank air admission and ventilation A. All models, B. Model 107, C. 124, 126, 201, D. 126 with ASR, E. Model 129 KE-Injection……..305
00.35 – Testing the air conditioning system refrigerating capacity (quick test) Model 201 with Tempmatic (USA)……..312
00.40 – Directory of additional operating fluids (bb00.40-p-0300zz)……..315
00.40 – Function of the crankcase ventilation Engine 102 KE in model 201……..316
00.40 – General list (bb00.40-p-0000zz)……..319
00.40 – List of fuels (bb00.40-p-0100zz)……..320
00.40 – List of lubricants (bb00.40-p-0200zz)……..321
00.40 – Search aid for Specifications for Operating Fluids (bb00.40-p-0900a)……..322
00.40 – Service Information Exclusive use of Mercedes-Benz lubricants in warranty and goodwill cases (si00.40-p-0009a)……..327
00.40 – Service Information Specifications for Operating Fluids for anti-corrosion agents_antifreeze (si00.40-p-0019a)……..328
00.40 – Service Information_ Exclusive use of Mercedes-Benz lubricants in warranty and goodwill cases (si00.40-p-0009a)……..329
00.40 – Service Information_ Specifications for Operating Fluids for anti-corrosion agents_antifreeze (si00.40-p-0019a)……..330
00.40 – Service information Dying of windshield washer fluid concentrate (si00.40-z-0006a)……..331
00.40 – Service information_ Dying of windshield washer fluid concentrate (si00.40-z-0006a)……..332
00.45 – Service Information Multipurpose metal grease (si00.45-p-0004a)……..333
00.45 – Service Information Service kit for rectifying squeaking, creaking and tearing noises (si00.45-p-0002a)……..334
00.45 – Service Information_ Multipurpose metal grease (si00.45-p-0004a)……..335
00.45 – Service Information_ Service kit for rectifying squeaking, creaking and tearing noises (si00.45-p-0002a)……..336
00.45 – ervice Information Multipurpose metal grease (si00.45-p-0004a)……..337
00.45 – ervice Information Service kit for rectifying squeaking, creaking and tearing noises (si00.45-p-0002a)……..338
00.60 – Raise_lower vehicle with vehicle lift (ar00.60-p-1006a)……..339
00.60 – Raise_prop up vehicle with pit jack or vehicle jack (ar00.60-p-1003a)……..341
01_Complete Engine, Crankcase Ventilation, Cylinder Head, Crankcase……..342
01.00 – 00 – How to use the Diagnosis Manual (Diesel Engines) Passenger Cars (dh0000p0ban0ux)……..349
01.00 – 0005 – Overview – Engines, models, output and compression ratio Engine 102 KE in model 201 (ra01981020005x)……..351
01.00 – Cleaning and preserving engine and engine compartment (ap01.00-p-1000zz)……..352
01.00 – Combustion engine mechanical components, basic function (gf01.00-p-9900a)……..353
01.00 – Combustion engine, basic function (gf01.00-p-9901a)……..356
01.00 – Removal and installation of heater box Model 201 with Tempmatic (USA)……..357
01.00 – Removal and installation of the shock absorber strut Models 124, 201……..361
01.00 – Removal and installation of the windshield glass Model 201……..373
01.00 – Removing and installing heater box Heating, ventilation Model 201……..379
01.00 – Technical modifications – Passenger cars – Complete engine, crankcase ventilation, cylinder head , crankcase (bt01.00-z-9999az)……..385
01.00 – Technical modifications Passenger cars Complete engine, crankcase ventilation, cylinder head , crankcase (bt01.00-z-9999az)……..386
01.00 – Technical modifications_ Passenger cars_ Complete engine, crankcase ventilation, cylinder head , crankcase (bt01.00-z-9999az)……..387
01.00 – Test and adjustment values – Passenger cars – Complete engine, crankcase ventilation, cylinder head , crankcase (be – javax.swing.ImageIcon@2b87e11f – be01.00-z-9999az)……..388
01.00 – Test and adjustment values – Passenger cars – Complete engine, crankcase ventilation, cylinder head , crankcase (be – javax.swing.ImageIcon@747e90c5 – be01.00-z-9999az)……..390
01.00 – Test and adjustment values Passenger cars Complete engine, crankcase ventilation, cylinder head , crankcase (be – javax.swing.ImageIcon@4097b769 – be01.00-z-9999az)……..392
01.00 – Test and adjustment values_ Passenger cars_ Complete engine, crankcase ventilation, cylinder head , crankcase (be – javax.swing.ImageIcon@3cfbe933 – be01.00-z-9999az)……..394
01.00 – Testing compression pressure (ar01.00-p-1200hw)……..396
01.10 – 0015 – Checking cylinders for leaks Engines 601, 602 (except 602.98), 603 (ra01006010015x)……..398
01.10 – 0020 – Illuminating the cylinder Engines 601, 602 (except 602.98), 603 (ra01006010020x)……..404
01.10 – 0030 – Removal and installation of the engine (oil capacity) Engine 102 KE in model 201 (ra01981020030x)……..406
01.10 – 0101 – Engine oil and filter change Engine 102.985, 103 104 Maintenance Manual – Models 107, 123, 124, 126, 129, 140, 201 M.Y. 1981-1993 (wh0101pk0006ux)……..429
01.10 – 0101 – Engine oil and filter change Engine 601, 602, 603 Maintenance Manual – Models 107, 123, 124, 126, 129, 140, 201 M.Y. 1981-1993 (wh0101pk0045ux)……..435
01.10 – 0101 – Engine oil and filter change Models; 107 from 8_85, 124, 129, 140 to 6_93, 126 from 9_85, 201 from 1_85, 123 All engines (wh0101pkw0000x)……..440
01.10 – 0110 – Measurement of, boring and honing the cylinder bores Engine 102 KE in model 201 (ra01981020110x)……..454
01.10 – 0150 – Testing the compression pressure Gasoline engines; 102 to 12_84, 110, 116, 117 in model 107 to 07_85, 116, 117 in model 126 to 08_85, 123 (wh0150pkw0000x)……..457
01.10 – A – Test and Adjustment Data 12 – Engine 102.961 CFI Engine 102 CFI (dh120am00000ux)……..462
01.10 – Removal and installation of heat exchanger Model 201 with Tempmatic (USA)……..464
01.10 – Remove_install engine (ar01.10-p-2400hx)……..467
01.10 – Service Information Application of surface sealants (si01.10-p-0015a)……..471
01.10 – Service Information Cleaning sealing surfaces (si01.10-p-0004a)……..472
01.10 – Service Information Guidelines on engine number (si01.10-p-0014a)……..473
01.10 – Service Information Note on mounting engine in assembly stand (si01.10-p-0016a)……..474
01.10 – Service Information Standardized procedure for complaints on the engine (si01.10-p-0001a)……..475
01.10 – Service Information_ Application of surface sealants (si01.10-p-0015a)……..477
01.10 – Service Information_ Cleaning sealing surfaces (si01.10-p-0004a)……..478
01.10 – Service Information_ Guidelines on engine number (si01.10-p-0014a)……..479
01.10 – Service Information_ Note on mounting engine in assembly stand (si01.10-p-0016a)……..480
01.10 – Service Information_ Standardized procedure for complaints on the engine (si01.10-p-0001a)……..481
01.10 – Technical modifications_ Engine Removal_installation of engine, crankcase, cylinder head, crankcase ventilation Engines 601, 602 (except 602.98), 603 (ra0100601ta00x)……..483
01.12 – Partial replacement of the front end without front wall Model 201 Sedan……..484
01.15 – Removal and installation of heater valve Model 201 with Tempmatic (USA)……..516
01.16 – Complete replacement of the main floor Model 201, Sedan……..517
01.20 – 0040 – Crankcase ventilation – Function A. Standard version, B.Naturally aspirated and turbo-engines with exhaust gas re-circulation, Engines 601, 602 (except 602.98), 603 (ra01006010040x)……..542
01.20 – 0406 – Removal and installation of the cylinder head cover Engine 102 KE in model 201 (ra01981020406x)……..549
01.20 – Testing the fuel pressures and for internal leaks Engine 102 KE……..551
01.24 – Testing the starting device Engine 102 KE……..560
01.30 – 0400 – Notes regarding the cylinder head Engines; A. 102.990, B. 102.991, C. 102.992 in model 201 (ra01981020400x)……..571
01.30 – 0400 – Repair notes for the cylinder heads and gaskets A. Engine 601, B. Engines 602 (except 602.98), 603 (ra01006010400x)……..575
01.30 – 0407 – Reconditioning the spark plug threads in the cylinder head Engine 102 KE in model 201 (ra01981020407x)……..583
01.30 – 0410 – Refinishing the precombustion chamber sealing surface Engines 601, 602 (except 602.98), 603 (ra01006010410x)……..588
01.30 – 0416 – Modifications to the precombustion chambers Engines 601, 602 (except 602.98), 603 (ra01006010416x)……..594
01.30 – 0417 – Removal and installation of the precombustion chambers Engines 601, 602 (except 602.98), 603 (ra01006010417x)……..601
01.30 – 0418 – Facing cylinder head contact face Engines 601, 602 (except 602.98), 603 (ra01006010418x)……..609
01.30 – 0420 – Pressure test of the cylinder head Engines 601, 602 (except 602.98), 603 (ra01006010420x)……..613
01.30 – Complete replacement of the rear floor Model 201……..615
01.30 – Remove and install the rear axle shaft flange with angular ball bearing Models 124, 201……..626
01.30 – Remove_install cylinder head (ar01.30-p-5800hx)……..636
01.35 – Testing the injection valves Engine 102 KE – Basic and national version from 1986……..640
01.40 – 0105 – Construction differences and modifications to the crankcase Engine 102 KE in model 201 (ra01981020105x)……..645
01.40 – 0130 – Knocking out and inserting the steel balls in the main oil duct Engines 601, 602 (except 602.98), 603 (ra01006010130x)……..654
01.40 – 0140 – Replacement of core plug in the crankcase Engine 102 KE in model 201 (ra01981020140x)……..657
01.40 – 0140 – Replacement of the core hole plug caps in the crankcase Engines 601, 602 (except 602.98), 603 (ra01006010140x)……..660
01.40 – 0210 – Removal and installation of the timing case cover Engine 102 KE in model 201 (ra01981020210x)……..663
01.40 – 0211 – Modifications to the timing case cover Engines 601, 602 (except 602.98), 603 (ra01006010211x)……..672
01.40 – 0222 – Removal and installation of the closing cover Engine 102 KE in model 201 (ra01981020222x)……..675
01.40 – 0222 – Removal and installation of the end cap Engines 601, 602 (except 602.98), 603 (ra01006010222x)……..677
01.40 – Boring and honing cylinder bores (ar01.40-p-9291aw)……..681
01.40 – Installing cylinder liner (ar01.40-p-9273aw)……..683
01.40 – Machining the crankcase contact surface (ar01.40-p-9133aw)……..684
01.40 – Measuring cylinder bores (ar01.40-p-9202aw)……..687
01.40 – Remove cylinder liner (ar01.40-p-9272aw)……..689
01.40 – Remove_install end cover (ar01.40-p-8913ha)……..691
01.40 – Remove_install timing case cover (ar01.40-p-8000hx)……..694
01.40 – Sealing timing case cover (ar01.40-p-8003a)……..697
01.40 – Widening cylinder bore in crankcase (ar01.40-p-9271aw)……..699
01.45 – 0315 – Design differences and modifications to oil pans Engines 601, 602 (except 602.98), 603 (ra01006010315x)……..701
01.45 – Remove_install oil pan (ar01.45-p-7500hz)……..707
01.50 – Cavity preservation following repair work A. Detachable parts, B. Welded in parts Model 201……..709
01.65 – Testing the fuel pump relay Overview of fuel pump relay, Test Engine 102 KE from 1986……..715
01.82 – Removal and installation of driver's seat backrest cover Model 201……..725
02.11 – Modifications and differences in versions of oil pump Engine 102 KE in model 201……..729
02.15 – Removal and installation of the injection valves Engine 102 KE……..732
02.20 – Checking, removal and installation of the brake disc on the front axle Models 124, 201……..734
02.28 – Checking, removal and installation of the brake discs on the rear axle Models 124, 201……..738
02.30 – Removal and installation of transmission front cover, Renewing radial sealing ring 5 Speed Mechanical Transmission 717……..743
02.50 – Test values for the springs Models 124, 201……..747
02.64 – Checking the windshield washing water level indication Model 201……..748
04.00 – Function description auxiliary heater A. General Models 124, 126, 201……..754
04.10 – Removal and installation of the flywheel or driven plate Engine 102 KE in model 201……..764