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Caterpillar D5N Track-Type Tractor Factory Service & Shop Manual


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Complete workshop & service manual with electrical wiring diagrams for Caterpillar D5N Track-Type Tractor. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar D5N Track-Type Tractor service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
SENR8456 – Disassembly & Assembly (561N, 572R/II & 587T & D5M, D5N, D6M, D6N, D6R/II/III, D7R/II, D10R/T/N, D11R/T)
KENR6500 – Schematic (D5N Track-Type Tractor Electrical System)
KENR6656 – Schematic (D5N Track-Type Tractor Electrical System)
RENR5268 – Schematic (D5N & D6N Track-Type Tractor Hydraulic System)
RENR5283 – Disassembly & Assembly (D5N Track-Type Tractor Engine Supplement)
RENR5284 – Specifications (D5N Track-Type Tractor)
RENR5285 – Systems Operation (D5N Track-Type Tractor Power Train)
RENR5285 – Testing and Adjusting (D5N Track-Type Tractor Power Train)
RENR5287 – Disassembly & Assembly (D5N Track-Type Tractor Power Train)
RENR5289 – Specifications (D5N Track-Type Tractor Hydraulic System)
RENR5290 – Systems Operation (D5N Track-Type Tractor Hydraulic System)
RENR5290 – Testing and Adjusting (D5N Track-Type Tractor Hydraulic System)
RENR5291 – Disassembly & Assembly (D5N Track-Type Tractor Machine Systems)
RENR5292 – Schematic (D5N Track-Type Tractor Electrical System)
RENR8185 – Schematic (D5N & D6N Track-Type Tractor Hydraulic System)
RENR8190 – Schematic (D5N Track-Type Tractor Electrical System)

EXCERPT:
16. Install washer (34) .
17. Install washer (33) .
Note: Use a new washer (33) during assembly.
18. Apply Tooling (H) to the threads and to the face of nut (32) .
19. Install nut (32) .
20. Use Tooling (C) in order to tighten nut (32) to a torque of 612 ± 68 N·m (451 ± 50 lb ft).
21. Bend the tab on washer (33) toward nut (32) .
Illustration 9
22. Lower the temperature of bearing cups (30) .
23. Install bearing cups (30) into case (31) .

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Caterpillar D5M Track-Type Tractor Factory Service & Shop Manual


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Complete workshop & service manual with electrical wiring diagrams for Caterpillar D5M Track-Type Tractor . It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar D5M Track-Type Tractor service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
SENR8489 – Testing & Adjusting (D5M Track-Type Tractor Hydraulic System).pdf
SENR8367 – Systems Operation (561N, 572R Series II & 572R Pipelayers & D10R, D11R, D5M, D5N, D6M, D6N, D6R, D6R Series II, D7R, D7R Series II & D8R Series II Track-Type Tractors Power Train)
SENR8367 – Testing & Adjusting (561N, 572R Series II & 572R Pipelayers & D10R, D11R, D5M, D5N, D6M, D6N, D6R, D6R Series II, D7R, D7R Series II & D8R Series II Track-Type Tractors Power Train)
SENR8367 – Troubleshooting (561N, 572R Series II & 572R Pipelayers & D10R, D11R, D5M, D5N, D6M, D6N, D6R, D6R Series II, D7R, D7R Series II & D8R Series II Track-Type Tractors Power Train)
SENR8456 – Disassembly & Assembly (561N, 572R, 572R Series II & 587T Pipelayers & D5M, D5N, D6M, D6N, D6R, D6R Series II, D6R Series III, D7R, D7R Series II, D10R, D10T, D11N, D11R & D11T Track-Type Tractors)
SENR8483 – Disassembly & Assembly (561N, 572R, 572R Series II & 587T Pipelayers & D5M, D5N, D6M, D6N, D6R, D6R Series II, D6R Series III, D7R, D7R Series II, D10R, D10T, D11N, D11R & D11T Track-Type Tractors)
SENR8484 – Specifications (D5M Track-Type Tractor Power Train)
SENR8485 – Systems Operation (D5M Track-Type Tractor Power Train)
SENR8487 – Disassembly & Assembly (D5M Track-Type Tractor Power Train)
SENR8488 – Specifications (D5M Track-Type Tractor Hydraulic System)
SENR8489 – Systems Operation (D5M Track-Type Tractor Hydraulic System)
SENR8490 – Schematic (D5M Track-Type Tractor Hydraulic Schematic)
SENR8491 – Disassembly & Assembly (D5M Track-Type Tractor Machine Systems)
SENR8492 – Schematic (D5M Track-Type Tractor Electrical System)
SENR8486 – Testing & Adjusting (D5M Track-Type Tractor Power Train).pdf

EXCERPT:
Note: Clean all pins and the bores in order to remove any dirt or corrosion before assembly.
1. Loosen bolts (F) on block assembly (H) that is located on the back side of C-frame (J). Remove two spacers (G) .
2. Reposition spacers (G) in front of block assembly (H).
Note: Spacers (G) may already be located in front of block assembly (H) as a result of previous adjustment.
3. Hand tighten four bolts (F).

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Caterpillar Truck Engines CT11/CT13/CT15 & High Trucks CT610/CT630/CT660/CT680/CT681 Factory Service & Shop Manual


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Complete workshop & service manual with electrical wiring diagrams for Caterpillar Truck Engines CT11/CT13/CT15 & High Trucks CT610/CT630/CT660/CT680/CT681. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar Truck Engines CT11/CT13/CT15 & High Trucks CT610/CT630/CT660/CT680/CT681 service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

FILELIST:
UENR1845 – Service Manual (System Operation, Specifications, Disassembly & Assembly) (CT11, CT13 Non-SCR Engines Including HD-OBD).pdf
UENR1846 – Troubleshooting (Diagnostic Manual) (CT11, CT13 Engines Including 2013 HD-OBD).pdf
4328050R1 – Operation & Maintenance Manual (CT610 Truck).pdf
4328051R1 – Operation & Maintenance Manual (CT11 & CT13 Truck Engines).pdf
4328074R1 – Operation & Maintenance Manual (CT630 Truck).pdf
S04068 – Systems Operation, Disassembly & Assembly, & Specifications (CT610 & CT630 Truck Brake System).pdf
S07021 – Systems Operation, Disassembly & Assembly, & Specifications (CT610 & CT630 Truck Exhaust System).pdf
S11021 – Systems Operation, Disassembly & Assembly, & Specifications (CT610 & CT630 Truck Hydraulic System).pdf
S16064 – Systems Operation, Disassembly & Assembly, & Specifications (CT610 & CT630 Cab Service).pdf
S16065 – Systems Operation, Disassembly & Assembly, & Specifications (CT610 & CT630 Heat Ventilation Air Conditioning (HVAC) Service).pdf
UENR0733 – Systems Operation, Disassembly & Assembly, & Specifications (CT610 & CT630 Truck Hydraulic Clutch).pdf
UENR0734 – Electrical Circuit Diagrams (CT630 Models Built September 28, 2010 & After).pdf
UENR0735 – Systems Operation, Disassembly & Assembly, & Specifications (CT610 & CT630 Cab Service).pdf
UENR0736 – Service Manual (CT610 & CT630 Truck Heat Ventilation Air Conditioning (HVAC) for 2010).pdf
UENR0737 – Diagnostic_Troubleshooting Manual (CT610 & CY630 Models Built After October 2010 Electrical System Troubleshooting Guide).pdf
UENR0738 – Systems Operation, Disassembly & Assembly, & Specifications (CT610 & CT630 Truck Braking System).pdf
UENR0739 – Service Manual (CT610 & CT630 Truck Steering Wheel & Steering Column Assembly).pdf
UENR0740 – Service Manual (CT610 & CT630 Truck Hood, Grille, Fenders, & Bumper).pdf
UENR0741 – Systems Operation, Disassembly & Assembly, & Specifications (CT610 & CT630 Truck Radiator_Cooling System).pdf

EXCERPT:
TABLE OF CONTENTS
1. DESCRIPTION……… 1
1.1. CLUTCH PEDAL…… 2
1.2. MASTER CYLINDER…….. 2
1.3. RESERVOIR………. 2
1.4. CLUTCH SERVO….. 3
1.5. HYDRAULIC HOSE……… 3
1.6. BLEEDER VALVE….. 4
2. REMOVAL AND INSTALLATION……… 5
2.1. RESERVOIR………. 6
Reservoir – Removal…….. 6
Reservoir – Installation…… 6
2.2. CLUTCH MASTER CYLINDER………. 7
Clutch Master Cylinder – Removal……. 7
Clutch Master Cylinder – Installation….. 8
2.3. CLUTCH SERVO….. 9
Clutch Servo – Removal…. 9
Clutch Servo – Installation……… 9
2.4. CLUTCH PEDAL…… 10
Clutch Pedal – Removal….. 10
Clutch Pedal – Installation……… 11
3. HYDRAULIC FLUID CHANGING……… 12
3.1. CHECKING THE FLUID LEVEL………. 12
3.2. REVERSE PRESSURE – BLEEDING PROCEDURE…… 13
4. TROUBLESHOOTING……. 17
4.1. OPERATING CONDITION AND POSSIBLE CAUSE……. 17
5. SPECIFICATIONS….. 21
5.1. FLUID SPECIFICATIONS………. 21
TORQUE…… 22

“1.1. CLUTCH PEDAL”
“The clutch pedal is connected to the hydraulic master cylinder by cross shaft, bell crank, and push rod components assembled to the driver control module. When the clutch pedal is depressed, fluid pressure is built up in the master cylinder, forcing fluid into the clutch servo, which causes the clutch release fork to move. The release fork and release bearing compress the pressure springs of the clutch to disengage the clutch disc. When the clutch pedal is released, fluid pressure is relieved from the hydraulic clutch system, allowing the clutch spring to force release fork and release bearing to return to a position of engaging the clutch disc. Springs in the master cylinder and pedal linkage assist the pedal return.”
“NOTE – Technicians must verify which clutch type the vehicle is equipped with to determine required service.”
“Clutch pedal free play is the distance of travel the pedal makes before any action takes place. Clutch pedal free play cannot be used as an indicator for clutch adjustment with the hydraulic clutch actuation system.”
“1.2. MASTER CYLINDER”
“The clutch master cylinder converts pedal force to fluid pressure for system operation. When pedal force is applied to the clutch master cylinder, the piston displaces hydraulic fluid through the hydraulic hose to the clutch servo located at the transmission clutch housing. When clutch pedal is released, fluid returns to the master cylinder, allowing the clutch to engage.”
“1.3. RESERVOIR”
“The reservoir is remotely mounted from the master cylinder in a location accessible for service. The reservoir supply hose should maintain a downward slope from the reservoir to allow trapped air to escape and to allow fluid transfer to and from the master cylinder. As the clutch wears, the release bearing position moves toward the clutch, gradually increasing the amount of fluid in the reservoir. The fluid level indicator MIN/MAX is printed on the reservoir – DO NOT OVERFILL RESERVOIR. The fill cap includes a vent to allow trapped air to escape and has the warning USE ONLY DOT 3 OR DOT 4 BRAKE FLUID printed on top of the fill cap.”

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Caterpillar CS-431B & CS-433B/CP-433B Vibratory Compactors Factory Service & Shop Manual


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INSTANT DOWNLOAD (add to cart)


Complete workshop & service manual with electrical wiring diagrams for Caterpillar CS-431B & CS-433B/CP-433B Vibratory Compactors. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar CS-431B & CS-433B/CP-433B Vibratory Compactors service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
KENR1321 – Disassembly & Assembly (CS-431B & CS-433B/CP-433B Vibratory Compactors Vehicle System)
KENR1612 – Specifications (CS-431B Vibratory Compactor, CP-433B & CS-433B Vibratory Com.)
KENR2378 – Disassembly & Assembly (PS-110, PS-130 & PS-180 Pneumatic Compactors Starter Motor)
KENR2382 – Disassembly & Assembly (Hydraulic Cylinders)
KEBR2248 – Systems Operation (CP-443B & CS-433B Vibratory Compactors Propel System).pdf
KEBR2248 – Testing & Adjusting (CP-443B & CS-433B Vibratory Compactors Propel System).pdf
KEBR2249 – Systems Operation (CS-431B, CP-433B & CS-433B Vibratory Compactors Steering Sys).pdf
KEBR2249 – Testing & Adjusting (CS-431B, CP-433B & CS-433B Vibratory Compactors Steering Sys).pdf
KEBR2360 – Systems Operation (CP-433B & CS-433B Vibratory Compactors Vibratory System).pdf
KEBR2360 – Testing & Adjusting (CP-433B & CS-433B Vibratory Compactors Vibratory System).pdf
KEBR2375 – Systems Operation (CP-433B & CS-433B Vibratory Compactors Secondary_Parking Bra.).pdf
KEBR2375 – Testing & Adjusting (CP-433B & CS-433B Vibratory Compactors Secondary_Parking Bra.).pdf
KEBR2376 – Systems Operation (CP-433B Vibratory Compactor Leveling Blade).pdf
KEBR2376 – Testing & Adjusting (CP-433B Vibratory Compactor Leveling Blade).pdf.pdf
KENR1651 – Schematic (CP-433B & CS-433B Vibratory Compactors Hydraulic System).pdf
KENR1855 – Schematic (CS-431B, CS-433B & CP-433B Vibratory Compactors Electrical System).pdf

EXCERPT:
4. Release the pressure in the hydraulic system by moving the hydraulic control levers to all positions.
Release the pressure in the hydraulic oil tank by slowly loosening the fill cap.
5. Put identification marks on hoses (2), (3), (5) and (7). These hoses are for the leveling blade cylinder.
Disconnect hoses (2) and (3) from hoses (5) and (7). Put caps in the ends of the hoses to keep dirt and debris out of the hydraulic system. Remove retainer plates (4) and (6). Pull hoses (5) and (7) through the opening in the cleaner bar until they are clear of the cleaner bar.

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Caterpillar CB-214E, CB-224E and CB-225E Vibratory Compactors Factory Service & Shop Manual


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Complete workshop & service manual with electrical wiring diagrams for Caterpillar CB-214E, CB-224E and CB-225E Vibratory Compactors. It’s the same service manual used by dealers that guaranteed to be fully functional and intact without any missing page.

This Caterpillar CB-214E, CB-224E and CB-225E Vibratory Compactors service & repair manual (including maintenance, overhaul, disassembling & assembling, adjustment, tune-up, operation, inspecting, diagnostic & troubleshooting…) is divided into different sections. Each section covers a specific component or system with detailed illustrations. A table of contents is placed at the beginning of each section. Pages are easily found by category, and each page is expandable for great detail. The printer-ready PDF documents work like a charm on all kinds of devices.

MANUAL LIST:
KENR3679 – Schematic (CB-214E, CB-224E, & CB-225E Vibratory Compactor Electrical System)
KEBU7520 – Operation & Maintenance Manual (CB-214E, CB-224E & CB-225E Paving Compactors)
KENR3673 – Disassembly & Assembly (CB-214E, CB-224E & CB-225E Vibratory Compactors Engine Supplement)
KENR3674 – Disassembly & Assembly (CB-214E, CB-224E & CB-225E Vibratory Compactors Machine Systems)
KENR3675 – Specifications (CB-214E, CB-224E & CB-225E Vibratory Compactors Propel System)
KENR3675 – Systems Operation (CB-214E, CB-224E & CB-225E Vibratory Compactors Propel System)
KENR3675 – Testing & Adjusting (CB-214E, CB-224E & CB-225E Vibratory Compactors Propel System)
KENR3676 – Specifications (CB-214E, CB-224E & CB-225E Vibratory Compactors Vibratory System)
KENR3676 – Systems Operation (CB-214E, CB-224E & CB-225E Vibratory Compactors Vibratory System)
KENR3676 – Testing & Adjusting (CB-214E, CB-224E & CB-225E Vibratory Compactors Vibratory System)
KENR3677 – CB-214E, CB-224E & CB-225E Vibratory Compactors Machine Systems (CB-214E, CB-224E & CB-225E Vibratory Compactors Machine Systems)
KENR3677 – Specifications (CB-214E, CB-224E & CB-225E Vibratory Compactors Machine Systems)
KENR3677 – Systems Operation (CB-214E, CB-224E & CB-225E Vibratory Compactors Machine Systems)
KENR3678 – Schematic (CB-214E , CB-224E & CB-225E Vibratory Compactor Hydraulic System)

EXCERPT:
Introduction (Water Spray System)
Introduction
Illustration 1
The CB-214E, CB-224E, and CB-225E are equipped with a water spray system which distributes water to the drums and/or tires to prevent asphalt from sticking during operation. The CB-225E is also equipped with a tire wetting system which distributes emulsion to the tires to prevent asphalt from sticking to the tires.
The section of this presentation that contains the water spray system is divided into segments. The first segment contains a drawing of the layout of the machine. This segment provides a general overview of the water spray system.